Add Equipment

Unit Number

700

CEPCI

500

Edit Equipment
Remove All Equipment
User Added Equipment
Compressor
s

Compressor Type

Power
(kilowatts)

# Spares

MOC

Purchased
Equipment Cost

Bare Module
Cost

C-701

Centrifugal

19000

Carbon Steel

4,950,000

$ 13,600,000

C-702

Centrifugal

23000

Carbon Steel

5,870,000

$ 16,100,000

C-703

Centrifugal

21500

Carbon Steel

5,620,000

$ 15,400,000

C-704
C-705

Centrifugal

5500

Carbon Steel

1,430,000

3,910,000

Centrifugal

5500

Carbon Steel

1,430,000

3,910,000

Shell Pressure
(barg)

Tube Pressure
(barg)

Exchangers

MOC

E-701

Floating Head

Carbon Steel / Carbon Steel

E-702

Floating Head

E-703

Floating Head

E-704

Floating Head

E-705

Floating Head

E-706

Area
Purchased
(square meters) Equipment Cost

Bare Module
Cost

5550

975,000

3,210,000

Carbon Steel / Carbon Steel

6260

1,100,000

3,610,000

Carbon Steel / Carbon Steel

12100

2,120,000

6,970,000

Carbon Steel / Carbon Steel

14100

2,480,000

8,160,000

Carbon Steel / Carbon Steel

14100

2,470,000

8,130,000

Floating Head

Carbon Steel / Carbon Steel

13900

2,460,000

8,090,000

E-707

Floating Head

Carbon Steel / Carbon Steel

1480

259,000

853,000

E-708

Floating Head

Stainless Steel / Stainless Steel

566

101,000

621,000

E-709

Floating Head

Stainless Steel / Stainless Steel

154

39,300

242,000

Power
(kilowatts)

# Spares

MOC

Discharge
Pressure (barg)

Stainless Steel

Pumps

(with drives)

P-701

Centrifugal

Purchased
Equipment Cost

Bare Module
Cost

7,560

37,500

Towers
T-701
T-702
T-703

20 Stainless Steel Sieve

Trays
20 Stainless Steel Sieve
Trays
70 Stainless Steel Sieve
Trays

Height
(meters)

Tower MOC

Demister MOC

Pressure
(barg)

Purchased
Equipment Cost

Bare Module
Cost

12.2

5.6

Carbon Steel

1,460,000

3,210,000

12.2

5.6

Carbon Steel

1,460,000

3,210,000

43

Stainless Steel

29,700,000

$ 64,700,000

Purchased
Equipment Cost

Bare Module
Cost

Length/Height
(meters)

Vessels

Diameter
(meters)

Diameter
(meters)

MOC

Demister MOC

Pressure
(barg)

V-701

Horizontal

5.25

1.75

Stainles Steel

0 $

15,200

94,600

V-702

Vertical

10

5.07

Carbon Steel

0 $

169,000

689,000

V-703

Vertical

10

5.07

Carbon Steel

0 $

169,000

689,000

Total Bare Module Cost

$ 165,436,100

Name

Total Module Cost

Grass Roots Cost

C-701
C-702
C-703
C-704
C-705
E-701
E-702
E-703
E-704
E-705
E-706
E-707
E-708
E-709
P-701
T-701
T-702
T-703
V-701
V-702
V-703

$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$

16,000,000
19,000,000
18,200,000
4,610,000
4,610,000
3,786,894
4,260,000
8,230,000
9,600,000
9,600,000
9,500,000
1,000,000
730,000
286,000
44,300
3,790,000
3,790,000
76,300,000
112,000
810,000
810,000

$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$

22,800,000
27,000,000
25,900,000
6,570,000
6,570,000
5,390,000
6,070,000
11,700,000
13,700,000
13,700,000
13,600,000
1,430,000
900,000
350,000
56,600
4,890,000
4,890,000
93,800,000
134,000
1,160,000
1,160,000

