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Figure 1: wet corrosion of steel shell by temperatures below dewpoint for different insulation concepts
160
140
120
.a
100
0..
E
$
Q;
optimized area
low heat losses
low risk df corrosion
so
-{;3
Q;
Q)
-:;;
60
20
--.. ~----.....-
20
30
40
50
60
70
BO
90
100
0 vermiculite
gunnable
Corrosion mechanisms
in preheaters
Corrosion reactions at low and high
temperatures
In the upper cyclone stages with a gas
temperature of 180-500 C, corrosion of
the steel shell is a wet process (rusting), as
THERMAL INSULATION
(~bove 900 O
CJ
insulating
concretes ore superior to
calcium silicate plates)
because they maintain
their dimensional
stability))
deposits
oxide
Sigma-phase embrittlement of
metallic anchors
deleterious substances.
environmental reasons.
www.voestalpine.com/welding
voestalpine
((Installation of insulating
concretes on the basis
of flrecla~ expanded
clay or vermiculite give
considerable advantages
regarding thermal
stability and emergency
properties over the timeconsuming installation of
calcium silicate plates.''
Fo.- ex a.wJrle, ,YJ ~r'r~r W~o.Y!
cyclone stage, a one-layer lining with high
strength and optimised insulation using
a lightweight fireclay concrete has been
installed.
plates are exposed to higher temperatures
Figure 5: thermal stability of calcium silicates and an expanded clay insulation castable
700 oc
1000 oc
1200 oc
calcium
silicate
plates
temperature I C
100
100
7Q0
800
900
10,00
11,00
12,00
13,00
-----------~---------
90
80
70
60
i!"
;:;;
0.14
0..
c:
50
40
0.23 W/mK
0.25
0.30 W/mK
65 % apparent porosity
a
-
0.18 W/mK
0.17
0.20
85 %apparent porosity
0.40
0.50 W/mK
40 % apparent porosity
30
THERMAL INSULATION
concrete lining
is possible,
covering the
installation and
the resulting
outside
temperatures.
The vermiculite
lining was
gunned for
insulation of the
areas shaded in
Practical application of an
insulating concrete
A direct comparison of the different
systems used in a plant is demonstrated
using a 'satellite cut' (see Figure 8). This
involves the lining of a double dedusting
in the other
insulated with
calcium silicate
plates.
The concrete
lining was
installed at
twice the rate
of the calcium
silicate plate.
According to
measurements,
the gunnable
vermiculite
lining concept
showed only
slightly higher
voestalpine
ONE STEP AHEAD
THERMAL INSULATION
inside temperature
:5
850 oc
peak temperature
1150 oc
REFERENCES
1
2
DUDA WH (1985) Cement Data Book. Volume 1:
International Process Engineering in the Cement