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GENERAL SPECIFICATION
SAFETY
GS EP SAF 222
02
10/05
01
10/03
00
04/01
Rev.
Date
Notes
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
GS_EP_SAF_222A Rev.02.doc
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GS EP SAF 222
Rev: 02
Contents
1. Scope ....................................................................................................................... 4
1.1
1.2
Applicability........................................................................................................................4
2. Reference documents............................................................................................. 5
3. Terminology and definitions .................................................................................. 6
4. General guidelines .................................................................................................. 9
4.1
Layout ................................................................................................................................9
4.2
Ventilation ..........................................................................................................................9
4.3
Prevention of hazards......................................................................................................11
4.4
4.5
Emergency Shutdown......................................................................................................12
4.6
4.7
4.8
Layout ..............................................................................................................................16
5.2
Ventilation ........................................................................................................................17
5.3
Prevention of hazards......................................................................................................21
5.4
5.5
ESD .................................................................................................................................23
5.6
5.7
5.8
Layout ..............................................................................................................................26
6.2
Ventilation ........................................................................................................................28
6.3
Prevention of hazards......................................................................................................28
6.4
6.5
ESD .................................................................................................................................31
6.6
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6.7
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Rev: 02
Layout ..............................................................................................................................35
7.2
7.3
7.4
7.5
ESD .................................................................................................................................36
Layout ..............................................................................................................................38
8.2
Prevention of hazards......................................................................................................38
8.3
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GS EP SAF 222
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1. Scope
1.1 Purpose of the specification
The purpose of this general specification is two-fold:
Define the safety requirements applicable to machinery (diesel engine, gas engine, gas
turbine, etc.), even if not generating an hazardous area in the sense of IP Code, Part 15
Define the safety requirements applicable to process equipment in enclosed area, either
partially or totally enclosed.
In accordance with the hazard tree for production installations as per API RP 14J, these safety
requirements contribute to the fulfilment of the following objectives:
Containment of hydrocarbon: Minimise the number of potential fuel sources and
provide automatic safety valves with appropriate ESD logic.
Prevention of ignition: Provide adequate spacing from other hazards; provide
ventilation; minimise the number of ignition sources; separate fuel sources from ignition
sources; provide gas detection devices; provide automatic shut-off devices with ESD
logic.
Mitigation: Provide fire detection devices; minimise the effects of an explosion, either by
position or by protection; minimise the effects of fire, either by position or by passive fire
protection; provide means for active fire-fighting.
Operability: Although not specifically mentioned in API RP 14 J, Total consider this
requirement as of the utmost importance; it bears consequences on layout, accesses,
lifting devices for maintenance, condition monitoring capabilities (specially for early
warning), controls, etc. and all other features that may impact routine operation and
maintenance.
This general safety specification is organised as follows:
General requirements applicable to all equipment are developed in chapter 4.
Specific requirements applicable to a particular type of equipment are detailed in:
- Particular requirements for gas turbines in chapter 5
- Particular requirements for diesel engines in chapter 6
- Particular requirements for gas engines in chapter 7
- Particular requirements for enclosed process units in chapter 8.
1.2 Applicability
This specification is not retroactive, with the exception of Halon replacement (refer to GS
EP SAF 332). It shall apply to new installations and to major modifications or extensions of
existing installations, both onshore and offshore.
This specification is limited to highlight safety matters and should not be considered as a
substitute for proper design and specification. It does not cover, in particular:
Electrical rooms where there is no fuel source, safe utilities (air, water, etc.) and buildings
that are normally manned (refer to GS EP SAF 221)
Accommodation utilities such as boilers, incinerators, etc. (refer to GS EP SAF 221).
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2. Reference documents
The reference documents listed below form an integral part of this General Specification. Unless
otherwise stipulated, the applicable version of these documents, including relevant appendices
and supplements, is the latest revision published at the EFFECTIVE DATE of the CONTRACT.
Standards
Reference
Title
ISO 1813
ISO 9563
Belt drives
Professional Documents
Reference
Title
API RP 14C
API RP 14G
API RP 14J
API RP 505
Regulations
Reference
Title
NFPA 12
NFPA 37
NFPA 68
NFPA 850
Codes
Reference
Title
EEMUA
IP Code Part 15
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Other documents
Reference
Title
Asset Protection Philosophy
Safety Concept
Statement Of Requirements (SOR)
Title
GS EP ELE 079
GS EP SAF 021
Layout
GS EP SAF 216
Area classification
GS EP SAF 221
GS EP SAF 228
Liquid drainage
GS EP SAF 253
GS EP SAF 261
GS EP SAF 311
GS EP SAF 312
GS EP SAF 321
GS EP SAF 322
GS EP SAF 331
GS EP SAF 332
GS EP SAF 334
GS EP SAF 337
Area (enclosed)
Area (open)
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Area (restricted)
Area within the boundaries of the installation and hence under the
control of COMPANY, which is affected permanently by normal
operation of the installation or exceptionally by the consequences of
an emergency situation caused by a major failure (COMPANY).