Totals

195,100,000

261,800,000

Utility Used
NA
NA
NA
NA
NA
Unspecified
Unspecified
Unspecified
Unspecified
Unspecified
Unspecified
Unspecified
Unspecified
Unspecified
Electricity
NA
NA
NA
NA
NA
NA

Efficiency

Actual Usage

0.7

5.71 kilowatts

Annual Utility Cost

2,880

2,880

Add Materials
Material Name

Classification

Price ($/kg)

Flowrate (kg/h)

Annual Cost

endClassification

endMaterial

Economic Options
Cost of Land $

1,250,000

Taxation Rate

42%

Annual Interest Rate

10%

Salvage Value
Working Capital $
FCIL $

custom

26,180,000

function

261,800,000

CSGRC

Total Module Factor

1.18

Grass Roots Factor

0.50

Economic Information Calculated From Given Information

Revenue From Sales $
CRM (Raw Materials Costs) $
CUT (Cost of Utilities) $

material

material

2,880

CWT (Waste Treatment Costs) $

COL (Cost of Operating Labor) $

material

material

Factors Used in Calculation of Cost of Manufacturing (COMd)

Comd = 0.18*FCIL + 2.76*COL + 1.23*(CUT + CWT + CRM)
Multiplying factor for FCIL
Multiplying factor for COL

0.18

Facotrs for CUT, CWT, and CRM

1.23

COMd $

2.76

47,127,542

Factors Used in Calculation of Working Capital

Working Capital = A*CRM + B*FCIL + C*COL
A

0.10

0.10

0.10

Project Life (Years after Startup)

10

Construction period

Distribution of Fixed Capital Investment (must sum to one)

End of year One

60%

End of year Two

40%

End of year Three

End of year Four
End of year Five

COM

P ro je c t V alu e (m illio n s o f d o lla rs )

Cash Flow Diagram

0.00
(50.00)
(100.00)
(150.00)
(200.00)
(250.00)
(300.00)
(350.00)
-1

10

11

12

Project Life (Years)

Generate CFD

Discounted Profitibility Criterion

Non-Discounted Profitibility Criteria

Net Present Value (millions)

(312.03)

Cumulative Cash Position (millions)

(425.18)

Discounted Cash Flow Rate of Return

50.16%

Rate of Return on Investment

-16.24%

Discounted Payback Period (years)

0.1

Payback Period (years)

0.1

13

Year
0
1
2
3
4
5
6
7
8
9
10
11
12

Investment
1.25
157.08
130.90

dk

52.36
83.78
50.27
30.11
30.11
15.18

FCIL-Sdk
261.80
261.80
261.80
209.44
125.66
75.40
45.29
15.18
-

COMd

(R-COMd-dk)*(1-t)+dk

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

47.13
47.13
47.13
47.13
47.13
47.13
47.13
47.13
47.13
47.13

(5.34)
7.85
(6.22)
(14.69)
(14.69)
(20.96)
(27.33)
(27.33)
(27.33)
(27.33)

Cash Flow
(Non-discounted)
(1.25)
(157.08)
(130.90)
(5.34)
7.85
(6.22)
(14.69)
(14.69)
(20.96)
(27.33)
(27.33)
(27.33)
0.10

Cash Flow
(discounted)
(1.25)
(142.80)
(108.18)
(4.01)
5.36
(3.86)
(8.29)
(7.54)
(9.78)
(11.59)
(10.54)
(9.58)
0.03

Cumulative Cash Flow

(discounted)
(1.25)
(144.05)
(252.23)
(256.25)
(250.88)
(254.75)
(263.04)
(270.58)
(280.35)
(291.94)
(302.48)
(312.06)
(312.03)

Cumulative Cash Flow

(Non-discounted)
(1.25)
(158.33)
(289.23)
(294.57)
(286.72)
(292.94)
(307.63)
(322.32)
(343.28)
(370.61)
(397.95)
(425.28)
(425.18)

Probable Variation of Key Parameters over Plant Life

FCIL
Price of Product
Working Capital
Income Tax Rate*
Interest Rate*
Raw Material Price
Salvage Value

Lower Limit
-20%
-10%
-50%
-20%
-10%
-10%
-80%

Upper Limit
30%
10%
10%
20%
20%
15%
20%

Base Value
261,800,000
26,180,000
42%
10%
$
0
$
$
$

* Please note that variations for percentages are a percent of a percent.

