MATERIALS HANDLING BUSINESS DIVISION

DIESEL FORKLIFT TRUCK

HIGH RELIABILITY
EXCELLENT PERFORMANCE
GREATER PRODUCTIVITY

Capacity : 1500 / 2000 / 2500 / 3000 kg ENGINE

A four-cylinder diesel engine,
conforming to IS:10000 (1980) is
3000 kg Dual used. Twin element dry type Air Filter
with restriction indicator is provided.

3000 kg at 900 mm LC / 4000 kg Engine is equipped with dual fuel

filter and lubrication oil filter. Fuel
tank capacity 40 litres. Bharat-I
Engines can be offered as optional.

A vertical exhaust system is

standard. The exposed portions of
the muffler are adequately
guarded, with steel wire mesh
enclosure. Water muffler, exhaust
gas purifier or spark arrester can be
provided as an optional accessory.

The engine cooling system with

cross flow radiator and a pusher
type fan is standard. A pressurized
sealed cooling system with coolant
recovery reservoir can be provided
as an optional feature.

12 volts electrical system with starter

motor, alternator and battery is
standard.

FLUID COUPLING TRANSMISSION (FC)

The fluid coupling drive between
engine and clutch provides
cushioned drive without metal to
metal contact. Starting slip takes
p l a c e i n c o u p l i n g, g r e a t l y
prolonging clutch life. Two speeds
forward and reverse provide the full
range of torque requirements. The
floor mounted gear shifter lever
eliminates complicated linkages
and wear points. The one piece
axle housing employs hypoid ring
gear and pinion. A 4-pinion
differential transmits power
smoothly through the involute
splined, full floating drive shafts. The
rugged pinion design withstands
the stresses of repeated tight turns.
All gears operate in a common oil
bath.
AUTOMATIC TORQUE TRANSMISSION (TRANSAXLE)-OPTIONAL HYDROSTATIC POWER STEERING
The truck is equipped with a world class transaxle (combined Adjustable steer column is available as an option. The
transmission and drive axle) making the drive unit compact. hydrostatic power steering provides a finger touch effortless,
The transaxle is a fully automatic transmission and uses a torque smooth steering, enhancing operator comfort. The load
converter, which has been matched to the engine sensing system saves power by using a priority valve that directs
characteristics using a computer programme. The transaxle hydraulic flow for steering action only on demand.
provides stepless variable torque multiplication for meeting all FRAME AND CANOPY
specified load and road conditions. The truck performance is The frame is designed using computer aided modeling and
achieved using only a single speed forward and reverse optimized by finite element analysis techniques. It is fabricated
operation. Gear shifting is done electrically, using an effortless from heavy steel plates using a flux cored arc welding process,
shift lever mounted on the steering column. The hydraulic ensuring excellent rigidity and strength.
inching and soft plugging are standard features provided on An elegant canopy integrated with the frame body provides a
the truck for easy maneuverability. The transmission design safe enclosure for operator conforming to IS:7621 (2000).
incorporates integral charge pump and piping. A neutral gear
start is a standard safety feature, which prevents accidental HYDRAULIC SYSTEM
Hydraulic system consists of reservoir, pump, directional control
truck movement at the time of starting. The drive axle shafts are
valves, cylinders and full flow filtration system with bypass
fully floating to ensure long life and to facilitate shock loading. protection, suction strainer and 25 micron replaceable return
An independent air cooled heat exchanger, mounted behind line filter. Pressure relief, tilt lock and flow control valves are
provided for safety. Tank capacity 40 liters.
the radiator enables effective cooling of transmission oil.
INSTRUMENTATION AND CONTROLS
BRAKES Instrument panel consisting of fuel, oil pressure, water
Service brakes are heavy duty truck type drum brakes that are
temperature, ammeter and engine hour meter gauges is
self-energizing and self-adjusting, conforming to IS:9701 (2001). ergonomically located for operator's view. All the gauges are
Hand operated parking brake is provided. illuminated for night driving. All control levers, switches and
pedals are located ergonomically enhancing operator
MAST, CARRIAGE & FORKS
An excellent design supported by superior welding process, comfort.
ensure highly durable and dependable high visibility masts. AFTER SALES SERVICE AND TECHNICAL SUPPORT
High Visibility simplex mast is standard. Optional high free lift Hi- Prompt after sales service and technical support is ensured
Lo, Duplex and Triplex mast variants are available for a variety of through a nationwide network of 10 Branch offices, 4 Area
applications including container stuffing/ de-stuffing. High Offices and Exclusive service franchisees with Service Head
visibility carriage with improved visibility is standard. Forks are of Quarters located at Thane. Factory trained service engineers at
world-class quality. locations support speedy resolution of field problems. Training
programmes are offered all round the year at our Technical
STEER AXLE Training Centre at Thane.
The axle is fabricated from steel plates for durability and
strength. The axle is supported in the frame by using hardened PARTS SUPPORT
Our Central Parts Warehouse located at Panvel caters to timely
steel bushings for providing the required articulation. The supply of parts with additional stock points at branch locations.
integrated balanced power cylinder is well protected inside the Emergency requirements are processed through special
axle body. The axle assembly is made by using plain pin joints channel to ensure supply latest within 48 hrs to restore
for ease of maintenance. breakdown machines with least downtime.
DVX 15

