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Designation: EToe- 1s
0m!GrltlAr
t@{arr9!4!
use.
Sccpe*
.I
iilLLes.
eonrplettness.
i.-l.l
""-..":
| 'I'his
guidc is untlcr ilrc .!ririsdie riun or ASTI\.1 C*rrrriucc i::iJ,r .n NtxdcsLr-ircLilc Tcslilg altl ir Ljtc riircci rcspiitsibililY of SubcorniriittNc ili-I.{)j,rn Liquid
P{r}oirtlt tird X,[egn.:tic Parriclc llctltorjs.
{). i
Defense.
sirould bc specifiecl.
l.,i
This guide
r.1r:scribes
52{r,E0709- 15.
Si:--71)!J
cerlitied
i,
: lpy:ight ASTII
DC
standar.r_1.
priute sofbqv und healtlt l)ftlrtit.es rmtl dele*nitre rhe ttpltiit.rtbiIity ttI regulotor.v Iimit*Iiotts 1ttii,tr |o use.
lnternatronat
ded by HS under I cense wilh ASTI,j
_eoroducton
ornetworking permined wthout licensefrom IHS
as
and
of
--.r
prder Number:02067709
'.:
,ffi'
- ts
ezoo
2. Refercnted Drlcuments
Stt,ttlords.-\
illl.l'l'f!l h,leiirr:Jt
.le:L*rlor [:i1rrh
{llttr,--r,l {i1p
i.-l]-::-1*
2.1 A,!.?M
rr.rd {.}p;lilLre
Pqrini
iL1')
il*nc;::tl l*Just:
i.-rtitlg f-*f:{::r*el
2"4
[etlera!
Stttt'ttktnJ.t:{'
Pr.n:;k;.'-1.{;1-grr:
i i ,i:j:.:ii [rluirl. ]'lrr;rtr'lii i',t' . !,' i,iri--s1,lirl \i:-;:4
ht
{l'r:
t:f'l}r,::;::ti;"'Visr*s-
!.'.1:.
i:i i !;.: lr.'l:ttiiloli)3r' li}r No*'lrslfircliYr' irral:tr,:-;.:. :i:
irl.i t i..!'.t:f.:f:!1'l p11:;ll;c lip L'lii*:trtir: Paltiel* T;:ll:;*
2.2 Sotierl'o.f i\utitn'x;lit,e Engineer.t (SAE): AerosS:Ltt:e.
teriols
rli:u'-'ai'",c
i'l
"iii''rtliir ':r
2.5
{J511--l
2.{:t
A!,\ Dor.unwnty;t
l)ttt.trttrctrt;
3.
i;
'I-erminologrr''
Mt-
Spcci.fit'tttiott.s:1
1".1]r;
1.
establishiug
r!'qL.rrrrir
'\l'ii:i,ll:.ii \,r:hiiir 14:;:ltt,tiL l,::ti.i. lilr1rL'f i'ir11
,._
.,\lii .lii lii ltrl!'.*r:tie i];irtie l*r, Nsn-i'l Lr*r*scrtrt. llly
I
::
l,''i .,
,,..
r,;rrri,-.rci.,-i\,,r-r'rL,cri:c;rrr.
lJrtltrlrl' {lil v*i:ici*. 5{i:;ri{-r'1i: li',s*
-,\!l:i.l{}.1 .: hli:gt;etii l'itrtir'1.':.. Hrr:r-1'!u*:;:rr,t.
1'1i:il:<:ri' I')ry
i\-
11
il]lJlrf,I:i'iffi#:;:1fj':l,f:T;:T:i::?l;lJlTl'fi'|il:
is llrong enoush. fine nragnetic partictes wilt bc- held irr plai'e
an accumulation of particles r.r,ill be visible un<[er the
proper lighting condilions. whilc there are varintions irr the
:--,.:.
m;rslietie particle rnetho{-l" thel all arr: alependent on this
;r
rLrri,!
f\r|iLr;
: ii1-.1tt:l
iple
*::
locations
thc
1I.,1..! r):l
vu{lrrrr' l&'ild-v
:liur,rL{rLt"
1.'rr 1'.1"i..i
to I'stl
to the sr.rrface r:f a discontinuity. wiih longituililal fields" alt of
[*s, Ni,il-1lLri]tfs..it1. Wct tht: llur lines ntust r:otnp]ete their ]'ops th.ug1 air anrl an
i\,{eth**. {}itr V*hii'le. Acro-tol lr.tck;rr'il
ercessivell,strong magnstic field ma_v inter.lere r,vith e.ramina_
,11.;1; -illtil St.-el. {-ow Cerl;ixl {3;rru. Fllging:" 'Tlhirrg,
tion *e.r the llux e,try anii exit p'ints due .. the high
S:li.it. \t:.;- " Pl rt.: { li i !tn,!!} \1:ir rntrrr
llrrr_Jert.ilr pl.ist.nl .rt tlicrc [l1ri11ls.
,,i l-ii lt::'i:rl:ur'*i Ll*siirrEr
"\l{:i
4-2 Metluxl Whilc this practice permits aild descritres
:1i,ls,l :j i iiT {rrpi:ilrorfi lj,r.,,-": :_,. },!.rglt*tic l{Lllihrr
,x,
1'l
1 ii]+a: h,"l;,re**tic
!'Ll tiL
[].]ifirf'i*,i
.{o*!
:\li j-lil
Str,*l Jii,lt
i*s;;cr'tion
lra:.ticle
lliirtir:je
:}L;i*rlr;:il
iLrsl:crlilrn
-'
'lr:stirr;'
thrr part
'lb.;tin9;5
ili
iu
the
he
4.3 llogneti:.utitin:
" r\railabic liu:r SLanrllrriizatirn D('.unr.nts Ordcr Dcsk. DODSSP, tlkig. -1,
Scitirrn ll, 7il{} Ro}rbins :\r'c.. Philadcllhia. PA l(, I I 1-5{)(rx lrr11';tl
3old
,{flP ezoe - rs
4.i.l
l'l,i'-i-r'.1
size
and
ccluipmeni cap:icit1' oL rree-d. As pr"eviousl1, noted. in order lo he
b_v-
ivill be at the
nraxirnunr value lirr that particr-rlar disc,:niinuit3,. When thal
salne discoiltinr-ritv is belorv the sr.rlflce, fiux leakage eviclenl
on the surlace rvill be a iesser vaiue.
4.3.2 Fitld Direr:tittn If ir cliscontinuil-v is orientecl peralle I
to the magnetic field li*es. it r:ra_v be csseulially undetectahL:.
Tlrelcliri'c..irrce disuuntinuiligs m.r) oce ttr in rttr olictttali,'rt. il
rnty be llecessary t{-i nlagllelize the palt or the area of interest
t',vice or mol'e seclilerltially irt dift'erent directions b;, thc sarr.e
rnethod ol- a combination of difi-erent nretl'rods (sr:e Seclion J .i)
tri indLrce magnetic field linr:s in a sr-ritatrle clirectiou in i.r,hich
trr pcrliri'm iiil J(ldquillL' c\:ln'li,tJli(u].
4.3.3 Fie-lrt Srrrrgllr--The magnelic fieid rnusl be ol sufircient stl'ength to indicate those discontinuities rvi.rich arr
unacceptable, yei rnLlst not be so stlong that an exccss ol local
palticle accunrulalion masks relevant indications (sce Sc:ctlon
surflLce. the f'lux leakage attracting the particles
i i l.
4.4 'ltpes'
o.f
ilfognctit'
{'tt.rli<:le.s
oi nragnetic particl*ii
ar"ailable tbr Lrse rn nrilrnetic 1:article testing. Tht-ry are availalrle as dry powders
r,'arious types
FlG.
CopyrightASTM nternationa
Provlded by IHS under I cense wlth ASTM
No reproduction or networkrng perm tted wnhoul license from
HS
4.6'l
4.6.
Lri
ties. lvitlt
-i.6.2,\ecr-sutl'ace L)ist'r.,rrrirlrrilrr,,r'-Near-surl:acc eliscontinuities produce less clistinct ildications tl'ran lltose open to th.
suriirce. T'he patterns tend to be broad. rather than shrrp" and
the piirticles ar-e less tightl3,' helci (see -.1:;;:r.:..; ,1 l).