For example, a 10% variance on a 12% interst rate would imply a 1.2% uncertainty

Net Present Value Data

Low NPV
High NPV
Bins
0
1
2
3
4
5
6
7
8
9
10

-172.9
186.4
Upper Value
-172.9
-137.0
-101.0
-65.1
-29.2
6.7
42.7
78.6
114.5
150.5
186.4

# points/bin
0
5
22
74
156
232
235
156
99
19
2

Cumulative
0
5
27
101
257
489
724
880
979
998
1000

C u m u la t ive N u m b e r o f D a t a P o in t s

Run Economic Analysis

1000

750

500

250

0
-200.0

-150.0

-100.0

-50.0

0.0

50.0

100.0

Net Present Value (millions of dollars)

150.0

200.0

250.0

500

250

0
-200.0

-150.0

-100.0

-50.0

0.0

50.0

100.0

Net Present Value (millions of dollars)

150.0

200.0

250.0

C u m u la t ive N u m b e r o f D a t a P o in t s

Discounted Cash Flow Rate of Return Data

0.00
0.27

Bins
0
1
2
3
4
5
6
7
8
9
10

Upper
0.00
0.03
0.05
0.08
0.11
0.13
0.16
0.19
0.21
0.24
0.27

#/bin
0
63
68
126
140
169
159
108
68
29
3

Cumulative
0
63
131
257
397
566
725
833
901
930
933

Discounted Payback Period Data

Low DPBP
High DPBP
Bins
0
1
2
3
4
5
6
7
8
9
10

2.8
30.7
Upper
2.8
5.6
8.4
11.2
14.0
16.7
19.5
22.3
25.1
27.9
30.7

#/bin
0
263
321
163
82
56
35
24
0
6
6

Cumulative
0
263
584
747
829
885
920
944
944
950
956

1000

750

500

250

0
0.00

0.05

0.10

0.15

0.20

0.25

0.30

DCFROR

C u m u la t ive N u m b e r o f D a t a P o in t s

Low DCFROR
High DCFROR

1000

750

500

250

0
0.0

5.0

10.0

15.0

20.0

DPBP (years)

25.0

30.0

35.0

Bins
0
1
2
3
4
5
6
7
8
9
10

-213.33
533.67
Upper Value
-213.33
-138.63
-63.93
10.77
85.47
160.17
234.87
309.57
384.27
458.97
533.67

# points/bin
0
4
20
54
124
195
228
173
118
69
15

Cumulativive
0
4
24
78
202
397
625
798
916
985
1000

Rate of Return on Investment Data

Low ROROI
High ROROI
Bins
0
1
2
3
4
5
6
7
8
9
10

-14%
44%
Upper Value
-14%
-8%
-2%
4%
10%
15%
21%
27%
33%
39%
44%

# points/bin
0
5
37
100
193
228
210
130
65
27
5

Cumulative
0
5
42
142
335
563
773
903
968
995
1000

C u m u la t ive N u m b e r o f D a t a P o in t s

Low CCP
High CCP

1000

750

500

250

0
-300.00

-200.00

-100.00

0.00

100.00

200.00

300.00

400.00

500.00

600.00

Cumulative Cash Position (millions of dollars)

C u m u la t iv e N u m b e r o f D a t a P o in t s

Cumulative Cash Position Data

1000

750

500

250

0
-20%

-10%

0%

10%

ROROI

20%

30%

40%

50%

500

250

0
-20%

-10%

0%

10%

20%

30%

40%

50%

Payback Period Data

Low DPBP
High DPBP
Bins
0
1
2
3
4
5
6
7
8
9
10

1.9
10.1
Upper
1.9
2.7
3.6
4.4
5.2
6.0
6.9
7.7
8.5
9.3
10.1

#/bin
0
214
314
155
109
70
32
16
37
12
2

Cumulative
0
214
528
683
792
862
894
910
947
959
961

C u m u la t ive N u m b e r o f D a t a P o in t s

ROROI

1000

750

500

250

0
1.0

2.0

3.0

4.0

5.0

6.0

PBP (years)

