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814-676-3663
661-363-5453
P. O. Box 384
P. O. Box 544
Reno, PA 16343
Edison, CA 93220
PORT OIL
PORTLAND, CT
Tank #3
Port Oil 3
File - 1
SUMMARY/RECOMMENDATIONS
Recommendations found in this report made by DJA Inspection Services, Inc.
are for report purposes only. Actual repair needs are to be determined and
designed by the tank owner after review of the entire report.
MISSION STATEMENT
It is the mission of DJA Inspection Services, Inc. to provide full service tank inspections to
the storage tank industry, to be known for quality and detailed inspections through
the dedication and experience of our team and to provide the service worldwide as
well as to the individual tank owner.
PORT OIL
PORTLAND, CT
TANK #3
Out-of-Service Inspection of 09/03/2010
Summary:
CONTAINMENT AREA - The visual inspection of the concrete walls found minor cracks.
The cracks need to be sealed to stop product in the event of a tank failure. The base is mostly
soil with stone and asphalt covering the soil. The containment area has poor drainage away
from the tank. The containment base should be lowered to improved the drainage.
FOUNDATION - The tank is on a soil foundation. The foundation has no berm. The tank is
approximately 8" below the surrounding grade. The foundation material has allowed the tank
to have significant settlement.
LEAK DETECTION - None.
SECONDARY CONTAINMENT - None.
SETTLEMENT SURVEYS - An out-of-plane settlement survey and an edge settlement
survey were performed on the tank. Both are within the acceptable limits per API-653.
FIXED ROOF - The steel cone roof was visually inspected and thickness readings were taken.
The visual inspection found the center vent does not have a screen. The gauge hatch does not
have a seal. The ultrasound thickness readings found no serious conditions.
SHELL - The visual inspection found an external belly band patch has been installed around
the bottom 1' of the shell. The belly band does not meet API guidelines for length or weld
spacing. The ultrasound thickness readings found corrosion losses on the bottom shell course.
Due to corrosion rate and remaining corrosion allowance of the first shell course, the
maximum facility fill height (33' 1") should be lowered to 24.65', which facilitates enough
remaining corrosion allowance for a 5.0 year next in-service inspection interval per API-653
(this calculation is for the current product, #2 fuel oil, specific gravity = .910). At a gravity of
1.0 (water), the facility fill height would need to be lowered to 22.45' for a 5.0 year next inservice inspection interval per API-653.
NOZZLES - The nozzles were visually inspected and thickness readings were taken. The
visual inspection found the nozzle reinforcement pads do not have tell-tale holes installed.
The ultrasound thickness readings found no serious conditions.
CHIME - The chime is partially covered by the belly band patch on the shell. The chime has
no signs of significant corrosion, so the chime does not require repair at this time. The owner
should be aware that, if the chime was corroded beyond the belly band weld that repair would
be required.
BOTTOM - The bottom was visually inspected, thickness readings were taken, and an MFE
bottom scan was performed. The MFE bottom scan found 5 soilside pits ranging from .127"
to .230" remaining wall thickness. The inspection was limited due to product and scale on the
bottom. The visual inspection found the center column is 1.5" off the bottom, and has no
bearing plate or horizontal restraints.
MFE SCANNER - Magnetic Flux Leakage Examination Scanner is set up using MFE
Enterprises function test plate. The test plate is 0.25" thickness with two simulated flaws.
Flaw #1 is a 3/16" diameter hole and Flaw #2 is a " diameter simulated soilside pit stairstepped to 40% wall loss. The unit is then adjusted to bottom actual thickness with coating, if
present.
EXTERNAL DETERIORATION PROTECTION - The shell has active corrosion at the
chime and belly band patch.
BRITTLE FRACTURE - A hydrostatic test should be performed if the tank is going to change
service.
CATHODIC PROTECTION - Not installed.
OVERFILL PREVENTION - Installed; an auto gauge and an electronic gauge.
PIPING - Not inspected.
