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However I noticed an issue with the front arms and there not being enough room to have the bullet
connectors going to the motors as the arms are very short, this is where I opted to start as I wanted
the quad to be very (in wiring terms) clean.
ESCs alteration
Shortening the wires of the motors and the ESCs and then soldering
them back together would not give me short enough wires so there
would be excess (as you can see in the image the motor wires are far
too long), which would completely defeat the point of doing so. So
Instead of this, I cut away the heat shrink around the ESCs and the
silicon around the shortened motor wires and decided to solder them
together.
You can see the heat shrink less ESCs here: I desoldered the 3 wires you can see and proceeded to
solder the motor wires to the pads that previously
had these wires as you can see.
This is where encountered a big issue. I could not
manage to tin the motor wire to then solder to the
pads. I wondered if my soldering iron wasnt getting
hot enough or the solder wasnt of the right type,
but after googling a little I found that some
manufacturers of motors dont solder new leads to
the motor winding they continue the motor windings
as the motor wires which is perfectly alright however
there is a varnish or enamel on them to stop them
shorting with in the motor as they need to create a
magnetic field by induction. I found a method where
you solder the wire into a table of aspirin and this
will dissolve the enamel away.
I went to my local shop and bought some of this:
Figure 2
Figure 1
Figure 1
As you can see here I have heat shrunk the ESC signal and BEC wire to the standoffs separating the
upper and bottom plate, this makes build cleaner and prevents the wires falling into the propellers
which would undoubtedly result in disaster. The nylon spacers between the naze32 and power
distribution board provide ample space to route the back ESC wires to make a clean installation once
again.
Figure 2/3
This shows how the motors and setup correspond to
(figure 3) and you can see that the anticlockwise
motors (2/3) are with clockwise threads (red). This is
so that as the motors spin the threads are actually
self-tightening meaning the propellers are never
going to come off.
N.B. The reason for motors spinning in other
directions to each-other is to counteract the torque
of each motor which would otherwise result in the
quadcopter rotating along the z plane without any
control.
Also when changing motor direction you need only
swap two of the motor leads as the voltage is
converted from DC to AC by the ESC so +/- voltage
enters the motor anyway.
Figure 1
After doing all this the physical part of the quadcopter was complete, here are some images (some
taken after first flight):
Now comes programming and adding more hardware such as cameras, battery voltage readers
telemetry etc and obviously, flying! Thank you for reading!