Design Calculation Lifting

Project Title :
Customer
Prepared By
Checked By
Design Calculation Padeyes Skid Welding Machine
PT. BUKAKA TEKNIK UTAMA

ENGINEERING DEPARTMENT
Rev : 0 Approved By
1. DATA
1. Load
- Total Load Structure
3.175 Ton
=
=
4 EA
0.79375 Ton
Ph
0.079 Ton
- Padeyes Quantity
- Load Per Padeye
- Side Load (10%)
2. Shackle
- Use Shackle =
3 1/ 4
- Pin Shackle =
- Gap Shackle =
19.10
26.90
Ton
mm
mm
OK
1.91
2.69
cm
cm
:
:
:
Chevron
TF
AD
FN
3. Material of Padeyes
- ASTM A-36 (Fy)
4. Pin Hole Gap
SWL > 200 Ton
SWL < 200 Ton
2531
Max
Max
Kg/cm
5
3
mm
mm
Joint Reaction (COMB1) - SAP2000
2. PADEYES DIMENSIONS
R
CL
1. Pin Hole
- Maximum Radius (ro)
Pin Hole =
ro
=
r0
21.0
10.5
mm
mm
=
=
2.10 cm
1.05 cm
2. Main Plate
L
t
- Min Thickness
- Use Thickness (T)
=
=
8
16
mm
mm
1.60 cm
- Radius (R)
39
mm
3.90 cm
3. Cheek Plate
- Min Thickness
- Thickness (t)
=
=
4
0
mm
mm
0.00 cm
- Radius (r)
24
mm
2.40 cm
- High (I)
- Length (L)
=
=
58
96
mm
mm
=
=
5.80 cm
9.6 cm
=
=
12
47
mm
mm
=
=
1.20 cm
4.70 cm
140
mm
14.00 cm
Connection Between Shackle and Padeyes

- Hole
OK
Lag
1.90
- Thickness
- Radius
OK
OK
Lag
Lag
mm
10.90 mm
32.0 mm
26.9
60.5
4. Base Connection
16
28.5
- Thickness (ts)
- Length Ls
3. CHECKING ON STRESSES
1. Check Bearing Stress
ABR
Lt
*(T+2t)
306 mm
=
fBR
FBR
P
ABR
0.9 Fy
fBR
2. Shear Stress
As
FS
912
mm
P
AS
0.4 Fy
fS
3. Axial Stress
AT
fT
Drawing No. :
=
=
=
259.7 Kg/cm
2277.9 Kg/cm
FBR
OK
2 * ( T ( R-ro ) + 2 t ( r - ro ) )
=
fS
=
<
3.06 cm
Double Shear Area
9.12 cm
87.0 Kg/cm
1012.4 Kg/cm
<
FS
OK
( l + R - 2 ro ) * T + 2 * ( 2 r - 2 ro ) * t
1824 mm
=
18.24 cm
P
43.5 Kg/cm
Contract No. :
Page 1 of 19
Project Title :

fT
=
AT
FT
0.6 Fy
fT
Rev : 0 Approved By
43.5 Kg/cm
=
<
Customer
Prepared By
Checked By
:
:
:
Chevron
TF
AD
FN
1518.6 Kg/cm
FS
OK
4. Bending Stress
- Out of Plane
M
Inertia
=
=
460.375
Kgcm
(2*ts*Ls3+L*ts)/12
=
=
299093.76 mm
29.91
cm
Ph * I
=
=
=
Ls/2
23.50
2.35
mm
cm
=
=
Inertia/Y
12.73
cm
fB
M
S
=
=
36.17
0.66 Fy
Kg/cm
FB
1670.46
Kg/cm
- In Plane
Inertia
Y
S
fB
FB
5. Hertz Pressure
fHRZ
KD
((Ls*Lt3) - L3*(Ls-T))
=
=
365.866667
2.35
cm
cm
=
=
Inertia/Y
155.69
M
cm
=
=
S
2.96
Kg/cm
=
=
0.66 Fy
1670.46
Kg/cm
0.591*( P E / KD )
=
=
OK
/12
OK
1/2
D1 * D2
D1
D1 - D2
211.1
D2
P
=
=
mm
=
21.1
cm
Contact length between pin and plate
fHRZ
FHRZ
=
=
T+2t
16.0
=
=
4152
6328
mm
Kg/cm
Kg/cm
1.6
Hole
Pin
Load per unit length
2.1 E6
kg/cm2
cm
OK
4. WELDING
1. Welding on Cheek Plate to Main Plate
- Use Electrode E 70 - XX ( 70 Ksi )
Fy
Fv
=
=
2531
0.4 Fy
kg/cm2
1012.4
kg/cm2
(Based on AWS D1.1)
- Load per Cheek Plate