LOAD CAPACITY WITH MAST IN VERTICAL POSITION ON LEVEL GROUND

2500

2000
Capacity in Kg
h3 MAX. FORK HT

1500
h4

HVM/HI-LO/
1000 DUPLEX*
h2 FREE FORK HT

h1 OAH

HVT-2125*
2160

500 HVT-2400*
1200
1070

1220
LBR

500 600 700 800 900 1000 1100 1200

Load Centre in mm.Based on MFH which permits maximum rated capacity.
205
220

160 UNDER MAST

460 1070
1600 W.B. l Travel Speed-Laden/Unladen km/h 17/18
2650
l Gradability** Laden/Unladen % 24 /24
1260 OVER FENDERS AND TYRES
l Weight Laden/Unladen kg 5080/3580
40 X 100 X 1070
l DRAWBAR PULL LADEN/UNLADEN N 10000/9700
l TYRES QUANTITY CUSHION PNEUMATIC
FRONT 2 NOS. 7.00 X 12 7.00 X 12 - 16 PR
REAR 2 NOS. 6.50 X 10 6.50 X 10 - 10 PR
260 TO 965
ADJUSTABLE
WHEEL TRACK FRONT/REAR mm 950/940 FC
2350
TURNING
RADIUS 1080 / 940 AT
EQ 220

E
00 ISL

NOTE : lAll dimensions/speeds are subject to tolerance of +/-5% /

UAL 0

22 L A
A IS

UA

+/-12% respectively as per BIS. lGradability for all pneumatic tyres

LE

EQ

3960
AISLE RIGHT ANGLE TURN
*With side shift additional deration of 200 kg
All dimensions are in mm For cushion tyres Gradability** is lower by 2% over the above figures

TYPE OF MAST OAH (mm) FFH (mm) MFH (mm) OAH at MFH TILT ANGLE (deg) Speeds Laden m/s CAPACITY
@500 MM L/C
h1 h2 h3 with LBR (mm)h4 FWD (b) BWD (a) Lifting Lowering at MFH
HVM 2360 100 3620 4840 6 12 0.55 0.60 1500*
HILO 2085 1345 2185 3405 6 12 0.46 0.60 1500*
DUPLEX 2100 1520 3020 4240 6 10 0.50 0.60 1500*
HVT-2125 2125 1465 4500 5720 6 8 0.55 0.60 1500*
HVT-2400 2400 1765 5350 6570 6 8 0.55 0.60 1500*
DVX 20 LOAD CAPACITY WITH MAST IN VERTICAL POSITION ON LEVEL GROUND

2500

2000

Capacity in Kg
h3 MAX. FORK HT
1500 HVM/HI-LO/

h4
DUPLEX*
HVT-2125*

h2 FREE FORK HT
1000

h1 OAH
HVT-2400*
2160

500
1200
1070

1220
LBR
500 600 700 800 900 1000 1100 1200
205
220

160 UNDER MAST

Load Centre in mm.Based on MFH which permits maximum rated capacity.
1600 W.B. 460 1070
2650 l Travel Speed-Laden/Unladen km/h 17/18
l Gradability** Laden/Unladen % 24/24
1260 OVER FENDERS AND TYRES 40 X 100 X 1070 l Weight Laden/Unladen kg 5580/3580
l DRAWBAR PULL LADEN/UNLADEN N 10000/9700
l TYRES QUANTITY CUSHION PNEUMATIC
FRONT 2 NOS. 7.00 X 12 7.00 X 12 - 16 PR
260 TO 965 REAR 2 NOS. 6.50 X 10 6.50 X 10 - 10 PR
2350 ADJUSTABLE
RADIUS
WHEEL TRACK FRONT/REAR mm 950/940 FC
TURNING
EQ 220

