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PARTS

MANUAL
ELECTRIC
J30-40XMT2
(H160)

CUSTOMER EDITION

1463774
01/2007

2007 Hyster Company

UNIT CODE H160


NORTH AMERICA

01/2007

SECTIONS

FRAME

ELECTRICAL SYSTEM

DRIVE UNIT

STEERING SYSTEM

BRAKE/ACCELERATOR SYSTEM

HYDRAULIC SYSTEM

MAST-TWO STAGE LIMITED FREE-LIFT

MAST-THREE STAGE FULL FREE-LIFT

MAST-TWO STAGE FULL FREE-LIFT

10

OPTIONS

11

FIELD CONVERSION KITS

12

NUMERICAL INDEX

This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.

01/2007

UNIT CODE H160


NORTH AMERICA

TABLE OF CONTENTS
DESCRIPTION

PAGE

A
ACCELERATOR/MONOTROL PEDAL
D/B 11/2002 .................................................................................................................................................. 5-4
D/B 11/2002 .................................................................................................................................................. 5-2
B
BACK-UP ALARM ............................................................................................................................................ 10-20
BATTERY CONNECTOR ................................................................................................................................... 2-20
BATTERY ROLLER AND RETAINER ............................................................................................................... 10-26
BRAKE MASTER CYLINDER .............................................................................................................................. 5-8
BRAKE PEDAL LINKAGE .................................................................................................................................... 5-6
C
CARRIAGE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-14
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-14
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-9
CONTACTOR PANEL ......................................................................................................................................... 2-10
CONTROL VALVE .............................................................................................................................................. 11-2
S/N H160N-03838A..................................................................................................................................... 6-14
S/N H160N-03839A..................................................................................................................................... 6-12
COUNTERWEIGHT ............................................................................................................................................. 1-6
D
DASH DISPLAY.................................................................................................................................................. 2-30
DC CONVERTER
36/48 VOLT TO 12 VOLT .............................................................................................................................. 10-24
DECAL AND PLATE LOCATION ........................................................................................................................ 1-16
DIAGNOSTIC HANDSET ................................................................................................................................. 10-28
DIAGNOSTIC PC KIT....................................................................................................................................... 10-29
DIRECTION CONTROL ..................................................................................................................................... 11-2
DRIVE TIRE AND WHEEL ASSEMBLY
PNEUMATIC ................................................................................................................................................... 3-15
SOLID CUSHION............................................................................................................................................ 3-16
SUPER CUSHION
J30XMT2/J35XMT2..................................................................................................................................... 3-17
J40XMT2 ..................................................................................................................................................... 3-18
E
ELECTRICAL ASSEMBLY
"EE" CONSTRUCTION..................................................................................................................................... 2-8
S/N H160N02761Y........................................................................................................................................ 2-2
S/N H160N02762Y........................................................................................................................................ 2-4
ELECTRICALLY RELEASED PARK BRAKE...................................................................................................... 5-14
F
FLOOR PLATES AND COVERS .......................................................................................................................... 1-2
FORK
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-23
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-22
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-18
2007 HYSTER COMPANY

See Service Manual


for service procedures.

UNIT CODE H160


NORTH AMERICA

01/2007

TABLE OF CONTENTS (Continued)


DESCRIPTION

PAGE
F (continued)

FREE LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-6
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-6
FREE LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-12
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-12
FRONT HEADLIGHTS
S/N H160N03723A...................................................................................................................................... 10-8
FRONT LIGHTS
S/N H160N03724A.................................................................................................................................... 10-10
H
HAND PUMP ...................................................................................................................................................... 4-10
HANDLEVER........................................................................................................................................................ 6-2
HEADER HOSE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-20
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-20
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-16
HEADER HOSE ATTACHING PARTS
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-18
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-18
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-14
HYDRAULIC CALIPER ASSEMBLY
D/B 04/2002 ................................................................................................................................................ 5-25
D/B 04/2002 ................................................................................................................................................ 5-23
HYDRAULIC HOSE AND FITTINGS
S/N H160N-03838A..................................................................................................................................... 6-36
S/N H160N-03839A..................................................................................................................................... 6-40
HYDRAULIC LIFT PUMP ASSEMBLY
12 CC.............................................................................................................................................................. 6-28
HYDRAULIC MOTOR
12 CC PUMP
S/N H160N-3152Z ................................................................................................................................... 6-18
19 CC PUMP
S/N H160N-3152Z ................................................................................................................................... 6-22
S/N H160N-3152Z ................................................................................................................................... 6-20
WITH 12 CC PUMP
S/N H160N-3152Z ................................................................................................................................... 6-24
HYDRAULIC PUMP
12 CC.............................................................................................................................................................. 6-26
HYDRAULIC PUMP ASSEMBLY
19 CC.............................................................................................................................................................. 6-32
HYDRAULIC VALVE AND ATTACHING PARTS
S/N H160N-03838A....................................................................................................................................... 6-8
S/N H160N-03839A....................................................................................................................................... 6-4

ii

See Service Manual


for service procedures.

2007 HYSTER COMPANY

01/2007

UNIT CODE H160


NORTH AMERICA

TABLE OF CONTENTS (Continued)


DESCRIPTION

PAGE
I

INNER AND OUTER MAST


TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-2
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-2
INNER, INTERMEDIATE, AND OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-2
INTEGRAL SIDE-SHIFT CARRIAGE
TWO AND THREE STAGE FULL FREE-LIFT ................................................................................................ 8-24
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-20
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT ................................................................................................ 7-24
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-23
L
LIFT PUMP AND MOTOR ATTACHING PARTS
12 CC..............................................................................................................................................................
LIGHTING SYSTEM...........................................................................................................................................
LIGHTS, FAN, AND BACK-UP ALARM..............................................................................................................
LINE CONTACTOR ............................................................................................................................................
LOAD BACKREST EXTENSION
THREE STAGE FULL FREE-LIFT ..................................................................................................................
TWO STAGE FULL FREE-LIFT ......................................................................................................................
TWO STAGE LIMITED FREE-LIFT.................................................................................................................

6-30
10-6
11-2
2-24
8-15
9-15
7-10

M
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-8
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-8
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-6
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-4
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-4
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-4
MAST TILT.......................................................................................................................................................... 11-2
MASTER DRIVE UNIT ......................................................................................................................................... 3-2
MOTOR COOLING FAN ................................................................................................................................... 10-22
MOUNTING, TIRES, AND WHEELS.................................................................................................................. 3-14
N
NON-SUSPENSION SEAT................................................................................................................................. 1-12
O
, 11-2 1-8
OVERHEAD GUARD....................................................................................................................................................
P
PARK BRAKE .....................................................................................................................................................
PARK BRAKE ELECTRICAL COMPONENTS COVERS ...................................................................................
PARK BRAKE LINKAGE ....................................................................................................................................
POWER STEERING
WITHOUT ON DEMAND CONTROL..............................................................................................................
POWER STEERING ASSEMBLY
2007 HYSTER COMPANY

See Service Manual


for service procedures.

5-21
5-18
5-10
2-18

iii

UNIT CODE H160


NORTH AMERICA

01/2007

TABLE OF CONTENTS (Continued)


DESCRIPTION

PAGE
P (continued)

WITH ON DEMAND CONTROL .....................................................................................................................


POWER STEERING CONTACTOR....................................................................................................................
D/B 12/2000 ................................................................................................................................................
EE MODELS
D/B 12/2000.............................................................................................................................................
PUMP CONTACTOR ..........................................................................................................................................
PUMP CONTACTOR PANEL..............................................................................................................................
"EE" CONSTRUCTION...................................................................................................................................

2-16
2-28
2-26
2-27
2-22
2-12
2-14

R
REAR LIGHT .................................................................................................................................................... 10-12
S
SHIFT LEVER .................................................................................................................................................... 4-12
SIDE-SHIFT ASSEMBLY.................................................................................................................................... 10-2
SIDE-SHIFT CYLINDER .................................................................................................................................... 7-22
SIDE-SHIFT CYLINDER ASSEMBLY
D/B 08/2000 ................................................................................................................................................ 10-5
D/B 08/2000 ................................................................................................................................................ 10-4
STATIC STRAP AND DRIP PLATE
"EE" CONSTRUCTION................................................................................................................................... 1-10
STEER AXLE
S/N H160N02705Y...................................................................................................................................... 4-18
STEER TIRE AND WHEEL ASSEMBLY
CUSHION ....................................................................................................................................................... 4-34
PNEUMATIC ................................................................................................................................................... 4-36
SOLID PNEUMATIC ....................................................................................................................................... 4-35
STEERING HYDRAULIC SYSTEM
S/N H160N-03777A....................................................................................................................................... 4-4
S/N H160N-03778A....................................................................................................................................... 4-2
STEERING MOTOR
PREMIUM
S/N H160N-03749A ................................................................................................................................. 4-30
S/N H160N-03750A ................................................................................................................................. 4-32
STANDARD
S/N H160N-03759A ................................................................................................................................. 4-26
S/N H160N-03760A ................................................................................................................................. 4-28
STEERING POD .................................................................................................................................................. 4-6
STEERING PUMP
D/B 01/2002 ................................................................................................................................................ 4-16
D/B 01/2002 ................................................................................................................................................ 4-14
STROBE LIGHT ............................................................................................................................................... 10-14
STROBE LIGHT/REAR LIGHT COMBINATION............................................................................................... 10-16
SUSPENSION SEAT .......................................................................................................................................... 1-14
T
TAIL LIGHT....................................................................................................................................................... 10-18
TILT CYLINDER ................................................................................................................................................. 6-34
TILT CYLINDER ATTACHING PARTS
iv

See Service Manual


for service procedures.

2007 HYSTER COMPANY

01/2007

UNIT CODE H160


NORTH AMERICA

TABLE OF CONTENTS (Continued)


DESCRIPTION

PAGE
T (continued)

THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-16


TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-16
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-12
TRACTION MOTOR
PREMIUM
S/N H160N-02437 ................................................................................................................................... 3-10
S/N H160N-02438 ....................................................................................................................................... 3-12
STANDARD
S/N H160N-02437 ..................................................................................................................................... 3-8
TRAIL AXLE
S/N H160N02706Y...................................................................................................................................... 4-22
TRANSMISSION .................................................................................................................................................. 3-4
V
VOLTAGE............................................................................................................................................................ 11-2
W
WIRE HARNESS
MAIN
SHEET 1 0F 2
S/N H160N02761Y...............................................................................................................................
SHEET 1 OF 2
S/N H160N02762Y...............................................................................................................................
SHEET 2 OF 2
S/N H160N02761Y...............................................................................................................................
S/N H160N02762Y...............................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

2-32
2-36
2-34
2-38

UNIT CODE H160


NORTH AMERICA

01/2007

ABBREVIATIONS QUICK REFERENCE SHEET


Listed below are abbreviations used in parts manuals to denote the following expressions:
TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

CRE

Corrosive Environment

millimeters

D/B

Date Break

MSTS

Microprocessor Spark Timing System

dbA

Decibel "A" Scale

NPT

National Pipe Threads

DE

Drive End

O/S

Oversize

ECH

Empty Container Handler

PTO

Power Take Off

ECH-3

Empty Container Handler - 3 High


Stacking

RPM

Revolutions per Minute

S/N

Serial Number

ECH-4

Empty Container Handler - 4 High


Stacking

ECH-5

Freezer Environment

TMM

Truck Management Module

UL Type D

Diesel-Powered Safety Rating

Empty Container Handler - 5 High


Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

Empty Container Handler - 6 High


Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High


Stacking

UL Type G

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type GS

Gasoline-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LP

Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable


Read Only Memory

UL Type LPS

LP Gas-Powered Safety Rating

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only


Memory

Volts

ECH-6

vi

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HOW TO USE THE ILLUSTRATED PARTS MANUAL


This parts manual describes and illustrates assemblies,
subassemblies, and detail parts needed for service
replacement.

2007 HYSTER COMPANY

The different constructions are indicated by keys and


footnotes. The callouts correspond to descriptions
found on the next page.

See Service Manual


for service procedures.

vii

UNIT CODE H160


NORTH AMERICA

01/2007

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:

previous page, BEARING CAP (Item 2) is a


subpart of the major assembly CASE.

1. Determine the function and application of the part


required. Turn to the Sections Page. Choose the
general area of reference most likely to include
the part.

9. Quantities shown are for one assembly. The


quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.

2. Turn to the section you chose. Use the Section


Table of Contents to determine the assembly which
would normally contain the part required. Then
locate the part on the assembly breakdown page.

10. Serial number breaks identify the most current


parts information and are shown as follows:
S/N D001H-2628
Indicates last serial number affected.
S/N D001H-2629
Indicates the first serial number affected.
S/N D001H-1553 S/N D001H-3291
Indicates a range of serial numbers affected.

WHEN THE PART NUMBER IS NOT KNOWN


AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
3. Determine the assembly the required part is used
on. Turn to the Table of Contents on Page i.
4. Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index on Page 12-1 to find the
part number. Turn to the page listed and locate the
part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
6. Five periods in the PART NO. column (. . . . .)
indicate that the part is either Not Serviced
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand
followed by a figure number in the DESCRIPTION
column (Figure 10)
7. Keys are used to show two or more similar
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E"
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..)
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and
subparts of assemblies. In the example on the
viii

ECN numbers for pending serial numbers are


shown to allow for the inclusion of the most current
parts information and are identified as follows:
S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
affected.
S/N Pending Per ECN 63243
Indicates a pending serial number for first unit
affected.
Date breaks are used to indicate when a change
occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
follows:
D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 D/B 4/00
Indicates a range of production dates of the
item affected.
Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
a date break.
ORDERING PARTS:
When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.
For any further information on parts, service, or
ordering, consult your local dealer for Hyster lift trucks.

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

2007 HYSTER COMPANY

See Service Manual


for service procedures.

ix

UNIT CODE H160


NORTH AMERICA

01/2007

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2)

The first letter and number indicates the mast unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the mast.

(5)

Carriage travel in millimeters stamped just below the serial number.

Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION


1. Fork part number, capacity rating, plant code
letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the
right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code,
a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped
on the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Hyster lift
trucks for information on these assemblies.

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

IDENTIFICATION OF ATTACHMENT AND


SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the attachment unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number.

For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for
information on these assemblies.

2007 HYSTER COMPANY

See Service Manual


for service procedures.

xi

UNIT CODE H160


NORTH AMERICA

01/2007

PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.
SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual .................................................................................................................. 1463779


Service Manual (Complete) .................................................................................................. 1468296
Parts Manual .......................................................................................................................... 1463774

xii

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

1 FRAME

FRAME

01/2007

UNIT CODE H160


NORTH AMERICA

SECTION 1
FRAME
DESCRIPTION

PAGE

COUNTERWEIGHT ............................................................................................................................................. 1-6


DECAL AND PLATE LOCATION ........................................................................................................................ 1-16
FLOOR PLATES AND COVERS .......................................................................................................................... 1-2
NON-SUSPENSION SEAT................................................................................................................................. 1-12
OVERHEAD GUARD............................................................................................................................................ 1-8
STATIC STRAP AND DRIP PLATE
"EE" CONSTRUCTION................................................................................................................................... 1-10
SUSPENSION SEAT .......................................................................................................................................... 1-14

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1-1

UNIT CODE H160


NORTH AMERICA

01/2007

FLOOR PLATES AND COVERS (Figure 1-1)

1-2

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

FLOOR PLATES AND COVERS


KEY:
A: 50.8 in. Wheel Base
B: 54.5 in. Wheel Base
QTY
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

2309936
15026
1519932
16634
15156
15176
292502
320157
292680
136887
2311028
19981
2305068
2307799
2305209

Stud .....................................................................................................................
Nut .......................................................................................................................
Standoff ...............................................................................................................
Capscrew.............................................................................................................
Lockwasher..........................................................................................................
Washer ................................................................................................................
Capscrew.............................................................................................................
Washer ................................................................................................................
Lockwasher..........................................................................................................
Nut .......................................................................................................................
Latch ....................................................................................................................
Pin ...................................................................................................................
Pin ...................................................................................................................
Spring ..............................................................................................................
Guide...............................................................................................................

17
18
19
20
21
22
23
24
25
25
26
27
28
29
30
31
32
32
33
33
34
35
36
37
37
38
39
40
40

296166
320158
292681
292654
292502
320156
292680
136687
362030
2310622
1364971
2013631
15223
320158
292681
1468708
261164
1458412
1458413
e 2311460
f 1463490
137852
136749
292681
2038657
2050208
2310972
296252
2038655
2038656

2007 HYSTER COMPANY

1
1
1
1
1
2
2
4
2
2
1
1
1
1
1

1
1
1
1
1
2
2
4
2
2
1
1
1
1
1

Capscrew (Includes Item ) ...................................................................................


5
Washer ................................................................................................................ 10
Lockwasher..........................................................................................................
5
Nut .......................................................................................................................
5
Capscrew.............................................................................................................
2
Washer ................................................................................................................
2
Lockwasher..........................................................................................................
2
Nut .......................................................................................................................
4
Handle .................................................................................................................
1
Plate (6.90 in.) .....................................................................................................
1
Plate (7.13 in.) (Optional) ....................................................................................
1
Spacer .................................................................................................................
2
Cotter Pin.............................................................................................................
2
Washer ................................................................................................................
2
Lockwasher..........................................................................................................
2
Cylinder ...............................................................................................................
2
Seal .....................................................................................................................
1
Battery Cover (51 in.)...........................................................................................
1
Battery Cover (54.5 in.)........................................................................................
..
Wire Harness.......................................................................................................
1
Wire Harness.......................................................................................................
1
Strap Clamp.........................................................................................................
3
Capscrew.............................................................................................................
4
Lockwasher..........................................................................................................
4
Hinge (RH)...........................................................................................................
1
Hinge (LH) ...........................................................................................................
1
Bearing ................................................................................................................
2
Bolt ......................................................................................................................
4
Pivot (RH) ............................................................................................................
1
Pivot (LH).............................................................................................................
1

5
10
5
5
2
2
2
4
1
1
1
2
2
2
2
2
1
..
1
1
1
2
4
4
1
1
2
4
1
1

See Service Manual


for service procedures.

1-3

UNIT CODE H160


NORTH AMERICA

01/2007

FLOOR PLATES AND COVERS

ITEM

PART NO.

DESCRIPTION

41
42
43
44
45
46
47
48
48
48
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
63
64
65
66
66
67
68
69
70
71
71
72
73
74
75
76
77
78
79
79
79
79
80
81
82

287851
292681
2013631
2311598
15176
269200
143413
2036823
2036824
2038653
2038654
1461217
2014534
15086
216735
2042928
2013847
293603
292680
296417
136687
283259
2013646
2013644
1476710
2032522
1545829
2032521
1462622
2307691
2309049
302047
320156
136687
16458
1462649
1462650
2309317
302048
222085
320156
136687
1367837
222085
1460418
1460419
1462768
1462769
144669
15175
15155

Capscrew.............................................................................................................
4
Lockwasher..........................................................................................................
4
Spacer .................................................................................................................
2
Screw...................................................................................................................
2
Washer ................................................................................................................
2
Nut .......................................................................................................................
2
Grommet..............................................................................................................
1
Frame (54.5 in. Wheelbase) ................................................................................
..
Frame (50.8 in. Wheelbase) ................................................................................
1
Frame ..................................................................................................................
..
Frame ..................................................................................................................
1
Cover Assembly...................................................................................................
1
Knob ................................................................................................................
1
Nut...................................................................................................................
1
Grommet .........................................................................................................
1
Tow Pin............................................................................................................
1
Retainer...........................................................................................................
1
Capscrew ........................................................................................................
2
Lockwasher .....................................................................................................
2
Lockwasher .....................................................................................................
6
Nut...................................................................................................................
2
Foam Tape ...................................................................................................... AR
Seal Strip.........................................................................................................
2
Seal Strip.........................................................................................................
1
Cover ...............................................................................................................
1
Floorplate (RH) ....................................................................................................
1
Floorplate (RH) ....................................................................................................
1
Floorplate (LH).....................................................................................................
1
Cowl Cover (Front)...............................................................................................
1
Cover (Front)........................................................................................................
1
Cover (Front)........................................................................................................
1
Screw...................................................................................................................
4
Washer ................................................................................................................
6
Nut .......................................................................................................................
6
Fitting ...................................................................................................................
1
Cowl.....................................................................................................................
1
Cowl.....................................................................................................................
1
Anti-Slip Pad ........................................................................................................
2
Screw...................................................................................................................
4
Washer ................................................................................................................
4
Washer ................................................................................................................
4
Nut .......................................................................................................................
4
Screw...................................................................................................................
1
Washer ................................................................................................................
1
Frame ..................................................................................................................
1
Frame ..................................................................................................................
..
Frame ..................................................................................................................
1
Frame ..................................................................................................................
..
Bolt ......................................................................................................................
2
Washer ................................................................................................................
2
Lockwasher..........................................................................................................
2

1-4

b
b

g
h

c
d

c
d

b
b
a
a
a

See Service Manual


for service procedures.

QTY
B

4
4
2
2
2
2
1
1
..
1
..
1
1
1
1
1
1
2
2
6
2
AR
2
1
1
1
1
1
1
1
1
4
6
6
1
1
1
2
4
4
4
4
1
1
..
1
..
1
2
2
2

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

FLOOR PLATES AND COVERS

ITEM

83
84
85

PART NO.

a 221705
a 2309470
a 2305060

DESCRIPTION

Nut .......................................................................................................................
Plate ....................................................................................................................
Padlock ................................................................................................................

2
1
1

QTY
B

2
1
1

FOOTNOTES:
a Used on EE Trucks Only
b Used with Battery Side Removal Option
c With Foot Brake
d With Seat Brake
e S/N H160N01400W
f S/N H160N01401W
g S/N H160N-03838A
h S/N H160N-03839A

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1-5

UNIT CODE H160


NORTH AMERICA

01/2007

COUNTERWEIGHT (Figure 1-2)

ITEM

1
2
3

1-6

PART NO.

DESCRIPTION

QTY

1458411
293706
296431

Counterweight .............................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................

See Service Manual


for service procedures.

1
4
4

2007 HYSTER COMPANY

NOTES

1-7

UNIT CODE H160


NORTH AMERICA

01/2007

OVERHEAD GUARD (Figure 1-3)

1-8

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

OVERHEAD GUARD
KEY:
A: Standard
B: Drive-in Rack Option
QTY
ITEM

1
1
2
2
3
4
5
6
7
8
9
10

a
b
a
b

PART NO.

DESCRIPTION

1461023
1461024
1461765
1461766
1353533
1343990
320162
216877
1343647
316678
1363916
1363917

Guard...................................................................................................................
1
Guard...................................................................................................................
1
Overhead Guard (1495 Wheel Base) ..................................................................
..
Overhead Guard (1385 Wheel Base) ..................................................................
..
Capscrew.............................................................................................................
5
Capscrew.............................................................................................................
1
Washer ................................................................................................................ 12
Nut .......................................................................................................................
6
Handle .................................................................................................................
1
Screw...................................................................................................................
2
Plug ..................................................................................................................... 15
Plug .....................................................................................................................
7

..
..
1
1
5
1
12
6
1
2
15
7

FOOTNOTES:
a 50.8 in. Wheel Base
b 54.5 in. Wheel Base

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1-9

UNIT CODE H160


NORTH AMERICA

01/2007

STATIC STRAP AND DRIP PLATE (Figure 1-4)


"EE" CONSTRUCTION

1-10

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

STATIC STRAP AND DRIP PLATE


"EE" CONSTRUCTION
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11

2311313
320158
292681
136681
325182
320156
296405
292501
221733
239503
216895

Drip Pan.......................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Static Strap ..................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
2
3
3
2
2
2
2
1
1
1

1-11

UNIT CODE H160


NORTH AMERICA

01/2007

NON-SUSPENSION SEAT (Figure 1-5)

1-12

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

NON-SUSPENSION SEAT
ITEM

1
2
3
4
5
6
7
8
8
9
9
10
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

a
b
d
d

b
a
b
a

d
c
c
c
c
c
c
de
de
e

QTY

PART NO.

DESCRIPTION

2013588
2013650
18496
15175
145639
1374750
379199
379697
379698
1351473
1351431
1340171
269448
1340172
269449
18727
1354140
221733
26283
364807
364808
18727
221733
379197
379198
364854
2307190
137852
320158

Seat Assembly.............................................................................................................
Seat Assembly.............................................................................................................
Capscrew ................................................................................................................
Washer ....................................................................................................................
Nut...........................................................................................................................
Seat Belt..................................................................................................................
Capscrew ................................................................................................................
Washer ....................................................................................................................
Nut...........................................................................................................................
Seat .........................................................................................................................
Seat .........................................................................................................................
Seat Rail (LH)..........................................................................................................
Seat Rail (LH) (LH)..................................................................................................
Seat Rail (RH) (RH).................................................................................................
Seat Rail (RH) (RH).................................................................................................
Capscrew ................................................................................................................
Switch Assembly .....................................................................................................
Washer ....................................................................................................................
Grommet .................................................................................................................
Hip Restraint............................................................................................................
Hip Restraint............................................................................................................
Capscrew ................................................................................................................
Washer ....................................................................................................................
Capscrew ................................................................................................................
Washer ....................................................................................................................
Plug .........................................................................................................................
Clip ..........................................................................................................................
Strap Clamp ............................................................................................................
Washer ....................................................................................................................

1
1
4
4
4
1
2
4
2
1
1
1
1
1
1
4
1
4
1
1
1
4
4
2
2
2
1
1
8

FOOTNOTES:
a 50.8 in. Wheel Base
b 54.5 in. Wheel Base
c Hip Restraint Group
d Mounting Hardware
e Not Illustrated

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1-13

UNIT CODE H160


NORTH AMERICA

01/2007

SUSPENSION SEAT (Figure 1-6)

1-14

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

SUSPENSION SEAT
ITEM

1
1
1
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25
26
27
28

b
a
e
d
de
ab

de
ab

be
ade

c
c

QTY

PART NO.

DESCRIPTION

1376681
1376682
1376677
1376678
1362047
1374179
1382111
1382112
1362048
1374180
1362049
1354140
1362052
1362053
1650385
1392495
1374188
1362058
1374190
1360872
1362061
1362062
1362063
1362064
143413
18496
15175
1374750
379199
379697
379698
1459112
1459114
16836
1367150
1367137
1378307
1362065
893818

Seat Assembly.............................................................................................................
Seat Assembly.............................................................................................................
Seat Assembly.............................................................................................................
Seat Assembly.............................................................................................................
Back Cushion ..........................................................................................................
Back Cushion ..........................................................................................................
Back Cushion...............................................................................................................
Seat Cushion ...............................................................................................................
Seat Cushion...........................................................................................................
Seat Cushion...........................................................................................................
Shock Absorber Kit..................................................................................................
Switch Assembly .....................................................................................................
Block........................................................................................................................
Shaft and Bearing Kit ..............................................................................................
Cover (RH) (RH)......................................................................................................
Cover (LH) ...............................................................................................................
Cover .......................................................................................................................
Manual Holder Kit....................................................................................................
Cover .......................................................................................................................
Cover .......................................................................................................................
Knob Kit...................................................................................................................
Tape Kit ...................................................................................................................
Hip Restraint............................................................................................................
Hip Restraint ................................................................................................................
Grommet......................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Seat Belt ......................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Slide Rail Kit ................................................................................................................
Seat Rail Kit .................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Suspension Spring Kit .................................................................................................
Suspension Cable Kit ..................................................................................................
Hardware Kit ................................................................................................................
Ground Wire ................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
2
4
2
1
1
8
4
1
1
1
1

FOOTNOTES:
a Fabric Seat on 50.8 in. Wheel Base
b Fabric Seat on 54.5 in. Wheel Base
c Not Illustrated
d Vinyl Seat on 50.8 in. Wheel Base
e Vinyl Seat on 54.5 in.Wheel Base

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1-15

UNIT CODE H160


NORTH AMERICA

01/2007

DECAL AND PLATE LOCATION (Figure 1-7)

1-16

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

DECAL AND PLATE LOCATION


QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
8
9
10
11
12
13
13
14
15
16
17
18
19
20
21
22
22
22
23
24
25
26
27
28

2306179
1330920
1336605
1335129
1339843
1330917
2303178
2306476
2309799
1343276
1529041
1338178
1330922
325956
325958
389692
222023
389687
1473843
2308226
2309076
2307591
1330924
2307049
2308078
2309830
1529042
275661
275663
1476709
196927
1495277

Label (Pinch Point) ......................................................................................................


Label (No Riders) ........................................................................................................
Label (Operator Warning) ............................................................................................
Label (Pinch Point) ......................................................................................................
Label (Overhead Guard)..............................................................................................
Label (Operator Restraint) ...........................................................................................
Label (Tilt Column) ......................................................................................................
Label (Parking Brake) ..................................................................................................
Label (Parking Brake) ..................................................................................................
Label (Mast Warning) ..................................................................................................
Label (Hyster) ..............................................................................................................
Label (Mast Warning) ..................................................................................................
Label (Battery Disconnect) ..........................................................................................
UL Inspection Plate (Type EE).....................................................................................
UL Inspection Plate (Type E) .......................................................................................
Label (US Patents and Trademarks)............................................................................
Rivet.............................................................................................................................
Nameplate Cover.........................................................................................................
Label (Nameplate) .......................................................................................................
Label (Fork Spread).....................................................................................................
Label (Side-Shift) .........................................................................................................
Label (Fork Function)...................................................................................................
Label (Battery Spacer).................................................................................................
Label (Model 35)..........................................................................................................
Label (Model 40)..........................................................................................................
Label (Model 30)..........................................................................................................
Label (Hyster) ..............................................................................................................
Label (Freezer) ............................................................................................................
Label (Corrosion) .........................................................................................................
Decal ...........................................................................................................................
Label (UL Type EE) .....................................................................................................
UL Inspection Plate (Type E) .......................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

3
1
1
3
1
2
1
1
1
1
2
2
1
1
1
1
4
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1

1-17

NOTES

1-18

UNIT CODE H160


NORTH AMERICA

01/2007

2 ELECTRICAL SYSTEM

ELECTRICAL SYSTEM

01/2007

UNIT CODE H160


NORTH AMERICA

SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION

PAGE

BATTERY CONNECTOR ................................................................................................................................... 2-20


CONTACTOR PANEL ......................................................................................................................................... 2-10
DASH DISPLAY.................................................................................................................................................. 2-30
ELECTRICAL ASSEMBLY
"EE" CONSTRUCTION..................................................................................................................................... 2-8
S/N H160N02761Y........................................................................................................................................ 2-2
S/N H160N02762Y........................................................................................................................................ 2-4
LINE CONTACTOR ............................................................................................................................................ 2-24
POWER STEERING
WITHOUT ON DEMAND CONTROL.............................................................................................................. 2-18
POWER STEERING ASSEMBLY
WITH ON DEMAND CONTROL ..................................................................................................................... 2-16
POWER STEERING CONTACTOR.................................................................................................................... 2-28
D/B 12/2000 ................................................................................................................................................ 2-26
EE MODELS
D/B 12/2000............................................................................................................................................. 2-27
PUMP CONTACTOR .......................................................................................................................................... 2-22
PUMP CONTACTOR PANEL.............................................................................................................................. 2-12
"EE" CONSTRUCTION................................................................................................................................... 2-14
WIRE HARNESS
MAIN
SHEET 1 0F 2
S/N H160N02761Y............................................................................................................................... 2-32
SHEET 1 OF 2
S/N H160N02762Y............................................................................................................................... 2-36
SHEET 2 OF 2
S/N H160N02761Y............................................................................................................................... 2-34
S/N H160N02762Y............................................................................................................................... 2-38

2007 HYSTER COMPANY

See Service Manual


for service procedures.

2-1

UNIT CODE H160


NORTH AMERICA

01/2007

ELECTRICAL ASSEMBLY (Figure 2-1)


(S/N H160N02761Y)

2-2

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

ELECTRICAL ASSEMBLY
(S/N H160N02761Y)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
23
24
25
26
27
27
28
28
29
29
30
30
31
32
33
34
35
36
37
38
39
40

2014774
176640
239503
292681
320158
1466921
296010
1364262
1364270
320157
1331362
359821
325809
359819
287816
204223
1462884
136681
292678
292680
287816
1394831
1394839
1462503
1459661
292512
1459659
1462803
1462809
1462804
1462810
1462805
1462877
1462523
1462806
1462504
1465757
1463291
1462886
1462500
1462502
1330938
1462499
320156
136687

Clamp ..........................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Contactor Panel (36/48 Volt)........................................................................................
Capscrew.....................................................................................................................
Fuse (40 Amp) .............................................................................................................
Label (Fuse, 40 Amp) ..................................................................................................
Washer ........................................................................................................................
Fuse (400 Amp) ...........................................................................................................
Label ............................................................................................................................
Fuse (325 Amp) ...........................................................................................................
Label (Fuse, 325 Amp) ................................................................................................
Capscrew.....................................................................................................................
Boot .............................................................................................................................
Wire Harness (Main) ( Figure 2-16) ........................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Contactor Panel ( Figure 2-5) .................................................................................
SX Controller ...............................................................................................................
Power Cable Assembly ................................................................................................
Spacer .........................................................................................................................
Capscrew.....................................................................................................................
Fuse Block ...................................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Gear.............................................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Plug .............................................................................................................................
Bracket.........................................................................................................................
SX Controller (Traction) ...............................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Contactor .....................................................................................................................
Power Cable Assembly ................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................

b
a
b
a
b
a
a
b

2
2
4
36
2
1
18
1
1
14
1
1
1
1
2
4
1
10
2
2
4
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
3
1
2
1
1
1
1
2
2

FOOTNOTES:
a Used on 50.8 Wheel Base
b Used on 54.5 Wheel Base

2007 HYSTER COMPANY

See Service Manual


for service procedures.

2-3

UNIT CODE H160


NORTH AMERICA

01/2007

ELECTRICAL ASSEMBLY (Figure 2-2)


(S/N H160N02762Y)

2-4

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

ELECTRICAL ASSEMBLY
(S/N H160N02762Y)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
7
7
8
9
10
11
12
13
14
15
16
17
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

2014774
176640
239503
292681
320158
204223
1503460
2035275
2035276
1462803
1462804
1462805
1462806
1462809
1462810
1462877
1462878
1489650
1466921
2034678
1463291
292681
296010
292512
1459659
1462499
1489143
1462504
325810
359820
325809
359819
1364262
1364270
1330938
302018
292678
292680
287816
198956
296417
136687
1489651
292681
296010
1462503
136703
1459659
1462502
136681
292681

Clamp ..........................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Boot .............................................................................................................................
Wire Harness (Main) ( Figure 2-18) ........................................................................
Connector................................................................................................................
Contact ....................................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Traction Controller........................................................................................................
Contactor Panel (36/48 Volt)........................................................................................
Fuse (15 Amp).........................................................................................................
Bracket.........................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Capscrew.....................................................................................................................
Fuse Block ...................................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Fuse (500 Amp) ...........................................................................................................
Label ............................................................................................................................
Fuse (325 Amp) ...........................................................................................................
Label (Fuse, 325 Amp) ................................................................................................
Fuse (40 Amp) .............................................................................................................
Label (Fuse, 40 Amp) ..................................................................................................
Contactor .....................................................................................................................
Screw...........................................................................................................................
Lockwasher..................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Pump Controller...........................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Power Cable Assembly ................................................................................................
Capscrew.....................................................................................................................
Fuse Block ...................................................................................................................
Power Cable Assembly ................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

2
2
2
2
2
4
1
3
55
1
1
1
1
1
1
1
1
2
1
3
1
10
10
1
1
1
1
1
1
1
1
1
1
1
1
2
2
4
4
4
2
2
1
6
6
1
1
1
1
5
11
2-5

UNIT CODE H160


NORTH AMERICA

01/2007

ELECTRICAL ASSEMBLY
(S/N H160N02762Y)
ITEM

PART NO.

DESCRIPTION

49
50
51
52
53
54
55
56
57
58

320157
302018
292681
320154
1489143
1462504
1546549
296012
292681
1505179
2052806

Washer ........................................................................................................................
Screw...........................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Seat Adapter................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Plate ............................................................................................................................
Wire Harness...............................................................................................................

b
b
b
a
a

QTY

11
4
4
4
1
1
1
2
4
1
4

FOOTNOTES:
a Not Illustrated
b S/N H160N-03888A

2-6

See Service Manual


for service procedures.

2007 HYSTER COMPANY

NOTES

2-7

UNIT CODE H160


NORTH AMERICA

01/2007

ELECTRICAL ASSEMBLY (Figure 2-3)


"EE" CONSTRUCTION

2-8

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

ELECTRICAL ASSEMBLY
"EE" CONSTRUCTION
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
16
17
17
18
18
19
19
20
21
22
23
24
25
26
27
28

216895
176640
239503
292681
320158
2038636
296010
320157
204223
1462884
136681
292680
287816
1394839
2038635
1462503
1462803
1462809
1462804
1462810
1462805
1462877
1462523
1462806
1462504
1465757
1463291
1462886
1462500
1462502
1462499
320156
136687

Static Strap ..................................................................................................................


Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Contactor Panel ...........................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Boot .............................................................................................................................
Wire Harness (Main)....................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
SX Controller ...............................................................................................................
Contactor Panel Pump (Type EE) ( Figure 2-6) ......................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Gear.............................................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Plug .............................................................................................................................
Bracket.........................................................................................................................
SX Controller (Traction) ...............................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Power Cable Assembly ................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................

b
a
b
a
b
a
a
b

2
2
2
16
2
1
12
12
4
1
12
4
4
1
1
1
1
1
1
1
1
1
1
1
1
3
1
2
1
1
1
2
2

FOOTNOTES:
a Used on 50.8 Wheel Base
b Used on 54.5 Wheel Base

2007 HYSTER COMPANY

See Service Manual


for service procedures.

2-9

UNIT CODE H160


NORTH AMERICA

01/2007

CONTACTOR PANEL (Figure 2-4)

2-10

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

CONTACTOR PANEL
ITEM

1
2
3
4
5
6
7
8
9

PART NO.

1466921
1462322
1467047
1374236
1393356
1374210
1301510
314878
1308958
379235
a 1564247
a 1514966

QTY

DESCRIPTION

Contactor Panel (36/48 Volt)........................................................................................


Base ........................................................................................................................
Contactor (36/48 Volt) .............................................................................................
Bracket ....................................................................................................................
Current Limiter Assembly (Blue) .............................................................................
Fuse Block...............................................................................................................
Bus Bar....................................................................................................................
Fuse (15 Amp).........................................................................................................
Label (Fuse) (15 Amp) ............................................................................................
Nameplate ...............................................................................................................
Fuse.............................................................................................................................
Wire Harness...............................................................................................................

