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Industrial Communication
Catalog IK PI • 2009
SIMATIC NET
© Siemens AG 2008
Related catalogs:
SIMATIC Low-Voltage Motors
Products for IEC Squirrel-Cage Motors
Totally Integrated Automation Frame sizes 56 to 450
and Micro Automation
E86060-K5581-A111-A2-7600 D 81.1
E86060-K4670-A101-B2-7600 ST 70 E86060-K5581-A121-A2-7600 D 81.1 News
E86060-K4680-A101-B5-7600 E86060-K5511-A111-A5-7600
E86060-K1002-A101-A7-7600 E86060-K5251-A131-A2-7600
E86060-T1002-A101-A7-7600 E86060-K2410-A101-A6-7600
E86060-K4921-A101-A1-7600 E86060-K6850-A101-B9-7600
www.siemens.com/automation/mall
E86060-K8310-A111-A4-7600
© Siemens AG 2008
Industrial Communication
Catalog IK PI · 2009 Introduction
1
2
Supersedes:
PROFINET / Industrial Ethernet
Catalog IK PI · 2007 and
Catalog IK PI News · July 2007
AS-Interface
6
8
Siemens branch office.
Network transitions
© Siemens AG 2008
ECOFAST System
9
Appendix
10
© Siemens AG 2008
Siemens offers automation, drive, and The high quality of our products Check out the opportunities our
low-voltage switching technology as well sets industry-wide benchmarks. automation and drive solutions provide.
as industrial software from standard High environmental aims are part of And discover how you can sustainably
products up to entire industry solutions. our eco-management, and we implement enhance your competitive edge with us.
The industry software enables our industry these aims consistently. Right from
customers to optimize the entire value product design, possible effects on
chain – from product design and develop- the environment are examined. Hence
ment through manufacture and sales up many of our products and systems are
to after-sales service. Our electrical and RoHS compliant (Restriction of Hazardous
mechanical components offer integrated Substances). As a matter of course, our
technologies for the entire drive train – production sites are certified according
from couplings to gear units, from motors to DIN EN ISO 14001, but to us,
to control and drive solutions for all environmental protection also means
engineering industries. Our technology most efficient utilization of valuable
platform TIP offers robust solutions for resources. The best example are our
power distribution. energy-efficient drives with energy savings
up to 60 %.
Ethernet
Ethernet
Industrial Ethernet
Industrial Software for
• Design and Engineering • Maintenance
• Installation and Commissioning • Modernization
• Operation and Upgrade
Control Level
SINUMERIK SIMOTION
Computer Numeric Control Motion Control System
Field Level
PROFIBUS PA AS-Interface
Process Instrumentation SIMATIC Sensors
Totally HART
Integrated IO-Link
Automation
30.04.2008
Setting standards in
productivity and competitiveness.
Totally Integrated Automation.
SIMATIC IT
SIMATIC WinCC
SCADA System
PROFINET
Industrial Ethernet
SINAMICS Drive Systems PROFIBUS
SIMATIC Distributed I/O AS-Interface
Totally
Integrated
Power
Communication
IEC 61850 PROFINET BACnet
Industrial Ethernet
PROFIBUS
Processes /
industrial automation
KNX EIB
03.04.2008
Electrical power distribution in buildings Our portfolio comprises everything from
requires integrated solutions. Our response: engineering tools to the matching
Totally Integrated Power. This means hardware: from switchgear and
innovative and integrated, interface- distribution systems for medium voltage
optimized products and systems which to transformers, from switching and
have been optimally coordinated and circuit-protection devices to low-voltage
complemented with communication and switchgear and busbar trunking systems,
software modules that link power as far as to the small distribution board and
distribution to building automation or the wall outlet. It goes without saying that
industrial automation. Totally Integrated both the medium-voltage switchgear,
Power accompanies power distribution which requires no maintenance, and the
projects from one end to the other. low-voltage switchgear are type-tested,
From A to Z. From the planning to the and their busbar connections, too.
building’s use: Totally Integrated Power Comprehensive protection systems ensure
offers significant advantages in every the safety of man and machine at any time.
project stage and to everyone involved in
the project – the investors, electrical
planning engineers, electricians, users
and building facility managers.
Introduction
Do you want to bring new products quickly onto the mar- Communication networks are of utmost importance for au-
ket? And at the same time be flexible and in a position to tomation solutions. SIMATIC NET – Networking for Industry
change your product range at short notice and shorten – stands for a diverse range of modular blocks – Designed
your time-to market? Do you want to be able to manufac- for Industry – which contribute to efficiently solving your
ture efficiently at low costs? And at the same time optimize communications tasks:
the capacity of your plant/machine and minimize possible
downtimes? • In the different automation areas
Then all the machines in your plant should work together • Across the entire workflow
perfectly. Therefore, you rely upon open, integrated auto- • For the complete plant life cycle
mation communication not just within the whole company • For all industries
but also for external communication. Avoid isolated auto-
mation and information technology solutions by assuring: SIMATIC NET offers solutions which both maximize the
benefits of Ethernet and simply integrate fieldbus systems.
• Continuous flow of information from the actuator/sen- Noticeable examples are:
sor level through to the corporate management level
• Availability of information at any location • The development of the field level for the use of Indus-
• High-speed data exchange between the different plant trial Ethernet
sections • Complete integration from the field level to the corpo-
• Easy, plant-wide configuration and efficient diagnostics rate management level
• Integrated security functions that block unauthorized • The implementation of new solutions by means of mo-
access bile communication
• Fail-safe and standard communication via the same con- • The integration of IT technologies
nection
Worldwide trends
PROFINET/Industrial Ethernet
Industrial Ethernet – the industrial standard based on the international
(IEEE 802.3) Ethernet standard
PROFINET – the open Industrial Ethernet standard for automa-
(IEC 61158/61784) tion
Industrial Wireless LAN – the industrial standard for wireless communica-
(IEEE 802.11) tion based on the international standard
PROFIBUS
PROFIBUS – the international standard for the field level is the
(IEC 61158/61784) global market leader among fieldbus systems
AS-Interface
AS-Interface – the international standard, which, as an economi-
(IEC 62026-2/EN 50295) cal alternative to the cable harness, links sensors
and actuators by means of a two-wire line
IO-Link
G_IK10_XX_00002
IO-Link – the standard for intelligently connecting sensors
and actuators from the field level to the
MES level
With Totally Integrated Automation, Siemens is the only Securely and flexibly networked across all levels with
manufacturer to offer an integrated range of products SCALANCE network components
and systems for automation in all sectors – from incoming
goods and the production process to outgoing goods, from SCALANCE X Industrial Ethernet Switches, SCALANCE S
the field level through the production control level to con- Industrial Security Modules and Industrial Wireless LAN
nection with the corporate management level. (IWLAN) access points and client modules that ideally meet
the demands of industrial applications are available for
The advantages of Totally Integrated Automation already networking the stations on the PROFINET/Industrial
pay off as regards design and engineering, but also assem- Ethernet.
bly and commissioning and operation and maintenance.
The use of wireless communication to automation devices
Automation solutions can be implemented at little cost. and industrial terminal devices helps to achieve greater
New scope for development allows a quicker and more flexibility. As a result you can simplify maintenance work,
flexible response to new market requirements. Systems reduce service costs and downtimes and optimize the
can be easily expanded or converted without having to utilization of personnel. With Safety, even fail-safe commu-
interrupt ongoing operations. nication is possible via a wireless network. This increases a
company‘s competitiveness considerably.
Due to the increased use of Industrial Ethernet in auto-
mation, two topics within Totally Integrated Automation Challenging applications with real-time requirements can
are becoming more and more important – PROFINET and be implemented in the radio field.
SCALANCE. The use of wireless features for moving machines saves
cable and servicing costs, driverless transport systems can
PROFINET ... receive data via the wireless system without requiring ca-
for increasing the productivity of your plant bles and remain flexible in the choice of route.
AS-Inteface
- Active network components, e.g. switches
PROFIBUS
PROFINET
Industrial
Ethernet
IO-Link
• Interfaces for connecting automation devices to the bus
systems
DP
- Integrated interfaces
- Own communications processors Enterprise Resource
• Gateways, e.g. IE/PB Link PN IO Planning (ERP) n -
(e.g. PC)
• Software for configuring the networks
• Tools for maintenance and diagnostics Control
(e.g. SIMATIC S7-300) n n n -
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Industrial Ethernet/PROFINET
Industrial Ethernet
Industrial Ethernet is a powerful area and cell network that SIMATIC NET provides important supplements to Ethernet
complies with the IEEE 802.3 (ETHERNET) and 802.11 technology for industrial environments:
a/b/g/h (wireless LAN) standards and is available for indus-
trial applications. Ethernet is the basic Internet technology • Network components for use in harsh industrial environ-
for worldwide networking. ments
• Fast local assembly using the FastConnect cabling
The numerous various options of the intranet, Extranet system with RJ45 technology
and Internet that are already available today in the office • Failsafe networks through high-speed redundancy and
sector can also be used in factory and process automation redundant power supply
by means of the Industrial Ethernet. • Continuous monitoring of network components through
Ethernet technology, which has been used successfully a simple yet effective signaling concept
over many years in combination with switching, full- • Future-oriented network components with the new
duplex mode and autosensing, allows you to match your SCALANCE X Industrial Ethernet switch family
network‘s performance to your requirements. The user can • Gigabit communication on the control level for large
choose the data throughput rate to suit particular needs, amounts of data, e.g. WinCC, web applications, multi-
as integrated compatibility makes it possible to introduce media applications, etc.
new technology in stages.
The following communication functions/services are
With a current market share of over 90%, Ethernet is offered by Industrial Ethernet:
number one worldwide in today‘s LAN landscape.
PG/OP communication
Ethernet offers important advantages:
Comprises integrated communication functions which
• Fast commissioning thanks to the simplest connection allow data communication via SIMATIC, SIMOTION and
method SINUMERIK automation systems with every HMI device and
• High availability since existing networks can be exten- SIMATIC PG (STEP 7). PG/OP communication is supported
ded without any adverse effects by PROFINET/Industrial Ethernet and PROFIBUS.
• Virtually unlimited communication capabilities, since
scalable performance using switching technology and S7 communication
high data rates are available if required
• Networking of different application areas such as the S7 communication is the integrated communication func-
office and production areas tion (system function block) for S7-400 or loadable func-
• Company-wide communication thanks to WAN (Wide tion blocks for S7-300, which have been optimized within
Area Network) link-ups such as ISDN and the Internet, SIMOTION, SINUMERIK and SIMATIC S7/WinAC. It enables
with security components providing for data integrity PCs and workstations to be connected. The maximum
• Investment protection through continuous compatible volume of user data per task is 64 KB.
further development S7 communication offers simple, powerful communication
• Precise time-based assignment of events in the overall services and provides a network-independent software
plant by means of plant-wide clock control. interface.
SIMATIC NET relies on this proven technology. Siemens has Open communication
already supplied several million connections worldwide in
tough industrial environments subject to electromagnetic The open communication (SEND/RECEIVE) allows the
interference. SIMATIC S7 controllers to communicate with other SIMATIC
S7 and SIMATIC S5 controllers (S5-compatible communi-
cation), PCs and third-party systems. In addition, for the
simple connection of HMI stations, FETCH and WRITE are
offered.
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PROFINET –
The open standard for automation
Industrial communication plays an important role for Industry-standard installation technology, real-time
automation technology. PROFINET, the open Industrial
Ethernet standard, offers important advantages which capability, integration of distributed field devices,
increase the responsiveness and reliability of the
processes. isochronous motion control applications, simple
Modular machine concepts and increased flexibility in the
design of automation structures ensure quick response network administration and diagnostics, protection
times. Fast transmission rates and application capabilities
with Industrial Wireless LAN allow increased system against unauthorized access, efficient cross-
performance. With an integrated diagnostics concept and a
safety solution for fail-safe communication, the plant is manufacturer engineering and a high degree of
always available.
PROFINET relies on established IT standards, supports machine and plant availability: with PROFINET, the
unrestricted TCP/IP and allows direct access from the
corporate management level all the way down to the field open and cross-manufacturer Industrial Ethernet
level. This ensures both the vertical and horizontal
integration. standard, all of these requirements are satisfied.
Motion control
With PROFINET, very fast,
Easy network Motion
isochronous drive control
installation control processes for high-per-
Distributed formance motion control
intelligence applications can be imple-
mented without a great
deal of expense – with
simultaneous unrestricted
use of TCP/IP communica-
tion.
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Advantages of a wireless communication network Modern standard mechanisms for user identification (au-
thentication) and data encryption protect against unaut-
• Increased competitiveness, since greater flexibility is horized access and can be integrated in existing security
achieved through mobility policies without any problems.
• Maintenance work is simplified, service costs and down- The „iPCF“ function is available for the fast handover of
times are reduced, and personnel are used optimally mobile stations between different access points.
• Spare parts lists and manuals are even accessible out-
doors regardless of location Possible applications of RCoax cable
• Work orders can be received and acknowledged online
• Integrated wireless network for voice and data across • In areas with complex radio coverage (e.g. in tunnels,
the divisions of the company channels and elevator shafts) where a mechanically
• The system solution is tested and well-proven because wear-free and thus low-maintenance solution is of de-
the network components, communications processors, cisive importance in ensuring secure data transmission.
and software are perfectly matched to each other This is made possible by the defined, spherical radio
• Remote diagnostics for different production machines field along the RCoax cable.
from a central service location reduces service costs • The RCoax cables offer, especially for conveyor systems,
• Awkwardly located installations can be accessed easily; robots and every type of rail-mounted vehicle, a wear-
there is no need for complex wiring free and reliable radio link.
• Quick commissioning of new plant units with the aid of • For use in the field of Industrial Wireless LAN with the
the SINEMA E planning, simulation and configuration frequency bands 2.4 GHz and 5 GHz with two cables.
software
• No wear and tear of rotating and moving equipment or
system components.
• Cost-effective connection to devices which are remote,
difficult to access or in hostile environments
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PROFIBUS is used to connect field devices, e.g. distribut- Openness all along the line
ed I/O devices or drives, to automation systems such as Thanks to the openness of PROFIBUS DP, standard-compli-
SIMATIC S7, SIMOTION, SINUMERIK or PCs. PROFIBUS is ant components from different manufacturers can also be
standardized in accordance with IEC 61158/61784 and is connected. The IEC 61158/61784 standards provide future
a powerful, open and rugged fieldbus system with short protection for your investment. A simple link to other bus
response times. PROFIBUS is available in different forms for systems, e.g. from the AS-Interface, is implemented by
various applications. means of links and thus permits an integrated solution in
the field of failsafety for the protection of both human and
PROFIBUS DP machine.
(distributed I/O)
Member companies worldwide offer the most diverse
is used for connecting distributed field devices, e.g. products with PROFIBUS DP interface for the field area.
SIMATIC ET 200, or drives with extremely fast response Siemens has a complete range of products of standard and
times. PROFIBUS DP is used when sensors/actuators are fail-safe controllers, network components, communication
distributed at the machine or in the plant (e.g. field level). software and field devices. And for field device manufac-
The actuators and sensors are connected to the field de- turers, Siemens offers everything to do with the PROFIBUS
vices. DP interface, such as ASICs, training, certification, and
The field devices are supplied with output data in accor- much more.
dance with the master/slave technique and transfer input
data to the controller or PC. PROFIsafe
permits standard and safety-related communication on
one and the same bus cable. It is an open solution for
safety-related communication over standard buses and
uses the PROFIBUS services.
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Sensors, valves, actuators, drives – many different com- In practice this means: Installation runs smoothly because
ponents operate on the field level. All of these actuators/ data and power are transported together over one single
sensors must be connected to an automation system. Dis- line. Thanks to the specially developed ribbon cable (yel-
tributed I/O devices are used for this; to a certain extent as low in color) and insulation displacement technology, the
intelligent outposts directly on-site. AS-Interface slaves can be connected anywhere.
This concept is extremely flexible and has a great effect on
As a cost-effective alternative to the cable harness, AS-In- savings. No expert knowledge is required for installation
terface links the components of the field level by means of and commissioning. Furthermore, through simple cable
a simple 2-wire cable for data and power. laying and the clear cable structure as well as the special
AS-Interface is standardized as an international industrial design of the cable, you not only significantly reduce the
standard according to EN 50295 and IEC 62026-2 and is risk of errors, but also service and maintenance costs.
supported worldwide by a number of member companies
of the AS-International Association, including the leading
manufacturers of actuators and sensors. AS-Interface is
used where individual actuators/sensors are spatially dis-
tributed throughout the machine (e.g. in a bottle filling
plant).
Cost savings
AS-Interface replaces costly cable harnesses and connects
binary actuators and sensors such as proximity switches,
valves or indicator lights, as well as analog signals with a
controller such as SIMATIC.
IO-Link
New communication standard for sensors and actuators
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Transparency and on-of-a-kind integration thanks to dually. This shortens downtimes, because the parameters
Totally Integrated Automation are automatically reloaded after a device is replaced. The
compatibility with conventional sensors and actuators
As an innovative and standardized sensor/actuator inter- always remains intact, because conventional field devices
face, the IO-Link standard is the consistent extension of can also be operated on IO-Link interfaces.
functions of the fieldbus systems for the field devices. With
the Siemens IO-Link solution, sensors and actuators with The connection is made in the proven flexible layout via
all of their performance capability are optimally integrated the the master module of the ET 200S with IO-Link ports.
below the fieldbus level into the Totally Integrated Auto- In addition to sensors and actuators, IO-Link devices are
mation (TIA) environment. provided in the form of IO-Link field distributors with 4 or
8 digital standard inputs in IP67 for the cost-effective inte-
In addition to process data, diagnostic interrupts and sen- gration of standard sensors.
sor parameters are also available throughout the plant.
This accelerates commissioning, increases plant availability The integration of the device configuration into the STEP 7
and reduces maintenance costs that typically arise due to environment allows faults to be found and cleared quickly
the large number of sensors and actuators in the plant. and easily. Thus, productivity is increased across all phases
Recurring parameterizations of sensors or actuators can be of the machine cycle – configuration, commissioning and
reconstructed as often as necessary thanks to central data operation.
management and the devices do not have to be set indivi-
Telecontrol
Remote control and remote maintenance
SINAUT ST7
Transmission networks
• With radio, by using special radio sets optimized for the control center can also be designed as a redundant sy-
Ethernet, e.g. SCALANCE W stem in conjunction with the WinCC redundancy package.
• With fiber-optic cables, e.g. by using the SCALANCE X
switches with optical ports; distances of up to 70 km can Remote programming and remote diagnostics
then be covered, or also in combination with transmission Program modifications or remote diagnostics are easy to car-
systems such as PCM30 or OTN ry out in the SINAUT remote stations both in the commissio-
• Via public networks and Internet using DSL and/or GPRS ning phase and during operation, even without interrupting
the current process data communication. This saves traveling
All networks can be mixed in any manner in a SINAUT pro- times and maintenance visits.
ject. Star, line and node topologies can be designed, and also
mixed configurations of these. A station can be linked using Future-oriented and economical
two transmission paths to permit redundant data transmissi- SINAUT ST7 is a telecontrol system produced on the basis of
on. The two paths can be of the same type or also different, the SIMATIC S7 automation system, is compatible with the
e.g. dedicated line combined with telephone network or successful properties of the previous SINAUT ST1 system ba-
ISDN with DSL. sed on SIMATIC S5, and includes further developments. The
consistent use of the SIMATIC platform guarantees the long
SINAUT ST7cc/sc control center system service life and economy of plant investments, and guaran-
SINAUT ST7cc is the standard SINAUT control center system tees compatibility with previous and future systems.
based on WinCC. Using the SINAUT ST7sc program package
with the Data Access OPC interface, the SINAUT ST7 stations
can also be linked to control systems from other vendors. It
supplies the archives with process data in line with the provi-
ded time stamp and is also able to link sector-typical logging
systems such as ACRON. In order to increase the availability,
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Network transitions
S7-400
PC with
PN OPC- S7-300
Server
PROFINET
Industrial Ethernet
PC with SINUMERIK Access Point
SIMATIC SCALANCE
WinAC S7-400 W-780
(Proxy) S7-300
IWLAN
RCoax Cable
IE/PB
S7-300 Link PN IO IE/PB Link
(Proxy)
WinAC
IE/AS-i S7-300 IWLAN/PB
LINK
Link PN IO
S7-200 PN IO PC
PG (Proxy)
PROFIBUS
S7-300 DP/AS-Interface Link 20E
S7-200
DP/AS-i F-Link
G_IK10_XX_10139
DP/AS-i LINK Advanced
SIMOTION C
AS-Interface
Network transitions from one bus system to another are For controllers such as SIMATIC S7-200, S7-300, S7-400,
implemented via links, controllers (PLC) or PCs. For con- SINUMERIK or SIMOTION C, data is exchanged between
trollers or PCs, integrated interfaces and communications the individual networks via communication processors or
processors (CPs) can be used. integrated interfaces. The data is linked with the aid of a
Links pass the data through from one network to another controller which forwards it to the other network in pre-
without additional links. processed form.
The following links are available:
PROFINET network transition with proxy functionality
• IE/PB Link and IE/PB Link PN IO for the transition from
Industrial Ethernet to PROFIBUS (also for fail-safe com- PROFIBUS segments can be connected to an Industrial
munication) Ethernet via devices with proxy functions, PROFINET pro-
• IE/AS-i LINK PN IO for the transition from Industrial xies. This connection can be made with the options packa-
Ethernet to AS-Interface ge SIMATIC WinAC PN, SIMATIC S7-300/400 CPUs with DP
• IWLAN/PB Link PN IO for the network transition from and PN interface, IE/PB Link or via the IE/PB Link PN IO. For
IWLAN to PROFIBUS a wireless network transition, a SCALANCE W-700 Access
• DP/AS-i LINK Advanced, DP/AS-Interface Link 20E and Point can be used with the IWLAN/PB Link PN IO. All of the
DP/AS-i F-Link for the network transition from PROFIBUS PROFIBUS standard slaves can be used in unmodified form
to AS-Interface for PROFINET.
Industrial communication
Practical data
Data rate 10/100 Mbit/s 9,6 Kbit/s ... 12 Mbit/s Send cycles 5 ms 4.8/38.4 Kbit/s
1 Gbit/s adjustable or
(not for PROFINET) SIO (switching opera-
31.25 Kbit/s 1) tion)
Length of the network Between two nodes: For the entire network: For the entire network:
electrical up to 100 m: electrical up to elec. up to max. - electrical up to 20 m
optical up to 3 km max.10 km: 600 m:
(multimode) or up to - + without repeaters - with extension plug
70 km (singlemode) up to 1 km up to 200 m
- + with repeaters up - with repeater or
to 10 km extender up to
optically with optical 300 m
link modules (OLM) - with repeater and
up to 1875 km extension plug up to
600 m
Topology Line Tree Ring Star Line Tree Ring Star Line Tree Star Point-to-point
The table contains empirical values that can serve as recommenda- 1) For PROFIBUS PA
tions for selecting the optimal network.
PROFINET/
Industrial Ethernet
Siemens IK PI · 2009
© Siemens AG 2008
PROFINET/Industrial Ethernet
Overview of contents
Siemens IK PI · 2009
© Siemens AG 2008
2/299 System interfacing for PG/PC 2/370 Motion Control System SIMOTION
2/299 Introduction 2/370 The SIMOTION system
2/300 Performance data 2/371 The hardware platforms
2/301 Connection capabilities to 2/372 SIMOTION P350-3
SIMATIC PCs 2/374 SIMOTION D410
2/302 CP 1604 2/377 SIMOTION D425/D435/D445
2/306 CP 1616 2/380 CBE30 Communication Board
2/310 CP 1613 A2 2/381 MCI-PN Communication Board
2/314 CP 1623
2/382 SINUMERIK
2/318 S7-REDCONNECT
CNC Automation Systems
2/320 SOFTNET for Industrial Ethernet
2/382 SINUMERIK & SINAMICS
2/323 SOFTNET PN IO
2/383 SINUMERIK 840D sl –
2/325 OPC server for Industrial Ethernet
NCU 720.2 PN/NCU 730.2 PN
2/328 PN CBA OPC server
2/331 SNMP OPC server 2/385 SINAMICS S120 Drive system
2/333 SOFTNET PN IO Linux 2/385 SINAMICS S120 built-in devices
2/335 SOFTNET-S7/Linux 2/387 CBE20 Communication Board
2/337 SOFTBUS für Linux 2/388 CU310 PN Control Unit
2/339 SIMATIC HMI 2/389 SINAMICS G120 Drive system
connection options 2/389 SINAMICS G120 chassis units
2/339 Overview 2/397 CU240S PN and CU240S PN-F
2/340 SIMATIC S7 Control Units
2/342 SIMATIC WinCC flexible RT
2/344 SIMATIC WinCC 2/403 SINAMICS G120D
Distributed Frequency Inverters
2/349 Accessories 2/403 SINAMICS G120D
2/349 C-PLUG distributed frequency inverter
Sec. 3 Power Supply PS791-1PRO 2/407 CU240D PN and CU240D PN-F
2/351 SICLOCK time synchronization Control Units
2/355 ET 200S distributed I/Os 2/411 PROFINET
2/355 IM 151-3PN interface modules Technology components
2/357 SIPLUS IM 151-3PN interface module 2/411 ERTEC enhanced real-time
(extended temperature range) Ethernet controller
Interface modules with integrated CPU 2/414 Development Kits for ERTEC
2/358 IM 151-8 PN/DP CPU interface module 2/416 Development packages
2/359 IM 151-8F PN/DP CPU interface module
2/417 Operator control and
2/360 ET 200pro distributed I/O monitoring devices
2/360 IM 154-4 PN interface modules 2/417 SIMATIC Mobile Panels
2/363 IM 154-8 PN/DP CPU interface modules 2/419 SIMATIC Panels
2/420 SIMATIC Multi Panels (MP)
2/368 ET 200M distributed I/Os
2/368 IM 153-4 PN 2/421 RFID Systems
2/421 SIMATIC RF180C
2/424 SIMATIC RF170C
2/447 Engineering/
Network management/
Diagnostics
Sec. 3 SINEMA E
Sec. 4 STEP 7
2/447 SIMATIC iMap
2/449 BANYnet bus analysis and diagnostics
Siemens IK PI · 2009
© Siemens AG 2008
PROFINET/Industrial Ethernet
Industrial Ethernet
Introduction
■ Overview
• Area and cell network according to the international standards • High transmission performance up to 1 gigabit/s
IEEE 802.3 (Ethernet) and IEEE 802.11 a/b/g/h (wireless LAN) • Industrial Ethernet is the industry standard, well-proven world-
designed for the industrial environment right down to the field wide with international acceptance
level
2 • Connection of automation components (controllers and field
devices) to each other and to PCs and workstations as well as
• Wireless expansion by means of Industrial Wireless LAN
(IWLAN) as per IEEE 802.11
components for wireless communication • Integration of conventional IT functionalities such as Web
server and e-mail in the automation sector
• PROFINET, the Industrial Ethernet standard for automation, is
based on Industrial Ethernet and supports the connection of • A safety solution specially designed for industrial automation
devices from field level up to management level with the industrial security concept covering all aspects of
SCALANCE S
• Comprehensive open network solutions can be implemented
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PROFINET/Industrial Ethernet
Industrial Ethernet
Introduction
■ Overview (continued)
Ethernet
The LAN standard from the office sector.
PROFINET
Ethernet currently has a market share of over 90% with a rising
trend, thus placing it in the pole position in the LAN landscape
worldwide. This means that Ethernet has supplanted other LAN Industrial Ethernet 2
standards such as Token Ring or FDDI. The specification of this Ethernet
baseband LAN was developed in the 1970s and standardized in conforming to
the international IEEE 802.3 standard. Ethernet has continued to IEEE 802.3
experience rapid development and established itself in all
G_IK10_XX_10248
speed ranges and application areas.
Milestones include:
• Virtually unlimited communication capabilities with scalable
performance due to
- switching technology, full duplex, redundancy
- continuously rising data rates (10/100 Mbit/s, 1/10 Gbit/s) PROFINET/Industrial Ethernet/Ethernet conforming to IEEE 802.3
• High availability of the network, because: Industrial Ethernet offers a powerful area and cell network ac-
- existing networks can be expanded without any adverse cording to IEEE 802.3 (Ethernet) for industrial applications.
effects This ensures that the widest range of application areas, such as
- network structures with any form of meshing compensate for office and production, can be networked with one another. The
the failure of individual network components (e.g. by means numerous possibilities of the IT standards, familiar from the
of the Rapid Spanning Tree Protocol) office world, can thus also be utilized in production and process
• Compatible protocol expansions, e.g. support of virtual sub- automation.
networks and prioritized data traffic through the use of VLANs
Wherever practical, Industrial Ethernet utilizes innovative
• Structured cabling concept Ethernet technology and strengthens it for use in the industrial
- Standardized connection technology sector.