Pc
=
=
=
Lw
=
=
=
Drawing No. :
P.t
T + 2.t
0
16
0.00
Kg
1/2 * 2 * 3.14 * r + 2 l
267.36
mm
26.736
cm
Contract No. :
Page 2 of 19
Project Title :
Customer
Prepared By
Checked By

0.707 * Lw * Tw * Fv Pc
Tw
=
Takes minimum Tw
0.0000
=
Rev : 0 Approved By
cm
20
:
:
:
Chevron
TF
AD
FN
mm
2. Welding Between Padeyes

Welding Type : Fillet Weld 20 mm
- Welding Thickness
- Welding Length
(Tw)
(Lw)
=
=
1.08
43
cm
cm
- Welding Area
- Welding Section Moduli
(Aw)
(Ww)
=
=
21
167
cm
cm
(Fv)
1012.4
(V)
(M)
=
=
Allowable Welding Stress :

- Mat'l Grade A-36
4.7
1.2 (cm)
10
kg/cm2
Internal Force :
- Shear Force
- Bending Moment
=
Stresses on Welding :
- Shear stress
- Bending stress
- Resultant stress
- Check stress :
Drawing No. :
793.75
Kg
P x 0.5 x Lt
5556.25 Kg.cm
(fv)
V / Aw
(fb)
=
=
37.94
M / Ww
(fR)
=
=
fR < Fv
kg/cm2
33.35
kg/cm2
(fv^2 + fb^2)^0.5
50.52
OK
kg/cm2
Contract No. :
Page 3 of 19
Project Title :

Customer
Chevron
Prepared By
TF
:
:
AD
FN
Checked By
Rev : 0 Approved By
Maximum (Safe) Working Load Wire Rope Sling

- Calculate the maximum safe working load of wire rope, dividing the manufacturers supplied breaking strength by the safety
factor.
1. Data
- Total Load Structure
3.18 Ton
=
=
4 EA
0.79375 Ton
=
=
60
0.92 Ton
11
=
mm
- Sling Quantity
- Load Per Sling
- Sling Angle
- Load Angle Factor
1.155
2. Calculate Four Legged Sling

- Sling =
- Check Gap to Shackle =
5/ 8
- Class =
in
16
OK
mm
6x19 IWRC
- Obtain the breaking strength of the wire rope from the 6x19 :
- Safety Factor :
5
16.5
5
- Max (Safe) Working Load =
3. Calculate Forerunner Sling ( One leg Sling )

3/ 4
in
- Sling =
16.5
3.3
Ton
19
mm
- Class =
6x19 IWRC
- Obtain the breaking strength of the wire rope from the 6x19 :
- Safety Factor :
Ton
OK
23.8
Ton
4. Calculate Alloy Master Link

- Master link :
- Safety Factor :
- Dimension Size :
19
4.77
Ton Cap
140
mm
4.08
x
Ton Cap
152
mm
4.76
Ton
OK
mm
5
70
5. Calculate Master Link Assembly

- Master link :
16
- Safety Factor :
5
- Dimension Size :
23.8
5
76
6. Dimension Lifting on Structure

- Widht
1040
mm
- Length
1980
mm
OK
mm
- Diagonal
- Angle
OK
2236.515 mm
60
2300
Summary
-
Length (mm) Weight (kg/m)
Four Legged Sling

Forerunner Sling
Alloy Master Link
Master Link Assembly
Padeyes 3.25 Ton Cap
70
2300
1000
-
0.938
1.339
Total :
Total Weight (kg)

8.63
5.36
1.16
2.76
3.04
21 Kg
2100
60
1118
(mm)
140
152
7. Detail Assembly
Master Link A-345 =19 mm
Master Link Assembly A-342 =
16 mm
2100 mm
Sling Leg 6 x 19 Gr. 1770 =
Drawing No. :
Contract No. :
16 mm
Page 4 of 19
Project Title :
Customer
Chevron
Prepared By
TF
:
:
AD
FN
Checked By
Rev : 0 Approved By
60
Crosby Shackle Type G-2130

Use Shackle Cap =
3 1/ 4
Drawing No. :
Ton Cap
Contract No. :
Page 5 of 19
Crosby Bolt Type Shackles