Area (sheltered)
Escape, Evacuation
and Rescue (EER)
Emergency Response
(ER)
Emergency Shutdown
(ESD)
Emergency Shutdown
system
Event (credible)
Incident that is considered likely to occur during the life span of the
installation, as stated in the SAFETY CONCEPT in order to define
the fire zones (COMPANY).
Failure (major)
Fire Protection,
Passive (PFP)
Fire zone
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Fuel source
Ignition source
Pressurisation
Release (continuous
grade)
Release (primary
grade)
Release (secondary
grade)
Source of release
Ventilation (adequate)
Ventilation (dilution)
API RP 505 provided guidelines to distinguish between open, sheltered and enclosed areas.
These guidelines shall be adhered to.
Walls (% surface)
0 to 25
25 to 50
50 to 75
75 to 100
Floor + ceiling
Open
Sheltered
Enclosed
Enclosed (3)
Open
Sheltered (2)
Sheltered (2)
Enclosed (2)
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GS EP SAF 222
Floor, no ceiling
1
No floor ( ), no ceiling
Rev: 02
Open
Sheltered
Sheltered
Enclosed
Open
Sheltered
Sheltered
Sheltered
4. General guidelines
4.1 Layout
4.1.1 Wind
Partially enclosed areas housing equipment handling hydrocarbon shall be located down the
prevailing wind from ignition sources and up the prevailing wind from other fuel sources in open
areas. This guideline is less essential for the location of totally enclosed areas.
Where a package installed in a sheltered area consists in an ignition source-type driver and a
fuel source-type driven equipment, the driver shall be located up the prevailing wind or the
package shall be perpendicular to the prevailing wind.
4.1.2 Auxiliary equipment
Auxiliary equipment shall be located with due consideration to the type of hazard they present
(fuel or ignition source): up wind, down wind, side wind, inside or outside the enclosure, etc. It
shall be assessed whether auxiliary equipment can be located on the roof of the enclosure.
4.1.3 Accesses
Space reservation and handling devices shall be provided around, and possibly above
enclosures for working access, inspection and maintenance, and change-over of any piece of
equipment.
4.2 Ventilation
4.2.1 Intakes/Exhausts
Air intakes to engines, turbines or ventilation systems to enclosed areas shall be sited in a safe
area, at least 2 metres away from a hazardous area, and should be up the prevailing wind
from the rest of the installation.
It shall be assessed whether ventilation exhausts can be fuel sources (e.g. exhausts from
enclosures containing fuel sources and/or which are pre-purged). They should be properly
located and/or elevated considering surrounding ignition sources.
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Exhausts from engines or turbines shall be positioned considering the three following criteria:
They shall be regarded as ignition sources and their outlets shall therefore be located
2 metres away from any hazardous area.
Their maximum skin temperature shall be assessed and it shall be determined whether
their stack should be located outside hazardous areas and/or fitted with an appropriate
thermal insulation.
Elevated exhausts should be free of any interference with lifting (cranes operating sector) and
traffic (helicopter approach sector) operation. In this respect a special attention shall be paid to
the extend of the exhaust hot gas plume that may constitute a very serious hazard if in the
helicopter approach path.
4.2.2 Pressurisation
Totally enclosed areas shall be submitted to pressurisation when any of the three following
configuration is encountered:
Enclosed areas containing ignition sources and surrounded by a hazardous area, shall be
over-pressurised. This requirement is not applicable to enclosed areas containing only
equipment certified for operation in the type of hazardous area of likely to prevail within
the concerned enclosed area.
Enclosed areas containing secondary grade releases and surrounded by a safe area shall
be under-pressurised (1).
Enclosed areas containing secondary grade releases and an ignition source and
surrounded by a hazardous area shall be over-pressurised (1).
Note 1: The requirement for pressurisation applicable to enclosed areas containing fuel sources
is independent from the need for ventilation, either adequate or dilution. See section 4.2.3.
4.2.3 Ventilation
Any enclosed area (partially or totally) containing a fuel source and/or any contaminating agent,
or in contact with a hazardous area, shall be ventilated.
