SVP3000 Smart Valve Positioner

YCV Corp.
Yamatake

YCV Representative Training

Agenda - SVP3000 Alphaplus
„ Overview
„ Key Features
„ Key Applications
„ Summary of Benefits
„ Specification Review
„ Pricing - Suggested Selling Price
„ Availability - Stocks
Overview - Smart Valve Positioner
„ 1989 world’s first Smart Valve Positioner
introduced by Yamatake
„ 1998 YC introduced its second generation
SVP
„ Strong market acceptance -Cost $avings
„ Operational & maintenance $avings
„ Better control - quality improvements
„ Direct replacement of high maintenance
analog devices
SVP3000 AlphaPlus Smart
Valve Positioner
„ a high performance microprocessor based
current-to-pneumatic valve positioner,
„ receives a dc signal from a control device &
modulates the supply pressure to a control
valve actuator,
„ provides accurate valve position proportional
to dc current input signal.
SVP vs Conventional Analog Devices
Comparison
Supply Air Output to Actuator

Actuator
4 to 20 mA
Output
3 to 15 psi Position
Controller I/P Positioner Sensor

Monitoring 4 to 20 mA Input
System

Conventional Analog Positioner to Control Valve

Supply Air Output to Actuator

-Remote Diagnostic
Actuator with Hand Held
-Minimum Installation
4 to 20 mA Output SVP Travel Cost, piping &
Controller Sensor Calibration
(Integral to -Less to Maintain
SVP)
Monitoring 4 to 20 mA Input
System

SVP – Single Device

 Key Features - SVP3000 Alphaplus
„ Best price/performance
„ integral auto setup screw (single sequence for
auto setup, configuration, & calibration)
„ integral zero & span adjustment - non-interactive
„ Lowest impedance smart positioner -split range
„ single model fits most applications - universal SVP
„ custom output characterization plus lin, QO,EP
„ rugged, compact, lightweight
 Key Features - SVP3000 (cont’d)
„ Auto/Manual Bypass operation switch
„ Positive seating setting
„ optional integral travel transmitter 4-20ma output
„ Isolated electronic compartment
„ digital communication - remote configuration &
diagnostics with handheld SFC or DCS-DE
 SVP Block Diagram

AIR SUPPLY
EXPLOSION-PROOF
COMPARTMENT PNEUMATIC
CIRCUIT

INPUT ELECTRONICS
CURRENT OUTPUT
EPM PILOT PRESSURE
CONTROLLER INPUT/
POWER RELAY
OPTIONAL SUPPLY NOZZLE BACK
OUTPUT CPU PRESSURE
CURRENT
VALVE TRAVEL OUTPUT/ TRAVEL FEEDBACK
ANALOG VALVE
COMMUNICA- SENSOR TRAVEL
OUTPUT/24Vdc
POWER TION
(OPTIONAL) EXTERNAL
ZERO/SPAN
CV
COMMUNICATOR

SVP Block Diagram

Overview
Pn:NOZZLE BACK PRESSURE BEARING
MOVING
MAGNET UNIT MAGNET

(N)

a c

SHAFT b d SHAFT

(S)

WALL OF EXPLOSION PROOF

COIL PART MAGNETIC FLUX OF MAGNET

MAGNETIC FLUX OF COIL

Electro Pneumatic Module

SVP3000
„ Performance of Electro Pneumatic Module
50
50
40
40
30

VARIATION Pn [%]
30
VARIATION Pn [%] *

20
20
10 10
0 0
-10 -10
-20 -20
-30 -30
-40 -40
-50 -50
0 2 4 6 8 10 0 20 40 60 80 100
NO.OF IMPACTS NO. OF TEMP. CYCLE (-40oF TO 175oF)

IMPACT EFFECT TEMP. CYCLE EFFECT

*Pn=Nozzle back
 Auto setup - SVP3000
„ Auto setup, configuration, & calibration.
„ integral auto setup screw - handheld not needed.
„ Activate by turning set-up screw for 3 seconds,
sequence starts & everything is automatic
„ completed within 3 minutes
„ calibration without accessing inside SVP housing -
even in hazardous area
„ consistent calibration - software controlled,
manual tuning (zero & span adjustment screw)
SVP3000
„ Auto set-up Sequence
1. Detect Position & Direction
Estimate ZERO,SPAN and Actuator Action
2. Measure Open /Shut time
Estimate Actuator Volume
3. Measure IAE(Integral Area of Error)
Estimate Hysteresis (Packing Material)

