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What is closing?
Closing is the process to attach the cut components by stitching or other fastening
methods.
Before start stitching, we have to do different kind of operations like splitting, skiving,
marking, fusing, stamping, edge treatment & finishing.
Seams are the result of a sewing operation, which forms a number of stitches on the
material using a continuous thread.
Closed seam
Plain closed The components are placed face to face together (grain side) & stitched
usually by keeping the distance of 1.5mm from the edge.
Brooklyn Seam When plain closed seam is rubbed down and reinforcement tape, it is
called Brooklyn seam.
French or Silked seam The closed seam is rubbed & a woven tape is attached to the
reverse side/flesh side with two rows of stitching.
Reversed closed seam/ Open Seam It is similar to a closed seam expect that the
pieces are placed flesh to flesh and stitched.
Welted Seam A strip of material is placed in between the component & stitched with
edges.
Piped Seam - A piping of the same or contrasting color is inserted and stitched in
between the two components for the purpose of design or decoration.
Blind Seam is used when the stitching holding the two pieces is not to be seen, The
edge of the bottom component. The top component is stitched face to face on the stitch
mark.
Lapped Seam The edge of one component is placed over the top of another and
stitched through both components.
Butted Seam this stitching is made by stitching two pieces together without having any
allowance by facing both pieces in same way.
What is skiving?
It is the process to reduce the thickness of the cut component from the edge.
Purpose of seam?
To make the edge clean & finished with different operations (Folding- by hand or M/C,
Edge coloring, Bagged topline, French binding, English/ U binding, Gimped topline,
Ghillie top line).
It refers to the fitting measurements of the needle into the sewing machine, which
enables it to be suited for a particular model/type of machine.
It depends upon the diameter of the needle blade just above the needle eye, Needle
size could be indicate by the number matric (NM) is the European Size system as - 90
or singer/Simons system is the American size as 14.
134-35 system (in this system needle length is bigger (42mm) than the 134 system
needle but the shank diameter is the same as 134 system)
438 System (this system needle has longer clearance cut to enable the hook to pick up
the loop better on both size).
34 system (in this system shank diameter is reduced to 1.6 mm but needle length is
same).
In the closing room, all machines have hooks with clockwise movement, so a thread
with a clockwise twist (Z) should use.
It rotates with bobbin when the needle comes down with the upper thread the sharp end
of the hook picks up upper thread & it helps in making loop with the bobbin thread.
What is Thread numbering & sizing system?
A. Fixed Length System it is the weight in grams of a fixed length of thread, i.e.
numbering by weight. So, the coarser the thread, the higher the number. This
system is used for silks and rayons.
B. Fixed weight System it is the length in mater of a fixes weight of thread, i.e.
numbering by length. So, the fine the thread, the higher the number.
The threads are classified in to size group known as ticket number.
How many most common methods of marking?
Pricker Marking, Notch Marking, Crayon Marking, Silver pen / pencil marking.
What is transportation system?
We have to transport raw material, Work in progress and finished goods from one place
to another place or from one operation to another operation.
How many transportation system used in the closing system
Basket / Bins System in this method basket or bins are used to move the material
from one workstation to another.
Trolleys For transporting the goods from one workstation to another trolleys are used.
Conveyor System Material can be moved from one operation to another operation
under gravity flow or through a powered conveyor Gravity Conveyor - Gravity conveyor can have skate wheel or roller to
convey the good to different location under the gravity flow.
Motorized Conveyor Such transporter requires power driven roller or
belt. This type of conveyor can handle heavier load and can be driven at
various speed.
QUALITY CHECK POINTS for upper closing Edge stitching should not to be more than 1.5-2.00mm from the edge.
Double row stitching distance should be 1.8mm from the first row.
For back seam and French seam, stitch density should be 5-5.5st./cm.
For lapped seam and top line stitching stitch density should be 4-
4.5st./cm.
For toe cap to vamp stitching, first row stitching at 1.5mm from the
edge.
There should not be any slip stitching.
There should not be any top tension and bottom tension.
All the uppers should be neat and clean.
Eyeleting must be proper.
Correct size and colour of eyelet must be used.
Distance for eyeleting is 10mm from the top and 15mm between the
eyelets.
For close seam p point needle must be used.
Thread colour should match the colour of the leather or as per the
sample given.
Ticket no.40 for top thread and ticket no. 60 for bottom thread should
be used.
Folding should be neat and clean.
Lining should not be too short at the lasting edges.
Lining must be trimmed smoothly.