Enclosed areas in contact with a Zone 1 hazardous area shall be provided with dilution
ventilation. Enclosed areas containing a secondary grade release that must be rendered nonhazardous shall be provided with dilution ventilation, too. Unless otherwise specified, the default
values for gas leaking rates should be those of API Publ 4615, assuming the equipment is in
poor condition (leaking rates) but there is no failure (pipe rupture, etc.).
Enclosed areas containing a secondary grade release or in connection with a Zone 2 hazardous
area shall be adequately ventilated unless it is acceptable they become Zone 1 hazardous
areas.
4.2.4 Cooling and temperature control
Enclosed areas containing heat sources such as machinery, engines skids, fired process
equipment, exothermic reactors (if any), etc. may require cooling ventilation. A specific study
shall be carried out on a case per case basis and/or information provided by the VENDOR shall
be used to determine the ventilation flow rate requirement.
Cooling ventilation is applicable to all enclosures, regardless of their position inside or outside
the restricted area, within or outside a hazardous area.
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IP code, Part 15 and GS EP SAF 216). The classification of the hazardous area around these
enclosures shall be the same as the classification of the enclosure while the ventilation is
operating.
Hazardous areas shall extend beyond sheltered areas as per rules developed in IP Code,
Part 15 and GS EP SAF 216. The classification of said hazardous area shall also be as per
IP Code, Part 15 and GS EP SAF 216.
4.3.5 Hot surfaces
Spilled liquid hydrocarbon shall never be in contact with a surface whose temperature exceeds
their flash point. 200C shall be taken as default value but it is highlighted that condensate and
lube oil may have significantly lower flash points. This requirement is not applicable for
components that are, by design, connected onto the hot equipment itself (e.g. oil return lines on
power turbines).
Escaped flammable gases shall never be in contact with a surface whose temperature can
exceed their auto-ignition temperature. If the ignition point of the combustible gas is known, the
maximum surface temperature shall be 80% of the ignition point, in C. If not, the conservative
value of 250C shall be considered as the maximum acceptable surface temperature.
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GS EP SAF 222
Rev: 02
The ESD system can be part of the control system provided by the equipment/package
VENDOR, if it matches COMPANY's minimum requirement regarding Probability of Failure
upon Demand (PFD). For permanently manned installation this overall PFD shall be < 10-2,
(corresponding to SIL-2) and for not permanently manned installation this overall PFD shall be
< 10-1, (corresponding to SIL-1). In all cases the ESD system shall be functionally separate
from any other process control pertaining to the concerned equipment.
As an alternative the ESD system can be integrated in the global ESD system covering the
whole installation (refer to GS EP SAF 261 for more details).
The ESD system shall be activated by F&G detection, voluntary human action (pushbuttons)
and possibly hazardous equipment fault, if applicable and as defined with VENDOR.
When activated upon gas detection, the ESD system shall shut-off and bleed the fuel
sources, shutdown the equipment with the exception of essential services which remain
active, shut-off (and cool down where applicable) the ignition sources, and perform an
Emergency Depressurisation of the concerned units, where applicable.
When activated upon fire detection, the ESD system shall shut-off and bleed the fuel
sources, shutdown the equipment with the exception of essential services which remain
active, shutdown ventilation and close fire dampers, shut-off the ignition sources and
activate the active fire-fighting means. Where applicable and required, an emergency
depressurisation of the concerned unit shall be achieved.
Close by
ER/EER
No impact
on ER/EER
In a hazardous area
H-120
H-60
H-60
A-0
A-0
Non-hazardous area in
restricted area
A-0
A-0
No req'mnt
A-0
No req'mnt
No req'mnt
(1): for the choice between A-0 and H-0, refer to sections 5.5 and 5.5.
For further details, refer to GS EP SAF 337.
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5.1 Layout
Gas turbines and associated auxiliaries and driven equipment shall be located in accordance
with general specifications GS EP SAF 021 and GS EP SAF 253.
They should be preferably located up the prevailing wind from process units and other fuel
sources, including their own fuel-gas system. A gas turbine driving a compressor that is not in
an enclosed area shall not be located down the prevailing wind from the compressor.
Air intakes, both ventilation and combustion air, shall be located at least 2 metres away from
any hazardous area, and preferably up the prevailing wind from any fuel source.
Exhaust discharges shall be at a minimum distance of 2 metres away from hazardous areas.
Furthermore exhausts shall not be located up the prevailing wind from a helideck, in the
approach sector of a helideck and at a distance less than 30 meters from a helideck.
Minimum distance between turbine hood and the unit enclosure, if any, shall be at least
1.5 metre.