6. Equipment
6.1 ltpe.r-There are a nnrrber of' iypes of
ar.ai I ab I e
eclLripment
reclr-rires
dictates
{$fp ezos - rs
high rnagnetizing iblces by using highel numbcrs of trrrns to
compLrnsatr for their ic.,vet turlertl 11()u,. Capacitor <lischarge
units nse high cLlrlent storagr capacit-v and plovi<je there higir
cufl'e1rt ler,'els
which iucl-rce a lnagnrtic lie lcl bctlvcen lhe pr.r1t-:s (le-qsJ and are
userl ior local rnagnctizllion (iii::. i). Many- portable yokes
have articulated legs (poles) thet alior,'the legs to be adjr-rsted
to cort.rct ilregulur sultlces or two surl'aces that join at an
rng1e.
6.3.1 Pennan{lfit fu{(tgfiets-Penlanent magnets at'e availmay ire rr:stricled l'or nriurv applications. This
reslriction ma-v h0 clue to applicaLion irnpracticalitl,, or Llue t<r
ther speci{ications governing th* exariination. Perrnaneill l-naqnets ciin lose their rrragnetic lirld generating capacit-y b"v,' being
pal'tially denrag*etizeil by a stronger 11Lrx field, being clanraged,
able hut theil
r-rse
br.rrnsi.
6.5
,1.
6.6 UL'-A {.ighrs {Bltrck. tr.1.{i,/l-which are poltable , handprernranenlly mounted or hrcd. and usecl to crlrruine plrrts.
sliur:Ll bc check*d lor oulpirt at the l'reclLrenc_v- speciiieil in
TaLrle 2 and al'tel hulh repiacenrent. A longer" period ura_\' be
r"rseil if a plan justil,ving tlris extension is prepare,-l hy the Nl)1'
tacilit,v ol its delegate. Minimum acceptable intensitv is 1000
helr-1"
l-Whcn
sr,vilch.
iir
line
,{$fp ezoe
- rs
1.1.2.2 {i!/-A illlat'k |-ight1 Warm-rt1t trVhen using a rnercurv vapol bLrlb. allorv the l]\'-A (hlack) iight m warnt up firr
a ntininrum ol Ilve ntinulc: nrirl'tr) its irse t>r illettslrrcment (')t
ihe inrcnsit_v of' the ultraviolct 1ig,ht cmiitrd.
7
"l
.3 l)urk
Are tL
accepted
].2
lf
lhan ll) 7.
Nolr 2 So*re LjV-A soutcts olhcr than mcicurr vap()l, iirr Lr\llnpllr.
rnicro-Lirsrharge, i"LrD, rte.. ha!a been shor.vn to ht!Ll crltis:ion chnracteristics such:rs cxcessive lisihL'light lntl LIV inrensit], tll:i{ trla_v rr:sult in
fluolcscent iurle. vcillng ularu. ctc., all o1'rvhieh c3n -risnilicently r-lt-*r'rde
erainiiralior.r lcliabi litr'.
6.6.
prodlrce
use
peak rva\relellgth at
it l.iV-A [,ED
,-16-l
to 370
soLrrce shnll
nanolnetefs
as
7. Examination Area
7.1 Light ltrten.tit'* .t'rtr F)xruninutittn L,lugnetlc indications
fcund r.rsing nonfluorescent particles ;tre exanlined under vis,
ible light. Indications lbuncl irsing il-roresceat particle:i ntusr be
exanlined Llnder LIV--A (black) light 'I.his requires a darkened
area \,vith accompanying coiltrol o1' the visible lisht intensity.
1.1 "1 Visible {,igfu hunsil1-The intenrity of tlre visible
light at Lhe surluce ol the part/rvork piece undL.rgoing nonf:luorescent particle exar.ninution is lecornmenclerl to lre a triuili.lunl
ol
contracting agency.
7.1.1.2 Antbient Vi.tiltle Liel?l-The itrtensity ol anrbient
visiblc light in the darkened aroa r,vlrer-e l'luoresucnr rnagrrctie
particle testing is per"tbrrlcd is rccomrncnded to not excfed '7
loot candles (2l.-5 luxi.
r' .1.2 l.tl/-A (llluclc) Lighr:
'7.1
"2.1 UV-r\ {l}ltu:k Light) [utr:rtsrA'-T"he L]\',A irradiaace
al the examinatiun suriace is recorun:erxied to not be less than
l{J00 prW/crn2 when mei.rsure(l with a suitable UV-A radiontetef.
Copyright ASTM nternat onal
Provided by IHS lnder icense w th AST[/
No reproducton or neiworking permtted wtho!t icense lrom IHS
the
A1\,IS 3t1.1
l4agnetic P*rticle
N,Iethod, Oil Vehicle, Ready to Llsc:
s. Non-fluolescent.
Wet
I)ry
Por,vder
(r'eler to AL,IS
26-1
:;lil3IJ.'.7.:?l:,"+iNDoNESrA1700166105281r
.{$p rzos - rs
Pi*i**
ncar in coit
FlG.
clirectly oato the surfac* ol tire part being exatiiuel1. 'I'he-v are
generally used on an expendable basis becanse of the requirernent to maintain particle size and coiltrol po-ssible contrmination. Reuse is not a nurnral practice. Dr-v por,vdels ma1, also hc
LlsL:d undcr cxtrcme L:nvironmeiltitl conditions. They rre not
allecled b;-- coid; theleir.rre eranrirurtir.n can be carried tiul at
terl]lleratures thal woulii thicken or lrseze rvtt l.raths. Thc:) xre
also helt resistant; sornc powders nray be usahle at lernpcratures up to 600'F (315"C). Sorne colored. olganic coatings
applietl to r.lry particles to irr4;rove coiltruist lose their c-olor 11
telnperatures this high. inaking the contrast less e11'ective"
gencrally suprrior
to the wet
technique
lor
iletection ol'
movrl.
8.-i.
2 lli.liirly o n t * I
r:
8.5 i'i/zl Puriit:!a. ^\j',irryri.l-\\et tragnr:tic particlL-s ate deto he suspenrled in a vchicle such as rvater or light
petrohllm clislillate at l giicn cr)nccntri.rtion Ior applicalion to
signr-ei
trafes.
In
suitthle dispensers.
8"5.1 Prinutrl* Use Because the parlicles used are snraller"
wet rnellrod lechnil1ues are generally nsed to locate smaller
rliscuntinr-riticrs tharl the dry methocl is Lrsed firr'. The liquid
vehicles Llser"l may not pcrlbm satislactorily i.vhr:n their viscos;ty exceeds 5cSt (5 r.nmt/s) at the operating temperature. Il'
thr: surpension vehicle is a hyclroe:albon" ils fiash point lirnits
reser.,,oirs
sYstotil.
8.1.j
dry magnetic particle porvcler can be almost any ctilor. the rnost frt-qucntly
emplo-ved colors are light gray. black, red, or yellolv. The
choice is generally hased on lnaxilnuni contrilst rvith the
Non.futors{t7t fblrrr,r.*-AlLhough
light.
8.4'.4 Fluore.rr-erul, -Fluore,{cent dry rilagnr'tic particles are
also availahle, but are not in general use printaril3,. becairse ol
;:jJJ::';:IX ::ff iHl! ** o.,,
No reproduct on or neMorking perm tted w thout I cense from IHS
prder Number:02067709
il]t l8JJr".ti\|t"T+t'NDoNESrA
17001 661
0s281l'
{[fp
ezoe
pentlecl
tioned rvater.
vi,iiuf s.
8.5.:l.l I'errul.etun Distillure"i-Lor.v-viscositv light pctrolcirrn distillates velricles (AL.1S 2(;'1 I 'Iirpe I or eriual j are ir.leal
ftrr suspending both fli-rorr-scent anrl nonfluorescent magn*tic
particlcs and are conrmonlv ertrploved.
i I i A{tv{rntogg.e--{w6 signilicant advantages firr thc us* r,rl'
petrok:um tiistillal"e vehicks are: (a) ihe nragnelic parl,icles arrr
sLrspended ard ciisper-secl in petroleurn clistillate vehicles r,r,ithout the use ol conditioning agents: ancl (Lr) the pc:rroleum
distillate vehicles proi,ide a me:tsure olcrtro:ion pnrtcction to
parti and lhe equipment uscd.
