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C

ESR 5200
SERIES
Specifications
Reach Truck

ESR 5220 Series

4.21

4.26

4.22

4.24

100

4.37

4.25

100

Reach Truck

5
4.3
A=D+200mm
AST3
3
1
4.22
600

4.20

4.5

1108

6.7
343x140

3.3
1.9

1.8

3.7

1125

4.3
4.22

1.8a

4.10

2175

4.2

4.4

4.28

ESR 5240 Series

4.21

4.26

4.22

4.24

100

4.37

4.25

100

Reach Truck

5
4.3
A=D+200mm
AST3
3
1
4.22
600

4.20

4.5

1269

6.7
343x140

3.3
1.9

1.8

3.7

1125

4.3
4.22

1.8a

4.10

2175

4.2

4.4

4.28

General Information

ESR 5200 Series

1.1

Manufacturer

1.2

Model

1.3

Power
Operator Type

1.5

Load Capacity

1.6

Load Centre

mm

1.8

Weights

Load Distance

1.9

Wheel Base

2.1

Weight

2.4
2.5
3.1

Tyres

Crown Equipment Corporation


ESR 5220ESR 5220ESR 52401.4
1.6
1.4
electric

1.4

1.8a

3.2
3.3

Axle Load
Tyre Type
Tyres

mast extended

mm

202

187

x1

mm

see table of dimensions 6

see table of dimensions 7

mm

Dimensions

1380

1475

1380

1475

1855 s
2055 ss
see table of dimensions 3

less battery

kg

reach extended

kg

reach retracted

kg

see table of dimensions 3

front

mm

343 x 100

rear

mm

D/L

Vulkollan
285 x 80

285 x 100

3.7

Track Width
Tilt
Mast

rear

4.1
4.2
4.3
4.4

Free Lift
Lift Height

w.o. load backrest

h2
h3

mm
mm

see table of dimensions 4


see table of dimensions 4

4.5
4.7
4.8

Mast
Overhead Guard Height
Seat Height

extended height, w.o. lbr

h4
h6
h7

mm
mm
mm

see table of dimensions 4


2175
1125

compressed

mm

see table of dimensions 2

angle

h1
mm

see table of dimensions 4


see table of dimensions 4

mm
h13
overhead guard

mm

ISO class
with sideshift

centre wheelbase

mm

100 x 1145

b3

mm
mm

2A
770

mm

see table of dimensions 2

mm

see table of dimensions 2

l4

mm

m2

mm

Ast

mm

see table of dimensions 6

see table of dimensions 7

Ast

mm

see table of dimensions 6

see table of dimensions 7

Wa

mm

1638

1733

1645

1740

l7

mm

1800

1895

1785

1880

6.2

Lift Motor

15% on time

regenerative, electric / load wheel brake


kW
lxhxw mm
nominal capacity 5 h rating

Noise Level

TL mast 2760 mm + option 5 battery


TL mast 2760 mm + option 1 battery

w./w.o. rollers

10.0 / 10.0
0.4 / 0.6
0.5 / 0.5
0.18 / 0.18
12 / 12
regen. / no

kW

Battery Weight

8.4

see table of dimensions 7


76

1000x1200 travers

60 min. rating

Battery Tray Height


Type of Controller

see table of dimensions 6

45

800x1200 length

Traction Motor

6.7
8.1

40

b5

6.1

6.5

45

b4

Battery Voltage

40

1285

mm

w./w.o. load

Max. Battery Box Size

45

see table of dimensions 7

1120

wxl

Max. Gradeability
5.10 Service Brake

6.4

see table of dimensions 6

mm

km/h
m/s
m/s
m/s

6.3

40

th

w./w.o. load
w./w.o. load
w./w.o. load
w./w.o. load

5.7

301
45
1034

b1/b2 mm

4.22 Fork Dimension

Travel Speed *
Lift Speed
Lower Speed
Reach Speed

312
40

mm
l2

4.21 Overall Width

5.1
5.2
5.3
5.4

1x / 2
b11

forward / backward
collapsed height

4.35 Turning Radius


4.37 Length Over Outriggers
Performance

1.6

no. (x=driven) front/rear

4.28 Reach
4.32 Ground Clearance
4.33
Working Aisle Width
4.34

Motors

1.4
600

mast retracted

4.26 Inside Straddle

Misc.