7.0

8.0

9.0

10.0

11.0

Hours per Operting Year

Update Preferences

8322
Cost ($/GJ)

Common Utilities
Electricity (110V - 440V)
Cooling Water (30C to 45C)
Refrigerated Water (15C to 25C)

16.8
0.354
4.43

Steam from Boilers

Low Pressure (5 barg, 160C)
Medium Pressure (10 barg, 184C)
High Pressure (41 barg, 254C)

13.28
14.19
17.7

Fuels
Fuel Oil (no. 2)
Natural Gas
Coal (FOB mine mouth)

14.2
11.1
1.72

Thermal Systems
Moderately High (up to 330C)
High (up to 400C)
Very High (up to 600C)

12.33
13
13.88

Refrigeration
Moderately Low (5C)
Low (-20C)
Very low (-50C)

4.43
7.89
13.11

Power Preference
kilowatts

1 kW / kW

Pressure Preference
barg

1 barg / barg

Heat Duty Preference

MJ/h

3.6 (MJ/h) / kW

Length Preference
meters

1 m/m

Area Preference
square meters

1 m^2 / m^2

Volume Preference
cubic meters

1 m^3/m^3

Gas Flow Preference

cubic meters/s

1 m^3 / m^3

Cost Preference
$/kg

1 kg / kg

Flowrate Preference
kg/h

1 kg / kg

Energy Price Preference

$/Gigajoule

1 GJ / GJ

Cost ($/tonne)
Waste Disposal (solid and liquid)
Non-Hazardous
Hazardous

36
200

Cost of Steam used in Steam Drives

Steam used for steam-powered drives $

Cost ($/GJ)
9.83

Equipment Effeciencies
Pump Efficiency
Drive Efficiency
Fan Efficiency
Furnace Efficiency
Turbine Efficiency

70%
90%
70%
90%
65%

Process Equipment
Operators per shift per equipment
Cost of Labor (per operator/year) $

52,900

Miscellaneous Numebrs
Solids Handling Coefficient

1.00

Blender Data
Blender Type
Kneader
Ribbon
Rotary

K1

K2

K3

Vmin(m3)

Vmax(m3)

5.0141
4.1366
4.1366

-0.4133
-0.4928
-0.4928

0.3224
0.0070
0.0070

0.14
0.70
0.70

3
11
11

FBM
1.5
1.5
1.5

Centrifuge Data
Centrifuge Type
Auto Batch Seperator
Centrifugal Seperator
Oscillating Screen
Solid Bowl w/o Motor

K1

K2

K3

Dmin(m)

Dmax(m)

4.7681
4.3612
4.8600
4.9697

-0.0260
-0.1236
-0.6660
0.1689

0.0240
-0.0049
0.1063
0.0038

0.50
0.50
0.50
0.30

1.70
1.00
1.10
2.00

Compressor Data (without electric motors)

K1
K2
Compressor Type
Centrifugal
Axial
Rotary
Reciprocating

2.2891
2.2891
5.0355
2.2891

1.3604
1.3604
-1.8002
1.3604

FBM
1.5
1.5
1.5
1.5

K3

FBMCS

FBMSS

FBMNi

-0.1027
-0.1027
0.8253
-0.1027

2.7
3.8
2.4
3.4

5.8
8.0
5.0
7.0

11.5
15.9
9.9
13.9

FBM

W min(kW) W max(kW)
450
450
18
450

3000
3000
950
3000

Conveyor Data
Conveyor Type
Apron
Belt
Pneumatic
Screw

K1

K2

K3

Amin(m2)

Amax(m2)

3.9255
4.0637
4.6616
3.6062

-0.4961
-0.7416
-0.6795
-0.7341

0.1506
0.1550
0.0638
0.1982

1.00
0.50
0.75
0.50

15.00
325.00
65.00
30.00

2
2
2
2

Crystallizer Data
Crystallizer Type
Batch

K1

K2

K3

Vmin(m3)