(2 ) Ilisttdyttn
se
is leqnired f'or rou-uh sr"rrlace. Nonionic uctrin-s i.ircnL\ .u-LICC{)tntnL't}LlcLl (:ce ..: - , ).
i 2 1 S u :; p e n :; t n tl h a rar: t e t'i.rt1r'.t-lrnpirrt goori di spersahil i
it
shoLrld not
(1){lorrosivuics.r-lt should ncx corrocle parts to be exarnol lhe er-lLriprnenl in rvhich it is usctl.
i-j ) li,ilo.r ll i Li nt i t-The v i scosi tl, ri i' the concli tirlltell wlrter
ined
q.i.r'
({t) f'luttre.st'arce -tr'he coaditionecl water slioLrlcl not proeluce e xcessil'e lluuresce nc* il interriled lbr use with fluolescenl
particles.
(7) iy"rmrett'til,r,n.{.r-The r,rorrtlilioued rvater shonkl not
cause cleterioration of the suspendecl magnetic palticles.
(3) V\|rrcr yH-The pFi of tlre conditioned u,ater should trot
be less than 7.{) or erceecl 10.-5.
{9) Oiktr-The conditioned rvater shor"rld hc esseniiall-v
odorless.
8.5.5 (i;nr'r:r t { rut i ( )n cl We t fu[ u gn c t i t' P * rtit:l e 5us7;r:n.rlori-
8.5.8
Prll-r,rle r-Bas<ztl
5't,.rleri.i-ThL:
ve
hicie
Lisecl
in
th*
givel
prder
tho!t I cense from IHS
- rs
Number: 02067709
Do
NE
s A 1700
1
66 I 0528 I r'
..{$}p rzoe
in
rrccllr'dance lvith m:rnufacturer's instnrctit'rn-c and preLrautions. This techniqrle is particulally applicable to exarnination
areas of iinriterl visual accessibilitr,, such as bolt holes.
he
examined shouk"l be essentially clean. dry, nnd lree of cotttatninanls such as rlirt. oi1. grease, loose rrist, loose nrill sanLl. lo{}se
nrill scale. lint, thick paint, u,eirli*g fli-rx/slag. ;rnrl we ld -rplatler
that rnight re slricl particle nr(]vemerlt" See ii. L.l aboLri appii'-
ing
r"lr:1'
cletnr-ltiitraterl that
unacceptahle discontinLiilie s can be cleiecteil ihrough the rnlrilnum thiL:kness applicd.
9.1 .2 {-ontluttive Cociiing.r-A conclitclir.'e cttaling (such as
it.
9.2 Cleufirg L'..ruminittion ,\Lt.,joce-Cleaning ot the e.ranination surface rnlv be accomplished hy tlefetgettts. organic
solvents. or rnecheurical melns. As-rvelded. as-rolled, as-cast.
or. as-fhrsed snrfac:es are .eenelalll.' satisfacttiry', but if the
sullace is Lrnusuully nonunitbrrn. as wil[: hulned-in sattd. a verv
roLrgh wr'ld deposit, ol scale. interpretalion ma1, tre diflicult
hecause of nrechanical entraprrent ril the magnetic particle s. In
case of douht. any queslionablc area shoukl be recleaned and
reexarnirred (see :i. i ).
L).2.1 Plugging ud Ntttsking ,Snutll {loles und Openilrys-
- rs
tinri*g and application of parlicies and *stablishiirg the nragnetizing flux fielcl. Jwo basic lechniques apply. that is, con-
The continuoils lneth{}rl mirst be used wher: perfbrrriing mr-rltir-lirectional magnetizalion. The sequellce of operation lbr thc
rlrl' and lhe u,el cor.rliuuous magrletization lechniques are
signiiicantll,- iJillert-:nt anrl ate discusserl separalel,v in ti:. i. i .l
{)r't, {rtiitLtutus Mogneti:clitnt 'ler:luriqse-Unlike
a lr,et suspelrsion. dry pal'ticles lose rrrost ol their tlobility
Itl.l.
t1.
lll.
1.
r,vet
0.
.2
Trr
lechnir-1ue,
1.
02067709
:3itl#;.'.7.:"r11.,,"+t'NDoNESLA170016610528rr'
,{$fp eroe
- rs
,1t:;:*l:i!: :":,. Uuless rlemonslr"alions rvith ty'pica1 plrts inclicrte thal the residual fieid has sull'icient strength to plc,-lucc
rectified
ll.
rent
nay
Ret:ri.fied Currerfi
Lrtilize single-
ol
or a DC sener:rl{}r
1ers
DC.
t.3 l;lrl1-lVuve
caprcit<--rs
1L
AC iiltered through
-fe.chniqrra-The
il-l'|r;-Irull-wave cilr-
drarvs"
le,hereiis single-phase equiptlent is less erpcnsive. F'r.rll-wave
reclilled currenI is cqrmrnortlv used when the residual me lhod is
rnitgllr)tization.
l.
Limrtations
Advantages
1:..i.:)
Headfiaiistock C(-)ntact
Solid, relalively srnall parts {castings,
forgings. machinod oreces) thal iran be
processed on a horizontal wet Lrnit
2. Circular magnetic
to
in
l.
end to end.
{$p
ezos
TABLE
- rs
Continued
Advanlages
Limitaiions
2. Ends must be conducii\,,e to eieciricai coniacts and
conlacting,
end to end.
lengih.
heal.
N0 end loss.
yr'eid
1
Circular freld can be selectlvely directed tc
area
1. Only small area can be examined at one time.
prod placement.
2. ln conjLlnction ivith half-wave rectified alternating current afld2. Arc burns {:jue to pocr contacl
dry powder, provides exce!lent sensitivity to subsllrlace
discontinuities as weli as surface type.
3. Fiexilrle. in that prods, cables, and po'rver packs can
3. Sudace musi be dry when dry powder is being used.
brclrght ta examination site.
4. Prod spacing must be ]n accorriance urith the
nragnetlzing curr+nl le'Jel.
1. Entire sudEce arae can be examined in small incroments 1. Coverage of large surlace area require a niultipliciiy
using norninal current 'JAlues.
oi shors that ca0 be ver,/ {ine-consumrng.
2. Circular field can be concenlrated in specillc areas
2. Possibiiity of arc burns du-. io poor contact. Surface
historically are prone lo discontinuities.
should be dry when dry oorrder is bBing used.
3. Equiprnent can be brought to the location ol parts that
3. Large por.ier packs (r:ver 60004) cften require a
diflicult lo move.
large caDacity voltage source to operate.
4. ln conjunction wrth half-r4/ave reciified alternatinq current and4. When usrng H$/ cur.ent or FW current on retenlive
dry powder, provides excellent sensii,vity to near surface
malerials, it is oJten necessary that the power pack
subsurlace type discontinulties lhit are difJicult to iocate by
be equipped with a reversing DC demegnetizing
othei'methods.
opiion.
3
by
Prods: w*elds
be
Large castings or
forgings
lhat
are
1.
the
1.
Gear
Large nut
all
is generated in
etc.).
step.
4.
Large clevis
Pipe coupling, casingitubing
Tubular lype parts such
PipelCasting
TubinS
Hollow shaJt
as:
r.ro
the
oarls
Ylrap
1.
1.
longiiudinally
Miscellaneous small
shaitjng
parts
l
1
cabie
1.
is
1.
,ffi eros - rs
TABLE
Continued
Lrmitations
Advants0es
2. Nc electrical .antfict"
3.
lrith
io
ge
nelal
contact.
1. Laminated
oi parl suDjected tc toroidel{ype rnag- neiic field.2. Type cf magnetizirlg current must be ccmpalibie
urlth
methoci.
3 Sir'igle process
4. Can lle
Ball examination
for
lCO %
autOinated.
No eleclncal contact.
1.
coverage.
2. 100
Yilkes;
Exam jnatron cf large surlace areas
surlace{ype crisc0ntinuities.
for
No electilcal
1.
contact.
'1
.
1hlo
2.
of l.
rim.
2. Uinhl,.-^/
cr
orieniaiion.
No electrical
i11
Time consuming.
of
llust be systemaiically reposiiionecl in
"riev;
randorn discontinuity crientaticn.
contact.
l.
dls.ontiruities.
3.
Hlgirly portable.
Z. Relatively
in
some instances.