1.6

Wheels

4.23 Fork Carriage


4.24 Fork Carriage Width
4.25 Width Across Forks

ss

1.4

3.5

4.16 Head Room


4.20 Headlength

ESR 52401.6

sit down

4.10 Outrigger Height


4.15 Lowered Fork Height

ss

Specifications

regen. / 1x

regen. / no
9
7.9

see table of dimensions 1

V/Ah

48 / see table of dimensions 1

kg

see table of dimensions 1

mm

303

drive / lift / steer

transistor
dB(A)

** 1 km/h less in fork direction

65

regen. / 1x

ESR 5260 Series

4.26

4.25

4.22

4.21

100

4.37

4.24

100

Reach Truck

5
4.3
A=D+200mm
AST3

4.22

up

4
down

4.20

4.5

600

4.28

1121

4.2
1200
4.22

4.10

6.7

4.3

2375

1.8a

343x140

1148

4.4

1269

3.3
1.9

1.8

3.7

ESR 5280S Series

4.21

4.26

4.22

4.24

100

4.37

4.25

100

Reach Truck

5
4.3

A=D+200mm
AST3

4.22

up

4.20

down

4.5

600
Q

3.3

1.8

1269

3.7

1139

4.2
1.9

4.22

4.10

6.7

4.3

1200

2554
2330

1.8a

343x140

1083

4.4

4.28

ESR 5200 Series

1.2

Model

1.3
1.4
1.5
1.6
1.8
1.8a
1.9

Power
Operator Type
Load Capacity
Load Centre
Load Distance

Weights

3.1
3.2
3.3
3.5
3.7

Tyre Type

Dimensions

Weight

Performance
Motors
Misc.
ss
ss

kg
kg
kg

2557 s
2661 ss
2619 o
2729 oo
2534 s
see table of dimensions 3
see table of dimensions 3
see table of dimensions 3
see table of dimensions 3

ESR 5260
1.4

mast extended
mast retracted

Wheel Base

2.1
2.4
2.5

Axle Load

Tyres
Wheels
Track Width
Fork Carriage Tilt
Mast
Free Lift *
Lift Height
Mast **
Overhead Guard Height
Seat Height
Outrigger Height
Lowered Fork Height
Head Room
Headlength

4.1
4.2
4.3
4.4
4.5
4.7
4.8
4.10
4.15
4.16
4.20
4.21 Overall Width

Fork Carriage
Fork Carriage Width

Q
c
x
x1
y

less battery
reach extended
reach retracted
D/L
front
rear
no. (x=driven) front/rear
rear
forward / backward
collapsed height
w.o. load backrest
extended height, w.o. lbr
standard / angled
compressed

mm
mm
b11

mm

angle
h1
h2
h3
h4
h6
h7

mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm

h13
overhead guard
front / rear

4.22 Fork Dimension


4.23
4.24
4.25
4.26

t
mm
mm
mm
mm

Crown Equipment Corporation


ESR 5260 ESR 5260 ESR 5280S ESR 5280S
1.6
2.0
1.6
2.0
electric
electric
sit down
sit down
1.4
1.6
2.0
1.6
2.0
600
600
187
217
217
217
see table of dimensions 8
see table of dimensions 8
1380
1475
1475
1475
1550

Manufacturer

Tyres

General Information

1.1

ISO class
w. lbr / w.o. lbr

Width Across Forks


Inside Straddle

l2
b1/b2
th
wxl
b3
b5
b4
l4
m2
Ast
Ast
Wa
l7

Vulkollan
Vulkollan
343 x 140
343 x 140
285 x 100 330 x 100 330 x 100
330 x 100
1x / 2
1x / 2
see table of dimensions 2
see table of dimensions 2
2/4
see table of dimensions 5
see table of dimensions 5
see table of dimensions 5
see table of dimensions 5
2375 / 2554
1113
301
346
346
40
40
45
1021
see table of dimensions 8
1269 / see table of dimensions 2
38
45
45
100 x 1145
2A
770 / 750
see table of dimensions 2
see table of dimensions 2
see table of dimensions 8
76
see table of dimensions 8
see table of dimensions 8
1645
1734
1734
1785
1903
1903

4.28
4.32
4.33
4.34
4.35
4.37

Turning Radius
Length Over Outriggers

5.1
5.2
5.3
5.4
5.7
5.10

Travel Speed
Lift Speed
Lower Speed
Reach Speed
Max. Gradeability
Service Brake

w./w.o. load
km/h
w./w.o. load
m/s 0.41 / 0.69
w./w.o. load
m/s 0.57 / 0.57
w./w.o. load
m/s
w./w.o. load
%
regenerative, electric / load wheel brakes