- Simplest connection technology due to use of preassembled
twisted pair cables • Network components for use in tough industrial environments
- Glass fiber-optic cables for long distances, areas subject to (dust, moisture, extreme temperatures, impact loads, vibra-
RFI and inter-building cabling tions)
• Fail-safe and simple connection method on site
Ethernet forms the basis for overlaid network protocols such as - FastConnect cabling system with RJ45 technology
TCP/IP. TCP/IP is responsible for the transport of data between - Assembly of POF and PCF fiber-optic cables
LANs and represents the basis for IT services (e.g. Internet).
In addition, this enables different LAN technologies to be easily • Failsafe networks through high-speed redundancy and redun-
integrated, e.g. Ethernet with Wireless LAN. dant power supply
• Connection of automation components (controllers and field
Ethernet components for the office sector are offered by a large devices) to each other and to PCs and workstations
number of vendors, but do not always meets the specific re-
quirements of the industrial sector. • Optimized communication between automation components
and simultaneous, open communication according to TCP/IP
For planning, operation and maintenance of Ethernet networks, standard
sufficiently qualified personnel are available worldwide.
• Simple connection to the Wireless LAN (WLAN) and Industrial
Industrial Ethernet Wireless LAN (IWLAN) networks in accordance with
The industry-standard version of Ethernet. IEEE 802.11
It was not only its performance when exchanging large volumes • A safety solution specially designed for industrial automation
of data that made Ethernet ideal for use in the industrial environ- with the industrial security concept
ment – high availability, reliability, real-time capability, robust Industrial Ethernet is the industry standard - tried, tested and
connection technology and ease of operation without special IT accepted worldwide.
knowledge have also made this standard suitable for industrial
use. Among the Siemens Ethernet components for industrial use, the
focus is on compatible successor products and an availability of
By means of corresponding additions for tough Industrial use, up to 10 years.
Siemens has shown that Ethernet can also be used successfully
in these applications. This approach has been consistently and
successfully applied not only for Industrial Ethernet and
PROFINET, but also for Industrial WLAN.
PROFINET/Industrial Ethernet
Industrial Ethernet
Introduction
PROFINET/Industrial Ethernet
Industrial Ethernet
Data communication
■ Overview
Standard communication IP routing (IP-R)
This comprises standardized protocols for data communication . The connection for the SIMATIC S7 to Industrial Ethernet
(CP 343-1 Advanced and CP 443-1 Advanced), with two
2
ISO, TCP/IP, UDP transport protocols separate interfaces (integrated network separation) and
ISO, TCP/IP and UDP are available as transport protocols. SCALANCE S and SCALANCE X414-3E, supports the forward-
ing of IP messages between Gigabit and PROFINET interfaces.
PROFINET
OPC (Openness, Productivity & Collaboration)
Based on Industrial Ethernet, PROFINET enables direct commu-
nication of field devices (IO Devices) with controllers (IO Control- OPC is a standardized, open and manufacturer-independent
lers) as well the solution of isochronous drive controls for motion interface and allows OPC-capable Windows applications to
control applications. interface to S7 communication (SEND/ RECEIVE). Internet
communication can be implemented over the OPC XML DA
PROFINET also supports distributed automation with the help of interface.
component engineering (Component Based Automation).
PG/OP communication
Media Redundancy Protocol (MRP)
Integral communication functions that are used by the SIMATIC
Procedure specified in the IEC 61158 Type 10 standard for in- automation systems to perform data communication with HMI
creasing the network availability in a ring topology. devices (e.g. TP/OP) and SIMATIC PGs (STEP 7, STEP 5).
Information technology (IT) PG/OP communication is supported by MPI, PROFIBUS and
Industrial Ethernet.
IT integrates SIMATIC into the information technology via
Industrial Ethernet. These communication media and paths are S7 communication
also available to SIMATIC as a result of the TCP/IP protocol. S7 communication is the integral communications function (SFB)
Depending on the product and stage of expansion, communica- that has been optimized within the SIMATIC S7/C7. It enables
tions processors support technologies from the IT environment PCs and workstations to be connected. The maximum volume of
such as: user data per task is 64 KB. S7 communication offers simple,
• E-mail; powerful communication services and provides a network inde-
Via the integral e-mail client, network components, communi- pendent software interface for all networks.
cations processors and routers can send emails to provide in-
formation about plant states, e.g. plant standstill or imminent Open communication
overload, or to automatically request a service call. The open communication (SEND/RECEIVE) allows the
• Freely definable HTML pages; SIMATIC S7 controller to communicate with other SIMATIC S7
Communications processors can perform web diagnostics and SIMATIC S5 controllers (S5-compatible communication),
with the aid of static HTML pages and a user-specific display PCs and third-party systems. In addition, for the simple connec-
is supported with the aid of freely definable HTML pages. tion of HMI stations, FETCH and WRITE are offered.
• FTP; System connections
the File Transfer Protocol (FTP) permits simple, universal cou-
pling, e.g. the PLC can be connected to different computers For many data terminals, communications processors (CPs) are
or embedded systems available that already have the communications functions imple-
mented as firmware and which therefore relieve the data terminal
of communication tasks (e.g. flow control, blocking, etc.).
Time synchronization
By means of SIMATIC procedures or NTP (Network Time
Protocol), plant-wide time synchronization is achieved.
PROFINET/Industrial Ethernet
Industrial Ethernet
Communications overview
■ Overview
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Industrial Ethernet
Communications overview
■ Overview (continued)
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PROFINET/Industrial Ethernet
Industrial Ethernet
Configuration examples
■ Overview
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PROFINET/Industrial Ethernet
Industrial Ethernet
Configuration examples
■ Overview (continued)
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PROFINET/Industrial Ethernet
Industrial Ethernet
Topologies
■ Overview
Network performance and network technologies • Switching supports parallel communication:
for Industrial Ethernet When a network is subdivided into several segments using a
switch, or individual stations are connected direct to a switch,
When combined, the current Industrial Ethernet technologies this results in load separation. Data communication is possible
2 can boost performance on the network by a factor of 50 and
more in comparison with the original 10 Mbit/s technology.
in each individual segment independently of the other seg-
ments. In the overall network, several messages can therefore
These technologies are: be en-route simultaneously. The increase in performance is
• Fast Ethernet with 100 Mbit/s: therefore due to the sending of several messages simulta-
Messages are transported much faster than Ethernet neously.
(10 Mbit/s) and therefore only occupy the bus for an extremely • Autocrossover automatically crosses the send and receive
short time. For Fast Ethernet, a 4-wire FastConnect cabling cables on Twisted Pair interfaces.
system (Cat5e) is available with cable, plug and outlet.
• Autosensing describes the characteristic of network nodes
• Gigabit Ethernet with 1 Gbit/s: (data terminals and network components) that automatically
Gigabit Ethernet is faster than Fast Ethernet by a factor of 10, detect the transmission rate of a signal (10 Mbit/s, 100 Mbit/s
the bus is occupied for only one tenth of the time. For Gigabit or 1 Gbit/s) and support autonegotiation.
Ethernet, an 8-wire FastConnect cabling system (Cat6) is
available with cable, plug and outlet. • Autonegotiation is a configuration protocol on Fast Ethernet.
Before initiating the actual data transmission, network devices
• Full Duplex prevents collisions: automatically negotiate a transmission mode which is sup-
The data throughput increases enormously because the usual ported by any device (1000 Mbit/s,100 Mbit/s or 10 Mbit/s, full
message repetitions are avoided. duplex or half duplex)
Data can be sent and received simultaneously between two
stations. The data throughput for a full duplex connection
therefore rises to 200 Mbit/s with Fast Ethernet and to 2 Gbit/s
with Gigabit Ethernet. With full duplex, a greater length of the
network is possible. This means, for example, that when glass
fiber-optic cables are used, distances of up to 70 km can be
achieved.
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PROFINET/Industrial Ethernet
Industrial Ethernet
Topologies
■ Overview (continued)
Ethernet Switching
The Industrial Ethernet switch has the following functionality: Segment A Segment B Segment A Segment B
• Depending on the number of available interfaces, switches
are able to simultaneously interconnect several pairs of sub-
networks or stations temporarily and dynamically, with each
2
connection possessing the full data throughput.
• By filtering the data traffic on the basis of the Ethernet (MAC)
address of the data terminal, the local data traffic remains lo-
cal; only data to users of another subnetwork is forwarded by
the switch. Segment C Segment D Segment C Segment D
• More data terminals can be connected than in a classic Ether-
net network. Switched LAN Shared LAN
• Error propagation is limited to the subnetwork concerned. • Each individual segment features • All nodes in the network share
The switching technology offers definite advantages: the full performance/ the network performance/
data rate data rate.
• Subnetworks and network segments can be created. • Simultaneous data traffic in • All data packets pass through all
• The data throughput is increased and with it the network per- several segments, several segments.
formance as a result of structuring the data communication. message frames at the same • Only one message in the network
time at a time.
• Easy rules for network configuration. • Filtering: Local data traffic
• Network topologies with 50 switches and an overall extension remains local; only selected data
of up to 150 km can be implemented without the need to take packets exceed segment
G_IK10_XX_10002
signal propagation times into account. boundaries
• Unlimited extension of the network by connecting individual
collision domains/subnetworks. Data traffic Data traffic
• Easy, reaction-free extension of existing networks.
Full duplex Increased performance through switching, full duplex
Full duplex (FDX) is an operating mode in the network that, in
contrast to half duplex, allows stations to send and receive data Autosensing/Autonegotiation
simultaneously. When FDX is used, collision detection is auto- Autosensing describes the characteristic of network nodes
matically deactivated in the participating stations. (data terminals and network components) that automatically de-
For FDX, transmission media with separate send and receive tect the transmission rate of a signal (10 Mbit/s, 100 Mbit/s or
channels must be used, e.g. FOC and TP, and the participating 1000 Mbit/s) and support autonegotiation.
components must be able to store data packages. With an FDX Autonegotiation is the configuration protocol for Twisted Pair.
connection collisions do not occur, so components that support It enables the participating nodes to negotiate and agree the
FDX can send and receive simultaneously at the nominal trans- transmission rate before the first data packages are transferred:
mission rate. The data throughput therefore increases to twice
• 10 Mbit/s,100 Mbit/s or 1000 Mbit/s
the nominal transmission rate of the network, to 20 Mbit/s with
the classic Ethernet and 200 Mbit/s with Fast Ethernet. • Full duplex or half duplex
With Gigabit Ethernet, up to 2000 Mbit/s are achieved. Autonegotiation can also be deactivated if a specific transmis-
A further advantage of FDX is the increase in the network exten- sion rate has to be set.
sion. The advantage with Autosensing lies in the problem-free inter-
By deactivating the collision principle, the distance between two operability of all Ethernet components.
components can be increased by the size of a collision domain Classical Ethernet components that do not support Autosensing
or more. With full duplex, the maximum distance can extend as work problem-free with Fast Ethernet and new Gigabit Ethernet
far as the performance limit of the send and receive compo- components that do support Autosensing.
nents. This is especially the case in connection with fiber-optic Autocrossover
cables. When glass fiber-optic cables are used, distances of up
to 70 km can be achieved. The Autocrossover function automatically crosses the send and
receive cables on Twisted Pair interfaces. This means that
crossed connecting lines (e.g. TP XP Cords) are no longer
required.
PROFINET/Industrial Ethernet
Industrial Ethernet
Topologies
■ Overview (continued)
Fast redundancy In an optical ring comprising 50 switches, the network will be re-
configured after a fault (cable break or switch failure) in less than
Extremely fast reconfiguration of the network following an error is 0.2 seconds. The connected data terminals remain unaffected
indispensable for industrial applications, because the con- by the changes in the network and logical connections are not
2 nected data terminals will otherwise disconnect logical commu-
nication links. This would result in a process running out of con-
disconnected. Control over the process or application is assured
at all times.
trol or emergency shutdown of the plant.
In addition to implementing high-speed media redundancy in
In order to achieve the very fast reaction times required, various the ring, Industrial Ethernet switches also offer the functions re-
standardized procedures are used. A network can then be re- quired for high-speed redundant coupling of rings or network
configured to form a functional network infrastructure in a frac- segments. Network segments in any topology or rings can be
tion of a second. coupled via two switches in each case.
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Industrial Ethernet
Topologies
■ Overview (continued)
Fault-tolerant communication Fault-tolerant S7-connections can be set up from S7-400H
stations to
The availability of the communication is increased by means of
redundant communication connections, to which the data trans- • other H stations (one- or two-channel)
mission can be switched quickly in the event of a fault. • HMI PCs (S7-REDCONNECT software required)
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PROFINET/Industrial Ethernet
Industrial Ethernet
Topologies
■ Overview (continued)
Redundancy with the Spanning Tree algorithm Optical cabling with POF/PCF or glass fiber optic cable
The Spanning Tree algorithm is described in the IEEE 802.1d Fiber-optic cables are always recommended as an alternative to
standard; it organizes any number of meshed Ethernet struc- copper cables in environments subject to strong electromag-
2 tures comprising bridges and switches.
To prevent data packages circulating in the network, in the case
netic interference (EMI), if reliable equipotential bonding cannot
be guaranteed, if the system is in the open air, or if no adverse
effects caused by EMI are wanted.
of closed meshes different connections are switched to standby
so that an open tree structure results from the meshed structure. Glass fiber optic cables are used to establish optical network
topologies covering long distances, while for shorter distances,
The bridges/switches communicate for this purpose using the plastic fiber optic cable made of light-conducting plastics like
Spanning Tree protocol. This protocol is extremely complex be- polymer optical fiber (POF), or plastic covered glass fibers such
cause it has to handle any type of network structure. as polymer cladded fiber (PCF), are used. Simple fiber-optic ca-
The organization of network structures with the Spanning Tree bling for machine-level use is implemented with the new SC RJ
protocol can take from 30 to 60 seconds. During this period, pro- connection system for polymer optical fiber and PCF. The SC RJ
ductive communication for reliable visualization or process con- connectors can be assembled especially quickly and simply on-
trol in the network is not possible. site. The plastic fiber optic cables designed for this purpose can
be used universally or specifically in festoon cable systems.
In the time-optimized variant "Rapid Reconfiguration Spanning
Tree“ according to IEEE 802.1w, the time is shortened to be- For optical PROFINET networking, products with POF or PCF
tween 1 and 3 seconds for up to 10 series-connected switches. connection are used, e.g. the Industrial Ethernet Switch
For connecting to office networks, some SIMATIC NET switches SCALANCE X200-4P IRT, ET 200S distributed I/O or the
support the Rapid Spanning Tree Protocol. SCALANCE X101-1POF media converter.
Switched network
Switched industrial networks can be configured electrically or
optically with a linear, star or ring structure, or a combination.
They are constructed with SCALANCE X switches or with OSM
and ESM. Fiber-optic conductors or Twisted Pair cables are
used as the transmission media between the switches.
Data terminals or network segments are connected over twisted-
pair cables or polymer optical fiber (POF) . Switched networks
can be of any size. The signal propagation times must be taken
into account at distances over 150 km.
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PROFINET/Industrial Ethernet
Industrial Ethernet
Topologies
■ Overview (continued)
Gigabit at the control level The CP 343-1 Advanced and CP 443-1 Advanced communica-
tions processors for SIMATIC S7-300/400 implement integral
Whereas in the field level, short response times and small data network separation between the control level and field level and
message frames are in the forefront, the need for high data provide:
throughput is constantly increasing in the control level. The rea-
son for this is the rapidly growing number of nodes and data-in- • Separate network connections on a module for the connection 2
tensive systems such as HMI, SCADA, VISION systems, web ap- of two independent IP-subnetworks, e.g. control level is IP
plications or multimedia applications. subnetwork 1 (Gigabit Ethernet) and the field level is IP sub-
network 2 (Fast Ethernet)
In addition to the Gigabit-capable network infrastructure, there
are also Gigabit-capable system connections for PCs or SI- • Cross-network utilization of IT services through IP routing,
MATIC S7-300/400. The CP 1623 communications processor for such as access to web servers
PCI Express supports a high-performance connection of the • Access protection via a configurable IP access list
HMI/SCADA systems and simultaneously increases the reliabil- • Short response times for the lower-level field device connec-
ity of the network by means of an optional external power supply. tion with PROFINET
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PROFINET/Industrial Ethernet
Industrial Ethernet
Topologies
■ Overview (continued)
SIMATIC PCS 7 process control system with Gigabit
In the control room, two SCALANCE X-400 switches are used on Several operator panels are provided and divided between the
the terminal bus. If a high number of nodes are connected to the two switches so that the system can still be operated in the event
2 plant bus, SCALANCE X414-3E switches, for example, can be
used with extender modules. These are connected together to
of a failure. The terminal and plant buses are connected using
redundant servers, e.g. with SCALANCE X408-2 also via high-
create an electrical ring with a transfer rate of 1 Gbit/s. performance Gigabit lines.
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Industrial Ethernet
Topologies
■ Overview (continued)
Fail-safe wireless communication with PROFIsafe
For several years, safety engineering has been integrating into PROFIsafe prevents errors such as address corruption, loss, de-
standard automation on the basis of SIMATIC S7 controllers, lay, etc., when transmitting messages through continuous num-
PROFIBUS and PROFIsafe.
This range has been expanded by PROFINET-enabled compo-
bering of the PROFIsafe data, time monitoring, and authenticity
monitoring using passwords or optimized cyclic redundancy 2
check (CRC).
nents, thus providing a complete product range with failsafe
controllers, failsafe I/O and a corresponding engineering envi- Failsafe communication is also supported via industrial wireless
ronment. LAN.
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Industrial Ethernet
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Secure communication with SCALANCE S
SCALANCE S security modules offer a scaleable security func- • Address translation
tionality for the protection of automation networks. Apart from IP - NAT (Network Address Translation) permits the use of private
2 routing, the following are supported:
• Firewall for protecting the programmable controllers from un-
IP addresses in the internal network in that public IP ad-
dresses are converted to private ones
authorized access regardless of the size of the network to be - NAPT (Network Address and Port Translation) permits the
protected. use of private IP addresses in the internal network in that
frames are converted to private IP addresses depending on
• Supplementary or alternative VPN (Virtual Private Network) the communications port used
for reliable authentication of the communication partners and
encryption of the transmitted data
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Industrial Ethernet
Topologies
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For a high-performance coupling of networks, the modular • Static routing
Industrial Ethernet Switch SCALANCE X414-3E is available. • Dynamic routing OSPF (open shortest path first) and
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Industrial Ethernet
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■ Overview
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PROFINET/Industrial Ethernet
PROFINET
Introduction
■ Overview
PROFINET – the open Industrial Ethernet standard Real-time communication
for automation
PROFINET is based on Industrial Ethernet and uses the stan-
dard TCP/IP (Transport Control Protocol/Internet Protocol) for pa-
rameterization, configuration and diagnosis. Real-time commu-
nication for the transmission of user/process data is performed 2
on the same line. PROFINET devices can support the following
3URFHVV real-time properties:
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quirements in automation, PROFINET uses an optimized real-
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PROFINET/Industrial Ethernet
PROFINET
Introduction
■ Overview (continued)
(PROFINET IO) distributed field devices
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also be read out from the devices, enabling simple and fast
location of faults.
PROFINET with distributed field devices
Alongside the star, tree and ring topologies, PROFINET also
supports the line topology shaped by established fieldbuses.
By integrating switch functionality into the devices, for example Motion control
as with the S7-300 with CP 343-1 Lean, CP 343-1, or the On the basis of PROFINET and using Isochronous Real-Time
SIMATIC ET 200S, ET 200M or ET 200pro distributed field de- (IRT), it is possible to implement very fast, isochronous drive
vices, line topologies that are oriented around the machine or controls for high-performance motion control applications.
plant structure can be formed. This results in savings in cabling The standardized drive profile PROFIdrive allows multi-vendor
overhead and cuts down on components such as external communication between motion controllers and drives indepen-
switches. dently of the bus system – Industrial Ethernet or PROFIBUS.
In addition to the products with degree of protection IP20, a Isochronous real-time communication and standard IT commu-
complete portfolio is available for IP65, such as the ET 200pro nication can be implemented simultaneously on the same line
field device or the SCALANCE X208PRO switch. without affecting each other.
The Fast Start-Up function allows rapid start-up of PROFINET IO
Devices that are connected to SIMATIC controllers within less
than a second. This allows tool changes, e.g. for robotics appli-
cations, to be accelerated.
Fieldbus integration
PROFINET permits easy integration of existing fieldbus systems.
This requires the use of a proxy, which is a master of the
PROFIBUS or AS-Interface system on the one hand and a station
in the Industrial Ethernet on the other hand and which supports
PROFINET communication. This protects the investments of
plant operators, mechanical and plant engineers, and device
manufacturers.
PROFINET/Industrial Ethernet
PROFINET
Introduction
■ Overview (continued)
Control Level WinCC
Server
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Industrial Ethernet
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Distributed intelligence and machine-to-machine communi- Software components are understood to be encapsulated, reus-
cation (PROFINET CBA) able software functions. These can be individual technological
functions such as closed-loop controllers, or user programs for
PROFIBUS and PROFINET International have defined a stan- entire machines. Like blocks, they can be flexibly combined and
dard for implementing modular plant structures: PROFINET CBA easily re-used – regardless of their internal programming.
(Component Based Automation). Communication between the software components is carried out
Positive experiences have already been made with modulariza- exclusively via the component interfaces. On the outside, only
tion for machine and plant construction: Frequently-required those variables are accessible on these interfaces which are
parts are ready-made and can be rapidly combined into an required for interaction with other components.
individual unit when an order is placed. With PROFINET CBA, Software components are created with STEP 7 or other vendor-
modularization can be extended to the automation engineering specific tools. SIMATIC iMap is used for plant-wide configuring
of the plant with the help of software components. The commu- of the overall plant using graphical interconnection of the com-
nication takes place via the real-time channel. ponents. The degree of modularization does not determine the
number of programmable controllers required. Allocation to one
central automation device or several distributed automation
devices allows optimal utilization of the automation hardware.
PROFINET/Industrial Ethernet
PROFINET
Introduction
■ Overview (continued)
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Passive network components
Overview of Twisted Pair
■ Overview ■ Application
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PROFINET/Industrial Ethernet
Passive network components
Industrial Ethernet FastConnect
■ Overview ■ Benefits
1)
Available as a download under www.profinet.com
PROFINET/Industrial Ethernet
Passive network components
Industrial Ethernet FastConnect
■ Application
Industrial Ethernet FastConnect is a fast connection technique After stripping the IE FC cable, it can be directly mounted either
for easy assembly of 4-core and 8-core Industrial Ethernet FC in the IE FC RJ45 Plug (4-core), the IE FC Outlet RJ45 (4-core)
cables. or the IE RJ45 Modular Outlet (8-core).
Measure the length of cabele to be stripped by Insert the measured cable end in the tool. Fasten the end of the cable in the
resting the cable on the measuring template. The end stop for the insertion depth is stripping tool up to the end stop.
The end stop is formed by the index finger of formed by the index finger of the left hand
the left hand
G_IK10_XX_10021
To strip the cable, rotate the stripping tool Remove the stripping tool still Remove the protective film from the
several times in the direction of the arrow. closed from the end of the cable. cores
■ Design ■ Function
The complete system: The FastConnect stripping technique supports fast and easy
• Industrial Ethernet FC installation cables designed for fast connection of the Industrial Ethernet FC cables
assembly; 4-core (2x2) Cat5e; • IE FC RJ45 Plug (10/100/1000 Mbit/s)
- IE FC TP Standard Cable GP • IE FC Outlet RJ45 (10/100 Mbit/s)
- IE FC TP Flexible Cable GP
- IE FC TP Trailing Cable GP • IE FC RJ45 Modular Outlet (10/100/1000 Mbit/s)
- IE FC TP Trailing Cable The data terminals and network components are connected
- IE TP Torsion Cable using outlets via TP Cords.
- IE FC TP Marine Cable
- IE FC TP FRNC Cable GP The Industrial Ethernet FastConnect cables are specially
- IE FC TP Food Cable designed for use of the Industrial Ethernet FastConnect
- IE FC TP Festoon Cable GP Stripping Tool, with which the outer insulation and the braided
shield can be stripped accurately in one step. The prepared
• 8-core (4 x 2) Cat6 certified, with appropriate UL approval: cable is then connected using insulation displacement.
- IE FC TP Standard Cable GP (AWG 22/AWG 24)
- IE FC TP Flexible Cable (AWG 24) Approvals
• User-friendly stripping technique with FC Stripping Tool UL listing (safety standard) for network cables is especially
• FC RJ45 Plug immune to interference (10/100 Mbits/s). The necessary for the American and Canadian markets. The require-
rugged metal casing makes it an ideal solution for installing ments for the appropriate approvals depend on where the cable
RJ45 plug-in connectors to 4-core IE FC cables at the field is routed within the building. This applies to all cables which
level. have to be routed from a machine to a remote control cabinet
• The prepared cable is connected in the Industrial Ethernet and are positioned on cable racks secured on the building.
FC Outlet RJ45 (10/100 Mbits/s; 4-core) or IE FC RJ45 OFN/OFNG cable for routing in bundles (general purpose
Modular Outlet (10/100/1000 Mbits/s; 8-core) using insulation cable).
displacement The various connectors and cables from the FastConnect ca-
bling system can also be used in hazardous areas (EX-Zone 2).
No special approval is necessary.
PROFINET/Industrial Ethernet
Passive network components
IE FC RJ45 Plug 2 x 2
■ Overview ■ Benefits
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PROFINET/Industrial Ethernet
Passive network components
IE FC RJ45 Plug 2 x 2
■ Design
Industrial Ethernet FC RJ45 Plugs are available in three designs:
• With 180° (straight) cable • With 145° (angled) cable • With 90° (angled) cable
outlet outlet (SIMOTION and outlet (e.g. for ET 200S)
2 SINAMICS, for example)
They are used for optimized connection of Industrial Ethernet After the stripped cable end has been inserted in the blade
FastConnect cables to data terminals and network components. terminal (which has been hinged open), it is pressed down for
The plugs have a rugged, industry-compatible metal housing reliable contacting of the conductors.
that provides optimum protection against faults in data commu-
nication. Thanks to their compactness, the plug-in connectors (IE FC Plug
180°) can be used on devices with individual sockets and on
The 4 integrated insulation displacement contacts make con- devices with multiple sockets (blocks).
tacting of the FC cable variants easy and prevent mistakes.
Strip the IE FC cable 2x2 using stripping tool Open casing of the FC RJ45 plug Press down contact cover to
and fan out the wires according to color and insert wires according to color make contact with the wires.
coding on the contact cover coding as far as the end stop.
of the FC RJ45 plug.
Casing
G_IK10_XX_30026
■ Function
The IE FC RJ45 Plugs are used to install uncrossed 100 Mbit/s When the housing is open, color markings on the contact cover
Ethernet connections up to 100 m without the use of patches. make it easier to connect the cores to the blade terminals.
Crossed cables can also be installed by swapping the transmit The user can check that contact has been made correctly
and receive pair in a plug. through the transparent plastic material of the contact cover.