1
1
1
1
1
1
3
3
4
1
1
1

FOOTNOTES:
a Not Illustrated

2007 HYSTER COMPANY

See Service Manual


for service procedures.

2-11

UNIT CODE H160


NORTH AMERICA

01/2007

PUMP CONTACTOR PANEL (Figure 2-5)

2-12

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

PUMP CONTACTOR PANEL


QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12

1394831
292681
296010
2038829
292678
320154
302026
214364
389193
239503
325809
359819

Contactor Panel ...........................................................................................................


Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Drive Module ...............................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Screw...........................................................................................................................
Capscrew.....................................................................................................................
Fuse Block ...................................................................................................................
Nut ...............................................................................................................................
Fuse (325 Amp) ...........................................................................................................
Label (Fuse, 325 Amp) ................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
4
4
1
4
4
2
1
1
1
1
1

2-13

UNIT CODE H160


NORTH AMERICA

01/2007

PUMP CONTACTOR PANEL (Figure 2-6)


"EE" CONSTRUCTION

2-14

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

PUMP CONTACTOR PANEL


"EE" CONSTRUCTION
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
14

2038635
292681
296010
2038615
292678
320154
302026
2039032
292682
239503
1474888
1474889
2304170
2303821
2039033
320157

Contactor Panel Pump (Type EE) ................................................................................


Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Contactor Driver Module .........................................................................................
Lockwasher .............................................................................................................
Washer ....................................................................................................................
Screw ......................................................................................................................
Stud .........................................................................................................................
Lockwasher .............................................................................................................
Nut...........................................................................................................................
Baseplate ................................................................................................................
Contactor.................................................................................................................
Washer ....................................................................................................................
Screw ......................................................................................................................
Power Cable Assembly............................................................................................
Washer ....................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
6
4
1
2
2
2
2
2
2
1
1
2
1
1
8

2-15

UNIT CODE H160


NORTH AMERICA

01/2007

POWER STEERING ASSEMBLY (Figure 2-7)


WITH ON DEMAND CONTROL

2-16

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

POWER STEERING ASSEMBLY


WITH ON DEMAND CONTROL
ITEM

1
2
3
4
5

QTY

PART NO.

DESCRIPTION

1390218
302240
292678
1394840
1390202

Power Steering Control Assembly ...............................................................................


Screw...........................................................................................................................
Lockwasher..................................................................................................................
Cover ...........................................................................................................................
Plate ............................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
3
3
1
1

2-17

UNIT CODE H160


NORTH AMERICA

01/2007

POWER STEERING (Figure 2-8)


WITHOUT ON DEMAND CONTROL

2-18

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

POWER STEERING
WITHOUT ON DEMAND CONTROL
ITEM

1
2
2
3
4
5
6
7
8

PART NO.

1459846
a 1459850
b 2059535
18423
15002
302262
320156
292680
136687

QTY

DESCRIPTION

Terminal Block .............................................................................................................


Terminal Wire...............................................................................................................
Terminal Wire...............................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Screw...........................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................

1
1
1
3
3
2
4
2
2

FOOTNOTES:
a D/B 11/2002
b D/B 11/2002

2007 HYSTER COMPANY

See Service Manual


for service procedures.

2-19

UNIT CODE H160


NORTH AMERICA

01/2007

BATTERY CONNECTOR (Figure 2-9)

ITEM

PART NO.

a
b
a
b
1
2
2
3
4
5
6
6
7
8
8
9
10
11

2037205
2037207
2037204
2037206
195293
195296
2302912
2302912
364537
302052
292680
320156
136687
2305197
2307562
2309298
2302831
2310636
c 129563

DESCRIPTION

QTY

Connector and Cable Assembly (48 Volt) ....................................................................


Connector and Cable Assembly (48 Volt) ....................................................................
Connector and Cable Assembly (36 Volt) ....................................................................
Connector and Cable Assembly (36 Volt) ....................................................................
Battery Connector (Gray) ........................................................................................
Battery Connector (Blue) .............................................................................................
Cable (-) ..................................................................................................................
Cable (+)..................................................................................................................
Terminal...................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Power Connector (Truck Side) .....................................................................................
Power Connector (Battery Side) ..................................................................................
Connector................................................................................................................
Cable .......................................................................................................................
Terminal...................................................................................................................
Strap ............................................................................................................................

1
1
1
1
1
1
1
1
2
2
2
4
2
1
1
1
1
1
1

FOOTNOTES:
a 50.8 in. Wheel Base
b 54.5 in. Wheel Base
c Not Illustrated
2-20

See Service Manual


for service procedures.

2007 HYSTER COMPANY

NOTES

2-21

UNIT CODE H160


NORTH AMERICA

01/2007

PUMP CONTACTOR (Figure 2-10)

2-22

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

PUMP CONTACTOR
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

2302058
1300292
1300276
388238
1306706
1306705
388235
271892
388230
388234
388233
388231
1300278
388232
271893
274075

Pump Contactor...........................................................................................................
Base (Magnet).........................................................................................................
Coil ..........................................................................................................................
Frame ......................................................................................................................
Contact (Fixed) ........................................................................................................
Contact (Fixed) ........................................................................................................
Clamp ......................................................................................................................
Spring ......................................................................................................................
Armature .................................................................................................................
Base ........................................................................................................................
Carrier .....................................................................................................................
Bushing ...................................................................................................................
Contact (Moving) .....................................................................................................
Spring Seat .............................................................................................................
Spring ......................................................................................................................
Retainer...................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1

2-23

UNIT CODE H160


NORTH AMERICA

01/2007

LINE CONTACTOR (Figure 2-11)

2-24

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

LINE CONTACTOR
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART NO.

1467047
1300292
1467048
388238
1300945
2308208
271892
388230
388234
388233
388231
1300278
388232
271893
274075
a 388235

QTY

DESCRIPTION

Contactor (36/48 Volt)..................................................................................................


Base (Magnet).........................................................................................................
Coil ..........................................................................................................................
Frame ......................................................................................................................
Contact (Fixed) ........................................................................................................
Nut...........................................................................................................................
Spring ......................................................................................................................
Armature .................................................................................................................
Base ........................................................................................................................
Carrier .....................................................................................................................
Bushing ...................................................................................................................
Contact (Moving) .....................................................................................................
Spring Seat .............................................................................................................
Spring ......................................................................................................................
Retainer...................................................................................................................
Clamp ......................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a Not Illustrated

2007 HYSTER COMPANY

See Service Manual


for service procedures.

2-25

UNIT CODE H160


NORTH AMERICA

01/2007

POWER STEERING CONTACTOR (Figure 2-12)


(D/B 12/2000)

ITEM

1
2
3
4
5
6
7
8

2-26

PART NO.

DESCRIPTION

QTY

1330938
384398
1345908
378547
383984
379522
1345909
379524
1335620

Contactor .....................................................................................................................
Cover (Top) ..................................................................................................................
Contactor Kit ................................................................................................................
Contact (Fixed) ............................................................................................................
Contact (Moving) .........................................................................................................
Screw ......................................................................................................................
Spring ......................................................................................................................
Insulator...................................................................................................................
Frame and Coil ........................................................................................................

See Service Manual


for service procedures.

1
1
1
1
1
2
1
1
1

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

POWER STEERING CONTACTOR (Figure 2-13)


EE MODELS
(D/B 12/2000)

ITEM

PART NO.

DESCRIPTION

1
2
2
3
4
5
6
7
8
9
10

1476578
378547
383984
1495696
384398
2304652
1495697
1495698
2311972
2310577
379522
2307023

Contactor .....................................................................................................................
Contact (Fixed) ........................................................................................................
Contact (Moving) .....................................................................................................
Moving Contact Assembly .......................................................................................
Cover (Top)..............................................................................................................
Screw ......................................................................................................................
Return Spring ..........................................................................................................
Coil and Frame Assembly .......................................................................................
Insulator...................................................................................................................
Shroud (Upper)........................................................................................................
Screw ......................................................................................................................
Shield ......................................................................................................................

2007 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
2
1
1
1
2
2
1
2
1
2
2

2-27

UNIT CODE H160


NORTH AMERICA

01/2007

POWER STEERING CONTACTOR (Figure 2-14)

ITEM

1
2
3
4
5
5
6
6
7
8
9
10
11

PART NO.

1474889
b 1476577
2034484
2035396
383978
383977
1495699
b 1495701
1495700
b 1495702
2305096
2302583
2304652
383981
1456865
a 2034488

DESCRIPTION

QTY

Contactor .....................................................................................................................
Contactor .....................................................................................................................
Contactor (Fixed).....................................................................................................
Contactor (Moving)..................................................................................................
Cover (Top)..............................................................................................................
Screw ......................................................................................................................
Return Spring ..........................................................................................................
Return Spring ..........................................................................................................
Magnet Frame and Coil ...........................................................................................
Magnet Frame and Coil ...........................................................................................
Insulator...................................................................................................................
Shroud.....................................................................................................................
Screw ......................................................................................................................
Base ........................................................................................................................
Shield ......................................................................................................................
End Cap ..................................................................................................................

1
1
2
1
1
2
1
1
1
1
2
1
2
1
2
1

FOOTNOTES:
a Not Illustrated
b D/B 12/2000

2-28

See Service Manual


for service procedures.

2007 HYSTER COMPANY

NOTES

2-29

UNIT CODE H160


NORTH AMERICA

01/2007

DASH DISPLAY (Figure 2-15)

2-30

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

DASH DISPLAY
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
27
27

379902
186304
1460400
1482558
.. . . .
302047
320156
136687
1360566
1360568
136749
292681
320157
239503
.. . . .
302048
222085
320156
136687
2038413
2038414
296050
216877
292683
.. . . .
292680
292501
1484267
2046874

Ignition Switch .............................................................................................................


Key ..........................................................................................................................
Dash Display (Without Function Keys) ........................................................................
Dash Display (With Function Keys) .............................................................................
Control Assembly (Power Steering On-Demand) ( Figure 2-7) ..............................
Screw...........................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Horn (36 Volt Mechanical) ...........................................................................................
Horn (48 Volt Mechanical) ...........................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Dataplate .....................................................................................................................
Screw...........................................................................................................................
Washer ........................................................................................................................
Washer ........................................................................................................................
Nut...........................................................................................................................
Plate ............................................................................................................................
Sleeve..........................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Bracket.........................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Horn (Electric)..............................................................................................................
Bracket.........................................................................................................................

a
a

b
c

1
1
1
1
1
4
6
6
1
1
1
1
1
1
1
2
2
6
6
1
1
1
1
1
1
2
2
1
1

FOOTNOTES:
a S/N H160N-02769Y
b S/N H160N-02770Y
c S/N H160N-2270Y

2007 HYSTER COMPANY

See Service Manual


for service procedures.

2-31

UNIT CODE H160


NORTH AMERICA

01/2007

WIRE HARNESS (Figure 2-16)


MAIN
SHEET 1 0F 2
(S/N H160N02761Y)

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12

1462884
1306270
248196
381413
2310523
2308915
1301783
148610
2062873
1340958
1340785
1306271
2037545

Wire Harness (Main)....................................................................................................


Connector................................................................................................................
Connector................................................................................................................
Contact ....................................................................................................................
Plug .........................................................................................................................
Plug .........................................................................................................................
Ring .........................................................................................................................
Ring .........................................................................................................................
Electrical Fitting .......................................................................................................
Connector................................................................................................................
Connector................................................................................................................
Connector................................................................................................................
Terminal...................................................................................................................

2-32

QTY

See Service Manual


for service procedures.

1
6
2
7
1
1
1
3
2
13
1
1
2

2007 HYSTER COMPANY

NOTES

2-33

UNIT CODE H160


NORTH AMERICA

01/2007

WIRE HARNESS (Figure 2-17)


MAIN
SHEET 2 OF 2
(S/N H160N02761Y)

2-34

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

WIRE HARNESS
MAIN
SHEET 2 OF 2
(S/N H160N02761Y)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

1462884
1350904
1480409
2303758
2309579
2037545
1330438
1330439
1330422
1330428
148611
2035275
2037544
206028
2035276
1330421

Wire Harness (Main)....................................................................................................


Terminal...................................................................................................................
Insulator...................................................................................................................
Connector................................................................................................................
Socket .....................................................................................................................
Terminal...................................................................................................................
Terminal (Socket) ....................................................................................................
Insulator...................................................................................................................
Connector................................................................................................................
Secondary Lock.......................................................................................................
Terminal...................................................................................................................
Connector................................................................................................................
Connector................................................................................................................
Terminal...................................................................................................................
Contact ....................................................................................................................
Connector................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
14
14
1
10
2
11
1
1
1
5
3
1
1
56
1

2-35

UNIT CODE H160


NORTH AMERICA

01/2007

WIRE HARNESS (Figure 2-18)


MAIN
SHEET 1 OF 2
(S/N H160N02762Y)

2-36

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

WIRE HARNESS
MAIN
SHEET 1 OF 2
(S/N H160N02762Y)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12

1503460
381413
2310523
2308915
1306270
1301783
148610
2062873
1340958
1340785
2037545
1306271
248196

Wire Harness (Main)....................................................................................................


Contact ........................................................................................................................
Plug .............................................................................................................................
Plug .............................................................................................................................
Connector ....................................................................................................................
Ring .............................................................................................................................
Ring .............................................................................................................................
Electrical Fitting ...........................................................................................................
Connector ....................................................................................................................
Connector ....................................................................................................................
Terminal .......................................................................................................................
Connector ....................................................................................................................
Connector ....................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
7
1
1
6
1
3
2
13
1
2
1
2

2-37

UNIT CODE H160


NORTH AMERICA

01/2007

WIRE HARNESS (Figure 2-19)


MAIN
SHEET 2 OF 2
(S/N H160N02762Y)

2-38

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

WIRE HARNESS
MAIN
SHEET 2 OF 2
(S/N H160N02762Y)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

1503460
1350904
1330438
1330439
2037545
148611
1330422
1330428
2309579
2303758
2035275
2035276
206028
1330421
1330427
1330419
1330424
2037544
381413
2308915

Wire Harness (Main)....................................................................................................


Terminal .......................................................................................................................
Terminal (Socket).........................................................................................................
Insulator .......................................................................................................................
Terminal .......................................................................................................................
Terminal .......................................................................................................................
Connector ....................................................................................................................
Secondary Lock...........................................................................................................
Socket..........................................................................................................................
Connector ....................................................................................................................
Connector ....................................................................................................................
Contact ........................................................................................................................
Terminal .......................................................................................................................
Connector ....................................................................................................................
Secondary Lock...........................................................................................................
Connector ....................................................................................................................
Secondary Lock...........................................................................................................
Connector ....................................................................................................................
Contact ........................................................................................................................
Plug .............................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
10
11
1
2
5
1
1
10
1
3
55
1
1
1
1
1
1
3
1

2-39

NOTES

2-40

UNIT CODE H160


NORTH AMERICA

01/2007

3 D RIVE UNIT

DRIVE UNIT

01/2007

UNIT CODE H160


NORTH AMERICA

SECTION 3
DRIVE UNIT
DESCRIPTION

PAGE

DRIVE TIRE AND WHEEL ASSEMBLY


PNEUMATIC ................................................................................................................................................... 3-15
SOLID CUSHION............................................................................................................................................ 3-16
SUPER CUSHION
J30XMT2/J35XMT2..................................................................................................................................... 3-17
J40XMT2 ..................................................................................................................................................... 3-18
MASTER DRIVE UNIT ......................................................................................................................................... 3-2
MOUNTING, TIRES, AND WHEELS.................................................................................................................. 3-14
TRACTION MOTOR
PREMIUM
S/N H160N-02437 ................................................................................................................................... 3-10
S/N H160N-02438 ....................................................................................................................................... 3-12
STANDARD
S/N H160N-02437 ..................................................................................................................................... 3-8
TRANSMISSION .................................................................................................................................................. 3-4

2007 HYSTER COMPANY

See Service Manual


for service procedures.

3-1

UNIT CODE H160


NORTH AMERICA

01/2007

MASTER DRIVE UNIT (Figure 3-1)

KEY:
A: Right Hand Drive Unit without BWI
B: Right Hand Drive Unit with BWI
C: Left Hand Drive Unit without BWI
D: Left Hand Drive Unit with BWI
QTY
ITEM

PART NO.

1
2
3
4

287860
292682
320159
2044165

4
5
5
6
7
8
9

2040810
1480491
1480490
302977
39349
293688
296426

3-2

DESCRIPTION

Capscrew ..................................................................................
Lockwasher ...............................................................................
Washer ......................................................................................
Traction Motor (Standard Without BWI) (Premium) ( Figure
3-4) ...........................................................................................
Traction Motor (With BWI) (Standard) ( Figure 3-3) .............
Transaxle (RH) ( Figure 3-2) ................................................
Transaxle (LH) ( Figure 3-2) .................................................
Lug Nut......................................................................................
O-Ring .......................................................................................
Capscrew ..................................................................................
Washer (Hardened) ...................................................................

See Service Manual


for service procedures.

4
4
4

4
4
4

4
4
4

4
4
4

..
1
1
..
5
1
5
5

1
..
1
..
5
1
5
5

..
1
..
1
5
1
5
5

1
..
..
1
5
1
5
5

2007 HYSTER COMPANY

NOTES

3-3

UNIT CODE H160


NORTH AMERICA

01/2007

TRANSMISSION (Figure 3-2)

3-4

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

TRANSMISSION
QTY

ITEM

PART NO.

DESCRIPTION

1
1
1
1
2
2
3
3
4
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
29
30
31
32
33
34
35
36
37
38
39
40
41

1480490
1480491
1383730
1383731
1381105
1381111
1385093
1385095
1385094
1385096
1381106
1381112
1382591
1382592
293628
292682
320159
302385
178901
1521438
34820
167971
167970
361676
361675
1521437
2021914
304406
1382502
293614
39366
1382517
1382518
1382519
1382520
1375440
1374899
1503547
1503546
1381108
153835
153834
1382521
1382522
1382523
1382524
39369
1382595
1381122
1382594
1381104

Transaxle (LH) .............................................................................................................


Transaxle (RH).............................................................................................................
Case (LH) ................................................................................................................
Case (RH) ...............................................................................................................
Housing (LH) ...........................................................................................................
Housing (RH)...........................................................................................................
Bracket (LH) ............................................................................................................
Bracket (RH)............................................................................................................
Bracket (LH) ............................................................................................................
Bracket (RH)............................................................................................................
Cover (LH) ...............................................................................................................
Cover (RH) ..............................................................................................................
Shield (LH) ..............................................................................................................
Shield (RH)..............................................................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Washer ....................................................................................................................
Pin ...........................................................................................................................
Foam Tape ..............................................................................................................
Drive Shaft...............................................................................................................
Oil Seal....................................................................................................................
Bearing Cone ..........................................................................................................
Bearing Cup ............................................................................................................
Bearing Cone ..........................................................................................................
Bearing Cup ............................................................................................................
Helical Gear.............................................................................................................
Washer ....................................................................................................................
Nut...........................................................................................................................
Bearing Cap ............................................................................................................
Capscrew ................................................................................................................
O-Ring .....................................................................................................................
Shim (0.005 in.) .......................................................................................................
Shim (0.007 in.) .......................................................................................................
Shim (0.011 in.) .......................................................................................................
Shim (0.020 in.) .......................................................................................................
Bearing ....................................................................................................................
Bearing Race ..........................................................................................................
Gear Set ..................................................................................................................
Intermediate Shaft (With Bevel Gear) .................................................................
Pinion ..................................................................................................................
Bearing Cone ..........................................................................................................
Bearing Cup ............................................................................................................
Shim (0.005 in.) .......................................................................................................
Shim (0.007 in.) .......................................................................................................
Shim (0.011 in.) .......................................................................................................
Shim (0.020 in.) .......................................................................................................
O-Ring .....................................................................................................................
Oil Seal....................................................................................................................
Bearing Cap ............................................................................................................
Sleeve......................................................................................................................
Rotor (Brake Disc) ...................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
11
2
2
AR
1
1
1
1
1
1
1
1
1
1
7
1
AR
AR
AR
AR
1
1
1
1
1
1
1
AR
AR
AR
AR
1
1
1
1
1
3-5

UNIT CODE H160


NORTH AMERICA

01/2007

TRANSMISSION
ITEM

PART NO.

42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71

182907
293651
1382507
1382508
1382509
1382510
1382511
1382512
1382506
135658
1382504
1381124
2302735
1382513
1382514
1382515
1382516
156205
1381123
1381119
1381120
1516092
293633
293631
2310841
292682
21420
15290
14387
16041
264134
264159
251099

3-6

DESCRIPTION

QTY

Washer ....................................................................................................................
Capscrew ................................................................................................................
Shim (0.017 in.) .......................................................................................................
Shim (0.018 in.) .......................................................................................................
Shim (0.020 in.) .......................................................................................................
Shim (0.022 in.) .......................................................................................................
Shim (0.024 in.) .......................................................................................................
Shim (0.025 in.) .......................................................................................................
Bearing ....................................................................................................................
Bearing Cup ............................................................................................................
Oil Seal....................................................................................................................
Spacer .....................................................................................................................
Caliper Assembly (Park Brake) ...............................................................................
Shim (0.005 in.) .......................................................................................................
Shim (0.007 in.) .......................................................................................................
Shim (0.011 in.) .......................................................................................................
Shim (0.020 in.) .......................................................................................................
Oil Seal....................................................................................................................
Spacer .....................................................................................................................
Washer ....................................................................................................................
Nut...........................................................................................................................
Caliper Assembly (Service Brake)...........................................................................
Capscrew ................................................................................................................
Capscrew ................................................................................................................
Bolt Stud..................................................................................................................
Lockwasher .............................................................................................................
Breather...................................................................................................................
Fitting.......................................................................................................................
Fitting.......................................................................................................................
Lube Fitting..............................................................................................................
Sealant ....................................................................................................................
Adhesive..................................................................................................................
Adhesive..................................................................................................................

See Service Manual


for service procedures.

1
1
AR
AR
AR
AR
AR
AR
2
2
1
1
1
AR
AR
AR
AR
1
1
1
1
1
4
5
5
11
1
1
2
1
AR
AR
AR

2007 HYSTER COMPANY

NOTES

3-7

UNIT CODE H160


NORTH AMERICA

01/2007

TRACTION MOTOR (Figure 3-3)


STANDARD
(S/N H160N-02437)

3-8

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

TRACTION MOTOR
STANDARD
(S/N H160N-02437)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
17
17
18
19
20
21
22
23
24
25
26
26
26
26
27
27
27
27
28
28
28
28
29

2034971
287851
2033800
2035576
2309525
2311684
1385089
2306090
1385091
2308141
2309525
15905
2307351
2302673
2302290
2310512
2309528
2311308
2307052
2308510
2307969
2304615
2311415
2308954
2036900
1326871
17151
2034176
2036132
1385079
2035280
1326870
2036133
1385079
2035281
1326870
2034120
2034121
32415
2310529
2310338

Traction Motor (Without BWI).......................................................................................


Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Washer ....................................................................................................................
Nut...........................................................................................................................
Lockwasher .............................................................................................................
Retaining Ring.........................................................................................................
Screw ......................................................................................................................
Commutator End Assembly.....................................................................................
Frame ......................................................................................................................
Nut...........................................................................................................................
Lockwasher .............................................................................................................
Washer ....................................................................................................................
Insulator...................................................................................................................
Terminal Insulator ....................................................................................................
Terminal Assembly ..................................................................................................
Screw ......................................................................................................................
Screw ......................................................................................................................
Brush .......................................................................................................................
Brush Kit..................................................................................................................
Brush Holder ...........................................................................................................
Snap Ring................................................................................................................
Bearing ....................................................................................................................
Brush Spring ...........................................................................................................
Housing ...................................................................................................................
Nut...........................................................................................................................
Capscrew ................................................................................................................
Pole Assembly.........................................................................................................
Field Coil Assembly.................................................................................................
Screw ..................................................................................................................
Field Coil .................................................................................................................
Insert...................................................................................................................
Field Coil Assembly.................................................................................................
Screw ..................................................................................................................
Field Coil .................................................................................................................
Insert...................................................................................................................
Armature Assembly .................................................................................................
Shaft....................................................................................................................
Key (Woodruff) ....................................................................................................
Washer ....................................................................................................................
End Head ................................................................................................................

1
2
2
2
2
2
1
8
1
1
2
2
2
2
2
2
4
8
4
1
1
1
1
4
1
2
8
4
1
1
1
1
1
1
1
1
1
1
1
1
1

2308510
2034670
2035730

Brush Kit (Includes Item 17) ........................................................................................


Field Coil Kit (Includes Items 26-27)............................................................................
Field Coil Set (Includes Items 26-27) ..........................................................................

1
1
1

2007 HYSTER COMPANY

See Service Manual


for service procedures.

3-9

UNIT CODE H160


NORTH AMERICA

01/2007

TRACTION MOTOR (Figure 3-4)


PREMIUM
(S/N H160N-02437)

3-10

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

TRACTION MOTOR
PREMIUM
(S/N H160N-02437)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
28
28
28
29
29
29
29
30
30
31
32
32
32
32
33

2034968
287851
2033800
2035576
2309525
2311684
1385089
2306090
1385088
2308377
2309525
15905
2307351
2302673
2035486
2310512
2309528
2311308
2305203
2307969
2310058
2308373
2304615
2311415
2308954
2036901
1326871
17151
2309528
1326870
2308954
1385079
2305203
2036133
1385079
2302290
1326870
2310597
1385087
2308373
2034120
2310529
32415
2034121
2310338

Traction Motor (With BWI)............................................................................................


Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Washer ....................................................................................................................
Nut...........................................................................................................................
Lockwasher .............................................................................................................
Retaining Ring.........................................................................................................
Screw ......................................................................................................................
Commutator End Assembly.....................................................................................
Frame ......................................................................................................................
Nut...........................................................................................................................
Lockwasher .............................................................................................................
Washer ....................................................................................................................
Insulator...................................................................................................................
Insulator...................................................................................................................
Terminal Assembly ..................................................................................................
Screw ......................................................................................................................
Screw ......................................................................................................................
Brush Assembly ......................................................................................................
Brush Holder ...........................................................................................................
Jumper ....................................................................................................................
Electrical Connector ................................................................................................
Snap Ring................................................................................................................
Bearing ....................................................................................................................
Brush Spring ...........................................................................................................
Field Coil Housing ...................................................................................................
Nut...........................................................................................................................
Capscrew ................................................................................................................
Screw ......................................................................................................................
Insert...................................................................................................................
Brush Spring ...........................................................................................................
Screw ..................................................................................................................
Brush Assembly (Optional)......................................................................................
Field Coil Assembly.................................................................................................
Screw ..................................................................................................................
Terminal Insulator (Optional) ...................................................................................
Insert...................................................................................................................
Sensor .....................................................................................................................
Sensor.................................................................................................................
Electrical Connector ................................................................................................
Armature Assembly .....................................................................................................
Washer ....................................................................................................................
Key (Woodruff) ........................................................................................................
Shaft ........................................................................................................................
End Head ................................................................................................................

1
2
2
2
2
2
1
8
1
1
1
2
2
2
2
2
4
8
4
1
2
1
1
1
4
1
2
8
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

2308516
2034670
2304670

Brush Set Kit (Includes Item 17)..................................................................................


Field Coil Kit (Includes Items 28-29)............................................................................
Spacer (Includes Items 28-29) ....................................................................................

1
1
1

2007 HYSTER COMPANY

See Service Manual


for service procedures.

3-11

UNIT CODE H160


NORTH AMERICA

01/2007

TRACTION MOTOR (Figure 3-5)


(S/N H160N-02438)

3-12

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

TRACTION MOTOR
(S/N H160N-02438)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
4
5
6
7
7
8
8
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28
29
29
30
31
31
32
33

2040810
2044165
1494618
1494614
1504364
1494613
1307208
388049
1494615
1494630
388048
1494623
1494624
1495335
1462067
12921
1494625
292654
1494611
1494610
1307208
1494609
1494608
1494598
296418
1494620
1495331
384187
1494780
1494621
1494622
1494612
1494629
1462098
1494626
1494627
1494628
58908
1494616
1494617
1306874
296321

Traction Motor (With BWI)............................................................................................


Traction Motor (Standard Without BWI) .......................................................................
Nut...........................................................................................................................
Spring Ring .............................................................................................................
Nut...........................................................................................................................
Disc .........................................................................................................................
Disc .........................................................................................................................
Washer ....................................................................................................................
Isolation Disc ...........................................................................................................
Screw ......................................................................................................................
Washer ....................................................................................................................
Commutator End Assembly.....................................................................................
Cover .......................................................................................................................
Commutator End Assembly.....................................................................................
Ball Bearing .............................................................................................................
Snap Ring................................................................................................................
Brush Ring Assembly ..............................................................................................
Nut...........................................................................................................................
Spring Ring .............................................................................................................
Nut...........................................................................................................................
Disc .........................................................................................................................
Isolation Disc ...........................................................................................................
Screw ......................................................................................................................
Housing ...................................................................................................................
Washer ....................................................................................................................
Field Coil Set ...........................................................................................................
Field Coil Set ...........................................................................................................
Pole Shoe ................................................................................................................
Armature .................................................................................................................
Plate ........................................................................................................................
Screw ......................................................................................................................
Plugs .......................................................................................................................
Nut...........................................................................................................................
Brush Spring ...........................................................................................................
Screw ......................................................................................................................
Brush (Qty. 4 without BWI)......................................................................................
Brush (Signal) (Not used without BWI)....................................................................
Snap Ring................................................................................................................
Connector................................................................................................................
Connector................................................................................................................
Screw ......................................................................................................................
Capscrew ................................................................................................................

a
b

a
b

a
b

1
1
4
2
4
2
2
4
4
8
14
1
1
1
1
1
1
12
1
2
1
2
1
1
2
1
1
4
1
1
4
2
2
4
4
2
2
1
1
1
2
8

FOOTNOTES:
a Premium
b Standard

2007 HYSTER COMPANY

See Service Manual


for service procedures.

3-13

UNIT CODE H160


NORTH AMERICA

01/2007

MOUNTING, TIRES, AND WHEELS (Figure 3-6)

ITEM

1
1
1
1

PART NO.

2306727
2303299
a 2311663
2031121
302977

DESCRIPTION

QTY

Tire and Wheel Assembly (Super Cushion).................................................................


Tire and Wheel Assembly (Super Cushion).................................................................
Tire and Wheel Assembly (Pneumatic) .......................................................................
Tire and Wheel Assembly (Cushion) ...........................................................................
Lug Nut ........................................................................................................................

2
2
2
2
5

FOOTNOTES:
a Pneumatic Tires Not Available on 4,000 lb. Trucks

3-14

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

DRIVE TIRE AND WHEEL ASSEMBLY (Figure 3-7)


PNEUMATIC

ITEM

1
2
3
4
5

PART NO.

DESCRIPTION

2311663
2309956
2303302
2305057
2307266

Tire and Wheel Assembly............................................................................................


Wheel Assembly......................................................................................................
Tire (18 in. x 7 in. x 8 in.) ........................................................................................
Tube (Inner) .............................................................................................................
Flap .........................................................................................................................

2007 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

2
1
1
1
1

3-15

UNIT CODE H160


NORTH AMERICA

01/2007

DRIVE TIRE AND WHEEL ASSEMBLY (Figure 3-8)


SOLID CUSHION

ITEM

1
2
3

3-16

PART NO.

DESCRIPTION

QTY

2031121
259645
2031120

Tire and Wheel Assembly............................................................................................


Tire (18 in. x 7 in. x 12-1/8 in.) ................................................................................
Wheel Assembly......................................................................................................

See Service Manual


for service procedures.

2
1
1

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

DRIVE TIRE AND WHEEL ASSEMBLY (Figure 3-9)


SUPER CUSHION
J30XMT2/J35XMT2

ITEM

1
2
3

PART NO.

DESCRIPTION

2306727
2309956
2307016

Tire and Wheel Assembly............................................................................................


Wheel Assembly......................................................................................................
Tire ..........................................................................................................................

2007 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

2
1
1

3-17

UNIT CODE H160


NORTH AMERICA

01/2007

DRIVE TIRE AND WHEEL ASSEMBLY (Figure 3-10)


SUPER CUSHION
J40XMT2

ITEM

1
2
3

3-18

PART NO.

DESCRIPTION

QTY

2303299
2303180
2303247

Tire and Wheel Assembly............................................................................................


Wheel Assembly......................................................................................................
Tire ..........................................................................................................................

See Service Manual


for service procedures.

2
1
1

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

4 STEERING SYSTEM

STEERING SYSTEM

01/2007

UNIT CODE H160


NORTH AMERICA

SECTION 4
STEERING SYSTEM
DESCRIPTION

PAGE

HAND PUMP ...................................................................................................................................................... 4-10


SHIFT LEVER .................................................................................................................................................... 4-12
STEER AXLE
S/N H160N02705Y...................................................................................................................................... 4-18
STEER TIRE AND WHEEL ASSEMBLY
CUSHION ....................................................................................................................................................... 4-34
PNEUMATIC ................................................................................................................................................... 4-36
SOLID PNEUMATIC ....................................................................................................................................... 4-35
STEERING HYDRAULIC SYSTEM
S/N H160N-03777A....................................................................................................................................... 4-4
S/N H160N-03778A....................................................................................................................................... 4-2
STEERING MOTOR
PREMIUM
S/N H160N-03749A ................................................................................................................................. 4-30
S/N H160N-03750A ................................................................................................................................. 4-32
STANDARD
S/N H160N-03759A ................................................................................................................................. 4-26
S/N H160N-03760A ................................................................................................................................. 4-28
STEERING POD .................................................................................................................................................. 4-6
STEERING PUMP
D/B 01/2002 ................................................................................................................................................ 4-16
D/B 01/2002 ................................................................................................................................................ 4-14
TRAIL AXLE
S/N H160N02706Y...................................................................................................................................... 4-22

2007 HYSTER COMPANY

See Service Manual


for service procedures.

4-1

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING HYDRAULIC SYSTEM (Figure 4-1)


(S/N H160N-03778A)

4-2

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING HYDRAULIC SYSTEM


(S/N H160N-03778A)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
11

1462468
2306145
2060695
1462549
259665
1537518
1462534
1457330
2035566
2310182
130845
222512

Hand Pump..................................................................................................................
Tube .............................................................................................................................
Hose (118 in.) ..............................................................................................................
Hose Assembly (120 in.)..............................................................................................
Guard...........................................................................................................................
Hose (110 in.) ..............................................................................................................
Hose Assembly (112 in.)..............................................................................................
Hose Assembly (42 in.)................................................................................................
Hose Assembly (Pressure) (50 in.)..............................................................................
Hose ............................................................................................................................
Clamp ..........................................................................................................................
Fitting...........................................................................................................................

c
c
a
a
d
b

FOOTNOTES:
a Hand Pump
b Hand Pump
c Hand Pump
d Hand Pump

1
1
1
1
4
1
1
1
1
1
3
1

Port "L" to Steer Actuator-Left Port


Port "P" from Steer Pump Motor
Port "R" to Steer Actuator-Right Port
Port "T" to Tank

2007 HYSTER COMPANY

See Service Manual


for service procedures.

4-3

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING HYDRAULIC SYSTEM (Figure 4-2)


(S/N H160N-03777A)

4-4

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING HYDRAULIC SYSTEM


(S/N H160N-03777A)
ITEM

1
2
3
4
5
6
7
8

PART NO.

1462468
c 2037169
c 1462549
259665
a 1462531
a 1462534
d 1457330
b 2035566
e 2306145
e 166857

QTY

DESCRIPTION

Hand Pump..................................................................................................................
Hose Assembly (118 in.)..............................................................................................
Hose Assembly (120 in.)..............................................................................................
Guard...........................................................................................................................
Hose Assembly (110 in.)..............................................................................................
Hose Assembly (112 in.)..............................................................................................
Hose Assembly (42 in.)................................................................................................
Hose Assembly (Pressure) (50 in.)..............................................................................
Tube .............................................................................................................................
Clamp ..........................................................................................................................

1
1
1
4
1
1
1
1
1
2

FOOTNOTES:
a Hand Pump Port "L" to Steer Actuator-Left Port
b Hand Pump Port "P" from Steer Pump Motor
c Hand Pump Port "R" to Steer Actuator-Right Port
d Hand Pump Port "T" to Tank
e Not Illustrated

2007 HYSTER COMPANY

See Service Manual


for service procedures.

4-5

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING POD (Figure 4-3)

4-6

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING POD
KEY:
A: With Power Steering On-Demand
B: Without Power Steering On-Demand
QTY
ITEM

1
1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
26
26
26
26
26
27
28
29
30
31
32
33
34
35
36
37

PART NO.

a 1343596
b 1343597
1397863
1397864
1337196
292678
1343574
296472
320155
1343537
1343572
296010
302400
1335967
136749
292681
1378600
1335987
1450503
1329250
1364271
1343607
15212
1339034
1336821
1390205
1339030
b .. . . .
a .. . . .
b .. . . .
a .. . . .
1453542
1453543
345423
1391205
16815
15156
15134
293762
293779
1462468
1376743
1343573
1510874

2007 HYSTER COMPANY

DESCRIPTION

Bracket Label.......................................................................................................
Plug .....................................................................................................................
Cover (Upper) ......................................................................................................
Cover (Lower) ......................................................................................................
Screw...................................................................................................................
Lockwasher..........................................................................................................
Latch (Knob) ........................................................................................................
Screw...................................................................................................................
Washer ................................................................................................................
Spring ..................................................................................................................
Rod ......................................................................................................................
Capscrew.............................................................................................................
Locknut ................................................................................................................
Plate ....................................................................................................................
Capscrew.............................................................................................................
Lockwasher..........................................................................................................
Spring ..................................................................................................................
Shaft ....................................................................................................................
Horn Button .........................................................................................................
Steering Wheel ....................................................................................................
Latch ....................................................................................................................
Pin .......................................................................................................................
Cotter Pin.............................................................................................................
Spring ..................................................................................................................
Gear.....................................................................................................................
Optical Encoder ...................................................................................................
Housing ...............................................................................................................
Steering Column (63 cc Pump) ...........................................................................
Steering Column (63 cc Pump) ...........................................................................
Steering Column (63 cc Pump) ...........................................................................
Steering Column (63 cc Pump) ...........................................................................
Steering Column..................................................................................................
Steering Column..................................................................................................
Nut...................................................................................................................
Horn Contact Kit ..............................................................................................
Capscrew ........................................................................................................
Lockwasher .....................................................................................................
Washer ............................................................................................................
Capscrew ........................................................................................................
Lockwasher .....................................................................................................
Hand Pump ( Figure 4-4) ...........................................................................
Plug .....................................................................................................................
Bracket.................................................................................................................
Wire Harness.......................................................................................................