PORT OIL
PORTLAND, CT
TANK #3
Out-of-Service Inspection of 09/03/2010
Recommendations:
1. Seal the large containment wall cracks.
2. Repair the 5 soilside pits on the bottom.
3. Install a pad under the center column with restraints.
4. Lengthen the center column to reach the bottom.
5. Install a screen in the roof vent.
6. If there is a product change, perform a hydrostatic test.
7. Attach the grounding.
8. Due to corrosion rate and remaining corrosion allowance of the first shell course, the
maximum facility fill height (33' 1") should be lowered to 24.65', which facilitates enough
remaining corrosion allowance for a 5.0 year next in-service inspection interval per API-653
(this calculation is for the current product, #2 fuel oil, specific gravity = .910). At a gravity of
1.0 (water), the facility fill height would need to be lowered to 22.45' for a 5.0 year next inservice inspection interval per API-653.
PORT OIL
PORTLAND, CT
TANK #3
Out-of-Service Inspection of 09/03/2010
Suggestions:
1. Lower the containment base and improve drainage away from the tank.
2. Level the tank.
3. Install a seal in the gauge hatch.
4. Blast the chime and belly band, and repaint.
5. Install a foundation berm after the containment base is lowered.
Procedures
THICKNESS TESTING - Thickness readings were obtained by the use of an ultrasonic
thickness tester. The calibration was checked before starting each day of inspection.
LEVEL AND SETTLEMENT SURVEY - The settlement and / or levelness of the tank
foundation was determined with the use of transit level and measuring rod.
ROOF LAYOUT - Roof plates were measured with a measuring wheel and reports are to scale.
The roof was visually inspected and thickness readings were taken.
BOTTOM LAYOUT - Bottom plates were measured with a measuring wheel and reports are
to scale. The bottom was visually inspected and thickness readings were taken.
NOZZLE LAYOUT - Nozzles were measured as to an X,Y, coordinate in relationship to the
shell plate in which they are located. The nozzles size is listed as well as identified by a letter.
The nozzles were inspected visually from the internal side of the tank and thickness
measurements were obtained by the use of an ultrasonic thickness tester.
PIT MEASUREMENT - Pit depth was measured with the use of a pit gauge.
VISUAL - A visual inspection was made of the tank and its components. Internal inspection
was aided by the use of a flashlight being held parallel to the tanks surface.
MAGNETIC FLUX LEAKAGE - The floor was scanned for topside and soilside pitting using
a magnetic flux leakage tester.
SPREADSHEETS
MISSION STATEMENT
It is the mission of DJA Inspection Services, Inc. to provide full service tank inspections to
the storage tank industry, to be known for quality and detailed inspections through
the dedication and experience of our team and to provide the service worldwide as
well as to the individual tank owner.
PORT OIL
3
CBI
LAP WELDED
#2 FUEL OIL
UNKNOWN
0.910
Location :
Serial # :