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5.2 Ventilation
5.2.1 General
The ventilation of gas turbines depends on the outside area classification, whether the driven
equipment is a fuel source or not, and whether it is enclosed or not.
Installation of gas turbines in Zone 0 hazardous areas is strictly prohibited. Their installation in
Zone 1 hazardous areas, although permitted by relevant codes and standards, is also prohibited
by COMPANY and is therefore not covered by this general specification. As a consequence gas
turbines shall drive equipment that is either a secondary grade of release fuel source
(e.g. process gas compressor or hydrocarbon pump) or not a fuel source at all (e.g. generator or
water pump).
5.2.2 Turbine hood
The turbine hood ventilation system, shall be independent from the ventilation system of the unit
enclosure, if any, and shall ensure the following functions (refer to figure 1 - Turbine hood
ventilation):
Dilution ventilation to keep gas concentration below 20% LFL during normal operation
(including start-up when gas motor starters are used) and cooling ventilation for reliability
and service time; this system is aimed at preventing accumulation of gas from a release
source located within the turbine hood
Differential pressure, as applicable: underpressure where the turbine hood is surrounded
by a safe area, overpressure where the turbine hood is surrounded by an hazardous area;
this system is aimed at preventing accumulation of gas inside the turbine hood from a
release source that would be located outside
Pre-start purging, if required.
These functional requirements shall be fulfilled through the implementation of the following
systems:
A normal ventilation system sized for dilution (minimum 90 air-changes per hour) and
cooling ventilation when the turbine is in full operation, supplied through the essential
switchboard and suitable at least for use in Zone 2 hazardous area. In case of gas
detection, the normal ventilation system shall be shutdown. In case of shutdown of the
normal ventilation system (whatever the cause), the turbine shall be shutdown.
An emergency ventilation system to allow continuation of dilution ventilation (minimum
90 air-changes per hour) after turbine shutdown, that shall be with automatic start-up,
supply from emergency power (DC local batteries) and suitable for use in Zone 1. Its
capacity can be less than the normal system but shall be sufficient to maintain the
atmosphere below 20% LFL during the cool-down phase, assuming the fuel supply has
been shut-off. In case of failure of emergency ventilation and simultaneous gas detection,
the CO2 total flooding system, or alternatively the water mist system, shall be activated.
A differential pressure control as per following rules:
- If the turbine hood is located in a non-hazardous area, the pressure within the hood
shall be controlled below the outside pressure with a minimum underpressure of 5 Pa
in shutdown and 50 to 70 Pa in operation. When located in a unit enclosure the
underpressure can be made up from the combined effect of the underpressure inside
the turbine hood and the overpressure in the unit enclosure.
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GS EP SAF 222
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- If the turbine hood is located in a hazardous area, the pressure within the hood shall
be controlled above the outside pressure with a minimum overpressure of 5 Pa in
shutdown and 50 to 70 Pa in operation.
A pressure switch shall give an alarm if the differential pressure drops below 50 Pa.
Above requirements require turbine hoods to be of a gas-tight design.
In addition, should any electrical equipment within the turbine hood not be suitable for
operation in Zone 1 hazardous area, a purge ventilation system, suitable for operation
in Zone 1, shall be provided. It shall allow at least five air changes before start-up and/or
energising of electrical equipment not suitable for Zone 1. The emergency ventilation
system can be used for this service.
d
=
3
m
d > 5m
h > 2m
COMBUSTION
AIR
See
note
VENTILATION
AIR
See
note
d > 2m
COMPRESSOR
Turbine hood
P = Patm
=
3
m
d > 5m
COMBUSTION
AIR
See
note
VENTILATION
AIR
See
note
GENERATOR
Turbine hood
P = Patm
Safe area
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d
=
3
m
d>5m
h>2m
COMBUSTION
AIR
VENTILATION
AIR
TURBINE HOOD
See
note
Dilution ventilation > 90 Vol./h
P = Patm + eps + 50 Pa
Safe area
See
note
COMPRESSOR
d>2m
Turbine hood
VENTILATION
AIR
UNIT ENCL.
Unit enclosure
P = Patm
d>5m
h>2m
See
note
COMBUSTION
AIR
VENTILATION
AIR
TURBINE HOOD
GENERATOR
d>2m
Turbine hood
VENTILATION
AIR
UNIT ENCL.
Ventilation ~6 Vol./h
P = Patm + 50 Pa
See
note
d>2m
Safe area
Unit enclosure
P = Patm
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d
=
3
m
d>5m
COMBUSTION
AIR
See
note
=
3
m
VENTILATION
AIR
TURBINE HOOD
See
note
COMPRESSOR
Turbine hood
VENTILATION
AIR
UNIT ENCL.