See Service Manual


for service procedures.

1
1
1
1
6
6
1
2
1
1
1
1
1
2
4
4
1
1
1
1
1
1
1
1
1
1
1
..
..
1
1
1
..
1
1
4
4
4
4
4
1
1
1
3

1
1
1
1
6
6
1
2
1
1
1
1
1
2
4
4
1
1
1
1
1
1
1
..
..
..
..
1
1
..
..
..
1
1
1
4
4
4
4
4
1
1
1
3

4-7

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING POD

ITEM

PART NO.

DESCRIPTION

38

1520609
373301

Static Ground Patch.............................................................................................


Strap Clamp.........................................................................................................

1
3

QTY
B

1
3

FOOTNOTES:
a Forward/Reverse Lever
b Monotrol Pedal

4-8

See Service Manual


for service procedures.

2007 HYSTER COMPANY

NOTES

4-9

UNIT CODE H160


NORTH AMERICA

01/2007

HAND PUMP (Figure 4-4)

4-10

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HAND PUMP
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

1462468
1467390
.. . . .
1355335
1451696
.. . . .
1467424
1451697
1455770
1451698
1455771
.. . . .
1467426
.. . . .
1451703
1467391
.. . . .
1455773
.. . . .
1467392
1467428
.. . . .
1455776
1455779
1451707

Hand Pump..................................................................................................................
Dust Seal Ring ........................................................................................................
Housing ...................................................................................................................
Ball ..........................................................................................................................
Ball Stop ..................................................................................................................
Dust Ring Seal ........................................................................................................
Shaft Seal................................................................................................................
Bearing ....................................................................................................................
Ring .........................................................................................................................
Pin (Cross) ..............................................................................................................
Spring Set ...............................................................................................................
Shaft ........................................................................................................................
Spacer .....................................................................................................................
O-Ring .....................................................................................................................
Distributor Plate.......................................................................................................
Gear Set ..................................................................................................................
O-Ring .....................................................................................................................
Cover .......................................................................................................................
O-Ring .....................................................................................................................
Screw ......................................................................................................................
Screw ......................................................................................................................
Nameplate ...................................................................................................................
Relief Valve..................................................................................................................
Spring ..........................................................................................................................
Ball...............................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
5
1
5
1
1
1
1

1467430

Seal Kit (Includes Items 1, 5, 12, 15, 17).....................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

4-11

UNIT CODE H160


NORTH AMERICA

01/2007

SHIFT LEVER (Figure 4-5)

4-12

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

SHIFT LEVER
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

PART NO.

1343594
1343578
1354300
1343579
1343598
136687
1343596
302398
1343593
296205
1343577
1491830
320156
292680
292501
1343595
1498406
220426
53162
16865
a 1510874

QTY

DESCRIPTION

Bolt ..............................................................................................................................
Link ..............................................................................................................................
Washer ........................................................................................................................
Crank ...........................................................................................................................
Crank ...........................................................................................................................
Nut ...............................................................................................................................
Bracket Label...............................................................................................................
Nut ...............................................................................................................................
Shift Lever....................................................................................................................
Capscrew.....................................................................................................................
Base ............................................................................................................................
Spring Plunger.............................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Plate ............................................................................................................................
Switch ..........................................................................................................................
Screw...........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Wire Harness...............................................................................................................

2
1
2
1
1
2
2
4
1
4
1
2
4
4
4
1
2
4
4
4
1

FOOTNOTES:
a Not Illustrated

2007 HYSTER COMPANY

See Service Manual


for service procedures.

4-13

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING PUMP (Figure 4-6)


(D/B 01/2002)

4-14

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING PUMP
(D/B 01/2002)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
15
15
15

PART NO.

2033614
2035719
2042515
1322360
2034266
354669
358072
358069
380770
2034265
354671
358076
2306507
358073
2309808
39362
16745
2035566
222512
1302007
2310182
130845
a 1322446
a 1322447
a 1322448

QTY

DESCRIPTION

Gear Pump Assembly (48 Volt) ...................................................................................


Gear Pump ..................................................................................................................
Gear Pump (Optional) .................................................................................................
Capscrew ................................................................................................................
Gasket Set...............................................................................................................
Needle Bearing .......................................................................................................
Snap Ring................................................................................................................
Gear ........................................................................................................................
Spacer .....................................................................................................................
Idler Shaft ................................................................................................................
Pin ...........................................................................................................................
Plug .........................................................................................................................
Oil Seal....................................................................................................................
Key ..........................................................................................................................
Drive Shaft...............................................................................................................
O-Ring .....................................................................................................................
Fitting.......................................................................................................................
Hose Assembly (Pressure) ..........................................................................................
Fitting.......................................................................................................................
Screen .....................................................................................................................
Hose ............................................................................................................................
Clamp ..........................................................................................................................
Plug (Plastic) ...............................................................................................................
Plug (Plastic) ...............................................................................................................
Plug (Steel) ..................................................................................................................

1
1
1
8
1
4
2
3
1
1
4
1
1
2
1
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a Not Illustrated

2007 HYSTER COMPANY

See Service Manual


for service procedures.

4-15

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING PUMP (Figure 4-7)


(D/B 01/2002)

4-16

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING PUMP
(D/B 01/2002)
ITEM

1
2
3
4
5
6
7
8
9
10

PART NO.

2035719
b 2043078
c 2033614
2042515
1452459
2034266
354669
358072
358069
2034265
354671
358076
358073
1309877
a 39362
a 222512
a 16485
a 16745
a 16484
a 2035566
a 1302007
a 2310182
a 130845
a 1322446
a 1322447
a 1322448

QTY

DESCRIPTION

Gear Pump (36 Volt) ....................................................................................................


Gear Pump ..................................................................................................................
Gear Pump Assembly..................................................................................................
Gear Pump (Optional) .................................................................................................
Screw...........................................................................................................................
Gasket Set ...................................................................................................................
Needle Bearing............................................................................................................
Snap Ring....................................................................................................................
Gear.............................................................................................................................
Idler Shaft ....................................................................................................................
Pin ...............................................................................................................................
Plug .............................................................................................................................
Key...............................................................................................................................
Drive Shaft ...................................................................................................................
O-Ring .........................................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Hose Assembly (Pressure) ..........................................................................................
Screen .........................................................................................................................
Hose ............................................................................................................................
Clamp ..........................................................................................................................
Plug .............................................................................................................................
Plug .............................................................................................................................
Plug .............................................................................................................................

1
1
1
1
8
1
4
2
3
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a Not Illustrated
b S/N H160N-03842A
c S/N H160N-03843A

2007 HYSTER COMPANY

See Service Manual


for service procedures.

4-17

UNIT CODE H160


NORTH AMERICA

01/2007

STEER AXLE (Figure 4-8)


(S/N H160N02705Y)

4-18

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

STEER AXLE
(S/N H160N02705Y)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

PART NO.

1462274
2034281
2004005
1367822
1339396
302191
136687
1391077
1462884
1465784
1465786
1465787
1465790
1465792
1465793
1465794
1465795
a 302977
1465796
1465797
1465800
1465801
1465813
1465814
1465815
1465817
1465818
1465819
1465820
1465821
1465822
1465823
1465824
1465825
1465826
1465827
1465828
1465829
1471650
1465831
1465832
1465833
1465834
1462527
296426
1462528
1465785

2007 HYSTER COMPANY

QTY

DESCRIPTION

Hydraulic Steer Unit.....................................................................................................


1
Potentiometer ..............................................................................................................
1
Strap Clamp................................................................................................................. AR
Capscrew.....................................................................................................................
1
Bracket.........................................................................................................................
1
Screw...........................................................................................................................
1
Nut ...............................................................................................................................
1
Fitting...........................................................................................................................
1
Wire Harness (Main)....................................................................................................
1
Housing .......................................................................................................................
1
Hub ..............................................................................................................................
2
Cylinder .......................................................................................................................
2
Bushing........................................................................................................................
2
Piston...........................................................................................................................
2
Shaft ............................................................................................................................
1
Gear Rack....................................................................................................................
1
Wheel Stud .................................................................................................................. 10
Lug Nut ........................................................................................................................ 10
Bushing........................................................................................................................
1
Bearing Cover..............................................................................................................
2
Bearing ........................................................................................................................
2
Bearing ........................................................................................................................
2
Bearing ........................................................................................................................
1
Bearing ........................................................................................................................
1
Seal .............................................................................................................................
2
Seal .............................................................................................................................
1
Seal .............................................................................................................................
1
Safety Ring ..................................................................................................................
1
Shim ............................................................................................................................
1
Shim ............................................................................................................................
2
Shim ............................................................................................................................
1
Shaft Seal ....................................................................................................................
1
Shaft Seal ....................................................................................................................
1
O-Ring .........................................................................................................................
2
Compact Seal ..............................................................................................................
2
Guide Ring...................................................................................................................
4
Nut ...............................................................................................................................
1
Washer ........................................................................................................................
1
Screw...........................................................................................................................
8
Nut ...............................................................................................................................
2
Seal .............................................................................................................................
2
Split Pin .......................................................................................................................
2
Plug Screw...................................................................................................................
1
Bolt ..............................................................................................................................
3
Washer (Hardened) .....................................................................................................
6
Nut ...............................................................................................................................
3
Yoke .............................................................................................................................
1

See Service Manual


for service procedures.

4-19

UNIT CODE H160


NORTH AMERICA

01/2007

STEER AXLE
(S/N H160N02705Y)
ITEM

PART NO.

DESCRIPTION

QTY

1475399
1475400

Cylinder Seal Kit (Includes Items 32-34) .....................................................................


Axle Seal Kit (Includes Items 17, 23-25, 30-31, 41) ....................................................

1
1

FOOTNOTES:
a Not Illustrated

4-20

See Service Manual


for service procedures.

2007 HYSTER COMPANY

NOTES

4-21

UNIT CODE H160


NORTH AMERICA

01/2007

TRAIL AXLE (Figure 4-9)


(S/N H160N02706Y)

4-22

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

TRAIL AXLE
(S/N H160N02706Y)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
37
37
38
39
40
41
42
43
44
45
46

PART NO.

1494373
1465784
1495390
1465787
1495391
1465792
1465793
1465794
1465795
1465796
1465797
1465800
1465801
1465813
1465814
1495395
1465817
1465818
1465819
1465820
1465821
1465822
1495394
1495392
1465824
1465823
1465825
1465826
1465827
1465828
1465829
1471650
1495397
1495398
1495399
1465834
1462527
296426
1462528
1628932
b 1495389
b 1495388
2034281
2004005
1367822
1339396
1508484
136687
1462795
1503460
c 1462529

2007 HYSTER COMPANY

QTY

DESCRIPTION

Hydraulic Steer Unit.....................................................................................................


1
Housing ...................................................................................................................
1
Wheel Hub...............................................................................................................
2
Cylinder ...................................................................................................................
2
Bushing ...................................................................................................................
2
Piston ......................................................................................................................
2
Shaft ........................................................................................................................
1
Gear Rack ...............................................................................................................
1
Wheel Stud.............................................................................................................. 10
Bushing ...................................................................................................................
1
Bearing Cover .........................................................................................................
2
Bearing ....................................................................................................................
2
Bearing ....................................................................................................................
2
Bearing ....................................................................................................................
1
Bearing ....................................................................................................................
1
Seal Ring.................................................................................................................
2
Seal .........................................................................................................................
1
Seal .........................................................................................................................
1
Safety Ring..............................................................................................................
1
Shim ........................................................................................................................
1
Shim ........................................................................................................................
2
Shim ........................................................................................................................
1
Shim ........................................................................................................................
1
Ring .........................................................................................................................
2
Shaft Seal................................................................................................................
1
Shaft Seal................................................................................................................
1
O-Ring .....................................................................................................................
2
Compact Seal..........................................................................................................
2
Guide Ring ..............................................................................................................
4
Nut...........................................................................................................................
1
Washer ....................................................................................................................
1
Screw ......................................................................................................................
8
Nut...........................................................................................................................
2
Seal .........................................................................................................................
2
Split Pin ...................................................................................................................
2
Plug Screw ..............................................................................................................
1
Bolt ..........................................................................................................................
3
Washer (Hardened) .................................................................................................
6
Nut...........................................................................................................................
3
Yoke and Shaft ........................................................................................................
1
Yoke ....................................................................................................................
1
Wheel Shaft ........................................................................................................
1
Potentiometer ..............................................................................................................
1
Strap Clamp................................................................................................................. AR
Capscrew.....................................................................................................................
1
Bracket.........................................................................................................................
1
Set screw .....................................................................................................................
1
Nut ...............................................................................................................................
1
Fitting...........................................................................................................................
1
Wire Harness (Main)....................................................................................................
1
Fitting.......................................................................................................................
2
See Service Manual
for service procedures.

4-23

UNIT CODE H160


NORTH AMERICA

01/2007

TRAIL AXLE
(S/N H160N02706Y)
ITEM

46

PART NO.

d
a
a
a

DESCRIPTION

QTY

222399
259665
1495393
1471658

Fitting.......................................................................................................................
2
Guard ...................................................................................................................... AR
Nameplate ...............................................................................................................
1
Pin ...........................................................................................................................
2

1497558
1475400
1475399

Axle Seal Kit (Includes Items 15, 21) ......................................................................


Axle Seal Kit (Includes Items 9, 16-17, 22-23, 33)..............................................
Cylinder Seal Kit (Includes Items 24-26).............................................................

1
1
1

FOOTNOTES:
a Not Illustrated
b Not Serviced separately
c S/N H160N-03777A
d S/N H160N-03778A

4-24

See Service Manual


for service procedures.

2007 HYSTER COMPANY

NOTES

4-25

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING MOTOR (Figure 4-10)


STANDARD
(S/N H160N-03759A)

4-26

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING MOTOR
STANDARD
(S/N H160N-03759A)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

2034301
1452878
1391760
1452879
1391762
1452880
1452881
1452882
1450475
1452892
1391769
1459683
1459684
1459685
1376961
1391773
1308875
1334933
15155
1308893
1500861
1452894
1376960
1452889
301181

Steering Motor (Without BWI)......................................................................................


Stud .........................................................................................................................
Nut...........................................................................................................................
End Shield ...............................................................................................................
Shim (Spring) ..........................................................................................................
Ball Bearing .............................................................................................................
Cover .......................................................................................................................
Gasket .....................................................................................................................
Screw ......................................................................................................................
Brush Holder Assembly...........................................................................................
Brush Holder .......................................................................................................
Crossover and Terminal Kit .................................................................................
Brush Kit .............................................................................................................
Spring Kit ............................................................................................................
Screw (Holder) ........................................................................................................
Bushing ...................................................................................................................
Insulator...................................................................................................................
Washer ....................................................................................................................
Lockwasher .............................................................................................................
Nut...........................................................................................................................
Stator.......................................................................................................................
Armature .................................................................................................................
Ball Bearing .............................................................................................................
Shield ......................................................................................................................
Oil Seal....................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
2
2
1
1
1
1
1
2
1
1
2
1
1
2
2
2
2
2
4
1
1
1
1
1

4-27

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING MOTOR (Figure 4-11)


STANDARD
(S/N H160N-03760A)

4-28

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING MOTOR
STANDARD
(S/N H160N-03760A)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

2054861
1452892
1459685
1459684
1391769
1459683
1391773
1376961
1452882
1452881
1450475
1376960
1310930
1452879
1391760
1308893
15155
197068
1308875
1500861
1458470
1526012
1526007
1452878
1461259
1526008
1526009

Steering Motor (Without BWI)......................................................................................


Brush Holder Assembly...........................................................................................
Spring Kit ............................................................................................................
Brush Kit .............................................................................................................
Brush Holder .......................................................................................................
Crossover and Terminal Kit .................................................................................
Bushing ...................................................................................................................
Screw ......................................................................................................................
Gasket .....................................................................................................................
Cover .......................................................................................................................
Screw ......................................................................................................................
Ball Bearing .............................................................................................................
Washer ....................................................................................................................
End Shield ...............................................................................................................
Nut...........................................................................................................................
Nut...........................................................................................................................
Lockwasher .............................................................................................................
Washer ....................................................................................................................
Insulator...................................................................................................................
Stator.......................................................................................................................
Sleeve......................................................................................................................
Armature .................................................................................................................
Retaining Ring ....................................................................................................
Stud .........................................................................................................................
Ball Bearing .............................................................................................................
End Shield ...............................................................................................................
Oil Seal....................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
2
2
1
1
2
1
1
1
2
4
2
2
2
1
2
1
1
2
1
1
1

4-29

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING MOTOR (Figure 4-12)


PREMIUM
(S/N H160N-03749A)

4-30

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING MOTOR
PREMIUM
(S/N H160N-03749A)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

2034300
1452878
1391760
1452879
1391762
1452880
1452881
1452882
1450475
1452883
1391769
1459683
1459693
1459685
1376961
1391773
1308875
1334933
15155
1308893
1452886
1452884
1452890
1452887
1376960
1452889
301181

Steering Motor (With BWI)...........................................................................................


Stud .........................................................................................................................
Nut...........................................................................................................................
End Shield ...............................................................................................................
Shim (Spring) ..........................................................................................................
Ball Bearing .............................................................................................................
Cover .......................................................................................................................
Gasket .....................................................................................................................
Screw ......................................................................................................................
Brush Holder Assembly...........................................................................................
Brush Holder .......................................................................................................
Crossover and Terminal Kit .................................................................................
Brush Kit .............................................................................................................
Spring Kit ............................................................................................................
Screw ......................................................................................................................
Bushing ...................................................................................................................
Insulator...................................................................................................................
Washer ....................................................................................................................
Lockwasher .............................................................................................................
Nut...........................................................................................................................
Stator.......................................................................................................................
Wire Set...................................................................................................................
Connector................................................................................................................
Armature .................................................................................................................
Ball Bearing .............................................................................................................
Shield ......................................................................................................................
Oil Seal....................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
2
2
1
1
1
1
1
2
1
1
2
1
1
2
2
2
2
2
4
1
1
1
1
1
1
1

4-31

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING MOTOR (Figure 4-13)


PREMIUM
(S/N H160N-03750A)

4-32

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

STEERING MOTOR
PREMIUM
(S/N H160N-03750A)
ITEM

1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
23
24
25
26

PART NO.

2054860
1452878
1391760
1452879
1310930
1376960
1452881
1452882
1450475
1452883
1391769
1459683
1459693
1459685
1376961
1391773
1308875
197068
15155
1308893
1452886
1452884
1452890
1526011
1526007
1461259
1526008
1526009
1458470
a 2308963

QTY

DESCRIPTION

Steering Motor (With BWI)...........................................................................................


Stud .........................................................................................................................
Nut...........................................................................................................................
End Shield ...............................................................................................................
Washer ....................................................................................................................
Ball Bearing .............................................................................................................
Cover .......................................................................................................................
Gasket .....................................................................................................................
Screw ......................................................................................................................
Brush Holder Assembly...........................................................................................
Brush Holder .......................................................................................................
Crossover and Terminal Kit .................................................................................
Brush Kit .............................................................................................................
Spring Kit ............................................................................................................
Screw ......................................................................................................................
Bushing ...................................................................................................................
Insulator...................................................................................................................
Washer ....................................................................................................................
Lockwasher .............................................................................................................
Nut...........................................................................................................................
Stator.......................................................................................................................
Wire Set ..............................................................................................................
Connector ...........................................................................................................
Armature .................................................................................................................
Retaining Ring ....................................................................................................
Ball Bearing .............................................................................................................
End Shield ...............................................................................................................
Oil Seal....................................................................................................................
Sleeve......................................................................................................................
Plate ............................................................................................................................

1
2
2
1
1
1
1
1
2
1
1
1
1
1
2
2
2
2
2
4
1
1
1
1
2
1
1
1
2
1

FOOTNOTES:
a Not Illustrated

2007 HYSTER COMPANY

See Service Manual


for service procedures.

4-33

UNIT CODE H160


NORTH AMERICA

01/2007

STEER TIRE AND WHEEL ASSEMBLY (Figure 4-14)


CUSHION

ITEM

1
2
3

4-34

PART NO.

DESCRIPTION

QTY

1460482
1460480
1460484

Tire and Wheel Assembly (Cushion) ...........................................................................


Wheel (11.25 in.) .....................................................................................................
Tire (15 in. x 4 in. x 11.25 in.) .................................................................................

See Service Manual


for service procedures.

2
1
2

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

STEER TIRE AND WHEEL ASSEMBLY (Figure 4-15)


SOLID PNEUMATIC

ITEM

1
2
3

PART NO.

DESCRIPTION

893576
2013472
893575

Tire and Wheel Assembly (Solid Pneumatic) ..............................................................


Tire (15 x 4.5-8) ...........................................................................................................
Wheel ..........................................................................................................................

2007 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

2
1
1

4-35

UNIT CODE H160


NORTH AMERICA

01/2007

STEER TIRE AND WHEEL ASSEMBLY (Figure 4-16)


PNEUMATIC

ITEM

1
2
3
4
5

4-36

PART NO.

DESCRIPTION

QTY

1462226
2015020
893575
2015041
2015042

Tire and Wheel Assembly (Pneumatic) .......................................................................


Tire (15 in. x 4.5-8 in.) .................................................................................................
Wheel ..........................................................................................................................
Flap..............................................................................................................................
Tube .............................................................................................................................

See Service Manual


for service procedures.

2
1
1
1
1

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

5 BRAKE/ACCELERATOR SYST EM

BRAKE/ACCELERATOR SYSTEM

01/2007

UNIT CODE H160


NORTH AMERICA

SECTION 5
BRAKE/ACCELERATOR SYSTEM
DESCRIPTION

PAGE

ACCELERATOR/MONOTROL PEDAL
D/B 11/2002 .................................................................................................................................................. 5-4
D/B 11/2002 .................................................................................................................................................. 5-2
BRAKE MASTER CYLINDER .............................................................................................................................. 5-8
BRAKE PEDAL LINKAGE .................................................................................................................................... 5-6
ELECTRICALLY RELEASED PARK BRAKE...................................................................................................... 5-14
HYDRAULIC CALIPER ASSEMBLY
D/B 04/2002 ................................................................................................................................................ 5-25
D/B 04/2002 ................................................................................................................................................ 5-23
PARK BRAKE ..................................................................................................................................................... 5-21
PARK BRAKE ELECTRICAL COMPONENTS COVERS ................................................................................... 5-18
PARK BRAKE LINKAGE .................................................................................................................................... 5-10

2007 HYSTER COMPANY

See Service Manual


for service procedures.

5-1

UNIT CODE H160


NORTH AMERICA

01/2007

ACCELERATOR/MONOTROL PEDAL (Figure 5-1)


(D/B 11/2002)

5-2

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

ACCELERATOR/MONOTROL PEDAL
(D/B 11/2002)
KEY:
A: Standard Accelerator
B: Monotrol Pedal
QTY
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
26
27
28
29
30
31
32
33
34
35
36

PART NO.

1466613
2032999
1340470
1460611
220428
53162
16865
1451008
2013436
325699
220493
320156
362036
1306621
114312
296215
2033119
2033815
1508031
2033120
325588
2032996
292501
136687
15127
2306739
2306862
2309911
30411
302141
2033816
352885
296215
292501
325182
292680
a 251099
a 360387

DESCRIPTION

Pedal (Monotrol) ..................................................................................................


Pedal ...............................................................................................................
Pad ..................................................................................................................
Wire Harness Assembly ..................................................................................
Capscrew ....................................................................................................
Lockwasher .................................................................................................
Nut ..............................................................................................................
Switch .........................................................................................................
Pedal ...........................................................................................................
Spring ..............................................................................................................
Screw ..............................................................................................................
Washer ............................................................................................................
Washer ............................................................................................................
Washer ............................................................................................................
Strap Clamp.........................................................................................................
Capscrew.............................................................................................................
Arm ......................................................................................................................
Arm ......................................................................................................................
Roll Pin ................................................................................................................
Spring ..................................................................................................................
Clamp ..................................................................................................................
Shaft ....................................................................................................................
Capscrew.............................................................................................................
Nut .......................................................................................................................
Washer ................................................................................................................
Switch Assembly..................................................................................................
Switch..............................................................................................................
Block................................................................................................................
Link..................................................................................................................
Set Screw ........................................................................................................
Pedal....................................................................................................................
Pad ......................................................................................................................
Capscrew.............................................................................................................
Capscrew.............................................................................................................
Nut .......................................................................................................................
Lockwasher..........................................................................................................
Adhesive ..............................................................................................................
Sealant ................................................................................................................

..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
1
1
1
2
1
4
4
4
1
1
1
1
1
1
1
2
2
2
6
..
..

1
1
1
1
4
4
4
2
1
2
6
4
2
2
2
2
1
..
1
1
2
1
4
4
4
1
1
1
1
1
..
..
..
2
2
6
AR
AR

FOOTNOTES:
a Not Illustrated

2007 HYSTER COMPANY

See Service Manual


for service procedures.

5-3

UNIT CODE H160


NORTH AMERICA

01/2007

ACCELERATOR/MONOTROL PEDAL (Figure 5-2)


(D/B 11/2002)

5-4

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

ACCELERATOR/MONOTROL PEDAL
(D/B 11/2002)
ITEM

1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
16
17
17
18
19
20
21
22
23
24
25
25
26
27
28
29
30
31
32
33
34

PART NO.

1460612
2032999
1340470
2054436
220428
53162
16865
1468471
1475249
2044998
325699
220493
320156
362036
1306621
114312
296215
2033119
2034576
2033815
1508031
2033120
325588
2032996
292501
136687
2041014
2306739
2306862
2309911
30411
302141
2033816
352885
296215
292501
325182
292680
a 15931

QTY

DESCRIPTION

Accelerator Arm Assembly (Monotrol) .........................................................................


Pedal .......................................................................................................................
Pad ..........................................................................................................................
Wire Harness Assembly (with Switches).................................................................
Capscrew ............................................................................................................
Lockwasher .........................................................................................................
Nut ......................................................................................................................
Switch .................................................................................................................
Switch .................................................................................................................
Amp Wire Seal ....................................................................................................
Spring ......................................................................................................................
Screw ......................................................................................................................
Washer ....................................................................................................................
Washer ....................................................................................................................
Washer ....................................................................................................................
Strap Clamp ............................................................................................................
Capscrew ................................................................................................................
Arm..........................................................................................................................
Accelerator Arm Assembly (Standard) ........................................................................
Arm..........................................................................................................................
Roll Pin ....................................................................................................................
Spring ......................................................................................................................
Clamp ..........................................................................................................................
Shaft ............................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Switch Assembly..........................................................................................................
Switch......................................................................................................................
Block........................................................................................................................
Link..........................................................................................................................
Set Screw ................................................................................................................
Pedal............................................................................................................................
Pad ..............................................................................................................................
Capscrew.....................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Lockwasher..................................................................................................................

1
1
1
1
4
4
4
1
1
1
2
6
4
2
2
2
2
1
1
1
1
1
2
1
4
4
4
1
1
1
1
1
1
1
2
2
2
6
1

FOOTNOTES:
a Not Illustrated

2007 HYSTER COMPANY

See Service Manual


for service procedures.

5-5

UNIT CODE H160


NORTH AMERICA

01/2007

BRAKE PEDAL LINKAGE (Figure 5-3)

5-6

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

BRAKE PEDAL LINKAGE


QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
10
10
11
12
13
14
15
16
17
17
18
19
20
21
22
23

1343630
15212
320157
133683
2311664
2310172
2303235
14269
2303788
2311873
2306125
2304690
293615
320157
302400
2306538
1344820
296226
2033236
2033646
2306828
2036100
2036090
133484
339068
251099

Pad ..............................................................................................................................
1
Cotter Pin.....................................................................................................................
1
Washer ........................................................................................................................
1
Pin ...............................................................................................................................
1
Bolt ..............................................................................................................................
1
Washer ........................................................................................................................
2
Manifold Block .............................................................................................................
1
Fitting...........................................................................................................................
2
Hose ............................................................................................................................
2
Master Cylinder ...........................................................................................................
1
Push Rod.................................................................................................................
1
Seal Kit ....................................................................................................................
1
Capscrew.....................................................................................................................
2
Washer ........................................................................................................................
2
Locknut ........................................................................................................................
2
Spring ..........................................................................................................................
1
Snap Ring....................................................................................................................
1
Capscrew.....................................................................................................................
2
Plate ............................................................................................................................
1
Plate ............................................................................................................................
1
Bushing........................................................................................................................
2
Pedal............................................................................................................................
1
Bracket.........................................................................................................................
1
Grommet......................................................................................................................
1
Lubricant...................................................................................................................... AR
Adhesive ...................................................................................................................... AR

b
a

c
c

FOOTNOTES:
a Forward/Reverse Lever
b Monotrol Pedal
c Not Illustrated

2007 HYSTER COMPANY

See Service Manual


for service procedures.

5-7

UNIT CODE H160


NORTH AMERICA

01/2007

BRAKE MASTER CYLINDER (Figure 5-4)

ITEM

PART NO.

DESCRIPTION

1
1
1
2
3
4
5
6
7
8
9
10

2311873
2306125
2304690
2303739
2309267
2309541
2305157
292500
292501
136687
133484
313805

Master Cylinder ...........................................................................................................


Push Rod.................................................................................................................
Seal Kit ....................................................................................................................
Clamp ..........................................................................................................................
Hose ............................................................................................................................
Reservoir .....................................................................................................................
Clamp ..........................................................................................................................
Capscrew.....................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Grommet......................................................................................................................
Nut ...............................................................................................................................

5-8

QTY

See Service Manual


for service procedures.

1
1
1
2
1
1
1
1
1
1
1
1

2007 HYSTER COMPANY

NOTES

5-9

UNIT CODE H160


NORTH AMERICA

01/2007

PARK BRAKE LINKAGE (Figure 5-5)

5-10

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

PARK BRAKE LINKAGE


ITEM

1
2
2
3
3
4
5
5
5
6
7
8
9
10
11
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

PART NO.

2304966
16865
18419
2056480
2037379
2302902
15151
197065
230880
239503
292681
2306881
2311058
320157
930451
323617
355172
136704
2308749
2305554
2310764
15176
2306742
15134
15026
2305981
15156
2310295
320159
15155
2305287
292515
2302308
2302565
15025
2311335
138
139
15212
221454
15175
2306738
2307100
2033571
38848
15213
320156
15200
292682
a 251099
a 339068

2007 HYSTER COMPANY

QTY

DESCRIPTION

Cam .............................................................................................................................
1
Nut ...............................................................................................................................
2
Lockwasher..................................................................................................................
2
Switch Assembly..........................................................................................................
1
Switch......................................................................................................................
1
Switch Insulator .......................................................................................................
1
Lockwasher .............................................................................................................
2
Washer ....................................................................................................................
2
Nut...........................................................................................................................
2
Nut...........................................................................................................................
2
Lockwasher .............................................................................................................
2
Plate ........................................................................................................................
1
Plate ........................................................................................................................
1
Washer ....................................................................................................................
2
Brake Assembly ...........................................................................................................
1
Pad ..........................................................................................................................
1
Spring ......................................................................................................................
1
Capscrew.....................................................................................................................
2
Bracket.........................................................................................................................
1
Handle .........................................................................................................................
1
Cable ...........................................................................................................................
1
Washer ........................................................................................................................
1
Spring ..........................................................................................................................
1
Washer ........................................................................................................................
2
Nut ...............................................................................................................................
2
Ball Joint ......................................................................................................................
1
Lockwasher..................................................................................................................
1
Bellcrank ......................................................................................................................
1
Washer ........................................................................................................................
2
Lockwasher..................................................................................................................
2
Link ..............................................................................................................................
1
Capscrew.....................................................................................................................
2
Pin ...............................................................................................................................
1
Ball Joint ......................................................................................................................
2
Nut ...............................................................................................................................
4
Rod ..............................................................................................................................
2
Rod End.......................................................................................................................
2
Rod End Pin ................................................................................................................
2
Cotter Pin.....................................................................................................................
2
Bolt ..............................................................................................................................
1
Washer ........................................................................................................................
1
Washer ........................................................................................................................ AR
Washer ........................................................................................................................
1
Bracket.........................................................................................................................
1
Nut ...............................................................................................................................
1
Pin ...............................................................................................................................
2
Washer ........................................................................................................................
1
Cotter Pin.....................................................................................................................
2
Lockwasher..................................................................................................................
2
Adhesive ...................................................................................................................... AR
Lubricant...................................................................................................................... AR
See Service Manual
for service procedures.

5-11

UNIT CODE H160


NORTH AMERICA

01/2007

PARK BRAKE LINKAGE


ITEM

PART NO.

DESCRIPTION

QTY

2302512
2311979

Park Brake Kit (Includes Items 39-40) .........................................................................


Park Brake Kit (Includes Items 34-38) .........................................................................

1
1

FOOTNOTES:
a Not Illustrated

5-12

See Service Manual


for service procedures.

2007 HYSTER COMPANY

NOTES

5-13

UNIT CODE H160


NORTH AMERICA

01/2007

ELECTRICALLY RELEASED PARK BRAKE (Figure 5-6)

5-14

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

ELECTRICALLY RELEASED PARK BRAKE


QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
3
4
5
6
7
8
9
10
10
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

16820
15158
2305661
2310476
15155
221705
15156
16805
2305308
2306112
2304932
2309212
2310589
221706
2037362
2038638
2305279
2035145
15176
2306742
15134
15026
2305981
2033571
2310295
15176
15155
2305287
38848
2302308
2302565
15025
2311335
138
139
15212
15155
15213
15175
221454
292682
320159
292515
2305941
15155
221765
145639
30215
2033822
136687
292600

Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Solenoid Repair Kit ......................................................................................................
Solenoid.......................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Guide ...........................................................................................................................
Coupling ......................................................................................................................
Plate ............................................................................................................................
Bearing ....................................................................................................................
Plate ........................................................................................................................
Nut ...............................................................................................................................
Spring ..........................................................................................................................
E-Ring..........................................................................................................................
Plate ............................................................................................................................
Park Brake Cable.........................................................................................................
Washer ........................................................................................................................
Spring ..........................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Ball Joint ......................................................................................................................
Bracket.........................................................................................................................
Bellcrank ......................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Link ..............................................................................................................................
Nut ...............................................................................................................................
Pin ...............................................................................................................................
Ball Joint ......................................................................................................................
Nut ...............................................................................................................................
Rod ..............................................................................................................................
Rod End.......................................................................................................................
Rod End Pin ................................................................................................................
Cotter Pin.....................................................................................................................
Lockwasher..................................................................................................................
Pin ...............................................................................................................................
Washer ........................................................................................................................
Bolt ..............................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Label (Pinch Warning) .................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Bolt ..............................................................................................................................
Bracket.........................................................................................................................
Nut ...............................................................................................................................
Nut ...............................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
4
12
4
4
3
1
1
1
1
1
1
2
1
3
1
1
2
2
1
1
1
2
2
1
1
1
2
4
2
2
2
2
2
1
1
1
4
2
3
1
4
4
3
2
1
4
10
5-15

UNIT CODE H160


NORTH AMERICA

01/2007

ELECTRICALLY RELEASED PARK BRAKE


ITEM

49
50
51
52
53
54
55
56
57
58

PART NO.

320152
302261
292665
2307677
296375
15156
16805
2304907
2310704
2038106
a 251099
a 251979

DESCRIPTION

QTY

Washer ........................................................................................................................
4
Screw...........................................................................................................................
2
Nut ...............................................................................................................................
2
Microswitch ..................................................................................................................
1
Washer ........................................................................................................................
2
Lockwasher..................................................................................................................
4
Capscrew.....................................................................................................................
4
Bar ...............................................................................................................................
1
Nut ...............................................................................................................................
2
Wire Harness...............................................................................................................
1
Adhesive ...................................................................................................................... AR
Lubricant...................................................................................................................... AR

FOOTNOTES:
a Not Illustrated

5-16

See Service Manual


for service procedures.

2007 HYSTER COMPANY

NOTES

5-17

UNIT CODE H160


NORTH AMERICA

01/2007

PARK BRAKE ELECTRICAL COMPONENTS COVERS (Figure 5-7)

5-18

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

PARK BRAKE ELECTRICAL COMPONENTS COVERS


KEY:
A: Foot Parking Brake
B: Seat Parking Brake
QTY
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
41
42
43
44

292515
292680
320156
2310722
2311971
2308430
1465584
2307716
302020
292678
2311350
2305201
287816
325182
2310373
2310839
2309219
2308736
1307687
2305754
2311669
2303345
2307261
2310615
302021
292678
296377
302018
1367837
296397
2307691
302048
222085
292500
292680
320156
325182
2309698
136687
2033823
2303291
1462649
1462650
15175
18728
2305454

Capscrew.............................................................................................................
Lockwasher..........................................................................................................
Washer ................................................................................................................
Plate ....................................................................................................................
Label (Park Brake Button) ...................................................................................
Switch (Push Button) ...........................................................................................
Button (Red) ....................................................................................................
Standoff ...............................................................................................................
Screw...................................................................................................................
Lockwasher..........................................................................................................
Control Module ....................................................................................................
Mounting Plate.....................................................................................................
Capscrew.............................................................................................................
Nut .......................................................................................................................
Fuse Block ...........................................................................................................
Fuse (30 Amp) .....................................................................................................
Mounting Plate.....................................................................................................
Terminal Block .....................................................................................................
Relay (24 Volt) .....................................................................................................
Terminal ...............................................................................................................
Wire .....................................................................................................................
Terminal (Ring) ....................................................................................................
Diode ...................................................................................................................
Resistor (2 Watt - 150 Ohm)................................................................................
Screw...................................................................................................................
Lockwasher..........................................................................................................
Washer ................................................................................................................
Screw...................................................................................................................
Screw...................................................................................................................
Washer ................................................................................................................
Cover (Front)........................................................................................................
Screw...................................................................................................................
Washer ................................................................................................................
Capscrew.............................................................................................................
Lockwasher..........................................................................................................
Washer ................................................................................................................
Nut .......................................................................................................................
Cover ...................................................................................................................
Nut .......................................................................................................................
Spacer .................................................................................................................
Capscrew.............................................................................................................
Cowl.....................................................................................................................
Cowl.....................................................................................................................
Washer ................................................................................................................
Capscrew.............................................................................................................
Label (Instructions) ..............................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

2
2
4
1
1
1
1
1
6
6
1
1
2
2
1
1
1
1
1
2
2
2
1
2
2
2
1
1
2
2
1
2
2
2
2
8
2
1
2
2
2
1
..
2
2
1

2
2
4
1
..
1
1
1
6
6
1
1
2
2
1
1
1
1
1
2
2
2
1
2
2
2
1
1
2
2
1
2
2
2
2
8
2
1
2
2
2
..
1
2
2
1
5-19

UNIT CODE H160


NORTH AMERICA

01/2007

PARK BRAKE ELECTRICAL COMPONENTS COVERS

ITEM

PART NO.