Year Built :
Diameter :
Height :
Design Capacity :
ATMOS./UNKNOWN
AMBIENT/UNKNOWN
UNKNOWN
Roof type :
Floating roof? :
If so, description :
Type of seals :
STEEL CONE
N
NONE
feet
feet
gal
bbl
24.65 feet
26.03 feet
PORTLAND, CT
UNAVAILABLE
1934
35.00
37.90
272,800
6500
Primary : NONE
Secondary : NONE
Floating Roof access? :
If so, description :
NONE
Bottom construction :
Second bottom? :
If so, year installed :
External finish :
Internal lining :
Insulation type :
CONE UP
Y
1990
BLUE PAINT
N
NA
Flow Rates :
Max Flow Rate:
Current Flow Rate:
UNKNOWN
UNKNOWN
Date of Inspection
Date Taken:
Tank #:
Client:
PORT OIL
Location:
PORTLAND, CT
Item
Roof
Shell Course 1
Shell Course 2
Shell Course 3
Shell Course 4
Shell Course 5
Shell Course 6
Thickness
0.188
Date
1/1/1934
0.313
0.250
0.250
0.250
0.250
0.250
1/1/1934
1/1/1934
1/1/1934
1/1/1934
1/1/1934
1/1/1934
0.261
0.235
0.251
0.250
0.248
0.245
0.469
0.313
0.625
0.625
0.179
0.500
1/1/1934
1/1/1934
1/1/1934
1/1/1934
1/1/1934
1/1/1934
0.442
0.297
0.613
0.613
0.165
0.530
Bottom
Nozzle A - 20 "
Nozzle B - 2 "
Nozzle C - 6 "
Nozzle D - 6 "
Nozzle E - 1 "
Nozzle F - 5 "
9/3/2010
9/3/2010
9/3/2010
9/3/2010
9/3/2010
9/3/2010
9/3/2010
1.83902E-06
5.35638E-07
1E-105
1E-105
7.14184E-08
1.78546E-07
0.014
0.051
0.141
0.150
0.148
0.145
7515.369119
25-Oct-2015
16-Dec-2020
95203.31387
1-Nov-2075
31-Dec-2140
1.4118E+104 ############### ###############
1.5E+104 ############### ###############
2072296
10-Feb-3429
20-Jul-4847
812116
19-Jul-2566
4-Jun-3122
9.55221E-07
5.53492E-07
4.2851E-07
4.2851E-07
4.99929E-07
1E-105
0.342
0.197
0.513
0.513
0.065
0.430
358032.4486
27-Sep-2255
20-Oct-2500
355921.8065
17-Apr-2254
28-Nov-2497
1197171
8-Feb-2830
17-Jul-3649
1197171
8-Feb-2830
17-Jul-3649
130018.5714
31-Aug-2099
29-Aug-2188
4.3E+104 ############### ###############
9/3/2010
9/3/2010
9/3/2010
9/3/2010
9/3/2010
9/3/2010
9/3/2010
3-Sep-2015
3-Sep-2015
3-Sep-2015
3-Sep-2015
3-Sep-2015
3-Sep-2015
3-Sep-2030
3-Sep-2030
3-Sep-2030
3-Sep-2030
3-Sep-2030
3-Sep-2030
3-Sep-2015
3-Sep-2015
3-Sep-2015
3-Sep-2015
3-Sep-2015
3-Sep-2015
3-Sep-2030
3-Sep-2030
3-Sep-2030
3-Sep-2030
3-Sep-2030
3-Sep-2030
3-Sep-2030
OR1 =
RTip - MRT
StPr+UPr
OR2 =
RTbc - MRT
StPr+UPr
After Repair
N
N
N
N
N
Bottom lined
(Y/N):
Liner > 50 mils thickness(Y/N):
Leak detection
(Y/N):
Secondary containment (Y/N):
Cathodic protection
(Y/N):
Age of bottom
Original thickness
Measured min avg thickness
N
N
N
N
N
20.0 years
0.250 inches
0.250 inches
0.059 inches
0.059 inches
Y
0.019 inches
0.10 inches
StPr =
UPr =
Overall corrosion rate =
0.0030 inches/year
0.0010 inches/year
0.0039 inches/year
Data taken:
Tank No.
Client
Location
Course
1
2
3
4
5
6
7
8
9
10
:
:
:
3
PORT OIL
PORTLAND, CT
35.00
37.90
24.65
0.910
FT
FT
FT
(water = 1.0)
30,000 PSI
55,000 PSI
TANK DIAMETER, D :
SHELL HEIGHT
:
FACILITY FILL HT
:
G, PRODUCT SP. GRAV.:
Y, YIELD STRENGTH :
T, TENSILE STRNGTH:
JOINT TYPE
:
LAP
E, JOINT EFFICIENCY:
9/3/2010
Ht, FT
6.30
6.30
6.30
6.30
6.30
6.40
MIN.
THK, IN
AVG.
THK, IN
RCA,
in.