Vmax(m3)

4.5097

-0.8269

0.1344

1.50

30.00

FBM
1.5

Drive Data
Electric Drives
Explosion Proof
Totally Enclosed
Open/Drip Proof
Non-Electric Drives
Gas Turbine
Steam Turbine
Internal Combustion

K1

K2

K3

FBM

2.4604
1.956
2.9508

1.4191
1.7142
1.0688

-0.1798
-0.2282
-0.1315

1.5
1.5
1.5

W min(kW) W max(kW)
75
75
75

2600
2600
2600

K1

K2

K3

FBM

-21.7702
2.6259
2.7635

13.2175
1.4398
0.8574

-1.5279
-0.1776
-0.0098

3.5
3.5
2.0

W min(kW) W max(kW)
7500
70
10

23000
7500
10000

FBM

Dryer Data
Dryer Type
Drum
Rotary, Gas Fired
Tray

K1

K2

K3

Amin(m2)

Amax(m2)

4.5472
3.5645
3.6951

-0.7269
0.1118
-0.4558

0.1340
-0.0777
-0.1248

0.50
5.00
1.80

50.00
100.00
20.00

1.5
1.5
1.5

Dust Collectors Data

Collector Type
Baghouse
Cyclone Scrubbers
( Centrifugal, Gravity
Spray, Impingement,
and Wet Dynamic)
Electrostatic Precipitator
Venturi

K1

K2

K3

4.5007
3.6298
4.1520

-0.5818
-0.4991
-0.5299

0.0813
0.0411
0.0171

0.08
0.06
0.10

350.00
200.00
50.00

1.5
1.5

3.6298
3.6298

-0.4991
-0.4991

0.0411
0.0411

0.06
0.06

200.00
200.00

1.5
1.5

K2

K3

FBMCS

FBMfiberglass

FBMSS

FBMNi

C2

C3

Vmin(m3/s)

Vmax(m3/s)

Pmax(barg)

0.4477
0.3090
0.4722
0.3414

2.7
2.7
2.7
2.7

5.0
5.0
5.0
5.0

5.8
5.8
5.8
5.8

11.5
11.5
11.5
11.5

Threshold
0.01
0.01
0.04
0.04

C1

-0.3533
-0.0734
-0.3375
-0.1373

0.00
0.00
0.00
0.00

0.209
0.209
0.209
0.209

-0.033
-0.033
-0.033
-0.033

1
1
1
1

100
100
100
100

0.16
0.16
0.16
0.16

FBM

C1

C2

C3

0.1405
0.1017

-0.2698
-0.1957

0.1293
0.09403

C1

C2

C3

0.1347

-0.2368

0.1021

CS
2.13

Alloy Steel
2.51

C1

C2

C3

Fbm

Steam Supreheat Factor

FT1
FT2

Fan Data (include electric motors)

K1
Fan Type
Centrifugal Radial Fan
Centrifugal Backward curv
Axial Tube Fan
Axial Vane Fan

3.5391
3.3471
3.0414
3.1761

Vmin(m3/s) Vmax(m3/s)

FBM

Filter Data
Filter Type
Bent
Cartridge
Disc and Drum
Gravity
Leaf
Pan
Plate and Frame
Table
Tube

K1

K2

K3

Amin(m2)

Amax(m2)

5.1055
3.2107
4.8123
4.2756
3.8187
4.8123
4.2756
5.1055
5.1055

-0.5001
-0.2403
-0.7142
-0.6480
-0.3765
-0.7142
-0.6480
-0.5001
-0.5001

0.0001
0.0027
0.0420
0.0714
0.0176
0.0420
0.0714
0.0001
0.0001

0.90
15.00
0.90
0.50
0.60
0.90
0.50
0.90
0.90

115.00
200.00
300.00
80.00
235.00
300.00
80.00
115.00
115.00

K1

K2

K3

Qmin(kW)