DESCRIPTION

45
45

1462623
1462624

Cowl Cover Assembly (Cowl) ..............................................................................


Cover (Cowl) ........................................................................................................

5-20

See Service Manual


for service procedures.

1
..

QTY
B

..
1

2007 HYSTER COMPANY

01/2007

UNIT CODE H160


NORTH AMERICA

PARK BRAKE (Figure 5-8)

2007 HYSTER COMPANY

See Service Manual


for service procedures.

5-21

UNIT CODE H160


NORTH AMERICA

01/2007

PARK BRAKE
QTY

ITEM

PART NO.

DESCRIPTION

1
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15

2302735
2013879
2013881
2013880
2013876
2013877
281971
303652
303653
303654
15241
303669
303668
2013878
303672
319667
303674
303660

Caliper Assembly.........................................................................................................
Carrier Side Assembly.............................................................................................
Carrier Side.........................................................................................................
Disc Pad..............................................................................................................
Cam Side Assembly ................................................................................................
Cam Side ............................................................................................................
Disc Pad..............................................................................................................
Plate....................................................................................................................
Pin.......................................................................................................................
Spring..................................................................................................................
Cotter Pin ............................................................................................................
Nut ......................................................................................................................
Washer................................................................................................................
Lever ...................................................................................................................
Screw ......................................................................................................................
Bushing ...................................................................................................................
Locknut....................................................................................................................
Spacer .....................................................................................................................

5-22

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
4
2
2

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC CALIPER ASSEMBLY (Figure 5-9)


(D/B 04/2002)

2007 HYSTER COMPANY

See Service Manual


for service procedures.

5-23

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC CALIPER ASSEMBLY


(D/B 04/2002)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
9
10
11
12
13

260034
301995
292778
292780
292779
301994
301997
319667
292777
1323956
1324049
301996
1323955
303673
303674

Brake Assembly ...........................................................................................................


Insert............................................................................................................................
Piston...........................................................................................................................
Dust Cover...................................................................................................................
Piston Seal ..................................................................................................................
Bleeder Screw .............................................................................................................
Retainer Pin .................................................................................................................
Bushing........................................................................................................................
Spring Clip ...................................................................................................................
Pad ..............................................................................................................................
Disc Pad ......................................................................................................................
Carrier Side .................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Locknut ........................................................................................................................

5-24

See Service Manual


for service procedures.

1
1
1
1
1
2
2
4
2
2
1
1
2
2
2

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC CALIPER ASSEMBLY (Figure 5-10)


(D/B 04/2002)

ITEM

1
1
1
2
2
2
2
3
3
3
3
3
4
4
4
5
5
5

PART NO.

DESCRIPTION

1516092
1550883
.. . . .
.. . . .
1550888
.. . . .
.. . . .
.. . . .
1550892
.. . . .
.. . . .
.. . . .
.. . . .
1550901
.. . . .
.. . . .
1550903
.. . . .
.. . . .

Caliper Assembly.........................................................................................................
Bleeders and Inserts Kit ..........................................................................................
Bleeder................................................................................................................
Insert...................................................................................................................
Rubber Components Kit ..........................................................................................
Dust Boot ............................................................................................................
Seal.....................................................................................................................
O-Ring.................................................................................................................
Piston and Rubber Components Kit ........................................................................
Piston ..................................................................................................................
Dust Boot ............................................................................................................
Seal.....................................................................................................................
O-Ring.................................................................................................................
Pad and Holder Kit ..................................................................................................
Insulator ..............................................................................................................
Pad and Holder ...................................................................................................
Bolts and Hardware Kit............................................................................................
Bolt......................................................................................................................
Bushing ...............................................................................................................

2007 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

2
2
3
2
2
1
1
1
2
1
1
1
1
2
2
3
1
2
4
5-25

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC CALIPER ASSEMBLY


(D/B 04/2002)
ITEM

5
5
6
6
6
6
6
6
6
6
7
7
7

5-26

PART NO.

.. . . .
.. . . .
1550907
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
1550910
.. . . .
.. . . .

DESCRIPTION

QTY

Washer................................................................................................................
Nut ......................................................................................................................
Piston Side Kit .........................................................................................................
Piston Side Casting.............................................................................................
Seal.....................................................................................................................
Dust Boot ............................................................................................................
Piston ..................................................................................................................
O-Ring.................................................................................................................
Insert ...................................................................................................................
Bleeder................................................................................................................
Hairpins and Pad Pins Kit........................................................................................
Hairpin.................................................................................................................
Pad Pin................................................................................................................

See Service Manual


for service procedures.

4
2
1
1
1
1
1
1
1
3
1
2
2

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

6 HYDRAULIC SYSTEM

HYDRAULIC SYSTEM

01/2007

UNIT CODE H160


NORTH AMERICA

SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION

PAGE

CONTROL VALVE
S/N H160N-03838A..................................................................................................................................... 6-14
S/N H160N-03839A..................................................................................................................................... 6-12
HANDLEVER........................................................................................................................................................ 6-2
HYDRAULIC HOSE AND FITTINGS
S/N H160N-03838A..................................................................................................................................... 6-36
S/N H160N-03839A..................................................................................................................................... 6-40
HYDRAULIC LIFT PUMP ASSEMBLY
12 CC.............................................................................................................................................................. 6-28
HYDRAULIC MOTOR
12 CC PUMP
S/N H160N-3152Z ................................................................................................................................... 6-18
19 CC PUMP
S/N H160N-3152Z ................................................................................................................................... 6-22
S/N H160N-3152Z ................................................................................................................................... 6-20
WITH 12 CC PUMP
S/N H160N-3152Z ................................................................................................................................... 6-24
HYDRAULIC PUMP
12 CC.............................................................................................................................................................. 6-26
HYDRAULIC PUMP ASSEMBLY
19 CC.............................................................................................................................................................. 6-32
HYDRAULIC VALVE AND ATTACHING PARTS
S/N H160N-03838A....................................................................................................................................... 6-8
S/N H160N-03839A....................................................................................................................................... 6-4
LIFT PUMP AND MOTOR ATTACHING PARTS
12 CC.............................................................................................................................................................. 6-30
TILT CYLINDER ................................................................................................................................................. 6-34

2007 HYSTER COMPANY

See Service Manual


for service procedures.

6-1

UNIT CODE H160


NORTH AMERICA

01/2007

HANDLEVER (Figure 6-1)

6-2

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HANDLEVER
KEY:
A: Two Function
B: Three Function (With Detent Levers)
C: Three Function (Without Detent Levers)
D: Four Function
QTY
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
37
38

PART NO.

302044
2014604
2013234
2013235
2013236
2013237
292501
320156
292680
136687
2309924
2306052
287817
2303365
15200
2308059
2305669
296153
293778
2302179
287816
320156
302399
19979
175861
2304767
2309570
2304087
2307513
2303898
221877
2013239
2309978
307253
2311392
2310972
a 2040755
2310125
1510861

DESCRIPTION

Screw.............................................................................................
Cover (Upper) ................................................................................
Handlever (Lift) ..............................................................................
Handlever (Tilt) ..............................................................................
Handlever (Third Function) ............................................................
Handlever (Fourth Function) ..........................................................
Capscrew.......................................................................................
Washer ..........................................................................................
Lockwasher....................................................................................
Nut .................................................................................................
Spacer ...........................................................................................
Spacer ...........................................................................................
Capscrew.......................................................................................
Knob ..............................................................................................
Cotter Pin.......................................................................................
Rod ................................................................................................
Latch ..............................................................................................
Capscrew.......................................................................................
Washer ..........................................................................................
Strap ..............................................................................................
Capscrew.......................................................................................
Washer ..........................................................................................
Nut .................................................................................................
Pin .................................................................................................
Spring ............................................................................................
Pivot...............................................................................................
Crank .............................................................................................
Crank .............................................................................................
Spacer ...........................................................................................
Link ................................................................................................
Cotter Pin.......................................................................................
Pin .................................................................................................
Rocker Arm....................................................................................
Snap Ring......................................................................................
Pivot Pin.........................................................................................
Bearing ..........................................................................................
Frame ............................................................................................
Frame ............................................................................................
Nut Plate Assembly .......................................................................

8
1
1
1
..
..
4
2
4
4
4
4
8
1
1
1
1
2
2
2
..
..
..
..
..
..
..
2
4
2
4
4
2
4
2
8
1
1
1

8
1
1
1
1
..
6
3
6
6
4
4
8
1
1
1
1
2
2
2
2
2
2
2
1
1
1
2
2
3
6
6
3
4
2
12
1
1
1

8
1
1
1
1
..
6
3
6
6
4
4
8
1
1
1
1
2
2
2
..
..
..
..
..
..
..
3
2
3
6
6
3
4
2
12
1
1
1

8
1
1
1
..
1
8
4
8
8
4
4
8
1
1
1
1
2
2
2
2
2
2
2
1
1
1
3
..
4
8
8
4
4
2
16
1
1
1

FOOTNOTES:
a EE Application Only

2007 HYSTER COMPANY

See Service Manual


for service procedures.

6-3

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC VALVE AND ATTACHING PARTS (Figure 6-2)


(S/N H160N-03839A)

6-4

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC VALVE AND ATTACHING PARTS


(S/N H160N-03839A)
KEY:
A: Two Function
B: Three Function (With Detent Levers)
C: Three Function (Without Detent Levers)
D: Four Function
QTY
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

PART NO.

302044
2309387
2311384
2303448
287817
2303324
2310715
292500
320156
292680
136687
2061645
15200
2013239
2303498
58903
2307900
19979
175861
136687
292680
2303104
2307042
2303162
2309240
a 2037379
220271
18419
16865
2311130
292501
320156
292680
136687
2302217
287816
320156
292680
136687
324972
136681
320158
292681
239503
325057

2007 HYSTER COMPANY

DESCRIPTION

Screw.............................................................................................
2
Cover (Lower) ................................................................................
1
Standoff .........................................................................................
1
Spacer ...........................................................................................
1
Capscrew.......................................................................................
2
Vane (Lift) (Two Speed) .................................................................
1
Vane (Tilt) (Three and Four Speed) ...............................................
1
Capscrew.......................................................................................
4
Washer ..........................................................................................
4
Lockwasher....................................................................................
4
Nut .................................................................................................
4
Link ................................................................................................
2
Cotter Pin.......................................................................................
4
Pin .................................................................................................
4
Pin .................................................................................................
1
Snap Ring......................................................................................
2
Shim .............................................................................................. AR
Pin .................................................................................................
1
Spring ............................................................................................
1
Nut .................................................................................................
1
Lockwasher....................................................................................
1
Stud ...............................................................................................
1
Pin .................................................................................................
1
Spacer ...........................................................................................
2
Switch ............................................................................................
1
Switch ............................................................................................
1
Screw.............................................................................................
2
Lockwasher....................................................................................
2
Nut .................................................................................................
2
Bracket...........................................................................................
1
Capscrew.......................................................................................
1
Washer ..........................................................................................
1
Lockwasher....................................................................................
1
Nut .................................................................................................
1
Circuit Board ..................................................................................
1
Capscrew.......................................................................................
2
Washer ..........................................................................................
2
Lockwasher....................................................................................
2
Nut .................................................................................................
2
Bracket...........................................................................................
5
Capscrew.......................................................................................
5
Washer ..........................................................................................
5
Lockwasher....................................................................................
5
Nut .................................................................................................
5
Channel .........................................................................................
1
See Service Manual
for service procedures.

2
1
1
1
2
1
2
6
6
6
6
3
6
6
1
2
AR
1
1
1
1
1
1
2
1
1
2
2
2
1
1
1
1
1
1
2
2
2
2
5
5
5
5
5
1

2
1
1
1
2
1
2
6
6
6
6
3
6
6
1
2
AR
1
1
1
1
1
1
2
1
1
2
2
2
1
1
1
1
1
1
2
2
2
2
5
5
5
5
5
1

2
1
1
1
2
1
3
8
8
8
8
4
8
8
1
2
..
1
1
1
1
1
1
2
1
1
2
2
2
1
1
1
1
1
1
2
2
2
2
5
5
5
5
5
1
6-5

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC VALVE AND ATTACHING PARTS


(S/N H160N-03839A)
QTY
ITEM

PART NO.

DESCRIPTION

45
46
46
46
47
48
49
50
51

325056
2063766
2064003
2064004
287860
320159
292682
136692
2061643

Channel (Rubber) ..........................................................................


Control Valve (Two Spool Valve) ( Figure 6-4) ..........................
Control Valve (Three Spool Valve) ( Figure 6-4) .......................
Control Valve (Four Spool Valve) ( Figure 6-4) .........................
Capscrew.......................................................................................
Washer ..........................................................................................
Lockwasher....................................................................................
Nut .................................................................................................
Bracket Weldment..........................................................................

3
1
..
..
1
1
1
1
1

3
..
1
..
1
1
1
1
1

3
..
1
..
1
1
1
1
1

3
..
..
1
1
1
1
1
1

FOOTNOTES:
a D/B 04/2003

6-6

See Service Manual


for service procedures.

2007 HYSTER COMPANY

NOTES

6-7

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC VALVE AND ATTACHING PARTS (Figure 6-3)


(S/N H160N-03838A)

6-8

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC VALVE AND ATTACHING PARTS


(S/N H160N-03838A)
KEY:
A: Two Function
B: Three Function (With Detent Levers)
C: Three Function (Without Detent Levers)
D: Four Function
QTY
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

PART NO.

302044
2309387
2311384
2303448
287817
2303324
2310715
292500
320156
292680
136687
2303898
15200
2013239
2303498
58903
2307900
19979
175861
136687
292680
2303104
2307042
2303162
2309240
a 2037379
220271
18419
16865
2311130
292501
320156
292680
136687
2302217
287816
320156
292680
136687
324972
136681
320158
292681
239503
325057

2007 HYSTER COMPANY

DESCRIPTION

Screw.............................................................................................
2
Cover (Lower) ................................................................................
1
Standoff .........................................................................................
1
Spacer ...........................................................................................
1
Capscrew.......................................................................................
2
Vane (Lift) ......................................................................................
1
Vane (Tilt) ......................................................................................
1
Capscrew.......................................................................................
4
Washer ..........................................................................................
4
Lockwasher....................................................................................
4
Nut .................................................................................................
4
Link ................................................................................................
2
Cotter Pin.......................................................................................
4
Pin .................................................................................................
4
Pin .................................................................................................
1
Snap Ring......................................................................................
2
Shim .............................................................................................. AR
Pin .................................................................................................
1
Spring ............................................................................................
1
Nut .................................................................................................
1
Lockwasher....................................................................................
1
Stud ...............................................................................................
1
Pin .................................................................................................
1
Spacer ...........................................................................................
2
Switch ............................................................................................
1
Switch ............................................................................................
1
Screw.............................................................................................
2
Lockwasher....................................................................................
2
Nut .................................................................................................
2
Bracket...........................................................................................
1
Capscrew.......................................................................................
1
Washer ..........................................................................................
1
Lockwasher....................................................................................
1
Nut .................................................................................................
1
Circuit Board ..................................................................................
1
Capscrew.......................................................................................
2
Washer ..........................................................................................
2
Lockwasher....................................................................................
2
Nut .................................................................................................
2
Bracket...........................................................................................
5
Capscrew.......................................................................................
5
Washer ..........................................................................................
5
Lockwasher....................................................................................
5
Nut .................................................................................................
5
Channel .........................................................................................
1
See Service Manual
for service procedures.

2
1
1
1
2
1
2
6
6
6
6
3
6
6
1
2
AR
1
1
1
1
1
1
2
1
1
2
2
2
1
1
1
1
1
1
2
2
2
2
5
5
5
5
5
1

2
1
1
1
2
1
2
6
6
6
6
3
6
6
1
2
AR
1
1
1
1
1
1
2
1
1
2
2
2
1
1
1
1
1
1
2
2
2
2
5
5
5
5
5
1

2
1
1
1
2
1
3
8
8
8
8
4
8
8
1
2
..
1
1
1
1
1
1
2
1
1
2
2
2
1
1
1
1
1
1
2
2
2
2
5
5
5
5
5
1
6-9

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC VALVE AND ATTACHING PARTS


(S/N H160N-03838A)
QTY
ITEM

PART NO.

DESCRIPTION

45
46
46
47
48
49
50
51
52

325056
2307559
2033619
287860
320159
292682
136692
293627
2305146

Channel (Rubber) ..........................................................................


Control Valve ( Figure 6-5) .......................................................
Control Valve ( Figure 6-5) .......................................................
Capscrew.......................................................................................
Washer ..........................................................................................
Lockwasher....................................................................................
Nut .................................................................................................
Bolt ................................................................................................
Bracket...........................................................................................

3
1
1
1
1
1
1
2
1

3
1
..
1
1
1
1
2
1

3
1
..
1
1
1
1
2
1

3
..
1
1
1
1
1
2
1

FOOTNOTES:
a D/B 04/2003

6-10

See Service Manual


for service procedures.

2007 HYSTER COMPANY

NOTES

6-11

UNIT CODE H160


NORTH AMERICA

01/2007

CONTROL VALVE (Figure 6-4)


(S/N H160N-03839A)

6-12

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

CONTROL VALVE
(S/N H160N-03839A)
KEY:
A: Two Spool
B: Three Spool
C: Four Spool
ITEM

1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
13
13
14
15

PART NO.

DESCRIPTION

QTY
B

2063766
2064003
2064004
1547585
1569601
14591
1547590
1547587
1547588
1547589
a 1551398
1547586
1547591
1547593
1547592
57664
1357361
205122
328890
328891
328892
.. . . .
.. . . .

Control Valve ............................................................................................


Control Valve ............................................................................................
Control Valve ............................................................................................
Inlet Section..........................................................................................
Insert................................................................................................
Fitting ...............................................................................................
Main Relief Valve..................................................................................
Lift Section............................................................................................
Tilt Section............................................................................................
Auxiliary Section...................................................................................
Spool Section Assembly.......................................................................
Outlet Section.......................................................................................
Secondary Relief Valve ........................................................................
Work Port Plug Assembly.....................................................................
Inlet Plug Assembly..............................................................................
O-Ring ..................................................................................................
O-Ring ..................................................................................................
Wiper ....................................................................................................
Tie Rod Kit................................................................................................
Tie Rod Kit................................................................................................
Tie Rod Kit................................................................................................
Switch Assembly (Lift Section) .................................................................
Switch Assembly (Tilt/Auxiliary Sections) .................................................

1
..
..
1
1
1
1
1
1
..
..
1
..
2
1
AR
AR
AR
1
..
..
1
1

..
1
..
1
1
1
1
1
1
1
..
1
1
4
1
AR
AR
AR
..
1
..
1
2

..
..
1
1
1
1
1
1
1
1
1
1
1
6
1
AR
AR
AR
..
..
1
1
3

b 1557699

Seal Kit (Includes Items 10-12) ................................................................

FOOTNOTES:
a Not Illustrated
b Service Use Only

2007 HYSTER COMPANY

See Service Manual


for service procedures.

6-13

UNIT CODE H160


NORTH AMERICA

01/2007

CONTROL VALVE (Figure 6-5)


(S/N H160N-03838A)

6-14

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

CONTROL VALVE
(S/N H160N-03838A)
KEY:
A: Three Function
B: Four Function
QTY
ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
5
6
7
8
9
10
11
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
36
37
38
39
40
41

2033619
2307559
2302838
2034634
230518
16482
233693
16485
236024
2311490
2308353
16484
1199287
1199286
1327419
1327421
144128
144127
.. . . .
.. . . .
2309228
144125
.. . . .
.. . . .
2304422
.. . . .
.. . . .
.. . . .
.. . . .
127656
2304785
2302537
.. . . .
2307158
.. . . .
.. . . .
2307877
2311960
2308061
1327419
1327421
144128
144127
.. . . .
.. . . .
2309228

Control Valve .......................................................................................................


Control Valve .......................................................................................................
Valve Section...................................................................................................
Valve Section...................................................................................................
Plug .................................................................................................................
O-Ring .............................................................................................................
Fitting...............................................................................................................
O-Ring .............................................................................................................
Spring ..............................................................................................................
Relief Valve .....................................................................................................
Plug .................................................................................................................
O-Ring .............................................................................................................
Spring ..............................................................................................................
Poppet .............................................................................................................
Screw ..............................................................................................................
Dust Cover ......................................................................................................
Retainer...........................................................................................................
Sleeve..............................................................................................................
O-Ring .............................................................................................................
O-Ring .............................................................................................................
Spring ..............................................................................................................
Washer ............................................................................................................
Ring .................................................................................................................
O-Ring .............................................................................................................
Ball ..................................................................................................................
Retainer...........................................................................................................
O-Ring .............................................................................................................
Seal .................................................................................................................
Seal .................................................................................................................
O-Ring .............................................................................................................
Spring ..............................................................................................................
Spring ..............................................................................................................
Retaining Ring.................................................................................................
Plug .................................................................................................................
Back-Up Ring ..................................................................................................
O-Ring .............................................................................................................
Spring ..............................................................................................................
Ball ..................................................................................................................
Spool Section (Center) ........................................................................................
Screw ..............................................................................................................
Dust Cover ......................................................................................................
Retainer...........................................................................................................
Sleeve..............................................................................................................
O-Ring .............................................................................................................
O-Ring .............................................................................................................
Spring ..............................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

..
1
1
..
1
1
1
1
1
1
1
6
1
1
2
1
1
1
1
1
1
2
1
3
2
1
1
1
1
1
1
1
1
1
1
1
1
1
..
..
..
..
..
..
..
..

1
..
..
1
1
1
1
1
1
1
1
6
1
1
2
1
1
1
1
1
1
2
1
3
2
1
1
1
1
1
1
1
1
1
1
1
..
..
1
2
1
1
1
1
1
1
6-15

UNIT CODE H160


NORTH AMERICA

01/2007

CONTROL VALVE
(S/N H160N-03838A)
ITEM

PART NO.

DESCRIPTION

42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
86
87
88
89
90

144125
.. . . .
.. . . .
2304422
.. . . .
.. . . .
.. . . .
.. . . .
127656
2304785
2302537
.. . . .
2307158
.. . . .
.. . . .
2308069
2307877
2308154
2302661
1327419
1327421
144128
144127
.. . . .
.. . . .
2309228
144125
.. . . .
.. . . .
2304422
.. . . .
.. . . .
.. . . .
.. . . .
127656
2304785
2302537
.. . . .
2307158
.. . . .
.. . . .
2308069
2307877
2308154
2310233
1327419
1327421
144128
144127
.. . . .
.. . . .

Washer ............................................................................................................
Ring .................................................................................................................
O-Ring .............................................................................................................
Ball ..................................................................................................................
Retainer...........................................................................................................
O-Ring .............................................................................................................
Seal .................................................................................................................
Seal .................................................................................................................
O-Ring .............................................................................................................
Spring ..............................................................................................................
Spring ..............................................................................................................
Retaining Ring.................................................................................................
Plug .................................................................................................................
Back-Up Ring ..................................................................................................
O-Ring .............................................................................................................
Seat .................................................................................................................
Spring ..............................................................................................................
Poppet .............................................................................................................
Spool Section (Tilt) ..............................................................................................
Screw ..............................................................................................................
Dust Cover ......................................................................................................
Retainer...........................................................................................................
Sleeve..............................................................................................................
O-Ring .............................................................................................................
O-Ring .............................................................................................................
Spring ..............................................................................................................
Washer ............................................................................................................
Ring .................................................................................................................
O-Ring .............................................................................................................
Ball ..................................................................................................................
Retainer...........................................................................................................
O-Ring .............................................................................................................
Seal .................................................................................................................
Seal .................................................................................................................
O-Ring .............................................................................................................
Spring ..............................................................................................................
Spring ..............................................................................................................
Retaining Ring.................................................................................................
Plug .................................................................................................................
Back-Up Ring ..................................................................................................
O-Ring .............................................................................................................
Seat .................................................................................................................
Spring ..............................................................................................................
Poppet .............................................................................................................
Spool Section (Lift) ..............................................................................................
Screw ..............................................................................................................
Dust Cover ......................................................................................................
Retainer...........................................................................................................
Sleeve..............................................................................................................
O-Ring .............................................................................................................
O-Ring .............................................................................................................

6-16

See Service Manual


for service procedures.

..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
1
2
2
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1

QTY
B

2
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

CONTROL VALVE
(S/N H160N-03838A)
ITEM

91
92
93
94
95
96
97
98
99
100
101
102
102
103
104
105
106

PART NO.

DESCRIPTION

QTY
B

2309228
144125
.. . . .
.. . . .
2307158
.. . . .
.. . . .
2307877
2311960
230518
.. . . .
2306560
2311048
2307364
2308069
2307877
2308154
a 2063382

Spring ..............................................................................................................
Washer ............................................................................................................
Ring .................................................................................................................
Retaining Ring.................................................................................................
Plug .................................................................................................................
Back-Up Ring ..................................................................................................
O-Ring .............................................................................................................
Spring ..............................................................................................................
Ball ..................................................................................................................
Plug .................................................................................................................
O-Ring .............................................................................................................
Stud Kit ................................................................................................................
Stud Kit ................................................................................................................
Nut .......................................................................................................................
Seat .....................................................................................................................
Spring ..................................................................................................................
Poppet .................................................................................................................
Seal (Wiper).........................................................................................................

1
2
1
1
1
1
1
1
1
1
1
..
1
8
..
..
..
3

1
2
1
1
1
1
1
1
1
1
1
1
..
8
1
1
1
4

2303944

Seal Kit (Includes Items 3, 5, 9, 15-16, 19-20, 22-26, 29, 31-32, 39-40, 43-44,
46-50, 53, 55-56, 64-65, 68-69, 71-75, 78, 80-81, 89-90, 93-94, 96-97, 101,
107) .....................................................................................................................
Valve Repair Kit (Includes Items 14, 38, 63, 88, 108)..........................................

3
3

4
4

2311128
FOOTNOTES:
a Not Illustrated

2007 HYSTER COMPANY

See Service Manual


for service procedures.

6-17

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC MOTOR (Figure 6-6)


12 CC PUMP
(S/N H160N-3152Z)

6-18

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC MOTOR
12 CC PUMP
(S/N H160N-3152Z)
KEY:
A: Without Brush Wear Indicators (Standard)
B: With Brush Wear Indicators (Premium)
QTY
ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
18
19
19
20
21
22
23
24
25
25
25
26
27
28
29
30
31
32
33

2039070
2039069
1478728
1478733
1308893
15155
1308849
1308880
1308879
2013456
2013336
2026351
2026352
2013524
2032401
1308878
1308877
1308876
1308875
1308827
2013521
1478724
1478731
1308837
2013531
2013331
2013533
2026589
1308844
1308884
1478729
1478735
2026357
1308891
1473622
1308888
1308889
1478727
17948
1308843
18460

Hydraulic Motor....................................................................................................
Hydraulic Motor....................................................................................................
Stator...............................................................................................................
Stator...............................................................................................................
Nut...................................................................................................................
Lockwasher .....................................................................................................
Washer ............................................................................................................
Washer ............................................................................................................
Bushing ...........................................................................................................
Spring ..............................................................................................................
Screw ..............................................................................................................
Brush ...............................................................................................................
Brush ...............................................................................................................
Screw ..............................................................................................................
Brush Holder ...................................................................................................
Washer ............................................................................................................
O-Ring .............................................................................................................
Bushing ...........................................................................................................
Insulator...........................................................................................................
Lead and Terminal...........................................................................................
Crossover ........................................................................................................
Shield ..............................................................................................................
Shield ..............................................................................................................
Cover ...............................................................................................................
Cover ...............................................................................................................
Clamp Screw ...................................................................................................
Connector........................................................................................................
Thermostat ......................................................................................................
Field Coil .........................................................................................................
Ball Bearing .....................................................................................................
Armature .........................................................................................................
Armature .........................................................................................................
Key ..................................................................................................................
Ball Bearing .....................................................................................................
Washer ............................................................................................................
Washer ............................................................................................................
Washer ............................................................................................................
Shield ..............................................................................................................
Capscrew ........................................................................................................
Pole Piece .......................................................................................................
Capscrew ........................................................................................................

..
1
1
..
4
2
2
1
1
4
4
4
..
4
1
1
2
1
2
1
1
1
..
1
..
2
2
1
1
1
1
..
1
1
1
2
1
1
4
4
8

1
..
..
1
4
2
2
1
1
4
4
2
2
4
1
1
2
1
2
1
1
..
1
..
1
2
2
1
1
1
..
1
1
1
1
2
1
1
4
4
8

2026350

Brush Holder (Includes Items 7, 11-12, 17).....................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

6-19

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC MOTOR (Figure 6-7)


19 CC PUMP
(S/N H160N-3152Z)

6-20

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC MOTOR
19 CC PUMP
(S/N H160N-3152Z)
KEY:
A: Without Brush Wear Indicators (Standard)
B: With Brush Wear Indicators (Premium)
QTY
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
19
20
21
22
23
24
25
25
26
27
28
29
30
31
32
32
33

PART NO.

2305353
2306485
2013526
1308893
15155
1308849
1308880
1308879
2013456
2013336
2013525
2013534
2013524
2013523
1308878
1308877
1308876
1308875
1308827
2013521
2013520
1308837
2013531
2013331
2013533
2026589
2013527
1308884
2014512
2032510
1308891
1473622
1308888
1308889
2013529
2013530
1308833
1335399
18460
a 2033870

DESCRIPTION

Hydraulic Motor....................................................................................................
..
Hydraulic Motor....................................................................................................
1
Housing ...........................................................................................................
1
Nut...................................................................................................................
4
Lockwasher .....................................................................................................
2
Washer ............................................................................................................
2
Washer ............................................................................................................
1
Bushing ...........................................................................................................
1
Spring ..............................................................................................................
4
Screw ..............................................................................................................
4
Brush ...............................................................................................................
4
Brush (With Wear Indicator) ............................................................................
4
Screw ..............................................................................................................
4
Brush Holder ...................................................................................................
1
Washer ............................................................................................................
1
O-Ring .............................................................................................................
2
Bushing ...........................................................................................................
1
Insulator...........................................................................................................
2
Lead and Terminal...........................................................................................
1
Crossover ........................................................................................................
1
End Shield .......................................................................................................
1
Cover ...............................................................................................................
1
Cover ...............................................................................................................
..
Clamp Screw ...................................................................................................
2
Connector........................................................................................................
6
Thermostat ......................................................................................................
1
Field Coil Set ...................................................................................................
1
Ball Bearing .....................................................................................................
1
Armature .........................................................................................................
1
Armature .........................................................................................................
..
Ball Bearing .....................................................................................................
1
Washer ............................................................................................................
1
Washer ............................................................................................................
2
Washer ............................................................................................................
1
Frame ..............................................................................................................
1
Screw ..............................................................................................................
4
Pole Piece .......................................................................................................
4
Main Pole.........................................................................................................
4
Capscrew ........................................................................................................ 16
Bracket.................................................................................................................
1

1
..
1
4
2
2
1
1
4
4
4
4
4
1
1
2
1
2
1
1
1
..
1
2
6
1
1
1
1
1
1
1
2
1
1
4
4
4
16
1

FOOTNOTES:
a Not Illustrated

2007 HYSTER COMPANY

See Service Manual


for service procedures.

6-21

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC MOTOR (Figure 6-8)


19 CC PUMP
(S/N H160N-3152Z)

6-22

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC MOTOR
19 CC PUMP
(S/N H160N-3152Z)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART NO.

2046700
1502724
1502725
1502726
1502727
1502728
1504802
1502730
1502731
1509703
1502733
1500182
1502735
1502736
2305725
1305672
a 2033870

QTY

DESCRIPTION

Hydraulic Motor............................................................................................................
Bracket ....................................................................................................................
Bearing................................................................................................................
Armature .................................................................................................................
Gasket .....................................................................................................................
Plate ........................................................................................................................
Stator.......................................................................................................................
Brush Holder ...........................................................................................................
Brush and Spring Kit ...........................................................................................
Thermal Protector ...................................................................................................
Commutator End Head............................................................................................
Bearing................................................................................................................
Fan ..........................................................................................................................
Cover .......................................................................................................................
Connector................................................................................................................
Pin ...........................................................................................................................
Bracket.........................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1

FOOTNOTES:
a Not Illustrated

2007 HYSTER COMPANY

See Service Manual


for service procedures.

6-23

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC MOTOR (Figure 6-9)


WITH 12 CC PUMP
(S/N H160N-3152Z)

6-24

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC MOTOR
WITH 12 CC PUMP
(S/N H160N-3152Z)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
3
4
5
6
7
8
9
10
11
12

2046764
1509697
1502725
1509698
7882
1509699
1509700
1509701
1509702
1509703
1500182
1509704
1509705
1509706

Hydraulic Motor (Group No. 8510653) ........................................................................


Bracket ....................................................................................................................
Bearing ....................................................................................................................
Armature .................................................................................................................
Key ..........................................................................................................................
Plate ........................................................................................................................
Stator.......................................................................................................................
Brush Holder ...........................................................................................................
Brush Spring Set .....................................................................................................
Thermal Protector ...................................................................................................
Bearing ....................................................................................................................
Commutator End Head............................................................................................
Fan ..........................................................................................................................
Cover .......................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1
1
1
1

6-25

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC PUMP (Figure 6-10)


12 CC

6-26

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC PUMP
12 CC
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14

1455066
1459239
.. . . .
1459372
.. . . .
.. . . .
.. . . .
.. . . .
1459240
.. . . .
.. . . .
1459371
.. . . .
.. . . .
26617

Hydraulic Pump ...........................................................................................................


Cover .......................................................................................................................
Body ........................................................................................................................
Gear Set ..................................................................................................................
Bushing ...............................................................................................................
Bushing ...............................................................................................................
Drive Gear...........................................................................................................
Driven Gear.........................................................................................................
Mounting Flange......................................................................................................
Seal (Body)..............................................................................................................
Seal (Bushing).........................................................................................................
Bolt ..........................................................................................................................
Oil Seal....................................................................................................................
Snap Ring................................................................................................................
Key ..........................................................................................................................

1
1
1
1
2
2
1
1
1
2
2
4
1
1
1

1459238

Seal Kit (Includes Item ) ..............................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

6-27

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC LIFT PUMP ASSEMBLY (Figure 6-11)


12 CC

6-28

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC LIFT PUMP ASSEMBLY


12 CC
QTY

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14

1374878
2303239
1371741
2308872
2309481
1371743
1371744
2052235
1376425
1376426
.. . . .
.. . . .
.. . . .
1510058
1460539

Hydraulic Pump .......................................................................................................


Retaining Ring.........................................................................................................
Seal .........................................................................................................................
Flange .....................................................................................................................
Pin ...........................................................................................................................
Seal .........................................................................................................................
Back-Up Ring ..........................................................................................................
O-Ring .....................................................................................................................
Cover .......................................................................................................................
Bolt ..........................................................................................................................
Bushing ...................................................................................................................
Housing ...................................................................................................................
Gear Set ..................................................................................................................
Key ..........................................................................................................................
O-Ring .....................................................................................................................

1
1
1
1
4
2
2
2
1
4
4
1
1
1
2

384383
1376427
1371746

Seal Kit (Includes Items 2-3) ...................................................................................


Flange Kit (Includes Items 5-7) ...............................................................................
Seal Kit (Includes Items 1-2, 5-7, 14) ......................................................................

1
1
1

b
b
b
a
a

DESCRIPTION

FOOTNOTES:
a Not Illustrated
b Not Serviced Separately

2007 HYSTER COMPANY

See Service Manual


for service procedures.

6-29

UNIT CODE H160


NORTH AMERICA

01/2007

LIFT PUMP AND MOTOR ATTACHING PARTS (Figure 6-12)


12 CC

6-30

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

LIFT PUMP AND MOTOR ATTACHING PARTS


12 CC
QTY

ITEM

PART NO.

DESCRIPTION

1
1
1
2
3
4
4
5
6
7
8
9
9
10
11
12
13
14
14
15

.. . . .
2041876
.. . . .
.. . . .
296025
16560
16485
16828
2305087
2035560
2033869
2305466
317594
127045
2305718
2303276
2304021
127574
16486
355329
2004005

Motor Assembly (Standard) .........................................................................................


Pump (Optional) ..........................................................................................................
Motor Assembly (Brush Wear Indicator and Thermostat)............................................
Hydraulic Pump Assembly...........................................................................................
Capscrew.....................................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Clamp ..........................................................................................................................
Bracket.........................................................................................................................
Mount...........................................................................................................................
Mount (Optional) ..........................................................................................................
Clamp (Hose) ..............................................................................................................
Hose ............................................................................................................................
Filter.............................................................................................................................
Hose ............................................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Coupling ......................................................................................................................
Strap Clamp.................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
2
1
1
4
4
2
1
4
4
4
1
1
1
1
1
1
1

6-31

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC PUMP ASSEMBLY (Figure 6-13)


19 CC

6-32

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC PUMP ASSEMBLY


19 CC
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART NO.

QTY

DESCRIPTION

c 2302338
d 2042621
2303239
1371741
1459240
1371744
1371743
b .. . . .
2052235
b .. . . .
b .. . . .
b .. . . .
b .. . . .
1459239
1459241
a 1460539

Hydraulic Pump (Barnes) ............................................................................................


Hydraulic Pump (Kayaba) ............................................................................................
Retaining Ring .............................................................................................................
Seal .........................................................................................................................
Mounting Flange......................................................................................................
Back-Up Ring ..........................................................................................................
Seal .........................................................................................................................
Bushing........................................................................................................................
O-Ring .....................................................................................................................
Pin ...............................................................................................................................
Housing .......................................................................................................................
Idler Gear.....................................................................................................................
Drive Gear ...................................................................................................................
Cover .......................................................................................................................
Bolt ..........................................................................................................................
O-Ring .........................................................................................................................

1
1
1
1
1
2
2
2
2
4
1
1
1
1
4
2

2043313
2043314
1371746

Gear Kit (Includes Items 10-11)...................................................................................


Seal Kit (Includes Items 1-2, 4-7, 9) ............................................................................
Seal Kit (Includes Items 1-2, 4-5, 7, 14) ......................................................................

