HIWIN Compact Catalogue (English)

Linear Guideways
Ballscrews
Positioning Systems
HIWIN Compact
www.hiwin.de
HIWIN GmbH
Brcklesbnd 2
D-77654 Offenburg
Phone +49 (0) 7 81 9 32 78 - 0
Fax
+49 (0) 7 81 9 32 78 - 90
info@hiwin.de
www.hiwin.de
All rights reserved.
Complete or partial reproduction
is not permitted without our permission.
Note:
The technical data in this catalog may
be changed without prior notice.
Welcome to HIWIN
HIWIN offers a complete range of linear technology

products. Our Compact Catalog provides an overview of
our standard range, in stock and ready for delivery.
HIWIN Compact
Contents
1.
Linear Guideways
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
Product Overview
Linear Guideway Series HG and QH
Linear Guideway Series EG and QE
Linear Guideway Series WE
Linear Guideway Series MG
Linear Guideway Series PM
Linear Guideway Series RG and QR
Accessories
6
8
24
38
50
63
72
87
2.
Ballscrews
92
2.1
2.2
2.3
2.4
Product Overview
Rolled Ballscrews
Peeled Ballscrews
Accessories
92
95
99
107
3.
Positioning Systems
123
3.1
KK Linear axes
123
Linear Guideways
Product Overview
1. Linear Guideways
A linear guideway facilitates linear movement using ball bearings. Thanks to the use of
ball bearings between the rail and the block, it is possible for a linear guideway to
achieve extremely precise linear movement. In comparison with a conventional guide
rail, the friction coefficient is only one fiftieth. Due to the restricted guidance of the
block on the rail the linear guideway can carry loads in vertical and horizontal
directions.
1.1 Product Overview
Linear Guideway Series HG and QH
4-row recirculating ball bearing guide

45 contact angle of the ball tracks
High load capacity in all installation positions
High rigidity
Block with SynchMotion technology (QH series)
Linear Guideway Series EG and QE
Page 38

High torque capacity
Low assembly height
Linear Guideway Series MG
Page 24

High load capacity in all installation positions
Low assembly height
Block with SynchMotion technology (QE series)
Linear Guideway Series WE
Page 8

Compact design
Small and wide rails
Page 50
Linear Guideway Series PM

Improved synchronization properties
Small and wide rails
Reduced weight
Linear Guideway Series RG and QR
Page 63
Page 72
4-row recirculating roller bearing guide

Recirculation roller guide
Very high load capacity
Very high rigidity
Block with SynchMotion technology (QR series)
Accessories
Page 87
Grease nipples
Lubrication adapters
Push-in fitting
Linear Guideways
HG/QH series
1.2 Linear Guideway Series HG and QH
1.2.1 Special characteristics of the linear guideway series HG and QH
The HIWIN linear guideways of the HG series with four ball tracks are designed for high
loads and rigidities. Due to the 45 arrangement of the ball tracks the HG series can
equally take loads from all directions. Low displacement forces and a high efficiency
are further features of the HG series. The ball retainers prevent the balls from falling
out when the block is pulled off the rail during assembly.
The series QH with SynchMotion technology owns all the technical advantages of the
standard models of series HG. In addition, because of the controlled movement of the
balls in a defined distance to each other, they are characterized by an improved
synchronous performance, a higher maximum speed, longer lubrication intervals and a
lower noise level. Since the mounting dimensions of the QH blocks are identical to
those of the HG blocks, they are also mounted on the HGR standard rail and therefore
are very easy to replace
1.2.2 Structure of the HG/QH series

4-row recirculation ball bearing guide
45 contact angle of ball tracks
Ball retainers prevent the balls from falling out when the block is removed
Various sealing variants depending on the field of application
6 options for connecting grease nipple or lubrication adapter
SynchMotion technology (QH series)
Fig. Structure of the HG series
Fig. Structure of the QH series
1.2.3 Advantages
Zero play
Interchangeable
High accuracy
High loading capacity in all loading directions
Low friction losses even with preload thanks to optimized
ball tracks and 2-point contact
Additional advantages of QH series

Improved synchronous performance
Optimized for higher travel speeds
Extended lubrication intervals
Less running noise
1.2.4 Article numbers of the HG/QH series

For HG/QH linear guideways, a distinction is made between interchangeable and noninterchangeable models. The dimensions of both models are the same. The main difference is that the block and rail in the interchangeable models can be freely interchanged. Block and rail can be ordered separately and fitted by the customer. Their
accuracy extends to class P.
Given their stringent dimensional accuracy check, the interchangeable models are a
good choice for customers who do not use rails in pairs on one axis. Non-interchangeable linear guideways are always supplied preassembled. The article numbers of the
series include the dimensions, model, accuracy class, preload etc.
1.2.4.1 Non-interchangeable models (custom-assembled)

Article number of the fully assembled linear guideway
HG
25
1600
Z0
DD
E2
Series:
HG
QH
None: standard
E2: oil lubrication unit 3)
SE: steel end cap 3)
Block type:
W: flange block
H: high square block
L: low square block (HG only)
Dust protection 2):

None: standard (SS)
ZZ, DD, KK, SW 3), ZWX 3)
Rails per axis set1)
Size:
HG: 15, 20, 25, 30, 35, 45, 55, 65
QH: 15, 20, 25, 30, 35, 45
Accuracy class:
C, H, P, SP, UP
Load type:
S: average load (HG only)
C: heavy load
H: super heavy load
Preload ID: ZO, ZA, ZB
Rail length [mm]

Block mounting:
A: from above
C: from above or below
Rail mounting:
R: from above
T: from below
Number of blocks per rail
1.2.4.2 Interchangeable models

Article number of HG/QH block
HG
25
Z0
ZZ
E2
Series:
HG
QH
None: standard
Dust protection 2):
None: standard (SS)
Block type:
W: flange block
H: high square block
L: low square block (HG only)
Accuracy class: C, H, P
Size:
HG: 15, 20, 25, 30, 35, 45, 55, 65
QH: 15, 20, 25, 30, 35, 45
Load type:
S: average load (HG only)
C: heavy load
H: super heavy load
Block mounting:
A: from above
Article number of HG rail

HG
25
1200
H
HG series
Rail length [mm]

Rail
Size: 15, 20, 25, 30, 35, 45, 55, 65
Rail mounting:
R: from above
T: from below
Note:
1) The figure 2 is also a quantity, i.e. one item of the above-mentioned article consists of a pair of rails. No number is specified for individual rails.
2) You will find an overview of the individual sealing systems on page 90
3) Only available for HG
Linear Guideways
HG/QH series
1.2.5 Block types
HIWIN provides square and flange blocks for its linear guideways. Given their low
height and larger mounting surface, flange blocks are better suited to large loads.
Table 1.1 Block types

Type
Series/
size
Structure
Height
[mm]
Rail length
[mm]
High square type
HGH-CA
HGH-HA
28 90
Low square type
HGL-CA
HGL-HA
24 70
Flange type
HGW-CC
HGW-HC
24 90
100 4.000
Typical application
Machining centers
NC lathes
Grinding machines
Precision milling machines
High-performance cutting machines
Automation technology
Transport technology
Measuring technology
Machines and equipment requiring high
positioning accuracy
1.2.6 Preload
Z0
Elastic deformation
without preload
Elastic deformation
1.2.6.1 Definition
Every rail type can be preloaded. Oversized balls are used for this purpose. Normally a
linear guideway has negative clearance between track and balls to increase rigidity and
precision. The curve shows that the rigidity doubles at higher preload. For rails below
the nominal size of 20, a preload of no more than ZA is recommended to avoid the lifetime being shortened as a result of preload.
ZB
Elastic deformation
with high preload
P = 0,07 Cdyn
2,8 P
Operating load
1.2.6.2 Preload ID
Table 1.2 Preload ID

ID
Preload
Application
ZO
Light preload
0 0,02 Cdyn
Constant load direction, little vibration,

lower accuracy needed
ZA
Medium preload
0,05 0,07 Cdyn
High accuracy needed
ZB
High preload
above 0,1 Cdyn
High rigidity needed, vibration and impact
Note:
Preload classes for interchangeable guides Z0 and ZA. For non-interchangeable guides Z0, ZA, ZB.
10
Sample applications
Transport technology, automatic
packaging machines, X-Y axis in industrial
machines, welding machines
Machining centres, Z axes for industrial
machines, eroding machines, NC lathes,
precision X-Y tables, measuring
technology
Machining centres, grinding machines, NC
lathes, horizontal and vertical milling
machines, Z axis of machine tools, highperformance cutting machines
1.2.7 Load ratings and torques

MX
MY
MZ
Table 1.3 Load ratings and torques for series HG/QH

Series/size
Dynamic load
rating Cdyn [N]*
Static load
rating C0 [N]
HG_15C
QH_15C
HG_20S
HG_20C
QH_20C
HG_20H
QH_20H
HG_25C
QH_25C
HG_25H
QH_25H
HG_30C
QH_30C
HG_30H
QH_30H
HG_35C
QH_35C
HG_35H
QH_35H
HG_45C
QH_45C
HG_45H
QH_45H
HG_55C
HG_55H
HG_65C
HG_65H
11380
13880
12190
17750
23080
21180
27530
26480
31780
32750
39300
38740
46490
47270
56720
49520
60520
60210
73590
77570
89210
94540
108720
114440
139350
163630
208360
16970
14360
16110
27760
25630
35900
31670
36490
33680
49440
43620
52190
48170
69160
65090
69160
63840
91630
86240
102710
94810
136460
128430
148330
196200
215330
303130
Dynamic moment [Nm]

MX
76
90
99
178
231
208
268
301
361
374
451
494
588
600
722
832
1019
1011
1233
1497
1723
1825
2097
2843
3464
5049
6449
MY
67
84
61
126
171
203
230
240
294
379
410
396
491
630
623
577
720
918
1135
1169
1295
1857
2041
2039
3242
3245
5068
Static moment [Nm]

MZ
67
84
61
126
171
203
230
240
294
379
410
396
491
630
623
577
720
918
1135
1169
1295
1857
2041
2039
3242
3245
5068
MOX
120
100
130
270
260
350
310
420
390
560
500
660
600
880
830
1160
1070
1540
1450
1980
1830
2630
2470
3690
4880
6650
9380
MOY
100
80
80
200
190
350
270
330
310
570
450
530
500
920
890
810
760
1400
1330
1550
1380
2680
2410
2640
4570
4270
7380
MOZ
100
80
80
200
190
350
270
330
310
570
450
530
500
920
890
810
760
1400
1330
1550
1380
2680
2410
2640
4570
4270
7380
* Dynamic load rating for travel distance of 50 000 m
11
Linear Guideways
HG/QH series
1.2.8 Rigidity
Rigidity depends on preload. The adjacent formula can be used to determine
deformation depending on rigidity.
G: Deformation [m]
P: Operating load [N]
k: Rigidity [N/m]
Table 1.4 Radial rigidity for series HG/QH

Load class
Series/
size
Average load
Heavy load
HG_20S
HG_15C
QH_15C
HG_20C
QH_20C
HG_25C
QH_25C
HG_30C
QH_30C
HG_35C
QH_35C
HG_45C
QH_45C
HG_55C
HG_65C
HG_20H
QH_20H
HG_25H
QH_25H
HG_30H
QH_30H
HG_35H
QH_35H
HG_45H
QH_45H
HG_55H
HG_65H
Super heavy load
Unit: Nm
12
Preload
ZO
130
200
180
250
230
300
270
370
330
410
370
510
460
620
760
310
280
390
350
480
430
530
480
650
590
790
1030
ZA
170
260
230
320
290
390
350
480
430
530
480
660
590
800
980
400
360
510
460
620
560
690
620
850
770
1030
1330
ZB
190
290
260
360
320
440
400
550
500
610
550
750
680
910
1120
460
410
580
520
710
640
790
710
970
870
1180
1520
1.2.9 Dimensions of the HG/QH blocks
K1
1.2.9.1 HGH/QHH
W
4 M l
B
H3
H1
H2
B1
L
L1
C
K2
WR
Table 1.5 Dimensions of the block

Series/
size
HGH15CA
QHH15CA
HGH20CA
HGH20HA
QHH20CA
QHH20HA
HGH25CA
HGH25HA
QHH25CA
QHH25HA
HGH30CA
HGH30HA
QHH30CA
QHH30HA
HGH35CA
HGH35HA
QHH35CA
QHH35HA
HGH45CA
HGH45HA
QHH45CA
QHH45HA
HGH55CA
HGH55HA
HGH65CA
HGH65HA
Installation
dimensions [mm]
Dimensions of the block

[mm]
H
28
28
H1
4,3
4,0
N
9,5
9,5
W
34
34
B
26,0
26,0
B1
4,0
4,0
30
4,6
12,0
44
32,0
6,0
30
4,6
12,0
44
32,0
6,0
40
5,5
12,5
48
35,0
6,5
40
5,5
12,5
48
35,0
6,5
45
6,0
16,0
60
40,0
10,0
45
6,0
16,0
60
40,0
10,0
55
7,5
18,0
70
50,0
10,0
55
7,5
18,0
70
50,0
10,0
70
9,5
20,5
86
60,0
13,0
70
9,2
20,5
86
60,0
13,0
80
13,0
23,5
100
75,0
12,5
90
15,0
31,5
126
76,0
25,0
C
26
26
36
50
36
50
35
50
35
50
40
60
40
60
50
72
50
72
60
80
60
80
75
95
70
120
Load Ratings
[N]
L1
39,4
39,4
50,5
65,2
50,5
65,2
58,0
78,6
58,0
78,6
70,0
93,0
70,0
93,0
80,0
105,8
80,0
105,8
97,0
128,8
97,0
128,8
117,7
155,8
144,2
203,6
L
61,4
61,4
77,5
92,2
76,7
91,4
84,0
104,6
83,4
104,0
97,4
120,4
97,4
120,4
112,4
138,2
113,6
139,4
139,4
171,2
139,4
171,2
166,7
204,8
200,2
259,6
K1
10,00
10,00
12,25
12,60
11,75
12,10
15,70
18,50
15,70
18,50
20,25
21,75
19,50
21,75
20,60
22,50
19,00
20,90
23,00
28,90
23,00
29,09
27,35
36,40
43,10
47,80
K2
4,85
5,00
G
5,3
5,3
Ml
M4 5
M4 5
T
6,0
6,0
H2
7,95
7,95
H3
7,7
8,2
6,00
12,0
M5 6
8,0
6,00
6,0
6,00
12,0
M5 6
8,0
6,00
6,0
6,00
12,0
M6 8
8,0
10,00 9,0
6,00
12,0
M6 8
8,0
10,00 9,0
6,00
12,0
M8 10 8,5
9,50
13,8
6,25
12,0
M8 10 8,5
9,50
9,0
7,00
12,0
M8 12 10,2
16,00 19,6
7,50
12,0
M8 12 10,2
15,50 13,5
10,00 12,9
M10 17 16,0
18,50 30,5
10,00 12,9
M10 17 16,0
18,50 20,0
11,00 12,9
M12 18 17,5
22,00 29,0
14,00 12,9
M16 20 25,0
15,00 15,0
Cdyn
C0
11380
13880
17750
21180
23080
27530
26480
32750
31780
39300
38740
47270
46490
56720
49520
60210
60520
73590
77570
94540
89210
108720
114440
139350
163630
208360
16970
14360
27760
35900
25630
31670
36490
49440
33680
43620
52190
69160
48170
65090
69160
91630
63840
86240
102710
136460
94810
128430
148330
196200
215330
303130
Weight
[kg]
0,18
0,18
0,30
0,39
0,29
0,38
0,51
0,69
0,50
0,68
0,88
1,16
0,87
1,15
1,45
1,92
1,44
1,90
2,73
3,61
2,72
3,59
4,17
5,49
7,00
9,82
For dimensions of the rail see page 16, for standard and optional lubrication adapters see page 87.
13
Linear Guideways
HG/QH series
K1
1.2.9.2 HGL
G
K2
L1
4 M l
B1
C
H3
H1
H2
WR

Series/
size
HGL15CA
HGL25CA
HGL25HA
HGL30CA
HGL30HA
HGL35CA
HGL35HA
HGL45CA
HGL45HA
HGL55CA
HGL55HA
Installation
dimensions [mm]

[mm]
H
24
H1
4,3
N
9,5
W
34
B
26,0
B1
4,0
36
5,5
12,5
48
35,0
6,5
42
6,0
16,0
60
40,0
10,0
48
7,5
18,0
70
50,0
10,0
60
9,5
20,5
86
60,0
13,0
70
13,0
23,5
100
75,0
12,5
C
26
35
50
40
60
50
72
60
80
75
95
Load Ratings
[N]
L1
39,4
58,0
78,6
70,0
93,0
80,0
105,8
97,0
128,8
117,7
155,8
L
61,4
84,0
104,6
97,4
120,4
112,4
138,2
139,4
171,2
166,7
204,8
K1
10,00
15,70
18,50
20,25
21,75
20,60
22,50
23,00
28,90
27,35
36,40
K2
4,85
G
5,3
Ml
M4 4
T
6,0
H2
3,95
H3
3,7
6,00
12,0
M6 6
8,0
6,00
5,0
6,00
12,0
M8 10 8,5
6,50
10,8
7,00
12,0
M8 12 10,2
9,00
12,6
10,00 12,9
M10 17 16,0
8,50
20,5
11,00 12,9
M12 18 17,5
12,00 19,0
14
Cdyn
C0
11380
26480
32750
38740
47270
49520
60210
77570
94540
114440
139350
16970
36490
49440
52190
69160
69160
91630
102710
136460
148330
196200
Weight
[kg]
0,14
0,42
0,57
0,78
1,03
1,14
1,52
2,08
2,75
3,25
4,27
K1
1.2.9.3 HGW/QHW
L
L1
C
K2
L
L1
H1
H3
H3
H2
K2
T1
T2
T
4 M
B1
K1
WR
HGW/QHW-CC
HGW-SC

Series/
size
HGW15CC
QHW15CC
HGW20SC
HGW20CC
HGW20HC
QHW20CC
QHW20HC
HGW25CC
HGW25HC
QHW25CC
QHW25HC
HGW30CC
HGW30HC
QHW30CC
QHW30HC
HGW35CC
HGW35HC
QHW35CC
QHW35HC
HGW45CC
HGW45HC
QHW45CC
QHW45HC
HGW55CC
HGW55HC
HGW65CC
HGW65HC
Installation
dimensions [mm]

[mm]
H
24
24
H1
4,3
4,0
N
16,0
16,0
W
47
47
B
B1
38,0 4,5
38,0 4,5
30
4,6
21,5
63
53,0 5,0
30
4,6
21,5
63
53,0 5,0
40
36
5,5
23,5
70
57,0 6,5
45
36
5,5
23,5
70
57,0 6,5
45
42
6,0
31,0
90
72,0 9,0
52
42
6,0
31,0
90
72,0 9,0
52
48
7,5
33,0
100
82,0 9,0
62
48
7,5
33,0
100
82,0 9,0
62
60
9,5
37,5
120
100,0 10,0 80
60
9,2
37,5
120
100,0 10,0 80
70
13,0 43,5
140
116,0 12,0 95
90
15,0 53,5
170
142,0 14,0 110
C
30
30
40
Load Ratings
[N]
L1
39,4
39,4
29,5
50,5
65,2
50,5
65,2
58,0
78,6
58,0
78,6
70,0
93,0
70,0
93,0
80,0
105,8
80,0
105,8
97,0
128,8
97,0
128,8
117,7
155,8
144,2
203,6
L
61,4
61,4
54,3
77,5
92,2
76,7
91,4
84,0
104,6
83,4
104,0
97,4
120,4
97,4
120,4
112,4
138,2
113,6
139,4
139,4
171,2
139,4
171,2
166,7
204,8
200,2
259,6
K1
8,00
8,00
19,65
10,25
17,60
9,75
17,10
10,70
21,00
10,70
21,00
14,25
25,75
13,50
25,75
14,60
27,50
13,00
25,90
13,00
28,90
13,00
28,90
17,35
36,40
23,10
52,80
K2 M
4,85 M5
5,00 M5
G
5,3
5,3
6,00 M6
T
6,0
6,0
T1
8,9
8,9
T2
7,0
7,0
H2 H3
3,95 3,7
3,95 4,2
12,0 8,0
10,0 9,5
6,00 6,0
6,00 M6
12,0 8,0
10,0 9,5
6,00 6,0
6,00 M8
12,0 8,0
14,0 10,0 6,00 5,0
6,00 M8
12,0 8,0
14,0 10,0 6,00 5,0
6,00 M10 12,0 8,5
16,0 10,0 6,50 10,8
6,25 M10 12,0 8,5
16,0 10,0 6,50 6,0
7,00 M10 12,0 10,1 18,0 13,0 9,00 12,6

7,50 M10 12,0 10,1 18,0 13,0 8,50 6,5
10,00 M12 12,9 15,1 22,0 15,0 8,50 20,5
10,00 M12 12,9 15,1 22,0 15,0 8,50 10,0
11,00 M14 12,9 17,5 26,5 17,0 12,00 19,0
14,00 M16 12,9 25,0 37,5 23,0 15,00 15,0
Cdyn
C0
11380
13880
12190
17750
21180
23080
27530
26480
32750
31780
39300
38740
47270
46490
56720
49520
60210
60520
73590
77570
94540
89210
108720
114440
139350
163630
208360
16970
14360
16110
27760
35900
25630
31670
36490
49440
33680
43620
52190
69160
48170
65090
69160
91630
63840
86240
102710
136460
94810
128430
148330
196200
215330
303130
Weight
[kg]
0,17
0,17
0,28
0,40
0,52
0,40
0,52
0,59
0,80
0,59
0,80
1,09
1,44
1,09
1,44
1,56
2,06
1,56
2,06
2,79
3,69
2,79
3,69
4,52
5,96
9,17
12,89
15
Linear Guideways
HG/QH series
1.2.10 Dimensions of the HG rail
The HG rails are used for both the HG and QH blocks.
1.2.10.1 Dimensions of HGR_R
HR
E1
E2
WR
Table 1.8 Dimensions of rail HGR_R

Series/
size
Assembly screw
for rail [mm]
HGR15R
HGR20R
HGR25R
HGR30R
HGR35R
HGR45R
HGR55R
HGR65R
M4 16
M5 16
M6 20
M8 25
M8 25
M12 35
M14 45
M16 50
Dimensions of rail [mm]

WR
15
20
23
28
34
45
53
63
HR
15,0
17,5
22,0
26,0
29,0
38,0
44,0
53,0
7,5
9,5
11,0
14,0
14,0
20,0
23,0
26,0
5,3
8,5
9,0
12,0
12,0
17,0
20,0
22,0
4,5
6,0
7,0
9,0
9,0
14,0
16,0
18,0
P
60,0
60,0
60,0
80,0
80,0
105,0
120,0
150,0
Max. length
[mm]
Max. length
E1 = E2
E1/2 min
[mm]
E1/2 max
[mm]
Weight
[kg/m]
4000
4000
4000
4000
4000
4000
4000
4000
3900
3900
3900
3920
3920
3885
3840
3750
6
7
8
9
9
12
14
15
54
53
52
71
71
93
106
135
1,45
2,21
3,21
4,47
6,30
10,41
15,08
21,18
HR
1.2.10.2 Dimensions of HGR_T (rail fastening from below)
WR
E1
E2
L
Table 1.9 Dimensions of rail HGR_T

Series/
size
HGR15T
HGR20T
HGR25T
HGR30T
HGR35T
HGR45T
HGR55T
HGR65T

WR
15
20
23
28
34
45
53
63
HR
15,0
17,5
22,0
26,0
29,0
38,0
44,0
53,0
S
M5
M6
M6
M8
M8
M12
M14
M20
h
8,0
10,0
12,0
15,0
17,0
24,0
24,0
30,0
P
60,0
60,0
60,0
80,0
80,0
105,0
120,0
150,0
Max. length
[mm]
Max. length
E1 = E 2
E1/2 min
[mm]
E1/2 max
[mm]
Weight
[kg/m]
4000
4000
4000
4000
4000
4000
4000
4000
3900
3900
3900
3920
3920
3885
3840
3750
6
7
8
9
9
12
14
15
54
53
52
71
71
93
106
135
1,48
2,29
3,35
4,67
6,51
10,87
15,67
21,73
Note
1. The tolerance for E is +0.5 to 1 mm for standard rails and 0 to 0.3 mm for joints.
2. If the E1/2 dimensions are not indicated, the maximum possible number of mounting holes will be determined under consideration of E1/2 min.
3. The rails are shortened to the required length. If the E1/2 dimensions are not indicated, these will be carried out symmetrically.
16
1.2.10.3 Calculating the length of rails

HIWIN offers rails in customized lengths. To prevent the risk of the end of the rail
becoming unstable, the value E must not exceed half of the distance between the
mounting holes (P). At the same time, the value E1/2 should be between E1/2 min and
E1/2 max so that the mounting hole does not rupture.
n = Number of mounting holes
E1
L:
n:
P:
E1/2:
E2
Total length of the rail [mm]

Number of mounting holes
Distance between two mounting holes [mm]
Distance from the middle of the last
mounting hole to the end of the rail [mm]
1.2.10.4 Tightening torques for mounting bolts

Insufficient tightening of the mounting bolts strongly compromises the precision of the
linear guideway; the following tightening torques are therefore recommended for the
relevant screw sizes.
Table 1.10 Tightening torques of the mounting bolts according to ISO 4762-12.9
Series/size
HG_15
HG_20
HG_25
HG_30
HG_30
Screw size
M4 16
M5 16
M6 20
M8 25
M10
Torque [Nm]
4
9
13
30
70
Series/size
HG_35
HG_35
HG_45
HG_55
HG_65
Screw size
M8 25
M10
M12 35
M14 45
M16 50
1.2.10.5 Cover caps for mounting holes of rails

The cover caps are used to keep the mounting holes free of chips and dirt. The standard plastic caps are provided with each rail. Optional cover caps must be ordered
separately.
Torque [Nm]
30
70
120
160
200
Table 1.11 Cover caps for mounting holes of rails

Rail
Screw
Article number
HGR15R
HGR20R
HGR25R
HGR30R
HGR35R
HGR45R
HGR55R
HGR65R
M4
M5
M6
M8
M8
M12
M14
M16
Plastic
5-001342
5-001348
5-001353
5-001358
5-001358
5-001322
5-001328
5-001333
Brass
5-001343
5-001349
5-001354
5-001359
5-001359
5-001323
5-001329
5-001334
Steel
5-001352
5-001357
5-001362
5-001362
5-001327
5-001332
5-001337
D [mm]
Height H [mm]
7,5
9,5
11,0
14,0
14,0
20,0
23,0
26,0
1,1
2,2
2,5
3,3
3,3
4,6
5,5
5,5
17
Linear Guideways
HG/QH series
1.2.11 Sealing systems
Various sealing systems are available for HIWIN blocks. You will find an overview
on page 90. The table below shows the total length of the blocks with the different
sealing systems. Sealing systems suitable for these sizes are available.
Table 1.12 Total length of blocks with different sealing systems

Series/
size
HG_15C
QH_15C
HG_20S
HG_20C
QH_20C
HG_20H
QH_20H
HG_25C
QH_25C
HG_25H
QH_25H
HG_30C
QH_30C
HG_30H
QH_30H
HG_35C
QH_35C
HG_35H
QH_35H
HG_45C
QH_45C
HG_45H
QH_45H
HG_55C
HG_55H
HG_65C
HG_65H
Unit: mm
18
Total length L
SS
61,4
61,4
56,5
77,5
76,7
92,2
91,4
84,0
83,4
104,6
104,4
97,4
97,4
120,4
120,4
112,4
113,6
138,2
139,4
139,4
139,4
171,2
171,2
166,7
204,8
200,2
259,6
DD
68,0
68,0
59,5
82,5
81,7
97,5
96,4
89,0
88,4
109,6
109,0
104,8
104,8
127,8
127,8
119,8
118,6
145,6
144,4
149,4
146,6
181,2
178,4
177,1
215,2
209,2
268,6
ZZ
69,0
68,4
57,5
82,5
81,9
97,2
96,6
89,0
89,4
109,6
110,0
105,4
104,8
128,4
127,8
120,4
119,0
146,2
144,8
150,0
147,2
181,8
179,0
177,1
215,2
208,2
267,6
KK
75,6
75,0
62,5
87,5
86,9
102,2
101,6
94,0
94,4
114,6
115,0
112,8
112,2
135,8
135,2
127,8
124,0
153,6
149,8
160,0
154,4
191,8
186,2
187,5
225,5
217,2
276,6
SW
63,2
57,5
78,5
93,2
85,0
105,6
99,0
122,0
115,2
141,0
140,0
171,8
163,7
201,8
196,2
255,6
ZWX
61,3
82,3
97,0
91,8
112,4
105,8
128,8
122,4
148,2
144,8
176,6
172,9
211,0
203,4
262,8
1.2.11.1 Designation of sealing sets

The sealing sets are always supplied along with the assembly material and include the
parts needed in addition to the standard seal.
HG
15
SS
Series:
HG
QH
Size:
HG: 15, 20, 25, 30, 35, 45, 55, 65
QH: 15, 20, 25, 30, 35, 45
Dust protection ID:

SS: standard seal
ZZ: end seal with scraper
DD: double end seal
KK: double end seals with scraper
SW: end seal with double sealing lip
ZWX: end seal with double sealing lip and scraper
1.2.12 Friction
The table shows the maximum frictional resistance of the individual end seal. Depending on sealing setup (SS, DD, ZZ, KK), the value may have to be multiplied. The values
indicated apply to blocks on uncoated rails. Higher friction forces occur on coated
rails.
Table 1.13 Frictional resistance of single-lipped seals

Series/size
HG/QH_15
HG/QH_20
HG/QH_25
HG/QH_30
HG/QH_35
Friction force [N]

1,2
1,6
2,0
2,7
3,1
Series/size
HG_45
QH_45
HG_55
HG_65
Friction force [N]

3,9
5,3
4,7
5,8
19
Linear Guideways
HG/QH series
C
1.2.13 Tolerances depending on accuracy class

The HG and QH series are available in five accuracy classes depending on parallelism
between block and rail, height accuracy H and accuracy of width N. The choice of
accuracy class is determined by the machine requirements.
A
N
D
1.2.13.1 Parallelism
Parallelism of stop surfaces D and B of block and rail and parallelism of top of block
C to mounting surface A of rail. Ideal linear guideway installation is required, as is a
measurement in the centre of the block.
Table 1.14 Tolerance of parallelism between block and rail

Rail length [mm]
Accuracy class
100
100 200
200 300
300 500
500 700
700 900
900 1100
1100 1500
1500 1900
1900 2500
2500 3100
3100 3600
3600 4000
C
12
14
15
17
20
22
24
26
28
31
33
36
37
Unit: m
20
7
9
10
12
13
15
16
18
20
22
25
27
28
3
4
5
6
7
8
9
11
13
15
18
20
21
SP
2
2
3
3
4
5
6
7
8
10
11
14
15
UP
2
2
2
2
2
3
3
4
4
5
6
7
7
1.2.13.2 Accuracy height and width

Height tolerance H
Permissible absolute dimension variance of height H, measured between centre of
screw-on surface C and underside of rail A, with block in any position on the rail.
Width tolerance N
Permissible absolute dimension variance of width N, measured between centre of
screw-on surfaces D and B, with block in any position on the rail.
Height variance of H
Permissible variance of height H between several blocks on a rail, measured in the
same rail position.
Width variance of N
Permissible variance of width N between several blocks on a rail, measured in the
same rail position.
Table 1.15 Height and width tolerances of non-interchangeable types

Series/size
Accuracy class
Height tolerance of H
Width tolerance of N
Width variance of N
HG_15, 20
QH_15, 20
Normal (C)
High (H)
Precision (P)
0,1
0,03
0
0,03
0
0,015
0
0,008
0,1
0,04
0
0,04
0
0,02
0
0,01
0,1
0,05
0
0,05
0
0,03
0
0,02
0,1
0,07
0
0,07
0
0,05
0
0,03
0,1
0,03
0
0,03
0
0,015
0
0,008
0,1
0,04
0
0,04
0
0,02
0
0,01
0,1
0,05
0
0,05
0
0,03
0
0,02
0,1
0,07
0
0,07
0
0,05
0
0,03
0,02
0,01
0,006
0,02
0,01
0,006
0,004
0,004
0,003
0,003
0,02
0,015
0,007
0,03
0,015
0,007
0,005
0,005
0,003
0,003
0,03
0,015
0,007
0,03
0,02
0,01
0,005
0,007
0,003
0,005
0,03
0,02
0,01
0,03
0,025
0,015
0,007
0,01
0,005
0,007
Super precision (SP)

Ultra precision (UP)
HG_25, 30, 35
QH_25, 30, 35
Normal (C)
High (H)
Precision (P)
HG_45, 55
QH_45
Normal (C)
High (H)
Precision (P)
HG_65
Normal (C)
High (H)
Precision (P)
Unit: mm
21
Linear Guideways
HG/QH series
Table 1.16 Height and width tolerances of interchangeable types
Series/size
Accuracy class
Width variance of N
HG_15, 20
QH_15, 20
Normal (C)
High (H)
Precision (P)
Normal (C)
High (H)
Precision (P)
Normal (C)
High (H)
Precision (P)
Normal (C)
High (H)
Precision (P)
0,1
0,03
0,015
0,1
0,04
0,02
0,1
0,05
0,025
0,1
0,07
0,035
0,1
0,03
0,015
0,1
0,04
0,02
0,1
0,05
0,025
0,1
0,07
0,035
0,02
0,01
0,006
0,02
0,015
0,007
0,03
0,015
0,007
0,03
0,02
0,01
0,02
0,01
0,006
0,03
0,015
0,007
0,03
0,02
0,01
0,03
0,025
0,015
HG_25, 30, 35
QH_25, 30, 35
HG_45, 55
QH_45
HG_65
Unit: mm
1.2.14 Permissible mounting surface tolerances

Once the requirements relating to the accuracy of the mounting surfaces are met, the
good accuracy, rigidity and lifetime of the HG and QH series linear guideways are
achieved.
S1
(500)
Parallelism of the reference surface (P)
Table 1.17 Maximum tolerance for parallelism (P)

Series/size
Preload class
ZO
HG/QH_15
HG/QH_20
HG/QH_25
HG/QH_30
HG/QH_35
HG/QH_45
HG_55
HG_65
Unit: m
22
25
25
30
40
50
60
70
80
ZA
18
20
22
30
35
40
50
60
ZB
18
20
27
30
35
45
55
Table 1.18 Maximum tolerance for height of reference surface (S1)

Series/size
Preload class
HG/QH_15
HG/QH_20
HG/QH_25
HG/QH_30
HG/QH_35
HG/QH_45
HG_55
HG_65
ZO
130
130
130
170
210
250
300
350
ZA
85
85
85
110
150
170
210
250
ZB
50
70
90
120
140
170
200
Unit: m
1.2.15 Shoulder heights and fillets

Imprecise shoulder heights and fillets of mounting surfaces compromise precision and
may lead to conflicts with the block or rail profiles. The following shoulder heights and
edge profiles must be observed in order to avoid assembly problems.
Block
r
E2
H1
E1
Rail
r
Table 1.19 Shoulder heights and fillets

Series/size
Max. edge
radius r
Shoulder height of
reference edge of rail E1
Shoulder height of
reference edge of block E2
Clearance
under block H1
HG_15
QH_15
HG/QH_20
HG/QH_25
HG/QH_30
HG/QH_35
HG/QH_45
HG_55
HG_65
0,5
0,5
0,5
1,0
1,0
1,0
1,0
1,5
1,5
3,0
3,0
3,5
5,0
5,0
6,0
8,0
10,0
10,0
4,0
4,0
5,0
5,0
5,0
6,0
8,0
10,0
10,0
4,3
4,0
4,6
5,5
6,0
7,5
9,5
13,0
15,0
Unit: mm
23
Linear Guideways
EG/QE series
1.3 Linear Guideway Series EG and QE
1.3.1 Special characteristics of the linear guideway series EG and QE
The design of the EG series offers a low profile, high load capacity, and high rigidity. It
also features an equal load rating in all four directions and self-aligning capability to
absorb installation-error, allowing for higher accuracies. Additionally, the lower
assembly height and the shorter length makes the EG series more suitable for highspeed automation machines and applications where space is limited. The retainer is
designed to hold the balls in the block even when it is removed from the rail.
The series QE with SynchMotion technology owns all the technical advantages of the
standard models of series EG. In addition, because of the controlled movement of the
balls in a defined distance to each other, they are characterized by an improved
synchronous performance, a higher maximum speed, longer lubrication intervals and a
lower noise level. Since the mounting dimensions of the QE blocks are identical to
those of the EG blocks, they are also mounted on the EGR standard rail and therefore
are very easy to replace.
1.3.2 Structure of the EG/QE series

45 contact angle of ball tracks
6 options for connecting grease nipple or lubrication adapter
SynchMotion technology (QE series)
Fig. Structure of the EG series
Fig. Structure of the QE series
1.3.3 Advantages
Zero play
Interchangeable
High accuracy
High loading capacity in all loading directions
Low friction losses even with preload thanks to optimized
ball tracks and 2-point contact
Additional advantages of QE series

Extendes lubrication intervals
Less running noise
1.3.4 Article numbers of the EG/QE series

For EG/QE linear guideways, a distinction is made between interchangeable and noninterchangeable models. The dimensions of both models are the same. The main difference is that the block and rail in the interchangeable models can be freely interchanged. Block and rail can be ordered separately and fitted by the customer. Their
accuracy extends to class P.
Given their stringent dimensional accuracy check, the interchangeable modules are a
good choice for customers who do not use rails in pairs on one axis. Non-interchangeable linear guideways are always supplied preassembled. The article numbers of the
series include the dimensions, model, accuracy class, preload etc.
24

EG
25
1600
ZA
DD
E2
Series:
EG
QE
None: standard
Block type:
W: flange block
H: square block
Dust protection 2):

None: standard (SS)
ZZ, DD, KK
Size:
EG: 15, 20, 25, 30, 35
QE: 15, 20, 25, 30, 35
Rails per axis set 1)

Accuracy class:
C, H, P, SP, UP
Load type:
S: average load
C: heavy load

Block mounting:
A: from above
Rail length [mm]

Rail mounting:
R: from above
T: from below
U: from above with large assembly hole
(EG/QE15, EG/QE30)

Article number of EG/QE block
EG
25
Z0
ZZ
E2
Series:
EG
QE
None: standard
Block type:
W: flange block
H: square block
Dust protection 2):

None: standard (SS)
ZZ, DD, KK
Size:
EG: 15, 20, 25, 30, 35
QE: 15, 20, 25, 30, 35
Load type:
S: average load
C: heavy load
Block mounting:
A: from above
Article number of EG rail

EG
EG series
25
1200
H
Rail length [mm]
Rail
Size: 15, 20, 25, 30, 35
Rail mounting:
R: from above
T: from below
U: from above with large assembly hole
(EG/QE15, EG/QE30)
Note:
2) You will find an overview of the individual sealing systems on page 90.
3) Only available for EG
25
Linear Guideways
EG/QE series
1.3.5 Block types
height and larger mounting surface, flange blocks are better suited to large loads.

Type
Series/
size
Structure
Height
[mm]
Rail length
[mm]
Typical application
EGH-SA
EGH-CA
Square type
24 48
100 4.000
EGW-SC
EGW-CC
Flange type
Machining centers
NC lathes
Grinding machines
Precision milling machines
Measuring technology
Machines and equipment requiring high
positioning accuracy
1.3.6 Preload
Z0
Elastic deformation
without preload
Elastic deformation
1.3.6.1 Definition
precision. The curve shows that the rigidity doubles at higher preload. For rails below
the nominal size of 20, a preload of no more than ZA is recommended to avoid the lifetime being shortened as a result of preload.
ZB
Elastic deformation
with high preload
P = 0,07 Cdyn
2,8 P
Operating load
1.3.6.2 Preload ID

ID
Preload
Application
Z0
Light preload
0 0,02 Cdyn
Constant load direction, low impact, low

accuracy needed
ZA
Medium preload
0,03 0,05 Cdyn
ZB
High preload
0,06 0,08 Cdyn
Note:
26
Sample applications
Transport technology, automatic
packaging machines, X-Y axis in industrial
machines, welding machines
Machining centres, Z axes for industrial
machines, eroding machines, NC lathes,
precision X-Y tables, measuring
technology
Machining centres, grinding machines, NC
lathes, horizontal and vertical milling
machines, Z axis of machine tools, highperformance cutting machines

MZ
MX
MY
Table 1.22 Load ratings and torques for series EG/QE

Series/size
EG_15S
QE_15S
EG_15C
QE_15C
EG_20S
QE_20S
EG_20C
QE_20C
EG_25S
QE_25S
EG_25C
QE_25C
EG_30S
QE_30S
EG_30C
QE_30C
EG_35S
QE_35S
EG_35C
QE_35C
Dynamic load
rating Cdyn [N]*
5350
8560
7830
12530
7230
11570
10310
16500
11400
18240
16270
26030
16420
26270
23700
37920
22660
36390
33350
51180
Static load
rating C0 [N]
9400
8790
16190
15280
12740
12180
21130
20210
19500
18900
32400
31490
28100
27820
47460
46630
37380
36430
64840
59280
Dynamic moment [Nm]

MX
45
68
62
98
73
123
107
171
134
212
190
305
233
377
339
544
339
609
504
863
MY
22
29
48
73
34
47
78
122
70
96
160
239
122
169
274
414
187
330
354
648
Static moment [Nm]

MZ
22
29
48
73
34
47
78
122
70
96
160
239
122
169
274
414
187
330
354
648
MOX
80
70
130
120
130
130
220
210
230
220
380
370
400
400
680
670
560
610
980
1000
MOY
40
30
100
90
60
50
160
150
120
100
320
290
210
180
550
510
310
330
690
750
MOZ
40
30
100
90
60
50
160
150
120
100
320
290
210
180
550
510
310
330
690
750
27
Linear Guideways
EG/QE series
G: Deformation [m]
k: Rigidity [N/m]
1.3.8 Rigidity
Table 1.23 Radial rigidity for series EG/QE

Load class
Average load
Heavy load
Unit: Nm
28
Series/
size
EG_15S
QE_15S
EG_20S
QE_20S
EG_25S
QE_25S
EG_30S
QE_30S
EG_35S
QE_35S
EG_15C
QE_15C
EG_20C
QE_20C
EG_25C
QE_25C
EG_30C
QE_30C
EG_35C
QE_35C
Preload
ZO
105
96
126
116
156
137
184
169
221
214
172
157
199
183
246
219
295
271
354
333
ZA
126
115
151
139
187
165
221
203
265
257
206
187
238
219
296
263
354
326
425
399
ZB
141
128
168
153
209
184
246
226
295
287
230
209
266
245
329
293
395
363
474
445
1.3.9 Dimensions of the EG/QE blocks

1.3.9.1 EGH/QEH
K1
K1
L
L1
C
4M l
H3
2 M l
H1
L
L1
K2
H2
B1
K2
W
B
EGH/QEH-CA
WR
EGH/QEH-SA

Series/
size
EGH15SA
EGH15CA
QEH15SA
QEH15CA
EGH20SA
EGH20CA
QEH20SA
QEH20CA
EGH25SA
EGH25CA
QEH25SA
QEH25CA
EGH30SA
EGH30CA
QEH30SA
QEH30CA
EGH35SA
EGH35CA
QEH35SA
QEH35CA
Installation
dimensions [mm]

[mm]
H1
B1
24
4,5
9,5
34
26,0
4,0
24
4,0
9,5
34
26,0
4,0
28
6,0
11,0
42
32,0
5,0
28
6,0
11,0
42
32,0
5,0
33
7,0
12,5
48
35,0
6,5
33
6,2
12,5
48
35,0
6,5
42
10,0
16,0
60
40,0
10,0
42
10,0
16,0
60
40,0
10,0
48
11,0
18,0
70
50,0
10,0
48
11,0
18,0
70
50,0
10,0
26
26
32
32
35
35
40
40
50
50
Load Ratings
[N]
L1
23,1
39,8
23,1
39,8
29,0
48,1
29,0
48,1
35,5
59,0
35,5
59,0
41,5
70,1
41,5
70,1
45,0
78,0
51,0
83,0
L
40,1
56,8
40,1
56,8
50,0
69,1
50,0
69,1
59,1
82,6
60,1
83,6
69,5
98,1
67,5
96,1
75,0
108,0
76,0
108,0
K1
14,80
10,15
14,80
10,15
18,75
12,30
18,75
12,30
21,90
16,15
21,90
16,15
26,75
21,05
25,75
20,05
28,50
20,00
30,30
21,30
K2
Ml
H2
H3
3,50
5,7
M4 6
6,0
5,50
6,0
3,50
5,7
M4 6
6,0
5,50
6,0
4,15
12,0
M5 7
7,5
6,00
6,0
4,15
12,0
M5 7
7,5
6,00
6,5
4,55
12,0
M6 9
8,0
8,00
8,0
5,00
12,0
M6 9
8,0
8,00
8,0
6,00
12,0
M8 12 9,0
8,00
9,0
6,00
12,0
M8 12 9,0
8,00
9,0
7,00
12,0
M8 12 10,0
8,50
8,5
6,25
12,0
M8 12 10,0
8,50
8,5
Cdyn
C0
5350
7830
8560
12530
7230
10310
11570
16500
11400
16270
18240
26030
16420
23700
26270
37920
22660
33350
36390
51180
9400
16190
8790
15280
12740
21130
12180
20210
19500
32400
18900
31490
28100
47460
27820
46630
37380
64840
36430
59280
Weight
[kg]
0,09
0,15
0,09
0,15
0,15
0,24
0,15
0,23
0,25
0,41
0,24
0,40
0,45
0,76
0,44
0,75
0,74
1,10
0,58
0,90
For dimensions of rail, see page 31, for standard and optional lubrication adapter, see page 87.
29
Linear Guideways
EG/QE series
1.3.9.2 EGW/QEW
K1
K1
H3
2M
H1
T1
T
L
L1
K2
H2
B1
L
L1
C
4M
K2
W
B
EGW/QEW-CC
WR
EGW/QEW-SC

Series/
size
EGW15SC
EGW15CC
QEW15SC
QEW15CC
EGW20SC
EGW20CC
QEW20SC
QEW20CC
EGW25SC
EGW25CC
QEW25SC
QEW25CC
EGW30SC
EGW30CC
QEW30SC
QEW30CC
EGW35SC
EGW35CC
QEW35SC
QEW35CC
Installation
dimensions [mm]

[mm]
H1
B1
24
4,5
18,5
52
41,0
5,5
24
4,0
18,5
52
41,0
5,5
28
6,0
19,5
59
49,0
5,0
28
6,0
19,5
59
49,0
5,0
33
7,0
25,0
73
60,0
6,5
33
6,2
25,0
73
60,0
6,5
42
10,0
31,0
90
72,0
9,0
42
10,0
31,0
90
72,0
9,0
48
11,0
33,0
100
82,0
9,0
48
11,0
33,0
100
82,0
9,0
26
26
32
32
35
35
40
40
50
50
Load Ratings Weight

[N]
[kg]
L1
23,1
39,8
23,1
39,8
29,0
48,1
29,0
48,1
35,5
59,0
35,5
59,0
41,5
70,1
41,5
70,1
45,0
78,0
51,0
83,0
L
40,1
56,8
40,1
56,8
50,0
69,1
50,0
69,1
59,1
82,6
60,1
83,6
69,5
98,1
67,5
96,1
75,0
108,0
76,0
108,0
K1
14,80
10,15
14,80
10,15
18,75
12,30
18,75
12,30
21,90
16,15
21,90
16,15
26,75
21,05
25,75
20,05
28,50
20,00
30,30
21,30
30
K2
T1
H2
H3
3,50
5,7
M5
5,0
7,0
5,50
6,0
3,50
5,7
M5
5,0
0,0
5,50
6,0
4,15
12,0
M6
7,0
9,0
6,00
6,0
4,15
12,0
M6
7,0
0,0
6,00
6,5
4,55
12,0
M8
7,5
10,0
8,00
8,0
5,00
12,0
M8
7,5
0,0
8,00
8,0
6,00
12,0
M10
7,0
10,0
8,00
9,0
6,00
12,0
M10
7,0
0,0
8,00
9,0
7,00
12,0
M10
10,0
13,0
8,50
8,5
6,25
12,0
M10
10,0
13,0
8,50
8,5
Cdyn
C0
5350
7830
8560
12530
7230
10310
11570
16500
11400
16270
18240
26030
16420
23700
26270
37920
22660
33350
36390
51180
9400
16190
8790
15280
12740
21130
12180
20210
19500
32400
18900
31490
28100
47460
27820
46630
37380
64840
36430
59280
0,12
0,21
0,12
0,21
0,19
0,32
0,19
0,31
0,35
0,59
0,34
0,58
0,62
1,04
0,61
1,03
0,91
1,40
0,77
1,19
1.3.10 Dimensions of the EG rail

The EG rails are used for both the EG and QE blocks.
1.3.10.1 Dimensions of EGR_R
HR
E1
d
WR
E2
P
L
Table 1.26 Dimensions of rail EGR_R

Series/
size
Assembly screw
for rail [mm]
EGR15R
EGR20R
EGR25R
EGR30R
EGR35R
M3 16
M5 16
M6 20
M6 25
M8 25

WR
15
20
23
28
34
HR
12,5
15,5
18,0
23,0
27,5
6,0
9,5
11,0
11,0
14,0
4,5
8,5
9,0
9,0
12,0
d
3,5
6,0
7,0
7,0
9,0
P
60,0
60,0
60,0
80,0
80,0
Max. length
[mm]
Max. length
E1 = E2
4000
4000
4000
4000
4000
3900
3900
3900
3920
3920
E1/2 min
[mm]
E1/2 max
[mm]
6
7
8
9
9
54
53
52
71
71
Weight
[kg/m]
1,25
2,08
2,67
4,35
6,14
1.3.10.2 Dimensions of EGR_U (large mounting holes)
HR
E1
d
WR
E2
P
L
Table 1.27 Dimensions of rail EGR_U

Series/
size
Assembly screw
for rail [mm]
EGR15U
EGR30U
M4 16
M8 25

WR
15
28
HR
12,5
23,0
7,5
14,0
5,3
12,0
d
4,5
9,0
P
60,0
80,0
Max. length
[mm]
Max. length
E1 = E2
4000
4000
3900
3920
E1/2 min
[mm]
6
9
E1/2 max
[mm]
54
71
Weight
[kg/m]
1,23
4,23
Note:
31
Linear Guideways
EG/QE series
HR
1.3.10.3 Dimensions of EGR_T (rail mounting from below)
E1
WR
E2
P
L
Table 1.28 Dimensions of rail EGR_T

Series/
size
EGR15T
EGR20T
EGR25T
EGR30T
EGR35T

WR
15
20
23
28
34
HR
12,5
15,5
18,0
23,0
27,5
S
M5
M6
M6
M8
M8
h
7,0
9,0
10,0
14,0
17,0
P
60,0
60,0
60,0
80,0
80,0
Max. length
[mm]
Max. length
E1 = E2
4000
4000
4000
4000
4000
3900
3900
3900
3920
3920
E1/2 min
[mm]
E1/2 max
[mm]
6
7
8
9
9
54
53
52
71
71
Weight
[kg/m]
1,26
2,15
2,79
4,42
6,34
Note

HIWIN offers rails in customised lengths. To prevent the risk of the end of the rail
E1
L:
n:
P:
E1/2:
E2
P
L


Series/size
EG_15
EG_15U
EG_20
EG_25
32
Screw size
M3 16
M4 16
M5 16
M6 20
Torque [Nm]
2
4
9
13
Series/size
EG_30
EG_30U
EG_35
Screw size
M6 25
M8 25
M8 25
Torque [Nm]
13
30
30

separately.

Rail
EGR15R
EGR20R
EGR25R
EGR30R
EGR35R
EGR15U
EGR30U
Screw
Article number
M3
M5
M6
M6
M8
M4
M8
Plastic
5-001338
5-001348
5-001353
5-001353
5-001358
5-001342
5-001358
Brass
5-001339
5-001349
5-001354
5-001354
5-001359
5-001343
5-001359
Steel
5-001352
5-001357
5-001357
5-001362
5-001362
D [mm]
Height H [mm]
6,0
9,5
11,0
11,0
14,0
7,5
14,0
1,2
2,2
2,5
2,5
3,3
1,1
3,3
33
Linear Guideways
EG/QE series
Table 1.31 Total length of blocks with different sealing systems

Series/
size
EG_15S
QE_15S
EG_15C
QE_15C
EG_20S
QE_20S
EG_20C
QE_20C
EG_25S
QE_25S
EG_25C
QE_25C
EG_30S
QE_30S
EG_30C
QE_30C
EG_35S
QE_35S
EG_35C
QE_35C
Total length L
SS
40,1
40,1
56,8
56,8
50,0
50,0
69,1
69,1
59,1
60,1
82,6
83,6
69,5
67,5
98,1
96,1
75,0
76,0
108,0
108,0
DD
44,1
44,1
60,8
60,8
54,0
54,0
73,1
73,1
63,1
65,1
86,6
88,6
73,5
72,5
102,1
101,1
79,0
80,0
112,0
112,0
ZZ
41,7
42,1
58,4
58,8
51,6
52,0
70,7
71,1
61,1
62,1
84,6
85,6
71,5
69,5
100,1
98,1
78,0
79,0
111,0
111,0
KK
45,7
46,1
62,4
62,8
55,6
56,0
74,7
75,1
65,1
67,1
88,6
90,6
75,5
74,5
104,1
103,1
82,0
83,0
115,0
115,0
SW
ZWX
Unit: mm
EG
15
SS
Series:
EG
QE
Size:
EG: 15, 20, 25, 30, 35
QE: 15, 20, 25, 30, 35
34
Dust protection ID:

SS: standard seal
DD: double end seal
KK: double end seal with scraper
1.3.12 Friction
The table shows the maximum frictional resistance of the individual end seal. Depending on sealing setup (SS, ZZ, DD, KK), the value may have to be multiplied. The values
rails.

Series/size
EG_15
EG_20
EG_25
EG_30
EG_35
Friction force [N]

1,0
1,0
1,0
1,5
2,0
Series/size
QE_15
QE_20
QE_25
QE_30
QE_35
Friction force [N]

1,1
1,4
1,7
2,1
2,3

The EG and QE series are available in five accuracy classes depending on parallelism

Rail length [mm]
Accuracy class
100
100 200
200 300
300 500
500 700
700 900
900 1100
1100 1500
1500 1900
1900 2500
2500 3100
3100 3600
3600 4000
C
12
14
15
17
20
22
24
26
28
31
33
36
37
7
9
10
12
13
15
16
18
20
22
25
27
28
3
4
5
6
7
8
9
11
13
15
18
20
21
SP
2
2
3
3
4
5
6
7
8
10
11
14
15
UP
2
2
2
2
2
3
3
4
4
5
6
7
7
Unit: m
35
Linear Guideways
EG/QE series
Height tolerance H
Width tolerance N
same rail position.
Width variance of N
same rail position.

Series/size
Accuracy class
Width variance of N
EG_15, 20
QE_15, 20
Normal (C)
High (H)
Precision (P)
0,1
0,03
0
0,03
0
0,015
0
0,008
0,1
0,04
0
0,04
0
0,02
0
0,01
0,1
0,03
0
0,03
0
0,015
0
0,008
0,1
0,04
0
0,04
0
0,02
0
0,01
0,02
0,01
0,006
0,02
0,01
0,006
0,004
0,004
0,003
0,003
0,02
0,015
0,007
0,03
0,015
0,007
0,005
0,005
0,003
0,003

EG_25, 30, 35
QE_25, 30, 35
Normal (C)
High (H)
Precision (P)
Unit: mm

Series/size
Accuracy class
Width variance of N
EG_15, 20
QE_15, 20
Normal (C)
High (H)
Precision (P)
Normal (C)
High (H)
Precision (P)
0,1
0,03
0,015
0,1
0,04
0,02
0,1
0,03
0,015
0,1
0,04
0,02
0,02
0,01
0,006
0,02
0,015
0,007
0,02
0,01
0,006
0,03
0,015
0,007
EG_25, 30, 35
QE_25, 30, 35
Unit: mm

good accuracy, rigidity and lifetime of the EG and QE series linear guideways are
achieved.
S1
P
(500)
36

Series/size
Preload class
ZO
25
25
30
40
50
EG/QE_15
EG/QE_20
EG/QE_25
EG/QE_30
EG/QE_35
ZA
18
20
22
30
35
ZB
ZA
85
85
85
110
150
ZB
18
20
27
30
Unit: m
Table 1.37 Maximum height tolerance of reference surface (S1)

Series/size
Preload class
EG/QE_15
EG/QE_20
EG/QE_25
EG/QE_30
EG/QE_35
ZO
130
130
130
170
210
50
70
90
120
Unit: m
r2

Improper shoulder heights and fillets of mounting surfaces will cause a deviation in
accuracy and the interference with the chamfered part of the rail or block. As long as
the recommended shoulder heights and fillets are followed, installation inaccuracies
should be eliminated.
r2
Block
H1
E1
E2
Rail
r1

Series/size
Max. edge
radius r1
Max. edge
radius r2
EG/QE_15
EG/QE_20
EG/QE_25
EG/QE_30
EG_35
QE_35
0,5
0,5
1,0
1,0
1,0
1,0
0,5
0,5
1,0
1,0
1,0
1,5
Shoulder height of
2,7
5,0
5,0
7,0
7,5
7,5
Shoulder height of
Clearance
reference edge of block E2 under block H1
5,0
7,0
7,5
7,0
9,5
9,5
4,5
6,0
7,0
10,0
11,0
11,0
Unit: mm
37
Linear Guideways
WE series
1.4 Linear Guideway Series WE
1.4.1 Properties of the linear guideway, series WE
The HIWIN linear guideways of the WE series are based on proven HIWIN technology.
Their large rail width and low installation height permit a compact design and high
torque loading capacity.
1.4.2 Structure of the WE series
45 contact angle
Low installation height
Wide linear guideway for high torque loading capacity
Large mounting surface on block
Fig. Structure of the WE series
1.4.3 Advantages
Compact and low-cost design thanks to high torque loading capacity
High efficiency thanks to low friction losses
50 % wider than standard series
2-row mounting holes
The blocks large mounting surface supports the transfer of higher torques
The 45 arrangement of ball tracks permits high loading from all directions
Optimized geometry and high loading capacity thanks to FEM analysis of rail and
block
38
1.4.4 Article numbers of the WE series

For WE linear guideways, a distinction is made between interchangeable and noninterchangeable models. The dimensions of both models are the same. The main
difference is that the block and rail in the interchangeable models can be freely
interchanged. Block and rail can therefore be ordered separately and fitted by the
customer.
Their accuracy extends to class P. Given their stringent dimensional accuracy check,
the interchangeable modules are a good choice for customers who do not use rails in
pairs on one axis. Non-interchangeable linear guideways are always supplied preassembled. The article numbers of the series include the dimensions, model, accuracy
class, preload etc.