12.3.1
{1) [;nrectilicd AC limits the prod teclrnique to the r-[cleclion oI sLrrlace discontinuities. Hall--ivave rectilred AC is rnost
desirable since it ivill rletect both surlace rlnd near-surlace
discorrtinuities. l'he ploei technirlue generally urilizes dr-vlnagnetic p:rrticle materials due to better particle mohility. Wet
rnagnetic pariicles are not genelally r.rsec[ rvith the plod
technique because of potential electrical and llartrnrability
direct
hazards.
necessaLr_\,'
comp()nent ilarts.
as
o1'
il' examina{ion
'
ffi !#,i{+l,trjii1i
Do
ES A
1700 i
66, 05281,,
.{$fp eroo
- rs
FlG.
directions and may be ccinsidered lhe equivalent *f mtgnetizing in twri or lnole directions (i:i:. x). f)n some contplex
shapes as nrarly as l6 to 20 steps nra3, he requirecl with
con ventional ecl uipn.ren t. Wi tli rnLrlticlil'cctional rnlgnL'ti /iltion.
it ir usualll' possible to rcduce the miignr-rtizing steps rr:quirecl
b1'morc' than hall'. ln many in-\tances. the uumber o[ steps ura,v
be reduced to one. It is essential thlrl the 'ulcI eontiuuous
tnethod. be used ancl that the magnetic field direction ancl
r-elatile intensit,r' be iletennined by i\S 5,17 t shims as clescribed
in .':1.,,:i::r,.ir',: 'r I ol rvith u iclentical part rvith r,liscontinuities in
field.
all
Clamp of Part
such equiprrient.
(2') Clump.r-The rnagnetizing current nray bc applierl to the
.l)
FlG.
:rreas
of intelest.
{$p
f ig*rc
,,\. -
ezoe
- rs
Figur* li - Typir-:*l
:-ir{t*r
FlG.
12 ^3.
I t u] i re c
l fu'I u g
eti
FlG.
ntilulrti
z.Ltioir
rech"rced
tht:
201 5-08-04
.{$}P rzoe
- rs
Effeetive Reglon
of Exnmiftati*n
eenhal
esnductor
Figure
Figure A
qft
clamps.
(,lJ Substantial processing advantages over clirect cont-acl
tecl.rniques on ring-shaped parts.
part. Placing a y'oke acr{}ss a har nonnal to the bar a.ris would
prorluce a lransverse field.
13.1 Tbrttidnl
il{ttgtetiztitior-When magrreLizing
part
14
,{$fp rzoo
IE*
- rs
ry
.-.
FlG. 12 Longitudinal Magnetism
gener-atecl
that afl'ect the strength of the fie ld ;u'e the size. shape. section
thickness^ matelial of the parl/piece. ancl thc technique of
magnetization. Since ihe st-' lacl-ors var-y- rvidell,, it is dilicuit to
estabiish rigicl rLrles 1or nagnetic field strengths lor every
ar)nL\'i\ uhle utrn[igut ;rti,rtr.
1
1-1.2.1
'le.st-
ol
lhe
ar a tool to
-\tf
ips rna)'
ie!
interest.
i.ng
.1:
E s t tLh Ii s Itil Lg F
13.6.1 When actual parts r,vith knorvn delects are *sed. the
rri:nrber ;rnd tirienlution(s-) {)f the defects (for exarnple" axial.
longitudinal. circunilerenti;rl, c:lc.) should he nolecl. The magnetic fiekl irrtcnsity can lre considered as being properly
halanced u,hen all noted dei'ects cun be readilv identifierl rvith
p;rrtielc intlir'ati,rrt..
13.7 Fletible {-uttLirtttt<:tl Strips
4.2
,{ffi
ezos
rninlrnuilr nie;rsurement of j0 gauss on all areas to be exami*ed. [,'Ieasulenrent is rnarie of the appliecl field, that is. during
the rnagnelizing shol. not the resiclual llux field.
Lle*r
the
4.3 Lota
it.ecl
fu{o
- ts
fieltl applications
ancl are
tiequentll
tLsed
in conjr,rncliotr u,itlt
relevani indication.
p atvr dtt r P ul I e m s-lt"t
1 5. I "-1 .\r,rrr- s t tl oL: e D i.t t: ont i n ui t i a' 1
orcier lo recognize thr: broacl, firzzy, lr,eakly held porvcler
palt.nls procluced hy near-surface disconlinLrities. it is essential
lo ohsr:rve carelully lhe lrrrmation of indicatioils r.vhils the
porvder is hclng applied and also lvhile the excess is being
renroved. Sulllcient lirne fi:r indicatlon forn-iation artd exarnilation should be allorverl betu,een succcssivc lll.rgnetization
t
cycles.
gnetir.cfirttt : :
to
ol
t-he
prod centers.
ol a yoke (or a
pei'manent magnet) can be ernpiricall-v determinecl by rneasLrring its litting porvcr (see:ii.i.l). lf a Hall-eli'ect probe is r-rsed,
it shall he placed on the surfircc: rniclu,ay br'tlvt:en the poles.
illtl3f
J-tt*:."r11?+t'NDoNESrA170016610528rl'
.{$fp ezos
thut rnaguetization is corrpleted u,ithin the actile nrilrirtic,n
periocl of'the polynrel i,vhich is usually aboirt l8 min. This
method is parlieuliirly upplicablc t{} iireas of linitc:d visual
access such as bolt holes. ileLailed application and use instrirctions ol' thc manLr{aclurer should be l}llorv*i! tbr optinrum
rc-
su
lts.
arilnl ( :',
16"
]. or'
fll:e l ,
).
'
diiced
h_ti
the
written
li.1.1
lor-:a-
tions.
17.1.2 '{iansJt'r (Dr-r, Pov,der (Jrl.l)-Covering the indication(s) with lransplrent adhesive-backed tape, removing the
tape i.r,ith the rnagnetic particle indication(s) aclhering to it, and
placing it on paper ol other appropriate backglound nraterial
indicating locations.
17 .l .3 Striltltable Filxt i{)n' Pov,der llril-r')-Covering the
indication(s) rvith a spray-on slrippahle fllnr that fixes the
ildicatiorr(s) in placc-. lVhen the lilm is strippecl fronr the part.
the rlragnetic particle indication(s.t arlhere to il.
17 .1 .4 Photographin g-Photogrnphing the inclications
themsehrcs. tire tape. ol the strippable tilm l'eprodllctiolls of the
inr-[ications"
l7 .l .5' \Yritten Recortls Rccording
orientation" anr-l numbcr o1 indications.
Copyright ASTM Inlernalbnal
Provided by IHS under icense wrth ASTM
No reproduclion or netwoik ng permitted w[hout rcense lrom IHS
thc location,
length.
- rs
l 7 1.,;. i [)t.fi'tr ly lndiurt;tttt Si:iri,q ,,1r'eriiac.1' Iior situalions lvhere defect ol iudication size linrits are specified by the
tltrm rncirs ul'e rlien t acc *r;rc-\, leeded to riefern-line compl i ance.
'fhese sitLrations ;rl'e generally linriled 1o critical clirect nrcitsurenleut of deliverable ploduct i-eatures, r'atire r tharl examination paranreter checks^ Fclr example. alt accilri.lcv ratiri of 2 tri
L nrav be specified ibr measulenrent of delecis or prrich"rct
ge{lrnr)tr}'. rvlrich nieans ;ur instfl,lr.!re}rt r.vith a caiiblated accuracy ol *0.00-5 in. (0.127 nrnr) r.vor-rLl be needed lbr r,'erifi,ing
or reporting dimensions to the nearest -f 0.010 in. 10.25.i mm).
17 .2 i\ct'ttnq;unvittg lttfrtrnntion-A recorrl ol the procedure
pal"alnete1's listed beloi.i' as applicable should accornpan_v the
-N.,{aenetic
particlc rr"reihod
(dr_y, l,l.'el.
fluorescent, ctc.).
18. Deruagnetization
l8.l Applicabillr1,-Ali
ierromagnr:tic nraterial
wiil
r*taiu
Holvever'.
resiclual tield rnay cause chips, filing, scaie. elc. to adhere to the
surlace aflectrng subsecluent machining opL"ruli()n\. painting. or
plating. Adtlitionalli,, i1'the palt rvill lre used in krcations nu:ar
sensitive ir:strr-rments. hi.qh residual llelds couL-l allect the
operation ol' t.hese inslrurnents. Furthenlorc:. a str(]ng residual
i;iil3J.Jr'.'X.:or'.19+t'NDoNESrA1700166105281r'
{$p
level
ot resiclual
ezoo
c.
ol
I li.l.