PROFINET/Industrial Ethernet
Passive network components
IE FC RJ45 Plug 2 x 2
■ Technical specifications
Order No. 6GK1 901-1BB10-2AA0 6GK1 901-1BB20-2AA0 6GK1 901-1BB30-0AA0
Product type description IE FC RJ45 Plug 180 2 x 2 IE FC RJ45 Plug 90 2 x 2 IE FC RJ45 Plug 145 2 x 2
Number of electrical connections
• For Industrial Ethernet FC TP
cables
4 4 4 2
• For network components 1 1 1
or terminals
Electrical connection version
• FastConnect Yes Yes Yes
• For Industrial Ethernet Integrated insulation displacement Integrated insulation displacement Integrated insulation displacement
FC TP cables contacts contacts contacts
• For network components RJ45 connector RJ45 connector RJ45 connector
or terminal
Transmission rate for Cat5e 100 Mbit/s 100 Mbit/s 100 Mbit/s
Ambient temperature
• During operation -20 … +70 °C -20 … +70 °C -20 … +70 °C
• During storage -40 … +80 °C -40 … +80 °C -40 … +80 °C
• During transport -40 … +80 °C -40 … +80 °C -40 … +80 °C
Max. relative humidity during 95% 95% 95%
operation
Width 13.7 mm 13.7 mm 13.9 mm
Height 16 mm 16 mm 16 mm
Depth 55 mm 42 mm 55.6 mm
Assembly IE FC stripping tool for stripping the IE FC stripping tool for stripping the IE FC stripping tool for stripping the
IE FC cable IE FC cable IE FC cable
Net weight 35 g 35 g 35 g
IP degree of protection IP20 IP20 IP20
PROFINET/Industrial Ethernet
Passive network components
IE FC RJ45 Plug 2 x 2
2
housing and integrated insulation cable for connection to IE
displacement contacts for FC Outlet RJ45/ IE FC RJ45 Plug
connecting Industrial Ethernet FC 180/90 for use in trailing cables;
installation cables PROFINET-compatible;
without UL approval;
IE FC RJ45 Plug 180 sold by the meter;
180° cable outlet; for network max. quantity 1000 m,
components and CPs/CPUs with minimum order 20 m
Industrial Ethernet interface IE TP Torsion Cable GP 2 x 2 6XV1 870-2F
• 1 pack = 1 item 6GK1 901-1BB10-2AA0 (Type C)
• 1 pack = 10 items 6GK1 901-1BB10-2AB0 4-core, shielded TP installation
cable for connection to IE
• 1 pack = 50 items 6GK1 901-1BB10-2AE0 FC Outlet RJ45/ IE FC RJ45 Plug
IE FC RJ45 Plug 90 for use with robots;
PROFINET-compatible;
90° cable outlet; e.g. for ET 200S with UL approval;
sold by the meter;
• 1 pack = 1 item 6GK1 901-1BB20-2AA0
max. quantity 1000 m,
• 1 pack = 10 units 6GK1 901-1BB20-2AB0 minimum order 20 m
• 1 pack = 50 units 6GK1 901-1BB20-2AE0 IE FC TP Marine Cable 2 x 2 6XV1 840-4AH10
(Type B)
IE FC RJ45 Plug 145
4-core, shielded TP installation
145° cable outlet; e.g. cable for connection to IE
for SIMOTION and SINAMICS FC Outlet RJ45/ IE FC RJ45 Plug
• 1 pack = 1 item 6GK1 901-1BB30-0AA0 180/90; marine approval;
max. quantity 1000 m,
• 1 pack = 10 units 6GK1 901-1BB30-0AB0 minimum order 20 m
• 1 pack = 50 units 6GK1 901-1BB30-0AE0 IE FC TP FRNC Cable GP 2 x 2 6XV1 871-2F
IE FC stripping tool 6GK1 901-1GA00 (Type B)
PROFINET/Industrial Ethernet
Passive network components
IE FC RJ45 Plug 4 x 2
■ Overview ■ Benefits
■ Application
• Implementation of direct device connections of up to 60 m The compact, rugged design of the connectors makes the
with Industrial Ethernet FC installation cable 4 x 2 without FC RJ45 Plug suitable for use in both industrial environments
using patch technology and on office equipment.
• Easy connection (insulation displacement contacts) for 8-core The Industrial Ethernet FastConnect RJ45 Plug 4 x 2 permits
twisted pair installation cables (10/100/1000 Mbit/s) without quick and easy installation of the Industrial Ethernet FastCon-
the need for special tools nect installation cables 4 x 2 (8-core twisted pair cables) in the
• Error-minimizing connection technique thanks to visible field.
connection area as well as colored insulation displacement The Industrial Ethernet FastConnect Stripping Tool for preparing
termination the end of a cable (stripping the jacket and shield in one step)
• Industry-compatible design (rugged metal housing, no easily allows simple handling and fast, reliable fitting of the cable con-
lost small parts) nector to the cable. As all the cable connector parts are captive,
it can also be fitted in difficult conditions.
• Excellent EMC shielding and deflection (metal housing)
• Integrated strain-relief for installation cables The new plug-in connector enables point-to-point links to be
implemented (10/100/1000 Mbit/s) for Industrial Ethernet
• Compatible with the EN 50173 (RJ45) / ISO IEC 11801 between two data terminals/network components up to 60 m
standard apart without the need for patches.
• Additional strain and bending relief of plug connector possible
through latching of plug on device housing, e.g. with
SCALANCE X, SCALANCE S.
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PROFINET/Industrial Ethernet
Passive network components
IE FC RJ45 Plug 4 x 2
2
with a rugged metal housing and
Connect cable to data terminals and network components. The integrated insulation displace-
plug has a rugged, industry-compatible metal housing that pro- ment contacts for connecting
vides optimum protection against faults in data communication. Industrial Ethernet FC installation
cables; 180° cable outlet;
The eight integrated insulation displacement contacts make for network components and
contacting of the FC cable variants 4 x 2 and 2 x 2 easy and pre- CPs/CPUs with Industrial Ethernet
vent mistakes. After the stripped cable end has been inserted in interface
the insulation displacement terminals, the conductors make
contact when the casing is closed. • 1 pack = 1 unit 6GK1 901-1BB11-2AA0
• 1 pack = 10 units 6GK1 901-1BB11-2AB0
Owing to their compact size, the plug connectors can be used
both on devices with individual jacks and on devices with multi- • 1 pack = 50 units 6GK1 901-1BB11-2AE0
ple jacks (blocks). IE FC stripping tool 6GK1 901-1GA00
Data terminals with a suitable bracket on the housing provide Pre-adjusted stripping tool
additional tension and bending relief for the plug-in cable. for fast stripping of Industrial
Ethernet FC cables
■ Function IE FC TP Standard Cable GP
4x2
The IE FC RJ45 Plug 4 x 2 is used to install uncrossed
8-core, shielded TP installation
10/100/1000 Mbit/s Ethernet connections up to 60 m without the cable for universal applications;
use of patches. Crossed cables can also be installed by swap- with UL approval;
ping the transmit and receive pair in a plug. sold by the meter;
max. length 1000 m,
With the casing open, colored markers on the contact element minimum order 20 m
make it simple to connect the cores to the insulation displace-
ment contacts. The transparent synthetic material of the contact • AWG 22, 6XV1 870-2E
element allows users to check the contacts themselves. for connection to IE FC RJ45
Modular Outlet
PROFINET/Industrial Ethernet
Passive network components
IE Push Pull Plug PRO
■ Overview ■ Benefits
■ Application
IE RJ45 Plug PRO and IE SC RJ Plug PRO (POF or PCF ) are
plug-in connectors with push-pull terminal connection that, due
to their high degree of protection (IP65/67), are used together
with corresponding terminal equipment and network compo-
nents in a high degree of protection in cabinet-free systems.
Their silicon-free design enables them to also be used in the
automobile industry, e.g. in paint shops.
PROFINET/Industrial Ethernet
Passive network components
IE Push Pull Plug PRO
■ Technical specifications
Order No. 6GK1 901-1BB10-6AA0 6GK1 900-0MB00-6AA0 6GK1 900-0NB00-6AA0 6GK1 907-0AB10-6AA0
Product type description IE RJ45 Plug PRO IE SC RJ POF Plug PRO IE SC RJ PCF Plug PRO Power Plug PRO
Number of electrical connections
2 • for Industrial Ethernet FC TP ca-
bles
4 - - -
PROFINET/Industrial Ethernet
Passive network components
IE Push Pull Plug PRO
PROFINET/Industrial Ethernet
Passive network components
IE Connecting Cable M12-180/M12-180/
IE FC M12 Plug PRO
PROFINET/Industrial Ethernet
Passive network components
IE Connecting Cable M12-180/M12-180/
IE FC M12 Plug PRO
2
method (D coded, IP65/IP67) to cable for connection to IE
RJ45 connection method (IP20) FC Outlet RJ45/ IE FC RJ45 Plug
180/90; marine approval;
• 1 pack = 5 items 6GK1 901-0DM20-2AA5 sold by the meter,
IE FC TP Standard Cable GP 2 x 2 6XV1 840-2AH10 max. length 1000 m,
(Type A) minimum order 20 m
4-core, shielded TP installation IE FC TP Trailing Cable GP 2 x 2 6XV1 870-2D
cable for connection to IE (Type C)
FC outlet RJ45/ IE FC RJ45 plug; 4-core, shielded TP installation
PROFINET-compliant; cable for connection to IE
with UL approval; FC Outlet RJ45/ IE FC RJ45 Plug
sold by the meter; for use as trailing cable;
max. quantity 1000 m, PROFINET-compatible;
minimum order 20 m with UL approval;
IE FC TP Flexible Cable GP 2 x 2 6XV1 870-2B sold by the meter;
(Type B) max. length 1000 m,
minimum order 20 m
4-core, shielded TP installation
cable for connection to IE FC IE FC TP Festoon Cable GP 6XV1 871-2S
Outlet RJ45/ IE FC RJ45 Plug for 2 x 2 (Type B)
occasional movement; 4-core, shielded TP installation
PROFINET-compatible; cable for connection to IE
with UL approval; FC Outlet RJ45/IE FC RJ45 Plug
sold by the meter; max. length 180/90 for use in festoon
1000 m, minimum order 20 m applications;
IE FC TP Trailing Cable GP 2 x 2 6XV1 870-2D PROFINET-compatible;
(Type C) with UL approval;
sold by the meter;
4-core, shielded TP installation max. length 1000 m,
cable for connection to IE minimum order 20 m
FC Outlet RJ45/ IE FC RJ45 Plug
for use as trailing cable; IE FC TP Food Cable GP 2 x 2 6XV1 871-2L
PROFINET-compatible; (Type C)
with UL approval; 4-core, shielded TP installation
sold by the meter; cable for connection to IE
max. length 1000 m, FC Outlet RJ45/IE FC RJ45 Plug
minimum order 20 m 180/90 for use in festoon
IE FC TP Trailing Cable 2 x 2 6XV1 840-3AH10 applications;
(Type C) PROFINET-compatible;
with UL approval;
4-core, shielded TP installation sold by the meter;
cable for connection to IE FC max. length 1000 m,
Outlet RJ45/ IE FC RJ45 Plug minimum order 20 m
180/90 for use in trailing cables;
PROFINET-compatible; IE FC stripping tool 6GK1 901-1GA00
without UL approval; Pre-adjusted stripping tool for the
sold by the meter; fast stripping of Industrial Ethernet
max. length 1000 m, FC cables
minimum order 20 m
IE FC blade cassettes (5 mm) 6GK1 901-1GB01
IE TP Torsion Cable 2 x 2 6XV1 870-2F
(Type C) Replacement blade cassette for
the Industrial Ethernet stripping
4-core, shielded TP installation tool; for use with IE FC RJ45
cable for connection to IE FC Plugs and IE FC RJ45 Modular
Outlet RJ45/ IE FC RJ45 Plug for Outlet, 5 units
use with robots;
PROFINET-compatible; PROFINET Cabling and See
with UL approval; Interconnection Technology http://www.profinet.com
sold by the meter; Guideline
max. length 1000 m,
minimum order length 20 m
Note:
Additional components of the SIMATIC NET wiring range can be ordered
from your local contact person.
For technical advice contact:
J. Hertlein, A&D SE PS
Tel.: +49(0)911/750 44 65
Fax.: +49(0)911/750 99 91
E-mail: juergen.hertlein@siemens.com
PROFINET/Industrial Ethernet
Passive network components
IE FC TP Cable 2 x 2
■ Overview ■ Application
For the construction of Industrial Ethernet networks (4-core),
different cable types are offered to suit the different types of
application.
■ Design
• For structured cabling in the factory hall; specially designed outer sheath
foil shield
for fast assembly
• Easy stripping with the FastConnect Stripping Tool; the outer
inner sheath
sheath and the braided shield are stripped accurately in one
Cable
step copper core Standard
IE FC TP
• Connection to FastConnect products using insulation dis-
placement
• Exceeds Category 5 (Cat5e) of the international cabling
standards ISO/IEC 11801 and EN 50173
G_IK10_XX_10033
• PROFINET-compatible braided shield
single core sheath
• UL approval
• Different variants for different applications
- IE FC TP Standard Cable GP
- IE FC TP Flexible Cable GP The FastConnect (FC) Industrial Ethernet cables IE FC Cable
- IE FC TP FRNC Cable GP 2 x 2 are designed with radial symmetry and therefore allow the
- IE FC TP Trailing Cable GP use of the FC Stripping Tool The IE FC Outlet RJ45 and the IE FC
- IE FC TP Trailing Cable RJ45 Plug can therefore be attached quickly and easily.
- IE FC TP Festoon Cable
- IE FC TP Festoon Cable GP • The double shield makes it especially suitable for routing
- IE TP Torsion Cable through industrial areas with strong electro-magnetic fields
- IE FC TP Food Cable • Easy connection to the insulation displacement contacts of the
- IE FC TP Marine Cable FC RJ45 plug without the need for special tools
• High interference immunity thanks to double shielding • System-wide grounding concept can be implemented through
• Easy length measurement thanks to printed meter markings the outer shield of the bus cable as well as through the
grounding concept of the IE FC Outlet RJ45 and the IE FC
■ Benefits RJ45 Plugs
• Printed meter marks
PROFINET/Industrial Ethernet
Passive network components
IE FC TP Cable 2 x 2
■ Design (continued)
Cable types • IE FC Festoon Cable GP 2 x 2:
• IE FC TP Standard Cable GP 2 x 2: Flexible cable for special use in constant movement in a cable
Standard bus cable with rigid cores specially designed for fast trail/festoon arrangement, e.g. on crane systems; four cores
(stranded) in twisted quads
installation;
four rigid cores connected in a four-branch star • IE TP Torsion Cable 2 x 2: 2
• IE FC TP Flexible Cable GP 2 x 2: Highly flexible bus cable for the special application of contin-
Flexible bus cable for the special application of occasional uous motion control, e.g. for use with robots; stranded cores
motion control; four stranded cores connected in a four • IE FC TP Food Cable 2 x 2:
branch star Flexible cable for special use in the food and beverages in-
• IE FC TP FRNC Cable GP 2 x 2: dustry;
Flexible, halogen-free cable for use in buildings (FRNC= four cores (stranded) in twisted quads
Flame Retardant Non Corrosive); four conductors (flexible • IE FC TP Marine Cable 2 x 2:
leads) stranded into star-quad for occasional movement Bus cable for marine applications; four cores (stranded)
• IE FC TP Trailing Cable GP / IE FC TP Trailing Cable 2 x 2: connected in a four branch star, halogen-free, certified for
Highly flexible bus cable for the special application of con- marine applications
stant motion control in a cable carrier, e.g. for continuously
moving machine parts; four stranded cores connected in a
four branch star
Product overview IE FC TP Cable 2 x 2
(PROFINET-compatible according to "PROFINET Cabling and Interconnection Technology Guideline1))
PROFINET Type A PROFINET Type B PROFINET Type C
AWG 22/1 AWG 22/7 AWG 22
rigid laying flexible cable highly flexible cable
for occasional movement for continuous motion,
e.g. cable carrier or robots
IE FC TP Standard Cable GP 2 x 2 ● – –
(Type A)
6XV1 840-2AH10
IE FC TP Flexible Cable GP 2 x 2 – ● –
(Type B)
6XV1 870-2B
IE FC TP FRNC Cable GP 2 x 2 – ● –
(Type B)
6XV1 871-2F)
IE FC TP Trailing Cable GP 2 x 2 – ● ●
(Type C)
6XV1 870-2D
IE FC TP Trailing Cable 2 x 2 – – ●
(Type C)
6XV1 840-3AH10
IE FC TP Festoon Cable GP 2 x 2 – ● –
(Type B)
6XV1871-2S
IE TP Torsion Cable 2 x 2 – – ●
(Type C)
6XV1 870-2F
IE FC TP Food Cable – – ●
2 x 2 (Type C)
6XV1871-2L
IE FC TP Marine Cable 2 x 2 – ● –
(Type B)
6XV1 840-4AH10
1)
Available as a download under http://www.profinet.com
PROFINET/Industrial Ethernet
Passive network components
IE FC TP Cable 2 x 2
■ Technical specifications
Order No. 6XV1 840-2AH10 6XV1 870-2B 6XV1 870-2D
Product type description IE FC Standard Cable GP 2 x 2 IE FC Flexible Cable GP 2 x 2 IE FC Trailing Cable GP 2 x 2
(Type A) (Type A) (Type C)
PROFINET/Industrial Ethernet
Passive network components
IE FC TP Cable 2 x 2
PROFINET/Industrial Ethernet
Passive network components
IE FC TP Cable 2 x 2
PROFINET/Industrial Ethernet
Passive network components
IE FC TP Cable 2 x 2
2
cable for connection to IE cable for connection to IE
FC Outlet RJ45/ IE FC RJ45 Plug; FC Outlet RJ45/ IE FC RJ45 Plug
PROFINET-compatible; with UL 180/90 for use in festoon
approval; applications;
PROFINET-compatible;
Sold by the meter with UL approval;
max. length 1,000 m; minimum 6XV1 840-2AH10 sold by the meter;
order 20 m max. length 1000 m,
minimum order 20 m
Preferred length
IE TP torsion cable 2 x 2 6XV1 870-2F
• 1000 m 6XV1 840-2AU10 (Type C)
IE FC TP Flexible Cable GP 2 x 2 6XV1 870-2B 4-core, shielded TP installation
(Type B) cable for connection to IE
4-core, shielded TP installation FC Outlet RJ45/ IE FC RJ45 Plug
cable for connection to IE for use with robots;
FC Outlet RJ45/ IE FC RJ45 Plug PROFINET-compatible;
for occasional movement; with UL approval;
PROFINET-compatible; sold by the meter;
with UL approval; max. length 1000 m,
sold by the meter; minimum order 20 m
max. length 1000 m, IE FC TP Food Cable GP 2 x 2 6XV1 871-2L
minimum order 20 m (Type C)
IE FC TP FRNC Cable GP 2 x 2 6XV1 871-2F 4-core, shielded TP installation
(Type B) cable for connection to IE
4-core, shielded, halogen-free TP FC Outlet RJ45/ IE FC RJ45 Plug
installation cable for connection 180/90 for the food and bever-
to IE FC Outlet RJ45/ IE FC RJ45 ages industry;
Plug for occasional movement; PROFINET-compatible;
PROFINET-compatible; sold by the meter;
with UL approval; max. length 1000 m,
sold by the meter; minimum order 20 m
max. length 1000 m, IE FC TP Marine Cable 2 x 2 6XV1 840-4AH10
minimum order 20 m (Type B)
IE FC TP Trailing Cable GP 2 x 2 6XV1 870-2D 4-core, shielded TP installation
(Type C) cable for connection to IE
4-core, shielded TP installation FC Outlet RJ45/ IE FC RJ45 Plug
cable for connection to IE 180/90; marine approval;
FC Outlet RJ45/ IE FC RJ45 Plug max. length 1000 m,
for use in trailing cables; minimum order 20 m
PROFINET-compatible; IE Hybrid Cable 2x2 + 4x0.34 6XV1870-2J
with UL approval;
sold by the meter; Flexible cable, 4 x Cu Cat5,
max. length 1000 m, shielded (0.75 mm) and 4 x Cu
minimum order 20 m (0.34 mm2) with IE FC modular
outlet and power insert and IP67
IE FC TP Trailing Cable 2 x 2 6XV1 840-3AH10 hybrid plug connector;
(Type C) sold by the meter;
4-core, shielded TP installation up to 1000 m;
cable for connection to IE minimum order 20 m
FC Outlet RJ45/ IE FC RJ45 Plug
180/90 for use in trailing cables;
PROFINET-compatible;
with UL approval;
sold by the meter;
max. length 1000 m,
minimum order 20 m
PROFINET/Industrial Ethernet
Passive network components
IE FC TP Cable 2 x 2
PROFINET/Industrial Ethernet
Passive network components
IE FC TP Cable 4 x 2
■ Overview ■ Application
The 8-core cabling system of SIMATIC NET allows transmission
rates of 10/100/1000 Mbit/s for Ethernet as with the service-inde-
pendent cabling from the office environment. This permits the
transition from the 4-core Industrial Ethernet cabling system to
the 8-core cabling system with Gigabit capability. 2
The IE FC TP Standard Cable GP 4x2 (AWG 22) must be used in
conjunction with the IE FC Modular Outlet and the TP Cords for
constructing Industrial Ethernet networks (8-core) up to 100 m.
IE FC TP Standard Cable 4x2 (AWG 22)
The IE FC TP Standard Cable GP 4x2 (AWG 22) must be used in
conjunction with the IE FC Modular Outlet and the TP Cords for
constructing Industrial Ethernet networks (8-core) up to 100 m.
IE FC TP Cable 4x2 (AWG 24)
For direct connection without using patch technology, the
IE FC RJ45 Plug 4 x 2 and the IE FC TP cable 4 x 2 (AWG 24) of
up to 60 m can be used.
Note:
• 8-core FastConnect installation cables for cabling system with
Gigabit capability (AWG 22 and AWG 24 versions) You will find other specifications of the network topology in the
• Easy stripping with the FastConnect Stripping Tool; the outer manual for TP and fiberoptic networks.
sheath and the braided shield are stripped accurately in one UL approvals
step
• The IE FC TP Cable GP 4 x 2 (AWG 22 and AWG 24) has the
• Connection to IE FC RJ45 Modular Outlet (AWG 22) or relevant UL approvals for laying in cable bundles and cable
IE FC RJ45 Plug 4 x 2 (AWG 24) using insulation-displace- racks according to the specifications of NEC (National Electri-
ment technology cal Code) Article 800/725.
• Satisfies Category 6 (Cat6) of the international cabling
standards ISO/IEC 11801 and EN 50173 ■ Design
• UL approval
The FastConnect (FC) Industrial Ethernet cables IE FC Cable
• Easy length measurement thanks to printed meter markings 4 x 2 (AWG 22 und AWG 24) are radially symmetrical in design
and therefore allow the use of the IE FC stripping tool. The
■ Benefits IE FC RJ45 Modular Outlet and the IE FC RJ45 Plug 4 x 2 can
then be connected quickly and easily by means of insulation dis-
placement contacts without the need for special tools.
Cable types
• IE FC Standard Cable GP 4 x 2 (AWG 22):
• Time-saving due to quick and easy assembly using Standard bus cable with rigid cores specially designed for fast
FastConnect cables 4 x 2 on IE FC RJ 45 Modular Outlet or mounting on IE FC RJ45 Modular Outlet;
IE FC RJ45 Plug 4 x 2 with appropriate UL approval (General Purpose) for laying in
• Construction of an 8-core cabling system with Gigabit cable bundles and on cable racks according to the specifica-
capability tions of the NEC (National Electrical Code) Article 800/725.
• Thanks to the 8-core cabling it is now possible to implement • IE FC Standard Cable GP 4 x 2 (AWG 24):
two Industrial Ethernet connections for Fast Ethernet (with Standard bus cable with rigid cores specially designed for fast
IE FC RJ45 Modular Outlet), as well as for Gigabit-Ethernet mounting on IE FC RJ45 Plug 4 x 2;
(with IE FC RJ45 Plug 4 x 2) with appropriate UL approval (General Purpose) for laying in
• Noise-immune network due to a consistent grounding con- cable bundles and on cable racks according to the specifica-
cept. tions of the NEC (National Electrical Code) Article 800/725.
• IE FC Flexible Cable GP 4 x 2 (AWG 24):
Bus cable with flexible cores for occasional movement and
specially designed for fast mounting on IE FC RJ45 Plug 4 x 2;
with appropriate UL approval (General Purpose) for laying in
cable bundles and on cable racks according to the specifica-
tions of the NEC (National Electrical Code) Article 800/725.
PROFINET/Industrial Ethernet
Passive network components
IE FC TP Cable 4 x 2
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,(73&RUG Near-end crosstalk attenuation per 38.3 dB/100 m
length at 1 MHz ... 250 MHz
System configuration with IE FC RJ45 Modular Outlet 100 Mbit/s
Surface transfer impedance at 10 mOhm/m
and 1000 Mbit/s
10 MHz
Loop resistance per length 118 Ohm/km
Coefficient of insulation resistance 5000 MOhm*km
Mechanical data
Outer diameter
• of the core 1.25 mm
• of the inner sheath of the cable 7.6 mm
• of the cable sheath 9.6 mm
• symmetrical tolerance of the 0.3 mm
cable sheath
Material
• of the wire insulation PE
• AWG cross-section AWG 22
• of the inner sheath of the cable PVC
• of the cable sheath PVC
Ambient temperature
• during operation -40 … +70 °C
• during transport -40 … +70 °C
• during storage -40 … +70 °C
• during installation -20 … +60 °C
Bending radius
• for one-off bending 55 mm
• for repeated bending 80 mm
Number of bending cycles -
Tensile load, max. 180 N
Weight per length 115 kg/km
Fire behavior IEC 60332-1
Chemical resistance to mineral oil conditional resistance
Radiological resistance to UV not resistant
radiation
Product property
• halogen-free No
• Silicone-free Yes
FastConnect electrical connection Yes
version
UL listing at 300 V rating Yes/CMG/Sun Res-
UL style at 600 V rating -
PROFINET/Industrial Ethernet
Passive network components
IE FC TP Cable 4 x 2
2
cable for universal applications; FC Modular Outlet Base;
with UL approval; 2 x RJ45 for 2 x 100 Mbit/s inter-
sold by the meter; faces;
max. length 1000 m, 1 pack = 4 items
minimum order 20 m
IE FC RJ45 Modular Outlet 6GK1 901-1BK00-0AA2
• AWG 22, 6XV1 870-2E Insert 1GE
for connection to IE FC RJ45
Modular Outlet Replaceable insert for
FC Modular Outlet Base;
• AWG 24, 6XV1 878-2A
1 x RJ45 for 1 x 1000 Mbit/s inter-
for connection to IE FC RJ45
face;
Plug 4 x 2
1 pack = 4 items
IE FC TP Flexible Cable GP
IE FC RJ45 Plug 4 x 2
4x2
RJ45 plug connector for Industrial
8-core, shielded TP installation
Ethernet with a rugged metal
cable for occasional movement;
housing and integrated insulation
with UL approval;
displacement contacts for con-
sold by the meter;
necting Industrial Ethernet FC
max. length 1000 m,
installation cables 4 x 2;
minimum order 20 m
180° cable outlet;
• AWG 24, 6XV1 878-2B for network components and
for connection to IE FC RJ45 CPs/CPUs with Industrial Ethernet
Plug 4 x 2 interface
IE FC stripping tool 6GK1 901-1GA00 • 1 pack = 1 unit 6GK1 901-1BB11-2AA0
Preadjusted stripping tool • 1 pack = 10 units 6GK1 901-1BB11-2AB0
for fast stripping of Industrial
Ethernet FC cables 4 x 2 • 1 pack = 50 units 6GK1 901-1BB11-2AE0
IE FC Blade Cassettes (5 mm) 6GK1 901-1GB01 IE Manual Collection 6GK1 975-1AA00-3AA0
Replacement blade cassette for Electronic manuals for
the Industrial Ethernet stripping communication systems,
tool, for use with IE FC RJ45 communication protocols,
Plugs and IE FC RJ45 Modular and communication products;
Outlet, 5 units on DVD;
German/English
IE FC RJ45 Modular Outlet
FastConnect RJ45 Outlet for
Industrial Ethernet with interface
for a replaceable insert;
• without replaceable insert 6GK1 901-1BE00-0AA0
• With 2FE insert; ; 6GK1 901-1BE00-0AA1
replaceable insert
for 2 x 100 Mbit/s interfaces
• With 1GE insert; 6GK1 901-1BE00-0AA2
replaceable insert
for 1 x 1000 Mbit/s interfaces
• With power insert; 6GK1 901-1BE00-0AA3
replaceable insert
for 1 x 24 V DC and
1 x 100 Mbit/s interface
■ More information
Installation instructions
The bus cable is supplied by the meter with meter marks printed
on it.
FastConnect
With the help of Industrial Ethernet FastConnect Stripping Tool,
it is possible to strip the outer sheath and shield of the Industrial
Ethernet FastConnect cable 4 x 2 to the right length in one step.
This allows the IE FC RJ45 Modular Outlet to be attached quickly
and easily to the Industrial Ethernet FC cable 4 x 2.
Cable routing
During storage, transport and cable laying, keep both ends
sealed with a shrink-on cap; comply with the permissible bend-
ing radii and tensile load.
PROFINET/Industrial Ethernet
Passive network components
IE Hybrid Cable
■ Overview ■ Application
The IE Hybrid cable 2x2 + 4x0.34 and the IE FC RJ45 Modular
Outlet with Power Insert can be used to supply remote nodes
(e.g. Access Points SCALANCE W) simultaneously with data
(10/100 Mbit/s) and power. Having both data and power on one
2 cable leads to a significant reduction of installation costs.
A maximum of 80 m can be covered between the IE FC RJ45
Modular Outlet and the Access Point SCALANCE W, with an
additional 6 m patch cable on the Modular Outlet.