1080 / 940 AT
E
00 ISL
UA 0

22 L A
LA

NOTE : lAll dimensions/speeds are subject to tolerance of +/-5% /

UA
ISL

EQ
E

+/-12% respectively as per BIS. lGradability for all pneumatic tyres

3960
AISLE RIGHT ANGLE TURN *Although the truck can lift 2000 kg@500 mm L/C up to 3300mm
All dimensions are in mm
height, the capacity gets derated for higher lifting heights.
*With side shift additional deration of 200 kg
For cushion tyres Gradability** is lower by 2% over the above
figures specification

TYPE OF MAST OAH (mm) FFH (mm) MFH (mm) OAH at MFH TILT ANGLE (deg) Speeds Laden m/s CAPACITY
@500 MM L/C
h1 h2 h3 with LBR (mm)h4 FWD (b) BWD (a) Lifting Lowering at MFH
HVM 2360 100 3620 4840 6 12 0.55 0.60 2000*
HILO 2085 1345 2185 3405 6 12 0.46 0.60 2000*
DUPLEX 2100 1520 3020 4240 6 10 0.50 0.60 2000*
HVT-2125 2125 1465 4500 5720 6 8 0.55 0.60 2000*
HVT-2400 2400 1765 5350 6570 6 8 0.55 0.60 1500*
DVX 25

LOAD CAPACITY WITH MAST IN VERTICAL POSITION ON LEVEL GROUND

3000

2500
Capacity in Kg
h3 MAX. FORK HT

2000
h4
h2 FREE FORK HT

HVM/HI-LO/
h1 OAH

1500
DUPLEX*
2160

HVT-2125*
1000 HVT-2400*
1200
1070

1220
LBR

500 600 700 800 900 1000 1100 1200

205
220

160 UNDER MAST

Load Centre in mm.Based on MFH which permits maximum rated capacity.
1600 W.B. 460 1070
2650
l Travel Speed-Laden/Unladen km/h 17/18
l Gradability** Laden/Unladen % 22/24
1260 OVER FENDERS AND TYRES 40 X 100 X 1070 l Weight Laden/Unladen kg 6680/4180
l DRAWBAR PULL LADEN/UNLADEN N 10000/9700
l TYRES QUANTITY CUSHION PNEUMATIC
FRONT 2 NOS. 7.00 X 12
7.00 X 12 - 16 PR
260 TO 965 REAR 2 NOS. 6.50 X 10
6.50 X 10 - 10 PR
2350 ADJUSTABLE
NG RADI
US WHEEL TRACK FRONT/REAR
mm 950/940 FC
TURNI
EQ 220

1080/940 AT
00 ISL
UAL 0

22 L A
A IS

UA

NOTE : lAll dimensions/speeds are subject to tolerance of +/-5% /

LE

EQ

+/-12% respectively as per BIS.lGradability for all pneumatic tyres

3960
AISLE RIGHT ANGLE TURN
All dimensions are in mm
*Although the truck can lift 2500 kg@500 mm L/C up to 3300mm
height, the capacity gets derated for higher lifting heights.
*With side shift additional deration of 200 kg
For cushion tyres Gradability** is lower by 2% over the above figures

TYPE OF MAST OAH (mm) FFH (mm) MFH (mm) OAH at MFH TILT ANGLE (deg) Speeds Laden m/s CAPACITY
@500 MM L/C
h1 h2 h3 with LBR (mm)h4 FWD (b) BWD (a) Lifting Lowering at MFH
HVM 2360 100 3620 4840 6 12 0.55 0.60 2500*
HILO 2085 1345 2185 3405 6 12 0.46 0.60 2500*
DUPLEX 2100 1520 3020 4240 6 10 0.50 0.60 2500*
HVT-2125 2125 1465 4500 5720 6 8 0.55 0.60 2300*
HVT-2400 2400 1765 5350 6570 6 8 0.55 0.60 2000*
DVX 30 LOAD CAPACITY WITH MAST IN VERTICAL POSITION ON LEVEL GROUND