6.1
6.2

Traction Motor
Lift Motor

60 min. rating
15% on time

6.3
6.4
6.5
6.7
8.1
8.2
8.4

Max. Battery Box Size


Battery Voltage
Battery Weight
Battery Tray Height
drive / lift / steer
Type of Controller
Available Working Pressure for Attachments
Noise Level

Reach
Ground Clearance
Working Aisle Width

4890 mm + option 1 battery


4595 mm + option 2 battery

Specifications

centre wheelbase
1000x1200 travers
800x1200 length

kW
kW
lxhxw mm
nominal capacity 5 h rating
V/Ah
kg
w./w.o. rollers
mm

so
oo

bar
dB(A)

4595 mm + option 2 battery


4595 mm + option 2 battery

2/4
see table of dimensions 5
see table of dimensions 5
see table of dimensions 5
see table of dimensions 5
2375 / 2554
1113
346
40
45
1164 / 1257
see table of dimensions 8
1269 / see table 2
45
45
100 x 1145
2A
770 / 750
see table of dimensions 2
see table of dimensions 2
see table of dimensions 8
76
see table of dimensions 9
see table of dimensions 9
1734
1809
1903
1978

14.0 / 14.0
14.0 / 14.0
0.39 / 0.69 0.32 / 0.54 0.39 / 0.69 0.32 / 0.54
0.57 / 0.57 0.57 / 0.50 0.57 / 0.57 0.57 / 0.50
0.19 / 0.19
0.19 / 0.19
12 / 12
12 / 12
regen / 2x
regen / 2x

9
16.5
see table of dimensions 1
48 / see table of dimensions 1
see table of dimensions 1
303

9
16.5
see table of dimensions 1
48 / see table 1
see table of dimensions 1
303

transistor
210
65

transistor
210
65

** with load backrest 1.4 / 1.6 t 650 mm; 2.0 t 535 mm


** with load backrest 1.4 / 1.6 t +650 mm; 2.0 t +535 mm

ESR 5200 Series

Specifications

Table 1 Battery
DIN C

Battery Type

DIN B

Option 1

Option 2

Option 3

Option 4

Option 5

Option 6

Option 7

Option 8

Ah

420-465

560-620

700-775

840-930

280-310

420-465

560-620

700-775

6.5 Battery Weight min.-max. kg

713-838

892-1056 1063-1258 1241-1467 542-621

709-816

890-1027 1063-1202

6.4 Battery Capacity


6.3 Battery Box Size

Width

Width

Length Height

ESR 5220 1.4

mm

263

353

443

ESR 5220 1.6

mm

353

443

533

ESR 5240 1.4

mm

283

355

427

ESR 5240 1.6

mm

283

355

427

ESR 5260 1.4

mm

283

355

427

ESR 5260 1.6

mm

283

355

427

499

ESR 5260 2.0

mm

355

427

499

ESR 5280S 1.6 *

mm

355

427

ESR 5280S 2.0 *

mm

355

427

499

1035

784

1223

784

* TS / DIN = T-Shape or DIN battery compartment, contact Crown for T-Shape battery details.

Table 2 Chassis Frame


Standard

ESR 5220
ESR 5240
ESR 5260
ESR 5280S
3.7
4.21

Standard
Standard
Standard

Option

Standard
Standard

Standard

Track width rear

b11

mm

985

1177

1146

1317

1476

Overall width rear chassis bottom

b2

mm

1120

1285

1285

1425

1575

Overall width rear chassis middle section

b2

mm

1108

1269

1269

1269

1269

4.25

Width across forks, max.