1
1
1

FOOTNOTES:
a Not Illustrated
b Not Serviced Separately
c S/N H160N02273X
d S/N H160N02274X

2007 HYSTER COMPANY

See Service Manual


for service procedures.

6-33

UNIT CODE H160


NORTH AMERICA

01/2007

TILT CYLINDER (Figure 6-14)

6-34

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

TILT CYLINDER
KEY:
A: 5 Forward Tilt/7 Back Tilt
B: 10 Forward Tilt/5 Back Tilt
QTY
ITEM

1
2
3
4
4
5
5
6
7
8
9
10
11

PART NO.

DESCRIPTION

2033757
2033818
2302899
.. . . .
2308174
2307659
2311444
2307114
2308691
.. . . .
.. . . .
.. . . .
2047064
.. . . .
a 39374

Tilt Cylinder (Group No. 8603353) ......................................................................


Tilt Cylinder (Group No. 8603351) ......................................................................
Nut...................................................................................................................
Seal .................................................................................................................
Piston ..............................................................................................................
Piston Rod.......................................................................................................
Rod..................................................................................................................
Tube.................................................................................................................
Tube.................................................................................................................
Seal .................................................................................................................
O-Ring .............................................................................................................
Back-Up Ring ..................................................................................................
Gland...............................................................................................................
Wiper Ring.......................................................................................................
O-Ring .............................................................................................................

..
2
1
1
1
1
..
1
..
1
1
1
1
1
1

2
..
1
1
1
..
1
..
1
1
1
1
1
1
1

1494719

Seal Kit (Includes Items 2, 6-8, 10-11) ............................................................

FOOTNOTES:
a Not Illustrated

2007 HYSTER COMPANY

See Service Manual


for service procedures.

6-35

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC HOSE AND FITTINGS (Figure 6-15)


(S/N H160N-03838A)

6-36

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC HOSE AND FITTINGS


(S/N H160N-03838A)
QTY

ITEM

PART NO.

DESCRIPTION

1
1
2
2
3
3
4
5
5
6
6
7
7
8
9
10
11
12
13
14
15
15
16
17
18
19
20
20
21
22
23
23
24
25
26
26
27
27
28
28
29
30
31
31
31
32
32
33
33

2307559
2033619
2308281
16484
110174
16484
16989
16541
16484
182557
16485
181957
16485
16883
17061
2303903
2306266
130845
2034110
2038851
17775
16486
2309475
2302129
309637
292680
2036170
1302665
2311215
10389
2307397
2305543
15156
16805
16565
16481
16556
16481
2033818
2033757
16458
2302520
235691
16745
16484
110174
16484
16745
16484

Control Valve (Three Spool) ........................................................................................


Control Valve (Four Spool)...........................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
Hose (RH)....................................................................................................................
Hose (LH) ....................................................................................................................
Clamp ..........................................................................................................................
Hose ............................................................................................................................
Hose (To Lift Pump) .....................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Hose ............................................................................................................................
Gauge..........................................................................................................................
Screw...........................................................................................................................
Lockwasher..................................................................................................................
Cover ...........................................................................................................................
Breather (Not Illustrated) .............................................................................................
Gasket .........................................................................................................................
Plug .............................................................................................................................
Filter Assembly ............................................................................................................
Element ...................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Tilt Cylinder..................................................................................................................
Tilt Cylinder..................................................................................................................
Fitting...........................................................................................................................
Hose Assembly............................................................................................................
Fitting...........................................................................................................................
Fitting (Three Spool) ....................................................................................................
O-Ring .....................................................................................................................
Fitting (Four Spool) ......................................................................................................
O-Ring .....................................................................................................................
Fitting (Four Spool) ......................................................................................................
O-Ring .....................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
1
1
1
1
6
1
1
1
1
1
1
1
2
2
2
2
4
1
1
2
1
1
1
6
6
1
1
1
1
1
1
2
2
2
1
2
1
2
2
1
1
2
2
1
1
1
1
1

6-37

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC HOSE AND FITTINGS


(S/N H160N-03838A)
ITEM

34

PART NO.

2306034
ab 2033612

DESCRIPTION

QTY

Hose ............................................................................................................................
Strap Clamp.................................................................................................................

1
1

FOOTNOTES:
a Not Illustrated
b Tie Down Left Side Tilt Hoses (Item 10) Attatching (-) Negative Battery Cable to Clear Lift Motor Commutator
End

6-38

See Service Manual


for service procedures.

2007 HYSTER COMPANY

NOTES

6-39

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC HOSE AND FITTINGS (Figure 6-16)


(S/N H160N-03839A)

6-40

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HYDRAULIC HOSE AND FITTINGS


(S/N H160N-03839A)
QTY

ITEM

PART NO.

DESCRIPTION

1
1
1
2
2
3
3
4
5
5
6
6
7
8
9
10
11
12
13
14
15
15
16
17
18
19
20
21
22
23
24
24
25
26
27
27
28
28
28
28
29
29
30

2063766
2064003
2064004
2308281
16484
110174
16484
16989
16541
16484
16560
16485
1545540
16883
17061
2063764
2063765
130845
893731
2038851
17775
16486
2309475
2302129
309637
292680
2036170
1302665
2311215
10389
2307397
2305543
15156
16805
16565
16481
16556
16481
1546295
1556828
2033818
2033757
2302520
2033612
222443

Control Valve (Two Spool Valve) ( Figure 6-4) ........................................................


Control Valve (Three Spool Valve) ( Figure 6-4) .....................................................
Control Valve (Four Spool Valve) ( Figure 6-4) .......................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
Hose Assembly............................................................................................................
Hose Assembly............................................................................................................
Clamp ..........................................................................................................................
Hose ............................................................................................................................
Hose ............................................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Hose ............................................................................................................................
Gauge..........................................................................................................................
Screw...........................................................................................................................
Lockwasher..................................................................................................................
Cover ...........................................................................................................................
Breather .......................................................................................................................
Gasket .........................................................................................................................
Plug .............................................................................................................................
Filter Assembly ............................................................................................................
Element ...................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Fitting (For use up to 180 in. Mast height)...................................................................
O-Ring .....................................................................................................................
Fitting (Special) (For use with 181 in. - 240 in. Mast height).......................................
Fitting (Special) (For use above 240 in. Mast height)..................................................
Tilt Cylinder..................................................................................................................
Tilt Cylinder..................................................................................................................
Hose Assembly............................................................................................................
Strap Clamp.................................................................................................................
Fitting (For use with 180 in. and above 240 in. Mast height) ......................................

b
b
b
b

a
a

1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
4
1
1
2
2
1
1
6
6
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
1
2
2

FOOTNOTES:
a Not Illustrated
b Qty. 2 on Three Spool; Qty. 3 on Four Spool

2007 HYSTER COMPANY

See Service Manual


for service procedures.

6-41

NOTES

6-42

UNIT CODE H160


NORTH AMERICA

01/2007

7 MAST-TWO STAGE LIMITED FREE-LIFT

MAST-TWO STAGE LIMITED FREE-LIFT

01/2007

UNIT CODE H160


NORTH AMERICA

SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION

PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-9
FORK
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-18
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-16
HEADER HOSE ATTACHING PARTS
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-14
INNER AND OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-2
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-20
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT ................................................................................................ 7-24
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-23
LOAD BACKREST EXTENSION
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-10
MAIN CYLINDER
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-6
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-4
SIDE-SHIFT CYLINDER .................................................................................................................................... 7-22
TILT CYLINDER ATTACHING PARTS
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-12

2007 HYSTER COMPANY

See Service Manual


for service procedures.

7-1

UNIT CODE H160


NORTH AMERICA

01/2007

INNER AND OUTER MAST (Figure 7-1)


TWO STAGE LIMITED FREE-LIFT

7-2

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

INNER AND OUTER MAST


TWO STAGE LIMITED FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assembly
1
Outer Mast
3

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Inner Mast
PART NO.

a .. . . .
a .. . . .
1345216
a .. . . .
1345216
58901
129387
1333399
215212
131716
104506
304526
137907
1379685
37752
1378699
1378698
292531
292683
1370722
2053761
16001
1348185

2992 mm
(117.8 in.)
A552
2992
2048878

LIFT HEIGHT
3292 mm
(129.6 in.)
A552
3292
2048881

TO BOTTOM OF FORKS
3792 mm
3992 mm
(149.3 in.)
(157.2 in.)
A552
A552
3792
3992
2048886
2048888

4292 mm
(169.0 in.)
A552
4292
2048892

1348056

1348059

1348064

1348067

1348070

1349256

1349259

1349264

1349266

1349269

DESCRIPTION

QTY

Mast Assembly ............................................................................................................


1
Outer Mast...................................................................................................................
1
Stubshaft .................................................................................................................
2
Inner Mast....................................................................................................................
1
Stubshaft .................................................................................................................
2
Snap Ring....................................................................................................................
4
Shim (0.020 in.) ........................................................................................................... AR
Load Roller ..................................................................................................................
4
Bearing Strip................................................................................................................
2
Shim (0.020 in.) ...........................................................................................................
4
O-Ring .........................................................................................................................
4
Snap Ring....................................................................................................................
2
Spacer .........................................................................................................................
4
Chain Sheave Assembly..............................................................................................
2
Snap Ring................................................................................................................
2
Bearing ....................................................................................................................
1
Chain Sheave ..........................................................................................................
1
Capscrew.....................................................................................................................
4
Lockwasher..................................................................................................................
4
Cap ..............................................................................................................................
2
Bushing (Trunnion) ......................................................................................................
2
Lube Fitting ..................................................................................................................
2
Bushing........................................................................................................................
2

FOOTNOTES:
a Refer to Table

2007 HYSTER COMPANY

See Service Manual


for service procedures.

7-3

UNIT CODE H160


NORTH AMERICA

01/2007

MAIN LIFT (Figure 7-2)


TWO STAGE LIMITED FREE-LIFT

7-4

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
8
Chain

ITEM

1
2
3
4
5
6
7
7
7
8
9
10
11
12
13
14
14
15
16
17
18
19
20
21
22
22
23
23
24
25
26
27

PART NO.

300937
296422
323090
292531
131358
1333382
1354915
1354916
1354917
a .. . . .
1514866
15200
1369357
161003
296426
189595
16485
120938
323160
.. . . .
.. . . .
17051
292509
313828
14603
16486
16560
16485
1376101
323061
16982
1333392

2992 mm
(117.8 in.)
A552
2992
182343

LIFT HEIGHT TO BOTTOM OF FORKS


3292 mm
3792 mm
3992 mm
(129.6 in.)
(149.3 in.)
(157.2 in.)
A552
A552
A552
3292
3792
3992
135634
177352
304200

DESCRIPTION

4292 mm
(169.0 in.)
A552
4292
336391

QTY

Locknut ........................................................................................................................
2
Washer ........................................................................................................................
4
Spacer .........................................................................................................................
2
Capscrew.....................................................................................................................
2
Snap Ring....................................................................................................................
2
Washer (0.060 in.) .......................................................................................................
2
Washer (0.010 in.) ....................................................................................................... AR
Washer (0.030 in.) ....................................................................................................... AR
Washer (0.060 in.) ....................................................................................................... AR
Chain ...........................................................................................................................
2
Pin ...............................................................................................................................
2
Cotter Pin.....................................................................................................................
2
Chain Anchor ...............................................................................................................
2
Nut ...............................................................................................................................
2
Washer (Hardened) .....................................................................................................
2
Fitting...........................................................................................................................
2
O-Ring .....................................................................................................................
1
Spring ..........................................................................................................................
2
Washer ........................................................................................................................
2
Cylinder (RH) ( Figure 7-3) .....................................................................................
1
Cylinder (LH) ( Figure 7-3) .....................................................................................
1
Fitting...........................................................................................................................
1
Capscrew.....................................................................................................................
2
Nut ...............................................................................................................................
2
Fitting...........................................................................................................................
1
O-Ring .....................................................................................................................
1
Fitting...........................................................................................................................
1
O-Ring .....................................................................................................................
1
Hose ............................................................................................................................
2
Control Valve ...............................................................................................................
1
O-Ring .....................................................................................................................
1
Housing .......................................................................................................................
1

FOOTNOTES:
a Refer to Table

2007 HYSTER COMPANY

See Service Manual


for service procedures.

7-5

UNIT CODE H160


NORTH AMERICA

01/2007

MAIN CYLINDER (Figure 7-3)


TWO STAGE LIMITED FREE-LIFT

7-6

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

MAIN CYLINDER
TWO STAGE LIMITED FREE-LIFT

LEFT HAND

DESCRIPTION
1 2 3 4
ITEM
Mast
Group Number
Cylinder
Group Number
Main Lift Cylinder
7
Rod
15

Shell

2972 mm
(117 in.)
A552
2992

LIFT HEIGHT TO BOTTOM OF FORKS


3277 mm
3785 mm
3988 mm
(129 in.)
(149 in.)
(157 in.)
A552
A552
A552
3292
3792
3992

4267 mm
(168 in.)
A552
4292

8601606

8601609

8601614

8601616

8601619

1361354

1361372

1362527

1362539

1362557

1361356

1361374

1362529

1362541

1362559

1361355

1361373

1362528

1362540

1362558

2972 mm
(117 in.)
A552
2992

LIFT HEIGHT TO BOTTOM OF FORKS


3277 mm
3785 mm
3988 mm
(129 in.)
(149 in.)
(157 in.)
A552
A552
A552
3292
3792
3992

4267 mm
(168 in.)
A552
4292

8601656

8601659

8601664

8601666

8601669

1361358

1361376

1362531

1362543

1362561

1361356

1361374

1362529

1362541

1362559

1361359

1361377

1362532

1362544

1362562

RIGHT HAND

DESCRIPTION
1 2 3 4
ITEM
Mast
Group Number
Cylinder
Group Number
Main Lift Cylinder
7
Rod
15

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Shell
PART NO.

b .. . . .
1319668
322824
1356749
1371653
55407
322902
b .. . . .
322824
330692
1362871
257913
39348
297531
187388
b .. . . .

2007 HYSTER COMPANY

DESCRIPTION

QTY

Main Lift Cylinder .........................................................................................................


Wiper Ring...............................................................................................................
Back-Up Ring ..........................................................................................................
Rod Seal..................................................................................................................
Gland.......................................................................................................................
O-Ring .....................................................................................................................
Wear Ring ...............................................................................................................
Rod..........................................................................................................................
Back-Up Ring ..........................................................................................................
Seal .........................................................................................................................
Wear Ring ...............................................................................................................
Check Valve.............................................................................................................
O-Ring .....................................................................................................................
Washer ....................................................................................................................
Snap Ring................................................................................................................
Shell ........................................................................................................................

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

7-7

UNIT CODE H160


NORTH AMERICA

01/2007

MAIN CYLINDER
TWO STAGE LIMITED FREE-LIFT
ITEM

16

PART NO.

a 186061
1360140

DESCRIPTION

QTY

Packing Lubricant ........................................................................................................ AR


Seal Kit (Includes Items 1-6, 8-9) ................................................................................

FOOTNOTES:
a Not Illustrated
b Refer to Table

7-8

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

CARRIAGE (Figure 7-4)


TWO STAGE LIMITED FREE-LIFT

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
7
8
9
10
11

1353329
1353324
1345216
58901
129387
366115
1333399
1369345
1504010
1353408
131358
1514866
15211

Carriage Assembly ......................................................................................................


1
Frame ..........................................................................................................................
1
Stubshaft .................................................................................................................
6
Snap Ring....................................................................................................................
6
Shim (0.020 in.) ........................................................................................................... AR
Spacer .........................................................................................................................
2
Load Roller ..................................................................................................................
6
Chain Anchor (Dual Hole)............................................................................................
2
Chain Anchor (Single Hole) (Optional) ........................................................................
2
Pin ...............................................................................................................................
2
Snap Ring....................................................................................................................
4
Pin ...............................................................................................................................
2
Cotter Pin.....................................................................................................................
2

2007 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

7-9

UNIT CODE H160


NORTH AMERICA

01/2007

LOAD BACKREST EXTENSION (Figure 7-5)


TWO STAGE LIMITED FREE-LIFT

ITEM

1
2
3
3
4

7-10

PART NO.

DESCRIPTION

QTY

1349446
1353533
221771
296423
292683
292656

Load Backrest Extension (38.5 in.)..............................................................................


Capscrew.....................................................................................................................
Washer ........................................................................................................................
Washer (Optional HD) .................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................

See Service Manual


for service procedures.

1
4
4
4
4
4

2007 HYSTER COMPANY

NOTES

7-11

UNIT CODE H160


NORTH AMERICA

01/2007

TILT CYLINDER ATTACHING PARTS (Figure 7-6)


TWO STAGE LIMITED FREE-LIFT

7-12

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

TILT CYLINDER ATTACHING PARTS


TWO STAGE LIMITED FREE-LIFT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
10
11
12
13
14
15
16
17
18

292531
292683
216877
292514
292682
1345190
16001
1348187
1363260
2033818
2033757
308117
15236
197069
300982
1363252
15865
1363268
1363269

Capscrew.....................................................................................................................
2
Lockwasher..................................................................................................................
2
Nut ...............................................................................................................................
2
Bolt ..............................................................................................................................
2
Lockwasher..................................................................................................................
2
Washer ........................................................................................................................
2
Lube Fitting ..................................................................................................................
2
Rod End Pin ................................................................................................................
2
Rod End.......................................................................................................................
2
Tilt Cylinder ( Figure 6-14) ......................................................................................
2
2
Tilt Cylinder ( Figure 6-14) ......................................................................................
Rod End Pin ................................................................................................................
2
Cotter Pin.....................................................................................................................
2
Washer ........................................................................................................................
6
Bushing........................................................................................................................
2
Tilt Spacer ...................................................................................................................
2
O-Ring .........................................................................................................................
2
Shim (0.068 in.) ........................................................................................................... AR
Shim (0.032 in.) ........................................................................................................... AR

a
a
a
a

FOOTNOTES:
a 5 Tilt/5 Back Tilt

2007 HYSTER COMPANY

See Service Manual


for service procedures.

7-13

UNIT CODE H160


NORTH AMERICA

01/2007

HEADER HOSE ATTACHING PARTS (Figure 7-7)


TWO STAGE LIMITED FREE-LIFT

7-14

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HEADER HOSE ATTACHING PARTS


TWO STAGE LIMITED FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM

1
2
3
4
5
6
7
8
9

PART NO.

DESCRIPTION

2038931
16457
137852
2036000
2036000
2033598
296420
292682
292654

Mounting Plate.....................................................................................................
Fitting...................................................................................................................
Strap Clamp.........................................................................................................
Hose ....................................................................................................................
Hose ....................................................................................................................
Hose ....................................................................................................................
Washer ................................................................................................................
Lockwasher..........................................................................................................
Nut .......................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
2
2
1
1
..
1
1
1

1
4
4
1
1
2
1
1
1

7-15

UNIT CODE H160


NORTH AMERICA

01/2007

HEADER HOSE (Figure 7-8)


TWO STAGE LIMITED FREE-LIFT

7-16

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
1
Hose

2992 mm
(117.8 in.)
A552
2992
1368305

LIFT HEIGHT
3292 mm
(129.6 in.)
A552
3292
1368308

TO BOTTOM OF FORKS
3792 mm
3992 mm
(149.3 in.)
(157.2 in.)
A552
A552
3792
3992
1368313
1368315

4292 mm
(169.0 in.)
A552
4292
1368318

KEY:
A: Three Function
B: Four Function
QTY
ITEM

1
2
3
4
5
6
7
8
9
10
10
11
12
13
14
15
16
17
18
19
20
21
22
23

PART NO.

b .. . . .
a 1360508
a 1353530
292508
1345412
1345413
313828
1363486
1360548
1353521
1494017
1345190
313805
292533
1360386
292683
136704
287816
1360507
1345348
365115
1360508
1375574
1360549

DESCRIPTION

Hose ....................................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Capscrew.............................................................................................................
Bracket (RH) ........................................................................................................
Bracket (LH).........................................................................................................
Nut .......................................................................................................................
Bracket.................................................................................................................
Stubshaft .............................................................................................................
Bushing................................................................................................................
Sheave.................................................................................................................
Washer ................................................................................................................
Nut .......................................................................................................................
Capscrew.............................................................................................................
Clamp ..................................................................................................................
Lockwasher..........................................................................................................
Capscrew.............................................................................................................
Capscrew.............................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Hose ....................................................................................................................
Clamp ..................................................................................................................
Strap ....................................................................................................................
Spacer .................................................................................................................

2
1
4
4
1
..
6
1
1
1
1
2
2
1
1
1
2
2
4
2
2
2
2
1

4
2
8
8
1
1
12
2
2
1
2
4
4
2
2
2
4
4
8
4
4
4
4
2

FOOTNOTES:
a 149 in., 157 in., and 168 in. Lifts
b Refer to Table

2007 HYSTER COMPANY

See Service Manual


for service procedures.

7-17

UNIT CODE H160


NORTH AMERICA

01/2007

FORK (Figure 7-9)


TWO STAGE LIMITED FREE-LIFT

KEY:
A: Standard Taper (3.1 in. x 1.5 in.)
B: Standard Taper (3.9 in. x 1.5 in.)
C: Full Bottom Taper (3.9 in. x 1.5 in.)
ITEM

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3

PART NO.

DESCRIPTION

1378775
1378771
1378776
1378772
1378777
1378778
1378779
1378773
1338133
384211
1333043
384213
1333044
1338135
1333045
384214
384215
384216
1338076
1338077
1338078
369795
3020387

Fork (35 in.) ..............................................................................................


Fork (36 in.) ..............................................................................................
Fork (39 in.) ..............................................................................................
Fork (42 in.) ..............................................................................................
Fork (43 in.) ..............................................................................................
Fork (45 in.) ..............................................................................................
Fork (47 in.) ..............................................................................................
Fork (48 in.) ..............................................................................................
Fork (35 in.) ..............................................................................................
Fork (36 in.) ..............................................................................................
Fork (39 in.) ..............................................................................................
Fork (42 in.) ..............................................................................................
Fork (43 in.) ..............................................................................................
Fork (45 in.) ..............................................................................................
Fork (47 in.) ..............................................................................................
Fork (48 in.) ..............................................................................................
Fork (54 in.) ..............................................................................................
Fork (60 in.) ..............................................................................................
Fork (36 in.) ..............................................................................................
Fork (42 in.) ..............................................................................................
Fork (48 in.) ..............................................................................................
Latch Kit....................................................................................................
Fork Tool ...................................................................................................

QTY
B

2
2
2
2
2
2
2
2
..
..
..
..
..
..
..
..
..
..
..
..
..
1
AR

..
..
..
..
..
..
..
..
2
2
2
2
2
2
2
2
2
2
..
..
..
1
AR

..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
2
2
2
1
AR

NOTE:
Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.
7-18

See Service Manual


for service procedures.

2007 HYSTER COMPANY

NOTES

7-19

UNIT CODE H160


NORTH AMERICA

01/2007

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 7-10)


TWO STAGE LIMITED FREE-LIFT

7-20

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE LIMITED FREE-LIFT
ITEM

1
2
3
4
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

PART NO.

1486175
1488992
1489009
2043528
2043531
a 2046243
2043533
a 2046244
2043530
226458
296426
1401746
18832
302397
16041
1333399
58901
129387
366115
1369345
1353408
131358
1514866
15200
1498326

QTY

DESCRIPTION

Side-Shift Carriage (38 in.) ..........................................................................................


Carriage (36 in.) (Inner)...............................................................................................
Frame (36 in.) ..............................................................................................................
Cylinder Assembly ( Figure 7-11) ...........................................................................
Bearing (Upper) ...........................................................................................................
Bearing (Upper) (Bronze) (Service Option) .................................................................
Bearing (Lower) ...........................................................................................................
Bearing (Lower) (Bronze) (Service Option) .................................................................
Hook (Lower) ...............................................................................................................
Capscrew.....................................................................................................................
Washer (Hardened) .....................................................................................................
Pin ...............................................................................................................................
Cotter Pin.....................................................................................................................
Pin ...............................................................................................................................
Lube Fitting ..................................................................................................................
Load Roller ..................................................................................................................
Snap Ring....................................................................................................................
Shim (0.020 in.) ...........................................................................................................
Spacer .........................................................................................................................
Chain Anchor (Dual Hole)............................................................................................
Pin ...............................................................................................................................
Snap Ring....................................................................................................................
Pin ...............................................................................................................................
Cotter Pin.....................................................................................................................
Shim ............................................................................................................................

1
1
1
1
2
2
2
2
2
4
4
2
2
1
2
6
6
28
6
2
2
4
2
2
3

FOOTNOTES:
a D/B 06/2001

2007 HYSTER COMPANY

See Service Manual


for service procedures.

7-21

UNIT CODE H160


NORTH AMERICA

01/2007

SIDE-SHIFT CYLINDER (Figure 7-11)

ITEM

1
2
3
4
5
6

7-22

PART NO.

DESCRIPTION

QTY

2043528
1489016
1489037
1489035
1498325
1489039
302487

Cylinder Assembly .......................................................................................................


Cylinder Shell ..............................................................................................................
Rod Seal ......................................................................................................................
O-Ring .........................................................................................................................
Retainer .......................................................................................................................
Rod Wiper....................................................................................................................
Pin ...............................................................................................................................

1
1
2
2
2
2
1

1503096

Seal Kit (Includes Items 2-3, 5) ...................................................................................

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (Figure 7-12)


TWO STAGE LIMITED FREE-LIFT

ITEM

1
2
3
4

PART NO.

DESCRIPTION

1503476
1503478
114312
16558

Hose ............................................................................................................................
Hose ............................................................................................................................
Strap Clamp.................................................................................................................
Fitting...........................................................................................................................

2007 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
1
1
2

7-23

UNIT CODE H160


NORTH AMERICA

01/2007

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (Figure 7-13)


TWO AND THREE STAGE FULL FREE-LIFT

ITEM

1
1
2
2
3
4

b
a
b
a

PART NO.

DESCRIPTION

QTY

1489050
1489050
1503481
1489051
114312
16558

Hose ............................................................................................................................
Hose ............................................................................................................................
Hose ............................................................................................................................
Hose ............................................................................................................................
Strap Clamp.................................................................................................................
Fitting ...........................................................................................................................

1
1
1
1
1
2

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift

7-24

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

8 MAST-T HREE STAGE FULL FREE-LIFT

MAST-THREE STAGE FULL FREE-LIFT

01/2007

UNIT CODE H160


NORTH AMERICA

SECTION 8
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION

PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-14
FORK
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-23
FREE LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-6
FREE LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-12
HEADER HOSE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-20
HEADER HOSE ATTACHING PARTS
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-18
INNER, INTERMEDIATE, AND OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-2
INTEGRAL SIDE-SHIFT CARRIAGE
TWO AND THREE STAGE FULL FREE-LIFT ................................................................................................ 8-24
LOAD BACKREST EXTENSION
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-15
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-8
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-4
TILT CYLINDER ATTACHING PARTS
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-16

2007 HYSTER COMPANY

See Service Manual


for service procedures.

8-1

UNIT CODE H160


NORTH AMERICA

01/2007

INNER, INTERMEDIATE, AND OUTER MAST (Figure 8-1)


THREE STAGE FULL FREE-LIFT

8-2

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

INNER, INTERMEDIATE, AND OUTER MAST


THREE STAGE FULL FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assembly
1
Outer Mast

4460 mm
(175.6 in.)
A556
4460
2049067

LIFT HEIGHT TO BOTTOM OF FORKS


4760 mm
5510 mm
(187.4 in.)
(216.9 in.)
A556
A556
4760
5510
2049069
2049074

5960 mm
(234.6 in.)
A556
5960
2049077

1348056

1348058

1348064

1348067

Intermediate Mast

1352956

1352958

1352963

1352966

Inner Mast

1352856

1352858

1352863

1352866

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

PART NO.

a .. . . .
a .. . . .
1345216
a .. . . .
1345216
a .. . . .
1345216
58901
129387
1333399
215212
131716
104506
304526
1379685
37752
1378699
1378698
293651
292683
1370722
16001
1348185
2053761

DESCRIPTION

QTY

Mast Assembly ............................................................................................................


1
Outer Mast...................................................................................................................
1
Stubshaft .................................................................................................................
2
Intermediate Mast........................................................................................................
1
Stubshaft .................................................................................................................
4
Inner Mast....................................................................................................................
1
Stubshaft .................................................................................................................
2
Snap Ring....................................................................................................................
8
Shim (0.020 in.) ........................................................................................................... AR
Load Roller ..................................................................................................................
8
Bearing Strip................................................................................................................
4
Shim (0.020 in.) ...........................................................................................................
8
O-Ring .........................................................................................................................
8
Snap Ring....................................................................................................................
2
Chain Sheave Assembly..............................................................................................
2
Snap Ring................................................................................................................
2
Bearing ....................................................................................................................
1
Chain Sheave ..........................................................................................................
1
Capscrew.....................................................................................................................
4
Lockwasher..................................................................................................................
4
Cap ..............................................................................................................................
2
Lube Fitting ..................................................................................................................
2
Bushing........................................................................................................................
2
Bushing (Trunnion) ......................................................................................................
2

FOOTNOTES:
a Refer to Table

2007 HYSTER COMPANY

See Service Manual


for service procedures.

8-3

UNIT CODE H160


NORTH AMERICA

01/2007

MAIN LIFT (Figure 8-2)


THREE STAGE FULL FREE-LIFT

8-4

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

MAIN LIFT
THREE STAGE FULL FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
26 Chain

ITEM

1
2
3
4
5
6
7
7
7
8
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
22
22
23
24
24
25
26
27
28
29
30
31
32
33

PART NO.

300937
296422
323090
292532
131358
1333382
1354915
1354916
1354917
189595
16485
120938
323160
.. . . .
.. . . .
17051
1376101
292509
313828
1363251
136681
1363250
1376322
16543
16486
16560
16485
1376100
323061
16982
1333392
a .. . . .
15211
1514866
161003
296426
1369357
1365140
15223

4460 mm
(175.6 in.)
A556
4460
164474

LIFT HEIGHT TO BOTTOM OF FORKS


4760 mm
5510 mm
(187.4 in.)
(216.9 in.)
A556
A556
4760
5510
88441
177352

DESCRIPTION

5960 mm
(234.6 in.)
A556
5960
304200

QTY

Locknut ........................................................................................................................
2
Washer ........................................................................................................................
4
Spacer .........................................................................................................................
2
Capscrew.....................................................................................................................
2
Snap Ring....................................................................................................................
2
Washer (0.060 in.) .......................................................................................................
2
Washer (0.010 in.) ....................................................................................................... AR
Washer (0.030 in.) ....................................................................................................... AR
Washer (0.060 in.) ....................................................................................................... AR
Fitting...........................................................................................................................
2
O-Ring .....................................................................................................................
1
Spring ..........................................................................................................................
2
Washer ........................................................................................................................
2
Cylinder (LH) ( Figure 8-4) .....................................................................................
1
Cylinder (RH) ( Figure 8-4) .....................................................................................
1
Fitting...........................................................................................................................
1
Hose ............................................................................................................................
1
Capscrew.....................................................................................................................
2
Nut ...............................................................................................................................
4
Clamp ..........................................................................................................................
1
Capscrew.....................................................................................................................
2
Plate ............................................................................................................................
1
Tube .............................................................................................................................
1
Fitting...........................................................................................................................
1
O-Ring .....................................................................................................................
1
Fitting...........................................................................................................................
1
O-Ring .....................................................................................................................
1
Hose ............................................................................................................................
1
Control Valve ...............................................................................................................
1
O-Ring .....................................................................................................................
1
Housing .......................................................................................................................
1
Chain ...........................................................................................................................
2
Cotter Pin.....................................................................................................................
4
Pin ...............................................................................................................................
4
Nut ...............................................................................................................................
4
Washer (Hardened) .....................................................................................................
4
Chain Anchor ...............................................................................................................
2
Chain Anchor ...............................................................................................................
2
Cotter Pin.....................................................................................................................
2

FOOTNOTES:
a Refer to Table
2007 HYSTER COMPANY

See Service Manual


for service procedures.

8-5

UNIT CODE H160


NORTH AMERICA

01/2007

FREE LIFT (Figure 8-3)


THREE STAGE FULL FREE-LIFT

8-6

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

FREE LIFT
THREE STAGE FULL FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
6
Chain
7
Hose

ITEM

1
2
3
4
5
6
7
8
8
9
10
11
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

PART NO.

161003
296426
15211
1514866
1369357
a .. . . .
a .. . . .
1343989
1354901
1360534
292533
292683
1379496
16485
132860
292683
320161
1395285
302461
304526
1379682
37752
1378699
1378692
131358
1378690
292528
300937
1353547
1489972
.. . . .

4460 mm
(175.6 in.)
A556
4460
231082
1363306

LIFT HEIGHT TO BOTTOM OF FORKS


4760 mm
5510 mm
(187.4 in.)
(216.9 in.)
A556
A556
4760
5510
231083
88436
1363308

1363313

5960 mm
(234.6 in.)
A556
5960
135634
1363316

DESCRIPTION

QTY

Nut ...............................................................................................................................
Washer (Hardened) .....................................................................................................
Cotter Pin.....................................................................................................................
Pin ...............................................................................................................................
Chain Anchor ...............................................................................................................
Chain ...........................................................................................................................
Hose ............................................................................................................................
Hose Sheave ...............................................................................................................
Bushing ...................................................................................................................
Stubshaft .....................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Valve ............................................................................................................................
O-Ring .....................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Chain Guard ................................................................................................................
Pin ...............................................................................................................................
Snap Ring....................................................................................................................
Chain Sheave Assembly..............................................................................................
Snap Ring................................................................................................................
Bearing ....................................................................................................................
Sheave ....................................................................................................................
Snap Ring....................................................................................................................
Crosshead ...................................................................................................................
Capscrew.....................................................................................................................
Locknut ........................................................................................................................
Bracket.........................................................................................................................
Guard...........................................................................................................................
Free-Lift Cylinder ( Figure 9-5) ...............................................................................

2
2
2
2
2
2
1
1
1
1
1
1
1
1
2
2
6
2
2
2
2
2
1
1
1
1
4
4
1
1
1

FOOTNOTES:
a Refer to Table

2007 HYSTER COMPANY

See Service Manual


for service procedures.

8-7

UNIT CODE H160


NORTH AMERICA

01/2007

MAIN CYLINDER (Figure 8-4)


THREE STAGE FULL FREE-LIFT

8-8

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

MAIN CYLINDER
THREE STAGE FULL FREE-LIFT

LEFT HAND

DESCRIPTION
1 2 3 4
ITEM
Mast
Group Number
Cylinder
Group Number
Main Lift Cylinder
7
Rod
8

Spacer

17

Shell

4496 mm
(177.0 in.)
A556
4460

LIFT HEIGHT TO BOTTOM OF FORKS


4801 mm
5550 mm
(189.0 in.)
(218.5 in.)
A556
A556
4760
5510

5944 mm
(234.0 in.)
A556
5960

8601706

8601708

8601713

8601716

1362702

1362715

1362745

1362763

1362704

1362717

1362746

1362765

----

----

1355610

1355626

1362703

1362716

1366057

1362764

RIGHT HAND

DESCRIPTION
1 2 3 4
ITEM
Mast
Group Number
Cylinder
Group Number
Main Lift Cylinder
7
Rod
8
17

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

4445 mm
(175 in.)
A556
4460

LIFT HEIGHT TO BOTTOM OF FORKS


4801 mm
5550 mm
(189.0 in.)
(218.5 in.)
A556
A556
4760
5510

5944 mm
(234.0 in.)
A556
5960

8601756

8601758

8601763

8601766

1362706

1362719

1362749

1362767

1362717
----

1362746

1362765

Spacer

1362704
----

Shell

1362713

1362726

1355610
1362756

1355626
1362774

PART NO.

a .. . . .
1319668
322824
1356749
1371653
55407
322902
a .. . . .
a .. . . .
322824
330692
1362871
1362875
257913
39348
297531
187388

2007 HYSTER COMPANY

DESCRIPTION

QTY

Main Lift Cylinder .........................................................................................................


Wiper Ring...............................................................................................................
Back-Up Ring ..........................................................................................................
Rod Seal..................................................................................................................
Gland.......................................................................................................................
O-Ring .....................................................................................................................
Wear Ring ...............................................................................................................
Rod ..............................................................................................................................
Spacer .....................................................................................................................
Back-Up Ring ..........................................................................................................
Seal .........................................................................................................................
Wear Ring ...............................................................................................................
Piston Ring ..............................................................................................................
Check Valve.............................................................................................................
O-Ring .....................................................................................................................
Washer ....................................................................................................................
Snap Ring................................................................................................................

See Service Manual


for service procedures.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

8-9

UNIT CODE H160


NORTH AMERICA

01/2007

MAIN CYLINDER
THREE STAGE FULL FREE-LIFT
ITEM

17

PART NO.

a .. . . .
1360139

DESCRIPTION

QTY

Shell ........................................................................................................................

Seal Kit (Includes Items 1-3, 5-6, 9-12, 14) .................................................................

FOOTNOTES:
a Refer to Table

8-10

See Service Manual


for service procedures.

2007 HYSTER COMPANY

NOTES

8-11

UNIT CODE H160


NORTH AMERICA

01/2007

FREE LIFT CYLINDER (Figure 8-5)


THREE STAGE FULL FREE-LIFT

8-12

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

FREE LIFT CYLINDER


THREE STAGE FULL FREE-LIFT

DESCRIPTION
1 2 3 4
ITEM
Mast
Group Number
Cylinder
Group Number
Free-Lift Cylinder
6
Rod
16

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

4496 mm
(177.0 in.)
A556
4460

Shell
PART NO.

LIFT HEIGHT TO BOTTOM OF FORKS


4801 mm
5550 mm
(189.0 in.)
(218.5 in.)
A556
A556
4760
5510

5944 mm
(234.0 in.)
A556
5960

8601906

8601908

8601914

8601917

1362886

1362888

1362894

1362897

1362960

1362962

1362968

1362971

1362923

1362925

1362931

1362934

DESCRIPTION

QTY

a .. . . .
2013099
1362880
1358970
615135
55146
a .. . . .
638250
201829
1362881
1361302
190887
257913
39348
297531
187388
a .. . . .

Free-Lift Cylinder .........................................................................................................


Wiper Ring...............................................................................................................
Gland.......................................................................................................................
Seal .........................................................................................................................
Back-Up Ring ..........................................................................................................
O-Ring .....................................................................................................................
Rod..........................................................................................................................
Back-Up Ring ..........................................................................................................
Rod Seal..................................................................................................................
Wear Ring ...............................................................................................................
Screw ......................................................................................................................
Seal .........................................................................................................................
Check Valve.............................................................................................................
O-Ring .....................................................................................................................
Washer ....................................................................................................................
Snap Ring................................................................................................................
Shell ........................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1360141

Seal Kit (Includes Items 1-5, 7-9, 11) ..........................................................................