3.068
2.3859

0.6597
0.9721

0.0194
-0.0206

3000
3000

K1

K2

K3

Qmin(kW)

7.3488

-1.1666

0.2028

1000

K1

K2

K3

Qmin(kW)

1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5

Fired Heater Data

Bare Module Factor
Reactive Heaters
Reformer Furnace
Pyrolysis Furnace

Qmax(kW) Pmax(barg)
100000
100000

200
200

CS
2.13
2.13

Alloy Steel
2.51
2.51

SS
2.81
2.81

Bare Module Factor

Non-reactive Heaters
Process Heater

Thermal Fluid Heaters

Qmax(kW) Pmax(barg)
100000

200

Qmax(kW) Pmax(barg)

SS
2.81

FT3

Hot Water
Molten Salt, Mineral Oil,
Diphenyl Based Oils
Packaged Steam Boilers

2.0829
1.1979
2.2628
6.9617

0.9074
1.4782
0.8581
-1.48

-0.0243
-0.0958
0.0003
0.3161

650
650
650
1200

10750
10750
10750
9400

200
200
200
40

-0.0163
-0.0163
-0.0163
2.5941

0.0569
0.0569
0.0569
-4.2348

-0.0088
-0.0088
-0.0088
1.7224

2.17
2.17
2.17
2.2

1.000

Evaporator Data
Evaporator Types
Forced Circulation
Falling Film
Agitated (Scraped Wall)
Short Tube
Long Tube

K1

K2

K3

Amin(m2)

Amax(m2)

Pmax(barg)

C1

C2

C3

5.0238
3.9119
5
5.2366
4.642

0.3475
0.8627
0.149
-0.6572
0.3698

0.0703
-0.0088
-0.0134
0.35
0.0025

5
50
0.5
10
100

1000
500
5
100
10000

150
150
150
150
150

0.1578
0.1578
0.1578
0.1578
0.1578

-0.2992
-0.2992
-0.2992
-0.2992
-0.2992

0.1413
0.1413
0.1413
0.1413
0.1413

Heat Exchanger Data

Exchager Type
Double Pipe
40 barg < P < 100 barg
P < 40 barg
Multiple Pipe
40 barg < P < 100 barg
P < 40 barg
Fixed tube, sheet, or U tu
tubes only > 5 barg
Floating Head
tubes only > 5barg
Bayonet
tubes only > 5 barg
Kettle Reboiler
tubes only > 5 barg
Scraped Wall
40 barg < P < 100 barg
P < 40 barg
Teflon Tube
Air Cooler
Spiral Tube - shell and tub
tube only
Spiral Plate
Flat Plate

K1

K2

K3

C1

C2

C3

B1

B2

Amin(m2)

Amax(m2)

Pmax(barg)

3.3444

0.2745

-0.0472

10

300

0.0783

1.74

1.55

10

100

300

4.3247

-0.303

0.1634

1.63

1.66

10.0

1000

140

4.8306

-0.8509

0.3187

1.63

1.66

10.0

1000

140

4.2768

-0.0495

0.1431

1.63

1.66

10.0

1000

140

4.4646

-0.5277

0.3955

1.63

1.66

10.0

100

140

3.7803

0.8569

0.0349

1.74

1.55

2.0

20

300

3.8062
4.0336
3.9912

0.8924
0.2341
0.0668

-0.1671
0.0497
0.243

1.63
0.96
1.74

1.66
1.21
1.55

1.0
10
1

10
10000
100

15
100
400

4.6561
4.6656

-0.2947
-0.1557

0.2207
0.1547

3.0705
0.3327
0
3.0705
0.3327
0
0.08183
0.0123
0.08183
0.0123
0.08183
0.0123
0.08183
0.0123
3.0705
0.3327
0
0
-0.02861
0
0
0
0

1.55

0.7282

-12.6574
-0.912
0
-12.6574
-0.912
0
-0.11272
-0.00627
-0.11272
-0.00627
-0.11272
-0.00627
-0.11272
-0.00627
-12.6574
-0.912
0
0
0.15361
0.1859
0.09717
0
0