Item number of the fully assembled linear guideway
WE
27
1600
ZA
KK
WE series
Dust protection 2):

None: standard (SS)
ZZ, DD, KK
Block type:
W: flange block
H: square block
Size: 17, 21, 27, 35, 50
Accuracy class:
C, H, P, SP, UP
Load type:
C: heavy load
Block mounting:
A: from above
Rail length [mm]

Rail mounting:
R: from above

Article number of WE block
WE
27
ZA
ZZ
WE series
Dust protection 2):

None: standard (SS)
ZZ, DD, KK
Block type:
W: flange block
H: square block
Size: 17, 21, 27, 35, 50

Load type:
C: heavy load
Block mounting:
A: from above
Article number of WE rail

WE
27
1200
WE series
H
Rail
Rail length [mm]

Size: 17, 21, 27, 35, 50
Rail mounting:
R: from above
Note
39
Linear Guideways
WE series
1.4.5 Block types
height and larger mounting surface, flange blocks are better suited for large loads.

Type
Series
Size
Square type
WEH-CA
Structure
Height
[mm]
17 50
Flange type
Rail length
[mm]
100 4.000
Typical application
Automation
Handling industry
Measuring and test technology
Semiconductor industry
Injection moulding machines
Linear axes
WEW-CC
1.4.6 Preload
Z0
Elastic deformation
without preload
Elastic deformation
1.4.6.1 Definition
precision. The curve shows that the rigidity doubles at higher preload.
ZB
Elastic deformation
with high preload
P = 0,07 Cdyn
2,8 P
Operating load
1.4.6.2 Preload ID

ID
Preload
ZO
ZA
ZB
Light preload
Medium preload
High preload
Application
0 0,02 Cdyn
0,03 0,05 Cdyn
0,06 0,08 Cdyn
Constant load direction, low impact, low accuracy needed

Note:
40

MZ
MX
MY
Table 1.41 Load ratings and torques for series WE

Series/size
WE_17C
WE_21C
WE_27C
WE_35C
WE_50C
Dynamic load
rating Cdyn [N]*
Static load
rating C0 [N]
5230
7210
12400
29800
61520
9640
13700
21600
49400
97000
Dynamic moment [Nm]

MX
82
122
242
893
2556
Static moment [Nm]
MY
MZ
34
53
98
405
1244
34
53
98
405
1244
MOX
150
230
420
1480
4030
MOY
62
100
170
670
1960
MOZ
62
100
170
670
1960
G: Deformation [m]
k: Rigidity [N/m]
1.4.8 Rigidity
Table 1.42 Radial rigidity for series WE

Load class
Series/
size
Heavy load
WE_17C
WE_21C
WE_27C
WE_35C
WE_50C
Preload
ZO
128
154
187
281
428
ZA
166
199
242
364
554
ZB
189
228
276
416
633
Unit: Nm
41
Linear Guideways
WE series
1.4.9 Dimensions of the WE blocks
1.4.9.1 WEH
K1
WE_17
WE_21
4M l
K1
WE_27
WE_35
WE_50
6 M l
WB
WR
K2
H3
W
B
L
L1
C
H1
H2
B1

Series/
size
Installation
dimensions [mm]

[mm]
WEH17CA
WEH21CA
WEH27CA
WEH35CA
WEH50CA
H
17
21
27
35
50
W
50
54
62
100
130
H1
2,5
3,0
4,0
4,0
7,5
N
8,5
8,5
10,0
15,5
20,0
B
29,0
31,0
46,0
76,0
100,0
B1
10,5
11,5
8,0
12,0
15,0
C
15
19
32
50
65
Load Ratings
[N]
L1
35,0
41,7
51,8
77,6
112,0
L
50,6
59,0
72,8
102,6
140,0
K1
14,68
14,15
18,35
28,05
42
K2
3,10
3,65
3,50
5,25
6,00
G
4,9
12,0
12,0
12,0
12,9
Ml
M4 5
M5 6
M6 6
M8 8
M10 15
T
6,0
8,0
10,0
13,0
19,5
H2
4,00
4,50
6,00
8,00
12,00
H3
3,0
4,2
5,0
6,5
10,5
Cdyn
C0
5230
7210
12400
29800
61520
9640
13700
21600
49400
97000
Weight
[kg]
0,12
0,20
0,35
1,10
3,16
1.4.9.2 WEW
K1
6 M
L
L1
C
G
W
B
H3
K2
H1
T1
T
H2
B1
WB
WR

Series/
size
Installation
dimensions [mm]

[mm]
WEW17CC
WEW21CC
WEW27CC
WEW35CC
WEW50CC
H
17
21
27
35
50
W
60
68
80
120
162
H1
2,5
3,0
4,0
4,0
7,5
N
13,5
15,5
19,0
25,5
36,0
B
53,0
60,0
70,0
107,0
144,0
B1
3,5
4,0
5,0
6,5
9,0
C
26
29
40
60
80
Load Ratings Weight

[N]
[kg]
L1
35,0
41,7
51,8
77,6
112,0
L
50,6
59,0
72,8
102,6
140,0
K1
9,68
10,15
13,35
20,55
K2
3,10
3,65
3,50
5,25
6,00
G
4,9
12,0
12,0
12,0
12,9
M
M4
M5
M6
M8
M10
T
5,3
7,3
8,0
11,2
14,0
T1
6,0
8,0
10,0
14,0
18,0
H2
4,00
4,50
6,00
8,00
12,00
H3
3,0
4,2
5,0
6,5
10,5
Cdyn
5230
7210
12400
29800
61520
C0
9640
13700
21600
49400
97000
0,13
0,23
0,43
1,26
3,71
43
Linear Guideways
WE series
1.4.10 Dimensions of the WE rail
1.4.10.1 Dimensions of WER_R
HR
WB
WR
Table 1.45 Dimensions of rail WER_R

Series/
size
Assembly screw
for rail [mm]
WER17R
WER21R
WER27R
WER35R
WER50R
M4 12
M4 12
M4 16
M6 20
M8 25
Dimensions of the rail [mm]

WR
33
37
42
69
90
WB
18
22
24
40
60
HR
9,3
11,0
15,0
19,0
24,0
D
7,5
7,5
7,5
11,0
14,0
h
5,3
5,3
5,3
9,0
12,0
d
4,5
4,5
4,5
7,0
9,0
P
40,0
50,0
60,0
80,0
80,0
Max. length
[mm]
4000
4000
4000
4000
4000
E1/2 min
[mm]
6
6
6
8
9
E1/2 max
[mm]
34
44
54
72
71
Weight
[kg/m]
2,20
3,00
4,70
9,70
14,60
Note

E
L
44
L = (n-1)P+2E
L:
n:
P:
E:

Distance from the middle of the last mounting
hole to the end of the rail [mm]

Insufficient tightening of the mounting bolts compromises the function and precision
of the linear guideways. The following tightening torques are recommended for the
screw sizes.
Series/size
WE_17
WE_21
WE_27
Screw size
M4
M4
M4
Torque [Nm]
4
4
4
Series/size
WE_35
WE_50
Screw size
M6
M8

separately.
Torque [Nm]
13
30

Rail
Screw
Article number
WER17R
WER21R
WER27R
WER35R
WER50R
M4
M4
M4
M6
M8
Plastic
5-001342
5-001342
5-001342
5-001353
5-001358
Brass
5-001343
5-001343
5-001343
5-001354
5-001359
Steel
5-001357
5-001362
D [mm]
Height H [mm]
7,5
7,5
7,5
11,0
14,0
1,1
1,1
1,1
2,5
3,3
45
Linear Guideways
WE series
Table 1.48 Total length of block with different sealing systems

Series/
size
WE_17C
WE_21C
WE_27C
WE_35C
WE_50C
Total length L
SS
50,6
59,0
72,8
102,6
140,0
DD
53,8
63,0
76,8
106,6
145,0
ZZ
52,6
61,0
74,8
105,6
142,0
KK
55,8
65,0
78,8
109,6
147,0
SW
ZWX
Unit: mm

WE
21
SS
WE series
Size: 17, 21, 27, 35, 50
Dust protection ID:

SS: standard seal
DD: double end seal
KK: double end seals with scrape
1.4.12 Friction
rails.

Series/size
WE_17
WE_21
WE_27
46
Friction force [N]

1,2
2,0
2,9
Series/size
WE_35
WE_50
Friction force [N]

3,9
3,9

The WE series are available in five accuracy classes depending on parallelism between
block and rail, height accuracy H and accuracy of width N. The choice of accuracy class
is determined by the machine requirements.
N
A
D

Rail length [mm]
Accuracy class
100
100 200
200 300
300 500
500 700
700 900
900 1100
1100 1500
1500 1900
1900 2500
2500 3100
3100 3600
3600 4000
C
12
14
15
17
20
22
24
26
28
31
33
36
37
7
9
10
12
13
15
16
18
20
22
25
27
28
3
4
5
6
7
8
9
11
13
15
18
20
21
SP
2
2
3
3
4
5
6
7
8
10
11
14
15
UP
2
2
2
2
2
3
3
4
4
5
6
7
7
Unit: m
47
Linear Guideways
WE series
Height tolerance H
same rail position.
Width tolerance N
Width variance of N
same rail position.

Series/size
Accuracy class
Width variance of N
WE_17, 21
Normal (C)
High (H)
Precision (P)
0,1
0,03
0
0,03
0
0,015
0
0,008
0,1
0,04
0
0,04
0
0,02
0
0,01
0,1
0,05
0
0,05
0
0,03
0
0,02
0,1
0,03
0
0,03
0
0,015
0
0,008
0,1
0,04
0
0,04
0
0,02
0
0,01
0,1
0,05
0
0,05
0
0,03
0
0,02
0,02
0,01
0,006
0,02
0,01
0,006
0,004
0,004
0,003
0,003
0,02
0,015
0,007
0,03
0,015
0,007
0,005
0,005
0,003
0,003
0,03
0,02
0,01
0,03
0,02
0,01
0,01
0,01
0,01
0,01

WE_27, 35
Normal (C)
High (H)
Precision (P)
WE_50
Normal (C)
High (H)
Precision (P)
Unit: mm

Series/size
Accuracy class
Width variance of N
WE_17, 21
Normal (C)
High (H)
Precision (P)
Normal (C)
High (H)
Precision (P)
Normal (C)
High (H)
Precision (P)
0,1
0,03
0,015
0,1
0,04
0,02
0,1
0,05
0,025
0,1
0,03
0,015
0,1
0,04
0,02
0,1
0,05
0,025
0,02
0,01
0,006
0,02
0,015
0,007
0,03
0,015
0,007
0,02
0,01
0,006
0,03
0,015
0,007
0,03
0,02
0,01
WE_27, 35
WE_50
Unit: mm
48

good accuracy, rigidity and lifetime of the WE series linear guideways are achieved.
S1
P
(500)

Series/size
Preload class
ZO
20
25
25
30
40
WE_17
WE_21
WE_27
WE_35
WE_50
ZA
15
18
20
22
30
ZB
ZA
20
85
85
85
110
ZB
9
9
13
20
27
Unit: m

Series/size
Preload class
ZO
65
130
130
130
170
WE_17
WE_21
WE_27
WE_35
WE_50
45
45
70
90
Unit: m
r2

Block
r2
E2
H1
E1
r1
Rail
r1

Series/size
Max. edge
radius r1
Max. edge
radius r2
WE_17
WE_21
WE_27
WE_35
WE_50
0,4
0,4
0,5
0,5
0,8
0,4
0,4
0,4
0,5
0,8
Shoulder height of
2,0
2,5
3,0
3,5
6,0
Shoulder height of
Clearance
4,0
5,0
7,0
10,0
10,0
2,5
3,0
4,0
4,0
7,5
Unit: mm
49
Linear Guideways
MG series
1.5 Linear Guideway Series MG
1.5.1 Properties of the linear guideway, series MGN
The HIWIN linear guideway of the MGN series is based on proven HIWIN technology.
The Gothic arch contact design absorbs loads in all directions and is particularly rigid
and precise. Given its compact and lightweight design, it is particularly suited to use in
small devices.
1.5.2 Structure of the MGN series
Fig. Structure of the MGN series
50

Gothic arch contact design
Stainless steel block
Rails made from standard or stainless steel
Compact and lightweight design
Steel balls are secured in the block by retaining wire
Grease nipple available for MGN15
End seal
Bottom seal (optional for sizes 12 and 15)
Interchangeable models are available in defined accuracy classes
1.5.3 Properties of the linear guideway, series MGW

The HIWIN linear guideway of the MGW series is based on proven HIWIN technology.
The Gothic arch contact design absorbs loads in all directions and is particularly rigid
and precise. The MGW series has a wider rail than the MGN series so can absorb considerably higher load torques.
1.5.4 Structure of the MGW series
Fig. Structure of the MGW series

Stainless steel block
Steel balls are secured in the block by retaining wire
Grease nipple available for MGW15
End seal
Bottom seal (optional for sizes 12 and 15)
1.5.5 Applications of the MG series

The MGN and MGW series can be used in many sectors, e.g. in the semiconductor
industry, PCB population, medical technology, robot applications, measurement
devices, office automation and other sectors needing miniature guides.
51
Linear Guideways
MG series
1.5.6 Article numbers of the MG series
For MGN and MGW linear guideways, a distinction is made between interchangeable
and non-interchangeable models. The dimensions of both models are the same. The
main difference is that the block and rail in the interchangeable models can be freely
customer.
good choice for customers who do not use rails in pairs on one axis. The article numbers include the dimensions, model, accuracy class, preload etc.

MGW
12
R1600
Z1
SE
Series:
MGN
MGW
None: standard
Option: bottom seal 1)
Size: 7, 9, 12, 15
Load type:
C: average load
H: high load
None: standard steel (rail only)

M: stainless steel
Accuracy class:
C, H, P
Rail length [mm]

Preload ID: ZF, ZO, Z1

Article number of MG block
MGN
12
Z1
Series:
MGN
MGW

M: stainless steel
Size: 7, 9, 12, 15
Load type:
C: average load
H: high load
Preload ID:
ZF, ZO, Z1
Article number of MG rail

MGN
12
R1000
Series:
MGN
MGW
M
M: stainless steel
Rail
Rail length [mm]
Size: 7, 9, 12, 15
Note
1) Bottom seal is available for MGN and MGW series in sizes 12 and 15.
3) Only available for MGN 9, 12, 15 and MGW 12, 15.
52
1.5.7 Preload
The MGN/MGW series offers three preload classes for various applications.

ID
Preload
Accuracy class
ZF
Z0
Z1
Slight play: 4 10 m
Zero-play, very slight preload
slight preload: 0 0.02 Cdyn
C, H
CP
CP

MX
MY
MZ
Table 1.57 Load ratings and torques for MG series

Series/size
MGN07C
MGN07H
MGN09C
MGN09H
MGN12C
MGN12H
MGN15C
MGN15H
MGW07C
MGW07H
MGW09C
MGW09H
MGW12C
MGW12H
MGW15C
MGW15H
Dynamic load
rating Cdyn [N]*
980
1370
1860
2550
2840
3720
4610
6370
1370
1770
2750
3430
3920
5100
6770
8930
Static load
rating C0 [N]
1245
1960
2550
4020
3920
5880
5590
9110
2060
3140
4120
5890
5590
8240
9220
13380
Dynamic moment [Nm]

MX
3
5
8
12
18
24
37
52
10
13
27
32
50
64
149
196
MY
Static moment [Nm]

MZ
2
3
5
12
10
23
18
41
4
8
12
20
19
36
42
80
2
3
5
12
10
23
18
41
4
8
12
20
19
36
42
80
M0X
4,7
7,6
11,8
19,6
25,5
38,2
45,1
73,5
15,7
23,5
40,1
54,5
70,3
102,7
199,3
299,0
M0Y
2,8
4,8
7,4
18,6
13,7
36,3
21,6
57,8
7,1
15,5
18,0
34,0
27,8
57,4
56,7
122,6
M0Z
2,8
4,8
7,4
18,6
13,7
36,3
21,6
57,8
7,1
15,5
18,0
34,0
27,8
57,4
56,7
122,6
53
Linear Guideways
MG series
1.5.9 Rigidity
G: Deformation [m]
k: Rigidity [N/m]
Table 1.58 Radial rigidity for series MGN

Load Class
Series/
size
Average load
MGN07C
MGN09C
MGN12C
MGN15C
MGN07H
MGN09H
MGN12H
MGN15H
High load
Preload
Z0
26
37
44
57
39
56
63
87
Z1
33
48
56
74
51
73
81
113
Unit: N/m
Table 1.59 Radial rigidity for series MGW

Load Class
Series/
size
Average load
MGW07C
MGW09C
MGW12C
MGW15C
MGW07H
MGW09H
MGW12H
MGW15H
High load
Unit: N/m
54
Preload
Z0
38
55
63
78
54
74
89
113
Z1
49
71
81
101
70
95
114
145
1.5.10 Dimensions of the MG block

1.5.10.1 MGN
MGN07, MGN09, MGN12

B1
W
B
H2
4 Ml
L
L1
C
Gn
H1
HR
h
WR
MGN15
G
W
B
B1
L
L1
C
Gn
H2
4 M l
H1
HR
WR

Series
size
MGN07C
MGN07H
MGN09C
MGN09H
MGN12C
MGN12H
MGN15C
MGN15H
Installation dimensions
[mm]

[mm]
H1
B1
1,5
5,0
17
12
2,5
10
5,5
20
15
2,5
13
7,5
27
20
3,5
16
8,5
32
25
3,5
Load Ratings [N]

C
8
13
10
16
15
20
20
25
L1
13,5
21,8
18,9
29,9
21,7
32,4
26,7
43,4
L
22,5
30,8
28,9
39,9
34,7
45,4
42,1
58,8
Gn
Ml
H2
1,2 M2 2,5 1,5
1,4 M3 3
M3 3,5 2,5
4,5
M3
M3 4
1,8
Cdyn
C0
980
1370
1860
2550
2840
3720
4610
6370
1245
1960
2550
4020
3920
5880
5590
9110
Weight
[kg]
0,01
0,02
0,02
0,03
0,03
0,05
0,06
0,09
55
Linear Guideways
MG series
1.5.10.2 MGW
MGW07, MGW09, MGW12
W
B1
L1
C
Gn
HR
H2
H1
4 M l
WR
MGW15
W
B1
L1
4 M l
Gn
HR
H1
WB
E
WR

Series
size
MGW07C
MGW07H
MGW09C
MGW09H
MGW12C
MGW12H
MGW15C
MGW15H
[mm]

[mm]
H1
B1
1,9
5,5
25
19
12
2,9
6,0
30
21
23
4,5
3,5
14
3,4
8,0
40
28
16
3,4
9,0
60
45
7,5
Load Ratings [N]

C
10
19
12
24
15
28
20
35
L1
21
30,8
27,5
38,5
31,3
45,6
38
57
56
L
31,2
41,0
39,3
50,7
46,1
60,4
54,8
73,8
Gn
Ml
H2
1,2 M3 3
1,85
1,4 M3 3
2,4
M3 3,6 2,8
5,2
M3
M4 4,2 3,2
Cdyn
C0
1370
1770
2750
3430
3920
5100
6770
8930
2060
3140
4120
5890
5590
8240
9220
13380
Weight
[kg]
0,02
0,03
0,04
0,06
0,07
0,10
0,14
0,22
1.5.11 Dimensions of the MG rail

1.5.11.1 Dimensions of MGN_R
HR
WR
d
E1
E2
P
L
Table 1.62 Dimensions of rail MGN_R

Series/
size
Assembly screw
for rail [mm]
MGNR07R
MGNR09R
MGNR12R
MGNR15R
M2 6
M3 8
M3 8
M3 10

WR
7
9
12
15
HR
4,8
6,5
8,0
10,0
h
4,2
6,0
6,0
6,0
d
2,3
3,5
4,5
4,5
P
15,0
20,0
25,0
40,0
2,4
3,5
3,5
3,5
Max. length
[mm]
Max. length
E1 = E2
600
1200
2000
2000
585
1180
1975
1960
E1/2 min
[mm]
E1/2 max
[mm]
5
5
5
6
12
15
20
34
Weight
[kg/m]
0,22
0,38
0,65
1,06
1.5.11.2 Dimensions of MGW_R

WB
HR
WR
d
E1
E2
P
L
Table 1.63 Dimensions of rail MGW_R

Series/
size
Screws
for rail [mm]
MGWR07R
MGWR09R
MGWR12R
MGWR15R
M3 6
M3 8
M4 8
M4 10
Dimensions of the rail [mm]

WR
14
18
24
42
HR
5,2
7,0
8,5
9,5
WB
23
D
6,0
6,0
8,0
8,0
h
3,2
4,5
4,5
4,5
d
3,5
3,5
4,5
4,5
P
30
30
40
40
Max. length
[mm]
Max. length
E1 = E2 [mm]
E1/2 min
[mm]
E1/2 max Mass

[mm]
[kg/m]
600
1200
2000
2000
570
1170
1960
1960
6
6
8
8
24
24
32
32
0,51
0,91
1,49
2,86
Note:
1. The tolerance for E is +0.5 to 1.0 mm for standard rails and 0 to 0.3 mm for joints.
57
Linear Guideways
MG series
E1
L:
n:
P:
E1/2:
E2
L


Series/size
MGN07
MGN09
MGN12
MGN15
Screw size
M2 6
M3 8
M3 8
M3 10
Torque [Nm]
0,6
2
2
2
Series/size
MGW07
MGW09
MGW12
MGW15

The cover caps are used to keep the mounting holes free of chips and dirt. The
standard plastic caps are provided with each rail.
Screw size
M3 6
M3 8
M4 8
M4 10
Torque [Nm]
2
2
4
4

Rail
MGNR09R
MGNR12R
MGNR15R
MGWR09R
MGWR12R
MGWR15R
Screw
Article number
M3
M3
M3
M3
M4
M4
Plastic
5-001338 1)
5-001338
5-001338
5-001338
5-001346
5-001346
Brass
5-001339 1)
5-001339
5-001339
5-001339
D [mm]
Height H [mm]
6,0
6,0
6,0
6,0
8,0
8,0
1,1
1,1
1,1
1,1
1,1
1,1
1) Standard: without cover caps, state in order if required. Only possible with cylinder head screws with a low head according to DIN 7984.
58
H1
1.5.12 Dust protection

The blocks of the MG series are equipped on both sides with an end seal to protect
against dirt as standard. Additional seals can be fitted underneath on the side of the
block. Bottom seals can be ordered using the +U identifier in the article number.
They are available as options for sizes 12 and 15. They cannot be fitted for sizes 7 and
9 due to the limited installation space H1. When fitting a bottom seal, the side
mounting surface of the rail must not exceed H1.
Table 1.66 Installation space H1

Series/size
MGN07
MGN09
MGN12
MGN15
Bottom seal
H1
2,0
3,0
Series/size
MGW07
MGW09
MGW12
MGW15
Bottom seal
H1
2,6
2,6
1.5.13 Friction
The table shows the maximum frictional resistance of the seals of a block. The values
rails.
Table 1.67 Frictional resistance for standard block

Friction force [N]
0,1
0,1
0,2
0,2

The MG series are available in three accuracy classes depending on parallelism
Series/size
MGW07
MGW09
MGW12
MGW15
Friction force [N]

0,2
0,2
0,3
0,3
Series/size
MGN07
MGN09
MGN12
MGN15
59
Linear Guideways
MG series

Rail length [mm]
50
50 80
80 125
125 200
200 250
250 315
Accuracy class
C
12
13
14
15
16
17
Rail length [mm]

H
6
7
8
9
10
11
2
3
3,5
4
5
5
315 400
400 500
500 630
630 800
800 1000
1000 1200
Accuracy class
C
18
19
20
22
23
25
H
11
12
13
14
16
18
P
6
6
7
8
9
11
Unit: m

Height tolerance H
Width tolerance N
same rail position.
Width variance of N
same rail position.
Table 1.69 Height and width tolerances of non-interchangeable models

Series/size
Accuracy class
Width variance of N
MG_07
MG_15
Normal (C)
High (H)
Precision (P)
0,04
0,02
0,01
0,04
0,025
0,015
0,03
0,015
0,007
0,03
0,02
0,01
Unit: mm

Series/size
Accuracy class
Width variance of N
Height variance of H 1)
MG_07
MG_15
Normal (N)
High (H)
Precision (P)
0,04
0,02
0,01
0,04
0,025
0,015
0,03
0,015
0,007
0,03
0,02
0,01
0,07
0,04
0,02
Unit: mm
1) Permissible deviation of height H between several blocks on a pair of rails
60
1.5.15 The accuracy tolerance of rail-mounting surface

Once the demands on the accuracy of the mounting surfaces are met, the high
accuracy, rigidity and durability of the linear guideways of the MG series are reached.
S1
(500)
Parallelism tolerance of reference surface (P)
Table 1.71 Maximum tolerances for the parallel alignment (P)

Series/size
Preload class
ZF
Z0
3
4
9
10
MG_07
MG_09
MG_12
MG_15
Z1
3
4
9
10
3
3
5
6
Unit: m
Table 1.72 Maximum tolerance of reference surface height (S1)

Series/size
Preload class
ZF
MG_07
MG_09
MG_12
MG_15
Z0
25
35
50
60
Z1
25
35
50
60
3
6
12
20
Unit: m
Table 1.73 Requirements to the mounting surface

Series/size
Required evenness of the mounting surface
MG_07
MG_09
MG_12
MG_15
0,025/200
0,035/200
0,050/200
0,060/200
Unit: mm
Note: The values above are suitable for preload of ZF/Z0. For preload of Z1 or using two (or more) rails on the same plane, 50% or less of the values above are recommended.
61
Linear Guideways
MG series
r2
H1
H2

r1

Series/size
Max. edge
radius r1
Max. edge
radius r2
Shoulder height of H1
MGN07
MGN09
MGN12
MGN15
MGW07
MGW09
MGW12
MGW15
0,2
0,2
0,3
0,5
0,2
0,3
0,4
0,4
0,2
0,3
0,4
0,5
0,2
0,3
0,4
0,8
1,2
1,7
1,7
2,5
1,7
2,5
3
3
3
3
4
5
3
3
4
5
Unit: mm
62
1.6 Linear Guideway Series PM

1.6.1 Properties of the linear guideway, series PMN
The HIWIN linear guideway of the PMN series is based on the proven MGN series.
Thanks to the optimised ball return in the plastic duct, the synchronous performance
and quiet running are improved and the weight is reduced by around 20 %. The Gothic
race profile absorbs loads in all directions and is particularly rigid and precise. Given
its compact and lightweight design, it is particularly suited to use in small devices.
1.6.2 Structure of the PMN series
Fig. Structure of the PMN series

Stainless steel block and balls
Balls are secured in the block by retaining wire
End seal
Optimized ball deflection
Reduced weight
1.6.3 Applications of the PM series

The PM series was developed for use in restricted spaces, e.g. in the semiconductor
industry, PCB population, medical technology, robot applications, measurement devices, office automation and other sectors needing miniature guides.
63
Linear Guideways
PM series
1.6.4 Article numbers of the PM series
For PM linear guideways, a distinction is made between interchangeable and noninterchangeable models. The dimensions of both models are the same. The main
difference is that the block and rail in the interchangeable models can be freely
customer.
good choice for customers who do not use rails in pairs on one axis. The article numbers include the dimensions, model, accuracy class, preload etc.

PMN
12
R1600
Z1
Series:
PMN

Size: 5, 9, 12
M: stainless steel
Load type:
C: average load
H: high load
Accuracy class:
C, H, P

Preload ID: ZF, ZO, Z1
Rail length [mm]

Article number of PM block
PMN
12
Z1
Series:
PMN

M: stainless steel
Size: 5, 9, 12
Load type:
C: average load
H: high load
Preload ID:
ZF, ZO, Z1
Article number of PM rail

PMN
12
R1000
Series:
PMN
M
None: standard steel
M: stainless steel
Rail
Size: 5, 9, 12
Rail length [mm]
Note:
1) Bottom seal is available in sizes 9 and 12.
64
1.6.5 Preload
The PM series offers three preload classes for various applications.