3000

2500

Capacity in Kg
h3 MAX. FORK HT
2000

h4
HVM/HI-LO/
DUPLEX*

h2 FREE FORK HT
1500

h1 OAH
HVT-2125*
2160

1000 HVT-2400*
1200
1070

1220
LBR
500 600 700 800 900 1000 1100 1200
205
220

160 UNDER MAST

Load Centre in mm.Based on MFH which permits maximum rated capacity.
1600 W.B. 460 1070
2650 l Travel Speed-Laden/Unladen km/h 17/18
l Gradability** Laden/Unladen % 20 / 24
1260 OVER FENDERS AND TYRES 45 X 100 X 1070 l Weight Laden/Unladen kg 7180/4180
l DRAWBAR PULL LADEN/UNLADEN N 10000/9700
l TYRES QUANTITY CUSHION PNEUMATIC
FRONT 2 NOS. 7.00 X 12 7.00 X 12 - 16 PR
260 TO 965 REAR 2 NOS. 6.50 X 10 6.50 X 10 - 10 PR
2350 ADJUSTABLE WHEEL TRACK FRONT/REAR mm 950/940 FC
RADIUS
TURNING 1080 / 940 AT
EQ 220

E
00 ISL
UAL 0

22 L A

NOTE : lAll dimensions/speeds are subject to tolerance of +/-5% / +/-12%

A IS

UA
LE

EQ

respectively as per BIS. lGradability for all pneumatic tyres

3960
AISLE RIGHT ANGLE TURN
*Although the truck can lift 3000 kg@500 mm L/C up to 3300mmheight, the
All dimensions are in mm capacity gets derated for higher lifting heights.
*With side shift additional deration of 200 kg
For cushion tyres Gradability** is lower by 2% over the above figures

TYPE OF MAST OAH (mm) FFH (mm) MFH (mm) OAH at MFH TILT ANGLE (deg) Speeds Laden m/s CAPACITY
@500 MM L/C
h1 h2 h3 with LBR (mm)h4 FWD (b) BWD (a) Lifting Lowering at MFH
HVM 2360 100 3620 4840 6 12 0.55 0.60 3000*
HILO 2085 1345 2185 3405 6 12 0.46 0.60 3000*
DUPLEX 2100 1520 3020 4240 6 10 0.50 0.60 3000*
HVT-2125 2125 1465 4500 5720 6 8 0.55 0.60 2750*
HVT-2400 2400 1765 5350 6570 6 8 0.55 0.60 2000*
DVX 30 DUAL

LOAD CAPACITY WITH MAST IN VERTICAL POSITION ON LEVEL GROUND

3000

2500
Capacity in Kg

HVM/HI-LO
2000
h3 MAX. FORK HT

DUPLEX*
HVT-2125*
h4

1500
h2 FREE FORK HT

HVT-2400*
h1 OAH
2160

1000
1200
1070

1220

500 600 700 800 900 1000 1100 1200

LBR

Load Centre in mm.Based on MFH which permits maximum rated capacity.

205
220

160 UNDER MAST

1600 W.B. 460 1070 l Travel Speed-Laden/Unladen km/h 17/18

2650
l Gradability** Laden/Unladen % 20 / 24
1575 OVER FENDERS AND TYRES
l Weight Laden/Unladen kg 7280/4280
45 X 100 X 1070
l DRAWBAR PULL LADEN/UNLADEN N 10000/9700

l TYRES QUANTITY CUSHION PNEUMATIC

FRONT 4 NOS. 7.00 X 12 7.00 X 12 - 16 PR
240 TO 1360 REAR 2 NOS. 6.50 X 10 6.50 X 10 - 10 PR
ADJUSTABLE WHEEL TRACK FRONT/REAR mm 1385 / 940
2500
EQ 226

RADI US
E

TURNING
60 ISL
UA 0

22 L A
LA

NOTE : lAll dimensions/speeds are subject to tolerance of +/-5% / +/-12%

UA
ISL

EQ
E

respectively as per BIS. lGradability for all pneumatic tyres. lAT not available
3960 in this model
AISLE RIGHT ANGLE TURN
*Although the truck can lift 3000 kg@500 mm L/C up to 3300mm
All dimensions are in mm height, the capacity gets derated for higher lifting heights.
*With side shift additional deration of 200 kg
For cushion tyres Gradability** is lower by 2% over the above figures