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• Simple installation thanks to insulation displacement connec- Network structure with IE FC RJ45 Modular Outlet and Power Insert
tions in IE FC RJ45 Modular Outlet and hybrid connectors at for supplying the SCALANCE W-788 Access Points and the SCALANCE
Access Point SCALANCE W W-74xPRO client modules
• Reduced installation cost since remote stations (e.g.
SCALANCE W) are supplied via one single line. ■ Design
• Halogen-free cables for universal use in the industrial and Rugged, halogen-free Ethernet hybrid cable with four shielded,
office areas flexible data cores (AWG22, twisted quad) and four power cores
• Rugged, UV resistant industrial cable with UL approval (0.34 mm2) for transmitting data and power.
The IE Hybrid cable 2x2 + 4x0.34 is available in customized
lengths.
PROFINET/Industrial Ethernet
Passive network components
IE Hybrid Cable
PROFINET/Industrial Ethernet
Passive network components
Power cables
■ Overview ■ Benefits
■ Application
For the construction of PROFINET/PROFIBUS networks, different
cable types are offered to suit the different types of application.
The listed power cables should always be used. They are used
for devices with degree of protection IP65/67 to connect the sig-
naling contact or 24-V supply of the SCALANCE X and
SCALANCE W components (power cable 2x0.75) and for the
power supply (power cable 5x1.5 for ET 200).
UL approvals
• Different versions (5-core, 2-core) for different fields of appli-
cation As a result of appropriate UL styles, the cables can be used
worldwide.
• Rugged cable design for installation in industrial applications
• UL approvals ■ Design
• Easy length measurement thanks to printed meter markings
Rugged 2-core or 5-core cable with circular cross-section for
connection of signaling contact and power supply to IP65/67
components in industrial areas.
Cable types
The following cables with industrial capability are available for
connection of the power supply and signaling contact:
• Power cable 2 x 0.75;
power cable for connection of signaling contact and 24 V sup-
ply voltage to SCALANCE X and SCALANCE W components
• Power cable 5 x 1.5;
power cable for connection of 24 V power supply of ET 200
using 7/8" plug connectors
PROFINET/Industrial Ethernet
Passive network components
Power cables
■ Technical specifications
Order No. 6XV1 812-8A 6XV1 830-8AH10
Product type description Energy Cable Energy Cable
Suitability for use Connection of signaling contact and 24-V power Power supply of ET 200 modules with
Cable name
supply to SCALANCE X and SCALANCE W
L-YY-2x1x0.75 GR
7/8" power port
L-Y11Y-JZ 5x1x1.5 GR
2
Power wires
Operating voltage (rms value) 600 V 600 V
Conductor cross-section of 0.75 mm² 1.5 mm²
power wire
Continuous current of the 6A 16 A
power wires
General mechanical data
Jacket
• Outer diameter 7.4 mm 10.5 mm
• Symmetrical tolerance of 0.3 mm 0.3 mm
the outer diameter
- Material PVC PUR
- Color gray gray
Ambient temperature
• during operation -20 … +80 °C -40 … +80 °C
• during transport -20 … +80 °C -40 … +80 °C
• during storage -20 … +80 °C -40 … +80 °C
• during installation -20 … +80 °C -40 … +80 °C
Bending radius
• for one-off bending 19 mm 26 mm
• for repeated bending 44 mm 63 mm
Number of bending cycles - -
Tensile load, max. 100 N 500 N
Weight per length 70 kg/km 149 kg/km
Fire behavior Flame retardant to IEC 60332-1 Flame retardant to IEC 60332-1
Chemical resistance
• to mineral oil conditional resistance resistant
• to grease conditional resistance resistant
Radiological resistance to UV resistant resistant
radiation
Product property
• halogen-free No No
• silicone-free Yes Yes
FastConnect electrical connection No No
version
UL listing at 300 V rating Yes/CL3 No
UL style at 600 V rating Yes Yes
PROFINET/Industrial Ethernet
Passive network components
Power cables
PROFINET/Industrial Ethernet
Passive network components
IE TP Cord
■ Overview ■ Benefits
PROFINET/Industrial Ethernet
Passive network components
IE TP Cord
■ Application
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PROFINET/Industrial Ethernet
Passive network components
IE TP Cord
■ Design ■ Function
• 2 x 2 cores for 10/100 Mbit/s transmission rate; The flexibility of the cable ensures easy installation, for example
4 x 2 cores for 10/100/1000 Mbit/s transmission rate in a control cabinet, or to connect equipment in a control room.
• Two cores with two dummy elements twisted into a pair. The maximum length of an IE TP Cord is 10 m.
• Each pair is encased in plastic film and shielded with a
plastic-clad aluminum foil
Adapter cables are used to connect devices with an ITP inter-
face to devices with an RJ45 interface. 2
• Outer woven shield around all pairs comprising tinned copper IE TP Converter Cord 15/RJ45 is used to convert an ITP interface
wires of a data terminal to the RJ45 interface.
• Plastic sheath (PVC)
IE TP Cord is available as TP Cord 4 x 2, pre-assembled cables ■ More information
in the following versions:
Additional components of the SIMATIC NET wiring range can be
• IE TP Cord RJ45/RJ45 ordered from your local contact person.
with 2 x RJ45 plugs For technical advice contact:
• IE TP XP Cord RJ45/RJ45 J. Hertlein, A&D SE PS
with 2 x RJ45 plugs, send and receive cables are twisted. Tel.: +49(0)911/750 44 65
Fax: +49(0)911/750 99 91
IE TP Cord is available as TP Cord 2 x 2, pre-assembled cables
E-mail: juergen.hertlein@siemens.com
in the following versions:
• IE TP Cord 9/RJ45
with one 9-pole Sub-D connector and one RJ45 connector
• IE TP XP Cord 9/RJ45
with one RJ45 connector and one 9-pole Sub-D connector,
send and receive cable are twisted
• IE TP Cord 9-45/RJ45
with one RJ45 connector and one 9-pole Sub-D connector,
45° cable outlet
• IE TP XP Cord 9-45/RJ45
with one RJ45 connector and one 9-pole Sub-D connector,
45° cable outlet; send and receive cable are twisted
• IE TP XP Cord 9/9
with two 9-pole Sub-D connectors, send and receive cable are
twisted.
• IE TP Cord RJ45/15
with one RJ45 connector and one 15-pole Sub-D connector;
this is used to directly connect data terminals with ITP inter-
faces to network components with an RJ45 interface.
• IE TP XP Cord RJ45/15
with one RJ45 connector and one 15-pole Sub-D connector,
twisted send and receive cable; used for direct connection
of a data terminal with 15-pole Sub-D connector to a data
terminal with RJ45 plug.
• IE TP Converter Cord 15/RJ45
with a 15-pole Sub-D socket with slide locking and an RJ45
plug. A retaining clip clamps it in place. IE TP Converter Cord
15/RJ45 2 x 2 is used to connect data terminals with an RJ45
interface to the ITP cabling system, e.g. over the ITP Standard
9/15 cable.
PROFINET/Industrial Ethernet
Passive network components
IE TP Cord
■ Technical specifications
Order No. 6XV1 850-2JE50 6XV1 870-3QE50
Product type description IE TP Cord 2 x 2 IE TP Cord RJ45/RJ45 4 x 2
Cable name LI 02YSCY 2x2x0.15/0.98 PIMF ICCS GN LI02YSCH 4x2x0.15 PIMF GN FRNC
2 Electrical data
Attenuation measurement per
length
• at 10 MHz max. 9.0 dB/100 m 8.6 dB/100 m
• at 100 MHz max. 28.5 dB/100 m 28.0 dB/100 m
• at 300 MHz max. 49.5 dB/100 m 50.1 dB/100 m
• at 600 MHz max. 75.0 dB/100 m 73.5 dB/100 m
Characteristic impedance at 100 Ω 100 Ω
1 MHz ... 100 MHz
• Relative symmetrical tolerance of ± 15% ± 15%
characteristic impedance at
1 MHz ... 100 MHz
• Characteristic impedance at 100 Ω 100 Ω
10 MHz ... 600 MHz
• Relative symmetrical tolerance of ± 6% ± 10%
characteristic impedance at
10 MHz ... 600 MHz
Near-end crosstalk attenuation
• at 10 MHz 80 dB 80 dB
• at 100 MHz 72.5 dB 72.4 dB
• at 300 MHz 65 dB 65.3 dB
• at 600 MHz 61 dB 60.8 dB
Surface transfer impedance at 10 mOhm/m 10 mOhm/m
10 MHz
Mechanical data
Wire diameter of the AWG26 wire 0.98 mm 1 mm
Outer diameter
• of the inner conductor 0.5 mm 0.5 mm
• of the wire insulation - -
• of the cable sheath 3.7 mm x 5.8 mm 6.2 mm
• Symmetrical tolerance of the - -
outer diameter
Ambient temperature
• during operation -40 … +70 °C -25 … +70 °C
• during transport -40 … +70 °C -40 … +70 °C
• during storage -40 … +70 °C -40 … +70 °C
• during installation 0 … 50 °C 0 … 50 °C
Bending radius
• for one-off bending 20 mm 30 mm
• for repeated bending 30 mm 45 mm
Weight per length 33 kg/km 50 kg/km
Fire behavior IEC 60332-1-2 IEC 60332-1
Chemical resistance to grease conditional resistance conditional resistance
Chemical resistance to mineral oil conditionally resistant conditionally resistant
Product property
• halogen-free No Yes
• silicone-free Yes Yes
PROFINET/Industrial Ethernet
Passive network components
IE TP Cord
PROFINET/Industrial Ethernet
Passive network components
IE FC Outlet RJ45
■ Overview ■ Benefits
PROFINET/Industrial Ethernet
Passive network components
IE FC Outlet RJ45
■ Application
The IE FC Outlet RJ45 is used as a transition from the rugged By connecting several IE FC Outlet RJ45 devices in series, a
Industrial Ethernet FC cables used in the industrial environment patch field can be constructed with the required connection
to prefabricated TP Cord cables (10/100 Mbit/s) using an RJ45 density (e.g. 16 outlets over 19“ width).
socket.
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PROFINET/Industrial Ethernet
Passive network components
IE FC Outlet RJ45
■ Design ■ Function
The IE FC Outlet RJ45 has a rugged metal housing and satisfies The Industrial Ethernet FC Outlet RJ45 is directly connected to
Category 5 of the international cable standard ISO/IEC 11801 the Industrial Ethernet FC cable 2 x 2.
and EN 50173. It is suitable both for mounting on rails and wall
mounting by means of four through holes. Prefabricated RJ45 patch cables (10/100 Mbit/s) are available
2 The Outlet RJ45 can also be mounted behind a metal plate with
for the connection between the IE Outlet RJ45 and a network
component or data terminal.
a cutout (e.g. in a control cabinet).
The Outlet RJ45 has the following connections
• 4 insulation-piercing contacts for connecting the Industrial
Ethernet FC cable 2 x 2 (contacts are color coded)
• RJ45 socket with dust protection cap for connecting different
TP Cord cables (10/100 Mbit/s).
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Passive network components
IE FC Outlet RJ45
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PROFINET/Industrial Ethernet
Passive network components
IE FC Outlet RJ45
PROFINET/Industrial Ethernet
Passive network components
IE FC RJ45 Modular Outlet
■ Overview ■ Application
The 8-core cabling system of SIMATIC NET allows transfer rates
of 10/100/1000 Mbit/s for Ethernet and for the service-indepen-
dent cabling from this office environment. Thanks to the 8-core
cabling it is now possible to implement 2 Industrial Ethernet
connections for Fast Ethernet, but in future it will also be possible
to upgrade to a Gigabit Ethernet connection. This implements
2
the transition from 4-core Industrial Ethernet FastConnect TP
cabling system to the 8-core Gigabit cabling system.
The FC RJ45 Modular Outlet base module can optionally be
equipped with three different replaceable inserts, as follows:
• IE FC RJ45 Modular Outlet Insert 2FE with
2 x RJ45 sockets for 100 Mbit/s systems
• IE FC RJ45 Modular Outlet Insert 1GE with
1 x RJ45 socket for 1000 Mbit/s systems
• IE FC RJ45 Modular Outlet Power Insert for SCALANCE W
IWLAN system with
1 x 24 V, 1 x RJ45 socket
Thus it is possible not only to implement individual device con-
• Simple connection technology (insulation displacement con- nections, but also 100 Mbit/s dual connections.
tacts) for 8-core Industrial Ethernet FC twisted pair installation
cables (Cat6) By replacing the insert, it is possible to switch from network
structures that are operated at transfrer rates of 100 Mbit/s to
• Safe connection technology thanks to visible connection area structures with rates of 1000 Mbit/s. Replacement of the cabling
• Industry-standard design is not necessary (permanent cabling).
- Rugged metal housing
Like the 4-wire cabling system, the Gigabit cabling system with
- Dust caps
the IE FC RJ45 Modular Outlet also takes the conditions in the
• Wall and DIN rail mounting inside or outside control cubicles field of industrial automation into account. No special tools are
thanks to degree of protection IP40 required for the assembly; the same FC stripping tool is used as
• Good electromagnetic shielding and conduction due to metal for the 4-wire system.
housing 8-wire FC installations cables are used for the cabling (AWG 22):
• Integral strain relief for 8-core installation cables • IE FC Standard Cable 4 x 2;
• Replaceable inserts for for fixed routing as standard type for the IE FC RJ45 Modular
- 2 x Fast Ethernet connection Outlet Inserts 2FE and 1GE
IE FC RJ45 modular outlet insert 2FE • IE Hybrid Cable 2x2 + 4x0.34 for the IE FC RJ45 Modular
- 1 x Gigabit Ethernet connection Outlet with Power Insert
IE FC RJ45 Modular Outlet insert 1GE
- 1 x Fast Ethernet connection, 1 x 24 V DC connection Max. distance which can be covered between two IE FC
IE FC RJ45 Modular Outlet Power Insert Modular Outlets using IE FC Standard Cable is 90 m; the total
length of the patch cords to the terminal units at each end must
■ Benefits not exceed 10 m.
PROFINET/Industrial Ethernet
Passive network components
IE FC RJ45 Modular Outlet
■ Application examples
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Passive network components
IE FC RJ45 Modular Outlet
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PROFINET/Industrial Ethernet
Passive network components
IE FC RJ45 Modular Outlet
■ Design
IE FC RJ45 Modular Outlet (base modules) Ports:
• Robust metal housing, complies with Category 6 of the inter- • 8 insulation displacement contacts for connection of the 8-
national cabling standards ISO/IEC 11801 and EN 50173 core Industrial Ethernet FC installation cables
Jack screw
Open
cover
Wires
in the
guides
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Press down insulation displacement interlocking screws of the strain-relief,
contacts push insert in, tighten jack screw
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Outlet assembly complete Outlet ready for use Exchanging the insert: Insert can be
replaced while basic housing is closed
by pulling it past the pre-engaged
position.
Mounting instructions
PROFINET/Industrial Ethernet
Passive network components
IE FC RJ45 Modular Outlet
■ Function
The IE FC RJ45 Modular Outlet is connected direct to the 8-core In order to supply remote stations with power and data, the
Industrial Ethernet FC cables 4 x 2. Pre-assembled RJ45 patch IE FC RJ45 Modular Outlet with Power Insert is connected to the
cables (TP cord) are available for the connection between outlet IE Hybrid Cable 2x2 + 4x0.34. A maximum of 80 m can be cov-
and network component or data terminal. These conform with ered between the Outlet and the IP67 hybrid connector. The con-
Cat6 of the international cabling standards. nection between Outlet and data terminal can be established
using a patch cable with a maximum length of 6 m.
2
When housing is opened, colored markings on the contact ele-
ment simplify connection of the individual wires to the insulation
displacement contacts.
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PROFINET/Industrial Ethernet
Passive network components
IE FC RJ45 Modular Outlet
■ Technical specifications
Order No. 6GK1 901-1BE00-0AA0 6GK1 901-1BE00-0AA1 6GK1 901-1BE00-0AA2 6GK1 901-1BE00-0AA3
Product type description IE FC RJ45 Modular IE FC RJ45 Modular IE FC RJ45 Modular IE FC RJ45 Modular
Outlet Outlet (Insert 2FE) Outlet (Insert 1GE) Outlet (Power Insert)
2 Cable design
Number of electrical connections
CAT 6
8
CAT 6
8
CAT 6
8
CAT 6
8
for Industrial Ethernet FC TP cables
4x2
Electrical connection version
• for FC RJ45 Modular Outlet - - 1 x RJ45 socket -
Insert 1GE (10/100/1000 Mbit/s)
• for FC RJ45 Modular Outlet - 2 x RJ45 socket - -
Insert 2FE (10/100 Mbit/s)
• for FC RJ45 Modular Outlet - - - 1 x RJ45 socket
Power Insert (10/100 Mbit/s),
1 x 24 V DC terminal
• for Industrial Ethernet FC TP integrated insulation integrated insulation integrated insulation integrated insulation
cables displacement contacts displacement contacts displacement contacts displacement contacts
Supply voltage
Supply voltage for DC
• Maximum - - - 57 V
• Minimum - - - 19 V
Ambient temperature
• during operation -20 … +70 °C -20 … +70 °C -20 … +70 °C -20 … +70 °C
• during storage -40 … +80 °C -40 … +80 °C -40 … +80 °C -40 … +80 °C
• during transport -40 … +80 °C -40 … +80 °C -40 … +80 °C -40 … +80 °C
Max. relative humidity during 95% 95% 95% 95%
operation
Width 50 mm 50 mm 50 mm 50 mm
Height 115.25 mm 115.25 mm 115.25 mm 115.25 mm
Depth 58.95 mm 58.95 mm 58.95 mm 58.95 mm
Net weight 450 g 450 g 450 g 450 g
Type of fixing Standard rail or wall Standard rail or wall Standard rail or wall Standard rail or wall
mounting mounting mounting mounting
Degree of protection IP40 IP40 IP40 IP40
Certificate of suitability UL approval Yes Yes Yes Yes
Standard for structured cabling Yes Yes Yes Yes
according to ISO/IEC 11801
PROFINET/Industrial Ethernet
Passive network components
IE FC RJ45 Modular Outlet
2
for a replaceable insert; sold by the meter
• without replaceable insert 6GK1 901-1BE00-0AA0 IE Hybrid Cable 2x2 + 4x0.34 6XV1870-2J
• with 2FE insert; 6GK1 901-1BE00-0AA1 Flexible cable, 4 x Cu Cat5,
replaceable insert shielded (0.75 mm) and 4 x Cu
for 2 x 100 Mbit/s interfaces (0.34 mm2) with IE FC modular
outlet and power insert and IP67
• with 1GE insert; 6GK1 901-1BE00-0AA2 hybrid plug connector;
replaceable insert sold by the meter;
for 1 x 1000 Mbit/s interfaces up to 1000 m;
• with power insert; 6GK1 901-1BE00-0AA3 minimum order 20 m
replaceable insert Energy Cable 6XV1812-8A
for 1 x 24 V DC and
1 x 100 Mbit/s interface 2-wire power cable;
stranded wire, 2 x 0.75 mm2,
IE FC RJ45 Modular Outlet 6GK1 901-1BK00-0AA1 can be trailed, sold by the meter;
Insert 2FE up to 1000 m,
Replaceable insert minimum order 20 m
for FC Modular Outlet Base; IE TP Cord see TP Cord
2 x RJ45 for 2 x 100 Mbit/s
interfaces; 8-core patch cable for connection
1 pack = 4 items between FC Modular Outlet base
modules and data terminal;
IE FC RJ45 Modular Outlet 6GK1 901-1BK00-0AA2 available in different lengths
Insert 1GE
IE FC stripping tool 6GK1 901-1GA00
Replaceable insert
for FC Modular Outlet Base; Preadjusted stripping tool
1 x RJ45 for 1 x 1000 Mbit/s for fast stripping of Industrial
interface; Ethernet FC cables
1 pack = 4 items
PROFINET/Industrial Ethernet
Passive network components
Industrial Twisted Pair – Cables/connectors
■ Overview ■ Design
Industrial twisted pair cable
2 Jacket
G_IK10_XX_10020
Overall braided screen
• available as standard and hologen-free variant Data terminal ITP 9/15 ITP XP 15/15
Possible applications for pre-assembled ITP cables
■ Function
• With their double, particularly dense shield, the industrial Industrial Twisted Pair connector (9-pole)
twisted pair cables are especially suitable for installation in • Metal Sub-D connector
industrial environments subject to electromagnetic • Vertical outgoing cable
interference, e.g. for linking control cabinets.
• For connecting the 2 x 2-core installation cable to OSM or ESM
• An integrated grounding concept can be implemented
through the outer shield. • Easy assembly using a screwdriver.
• The ITP cable is flame retardant and has a copolymer outer Industrial Twisted Pair connector (15-pole)
casing FRNC (Flame Retardant Non Corrosive) • Metal Sub-D connector
• The cables considerably exceed Category 5 of the interna- • Variable cable outlet
tional cabling standard. They can be implemented for up to • For connecting the 2 x 2-core installation cable to a data ter-
300 MHz and are suitable for Fast Ethernet with 100 Mbit/s. minal
• Internal plug-in jumper for automatic switchover from AUI to
Twisted Pair operation in SIMATIC NET CPs with integrated
Twisted Pair transceiver
• Easy assembly using a screwdriver.
PROFINET/Industrial Ethernet
Passive network components
Industrial Twisted Pair – Cables/connectors
■ Technical specifications
Order No. 6XV1 850-0AH10 6XV1 851-0AH10
Product type description ITP Standard Cable GP for Industrial Ethernet ITP FRNC Cable GP for Industrial Ethernet
Cable name J-02YSCY 2 x 2 x 0.64/1.5 PIMF F GN J-02YSCH 2 x 2 x 0.64/1.5 PIMF F GN FRNC
Electrical data 2
Attenuation measurement
per length
• at 10 MHz 5.7 dB/100 m 5.7 dB/100 m
• at 100 MHz 18.0 dB/100 m 18.0 dB/100 m
• at 300 MHz 31.0 dB/100 m 31.0 dB/100 m
Characteristic impedance at 100 Ω 100 Ω
1 MHz ... 100 MHz
• Relative symmetrical tolerance ± 15% ± 15%
Characteristic impedance at 100 Ω 100 Ω
100 MHz ... 300 MHz
• Relative positive tolerance + 45% + 45%
Near-end crosstalk attenuation
per length
• at 1 MHz ... 100 MHz 80 dB/100 m 80 dB/100 m
• at 1 MHz ... 300 MHz 80 dB/100 m 80 dB/100 m
Surface transfer impedance at 0,02 mOhm/m 0,02 mOhm/m
10 MHz
DC impedance per length of the 53 mOhm/m 53 mOhm/m
AWG22 wire
Max. operating voltage 160 V 160 V
Mechanical data
Outer diameter of the inner 0.64 mm 0.64 mm
conductor
Thickness of the cable sheath 6 mm 6 mm
• Symmetrical tolerance of the thick- 0.3 mm 0.3 mm
ness
Width of the cable sheath 9.4 mm 9.4 mm
• Symmetrical tolerance of the width -0.5 mm -0.5 mm
Wire diameter of the AWG22 wire 0.64 mm 0.64 mm
Ambient temperature
• during operation -40 ... +80 °C -40 ... +80 °C
• during transport -40 ... +80 °C -40 ... +80 °C
• during storage -40 ... +80 °C -40 ... +80 °C
• during installation -25 ... +80 °C -25 ... +80 °C
Bending radius
• for one-off bending 60 mm 60 mm
• for repeated bending 90 mm 90 mm
Tensile load, max. 80 N 80 N
Weight per length of copper 46 kg/km 46 kg/km
Type of screen coated plastic sheet braid; braided: coated plastic sheet braid; braided:
tinned Cu wires, 0.20 mm Ø, coverage approx. 90% tinned Cu wires, 0.20 mm Ø, coverage approx. 90%
Weight per length 96 kg/km 98 kg/km
Fire behavior IEC 60332-1 IEC 60332-3-24 Category C,
IEC 60332-3-23 Category B
Chemical resistance
• to mineral oil conditional resistance conditional resistance
• to grease conditional resistance conditional resistance
Product property
• halogen-free No Yes
• Silicone-free Yes Yes
UL listing at 300 V rating - Yes/CMG/CL3/Sun Res
PROFINET/Industrial Ethernet
Passive network components
Industrial Twisted Pair – Cables/connectors
2
sold by the meter, 2 x 2-core, terminals with an ITP interface;
without plug with two 15-pin Sub-D connectors
For connecting a data terminal, •2m 6XV1 850-0DH20
for self-assembly of plug,
or for connecting the patch field •6m 6XV1 850-0DH60
to the outlet • 10 m 6XV1 850-0DN10
ITP Standard Cable 9/15 ITP FRNC Cable for Industrial 6XV1 851-0AH10
ITP installation cable for the Ethernet
direct connection of data Not pre-assembled, halogen-free,
terminals with an ITP interface to sold by the meter, 2 x 2-core,
Industrial Ethernet network com- without plug
ponents with an ITP interface;
with one 9-pin and one 15-pin For connecting a data terminal,
Sub-D connector for self-assembly of plug,
or for connecting the patch field
•2m 6XV1 850-0BH20 to the outlet
•5m 6XV1 850-0BH50 ITP FRNC Cable 9/15
•8m 6XV1 850-0BH80 ITP installation cable for the
• 12 m 6XV1 850-0BN12 direct connection of data
terminals with an ITP interface to
• 15 m 6XV1 850-0BN15 Industrial Ethernet network com-
• 20 m 6XV1 850-0BN20 ponents with an ITP interface;
with one 9-pin and one 15-pin
• 30 m 6XV1 850-0BN30 Sub-D connector
• 40 m 6XV1 850-0BN40 •2m 6XV1 851-1AH20
• 50 m 6XV1 850-0BN50 •5m 6XV1 851-1AH50
• 60 m 6XV1 850-0BN60 •8m 6XV1 851-1AH80
• 70 m 6XV1 850-0BN70 • 12 m 6XV1 851-1AN12
• 80 m 6XV1 850-0BN80 • 15 m 6XV1 851-1AN15
• 90 m 6XV1 850-0BN88 • 20 m 6XV1 851-1AN20
• 100 m 6XV1 850-0BT10 • 30 m 6XV1 851-1AN30
ITP XP Standard Cable 9/9 ITP plug
Twisted ITP installation cable for ITP plug for Industrial Ethernet 6GK1 901-0CA00-0AA0
direct connection of two Industrial 9-pin
Ethernet network components
with an ITP interface; For connection to OLM/ELM and
with two 9-pin Sub-D connectors OSM/ESM
•2m 6XV1 850-0CH20 ITP plug for Industrial Ethernet 6GK1 901-0CA01-0AA0
15-pin
•5m 6XV1 850-0CH50
For connection to a data terminal
•8m 6XV1 850-0CH80 with an ITP interface
• 12 m 6XV1 850-0CN12 SIMATIC NET Manual Collection 6GK1 975-1AA00-3AA0
• 15 m 6XV1 850-0CN15 Electronic manuals
for communication systems,
• 20 m 6XV1 850-0CN20
communication protocols,
• 30 m 6XV1 850-0CN30 and communication products;
on DVD;
• 40 m 6XV1 850-0CN40 German/English
• 50 m 6XV1 850-0CN50
• 60 m 6XV1 850-0CN60
• 70 m 6XV1 850-0CN70
• 80 m 6XV1 850-0CN80
• 90 m 6XV1 850-0CN88
• 100 m 6XV1 850-0CT10
PROFINET/Industrial Ethernet
Passive network components
Industrial Twisted Pair – Cables/connectors
■ More information
Installation instructions Note:
The installation cable is either supplied by the meter or with Additional components of the SIMATIC NET wiring range can be
preassembled connectors. It can be used to connect a single ordered from your local contact person.
2
data terminal or two active network components (OSM/ESM). For technical advice contact:
J. Hertlein, A&D SE PS
On the network component side, 9-pole metal Sub-D connectors Tel.: +49(0)911/750 44 65
are used, and on the device side, 15-pole connectors are used. Fax.: +49(0)911/750 99 91
The 15-pole connectors contain a special plug-in jumper which Email: juergen.hertlein@siemens.com
can be used by modules with integrated twisted pair transceiver
to switch from AUI to twisted pair operation.
Additional installation instructions can be found in the manual for
Preassembled cables are used to connect data terminals TP and fiber-optic-networks.
directly to an active network component or for cascading active
network components.
The ITP cables can also be ordered by the meter for on site
assembly. 9-pole and 15-pole ITP connectors for assembly with-
out special tools are available for this purpose.