ID
Preload
Accuracy class
ZF
Z0
Z1
Slight play: 4 10 m
Zero-play, very slight preload
Slight preload: 0 0,02 Cdyn
C, H
CP
CP

MX
MY
MZ
Table 1.76 Load ratings and torques for PM series

Series/size
PMN05C
PMN05H
PMN09C
PMN12C
Dynamic load
rating Cdyn [N]*
540
667
2010
2840
Static load
rating C0 [N]
840
1089
2840
3920
Dynamic moment [Nm]

MX
MY
1,3
2,5
9,2
18,5
Static moment [Nm]

MZ
0,8
2,2
6,3
9,9
0,8
2,2
6,3
9,9
M0X
2,0
2,6
13,0
25,5
M0Y
1,3
2,3
9,0
13,7
M0Z
1,3
2,3
9,0
13,7
65
Linear Guideways
PM series
1.6.7 Dimensions of the PM blocks
1.6.7.1 PMN
PMN05
W
B
B1
L
L1
Gn
2 Ml
HR
H1
H2
N WR
PMN09, PMN12
B1
W
B
L
L1
C
Gn
D
H1
H2
HR
4Ml
WR

Series/
size
PMN05C
PMN05H
PMN09C
PMN12C
[mm]

[mm]
Load ratings [N]
H1
B1
1,5
3,5
12
10
13
2,2
3,0
5,5
7,5
20
27
15
20
2,5
3,5
10
15
L1
9,6
12,6
19,4
22
66
L
16
19
30
35
Gn
Ml
H2
0,8 M2 1,5 1,0

1,4 M3 8 1,8
2
M3 3,5 2,5
Cdyn
540
667
2010
2840
C0
840
1089
2840
3920
Weight
[kg]
0,008
0,010
0,012
0,025
1.6.8 Dimensions of the PM rail

1.6.8.1 Dimensions of PMN_R
HR
WR
d
E1
E2
P
L
Table 1.78 Dimensions of rail PMN_R

Series/
size
Assembly screw
for rail [mm]
PMNR05R
PMNR09R
PMNR12R
M2 6
M3 8
M3 8

WR
5
9
12
HR
3,6
6,5
8,0
h
3,6
6,0
6,0
d
0,8
3,5
4,5
2,4
3,5
3,5
P
15,0
20,0
25,0
Max. length
[mm]
Max. length
E1 = E2
250
1200
2000
225
1180
1975
E1/2 min
[mm]
4
5
5
E1/2 max
[mm]
11
15
20
Weight
[kg/m]
0,15
0,38
0,65
Note:
1. The tolerance for E is +0.5 to 1.0 mm for standard rails and 0 to 0.3 mm for joints.

HIWIN offers rails in customised lengths. To prevent the risk of the end of the rail
E1
L:
n:
P:
E1/2:
E2
L


Series/size
PMN05
PMN09
Screw size
M2 6
M3 8
Torque [Nm]
0,6
2,0
Series/size
PMN12
Screw size
M3 8
Torque [Nm]
2,0
67
Linear Guideways
PM series

The cover caps are used to keep the mounting holes free of chips and dirt. The standard plastic caps are provided with each rail.

Rail
PMNR05R
PMNR09R
PMNR12R
Screw
Article number
M3
M3
Plastic
5-001338 1)
5-001338
Brass
5-001339 1)
5-001339
D [mm]
Height H [mm]
6,0
6,0
1,1
1,1
1.6.9 Dust protection

The blocks of the PM series are equipped on both sides with an end seal to protect
against dirt as standard. Additional seals can be fitted underneath on the side of the
block. Bottom seals can be ordered using the +U identifier in the article number.
They are available as options for sizes 9 and 12. They cannot be fitted for size 5 due to
the limited installation space H1. When fitting a bottom seal, the side mounting
surface of the rail must not exceed H1.
H1
1) Standard without cover caps, state in order if required. Only possible with cylinder head screws with a low head according to DIN 7984.
Table 1.81 Installation space H1

Series/size
PMN05
PMN09
Bottom seal
H1
1,2
Series/size
PMN12
Bottom seal
H1
2,0
1.6.10 Friction
The table shows the maximum frictional resistance of the seals of a block. The values
rails.
Table 1.82 Frictional resistance for standard block

Series/size
PMN05
PMN09
68
Friction force [N]

0,1
0,1
Series/size
PMN12
Friction force [N]

0,2

The PM series are available in three accuracy classes depending on parallelism

Rail length [mm]
50
50 80
80 125
125 200
200 250
250 315
315 400
400 500
500 630
630 800
800 1000
Accuracy class
C
12
13
14
15
16
17
18
19
20
22
23
Rail length [mm]

H
6
7
8
9
10
11
11
12
13
14
16
P
2
3
3,5
4
5
5
6
6
7
8
9
1000 1200
1200 1300
1300 1400
1400 1500
1500 1600
1600 1700
1700 1800
1800 1900
1900 2000
2000
Accuracy class
C
25
25
26
27
28
29
30
30
31
31
H
18
18
19
19
20
20
21
21
22
22
P
11
11
12
12
13
14
14
15
15
16
Unit: m
69
Linear Guideways
PM series
Height tolerance H
same rail position.
Width tolerance N
Width variance of N
same rail position.

Series/size
Accuracy class
Width variance of N
PMN05
PMN12
Normal (C)
High (H)
Precision (P)
0,04
0,02
0,01
0,04
0,025
0,015
0,03
0,015
0,007
0,03
0,02
0,01
Unit: mm

Series/size
Accuracy class
Width variance of N
Height variance of H 1)
PMN05
PMN12
Normal (N)
High (H)
Precision (P)
0,04
0,02
0,01
0,04
0,025
0,015
0,03
0,015
0,007
0,03
0,02
0,01
0,07
0,04
0,02
Unit: mm
1) Permissible deviation of height H between several blocks on a pair of rails

good accuracy, rigidity and lifetime of the PM series linear guideways are achieved.
S1
(200)

Series/size
Preload class
ZF
PM_05
PM_09
PM_12
Unit: m
70
Z0
2
4
9
Z1
2
4
9
2
3
5

Series/size
Preload class
ZF
Z0
20
35
50
PM_05
PM_09
PM_12
Z1
20
35
50
2
6
12
Unit: m
Table 1.88 Requirements for the mounting surface

Series/size
Required evenness of the mounting surface
PM_05
PM_09
PM_12
0,015/200
0,035/200
0,050/200
Unit: mm
Note: The values in the table are applicable to the preload classes ZF and Z0. For Z1 or if more than one rail is to be mounted on the same surface, the table values must be at
least halved.
r2
H1
H2

r1

Series/size
Max. edge
radius r1
Max. edge
radius r2
PMN05
PMN09
PMN12
0,1
0,2
0,3
0,2
0,3
0,4
1,2
1,7
1,7
2
3
4
Unit: mm
71
Linear Guideways
RG/QR series
1.7 Linear Guideway Series RG and QR
1.7.1 Properties of the linear guideways, series RG and QR
The HIWIN linear guideways of the RG series use rollers rather than balls as rolling
elements. The RG series provides extremely good rigidity and very good loading
capacity. It is designed with a 45 contact angle. Its linear contact surface greatly
reduces deformation from the loading produced and therefore ensures very good
rigidity and loading capacity in all 4 loading directions. The linear guides of the RG
series are therefore ideal for use in high-precision manufacturing.
The models of the QR series with SynchMotion technology offer all the positive
properties of the standard series RG. Controlled movement of the rollers at a defined
distance also results in improved synchronous performance, higher reliable travel
speeds, extended lubrication intervals and less running noise. Since the installation
dimensions of the QR blocks are identical to those of the RG blocks, they are also
fitted on the RGR standard rail and can therefore be interchanged with ease.
1.7.2 Structure of the RG/QR series

4-row recirculation roller bearing guide
45 contact angle
Ball retainers prevent the rollers from falling out when the block is removed
6 options for connecting grease nipple and lubrication adapter
SynchMotion technology (QR series)
Fig. Structure of the RG series
1.7.3 Advantages
Zero play
Interchangeable
Very high load ratings
Very high rigidity
Low displacement forces even with high preload
1.7.4 Article numbers of the RG/QR series

For RG/QR linear guideways, a distinction is made between interchangeable and noninterchangeable models. The dimensions of both models are the same. The main difference is that the block and rail in the interchangeable models can be freely interchanged. The article numbers of the series include the dimensions, model, accuracy
class, preload etc.
72
Fig. Structure of the QR series
Additional advantages of QR series

Extended lubrication intervals
Less running noise

RG
35
1640
ZA
KK
E2
Series:
RG
QR
None: standard
Block type:
W: flange block
H: square block
Dust protection 2):

None: standard (SS)
Size:
RG: 15, 20, 25, 30, 35, 45, 55, 65
QR: 25, 30, 35, 45

Accuracy class:
H, P, SP, UP
Load type:
C: heavy load
H: super heavy load

Rail length [mm]
Block mounting:
A: from above
Rail mounting:
R: from above
T: from below

Article number of RG/QR block
RG
25
ZA
ZZ
E2
Series:
RG
QR
None: standard
Dust protection 2):
None: standard (SS)
Block type:
W: flange block
H: square block
Accuracy class: H, P
Size:
RG: 15, 20, 25, 30, 35, 45, 55, 65
QR: 25, 30, 35, 45
Load type:
C: heavy load
H: super heavy load
Block mounting:
A: from above
Article number of RG rail

RG
25
1240
RG series
H
Accuracy class: H
Rail
Rail length [mm]

Size: 15, 20, 25, 30, 35, 45, 55, 65
Rail mounting:
R: from above
T: from below
Note:
3) Only available for RG
73
Linear Guideways
RG/QR series
1.7.5 Block types
HIWIN provides square and flange blocks for the linear guideways. Given their low
height and large mounting surface, flange blocks are suited to large loads.

Type
Series/
size
Structure
Height
[mm]
RGH-CA
RGH-HA
Square type
Rail length
[mm]
28 90
100 4.000
RGW-CC
RGW-HC
Flange type
24 90
Typical application
CNC machining centers
CNC grinding machines
Injection moulding machines
Portal milling machines
Machines and systems requiring high
rigidity
Machines and systems requiring high
load rating
Spark erosion machines
1.7.6 Preload
Z0
Elastic deformation
without preload
Elastic deformation
1.7.6.1 Definition
Every rail type can be preloaded. Oversized rollers are used for this purpose. Normally a
linear guideway has negative clearance between track and rollers to increase rigidity
and precision. The linear guideways of the RG/QR series offer three standard preloads
for various applications and conditions.
ZB
Elastic deformation
with high preload
P = 0,07 Cdyn
2,8 P
1.7.6.2 Preload ID

ID
Preload
ZO
ZA
ZB
Light preload
Medium preload
High preload
Application
0,02 0,04 Cdyn
0,07 0,09 Cdyn
0,12 0,14 Cdyn
Constant load direction, little impact, low precision required

High precision needed
Very high rigidity required, with vibration and impact
Note:
Preload classes for interchangeable guides ZO, ZA. For non-interchangeable guides ZO, ZA, ZB.
74
Operating load
Z0
The diagram shows the relationship between rigidity, frictional resistance and nominal
lifetime. For smaller models, a preload of no more than ZA is recommended to avoid
the lifetime being shortened as a result of preload.
ZA
ZB
Rigidity
Friction
Lifetime

MX
MY
MZ
Table 1.92 Load ratings and torques for series RG/QR

Series/size
Dynamic load
rating Cdyn [N]*
Static load
rating C0 [N]
RG_15C
RG_20C
RG_20H
RG_25C
QR_25C
RG_25H
QR_25H
RG_30C
QR_30C
RG_30H
QR_30H
RG_35C
QR_35C
RG_35H
QR_35H
RG_45C
QR_45C
RG_45H
QR_45H
RG_55C
RG_55H
RG_65C
RG_65H
11300
21300
26900
27700
38500
33900
44700
39100
51500
48100
64700
57900
77000
73100
95700
92600
123200
116000
150800
130500
167800
213000
275300
24000
46700
63000
57100
54400
73400
65300
82100
73000
105000
95800
105200
94700
142000
126300
178800
156400
230900
208600
252000
348000
411600
572700
Dynamic moment [Nm]

MX
147
296
373
367
511
450
594
688
906
845
1138
1194
1590
1508
1975
2340
3119
3180
3816
4148
5376
8383
10839
Static moment [Nm]
MY
MZ
82
210
358
293
444
457
621
504
667
784
1101
792
1083
1338
1770
1579
2101
2748
3394
2796
4942
5997
10657
82
210
358
293
444
457
621
504
667
784
1101
792
1083
1338
1770
1579
2101
2748
3394
2796
4942
5997
10657
MOX
311
647
872
758
722
975
867
1445
1284
1846
1685
2170
1955
2930
2606
4520
3959
6330
5278
8010
11150
16200
22550
MOY
173
460
837
605
627
991
907
1060
945
1712
1630
1440
1331
2600
2335
3050
2666
5470
4694
5400
10250
11590
22170
MOZ
173
460
837
605
627
991
907
1060
945
1712
1630
1440
1331
2600
2335
3050
2666
5470
4694
5400
10250
11590
22170
75
Linear Guideways
RG/QR series
G: Deformation [m]
k: Rigidity [N/m]
1.7.8 Rigidity
Table 1.93 Radial rigidity for series RG/QR

Load class
Heavy load
Super heavy load
Unit: Nm
76
Series/
size
RG_15C
RG_20C
RG_25C
QR_25C
RG_30C
QR_30C
RG_35C
QR_35C
RG_45C
QR_45C
RG_55C
RG_65C
RG_20H
RG_25H
QR_25H
RG_30H
QR_30H
RG_35H
QR_35H
RG_45H
QR_45H
RG_55H
RG_65H
Preload
ZO
482
586
682
616
809
694
954
817
1433
1250
1515
2120
786
873
730
1083
910
1280
1090
1845
1590
2079
2931
ZA
504
614
717
645
849
726
1002
856
1505
1310
1591
2227
823
917
770
1136
950
1344
1140
1938
1660
2182
3077
ZB
520
633
740
665
876
748
1035
882
1554
1350
1643
2300
848
947
790
1173
980
1388
1170
2002
1720
2254
3178
1.7.9 Dimensions of the RG/QR blocks

1.7.9.1 RGH/QRH
6Ml
L
K2
L1
H3
H1
H2
B1
K1
WR

Series/
size
RGH15CA
RGH20CA
RGH20HA
RGH25CA
RGH25HA
QRH25CA
QRH25HA
RGH30CA
RGH30HA
QRH30CA
QRH30HA
RGH35CA
RGH35HA
QRH35CA
QRH35HA
RGH45CA
RGH45HA
QRH45CA
QRH45HA
RGH55CA
RGH55HA
RGH65CA
RGH65HA
Installation
dimensions [mm]

[mm]
H
28
H1
4,0
N
9,5
W
34
B
26,0
B1
4,0
34
5,0
12,0
44
32,0
6,0
40
5,5
12,5
48
35,0
6,5
40
5,5
12,5
48
35,0
6,5
45
6,0
16,0
60
40,0
10,0
45
6,0
16,0
60
40,0
10,0
55
6,5
18,0
70
50,0
10,0
55
6,5
18,0
70
50,0
10,0
70
8,0
20,5
86
60,0
13,0
70
8,0
20,5
86
60,0
13,0
80
10,0
23,5
100
75,0
12,5
90
12,0
31,5
126
76,0
25,0
C
26
36
50
35
50
35
50
40
60
40
60
50
72
50
72
60
80
60
80
75
95
70
120
Load Ratings
[N]
L1
45,0
57,5
77,5
64,5
81,0
66,0
81,0
71,0
93,0
71,0
93,0
79,0
106,5
79,0
106,5
106,0
139,8
106,0
139,8
125,5
173,8
160,0
223,0
L
68,0
86,0
106,0
97,9
114,4
97,9
112,9
109,8
131,8
109,8
131,8
124,0
151,5
124,0
151,5
153,2
187,0
153,2
187,0
183,7
232,0
232,0
295,0
K1
13,40
15,80
18,80
20,75
21,50
20,75
21,50
23,50
24,50
23,50
24,50
22,50
25,25
22,50
25,25
31,00
37,90
31,00
37,90
37,75
51,90
60,80
67,30
K2
4,70
G
5,3
Ml
M4 8
T
6,0
H2
7,60
H3
10,1
6,00
5,3
M5 8
8,0
8,30
8,3
7,25
12,0
M6 8
9,5
10,20 10,0
7,25
12,0
M6 8
9,5
10,20 10,0
8,00
12,0
M8 10 9,5
9,50
10,3
8,00
12,0
M8 10 9,5
9,50
10,3
10,00 12,0
M8 12 12,0
16,00 19,6
10,00 12,0
M8 12 12,0
16,00 19,6
10,00 12,9
M10 17 16,0
20,00 24,0
10,00 12,9
M10 17 16,0
20,00 24,0
12,50 12,9
M12 18 17,5
22,00 27,5
15,80 12,9
M16 20 25,0
15,00 15,0
Cdyn
C0
11300
21300
26900
27700
33900
38500
44700
39100
48100
51500
64700
57900
73100
77000
95700
92600
116000
123200
150800
130500
167800
213000
275300
24000
46700
63000
57100
73400
54400
65300
82100
105000
73000
95800
105200
142000
94700
126300
178800
230900
156400
208600
252000
348000
411600
572700
Weight
[kg]
0,20
0,40
0,53
0,61
0,75
0,60
0,74
0,90
1,16
0,89
1,15
1,57
2,06
1,56
2,04
3,18
4,13
3,16
4,10
4,89
6,68
8,89
12,13
77
Linear Guideways
RG/QR series
1.7.9.2 RGW/QRW
6M
C1
K1
C
L
W
B1
K2
H3
H1
T1
T
H2
L1
WR

Series
Size
RGW15CC
RGW20CC
RGW20HC
RGW25CC
RGW25HC
QRW25CC
QRW25HC
RGW30CC
RGW30HC
QRW30CC
QRW30HC
RGW35CC
RGW35HC
QRW35CC
QRW35HC
RGW45CC
RGW45HC
QRW45CC
QRW45HC
RGW55CC
RGW55HC
RGW65CC
RGW65HC
Installation
dimensions [mm]

[mm]
Load Ratings
[N]
H
24
H1 N
W
4,0 16,0 47
B
38
B1
4,5
C
30
C1
26
30
5,0 21,5 63
53
40
35
36
5,5 23,5 70
57
6,5
45
40
36
5,5 23,5 70
57
6,5
45
40
42
6,0 31,0 90
72
52
44
42
6,0 31,0 90
72
52
44
48
6,5 33,0 100
82
62
52
48
6,5 33,0 100
82
62
52
60
8,0 37,5 120
100
10
80
60
60
8,0 37,5 120
100
10
80
60
70
10,0 43,5 140
116
12
95
70
90
12,0 53,5 170
142
14
110
82
L1
45,0
57,5
77,5
64,5
81,0
66,0
81,0
71,0
93,0
71,0
93,0
79,0
106,5
79,0
106,5
106,0
139,8
106,0
139,8
125,5
173,8
160,0
223,0
L
68,0
86,0
106,0
97,9
114,4
97,9
112,9
109,8
131,8
109,8
131,8
124,0
151,5
124,0
151,5
153,2
187,0
153,2
187,0
183,7
232,0
232,0
295,0
K1
11,40
13,80
23,80
15,75
24,00
15,75
24,00
17,50
28,50
17,50
28,50
16,50
30,25
16,50
30,25
21,00
37,90
21,00
37,90
27,75
51,90
40,80
72,30
78
K2 G
4,70 5,3
M
M5
T
6,0
T1
7
H2 H3
3,60 6,1
6,00 5,3
M6
8,0
10
4,30 4,3
7,25 12,0 M8
9,5
10
6,20 6,0
7,25 12,0 M8
9,5
10
6,20 6,0
8,00 12,0 M10 9,5
10
6,50 7,3
8,00 12,0 M10 9,5
10
6,50 7,3
10,00 12,0 M10 12,0 13
9,00 12,6
10,00 12,0 M10 12,0 13
9,00 12,6
10,00 12,9 M12 14,0 15
10,00 14,0
10,00 12,9 M12 14,0 15
10,00 14,0
12,50 12,9 M14 16,0 17
12,00 17,5
15,80 12,9 M16 22,0 23
15,00 15,0
Cdyn
C0
11300
21300
26900
27700
33900
38500
44700
39100
48100
51500
64700
57900
73100
77000
95700
92600
116000
123200
150800
130500
167800
213000
275300
24000
46700
63000
57100
73400
54400
65300
82100
105000
73000
95800
105200
142000
94700
126300
178800
230900
156400
208600
252000
348000
411600
572700
Weight
[kg]
0,22
0,47
0,63
0,72
0,91
0,71
0,90
1,16
1,52
1,15
1,51
1,75
2,40
1,74
2,38
3,43
4,57
3,41
4,54
5,43
7,61
11,63
16,58
1.7.10 Dimensions of the RG rail

The RG rails are used for both the RG and QR blocks.
1.7.10.1 Dimensions of RGR_R
HR
WR
d
P
E1
E2
L
Table 1.96 Dimensions of rail RGR_R

Series/
size
Assembly screw
for rail [mm]
RGR15R
RGR20R
RGR25R
RGR30R
RGR35R
RGR45R
RGR55R
RGR65R
M4 16
M5 20
M6 20
M8 25
M8 25
M12 35
M14 45
M16 50

WR
15
20
23
28
34
45
53
63
HR
16,5
21,0
23,6
28,0
30,2
38,0
44,0
53,0
7,5
9,5
11,0
14,0
14,0
20,0
23,0
26,0
5,7
8,5
9,0
12,0
12,0
17,0
20,0
22,0
4,5
6,0
7,0
9,0
9,0
14,0
16,0
18,0
P
30,0
30,0
30,0
40,0
40,0
52,5
60,0
75,0
Max. length
[mm]
Max. length
E1 = E2
E1/2 min
[mm]
4000
4000
4000
4000
4000
4000
4000
4000
3960
3960
3960
3920
3920
3937,5
3900
3900
6
7
8
9
9
12
14
15
E1/2 max
[mm]
Weight
[kg/m]
24
23
22
31
31
40,5
46
60
1,70
2,66
3,08
4,41
6,06
9,97
13,98
20,22
HR
1.7.10.2 Dimensions RGR_T (rail mounting from below)
WR
E1
E2
L
Table 1.97 Dimensions of rail RGR_T

Series/
size
RGR15T
RGR20T
RGR25T
RGR30T
RGR35T
RGR45T
RGR55T
RGR65T

WR
15
20
23
28
34
45
53
63
HR
16,5
21,0
23,6
28,0
30,2
38,0
44,0
53,0
S
M5
M6
M6
M8
M8
M12
M14
M20
h
8,0
10,0
12,0
15,0
17,0
24,0
24,0
30,0
P
30,0
30,0
30,0
40,0
40,0
52,5
60,0
75,0
Max. length
[mm]
Max. length
E1 = E 2
E1/2 min
[mm]
4000
4000
4000
4000
4000
4000
4000
4000
3960
3960
3960
3920
3920
3937,5
3900
3900
6
7
8
9
9
12
14
15
E1/2 max
[mm]
Weight
[kg/m]
24
23
22
31
31
40,5
46
60
1,86
2,76
3,36
4,82
6,48
10,83
15,15
21,24
Note:
3. The rails are shortened to the required length. If the E1/2 dimensions are not indicated, these will be carried out symmetrically
79
Linear Guideways
RG/QR series
E1
L:
n:
P:
E1/2:
E2
L


linear guideway. The following tightening torques are recommended for the relevant
screw sizes.
Series/size
RG_15
RG_20
RG_25
RG_30
Screw size
M4 16
M5 20
M6 20
M8 25
Torque [Nm]
4
9
14
31
Series/size
RG_35
RG_45
RG_55
RG_65
Screw size
M8 25
M12 35
M14 45
M16 50

separately.
Torque [Nm]
31
120
160
200

Rail
RGR15R
RGR20R
RGR25R
RGR30R
RGR35R
RGR45R
RGR55R
RGR65R
80
Screw
Article number
M4
M5
M6
M8
M8
M12
M14
M16
Plastic
5-001342
5-001348
5-001353
5-001358
5-001358
5-001322
5-001328
5-001333
Brass
5-001343
5-001349
5-001354
5-001359
5-001359
5-001323
5-001329
5-001334
Steel
5-001352
5-001357
5-001362
5-001362
5-001327
5-001332
5-001337
D [mm]
Height H [mm]
7,5
9,5
11
14
14
20
23
26
1,1
2,2
2,5
3,3
3,3
4,6
5,5
5,5

Table 1.100 Total length of block with different sealing systems

Series/
size
RG_15C
RG_20C
RG_20H
RG_25C
QR_25C
RG_25H
QR_25H
RG_30C
QR_30C
RG_30H
QR_30H
RG_35C
QR_35C
RG_35H
QR_35H
RG_45C
QR_45C
RG_45H
QR_45H
RG_55C
RG_55H
RG_65C
RG_65H
Total length L
SS
68
86
106
97,9
97,7
114,4
112,9
109,8
109,8
131,8
131,8
124,0
124,0
151,5
151,5
153,2
153,2
187,0
187,0
183,7
232,0
232,0
295,0
DD
72,4
90,4
110,4
102,3
102,3
118,8
117,3
114,6
114,6
136,6
136,6
129,0
129,0
156,5
156,5
160,4
160,4
194,2
194,2
190,9
239,2
240,8
303,8
ZZ
70
88
108
99,9
99,9
116,4
114,9
112,8
112,8
134,8
134,8
127,0
127,0
154,5
154,5
156,2
156,2
190,0
190,0
186,7
235,0
235,0
298,0
KK
74,4
92,4
112,4
104,3
104,3
120,8
119,3
117,6
117,6
139,6
139,6
132,0
132,0
159,5
159,5
163,4
163,4
197,2
197,2
193,9
242,2
243,8
306,8
SW
156,5
190,3
186,9
235,2
235,2
298,2
ZWX
166,2
200,0
198,3
246,6
245,3
308,3
Unit: mm
1.7.11.1 Designation of seal sets
RG
25
SS
Series:
RG
QR
Size:
RG: 15, 20, 25, 30, 35, 45, 55, 65
QR: 25, 30, 35, 45
Dust protection ID:

SS: standard seal
DD: double end seal
KK: double end seal with scraper
SW: end seal with double sealing lip
ZWX: end seal with double sealing lip and scraper
81
Linear Guideways
RG/QR series
1.7.11.2 Friction
rails.
Table 1.101 Frictional resistance of the single-lipped seals

Series/size
RG_15
RG_20
RG/QR_25
RG/QR_30
Friction force [N]

2,0
2,5
2,8
3,3
Series/size
RG/QR_35
RG/QR_45
RG_55
RG_65
Friction force [N]

3,5
4,2
5,1
6,7

The RG and QR series are available in four accuracy classes depending on parallelism
N
A

Rail length [mm]
100
100 200
200 300
300 500
500 700
700 900
900 1100
1100 1500
1500 1900
1900 2500
2500 3100
3100 3600
3600 4000
Unit: m
82
Accuracy class
H
7
9
10
12
13
15
16
18
20
22
25
27
28
3
4
5
6
7
8
9
11
13
15
18
20
21
SP
2
2
3
3
4
5
6
7
8
10
11
14
15
UP
2
2
2
2
2
3
3
4
4
5
6
7
7

Height tolerance H
same rail position.
Width tolerance N
Width variance of N
same rail position.