11'rllrrl r*rt' * ! .l'rrt tn Al t e rr n t h,q C u r rcn I Call --The lastest and niost s'irnple technique is lo pass the part through iL high
intcxsity aitenrating culrL'nt coil ancl then slowly rviihdrarv the
part from the t'ietd ol the coii. A coil o{ 50i}0 tu i0.000 ampL're
tr-rrns is recrimrnended. I-iue fr"ec1uenc1, is r"rsually fri:u 5[] to 60
a
I.{z *ltelnating cun'ernt. JhLr picrce shoulr,l entc:r the coil
l2-in. (3i10-mm) .listancr aud nrove Lhrough it steadilrv and
slor"-ly until the piece is at least 36 iri. (900 turt) hervond the
coil. Cai"e should be exercised lo ensilre that the patl is entircly
itm
removcd lrorn thc inflnence of the coil hetbre lhe rlernagnetizing lorce is cliscuutiur"red. otherr.vise the dernagnetizer nlay
have the re\rerse ciI'ect ancl actuaily' renragnetize the par-t. This
shoulrj be rcpeated as Geccrssilr,v to reciui:e the residual l'ield to
an acceptablc i*r,*I" Set-' lr:..1. Small pafis ol' complcr figuration can be rutater-l and lunrhlcil ivhile passing through lire lleld
of the coil. LIse ol'this technique tnay nol be eflective on large
parts in which the alternaiing magnetic cllrrenl field is insuflie irrrt to pcnctr':rle.
18.2.2 llet'rau.tittg Altentalin.g Currerrt - .A.n alternativt:
techniqLre lor plrt d*magnctization is sutrjecting the parl to th*
alternirting rnagnetic 1leL"1 ivhile graduelly rerducing its stlength
io a desirecJ level.
18.2.3 Dtnogneti:.ing v'itlr Y>kcs-Alternating cun"L-nt
yokes mav be xseci l'or local demagnetization try piacing the
polcs on the surface. moving lhern around the area. and slowly
withdmrving the yoke rvhile it is slill energized.
18.2.,1 ftr,r'e,rring Di.ret't {"utet*-Tho parl to he demagnelized is ,subjected lo consecutile steps ol'reverseil and reduccd
direct current nragnctizalioll to a desirecl ievel. (TIris is the
most effective process of demagnetizing large parts in which
the alternating current field has insutllcicni pcnc!r'iiti()!r to
remo\re the internal residual magnetization.) This lechnique
requires special rrquipnrent fbr- reversing the current r.vhile
sinrnllaneously reducing il in snrall incretrr:nts.
I8.3
"L'-rtcilr
ng pqocess. )
- rs
r,vhe
post-exanrinatiort
cle
aling
is
ng:
20.
l.l
Opelatol capability''.
in-
volvecl.
ol plocess steps.
1.3 'I'he particle,\ ol suspension, or both"
20. l.-1 The equipment.
is
l.l0
20.2 ivlttittettanr.'e
The
;31'.13f J,".7.:"r11?+t'NDoNESrA1700166105281r'
clevice
,{$}p ezos
TABLE 2 Recommended Verilication Intervals
Paragraphs
l,veekiy
7.1.1, 2*.4.1
Lighling:s
Visible light inlens:ty
Anrbient lighi irtensity
I l\/-l
li^hi
Heiererrc*
[4axirrum Tirne
Beiweefl Veili:aati0nsa
weekly
i,:irilclt,l
L 1.t.1,
dailY
Syslem cerfcrmances
Y'/et pai'1icle conceniration
dailY
cN.4,Z
il. !l
AA
a{'/1 a
20.S, A**ndix X7
8 h, cr every
shift change
daily
6
6
6
6
6
2C.7.5
months
months
months
rnonlhs
months
;; ;;
clecks
Gaussmeler cr Fi*ld
,*an
6 months
Incicator accuracy
'1when the test system is in operatron.
a'l-he maxirnum time betr!-een veritications may be extended wheil substantiated
by actLral techn:cal stabilityireliabillty Cata.
- rs
ihnu|,1
h*
of the eqriipmelrt beirlg precise .:nough lo deterrttine compli20.2.3 Equipmeflt that rncets an .iccuracl rcrlr.rir!'mr:nt
specilierl b_v the crlntractu;]11-v specil'icd lnagne{ic partiL:le
cxilnlination procrdure itor e.rlample. Practice l . i . ...; : L...
2A3 L,tluipnteilt {lte(ks-The follorving checks are rL:cor-utbr ensuring the accurac-v of lrlagnetic particle mag-
rnended
netizing equiprnent^
the
eLluiprnerrL
the calibraterl
FW-Recti{rer,l arnrneter rrraciings shall be iloublecl.) The fi*quency ol'the anrnrcter check is specified in 'l ri:it L lv{achinc
oulplrt repealahilitl, shouici not viuy more thiln -10 tli, or 50
value
shown
b,1,-
amperes, whiclle ver is grcatc'r'. irt xn)' \ctp()iilt 3ud lhe machine
uilder test shoultl be rrrarkerl \,\,ith the value representing the
lowest repeatable current level.
used.
alililreler re adings
inclicate the equiprnenl needs selvice or repair'. On nrtilti-vector
exceeding
10
20.3.6
HcLll
ruanuincturer.
virr-Y-.
of the yoke.
20..1.8 Prrr'r.,drr f]lottcr-The perlbrmance of pow(ler hlowers used to apply the r,[ry magneric particles should be checked
21o4n
4t06in.
.{$|P ezoe
rl
part. The blorvcr shoul-l coat the area under evaluation wilh a
light, unilorm durt-like coatir':g ol'drv rlagnetic particles and
have sulficien[ l'orce to renor,e !.he exccss parlicle: rvilhoi-rt
disturbing those particles that arE evicience of inilications.
Neeess;rry adjustrnents to the blorvel"s flou, rate or air velocifv
-qhould l:le rnade in accordancre ivith the manufacturer''s recornnrendations.
'.
r-.
(-i,ruft
tttrittot it'rt
Dry parlicles
indir:ation.
inlervals is essential.
'2$.6.1 l)etennini* g lltrth tonte.n! rutiou-I]alh conoentr;ttion aud sometirnes Lrath contairrination are deterrnined Lry
measuring its settling volnnre through the r"rse of a pear-shaped
Copyright ASTM lnlernational
Provided by IHS under I cense w th ASTM
No reproduclion or networking permitted withoul license lrom IHS
- rs
is
20.6.1 Serlirry \/oLLtnt.es -.For fluorescenl particles. the recomrncnded set.tling volume (see i'i.-') is fronr 0. I to 0.4 nrl- in
a li)0-ml-hath srunple and lrorn 1.2 to 2.4 uil-per 100 rnl-of
vehicle fbr- non-f'lLroresceul particlrs. unless otherwise approvecl L-r,v the Cognizant L,ngineeling Organization {CEO).
Reftr to appropriate AN{S doer-irnent (lt},l1, l()+1, .l{)+-t -1U+-},
304-5. andlor 30-16). Irol clual response particles, the recornmentL:d ,setiling volume shoi-rld ht-: deternrinecl by the perl'or,rrn('-s rc'quiremcnls and lightin-q environment of a givc:n
application as i'ecofirrnentlc'd by lhe niauLrlacturer" Sr:e x i.j"
24.6.4 Bath Cotttantitrrrtitra-Both flriorescent and nonflnorLrscent sirspensions shoukl be checked periodically
tarninants sLlch
iis dirt,
scale"
oil, lint"
fbr con-
loose flnorescent
pignrent, rvater (in the case of' oi1 sirspensions), ancl particle
ilgglornerates rvhich can adversely aff'ect the perlbnnance of
lhe magnetic parlicle crarniuation procL'ss. Sec '1:.r!-li l.
20.6.-1.I tlorricr Contomirrttliori-For fi uorescent births, the
liclLiid dilectly above the prccipiti,rte shoLrld ire evaluated rvith
UV'-i\ (hlacki light. Acceptable liquirl will have a little fluorescence. Its colol can be conrpaled r,vith a l'reshly niade-up
sarnple r.rsing the sanre malerials or rvill'r an unused sarnple
frorr lhe original bath that rr''as lelained lbr this purpose , Il the
"used" sarnple is noticcabll more lluorescent than lhe cr;mparison iitandard. lhe bath shoulci he replaced.