The maximum cable length of a laid ITP Standard Cable is 100 m
if connected directly.
ITP cables are intended only for use inside buildings.
PROFINET/Industrial Ethernet
Passive network components
Overview of fiber-optic cables
■ Overview ■ Design
Fiber-optic cables with glass fibers , PCF fibers (Polymer Clad-
ded Fiber) and POF fibers(Polymer Optical Fiber) are offered for
Industrial Ethernet:
PROFINET/Industrial Ethernet
Passive network components
Glass fiber optic cables
■ Overview ■ Application
Fiber-optic indoor cable
Halogen-free fiber-optic cable, non-crush, flame-retardant, for
installation inside buildings (e.g. in production halls and in build-
ing automation). Supplied in fixed lengths, pre-assembled with
four BFOC connectors. 2
Standard FOC/FRNC cable
Fiber-optic cables for the following application areas indoors
and outdoors
• For routing above ground
• For installation inside buildings.
Sold by the meter and in fixed lengths, pre-assembled with four
BFOC connectors or four SC connectors.
Fiber-optic trailing cable
Fiber-optic cables for the special application of forced motion
control, such as in continuously moving machine parts (in trailing
cables) indoors and outdoors. Two cable variants are available
for this application:
• FO Trailing Cable;
Cable for high mechanical stress, PUR outer sheath, no UL
approval
• FO Trailing Cable GP (general purpose);
• Used for the optical Industrial Ethernet and PROFIBUS net- Cable for low mechanical stress, PVC outer sheath, with UL
works approval
• Rugged design for industrial applications indoors and out- Sold by the meter and in fixed lengths, pre-assembled with four
doors BFOC connectors or four SC connectors.
• Halogen-free design for installation inside buildings Fiber-optic outdoor cable
• Trailing cable for the special application of forced motion con- Waterproof cable (lengthwise and sideways) for use outdoors
trol with non-metallic protection against rodents for laying into the
• High immunity to noise thanks to insensitivity to electro-mag- ground.
netic fields
Sold by the meter and in fixed lengths, pre-assembled with four
• Available preassembled BFOC connectors or four SC connectors.
• Extensive approvals (UL)
Note:
■ Benefits
Special tools and specially trained personnel are required for
pre-assembling glass fiber-optic cables
PROFINET/Industrial Ethernet
Passive network components
Glass fiber optic cables
■ Application examples
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■ Design
In the respective applications, the maximum cable lengths must
be taken into account. Passive connection of different fiber types
is not permissible. The use of 50 μm fiber is recommended for
future installations due to the greater range of gigabit Ethernet.
Use of the 62.5 μm fiber is only recommended for existing net-
Outer sheath
work installations.
FO Ground Cable ● –
Optical Strain relief
fiber by means of FIBER OPTIC standard cable – ●
Aramid fibers
INDOOR Fiber Optic – ●
indoor cable
The following cable types are available in two variants, Flexible Fiber Optic – ●
trailing cable
50/125 μm and 62.5/125 μm:
• 100Base FX;
62.5/125 μm fiber, 3,000 m
• 100Base FX;
50/125 μm fiber, 3,000 m
• 1000Base SX;
50/125 μm fiber, 750 m
• 1000Base LX;
50/125 μm fiber, 2,000 m
PROFINET/Industrial Ethernet
Passive network components
Glass fiber optic cables
■ Technical specifications
Order No. 6XV1 873-2A 6XV1 873-2B 6XV1 873-2G
Product type description FO Standard Cable GP FO FRNC Cable FO Ground Cable
Suitability for use Universal cable for installation Halogen-free cable for installation Waterproof cable (lengthwise and
indoors and outdoors indoors and outdoors sideways) for use outdoors with
non-metallic protection against 2
rodents for laying into the ground.
Type of assembled Sold by the meter; pre-assembled Sold by the meter Sold by the meter; pre-assembled
fiber-optic cable with 4 BFOC or SC connectors with 4 BFOC or SC connectors
Designation of fiber-optic cable AT-W(ZN)YY 2x1G50/125 AT-W(ZN)HH 2G50/125 UV AT-WQ(ZN)Y(ZN)B2Y 2G50/125
Electrical data
Attenuation measurement per
length
• at 850 nm 2.7 dB/km 2.7 dB/km 2.7 dB/km
• at 1300 nm 0.7 dB/km 0.7 dB/km 0.7 dB/km
Bandwidth length product
• at 850 nm 600 Mhz*km 600 Mhz*km 600 Mhz*km
• at 1300 nm 1200 Mhz*km 1200 Mhz*km 1200 Mhz*km
Mechanical data
Number of fibers per fiber-optic 2 2 2
cable
Design of optical fibers Multi-mode gradient fiber Multi-mode gradient fiber Multi-mode gradient fiber
50/125 μm 50/125 μm 50/125 μm
Design of optical fiber core Hollow core, filled, Hollow core, filled, Hollow core, filled,
diameter 1400 μm diameter 1400 μm diameter 1400 μm
Type of fiber-optic cable Segmentable Segmentable Segmentable
Material
• of the FOC core sheath PVC FRNC PVC
• of the fiber-optic cable sheath PVC FRNC PE
• of the strain relief Aramid fibers Aramid fibers Aramid fibers
Color
• of the FOC core sheath orange/black orange/black orange/black
• of the fiber-optic cable sheath green green black
Outer diameter
• of the FOC core sheath 2.9 mm 2.9 mm 2.9 mm
• of the cable - 9.2 mm 10.5 mm
Thickness of the cable 4.5 mm - -
Width of the cable 7.4 mm - -
Weight per length 40 kg/km 85 kg/km 90 kg/km
Tensile load, max. 500 N 1200 N 800 N
Lateral force per length 300 N/cm 500 N/cm 300 N/cm
Bending radius
• for one-off bending 65 mm 90 mm 105 mm
• for repeated bending - 135 mm 155 mm
Ambient temperature
• during installation -5 … +50 °C -5 … +50 °C -5 … +50 °C
• during operation -25 … +80 °C -40 … +70 °C -40 … +75 °C
• during storage -25 … +80 °C -40 … +70 °C -40 … +75 °C
• during transport -25 … +80 °C -40 ... +70 °C -40 … +75 °C
Transmission link
• for 1000BaseLX 2000 m 2000 m 2000 m
• for 1000BaseSX 750 m 750 m 750 m
PROFINET/Industrial Ethernet
Passive network components
Glass fiber optic cables
PROFINET/Industrial Ethernet
Passive network components
Glass fiber optic cables
PROFINET/Industrial Ethernet
Passive network components
Glass fiber optic cables
PROFINET/Industrial Ethernet
Passive network components
Glass fiber optic cables
PROFINET/Industrial Ethernet
Passive network components
Glass fiber optic cables
PROFINET/Industrial Ethernet
Passive network components
Glass fiber optic cables
• 15 m
• 20 m
6XV1 820-5BN15
6XV1 820-5BN20
■ More information
• 30 m 6XV1 820-5BN30
You can order components supplementary to the SIMATIC NET
cabling range from your local contact.
• 40 m 6XV1 820-5BN40 Technical advice on this subject is available from:
• 50 m 6XV1 820-5BN50 J. Hertlein, A&D SE PS
Tel.: +49(0)911/750 44 65
• 55 m 6XV1 820-5BN55 Fax: +49(0)911/750 99 91
• 60 m 6XV1 820-5BN60 E-mail: juergen.hertlein@siemens.com
• 65 m 6XV1 820-5BN65
• 70 m 6XV1 820-5BN70
• 75 m 6XV1 820-5BN75
• 80 m 6XV1 820-5BN80
• 100 m 6XV1 820-5BT10
• 120 m 6XV1 820-5BT12
• 130 m 6XV1 820-5BT13
• 150 m 6XV1 820-5BT15
• 200 m 6XV1 820-5BT20
• 250 m 6XV1 820-5BT25
• 300 m 6XV1 820-5BT30
INDOOR FIBER OPTIC CABLE
(62.5/125), segmentable 2)
Sold by the meter; 6XV1 820-7AH10
max. length 2000 m;
minimum order 20 m
Preferred lengths;
pre-assembled
with 4 BFOC connectors
• 0.5 m 6XV1 820-7BH05
•1m 6XV1 820-7BH10
•2m 6XV1 820-7BH20
•3m 6XV1 820-7BH30
•5m 6XV1 820-7BH50
• 10 m 6XV1 820-7BN10
• 15 m 6XV1 820-7BN15
• 20 m 6XV1 820-7BN20
• 25 m 6XV1 820-7BN25
• 50 m 6XV1 820-7BN50
• 75 m 6XV1 820-7BN75
• 100 m 6XV1 820-7BT10
PROFINET/Industrial Ethernet
Passive network components
POF and PCF fiber-optic cables
■ Overview ■ Design
Different types of POF and PCF fiber optic cables are offered:
POF fiber optic cables
2
Rugged round cables with green outer sheath and Kevlar strain
relief elements as well as two plastic fibers with rugged Polyamid
inner sheath for applications indoors/outdoors with cable
lengths up to 50 m. The cables are suitable for assembly in the
field.
• POF Standard Cable GP (General Purpose);
for applications indoor/outdoors
• POF Trailing Cable;
for trailing cable applications
outer sheath
strain relief using
aramide yarn
• Electrical isolation of PROFINET/Ethernet devices
• Protection of the transmission path against electromagnetic
interference
ndard Cable
• Up to 50 m cable length with plastic fiber optic cables and up POF Sta
to 100 m with PCF fiber optic cables
• Rugged fiber-optic standard cables, designed for industrial
applications
G_IK10_XX_10179
• Extensive approvals (UL) POF fiber single core sheath
■ Benefits
PCF fiber optic cables
Rugged round cables with green outer sheath and Kevlar strain
relief elements for applications indoor/outdoors with cable
• Plastic and PCF fiber optic cables can be pre-assembled on lengths up to 100 m. The cables are suitable for assembly in the
site field.
• Easy connector assembly on site • PCF Standard Cable GP (General Purpose);
• Time savings on start-up thanks to pre-assembled cables for applications indoor/outdoors with cable lengths up to
• Protection of the transmission path against electromagnetic 100 m.
interference • PCF fiber-optic trailing cable;
• Tap-proof, because the cable does not radiate for trailing cable applications with cable lengths of up to
100 m. The cable is suitable for assembly in the field.
■ Application The following cable versions are available:
- PCF Trailing Cable;
SIMATIC NET POF and PCF fiber optic cables are used to con- cable for high mechanical stress, PUR outer sheath,
struct optical indoor PROFINET and Industrial Ethernet net- no UL approval
works. Devices with integral optical interface (SC RJ connection - PCF Trailing Cable GP (general purpose);
system) are, for example, SCALANCE X200-4P IRT, SCALANCE cable for low mechanical stress, PVC outer sheath,
X201-3P IRT, SCALANCE X202-2P IRT, SCALANCE X101-1POF, with UL approval
ET 200S.
POF and PCF fiber optic cables can be assembled easily on site
with SC RJ plugs. The maximum cable length between two
devices is 50 m for POF and 100 m for PCF fiber-optic cables.
PCF cables are also available preassembled with 2 SC RJ
plugs. outer sheath
support element
fleece wrapping
with strain relief
strain relief elements
G_IK10_XX_10031
using aramide
PCF fiber yarn
hollow core
PROFINET/Industrial Ethernet
Passive network components
POF and PCF fiber-optic cables
■ Technical specifications
Order No. 6XV1 874-2A 6XV1 874-2B
Product type description POF Standard Cable GP 980/1000 POF Trailing Cable 980/1000
Suitability for use For fixed routing indoors For moving applications (e.g. trailing cables)
Type of assembled fiber-optic cable Sold by the meter Sold by the meter 2
Designation of fiber-optic cable I-V4Y(ZN)Y 2P980/1000 I-V4Y(ZN)11Y 2P980/1000 FLEX UL
Electrical data
Attenuation per length at 650 nm 160 dB/km 180 dB/km
maximum
Bandwidth length product at 10 MHz*100 m 10 MHz*100 m
650 nm
Mechanical data
Number of fibers 2 2
per fiber-optic cable
Design of optical fibers POF-FOC 980/1000 μm POF-FOC 980/1000 μm
Material
• of the FOC core sheath PA PA
• of the fiber-optic cable sheath PVC PUR
• of the strain relief Kevlar fibers Kevlar fibers
Color
• of the FOC core sheath orange/black orange/black
• of the fiber-optic cable sheath green green
Outer diameter
• of the fiber-optic cable core 980 μm 980 μm
• of the optical fiber sheath 1000 μm 1000 μm
• of the FOC core sheath 2.2 mm 2.2 mm
- Upper dimension 2.21 mm 2.21 mm
- Lower dimension 2.19 mm 2.19 mm
• of the cable 7.8 mm 8 mm
- Upper dimension 7.83 mm -
- Lower dimension 7.77 mm -
Weight per length 65 kg/km 55 kg/km
Tensile load, max. 100 N 100 N
Bending radius
• for one-off bending 150 mm 60 mm
• for repeated bending 150 mm 60 mm
Number of bending cycles - 5000000
Lateral force per length 100 N/cm 200 N/cm
Ambient temperature
• during installation 0 … 50 °C 5 … 50 °C
• during operation -30 … +70 °C -20 … +70 °C
• during storage -30 … +70 °C -40 … +80 °C
• during transport -30 … +70 °C -40 … +80 °C
Chemical resistance
• to ASTM oil 2 conditional resistance resistant
• to mineral oil conditional resistance resistant
Radiological resistance to UV Yes Yes
radiation
Product property
• halogen-free No No
• Silicone-free Yes Yes
Fire behavior Flame retardant acc. to IEC 60332-1 -
Certificate of suitability
• UL Approval Yes/OFN(NEC Article 770, UL 1651) Yes/UL-758 AWM Style 5422
• CSA approval Yes/OFN (CSA C22.2 No. 232) No
PROFINET/Industrial Ethernet
Passive network components
POF and PCF fiber-optic cables
Type of assembled fiber-optic cable Sold by the meter Sold by the meter Sold by the meter
Designation of fiber-optic cable ATI-V(ZN)YY 2K200/230 AT-V(ZN)Y(ZN)11Y 2K200/230 AT-V(ZN)Y(ZN)Y 2K200/230
Electrical data
Attenuation per length at 660 nm 10 dB/km 10 dB/km 10 dB/km
maximum
Bandwidth length product at 650 nm 17 MHz * km 17 MHz * km 17 MHz * km
Mechanical data
Number of fibers per fiber-optic cable 2 2 2
Number of fibers per fiber-optic cable 1 1 1
Number of fibers per fiber-optic cable 2 2 2
Design of optical fibers Step Index 200/230 Step Index 200/230 Step Index 200/230
Material
• of the fiber-optic cable core Fused silica Fused silica Fused silica
• of the optical fiber sheath Special polymer Special polymer Special polymer
• of the fiber-optic cable sheath PVC PUR PVC
• of the strain relief Aramid fibers Aramid fibers Aramid fibers
• of the FOC core sheath PVC PVC PVC
Color
• of the fiber-optic cable sheath green green green
• of the FOC core sheath orange/black orange/black orange/black
Outer diameter
• of the fiber-optic cable core 200 μm 200 μm 200 μm
• of the optical fiber sheath 230 μm 230 μm 230 μm
• of the FOC core sheath 2.2 mm 2.2 mm 2.2 mm
- Upper dimension 2.21 mm 2.21 mm 2.21 mm
- Lower dimension 2.19 mm 2.19 mm 2.19 mm
• of the cable 7.2 mm 8.8 mm 8.8 mm
- Upper dimension 7.7 mm 9.3 mm 9.3 mm
- Lower dimension 6.7 mm 8.3 mm 8.3 mm
Weight per length 45 kg/km 85 kg/km 85 kg/km
Tensile load, max. 100 N 800 N 800 N
Bending radius
• for repeated bending, minimum per- 105 mm 175 mm 175 mm
missible
• for one-off bending, minimum per- 105 mm 130 mm 130 mm
missible
Number of bending cycles - 5000000 5000000
Continuous lateral force per length 300 N/cm 300 N/cm 300 N/cm
Momentary lateral force per length 500 N/cm 500 N/cm 500 N/cm
Ambient temperature
• during installation -5 … +50 °C -5 … +50 °C -5 … +50 °C
• during operation -25 … +75 °C -25 … +75 °C -25 … +75 °C
• during storage -25 … +75 °C -30 … +75 °C -30 … +75 °C
• during transport -25 … +75 °C -30 … +75 °C -30 … +75 °C
PROFINET/Industrial Ethernet
Passive network components
POF and PCF fiber-optic cables
■ More information
You can order components supplementary to the SIMATIC NET
cabling range from your local contact.
Technical advice on this subject is available from:
J. Hertlein A&D SE PS
Tel.: +49(0)911/750 44 65
Fax: +49(0)911/750 99 91
Email: juergen.hertlein@siemens.com
PROFINET/Industrial Ethernet
Passive network components
POF/PCF FOC termination kit
■ Overview ■ Design
2 outer sheath
strain relief using
aramide yarn
able
ndard C
POF Sta
G_IK10_XX_10179
POF fiber single core sheath
fleece wrapping
• Easy installation of the unassembled cables in industrial with strain relief
plants strain relief elements
G_IK10_XX_10031
using aramide
• Flexible assembly of connectors on POF and PCF fiber optic PCF fiber yarn
cables on site (SC RJ connectors)
hollow core
• Mistakes are prevented with easy visual inspection of the as-
sembled connector on site using a microscope
Cable construction PCF plastic optical fiber
• Simple repair of POF and PCF fiber optic cables in the field
PROFINET/Industrial Ethernet
Passive network components
POF/PCF FOC termination kit
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
Overview
■ Overview
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PROFINET/Industrial Ethernet
Industrial Ethernet Switches
Overview
■ Overview (continued)
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Modules/CP
s for
SIMATIC
S7-300
CPs for
SIMATIC
S7-400
CPs for
PG/PC
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
Overview
■ Overview (continued)
+DUGZDUH
Type of device
integrated switch
Gigabit Ethernet
Modular design
Signal contact
LED diagnosis
(2 x 24 V DC)
C-PLUG slot
PC module
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Overview of the functions of the SCALANCE X Industrial Ethernet switches – Hardware
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
Overview
■ Overview (continued)
+DUGZDUH
Type of device
integrated switch
Gigabit Ethernet
Modular design
Signal contact
LED diagnosis
(2 x 24 V DC)
C-PLUG slot
PC module
Module k k k k
CPs for SIMATIC k k k k k
S7-300 k k k k k
k k k k k k k
CPs for SIMATIC k k k k
S7-400
k k k k k k
CPs for PG/PC k k k k k
k k k
k k k
k applies 1) 3.3/12 V DC using PCle interface, 12 - 24 V DC over external power supply
Overview of the functions of the Industrial Ethernet components with switch functionality – Hardware
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
Overview
■ Overview (continued)
6RIWZDUH
Type of device
Broadcast/Multicast/Unicast Limiter
Command Line Interface / Telnet
Redundancy Protocol)
(SNTP, NTP, SICLOCK)
Broadcast Blocking
Link Aggregation
Passive listening
Static Routing
IRT capability
IP Access List
SNMP
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Overview of the functions of the SCALANCE X Industrial Ethernet switches – Software
S7-400
S7-300
Module
SIMATIC
SIMATIC
■ Overview (continued)
k applies
Type of device
PROFINET diagnosis
k k
k k
k k
k k
k k
k k
k k
Topology support (LLDP)
Command Line Interface / Telnet
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Web-based management
Configuration with STEP 7
k k k
k k k
k k
k k k
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SNMP
k k k k
k k k k
k k k k
Ring redundancy incl. RM functionality
Standby redundancy
IRT capability
k k
k k
k
k
k
Passive listening
© Siemens AG 2008
k
k
k
k
k
k
Overview of the functions of the Industrial Ethernet components with switch functionality – Software
Broadcast/Multicast/Unicast Limiter
Broadcast Blocking
k
k
IP Access List
Access Control List (MAC)
IEEE 802.1x (Radius)
k
k
Link Aggregation
Static Routing
Siemens IK PI · 2009
RIPv2 (Dynamic Routing)
PROFINET/Industrial Ethernet
2/103
Overview
Industrial Ethernet Switches
2
© Siemens AG 2008
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
Compact Switch Module CSM 377
■ Overview ■ Benefits
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
Compact Switch Module CSM 377
■ Function
• Connection of a SIMATIC S7-300 to a higher-level electrical Configuration
network in a linear, tree or point-to-point structure
The Compact Switch Module CSM 377 is an unmanaged switch
• Construction of a small local network with one SIMATIC S7-300 and requires no configuration.
2
and three other Ethernet nodes
Diagnostics
Thanks to the switching technology used, the CSM 377 is
suitable for use in PROFINET networks, but offers no additional The following information is indicated on the device by means
PROFINET functions, i.e. no integration into the PROFINET of LEDs:
diagnostics. • Power
Network topology and network configuration • Port status
When configuring the network, it is necessary to observe the • Data traffic
following boundary conditions:
• Length of the TP cable between two nodes:
- max. 100 m with Industrial Ethernet FastConnect cable and
IE FC RJ45 Plug 180; of which no more than 10 m by means
of patching with TP cord
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ET 200S
Industrial PC
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PROFINET/Industrial Ethernet
Industrial Ethernet Switches
Compact Switch Module CSM 377
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X005 unmanaged
■ Overview ■ Benefits
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X005 unmanaged
■ Function
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The SCALANCE X005 is typically accommodated in one control
cubicle together with the nodes to be connected. It can be op-
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The following information is displayed on site by LEDs:
• Port status
• Data traffic
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X005 unmanaged
■ Technical specifications
Order No. 6GK5 005-0BA00-1AA3 Order No. 6GK5 005-0BA00-1AA3
Product type description SCALANCE X005 Product type description SCALANCE X005
Transfer rate - Directive
• Transfer rate 1 10 Mbit/s • for C-Tick AS/NZS 2064 (Class A) 2
• Transfer rate 2 100 Mbit/s • for safety of UL UL 60950, CSA C22.2 Nr. 60950
Number of electrical connections Certificate of suitability EN 61000-6-2, EN 61000-6-4
• for signaling contact - • CE label Yes
• for network components or 5 Marine classification association
terminals
• American Bureau of -
• for voltage supply 1 Shipping (ABS),
Electrical connection version • Bureau Veritas (BV) -
• for network components or RJ45 socket • Det Norske Veritas (DNV) -
terminals (10/100 Mbit/s; TP)
• Germanischer Lloyd (GL) -
• for voltage supply 2-pin terminal block
• Lloyds Register of Shipping (LRS) -
• for signaling contact -
• Nippon Kaiji Kyokai (NK) -
Number of optical ports for
fiber-optic cables
• at 100 Mbit/s - ■ Ordering data Order No.
• at 10 Mbit/s - SCALANCE X005 6GK5 005-0BA00-1AA3
Version of optical port for Industrial Ethernet Switch for
fiber-optic cables 10/100 Mbit/s;
• at 10 Mbit/s - with five 10/100 Mbit/s RJ45 ports
for configuring small star and
• at 100 Mbit/s - line structures
Version of the C-PLUG swap No Accessories
medium
IE FC RJ45 plugs
Type of supply voltage DC
RJ45 plug connector for Industrial
Supply voltage 24 V Ethernet with a rugged metal
housing and integrated insulation
• external 24 V displacement contacts for
• Maximum 32 V connecting Industrial Ethernet FC
installation cables
• Minimum 18 V
IE FC RJ45 Plug 180
Current consumed 80 mA
180° cable outlet; for network
Effective power loss components and CPs/CPUs with
• at 24 V DC 2,0 W Industrial Ethernet interface
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-100 unmanaged
■ Overview ■ Application
The switches of the SCALANCE X-100 product line support
the inexpensive construction of Industrial Ethernet line or star
topologies with switching functions. They are designed for oper-
ation in the control cabinet.
2 Product versions
SCALANCE X104-2 / SCALANCE X106-1 / SCALANCE X112-2
• Construction of optical Industrial Ethernet line or star
topologies:
- SCALANCE X104-2;
line or star topologies with 4 electrical ports and 2 optical
ports
- SCALANCE X106-1;
star topologies with 6 electrical ports and 1 optical port
- SCALANCE X112-2;
line or star topologies with 12 electrical ports and 2 optical
ports
• Diagnostics on the device using LEDs (power, link status, data
traffic) and signaling contact (alarm screen form can be set
• The unmanaged Industrial Ethernet switches of the using a button on the device)
SCALANCE X-100 product line are optimized for installing • The four (SCALANCE X104-2), six (SCALANCE X106-1) or
Industrial Ethernet networks with 10/100 Mbit/s in a line and twelve (SCALANCE X112-2) RJ45 sockets are designed to be
star topology industry-compatible with additional holding collars for con-
• Electrical or optical connection to stations or network in accor- nection of the IE FC RJ45 Plug 180
dance with the port type of the devices SCALANCE X108 / SCALANCE X116 / SCALANCE X124
• Rugged metal housing for space-saving cabinet mounting on • Construction of electrical Industrial Ethernet star and line
standard rails, S7-300 DIN rail or for wall mounting topologies
• Rugged, industry-standard station connections with - SCALANCE X108;
PROFINET-compatible RJ45 connectors that offer additional with eight electrical ports
strain relief and bending strain relief thanks to latching on the - SCALANCE X116;
housing with 16 electrical ports
• Redundant power supply - SCALANCE X124;
with 24 electrical ports
• Diagnostics on the device by means of LEDs
(power, link status, data communication) • Diagnostics on the device using LEDs (power, link status, data
traffic) and signaling contact (alarm screen form can be set
• Error signaling contact with easy adjustment using the SET using a button on the device)
button
• The RJ45 sockets are designed to be industry-compatible
with additional holding collars for connection of the
■ Benefits IE FC RJ45 Plug 180
■ Design
The SCALANCE Industrial Ethernet switches with a rugged
• Ideal solution for configuring Industrial Ethernet line and star metal housing are optimized for mounting on a standard rail and
topologies an S7-300 rail. Direct wall mounting in various positions is also
possible. Due to the dimensions of the housing that conform to
• Space-saving installation in the cabinet thanks to the compact those of SIMATIC S7-300, the devices are optimized for integra-
design in S7-300 format tion in an automation solution with S7-300 components.
• Secure data communication by means of industry standard The SCALANCE X-100 switches have:
device connection with PROFINET-compliant connector
IE FC RJ45 Plug 180 and latching of the connector to the • A 4-pole terminal block for connecting the redundant supply
housing to provide additional strain relief voltage (2 x 24 V DC).
• Installation is possible without a patch field by means of IE FC • A row of LEDs to indicate the status information
RJ45 Plug 180 and IE FC Standard Cable (power, link status, data communication, signaling contact)
• Simple and fast diagnostics via LED on device and signaling • A 2-pole terminal block for connecting the isolated signaling
contact contact
• Low-maintenance operation thanks to fanless construction • A SET button for on-site configuration of the signaling contact
• Use of uncrossed connection cables possible by means of The following port types are available:
integrated autocrossover function • 10/100BaseTX, RJ45 connection;
• Easy network configuration without runtime calculation RJ45 socket, automatic detection of the data rate (10 or
100 Mbit/s), with Autosensing and Autocrossover functions for
connecting IE FC cables using IE FC RJ45 Plug 180 up to
100 m.
• 100BaseFX, BFOC connection technique
BFOC sockets for direct connection to Industrial Ethernet
glass fiber-optic cables up to 3000 m for configuring line and
star topologies.
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-100 unmanaged
■ Function
• Construction of electrical and optical Industrial Ethernet line or Network topology and network configuration
star topologies
The SCALANCE X-100 switches are typically installed with the
• Use of uncrossed connecting leads is possible due to inte- stations to be connected in a control cabinet. They can be mixed
2
grated auto-crossover function of the ports electrically and optically in star and line topologies.
• Isolation of the load due to integrated switch functions When configuring the network, it is necessary to observe the
• Easy network configuration and network expansion; following boundary conditions:
no limitation of the expansion of the network when switches of • Length of the TP cable between SCALANCE X switches:
the SCALANCE X-100 product line are cascaded - Max. 100 m with Industrial Ethernet FastConnect products
• Length of the fiber-optic cables:
- Max. 3000 m with Industrial Ethernet glass fiber-optic cables
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Industrial Ethernet Switches
SCALANCE X-100 unmanaged
■ Function (continued)
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Industrial
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Industrial Ethernet (Fiber Optic)
Electrical and optical line topology with SCALANCE X108, SCALANCE X112-2, SCALANCE X104 and SCALANCE X106-1
Cabinet
PROFIBUS
G_IK10_XX_10099
FC Standard Cable
Industrial Ethernet (Twisted Pair)
Industrial Ethernet (Fiber Optic) ET 200X
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-100 unmanaged
■ Function (continued)
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Diagnostics
The following information is displayed by LEDs on site:
• Power
• Port status
• Data traffic
The Industrial Ethernet switches of the SCALANCE X-100 line
can also be monitored over the floating signaling contact.