Series/size
Accuracy class
Width variance of N
RG_15, 20
High (H)
Precision (P)
0,03
0
0,03
0
0,015
0
0,008
0,04
0
0,04
0
0,02
0
0,01
0,05
0
0,05
0
0,03
0
0,02
0,07
0
0,07
0
0,05
0
0,03
0,03
0
0,03
0
0,015
0
0,008
0,04
0
0,04
0
0,02
0
0,01
0,05
0
0,05
0
0,03
0
0,02
0,07
0
0,07
0
0,05
0
0,03
0,01
0,006
0,01
0,006
0,004
0,004
0,003
0,003
0,015
0,007
0,015
0,007
0,005
0,005
0,003
0,003
0,015
0,007
0,02
0,01
0,005
0,007
0,003
0,005
0,02
0,01
0,025
0,015
0,007
0,01
0,005
0,007

RG_25, 30, 35
QR_25, 30, 35
High (H)
Precision (P)
RG_45, 55
QR_45
High (H)
Precision (P)
RG_65
High (H)
Precision (P)
Unit: mm
83
Linear Guideways
RG/QR series
Series/size
Accuracy class
Width variance of N
RG_15, 20
High (H)
Precision (P)
High (H)
Precision (P)
High (H)
Precision (P)
High (H)
Precision (P)
0,03
0,0015
0,04
0,02
0,05
0,025
0,07
0,035
0,03
0,0015
0,04
0,02
0,05
0,025
0,07
0,035
0,01
0,006
0,015
0,007
0,015
0,007
0,02
0,01
0,01
0,006
0,015
0,007
0,02
0,01
0,025
0,015
RG_25, 30, 35
QR_25, 30, 35
RG_45, 55
QR_45
RG_65
Unit: mm

good accuracy, rigidity and lifetime of the RG and QR series linear guideways are
achieved.
0.010 C
0.010
Accuracy requirement for

all rail-mounting reference surfaces
S1
C
P
a
Tolerance for the parallelism of the reference surface (P)

Series/size
Preload class
ZO
RG_15
RG_20
RG/QR_25
RG/QR_30
RG/QR_35
RG/QR_45
RG_55
RG_65
Unit: m
84
ZA
5
8
9
11
14
17
21
27
3
6
7
8
10
13
14
18
ZB
3
4
5
6
7
9
11
14
S1 = a K
Tolerance for the height of the reference surface (S1)
S1: Max. height tolerance

a: Distance between rails
K: Coefficient of the height tolerance
Table 1.106 Coefficient of height tolerance (K)

Series/size
Preload class
RG_15 65/QR_25 45
Z0
2,2 10-4
ZA
1,7 10-4
Height tolerance of the block mounting surface

The height tolerance of the reference surface in the parallel use of two or more
blocks (S2)
0.010
ZB
1,2 10-4
S2 = b 4.2 10-5

b: Distance between blocks

all block-mounting reference surfaces
S2
A
b
0.010 A
0.010 A
0.010 A
0.010 B
S3 = c 4.2 10-5
The height tolerance of the reference surface in the parallel use of two or more
blocks (S3)
0.010

c: Distance between blocks

all block-mounting reference surfaces
S3
A
c
0.010 A
85
Linear Guideways
RG/QR series
r2

r2
Block
H 1 E1
r1
E2
Rail
r1

Series/size
Max. edge
radius r1
Max. edge
radius r2
Shoulder height of
Shoulder height of
Clearance
RG_15
RG_20
RG/QR_25
RG/QR_30
RG/QR_35
RG/QR_45
RG_55
RG_65
0,5
0,5
1,0
1,0
1,0
1,0
1,5
1,5
0,5
0,5
1,0
1,0
1,0
1,0
1,5
1,5
4,0
5,0
5,0
5,0
6,0
7,0
9,0
10,0
4,0
5,0
5,0
5,0
6,0
8,0
10,0
10,0
Unit: mm
86
4,0
5,0
5,5
6,0
6,5
8,0
10,0
12,0
1.8 Accessories
1.8.1 Lubrication adapters
A grease nipple is attached to one end of the block as standard. It can also be fitted on
the side of the block. If fitted on the side, the grease nipple should not be fitted on the
reference side. Lubrication can also be via a lubrication line connection.
Table 1.108 Grease nipples

Schmieranschluss1
M3 0,5P
Schmieranschluss2
Schmieranschluss3
M4 0,7P
M6 0,75P
Art.No.: 34310006
MG15, WE17
(standard)
Art.No.: 34310002
HG15, QH15, EG15, QE15, RG15, RG20
(standard)
Art.No.: 34320001
HG20HG35, QH20QH35, EG20EG35, QE20QE35,
WE21WE35, RG25RG35 (standard)
M6 0,75P
PT 1/8
PT 1/8
Art.No.: 34310003
WE21WE35, RG25RG35 (option)
Art.No.: 34320003
HG45HG65, QH45, RG45RG65, WE50
(standard)
Art.No.: 3431000B
HG45HG65, QH45, RG45RG65, WE50
(option)
The stated article numbers apply to the standard dust protection. Article numbers for optional dust protection available on request.
87
Linear Guideways
Accessories
Table 1.109 Lubrication fittings

Schmieranschluss3
10
M8 1,0P
12
SF-76 Art.No.: 970001A1

WE21WE35, RG25RG35
12
10
M6 0,75P
SF-78 Art.No.: 970005A1

HG45HG65, QH45, RG45RG65
M6 0,75P
PT 1/8
M8 1,0P
10
18
10
10
16,5
M4 0,7P
12
25
SF-86 Art.No.: 970003A1

WE21WE35, RG25RG35
PT 1/8
23,5
PT 1/8
19,5
M6 0,75P
PT 1/8
2 10
20
10
M8 1,0P
19,5
11
Schmieranschluss2
10
Schmieranschluss1
M6 0,75P
11
SF-88 Art.No.: 970007A1

M8 1,0P
LF-64 Art.No.: 97000EA1

HG15, QH15, EG15, QE15
18
11
PT 1/8
LF-76 Art.No.: 970002A1

WE21WE35, RG25RG35
12
11
12
10
M6 0,75P
10
LF-86 Art.No.: 970004A1

WE21WE35, RG25RG35
LF-88 Art.No.: 970008A1

88
25
PT 1/8
PT 1/8
LF-78 Art.No.: 970006A1

PT 1/8
23,5
20
2 10
12
12
10
Table 1.110 Push-in fittings

Steckverschraubung1
Steckverschraubung2
D
L1
L2
Straight push-in fitting
90 angled push-in fitting
Table 1.111 Dimensions of push-in fittings

Article number
Shape
L1
L2
8-12-0127
8-12-0131
8-12-0136
8-12-0128
8-12-0138
8-12-0130
8-12-0137
4
4
6
4
6
4
6
M6 0,75
G 1/8
G 1/8
M6 0,75
M6 0,75
G 1/8
G 1/8
Straight
Straight
Straight
Angled
Angled
Angled
Angled
5
6
6
5
5
6
6
23,5
20,0
24,0
15,5
15,5
20,0
20,0
18,0
20,0
20,0
21,0
89
Linear Guideways
Accessories
1.8.2 Sealing systems SS, ZZ, DD, KK
The HIWIN end seals firstly prevent the ingress of foreign substances such as dust particles, chips or liquid into the block's ball tracks and secondly reduce the amount of
lubricant lost. HIWIN provides various sealing systems for the various ambient condi-
tions of your application. The effectiveness of the end seal impacts directly on the
lifetime of the linear guideway and should therefore be taken into account at the
design stage and selected to suit the ambient conditions of your application.
SS (standard):
End seal with bottom seal
For applications with little dirt and dust
Only minimal increase in displacement forces
ZZ:
End seal with bottom seal and scraper
For applications associated with hot chips or sharp-edged particles of dirt
The scraper protects the end seal and prevents it from being damaged
DD:
Double end seal with bottom seal
For applications associated with a lot of dirt and dust
The double end seal effectively prevents the ingress of dirt into the block
KK:
Double end seal with bottom seal and scraper
For applications associated with a lot of dirt and dust and hot chips or sharp-edged
particles of dirt
The scraper protects the end seals and prevents them from being damaged
Availability of sealing systems SS, ZZ, DD and KK:

Sealing systems SS, ZZ, DD and KK are available for all series and sizes.
The exceptions are the MG and PM series, for which only the standard sealing system SS is available.
90
1.8.3 Sealing systems SW and ZWX for optimum dust protection

Sealing systems SW and ZWX allow HIWIN linear guideways to also be used in areas
with very high levels of dirt. The sealing systems offer optimum protection against
the ingress of dirt, dust and liquid. The end seal is resistant to oils and greases and
very resistant to wear.
Properties:
End seal with double sealing lip
Optimized bottom seal
Additional top seal
Optimized stainless steel scraper
Advantages:
Optimum dust protection
Lifetime extended ten-fold
Longer lubrication intervals
Lower maintenance costs
SW:
End seal with double sealing lip, optimized bottom seal and additional top seal
The additional top seal prevents the ingress of dirt via the top of the rail
The optimized bottom seal protects against the ingress of dirt on the rail flank
ZWX:
End seal with double sealing lip, optimized bottom seal, additional top seal and
optimized scraper
The additional top seal prevents the ingress of dirt via the top of the rail
The optimized bottom seal protects against the ingress of dirt on the rail flank
The optimized scraper also protects against dirt particles > 0.2 mm in diameter and
prevents damage to the end seal.
Dust test for sealing systems SW and ZWX

Thorough dust tests have shown that the lifetime with sealing
systems SW and ZWX is ten times longer than that with a
standard seal in cases of high dust levels.
Test conditions:
Sealed room in which MDF dust is swirled about
v = 1.3 m/s
Grease lubrication
HIWIN block with

SW dust protection seal
HIWIN block
with standard seal
Manufacturer 1
with special seal
Manufacturer 2
with special seal
0
500
1000
1500
2000
2500
3000
3500
4000
4500
5000
Mileage [km]
Table 1.112 Availability of sealing systems SW and ZWX

Series
HG
RG
Sizes
15
{
20
z
25
z
30
z
35
z
45
z
{
55
{
{
65
{
{
z Sealing system SW, { sealing system SW (without top seal and optimized bottom seal)
Sealing system ZWX, sealing system ZWX (without top seal and optimized bottom seal)
91
Ballscrews
Product Overview
2. Ballscrews
Ballscrews consist of a ballscrew shaft, a ballscrew nut into which the balls are
integrated and the ball recirculation system. HIWIN ballscrews are distinguished by
their low-friction and precise running, require little drive torque and offer good rigidity
with smooth operation. HIWIN ballscrews are available in rolled, peeled and ground
versions, making them the optimum product for any application. HIWIN has at its
disposal state-of-the-art production facilities, highly qualified engineers and qualityassured manufacturing and assembly and only uses high-grade materials to meet all
your requirements.
2.1 Product Overview
Rolled Ballscrews
Nut dimensions according to DIN 69051 Part 5

Minimal axial backlash or free of play
Nominal diameter 8 63 mm
Standardized shaft ends
Peeled Ballscrews
Page 99
Flange and cylindrical nuts

Single and double nuts
Nominal diameter 16 80 mm
Standardized shaft ends
Accessories
Standard shaft ends

Standard bearings
Nut housing
92
Page 95
Page 107
2.1.2 HIWIN ballscrews

HIWIN manufactures ballscrews in line with customer drawings or with HIWIN standard
end machining. The following points must be defined and/or checked for the ballscrew
definition. This ensures that the ballscrew is ideally adapted to the requirements in
place.
1. Nominal diameter
2. Thread lead
3. Thread total length
4. End journal configuration
5. Ballscrew nut configuration
6. Accuracy grade (lead deviation, tolerances)
7. Operating speed
8. Maximum static load, operating load, preload friction torque
9. Safety requirements of ballscrew nut
10. Position of lubrication holes
2.1.3 HIWIN order code

In order to clearly identify the ballscrew, information about the ballscrew shaft and nut
is needed.
40
20
K4
FSCDIN
800
1000
0,052
Lead deviation across
300 mm (tolerance class)
Number of thread turns on shaft:

1: single thread 2)
2: double thread
3: triple thread
4: fourfold thread
Total length
Thread length
Thread direction:
R: Right-hand thread
L: Left-hand thread
Nut shape
Nut type 1)
Nominal diameter
Ball filling of nut:

None: Single thread filled
D: Double thread filled
T: Triple thread filled
Q: Four thread filled
O: Preloaded by lead offset in the nut
Lead
Type and number of recirculations:
K: Cassette ball return
T: Internal ball return
B: External ball return
2.1.4 Details about the ballscrew shaft without the nut
40
10
800
1000
0,052
Lead deviation across
300 mm (tolerance class)
Number of thread turns on shaft:

1: single thread 2)
2: double thread
3 triple thread
4: fourfold thread
Total length
Thread length
Thread direction:
L: Left-hand thread
Nominal diameter
Lead
1) see table 2.1
2) Standard can be omitted with single-thread shafts
93
Ballscrews
Product Overview
2.1.5 Details about the ballscrew nut without the shaft
The nut designations vary depending on whether a rolled, peeled or ground ballscrew is
used.
Details of the ballscrew nut:
40
10
K3
FSCDIN
Thread direction:
L: Left-hand thread
Nut shape
Nut type 1)
Nominal diameter
Lead
Ball filling of nut:

None: single thread filled
D: Double thread filled
T: Triple thread filled
Q: Four thread filled
O: Preloaded by lead offset in the nut
Type and number of recirculation:
K: Cassette ball return
T: Internal ball return
B: External ball return
1) see Table 2.1
Table 2.1 Overview of nut designs

Nut designation
Description
DEB
DDB
FSIDIN
FSCDIN
RSI
RSIT
SE
SEM
ZE
ZD
FSV
Flange single nut according to DIN69051, Part 5 for peeled ballscrew shafts
Flange double nut according to DIN69051, Part 5 for peeled ballscrew shafts
Flange single nut according to DIN69051, Part 5 for rolled and ground ballscrew shafts.
The DIN addition is not used for customised flange nuts which do not correspond to DIN
Cylindrical single nut for rolled and ground ballscrew shafts
Cylindrical single nut with screw-in thread for rolled ballscrew shafts
Cylindrical single nut with screw-in thread for peeled ballscrew shafts
Flange single nut with integrated locking nut for peeled ballscrew shafts*
Cylindrical single nut for peeled ballscrew shafts
Cylindrical double nut for peeled ballscrew shafts
Nut with reinforced recirculation system for heavy-duty operation
* Simply using a safety nut does not provide sufficient protection against a load being lowered unintentionally. The safety guidelines valid for the application must be observed.
The safety nut it is not a safety component according to the Machinery Directive.
94
2.2 Rolled Ballscrews

2.2.1 Properties
One of the benefits of rolled ballscrews is that feed systems equipped with them have
less friction and are quieter than standard threads.
HIWIN manufactures them using state-of-the-art rolling technologies where the
processes of material selection, rolling, heat treatment, machining and assembly are
very closely coordinated.
Rolled ballscrews from HIWIN can be flexibly used in virtually all areas of industry.
Rolled ballscrew shafts with diameters of 8 mm to 63 mm are always kept in stock and
can be supplied at short notice. They can be supplied with or without end machining.
Complete bearing units combined with standardised shaft ends enable us to supply
complete ballscrews.
2.2.2 Tolerance classes

Table 2.2 shows the tolerance classes of rolled ballscrews. The lead accuracy is
defined using the deviation from nominal path over any 300 mm section of the entire
length.
Table 2.2 Tolerance classes of rolled ballscrews

Path deviation
Tolerance class
V300p
T5
0,023
T7
0,052
T10
0,21
Unit: mm
ep =
Limit deviation ep
lu
V
300 300p
lu Useful path
V300p Permissible path deviation over 300 mm travel
2.2.3 Overview of rolled ballscrews available
Table 2.3 Overview of rolled ballscrews available

Nominal
diameter
Lead
1
1,25 2
6
8
10
12
15
16
20
25
32
36
40
50
63
2,5
{
{
{
z {
z {
z
{
z
z
{ {
z {
{
{
z
{
z
{
z
{
z
{
z
{
5,08 6
10
{
z
z
z
z
{
z
12
{
{
{
{
{
{
{
{
{
{
{
z
{
z
{
{
{
{
z
16
20
25
32
40
50
{
{
{
{
{
{
{
{
{
{
{
{ {
z
{
Max.
spindle
length
500
800
1500
1500
1500
3000
3000
4500
4500
4500
4500
5600
5600
Unit: mm
{ Right-hand and left-hand thread
z Only right-hand thread
Preferred type for right-hand thread with fast delivery
95
Ballscrews
Rolled Ballscrews
2.2.4 Nuts for rolled ballscrews
The ballscrews listed below are available ex stock in tolerance class T7 and therefore
have a short delivery time.
Nut types deviating from the standard, double nuts for rolled ballscrews and deviating
tolerance classes can be ordered and supplied. Contact HIWIN staff for more details.
2.2.4.1 Flange single nut FSCDIN/FSIDIN (DIN 69051 Part 5)
30
D -0,2
-0,3
ds
dk
D1
D g6
D2
Lubrication hole
90
30
Lubrication hole
90
,5
22
D2
L3
D3
D3
L2
L1
L
Hole pattern 1
ds d32
Hole pattern 2
ds !32
Table 2.4 Nut dimensions Part 1

Article number
ds
0,1
D D1 D2 D3
g6
Hole
pattern
L1 L2 L3 S
dk
Dyn.
Stat.
Load
Load
Cdyn [N] C0 [N]
Axial
Mass
play
[kg/pc.]
max. [mm]
R15-05K4-FSCDIN
R16-05T3-FSIDIN
R16-10K3-FSCDIN
R16-16K3-FSCDIN
R20-05K4-FSCDIN
R20-10K3-FSCDIN
R20-20K2-FSCDIN
R20-20K4-DFSCDIN
R25-05K4-FSCDIN
R25-10K4-FSCDIN
R25-25K2-FSCDIN
R25-25K4-DFSCDIN
R32-05K6-FSCDIN
R32-10K5-FSCDIN
R32-20K3-FSCDIN
R32-32K2-FSCDIN
R32-32K4-DFSCDIN
R40-05K6-FSCDIN
R40-10K4-FSCDIN
R40-20K3-FSCDIN
R40-40K2-FSCDIN
R40-40K4-DFSCDIN
13,8
15,5
14,6
14,4
19,5
19,3
19,5
19,5
24,9
24,4
24,7
24,7
31,7
31,8
31,8
31,9
31,9
39,4
37,8
37,8
37,8
37,8
5
5
10
16
5
10
20
20
5
10
25
25
5
10
20
32
32
5
10
20
40
40
28
28
28
28
36
36
36
36
40
40
40
40
50
50
50
50
80
63
63
63
63
63
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
38
40
45
61
40
48
57
57
43
61
70
70
48
77
88
88
88
50
70
88
102
102
10
10
10
12
10
10
10
10
10
10
10
10
12
12
12
12
12
14
14
14
14
14
40
40
40
40
44
44
44
44
48
48
48
48
62
62
62
62
62
70
70
70
70
70
11,8
12,9
12,5
13,0
16,9
16,6
17,1
17,1
22,3
21,8
22,1
22,1
29,1
28,6
28,6
28,7
28,7
36,8
32,8
32,8
32,9
32,9
12600
7320
9100
9100
13400
10000
6800
12300
14900
16100
7400
13500
23900
31500
17000
11600
20600
25900
45000
34850
23000
41500
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,07
0,07
0,07
96
48
48
48
48
58
58
58
58
62
62
62
62
80
80
80
80
80
93
93
93
93
93
38
38
38
38
47
47
47
47
51
51
51
51
65
65
65
65
65
78
78
78
78
78
5,5
5,5
5,5
5,5
6,6
6,6
6,6
6,6
6,6
6,6
6,6
6,6
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
9,0
10
10
10
20
10
10
10
10
12
16
16
16
10
16
16
20
12
10
16
16
16
16
5
5
5
6
5
5
5
5
5
5
5
5
6
6
7
6
6
7
7
7
7
7
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M8 1
M8 1
M8 1
M8 1
M8 1
21000
12470
19300
19300
32740
23500
15300
30500
41500
40400
19100
38200
81900
80100
48500
31800
62200
100600
123000
90000
58400
115800
0,18
0,18
0,20
0,26
0,28
0,32
0,37
0,36
0,22
0,43
0,48
0,46
0,59
0,82
0,91
0,90
0,87
0,93
1,19
1,43
1,61
1,59
Table 2.4 Nut dimensions Part 2

Article number
ds
0,1
D D1 D2 D3
g6
Hole
pattern
L1 L2 L3 S
dk
Dyn.
Stat.
Load
Load
Cdyn [N] C0 [N]
Axial
Mass
play
[kg/pc.]
max. [mm]
R50-05K6-FSCDIN
R50-10K6-FSCDIN
R50-20K5-FSCDIN
R50-40K3-FSCDIN
R50-40K6-DFSCDIN
R63-10T6-FSIDIN
49,3
47,9
48
50,3
50,3
63,1
5
10
20
40
40
10
75
75
75
75
75
90
2
2
2
2
2
2
50
90
132
149
149
120
16
16
18
18
18
18
85
85
85
85
85
95
46,8
42,9
42,9
45,0
45,0
58,0
28300
74500
67200
39000
70300
61920
0,07
0,07
0,07
0,07
0,07
0,07
110
110
110
110
110
125
DIN nuts for rolled ballscrew shafts

Connecting dimensions acc. to DIN 69051 Part 5
Nuts with NBR wiper
Flange single nuts
Precision ground ball tracks
Reduced axial play on request
FSCDIN/FSIDIN: Nut filled on one turn
DFSCDIN: Nut filled on two turns
93
93
93
93
93
108
11,0
11,0
11,0
11,0
11,0
11,0
10
20
25
45
45
16
8
8
9
9
9
9
Order example:
M8 1
M8 1
M8 1
M8 1
M8 1
M8 1
25
10
K4
127200
250000
217500
123000
242600
214090
FSCDIN
650
1,32
2,05
2,89
2,96
2,93
3,30
730
0,052
97
Ballscrews
Rolled Ballscrews
dk
ds
D
D1
2.2.4.2 Cylindrical single nut RSIT with screw-in thread
P
L1
L
Groove for lubricant supply
Table 2.5 Nut dimensions

Article number
ds
0,1
R08-02,5T2-RSIT
R10-02,5T2-RSIT
R10-04T2-RSIT
R12-04B1-RSIT
7,7
9,3
9,7
11,9
2,5
2,5
4
4
D
-0,2
D1
L
-0,5
L1
dk
Dyn.
Stat.
Load
Load
Cdyn [N] C0 [N]
17,5
19,5
24,0
25,5
M15 1
M17 1
M22 1
M20 1
27,5
25,0
32,0
34,0
7,5
7,5
10,0
10,0
6,1
8,1
7,7
9,8
1200
1780
1980
3000
3360
2630
2820
5700
Axial
Mass
play
[kg/pc.]
max. [mm]
0,04
0,04
0,04
0,04
0,03
0,04
0,08
0,08
R10-02,5T2-RSIT and R10-04T2-RSIT without dirt wiper, R08-02,5T2-RSIT and R12-04B1-RSIT with polyamide dirt wiper on one side.

Nuts with dirt wipers
Order example:
12
B1
RSIT
350
405
0,052
2.2.4.3 Cylindrical single nut RSI

L
L2
L3
dk
ds
L1
L4

Article number
ds
0,1
D
g7
L
0,2
L1
L2
L3
L4
T
+0,1
B
P9
dk
R16-10T3-RSI
R20-10T3-RSI
15,3
19,8
10
10
28
34
60
60
8
20
20
20
9,5
12,0
5
4
2,5
2,0
4
5
12,9
17,5

98
Order example:
16
Dyn.
Stat.
Load
Load
Cdyn [N] C0 [N]
10
Axial
Mass
play
[kg/pc.]
max. [mm]
6100
8100
10800
12600
0,04
0,04
T3
RSI
350
0,17
0,35
405
0,052
2.3 Peeled Ballscrews

2.3.1 Properties
In terms of quality, peeled ballscrews from HIWIN fall between rolled and ground ballscrews and can therefore be used for numerous transport or positioning applications.
On request, we are happy to produce a lead measurement report for them. A number of
nut shapes are available for peeled ballscrews, as both single and double nuts.
Customised complete ballscrews can be produced with short lead times. Complete
bearing units combined with standardised shaft ends minimise the amount of design
work involved.
2.3.2 Tolerance classes

Table 2.7 shows the tolerance classes of peeled ballscrews. The lead accuracy is
defined using the deviation from nominal path over any 300 mm section of the entire
length.
Table 2.7 Tolerance classes of peeled ballscrews

Path deviation
Tolerance class
V300p
T5
0,023
T7
0,052
Unit: mm
Limit deviation ep
ep =
lu
V
300 300p
lu Useful path
V300p Permissible path deviation over 300 mm travel
2.3.3 Overview of peeled ballscrews available
Table 2.8 Overview of peeled ballscrews available

Nominal diameter
16
20
25
32
40
50
63
80
Lead
5
{
{
{
{
{
{
Max. spindle length 1)

10
{
{
{
{
{
{
20
{
{
{
{
{
40
3300
5500
5500
6500
6500
6500
6500
6500
Unit: mm
{ Right-hand and left-hand thread
z Only right-hand thread
Preferred type for right-hand thread with fast delivery
1) For longer ballscrews, please contact HIWIN. The critical speed and max. compressive force should be taken into account for long shafts.
99
Ballscrews
Peeled Ballscrews
2.3.4 Flange single nut DEB (DIN 69051 Part 5)
S
90
,5
2
2
30
D -0,2
-0,3
ds
dk
D1
D g6
D2
Lubrication hole
90
30
Lubrication hole
D2
L3
D3
D3
L2
L1
L
Hole pattern 1
ds d32
Hole pattern 2
ds !32

Article number
ds
h6
R16-05T3-DEB
R20-05T4-DEB
R25-05T4-DEB
R25-10T3-DEB
R32-05T5-DEB
R32-10T4-DEB
R32-20T2-DEB
R40-05T5-DEB
R40-10T4-DEB
R40-20T2-DEB
R50-05T5-DEB
R50-10T4-DEB
R50-20T3-DEB
R63-10T6-DEB
R63-20T4-DEB
R63-20T5-DEB
R63-20K6-DEBH
R80-10T6-DEB
R80-20T4-DEB
R80-20T5-DEB
R80-20K6-DEBH
R80-20K7-DEBH
16
20
25
25
32
32
32
40
40
40
50
50
50
63
63
63
63
80
80
80
78
78
5
5
5
10
5
10
20
5
10
20
5
10
20
10
20
20
20
10
20
20
20
20
D
g6
D1
D2
D3
L1
L2
L3
dk
Dyn.
Load
Cdyn [N]
28
36
40
40
50
50
50
63
63
63
75
75
75
90
95
95
125
105
125
125
135
135
48
58
62
62
80
80
80
93
93
93
110
110
110
125
135
135
165
145
165
165
175
175
38
47
51
51
65
65
65
78
78
78
93
93
93
108
115
115
145
125
145
145
155
155
5,5
6,6
6,6
6,6
9,0
9,0
9,0
9,0
9,0
9,0
11,0
11,0
11,0
11,0
13,5
13,5
13,5
13,5
13,5
13,5
13,5
13,5
40
52
52
65
60
85
80
69
88
88
69
98
114
120
150
175
170
120
160
175
170
190
10
10
10
10
12
14
14
14
14
14
16
16
16
18
20
20
25
20
25
25
25
25
10
10
10
16
10
16
16
10
16
16
10
16
16
16
25
25
25
16
25
25
25
25
5,0
5,0
5,0
5,0
6,0
7,0
7,0
7,0
7,0
7,0
8,0
8,0
8,0
9,0
10,0
10,0
12,0
10,0
12,0
12,0
12,5
12,5
M6
M6
M6
M6
M6
M6
M6
M8 1
M8 1
M8 1
M8 1
M8 1
M8 1
M8 1
M8 1
M8 1
M8 1
M8 1
M8 1
M8 1
M8 1
M8 1
40
44
48
48
62
62
62
70
70
70
85
85
85
95
100
100
130
110
130
130
140
140
13,5
17,5
22,5
21,0
29,5
27,8
27,8
37,5
35,8
35,8
47,5
45,8
45,8
58,8
55,4
55,4
50,2
75,8
72,4
72,4
68,2
68,2
9600
13900
15600
24100
20700
40900
20300
22500
46800
23800
24900
52800
40000
84700
105000
125000
245700
93400
135000
161500
280000
320000

DIN nuts for peeled ballscrew shafts
Connecting dimensions according to DIN 69051 Part 5
Left-handed nuts on request
Nut-housing (page 116)
100
Order example:
63
10
T6
Stat.
Load
C0 [N]
Axial
Mass
play
[kg/pc.]
max. [mm]
12700
21800
27900
36200
43900
63200
26800
54600
82600
36400
69800
106800
76200
210800
250000
300000
783300
269200
322000
398000
720000
820000
0,02
0,02
0,02
0,02
0,02
0,02
0,02
0,02
0,02
0,03
0,02
0,02
0,03
0,04
0,04
0,04
0,04
0,04
0,05
0,05
0,05
0,05
DEB
3850
0,15
0,29
0,31
0,36
0,62
0,69
0,66
1,04
1,13
1,14
1,44
1,62
1,92
2,73
4,00
4,50
12,50
3,00
8,20
9,10
11,50
13,00
3972
0,052
2.3.5 Flange double nut DDB (DIN 69051 Part 5)

S
90
,5
2
2
30
D -0,2
-0,3
ds
dk
D1
D g6
D2
Lubrication hole
90
30
Lubrication hole
D2
L3
D3
D3
L2
L1
L
Hole pattern 1
ds d32
Hole pattern 2
ds !32

Article number
ds
h6
D
g6
D1
D2
D3
L1
L2
L3
R16-05T3-DDB
R20-05T4-DDB
R25-05T4-DDB
R25-10T3-DDB
R32-05T5-DDB
R32-10T4-DDB
R32-20T2-DDB
R40-05T5-DDB
R40-10T4-DDB
R40-20T2-DDB
R50-05T5-DDB
R50-10T4-DDB
R50-20T3-DDB
R63-10T6-DDB
R63-20T4-DDB
R80-10T6-DDB
R80-20T4-DDB
16
20
25
25
32
32
32
40
40
40
50
50
50
63
63
80
80
5
5
5
10
5
10
20
5
10
20
5
10
20
10
20
10
20
28
36
40
40
50
50
50
63
63
63
75
75
75
90
95
105
125
48
58
62
62
80
80
80
93
93
93
110
110
110
125
135
145
165
38
47
51
51
65
65
65
78
78
78
93
93
93
108
115
125
145
5,5
6,6
6,6
6,6
9,0
9,0
9,0
9,0
9,0
9,0
11,0
11,0
11,0
11,0
13,5
13,5
13,5
80
82
95
115
95
138
138
109
150
150
112
164
196
205
270
205
280
10
10
10
10
12
14
14
14
14
14
16
16
16
18
20
20
25
10
10
10
16
10
16
16
10
16
16
10
16
16
16
25
16
25
5
5
5
5
6
7
7
7
7
7
8
8
8
9
10
10
12
M6
40
M6
44
M6
48
M6
48
M6
62
M6
62
M6
62
M8 1 70
M8 1 70
M8 1 70
M8 1 85
M8 1 85
M8 1 85
M8 1 95
M8 1 100
M8 1 110
M8 1 130