1.74

2.7652

13.1467
0.6072
0
13.1467
0.6072
0
0.03881
-0.00164
0.03881
-0.00164
0.03881
-0.00164
0.03881
-0.00164
13.1467
0.6072
0
0
-0.125
-0.4045
-0.2115
0
0

0.96
0.96

1.21
1.21

1
10

100
1000

19
19

0.00184

3.35E-06

Materail Factors, FM
Shell - CS
Exchanger Type
Tube - CS
Double Pipe
1.00
Multiple Pipe
1.00
Fixed tube, sheet, or U tu
1.00
Floating Head
1.00
Bayonet
1.00
Kettle Reboiler
1.00
Scraped Wall
1.00
Spiral Tube
1.00

CS
Cu
1.35
1.35
1.35
1.35
1.35
1.35
1.35
1.35

Cu
Cu
1.69
1.69
1.69
1.69
1.69
1.69
1.69
1.69

CS
SS
1.81
1.81
1.81
1.81
1.81
1.81
1.81
1.81

SS
SS
2.73
2.73
2.73
2.73
2.73
2.73
2.73
2.73

Exchanger Type
Teflon Tube Exchanger

Shell Materail
CS
Cu
1.00
1.20

SS
1.30

Ni
1.40

Ti
3.30

Exchanger Type
Spiral Plate
Flat Plate

Material In Contact with Process Fluid

CS
Cu
SS
Ni
1.00
1.35
2.45
2.68
1.00
1.35
2.45
2.68

Ti
4.63
4.63

Exchanger Type
Air Cooler

Tube Material
CS
Al
1.00
1.42

CS
Ni
2.68
2.68
2.68
2.68
2.68
2.68
2.68
2.68

Ni
Ni
3.73
3.73
3.73
3.73
3.73
3.73
3.73
3.73

CS
Ti
4.63
4.63
4.63
4.63
4.63
4.63
4.63
4.63

Ti
Ti
11.38
11.38
11.38
11.38
11.38
11.38
11.38
11.38

B1

B2

FmCI

FmCS

FmCu

FmSS

FmNi

FmTi

Pmax(barg)

1.89
1.89
1.89

1.35
1.35
1.35

1.0
1.0
1.0

1.6
1.4
1.5

NA
1.3
1.3

2.3
2.7
2.4

4.4
4.7
4.0

NA
10.7
6.4

100
100
100

SS
2.93

Mixer Data
Mixer Type
Impeller
Propeller
Turbine

K1

K2

K3

Pmin(kW)

Pmax(kW)

3.8511
4.3207
3.4092

-0.2991
-0.9641
-0.5104

-0.0003
0.1346
0.0030

5.00
5.00
5.00

150.00
500.00
150.00

K3

C1

C2

Pump Data (including electric drives)

K1
Pump Type
Centrifugal pump
Positive Displacement
Reciprocating pump

3.3892
3.4771
3.8696

K2
0.0536
0.1350
0.3161

FBM
1.5
1.5
1.5

C3

0.1538
-0.3935
0.3957
-0.00226
0.14380 -0.245382 0.259016 -0.01363
0.12200
-0.2454
0.2590
-0.0136

Reactor Data
Reactor Type
Autoclave
Fermenter
Inoculum Tank
Jacketed Agitated
Jacketed Non-Agitated
Mixer/Settler

K1

K2

K3

Vmin(m3)

Vmax(m3)

4.5587
4.1052
3.7957
4.1052
3.3496
4.7116

-0.7014
-0.4680
-0.5407
-0.4680
-0.2765
-0.5521

0.0020
-0.0005
0.0160
-0.0005
0.0025
0.0004

1.00
0.10
0.07
0.10
5.00
0.04

15.00
35.00
1.00
35.00
45.00
6.00

FBM
1.5
1.5
1.5
1.5
1.5
1.5

Screen Data
Screen Type
DSM
Rotary
Stationary
Vibrating

K1

K2

K3

Amin(m2)

Amax(m2)