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-100 unmanaged
■ Technical specifications
Order No. 6GK5 104-2BB00-2AA3 6GK5 106-1BB00-2AA3 6GK5 108-0BA00-2AA3
Product type description SCALANCE X104-2 SCALANCE X106-1 SCALANCE X108
Transfer rate
2 • Transfer rate 1 10 Mbit/s 10 Mbit/s 10 Mbit/s
• Transfer rate 2 100 Mbit/s 100 Mbit/s 100 Mbit/s
Number of electrical connections
• for signaling contact 1 1 1
• for network components or 4 6 8
terminals
• for redundant voltage supply 1 1 1
• for voltage supply 1 1 1
Electrical connection version
• for signaling contact 2-pin terminal block 2-pin terminal block 2-pin terminal block
• for network components or RJ45 socket (10/100 Mbit/s; TP) RJ45 socket (10/100 Mbit/s; TP) RJ45 socket (10/100 Mbit/s; TP)
terminals
• for voltage supply 4-pin terminal block 4-pin terminal block 4-pin terminal block
Number of optical ports for
fiber-optic cables
• at 10 Mbit/s - - -
• at 100 Mbit/s 2 1 -
Version of optical port for
fiber-optic cables
• at 10 Mbit/s - - -
• at 100 Mbit/s BFOC sockets (100 Mbit/s) BFOC sockets (100 Mbit/s) -
Version of the C-PLUG swap No No No
medium
Type of supply voltage DC DC DC
Supply voltage 24 V 24 V 24 V
• external 24 V 24 V 24 V
- Maximum 32 V 32 V 32 V
- Minimum 18 V 18 V 18 V
Current consumed 175 mA 150 mA 140 mA
Effective power loss
• at 24 V DC 4.2 W 3.6 W 3.36 W
Ambient temperature
• during operation -10 … +60 °C -10 … +60 °C -20 … +70 °C
• during storage -40 … +80 °C -40 … +80 °C -40 … +80 °C
• during transport -40 … +80 °C -40 … +80 °C -40 … +80 °C
Maximum relative humidity 95% 95% 95%
at 25 °C during operation
Width 60 mm 60 mm 60 mm
Height 125 mm 125 mm 125 mm
Depth 124 mm 124 mm 124 mm
Net weight 780 g 780 g 780 g
Type of fixing Standard rail, S7-300 rail, Standard rail, S7-300 rail, Standard rail, S7-300 rail,
wall mounting wall mounting wall mounting
Degree of protection IP30 IP30 IP30
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-100 unmanaged
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-100 unmanaged
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-100 unmanaged
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200 managed
■ Overview ■ Benefits
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200 managed
■ Application
The SCALANCE X-200 Industrial Ethernet switches permit • Switches with electrical ports for configuring electrical Indus-
cost-effective configuration of Industrial Ethernet line, star or ring trial Ethernet line, star or ring topologies:
topologies with switching functionality for networks in which high - SCALANCE X208;
availability or remote diagnostics options are required. The de- with 8 electrical ports for mounting in the control cabinet
vices with degree of protection IP30 have been designed for use
in the control cabinet. The SCALANCE X208PRO, is designed
- SCALANCE X208PRO (degree of protection IP65);
with 8 electrical ports especially for use outside the control
2
to degree of protection IP65 for installation outside the control cabinet (M12 connection system)
cabinet. - SCALANCE X216;
with 16 electrical ports for mounting in the control cabinet
Product versions - SCALANCE X224;
• Switches with electrical and optical ports for glass multimode with 24 electrical ports for mounting in the control cabinet
FOC up to 3 km:
- SCALANCE X204-2; Features:
for setting up optical line or ring topologies with 4 electrical • Device diagnostics with LEDs (power, link status, data com-
ports and 2 optical ports munication)
- SCALANCE X206-1; • Remote diagnosis is possible through signaling contact
for setting up star topologies with 6 electrical ports and (signal mask can be set locally using buttons except with
1 optical port, SCALANCE X208PRO), PROFINET, SNMP and web browser
line or ring topologies with electrical and optical transmission
paths • The RJ45 sockets are industry-standard and feature addi-
- SCALANCE X212-2; tional retaining collars (except for SCALANCE X208PRO), for
for constructing optical line or ring topologies with 12 electri- connection to the IE FC RJ45 Plug 180
cal ports and 2 optical ports • The eight PROFINET-compatible M12 sockets of the
• Switches with electrical and optical ports for glass single SCALANCE X208PRO are designed with degree of protection
mode FOC up to 26 km: IP65 for connection to the IE M12 Plug PRO or the pre-assem-
- SCALANCE X204-2LD; bled IE M12 connecting cable
for constructing optical line or ring topologies with 4 electri- • The SCALANCE X208PRO can be mounted on a DIN rail or
cal ports and 2 optical ports S7-300 rail or direct on the equipment or machine in a space-
- SCALANCE X206-1LD; saving, horizontal or vertical design;
for constructing star topologies with 6 electrical ports and the status information can be read off regardless of the mount-
1 optical port, ing position thanks to the angled LED strip.
line or ring topologies with electrical and optical transmission • Power can also be supplied to the SCALANCE X208PRO
paths from outside the control cabinet from the PS791-1PRO power
- SCALANCE X212-2LD; supply module at 230 V AC.
for constructing optical line or ring topologies with 12 electri-
cal ports and 2 optical ports
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PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200 managed
■ Design ■ Function
The SCALANCE X-200 Industrial Ethernet switches with a rug- • Configuring electrical and optical Industrial Ethernet line, star
ged metal housing are optimized for mounting on a standard rail and ring topologies
and an S7-300 rail. Direct wall mounting in various positions is • Fast redundancy in the ring with High Speed Redundancy
also possible. With the S7-300 housing format, the devices are
2
(HSR); up to 0.3 seconds for reconfiguration of the ring with
optimized for integration in an automation solution with S7-300 50 switches in the ring
components. • The functioning of the ring is continuously monitored by the
The switches with degree of protection IP30 feature: integrated redundancy manager (with the exception of
• A 4-pole terminal block for connecting the redundant supply SCALANCE X208 PRO). It recognizes failure of a transmission
voltage (2 x 24 V DC) path in the ring or failure of a SCALANCE X-200 and activates
the substitute path within 0.3 seconds
• A row of LEDs to indicate the status information (power, link
status, data exchange, power supply, signaling contact) • Use in ring topologies (100 Mbit/s) together with SCALANCE
X-400, SCALANCE X-300, SCALANCE X-200IRT or OSM
• A 2-pole terminal block for connecting the isolated signaling
contact • Uncrossed connecting cables can be used due to Autocross-
over function integrated in the ports
• A SET button for on-site configuration of the signaling contact
• Load disconnection through integral switch functionality
The SCALANCE X208PRO with degree of protection IP65 • Easy diagnostics using signaling contact, SNMP and Web
features: browser
• 2 x M12 interfaces for connecting the redundant supply • Easy copper cable diagnostics with Web browser for localiz-
voltage (2 x 24 V DC) ing cable breaks
• A row of LEDs to indicate the status information (power, link • Integration into the diagnostics of a PROFINET IO controller
status, data exchange, power supply, signaling contact, with expanded diagnostics functions for a consistent diagnos-
redundancy manager function (excluding SCALANCE X208 tics concept, including network infrastructure
PRO))
• Diagnosis of data traffic by means of a parameterizable mirror
• An M12 interface for connecting the isolated signaling contact port with a standard commercial network analyzer
The SCALANCE X-200 switches are available with the following • Optimized support of PROFINET real-time communication
port types: (RT) through prioritizing
• 10/100BaseTX, RJ45 or M12 connection; • Fast device replacement in the event of a fault by using the op-
RJ45 or M12 socket, automatic detection of the data rate tional C-PLUG swap medium (not included in scope of supply)
(10 or 100 Mbit/s), with Autosensing and Autocrossover func-
tions for connecting IE FC cables using IE FC RJ45 Plug 180 Network topology and network configuration
or IE M12 Plug PRO up to 100 m. The Industrial Ethernet SCALANCE X-200 switches with degree
• 100BaseFX, BFOC connection technique; of protection IP30 are usually installed in a control cabinet to-
BFOC sockets for direct connection to Industrial Ethernet gether with the stations to be connected. Electrical and optical
glass fiber-optic cables up to 3 km (multimode FOC) or up to versions can be installed together in star, line and ring topolo-
26 km (single mode FOC) for configuring line, ring and star gies. The SCALANCE X208PRO is designed for installation
topologies. outside the control cabinet.
When configuring the network, it is necessary to observe the
following boundary conditions:
• Length of the TP cable between two SCALANCE X switches:
- Max. 100 m with IE FC cable and IE FC RJ45 Plug 180 or
IE FC M12 Plug PRO
- Max. 10 m using patches with TP cord
• Length of the optical cables
- Max. 3000 m with Industrial Ethernet glass fiber optic cables
(multimode).
- Max. 26000 m with Industrial Ethernet glass fiber optic
cables (single mode).
• IP Address:
The IP address is assigned by means of the DHCP (Dynamic
Host Configuration Protocol). If there is no corresponding
server in the network, the IP address can be assigned using
the supplied software tool PST (Primary Setup Tool) or STEP 7.
The SCALANCE X-200IRT switches and their real-time func-
tions are configured with STEP 7.
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200 managed
■ Function (continued)
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Star network topology with SCALANCE X208PRO outside the control cabinet and 230 V AC power supply
S7-400
Operator Station PC
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Industrial Ethernet
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PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200 managed
■ Function (continued)
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PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200 managed
■ Technical specifications
Order No. 6GK5 204-2BB10-2AA3 6GK5 204-2BC10-2AA3 6GK5 206-1BB10-2AA3 6GK5 206-1BC10-2AA3
Product type description SCALANCE X204-2 SCALANCE X204-2LD SCALANCE X206-1 SCALANCE X206-1LD
Transfer rate
• Transfer rate 1 10 Mbit/s 10 Mbit/s 10 Mbit/s 10 Mbit/s 2
• Transfer rate 2 100 Mbit/s 100 Mbit/s 100 Mbit/s 100 Mbit/s
Number of electrical connections
• for signaling contact 1 1 1 1
• for network components or 4 4 6 6
terminals
• for redundant voltage supply 1 1 1 1
• for voltage supply 1 1 1 1
Electrical connection version
• for signaling contact 2-pin terminal block 2-pin terminal block 2-pin terminal block 2-pin terminal block
• for network components or RJ45 (10/100 Mbit/s; TP) RJ45 (10/100 Mbit/s; TP) RJ45 (10/100 Mbit/s; TP) RJ45 (10/100 Mbit/s; TP)
terminals
• for voltage supply 4-pin terminal block 4-pin terminal block 4-pin terminal block 4-pin terminal block
Number of optical ports
for fiber-optic cables
• at 10 Mbit/s - - - -
• at 100 Mbit/s 2 2 1 1
Version of optical port
for fiber-optic cables
• at 10 Mbit/s - - - -
• at 100 Mbit/s BFOC sockets BFOC sockets BFOC sockets BFOC sockets
(100 Mbit/s) (100 Mbit/s) (100 Mbit/s) (100 Mbit/s)
Version of the C-PLUG Yes Yes Yes Yes
swap medium
Type of supply voltage DC DC DC DC
Supply voltage 24 V 24 V 24 V 24 V
• external 24 V 24 V 24 V 24 V
- Maximum 32 V 32 V 32 V 32 V
- Minimum 18 V 18 V 18 V 18 V
Current consumed 215 mA 215 mA 200 mA 200 mA
Effective power loss
• at 24 V DC 5.16 W 5.16 W 4.8 W 4.8 W
Ambient temperature
• during operation -10 … +60 °C 0 … +60 °C -10 … +60 °C 0 … +60 °C
• during storage -40 … +80 °C -40 … +80 °C -40 … +80 °C -40 … +80 °C
• during transport -40 … +80 °C -40 … +80 °C -40 … +80 °C -40 … +80 °C
Maximum relative humidity 95% 95% 95% 95%
at 25 °C during operation
Width 60 mm 60 mm 60 mm 60 mm
Height 125 mm 125 mm 125 mm 125 mm
Depth 124 mm 124 mm 124 mm 124 mm
Net weight 780 g 780 g 780 g 780 g
Type of fixing Standard rail, Standard rail, Standard rail, Standard rail,
S7-300 rail, wall mounting S7-300 rail, wall mounting S7-300 rail, wall mounting S7-300 rail, wall mounting
Degree of protection IP30 IP30 IP30 IP30
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200 managed
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200 managed
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200 managed
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200 managed
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200 managed
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200IRT managed
■ Overview ■ Benefits
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200IRT managed
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200IRT managed
■ Function
• 4-port switch for configuring electrical and optical Industrial Commissioning and diagnosis
Ethernet line, star and ring topologies
PROFINET diagnostic alarms from SCALANCE X can be dis-
• Integral redundancy manager for design of ring topologies played with the appropriate SIMATIC Engineering Tools and pro-
• Integral standby function for redundant coupling of two rings
• Extremely short cycle times with highly accurate clock-pulse
cessed in the control. The engineering outlay for the PLC and
HMI have been drastically reduced through complete integra- 2
rates thanks to integrated real-time functions tion in the SIMATIC concept for system error messages.
• Redundant data transmission with bumpless changeover The SCALANCE X-200IRT Industrial Ethernet switches can also
be integrated into a network management system through the
• System-wide clock accuracy (less than 1 ms) standardized protocol SNMP (Simple Network Management
• Uncrossed connecting cables can be used due to Autocross- Protocol). In the event of a device fault, error messages (SNMP
over function integrated in the ports traps) can be sent to a network system or as e-mail to a specified
• Load disconnection through integral switch functionality network manager.
• Easy diagnostics using signaling contact, SNMP and Web The integral Web server enables configuration and diagnosis
browser settings to be made using a standard browser. Statistical
• Automatic e-mail function information can also be read out over the Web server. Warning
thresholds, and alarms generated by them, permit early recog-
• Integration into the diagnostics of a PROFINET IO-Controllers nition of critical fiber states (only with POF). Cable failures (fiber
for a consistent diagnostics concept, including network infra- breakage) can thus be avoided, and plant downtimes reduced,
structure since maintenance work can be carried out at an early point in
• Fast device replacement in the event of a fault by using the op- time and outside production periods.
tional C-PLUG swap medium (not included in scope of supply)
PROFINET IO diagnostic alarms of X-200IRT switches can be
Network topology and network configuration displayed using the relevant SIMATIC Engineering Tools or also
processed in the PLC. The engineering outlay is drastically
The SCALANCE X-200IRT Industrial Ethernet Switches are reduced for the PLC and HMI through complete integration into
usually installed in the control cabinet together with the stations the SIMATIC SFM system error signaling concept.
to be connected (e.g. ET 200S) or, in the case of cabinet-free
designs, mounted directly onto the machine. When configuring The following information is displayed on site by LEDs:
the network, it is necessary to observe the following boundary • Power
conditions:
• Port status
• Length of the TP cable between two SCALANCE X switches:
- Max. 100 m with IE FC cable and IE FC RJ45 Plug 180 or • Data traffic
IE RJ45 Plug PRO • RM activated
- Max. 10 m with TP Cord • POF cable diagnostics
• Length of the optical cables
- Max. 3000 m with Industrial Ethernet glass fiber-optic The Industrial Ethernet switches of the SCALANCE X-200IRT line
cables. can also be monitored using the floating signaling contact.
- Max. 100 m with Industrial Ethernet PCF fiber-optic cables.
- Max. 50 m with Industrial Ethernet POF fiber-optic cables.
PROFINET
• IP Address:
The IP address is assigned using the DHCP (Dynamic Host Industrial
Configuration Protocol) mechanism. If there is no correspond- Ethernet
ing server in the network, the IP address can be assigned
using the supplied software tool PST (Primary Setup Tool) or PC with CP 1616
STEP 7. The SCALANCE X-200IRT switches and their real- as PN IO controller
time functions are configured with STEP 7.
Field PG
SCALANCE
SCALANCE X204IRT
X204IRT
G_IK10_XX_10100
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200IRT managed
■ Function (continued)
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PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200IRT managed
■ Function (continued)
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PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200IRT managed
■ Technical specifications
Order No. 6GK5 204-0BA00-2BA3 6GK5 202-2BB00-2BA3
Product type description SCALANCE X204IRT SCALANCE X202-2IRT
Transfer rate
2 • Transfer rate 1 10 Mbit/s 10 Mbit/s
• Transfer rate 2 100 Mbit/s 100 Mbit/s
Number of electrical connections
• for signaling contact 1 1
• for network components or terminals 4 2
• for redundant voltage supply 1 1
• for voltage supply 1 1
• for TP cables with FastConnect - -
Electrical connection version
• for signaling contact 2-pin terminal block 2-pin terminal block
• for network components or terminals RJ45 (10/100 Mbit/s; TP) RJ45 (10/100 Mbit/s; TP)
• for voltage supply 4-pin terminal block 4-pin terminal block
Number of optical ports
for fiber optic cables
• at 10 Mbit/s - -
• at 100 Mbit/s - 2
Version of optical port for
fiber-optic cables
• at 10 Mbit/s - -
• at 100 Mbit/s - BFOC socket (100 Mbit/s)
Version of the C-PLUG Yes Yes
swap medium
Type of supply voltage DC DC
Supply voltage 24 V 24 V
• external 24 V 24 V
- Maximum 32 V 32 V
- Minimum 18 V 18 V
Current consumed 200 mA 300 mA
Effective power loss
• at 24 V DC 4.8 W 7.2 W
Ambient temperature
• during operation -20 … +70 °C -10 … +60 °C
• during storage -40 … +70 °C -40 … +70 °C
• during transport -40 … +70 °C -40 … +70 °C
Maximum relative humidity 95% 95%
at 25 °C during operation
Width 60 mm 60 mm
Height 125 mm 125 mm
Depth 124 mm 124 mm
Net weight 780 g 780 g
Type of fixing Standard rail, S7-300 rail, wall mounting Standard rail, S7-300 rail, wall mounting
Degree of protection IP30 IP30
Standard
• for EMI of FM FM 3611 FM 3611
• For Ex zone EN 50021 EN 50021
• for safety of CSA - -
• For emitted interference EN 61000-6-4 Class A EN 61000-6-4 Class A
• For noise immunity EN 61000-6-2 EN 61000-6-2
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200IRT managed
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200IRT managed
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200IRT managed
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-200IRT managed
2
switches; tion of the Industrial Ethernet FC
Isochronous Real-Time, installation cables;
LED diagnostics, with 180° cable exit;
fault signaling contact with SET 1 plug (IP65/67) for on-site
button, assembly
redundant power supply;
incl. operating instructions, SC RJ POF Plug 6GK1 900-0MB00-0AC0
Industrial Ethernet network 20 plugs
manual and configuration for on-site assembly
software on CD-ROM
SC RJ POF Plug PRO 6GK1 900-0MB00-6AA0
• SCALANCE X204IRT; 6GK5 204-0BA00-2BA3
4 x 10/100 Mbit/s RJ45 ports 1 plug (IP65/67)
for on-site assembly
• SCALANCE X204IRT PRO; 6GK5 204-0JA00-2BA6
4 x 10/100 Mbit/s RJ45 push- IE SC RJ POF refill set 6GK1 900-0MN00-0AA0
pull ports Refill set for Termination Kit SC RJ
• SCALANCE X202-2IRT; 6GK5 202-2BB00-2BA3 POF Plug consisting of grinding
2 x 10/100 Mbit/s RJ45 ports, paper and grinding plate
2 x 100 Mbit/s Multimode BFOC (set of 5)
ports SC RJ PCF Plug 6GK1 900-0NB00-0AC0
• SCALANCE X202-2P IRT; 6GK5 202-2BH00-2BA3 10 plugs
2 x 10/100 Mbit/s RJ45 ports, for on-site assembly
2 x 100 Mbit/s POF/PCF SC RJ
ports SC RJ PCF Plug PRO 6GK1 900-0NB00-6AA0
• SCALANCE X202-2P IRT PRO; 6GK5 202-2JR00-2BA6 1 plug (IP65/67)
2 x 10/100 Mbit/s RJ45 push- for on-site assembly
pull ports,
Termination Kit SC RJ POF 6GK1 900-0ML00-0AA0
2 x 100 Mbit/s POF/PCF SC RJ
Plug
push-pull ports
Assembly case for on-site instal-
• SCALANCE X201-3P IRT; 6GK5 201-3BH00-2BA3
lation of SC RJ POF connectors;
1 x 10/100 Mbit/s RJ45 port,
consisting of stripping tool,
3 x 100 Mbit/s POF/PCF SC RJ
Kevlar cutters, SC RJ grinding
ports
plate, grinding paper,
• SCALANCE X200-4P IRT; 6GK5 200-4AH00-2BA3 grinding base and microscope
4 x 100 Mbit/s POF/PCF SC RJ
Termination Kit SC RJ PCF Plug 6GK1 900-0NL00-0AA0
Industrial Ethernet media
Assembly case for local assembly
converter SCALANCE X-100
of SC RJ PCF connectors,
Industrial Ethernet media con- comprising a stripping tool,
verters, LED diagnostics, fault buffer stripping tool,
signaling contact with SET key, Kevlar cutters, fiber breaking tool
redundant power supply, and microscope
PROFINET-compatible securing
Power Plug PRO 6GK1 907-0AB10-6AA0
collars
6GK5 101-1BH00-2AA3 1 plug (IP65/67)
• SCALANCE X101-1POF;
for on-site assembly (5-core)
1 X 10/100 Mbit/s RJ45 port,
1 X 100 Mbit/s POF SC RJ port C-PLUG 6GK1 900-0AB00
IE FC RJ45 Plug 180 Swap medium for simple replace-
ment of devices in the event of a
RJ45 plug-in connector for
fault; for storing configuration or
Industrial Ethernet with a rugged
engineering and application data;
metal housing and integrated
can be used for SIMATIC NET
insulation displacement contacts
products with C-PLUG slot
for connecting Industrial Ethernet
FC installation cables; with 180° SIMATIC NET Manual Collection 6GK1 975-1AA00-3AA0
cable outlet; for network compo-
nents and CPs/CPUs with Electronic manuals
Industrial Ethernet interface for communication systems,
communication protocols,
• 1 pack = 1 unit 6GK1 901-1BB10-2AA0 and communication products;
on DVD;
• 1 pack = 10 units 6GK1 901-1BB10-2AB0
German/English
• 1 pack = 50 units 6GK1 901-1BB10-2AE0
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SIPLUS SCALANCE X-200IRT managed
Environmental conditions
condensation permissible
Suited for exceptional medial load
2
(e.g. by chlorine sulfur atmo-
sphere)
Technical specifications The technical specifications
are identical with those of the
based-on modules.
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-300 managed
■ Overview ■ Benefits
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-300 managed
■ Application
SCALANCE X-300 products enable the establishment of Product versions
switched networks both at the field level and at the control level
where high data transfer speeds are required in addition to high SCALANCE X310, SCALANCE X310FE
network availability and extensive diagnostics facilities. The • For configuring electrical Industrial Ethernet line, star or ring
switches are designed in degree of protection IP30 for installa-
tion in control cabinets.
structures
- SCALANCE X310;
2
with seven Fast Ethernet (10/100 Mbit/s) and three Gigabit
The main area of application is found in high-performance plant Ethernet (10/100/1000 Mbit/s) ports
networks with connection to the enterprise network. - SCALANCE X310FE;
with ten Fast Ethernet (10/100 Mbit/s) ports
• Device diagnostics by means of LEDs (power, link status, data
traffic, fault, redundancy manager, standby manager)
• Remote diagnostics possible by means of signaling contact
(signaling dialog box can be set on-site using pushbutton),
PROFINET, SNMP and web browser
• The ten RJ45 sockets of the SCALANCE X310 are designed
for use in industry with additional retaining collars for connect-
ing the IE FC RJ45 Plug 180.
S7-400
Operator Station PC
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Industrial Ethernet
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SCALANCE X308-2, SCALANCE X308-2LD, • Device diagnostics by means of LEDs (power, link status, data
SCALANCE X308-2LH, SCALANCE X308-2LH+, traffic, fault, redundancy manager, standby manager)
SCALANCE X307-3, SCALANCE X307-3LD • Remote diagnostics possible by means of signaling contact
• For establishing optical line, ring, or star topologies with seven (signaling dialog box can be set on-site using pushbutton),
electrical 10/100 Mbit/s ports, one electrical 10/100/1000 PROFINET, SNMP and web browser
Mbit/s port and two or three optical 1000 Mbit/s ports • The RJ45 sockets are designed for use in industry with addi-
- SCALANCE X308-2, SCALANCE X-307-3; tional retaining collars for connecting the IE FC RJ45 Plug 180
for glass fiber-optic cable (multi-mode) up to 750 m
- SCALANCE X308-2LD, SCALANCE X-307-3LD
for glass fiber-optic cable (single-mode) up to 10 km
- SCALANCE X308-2LH;
for glass fiber-optic cable (single-mode) up to 40 km
- SCALANCE X308-2LH+;
for glass fiber-optic cable (single-mode) up to 70 km
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-300 managed
■ Application (continued)
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■ Design
The SCALANCE X-300 Industrial Ethernet switches with rugged The SCALANCE X-300 switches are available with the following
metal housing are optimized for mounting on a standard DIN rail port types:
and the S7-300 rail. Direct wall mounting in different positions • 10/100BaseTX, RJ45 connection;
is also possible. Thanks to the S7-300 housing dimensions, the RJ45 socket, automatic detection of the data rate (10 or
devices are suitable for integration into an automation solution 100 Mbit/s), with Autosensing and Autocrossover function for
with S7-300 components. the connection of IE FC cables via IE FC RJ45 Plug 180 to
The switches have: 100 m.
• a 4-pin terminal block for connecting the redundant power • 10/100/1000BaseTX, RJ45 connection;
supply (2 x 24 V DC) RJ45 socket, automatic detection of the data rate (10 or 100 or
1000 Mbit/s), with Autosensing and Autocrossover function for
• Row of LEDs for indicating the status information the connection of
(power, link status, data traffic, fault, redundancy manager, - IE FC cables 2x2 for 100 Mbit/s via IE FC RJ45 Plug 180
standby manager) up to 100 m
• A 2-pin terminal block for connecting the isolated signaling - IE FC cables 4x2 for 1000 Mbit/s via TP Cord and IE FC RJ45
contact Modular Outlet up to 100 m
• SELECT/SET key for on-site configuration of the signaling - IE FC cables 4x2 for 1000 Mbit/s via IE FC RJ45 Plug 4x2
contact up to 100 m
• Slot for optional C-PLUG swap medium on the rear of the • 1000BaseSX, SC connections;
device for easy replacement in the event of a fault SC sockets for direct connection to the Industrial Ethernet
glass fiber-optic cable up to 750 m (multi-mode)
• 1000BaseSX, SC connections;
SC sockets for direct connection to the Industrial Ethernet
glass fiber-optic cable up to 10 km (single-mode)
• 1000BaseLX, SC connections;
SC sockets for direct connection to the Industrial Ethernet
glass fiber-optic cable up to 40 km (single-mode)
• 1000BaseLX, SC connections;
SC sockets for direct connection to the Industrial Ethernet
glass fiber-optic cable up to 70 km (single-mode)
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-300 managed
■ Function
• Increase of the network performance; • Support from the Access Control List (ACL);
by filtering the data traffic on the basis of the Ethernet (MAC) if this function is activated for one port, the switch forwards the
address of the data terminals, the local data traffic remains message frames received to this port if its source address
local; only data intended for users of another subnetwork are is present in the address table. All connected nodes can be
forwarded by the switch.
• Simple network configuration and expansion;
automatically entered in the ACL.
• Syslog;
2
the switch saves the data received at the ports and forwards Syslog according to RFC 3164 is used in the IP network for
them independently to the destination address. Collision transmitting short, unencrypted text messages via UDP.
detection (CSMA/CD method) does not restrict the expansion To this end, a standard Syslog server is required that has to be
of the network beyond the port. configured accordingly and must be able to be reached via
• Limiting of error spreading to the associated subnetwork; the network.
the SCALANCE X-300 switches only pass on data with a valid • Time synchronization;
checksum (CRC). diagnostic messages (log table entries, e-mails) are time-
• Integration of existing subnetworks with 10 Mbit/s into Fast stamped. The local time is standardized throughout the net-
Ethernet networks with 100 Mbit/s; work by means of synchronization with a SICLOCK or SNTP
at the twisted-pair ports, the SCALANCE X-300 switch auto- time transmitter, thereby simplifying the assignment of diag-
matically recognizes the conductor pairs for transmission and nostic messages to several devices.
reception (Autocrossover), the data transfer rate of 10 or • Fast replacement of devices in event of failure, by means of
100 or 1000 Mbit/s, as well as full-duplex and half-duplex the C-PLUG switching medium
mode (Autonegotiation).