FOOTNOTES:
a Refer to Table

2007 HYSTER COMPANY

See Service Manual


for service procedures.

8-13

UNIT CODE H160


NORTH AMERICA

01/2007

CARRIAGE (Figure 8-6)


THREE STAGE FULL FREE-LIFT

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
7
8
9
10
11

1353527
1353467
1345216
58901
129387
366115
1363272
1369345
1504010
1353408
131358
1514866
15211

Carriage Assembly ......................................................................................................


1
Frame ..........................................................................................................................
1
Stubshaft .................................................................................................................
6
Snap Ring....................................................................................................................
6
Shim (0.020 in.) ........................................................................................................... AR
Spacer .........................................................................................................................
2
Load Roller ..................................................................................................................
6
Chain Anchor (Dual Hole)............................................................................................
2
Chain Anchor (Single Hole) (Optional) ........................................................................
2
Pin ...............................................................................................................................
2
Snap Ring....................................................................................................................
4
Pin ...............................................................................................................................
2
Cotter Pin.....................................................................................................................
2

8-14

QTY

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

LOAD BACKREST EXTENSION (Figure 8-7)


THREE STAGE FULL FREE-LIFT

ITEM

1
2
3
3
4

PART NO.

DESCRIPTION

1349446
1353533
221771
296423
292683
292656

Load Backrest Extension (38.5 in.)..............................................................................


Capscrew.....................................................................................................................
Washer ........................................................................................................................
Washer (Optional HD) .................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................

2007 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
4
4
4
4
4

8-15

UNIT CODE H160


NORTH AMERICA

01/2007

TILT CYLINDER ATTACHING PARTS (Figure 8-8)


THREE STAGE FULL FREE-LIFT

8-16

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

TILT CYLINDER ATTACHING PARTS


THREE STAGE FULL FREE-LIFT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
10
11
12
13
14
15
16
17
18

293651
292683
292656
292514
292682
1371287
16001
1348187
1363260
2033818
2033757
1371526
15236
197069
300982
1363252
15865
1363268
1363269

Capscrew.....................................................................................................................
2
Lockwasher..................................................................................................................
2
Nut ...............................................................................................................................
2
Bolt ..............................................................................................................................
2
Lockwasher..................................................................................................................
2
Washer ........................................................................................................................
2
Lube Fitting ..................................................................................................................
2
Rod End Pin ................................................................................................................
2
Rod End.......................................................................................................................
2
Tilt Cylinder ( Figure 6-14) ......................................................................................
2
2
Tilt Cylinder ( Figure 6-14) ......................................................................................
Rod End Pin ................................................................................................................
2
Cotter Pin.....................................................................................................................
2
Washer ........................................................................................................................
6
Bushing........................................................................................................................
2
Tilt Spacer ...................................................................................................................
2
O-Ring .........................................................................................................................
2
Shim (0.068 in.) ........................................................................................................... AR
Shim (0.032 in.) ........................................................................................................... AR

a
a
a
a

FOOTNOTES:
a 5 Forward Tilt/5 Back Tilt

2007 HYSTER COMPANY

See Service Manual


for service procedures.

8-17

UNIT CODE H160


NORTH AMERICA

01/2007

HEADER HOSE ATTACHING PARTS (Figure 8-9)


THREE STAGE FULL FREE-LIFT

8-18

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HEADER HOSE ATTACHING PARTS


THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM

1
2
3
4
5
6
7
8
9

PART NO.

DESCRIPTION

2038931
16457
137852
2036000
2036000
2033598
296420
292682
.. . . .

Mounting Plate.....................................................................................................
Fitting...................................................................................................................
Strap Clamp.........................................................................................................
Hose ....................................................................................................................
Hose ....................................................................................................................
Hose ....................................................................................................................
Washer ................................................................................................................
Lockwasher..........................................................................................................
Nut .......................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
2
2
1
1
..
1
1
1

1
4
4
1
1
2
1
1
1

8-19

UNIT CODE H160


NORTH AMERICA

01/2007

HEADER HOSE (Figure 8-10)


THREE STAGE FULL FREE-LIFT

8-20

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HEADER HOSE
THREE STAGE FULL FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
1
Hose

4460 mm
(175.6 in.)
A556
4460
1398584

LIFT HEIGHT TO BOTTOM OF FORKS


4760 mm
5510 mm
(187.4 in.)
(216.9 in.)
A556
A556
4760
5510
1398586
1398593

5960 mm
(234.6 in.)
A556
5960
1398600

KEY:
A: Three Function
B: Four Function
QTY
ITEM

1
2
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

PART NO.

a .. . . .
1363255
1363256
.. . . .
136704
136749
313828
1345199
1345204
1643405
1396406
1494017
.. . . .
1381598
1381599
1345190
292533
320161
300937
1360549
293795
293795
313805
1360386
1353464
1348247
1348246
292521
320160
316826
1353530
1360507
1375574

2007 HYSTER COMPANY

DESCRIPTION

Hose ....................................................................................................................
2
Bracket (RH) ........................................................................................................
1
Bracket (LH).........................................................................................................
..
Bracket.................................................................................................................
1
Capscrew.............................................................................................................
2
Capscrew............................................................................................................. 10
Nut ....................................................................................................................... 10
Hose Guide..........................................................................................................
2
Snap Ring............................................................................................................
2
Hose Clamp .........................................................................................................
1
Stubshaft .............................................................................................................
1
Sheave.................................................................................................................
1
Bushing ...........................................................................................................
1
Bracket (RH) ........................................................................................................
1
Bracket (LH).........................................................................................................
..
Washer ................................................................................................................
1
Capscrew.............................................................................................................
1
Washer ................................................................................................................
1
Locknut ................................................................................................................
1
Spacer .................................................................................................................
1
Capscrew.............................................................................................................
2
Capscrew.............................................................................................................
2
Nut .......................................................................................................................
2
Clamp ..................................................................................................................
2
Plate ....................................................................................................................
1
Hose Guide..........................................................................................................
1
Hose Guide..........................................................................................................
..
Capscrew.............................................................................................................
1
Washer ................................................................................................................
2
Nut .......................................................................................................................
1
Clamp ..................................................................................................................
4
Clamp ..................................................................................................................
2
Strap ....................................................................................................................
2

See Service Manual


for service procedures.

4
1
1
1
4
12
12
4
4
2
2
2
1
1
1
2
2
2
2
2
4
4
4
4
1
1
1
2
4
2
8
4
4

8-21

UNIT CODE H160


NORTH AMERICA

01/2007

HEADER HOSE
THREE STAGE FULL FREE-LIFT
ITEM

PART NO.

DESCRIPTION

32
33

1395292
1395291

Bracket.................................................................................................................
Bracket.................................................................................................................

..
1

QTY
B

1
1

FOOTNOTES:
a Refer to Table

8-22

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

FORK (Figure 8-11)


THREE STAGE FULL FREE-LIFT

KEY:
A: Standard Taper (3.1 in. x 1.5 in.)
B: Standard Taper (3.9 in. x 1.5 in.)
C: Full Bottom Taper (3.9 in. x 1.5 in.)
ITEM

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2

PART NO.

DESCRIPTION

1378775
1378771
1378776
1378772
1378777
1378778
1378779
1378773
1338133
384211
1333043
384213
1333044
1338135
1333045
384214
384215
384216
1338076
1338077
1338078
1378765

Fork (35 in.) ..............................................................................................


Fork (36 in.) ..............................................................................................
Fork (39 in.) ..............................................................................................
Fork (42 in.) ..............................................................................................
Fork (43 in.) ..............................................................................................
Fork (45 in.) ..............................................................................................
Fork (47 in.) ..............................................................................................
Fork (48 in.) ..............................................................................................
Fork (35 in.) ..............................................................................................
Fork (36 in.) ..............................................................................................
Fork (39 in.) ..............................................................................................
Fork (42 in.) ..............................................................................................
Fork (43 in.) ..............................................................................................
Fork (45 in.) ..............................................................................................
Fork (47 in.) ..............................................................................................
Fork (48 in.) ..............................................................................................
Fork (54 in.) ..............................................................................................
Fork (60 in.) ..............................................................................................
Fork (36 in.) ..............................................................................................
Fork (42 in.) ..............................................................................................
Fork (48 in.) ..............................................................................................
Latch Kit (Class II) ................................................................................

2
2
2
2
2
2
2
2
..
..
..
..
..
..
..
..
..
..
..
..
..
1

QTY
B

..
..
..
..
..
..
..
..
2
2
2
2
2
2
2
2
2
2
..
..
..
1

..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
2
2
2
1

NOTE:
Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.

2007 HYSTER COMPANY

See Service Manual


for service procedures.

8-23

UNIT CODE H160


NORTH AMERICA

01/2007

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 8-12)


TWO AND THREE STAGE FULL FREE-LIFT

8-24

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

INTEGRAL SIDE-SHIFT CARRIAGE


TWO AND THREE STAGE FULL FREE-LIFT
KEY:
A: A: Two Stage Full Free-Lift
B: B: Three Stage Full Free-Lift
QTY
ITEM

1
1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
15
15
15
16
17
18

PART NO.

1486176
1486177
1488996
1488997
1489010
2043528
2043531
2043533
2043530
226458
296426
16041
317735
1369345
a 1504010
131358
1514866
15211
1333399
a 1393132
1363272
a 1393142
129387
366115
58901

DESCRIPTION

Side-Shift Carriage (38 in.) ..................................................................................


1
Side-Shift Carriage (38 in.) ..................................................................................
..
Carriage (38 in.) (Inner) ..................................................................................
1
Carriage (38 in.) (Inner) ..................................................................................
..
Frame (38 in.) (Outer) .....................................................................................
1
Cylinder Assembly ( Figure 7-11) ...............................................................
1
Bearing (Upper)...............................................................................................
2
Bearing (Lower)...............................................................................................
2
Hook (Lower) ...................................................................................................
2
Capscrew ........................................................................................................
4
Washer (Hardened) .........................................................................................
4
Lube Fitting......................................................................................................
2
Pin ...................................................................................................................
2
Chain Anchor (Dual Hole) ...............................................................................
2
Chain Anchor (Single Hole) ........................................................................
2
Snap Ring........................................................................................................
4
Pin ...................................................................................................................
2
Cotter Pin ........................................................................................................
2
Load Roller ......................................................................................................
6
Load Roller ......................................................................................................
6
Load Roller ......................................................................................................
..
Load Roller ......................................................................................................
..
Shim (0.020 in.) ............................................................................................... 28
Spacer .............................................................................................................
6
Snap Ring........................................................................................................
6

..
1
..
1
1
1
2
2
2
2
4
2
2
2
2
4
2
2
..
..
6
6
28
6
6

FOOTNOTES:
a Optional

2007 HYSTER COMPANY

See Service Manual


for service procedures.

8-25

NOTES

8-26

UNIT CODE H160


NORTH AMERICA

01/2007

9 MAST-TWO STAGE F ULL FREE-LIFT

MAST-TWO STAGE FULL FREE-LIFT

01/2007

UNIT CODE H160


NORTH AMERICA

SECTION 9
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION

PAGE

CARRIAGE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-14
FORK
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-22
FREE LIFT
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-6
FREE LIFT CYLINDER
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-12
HEADER HOSE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-20
HEADER HOSE ATTACHING PARTS
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-18
INNER AND OUTER MAST
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-2
LOAD BACKREST EXTENSION
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-15
MAIN CYLINDER
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-8
MAIN LIFT
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-4
TILT CYLINDER ATTACHING PARTS
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-16

2007 HYSTER COMPANY

See Service Manual


for service procedures.

9-1

UNIT CODE H160


NORTH AMERICA

01/2007

INNER AND OUTER MAST (Figure 9-1)


TWO STAGE FULL FREE-LIFT

9-2

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

INNER AND OUTER MAST


TWO STAGE FULL FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assembly
1
Outer Mast
3

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Inner Mast
PART NO.

a .. . . .
a .. . . .
1345216
a .. . . .
1345216
58901
129387
1333399
215212
131716
104506
292531
292683
1370722
2053761
16001
1348185

LIFT HEIGHT TO BOTTOM OF FORKS


3048 mm
3248 mm
3848 mm
(120 in.)
(127.9 in.)
(151.5 in.)
A560
A560
A560
3048
3248
3848
2049162
2049164
2049170
1348056

1348058

1348064

1353706

1353708

1353714

DESCRIPTION

QTY

Mast Assembly ............................................................................................................


1
Outer Mast...................................................................................................................
1
Stubshaft .................................................................................................................
2
Inner Mast....................................................................................................................
1
Stubshaft .................................................................................................................
2
Snap Ring....................................................................................................................
4
Shim (0.020 in.) ........................................................................................................... AR
Load Roller ..................................................................................................................
4
Bearing Strip................................................................................................................
2
Shim (0.020 in.) ...........................................................................................................
4
O-Ring .........................................................................................................................
4
Capscrew.....................................................................................................................
4
Lockwasher..................................................................................................................
4
Cap ..............................................................................................................................
2
Bushing (Trunnion) ......................................................................................................
2
Lube Fitting ..................................................................................................................
2
Bushing........................................................................................................................
2

FOOTNOTES:
a Refer to Table

2007 HYSTER COMPANY

See Service Manual


for service procedures.

9-3

UNIT CODE H160


NORTH AMERICA

01/2007

MAIN LIFT (Figure 9-2)


TWO STAGE FULL FREE-LIFT

9-4

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

MAIN LIFT
TWO STAGE FULL FREE-LIFT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
7
7
8
8
9
10
11
12
13
14
15
16
16
17
17
18
19
19
20

300937
296422
323090
292531
131358
1333382
1354915
1354916
1354917
189595
16485
120938
323160
.. . . .
.. . . .
17051
292509
313828
14603
16486
16560
16485
1376101
323061
16982
1333392

Locknut ........................................................................................................................
2
Washer ........................................................................................................................
4
Spacer .........................................................................................................................
2
Capscrew.....................................................................................................................
2
Snap Ring....................................................................................................................
2
Washer (0.060 in.) .......................................................................................................
2
Washer (0.010 in.) ....................................................................................................... AR
Washer (0.030 in.) ....................................................................................................... AR
Washer (0.060 in.) ....................................................................................................... AR
Fitting...........................................................................................................................
2
O-Ring .....................................................................................................................
1
Spring ..........................................................................................................................
1
Washer ........................................................................................................................
1
Main Cylinder (RH) ( Figure 9-4) ............................................................................
1
Main Cylinder (LH) ( Figure 9-4) .............................................................................
1
Fitting...........................................................................................................................
1
Capscrew.....................................................................................................................
2
Nut ...............................................................................................................................
2
Fitting...........................................................................................................................
1
O-Ring .....................................................................................................................
1
Fitting...........................................................................................................................
1
O-Ring .....................................................................................................................
1
Hose ............................................................................................................................
2
Control Valve ...............................................................................................................
1
O-Ring .....................................................................................................................
1
Housing .......................................................................................................................
1

2007 HYSTER COMPANY

See Service Manual


for service procedures.

9-5

UNIT CODE H160


NORTH AMERICA

01/2007

FREE LIFT (Figure 9-3)


TWO STAGE FULL FREE-LIFT

9-6

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

FREE LIFT
TWO STAGE FULL FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
6
Chain
9
Hose

ITEM

1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
16
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

PART NO.

161003
296426
15200
1514866
1369357
a .. . . .
1380035
16484
16882
a .. . . .
132861
320158
166112
178119
292681
239503
1379496
16485
292527
292683
320161
1395285
302461
304526
1379682
37752
1378699
1378692
131358
1378690
287837
300937
1353546
1489972
.. . . .

LIFT HEIGHT TO BOTTOM OF FORKS


3048 mm
3248 mm
3848 mm
(120 in.)
(127.9 in.)
(151.5 in.)
A560
A560
A560
3048
3248
3848
231082
231083
88436
1365306

1365308

1365314

DESCRIPTION

QTY

Nut ...............................................................................................................................
Washer (Hardened) .....................................................................................................
Cotter Pin.....................................................................................................................
Pin ...............................................................................................................................
Chain Anchor ...............................................................................................................
Chain ...........................................................................................................................
Fitting...........................................................................................................................
O-Ring .....................................................................................................................
Fitting...........................................................................................................................
Hose ............................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Clamp ..........................................................................................................................
Clamp ..........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Valve ............................................................................................................................
O-Ring .....................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Chain Guard ................................................................................................................
Pin ...............................................................................................................................
Snap Ring....................................................................................................................
Chain Sheave Assembly..............................................................................................
Snap Ring................................................................................................................
Bearing ....................................................................................................................
Sheave ....................................................................................................................
Snap Ring....................................................................................................................
Crosshead ...................................................................................................................
Capscrew.....................................................................................................................
Locknut ........................................................................................................................
Bracket.........................................................................................................................
Guard...........................................................................................................................
Free-Lift Cylinder ( Figure 9-5) ...............................................................................

2
2
2
2
2
2
1
1
1
1
2
2
1
1
2
2
1
1
2
2
6
2
2
2
2
2
1
1
1
1
4
4
1
1
1

FOOTNOTES:
a Refer to Table

2007 HYSTER COMPANY

See Service Manual


for service procedures.

9-7

UNIT CODE H160


NORTH AMERICA

01/2007

MAIN CYLINDER (Figure 9-4)


TWO STAGE FULL FREE-LIFT

9-8

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

MAIN CYLINDER
TWO STAGE FULL FREE-LIFT

LEFT HAND

DESCRIPTION
1 2 3 4
ITEM
Mast
Group Number
Cylinder
Group Number
Lift Cylinder
6
Rod
11

Shell

LIFT HEIGHT TO BOTTOM OF FORKS


3048 mm
3226 mm
3835 mm
(120 in.)
(127 in.)
(151 in.)
A560
A560
A560
3048
3248
3848
8601856

8601858

8601864

1365576

1365578

1365584

1365664

1365666

1365672

1365605

1365607

1365613

RIGHT HAND

DESCRIPTION
1 2 3 4
ITEM
Mast
Group Number
Cylinder
Group Number
Lift Cylinder
6
Rod
11

Shell

LIFT HEIGHT TO BOTTOM OF FORKS


3048 mm
3226 mm
3835 mm
(120 in.)
(127 in.)
(151 in.)
A560
A560
A560
3048
3248
3848
8601806

8601808

8601814

1362997

1362999

1365555

1365635

1365637

1365643

1365605

1365607

1365613

KEY:
A: Left Hand Cylinder
B: Right Hand Cylinder
QTY
ITEM

1
2
3
4
5
6
7
7
8
9
10
11
12

PART NO.

a .. . . .
1310369
1365689
1371654
132834
55407
a .. . . .
1362871
1374802
1362875
295649
190887
a .. . . .
186061

2007 HYSTER COMPANY

DESCRIPTION

Lift Cylinder..........................................................................................................
Wiper Ring.......................................................................................................
Gland...............................................................................................................
Seal .................................................................................................................
Back-Up Ring ..................................................................................................
O-Ring .............................................................................................................
Rod..................................................................................................................
Wear Ring .......................................................................................................
Wear Ring .......................................................................................................
Piston Ring ......................................................................................................
Screw ..............................................................................................................
Seal .................................................................................................................
Shell ................................................................................................................
Packing Lubricant ............................................................................................

See Service Manual


for service procedures.

1
1
1
1
1
1
1
..
1
1
1
1
1
1

1
1
1
1
1
1
1
1
..
..
1
1
1
1

9-9

UNIT CODE H160


NORTH AMERICA

01/2007

MAIN CYLINDER
TWO STAGE FULL FREE-LIFT
ITEM

PART NO.

DESCRIPTION

2307196
1360138

Seal Kit (Includes Items 1, 3-5, 10) .....................................................................


Seal Kit (Includes Items 1, 3-5, 7-8, 10) ..............................................................

1
1

QTY
B

1
1

FOOTNOTES:
a Refer to Table

9-10

See Service Manual


for service procedures.

2007 HYSTER COMPANY

NOTES

9-11

UNIT CODE H160


NORTH AMERICA

01/2007

FREE LIFT CYLINDER (Figure 9-5)


TWO STAGE FULL FREE-LIFT

9-12

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

FREE LIFT CYLINDER


TWO STAGE FULL FREE-LIFT

DESCRIPTION
1 2 3 4
ITEM
Mast
Group Number
Cylinder
Group Number
Free-Lift Cylinder
6
Rod
16

ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Shell
PART NO.

LIFT HEIGHT TO BOTTOM OF FORKS


3048 mm
3226 mm
3835 mm
(120 in.)
(127 in.)
(151 in.)
A560
A560
A560
3048
3248
3848
8601906

8601908

8601914

1362886

1362888

1362894

1362960

1362962

1362968

1362923

1362925

1362931

DESCRIPTION

QTY

a .. . . .
2013099
1362880
1358970
615135
55146
a .. . . .
638250
201829
1362881
1361302
190887
257913
39348
297531
187388
a .. . . .

Free-Lift Cylinder .........................................................................................................


Wiper Ring...............................................................................................................
Gland.......................................................................................................................
Seal .........................................................................................................................
Back-Up Ring ..........................................................................................................
O-Ring .....................................................................................................................
Rod..........................................................................................................................
Back-Up Ring ..........................................................................................................
Rod Seal..................................................................................................................
Wear Ring ...............................................................................................................
Screw ......................................................................................................................
Seal .........................................................................................................................
Check Valve.............................................................................................................
O-Ring .....................................................................................................................
Washer ....................................................................................................................
Snap Ring................................................................................................................
Shell ........................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1360141

Seal Kit (Includes Items 3-5, 7-9, 11, 13) ....................................................................

FOOTNOTES:
a Refer to Table

2007 HYSTER COMPANY

See Service Manual


for service procedures.

9-13

UNIT CODE H160


NORTH AMERICA

01/2007

CARRIAGE (Figure 9-6)


TWO STAGE FULL FREE-LIFT

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
7
8
9
10
11

1353529
1353469
1345216
58901
129387
366115
1333399
1369345
1504010
1353408
131358
1514866
15211

Carriage Assembly ......................................................................................................


1
Frame ......................................................................................................................
1
Stubshaft.............................................................................................................
6
Snap Ring................................................................................................................
6
Shim (0.020 in.) ....................................................................................................... AR
Spacer .....................................................................................................................
2
Load Roller ..............................................................................................................
6
Chain Anchor (Dual Hole) .......................................................................................
2
Chain Anchor (Single Hole) (Optional) ....................................................................
2
Pin ...........................................................................................................................
2
Snap Ring................................................................................................................
4
Pin ...........................................................................................................................
2
Cotter Pin ................................................................................................................
2

9-14

QTY

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

LOAD BACKREST EXTENSION (Figure 9-7)


TWO STAGE FULL FREE-LIFT

ITEM

1
2
3
3
4

PART NO.

DESCRIPTION

1349446
1353533
221771
296423
292683
292656

Load Backrest Extension (38.5 in.)..............................................................................


Capscrew.....................................................................................................................
Washer ........................................................................................................................
Washer (Optional HD) .................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................

2007 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

1
4
4
4
4
4

9-15

UNIT CODE H160


NORTH AMERICA

01/2007

TILT CYLINDER ATTACHING PARTS (Figure 9-8)


TWO STAGE FULL FREE-LIFT

9-16

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

TILT CYLINDER ATTACHING PARTS


TWO STAGE FULL FREE-LIFT
ITEM

1
2
3
4
5
6
7
8
9
10
10
11
12
13
14
15
16
17
18

PART NO.

293651
292683
292656
292514
292682
1371287
16001
1348187
1363260
2033818
2033757
308117
15236
197069
300982
a 1363252
a 15865
a 1363268
1363269

QTY

DESCRIPTION

Capscrew.....................................................................................................................
2
Lockwasher..................................................................................................................
2
Nut ...............................................................................................................................
2
Bolt ..............................................................................................................................
2
Lockwasher..................................................................................................................
2
Washer ........................................................................................................................
2
Lube Fitting ..................................................................................................................
2
Rod End Pin ................................................................................................................
2
Rod End.......................................................................................................................
2
Tilt Cylinder ( Figure 6-14) ......................................................................................
2
2
Tilt Cylinder ( Figure 6-14) ......................................................................................
Rod End Pin ................................................................................................................
2
Cotter Pin.....................................................................................................................
2
Washer ........................................................................................................................
6
Bushing........................................................................................................................
2
Tilt Spacer ...................................................................................................................
2
O-Ring .........................................................................................................................
2
Shim (0.068 in.) ........................................................................................................... AR
Shim (0.032 in.) ........................................................................................................... AR

FOOTNOTES:
a 5 Forward Tilt/5 Back Tilt

2007 HYSTER COMPANY

See Service Manual


for service procedures.

9-17

UNIT CODE H160


NORTH AMERICA

01/2007

HEADER HOSE ATTACHING PARTS (Figure 9-9)


TWO STAGE FULL FREE-LIFT

9-18

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HEADER HOSE ATTACHING PARTS


TWO STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM

1
2
3
4
5
6
7
8
9

PART NO.

DESCRIPTION

2038931
16457
137852
2036000
2036000
2033598
296420
292682
292654

Mounting Plate.....................................................................................................
Fitting...................................................................................................................
Strap Clamp.........................................................................................................
Hose ....................................................................................................................
Hose ....................................................................................................................
Hose ....................................................................................................................
Washer ................................................................................................................
Lockwasher..........................................................................................................
Nut .......................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
2
2
1
1
..
1
1
1

1
4
4
1
1
2
1
1
1

9-19

UNIT CODE H160


NORTH AMERICA

01/2007

HEADER HOSE (Figure 9-10)


TWO STAGE FULL FREE-LIFT

9-20

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

HEADER HOSE
TWO STAGE FULL FREE-LIFT

DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
1
Channel
2
Channel

LIFT HEIGHT TO BOTTOM OF FORKS


3048 mm
3248 mm
3848 mm
(120 in.)
(127.9 in.)
(151.5 in.)
A560
A560
A560
3048
3248
3848
1365501
1365504
1365510
1365514

1365516

1365523

Hose

1358350

1345573

1345575

Hose

1368348

1345576

1369627

22

Tube

1368576

1368578

1368584

23

Tube

1368546

1368548

1368554

KEY:
A: Three-Function
B: Four-Function
QTY
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

PART NO.

a
a
a
a

.. . . .
.. . . .
.. . . .
.. . . .
1353530
1360508
1360507
1360386
1345423
1354918
293795
.. . . .
1643405
136749
313828
1345199
1345204
2004005
1365061
14692
1375574
a .. . . .
a .. . . .
365115
293799

DESCRIPTION

Channel ...............................................................................................................
Channel ...............................................................................................................
Hose ....................................................................................................................
Hose ....................................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Bracket.................................................................................................................
Capscrew.............................................................................................................
Bracket.................................................................................................................
Hose Clamp .........................................................................................................
Capscrew.............................................................................................................
Nut .......................................................................................................................
Hose Guide..........................................................................................................
Snap Ring............................................................................................................
Strap Clamp.........................................................................................................
Clip ......................................................................................................................
Fitting...................................................................................................................
Strap ....................................................................................................................
Tube .....................................................................................................................
Tube .....................................................................................................................
Hose ....................................................................................................................
Capscrew.............................................................................................................

1
1
2
..
5
4
4
3
2
1
6
1
1
2
2
2
2
1
1
2
2
1
1
2
..

1
1
2
2
10
4
8
6
2
1
8
1
2
8
8
4
4
2
1
2
4
1
1
4
4

FOOTNOTES:
a Refer to Table

2007 HYSTER COMPANY

See Service Manual


for service procedures.

9-21

UNIT CODE H160


NORTH AMERICA

01/2007

FORK (Figure 9-11)


TWO STAGE FULL FREE-LIFT

KEY:
A: Standard Taper (3.1 in. x 1.5 in.)
B: Standard Taper (3.9 in. x 1.5 in.)
C: Full Bottom Taper (3.9 in. x 1.5 in.)
ITEM

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3

PART NO.

DESCRIPTION

1378775
1378771
1378776
1378772
1378777
1378778
1378779
1378773
1338133
384211
1333043
384213
1333044
1338135
1333045
384214
384215
384216
1338076
1338077
1338078
369795
3020387

Fork (35 in.) ..............................................................................................


Fork (36 in.) ..............................................................................................
Fork (39 in.) ..............................................................................................
Fork (42 in.) ..............................................................................................
Fork (43 in.) ..............................................................................................
Fork (45 in.) ..............................................................................................
Fork (47 in.) ..............................................................................................
Fork (48 in.) ..............................................................................................
Fork (35 in.) ..............................................................................................
Fork (36 in.) ..............................................................................................
Fork (39 in.) ..............................................................................................
Fork (42 in.) ..............................................................................................
Fork (43 in.) ..............................................................................................
Fork (45 in.) ..............................................................................................
Fork (47 in.) ..............................................................................................
Fork (48 in.) ..............................................................................................
Fork (54 in.) ..............................................................................................
Fork (60 in.) ..............................................................................................
Fork (36 in.) ..............................................................................................
Fork (42 in.) ..............................................................................................
Fork (48 in.) ..............................................................................................
Latch Kit ...............................................................................................
Fork Tool...............................................................................................

QTY
B

2
2
2
2
2
2
2
2
..
..
..
..
..
..
..
..
..
..
..
..
..
1
AR

..
..
..
..
..
..
..
..
2
2
2
2
2
2
2
2
2
2
..
..
..
1
AR

..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
2
2
2
1
AR

NOTE:
Other Fork Dimensions Available on Request, Contact Your Hyster Lift Truck Dealer.
9-22

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

10 OPTIONS

10

OPTIONS

01/2007

UNIT CODE H160


NORTH AMERICA

SECTION 10
OPTIONS
DESCRIPTION

PAGE

BACK-UP ALARM ............................................................................................................................................ 10-20


BATTERY ROLLER AND RETAINER ............................................................................................................... 10-26
DC CONVERTER
36/48 VOLT TO 12 VOLT .............................................................................................................................. 10-24
DIAGNOSTIC HANDSET ................................................................................................................................. 10-28
DIAGNOSTIC PC KIT....................................................................................................................................... 10-29
FRONT HEADLIGHTS
S/N H160N03723A...................................................................................................................................... 10-8
FRONT LIGHTS
S/N H160N03724A.................................................................................................................................... 10-10
LIGHTING SYSTEM........................................................................................................................................... 10-6
MOTOR COOLING FAN ................................................................................................................................... 10-22
REAR LIGHT .................................................................................................................................................... 10-12
SIDE-SHIFT ASSEMBLY.................................................................................................................................... 10-2
SIDE-SHIFT CYLINDER ASSEMBLY
D/B 08/2000 ................................................................................................................................................ 10-5
D/B 08/2000 ................................................................................................................................................ 10-4
STROBE LIGHT ............................................................................................................................................... 10-14
STROBE LIGHT/REAR LIGHT COMBINATION............................................................................................... 10-16
TAIL LIGHT....................................................................................................................................................... 10-18

2007 HYSTER COMPANY

See Service Manual


for service procedures.

10-1

UNIT CODE H160


NORTH AMERICA

01/2007

SIDE-SHIFT ASSEMBLY (Figure 10-1)

10-2

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

SIDE-SHIFT ASSEMBLY
KEY:
A: Two Stage Limited Free-Lift
B: Two Stage and Three Stage Full Free-Lift
QTY
ITEM

1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
16
17
18
19
20
21
22

PART NO.

1399039
1355533
1378053
1399004
1396458
1378063
a 1360125
b 2043528
293704
296431
1371289
313828
1358809
313828
16041
1358821
1396429
239784
16481
1360275
1360276
1381766
1390366
1381765
1390365

DESCRIPTION

Side-Shift Carriage (38 in.) ..................................................................................


1
Apron (38 in.) (Top) .........................................................................................
1
Apron (38 in.) (Lower) .....................................................................................
1
Support (38 in.) ...............................................................................................
1
Bearing (Top)...................................................................................................
1
Bearing (Lower)...............................................................................................
1
Side-Shift Cylinder ( Figure 10-2) ...............................................................
1
Cylinder Assembly ( Figure 10-3) ...............................................................
1
Capscrew ........................................................................................................
4
Washer ............................................................................................................
4
Capscrew ........................................................................................................
2
Nut...................................................................................................................
2
Rod (Optional) .................................................................................................
2
Nut (Optional) ..................................................................................................
4
Lube Fitting......................................................................................................
3
Shim (0.020 in.) ............................................................................................... AR
Shim (38 in.) (Lower Bearing) ......................................................................... AR
Fitting...................................................................................................................
2
O-Ring .............................................................................................................
1
Tube .....................................................................................................................
1
Tube .....................................................................................................................
1
Tube Assembly ....................................................................................................
..
Hose ....................................................................................................................
..
Tube Assembly ....................................................................................................
..
Hose ....................................................................................................................
..

1
1
1
1
1
1
1
1
4
4
2
2
2
4
3
AR
AR
2
1
..
..
1
1
1
1

FOOTNOTES:
a D/B 08/2000
b D/B 08/2000

2007 HYSTER COMPANY

See Service Manual


for service procedures.

10-3

UNIT CODE H160


NORTH AMERICA

01/2007

SIDE-SHIFT CYLINDER ASSEMBLY (Figure 10-2)


(D/B 08/2000)

ITEM

1
2
3
4
5
6
7
8
9

10-4

PART NO.

DESCRIPTION

QTY

1360125
636851
2310768
1383037
153919
55407
2309719
2306755
2311471
383789

Side-Shift Cylinder .......................................................................................................


1
Wiper Ring...............................................................................................................
2
Gland.......................................................................................................................
2
Seal .........................................................................................................................
2
Back-Up Ring ..........................................................................................................
2
O-Ring .....................................................................................................................
2
Rod..........................................................................................................................
1
Seal .........................................................................................................................
2
Tube.........................................................................................................................
1
Thread Lock ............................................................................................................ AR

2311624

Seal Kit (Includes Items 1-5, 7) ...................................................................................

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

SIDE-SHIFT CYLINDER ASSEMBLY (Figure 10-3)


(D/B 08/2000)

ITEM

2
3
4
5
6

PART NO.

DESCRIPTION

2043528
1489016
1489037
1489035
1498325
1489039
302487

Cylinder Assembly .......................................................................................................


Cylinder Shell ..........................................................................................................
Rod Seal..................................................................................................................
O-Ring .....................................................................................................................
Retainer...................................................................................................................
Rod Wiper ...............................................................................................................
Pin ...........................................................................................................................

1
1
1
2
2
1
1

1503096

Seal Kit (Includes Items 2-3, 5) ...............................................................................

2007 HYSTER COMPANY

QTY

See Service Manual


for service procedures.

10-5

UNIT CODE H160


NORTH AMERICA

01/2007

LIGHTING SYSTEM (Figure 10-4)

10-6

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

LIGHTING SYSTEM
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11

2305651
2303953
.. . . .
1382130
1301618
1377393
2013611
.. . . .
2307813
2307413
1390575

Alarm ( Figure 10-11) .............................................................................................


Tail Light Assembly ( Figure 10-10) ........................................................................
Rear Light ( Figure 10-7) ........................................................................................
Strobe Light ( Figure 10-8) .....................................................................................
Switch (Front Drive Lights) ..........................................................................................
Switch (Strobe/Rear Drive Lights) ...............................................................................
Wire Harness...............................................................................................................
Front Light ( Figure 10-6) ........................................................................................
Wire Harness...............................................................................................................
Connector ....................................................................................................................
Power Converter ( Figure 10-13) ............................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
2
1
1
1
1
1
2
2
2
1

10-7

UNIT CODE H160


NORTH AMERICA

01/2007

FRONT HEADLIGHTS (Figure 10-5)


(S/N H160N03723A)

10-8

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

FRONT HEADLIGHTS
(S/N H160N03723A)
QTY

ITEM

PART NO.

DESCRIPTION

1
1
1
1
2
3
3
4
5
6
7
8
9
10
11

2303169
1354119
1363016
1379799
2307813
1356130
2303349
316678
1375169
1375168
296418
316835
320158
2307413
1356354

Headlight Assembly .....................................................................................................


Headlight .................................................................................................................
Lens ....................................................................................................................
Bulb.....................................................................................................................
Wire Harness...............................................................................................................
Bracket (RH) (RH) .......................................................................................................
Bracket (LH) (LH).........................................................................................................
Screw...........................................................................................................................
Bracket.........................................................................................................................
Bolt ..............................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Connector ....................................................................................................................
Bushing........................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

2
1
1
1
2
1
1
4
2
2
2
2
2
4
4

10-9

UNIT CODE H160


NORTH AMERICA

01/2007

FRONT LIGHTS (Figure 10-6)


(S/N H160N03724A)

ITEM

1
1
1
2
3
3
4
5
6
7

10-10

PART NO.

DESCRIPTION

QTY

1531985
1544764
1544784
2307813
1539464
1539465
316678
1356354
2307413
379198

Headlight Assembly .....................................................................................................


Bulb .........................................................................................................................
Wire Harness ..........................................................................................................
Wire Harness...............................................................................................................
Bracket (RH) ................................................................................................................
Bracket (LH).................................................................................................................
Screw...........................................................................................................................
Bushing........................................................................................................................
Connector ....................................................................................................................
Washer ........................................................................................................................

See Service Manual


for service procedures.

2
1
1
2
1
1
4
2
2
2

2007 HYSTER COMPANY

NOTES

10-11

UNIT CODE H160


NORTH AMERICA

01/2007

REAR LIGHT (Figure 10-7)

10-12

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

REAR LIGHT
ITEM

1
1
1
2
3
4
5
6

QTY

PART NO.

DESCRIPTION

1531985
1544764
1544784
2308796
316678
2307413
1367645
1539958

Headlight Assembly .....................................................................................................


Bulb .........................................................................................................................
Wire Harness ..........................................................................................................
Wire Harness...............................................................................................................
Screw...........................................................................................................................
Connector ....................................................................................................................
Grommet......................................................................................................................
Bracket.........................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

2
1
1
2
4
2
1
1

10-13

UNIT CODE H160


NORTH AMERICA

01/2007

STROBE LIGHT (Figure 10-8)

10-14

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

STROBE LIGHT
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART NO.

1382130
1526082
1309775
1539958
2306035
2307413
2311628
293777
292667
1302024
316678
1367645
a 2034482
a 320155

QTY

DESCRIPTION

Strobe Light .................................................................................................................