2CI.6.4.2 PaftitIt Corttuttrinltiorr-'Ihe gradr"raled portioil of
lhe tLrbe shoLrld be evaluatecl under UV-A (black) Iight if the
bath is fluoresr:ent and under visible light (for both I}-rorescent
and nonfiuolesccnt particles) l'or striations or hands, dili'erences in color or appearnnce. flands or striatiorls may indicate
con{anination. Il the total volume ol'the contaminales, ilcluciing hrnds or striatiorls exceeds 30
ti
pafiicles.
noticeably fluorescenl
,i{} lr .i.
or it the liquid is
(see
ffi ezoe - rs
2{}.6.5 Parrit'lt Durcibiliry The durability r;lbr:th the fluorescerla anll tronl'llot"esconl rragnr-tic palticles irt rLtsp.'l]iiun
should be chr:cked p*riodically t{} ensltre thet the pariiclcs ltav*
not degrur-lcrri due to chernical attack froru the suspe:rding oil or
is
inrportant that
the
brightness o1' l'luorrrscrnt r.nagnetic particle por,vder he maintained at the estahlisherl level so thai indication and hackgrouncl hrightne.*s can be kept at a rr'latively couslant 1er,r1.
\ruriaf ions in r:r'rntrast can noticeably afi'ect exarninltion results.
l.ack of atlequate contrast is gellci:al11' caused b1':
20.6.6.1 An increase in contaminaticin level of the vchicle
increasing backgrounr-l lluorescence, or
2{).6.6.2 LLlss o1' vehicle ber-:ause rl1' r'vaporiltiort. i nt rcasitt g
concerltrati0n. or
2l).6.fi"1 L)*grt.litlion ol fluorescent particles. See -.r ' ;r, i l'ot'
adclitional guitlance.
20.6.7 Slstelt PerlrLxncutire-lraihtre to fiitd lr knoivtt tliscontinr-ritf il a palt or obtai* the specifiecl inrLicltir.rns on the
{est r-ing (see jiJ,l'r.-!.'} inclicates a need fclr changing o['tite eulire
'i
"- ':' i
''.
with
'I"est
"N'Iethod i],1,r1.
and lhc
20.8
it
che
svlicnr pcrtbrrnance. or both. is to ilse represerltative verificaliol parts r'r,ilh known discontinuities o1'the type anil severitr..
norriralll' enc{}unlereLl during ircllal produclion c-laminiLtion.
Horver,'er. the uscfulncss o[ sucl.r parts is lirriited hecause the
orientatior) and nragnitude of thi: cliscontinuities cannot be
conarollcd. fhe usc- of flar.ver"1 parts n,ith gross di.scontinuitit-s is
rlot recomnlencleci. (lYarning-Il such parts are nsecl. they
rnr"rst be tholouglrll,' denragnetizecl rnd cleaned alter each usr'.)
20.8.2 F ab rical e tl Te st Pa rts v, itlt Di sttstt t iu tti t ir'.s--Ol'len"
proeluction verihcation parts rvith kuorvu disconliuriilies ol tl.re
type and seleritv needed for evaluafion are not av:rilable. As an
alternative. fabricated ver-itlcation speci rnens rvith discontini,rilies of varfing degrcc aud severit) can be used to pt'ovide an
inclication o{ the eltectiveness of the rlry or \\'et rnrLunctic
parLicle rrxalrination process. 1l such Jlarts are Lrsed, they
should be thoroLrghll, denragnctize,"l and r:leancd a['ler each Lrse.
20.8.-l &,.rt Plittc-A rnlgnetic parlicle s),stel1l perfbrrnance
verilication plate. such trs sltor,vtt in l:i:r. ll is usc:tuI for'
c:hecking the ovelall perlornrarce of rvet or: dr3, ter-:hniclues
usirrg prods and ,vokes. Re,;ommencled minirnum dinrensions
irre ten inches pel sirle and nominal lhickness ol one incl't.
Discontinuities can be ftrrnred hy controllcd heatinglctioling.
EDN{ notches. artificial iliscontinuities in accordance with
I ,,1. ' I or other rneans. (11'arning-Notches should be lilled
tiush to the si"rrfhce with a noncondrrcting rnatelial. such as
eilox-v. to prevent the rnechanical holding of the indicating
nreclium.)
20.8.:1 lr.sr Ring Sltecitnrlr--A vrrificatior (Ketos) ring
spe:cimen rnav also he uscd in evalu;rting and conrpaling the
of
u,et.
20.8.:1.
1l
{,is;11g
tlu:
Tr:^Et
rtln,g-See ,1;:1:i'i:iilr
inibrmation.
,qrder N!mbe.
0206770S
Sold to:PT SEBVOTECH iNDONESIA 17001661052811,
2O15 08 04 07:33:24 llTC
1l
lor i'urther
ffi rros - rs
r
E!IE*
ri]
*--.
.: {
r*"
1:54,00 mml
*r ar *pecifi*d
FlG. 13 Sample of a Magnetic Particle Performance Veritication Plate. Defects are lormed and located in accordance with plate manu-
rvith thc magnelic particles applied across the coppr-r lacc ol'
the indicator (the slots are against- the piecc) simultaneor.rslv
rvith thc rr-iagnetizing force. 1-vpical "pie" field inclic;rtors shou,
-fhese
devices
a clear indication in a live ganss extemal field.
al'e generalll, used as irtstructional aids.
:0.8.5.2 Slotted,l/rims-Several lypes oi slolted shims exist.
Ret'el to r\S 537 I ancl to illustrati{rls in ,'\r;:r::.,, ^ li*.
3/4
*t
{1.*1-:-54
ifi.
rft}
l'{*,rferrs$'s,-lasdle
*{
Shsp
i'lr*l9rr{E* Tr***l*ns
Jqrder
Number: 02067709
21. Procedures
,{$p ezoo - rs
23. I .f
siduirl).
as
23. Safety
-fhose
2"1.i.6
plrticle
suspension.
23.1.8 Lrlrrzrv,iolet
can
provided
of equipnrent
ar.
and
24.2 lt must
bL-
25. Keywortls
25.
t': lt'rtitlg
,ffi
ezos
- ts
ANNilX
I
NIa*tlatorv Information
INDICATTONS
sltorvn in l:ir.:;.
magnetic parlicle iuriications in comparison 10 surlice cliscontinuitie st thc magnetic particle indicatious are broird rather than
sh;rrp alcl the particles are less tightl-_v held.
in iiis:r.
ol a near surlace
4l.2.2
liorrt'luort.et <:,tl-Inclications
:r].;,iI :1.
surlaer. cracks
a:'e
i. I l-.'\
l,].
suliirce
discontinrLitv
ol
l4rder
Number: 02067709
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in i ::.:. .r".-..
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Sold to:PT SERVOTECH INDONESIA 17001661052811,
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,{$}p rzoe
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FlG.
lgrder
Number: 02067709
Sold to:PTSERVOTECH iNDONESiA [700166105281],
20T 5-08-04 07:33:28 UTC
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Number: 02067709
17001 661052811,
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FlG. A1.10 lndications of Surface Cracks (Produced by Circular lndirect Magnetization DC)
lSrder
Number: 02067709
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A1.13 Magnetic Rubber lndications ol Surface Cracks in Aircraft Fastener Holes {Produced by Yoke Magnetization DC Con-
FlG.
tinuous)
20T 5-08-04
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A1.14 Magnetic Rubber lndications ot Surface Cracks in Aircraft Fastener Holes {Produced by Yoke Magnetization DC Continuous)
FlG.
FlG. A1.15 Magnetic Sluffy lndications of Surface Cracks in Weldment (Produced by Yoke Magnetization, AC Continuous)
FlG. A1.16 Magnetic Slurry lndications of Surface Cracks {Produced by Yoke Magnetization. AC Conlinuous}
Number 02067709
So d lo Pl S. BVOtfCH NDO\ES|A [/001ob105281].
2015 08 04 07:33:28 UTC
lgder
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- rs
FtG. A1.17 lndications of a Near-Surface Discontinuity (Produced by Prod Magnetization, HWDC Continuous)
FlG. A1.18 lndications of a Near-Surface Discontinuity (Produced by Prod Magnetization, HWDC Continuous)
N!mber: 02067709
Sold 10:PT SERVOTECH lN DON ESIA 1700 1 661 05281 l,
2015 08 04 07.33.28 UTC
lqrder
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pt
FlG.
fOrder Numbe.02067709
I cense from IHS
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Number
02067709
-lqrder'o'pT SFFVOTICp
l\DO\fSLA [/00'66'0 28
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201
].