Unit enclosure
See
note
P = Patm
Safe area
d>5m
See
note
COMBUSTION
AIR
VENTILATION
AIR
TURBINE HOOD
See
note
GENERATOR
Turbine hood
VENTILATION
AIR
UNIT ENCL.
Ventilation ~6 Vol./h
P = Patm + eps
Safe area
Unit enclosure
See
note
P = Patm
Safe area
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GS EP SAF 222
Rev: 02
TURBINE
ESD
TURBINE
SD
or
To flare
or vent
or
Fuel gas in
ESDV
Note 2
Note 1
KO
pot
To combustion
chambers
Note 1 : only on e jo int/flange allowed if pip ing insi de u nit enclosure but to ba avoided if possible
Note 2 : ESDV to be outsid e u nit enclosure or 15 m away from turbin e h ood.
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All equipment pertaining to the fuel gas system (but not part of the turbine package) such as
block valves, control valves, filters, scrubber, etc. shall be located outside the unit enclosure, if
any. Said equipment shall also be positioned with due respect for possible ignition hazards such
as exhaust gas chimney, etc. The ESDV shall be controlled by the plant (or platform) ESD
system and possibly, as per VENDOR's recommendation, by the turbine control and shutdown
system. Refer to figure 4 - Typical fuel gas distribution.
5.3.2 Vents
All degassing vents shall be collected to a (preferably) single pipe disposing outside the turbine
hood and away from ignition sources.
Turbine lube oil tanks shall be provided with a vapour extractor, and vapours shall be vented to
the atmosphere through a pipe opening into the outlet of the main exhaust chimney.
All vents shall be fitted with a flame arrester.
5.3.3 Lube oil system
Lube-oil piping serving the machinery shall be designed and installed to minimise the possibility
of lube-oil spillage in the event of severe machinery vibration. Lube oil spillage should be
minimised in size and duration.
The need for post-lubrication to protect the machinery bearings and shaft shall be balanced
against the fire damage from allowing the leak to continue. Supplementary protection devices,
such as PSLL sensor on post-lube pump discharge, shall be assessed with VENDOR.
5.3.4 Electrical equipment
Power transformer located inside unit enclosures shall be of dry type. Oil-type power
transformers shall always be installed outside the unit enclosure.
5.3.5 Ignition sources outside turbine hood
Any electrical equipment outside the turbine hood (power generator or auxiliaries) shall be
suitable for use in the type of hazardous area that prevails, actually either Zone 2 or safe area
(refer to section 4.3.4).
The surface temperature of driven equipment and auxiliaries (including exhaust piping), when
located in a hazardous area, shall not exceed 80% of the expected gas/air mixture ignition
temperature in C, or 250C by default. This requirement can be fulfilled either by thermal
insulation or by construction. It is emphasized that this demand is difficult to fulfil and requires
utmost attention from design and construction engineers.
5.3.6 Ignition sources inside turbine hood
Refer to section 4.3.3. There is no particular requirement regarding the thermal insulation of hot
parts inside the turbine hood provided the emergency ventilation meets the requirements of
section 5.2.3.
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5.5 ESD
5.5.1 ESD
Gas turbines shall be connected to the installation ESD system that shall stop turbines in the
concerned fire zone(s) or unit(s) in case of ESD-1 or SD-2. Signals from the installation ESD
system shall be routed to the turbine individual ESD system but shall also actuate directly,
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through a dedicated hard-wired connection, the turbine fuel ESDV. Refer to figure 5 - Typical
shutdown logic diagram.
Gas turbines shall be provided with an individual automatic ESD system, part of the turbine
package, initiated by (as a minimum but not limited to) local gas detection, local fire detection
and local manual action. The individual ESD system shall stop the turbine, trigger the active fire
fighting means when relevant (e.g. CO2 discharge in case of fire detection in turbine hood) and
close the fuel ESDV.
Note: Gas detection in ventilation/combustion air duct shall be sent back to the installation
ESD/F&G system that shall triggers relevant ESD-1.
5.5.2 SD
Gas turbines shall be provided with an automatic individual SD system that shall either stop the
turbine when operating or latch the start-up sequence when attempting to start. Inputs to the SD
system shall be manual pushbuttons and mechanical failures (speed, lube oil, temperature,
vibrations, etc., as per VENDORs and COMPANYs specialist recommendations).
Refer to figure 5 (Typical shutdown logic diagram).