b5

mm

695

695

695

695

695

4.26

Width inside straddle

b4

mm

905

965

1070

1105

1255

Sideshift movement

left / right

mm

50

70

70

70

100

Table 3 Axle Load


without load
Reach
ESR 5220-1.4
with battery option 5

7500 TT

ESR 5240-1.4
with battery option 1

7500 TT

ESR 5260-1.4
with battery option 1

6090 TT

ESR 5260-1.6
with battery option 3

7950 TT

ESR 5280S-1.6
with battery option 3

10230 TT

ESR 5280-2.0
with battery option 3

9155 TT

ESR 5280S-2.0
with battery option 3

12000 TT

front = drive wheel

front

rear

2.4

extended

kg

1558

1442

2.5

retracted

kg

1882

1118

2.4

extended

kg

1536

1664

with load
total

front

rear

783

3617

1626

2774

730

3870

1596

3004

807

3996

1941

2862

1037

4556

2174

3419

1020

4860

2240

3640

1042

5481

2043

4480

1130

6155

2495

4790

3000

4400

3200
2.5

retracted

kg

1930

1270

2.4

extended

kg

1607

1796

4600

3403
2.5

retracted

kg

2164

1239

2.4

extended

kg

1890

2103

4803

3993
2.5

retracted

kg

2437

1556

2.4

extended

kg

1782

2483

5593

4265
2.5

retracted

kg

2440

1825

2.4

extended

kg

2150

2373

2.5

retracted

kg

2660

1863

2.4

extended

kg

2000

3260

5880

4523

6523

5260
2.5

rear = load wheels

retracted

kg

2900

2360

total

7285

ESR 5200 Series

Specifications

Table 4 Mast Chart ESR 5220 / ESR 5240


4.4 LIFT

Mast

Tilting
Mast

Tilting
Carriage

mm
mm
mm
mm
TL mm
mm
mm
mm
mm
mm
mm
mm
mm
TT mm
mm
mm
mm
mm
mm
mm
TT mm
mm
mm

h3
2760
3070
3490
3810
4080
4480
4710
4950
5250
4210
4680
5315
5790
6190
6795
7140
7500
7700
7950
8415
8850
9090
9450

4.2 CLSD 4.3 FREE 4.5 EXTD


h1
1990
2150
2360
2520
2650
2850
2970
3090
3240
1935
2090
2305
2465
2595
2795
2915
3030
3235
3190
3350
3490
3570
3690

h2

100

1415
1570
1785
1945
2075
2275
2395
2515
2710
2515
2670
2815
2900
3015

h4
3305
3620
4045
4360
4630
5030
5260
5500
5800
4740
5210
5850
6325
6725
7320
7675
8035
8235
8525
8990
9425
9665
10025

ESR 5220

4.1 Tilt

ESR 5240

1.4

1.6

1.4

1.6

Freelift h2 with sideshift: -100 mm

forwards in
2
2
2
2
2
2
2
1
1
2
2
1
1
1
0.5
0.5
0.5
0.5
2
2
2
2
2

backwards in
4
4
4
4
4
4
4
3
3
4
4
3
3
3
3
3
3
3
4
4
4
4
4

Extended height h4 with sideshift: +15 mm

Table 5 Mast Chart ESR 5260 / ESR 5280S


Mast
TT

4-Roller
Tilting
Carriage

6-Roller
Tilting
Carriage

mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
Super Duty
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
Super Duty
mm
mm
mm

4.4
LIFT

4.2
CLSD

4.3
FREE

4.5
EXTD

4440
4890
5340
5790
6090
6690
7140
7500
7950
8415
8850
9450
9900
10230
10835
11435
4145
4595
5495
6395
6845
7205
8120
9155
9605
9935
10835
11435
9935
10835
11435
12000
12600
13000

2020
2170
2320
2470
2570
2770
2920
3040
3190
3350
3490
3690
3840
3950
4250
4450
2020
2170
2470
2770
2920
3040
3350
3690
3840
3950
4250
4450
4420
4720
4920
5110
5310
5440

1345
1495
1645
1795
1895
2095
2245
2365
2515
2670
2815
3015
3170
3280
3580
3780
1350
1500
1800
2100
2250
2370
2675
3020
3170
3280
3580
3780
3750
4050
4250
4435
4635
4770

5015
5465
5915
6365
6665
7265
7715
8075
8525
8990
9425
10025
10475
10805
11460
12060
4770
5220
6120
7020
7470
7830
8745
9780
10230
10560
11460
12060
10560
11460
12060
12620
13220
13625
l

= available

ESR 5260 - 1.4


l

ESR 5260-1.6 ESR 5260 - 2.0


ESR 5280S-1.6 ESR 5280S-2.0

m
m
m
m
m

l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l

= option 1 battery compartment not available

ESR 5200 Series

Specifications

Table 6 ESR 5220 Aisle Width


1.8a

ESR 5220
Pallet Size
Pallet

Euro

Capacity

mm

Ah
280 - 310
420 - 465
560 - 620
700 - 775
280 - 310
420 - 465
560 - 620
700 - 775
280 - 310
420 - 465
560 - 620
700 - 775
280 - 310
420 - 465
560 - 620
700 - 775
280 - 310
420 - 465
560 - 620
700 - 775
280 - 310
420 - 465
560 - 620
700 - 775
280 - 310
420 - 465
560 - 620
700 - 775