DIN nuts for peeled ballscrew shafts
Connecting dimensions according to DIN 69051 Part 5
Nut-housing (page 116)
Order example:
63
10
dk
Dyn.
Load
Cdyn [N]
Stat.
Load
C0 [N]
Mass
[kg/pc.]
13,5
17,5
22,5
21,0
29,5
27,8
27,8
37,5
35,8
35,8
47,5
45,8
45,8
58,8
55,4
75,8
72,4
9600
13900
15600
24100
20700
40900
20300
22500
46800
23800
24900
52800
40000
84700
105000
93400
135000
12700
21800
27900
36200
43900
63200
26800
54600
82600
36400
69800
106800
76200
210800
250000
269200
322000
0,25
0,42
0,52
0,57
0,88
1,01
1,02
1,54
1,80
1,82
2,15
2,52
3,14
4,19
6,70
4,74
13,80
T6
DDB
3850
3972
0,052
101
Ballscrews
Peeled Ballscrews
2.3.6 Cylindrical single nut ZE
L
L2
L3
dk
ds
L1
L4

Article number
ds
h6
D
g7
L
0,2
L1
L2
L3
L4
T
+0,1
B
P9
dk
Dyn.
Stat.
Load
Load
Cdyn [N] C0 [N]
Axial
Mass
play
[kg/pc.]
max. [mm]
R16-05T3-ZE
R20-05T4-ZE
R25-05T4-ZE
R25-10T3-ZE
R32-05T5-ZE
R32-10T4-ZE
R32-20T2-ZE
R40-05T5-ZE
R40-10T4-ZE
R40-20T2-ZE
R50-05T5-ZE
R50-10T4-ZE
R50-20T3-ZE
R63-10T6-ZE
R63-20T4-ZE
R80-10T6-ZE
R80-20T4-ZE
R80-20T6-ZEH
16
20
25
25
32
32
32
40
40
40
50
50
50
63
63
80
80
78
5
5
5
10
5
10
20
5
10
20
5
10
20
10
20
10
20
20
28
36
40
48
48
56
56
56
62
62
68
72
72
85
95
105
125
130
40
51
60
65
60
80
80
68
88
88
69
100
114
120
135
120
150
182
12,0
15,0
20,0
22,0
20,0
27,0
27,0
24,0
31,0
31,0
24,0
37,0
44,0
44,0
52,0
44,0
52,0
68,5
16
20
20
20
20
25
25
20
25
25
20
25
25
32
32
32
45
45
9
10
12
15
12
15
15
15
15
15
15
17
17
17
17
17
17
19
4
4
5
5
5
5
5
6
6
6
6
6
6
6
6
8
8
8
2,4
2,4
2,4
2,4
2,4
2,4
2,4
2,4
2,4
2,4
2,4
2,4
2,4
3,5
3,5
3,5
3,5
4,0
4
4
4
4
4
4
4
4
4
4
4
4
4
6
6
6
6
0
13,5
17,5
22,5
21,0
29,5
27,8
27,8
37,5
35,8
35,8
47,5
45,8
45,8
58,8
55,4
75,8
72,4
68,2
9600
13900
15600
24100
20700
40900
20300
22500
46800
23800
24900
52800
40000
84700
105000
93400
135000
200000
0,02
0,02
0,02
0,02
0,02
0,02
0,02
0,02
0,02
0,03
0,02
0,02
0,03
0,04
0,04
0,04
0,05
0,05

102
Order example:
16
05
T3
12700
21800
27900
36200
43900
63200
26800
54600
82600
36400
69800
106800
76200
210800
250000
269200
322000
510000
ZE
420
0,10
0,23
0,29
0,50
0,38
0,74
0,70
0,44
0,85
0,88
0,72
1,04
1,10
1,73
3,80
2,80
7,80
11,05
495
0,052
2.3.7 Cylindrical double nut ZD
L2
L2
L1
dk
ds
D
L1
L4
L

Article number
ds
h6
D
g7
L1
L2
L4
T
+0,1
B
P9
dk
Dyn.
Stat.
Load
Load
Cdyn [N] C0 [N]
Mass
[kg/pc.]
R16-05T3-ZD
R20-05T4-ZD
R25-05T4-ZD
R25-10T3-ZD
R32-05T5-ZD
R32-10T4-ZD
R32-20T2-ZD
R40-05T5-ZD
R40-10T4-ZD
R40-20T2-ZD
R50-05T5-ZD
R50-10T4-ZD
R50-20T3-ZD
R63-10T6-ZD
R63-20T4-ZD
R80-10T6-ZD
R80-20T4-ZD
16
20
25
25
32
32
32
40
40
40
50
50
50
63
63
80
80
5
5
5
10
5
10
20
5
10
20
5
10
20
10
20
10
20
28
36
40
48
48
56
56
56
62
62
68
72
72
85
95
105
125
72
86
100
115
100
136
142
108
142
146
108
168
190
208
260
208
285
14
15
20
20
20
25
28
20
28
30
20
35
47
44
65
44
55
16
20
20
20
20
25
25
20
25
25
20
25
25
32
32
32
32
4
4
5
5
5
6
6
6
6
6
6
8
6
6
6
6
8
2,4
2,4
2,4
2,4
2,4
2,4
2,4
2,4
2,4
2,4
2,4
2,4
2,4
3,5
3,5
3,5
4,1
4
4
4
4
4
4
4
4
4
4
4
4
4
6
6
6
8
13,5
17,5
22,5
21,0
29,5
27,8
27,8
37,5
35,8
35,8
47,5
45,8
45,8
58,8
55,4
75,8
72,4
9600
13900
15600
24100
20700
32000
20300
22500
46500
23800
24900
52800
40000
84700
105000
93400
135000
0,20
0,39
0,48
0,80
0,63
1,30
1,30
0,78
1,34
1,51
1,40
1,72
1,95
2,81
7,30
5,50
14,90

Order example:
16
05
T3
ZD
12700
21800
27900
36200
43900
47500
26800
54600
82600
36400
69800
106800
76200
210800
250000
269200
322000
420
495
0,052
103
Ballscrews
Peeled Ballscrews
dk
ds
D
D1
2.3.8 Cylindrical single nut with screw-in thread SE
P
L1
L

Article number
ds
h6
D
-0,2
D1
L
-0,5
L1
dk
Dyn.
Load
Cdyn [N]
Stat.
Load
C0 [N]
Axial
Mass
play
[kg/pc.]
max. [mm]
R16-05T3-SE
R20-05T4-SE
R25-05T4-SE
R25-10T3-SE
R32-05T5-SE
R32-10T3-SE
R32-20T2-SE
R40-05T5-SE
R40-10T4-SE
R40-20T2-SE
R50-10T4-SE
R50-20T3-SE
R63-10T6-SE
R63-20T3-SE
16
20
25
25
32
32
32
40
40
40
50
50
63
63
5
5
5
10
5
10
20
5
10
20
10
20
10
20
36
40
45
48
52
56
56
65
65
65
80
80
95
95
M30 1,5
M35 1,5
M40 1,5
M45 1,5
M48 1,5
M52 1,5
M52 1,5
M60 1,5
M60 1,5
M60 1,5
M75 1,5
M75 1,5
M85 2
M85 2
42
52
60
70
60
80
80
68
88
88
100
114
120
138
12
12
15
15
15
15
15
18
18
18
20
20
20
20
13,5
17,5
22,5
21,0
29,5
27,8
27,8
37,5
35,8
35,8
45,8
45,8
58,8
55,4
9600
13900
15600
24100
20700
34100
20300
22500
46800
23800
52800
40000
84700
96000
12700
21800
27900
36200
43900
56100
26800
54600
82600
36400
106800
76200
210800
189000
0,02
0,02
0,02
0,02
0,02
0,02
0,02
0,02
0,02
0,03
0,02
0,03
0,04
0,04

104
Order example:
20
05
T4
SE
600
0,45
0,53
0,82
1,00
1,13
1,13
1,44
1,63
1,75
1,75
2,96
3,15
4,37
4,40
680
0,052
2.3.9 Safety nut SEM

The safety nut comprises a ball thread unit and safety unit. The safety nut basically
works like a normal ballscrew nut. If the axial backlash is increased due to wear, ball
failure or ball loss, the thread of the safety unit comes into contact with the ball
thread. The nut cannot therefore break out. The normal function of the unit is guaranteed up to an axial backlash of 0.4 mm.
Ball screw unit
Areas of application:
Lifting equipment
Clamping fixtures
Lifting platforms
Elevators
90
L3
30
D3
ds
D3
dk
D2
D1
D2
30
-0,2
22,5
D -0,3
90
Safety unit
P
L2
Hole pattern 1
ds d32
Hole pattern 2
ds !32
L1
L
Table 2.14 Safety nut dimensions

Article number
ds
h6
D
g7
D1
D2
D3
Hole
pattern
L1
L2
L3
dk
Dyn.
Stat.
Load
Load
Cdyn [N] C0 [N]
R32-10T4-SEM
R40-10T4-SEM
R40-20T2-SEM
R50-10T5-SEM
R63-20T4-SEM
R80-20T5-SEM
32
40
40
50
63
80
10
10
20
10
20
20
56
63
63
75
95
125
86
93
93
110
135
165
70
78
78
93
115
145
9
9
9
11
13,5
13,5
1
2
2
2
2
2
130
130
140
145
205
230
15
15
15
16
20
25
16
16
16
16
25
25
7,5
7,5
7,5
8,0
10,0
12,5
M6 1
M8 1
M8 1
M8 1
M8 1
M8 1
66
70
70
85
100
130
27,8
35,8
35,8
45,8
55,4
72,4
40900
46800
23800
63900
105000
161500
63200
82500
36400
133300
250000
398000
Simply using a safety nut does not provide sufficient protection against a load being lowered unintentionally. The safety guidelines valid for the application must be observed. The
safety nut it is not a safety component according to the Machinery Directive.

Order example:
32
10
T4
SEM
1200
1350
0,052
105
Ballscrews
Peeled Ballscrews
2.3.10 Driven nut unit AME
The threaded nut is mounted in an axial angular ball bearing ZKLF...2Z. The less stringent PE version is preferred. The bearing has defined preload using a precision groove
nut from the HIR series. The bearing achieves a good resistance to tilting thanks to
the O arrangement of the two rows of balls. Any axial and radial forces which arise
are absorbed with ease. The thick-walled, dimensionally-stable outer bearing race is
screwed directly onto the bearing block.
6
D4
D5
Lock nut
D1
D3
d2
ZKLF Bearing
Toothed belt wheel
n
t
60
There is no need for an extra bearing bush or bearing cover. Circulating oil lubrication
supplies the bearing with lubricant. The ballscrew nut is lubricated via a radial bore in
the shaft. The less stringent axial angular ball bearing can only be lubricated axially.
We are happy to develop the right unit for any application, taking due account of different installation circumstances. A wide range of realised applications provides the ideal
basis for finding a solution to your problem.
D2
M6 Lubrication hole
L2
L1

Article
number
Shaft
dimensions
R16-05T3-AME
R20-05T4-AME
R25-05T4-AME
R25-10T3-AME
R32-05T5-AME
R32-10T4-AME
R32-20T2-AME
R40-05T5-AME
R40-10T3-AME
R40-20T2-AME
R50-05T5-AME
R50-10T4-AME
R50-20T3-AME
R63-10T6-AME
ds
h6
16
20
25
25
32
32
32
40
40
40
50
50
50
63
dk
D1
D2
5
5
5
10
5
10
20
5
10
20
5
10
20
10
13,5
17,5
22,5
21,0
29,5
27,8
27,8
37,5
35,8
35,8
47,5
45,8
45,8
58,8
50
63
76
76
76
76
76
90
90
90
100
100
100
130
40
52
60
60
62
62
62
70
70
70
84
84
84
110

106
Nut dimesions
Bearing dimensions
D3
h8
30
40
50
50
50
50
50
60
60
60
70
70
70
90
D4
D5
L1
L2
M6
M6
M6
M6
M8
M8
M8
M8
M8
M8
M10
M10
M10
M10
47
60
72
72
72
72
72
82
82
82
94
94
94
122
50
60
63
74
70
105
100
76
85
105
78
95
120
120
10
12
15
15
15
15
15
15
15
15
15
15
15
20
3
5
5
5
5
5
5
5
5
5
5
5
5
7
Order example:
D
-0,01
80
100
115
115
115
115
115
145
145
145
155
155
155
190
Dyn.
Stat.
Load
Load
Cdyn [N] C0 [N]
nt
d2
63
80
94
94
94
94
94
120
120
120
130
130
130
165
6 (60)
4 (90)
6 (60)
6 (60)
6 (60)
6 (60)
6 (60)
8 (45)
8 (45)
8 (45)
8 (45)
8 (45)
8 (45)
8 (45)
6,5
8,5
8,5
8,5
8,5
8,5
8,5
8,5
8,5
8,5
8,5
8,5
8,5
10,5
28
34
34
34
34
34
34
45
45
45
45
45
45
55
40
20
T2
9600
13900
15600
24100
20700
40900
20300
22500
37100
23800
24900
52800
40000
84700
AME
3800
12700
21800
27900
36200
43900
63200
26800
54600
61900
36400
69800
106800
76200
210800
3900
n max.
[rpm]
4000
3300
3000
3000
3000
3000
3000
2400
2400
2400
2200
2200
2200
1800
0,052
2.4 Accessories
2.4.1 Shaft ends and bearing configuration
To reduce the amount of design work required, we provide standardised end machining
processes and bearing units. We recommend the B, E and F bearing series for
simple applications and low axial forces. They are suited to all tasks in applications
where the ballscrew is not subject to stringent requirements. The SFA and SLA bearing
units are suited to more challenging applications. The WBK series is available for
heavy-duty applications.
When selecting the suitable bearing type, the permissible axial force of the fixed
bearing must also be taken into account.
Types of assembly
The type of installation and mounting of the ballscrew shafts are decisive for rigidity,
critical sped and buckling load. This must be given careful consideration when
selecting the type of assembly.
Table 2.16 Overview of standard shaft ends for SFA, SLA bearing series
Standard Spindelenden
DIN 76-B
D3
LP
LZ
dh5
Recess H
LA
L1
D2
BP9 T
dk6
LP
LZ
D2
BP9 T
D3
DIN 76-B
L2
Type S1
Bearing: Deep groove ball bearing 60.. or 62.. For SLA bearing unit
Type S2
Bearing: ZKLF.. or ZKLN.. For SFA bearing unit
dh5
D2
DE
dj6
DIN 76-B
Recess H
Recess H
LA
Recess H L15
L12
LEH13
L5
L3
Type S3
Bearing: ZKLF.. or ZKLN.. For SFA bearing unit
Type S5
Bearing: Deep groove ball bearing 62.. For SLA bearing unit
Example:
Designation of shaft end, type S2, with the fit diameter d = 20: S2-20.
Table 2.17 Dimensions of standard shaft ends for SFA, SLA bearing series
Shaft end
type
BS
d
nominal
S_-06
S_-10
S_-12
S_-17
S_-20
S_-25
S_-30
S_-40
S_-50
S_-60
12
15, 16
20
25
25*, 32
32**, 40
40
50
63
80
6
10
12
17
20
25
30
40
50
60
D2
D3
L1
L2
L3
L5
L12
L15
DE
LE
LA
M6 0,5
M10 0,75
M12 1
M17 1
M20 1
M25 1,5
M30 1,5
M40 1,5
M50 1,5
M60 2
5 j6
8 j6
10 j6
14 j6
14 j6
20 j6
25 j6
32 k6
40 k6
50 k6
31
39
43
60
62
83
95
119
142
155
37
50
58
73
76
96
108
135
155
177
30
35
43
46
46
48
55
55
67
8
12
13
15
17
19
20
22
25
28
12
12
20
20
20
22
24
24
25
6
9
10
12
14
15
16
18
20
22
5,7 h10
9,6 h10
11,5 h11
16,2 h11
19 h12
23,9 h12
28,6 h12
37,5 h12
47 h12
57 h12
0,8
26
1,1
32
1,1
35
1,1
50
1,3
50
1,3
71
1,6
82
1,85 104
2,15 124
2,15 135
LP
LZ
BP9 T
Recess H
14
16
20
20
36
45
56
70
70
16
20
23
30
30
50
60
80
100
110
2 1,2
3 1,8
53
53
6 3,5
84
10 5
12 5
14 5,5
10002475
10002475
10002475
10002475
DIN509-E0,6 0,3
DIN509-E0,6 0,3
10002476
DIN509-E0,6 0,3
10002476
10002476
Unit: mm
* depending on actual shaft outer diameter ds min = 24.5; ** depending on actual shaft outer diameter ds min = 31.5
It goes without saying that we also machine the shaft ends to your drawings and individual requirements.
107
Ballscrews
Accessories
Table 2.18 Overview of standard shaft ends for EK, BK, FK, EF, BF, FF bearing series
DIN 76-B
Recess H
LP
LB
LC
D5
BP9 T
LP
LB
LC
D5
BP9 T
D4
D4
DIN76-B
Recess H
L9
L8
Type E9
Bearing: 72.. For BK bearing unit
DE
D10j6
Type E8
Bearing: 70.. For EK, FK bearing units
Recess H L16
L17H13
L10
Type E10
Bearing: Deep groove ball bearing 60.. or 62.. For EF, BF, FF bearing unit
Example:
Designation of shaft end, type S3, with the fit diameter d = 10: S3-10.
Table 2.19 Dimensions of standard shaft ends for EK, BK, FK, EF, BF, FF bearing series
Shaft end
type
BS
d
nominal h6
D4
j6
D5
E_-08
E_-10
E_10-12
E_08-12
E_-15
E_-20
E_-25
E_-30
E_-40
12
15, 16
D10 L8
j6
L9
L10
L16
L17
DE LB
-0,2
LC
LP
BP9 T
Recess H
8
10
6
8
M8 1
M10 1
6
8
41
56
9
10
6
7
0,8
0,9
5,8 9
7,7 20
19
31
14
2 1,2
5,5
5,5
10
59
11
1,15
9,6 23
34
16
3 1,8
5,5
15
20
25
30
40
70
92
126
132
115
132
173
13
19
20
21
23
9
14
15
16
18
1,15
1,35
1,35
1,75
1,95
36
47
70 (68) 2)
85
115
16
20
36
45
56
4 2,5
5 3,0
6 3,5
8 4,0
10 5
10
11
15 (9) 2)
9
15
DIN509-E0,6 0,2
DIN509-E0,6 0,2
10002475
DIN509-E0,6 0,2
DIN509-E0,6 0,2
DIN509-E0,6 0,3
DIN509-E0,8 0,3
10002476
DIN509-E0,8 0,3
16*
12
10
M12 1
20
25
32
40
50
15
20
25
30
40
12
17
20
25
35 1)
M15 1
M20 1
M25 1,5
M30 1,5
M40 1,5
14,3
19,0
23,9
28,6
38,0
Unit: mm
* depending on actual shaft outer diameter ds min = 15.5
1) tolerance k6
2) for BK 25
108
23
30
50
60
80
Table 2.20 Overview of standard shaft ends for WBK bearing series
Recess H
L11
LP
LB
LC
D5
BP9 T
LP
LB
LC
D5
BP9 T
D4
DIN 76-B
D4
DIN 76-B
Recess H
L12
Type W1
Bearing: BSB.. For WBK_DF bearing units
Type W2
Bearing: BSB.. For WBK_DFD bearing units
LP
LB
LC
D5
BP9 T
D4
DIN 76-B
Recess H
L13
Type W3
Bearing: BSB.. For WBK_DFF bearing units
Example:
Designation of shaft end, type W2, with the fit diameter d = 20: W2-20.
Table 2.21 Dimensions of standard shaft ends for WBK bearing series
Shaft end
type
BS
d
nominal h6
W_-15
W_-17
W_-20*
W_-25**
W_-30
W_-35
W_-40
20
25
25
32
40
45
50
15
17
20
25
30
35
40
D4
j6
D5
L11
L12
L13
LB
LC
LP
BP9 T
Recess H
12
14
17
20
25
30
35 1)
M15 1
M17 1
M20 1
M25 1,5
M30 1,5
M35 1,5
M40 1,5
104
111
111
139
149
152
172
154
164
167
187
182
202
23
30
30
50
60
60
80
46
53
53
76
86
90
110
16
20
20
36
45
45
56
4 2,5
5 3,0
5 3,0
6 3,5
8 4,0
8 4,0
10 5,0
DIN509-E0,6 0,2
10002475
DIN509-E0,6 0,3
DIN509-E0,8 0,3
10002476
DIN509-E0,8 0,3
DIN509-E0,8 0,3
Unit: mm
* Depending on actual shaft outer diameter ds min = 24.5; ** depending on actual shaft outer diameter ds min = 31.5
1) tolerance k6
Table 2.22 HIWIN recesses

1,9
0,1
0,18
2,3
20
(1)
HIWIN recess 10002475
,8
,5
(0,7)
R0
R0
,8
R0
0,4
(1,4)
0,3
20
(0,9)
20
20
,5
R0
HIWIN recess 10002476
109
Ballscrews
Accessories
Table 2.23 Overview of bearing type and associated end machining for SLA, SFA bearing units
BS nominal
Fixed bearing
12
15, 16
20
25
32
40
50
Pillow block
SFA-06
SFA-10
SFA-12
SFA-17
SFA-20
SFA-30
SFA-40
Supported bearing
End machining
S2-06 / S3-06
S2-10 / S3-10
S2-12 / S3-12
S2-17 / S3-17
S2-20 / S3-20
S2-30 / S3-30
S2-40 / S3-40
Pillow block
SLA-06
SLA-10
SLA-12
SLA-17
SLA-20
SLA-30
SLA-40
End machining
S1-06 / S5-06
S1-10 / S5-10
S1-12 / S5-12
S1-17 / S5-17
S1-20 / S5-20
S1-30 / S5-30
S1-40 / S5-40
Table 2.24 Overview of bearing type and associated end machining for EK, BK, FK, EF, BF, FF bearing series
BS
Fixed bearing
nominal Pillow block
12
15, 16
16*
20
25
32
40
50
EK08
EK10
EK12
EK15
EK20
BK25
BK30
BK40
Supported bearing
End machining
Flange bearing
End machining
Pillow block
End machining
Flange bearing
End machining
E8-08
E8-10
E8-12
E8-15
E8-20
E9-25
E9-30
E9-40
FK08
FK10
FK12
FK15
FK20
FK25
FK30
E8-08
E8-10
E8-12
E8-15
E8-20
E8-25
E8-30
EF08
EF10
EF12
EF15
EF20
BF25
BF30
BF40
E10-08
E10-10
E10-12
E10-15
E10-20
E10-25
E10-30
E10-40
FF10
FF12
FF15
FF20
FF25
FF30
E10-10
E10-12
E10-15
E10-20
E10-25
E10-30
* depending on actual shaft outer diameter ds min = 15.5
Table 2.25 Overview of bearing type and associated end machining for WBK bearing unit
BS nominal
Flange bearing
End machining
20
25
25
32
32
40
40
45
45
45
50
50
50
WBK 15 DF
WBK 17 DF
WBK 20 DF
WBK 25 DF
WBK 25 DFD
WBK 30 DF
WBK 30 DFD
WBK 35 DF
WBK 35 DFD
WBK 35 DFF
WBK 40 DF
WBK 40 DFD
WBK 40 DFF
W1-15
W1-17
W1-20
W1-25
W2-25
W1-30
W2-30
W1-35
W2-35
W3-35
W1-40
W2-40
W3-40
110
2.4.2 WBK bearing series

Thanks to their robust steel bearing housing, the flange bearing units of the WBK
series are especially suited to use in heavy-duty ballscrews. Depending on the axial
loads present, the WBK bearing units are available with the DF, DFD and DFF bearing
arrangements. The end machining processes suited to the WBK fixed bearing are types
W1, W2 and W3 (page 109).
30
d1 H8
D2
D1
d1 H8
d
D g6
4-P
Hole depth Q
PCD W
PCD W
DV
DV
PC
8-X hole
Y counter bore,
counter bore depth Z
6-X hole
Y counter bore,
l
L1
30
4-P
Hole depth Q
PC
15
15
45
45
L2
L
Hole pattern 1
ds d 30
Hole pattern 2
ds ! 30
Table 2.26 Bearing unit dimensions

Article number
Shaft
d
nominal
WBK 15 DF
WBK 17 DF
WBK 20 DF
WBK 25 DF
WBK 25 DFD
WBK 30 DF
WBK 30 DFD
WBK 35 DF
WBK 35 DFD
WBK 35 DFF
WBK 40 DF
WBK 40 DFD
WBK 40 DFF
20
25
25
32
32
40
40
45
45
45
50
50
50
15
17
20
25
25
30
30
35
35
35
40
40
40
D
70
70
70
85
85
85
85
95
95
95
95
95
95
D1
D2
106
106
106
130
130
130
130
142
142
142
142
142
142
72
72
72
90
90
90
90
102
102
102
102
102
102
L1
60
60
60
66
81
66
81
66
81
96
66
81
96
32
32
32
33
48
33
48
33
48
48
33
48
48
L2
15
15
15
18
18
18
18
18
18
18
18
18
18
d1
80
80
80
100
100
100
100
106
106
106
106
106
106
88
88
88
110
110
110
110
121
121
121
121
121
121
9
9
9
11
11
11
11
11
11
11
11
11
11
14,0
14,0
14,0
17,5
17,5
17,5
17,5
17,5
17,5
17,5
17,5
17,5
17,5
8,5
8,5
8,5
11,0
11,0
11,0
11,0
11,0
11,0
11,0
11,0
11,0
11,0
45
45
45
57
57
57
57
69
69
69
69
69
69
3
3
3
4
4
4
4
4
4
4
4
4
4
58
58
58
70
70
70
70
80
80
80
80
80
80
M5
M5
M5
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
10
10
10
12
12
12
12
12
12
12
12
12
12
Unit: mm
111
Ballscrews
Accessories
Bearing arrangements
DF
DFD
DFF
Bearing setup
3
D3
L3
A
(1) Mounting bolt, (2) Bearing cover, (3) Bearing housing, (4) Bearing, (5) Seal, (6) Spacer, (7) Lock nut
Note:
1. Use reference planes A and B for alignment during assembly.
2. To ensure high accuracy, parts 1 6 must not be disassembled.
Table 2.27 Technical data of bearing

Article number
WBK 15 DF
WBK 17 DF
WBK 20 DF
WBK 25 DF
WBK 25 DFD
WBK 30 DF
WBK 30 DFD
WBK 35 DF
WBK 35 DFD
WBK 35 DFF
WBK 40 DF
WBK 40 DFD
WBK 40 DFF
112
Dynamic load
rating [kN]
Permissible
axial load [kN]
Preload
[kN]
Axial rigidity
[N/m]
Starting
torque [Nm]
Lock nut [mm]

M
D3 L3
21,9
21,9
21,9
28,5
46,5
29,2
47,5
31,0
50,5
50,5
31,5
51,5
51,5
26,6
26,6
26,6
40,5
81,5
43,0
86,0
50,0
100,0
100,0
52,0
104,0
104,0
2,15
2,15
2,15
3,15
4,30
3,35
4,50
3,80
5,20
7,65
3,90
5,30
7,85
750
750
750
1000
1470
1030
1520
1180
1710
2350
1230
1810
2400
0,19
0,19
0,19
0,29
0,39
0,30
0,40
0,34
0,45
0,59
0,36
0,47
0,61
M15 1
M17 1
M20 1
M25 1,5
M25 1,5
M30 1,5
M30 1,5
M35 1,5
M35 1,5
M35 1,5
M40 1,5
M40 1,5
M40 1,5
30
32
38
38
38
45
45
52
52
52
58
58
58
14
16
16
18
18
18
18
18
18
18
20
20
20
Nut tightening
torque [Nm]
52
74
118
118
188
260
260
340
340
340
500
500
500
Weight
[kg]
1,9
1,9
1,9
3,1
3,4
3,0
3,3
3,4
4,3
5,0
3,6
4,2
4,7
2.4.3 SFA/SLA bearing series

2.4.3.1 Fixed bearing SFA
The axis height of the fixed bearing is matched to supported bearing SLA (page 115)
and nut housing GFD (page 116). The pillow block can be screwed on from above (S1)
and below (S2).
The reference edge makes it easier to align the unit. The fixed bearing can be pinned
with two tapered pins or cylindrical pins. The end machining suited to the fixed bearing
is the S2-xx/S3-xx type (page 107).
L2
SC
D
D1
d
H4
45
H5
H3
H2
H1
S1
S3
B2
S2
L1
L/2
B2
L/2
(L)
B1
L3
(1) Steel pillow block, (2) Bearing, (3) Lock nut