Nominal Size
in
0
Working Load Limit (T)
mm
Frac
0.00
3/16
0.19
1/ 3
1/ 4
0.25
1/ 2
5/16
0.31
3/ 4
3/ 8
0.38
7/16
0.44
1/ 2
0.50
5/ 8
0.63
3 1/ 4
3/ 4
0.75
4 3/ 4
7/ 8
0.88
6 1/ 2
1.00
8 1/ 2
1 1/ 8
1.13
9 1/ 2
1 1/ 4
1.25
12
1 3/ 8
1.38
1 1/ 2
1.50
17
1 3/ 4
1.75
25
2.00
35
2.50
55
3.00
85
3 1/ 2
3.50
120
4.00
150
2
2 1/ 2
3
Plate Thickness
0
4
6
10
12
16
20
25
30
1
1 1/ 2
2
13 1/ 2
32
40
50
rking Load Limit (T)
Dimensions (mm)
Weight
Each (kg)
B (Pin)
0.00
0.00
0.00
0.00
0.00
0.00
0.33
0.03
9.65
6.35
22.40
4.85
15.20
0.50
0.05
11.90
7.85
28.70
6.35
19.80
0.75
0.1
13.50
9.65
31.00
7.85
21.30
1.00
0.15
16.80
11.20
36.60
9.65
26.20
1.50
0.22
19.10
12.70
42.90
11.20
29.50
2.00
0.36
20.60
16.00
47.80
12.70
33.30
3.25
0.76
26.90
19.10
60.50
16.00
42.90
4.75
1.23
31.80
22.40
71.50
19.10
51.00
6.50
1.79
36.60
25.40
84.00
22.40
58.00
8.50
2.57
42.90
28.70
95.50
25.40
68.50
9.50
3.75
46.00
31.80
108.00
28.70
74.00
12.00
5.31
51.50
35.10
119.00
31.80
82.50
13.50
7.18
57.00
38.10
133.00
35.10
92.00
17.00
9.43
60.50
41.40
146.00
38.10
98.50
25.00
15.4
73.00
51.00
178.00
44.50
127.00
35.00
23.7
82.50
57.00
197.00
51.00
146.00
55.00
44.6
105.00
70.00
267.00
66.50
184.00
85.00
70
127.00
82.50
330.00
76.00
200.00
120.00
120
133.00
95.50
372.00
92.00
229.00
150.00
153
140.00
108.00
368.00
104.00
254.00
Dec
nsions (mm)
Tolerance +/F
0.00
0.00
0.00
0.00
0.00
0.00
14.20
37.30
24.90
4.85
1.50
1.50
15.50
46.70
32.50
6.35
1.50
1.50
19.10
53.00
37.30
7.85
3.30
1.50
23.10
63.00
45.20
9.65
3.30
1.50
26.90
74.00
51.50
11.20
3.30
1.50
30.20
83.50
58.50
12.70
3.30
1.50
38.10
106.00
74.50
17.50
6.35
1.50
46.00
126.00
89.00
20.60
6.35
1.50
53.00
148.00
102.00
24.60
6.35
1.50
60.50
167.00
119.00
26.90
6.35
1.50
68.50
190.00
131.00
31.80
6.35
1.50
76.00
210.00
146.00
35.10
6.35
1.50
84.00
233.00
162.00
38.10
6.35
3.30
92.00
254.00
175.00
41.10
6.35
3.30
106.00
313.00
225.00
57.00
6.35
3.30
122.00
348.00
253.00
61.00
6.35
3.30
145.00
453.00
327.00
79.50
6.35
6.35
165.00
546.00
365.00
92.00
6.35
6.35
203.00
626.00
419.00
105.00
6.35
6.35
229.00
653.00
468.00
116.00
6.35
6.35
1/ 3
1/ 2
3/ 4
1
1 1/ 2
2
3 1/ 4
4 3/ 4
6 1/ 2
8 1/ 2
9 1/ 2
12
13 1/ 2
17
25
35
55
85
120
150
Table 11-2. Breaking Strength of wire rope (6x19 Classification)

Rope Diamter
in
3/16
1/ 4
5/16
3/ 8
7/16
1/ 2
9/16
5/ 8
3/ 4
7/ 8
1
1 1/ 8
1 1/ 4
1 3/ 8
1 1/ 2
1 5/ 8
1 3/ 4
1 7/ 8
2
2 1/ 4
2 1/ 2
2 3/ 4
mm
5
6
8
10
11
13
14
16
19
22
25
29
32
35
38
41
44
48
51
57
64
70
Breaking Strength in
tons of 2000 lb
Relationship of Load angle and lifting efficiency

Sling Angle
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
Load Angle Factor