1
Lens (Amber)...........................................................................................................
1
Bulb .........................................................................................................................
1
Bracket.........................................................................................................................
1
Wire Harness...............................................................................................................
1
Connector ....................................................................................................................
1
Screw...........................................................................................................................
2
Lockwasher..................................................................................................................
2
Nut ...............................................................................................................................
2
Guard...........................................................................................................................
1
Screw...........................................................................................................................
2
Grommet......................................................................................................................
1
Tubing .......................................................................................................................... AR
Washer ........................................................................................................................
2

FOOTNOTES:
a Not Illustrated

2007 HYSTER COMPANY

See Service Manual


for service procedures.

10-15

UNIT CODE H160


NORTH AMERICA

01/2007

STROBE LIGHT/REAR LIGHT COMBINATION (Figure 10-9)

10-16

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

STROBE LIGHT/REAR LIGHT COMBINATION


ITEM

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
14
15
16

PART NO.

2033509
1382130
1526082
1309775
1539957
2306035
2307813
2307413
2311628
293777
292667
1302024
2311628
1367645
1531985
1544764
1544784
1303711
a 320155

QTY

DESCRIPTION

Strobe Light Assembly.................................................................................................


Strobe Light .............................................................................................................
Lens (Amber) ...............................................................................................................
Bulb .............................................................................................................................
Bracket.........................................................................................................................
Wire Harness (Strobe Light) ........................................................................................
Wire Harness (Rear Light)...........................................................................................
Connector (Male) .........................................................................................................
Screw...........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Guard...........................................................................................................................
Screw...........................................................................................................................
Grommet......................................................................................................................
Headlight Assembly .....................................................................................................
Bulb .........................................................................................................................
Wire Harness ..........................................................................................................
Light Switch .................................................................................................................
Washer ........................................................................................................................

1
1
1
1
1
1
1
2
2
2
2
1
2
1
1
1
1
1
2

FOOTNOTES:
a Not Illustrated

2007 HYSTER COMPANY

See Service Manual


for service procedures.

10-17

UNIT CODE H160


NORTH AMERICA

01/2007

TAIL LIGHT (Figure 10-10)

10-18

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

TAIL LIGHT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

1364542
2303953
1376441
1302258
1376440
264007
1376439
316678
1364264
1364265
1367645
2311300
136687
292680
320156
2306436
2305754
2311669
2303345
1307687
302018
296377
2310615
2307261
2308736
302021
292678
2309219
2013611
2037359
2036099
2309196
2309196
2037379
220273

Clip Nut ........................................................................................................................


Tail Light Assembly ......................................................................................................
Lens (Red) (Red).....................................................................................................
Bulb .........................................................................................................................
Lens (Red) (Red).....................................................................................................
Bulb .........................................................................................................................
Lens (Clear) (Clear).................................................................................................
Screw...........................................................................................................................
Plate ............................................................................................................................
Plate ............................................................................................................................
Grommet......................................................................................................................
Wire Harness...............................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Panel Assembly ...........................................................................................................
Terminal...................................................................................................................
Wire .........................................................................................................................
Terminal (Ring) ........................................................................................................
Relay (24 Volt) .........................................................................................................
Screw ......................................................................................................................
Washer ....................................................................................................................
Resistor ...................................................................................................................
Diode .......................................................................................................................
Terminal Block .........................................................................................................
Screw ......................................................................................................................
Lockwasher .............................................................................................................
Mounting Plate ........................................................................................................
Wire Harness...............................................................................................................
Mounting Bracket.........................................................................................................
Bracket.........................................................................................................................
Nut Plate Assembly .................................................................................................
Nut Plate Assembly .....................................................................................................
Switch ..........................................................................................................................
Screw...........................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

4
2
1
2
1
1
1
4
2
2
2
2
2
2
2
1
2
2
2
1
1
1
2
1
1
2
2
1
1
1
1
1
1
1
1

10-19

UNIT CODE H160


NORTH AMERICA

01/2007

BACK-UP ALARM (Figure 10-11)

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10

2305651
2311577
316678
2309627
2307909
293775
292665
1367645
2311300
320152

Alarm ...........................................................................................................................
Bracket.........................................................................................................................
Screw...........................................................................................................................
Connector ....................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Grommet......................................................................................................................
Wire Harness...............................................................................................................
Washer ........................................................................................................................

10-20

QTY

See Service Manual


for service procedures.

1
1
2
1
2
2
2
1
1
2

2007 HYSTER COMPANY

NOTES

10-21

UNIT CODE H160


NORTH AMERICA

01/2007

MOTOR COOLING FAN (Figure 10-12)

10-22

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

MOTOR COOLING FAN


KEY:
A: 36 Volt
B: 48 Volt
QTY
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
20
21
21
22
23
24
25

PART NO.

2311583
2311029
2308933
2309472
325056
220646
16728
197065
2311405
2305266
123991
15049
2308948
296199
296357
292667
2306182
2310896
296186
296355
292665
b 1452982
c 1545831
2305520
2032521
2309317
a 2038108

DESCRIPTION

Guard...................................................................................................................
Fan Assembly ......................................................................................................
Bracket.................................................................................................................
Screw Clip............................................................................................................
Channel (Rubber) ................................................................................................
Screw...................................................................................................................
Screw...................................................................................................................
Washer ................................................................................................................
Bracket.................................................................................................................
Blower Assembly .................................................................................................
Screw...................................................................................................................
Nut .......................................................................................................................
Thermostat ..........................................................................................................
Capscrew.............................................................................................................
Washer ................................................................................................................
Nut .......................................................................................................................
Resistor ...............................................................................................................
Resistor ...............................................................................................................
Capscrew.............................................................................................................
Washer ................................................................................................................
Nut .......................................................................................................................
Floorplate (RH) ....................................................................................................
Floorplate (RH) ....................................................................................................
Spacer .................................................................................................................
Floorplate (LH).....................................................................................................
Anti-Slip Pad ........................................................................................................
Wire Harness.......................................................................................................

1
1
1
4
1
4
3
3
1
1
3
3
1
2
2
2
1
..
2
2
2
1
1
2
1
1
1

1
1
1
4
1
4
3
3
1
1
3
3
1
2
2
2
..
1
2
2
2
1
1
2
1
1
1

FOOTNOTES:
a Not Illustrated
b S/N H160N-03838A
c S/N H160N-03839A

2007 HYSTER COMPANY

See Service Manual


for service procedures.

10-23

UNIT CODE H160


NORTH AMERICA

01/2007

DC CONVERTER (Figure 10-13)


36/48 VOLT TO 12 VOLT

10-24

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

DC CONVERTER
36/48 VOLT TO 12 VOLT
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11

1390575
287816
320156
292680
1303711
2013611
137852
136681
320158
292681
239503

Power Converter ..........................................................................................................


Capscrew.....................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Light Switch (Red) .......................................................................................................
Wire Harness...............................................................................................................
Strap Clamp.................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
4
4
4
1
1
5
3
3
3
3

10-25

UNIT CODE H160


NORTH AMERICA

01/2007

BATTERY ROLLER AND RETAINER (Figure 10-14)

10-26

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

BATTERY ROLLER AND RETAINER


KEY:
A: 50.8 in. Wheel Base
B: 54.5 in. Wheel Base
QTY
ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
5
6
7
8
8
8
8
8
9
9
10
11
12
13
14
15
16
17
18
19
20
20
20

2014602
2014603
2307799
19890
2307965
167218
2309362
2307542
2033939
2042861
2306472
2307808
2308565
2302952
2303748
136692
292682
320159
292519
2302146
296247
361973
320159
292682
136692
2033623
2304042
2305935

Side Panel Assembly ...........................................................................................


Side Panel Assembly ...........................................................................................
Spring ..................................................................................................................
Roll Pin ................................................................................................................
Lock Pin ...............................................................................................................
Rod End Pin ........................................................................................................
Radial Bumper .....................................................................................................
Retainer ...............................................................................................................
Roller Platform (3,000 lb. Capacity Truck) ...........................................................
Acid Tray ..............................................................................................................
Roller Platform (3,500 lb. Capacity Truck) ...........................................................
Roller Platform (4,000 lb. Capacity Truck) ...........................................................
Acid Tray ..............................................................................................................
Roller Assembly...................................................................................................
Roller Assembly...................................................................................................
Nut .......................................................................................................................
Lockwasher..........................................................................................................
Washer ................................................................................................................
Capscrew.............................................................................................................
Plate ....................................................................................................................
Screw...................................................................................................................
Spacer .................................................................................................................
Washer ................................................................................................................
Lockwasher..........................................................................................................
Nut .......................................................................................................................
Slide Platform (3,000 lb. Capacity Truck) ............................................................
Slide Platform (3,500 lb. Capacity Truck) ............................................................
Slide Platform (4,000 lb. Capacity Truck) ............................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

1
..
2
2
2
2
2
2
1
1
..
..
6
..
2
2
2
2
1
2
2
2
2
2
1
..
..

..
1
2
2
2
2
2
2
..
1
1
1
..
6
2
2
2
2
1
2
2
2
2
2
..
1
1

10-27

UNIT CODE H160


NORTH AMERICA

01/2007

DIAGNOSTIC HANDSET (Figure 10-15)

ITEM

1
1
2
2

a
b
a
b

PART NO.

DESCRIPTION

QTY

1361415
2045469
1361414
2045467

Hand Set Programmer.................................................................................................


Hand Set Programmer.................................................................................................
Cable (Included with 1361415) ....................................................................................
Cable (Included with 2045469) ....................................................................................

1
1
1
1

FOOTNOTES:
a GEN II
b GEN III

10-28

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

DIAGNOSTIC PC KIT (Figure 10-16)

ITEM

1
1
2
3

b
a
b
a

PART NO.

DESCRIPTION

QTY

1495834
1361412
2045468
1361413
1358470
1379653

PC Cable Kit (Includes Items 1-3) ...............................................................................


PC Cable Kit (Includes Item 1) ....................................................................................
Shielded Cable (PC to Controller) ...........................................................................
Shielded Cable (PC to Controller) ...........................................................................
Adapter Cable (Extension to PC) ............................................................................
Adapter (9 Pin to 25 Pin) .........................................................................................

1
1
1
1
1
1

FOOTNOTES:
a GEN II
b GEN III

2007 HYSTER COMPANY

See Service Manual


for service procedures.

10-29

NOTES

10-30

UNIT CODE H160


NORTH AMERICA

01/2007

11 FIELD CONVERSION KITS

11

FIELD CONVERSION KITS

01/2007

UNIT CODE H160


NORTH AMERICA

SECTION 11
FIELD CONVERSION KITS
DESCRIPTION

PAGE

CONTROL VALVE ..............................................................................................................................................


DIRECTION CONTROL .....................................................................................................................................
LIGHTS, FAN, AND BACK-UP ALARM..............................................................................................................
MAST TILT..........................................................................................................................................................
OVERHEAD GUARD..........................................................................................................................................
VOLTAGE............................................................................................................................................................

2007 HYSTER COMPANY

See Service Manual


for service procedures.

11-2
11-2
11-2
11-2
11-2
11-2

11-1

UNIT CODE H160


NORTH AMERICA

01/2007

LIGHTS, FAN, AND BACK-UP ALARM


DESCRIPTION

PART NUMBER

12V DC-Dc Convertor Kit (Less Convertor)

1466484

Front Drive Light (12 Volt)

1466479

Strobe Light Kit

1466480

Rear Work Light Kit (12 Volt)

1466481

Tail Light Kit (12 Volt) (S/T/BU)

1466482

Back-Up Alarm Kit

1466483

Fan (36 Volt)

1467265

Fan (48 Volt)

1467266

OVERHEAD GUARD
DESCRIPTION

PART NUMBER

Drive-In Overhead Guard Kit (50.8 in Wheel Base)

1466488

Drive-In Overhead Guard Kit (54.5 in Wheel Base)

1466489

MAST TILT
DESCRIPTION
5 Forward/7 Back Standard Tilt to 5 Forward/5 Back Service Kit

PART NUMBER
2014481

VOLTAGE
DESCRIPTION

PART NUMBER

Voltage Conversion Kit (36 to 48 Volt Operation)

1466523

Voltage Conversion Kit (48 to 36 Volt Operation)

1466524

CONTROL VALVE
DESCRIPTION

PART NUMBER

Control Valve Linkage Kit (3 Function with Lockout to 4 Function One-Piece Cover)

2032399

DIRECTION CONTROL
DESCRIPTION

PART NUMBER

FWD/REV Lever to Monotrol Pedal

1466616

Monotrol Pedal to FWD/REV Lever

1466617

11-2

See Service Manual


for service procedures.

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

12

NUMERICAL INDEX

UNIT CODE H160


NORTH AMERICA

01/2007

SECTION 12
NUMERICAL INDEX
PART NO. PG
138
139
7882
10389
12921
14269
14387
14591
14603
14692
15002
15025
15026

15049
15086
15127
15134

15151
15155

15156

15158
15175

5-11
5-15
5-11
5-15
6-25
6-37
6-41
3-13
5-7
3-6
6-13
7-5
9-5
9-21
2-19
5-11
5-15
1-3
5-11
5-15
10-23
1-4
5-3
4-7
5-11
5-15
5-11
1-4
4-27
4-29
4-31
4-33
5-11
5-15
5-15
5-15
5-15
6-19
6-21
1-3
4-7
5-11
5-15
5-16
6-37
6-41
5-15
1-4
1-13
1-15
5-11
5-15

ITEM
31
31
32
32
3
22
23
10
8
70
1
22
16
20
4
29
29
2
19
19
12
51
24
31
18
18
5
82
17
16
17
17
24
4
24
34
42
3
3
5
30
21
6
54
24
25
2
81
2
19
35
36

2007 HYSTER COMPANY

PART NO. PG
15176

15200

15211

15212

15213
15223
15236

15241
15290
15865

15905
15931
16001

16041

16457

16458

5-19
1-3
1-4
5-11
5-15
5-15
5-11
6-3
6-5
6-9
7-5
7-21
9-7
7-9
8-5
8-7
8-14
8-25
9-14
4-7
5-7
5-11
5-15
5-11
5-15
1-3
8-5
7-13
8-17
9-17
5-22
3-6
7-13
8-17
9-17
3-9
3-11
5-5
7-3
7-13
8-3
8-17
9-3
9-17
3-6
7-21
8-25
10-3
7-15
8-19
9-19
1-4

ITEM
42
6
45
16
16
23
42
15
13
13
10
21
3
11
27
3
11
14
11
21
2
33
33
40
35
27
33
12
12
12
8
69
16
16
16
10
10
35
21
7
21
7
15
7
71
12
9
13
2
2
2
70

PART NO.
16481

16482
16484

16485

16486

16541
16543
16556
16558
16560

16565

See Service Manual


for service procedures.

PG
6-37
6-37
6-37
6-41
6-41
10-3
6-15
4-17
6-15
6-37
6-37
6-37
6-37
6-37
6-37
6-41
6-41
6-41
9-7
4-17
6-15
6-31
6-37
6-37
6-41
7-5
7-5
8-5
8-5
8-7
9-5
9-5
9-7
6-31
6-37
6-41
7-5
8-5
9-5
6-37
6-41
8-5
6-37
6-41
7-23
7-24
6-31
6-41
7-5
8-5
9-5
6-37

ITEM
29
26
27
27
28
16
3
15
9
2
3
5
31
32
33
2
3
5
7
13
5
4
6
7
6
14
23
8
22
12
8
17
16
14
15
15
22
21
16
5
5
21
27
28
4
4
4
6
23
22
17
26

PART NO. PG
16634
16728
16745

16805

16815
16820
16828
16836
16865

16882
16883
16982

16989
17051

17061
17151
17775
17948
18419

18423
18460
18496
18727
18728
18832
19890

6-41
1-3
10-23
4-15
4-17
6-37
6-37
5-15
5-16
6-37
6-41
4-7
5-15
6-31
1-15
4-13
5-3
5-5
5-11
6-5
6-9
9-7
6-37
6-41
7-5
8-5
9-5
6-37
6-41
7-5
8-5
9-5
6-37
6-41
3-9
3-11
6-37
6-41
6-19
5-11
6-5
6-9
2-19
6-19
6-21
1-13
1-15
1-13
1-13
5-19
7-21
10-27

ITEM
27
4
7
14
14
31
33
7
55
25
26
29
1
5
25
20
6
6
2
28
28
8
8
8
26
24
19
4
4
19
13
13
9
9
24
26
15
15
31
2
27
27
3
33
33
1
18
11
17
43
10
3
12-1

UNIT CODE H160


NORTH AMERICA

01/2007

NUMERICAL INDEX (Continued)


PART NO.

PG

19979

6-3
6-5
6-9
1-3
3-6
1-13
6-27
5-15
5-3
5-5
3-9
3-11
3-5
7-3
8-3
8-7
9-7
5-11
5-15
7-7
8-9
8-13
9-13
3-2
4-15
4-17
3-5
3-5
6-35
4-13
5-3
5-5
8-13
9-13
7-7
8-9
9-9
10-4
6-13
7-3
7-9
7-21
8-3
8-14
8-25
9-3
9-14
6-5
6-9
3-13
8-7
9-7

19981
21420
26283
26617
30215
30411
32415
34820
37752

38848
39348

39349
39362
39366
39369
39374
53162

55146
55407

57664
58901

58903
58908
88436

12-2

ITEM
24
18
18
12
68
14
14
45
27
27
28
32
12
14
15
20
24
39
26
12
14
13
13
7
13
11
22
37
11
19
5
5
5
5
5
5
5
5
10
5
3
14
7
3
18
5
3
16
16
30
6
6

PART NO. PG
88441
104506

110174

114312

120938

123991
127045
127574
127656

129387

129563
130845

131358

131716

132834
132860
132861
133484

ITEM

8-5
7-3
8-3
9-3
6-37
6-37
6-41
5-3
5-5
7-23
7-24
7-5
8-5
9-5
10-23
6-31
6-31
6-15
6-16
6-16
7-3
7-9
7-21
8-3
8-14
8-25
9-3
9-14
2-20
4-3
4-15
4-17
6-37
6-41
7-5
7-9
7-21
8-5
8-7
8-14
8-25
9-5
9-7
9-14
7-3
8-3
9-3
9-9
8-7
9-7
5-7
5-8

26
10
12
10
3
32
3
14
14
3
3
15
9
9
11
10
14
26
50
75
6
4
15
8
4
16
6
4
12
11
15
19
12
12
5
9
19
5
23
9
12
5
27
9
9
11
9
4
13
10
21
9

PART NO. PG
133683
135634
135658
136681

136687

136692

136703
136704

136749

See Service Manual


for service procedures.

5-7
7-5
8-7
3-6
1-11
2-3
2-5
2-9
6-5
6-9
8-5
10-25
1-3
1-4
1-4
1-4
2-3
2-5
2-9
2-19
2-20
2-31
2-31
4-13
4-19
4-23
5-3
5-5
5-8
5-15
5-19
6-3
6-5
6-5
6-5
6-5
6-9
6-9
6-9
6-9
10-19
6-6
6-10
10-27
10-27
2-5
5-11
7-17
8-21
1-3
2-31
4-7

ITEM
4
8
6
51
4
18
47
11
40
40
18
8
23
58
69
76
40
39
28
8
7
7
17
6
6
43
23
23
8
47
38
10
11
20
33
38
11
20
33
38
13
50
50
10
19
44
12
16
4
35
9
13

PART NO. PG

136887
137852

137907
143413
144125

144127

144128

144669
145639
148610
148611
153834
153835
153919
156205
161003

164474
166112
166857
167218
167970
167971
175861

176640

177352

8-21
9-21
1-3
1-3
1-13
7-15
8-19
9-19
10-25
7-3
1-4
1-15
6-15
6-15
6-16
6-17
6-15
6-15
6-16
6-16
6-15
6-15
6-16
6-16
1-4
1-13
5-15
2-32
2-37
2-35
2-39
3-5
3-5
10-4
3-6
7-5
8-5
8-7
9-7
8-5
9-7
4-5
10-27
3-5
3-5
6-3
6-5
6-9
2-3
2-5
2-9
7-5

ITEM
5
14
10
34
23
3
3
3
7
12
47
17
18
42
67
92
14
38
63
88
13
37
62
87
80
3
44
7
6
10
5
32
31
4
59
12
29
1
1
26
12
10
5
14
13
25
19
19
2
2
2
8

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

NUMERICAL INDEX (Continued)


PART NO. PG
178119
178901
181957
182343
182557
182907
186061
186304
187388

189595

190887

195293
195296
196927
197065
197068
197069

198956
201829
204223

205122
206028
214364
215212

216735
216877

216895
220271
220273

8-5
9-7
3-5
6-37
7-5
6-37
3-5
7-7
9-9
2-31
7-7
8-9
8-13
9-13
7-5
8-5
9-5
8-13
9-9
9-13
2-20
2-20
1-17
5-11
10-23
4-29
4-33
7-13
8-17
9-17
2-5
8-13
9-13
2-3
2-5
2-9
6-13
2-35
2-39
2-13
7-3
8-3
9-3
1-4
1-9
2-31
7-13
1-11
2-9
6-5
6-9
10-19

ITEM
26
13
10
7
8
6
42
16
12
2
14
16
15
15
14
8
8
11
10
11
1
2
27
5
8
17
16
13
13
13
37
8
8
16
6
9
12
13
12
8
8
10
8
52
6
21
3
11
1
26
26
35

2007 HYSTER COMPANY

PART NO. PG
220426
220428
220493
220646
221454
221705
221706
221733

221765
221771

221877
222023
222085

222399
222443
222512

226458
230518
230880
231082
231083
233693
235691
236024
239503

ITEM

4-13
5-3
5-5
5-3
5-5
10-23
5-11
5-15
1-4
5-15
5-15
1-11
1-13
1-13
5-15
7-10
8-15
9-15
6-3
1-17
1-4
1-4
2-31
5-19
4-23
6-41
4-3
4-15
4-17
7-21
8-25
6-15
6-17
5-11
8-7
9-7
8-7
9-7
6-15
6-37
6-15
1-11
2-3
2-5
2-9
2-13
2-15
2-31
5-11
6-5
6-9
9-7

18
4
4
10
10
6
34
37
83
5
11
9
13
18
43
3
3
3
31
15
74
78
15
32
46
32
11
15
12
7
7
2
100
5
6
6
6
6
4
31
6
10
3
3
3
10
9
12
6
43
43
15

PART NO.
239784
248196
251099

251979
257913

259645
259665

260034
261164
264007
264134
264159
269200
269448
269449
271892
271893
274075
275661
275663
281971
283259
287816

287817

287837
287851

See Service Manual


for service procedures.

PG
10-25
10-3
2-32
2-37
3-6
5-3
5-7
5-11
5-16
5-16
7-7
8-9
8-13
9-13
3-16
4-3
4-5
4-24
5-24
1-3
10-19
3-6
3-6
1-4
1-13
1-13
2-23
2-25
2-23
2-25
2-23
2-25
1-17
1-17
5-22
1-4
2-3
2-3
2-5
2-9
5-19
6-3
6-5
6-9
7-17
10-25
6-3
6-5
6-9
9-7
1-3
3-9

ITEM
11
16
2
12
74
35
23
44
59
60
11
13
12
12
2
5
4
47
31
6
72
73
46
9
10
7
6
14
13
15
14
24
25
4
59
15
21
36
13
12
21
35
35
17
2
13
5
5
29
41
1

PART NO. PG
287860

292500

292501

292502
292508
292509

292512
292514

292515

292519
292521
292527
292528
292531

292532
292533

292600
292654

292656

3-11
3-2
6-6
6-10
5-8
5-19
6-5
6-9
1-11
2-31
4-13
5-3
5-3
5-5
5-5
5-8
6-3
6-5
6-9
1-3
1-3
7-17
7-5
8-5
9-5
2-3
2-5
7-13
8-17
9-17
5-11
5-15
5-19
10-27
8-21
9-7
8-7
7-3
7-5
7-13
9-3
9-5
8-5
7-17
8-7
8-21
5-15
1-3
3-13
7-15
9-19
7-10

ITEM
1
1
47
47
6
33
8
8
8
25
15
22
32
22
32
7
7
30
30
7
20
4
20
15
14
25
21
4
4
4
26
40
1
13
26
17
25
17
4
1
11
4
4
13
10
15
48
19
12
9
9
4
12-3

UNIT CODE H160


NORTH AMERICA

01/2007

NUMERICAL INDEX (Continued)


PART NO.

292665

292667

292678

292680

292681

12-4

PG
8-15
8-17
9-15
9-17
5-16
10-20
10-23
10-15
10-17
10-23
2-3
2-5
2-13
2-15
2-17
4-7
5-19
5-19
10-19
1-3
1-3
1-4
2-3
2-5
2-9
2-19
2-20
2-31
4-13
5-3
5-5
5-19
5-19
6-3
6-5
6-5
6-5
6-5
6-9
6-9
6-9
6-9
6-37
6-41
10-19
10-25
1-3
1-3
1-3
1-4
1-11
2-3

ITEM
4
3
4
3
51
7
20
9
10
16
19
34
5
4
3
4
9
25
27
9
22
56
20
35
12
7
6
24
14
34
34
2
34
9
10
21
32
37
10
21
32
37
19
19
14
4
18
29
36
42
3
4

PART NO. PG

292682

292683

292777
292778
292779
292780
293603
293614

ITEM

2-5
2-5
2-5
2-5
2-6
2-6
2-9
2-13
2-15
2-31
4-7
5-11
6-5
6-9
9-7
10-25
2-15
3-2
3-5
3-6
5-11
5-15
6-6
6-10
7-13
7-15
8-17
8-19
9-17
9-19
10-27
10-27
2-31
7-3
7-10
7-13
7-17
8-3
8-7
8-7
8-15
8-17
9-3
9-7
9-15
9-17
5-24
5-24
5-24
5-24
1-4
3-5

4
19
41
48
51
57
4
2
1
10
14
7
42
42
14
10
8
2
7
67
43
38
49
49
5
8
5
8
5
8
11
18
22
18
3
2
15
19
11
14
3
2
12
18
3
2
8
2
4
3
55
21

PART NO. PG
293615
293627
293628
293631
293633
293651

293688
293704
293706
293762
293775
293777
293778
293779
293795

293799
295649
296010

296012
296025
296050
296153
296166
296186
296199
296205
296215

296226
296247
296252
296321
296355
296357
296375
296377
296397

See Service Manual


for service procedures.

5-7
6-10
3-5
3-6
3-6
3-6
8-3
8-17
9-17
3-2
10-3
1-6
4-7
10-20
10-15
10-17
6-3
4-7
8-21
8-21
9-21
9-21
9-9
2-3
2-5
2-5
2-9
2-13
2-15
4-7
2-6
6-31
2-31
6-3
1-3
10-23
10-23
4-13
5-3
5-3
5-5
5-5
5-7
10-27
1-3
3-13
10-23
10-23
5-16
5-19
10-19
5-19

ITEM
11
51
6
65
64
43
18
1
1
8
7
2
32
6
8
9
19
33
19
20
11
25
9
7
20
42
7
3
2
10
56
3
20
18
16
18
14
10
15
31
15
31
16
15
39
33
19
15
53
26
22
29

PART NO. PG
296405
296417
296418
296420

296422

296423

296426

296431
296472
297531

300937

300982

301181
301994
301995
301996
301997
302018

302020
302021

1-11
1-4
2-5
3-13
10-9
7-15
8-19
9-19
7-5
8-5
9-5
7-10
8-15
9-15
3-2
4-19
4-23
7-5
7-21
8-5
8-7
8-25
9-7
1-6
10-3
4-7
7-7
8-9
8-13
9-13
7-5
8-5
8-7
8-21
9-5
9-7
7-13
8-17
9-17
4-27
4-31
5-24
5-24
5-24
5-24
2-5
2-6
5-19
10-19
5-19
5-19
10-19

ITEM
7
57
38
19
7
7
7
7
2
2
2
3
3
3
9
43
35
13
8
30
2
8
2
3
8
6
13
15
14
14
1
1
26
17
1
30
14
14
14
23
25
5
1
10
6
33
50
27
21
8
24
26

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

NUMERICAL INDEX (Continued)


PART NO. PG
302026
302044

302047
302048

302052
302141
302191
302240
302261
302262
302385
302397
302398
302399
302400
302461
302487
302977

303652
303653
303654
303660
303668
303669
303672
303673
303674
304200
304406
304526

307253
308117
309637

2-13
2-15
6-3
6-5
6-9
1-4
2-31
1-4
2-31
5-19
2-20
5-3
5-5
4-19
2-17
5-16
2-19
3-5
7-21
4-13
6-3
4-7
5-7
8-7
9-7
7-22
10-5
3-2
3-14
4-19
5-22
5-22
5-22
5-22
5-22
5-22
5-22
5-24
5-22
5-24
7-5
8-5
3-5
7-3
8-3
8-7
9-7
6-3
7-13
9-17
6-37
6-41

ITEM
7
6
1
1
1
67
5
73
14
31
5
28
28
5
2
50
5
9
11
8
23
11
13
17
21
6
6
6
2
16
5
6
7
15
10
9
12
12
14
13
8
26
19
11
13
18
22
34
11
11
18
18

2007 HYSTER COMPANY

PART NO. PG
313805

313828

314878
316678

316826
316835
317594
317735
319667
320152
320154

320155

320156

ITEM

5-8
7-17
8-21
7-5
7-17
8-5
8-21
9-5
9-21
10-3
10-3
2-11
1-9
10-9
10-10
10-13
10-15
10-19
10-20
8-21
10-9
6-31
8-25
5-22
5-24
5-15
10-20
2-6
2-13
2-15
4-7
10-15
10-17
1-3
1-4
1-4
1-11
2-3
2-9
2-19
2-20
2-31
2-31
4-13
5-3
5-5
5-11
5-19
5-19
6-3
6-3
6-5

10
12
21
21
7
16
6
15
15
10
12
7
8
4
4
3
11
8
3
28
8
9
10
13
7
49
10
52
6
5
7
14
16
21
68
75
6
39
27
6
6
6
16
13
11
11
41
3
35
8
22
9

PART NO.

320157

320158

320159

320160
320161

320162
322824

322902
323061

323090

See Service Manual


for service procedures.

PG
6-5
6-5
6-9
6-9
6-9
10-19
10-25
1-3
2-3
2-5
2-9
2-15
2-31
5-7
5-7
5-11
1-3
1-3
1-11
1-13
2-3
2-5
2-9
6-5
6-9
9-7
10-9
10-25
3-2
3-5
5-11
5-15
6-6
6-10
10-27
10-27
8-21
8-7
8-21
9-7
1-9
7-7
7-7
8-9
8-9
7-7
8-9
7-5
8-5
9-5
7-5
8-5

ITEM
31
36
9
31
36
15
3
8
10
49
8
14
11
3
12
10
17
28
2
24
5
5
5
41
41
11
9
9
3
8
23
39
48
48
12
17
27
15
16
19
5
2
8
2
9
6
6
25
24
19
3
3

PART NO. PG
323160

323617
324972
325056

325057
325182

325588
325699
325809

325810
325956
325958
328890
328891
328892
330692
336391
339068
345423
352885
354669
354671
355172
355329
358069
358072
358073
358076

9-5
7-5
8-5
9-5
5-11
6-5
6-9
6-5
6-9
10-23
6-5
6-9
1-11
5-3
5-5
5-19
5-19
5-3
5-5
5-3
5-5
2-3
2-5
2-13
2-5
1-17
1-17
6-13
6-13
6-13
7-7
8-9
7-5
5-7
5-11
4-7
5-3
5-5
4-15
4-17
4-15
4-17
5-11
6-31
4-15
4-17
4-15
4-17
4-15
4-17
4-15
4-17

ITEM
3
16
10
10
11
39
39
45
45
5
44
44
5
33
33
13
36
20
20
9
9
13
28
11
26
13
13
13
13
13
9
10
8
22
45
27
30
30
3
3
8
7
11
15
5
5
4
4
11
9
9
8
12-5

UNIT CODE H160


NORTH AMERICA

01/2007

NUMERICAL INDEX (Continued)


PART NO.

PG

359819

2-3
2-5
2-13
2-5
2-3
5-3
3-5
3-5
10-27
1-3
5-3
5-5
2-20
1-13
1-13
1-13
7-17
9-21
7-9
7-21
8-14
8-25
9-14
7-18
9-22
4-8
2-26
2-27
1-13
1-13
10-10
1-13
1-15
2-11
2-26
2-27
2-26
1-13
1-15
1-13
1-15
2-31
4-15
2-32
2-37
2-39
10-4
2-28
2-28
2-28
2-26
2-27

359820
359821
360387
361675
361676
361973
362030
362036
364537
364807
364808
364854
365115
366115

369795
373301
378547
379197
379198
379199
379235
379522
379524
379697
379698
379902
380770
381413

383789
383977
383978
383981
383984

12-6

ITEM
14
29
12
27
12
36
16
15
16
24
12
12
4
15
16
21
20
24
5
16
5
17
5
2
2
39
3
1
19
20
7
5
21
9
5
9
7
6
22
7
23
1
6
3
1
18
9
4
3
10
4
2

PART NO. PG
384187
384211

384213

384214

384215

384216

384383
384398
388048
388049
388230
388231
388232
388233
388234
388235
388238
389193
389687
389692
615135
636851
638250
893575
893576
893731
893818
930451
1199286
1199287
1300276

3-13
7-18
8-23
9-22
7-18
8-23
9-22
7-18
8-23
9-22
7-18
8-23
9-22
7-18
8-23
9-22
6-29
2-26
2-27
3-13
3-13
2-23
2-25
2-23
2-25
2-23
2-25
2-23
2-25
2-23
2-25
2-23
2-25
2-23
2-25
2-13
1-17
1-17
8-13
9-13
10-4
8-13
9-13
4-35
4-36
4-35
6-41
1-15
5-11
6-15
6-15
2-23

ITEM
21
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
15
1
3
7
5
8
7
11
10
13
12
10
9
9
8
6
15
3
3
9
16
14
4
4
1
7
7
3
3
1
13
30
11
11
10
2

PART NO. PG
1300278
1300292
1300945
1301510
1301618
1301783
1302007
1302024
1302258
1302665
1303711
1305672
1306270
1306271
1306621
1306705
1306706
1306874
1307208
1307687
1308827
1308833
1308837
1308843
1308844
1308849
1308875

1308876
1308877
1308878

See Service Manual


for service procedures.

2-23
2-25
2-23
2-25
2-25
2-11
10-7
2-32
2-37
4-15
4-17
10-15
10-17
10-19
6-37
6-41
10-17
10-25
6-23
2-32
2-37
2-32
2-37
5-3
5-5
2-23
2-23
3-13
3-13
3-13
5-19
10-19
6-19
6-21
6-21
6-19
6-21
6-19
6-19
6-19
6-21
4-27
4-29
4-31
4-33
6-19
6-21
6-19
6-21
6-19
6-21
6-19

ITEM
12
11
1
1
4
6
5
6
5
15
17
10
11
4
20
21
15
5
15
1
4
11
11
13
13
5
4
32
4
15
18
20
17
17
32
19
19
32
23
4
4
15
18
15
15
16
16
15
15
14
14
13

PART NO. PG
1308879
1308880
1308884
1308888
1308889
1308891
1308893

1308958
1309775
1309877
1310369
1310930
1319668
1322360
1322446
1322447
1322448
1323955
1323956
1324049
1326870

1326871
1327419

1327421

6-21
6-19
6-21
6-19
6-21
6-19
6-21
6-19
6-21
6-19
6-21
6-19
6-21
4-27
4-29
4-31
4-33
6-19
6-21
2-11
10-15
10-17
4-17
9-9
4-29
4-33
7-7
8-9
4-15
4-15
4-17
4-15
4-17
4-15
4-17
5-24
5-24
5-24
3-9
3-9
3-11
3-11
3-9
3-11
6-15
6-15
6-16
6-16
6-15
6-15
6-16
6-16

ITEM
13
6
6
5
5
24
24
28
28
29
29
26
26
18
15
18
18
2
2
8
3
3
10
1
12
4
1
1
1
16
20
17
21
18
22
11
9
9
26
27
28
29
23
25
12
36
61
86
12
36
61
86

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

NUMERICAL INDEX (Continued)


PART NO. PG
1329250
1330419
1330421
1330422
1330424
1330427
1330428
1330438
1330439
1330917
1330920
1330922
1330924
1330938

1331362
1333043

1333044

1333045

1333382

1333392

1333399

1334933
1335129
1335399
1335620
1335967
1335987
1336605

4-7
2-39
2-35
2-39
2-35
2-39
2-39
2-39
2-35
2-39
2-35
2-39
2-35
2-39
1-17
1-17
1-17
1-17
2-3
2-5
2-26
2-3
7-18
8-23
9-22
7-18
8-23
9-22
7-18
8-23
9-22
7-5
8-5
9-5
7-5
8-5
9-5
7-3
7-9
7-21
8-3
8-25
9-3
9-14
4-27
4-31
1-17
6-21
2-26
4-7
4-7
1-17

ITEM
18
15
15
13
8
6
16
14
9
7
6
2
7
3
6
2
12
21
37
32
11
1
1
1
1
1
1
1
1
1
6
6
6
27
25
20
7
6
13
9
15
7
6
16
16
4
32
8
12
16
3

2007 HYSTER COMPANY

PART NO. PG
1336821
1337196
1338076

1338077

1338078

1338133

1338135

1338178
1339030
1339034
1339396
1339843
1340171
1340172
1340470
1340785
1340958
1343276
1343537
1343572
1343573
1343574
1343577
1343578
1343579
1343593
1343594
1343595
1343596
1343597
1343598
1343607
1343630
1343647
1343989
1343990
1344820

4-7
4-7
7-18
8-23
9-22
7-18
8-23
9-22
7-18
8-23
9-22
7-18
8-23
9-22
7-18
8-23
9-22
1-17
4-7
4-7
4-19
4-23
1-17
1-13
1-13
5-3
5-5
2-32
2-37
2-32
2-37
1-17
4-7
4-7
4-7
4-7
4-13
4-13
4-13
4-13
4-13
4-13
4-7
4-13
4-7
4-13
4-7
5-7
1-9
8-7
1-9
5-7

ITEM
23
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
11
25
22
4
41
5
9
10
2
2
10
9
9
8
9
8
9
36
5
11
2
4
9
1
16
1
7
1
5
20
1
7
8
4
15

PART NO.