TYPE OF MAST OAH (mm) FFH (mm) MFH (mm) OAH at MFH TILT ANGLE (deg) Speeds Laden m/s CAPACITY
@500 MM L/C
h1 h2 h3 with LBR (mm)h4 FWD (b) BWD (a) Lifting Lowering at MFH
HVM 2360 100 3620 4840 6 12 0.55 0.60 3000*
HILO 2085 1345 2185 3405 6 12 0.46 0.60 3000*
DUPLEX 2100 1520 3020 4240 6 10 0.50 0.60 3000*
HVT-2125 2125 1465 4500 5720 6 8 0.55 0.60 3000*
HVT-2400 2400 1765 5350 6570 6 8 0.55 0.60 2500*
DVX 309
LOAD CAPACITY WITH MAST IN VERTICAL POSITION ON LEVEL GROUND

3000

2500 HVM/HI-LO*

Capacity in Kg
h3 MAX. FORK HT
2000

h4
1500

h2 FREE FORK HT
HVT-2125*

h1 OAH
2160

1000 HVT-1925*
1200
1070

1220
LBR
500 600 700 800 900 1000 1100 1200
Load Centre in mm.Based on MFH which permits maximum rated capacity.
205
220

160 UNDER MAST

2000 W.B. 1800

3100 460 l Travel Speed-Laden/Unladen km/h 17/17.5
l Gradability** Laden/Unladen % 13/15
}
FC -1580 OVER FENDERS AND TYRES
AT - 1260 40 X 125 X 1800 l Weight Laden/Unladen kg FC-9050/5050/AT-8740/4760
l TYRES QUANTITY CUSHION PNEUMATIC
AT FC FC AT
FRONT 2 NOS. 4 NOS. 7.00 X 12 28 X 9 X 15
260 TO 965 REAR 2 NOS. 2 NOS. 6.50 X 10 6.50 X 10
2900 ADJUSTABLE
RADIUS
WHEEL TRACK FRONT/REAR FC – 1385/940
TURNING
EQ 250

AT – 1010/940
00 ISL
UAL 0

25 L A
A IS

NOTE : lAll dimensions/speeds are subject to tolerance of +/-5% /

UA
LE

EQ

+/-12% respectively as per BIS. lGradability for all pneumatic tyres

5360
AISLE RIGHT ANGLE TURN
All dimensions are in mm *Although the truck can lift 3000 kg@900 mm L/C up to 3300mm height, the
capacity gets derated for higher lifting heights.
*With side shift addition deration of 300 kg
For cushion tyres Gradability** is lower by 2% over the above figures

TYPE OF MAST OAH (mm) FFH (mm) MFH (mm) OAH at MFH TILT ANGLE (deg) Speeds Laden m/s CAPACITY
@900 MM L/C
h1 h2 h3 with LBR (mm)h4 FWD (b) BWD (a) Lifting Lowering at MFH
HVM 2360 100 3620 4840 6 12 0.38 0.38 3000*
Hi-LO 2085 1345 2185 – 6 8 0.35 0.40 3000*
HVT-2125 2125 1425 4500 – 6 8 0.38 0.38 2400*
DVX 405

LOAD CAPACITY WITH MAST IN VERTICAL POSITION ON LEVEL GROUND

4000

3000
Capacity in Kg

2400
h3 MAX. FORK HT

HVM/HI-LO*
h4

1800 HVT-2125*
h2 FREE FORK HT

HVT-1925*
h1 OAH
2160

1200
1200

500 600 700 800 900 1000 1100 1200

1070

1220
LBR

Load Centre in mm.Based on MFH which permits maximum rated capacity.