800 x 1200

Euro

1200 x 800

BSI

1000 x 1200

BSI

1200 x 1000

Australian

Asian

GMA
40 x 48

Truck Configuration

Length x Width

1165 x 1165

1200 x 1200

1219 x 1016

Battery
Size
DIN
43531B
Option 5
Option 6
Option 7
Option 8
Option 5
Option 6
Option 7
Option 8
Option 5
Option 6
Option 7
Option 8
Option 5
Option 6
Option 7
Option 8
Option 5
Option 6
Option 7
Option 8
Option 5
Option 6
Option 7
Option 8
Option 5
Option 6
Option 7
Option 8

4.20

4.28

Load Distance Head length

Mast
Type
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL

X1
1.4
mm
472
387
297

472
387
297

472
387
297

472
387
297

472
387
297

472
387
297

472
387
297

Reach

Aisle Width

Add dimension

L4

AST3

Integrated Triplex
Sideshift Mast
1.4
TT
mm
mm

L2
1.6
mm

482
392
302

482
392
302

482
392
302

482
392
302

482
392
302

482
392
302

482
392
302

1.4
mm
1166
1251
1341

1166
1251
1341

1166
1251
1341

1166
1251
1341

1166
1251
1341

1166
1251
1341

1166
1251
1341

1.6
mm

1251
1341
1431

1251
1341
1431

1251
1341
1431

1251
1341
1431

1251
1341
1431

1251
1341
1431

1251
1341
1431

4.33

1.4
mm
674
589
499

674
589
499

674
589
499

674
589
499

674
589
499

674
589
499

674
589
499

1.6
mm

684
594
504

684
594
504

684
594
504

684
594
504

684
594
504

684
594
504

684
594
504

1.4
mm
2522
2567
2621

2669
2745
2826

2638
2696
2763

2722
2793
2871

2744
2810
2884

2782
2849
2923

2742
2813
2891

1.6
mm

2612
2659
2713

2755
2835
2917

2726
2788
2854

2808
2884
2961

2831
2901
2975

2869
2940
3013

2829
2904
2982

17

14

26

22

21

17

25

21

23

19

23

19

25

21

Table 7 ESR 5240 Aisle Width


1.8a

ESR 5240
Pallet Size
Pallet

Length x Width
mm

Euro

800 x 1200

Euro

1200 x 800

BSI

1000 x 1200

BSI

1200 x 1000

Australian

1165 x 1165

Asian

1200 x 1200

GMA
40 x 48

1219 x 1016

Truck Configuration
Capacity
Ah
420 - 465
560 - 620
700 - 775
420 - 465
560 - 620
700 - 775
420 - 465
560 - 620
700 - 775
420 - 465
560 - 620
700 - 775
420 - 465
560 - 620
700 - 775
420 - 465
560 - 620
700 - 775
420 - 465
560 - 620
700 - 775

Battery
Size
DIN
43531C
Option 1
Option 2
Option 3
Option 1
Option 2
Option 3
Option 1
Option 2
Option 3
Option 1
Option 2
Option 3
Option 1
Option 2
Option 3
Option 1
Option 2
Option 3
Option 1
Option 2
Option 3

4.20

Head
Load Distance
length
Mast
Type
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL
TL

X1
1.4
mm
452
385
315
452
385
315
452
385
315
452
385
315
452
385
315
452
385
315
452
385
315

4.28
Reach

Aisle Width

L4

AST3

L2
1.6
mm
547
480
410
547
480
410
547
480
410
547
480
410
547
480
410
547
480
410
547
480
410

1.4/1.6
mm
1186
1253
1323
1186
1253
1323
1186
1253
1323
1186
1253
1323
1186
1253
1323
1186
1253
1323
1186
1253
1323

4.33

1.4
mm
639
572
503
639
572
503
639
572
503
639
572
503
639
572
503
639
572
503
639
572
503

1.6
mm
1374
1441
1510
1374
1441
1510
1374
1441
1510
1374
1441
1510
1374
1441
1510
1374
1441
1510
1374
1441
1510

1.4
mm
2539
2575
2617
2694
2753
2816
2658
2705
2756
2745
2802
2861
2766
2819
2875
2804
2857
2914
2765
2822
2882

1.6
mm
2591
2620
2656
2706
2764
2825
2692
2734
2781
2763
2817
2875
2790
2840
2894
2827
2878
2932
2783
2837
2895