Travel Travel

Light Hysteresis

Time Time
 Custom Characterization:
Optimize to valves overall flow characteristics
•Custom characterization of SVP
output to valve Custom characterization
•User definable
•Useful for butterfly, Sanders or
or ball valves with fixed & poor flow
characteristics
•16 segments set through an SFC
•standard SVP function
 Split Range Application -
SVP3000 ideal application
•Lowest power requirement in smart Valve A
positioner market
Valve B
•low impedance like conventional
devices.
•easily applied for split ranging
50%

•non-interactive zero & span adjust Overlap Split range

•Ideal for gap or gap setting control Valve A

•example: 2 valves in same loop
Valve B
•reduce installation & setup time
•Typical for vinyl or ethelene monomer 50%

plants Gap Split Range

Positive Seating & Opening setting
SVP3000
•Assures valve shut-off performance
•Fail-safe valve operation
•low flow cut-off
•prevents unnecessary valve wear and
tear with noisy process
•Software configurable
SVP3000 Diagnostics
„ Comprehensive self-diagnostic software
„ Access through SFC or DCS - DE comm.
„ 2 failure modes (major and minor failures)
„ Major failure drive output to fail-safe position
„ Minor failure continues operation and display
minor failure status mode when interrogate
„ Easy to understand diagnostic descriptions in
SFC
Major Components
SVP3000 Alphaplus

SVP3000 Major Components

SVP3000 Alphaplus
Travel Transmitter option
Controller
Feedback
arm

Monitoring
System
Overview
Yamatake Smart Valve Positioner SVP3000
Alphaplus

April '98 3
Features & Benefits
- EASY TO USE
„ Single SVP replaces three devices (I/P,
Positioner, and valve position feedback)
„ Single auto setup for automatic set-up,
configuration, and calibration sequence.
„ On board diagnostics for easy
troubleshooting & maintenance
„ simple operation - does everything by itself
„ allows manual configuration & calibrations
 Features & Benefits
- Reduce Maintenance Cost
„ Auto set-up for automatic calibration - (within 3 min)
„ consistent auto calibration, setup & configuration
„ on-board diagnostic - faster troubleshooting
„ digital communication - remote diagnostic, safety
„ modular parts - lesser spares, module swap repair
„ non-interactive & integral zero & span adjustment
„ replaceable secondary air filter & easy clean nozzle
EPM module
Features & Benefits
- high performance
„ Rugged, reliable, high accuracy design
„ Dirty air tolerance - externally accessible air
filter & easy throttle cleaning
„ High vibration & temp. tolerance - 2g at 5-400
Hz, 3 axis; -40 to 175 deg.F
„ Non-contact magnetic resistance valve
position sensor - no abrasion at 55 million
cycles test, hi resolution, hi gain
„ Works great, will last a long time
Features & Benefits
- Universal Application
„ On model fits most valve applications
„ custom output characterization + LIN,QO,EP
„ auto setup, configuration & calibration
„ reduce spare parts - modular design
„ Lowest impedance - split range applications
„ reduce inventory
„ software configurable to match application
Specifications
„ Review specifications
Pricing
- Suggested Selling Price
„ AVP300-GSD2E-1XXX-X SVP = $950
„ AVP301-GSD2E-1XXX-X SVP with Travel
Transmitter Output option = $1,190
„ US-000001-101 or -201 Mounting kit for
Fisher 657 or 667 Actuators = $48 each
„ Other mounting kits when available = $48 @
Availability - US Stock
„ AVP300-GSD2E-1XXX-X (SVP- standard) -
available as standard stock
„ AVP301-GSD2E-1XXX-X (SVP with travel
transmitter output option) - to be stocked in
the near future.
„ US-000001-101 & US-000001-102 (Fisher
657 & 667 Mounting kits) - available as
standard stock