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INSTALLATION
ESD/F&G SYSTEM
GS EP SAF 222
Rev: 02
(2)
(1)
(1)
PB
TURBINE ESD
or
MECHANICAL
FAILURE (4)
NORMAL VENTIL.
FAILURE
ESD GAS
GAS DETEC.
INSIDE HOOD
INDIVIDUAL AUTOMATIC
SD/ESD SYSTEM
FIRE DETEC.
INSIDE HOOD
(1)
PB
or
EMERG. VENTIL.
FAILURE
TURBINE SD
or
&
or
(3)
Note 1 :
Note 2 :
gas detection in ventilation/combustion air duct triggers tubine ESD but also sends unprocessed
signal to installation's ESD/F&G system for concerned fire zone ESD-1.
Note 3 :
unless normal ventilation meets requirements for emergency vetilation (suitable zone 1).
Note 4 :
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Rev: 02
Risk shall be assessed for auxiliaries located outside the enclosure (turbine hood and/or unit
enclosure), and in particular fuel stations, lube-oil system, start pack any other equipment
handling flammable or combustible products. Where found necessary, hazardous auxiliaries
shall be protected by deluge (water + foam concentrate).
Dry chemical portable extinguishers shall be provided close to entry doors to enclosures, and
close to hazardous auxiliaries.
6.1 Layout
6.1.1 General
Diesel engines and associated auxiliaries and driven equipment shall be located in accordance
with the general specifications GS EP SAF 021 and GS EP SAF 253. They should be preferably
located up the prevailing wind from process units and other fuel sources.
Minimum distance between Diesel engines, auxiliaries and driven equipment and the unit
enclosure, if any, shall be at least 1.5 metre.
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Date: 10/05
GS EP SAF 222
Rev: 02
o un
ab
re
dary n ot encroac
ENGINE
s
gine
en
es
ENGINE
g
to
ng
in
hin
on
t
on
oe
a boundary en
cro ac h
ing
us
s a re
Ha za
r do
ou
rd
ACCEPTABLE
Ha
z
ACCEPTABLE
Min. dist.
between
units
ENGINE
ENGINE
ENGINE
ENGINE
Unit edge
Unit edge
Unit edge
ng
o
rd
a boundary en
s are
croac h
ou
in
t
on
oe
ng
in
es
es
gi n
en
Ha
za
Haz
ard
o
e
ar
to
us
NOT ACCEPTABLE
ndary encroach
bou
i
ENGINE
ENGINE
ENGINE
Unit edge
Unit edge
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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equipment, of the same type and pertaining to the same functional unit. Process vessels shared
by several engine driven compressors or pumps shall be considered as a separate unit, distinct
from the Diesel engines' and associated driven equipment (see figure 6 - Diesel engines in
hazardous area).
All diesel engines and driven equipment shall be grouped together in one functional unit
separated from other units (process or utility) by minimum distances as per GS EP SAF 021.
Diesel engines in hazardous areas driving different type of equipment (e.g. compressors and
pumps) shall be grouped in different units segregated as per recommendations above.
If these requirements could not be matched or if the sources of ignition (in particular the turbocharger, refer to section 6.3.8) could not be immediately shut-off but the diesel engines had
nevertheless to be installed in a hazardous area, then the only alternative would be to install
each engine in a dedicated, totally enclosed, gas-tight enclosure fitted with adequate,
overpressure ventilation.
6.2 Ventilation
Diesel engines, their auxiliaries and driven equipment, shall in any case be adequately
ventilated even if driving an equipment that does not constitute a fuel source.
In open air and sheltered areas, this requirement is normally achieved by natural ventilation. For
partially or totally enclosed areas, it shall be checked if adequate ventilation (12 air changes per
hour) is sufficient to ensure enough cooling ventilation. If not, ventilation flow rate shall be
increased accordingly.
In case of doubt concerning the efficiency of natural ventilation of sheltered areas, the engine
shall be installed in an enclosure provided with forced ventilation. In this case air shall be drawn
at least 2 metres away from the limit of the nearest hazardous area.
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GS EP SAF 222
Rev: 02
Air
in
c
e
Crankca se
explosion
vent
Eng ine
g
a)
b)
c)
d)
e)
f)
d
a
Exhaust
out
g)
h)
i)
j)
k)
l)
Exhaust manifold
Turbo-expander
Exhaust gas cooler
Exhaust flame arrester
Spark arrester
Joints and flexibles
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overpressure developed during an internal explosion and prevent the propagation of the
explosion to the surrounding atmosphere.