Add dimension
for
Integrated
Sideshift
1.4
mm

Triplex
Mast

16

12

26

21

20

16

24

20

23

19

23

19

24

20

mm

ESR 5200 Series

Table 8

ESR 5260 Aisle Width

ESR 5260

kg

1400

1600

2000

Table 9

Wa
mm

1645

1600

2000

6.4
Battery

4.20
Headlength

1.8a
Load Distance

4.28
Reach

Ah

l2
mm

x1
mm

l4
mm

420 - 465

1281

357

544

560 - 620

1338

300

487

700 - 775

1410

228

415

420 - 465

1288

445

662

560 - 620

1345

388

605

700 - 775

1417

316

533

840 - 930

1489

244

461

560 - 620

1345

388

605

700 - 775

1417

316

533

840 - 930

1489

244

461

4.20
Headlength
TS / DIN *

1.8a
Load Distance
TS / DIN *

4.28
Reach
TS / DIN *

Ah

l2
mm

x1
mm

l4
mm

560 - 620

1433 / 1516

299 / 216

516 / 433

700 - 775

1487 / 1588

245 / 144

462 / 361

560 - 620

1433 / 1514

374 / 293

591 / 510

700 - 775

1487 / 1586

320 / 221

537 / 438

840 - 930

1559 / 1658

248 / 149

465 / 366

1734

1734

Load Size

4.33 & 4.34


Aisle Width

length
mm

width
mm

VDI
mm

800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200

1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000

2591
2778
2724
2825
2626
2830
2767
2875
2674
2896
2823
2938
2631
2788
2751
2840
2662
2839
2791
2888
2705
2904
2844
2950
2752
2970
2899
3013
2662
2839
2791
2888
2705
2904
2844
2950
2752
2970
2899
3013

ESR 5280S Aisle Width

ESR 5280S

kg

Specifications

Wa
mm

6.4
Battery

1734

1809

* TS / DIN = T-Shape or DIN battery compartment, contact Crown for T-Shape battery details.

4.33 & 4.34


Load Size
Aisle Width
TS *
DIN *
length
mm

width
mm

VDI
mm

VDI
mm

800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200

1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000
1200
800
1200
1000

2716
2920
2857
2964
2751
2969
2898
3012
2745
2927
2876
2975
2777
2976
2916
3021
2824
3042
2971
3084

2771
2996
2921
3038
2823
3063
2979
3102
2795
3000
2936
3045
2843
3067
2992
3108
2894
3134
3050
3173

Included in High Level Performance System

l
l

m
m

l
l

m
m
m

l
l


m
m

l
l
l
l
l
l

l
l
l
l
l

l
l
l
l

l
l
l
l


l
l
l
l
l

l
l
l
l
l

l
l
l
l
l
l

l
l
l
l
l
l

m
m

m
m

m
m

m
m

m
l
l
l

m
l
l
l

Lifting Features
5th hydraulic function
Energy saving regenerative lowering
Load backrest
Operator Comfort
MoveSeat with 30 rotation
MSG 65 seat with adjustable lumbar support
FlexBack seat backrest
Suspension seat
Heated vinyl seat
Headrest
Controls mounted on armrest
Armrest moves with seat
Adjustable steering column with tools
Adjustable steering column without tools
Automotive-type accelerator and brake pedals
Patented high-visibility overhead guard
Plexiglass or mesh overhead guard cover
Multiple storage areas for tools
Low, wide step
Desktop with clipboard
Safety Features
Operator presence pedal
Seat switch
Power disconnect switch
Work lights (halogen or LED)
Flashing light (strobe or LED)
Audible travel alarm
Rearview mirror
Maintenance Features
Event code history
Built-in diagnostic system
InfoPoint maps
Brushless AC motors
Swing-out seat deck for easy access
InfoLink fleet management system
Work Assist Accessories
Clipboard
Scan gun holder
Adjustable arm for WMS monitor
12, 24 or 48V power supply
Reading light
Trash bin
Beverage holder
Storage pocket
Special Applications
Drive-in rack overhead guard
Aisle guide rollers
Coldstore condition to -30C
Coldstore cabin with environmental control
Narrow outriggers (1070 mm inside)
Load wheel protection