Article number
Shaft
L
nominal
SFA06
SFA10
12
16
62
86
L/2
js9
L1
31
43
34
52
L2
L3
38
52
50
68
41
58
H1
js9
H2
H3
H4
H5
22
32
13
22
5
7
11
15
9
15
6
10
30
50
D1
19
32
12
20
Unit: mm

Article number
Shaft
B
nominal
B1
B2
SFA06
SFA10
12
16
32
37
16
23
10
8,5
S1
H12
S2
5,3
8,4
S3
M6
M10
3,7
7,7
SC
DIN 912 10.9
4 M3 12
4 M5 20
Unit: mm

Article number
SFA06
SFA10
Bearing type
ZKLFA0630.2Z
ZKLFA1050.2RS
C0 axial
[N]
6100
8500
Cdyn axial
[N]
Max. speed
[n/min]
Lock nut
4900
6900
14000
6800
HIR 06
HIR 10
Type
Nut tightening
torque [Nm]
2
6
Screw size
M4
M4
Screw tightening
torque [Nm]
1
1
113
Ballscrews
Accessories
L2
45
D
D1
d
H4
SC
H3
H5
H2
H1
S1
L1
S3
B2
S2
L/2
B2
L/2
(L)
B1
B
L3

Article number
Shaft
L
nominal
SFA12
SFA17
SFA20
SFA30
SFA40
20
25
32
40
50
94
108
112
126
146
L/2
js9
L1
L2
L3
H1
js9
H2
H3
H4
H5
D1
47
54
56
63
73
52
65
65
82
82
60
66
73
84
104
77
88
92
105
125
64
72
78
92
112
34
39
42
50
60
22
27
27
32
32
7
10
10
13
13
17
19
20
23
30
15
18
18
21
21
12
17
20
30
40
55
62
68
80
100
32
36
42
52
66
25
25
28
28
34
Unit: mm

Article number
Shaft
B
nominal
B1
B2
S1
H12
S2
SFA12
SFA17
SFA20
SFA30
SFA40
20
25
32
40
50
42
46
49
53
59
25
29
29
32
34
8,5
10,5
10,5
12,5
12,5
8,4
10,5
10,5
12,6
12,6
M10
M12
M12
M14
M14
S3
7,7
9,7
9,7
9,7
9,7
SC
DIN 912 10.9
3 M6 35
3 M6 35
4 M6 40
6 M6 40
4 M8 50
Unit: mm
Table 2.33 Technical data of the bearing

Article number
SFA-12
SFA-17
SFA-20
SFA-30
SFA-40
114
Bearing type
ZKLF1255.2RS
ZKLF1762.2RS
ZKLF2068.2RS
ZKLF3080.2RS
ZKLF40100.2RS
C0 axial
[N]
Cdyn axial
[N]
24700
31000
47000
64000
101000
17000
18800
26000
29000
43000
Max. speed
[n/min]
3800
3300
3000
2200
1800
Lock nut
Type
Nut tightening
torque [Nm]
HIR 12
8
HIR 17
15
HIR 20 1 18
HIR 30
32
HIR 40
55
Screw size
M4
M5
M5
M6
M6
Screw tightening
torque [Nm]
1
3
3
5
5
2.4.3.2 Supported bearing SLA

The axis height of the supported bearing is matched to fixed bearing SFA (page 113)
and nut housing GFD (page 116). The pillow block can be screwed on from above (S1)
and below (S2).
The reference edge makes it easier to align the unit. The end machining suited to the
supported bearing is the S1-xx/S5-xx type (page 107).
L2
3
B1
1
D
d
H4
45
H1
S1
H5
H3
H2
S2
L1
L/2
L
L3

Article number
Shaft
L
nominal
SLA06
SLA10
SLA12
SLA17
SLA20
SLA30
SLA40
12
16
20
25
32
40
50
62
86
94
108
112
126
146
L/2
js9
L1
L2
L3
H1
js9
H2
H3
H4
H5
31
86
47
54
56
63
73
34
52
52
65
65
82
82
38
52
60
66
73
84
104
50
68
77
88
92
105
125
41
58
64
72
78
92
112
22
32
34
39
42
50
60
13
22
22
27
27
32
32
5
7
7
10
10
13
13
11
15
17
19
20
23
30
9
15
15
18
18
21
21
6
9
10
12
14
16
18
Unit: mm

Article number
Shaft
B
nominal
SLA06
SLA10
SLA12
SLA17
SLA20
SLA30
SLA40
12
16
20
25
32
40
50
15
24
26
28
34
38
44
B1
S1
H12
S2
D
H6
Circlip
DIN 471
Deep-groove ball
bearing DIN 625
4,5
7,5
8
8
10
11
13
5,3
8,4
8,4
10,5
10,5
12,6
12,6
M6
M10
M10
M12
M12
M14
M14
6
10
12
17
20
30
40
19
30
32
40
47
62
80
6 0,7
10 1
12 1
17 1
20 1,2
30 1,5
40 1,75
626.2RS
6200.2RS
6201.2RS
6203.2RS
6204.2RS
6206.2RS
6208.2RS
Unit: mm
115
Ballscrews
Accessories
2.4.4 Housing for flange nuts (DIN 69051 Part 5)
The nut housing is suitable for assembling flange nuts DEB (page 100), DDB (page 101)
and FSCDIN (page 97). The axis height of the housing is matched to fixed bearing SFA
(page 113) and the supported bearing SLA (page 115).
The housing can be screwed on from above (S1) and below (S2). The housing can be
pinned with two tapered pins or cylindrical pins. Screws of strength class 8.8 should be
used for the fastening.
Hole pattern 1
Hole pattern 2
L2
90
90
30
D1
D1
S3
H3
H5
H1
H2
S1
D +0.5
+0.2
H4
45
S2
L1
L
B1
B
L3
Table 2.36 Housing dimensions

Article number
Shaft
L
nominal
GFD16
GFD20
GFD25
GFD32
GFD40
GFD50
16
20
25
32
40
50
86
94
108
112
126
146
L1
L2
L3
H1
js9
H2
H3
H4
H5
52
52
65
65
82
82
52
60
66
72
84
104
68
77
88
92
105
125
58
64
72
82
97
115
32
34
39
42
50
60
22
22
27
27
32
32
7
7
10
10
13
13
15
17
19
19
23
30
15
15
18
18
21
21
S3
Hole
pattern
1
1
1
1
2
2
M5
M6
M6
M8
M8
M10
12
15
15
20
20
25
Unit: mm
Table 2.37 Housing dimensions

Article number
Shaft
D
nominal
D1
B1
S1
H12
S2
GFD16
GFD20
GFD25
GFD32
GFD40
GFD50
16
20
25
32
40
50
28
36
40
50
63
75
38
47
51
65
78
93
37
42
46
49
53
59
23
25
29
29
32
34
8,4
8,4
10,5
10,5
12,6
12,6
M10
M10
M12
M12
M14
M14
Unit: mm
116
7,7
7,7
9,7
9,7
9,7
9,7
2.4.5 EK/EF bearing series

2.4.5.1 Fixed bearing EK
The axis height of the fixed bearing is matched to supported bearing EF (page 118). The
end machining suited to fixed bearing EK is the E8-xx type (page 108).
2-X hole, Y counter bore,
2-M
(L2)
B1
L3
2
H
H1
6
b
P
B
L1
(1) Housing, (2) Bearing, (3) Retaining cover, (4) Support ring, (5) Seal, (6) Clamping nut, (7) Allen set screw

Article number
Shaft
d
nominal
EK08
12
L1
L2
L3
b
h
B1
0,02 0,02
H1
23
26
52
32
26
25
26
38
6,6
11
12
M3
14
17
Unit: mm
2-M
(L2)
2-X hole
B1
L3
2
T
7
H1
6
3
b
P
B
L1

Article number
Shaft
d
nominal
EK-10
EK-12
EK-15
EK-20
16
16*
20
25
10
12
15
20
L1
L2
L3
b
h
B1
0,02 0,02
H1
24
24
25
42
6
6
6
10
29,5
29,5
36,0
50,0
6
6
5
10
70
70
80
95
43
43
49
58
35,0
35,0
40,0
47,5
24
24
25
25
52
52
60
75
9
9
11
11
M3
M4
M4
M4
16
19
22
30
25
25
30
30
36
36
41
56
Unit: mm
* depending on actual shaft outer diameter ds min = 15,5
117
Ballscrews
Accessories
Article number
Bearing type
708
7000A P0
7001A P0
7002A P0
7204B P0
EK08
EK10
EK12
EK15
EK20
C0 axial
[N]
Cdyn axial
[N]
4800
8800
9400
10000
21600
2800
5200
6000
6900
15200
Max. permissible Max. speed

axial load [N]
[n/min]
1100
2000
2200
2400
6800
Lock nut
Type
40000
24000
22000
19000
9500
RN8
RN10
RN12
RN15
RN20
Nut tightening
torque [Nm]
2,5
2,9
6,4
7,9
16,7
Screw size
M3
M3
M4
M4
M4
Screw tightening
torque [Nm]
0,6
0,6
1,5
1,5
1,5
2.4.5.2 Supported bearing EF

The axis height of the supported bearing is matched to fixed bearing EK (page 117). The
end machining suited to supported bearing EF is the E10-xx type (page 108).
B1
3
H1
b
P
B
(1) Housing, (2) Bearing, (3) Circlip

Article number
Shaft
d
nominal
EF-08
EF-10
EF-12
EF-15
EF-20
12
16
16*
20
25
6
8
10
15
20
b
h
B1
0,02 0,02
H1
Bearing
Circlip
14
20
20
20
26
52
70
70
80
95
32
43
43
49
58
26,0
35,0
35,0
40,0
47,5
26
24
24
25
25
38
52
52
60
75
6,6
9,0
9,0
9,0
11,0
11
12
606ZZ
608ZZ
6000ZZ
6002ZZ
6204ZZ
S 06
S 08
S 10
S 15
S 20
Unit: mm
118
17
25
25
30
30
25
36
36
41
56
2.4.6 BK/BF bearing series

2.4.6.1 Fixed bearing BK
The axis height of the fixed bearing is matched to supported bearing BF (page 120). The
end machining suited to fixed bearing BK is the E9-xx type (page 108).
2-M

(L2)
B1
L3
T
2
H1
7 4
6
b
P
B
C1
C2
L1

Article number
Shaft
d
nominal
BK25
BK30
BK40
32
40
50
25
30
40
L1
L2
L3
b
0,02
h
0,02
42
45
61
12
14
18
54
61
76
9
9
15
106
128
160
80
89
110
53
64
80
48
51
60
Unit: mm

Article number
Shaft
B1
nominal
H1
C1
C2
BK25
BK30
BK40
32
40
50
64
76
100
70
78
90
85
102
130
22
23
33
10
11
14
11
14
18
17
20
26
11,0
13,0
17,5
M5
M6
M8
35
40
50
C0 axial
[N]
Cdyn axial
[N]

axial load [N]
[n/min]
Lock nut
26300
33500
52000
20500
27000
46100
7000
10600
18000
RN25
RN30
RN40
Unit: mm

Article number
BK25
BK30
BK40
Bearing type
7205A P0
7206B P0
7208B P0
12000
7100
5300
Type
Nut tightening
torque [Nm]
21
31
71
Screw size
M6
M6
M6
Screw tightening
torque [Nm]
5
5
5
Note: BK25, BK30, BK40 with optional lubrication connection
119
Ballscrews
Accessories
2.4.6.2 Supported bearing BF
The axis height of the supported bearing is matched to fixed bearing BK (page 119).
The end machining suited to supported bearing BF is the E10-xx type (page 108).
B1
1
H1

b
P
B

Article number
Shaft
d
nominal
BF25
BF30
BF40
32
40
50
Unit: mm
120
25
30
40
b
0,02
h
0,02
B1
H1
Bearing
Circlip
30
32
37
106
128
160
80
89
110
53
64
80
48
51
60
64
76
100
70
78
90
85
102
130
11
14
18
17
20
26
11,0
12,0
17,5
6205ZZ
6206ZZ
6208ZZ
S 25
S 30
S 40
2.4.7 FK/FF bearing series

2.4.7.1 Fixed bearing FK
The associated supporting bearing unit is the FF bearing series (page 122). The end
machining suited to fixed bearing FK is the E8-xx type (page 108).
L
F
4 7

(L1)
H
PCD
90
D g6
(L2)
2-M
6
1
T1
T2
Assembly variant A
Assembly variant B

Article number
Shaft
d
nominal
FK08
12
23
14
D
g6
26
28
PCD
43
35
35
Assembly
variant A
Assembly
variant B
L1
7
L2
8
T1
4
T2
5
3,4
6,5
M3
14
Unit: mm
L
F
5
(L1)

2-M
H
3 7
(L2)
F
PCD
A
D g6
90
6
T1
T2
Assembly variant A
Assembly variant B

Article number
Shaft
d
nominal
FK10
FK12
FK15
FK20
FK25
FK30
16
16*
20
25
32
40
10
12
15
20
25
30
D
g6
PCD
27
27
32
52
57
62
10
10
15
22
27
30
17
17
17
30
30
32
29,5
29,5
36,0
50,0
59,0
61,0
34
36
40
57
63
75
52
54
63
85
98
117
42
44
50
70
80
95
42
44
52
68
79
93
Assembly
variant A
Assembly
variant B
L1
7,5
7,5
10,0
8,0
13,0
11,0
L2
8,5
8,5
12,0
12,0
20,0
17,0
T1
5
5
6
10
10
12
T2
6
6
8
14
17
18
4,5
4,5
5,5
6,6
9,0
11,0
8,0
8,0
9,5
11,0
15,0
17,5
4
4
6
10
13
15
M3
M4
M4
M4
M5
M6
16
19
22
30
35
40
Unit: mm
Note: FK10, FK12, FK15, FK20, FK25, FK30 optional with lubrication connection
121
Ballscrews
Accessories
Article number
Bearing type
708
7000A P0
7001A P0
7002A P0
7204B P0
7205B P0
7206B P0
FK08
FK10
FK12
FK15
FK20
FK25
FK30
C0 axial
[N]
Cdyn axial
[N]

axial load [N]
[n/min]
Lock nut
4800
8800
9400
10000
21600
24000
33500
2800
5200
6000
6900
15300
19000
27000
1000
1900
2200
2400
6800
8100
10600
RN8
RN10
RN12
RN15
RN20
RN25
RN30
40000
24000
22000
19000
9500
8500
7100
Type
Nut tightening
torque [Nm]
2,5
2,9
6,4
7,9
16,7
20,6
31,4
Screw size
M3
M3
M4
M4
M4
M6
M6
Screw tightening
torque [Nm]
0,6
0,6
1,5
1,5
1,5
4,9
4,9
2.4.7.2 Supported bearing FF

The associated fixed bearing unit is the FK bearing series (page 121). The end
machining suited to supported bearing FF is the E10-xx type (page 108).

PCD
D g6
90

Article number
Shaft
d
nominal
FF10
FF12
FF15
FF20
FF25
FF30
16
16*
20
25
32
40
8
10
15
20
25
30
D
g6
PCD
Bearing
Circlip
12
15
17
20
24
27
7
7
9
11
14
18
5
8
8
9
10
9
28
34
40
57
63
75
43
52
63
85
98
117
35
42
50
70
80
95
35
42
52
68
79
93
3,4
4,5
5,5
6,6
9,0
11,0
6,5
8,0
9,5
11,0
14,0
17,0
4,0
4,0
5,5
6,5
8,5
11,0
608ZZ
6000ZZ
6002ZZ
6204ZZ
6205ZZ
6206ZZ
S 08
S 10
S 15
S 20
S 25
S 30
Unit: mm* depending on actual shaft outer diameter ds min = 15,5
122
3. Positioning Systems
3.1 KK Linear axes
3.1.1 Product overview KK linear axes
The HIWIN KK linear axes are compact positioning axes, which are supplied fully
mounted with HIWIN servo motor and HIWIN servo drive. Alternatively, the KK linear
axis can also be supplied with motor-ready mountings for connecting to customerspecific motors. High levels of accuracy and rigidity are achieved through a linear
guideway in the steel profile with integrated ballscrew. The axis is available in different
sizes and lengths and can be adapted to the relevant application requirements through
additional options such as aluminium covers, bellow covers, limit switches and
additional blocks.
3.1.2 Advantages of KK linear axes
Ready-to-install complete axis with HIWIN servo motor and HIWIN drive
Universal use
Compact design
Adaptable and robust
High precision and rigidity
3.1.3 Construction of the linear axes KK

Fixed bearing
Slotted nut
Ballscrew
Block with integrated ballscrew nut
Seal
Drive flange
Return system
Support bearing
Bearing cover
Framework (steel)
End seal
Grease nipple
Endcap
123
Positioning Systems
KK Linear axes
3.1.4 Order key for linear axes KK
KK
60
10
300
F0
SA
05
Linear axes KK
Model:
None: Standard
E: Customer-specific
Width of framework [mm]:

40, 50, 60, 86, 100, 130
Motor brake 2):

0: None
B: With motor brake
Lead [mm]:
KK 40: 01
KK 50: 02
KK 60: 05, 10
KK 86: 10, 20
KK 100: 20
KK 130: 25
Performance 2):
00: Special motor
05: HIWIN FRLS05 50 W
75: HIWIN FRMS75 750 W
Accuracy class
P: Precision
C: Normal 1)
Motor:
0: None
M: With motor
Length of the guide rail [mm]:

KK40: 100, 150, 200
KK50: 150, 200, 250, 300
KK60: 150, 200, 300, 400, 500, 600
KK86: 340, 440, 540, 640, 740, 940
KK100: 980, 1080, 1180, 1280, 1380
KK130: 980, 1180, 1380, 1680
Limit switches:
S0: Only sensor rail
SA: One limit switch on sensor rail
SB: Two limit switches on sensor rail
SC: Three limit switches on sensor rail
Block type:
A: Standard
S: Short (KK60, KK86) 1)
Number of blocks:
1
2
Cover:
0: Without
B: Bellow cover (KK60, KK86)
C: Aluminium cover
Flange type:
F0, F1, F2, F3, ...
1) On request
2) Not applicable for version without motor
The item numbers of the associated HIWIN servo motors and HIWIN drives and extension cables can be found in tables 3.24 and 3.25.
Table 3.1 Assignment of flange type to motor type

Motor output
Motor type
Flange type
50 W
100 W
200 W
400 W
750 W
FRLS05
FRLS10
FRLS20
FRLS40
FRMS75
KK40
F2
F2
124
KK50
F2
F2
KK60
F2
F2
KK86
F0
F0
KK100
F0
F0
F1
KK130
F1
F1
F0
3.1.5 Technical data of KK linear axes
Table 3.2 Technical data of KK linear axes

Model
KK4001P0100
KK4001P0150
KK4001P0200
KK5002P0150
KK5002P0200
KK5002P0250
KK5002P0300
KK6005P0150
KK6005P0200
KK6005P0300
KK6005P0400
KK6005P0500
KK6005P0600
KK6010P0150
KK6010P0200
KK6010P0300
KK6010P0400
KK6010P0500
KK6010P0600
KK8610P0340
KK8610P0440
KK8610P0540
KK8610P0640
KK8610P0740
KK8610P0940
KK8620P0340
KK8620P0440
KK8620P0540
KK8620P0640
KK8620P0740
KK8620P0940
KK10020P0980
KK10020P1080
KK10020P1180
KK10020P1280
KK10020P1380
KK13025P0980
KK13025P1180
KK13025P1380
KK13025P1680
Lead
[mm]
L1
[mm]
vmax
[mm/s]
amax
[m/s2]
1
1
1
2
2
2
2
5
5
5
5
5
5
10
10
10
10
10
10
10
10
10
10
10
10
20
20
20
20
20
20
20
20
20
20
20
25
25
25
25
159
209
259
220
270
320
370
220
270
370
470
570
670
220
270
370
470
570
670
440
540
640
740
840
1040
440
540
640
740
840
1040
1089
1189
1289
1389
1489
1098
1298
1498
1798
Without Motor With motor

190
75
190
75
190
75
270
150
270
150
270
150
270
150
550
375
550
375
550
375
550
375
550
375
340
340
1100
750
1100
750
1100
750
1100
750
1100
750
670
670
740
740
740
740
740
740
740
740
740
740
610
610
1480
1480
1480
1480
1480
1480
1480
1480
1480
1480
1220
1220
1120
1120
980
980
750
750
630
630
530
530
1120
1120
1120
1120
830
830
550
550
5
5
5
5
5
5
5
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
Accuracy
[mm]
0,020
0,020
0,020
0,020
0,020
0,020
0,020
0,020
0,020
0,020
0,020
0,020
0,025
0,020
0,020
0,020
0,020
0,020
0,025
0,025
0,025
0,025
0,025
0,030
0,040
0,025
0,025
0,025
0,025
0,030
0,040
0,035
0,035
0,040
0,045
0,050
0,035
0,040
0,040
0,050
Repeatability
[mm]
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,003
0,005
0,005
0,005
0,005
0,005
0,005
0,005
0,005
0,007
Guideway
parallelism
[mm]
0,010
0,010
0,010
0,010
0,010
0,010
0,010
0,010
0,010
0,010
0,010
0,010
0,015
0,010
0,010
0,010
0,010
0,010
0,015
0,015
0,015
0,015
0,015
0,020
0,030
0,015
0,015
0,015
0,015
0,020
0,030
0,025
0,025
0,030
0,035
0,040
0,025
0,030
0,030
0,040
Starting torque
[Nmm]
12
12
12
40
40
40
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
170
250
150
150
150
150
170
250
170
170
200
230
250
250
250
250
270
Reference Side
When observed from the motor flange, the reference side is located on the left side of the linear module.
125
Positioning Systems
KK Linear axes
3.1.6 Load capacities of KK linear axes
Display of static moments affecting the KK linear axes.
MZ
MX
MY
Table 3.3 Load capacity of KK linear axes: Guideway, standard block

Model
KK40
KK50
KK60
KK86
KK100
KK130
Cdyn [N]
3920
8007
13230
31458
39200
48101
C0 [N]
Block A1
6468
12916
21462
50764
63406
84829
MX [Nm]
81
222
419
1507
2205
3885
Block A2
MY [Nm]
33
116
152
622
960
1536
MZ [Nm]
33
116
152
622
960
1536
MX [Nm]
162
444
838
3014
4410
7770
MY [Nm]
182
545
760
3050
4763
7350
MZ [Nm]
182
545
760
3050
4763
7350
MY [Nm]
367
MZ [Nm]
367
Table 3.4 Load capacity of KK linear axes: Guideway, short block

Model
KK60
Cdyn [N]
7173
C0 [N]
Block S1
11574
MX [Nm]
241
Block S2
MY [Nm]
72
MZ [Nm]
72
MX [Nm]
482
Table 3.5 Load capacity of KK linear axes: Ballscrew and fixed bearing
Model
KK4001Pxxxx
KK5002Pxxxx
KK6005Pxxxx
KK6010Pxxxx
KK8610Pxxxx
KK8620Pxxxx
KK10020Pxxxx
KK13025Pxxxx
Shaft
Fixed side
[mm]
Cdyn [N]
C0 [N]
C0 axial [N]
Fmax axial [N]
8
8
12
12
15
15
20
25
735
2136
3744
2410
7144
4645
7046
7897
1538
3489
6243
3743
12642
7655
12544
15931
1910
1910
4480
4480
9240
9240
10600
18485
750
1500
3120
1870
6320
3825
6270
7950
Table 3.6 Area moment of inertia of KK linear axes

Model
Area moment of inertia [mm4]
KK40
KK50
KK60
KK86
KK100
KK130
IY
3,533 103
9,600 103
2,056 104
7,445 104
1,296 105
2,546 105
126
IZ
5,317 104
1,340 105
2,802 105
1,134 106
2,035 106
5,073 106
3.1.7 Linear axes KK40 without cover
58
33
20
2,5
2 2M2,6 0,45P 4DP
4M3 0,5P 4,5DP

2 n3,4Thru,6,5 3DP
5
10 1,2DP
26
18
40
AA
39,6
18
18
13
13,5
20
18
11
2M2,6 0,45 4,5DP
L0
5,6
L1
4M3 0,5P 6DP
12
10
27
0,5
30
30
29,5
13
0,5
30
49
25
14,5
8
4h7
20H7
PCD29
60
(n1) 60
Table 3.7 Dimensions and mass of linear axes KK40 without cover
Model
KK4001P0100
KK4001P0150
KK4001P0200
Lead
[mm]
L0
[mm]
L1
[mm]
1
1
1
100
150
200
159
209
259
Maximum stroke [mm]

Block A1
36
86
136
Block A2
34
84
G
K
n
[mm] [mm]
20
15
40
m Weight [kg]
Block A1
2 0,48
3 0,6
3 0,72
Block A2
0,67
0,79
Reference Side
127
Positioning Systems
KK Linear axes
3.1.8 Linear axes KK40 with aluminium cover
2 2M3 0,5P 4DP

4M4 0,7P 14DP
2 n3,4Thru,6,5 3DP
5
13
13,5
32
14
18
39,6
2,5
2 2M2,6 0,45P 4DP
52
45
37
35
58
33
20
6
18
40
5,6
L0
11
L1
AA
10
PCD29
49
25
14,5
8
30
27
0,5
30
29,5
30
13
0,5
12
4h7
20H7
4M3 0,5P 6DP
(n1) 60
60
Table 3.8 Dimensions and mass of linear axes KK40 with aluminium cover
Model
KK4001P0100
KK4001P0150
KK4001P0200
Lead
[mm]
L0
[mm]
L1
[mm]
1
1
1
100
150
200
159
209
259
Maximum stroke [mm]

Block A1
36
86
136
Block A2
34
84
Reference Side
128
G
K
n
[mm] [mm]
20
15
40
m Weight [kg]
Block A1
2
0,55
3
0,68
3
0,82
Block A2
0,76
0,89
3.1.9 KK40 adapter flanges

49
49
25
14,5
8
PCD29
4M4 0,7P 8,5DP
PCD46
20
+0,05
30 +0
40
45
30
13
0,5
30
45
Adapter flange F1
49
8,5
3,5
4M3 0,5P 8,5DP
PCD45
49
31
2,5
43,4Thru,
6 3,5DP
4M3 0,5P
Thru
45
20
22 +0,05
+0
42
45
20
+0,05
30 +0
38
31
Adapter flange F0
Adapter flange F2
8,5
4M3 0,5P 6DP
30
4h7
20h7
12
Adapter flange F3
129
Positioning Systems
KK Linear axes
74
47
30
2 n4,5Thru,
8 4DP
2 2M2,6 0,45P 4DP
15 1,3DP
49,4
25
25
12
16
18
26
35
25
4M4 0,7P 6,5DP
25
50
2M3 0,5P 4DP

K
L0
L1
12,5
AA
14
4M3 0,5P 6DP
PCD33
45
36
24
45
38,5
0,5
5h7
10
60
34
16,5
10
(n1) 80
80
Model
KK5002P0150
KK5002P0200
KK5002P0250
KK5002P0300
Lead
[mm]
L0
[mm]
L1
[mm]
2
2
2
2
150
200
250
300
220
270
320
370
Maximum stroke [mm]

Block A1
70
120
170
220
Block A2
55
105
155
Reference Side
130
G
K
n
[mm] [mm]
35
20
45
30
80
160
160
240
m Weight [kg]
2
3
3
4
Block A1
1,0
1,2
1,4
1,6
Block A2
1,4
1,6
1,8
2 2M2,6 0,45P 4DP
2 n4,5Thru,
8 4DP
74
47
30
4M4 0,7P 10DP
49,4
12
16
18
26
40
33
31
23
25
62
55
47
45
AA
8 19,5
2 2M3 0,5P 4DP

K
L0
12,5
L1
14
4M3 0,5P 6DP
PCD33
45
36
38,5
0,5
45
5h7
60
34
16,5
10
24
25
50
80
(n1) 80
Model
KK5002P0150
KK5002P0200
KK5002P0250
KK5002P0300
Lead
[mm]
L0
[mm]
L1
[mm]
2
2
2
2
150
200
250
300
220
270
320
370
Maximum stroke [mm]

Block A1
70
120
170
220
Block A2
55
105
155
G
K
n
[mm] [mm]
35
20
45
30
80
160
160
240
m Weight [kg]
2
3
3
4
Block A1
1,1
1,3
1,6
1,8
Block A2
1,5
1,8
2,0
Reference Side
131
Positioning Systems
KK Linear axes
PCD33
8,5
3
60
4M3 0,5P 6DP
45
16
0,5
45
38,5
30 +0
40
+0,05
45
24
PCD46 4M4 7P 8DP
45
60
34
16,5
10
5h7
Adapter flange F1
Adapter flange F0
8,5
3
60
PCD45 4M3 5P 8DP