Network topology and network configuration
• High-performance connection of SCALANCE X-300 switches
with 1 Gbit/s; The SCALANCE X-300 Industrial Ethernet switches with degree
SCALANCE X-300 switches have three Gigabit Ethernet ports of protection IP30 are typically accommodated in a control cab-
for connecting the switches to each other or with other Giga- inet along with the nodes to be connected. The can be mixed
bit-Ethernet-enabled components (e.g. SCALANCE X-400) electrically and optically in star, line and ring topologies.
• Integrated redundancy manager for constructing Fast Ether- The following network structures and combinations of structures
net and Gigabit Ethernet ring topologies with high-speed can be implemented:
media redundancy. Rings consisting of SCALANCE X-300 • Fast Ethernet and Gigabit Ethernet rings with fast media
and X-400 switches can be operated at 1000 Mbit/s. In rings redundancy;
with SCALANCE X-200 or OSM/ESM it is possible to integrate to increase network availability, as many as 50 X-200, X-300 or
SCALANCE X-300 switches at 100 Mbit/s. X-400 switches cascaded in line can be connected into a ring
• High-speed standby redundancy; with a total length of up to 150 km with multi-mode or up to
several network segments such as rings can be connected 3,500 km with single-mode.
together redundantly with SCALANCE X-300 over the inte- • Several rings can be redundantly linked through the standby
grated standby function. Two X-300 switches are configured in function
a ring as a master and slave over two links to the other ring.
The redundant connection can be made at 1000 Mbit/s. • In addition, SCALANCE X-300 supports redundant connec-
tion of the ring structure to the corporate network with a rapid
• Redundant interfacing to company networks; spanning tree.
SCALANCE X-300 switches support the standardized redun-
dancy procedures Spanning Tree Protocol (STP) and Rapid • Star topology with SCALANCE X-300 switches:
Spanning Tree Protocol (RSTP). This enables a subnetwork to The SCALANCE X-300 switch represents a neutral point that
be connected redundantly to a higher level corporate network can connect up to ten nodes or subnets with each other
with reduced requirements for the reconfiguration time (in the electrically or optically.
order of seconds). When configuring the network, it is necessary to observe the
• Support of virtual networks (VLAN); following boundary conditions:
for structuring Industrial Ethernet networks with a fast growing • Maximum line length between two modules for multi-mode
number of users, a physically existing network can be divided fiber-optic conductors:
into several virtual networks. - 750 m at 1 Gbit/s
• Load limiting when multicast protocols (e.g. video transmis- • Maximum line length between two modules for single-mode
sion) are used; fiber-optic conductors:
through learning the multicast sources and targets (IGMP - 10 - 70 km at 1 Gbit/s
Snooping, IGMP Querier), SCALANCE X-300 switches can
also filter multicast data traffic and therefore limit the load in • Maximum cable length of the TP cable between two
the network. SCALANCE X switches:
- Max. 100 m with IE FC cable 2x2 and IE FC RJ45 Plug 180
• Configuration of the ports for terminals that support authenti- - Max. 100 m at 1 Gbit/s with IE FC Standard Cable 4x2 (90 m),
cation in accordance to IEEE 802.1x. IE FC RJ45 Modular Outlet and patch cable (10 m)
Authentication is done via a RADIUS server which has to be - max. 10 m using patches with TP cord
configured accordingly and must be able to be reached via
the network.
• Support of the DHCP Option 82 (Dynamic Host Configuration
Protocol);
this facilitates the IP address assignment of a terminal
depending on the connected switch port. The IP address is
assigned via a DHCP Server, which has to be configured
accordingly and must be able to be reached via the network.
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-300 managed
■ Function (continued)
Commissioning and diagnosis Network management
Setting options on the device itself: The network management provides the following functions:
• Redundancy manager RM; • Password-protected dial-up for "Administrator" (read and write
2 to establish a ring, a SCALANCE X-300 is switched to RM
mode. The Gigabit ports (electrical or optical) are preferably
authorization) and "User" (read only)
• Read-out of version and status information
used as ring ports.
• Setting the signal and standby mask and address information
• Signal mask;
the signal mask is set to the current status of the SCALANCE • Fixed parameterization of the ports (data rates, half/full du-
X-300 (setpoint) by pushbutton operation. The signal mask plex)
defines which ports and which power supplies are to be • Setting parameters of the VLANs and multicast services
monitored. The signal contact only reports an error when a • Parameterization of the standby connections for a redundant
monitored port or a monitored feeder fails (deviation of set- ring link
point/actual status).
• Setting of Rapid Spanning Tree parameters
• IP address;
the IP address is assigned via DHCP (Dynamic Host Configu- • Parameterization of the web management services
ration Protocol). If there is no corresponding server in the • Security
network, the IP address can be assigned using an enclosed - Ports can be connected or disconnected
software tool. - Authentication in accordance with IEEE 802.1x
- Support from Access Control List (ACL)
Diagnostic options on site:
• Parameterization of user administration of SNMP V1, V2c, V3
• The following status information is displayed by LEDs on site:
- Port status • Output of statistics information
- Port mode (10/100/1000 Mbit/s, full/half-duplex) • Diagnosis of data traffic by means of a parameterizable mirror
- Status of the two power supplies port with a standard commercial network analyzer
- Signal contact status • Loading new firmware updates or configuration data via the
- Signal mask (setpoint status) network from one TFTP server or directly via HTTP/HTTPs with
- RM mode an Internet or Web browser.
- Standby mode
• Saving the configuration data or log table via the network on a
• The status of the signal contact is routed externally by means TFTP server
of floating relay contacts. This enables, for example, the mod-
ule to be monitored via an input module from a controller. If faults occur in the network, the SCALANCE X-300 switch can
• Monitoring via the Industrial Ethernet network; independently send error messages (traps) to a network man-
the following possibilities are available: agement system or also e-mails to a predefined network admin-
- Remote via standard browser (Web-based management): istrator.
Selection of SCALANCE X-300 switches via the network from Remote monitoring (RMON) provides the following functions:
a PC with browser The SCALANCE X-300 switch can collect statistics information
- Remote via SNMP V1, V2c, V3: according to the RMON groups 1 through 4. These include,
Secure integration of SCALANCE X-300 switches via the for example, fault statistics that are kept for each port. This infor-
network into a network management station, e.g. BANYnet mation can be read out through web-based management in the
- Remote via PROFINET IO diagnostics: statistics sub-area.
PROFINET IO diagnostics alarms from X-300 switches can
be displayed using the relevant SIMATIC engineering tools
or they can also be processed in the PLC. The engineering
outlay is drastically reduced for the PLC and HMI through
complete integration into the SIMATIC SFM system error
signaling concept.
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-300 managed
■ Technical specifications
Order No. 6GK5 310-0FA00-2AA3 6GK5 310-0BA00-2AA3
Product type description SCALANCE X310 SCALANCE X310FE
Transfer rate
• Transfer rate 1 10 Mbit/s 10 Mbit/s 2
• Transfer rate 2 100 Mbit/s 100 Mbit/s
• Transfer rate 3 1000 Mbit/s -
Number of electrical connections
• for signaling contact 1 1
• for network components or terminals 10 10
• for redundant voltage supply 1 1
• for voltage supply 1 1
Electrical connection version
• for signaling contact 2-pin terminal block 2-pin terminal block
• for network components 3 x RJ45 (10/100/1000 Mbit/s; TP), 10 x RJ45 (10/100 Mbit/s; TP)
or terminals 7 x RJ45 (10/100 Mbit/s; TP)
• for voltage supply 4-pin terminal block 4-pin terminal block
Number of optical ports for fiber-optic
cables
• at 10 Mbit/s - -
• at 100 Mbit/s - -
• at 1000 Mbit/s - -
Version of optical port for fiber-optic
cables
• at 10 Mbit/s - -
• at 100 Mbit/s - -
• at 1000 Mbit/s - -
Version of the C-PLUG Yes Yes
swap medium
Type of supply voltage DC DC
Supply voltage 24 V 24 V
• external 24 V 24 V
- Maximum 32 V 32 V
- Minimum 18 V 18 V
Current consumed 400 mA 400 mA
Effective power loss
• at 24 V DC 9.6 W 9.6 W
Ambient temperature
• during operation 0 … +60 °C 0 … +60 °C
• during storage -40 … +80 °C -40 … +80 °C
• during transport -40 … +80 °C -40 … +80 °C
Maximum relative humidity 95% 95%
at 25 °C during operation
Width 120 mm 120 mm
Height 125 mm 125 mm
Depth 124 mm 124 mm
Net weight 1400 g 1400 g
Type of fixing Standard rail, S7-300 rail, wall mounting Standard rail, S7-300 rail, wall mounting
Degree of protection IP30 IP30
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-300 managed
Order No. 6GK5 308-2FL00-2AA3 6GK5 308-2FM00-2AA3 6GK5 308-2FN00-2AA3 6GK5 308-2FP00-2AA3
Product type description SCALANCE X308-2 SCALANCE X308-2LD SCALANCE X308-2LH SCALANCE X308-2LH+
Transfer rate
• Transfer rate 1 10 Mbit/s 10 Mbit/s 10 Mbit/s 10 Mbit/s
• Transfer rate 2 100 Mbit/s 100 Mbit/s 100 Mbit/s 100 Mbit/s
• Transfer rate 3 1000 Mbit/s 1000 Mbit/s 1000 Mbit/s 1000 Mbit/s
Number of electrical connections
• for signaling contact 1 1 1 1
• for network components 8 8 8 8
or terminals
• for redundant voltage supply 1 1 1 1
• for voltage supply 1 1 1 1
Electrical connection version
• for signaling contact 2-pin terminal block 2-pin terminal block 2-pin terminal block 2-pin terminal block
• for network components 1 x RJ45 1 x RJ45 1 x RJ45 1 x RJ45
or terminals (10/100/1000 Mbit/s; TP), (10/100/1000 Mbit/s; TP), (10/100/1000 Mbit/s; TP), (10/100/1000 Mbit/s; TP),
7 x RJ45 7 x RJ45 7 x RJ45 7 x RJ45
(10/100 Mbit/s; TP) (10/100 Mbit/s; TP) (10/100 Mbit/s; TP) (10/100 Mbit/s; TP)
• for voltage supply 4-pin terminal block 4-pin terminal block 4-pin terminal block 4-pin terminal block
Number of optical ports
for fiber-optic cables
• at 10 Mbit/s - - - -
• at 100 Mbit/s - - - -
• at 1 Gbit/s 2 2 2 2
Version of optical port
for fiber-optic cables
• at 10 Mbit/s - - - -
• at 100 Mbit/s - - - -
• at 1 Gbit/s Glass fiber-optic cable Glass fiber-optic cable Glass fiber-optic cable Glass fiber-optic cable
(multi-mode) with SC (single-mode) with SC (single-mode LH) with SC (single-mode LH+) with
socket (1000 Mbit/s) socket (1000 Mbit/s) socket (1000 Mbit/s) SC socket (1000 Mbit/s)
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-300 managed
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-300 managed
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-300 managed
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-300 managed
2
setting up electrical and/or optical 4-core, shielded TP installation
Industrial Ethernet networks; cable for connection to IE
integrated redundancy manager, FC RJ45 outlet / IE FC RJ45 plug;
IT functions (RSTP, VLAN, etc.), PROFINET-conforming;
network management via SNMP with UL approval;
and web server; incl. operating sold by the meter;
instructions, Industrial Ethernet max. quantity 1000 m,
network manual and configuration minimum order 20 m
software on CD-ROM; C-PLUG
included in the scope of supply IE FC TP Standard Cable GP 6XV1 870-2E
4x2
• SCALANCE X310; 6GK5 310-0FA00-2AA3
3 x 10/100/1000 Mbit/s RJ45 ports, 8-core, shielded TP installation
7 x 10/100 Mbit/s RJ45 ports cable for connection to IE FC
RJ45 Modular Outlet for universal
• SCALANCE X310FE; 6GK5 310-0BA00-2AA3 application; with UL approval;
10 x 10/100 Mbit/s RJ45 ports sold by the meter;
max quantity 1000 m,
• SCALANCE X308-2; 6GK5 308-2FL00-2AA3
minimum order 20 m
2 x 1000 Mbit/s multi-mode fiber-
optic ports (SC sockets), IE TP Cord RJ45/RJ45
1 x 10/100/1000 Mbit/s RJ45 port,
7 x 10/100 Mbit/s RJ45 ports; TP cable 4 x 2
for glass fiber-optic cables (multi- with two RJ45 plugs
mode) up to a max. 750 m. • 0.5 m 6XV1 870-3QE50
• SCALANCE X308-2LD; 6GK5 308-2FM00-2AA3 •1m 6XV1 870-3QH10
2 x 1000 Mbit/s single-mode •2m 6XV1 870-3QH20
fiber-optic ports (SC sockets),
1 x 10/100/1000 Mbit/s RJ45 port, •6m 6XV1 870-3QH60
7 x 10/100 Mbit/s RJ45 ports; • 10 m 6XV1 870-3QN10
for glass fiber-optic cables (single-
mode) up to a max. 10 km. IE FC RJ45 Plug 180
• SCALANCE X308-2LH; 6GK5 308-2FN00-2AA3 RJ45 plug-in connector for
2 x 1000 Mbit/s single-mode Industrial Ethernet with a rugged
fiber-optic ports (SC sockets), metal housing and integrated
1 x 10/100/1000 Mbit/s RJ45 port, insulation displacement contacts
7 x 10/100 Mbit/s RJ45 ports; for connecting Industrial Ethernet
for glass fiber-optic cables (single- FC installation cables; with 180°
mode) up to a max. 40 km. cable outlet; for network
components and CPs/CPUs with
• SCALANCE X308-2LH+; 6GK5 308-2FP00-2AA3 Industrial Ethernet interface
2 x 1000 Mbit/s single-mode
fiber-optic ports (SC sockets), • 1 pack = 1 unit 6GK1 901-1BB10-2AA0
1 x 10/100/1000 Mbit/s RJ45 port, • 1 pack = 10 units 6GK1 901-1BB10-2AB0
7 x 10/100 Mbit/s RJ45 ports;
• 1 pack = 50 units 6GK1 901-1BB10-2AE0
for glass fiber-optic cables
(single-mode) up to a max. 70 km. IE FC RJ45 Plug 4 x 2
• SCALANCE X307-3; 6GK5 307-3BL00-2AA3 RJ45 plug connector for Industrial
3 x 1000 Mbit/s multi-mode fiber- Ethernet (10/100/1000 Mbit/s)
optic ports (SC sockets), with a rugged metal enclosure
7 x 10/100 Mbit/s RJ45 ports, and integrated insulation dis-
for glass fiber-optic cables placement contacts for connect-
(multi-mode) up to a max. 750 m. ing Industrial Ethernet FC
installation cables; 180° cable
• SCALANCE X307-3LD; 6GK5 307-3BM00-2AA3 outlet; for network components
3 x 1000 Mbit/s single-mode fi- and CPs/CPUs with Industrial
ber-optic ports (SC sockets), Ethernet interface
7 x 10/100 Mbit/s RJ45 ports,
for glass fiber-optic cables (sin- • 1 pack = 1 unit 6GK1 901-1BB11-2AA0
gle-mode) up to a max. 10 km. • 1 pack = 10 units 6GK1 901-1BB11-2AB0
Accessories • 1 pack = 50 units 6GK1 901-1BB11-2AE0
IE FC RJ45 Modular Outlet C-PLUG 6GK1 900-0AB00
FastConnect RJ45 outlet for Swap medium for simple replace-
Industrial Ethernet with interface ment of devices in the event of a
for replaceable insert; fault; for storing configuration or
engineering and application data;
• With insert 2FE; 6GK1 901-1BE00-0AA1 can be used for SIMATIC NET
replaceable insert products with C-PLUG slot
for 2 x 100 Mbit/s interfaces
SIMATIC NET Manual Collection 6GK1 975-1AA00-3AA0
• With insert 1GE; 6GK1 901-1BE00-0AA2
Electronic manuals
replaceable insert
for communication systems,
for 1 x 1000 Mbit/s interfaces
communication protocols,
and communication products;
on DVD;
German/English
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SIPLUS SCALANCE X-300 managed
• Three integral electrical and/or optical Gigabit Ethernet SIPLUS SCALANCE X308-2 6AG1 308-2FL00-4AA3
interfaces (10/100/1000 Mbit/s) and seven electrical Fast (medial load)
Ethernet interfaces (10/100 Mbit/s) for interconnecting several 2 x 1000 Mbit/s multi-mode fiber-
switches to establish Gigabit or Fast Ethernet rings or to optic ports (SC sockets),
connect Industrial Ethernet nodes 1 x 10/100/1000 Mbit/s RJ45 port,
7 x 10/100 Mbit/s RJ45 ports;
• High-speed media redundancy through integral redundancy for glass fiber-optic cables (multi-
manager both for Gigabit Ethernet (SCALANCE X-300, mode) up to a max. 750 m.
SCALANCE X-400) and Fast Ethernet (SCALANCE X-300
Accessories see SCALANCE X-300 managed
switches in the ring in combination with SCALANCE X-200 ordering data
switches or OSM/ESM)
• Switches from the SCALANCE X-300 product line support
numerous IT standards and thus permit seamless integration
of automation networks into existing corporate networks.
Virtual networks (VLAN) can be set up
• The support of standardized redundancy procedures (Rapid
Spanning Tree Protocol) permits redundant integration into
higher-level enterprise networks
• By learning the multicast sources and destinations (IGMP
Snooping and IGMP Querier (Internet Group Management
Protocol)), SCALANCE X-300 switches can also filter multicast
data traffic and thus limit the load on the network.
• The ports can be configured for terminals that support authen-
tication in accordance with IEEE 802.1x. Authentication is
done via a RADIUS server which has to be configured accord-
ingly and must be able to be reached via the network.
• Rugged metal enclosure in S7-300 format with facility for
mounting on standard DIN rails or S7-300 mounting rails, or for
direct wall-mounting in different positions
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-400
2
(IP routing) permits the creation of IP subnets and IP router
communication
- Static routing
- Dynamic routing OSPF (Open Shortest Path First) and
RIPv1/2 (Routing Information Protocol)
- Redundant routing VRRP (Virtual Router Redundancy
Protocol)
■ Benefits
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-400
■ Application Interfaces
• Console port (serial interface) for on-site parameterization/
SCALANCE X-400 products permit the configuration of switched diagnostics, for firmware update;
networks at the control level, which not only demands high avail- • Slot for C-PLUG swap media for easy device replacement
ability of the network and extensive diagnostic options, but also (included in scope of supply)
a high number of ports, high transfer rate and the support of fiber
optic and twisted-pair transmission media. SCALANCE X-400
products are designed with degree of protection IP20 for instal-
• Redundant 24 V DC supply; two feeds are available for pro-
tection against voltage failure
2
lation in control cabinets. • One floating message output for simple display of faults
SCALANCE X408-2 Only for SCALANCE X414-3E:
• Control stations with a low concentration of devices • Additional out-band Ethernet port for on-site parameteriza-
• Star hub in plant bus for applications with low concentration of tion/diagnostics
devices • Eight floating inputs for recording digital status information
• High-speed backbone including high-speed media redun- such as signal contacts of PROFIBUS OLM or door contacts
dancy for process control systems and forwarding via SCALANCE X-400 diagnostic paths
(LED indicator, log table, trap or Email)
• In the high-speed backbone for coupling Gigabit network
topologies Extensive operating mode and status information is displayed
via LEDs and selection pushbuttons.
SCALANCE X414-3E
SCALANCE X-400 media modules (MM)
• Control stations with a high concentration of devices
• Star hub in plant bus for applications with high concentration SCALANCE X-400 switches can be equipped with 2-port media
of devices modules. Media modules are available for both multimode and
single-mode optical fibers. They can be added or replaced
• High-speed backbone including high-speed media redun- during network operation. The SCALANCE X414-3E basic unit
dancy for process control systems supports two optical Gigabit Ethernet ports and up to four
• SCALANCE X414-3E equipped with Layer 3 for IP routing additional optical Fast Ethernet ports.
(static, dynamic, redundant)
On two media-module slots, SCALANCE X408-2 supports as
many as four optical ports which can optionally be equipped
■ Design with optical Gigabit Ethernet or Fast Ethernet media modules.
SCALANCE X408-2/SCALANCE X414-3 The following media modules are available:
Communication connections: • MM491-2;
2 fiber optic ports (BFOC sockets) 100 Mbit/s for distances
• Integral Gigabit Ethernet twisted pair ports up to 3 km with multimode fiber-optic conductors
(10/100/1000 Mbit/s, RJ45 sockets) for connecting
SCALANCE X-400 switches together: • MM491-2LD;
- SCALANCE X408-2: two fiber optic ports (BFOC sockets) 100 Mbit/s for distances
4 Gigabit Ethernet twisted pair ports up to 26 km with single-mode fiber-optic conductors
- SCALANCE X414-3E: • MM491-2LH+;
2 Gigabit Ethernet twisted pair ports two fiber optic ports (SC sockets) 100 Mbit/s for distances
• Integral Fast Ethernet twisted pair ports (10/100 Mbit/s, up to 70 km with single-mode fiber-optic conductors
RJ45 sockets with securing collar) for node connection • MM492-2;
- SCALANCE X408-2: two fiber optic ports (SC sockets) 1 Gbit/s for distances up to
4 Fast Ethernet twisted pair ports 750 m with multimode fiber-optic conductors (when using
- SCALANCE X414-3E: SIMATIC NET FO cable 50/125μm)
12 Fast Ethernet twisted pair ports • MM492-2LD;
• The Gigabit Ethernet ports can be converted to fiber-optic two fiber optic ports (SC sockets) 1 Gbit/s for distances up to
connections with optical Gigabit Ethernet media modules 10 km with single-mode fiber-optic conductors
Only for SCALANCE X408-2: • MM492-2LH;
two fiber optic ports (SC sockets) 1 Gbit/s for distances up to
• Two universal slots either for optical Fast Ethernet or Gigabit
40 km with single-mode fiber-optic conductors
Ethernet media modules with two ports
• MM492-2LH+;
Only for SCALANCE X414-3E: two fiber optic ports (SC sockets) 1 Gbit/s for distances up to
• Two slots for optical Fast Ethernet media modules with two 70 km with single-mode fiber-optic conductors
ports
Plug-in media modules for Gigabit Ethernet convert the two
• One extender interface for expansion by 8 Fast Ethernet ports Gigabit Ethernet twisted pair-ports included in the switch to
(twisted pair or fiber optic, depending on extender version). optical mode. The Gigabit ports can then be used as either
In this way, a maximum configuration of two Gigabit Ethernet twisted-pair or fiber-optic ports. In the case of the SCALANCE
Ports (electrical or optical) and up to 24 Fast Ethernet Ports X414-3E basic device, optical media modules for Fast Ethernet
(of which between 2 and 12 can be optical) is possible. each generate two additional ports per slot.
The installation width including extender is max. 19".
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-400
■ Design (continued)
SCALANCE X-400 extender module (EM),
only for SCALANCE X414-3E
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PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-400
■ Function
• Increasing the network performance; • High-speed standby redundancy;
by filtering the data traffic on the basis of the Ethernet (MAC) several network segments such as rings can be connected
address of the data terminals, the local data traffic remains together redundantly with SCALANCE X-400 over the inte-
local; only data intended for users of another subnetwork are grated standby function. Two X-400 switches are configured in
forwarded by the switch.
• Simple network configuration and expansion;
a ring as a master and slave over two links to the other ring.
In the case of SCALANCE X408-2 or SCALANCE X-300,
2
the switch saves the data received at the ports and forwards a high-performance redundant coupling at 1000 Mbit/s is
them independently to the destination address. Collision possible.
detection (CSMA/CD method) does not restrict the expansion • Redundant interfacing to company networks;
of the network beyond the port. SCALANCE X-400 switches support the standardized redun-
• Limiting of error spreading to the associated subnetwork; dancy procedures Spanning Tree Protocol (STP) and Rapid
the SCALANCE X-400 switches only pass on data with a valid Spanning Tree Protocol (RSTP). This enables a subnetwork to
checksum (CRC). be connected redundantly to a higher level corporate network
with reduced requirements for the reconfiguration time (in the
• Integration of existing subnetworks with 10 Mbit/s into Fast order of seconds).
Ethernet networks with 100 Mbit/s;
at the twisted-pair ports, the SCALANCE X-400 switch auto- • Support of virtual networks (VLAN);
matically recognizes the conductor pairs for transmission and for structuring Industrial Ethernet networks with a fast growing
reception (autocrossover), the data transfer rate of 10 or number of users, a physically existing network can be divided
100 Mbit/s, as well as full-duplex and half-duplex operation into several virtual networks.
(autonegotiation). • Integrated hardware Layer 3 Switching function
• High-performance connection of SCALANCE X-400 switches (IP routing, only SCALANCE X414-3E);
with 1 Gbit/s; IP subnetworks can be created and interconnected, e.g. auto-
SCALANCE X-400 switches have two (X414-3E) or four mation network with office network, enabling a structuring of
(X408-2) Gigabit Ethernet ports for connecting the switches to the networks
each other. • Load limiting with use of Multicast protocols
• Integrated redundancy manager for constructing Fast (e.g. video transmission);
Ethernet and Gigabit Ethernet ring topologies with high-speed through learning the Multicast sources and targets (IGMP
media redundancy. Rings consisting of SCALANCE X-300 snooping), SCALANCE X-400 switches can also filter Multi-
and X-400 switches can be operated at 1000 Mbit/s. cast data traffic and therefore limit the load in the network.
In rings with SCALANCE X-200, X300 or OSM/ESM it is possi- • Time synchronization;
ble to integrate SCALANCE X-400 switches at 100 Mbit/s. diagnostics messages (log table entries, e-mails) are time-
stamped. The local time is standardized throughout the net-
work by means of synchronization with a SICLOCK or SNTP
time transmitter, thereby simplifying the assignment of diag-
nostic messages to several devices.
• Fast replacement of devices in event of failure, by means of
the C-PLUG switching medium
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-400
■ Function (continued)
Operator Station Operator Stations
S7-300
SCALANCE SCALANCE
X414-3E X408-2
1000 Mbit/s
SCALANCE SCALANCE
X408-2 X408-2
S7-300 S7-300
SCALANCE
3rd party system X408-2
1000 Mbit/s
PC
SCALANCE SCALANCE
X414-3E X414-3E
IPC
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Optical redundant connection of two optical Gigabit subnets with SCALANCE X-400 on Layer 2 and Layer 3
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-400
■ Function (continued)
When configuring the network, it is necessary to observe the
following boundary conditions:
2IILFHQHWZRUN5DSLG6SDQQLQJ7UHH3URWRFRO5673
• Maximum line length between two modules for multi-mode
6ZLWFK 6ZLWFK fiber-optic conductors:
- 3000 m at 100 Mbit/s 2
- 750 m at 1 Gbit/s
• Maximum line length between two modules for single-mode
fiber-optic conductors:
(WKHUQHW
- 70 km at 100 Mbit/s
- 70 km at 1 Gbit/s
• Maximum length of installation cable:
6ZLWFK 6ZLWFK
- 100 m at 100 Mbit/s with IE FC TP cable 2 x 2
and IE FC Plug 180
- Max. 90 m at 1 Gbit/s with IE FC TP Cable 4 x 2,
IE FC RJ45 Modular Outlet and patch cable (10 m)
- 100 m at 1000 Mbit/s with IE FC TP cable 4 x 2
and IE FC Plug 4 x 2
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Commissioning and diagnosis
Adjustment options on the device itself:
• Redundancy manager RM;
to establish a ring, a SCALANCE X-400 is switched to RM
mode. The Gigabit ports (electrical or – with media module –
,QGXVWULDO optical) are preferably used as ring ports. When using in
(WKHUQHW 0ELWV optical rings with 100 Mbit/s, the ring ports can be configured
on one media module or on two media modules.