JOINT
EFF. , E
0.261
0.235
0.251
0.250
0.248
0.245
0.270
0.246
0.254
0.254
0.251
0.249
0.014
0.051
0.141
0.150
0.148
0.145
35%
35%
35%
35%
35%
35%
JOINT
TYPE
LAP
FILL HEIGHTS, FT
(BASED ON S.G. = 0.910 )
ALLOW'D
CAL'D
26.03
26.03
LAP
29.74
29.74
LAP
37.90
40.14
LAP
37.90
46.33
LAP
37.90
52.41
LAP
37.90
58.38
Controlling fill height based on product S. G. is 26.03 for Shell Course 1 (Fill ht based on S.G.=1.0 is 23.69 ft).
RCA based on Facility FIll Ht and Product S.G.
NOTE: Nozzle Ht. Per API-650 column is for informational purposes only.
TThis column indicates whether the height of the nozzle meets the
present API-650 normal height requirement, but does not indicate
whether it is in violation of API-653.
Size
Tag in.
A
20
B
2
C
6
D
6
E
1
F
5
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
Service
MANWAY
WATER DRAW
PRODUCT
PRODUCT
TI
PRODUCT
Sheet
ID Tag
SC0101
SC0102
SC0102
SC0103
SC0104
SC0104
Co-ord., ft
X-Axis Y-Axis
4.4
2.60
6.6
0.40
9.0
1.20
25.0
1.20
1.6
5.30
25.0
1.10
X, in
20.0
2.4
6.6
6.6
1.3
5.6
Y, in
0.26
0.27
0.27
0.27
0.27
0.27
A, in
0.49
0.00
0.61
0.67
0.00
0.44
T, in
0.44
0.61
0.61
0.53
XxY
Sq. in.
5.22
0.65
1.81
1.78
0.36
1.50
Reinf Area
Sq. in.
7.25
6.64
6.93
4.83
Approv'd
per API-653
YES
Not Req'd
YES
YES
Not Req'd
YES
Nozz Ht
per API-650
YES
==NO==
YES
YES
YES
YES
Repad
Type
3
3
3
3
176
179
180
181
183
179
183
181
181
183
182
184
178
177
181
183
185
174
179
181
182
179
177
180
181
183
183
181
183
180
183
182
183
182
183
176
180
180
181
183
182
178
178
184
185
184
184
183
182
182
180
181
181
182
05
181 182
173 179
179 183
180
185
179
183
179
182
182
181
182
183
182
181
185
182
183
178
182 181
182 184
179 179
06
Plate
Type
C
G
G
G
A
E
E
E
E
E
E
E
E
F
G
G
G
D
Roof Point===>
Plate # 01 02
T-31
T-32
T-33
T-34
T-35
T-36
T-37
T-38
T-39
T-40
T-41
T-42
T-43
T-44
T-45
T-46
T-47
T-48
T-49
T-50
T-51
T-52
T-53
T-54
T-55
T-56
T-57
T-58
T-59
T-60
03
04
Overall Min:
Overall Max:
Overall Avg:
Plate
05 06 Type
173
185
181.1
Roof Point===>
Plate # 01 02
T-61
T-62
T-63
T-64
T-65
T-66
T-67
T-68
T-69
T-70
T-71
T-72
T-73
T-74
T-75
T-76
T-77
T-78
T-79
T-80
T-81
T-82
T-83
T-84
T-85
T-86
T-87
T-88
T-89
T-90
03
04
05
06
Plate
Type
Roof Point===>
Plate # 01 02
T-91
T-92
T-93
T-94
T-95
T-96
T-97
T-98
T-99
T-100
T-101
T-102
T-103
T-104
T-105
T-106
T-107
T-108
T-109
T-110
T-111
T-112
T-113
T-114
T-115
T-116
T-117
T-118
T-119
T-120
04
Reference Template
STV-1 or STVR-1
Data taken:
9/3/2010
Readings in thousandths of an inch
05
06
07
MAX:
227
223
222
227
MAX:
246
244
235
242
MAX:
252
286 MIN:
283
286
279
282
278
283
273
273
256 MIN:
244
248
246
252
238
239
243
245
257 MIN:
251
253
MAX:
254
261 MIN:
253
261
251
MAX:
250
255 MIN:
252
249
251
MAX:
245
251 MIN:
251
250
248
276
265
266
265
253
254
246
243
253
08
09
10
11
9/3/2010
Data taken:
04
05
MIN =
275 276
282 279
277 279
288 289