60
49
31
45
40
31
22+0,05
+0
30 +0
40
+0,05
45
4M3 0,5P
7Thru
Adapter flange F3
Adapter flange F2
60
10
PCD63
4M5 0,8P 10DP
60
10
3,5
4M4 0,7P 10DP
PCD66,75
4M5 0,8P 10DP
10
PCD75
3,5
4M5 0,8P 10DP
60
10
3,5
45
58
22
45
132
Adapter flange F7
50+0,05
+0
65
22
60+0,05
+0
45
45
Adapter flange F6
58
22
40+0,05
+0
45
55
24
40+0,05
+0
45
45
PCD63
Adapter flange F5
Adapter flange F4
60
43,4Thru,
6 3,5DP
45
14
3.1.13 Linear axes KK60 without cover, standard block
82
51
30
15 2,3DP
2 mM2,6 0,45P 4DP
4M5 0,8P 8DP

2 n5,5Thru
9,5 4,7DP
59,6
15
22
23
33
30
30
42
30
30
60
15
2M2,6 0,45P 3DP

K
L0
AA
L1
4M4 0,7P 8DP
11
A
59
30,5
15,5
9
3
45 0
28
45
30
44,5
0,5
18,5
6h7
PCD40
4M3 0,5P 8DP

B
100
(n1) 100
Table 3.11 Dimensions and mass of linear axes KK60 without cover, standard block
Model
KK6005P0150
KK6005P0200
KK6005P0300
KK6005P0400
KK6005P0500
KK6005P0600
KK6010P0150
KK6010P0200
KK6010P0300
KK6010P0400
KK6010P0500
KK6010P0600
Lead
[mm]
L0
[mm]
L1
[mm]
5
5
5
5
5
5
10
10
10
10
10
10
150
200
300
400
500
600
150
200
300
400
500
600
220
270
370
470
570
670
220
270
370
470
570
670
Maximum stroke [mm]

Block A1
60
110
210
310
410
510
60
110
210
310
410
510
Block A2
135
235
335
435
135
235
335
435
G
K
n
[mm] [mm]
25
50
50
50
50
50
25
50
50
50
50
50
100
100
200
100
200
100
100
100
200
100
200
100
m Weight [kg]
2
2
3
4
5
6
2
2
3
4
5
6
2
2
2
4
3
6
2
2
2
4
3
6
Block A1
1,5
1,8
2,4
3,0
3,6
4,2
1,5
1,8
2,4
3,0
3,6
4,2
Block A2
2,7
3,3
3,9
4,6
2,7
3,3
3,9
4,6
Reference Side
133
Positioning Systems
KK Linear axes
3.1.14 Linear axes KK60 without cover, short block
2 mM2,6 0,45P 4DP
59
28
14
10 2,3DP
2M5 0,8P 8DP

2 n5,5Thru
9,5 4,7DP
59,6
15
22
23
33
30
30
42
30
30
60
15
2M2,6 0,45P 3DP

K
L0
AA
L1
PCD40
4M4 0,7P 8DP

11
A
59
30,5
15,5
9
30
45
28
6h7
45
30
44,5
0,5
18,5
4M3 0,5P 8DP
100
(n1) 100
Table 3.12 Dimensions and mass of linear axes KK60 without cover, short block
Model
KK6005P0150
KK6005P0200
KK6005P0300
KK6005P0400
KK6005P0500
KK6005P0600
KK6010P0150
KK6010P0200
KK6010P0300
KK6010P0400
KK6010P0500
KK6010P0600
Lead
[mm]
L0
[mm]
L1
[mm]
5
5
5
5
5
5
10
10
10
10
10
10
150
200
300
400
500
600
150
200
300
400
500
600
220
270
370
470
570
670
220
270
370
470
570
670
Maximum stroke [mm]

Block A1
85
135
235
335
435
535
85
135
235
335
435
535
Block A2
34
84
184
284
384
484
34
84
184
284
384
484
Reference Side
134
G
K
n
[mm] [mm]
25
50
50
50
50
50
25
50
50
50
50
50
100
100
200
100
200
100
100
100
200
100
200
100
m Weight [kg]
2
2
3
4
5
6
2
2
3
4
5
6
2
2
2
4
3
6
2
2
2
4
3
6
Block A1
1,4
1,7
2,3
2,9
3,5
4,1
1,4
1,7
2,3
2,9
3,5
4,1
Block A2
1,6
1,9
2,5
3,1
3,7
4,3
1,6
1,9
2,5
3,1
3,7
4,3
3.1.15 Linear axes KK60 with aluminium cover, standard block
86
74
64
62
82
54
30
2M5 0,8P 8DP

2 n5,5Thru
9,5 4,7DP
59,6
15
22
23
23
48
43
30
2 mM2,6 0,45P 4DP
30
60
15
6
2 2M2,6 0,45P 4DP
AA
PCD40
23
L0
L1
4M4 0,7P 8DP
18,5
28
6h7
30
45
44,5
0,5
45
30
59
30,5
15,5
9
4M3 0,5P 8DP
100
(n1) 100
Table 3.13 Dimensions and mass of linear axes KK60 with cover, standard block
Model
KK6005P0150
KK6005P0200
KK6005P0300
KK6005P0400
KK6005P0500
KK6005P0600
KK6010P0150
KK6010P0200
KK6010P0300
KK6010P0400
KK6010P0500
KK6010P0600
Lead
[mm]
L0
[mm]
L1
[mm]
5
5
5
5
5
5
10
10
10
10
10
10
150
200
300
400
500
600
150
200
300
400
500
600
220
270
370
470
570
670
220
270
370
470
570
670
Maximum stroke [mm]

Block A1
60
110
210
310
410
510
60
110
210
310
410
510
Block A2
135
235
335
435
135
235
335
435
G
K
n
[mm] [mm]
25
50
50
50
50
50
25
50
50
50
50
50
100
100
200
100
200
100
100
100
200
100
200
100
m Weight [kg]
2
2
3
4
5
6
2
2
3
4
5
6
2
2
2
4
3
6
2
2
2
4
3
6
Block A1
1,7
2,1
2,7
3,3
3,9
4,4
1,7
2,1
2,7
3,3
3,9
4,4
Block A2
3,0
3,6
4,2
5,0
3,0
3,6
4,2
5,0
Reference Side
135
Positioning Systems
KK Linear axes
3.1.16 Linear axes KK60 with aluminium cover, short block
86
74
64
62
59
28
14
2M5 0,8P 8DP

2 n5,5Thru
9,5 4,7DP
59,6
15
22
23
23
48
43
30
2 mM2,6 0,45P 4DP
30
60
15
2 2M2,6 0,45P 4DP

K
L0
AA
10
L1
4M4 0,7P 8DP
PCD40
18,5
6h7
28
0,5
30
45
44,5
45
30
59
30,5
15,5
9
4M3 0,5P 8DP
100
(n1) 100
Table 3.14 Dimensions and mass of linear axes KK60 with cover, short block
Model
KK6005P0150
KK6005P0200
KK6005P0300
KK6005P0400
KK6005P0500
KK6005P0600
KK6010P0150
KK6010P0200
KK6010P0300
KK6010P0400
KK6010P0500
KK6010P0600
Lead
[mm]
L0
[mm]
L1
[mm]
5
5
5
5
5
5
10
10
10
10
10
10
150
200
300
400
500
600
150
200
300
400
500
600
220
270
370
470
570
670
220
270
370
470
570
670
Maximum stroke [mm]

Block A1
85
135
235
335
435
535
85
135
235
335
435
535
Block A2
34
84
184
284
384
484
34
84
184
284
384
484
Reference Side
136
G
K
n
[mm] [mm]
25
50
50
50
50
50
25
50
50
50
50
50
100
100
200
100
200
100
100
100
200
100
200
100
m Weight [kg]
2
2
3
4
5
6
2
2
3
4
5
6
2
2
2
4
3
6
2
2
2
4
3
6
Block A2
1,8
2,1
2,7
3,3
3,9
4,6
1,8
2,1
2,7
3,3
3,9
4,6
Block A1
1,6
1,9
2,5
3,1
3,7
4,4
1,6
1,9
2,5
3,1
3,7
4,4
3.1.17 Linear axes KK60 with bellow cover
52
53
L0
L1
4 M6 - 18 DP
52
66
41
Table 3.15 Dimensions and mass of linear axes KK60 with bellow cover
Model
KK6005P0150
KK6005P0200
KK6005P0300
KK6005P0400
KK6005P0500
KK6005P0600
KK6010P0150
KK6010P0200
KK6010P0300
KK6010P0400
KK6010P0500
KK6010P0600
Lead
[mm]
L0
[mm]
L1
[mm]
5
5
5
5
5
5
10
10
10
10
10
10
150
200
300
400
500
600
150
200
300
400
500
600
220
270
370
470
570
670
220
270
370
470
570
670
Maximum stroke [mm]

45 A1
Block
77
151
230
300
376
45
77
151
230
300
376
Weight [kg]
1,7
2,1
2,7
3,3
3,9
4,6
1,7
2,1
2,7
3,3
3,9
4,6
137
Positioning Systems
KK Linear axes
59
30,5
15,5
9
PCD40
59
4M4 0,7P 8DP
10
3
PCD46
4M4 0,7P 10DP
45
45
26,5
30 +0,05
+0
42
45
23
0,5
30
45
44,5
30
6h7
28
18,5
4M3 0,5P 8DP
Adapter flange F1
Adapter flange F0
59
10
PCD45
3,5
59
4M3 0,5P 10DP
10
3
4M5 0,8P 10DP

50
45
50
60
26,5
45
36 +0,05
+0
26,5
30 +0,05
+0
42
45
45
Adapter flange F3
4M4 0,7P 10DP

47,14
59
43,4Thru,
6 4DP
59,6
31
47,14
57,7
38,1+0,05
+0
26,5
10
3
22 +0,05
+0
59
43
Adapter flange F2
4M3 0,5PThru
Adapter flange F5
59
10
PCD63
59
4M5 0,8P 10DP
28
60 +0,05
+0
4M6 1P 10DP
45
45
40 +0,05
+0
55
27
138
PCD80
3,5
45
45
Adapter flange F6
10
72
Adapter flange F4
Adapter flange F7
59
10
59
PCD63 4M4 0,7P 10DP
3,5
10
PCD95
3,5
82
45
45
58
28
50 +0,05
+0
45
45
28
40 +0,05
+0
4M6 1P 10DP
Adapter flange F8
Adapter flange F9
59
10
3,5
PCD75
59
4M5 0,8P 10DP
10
PCD66,75
3,5
58
45
45
28
50 +0,05
+0
28
60 +0,05
+0
65
45
45
Adapter flange F10
4M5 0,8P 10DP
Adapter flange F11
139
Positioning Systems
KK Linear axes
116
75
46
60
46
85
46
46
19
30
32
20
2 mM2,6 0,45P 4DP
85
(m1) 200
G
23
13
A
87
50
28
18
45
31
30
32
63
46
50 +0,05
+0
45
30
7,5
2M2,6 0,45P 4DP

200
8h7
AA
4M4 0,7P 8DP
2 n6,6Thru,11 6DP
15 2DP
46
46
86
4M6 1P 12DP
PCD60
PCD70
A
(n1) 100
L0
L1
4M5 0,8P 10DP

B
100
3,5
70
Model
KK8610P0340
KK8610P0440
KK8610P0540
KK8610P0640
KK8610P0740
KK8610P0940
KK8620P0340
KK8620P0440
KK8620P0540
KK8620P0640
KK8620P0740
KK8620P0940
Lead
[mm]
L0
[mm]
L1
[mm]
10
10
10
10
10
10
20
20
20
20
20
20
340
440
540
640
740
940
340
440
540
640
740
940
440
540
640
740
840
1040
440
540
640
740
840
1040
Maximum stroke [mm]

Block A1
210
310
410
510
610
810
210
310
410
510
610
810
Block A2
100
200
300
400
500
700
100
200
300
400
500
700
Reference Side
140
G
K
n
[mm] [mm]
70
20
70
20
70
70
70
20
70
20
70
70
m Weight [kg]
3
4
5
6
7
9
3
4
5
6
7
9
2
3
3
4
4
5
2
3
3
4
4
5
Block A1
5,7
6,9
8,0
9,2
10,4
11,6
5,7
6,9
8,0
9,2
10,4
11,6
Block A2
6,5
7,7
8,8
10,0
11,2
12,4
6,5
7,7
8,8
10,0
11,2
12,4
116
75
46
2 n6,6Thru, 11 6DP
85
46
6
20
AA
4M4 0,7P 8DP
2 mM2,6 0,45P 4DP
(m1) 200
13
2 2M2,6 0,45P 4DP

G
200
7,5
23
87
50
28
18
30
45
31
46
50 +0,05
+0
63
45
30
85
33,5 8
8h7
46
86
32
4M6 1P 12DP
19
30
32
68
112
100
90
PCD60
PCD70
A
(n1) 100
L0
L1
4M5 0,8P 10DP

B
100
70
3,5
Model
KK8610P0340
KK8610P0440
KK8610P0540
KK8610P0640
KK8610P0740
KK8610P0940
KK8620P0340
KK8620P0440
KK8620P0540
KK8620P0640
KK8620P0740
KK8620P0940
Lead
[mm]
L0
[mm]
L1
[mm]
10
10
10
10
10
10
20
20
20
20
20
20
340
440
540
640
740
940
340
440
540
640
740
940
440
540
640
740
840
1040
440
540
640
740
840
1040
Maximum stroke [mm]

Block A1
210
310
410
510
610
810
210
310
410
510
610
810
Block A2
100
200
300
400
500
700
100
200
300
400
500
700
G
K
n
[mm] [mm]
70
20
70
20
70
70
70
20
70
20
70
70
m Weight [kg]
3
4
5
6
7
9
3
4
5
6
7
9
2
3
3
4
4
5
2
3
3
4
4
5
Block A1
6,5
7,8
9,0
10,3
11,6
13,0
6,5
7,8
9,0
10,3
11,6
13,0
Block A2
7,3
8,6
9,8
11,3
12,4
13,8
7,3
8,6
9,8
11,3
12,4
13,8
Reference Side
141
Positioning Systems
KK Linear axes
3.1.21 Linear axes KK86 with bellow cover
76
76
L0
L1
70
90
4 M8 28 DP
60
Table 3.18 Dimensions and mass of linear axes KK86 with bellow cover
Model
KK8610P0340
KK8610P0440
KK8610P0540
KK8610P0640
KK8610P0740
KK8610P0940
KK8620P0340
KK8620P0440
KK8620P0540
KK8620P0640
KK8620P0740
KK8620P0940
142
Lead
[mm]
L0
[mm]
L1
[mm]
Maximum stroke [mm]
Weight [kg]
10
10
10
10
10
10
20
20
20
20
20
20
340
440
540
640
740
940
340
440
540
640
740
940
440
540
640
740
840
1040
440
540
640
740
840
1040
174 A1
Block
248
327
410
491
654
174
248
327
410
491
654
6,3
7,6
8,8
10,0
11,3
12,7
6,3
7,6
8,8
10,0
11,3
12,7
45
31
63
46
50 +0,05
+0
62
45
1 31
32
63
46
50 +0,05
+0
45
30 +0,05
+0
46
63
45
31
1
PCD45
4M3 0,5P 8DP
45
85
45
45
30 +0,05
+0
46
62
63
87
50
28
18
31
23
85
62
PCD46
4M4 0,7P 8DP
Adapter flange F3
Adapter flange F2
12
8
85
50
31
63
50
4M4 0,7P 8DP
4M5 0,8P 10DP
PCD90
3,5
31
45
63
80
46
70 +0,05
+0
87
50
28
18
45
23
85
36 +0,05
+0
46
62
87
50
28
18
Adapter flange F5
Adapter flange F4
63
12,5
3,5
PCD100
4M6 1P 12,5DP
45
31
47,14
+0,08
38,1+0,03
46
62
87
50
28
18
45
80 +0,05
+0
85
23
85
47,14
45
87
50
28
18
4M4 0,7P 8DP
Adapter flange F6
PCD70
4M4 0,7P 8DP
Adapter flange F1
87
50
28
18
23
85
PCD70
PCD60 4M5 0,8P 10DP
Adapter flange F0
23
10
45
30
3,5
23
87
50
28
18
23
85
30
4M4 0,7P 8DP
8h7
87
50
28
18
23
Adapter flange F7
143
Positioning Systems
KK Linear axes
PCD75
4M5 0,8P 12,5DP

87
3,5
46
60 +0,05
+0
72
60
PCD95
4M6 1P 10DP
3,5
144
45
46
50 +0,05
+0
82
45
Adapter flange F10
4M6 1P 10DP
45
Adapter flange F9
Adapter flange F8
10
PCD80
3,5
30
72
87
10
45
12,5
46
60 +0,05
+0
87
142,6
95
50
20 1,5DP
2 mM2,6 0,45P 4DP
4M8 1,25P 15DP

2 n9Thru,14 8,5DP
21
32
34
55
50
70
50
50
100
25
4M3 0,5P 6DP
200
(m1) 200
L0
L1
AA
99
75
27
4M5 0,8P 10DP

15
A
(n1) 150
150
12h7
PC
D7
45
72
50H8
45
72
94
45
32
22
Model
KK10020P0980
KK10020P1080
KK10020P1180
KK10020P1280
KK10020P1380
Lead
[mm]
L0
[mm]
L1
[mm]
20
20
20
20
20
980
1080
1180
1280
1380
1089
1189
1289
1389
1489
Maximum stroke [mm]

Block A1
828
928
1028
1128
1228
Block A2
700
800
900
1000
1100
G
K
n
[mm] [mm]
40
15
65
40
15
90
40
90
40
90
7
8
8
9
10
m Weight [kg]
5
6
6
7
7
Block A1
18,6
20,3
22,0
23,6
25,3
Block A2
20,3
22,0
23,7
25,3
27,0
Reference Side
145
Positioning Systems
KK Linear axes
4M3 0,5P 6DP
2 n9Thru,14 8,5DP
21
32
34
40
80
50
2 mM2,6 0,45P 4DP
4M8 1,25P 15DP
75
124
110
95
142,6
95
50
43,5
8
25
200
(m1) 200
L0
AA
99
75
K
L1
4M5 0,8P 10DP
27
A
94
45
32
22
50H8
45
77
72
71
45
A
PCD70
12h7
50
100
(n1) 150
150
Model
KK10020P0980
KK10020P1080
KK10020P1180
KK10020P1280
KK10020P1380
Lead
[mm]
L0
[mm]
L1
[mm]
20
20
20
20
20
980
1080
1180
1280
1380
1089
1189
1289
1389
1489
Maximum stroke [mm]

Block A1
828
928
1028
1128
1228
Block A2
700
800
900
1000
1100
Reference Side
146
G
K
n
[mm] [mm]
40
15
65
40
15
90
40
90
40
90
7
8
8
9
10
m Weight [kg]
5
6
6
7
7
Block A1
20,4
22,2
24,0
25,7
27,5
Block A2
22,1
23,9
25,7
27,4
29,2
99
75
94
12
4M6 1P 12DP
PC
3,5
45
72
45
45
72
50
70 +0,05
+0
80
45
32
4M5 0,8P 10DP
32
1
94
45
32
22
12h7
50H8
27
D9
0
PCD70
Adapter flange F1
Adapter flange F0
94
12
4M5 0,8P 12DP
3,5
49
PCD90
12
4M6 1P 12DP
70
2,5
70
72
32
45
50
60 +0,05
+0
80
72
32
50
70 +0,05
+0
80
45
Adapter flange F3
12,5
3,5
PCD100 4M6 1P 12,5DP
72
45
69,58
45
72
2,5
94
45
32
22
45
80 +0,05
+0
85
27
4M6 1P 12DP
69,58
32
12
50
73,06 +0,05
+0
82
94
32
Adapter flange F2
75
99
Adapter flange F5
Adapter flange F4
94
12,5
3,5
4M5 0,8P 12,5DP
4M5 0,8P 12,5DP
92
94
PCD75
60
32
72
60
32
46
60 +0,05
+0
72
50
60 +0,05
+0
30
75
99
Adapter flange F6
PCD75
30
12,5
3,5
72
99
Adapter flange F7
147
Positioning Systems
KK Linear axes
2 mM2,6 0,45P 4DP
4M3 0,5P 6DP
157
108
70
20 2DP
4M10 1,5P 20DP

2 n1Thru,7,5 10,5DP
100
25
38
40
65
95
70
30
200
AA
128
121
100
8M6 1P 12DP
35
18
100
35
29
16
3,5
60
70H8
38
1
30
45
83
45
30
PCD90
12
(m1) 200
L0
L1
(n1) 150
150
15h7
70
130
Model
KK13025P0980
KK13025P1180
KK13025P1380
KK13025P1680
Lead
[mm]
L0
[mm]
L1
[mm]
25
25
25
25
980
1180
1380
1680
1098
1298
1498
1798
Maximum stroke [mm]

Block A1
811
1011
1211
1511
Block A2
659
859
1059
1359
Reference Side
148
G
K
n
[mm] [mm]
40
65
90
90
90
90
90
40
7
8
9
11
m Weight [kg]
5
6
7
9
Block A1
29,4
34,3
39,2
46,5
Block A2
32,3
37,2
42,1
49,4
157
108
50
8
4M3 0,5P 6DP
2 n11Thru,7,5 10,5DP
100
2 mM2,6 0,45P 4DP
4M8 1,25P 45DP
15
25
38
40
47
92
170
150
130
70
130
30
AA
200
12
(m1) 200
L0
L1
8M6 1P 12DP
35
18
(n1) 150
150
15h7
89
38
1
3
45 0
83
PCD90
3,5
60
70H8
45
30
100
35
29
16
Model
KK13025P0980
KK13025P1180
KK13025P1380
KK13025P1680
Lead
[mm]
L0
[mm]
L1
[mm]
25
25
25
25
980
1180
1380
1680
1098
1298
1498
1798
Maximum stroke [mm]

Block A1
811
1011
1211
1511
Block A2
659
859
1059
1359
G
K
n
[mm] [mm]
40
65
90
90
90
90
90
40
7
8
9
11
m Weight [kg]
5
6
7
9
Block A1
31,9
37,1
42,2
49,9
Block A2
35,9
41,1
46,2
53,9
Reference Side
149
Positioning Systems
KK Linear axes
45
PC
D
70
30
45
PC
D9
0
100
45
0
D9
PC
4M5 0,8P 12DP
3,5
128
92
83
PC
D
90
45
38
1
60
70 +0,05
+0
80
45
Adapter flange F4
150
4M6 1P 12DP
3,5
60
83
38
1
60
70 +0,05
+0
80
45
Adapter flange F3
12
12
128
92
69,58
69,58
128
92
83
46,5 15DP
38
1
3,5
73,06+0,05
+0
85
15
Adapter flange F2
100
83
50 +0,05
+0
60
73
83
38
1
Adapter flange F1
Adapter flange F0
100
128
92
4M5 0,8P 12DP
12
45
30
15h7
100
38
1
128
121
100
3,5 8M6 1P 12DP
45
100
35
29
16
60
70H8
35
3.1.29 Accessories for linear axes KK

3.1.29.1 HIWIN servo motor
The HIWIN synchronous AC servo motors are available with outputs of 50 W, 100 W, 200
W, 400 W and 750 W. The standard motors are equipped with a 13-bit encoder with 10
000 increments per revolution, and are available with or without a motor brake as an
option.
Table 3.23 Assignment of motor type to KK linear axis

Motor type
Motor performance [W]
50
100
200
400
750
FRLS05
FRLS10
FRLS20
FRLS40
FRMS75
Motor torque
Nominal torque
Peak torque
KK40
KK50
KK60
0,16
0,32
0,64
1,27
2,40
0,48
0,96
1,92
3,81
7,20
z
z
z
z
z
z
KK86
KK100 KK130
z
z
z
z
z
z
z
z
The motor and encoder cable connections are provided with a connector for the quick
and easy connection of extension cables.
18,5
47,8
L = 300 mm
14
23,7
L = 300 mm
Table 3.24 Motor and encoder cable extension

Length
Motor cable length
3m
5m
7m
10 m
Without brake
8-10-0627
8-10-0628
8-10-0629
8-10-0630
Encoder cable
With brake
8-10-0623
8-10-0624
8-10-0625
8-10-0626
8-10-0751
8-10-0752
8-10-0753
8-10-0754
For more information about the HIWIN servo motors, please consult the Electrical drive technology catalogue or visit www.hiwin.de
151
Positioning Systems
KK Linear axes
3.1.29.2 HIWIN D2 servo drive
The compact HIWIN D2 servo drive is specially optimised for HIWIN servo motors and is
available in the performance classes 100 W, 400 W and 1000 W. The D2 drive offers the
following properties:
Fully digital, vector-controlled drive
Autotuning function
Vibration suppression
Error compensation
Integrated SPS function
All connections feature connectors for quick exchange
2-line alphanumeric display with 4 control keys on the drive
Digital pulse-direction interface and analogue +/-10 V interface
Position control, speed control and torque control
Inputs/outputs which can be parameterised
Optional Ethercat interface with CoE (CAN over Ethercat) protocol and DS402 drive
profile
Optional mega-ulink interface
Efficient and freely available Lightening commissioning software
Table 3.25 Assignment of D2 servo drive to motor type

Motor
Type
FRLS05
FRLS10
FRLS20
FRLS40
FRMS75
Servo drive
Nominal output
50 W
100 W
200 W
400 W
750 W
Performance class
100 W
100 W
400 W
400 W
1000 W
Linear axis KK
D2Standard
8-09-0423
8-09-0423
8-09-0422
8-09-0422
8-09-0424
D2EtherCAT
8-09-0441
8-09-0441
8-09-0442
8-09-0442
8-09-0443
D2mega-ulink
8-09-0445
8-09-0445
8-09-0444
8-09-0444
8-09-0446
KK40, KK50, KK60

KK40, KK50, KK60
KK86, KK100, KK130
KK86, KK100, KK130
KK100, KK130
For more information, please consult the assembly and commissioning instructions available at www.hiwin.de. The Lightening commissioning software can also be downloaded
for free from our website.
3.1.29.3 Sensor rail with limit switch

The KK linear axis can be ordered with up to three limit switches (inductive PNP
proximity switches). The limit switches are mounted on the sensor rail where they can
be placed in any position. The limit switches are supplied mounted on the sensor rail
attached to the linear axis with open cable ends (cable length 4 m). More details of the
limit switches can be found in the KK linear axes assembly instructions available at
www.hiwin.de.
Fixing bracket
Switch lug
Inductive
proximity switch
Switching distance
max. 2 mm
18
152
Sensor rail
3.1.29.4 Covers
To protect the linear axes, they can be fitted with aluminium or bellows covers. You will
find the dimensions of the KK linear axes with covers in the chapters for the relevant
sizes.
Table 3.26 Availability of covers

Model
Aluminium cover
Bellow cover
KK40
KK50
KK60
KK86
KK100
KK130
z
z
z
z
z
z
z
z
Schmieranschluss2
Schmieranschluss3
3.1.29.5 Grease nipples
Table 3.27 Grease nipples for grease lubrication

Schmieranschluss1
M3 0,5P
M4 0,7P
M6 0,75P
Art.No.: 34310006
KK40
Art.No.: 34310002
KK50, KK60, KK86
Art.No.: 34310008
KK100, KK130
153
Positioning Systems
KK Linear axes
154

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Linear Guideways

HIWIN offers a complete range of linear technology

Linear Guideway Series HG and QH

4-row recirculating ball bearing guide

Linear Guideway Series EG and QE

4-row recirculating ball bearing guide

Linear Guideway Series MG

4-row recirculating ball bearing guide

Linear Guideway Series WE

2-row recirculating ball bearing guide

Linear Guideway Series PM

2-row recirculating ball bearing guide

Linear Guideway Series RG and QR

4-row recirculating roller bearing guide

1.2.2 Structure of the HG/QH series

Fig. Structure of the HG series

Fig. Structure of the QH series

Additional advantages of QH series

1.2.4 Article numbers of the HG/QH series

1.2.4.1 Non-interchangeable models (custom-assembled)

Dust protection 2):

Preload ID: ZO, ZA, ZB

Rail length [mm]

Number of blocks per rail

1.2.4.2 Interchangeable models

Preload ID: ZO, ZA, ZB

Article number of HG rail

Rail length [mm]

Table 1.1 Block types

High square type

Low square type

Table 1.2 Preload ID

Constant load direction, little vibration,

0,05 0,07 Cdyn

High accuracy needed

above 0,1 Cdyn

High rigidity needed, vibration and impact

1.2.7 Load ratings and torques

Table 1.3 Load ratings and torques for series HG/QH

Dynamic moment [Nm]

Static moment [Nm]

* Dynamic load rating for travel distance of 50 000 m

Table 1.4 Radial rigidity for series HG/QH

Super heavy load

1.2.9 Dimensions of the HG/QH blocks

Table 1.5 Dimensions of the block

Dimensions of the block

Table 1.6 Dimensions of the block

Dimensions of the block

Table 1.7 Dimensions of the block

Dimensions of the block

142,0 14,0 110

14,0 10,0 6,00 5,0

14,0 10,0 6,00 5,0

6,00 M10 12,0 8,5

16,0 10,0 6,50 10,8

6,25 M10 12,0 8,5

16,0 10,0 6,50 6,0

7,00 M10 12,0 10,1 18,0 13,0 9,00 12,6

Table 1.8 Dimensions of rail HGR_R

Dimensions of rail [mm]

1.2.10.2 Dimensions of HGR_T (rail fastening from below)

Table 1.9 Dimensions of rail HGR_T