Two cases shall be considered:
The inlet and exhaust systems are ducted from/to non hazardous areas, with a safe
clearance of 2 metres. The flame proof enclosure shall be capable of holding a test
pressure with air at 0.2 barg with a loss of less than 40 mbar in 3 minutes after removing
the air supply and inlets and exhausts on the engine side of turbo-chargers or engine
driven blowers shall be capable of holding a test pressure with air at 2.5 barg with a loss
of less than 40 mbar in 3 minutes after removing the air supply.
Where inevitable that inlet and exhaust systems are ducted from/to hazardous areas,
such as for temporary and transportable wireline units or engines that shall be operated
during the emergency and that take their combustion air from within the flammable gas
restricted area, a particular specification shall be issued.
6.3.7 Component characteristics
The air inlet cleaner shall be the first element of the aspiration air system, it is compulsory but
is not part of the flame-proof enclosure.
The air inlet shut-off valve shall be upstream of the inlet flame arrester but is not part of the
flame-proof enclosure. This valve shall close automatically when overspeeding or emergency
condition (gas, fire, etc.) occur. The fuel supply shall automatically shut-off when the air inlet
shut-off valve closes and the engine shall not be capable of running while this valve is closed.
After tripping, this valve shall remain closed until manual reset.
An inlet flame arrester, not interchangeable with the exhaust flame arrester, shall be
located downstream of the inlet shut-off valve, as close as possible to the inlet manifold,
but upstream of the supercharger, if any. This component is part of the flame-proof
enclosure.
Engine crankcase shall be fitted with an explosion vent which shall be equipped with a
flame arrester, part of the flame proof enclosure, too.
An exhaust gas cooler shall be fitted downstream of the turbo-expander; it shall preferably
use jacket cooling water circulation as a cooling medium. Exhaust gas temperature
downstream of the cooler shall be such that the skin temperature does not exceed 250C
by default.
An exhaust flame arrester shall be located as close as possible to the exhaust manifold,
but downstream of the supercharger (if any) or the exhaust cooler. This component is part
of the flame-proof enclosure.
In order to prevent the emission of sparks to the surrounding atmosphere, a spark
arrester shall be fitted between the exhaust flame arrester and discharge to atmosphere.
Flexible metallic pipes are to be avoided. Where inevitable, they shall have
demonstrated a fatigue life of at least 107 cycles of service amplitude.
6.3.8 Turbo-charger
The turbo-charger is the single most critical component of the system. However its high
temperature generates locally favourable convection that generally prevents flammable gas to
stay long enough and/or close enough to hot surface to ignite.
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6.5 ESD
6.5.1 ESD
Fixed Diesel engines shall be connected to the installation ESD system that shall stop all
engines in the concerned fire zone(s) or unit(s) in case of ESD-1 or SD-2, except those required
for ER (e.g. fire water pumps and possibly essential generator in some cases). Signals from the
installation ESD system shall be routed, through dedicated hard-wired connections, to the
engine individual ESD system. All signals from the installation ESD system shall be of the "failsafe" type. The only exception to this rule shall be the inhibit to start in case of gas detection
that shall be of the "energise to actuate" type.
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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UNIT SD-2
SD-3
(2)
(2)
(2)
PB
(1)
(1)
OTHER SPECIFICS
ENGINE ESD
ENGINE FAULT
INDIVIDUAL AUTOMATIC
SD/ESD SYSTEM
(5)
OVER-SPEED
INSTALLATION ESD/F&G
SYSTEM
(3)
FIRE DETEC.
AROUND ENG.
Rev: 02
GAS DETEC.
AROUND ENG. (4)
GS EP SAF 222
PB
(1)
Note 1 :
Note 2 :
Note 3 :
Note 4 :
Note 5 :
Note 6 :
INHIBIT START-UP
STOP ENGINE
ENGINE SD
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GS EP SAF 222
Rev: 02
Diesel engines shall be provided with an individual automatic ESD system, part of the package,
initiated by fire and/or gas detection (1) and local manual action far enough from the unit to
remain accessible in case of fire. The individual ESD system shall stop the engine (2) or prevent
it to start-up in case of gas detection and trigger the active fire-fighting means, when relevant.
Refer to figure 8 (Typical shutdown logic diagram).
Note 1: It is assumed that, unlike turbines, diesel engines are not equipped with their own local
F&G system and that fire or gas detection is performed by the installation general F&G system.
Note 2: Engine driven fire-water pumps are kept running even in case of local gas detection or
ESD-0, providing they have been started-up while their selector was set on automatic mode
(refer to GS EP SAF 261 and GS EP SAF 321).