06
261
277
277
279
296
07
08
AVG
276
280
277
290
=
275
275
284
283
09
277
266
276
274
286
10
261
275
273
284
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
264
255
267
241
261
244
245
251
253
246
254
256
258
254
264
240
250
246
248
250
251
253
249
255
253
255
261
242
248
247
250
249
252
245
250
248
06
Plate
Btm
Point===>
Type Plate No. 01 02 03
C
A
E
E
E
E
E
E
E
E
F
D
04
Overall Min:
240
Overall Max:
267
Overall Avg:
251.7
Plate
Btm
Point===>
05 06 Type Plate No. 01 02 03
04
05
06
B-31
B-61
B-91
B-32
B-62
B-92
B-33
B-63
B-93
B-34
B-64
B-94
B-35
B-65
B-95
B-36
B-66
B-96
B-37
B-67
B-97
B-38
B-68
B-98
B-39
B-69
B-99
B-40
B-70
B-100
B-41
B-71
B-101
B-42
B-72
B-102
B-13
B-43
B-73
B-103
B-14
B-44
B-74
B-104
B-15
B-45
B-75
B-105
B-16
B-46
B-76
B-106
B-17
B-47
B-77
B-107
B-18
B-48
B-78
B-108
B-19
B-49
B-79
B-109
B-20
B-50
B-80
B-110
B-21
B-51
B-81
B-111
B-22
B-52
B-82
B-112
B-23
B-53
B-83
B-113
B-24
B-54
B-84
B-114
B-25
B-55
B-85
B-115
B-26
B-56
B-86
B-116
B-27
B-57
B-87
B-117
B-28
B-58
B-88
B-118
B-29
B-59
B-89
B-119
B-30
B-60
B-90
B-120
B-2
B-3
B-4
B-5
B-6
B-7
B-8
B-9
B-10
B-11
B-12
263
248
252
250
243
252
254
248
258
257
253
248
244
255
256
254
9/3/2010
E-1
E-2
E-3
E-4
E-5
E-6
E-7
E-8
E-9
E-10
E-11
E-12
E-13
E-14
E-15
E-16
E-17
E-18
E-19
E-20
E-21
E-22
E-23
E-24
E-25
E-26
E-27
E-28
E-29
E-30
Data Taken:
279 MIN =
230 AVG =
262
263 259 260 269 268 269 269 274 273 275 277 274 271 258 268 270 277 273 273 271 263 260 269 276 276 271 269 279
274 261 276 258 264 258 234 241 238 241 241 230 252 244 252 250 238 262 266 266 246 258 248 256 247 263 269 268
273 265 272 271 266 260 262 270 266 271 278 274 247 254 260 260 266 264 255 254 245 256 255 274 277 267 269 273
278 279 263 275 278 264 273 254 267 258 249 231 243 247 262 261 265 264 250 260 265 264 259 255 254 262 269 267
Note: Readings taken approximately 2" from tank edge adjacent to shell sheets. E-1, E-2, ... E-max correspond to shell course sheets.
Sheet #
2
2
2
5
11
3
PORT OIL
Remaining Wall
Thickness
127
175
187
185
230
If you can not locate the respective pit, can not read a number, or do
not understand something on this page, please contact a DJA
representative. - 814-676-3663 or 661-363-5453
Pit
Depth
X
-1.60
-2.50
-2.80
-4.90
5.00
Y
6.50
6.00
6.30
3.80
-4.60
In Critical
Zone
N
N
N
N
N
Sheet #
NOTE::
Remaining Wall
Thickness
In Critical
Zone
Tank Dia: 35 ft
Max Reading:
3.36 ft at edge, used to correct data
Distance across tank from edge ==>
shell
1
0.30
2
0.15
3
0.02
4
0.00
5
0.11
6
0.27
7
0.42
8
0.42
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
9/3/2010
Data taken:
seam
Description of Benchmark :
Elevation on Benchmark :
L:
13.7 feet
E = Young's modulus, in psi
Y:
30,000 psi
H = tank height, in feet
E:
29.5 x 10^6 psi
H:
37.90 feet
S allow:
0.028 feet
Out-of-Plane edge settlement is acceptable per API-653.