PG

1345190

7-13
7-17
8-21
8-21
9-21
8-21
9-21
7-3
7-3
7-9
8-3
8-3
8-3
8-14
9-3
9-3
9-14
7-17
7-17
7-17
9-21
9-21
9-21
9-21
2-26
2-26
7-3
8-3
9-3
8-3
9-3
7-3
7-3
8-3
9-3
7-3
8-3
7-3
7-3
8-3
9-3
7-13
8-17
9-17
8-21
8-21
7-3
7-3
7-3
7-3
7-3
7-10

1345199
1345204
1345216

1345348
1345412
1345413
1345423
1345573
1345575
1345576
1345908
1345909
1348056

1348058
1348059
1348064

1348067
1348070
1348185

1348187

1348246
1348247
1349256
1349259
1349264
1349266
1349269
1349446

See Service Manual


for service procedures.

ITEM
6
11
14
7
16
8
17
2
4
2
2
4
6
2
2
4
2
19
5
6
9
3
3
4
2
6
1
1
1
1
1
1
1
1
1
1
1
1
22
22
16
8
8
8
25
24
3
3
3
3
3
1

PART NO. PG

1350904
1351431
1351473
1352856
1352858
1352863
1352866
1352956
1352958
1352963
1352966
1353324
1353329
1353408

1353464
1353467
1353469
1353521
1353527
1353529
1353530

1353533

1353546
1353547
1353706
1353708
1353714
1354119
1354140
1354300
1354901
1354915

1354916

1354917

8-15
9-15
2-35
2-39
1-13
1-13
8-3
8-3
8-3
8-3
8-3
8-3
8-3
8-3
7-9
7-9
7-9
7-21
8-14
9-14
8-21
8-14
9-14
7-17
8-14
9-14
7-17
8-21
9-21
1-9
7-10
8-15
9-15
9-7
8-7
9-3
9-3
9-3
10-9
1-13
1-15
4-13
8-7
7-5
8-5
9-5
7-5
8-5
9-5
7-5
8-5
9-5

ITEM
1
1
1
1
8
8
5
5
5
5
3
3
3
3
1
8
18
8
8
23
1
1
10

3
29
5
3
2
2
2
31
27
3
3
3
1
12
4
3
8
7
7
7
7
7
7
7
7
7
12-7

UNIT CODE H160


NORTH AMERICA

01/2007

NUMERICAL INDEX (Continued)


PART NO.

PG

1354918
1355335
1355533
1355610
1355626
1356130
1356354

9-21
4-11
10-3
8-9
8-9
10-9
10-9
10-10
7-7
8-9
6-13
9-21
10-29
10-3
10-3
8-13
9-13
10-3
10-4
9-10
8-10
7-8
8-13
9-13
10-3
10-3
7-17
8-21
9-21
7-17
8-21
9-21
7-17
7-17
9-21
8-7
7-17
7-17
8-21
2-31
2-31
1-15
8-13
9-13
7-7
7-7
7-7
7-7
7-7
7-7
7-7
7-7

1356749
1357361
1358350
1358470
1358809
1358821
1358970
1360125
1360138
1360139
1360140
1360141
1360275
1360276
1360386

1360507

1360508

1360534
1360548
1360549
1360566
1360568
1360872
1361302
1361354
1361355
1361356
1361358
1361359
1361372
1361373
1361374
12-8

ITEM
10
3
1
8
8
3
11
5
3
3
11
3
2
11
14
3
3
6
14
18
17
17
17
17
18
14
22
8
18
30
7
2
21
6
9
9
23
18
8
8
12
10
10
15
7
15
15
7

PART NO. PG
1361376
1361377
1361412
1361413
1361414
1361415
1362047
1362048
1362049
1362052
1362053
1362058
1362061
1362062
1362063
1362064
1362065
1362527
1362528
1362529
1362531
1362532
1362539
1362540
1362541
1362543
1362544
1362557
1362558
1362559
1362561
1362562
1362702
1362703
1362704
1362706
1362713
1362715
1362716
1362717
1362719
1362726
1362745
1362746
1362749
1362756
1362763
1362764
1362765
1362767
1362774
1362871

ITEM

7-7
7-7
10-29
10-29
10-28
10-28
1-15
1-15
1-15
1-15
1-15
1-15
1-15
1-15
1-15
1-15
1-15
7-7
7-7
7-7
7-7
7-7
7-7
7-7
7-7
7-7
7-7
7-7
7-7
7-7
7-7
7-7
8-9
8-9
8-9
8-9
8-9
8-9
8-9
8-9
8-9
8-9
8-9
8-9
8-9
8-9
8-9
8-9
8-9
8-9
8-9
7-7

15
1
1
2
1
1
2
3
5
6
10
13
14
15
16
29

PART NO. PG

1362875
1362880
1362881
1362886
1362888
1362894
1362897
1362923
1362925

15
7
15

1362931
1362934
1362960

15
7

1362962

15

1362968

15
7

1362971
1362997
1362999
1363016
1363250
1363251
1363252

15
17
7
17
17
7

1363255
1363256
1363260

17
1363268
7
17

1363269

17
7

1363272

17
10

1363306
1363308

See Service Manual


for service procedures.

8-9
9-9
8-9
9-9
8-13
9-13
8-13
9-13
8-13
9-13
8-13
9-13
8-13
9-13
8-13
8-13
9-13
8-13
9-13
8-13
9-13
8-13
8-13
9-13
8-13
9-13
8-13
9-13
8-13
9-9
9-9
10-9
8-5
8-5
7-13
8-17
9-17
8-21
8-21
7-13
8-17
9-17
7-13
8-17
9-17
7-13
8-17
9-17
8-14
8-25
8-7
8-7

ITEM
11
7
12
8
2
2
9
9

16
16
16
16
16
16
16
6
6
6
6
6
6
6

1
19
17
15
15
15
2
2
9
9
9
17
17
17
18
18
18
6
15
7
7

PART NO. PG
1363313
1363316
1363486
1363916
1363917
1364262
1364264
1364265
1364270
1364271
1364542
1364971
1365061
1365140
1365306
1365308
1365314
1365501
1365504
1365510
1365514
1365516
1365523
1365555
1365576
1365578
1365584
1365605
1365607
1365613
1365635
1365637
1365643
1365664
1365666
1365672
1365689
1366057
1367137
1367150
1367645

1367822
1367837
1368305

8-7
8-7
7-17
1-9
1-9
2-3
2-5
10-19
10-19
2-3
2-5
4-7
10-19
1-3
9-21
8-5
9-7
9-7
9-7
9-21
9-21
9-21
9-21
9-21
9-21
9-9
9-9
9-9
9-9
9-9
9-9
9-9
9-9
9-9
9-9
9-9
9-9
9-9
9-9
8-9
1-15
1-15
10-13
10-15
10-17
10-19
10-20
4-19
4-23
1-4
5-19
7-17

ITEM
7
7
8
9
10
8
30
9
10
9
31
19
1
25
19
32
9
9
9
1
1
1
2
2
2

11
11
11
6
6
6
6
6
6
2
17
27
26
5
12
13
11
8
3
40
77
28
1

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

NUMERICAL INDEX (Continued)


PART NO. PG
1368308
1368313
1368315
1368318
1368348
1368546
1368548
1368554
1368576
1368578
1368584
1369345

1369357

1369627
1370722

1371287
1371289
1371526
1371653
1371654
1371741
1371743
1371744
1371746
1374179
1374180
1374188
1374190
1374210
1374236
1374750
1374802
1374878
1374899
1375168
1375169

7-17
7-17
7-17
7-17
9-21
9-21
9-21
9-21
9-21
9-21
9-21
7-9
7-21
8-14
8-25
9-14
7-5
8-5
8-7
9-7
9-21
7-3
8-3
9-3
8-17
9-17
10-3
8-17
7-7
8-9
9-9
6-29
6-33
6-29
6-33
6-29
6-33
6-29
6-33
1-15
1-15
1-15
1-15
2-11
2-11
1-13
1-15
9-9
6-29
3-5
10-9
10-9

ITEM
1
1
1
1
4
23
23
23
22
22
22
7
17
7
11
7
11
31
5
5
4
19
20
13
6
6
9
11
4
4
3
2
2
5
5
6
4
17
17
1
2
9
11
5
3
4
20
7
28
6
5

2007 HYSTER COMPANY

PART NO. PG
1375440
1375574

1376100
1376101

1376322
1376425
1376426
1376427
1376439
1376440
1376441
1376677
1376678
1376681
1376682
1376743
1376960

1376961

1377393
1378053
1378063
1378307
1378600
1378690
1378692
1378698
1378699

1378765
1378771

1378772

1378773

ITEM

3-5
7-17
8-21
9-21
8-5
7-5
8-5
9-5
8-5
6-29
6-29
6-29
10-19
10-19
10-19
1-15
1-15
1-15
1-15
4-7
4-27
4-29
4-31
4-33
4-27
4-29
4-31
4-33
10-7
10-3
10-3
1-15
4-7
8-7
9-7
8-7
9-7
7-3
8-3
7-3
8-3
8-7
9-7
8-23
7-18
8-23
9-22
7-18
8-23
9-22
7-18
8-23

27
22
31
21
23
24
14
18
20
8
9
16
7
5
3

PART NO.
1378775

1378776

1378777

1378778

1378779

1379496

35
21
11
23
5
13
7
13
13
6
2
5
28
15
24
28
22
26
16
17
15
16
21
25
2
1
1
1
1
1
1
1
1

1379653
1379682
1379685
1379799
1380035
1381104
1381105
1381106
1381108
1381111
1381112
1381119
1381120
1381122
1381123
1381124
1381598
1381599
1381765
1381766
1382111
1382112
1382130

1382502
1382504
1382506
1382507
1382508
1382509
1382510

See Service Manual


for service procedures.

PG
9-22
7-18
8-23
9-22
7-18
8-23
9-22
7-18
8-23
9-22
7-18
8-23
9-22
7-18
8-23
9-22
8-7
9-7
10-29
8-7
9-7
7-3
8-3
10-9
9-7
3-5
3-5
3-5
3-5
3-5
3-5
3-6
3-6
3-5
3-6
3-6
8-21
8-21
10-3
10-3
1-15
1-15
10-7
10-15
10-17
3-5
3-6
3-6
3-6
3-6
3-6
3-6

ITEM
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
16
3
19
23
13
14
1
7
41
1
4
30
1
4
61
62
39
60
53
12
13
21
19
1
1
4
1
1
20
52
50
44
45
46
47

PART NO. PG
1382511
1382512
1382513
1382514
1382515
1382516
1382517
1382518
1382519
1382520
1382521
1382522
1382523
1382524
1382591
1382592
1382594
1382595
1383037
1383730
1383731
1385079

1385087
1385088
1385089
1385091
1385093
1385094
1385095
1385096
1390202
1390205
1390218
1390365
1390366
1390575
1391077
1391205
1391760

1391762
1391769

3-6
3-6
3-6
3-6
3-6
3-6
3-5
3-5
3-5
3-5
3-5
3-5
3-5
3-5
3-5
3-5
3-5
3-5
10-4
3-5
3-5
3-9
3-9
3-11
3-11
3-11
3-11
3-9
3-11
3-9
3-5
3-5
3-5
3-5
2-17
4-7
2-17
10-3
10-3
10-7
10-25
4-19
4-7
4-27
4-29
4-31
4-33
4-27
4-31
4-27
4-29
4-31

ITEM
48
49
55
56
57
58
23
24
25
26
33
34
35
36
5
5
40
38
3
1
1
26
27
28
29
30
8
6
6
8
2
3
2
3
5
24
1
22
20
11
1
7
28
2
14
2
2
4
4
9
4
9
12-9

UNIT CODE H160


NORTH AMERICA

01/2007

NUMERICAL INDEX (Continued)


PART NO.
1391773

1392495
1393132
1393142
1393356
1394831
1394839
1394840
1395285
1395291
1395292
1396406
1396429
1396458
1397863
1397864
1398584
1398586
1398593
1398600
1399004
1399039
1401746
1450475

1450503
1451008
1451696
1451697
1451698
1451703
1451707
1452459
1452878

1452879

1452880

12-10

PG
4-33
4-27
4-29
4-31
4-33
1-15
8-25
8-25
2-11
2-3
2-13
2-3
2-9
2-17
8-7
9-7
8-22
8-21
8-21
10-3
10-3
4-7
4-7
8-21
8-21
8-21
8-21
10-3
10-3
7-21
4-27
4-29
4-31
4-33
4-7
5-3
4-11
4-11
4-11
4-11
4-11
4-17
4-27
4-29
4-31
4-33
4-27
4-29
4-31
4-33
4-27
4-31

ITEM
9
14
6
14
14
8
15
15
4
22
1
22
14
4
16
20
33
32
10
15
4
2
3
1
1
1
1
3
9
8
10
8
8
17
7
4
6
8
13
23
1
1
23
1
1
3
13
3
3
5
5

PART NO. PG
1452881

1452882

1452883
1452884
1452886
1452887
1452889
1452890
1452892
1452894
1452982
1453542
1453543
1455066
1455770
1455771
1455773
1455776
1455779
1456865
1457330
1458411
1458412
1458413
1458470
1459112
1459114
1459238
1459239
1459240
1459241
1459371
1459372
1459659

ITEM

4-27
4-29
4-31
4-33
4-27
4-29
4-31
4-33
4-31
4-33
4-31
4-33
4-31
4-33
4-31
4-27
4-31
4-31
4-33
4-27
4-29
4-27
10-23
4-7
4-7
6-27
4-11
4-11
4-11
4-11
4-11
2-28
4-3
4-5
1-6
1-3
1-3
4-29
4-33
1-15
1-15
6-27
6-27
6-33
6-27
6-33
6-33
6-27
6-27
2-3
2-5
2-5

6
9
6
6
7
8
7
7
9
9
20
20
19
19
22
22
24
21
21
9
1
20
21
26
26
7
9
16
21
22
11
8
7
1
32
32
20
26
24
24
15
1
12
8
3
13
11
3
26
22
45

PART NO. PG
1459661
1459683

1459684
1459685

1459693
1459846
1459850
1460400
1460418
1460419
1460480
1460482
1460484
1460539
1460611
1460612
1461023
1461024
1461217
1461259
1461765
1461766
1462067
1462098
1462226
1462274
1462322
1462468

1462499

1462500
1462502

1462503

See Service Manual


for service procedures.

2-3
4-27
4-29
4-31
4-33
4-27
4-29
4-27
4-29
4-31
4-33
4-31
4-33
2-19
2-19
2-31
1-4
1-4
4-34
4-34
4-34
6-29
6-33
5-3
5-5
1-9
1-9
1-4
4-29
4-33
1-9
1-9
3-13
3-13
4-36
4-19
2-11
4-3
4-5
4-7
4-11
2-3
2-5
2-9
2-3
2-9
2-3
2-5
2-9
2-3
2-5
2-9

ITEM
24
10
5
10
10
11
3
12
2
12
12
11
11
1
2
3
79
79
2
1
3
14
14
3
1
1
49
24
23
2
2
9
27
1

PART NO. PG
1462504

1462523
1462527
1462528
1462529
1462531
1462534
1462549
1462622
1462623
1462624
1462649
1462650
1462768
1462769
1462795
1462803

1462804

1462805

1462806
1
1
1
34
38
23
26
35
24
36
46
25
23
43
15

1462809

1462810

1462877

1462878
1462884

2-3
2-5
2-6
2-9
2-3
2-9
4-19
4-23
4-19
4-23
4-23
4-5
4-3
4-5
4-3
4-5
1-4
5-19
5-20
1-4
5-19
1-4
5-19
1-4
1-4
4-23
2-3
2-5
2-9
2-3
2-5
2-9
2-3
2-5
2-9
2-3
2-5
2-9
2-3
2-5
2-9
2-3
2-5
2-9
2-3
2-5
2-9
2-5
2-3
2-9
2-32
2-35

ITEM
31
25
54
20
30
19
42
34
44
36
46
5
7
6
4
3
65
45
45
71
41
71
41
79
79
44
27
8
16
28
9
17
29
10
18
30
11
19
27
12
16
28
13
17
29
14
18
15
17
10

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

NUMERICAL INDEX (Continued)


PART NO. PG
1462886
1463291

1463490
1465584
1465757
1465784
1465785
1465786
1465787
1465790
1465792
1465793
1465794
1465795
1465796
1465797
1465800
1465801
1465813
1465814
1465815
1465817
1465818
1465819
1465820
1465821
1465822
1465823

4-19
2-3
2-9
2-3
2-5
2-9
1-3
5-19
2-3
2-9
4-19
4-23
4-19
4-19
4-19
4-23
4-19
4-19
4-23
4-19
4-23
4-19
4-23
4-19
4-23
4-19
4-23
4-19
4-23
4-19
4-23
4-19
4-23
4-19
4-23
4-19
4-23
4-19
4-19
4-23
4-19
4-23
4-19
4-23
4-19
4-23
4-19
4-23
4-19
4-23
4-19
4-23

ITEM
8
34
23
33
18
22
33
6
32
21
9
1
45
10
11
3
12
13
5
14
6
15
7
16
8
17
9
18
10
19
11
20
12
21
13
22
14
23
24
16
25
17
26
18
27
19
28
20
29
20
30
23

2007 HYSTER COMPANY

PART NO. PG
1465824
1465825
1465826
1465827
1465828
1465829
1465831
1465832
1465833
1465834
1466613
1466921

1467047
1467048
1467390
1467391
1467392
1467424
1467426
1467428
1467430
1468471
1468708
1471650
1471658
1473622
1473843
1474888
1474889
1475249
1475399
1475400
1476577
1476578
1476709
1476710
1478724

4-19
4-23
4-19
4-23
4-19
4-23
4-19
4-23
4-19
4-23
4-19
4-23
4-19
4-19
4-19
4-19
4-23
5-3
2-3
2-5
2-11
2-11
2-25
2-25
4-11
4-11
4-11
4-11
4-11
4-11
4-11
5-5
1-3
4-19
4-23
4-24
6-19
6-21
1-17
2-15
2-15
2-28
5-5
4-19
4-24
4-20
4-24
2-28
2-27
1-17
1-4
6-19

ITEM
31
22
32
24
33
25
34
26
35
27
36
28
38
39
40
41
33
6
17
2
2
1
14
18
5
11
19
24
7
30
37
29
49
27
27
17
10
11
7
46
52
47
51

26
62
18

PART NO.

PG

1478727
1478728
1478729
1478731
1478733
1478735
1480409
1480490

6-19
6-19
6-19
6-19
6-19
6-19
2-35
3-2
3-5
3-2
3-5
2-31
2-31
7-21
8-25
8-25
7-21
8-25
8-25
7-21
8-25
7-22
10-5
7-22
10-5
7-22
10-5
7-22
10-5
7-24
7-24
7-24
2-5
2-6
2-5
2-5
8-7
9-7
4-13
7-17
8-21
4-23
3-13
3-13
3-13
3-13
3-13
3-13
3-13
3-13
3-13
3-13

1480491
1482558
1484267
1486175
1486176
1486177
1488992
1488996
1488997
1489009
1489010
1489016
1489035
1489037
1489039
1489050
1489051
1489143
1489650
1489651
1489972
1491830
1494017
1494373
1494598
1494608
1494609
1494610
1494611
1494612
1494613
1494614
1494615
1494616

See Service Manual


for service procedures.

ITEM
30
1
25
18
1
25
2
5
5
3
27

1
1
1
2
2
1
1
3
3
2
2
5
5
1
1
2
24
53
16
40
28
32
12
10
11
18
17
16
14
13
25
4
2
6
31

PART NO. PG
1494617
1494618
1494620
1494621
1494622
1494623
1494624
1494625
1494626
1494627
1494628
1494629
1494630
1494719
1494780
1495277
1495331
1495335
1495388
1495389
1495390
1495391
1495392
1495393
1495394
1495395
1495397
1495398
1495399
1495696
1495697
1495698
1495699
1495700
1495701
1495702
1495834
1497558
1498325
1498326
1498406
1500182
1500861
1502724
1502725
1502726
1502727
1502728

3-13
3-13
3-13
3-13
3-13
3-13
3-13
3-13
3-13
3-13
3-13
3-13
3-13
6-35
3-13
1-17
3-13
3-13
4-23
4-23
4-23
4-23
4-23
4-24
4-23
4-23
4-23
4-23
4-23
2-27
2-27
2-27
2-28
2-28
2-28
2-28
10-29
4-24
7-22
10-5
7-21
4-13
6-23
6-25
4-27
4-29
6-23
6-23
6-25
6-23
6-23
6-23

ITEM
31
1
20
23
24
8
8
11
28
29
29
26
7
12
22
28
20
8
37
37
2
4
21
48
20
15
30
31
32
2
5
6
5
6
5
6
1
50
4
4
22
17
11
9
19
19
1
2
2
3
4
5
12-11

UNIT CODE H160


NORTH AMERICA

01/2007

NUMERICAL INDEX (Continued)


PART NO.

PG

1502730
1502731
1502733
1502735
1502736
1503096

6-23
6-23
6-23
6-23
6-23
7-22
10-5
2-5
2-37
2-39
4-23
7-23
7-23
7-24
3-5
3-5
7-9
8-14
8-25
9-14
3-13
6-23
2-6
5-3
5-5
4-23
6-25
6-25
6-25
6-25
6-25
6-25
6-23
6-25
6-25
6-25
6-25
6-29
6-3
4-7
4-13
7-5
7-9
7-21
8-5
8-7
8-14
8-25
9-7
9-14
2-11
3-6

1503460

1503476
1503478
1503481
1503546
1503547
1504010

1504364
1504802
1505179
1508031
1508484
1509697
1509698
1509699
1509700
1509701
1509702
1509703
1509704
1509705
1509706
1510058
1510861
1510874
1514866

1514966
1516092
12-12

ITEM
7
8
10
12
13
7
7
7

PART NO. PG
1519932
1520609
1521437
1521438
1526007
1526008
1526009

45
1
2
2
29
29
7
7
11
7
3
6
58
18
18
42
1
3
4
5
6
7
9
8
10
11
12
13
38
37
21
9
10
20
28
4
10
13
4
10
11
63

1526011
1526012
1526082
1529041
1529042
1531985

1537518
1539464
1539465
1539957
1539958
1544764

1544784

1545540
1545829
1545831
1546295
1546549
1547585
1547586
1547587
1547588
1547589
1547590
1547591
1547592
1547593
1550883
1550888
1550892
1550901
1550903
1550907

ITEM

5-25
1-3
4-7
3-5
3-5
4-29
4-33
4-29
4-33
4-29
4-33
4-33
4-29
10-15
10-17
1-17
1-17
10-10
10-13
10-17
4-3
10-10
10-10
10-17
10-13
10-15
10-10
10-13
10-17
10-10
10-13
10-17
6-41
1-4
10-23
6-41
2-6
6-13
6-13
6-13
6-13
6-13
6-13
6-13
6-13
6-13
5-25
5-25
5-25
5-25
5-25
5-26

3
38
17
11
22
22
25
24
26
25
22
21
2
2
10
23
1
1
14
6
3
3
4
6
4
1
1
14
1
1
14
7
63
21
28
55
1
6
3
4
5
2
7
9
8
1
2
3
4
5
6

PART NO. PG
1550910
1551398
1556828
1557699
1564247
1569601
1628932
1643405
1650385
2004005

2013099
2013234
2013235
2013236
2013237
2013239

2013331
2013336
2013436
2013456
2013472
2013520
2013521
2013523
2013524
2013525
2013526
2013527
2013529
2013530
2013531
2013533
2013534
2013588
2013611

2013631

See Service Manual


for service procedures.

5-26
6-13
6-41
6-13
2-11
6-13
4-23
8-21
9-21
1-15
4-19
4-23
6-31
9-21
8-13
9-13
6-3
6-3
6-3
6-3
6-3
6-5
6-9
6-19
6-21
6-19
6-21
5-3
6-19
6-21
4-35
6-21
6-19
6-21
6-21
6-19
6-21
6-21
6-21
6-21
6-21
6-21
6-19
6-21
6-19
6-21
6-21
1-13
10-7
10-19
10-25
1-3

ITEM
7
5
28
16
10
1
37
9
13
7
2
39
16
18
1
1
3
4
5
6
32
14
14
20
20
8
8
8
7
7
2
18
17
17
12
11
11
9
1
23
30
31
19
19
21
21
10
7
29
6
26

PART NO. PG
2013644
2013646
2013650
2013847
2013876
2013877
2013878
2013879
2013880
2013881
2014512
2014534
2014602
2014603
2014604
2014774
2015020
2015041
2015042
2021914
2026350
2026351
2026352
2026357
2026589
2031120
2031121
2032401
2032510
2032521
2032522
2032996
2032999
2033119
2033120
2033236
2033509
2033571
2033598

2033612

1-4
1-4
1-4
1-13
1-4
5-22
5-22
5-22
5-22
5-22
5-22
6-21
1-4
10-27
10-27
6-3
2-3
2-5
4-36
4-36
4-36
3-5
6-19
6-19
6-19
6-19
6-19
6-21
3-16
3-14
3-16
6-19
6-21
1-4
10-23
1-4
5-3
5-5
5-3
5-5
5-3
5-5
5-3
5-5
5-7
10-17
5-11
5-15
7-15
8-19
9-19
6-38

ITEM
43
61
60
54
3
3
11
1
2
1
25
50
1
1
2
1
1
2
4
5
18
35
9
10
25
22
22
3
1
1
12
25
64
23
63
21
21
1
1
16
16
19
19
17
1
38
21
6
6
6
35

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

NUMERICAL INDEX (Continued)


PART NO. PG
2033614
2033619

2033623
2033646
2033757

2033800
2033815
2033816
2033818

2033822
2033823
2033869
2033870
2033939
2034110
2034120
2034121
2034176
2034265
2034266
2034281
2034300
2034301
2034482
2034484
2034488
2034576
2034634
2034670

6-41
4-15
4-17
6-10
6-15
6-37
10-27
5-7
6-35
6-37
6-41
7-13
8-17
9-17
3-9
3-11
5-3
5-5
5-3
5-5
6-35
6-37
6-41
7-13
8-17
9-17
5-15
5-19
6-31
6-21
6-23
10-27
6-37
3-9
3-11
3-9
3-11
3-9
4-15
4-17
4-15
4-17
4-19
4-23
4-31
4-27
10-15
2-28
2-28
5-5
6-15
3-9

ITEM

PART NO. PG

31

46
1
20
17

2034678
2034968
2034971
2035145
2035275

2035276
28
29
10
10
10
2
2
17
17
29
29

2035280
2035281
2035396
2035486
2035560
2035566

2035576
28
29
10
10
10
46
39
8
34
16
8
13
28
32
28
32
25
7
6
2
2
1
38

13
1
12
17
1
31

2007 HYSTER COMPANY

2035719
2035730
2036000

2036090
2036099
2036100
2036132
2036133
2036170
2036823
2036824
2036900
2036901
2037169
2037204
2037205
2037206
2037207
2037359
2037362
2037379

ITEM

3-11
2-5
3-11
3-9
5-15
2-5
2-35
2-39
2-5
2-35
2-39
3-9
3-9
2-28
3-11
6-31
4-3
4-5
4-15
4-17
3-9
3-11
4-15
4-17
3-9
7-15
7-15
8-19
8-19
9-19
9-19
5-7
10-19
5-7
3-9
3-9
3-11
6-37
6-41
1-4
1-4
3-9
3-11
4-5
2-20
2-20
2-20
2-20
10-19
5-15
5-11
6-5

PART NO.

35
17
2037544
15
7
11
10
7
14
11
26
27
2
13
7
9
8
14
16
3
3

32
4
5
4
5
4
5
20
31
19
26
27
29
20
20
48
48
22
24
2

30
12
3
25

2037545

2038106
2038108
2038413
2038414
2038615
2038635
2038636
2038638
2038653
2038654
2038655
2038656
2038657
2038829
2038851
2038931

2039032
2039033
2039069
2039070
2040755
2040810
2041014
2041876
2042515
2042621
2042861
2042928
2043078
2043313
2043314
2043528

2043530

See Service Manual


for service procedures.

PG
6-9
10-19
2-35
2-39
2-32
2-35
2-37
2-39
5-16
10-23
2-31
2-31
2-15
2-9
2-15
2-9
5-15
1-4
1-4
1-3
1-3
1-3
2-13
6-37
6-41
7-15
8-19
9-19
2-15
2-15
6-19
6-19
6-3
3-2
3-13
5-5
6-31
4-15
4-17
6-33
10-27
1-4
4-17
6-33
6-33
7-21
7-22
8-25
10-3
10-5
7-21
8-25

ITEM
25
34
12
17
12
5
10
4
58
25
18
19
3
14
6
13
48
48
40
40
37
4
14
14
1
1
1
7
14

37
4
24
1

8
53
15
16
3

PART NO. PG
2043531
2043533
2044165
2044998
2045467
2045468
2045469
2046243
2046244
2046700
2046764
2046874
2047064
2048878
2048881
2048886
2048888
2048892
2049067
2049069
2049074
2049077
2049162
2049164
2049170
2050208
2052235
2052806
2053761

2054436
2054860
2054861
2056480
2059535
2060695
2061643
2061645
2062873

3
6

2063382
2063764
2063765
2063766

6
6

2064003

7-21
8-25
7-21
8-25
3-2
3-13
5-5
10-28
10-29
10-28
7-21
7-21
6-23
6-25
2-31
6-35
7-3
7-3
7-3
7-3
7-3
8-3
8-3
8-3
8-3
9-3
9-3
9-3
1-3
6-29
6-33
2-6
7-3
8-3
9-3
5-5
4-33
4-29
5-11
2-19
4-3
6-6
6-5
2-32
2-37
6-17
6-41
6-41
6-6
6-13
6-41
6-6

ITEM
4
4
5
5
4
8
2
1
1
4
5

27
9

37
7
7
59
20
23
14
3

3
2
3
51
12
8
7
107
10
11
46
1
46
12-13

UNIT CODE H160


NORTH AMERICA

01/2007

NUMERICAL INDEX (Continued)


PART NO.

2064004

2302058
2302129
2302146
2302179
2302217
2302290
2302308
2302338
2302512
2302520
2302537

2302565
2302583
2302661
2302673
2302735
2302831
2302838
2302899
2302902
2302912
2302952
2303104
2303162
2303169
2303178
2303180
2303235
2303239
2303247
2303276
2303291
2303299
12-14

PG
6-13
6-41
6-6
6-13
6-41
2-23
6-37
6-41
10-27
6-3
6-5
6-9
3-9
3-11
5-11
5-15
6-33
5-11
6-37
6-41
6-15
6-16
6-16
5-11
5-15
2-28
6-16
3-9
3-11
3-6
5-22
2-20
6-15
6-35
5-11
2-20
2-20
10-27
6-5
6-9
6-5
6-9
10-9
1-17
3-18
5-7
6-29
6-33
3-18
6-31
5-19
3-14

ITEM

PART NO. PG

1
46

2303302
2303324

2303345

17
17
14
20
34
34
13
29
27
27

2303349
2303365
2303448

46
30
30
28
52
77
28
28
8
60
12
12
54
10
1
1
4
2
3
9
22
22
24
24
1
7
2
7
1
1
3
12
40
1

2303498
2303739
2303748
2303758
2303788
2303821
2303898
2303903
2303944
2303953
2304021
2304042
2304087
2304170
2304422

2304615
2304652
2304670
2304690
2304767
2304785

2304907
2304932
2304966
2305057
2305060
2305068
2305087
2305096
2305146
2305157

ITEM

3-18
3-15
6-5
6-9
5-19
10-19
10-9
6-3
6-5
6-9
6-5
6-9
5-8
10-27
2-35
2-39
5-7
2-15
6-3
6-9
6-37
6-17
10-7
10-19
6-31
10-27
6-3
2-15
6-15
6-16
6-16
3-9
3-11
2-27
2-28
3-11
5-7
5-8
6-3
6-15
6-16
6-16
5-16
5-15
5-11
3-15
1-5
1-3
6-31
2-28
6-10
5-8

1
3
6
6
21
19
3
14
4
4
15
15
2
9
3
9
9
13
30
12
10
108
2
2
13
20
28
12
21
45
70
19
21
4
9
36
10
1
26
27
51
76
56
10
1
4
85
13
6
7
52
5

PART NO. PG
2305197
2305201
2305203
2305209
2305266
2305279
2305287
2305308
2305353
2305454
2305466
2305520
2305543
2305554
2305651
2305661
2305669
2305718
2305725
2305754
2305935
2305941
2305981
2306034
2306035
2306052
2306090
2306112
2306125
2306145
2306179
2306182
2306266
2306436
2306472
2306476
2306485
2306507
2306538
2306560
2306727

See Service Manual


for service procedures.

2-20
5-19
3-11
3-11
1-3
10-23
5-15
5-11
5-15
5-15
6-21
5-19
6-31
10-23
6-37
6-41
5-11
10-7
10-20
5-15
6-3
6-31
6-23
5-19
10-19
10-27
5-15
5-11
5-15
6-37
10-15
10-17
6-3
3-9
3-11
5-15
5-7
5-8
4-3
4-5
1-17
10-23
6-37
10-19
10-27
1-17
6-21
4-15
5-7
6-17
3-14
3-17

ITEM
8
11
17
28
15
10
14
25
25
8
44
9
22
23
24
14
1
1
3
17
11
14
19
17
20
41
20
20
34
5
5
12
7
7
9
10
1
2
9
1
17
11
16
8
8
10
14
102
1
1

PART NO. PG
2306738
2306739
2306742
2306755
2306828
2306862
2306881
2307016
2307023
2307042
2307049
2307052
2307100
2307114
2307158

2307190
2307196
2307261
2307266
2307351
2307364
2307397
2307413

2307513
2307542
2307559

2307562
2307591
2307659
2307677
2307691
2307716
2307799

5-11
5-3
5-5
5-11
5-15
10-4
5-7
5-3
5-5
5-11
3-17
2-27
6-5
6-9
1-17
3-9
5-11
6-35
6-15
6-16
6-16
6-17
1-13
9-9
5-19
10-19
3-15
3-9
3-11
6-17
6-37
6-41
10-7
10-9
10-10
10-13
10-15
10-17
6-3
10-27
6-10
6-15
6-37
2-20
1-17
6-35
5-16
1-4
5-19
5-19
1-3
10-27

ITEM
36
25
25
17
17
7
18
25
25
8
3
10
23
23
22
17
37
5
30
54
79
95
22
13
22
24
5
11
11
103
23
24
10
10
6
4
6
7
29
7
46
1
8
20
4
52
66
30
7
14
2

2007 HYSTER COMPANY

UNIT CODE H160


NORTH AMERICA

01/2007

NUMERICAL INDEX (Continued)


PART NO. PG
2307808
2307813

2307877

2307900
2307909
2307965
2307969
2308059
2308061
2308069

2308078
2308141
2308154

2308174
2308208
2308226
2308281
2308353
2308373
2308377
2308430
2308510
2308516
2308565
2308691
2308736
2308749
2308796
2308872
2308915

10-27
10-7
10-9
10-10
10-17
6-15
6-16
6-16
6-17
6-17
6-5
6-9
10-20
10-27
3-9
3-11
6-3
6-15
6-16
6-16
6-17
1-17
3-9
6-16
6-16
6-17
6-35
2-25
1-17
6-37
6-41
6-15
3-11
3-11
3-11
5-19
3-9
3-9
3-11
10-27
6-35
5-19
10-19
5-11
10-13
6-29
2-32
2-37

ITEM
8
9
2
2
6
33
58
83
98
105
17
17
5
4
18
18
16
35
57
82
104
22
8
59
84
106
3
5
18
2
2
8
20
31
8
6
17
30
34
8
5
17
25
13
2
3
5
3

2007 HYSTER COMPANY

PART NO. PG
2308933
2308948
2308954

2308963
2309049
2309076
2309196
2309212
2309219
2309228

2309240
2309267
2309298
2309317
2309362
2309387
2309470
2309472
2309475
2309481
2309525

2309528

2309541
2309570
2309579
2309627
2309698
2309719
2309799
2309808

ITEM

2-39
10-23
10-23
3-9
3-11
3-11
4-33
1-4
1-17
10-19
10-19
5-15
5-19
10-19
6-15
6-15
6-16
6-16
6-5
6-9
5-8
2-20
1-4
10-23
10-27
6-5
6-9
1-5
10-23
6-37
6-41
6-29
3-9
3-9
3-11
3-11
3-9
3-11
3-11
5-8
6-3
2-35
2-39
10-20
5-19
10-4
1-17
4-15

19
3
13
21
23
28
27
66
19
32
33
10
16
28
17
41
66
91
25
25
3
9
72
24
6
2
2
84
4
16
16
4
4
9
4
9
15
15
27
4
27
4
8
4
37
6
8
12

PART NO.

PG

2309830
2309911

1-17
5-3
5-5
6-3
1-3
3-15
3-17
6-3
3-11
6-3
5-7
4-3
4-15
4-17
6-16
5-11
5-15
3-9
3-11
5-19
5-15
3-9
3-11
2-32
2-37
3-9
3-11
2-27
5-15
3-11
5-19
10-19
1-3
2-20
5-16
6-5
6-9
5-19
5-11
10-4
5-19
3-6
10-23
1-3
6-3
1-3
10-23
6-17

2309924
2309936
2309956
2309978
2310058
2310125
2310172
2310182

2310233
2310295
2310338
2310373
2310476
2310512
2310523
2310529
2310577
2310589
2310597
2310615
2310622
2310636
2310704
2310715
2310722
2310764
2310768
2310839
2310841
2310896
2310972
2311028
2311029
2311048

See Service Manual


for service procedures.

ITEM
22
26
26
11
1
2
2
33
19
37
6
10
15
18
85
22
22
29
33
14
3
14
14
4
2
28
32
8
10
30
23
23
25
11
57
7
7
4
15
2
15
66
17
38
36
11
2
102

PART NO. PG
2311058
2311128
2311130
2311215
2311300
2311308
2311313
2311335
2311350
2311384
2311392
2311405
2311415
2311444
2311460
2311471
2311490
2311577
2311583
2311598
2311624
2311628

2311663
2311664
2311669
2311684
2311873
2311960
2311971
2311972
2311979
3020387

5-11
6-17
6-5
6-9
6-37
6-41
10-19
10-20
3-9
3-11
1-11
5-11
5-15
5-19
6-5
6-9
6-3
10-23
3-9
3-11
6-35
1-3
10-4
6-15
10-20
10-23
1-4
10-4
10-15
10-17
10-17
3-14
3-15
5-7
5-19
10-19
3-9
3-11
5-7
5-8
6-15
6-17
5-19
2-27
5-12
7-18
9-22

ITEM
9
109
29
29
21
22
12
9
16
16
1
30
30
10
3
3
35
9
20
22
4
33
8
7
2
1
44
10
7
8
12
1
1
5
20
18
5
5
10
1
34
99
5
7
47
3
3

12-15

NOTES

12-16