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FlG.
4* is?*rtB
t:
* aa*sr*s *,t
** ifi
rr;
f- l:
FlG.
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Number 02067709
201
052811
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il:.!ii=.:<==#f*
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'....'..
:l
-il
FlG.
A1.25 Nonrelevant tndications of Junction Between Dissimilar Materials {Produced by Coil DC Residual Magnetization}
APPENDIXgS
iNonnrand:rtt;rv l nforxration.)
'IES'I'In-{]
o
FlG. X1..1 The longitudinal lines represent the location of the
slots cut into the center steel layer of either the General or Aerospace flexible laminated strips.
Xl.l.t
X I .1 .3. I The widths ol'ihe slois in the Ce n<:rttl {.,'.r'r strip are
0 0075 in. t0.190-5 rnm), 0.0{}9 in. (0.2286 mm.}. anil 0.01{} in.
(0.254 mm).
ola high
Strips
X1.2.1 ,\ppli<atiort of Strilts*-tslexible larnir:rrrecl stlips. as
sltorvtt in i::l::. 1i..i and l':;:t. ..1, 1.,i., recluire specific iranLlling"
ilttachrnent, and care lbr accurate indication ot- rnagnetic lield
clirection
lgrder
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*
FlG. X'|.3 Particle indications are strongest when applied magnetic field {H) is of sufficient strength and perpendicular to the
longitudinal axis ol the strip. No indications will form when the
longitudinal axis is parallel to the applied field or the strength of
H is insufficient.
"
indicalions.
S::H
.\-\\-\
\
\ \---\-..\\
--'
*-"**A
J-tr'
FtG. X1.4 Weak particle indications can mean that the longitudinal axis of the strip is at an angle (0) lrom the applied magnetic
lield {H), or that the applied field is not strong enough to gener-
ate indications.
use. They should be storcd in a dry location. Before placing the
strip onto the pru1, both the strip and part shall be clean and dry.
Number: 02067709
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X2. REFERENCE STANDARD NOTCHED SHTMS FOR MAGNETIC P,{.RTICLE TESTING IN ACCORDANCE WTTH AS 537I
X2.l.l
X2.1"2 The
shir-r'rs
ol'i:,;. 11.
ai'ea5.
AN'[S 5062 or
..rrrrilrl.'nt
in r*ultiple
iirr-ils
to
I
i19.*tr mm)
o rs"
tr,pi
I
_*i _____________+1
l, o .o.
i'r'vJi'ili'l
0.5Sr'' Eia.
ll,+1smi
*"1&l" Bia. C*
{9.71 Em}
*.15*" tliE.
{?,}3
**
*r)
*l]
{6.55 i:1*1}
*.25S'' Dr*.
{ii.55 mftl
r**Te*r DrtTlJ
IIOTTE] *EFTH
l{i*,lx {l.e$S+"
:tl% *.{Hr**=
l*.$:{l
n:.:r}
+r
]$% G-tfl1:"
{*.0.:r! me} aefttcr
l{lr+ l}.{}*+&''
4*Yc il.Xi)16'
l}
{*.S{fi6 nr*}
**
r:.tn.t}
i}
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r.ti.!'5" {'FYF}
i fil?
10.1&
lTr) !
ilrr':)
5H11.1
/f\
p! (-q
TYP,
TYP.
o 0.255"
[CI
OD
6.48 mm]
{2) PtCs.
NOTCH DEPTH
30% 0.0006"
1.01s mml
Shim Thickness .002" 10.051 mmJ
Sh'm Type CX4-230
il
not
o1'
the above.
Number: 02067709
N
:;iilSIJr'.%:",":;+t'
Do
ES A 1700
r
66
052
8 1
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lou,er witli the higher cll.rents (np to 800 A/in.) being r.rsecl to
exanrine lor inclr.rsions (!l. to exarnine lurv pernreal-'rilit;r alloys
such as precipitation-harciening steels. For exarninalicns used
steels evr'n
field strength iu
eqllilt,ollS:
ar]1pere tunls.
lfllpere turns.
+10!x)'(t-l
\/
Itfr v.il
t Thcsr equrtii,Lrs ere incltirled ior histr.ricrl ronrinuitl' rrr:lv. It is i:itLer t{r lru_! tr
ln ihc part antl ne;rsrii'e ihe lield !trengtli thrn calculrLinrr
rrring the eiltul:ili:s.
_ ]l
ur!utt+i,
-i
Xl.l.l I
or
When the cross section ol'the cr:il is grealer than lw'ic* ancl lcss
than ten times the cross section ol the part be ing examined:
11:
(A,I)i, i
to
yl
(N/i., (y
z)ts
(x3
.3 )
r'virele:
i\rl,.,.
!.:....
NI,l =
\,a1ue
l,T{.r1';'11;1r.ir
I -
r.ising
-l
ln lhis case. r,vhen trxerl coils or cable \,vraps are used anci tl.re
closs-seclion:rl area ol' the coil is lcss lhan trvice the crosssectional area (including hollorv portions) o1'the part. lhe coil
lrl. a high hll-l-rctt;r
(ll Itrr Parts Within a Fligli Fill-Factor Positioned Coil anll
tbr Palts rvith an 1/D ratio r-qual to or greater than 3:
.
\1 =
pilr
For exarnple, a part 15 in. (i8. I crn) long with 5-in. 1 12.7-cm)
{xi.2
,,v-1
rvhere:
AI1 =
r0.,,")
(X3.1)
llLtll o{ {'oil:
N
I
l(
L
D
lf
A/
I
K
1l
;D
rmptrLr tLrrns.
15 {}{10
of rlut Coil:
part u,ould h*
Lhe
,rili;t
+
,:-r- I Ior,
rvheli::
N =
-]Eder
Number: 02067709
Sold to:PT SERVOTECH INDONESIA [700] 661 052811,
07:33:28 UTC
201 5-08-04
,{$}p ezos
I
L
D
marimLrnr
= coil eun'ent,.,{.
= 35 i)00 (empirically derived constanl).
= part length, in..
- part cliarneter. iu., anil
1ll]
valLie
ot
15 shoLrld be Lrscrl
ior all
= alnlpefe tilflr$.
For exatil:le . the application ol l::r; !' i..i can he illustrateil as
fbllorvs: a prirt l0 in. (25.,{ cnrJ long-with i-in. (5"08-cnr)
cutsir-le cliarneler woLrlcl have 'a* IJD laiio ol'5 anri an amperr'
turn recluiremenls oi' NI = 35 00i1.,(5 + 2i or 5{}00 (-- l{l 9i,}
ampere tur:ns. It a live-lLrrn coil orcablr *'rap is er-nplorved.
arlrperage requirement is -500015 or 1000 A (* lL) 'r'i).
- rs
the-
Nirii: X3.l --[;or {tD lttii;-c ]ess tlran 3. a pr>le piccc (lirrornitgnetic
th. sxnlc tli;uleter as part) shoulil be u,red tu
cllcctir,r:ly incrr-ase thc UD r[1tio o!' utilizL] ;lr altcrn;ltirc nrrgncti/irtir]n
mellxxl such rs indueed current. Iror I"z7l r,rli{)s *l'L':itcr than l-5. iL
maLcriai applr:rimrtrl3,
D,-:
A, =
Ai, =
rIi,.1.
Lre
A,,i1alr,]
o1'
X4.l
Scope
rt:-aragnctizcd
X4.2 Devices
l.e r
lrrttt'in\.
X:i.2.2 Pennarrcntly Magna.ti.:.ed Di,rc.r-Cracks irr pernranentll rnagnetizcd clisks provicle the flux leakage lecluirod firr
macnetic parlicle inrlic:ations. Observation ol the intensity and
FlG. X4.1 Particle indications appear where magneiic gradients have been encoded in the magnetic strip of the card, ln this case, the
gradients decrease in value from "0" {strongest} to "X" {weakest). Particle performance can be graded on the basis of the weakest
indication.
Number: 02067709
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201 5-08-04 07:33:28 UTC
4Oder
I
cense
iiom
HS
{$}p ezos - rs
hrightness of indiciition allorv l comparison or evaluatittr of
particle pelfiri'mance. i:rit !-.1. I illuslraies clacks that have
been fbrrnr'd in the ilisk.