ESR 5240

ESR 5280S
l

Standard l / Optional m

ESR 5280S

ESR 5260

ESR 5220
l

Technical Information

ESR 5260

Truck Features
1120 mm overall width
1285 mm overall width
1425 mm overall width
1575 mm overall width
1400 kg lift capacity at 600 mm load centre
1600 kg lift capacity at 600 mm load centre
2000 kg lift capacity at 600 mm load centre
Battery Compartment
48V 280-310 Ah
48V 420-465 Ah
48V 560-620 Ah
48V 700-775 Ah
48V 840-930 Ah
Battery rollers for horizontal extraction
DIN 160 connector
SBE 160 connector blue
SBE 350 connector blue
Controls and Instruments
Access 1 2 3 comprehensive system control
LCD display with keypad and navigation keys
Keyless start-up with PIN code
Travel/steer direction indicator
Real-time clock and date
Battery discharge indicator with lift lockout
Hour meters for various system functions
Fingertip hydraulic controls
Dual lever hydraulic controls
Multi-task hydraulic controls
Driving Features
Optimised Cornering Speed
e-GEN braking system
Loadwheel brake system
Automatic braking for slopes and push-back rack
Electro-mechanical parking brake
Selectable performance levels (P1, P2, P3)
360 Select steering system
Lifting Features
Patented offset mast design
Tilting duplex mast (TL)
Tilting triplex mast (TT)
Integrated sideshift for tilting masts
Triplex mast (TT) with tilting fork carriage and sideshift
High Level Performance System
* Tilt Position Assist (TPA)
* Lift height and load weight indicator
* Free lift indicator
* Smart Rack Height Select (RHS)
* Capacity Data Monitor (CDM)
* Two lift cutouts with override
Sideshift Position Assist (SPA)
Lift speed reduction before maximum height
Travel speed reduction above 1000 mm lift height
Travel speed reduction above free lift
No load on outrigger function + override
Two raise cutouts with override
Colour camera system (fork or mast mounted)
Coldstore camera system (fork or mast mounted)
ISO class 2 fork carriage
Forktip indicators
4th hydraulic function

ESR 5240

Standard l / Optional m

ESR 5200 Series

ESR 5220

l
l
l

m
l

l
l

l
l
l
l
l

m
m

l
l
l

l
l

l
l

l
l

m
m
m

m
m
m

m
m
m
m

m
m
m

m
m

m
m

Lift heights 7700 mm


Lift heights > 7700 mm
Not available with 5th hydraulic function
Stops forks above outriggers if mast is retracted
Standard or T-shape battery
2000 kg only - Standard or T-shape battery
Not with Coldstore Cabin
1600 and 2000 kg only
Only as part of High Level Performance System
1600 kg only, not with 420-465 Ah battery, lift height 9450 mm
Available on ESR 5220-1.4
Standard on ESR 5220-1.6 and ESR 5240-1.6

ESR 5200 Series

Driver's Compartment and


Controls
A comfortable low, wide step
speeds entry. Well-positioned
long tubular overhead guard post
works as a grab handle.
Non-slip floor mat ensures safe
and comfortable footing during
entry and exit.
Once seated, the operator has the
ability to tailor the compartment to
fit. A high quality comfortable
seat can be adjusted for the
operators weight. In addition,
the seat can be adjusted laterally,
as well as for the angle of the
backrest.
These adjustments ensure a
comfortable position for any
operator. The left foot rests on the
operator presence pedal. The
right foot operates an automotive
style accelerator and brake pedal
arrangement.
The travel direction switch is
actuated with the right thumb
leaving the fingers of the right
hand free to operate all the
hydraulic controls.
Hydraulic controls allow for easy
blending of functions.
There are four easily accessible
storage compartments. The
padded armrest is designed
particularly with wrist support in
mind.
The display contains information
on the trucks operating status,
battery discharge indicator, travel
direction indicator, steer tyre
position indicator, hour meters
for various truck operations,
performance profile selection and
service information for planned
maintenance scheduling, fault
finding and testing. The information
display serves as the PIN input to
employ the on-board user code
system thereby preventing
unauthorised use. The LCD
display is well illuminated for
excellent visibility.
Integrated Control System
with Access 1 2 3
Crowns Integrated Control System
provides unmatched truck control
for all primary truck systems:
Traction motor control
Hydraulic valve and motor
control
Steer motor control
Braking
Information/diagnostic display
Dedicated motor controllers
are employed to simplify
troubleshooting and minimise
replacement cost. All systems are

linked through CAN-Bus, which


greatly simplifies wiring while
improving diagnostic
communication.
Crowns Access 1 2 3 Diagnostics
is the most comprehensive fault
detection system in the industry.
A trained technician can actively
view inputs and outputs during
truck operation thereby
significantly reducing search and
downtime. All operator information
such as travel and hydraulic
parameters, truck monitors, etc.
can be obtained and adjusted via
the display. No handset or laptop
is required all functions are
on-board and easy to use.
Three programmable performance
profiles can be selected on the
display. These pre-sets allow you
to quickly adjust traction and
hydraulic parameters to suit
application requirements.
Traction System
Selected travel speed remains
constant regardless of surfaces,
load weight or grades. The travel
speed, acceleration, and electric
braking ratio can be programmed
via the display, facilitating the best
possible productivity and energy
consumption for each application.
Operators gain confidence and
improve performance with
Crowns intelligent Optimised
Cornering Speed. During
cornering OCS recognises
whether the operator is driving
into or out of a curve, with the
system analysing steer tyre angle,
driving direction and steering
direction. It then automatically
adjusts speed and acceleration
for maximum safe performance.