Planar Tilt = 0.42'
Sequence
Equiv.
Data
Cos
Station
Angle, deg
feet
Curve
Diff.
No.
0
1
2
3
4
5
6
7
8
4
5
6
7
8
1
2
3
4
0
45
90
135
180
225
270
315
360
0.000
0.110
0.270
0.420
0.420
0.300
0.150
0.020
0.000
-0.007
0.106
0.280
0.413
0.427
0.314
0.140
0.007
-0.007
-0.007
-0.004
0.010
-0.007
0.007
0.014
-0.010
-0.013
-0.007
Averaged
Diff.
0.005
0.006
0.015
0.016
0.004
0.016
0.010
0.004
0.001
0.450
0.400
0.350
0.300
0.250
Measured Data
Cosine Curve
0.200
0.150
0.100
0.050
0.000
-0.050
Station No.
Radius
of Bend
2
2
1
1
Edge
B2
Center
Tank
Angle of
Elevation
Elevation
Elevation
Diameter
Weld to Tank
Reading
Reading
Reading
Radius
5.48
5.47
5.84
34.80
5.58
5.55
5.84
34.80
5.68
5.7
5.84
34.80
5.76
5.78
5.84
34.80
B in
Inches
42
12
12
39
0.49
0.45
-0.22
-0.21
B
Allowable
2.00
2.00
2.00
2.00
Condition
Radius
of Bend
3
2
1
1
Edge
B2
Center
Tank
Angle of
Elevation
Elevation
Elevation
Diameter
Weld to Tank
Reading
Reading
Reading
Radius
5.84
5.69
5.84
34.80
5.68
5.63
5.84
34.80
5.53
5.58
5.84
34.80
5.38
5.45
5.84
34.80
B in
Inches
46
12
12
39
2.05
0.66
-0.56
-0.66
B
Allowable
2.13
2.00
2.00
2.00
Condition
B in
Inches
0
-0.84
B in
Inches
0
0.72
B
Allowable
Condition
B
Allowable
Condition
TEMPLATES
For Templates, Please refer to
Templates File
MISSION STATEMENT
It is the mission of DJA Inspection Services, Inc. to provide full service tank inspections to
the storage tank industry, to be known for quality and detailed inspections through
the dedication and experience of our team and to provide the service worldwide as
well as to the individual tank owner.
DRAWINGS
MISSION STATEMENT
It is the mission of DJA Inspection Services, Inc. to provide full service tank inspections to
the storage tank industry, to be known for quality and detailed inspections through
the dedication and experience of our team and to provide the service worldwide as
well as to the individual tank owner.
PHOTOS
MISSION STATEMENT
It is the mission of DJA Inspection Services, Inc. to provide full service tank inspections to
the storage tank industry, to be known for quality and detailed inspections through
the dedication and experience of our team and to provide the service worldwide as
well as to the individual tank owner.
CERTIFICATION
For Certifications, Please refer to
Inspector Certification File
MISSION STATEMENT
It is the mission of DJA Inspection Services, Inc. to provide full service tank inspections to
the storage tank industry, to be known for quality and detailed inspections through
the dedication and experience of our team and to provide the service worldwide as
well as to the individual tank owner.
RAW DATA
Hand written field obtain data will be
available upon request.
MISSION STATEMENT
It is the mission of DJA Inspection Services, Inc. to provide full service tank inspections to the storage
tank industry, to be known for quality and detailed inspections through the dedication and
experience of our team and to provide the service worldwide as well as to the individual tank
owner.