3.8050
4.0485
3.8219
4.0485

-0.4144
-0.8882
0.0368
-0.8882

0.2120
0.3260
-0.6050
0.3260

0.30
0.30
2.00
0.30

6.00
15.00
11.00
15.00

FBM
1.5
1.5
1.5
1.5

Tank Data
Tank Type
Fixed Roof
Floating Roof

K1

K2

K3

B1

B2

Vmin(m3/s)

Vmax(m3/s)

4.8509
5.9567

-0.3973
-0.7585

0.1445
0.1749

1.10
1.10

0
0.00

90
1000

30000
40000

Turbine Data
K1

K2

K3

FBMCI

FBMCS

FBMCu

FBMSS

FBMNi

FBMTi

Axial
Radial

2.7051
2.2476

1.4398
1.4965

-0.1776
-0.1618

NA
NA

3.5
3.5

NA
NA

6.1
6.1

11.7
11.7

NA
NA

Vaporizer Types
Jacketed Vessel
Internal Coil
Jacketed Vessel w/ Coil

K1

K2

K3

Vmin(m3)

Vmax(m3)

Pmax(barg)

C1

C2

C3

3.8751
4.038
4.038

0.3328
0.09142
0.09142

0.1901
0.2766
0.2766

1
1
1

100
100
100

320
320
320

0.1578
0.1578
0.1578

-0.2992
-0.2992
-0.2992

0.1413
0.1413
0.1413

Evaporator Types
Forced Circulation
Falling Film
Agitated (Scraped Wall)
Short Tube
Long Tube

CS
2.9
2.25
2.25
2.9
2.9

Ni Alloy
9.66
7.49
7.49
9.66
9.66

Ti
14.5
11.25
11.25
14.5
14.5

Vaporizer Types
Jacketed Vessel
Internal Coil
Jacketed Vessel w/ Coil

CS
2.7
3.0
3.0

Turbine Type

W min(kW) W max(kW)
100
100

4000
1500

Bare Module Factors, FBM

Cu Alloy
3.63
2.81
2.81
3.63
3.63

SS
5.08
3.94
3.94
5.08
5.08

Bare Module Factors, FBM

Cu
3.4
3.8
3.8

GL SS Coils
Glass Lined Ni CoilsSS
4.7
4.9
4.8
5.2
5.5
5.2
5.2
5.5
5.2

SS Clad
3.8
4.1
4.1

Ni Alloy Ni Alloy Clad

9.1
5.9
10.1
6.6
10.1
6.6

Vessel Data (including data for distillation towers and packed columns)
Vertical Vessels
Horizontal Vessels
K1
K2
K3
Vmin
Vmax
K1
K2
3.4974
Vessel B-Values
Vessel Type
Horizontal
Vertical

0.4485

0.1074

0.3

520

3.5565

0.3776

Ti
13.7
15.2
15.2

Ti Clad
9.5
10.6
10.6

K3

Vmin

Vmax

Pmax(barg)

0.0905

0.1

628

400

Sieve
1.0
1.8

Valve
1
1.83

FBM
B1
1.49
2.25

B2
1.52
1.82

MOC
CS
SS
Fluorocarbon

Demister
1.0
1.8

W min(kW) W max(kW)
1
1
0.1

300
100
200

Fq

Ni-alloy

5.6

Tray Type
Sieve

K1

K2

K3

Amin(m2)

Amax(m2)

2.9949

0.4465

0.3961

0.07

12.3

Valve

3.3322

0.4838

0.3434

0.7

10.5

Materials of Construction
FM CS
1.0

Demister

3.2353

0.4838

0.3434

0.7

10.5

FM SS clad

1.7

FM SS

3.1

FM Ni clad

3.6

FM Ni

7.1
4.7
9.4

Tower Packing
Materials of Construction

K1

K2

K3

Vmin(m3)

Vmax(m3)

Ceramic

3.0664

0.9744

0.0055

0.03

628

FM Ti clad

304 SS
Plastic Saddle

3.2999
2.4493

0.9744
0.9744

0.0055
0.0055

0.03
0.03

628
628

FM Ti

5.58

5.6