Hydraulic hoses are internally


reeved through the mast.
The internal gear pump reduces
the noise level and ensures high
efficiency in all applications.
The hydraulic oil is filtered twice.
The return and suction filters can
be exchanged without draining the
hydraulic tank.
Moving mast and reach
carriage
Crowns unique offset, wide view
mast delivers excellent visibility at
height as well as for low-level
operations. Mast cross-bracing
and overhead guard bracing have
been angled, and hose and chain
rollers have been canted to further
enhance visibility. A load backrest
designed for maximum visibility is
also standard.
The ESR 5220 and 5240 features
a range of duplex and triplex
masts with limited or full free lift.
Tilting masts reduce head length
and are ideal for tight aisle widths.
The tilting mast also compensates
for uneven floors and is the choice
when loading at medium heights
on unlevelled ground.
The ESR 5260 and 5280S feature
heavy duty triplex masts with full
free lift, integrated side shift and
tilting fork carriage. Mast channels
are reinforced to minimise static
and dynamic deflection when
storing heavy loads at tall lift
heights.
Spring dampers are located on
the fork carriage to reduce noise
while staging. Elastomer dampers
between the mast stages and
hydraulic dampening in the free
lift cylinder reduce noise while
lowering.

Hydraulic System
The control system for the hydraulic
pump motor and proportional
valves facilitates precise and
sensitive execution of all hydraulic
functions. All hydraulic parameters
such as lift, lower, tilt, side shift,
and reach speeds are fully
adjustable and can therefore be
adapted to different applications.

The anti-friction mast rollers


are canted to reduce energy
consumption and ensure longer
life. The heavy-duty reach carriage
moves on four main roller
bearings. Two adjustable backing
rollers minimise dynamic mast
rocking while four adjustable side
rollers/slides ensure very smooth
movement and precise positioning.

Three hydraulic functions (lift/lower,


tilt, reach) are standard on the
ESR 5220-1.4 and 5240-1.4.
A fourth function (side shift) is
standard on the ESR 5220-1.6,
ESR 5240-1.6, ESR 5260 and
5280S and optional on the ESR
5220-1.4 and 5240-1.4. A fifth
function can be added to the ESR
5260 and 5280S for accessory
control.

Drive unit
A highly efficient drive unit with
helical gears, integrated pinion
and vertically mounted 3-phase
(AC) traction motor provides quiet,
powerful traction performance.
The large Vulkollan drive wheel
offers high load capacity, long life,
and excellent travel comfort.

Technical Information

Steering
Advanced AC steering system
featuring 360 Select control
system that allows the operator to
choose between 180 and 360
steer tyre rotation to match driving
conditions, experience level or
personal preference. The system
can be locked in either mode with
password-protected access.
A fail-safe control circuit applies
motor braking and parking brake
if a fault is detected.
Brakes
A foot pedal applies the service
brake. Crowns e-GEN braking
system uses the torque of the
drive motor to stop and hold the
truck. On the ESR 5260 and
5280S braking force is also
distributed to the load wheels.
The truck can also be brought
to a stop by reversing the travel
direction using the electric
regenerative plugging function.
On ramps, or when interfacing
with push back racking, the
selectable Truck-Hold feature
electronically brakes the truck
when the accelerator is released.
The operator does not have to
apply the brake, improving
comfort and control in these
applications.
The parking brake is activated
by a switch in the operator
compartment. The spring-applied/
electric release brake is applied on
the drive wheel. The parking brake
is automatically activated when
the operator exits the truck.
Motors
The Crown manufactured 3-phase
(AC) motors deliver high torque
and seamless reversal. Traction
and hydraulic motors are
oversized for superior thermal
capability and are especially
suitable for high loads and high
ambient temperature applications.
Safety Regulations
Conforms to European safety
standards. Dimensions and
performance data given may vary
due to manufacturing tolerances.
Performance is based upon an
average size vehicle and is
affected by weight, condition of
truck, how it is equipped and the
conditions of the operating area.
Crown products and specifications
are subject to change without
notice.

ESR 5200 SPEC GB 04/16, 10


M03465-006-08
Printed in Germany

DIN EN ISO 9002

European Manufacturing:
Crown Gabelstapler GmbH & Co. KG
Roding, Germany
www.crown.com