X;|.2.3 Pe nntmtntl.t' l,{ugne.ti:.t,1 Bl;x l.E-The seam ht-ln 1wo magnrtically coLrpled blocks ;:rol ick the f'lux
leakage requir"crl lirr magnetic particlc inr-lications. The flux
densit-t' dccreases as the distance lrorr-r the mlgrtct irtcrcuscs
iind lhe resLrlting magnetic particle indicetion rccluces. I l:.
ia --l illustrates horv a pe rnlanent il1agl1et can he trocatecl to
result in a particle indicrrtion along the seanr betr.r,ecn trvo
precision llrmed steel blor,rks. The seam clrn be increnrcnted so
[l\:ee
rr:rticns
X,1.3.4.2 Drt
cleln,
und ProcedLtre.;-Thc
uquiprncnt
testing procecl-rres firr particle
color
parLie
nra1, be
ir
cvirluating
i\(a,111,tr1
l.
f,ig*rc
Figrre A
FlG. X4.? Typical dimensions {in millimetres) or a disk containing surface cracks that has been permanently magnetized. ln this case,
{1) indicates larger cracks formed by grinding and (2) indicates finer cracks caused by stress {induced by quenching).
Copyright ASTM lnternal onal
Provded by IHS under icense with ASTM
No reproduct on or nelwork ng permitted wilhout I cense lrom IHS
1700T
661052811,
ffi ezoo - rs
L*Lrer
a\
I
I
I
lleel
Blacks
Perm;:nenl FlagneI
FlG. X4.3 One type ol device containing a permanent magnet held next to two precision lormed steel blocks with a brass cover. The
seam between the steel blocks act$ as a discontinuity; particles form an indication on the seam that is slrongest close to the magnet
and weakens vrrith distance away from the magnet.
X.1.-1.8
been
is.
Lie.s.
X5.l Centriluge
:lgrder
..:
.a
Number: 02067709
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,($|p ezoe
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#13*:
lr{M
Ltr,
1$*2 !{iil
#5**1H!.r C.il.
r*1--1C0
{
arl
$AHlBr"&S?tS SP{IT
I',!A*XlIIIG)
1t3 ?a 116
157 Ts
il*l
=*
t** !|il
4*T* 4? i414
3S
la 43 t'lH
Fluorescent Bath
.{ffi
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s13*l
10*?
FtM r.O-
Ftht
958*1HM 0.D.
SANDBLASTEO SFOT
{FOR MARKTNC)
113 To t
t6 Mill
44 To 47 MM
36 To 43 MM
Non-Ftuorescent galh
thod.
bcr
lli7.
{ 102(1. 1050,
ffi eroo - rs
Stalnl*ss a.ld
C0rr*sion Rriistanl
Stee!s
Chrgmiurn t\icksl
ilanganese Type
?01
A.?86
301
17"7pH
531200
l7-sFH
400
70t
Di${:al0y
Inc0l0y 80S,
302
PH15-71.1o
531!60
15-5PH
Jnq
t03
PH14-81.10
931S03
PFitl-gMc
c0s
403
410
414
30,1
30-1
At"t350
5t2001
Ar"t363
42C
4i6
ZO4L
801, S{l?.
s01,
532205
eilrtom {5C
430
?03E2
903RAll0
53t3*4
Custonr 455
430
434
53?520
531550
532750
Iq-4
$ 10
( 0
)!
HaynEr ?5,
lSS
Stellit* 68
All Hastsloy
A1l Inconel
Alt t',Jimnntc
AII Udimet
Rene 41,
95, 10fi
Astrolcy
D"q79
In-l**,
102
3fi5
308
30s
310
AtU:.959
_)l I
314
316
317
-IL
422
{Ji
4{ila, 8,
44e
4,13
440F
sl?760
446
1:l'1{,}V
512900
185R
s3:c50
:I47
348
19"9
?2"13-5
18-ll.'!n
l7- 1,{C*-1.10
;:"c"t
17-10P
rvlitten procedur.e )
X7.2.
X1 .2.2 Place a uon-ferronragnetic coniluctor rvith a cliamcler hL-twl.-cn l.0 and L25 in. (25.4 artd 31.75 mnti through th*
center of the ling.
ilus melliod.
cati0n.
X7.3
Dr5,-
rvritlcn proccdure)
X7.3.1 Place a ron-felromagr-retiu conduclor rvith a cliarneterlretween 1.0 and 1.25 in. (25.4 anri 31.75 nrn-r) through the
cenler of tire ling.
Number 02067709
Jqrder
'Solo
loP- TFBVOILCH NDONESjA[7oolobl0518
201 5-08-04
07:33:28 UTC
].
,{$fp ezos
- rs
*-;"122"2211]-rfi
5.*C" f 127.0C
ftml *
*
7
Holec1234S6
'D"a
mm)
mmi
m:-n}
783
nm}
10
mrn)
12
',qll hole dierneters are t0.005 !n. (r0.13 mm). Rings',vitl] holes 10 ihrough 12 are aptioiai.
n'clerance on the D distance is r0.005 in. (t0.13 mm).
cuilless speciiied, all dimensions are t0.03 in. (10.76 mm)
lllllpelelqq
nrnperage fW 0r
Reciified
Flu0rescent Oxide
(Wet)
HW
100c
1500
2500
3500
500
000
1 500
2500
3500
1
Holes lndicated
s
6
7
9
3
4
5
6
HSI
Reclified
Amperage FW or
Milrrru
'1400
FlLroresceni Oxide
(\ '/etl
2500
3400
1.100
2500
3400
Dry Powder
2500
3400
.1400
L4rnimun] Number of
Holes lndrcated
3
5
6
3
5
6
4
6
7
1
000
1 500
2500
3500
1
Dry Powder
4+der
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X7.3.6 l)enragnetize thc ring.
!izatii.ln.
X8.2.3 For
baitell or
lJtltc
i,/
ilg t rr rr!'rtl
|c,"1t"t i
|cntcttI
i, :: ."
firr
i.
are
Pulses
tfft
Double
Trlpls
SIJ},TI,IARY OF CHANT;ES
[]ournrittee E07 h:rs irlenti{ierl the location rrl seleclerl changt-rs to {l.ris stanelard since the last issue (E709-t4)
that nray inrpact the Lrse ol this slanriard. (Approved June l, 20Li.r
thror,rghoLrt stan-
clard.
Cominittee lr07 has iclentifierl the location of selected change s to this rtandard siirce the last issue (E7U9-tl8)
that rnay irnpact the use ol-lhis standard. (Approvecl llllrch l. 20 l-1.)
/,r SLrbstituted "l-i!'-A (black li-rht)" lor "biack iight" thloughout standard.
ll.l Reviscd ianguage throLrghout staaciard to hriug doe:ument
into harmony rviLh L i-i++ii:. i.,i.l.-"1i.'i- 12.
f
(37 Replaced
]qrder Numbe'
thout cense from IHS
02067709
,{$P ezoo - rs
ASTM lnternatioral takes nc D1sitian resp.rrrg tl1 validity of any petent rights asserted in conne{:tiot} ,vith aily item nentianed
in this standard. {.Jsis ol ahrs slandard arc expressly advised that {Jeterminatiofl t}f the validity of i}ny such patent ights. and the risk
cf in{ringe!11ent oi such ilgh{s, ere entirely {hek cv^/r1 resoansibiiity.
This standar.l is subject ta ivisian at ail]i ti11 by the respansibie technlcal comrfiittee and must he reviewed eve{y live yea.s an{l
if nat revised, eilher reapproved at ,/./ithdrarvn. YcLir comments are invited eirhet for revislon of this standard or fot additicnai standards
and should be add{assecJ to AST1,4 lfiternatianal Headquarters. Ycrtr cantnents wiil receive careftti ccnsideratian at a neeiing c{ the
respansible technical ca$\fiittee, which you rnay attetd. lf you ieei ifiat fotit'comntnts have not ,eceived a fatr heaing ycu shouid
mak* yaur vievts knatan la the ASTM Conrnliiee on Sfandards. at ihe address sho\rln below.
This stanclard is copytighid hy ASTM lnternationa!, 10A Barr Harhor Drive, FO Box C7CA, V{est Consfiohacken, PA ir.trZg-?gsg.
Unifed Sfales. individLrai rililnls isingle ar mullip{e ccpies) of tkis starfiard fiay he obtain?d by contactiilg ASIM al lh2 above
address