205
220

160 UNDER MAST

2000 W.B. 1070

3100 460 l Travel Speed-Laden/Unladen km/h 17/17.5
l Gradability** Laden/Unladen % 13/15
}
FC -1580 OVER FENDERS AND TYRES
AT - 1260 40 X 125 X 1800 l Weight Laden/Unladen kg FC-9050/5050/AT-8740/4760
l TYRES QUANTITY CUSHION PNEUMATIC
AT FC FC AT
FRONT 2 NOS. 4 NOS. 7.00 X 12 28 X 9 X 15
260 TO 965 REAR 2 NOS. 2 NOS. 6.50 X 10 6.50 X 10
2900 ADJUSTABLE WHEEL TRACK FRONT/REAR FC – 1385/940
RADIUS
TURNING
EQ 250

AT – 1010/940
E
00 ISL
UA 0

25 L A
LA

NOTE : lAll dimensions/speeds are subject to tolerance of +/-5% /

UA
ISL

EQ
E

+/-12% respectively as per BIS. lGradability for all pneumatic tyres

4600
AISLE RIGHT ANGLE TURN
All dimensions are in mm
*Although the truck can lift 4000 kg@500 mm L/C up to 3300mm height, the
capacity gets derated for higher lifting heights.
*With side shift additional deration of 300 kg
For cushion tyres Gradability** is lower by 2% over the above figures

TYPE OF MAST OAH (mm) FFH (mm) MFH (mm) OAH at MFH TILT ANGLE (deg) Speeds Laden m/s CAPACITY
@500 MM L/C
h1 h2 h3 with LBR (mm)h4 FWD (b) BWD (a) Lifting Lowering at MFH
HVM 2380 100 3640 4840 6 12 0.38 0.40 4000*
Hi-LO 2085 1345 2185 – 6 8 0.35 0.40 4000*
HVT-2125 2125 1465 4500 – 6 8 0.38 0.38 3000*
OTHER PRODUCTS ON OFFER FROM MATERIAL HANDLING BUSINESS DIVISION VOLTAS
EQUIPMENTS
l DIESEL FORKLIFTS : 1.5 T to 16T capacity and Zone ll upgradetion in 1.5T to 3T FC
l ELECTRIC FORKLIFTS : 2T to 3T capacity
l HAND PALLET AND POWER PALLET TRUCK : 2.5T & 2T respectively
l ROUGH TERRAIN CRANES : 18T to 45T capacity
l WAREHOUSING EQUIPMENTS : Pallet Trucks upto 3T, Power Pallet Trucks upto 2.4T, Stackers upto 2T & 5.4M lift,
Reach Trucks upto 2.5T & 11.5M lift, Order Pickers -manufactured by BT Sweden
l CONTAINER HANDLING REACH STACKERS : 45T & 48T capacity, manufactured by Terex, France

ATTACHMENTS FOR FORKLIFTS

VOLTAS can offer customized solutions for any kind of special application and a vast range of attachments for special handling.

MECHANICAL HYDRAULIC
l Fork Extensions l Ram Attachments l Bale Clamps l Paper Roll Clamps
l Goose Neck Crane Booms l 3 Drum Prongs l 360 degree Rotators l Side Shifters
l Parrot Beak drum handlers l Strokers for foundry l Drum Clamps l Fork positioners
l Two pallet forks l Carpet booms l Scoop Attachments l Load dump and many more

Side Shifters

Drum Clamps Scoop Paper Roll 360 deg Bale Clamps Tyre Handler
Attachment Clamp Rotator
The specifications are subject to change without prior notice. please contact our nearest office for latest specifications

ISO 9001 : 2000

Certificate : 0410019930032-E3
MATERIALS HANDLING BUSINESS DIVISION
Pokhran Road No.2, Thane (W)-400 601. India.
Ph: 91-22-67920203 / 204
Fax : 91-22-67920164 / 117
effect/4000/12/2006

e-mail: enquiriesmhbd@voltas.com
website: www.voltas.com BRANCHES
For Export Enquires : Ahmedabad Tel.: 079-66301155 / 54  Bangalore Tel.: 080-22272488  Chennai Tel.: 044-66760323
Tel.: 91-22-67920416 Jamshedpur Tel.: 0657-6518804 kochi Tel.: 0484-4085508  Kolkata Tel.: 033-22540341 / 342
e-mail: rvraghavan@voltas.com Mumbai Tel.: 022-66656693 / 695  Nagpur Tel.: 0712-3255387New Delhi Tel.: 011-66505511 / 16
enquiriesmhbd@voltas.com Pune Tel.: 020-66046614 / 11Secundrabad Tel.: 040-66500458  Visakhapatnam Tel.: 0891-2562096
F:MKT:MH:302:094:01