11.490
5.747
3.861
2.924
2.364
2.000
1.742
1.555
1.414
1.305
1.221
1.155
1.104
1.064
1.035
1.015
1.004
1.000
1.5
2.7
4.1
6
8
11
13.3
16.5
23.8
32
41.7
53
65
81
96
113
130
152
169
210
260
305
Weight
(lb/ft)
0.06
0.10
0.16
0.23
0.31
0.41
0.51
0.63
0.90
1.23
1.60
2.03
2.50
3.03
3.60
4.23
4.90
5.63
6.40
8.10
10.00
12.10
Weight
(Kg/m)
0.08929
0.14882
0.23811
0.34228
0.46133
0.61015
0.75896
0.93754
1.33935
1.83044
2.38106
3.02097
3.72041
4.50913
5.35739
6.29493
7.29200
8.37836
9.52424
12.05412
14.88163
18.00677
ft :
lb :
(lb/ft) :
0.3048
0.454
1.4882
mm
Kg
(Kg/m)
A-342 Alloy Master Links

Size
"A"
(mm)
0
13
16
19
22
25
32
38
44
51
57
63
70
76
83
89
95
102
108
121
121
127
WLL
WLL
SF=5:1 for Rope

(t)
SF=4:1 for
Chain (t)
0
3.17
4.08
5.58
6.44
11.05
16.42
25.67
38.51
46.54
65.6
66.8
98.4
103
119
126
152
169
160
163
176
179
0
2.54
3.26
4.46
5.15
8.83
13.13
20.54
30.81
37.23
52.47
58
78.71
82.73
96.13
101
122
135
128
130
141
143
Proof Load
in
kN
0
63
81
110
127
217
323
504
756
913
1287
1311
1930
2029
2334
2483
2990
3319
3150
3204
3462
3515
A-345 Master Links Assembly

Size
"A"
(mm)
0
19
25
32
38
44
51
Working Load Limit (t)

Weight
Based on 5:1
Based on Grade
Each (kg)
Design
80 Chain Rating
Factor
0
0
0
4.13
4.77
1.16
8.35
11
2.77
14.1
16.3
5.99
21.3
24.6
11
33.3
38.5
16.2
40.3
46.6
26
Weight
Each
(kg)
0
0.37
0.69
0.94
1.59
2.2
4.34
7.36
11.4
16.8
24.5
30.7
39.8
52
66
91
99
103
137
156
199
234
Dimensions (mm)
B
Deformation
Indicator
0
63.5
76
70
95.5
89
111
133
152
178
203
203
241
229
254
305
254
254
305
356
356
381
0
127
152
140
162
179
222
267
305
356
406
406
406
457
508
610
509
509
610
711
711
762
0
76
89
89
114
114
140
165
191
229
-
3.17
4.08
5.58
6.44
11.05
16.42
25.67
38.51
46.54
65.6
66.8
98.4
103
119
126
152
169
160
163
176
179
182
0
13
16
19
22
25
32
38
44
51
57
63
70
76
83
89
95
102
108
121
121
127
Dimensions (mm)
B
0
19.1
25.4
31.8
38.1
44.5
51
0
70
89
111
133
152
178
0
140
178
222
267
305
356
0
14.2
17.5
22.4
28.7
31.8
38.1
0
85
100
100
150
160
180
0
39.9
60
60
70
90
100
Deformation
Indicator
Engineered Flat for S-325A (in)-(mm)
89
114
140
165
191
229
1/4"-5/16", 7-8mm
3/8", 10mm
1/2",13mm
5/8", 16mm
3/4", 20mm
No Flat

Design Calculation Lifting

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Project Title :

Design Calculation Padeyes Skid Welding Machine

PT. BUKAKA TEKNIK UTAMA

Connection Between Shackle and Padeyes

Double Shear Area

PT. BUKAKA TEKNIK UTAMA

(Based on AWS D1.1)

- Load per Cheek Plate

Design Calculation Padeyes Skid Welding Machine

PT. BUKAKA TEKNIK UTAMA

2. Welding Between Padeyes

Allowable Welding Stress :

PT. BUKAKA TEKNIK UTAMA

Maximum (Safe) Working Load Wire Rope Sling

2. Calculate Four Legged Sling

- Max (Safe) Working Load =

3. Calculate Forerunner Sling ( One leg Sling )

- Max (Safe) Working Load =

4. Calculate Alloy Master Link

5. Calculate Master Link Assembly

6. Dimension Lifting on Structure

Length (mm) Weight (kg/m)

Four Legged Sling

Total Weight (kg)

Design Calculation Padeyes Skid Welding Machine

Crosby Shackle Type G-2130

Crosby Bolt Type Shackles

Working Load Limit (T)

rking Load Limit (T)

Table 11-2. Breaking Strength of wire rope (6x19 Classification)

Relationship of Load angle and lifting efficiency

Load Angle Factor

A-342 Alloy Master Links

SF=5:1 for Rope

A-345 Master Links Assembly

Working Load Limit (t)

Engineered Flat for S-325A (in)-(mm)

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