6.5.2 SD
Diesel engines shall be provided with an automatic individual SD system that shall stop the
engine when operating. Inputs to the SD system shall be at least:
Engine in
safe area
Engine in
Zone 2 area
P < 73.5 kW
P 73.5 kW
Any P
X (2)
X (2)
X (2)
X (2)
Safety device
Automatic speed governor
NSHH (overspeed)
TSHH lube-oil
TSHH and/or LSLL exhaust coolant
TSHH exhaust
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Rev: 02
The unit enclosure, if any, of Diesel engines not handling other hazardous material than
their own fuel supply and enclosed in bearing structures shall have a fire rating of at least
A-0
The unit enclosure, if any, of Diesel engines handling other hazardous material than their
own fuel supply and enclosed in bearing structures shall have a fire rating of at least H-0.
This document is the property of Total. It must not be stored, reproduced or disclosed to others without written authorisation from the Company.
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Date: 10/05
GS EP SAF 222
Rev: 02
GS EP SAF 216 in its chapter 8 sets out further COMPANY requirements for the design and
installation of gas engines with regard to the risk of ignition/explosion.
7.1 Layout
The rules set forth in section 6.1.2 and applicable to Diesel engines are also applicable to gas
engines. If these requirements could not be matched then the only alternative would be to install
each gas engine in a dedicated, totally enclosed, gas-tight enclosure fitted with dilution,
overpressure ventilation.
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Rev: 02
a fire screen (acting as a flame arrester) unless the device is purged, pressurised, or
otherwise protected.
High voltage currents shall not be distributed to spark plugs and induction coils shall be
attached to spark plugs.
Ignition wire shall be positively attached at each end by use of the outer sheath of the
insulation.
Spark plugs shall be fully shielded against flash-over. Fully radio-shield spark plugs or
spark plugs provided with insulating boots are acceptable.
7.5 ESD
The requirements applicable to Diesel engines (refer to section 6.5) are also valid for gas
engines. The only substantial differences come from:
The fuel-gas ESDV, common to all gas engines when in sheltered are or open area, and
that shall be closed in case of fire or gas detection around any one of the engines
And a fuel gas very high pressure signal that shall trigger the ESD of all gas engines fed
through the same fuel-gas network.
It is assumed in the typical logic diagram proposed hereafter (refer to figure 9 (Typical
shutdown logic diagram) that gas engines are installed in open air or a sheltered area (hence
adequately ventilated) but not in a totally enclosed area. This entails the following
consequences:
A fire or gas detection around any one engine triggers the emergency shutdown of all
engines and possibly an ESD-1 of the concerned fire zone, if advisable
There is no logic difference between gas detection around an engine and gas detection in
its ventilation/combustion air duct.
If a gas engine is installed in an individual enclosure, similar to a turbine hood, then a particular
specification shall be issued which will retain, in their principles, all precautions applicable to gas
turbines (refer to section 5.5) at least as far as ventilation and its interlocks with ESD system is
concerned.
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UNIT SD-2
SD-3
(2)
(2)
(2)
PB
PS Fuel gas
HH
(1)
(1)
OTHER SPECIFICS
ENGINE ESD
ENGINE FAULT
INDIVIDUAL AUTOMATIC
SD/ESD SYSTEM
(5)
OVER-SPEED
INSTALLATION ESD/F&G
SYSTEM
(3)
FIRE DETEC.
AROUND ENG.
Rev: 02
GAS DETEC.
AROUND ENG. (4)
GS EP SAF 222
PB
(1)
Note 1 :
Note 2 :
Note 3 :
Note 4 :
Note 5 :
Note 6 :
INHIBIT START-UP
STOP ENGINE
ENGINE SD
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Rev: 02
8.1 Layout
In addition to the general guidelines listed in section 4.1:
Enclosed process units should be considered mainly as fuel sources and shall be
separate from ignition sources such as fired heaters, flares, etc. Equipment that is not
compatible in a same unit shall be located in different enclosures.
Process units in partially enclosed areas should be located down the prevailing wind from
the ignition sources and up the prevailing wind from the other fuel sources in open area.
This guideline is less essential for the location of totally enclosed process units.
Ventilation air intakes to enclosed areas (either partially or totally) shall be sited in a safe
area, and should be up the prevailing wind from the rest of the installation.
It shall be assessed whether the ventilation exhausts can be fuel sources (for instance
exhausts from enclosures containing fuel sources and/or are pre-purged) and then they
should be properly located and/or elevated considering the surrounding ignition sources.
Space reservation and handling devices shall be provided around, and possibly above
enclosures for working access, inspection and maintenance, and change-over of any
piece of equipment.
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