• Signal mask;
the signal mask is set to the current status of the SCALANCE
X-400 (setpoint) by pushbutton operation. The signal mask
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Diagnostic options on site:
Redundant coupling with an Office network and • The following status information is displayed by LEDs on site:
industrial network on Layer 2 and Layer 3 - Port status
- Port mode (10/100/1000 Mbit/s, full/half-duplex)
Network topology and network configuration - Status of the two voltage feeders
- Signal contact status
The network topology can easily be adapted to the structure of - Signal mask (setpoint status)
the plant with SCALANCE X-400 Industrial Ethernet switches. - RM mode
The following network structures and combinations of structures - Standby mode
can be implemented:
• The status of the signal contact is routed externally by means
• Fast Ethernet and Gigabit rings with fast media redundancy; of floating relay contacts. This enables, for example, the
to protect against failure of a transmission link or a switch, module to be monitored via an input module from a controller.
as many as 50 X-400 switches cascaded in line can be con-
• A PC or a programming device can be directly connected via
nected into a ring with a total length of up to 150 km using
a serial interface or, with the X414-3E, also via an Ethernet
multi-mode or 3,500 km using single mode. On the failure of a
interface (out-band port). Operation is carried out using com-
transmission link or a SCALANCE X-400 switch in the ring, the
mands (Command Line Interface (CLI)).
transmission path is quickly reconfigured due to the media
redundancy. • Monitoring via the Industrial Ethernet network;
the following possibilities are available:
• Several rings can be redundantly linked through the standby
- Remote via standard browser (Web-based management):
function
Selection of SCALANCE X-400 switches via the network from
• In addition, SCALANCE X-400 supports redundant connec- a PC with browser
tion of the ring structure to the corporate network with a rapid - Remote via SNMP V1, V2c, V3:
spanning tree. Secure integration of SCALANCE X-400 switches via the
• Star topology with SCALANCE X-400 switches: network into a network management station
The SCALANCE X-414-3E switch represents a star point - Remote via PROFINET IO diagnostics
which can interconnect as many as 26 nodes or subnetworks - Standard diagnostic alarms can be configured in an easy,
electrically or optically; SCALANCE X408-2 can connect up to familiar manner in STEP 7 and processed in SIMATIC.
8 nodes or subnetworks The engineering outlay is drastically reduced for the PLC
and HMI through complete integration in the SIMATIC
system error message concept SFM.
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-400
■ Function (continued)
Network management • Diagnosis of data traffic by means of a parameterizable mirror
port with a standard commercial network analyzer
The network management provides the following functions:
• Loading of new firmware or the configuration data via the net-
• Password-protected dial-up for "Administrator" (read and write
2 authorization) and "User" (read only)
• Read-out of version and status information
work by a TFTP server
• Saving the configuration data or log table via the network on a
TFTP server
• Setting the signal and standby mask and address information • Only for SCALANCE X414-3E: Configuration of the IP routing
• Fixed parameterization of the ports (data rates, half/full du- function (static routing, dynamic routing, (OSPF, RIP v1/2) and
plex) redundant routing (VRRP))
• Setting parameters of the VLANs and multicast services If faults occur in the network, the SCALANCE X-400 switch can
• Parameterization of the standby connections for a redundant send error messages (traps) to a network management system
ring link or also e-mails to a predefined network administrator.
• Setting of Rapid Spanning Tree parameters Remote monitoring (RMON) provides the following functions:
• Parameterization of user administration of SNMP V1, V2c, V3 The SCALANCE X-400 switch can collect statistics information
• Output of statistics information according to the RMON groups 1 through 4. These include, for
example, fault statistics that are kept for each port. This infor-
mation can be read out through Web-based management in the
statistics sub-area.
■ Integration
SCALANCE SCALANCE
X414-3E X414-3E
S7-200
SCALANCE 1000 Mbit/s
X308-2
Gigabit-
Server Fremdsystem
SCALANCE
X408-2
10/100 Mbit/s
S7-300
S7-400
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H-System H-System
,QGXVWULDO(WKHUQHW)LEHU2SWLF
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-400
■ Integration (continued)
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Use of the SCALANCE X-400 switches in a process control system, e.g. PCS 7
In the control room, two SCALANCE X-400 switches are used on The plant bus is designed as an optical ring. It connects three
the terminal bus. With a higher number of stations, SCALANCE plant sections with the servers:
X414-3E switches can be used with extender modules. These • SCALANCE X-400 switches without extenders are used for
are connected together to create an electrical ring with a transfer connecting high-availability SIMATIC controllers (H-systems).
rate of 1000 Mbit/s. Several operator panels are provided and di- On failure of an individual controller or switch, the plant section
vided between the two switches, so that the system can still be remains functional.
operated if one switch fails. The terminal and plant buses are
connected using redundant servers, and also using high-perfor- • One SCALANCE X414-3E with extender (high number of
mance Gigabit plugs in the case of SCALANCE X408-2. ports) is used for the star-format connection of controllers.
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-400
■ Technical specifications
Order No. 6GK5 408-2FD00-2AA2 6GK5 414-3FC00-2AA2
Product type description SCALANCE X408-2 SCALANCE X414-3E
Transfer rate
2 • Transfer rate 1 10 Mbit/s 10 Mbit/s
• Transfer rate 2 100 Mbit/s 100 Mbit/s
• Transfer rate 3 1 000 Mbit/s 1 000 Mbit/s
Number of electrical connections
• for digital input signals - 2
• for media module 2 3
• for signaling contact 1 1
• for network components 8 14
or terminals
- with extender modules - 8
• for redundant voltage supply 1 1
• for voltage supply 1 1
Electrical connection version
• for digital input signals - 5-pin terminal block
• for signaling contact 4-pin terminal block 4-pin terminal block
• for network components 4 x RJ45 (10/100/1000 Mbit/s; TP); 2 x RJ45 (10/100/1000 Mbit/s; TP);
or terminals 4 x RJ45 (10/100 Mbit/s; TP) 12 x RJ45 (10/100 Mbit/s; TP)
- with extender modules - RJ45 (10/100 Mbit/s; TP) via EM495-8
• for voltage supply 4-pin terminal block 4-pin terminal block
Number of optical ports for fiber-optic
cables
• at 10 Mbit/s - -
• at 100 Mbit/s 4 4
• at 1000 Mbit/s 4 2
• with extender modules - 12
Version of optical port for fiber-optic
cables
• at 10 Mbit/s - -
• at 100 Mbit/s up to 4 x glass FOC 100 Mbit/s via media modules up to 4 x glass FOC 100 Mbit/s via media modules
MM491-2, MM491-2LD or MM491-2LH+ MM491-2, MM491-2LD or MM491-2LH+
• at 1000 Mbit/s up to 4 x glass FOC 1000 Mbit/s via media modules up to 2 x glass FOC 1000 Mbit/s via media modules
MM492-2/MM492-2LD/ MM492-2LH or MM492-2/MM492-2LD/ MM492-2LH or
MM492-2LH+; MM492-2LH+;
• with extender modules - up to 12 x glass FOC 100 Mbit/s via EM496-4 and
MM491-2, MM491-2LD or MM491-2LH+
Number of extender - 3
expansion interfaces
Version of extender - EM495-8 or EM496-4
expansion interfaces
Number of digital inputs - 2
Version of the C-PLUG Yes Yes
swap medium
Type of supply voltage DC DC
Supply voltage 24 V 24 V
• external 24 V 24 V
- Maximum 32 V 32 V
- Minimum 18 V 18 V
Current consumed 700 mA 2 000 mA
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-400
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-400
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
SCALANCE X-400
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
Industrial Ethernet OSM/ESM
■ Application
The Industrial Ethernet OSM (Optical Switch Module) and ESM
(Electrical Switch Module) are used in the construction of
switched networks with data transmission rates of 100 Mbit/s in
the control level range, in which strict demands are placed on
network availability and comprehensive diagnostics are re-
quired.
In existing networks, load decoupling and thus increased net-
work performance can be achieved by creating segments (sub-
dividing a network into subnetworks/segments) and connecting
these segments to an OSM/ESM.
The redundancy manager integrated into OSM/ESM allows re-
dundant Industrial Ethernet rings to be constructed in switching
technology with high-speed media redundancy (reconfiguration
time 0.3 seconds max.).
The data transmission rate in the ring is 100 Mbit/s; for each ring,
up to 50 Industrial Ethernet OSMs (optical ring) or ESMs (electri-
• The managed Industrial Ethernet OSM and ESM switches are cal ring) can be used. Apart from the 2 ring ports, OSM/ESM has
used to construct Industrial Ethernet networks at the control other ports (with either RJ45, ITP or BFOC interfaces) to which
level data terminals or network segments can be connected.
• The modules are interconnected (backbone) at 100 Mbit/s
over With Industrial Ethernet OSM BC08 and media converters
- Glass fiber-optic cables for OSM Industrial Ethernet OMC TP11, "Fiber to the machine" concepts
- Twisted pair cables for ESM can be implemented, so that the advantages of optical transmis-
sion technology can be utilized both for the backbone area and
• Connection of data terminals or network segments depending for station connection:
on the OSM/ESM type through
- 2 to 8 Twisted Pair ports in RJ45 or 9-pole Sub-D version with • High-speed station connection (100 Mbit/s Full Duplex) over
10/100 Mbit/s Industrial Ethernet OSM BC08 and media converter Industrial
- 3 or 8 fiber-optic ports with 100 Mbit/s Ethernet OMC TP11 (fiber-optic cable through to the control
cabinet) in an environment subjected to strong electromag-
• Integrated redundancy manager supports high-speed media netic fields
redundancy also for large networks
• Bridging of large distances of up to 3 km between two
• Very easy network configuration and network extension with- OSM BC08 modules or from an OSM BC08 to a distant station
out complex configuration rules or parameterization
• Equipotential bonding measures or lightning protection
• SNMP and Web-based Management and RMON measures are not necessary thanks to fiber-optic cables.
• Error signaling by e-mail
Industrial Ethernet OSM TP22 or ESM TP40 modules are ideal
• Integration of digital signals, e.g. door switch, temperature for installation in the control cabinet with 1 or 2 stations con-
monitoring or signaling contacts into the management system nected (low equipment density).
by means of digital inputs
With Industrial Ethernet OSM/ESM (devices with 8 ports), several
■ Benefits rings can be redundantly interconnected using the integrated
standby function.
Apart from the 2 ring ports, Industrial Ethernet OSM/ESM mod-
ules are equipped with other ports to which both data terminals
and network segments can be connected.
• Reliable communication due to very fast reconfiguration of the OSM/ESM offer the following three error signaling functions:
network in event of fault (<0.3 seconds) • Over a signaling contact
• Security of investment for existing networks due to • Over SNMP (traps)
- effortless connection of existing 10 Mbit/s data terminals or
subnetworks to Fast Ethernet networks with 100 Mbit/s • by e-mail
- Enhanced performance thanks to load decoupling and a Signals such as signaling contacts from PROFIBUS OLM or door
data rate of 100 Mbit/s contacts can be connected to Industrial Ethernet OSM/ESM
• Easy network configuration without runtime calculation also for through digital inputs. These digital inputs can be monitored
extremely large networks using network management functions (read out status, e-mail on
status change, create trap or log table entry).
• High availability of the network due to:
- Redundant voltage feed
- Redundant network structures based on fiber-optic or
Twisted Pair cables; redundancy manager and standby
function are integrated
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
Industrial Ethernet OSM/ESM
■ Design ■ Function
OSM/ESM have a stable metal casing. They are suitable for the Increase in network performance
following installation types:
By filtering the data traffic based on the Ethernet (MAC) address
• Standard rail of the data terminals, local data traffic remains local, only data
• Wall mounting
• Mounting in 19-inch racks (when 2 modules are used)
intended for nodes in another subnet is forwarded by the OSM
or ESM. 2
All modules have Simple network configuration and network expansion
• a 6-pole terminal block for connecting the supply voltage The overall extent of the network can be up to 150 km with OSM
(redundant 24 V DC infeed) and the floating signaling contact or up to 5 km with ESM. The OSM/ESM saves the data received
as well as at the ports and forwards it independently to the destination
address. Collision detection (CSMA/CD method) does not
• one or two 6-pole terminal blocks for connecting four digital restrict the expansion of the network beyond the switch port.
inputs in each case
Limiting error propagation to the subnet concerned
The operating mode and status information are displayed by
LEDs and a selection button. The OSM/ESM only forwards valid data.
Modules with 8 ports also have a standby interface that is used Integration of existing subnets at 10 Mbit/s into
to synchronize two modules when coupling redundant rings. Fast Ethernet networks at 100 Mbit/s
Using the serial interface, Industrial Ethernet OSM/ESM can be The OSM/ESM automatically detects the data rate (10 or
parameterized, diagnosed or upgraded to the latest firmware 100 Mbit/s) at the twistedpair ports as well full or half duplex
status. The firmware can also be upgraded over the network. mode.
Industrial Ethernet OSM/ESM is available with 4 or 8 ports. Fast redundancy in the ring (reconfiguration time
They are equipped with the following types of ports depending of the ring max. 0.3 seconds):
on the variant:
The availability of the communication is increased by closing an
• Twisted Pair interface (RJ45); 10/100BaseTX : optical line with OSM or an electrical line with ESM to form a ring.
RJ45 socket, automatic data rate detection (10 or 100 Mbit/s) OSM/ESM have an integral redundancy manager which contin-
as well as automatic cross-over of the send/receive cables for uously monitors the function of the network. It recognizes the
connecting FC cables in the field to IE FC RJ45 Plug 180 of up failure of a section in the ring or of an OSM/ESM and activates
to 100 m in length or TP Cords (max. length 10 m, in combina- the substitute path within a maximum of 0.3 seconds.
tion with IE FC Outlet RJ45s and IE FC cables up to 100 m)
High-speed stand-by redundancy
• Twisted Pair interface (Sub-D); 10/100BaseTX:
9-pole Sub-D socket, automatic data rate detection (10 or Several redundant rings can be reliably interconnected using
100 Mbit/s) as well as automatic cross-over of the send/re- the integrated standby function (in the case of OSM/ESM with
ceive circuits for connecting ITP cables (max. length 100 m) 8 ports). Two OSMs/ESMs of one ring, linked by means of a
with Sub-D connectors standby connection, are connected to the other ring by means
• Glass FOC: Multimode (MM);100BaseFX BFOC: of two connecting routes.
2 BFOC sockets per port, 100 Mbit/s data transmission rate, Digital Inputs
for connecting multimode fiber-optic cables in environments
subjected to strong electro-magnetic fields and for distances Easy integration of digital signals into the SNMP-based network
of up to 3000 m between two Industrial Ethernet OSMs management.
• Glass FOC: Singlemode (SM);100BaseFX BFOC: Autocrossover function at RJ45 ports
2 BFOC sockets per port, 100 Mbit/s data transmission rate,
for connecting singlemode fiber-optic cables in environments If necessary, the Industrial Ethernet OSM/ESM TPs automatically
subjected to strong electro-magnetic fields and for distances cross over the send/receive lines to the connected partner
of up to 26 km between two Industrial Ethernet OSM ITP62-LD device at RJ45 ports. This means that crossover TP XP cords
modules. are not required. A condition of the auto-crossover function is
that auto-negotiation is activated.
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
Industrial Ethernet OSM/ESM
■ Function (continued)
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PROFINET/Industrial Ethernet
Industrial Ethernet Switches
Industrial Ethernet OSM/ESM
■ Function (continued)
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Optical and electrical ring, redundantly coupled
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
Industrial Ethernet OSM/ESM
■ Function (continued)
Commissioning and diagnosis Network management
OSM/ESM have the following adjustment options on the device Network management provides the following functions:
itself: • Password-protected dial-up for "Administrator" (read and write
2 • Redundancy manager (RM) authorization) and "User" (read only)
• When setting up a ring, one module in the ring is switched • Read-out of version and status information
to RM mode by means of a switch. • Setting the signal and standby mask and address information
• The non-ring ports of the RM can be used for the connection • Fixed parameterization of the ports and filter tables
of data terminals and networks. (filter tables only in the case of OSMs/ESMs with 8 ports)
• Standby function (for OSM/ESM with 8 ports) • Output of statistical information
• When coupling rings redundantly, one module in the ring • Diagnosis of data traffic by means of a parameterizable mirror
that is connected to the neighboring module by means of a port with a standard commercial network analyzer
standby connection is switched to the standby mode.
• Loading of new firmware or the configuration data via the
• Signal mask; network by a TFTP server
the signal mask is set to the current (target) status of the
module by pushbutton operation. The signal mask defines • Saving the configuration data or log table via the network on a
which ports and which power supplies are to be monitored. TFTP server
The signaling contact only reports an error when a monitored If problems occur in the network, the OSM/ESM can send error
port or a monitored feeder fails (deviation of setpoint/actual messages (traps) automatically to a network management
status). system or Emails to a network administrator.
OSMs/ESMs have the following diagnostic options: The remote monitoring (RMON) in the case of OSM/ESM with
• The following status information is displayed by LEDs on site: 8 ports offers the following functions:
- RM mode The OSM/ESM can collect statistics information according to the
- Standby mode (for OSM/ESM with 8 ports) RMON groups 1 through 3. These include, for example, fault
- Signaling contact status statistics that are kept for each port.
- Status of the two power supplies This information can be read out from the OSM/ESM through
- Port status Web-based management in the statistics sub-area.
- Port mode (10/100 Mbit/s, full/half-duplex)
- Signal mask (setpoint status)
- Status of the digital Inputs
• The status of the signaling contact is routed externally by
means of floating relay contacts. This enables the module to
be monitored via an input module from a controller.
In addition, Industrial Ethernet OSMs/ESMs can be monitored
by means of network management. The following interfaces are
offered for this purpose:
• Locally on the module;
over the serial interface and PC with terminal emulation per
command line (CLI – Command Line Interface)
• Remote via browser (Web-based management):
Selection of OSM/ESM via the network from a PC with browser
• Remote via SNMP;
Integration of OSM/ESM via the network into a network
management station
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
Industrial Ethernet OSM/ESM
■ Technical specifications
Order No. 6GK1 105-..... Order No. 6GK1 105-.....
Product type description Industrial Ethernet OSM/ESM Product type description Industrial Ethernet OSM/ESM
Transfer rate Effective power loss
• Transfer rate 1 10 Mbit/s • at 24 V DC 20 W 2
• Transfer rate 2 100 Mbit/s • Maximum -
Number of electrical connections Input current
• for digital input signals 2 • at digital input on signal <0> max. 8 mA
• for signaling contact 1 • on signal <1> 8 mA
• for network components 6 Ambient temperature
or terminals
• during operation, for OSM ITP62-LD: +55 °C
- with autocrossover 6 max. Comments
• for redundant voltage supply 1 • during operation 0 … 60 °C
• for voltage supply - • during storage -20 … +80 °C
Electrical connection version • during transport -20 … +80 °C
• for digital input signals 6-pin plug-in terminal block Maximum relative humidity 95%
• for network components 9-pin Sub-D socket at 25 °C during operation
or terminals (10/100 Mbit/s) Width 217 mm
• for power supply and 1 x 6-pin plug-in terminal block Height 156,5 mm
signaling contact
Depth 69 mm
Number of optical ports
for fiber-optic cables Net weight 1400 g
• at 10 Mbit/s - Type of fixing DIN rail, fixed mounting,
19" installation (in pairs)
• at 100 Mbit/s 2
Degree of protection IP20
Version of optical port
for fiber-optic cables Standard
• at 10 Mbit/s - • for EMI of FM Class 1, Division 2,
Group A, B, C, D
• at 100 Mbit/s BFOC sockets
(multimode, 100 Mbit/s) • For Ex zone -
Number of digital inputs 8 • for safety of CSA CSA C22.2 No. 950
Version of the C-PLUG No • For emitted interference EN 50081-2
swap medium • For noise immunity EN 50082-2
Type of supply voltage DC Directive
Supply voltage 24 V • for C-Tick AS/NZS 2064 (Class A)
• external 24 V • for safety of UL UL 1950
- Maximum 32 V
Certificate of suitability Use in industrial area
- Minimum 18 V
• CE label Yes
• Maximum 32 V
• e-symbol -
• Minimum 18 V
Marine classification association
Signal voltage
• American Bureau of Shipping Eu- Yes
• for signal <0> in case of DC rope Ltd. (ABS)
- Maximum 3V
• Bureau Veritas (BV) Yes
- Minimum -30 V
• Det Norske Veritas (DNV) Yes
- Rated value 24 V
• Europe Ltd. (ABS) Yes
• for signal <1> in case of DC
- Maximum 30 V • Germanischer Lloyd (GL) Yes
- Minimum 13 V • Lloyds Register of Shipping (LRS) Yes
- Rated value 24 V • Nippon Kaiji Kyokai (NK) Yes
current consumed 1000 mA Cascading in case of redundant 50
at rated value of supply voltage ring with reconfiguration time of
< 0.3 s
Cascading in case of star structure Any (depending only on signal
propagation time)
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
Industrial Ethernet OSM/ESM
2
6 ITP ports 10/100 Mbit/s and 8 digital inputs; redundant
8 digital inputs; redundant 24 V DC supply and
24 V DC supply and signaling contact;
signaling contact; with network management
with network management
Industrial Ethernet ESM TP40 6GK1 105-3AC00
Industrial Ethernet OSM TP62 6GK1 105-2AB10
Electrical switch module with
Optical switch module with 4 RJ45 ports 10/100 Mbit/s and
2 fiber-optic ports 100 Mbit/s, 6 4 digital inputs;
RJ45 ports 10/100 Mbit/s and redundant 24 V DC supply and
8 digital inputs; redundant signaling contact;
24 V DC supply and with network management
signaling contact;
with network management IE FC RJ45 outlet 6GK1 901-1FC00 0AA0
PROFINET/Industrial Ethernet
Industrial Ethernet Switches
Industrial Ethernet SIPLUS OSM/ESM
PROFINET/Industrial Ethernet
Industrial Ethernet Media Converter
SCALANCE X-100 unmanaged media converter
■ Overview ■ Benefits
PROFINET/Industrial Ethernet
Industrial Ethernet Media Converter
SCALANCE X-100 unmanaged media converter
■ Design
The SCALANCE Industrial Ethernet media converters with a The following port types are available:
rugged metal housing are optimized for mounting on a standard • 10/100BaseTX, RJ45 connector:
rail and an S7-300 DIN rail. Direct wall mounting in various RJ45 connector, automatic detection of the data rate (10 or
positions is also possible. Due to the housing dimensions that
correspond to those of the S7-300, the devices are ideally suited
for integration into an automation solution using S7-300 compo-
100 Mbit/s), with Autosensing and Autocrossover function for
connecting IE FC cables via IE FC RJ45 Plugs over distances 2
up to 100 m
nents.
• 100BaseFX, BFOC connections with glass fiber optic cable:
The SCALANCE X-100 media converters feature: BFOC sockets for direct connection to Industrial Ethernet
• a 4-pin terminal block for connecting the redundant power glass fiber-optic cables up to 3000 m or 26000 m for configur-
supply (2 x 24 V DC) ing line, star or ring topologies.
• a row of LEDs for displaying status information • 100BaseFX, SC RJ connections with plastic fiber optic cable:
(power, link status, data communication, signaling contact) SC RJ sockets for direct connection to Industrial Ethernet
POF fiber-optic cables up to 50 m or to Industrial Ethernet PCF
• a 2-pole terminal block for connecting the floating signaling fiber-optic cables up to 100 m for configuring line, star or ring
contact topologies
• a SET button for local configuration of the signaling contact • 10BaseFL, BFOC connections with glass fiber optic cable:
and of cascading mode BFOC sockets for direct connection to Industrial Ethernet
glass fiber optic cables up to 3000 m for configuring line, star
or ring topologies.
• AUI, 15-pin Sub-D connector:
15-pin Sub-D socket for connecting an Industrial Ethernet AUI
cable (connecting cable 727-1/drop cable) of up to 50 m to
AUI Transceiver (no terminal equipment).
■ Function
• Configuring electrical and optical Industrial Ethernet line, star • Easy configuration and extension of the network;
or ring topologies no limits to network extension when switches or media con-
• Uncrossed connecting cables can be used due to Autocross- verters of the SCALANCE X-100 family are cascaded.
over function integrated in the TP ports • Integration of existing 10Base FL and/or 10Base5 networks
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PROFINET/Industrial Ethernet
Industrial Ethernet Media Converter
SCALANCE X-100 unmanaged media converter
■ Function (continued)
Network topology and network configuration • Length of the optical cables:
- Max. 3000 m with Industrial Ethernet multimode fiber-optic
The SCALANCE X-100 media converters are typically accom- cables.
modated in one control cabinet together with the nodes to be - Max. 26000 m with Industrial Ethernet singlemode fiber-optic
2 connected. They can be installed in line, star and ring topolo-
gies.
cables.
- Max. 100 m with Industrial Ethernet PCF fiber-optic cables
When configuring the network, it is necessary to observe the - Max. 50 m with Industrial Ethernet POF fiber-optic cables
following boundary conditions: • Length of the AUI cable:
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verters: (AUI drop cable)
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PROFINET/Industrial Ethernet
Industrial Ethernet Media Converter
SCALANCE X-100 unmanaged media converter
■ Function (continued)
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PROFINET/Industrial Ethernet
Industrial Ethernet Media Converter
SCALANCE X-100 unmanaged media converter
■ Function (continued)
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PROFINET/Industrial Ethernet
Industrial Ethernet Media Converter
SCALANCE X-100 unmanaged media converter
■ Function (continued)
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Diagnostics
The following information is displayed on site by LEDs:
• Power
• Port status
• Data traffic
The Industrial Ethernet media converters of the SCALANCE X-
100 product line can also be monitored using the floating signal-
ing contact. Two media converters of the same type can be con-
nected in cascading mode.
PROFINET/Industrial Ethernet
Industrial Ethernet Media Converter
SCALANCE X-100 unmanaged media converter
■ Technical specifications
Order No. 6GK5 101-1BB00-2AA3 6GK5 101-1BC00-2AA3
Product type description SCALANCE X101-1 SCALANCE X101-1LD
Transfer rate
2 • Transfer rate 1 10 Mbit/s 10 Mbit/s
• Transfer rate 2 100 Mbit/s 100 Mbit/s
• Transfer rate 3 - -
Number of electrical connections
• for signaling contact 1 1
• for network components or terminals 1 1
• for redundant voltage supply 1 1
• for voltage supply 1 1
Electrical connection version
• for signaling contact 2-pin terminal block 2-pin terminal block
• for network components or terminals RJ45 (10/100 Mbit/s; TP) RJ45 (10/100 Mbit/s; TP)
• for voltage supply 4-pin terminal block 4-pin terminal block
Number of optical ports
for fiber-optic cables
• at 10 Mbit/s - -
• at 100 Mbit/s 1 1
Version of optical port
for fiber-optic cables
• at 10 Mbit/s - -
• at 100 Mbit/s BFOC sockets (multimode) BFOC sockets (single-mode)
Version of the C-PLUG No No
swap medium
Type of supply voltage DC DC
Supply voltage 24 V 24 V
• external 24 V 24 V
- Maximum 32 V 32 V
- Minimum 18 V 18 V
Current consumed 120 mA 120 mA
Effective power loss
• at 24 V DC 3,0 W 3,0 W
Ambient temperature
• during operation -10 … +60 °C -10 … +60 °C
• during storage -40 … +80 °C -40 … +80 °C
• during transport -40 … +80 °C -40 … +80 °C
Maximum relative humidity 95% 95%
at 25 °C during operation
Width 40 mm 40 mm
Height 125 mm 125 mm
Depth 124 mm 124 mm
Net weight 550 g 550 g
Type of fixing Standard rail, S7-300 rail, wall mounting Standard rail, S7-300 rail, wall mounting
Degree of protection IP30 IP30
PROFINET/Industrial Ethernet
Industrial Ethernet Media Converter
SCALANCE X-100 unmanaged media converter
PROFINET/Industrial Ethernet
Industrial Ethernet Media Converter
SCALANCE X-100 unmanaged media converter
PROFINET/Industrial Ethernet
Industrial Ethernet Media Converter
SCALANCE X-100 unmanaged media converter
PROFINET/Industrial Ethernet
Industrial Ethernet Media Converter
SIPLUS SCALANCE X-100 unmanaged
media converter
2
SIPLUS SCALANCE X101-1
1 x 10/100 Mbit/s RJ45 Port
1 x 100 Mbit/s Multimode BFOC
Accessories see SCALANCE X-100
unmanaged media converter
ordering data
PROFINET/Industrial Ethernet
Industrial security
Overview
■ Overview
2
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Modern automation technology is based on communication and Advantages of industrial security concept:
the trend toward increased networking of individual manufactur- • Protection from espionage and data manipulation
ing islands. It is becoming more and more important to integrate
all the manufacturing components into a uniform network that • Protection against overloading of the communication system
merges with the office network and the corporate Intranet. • Protection against mutual interference
There is also a requirement for remote access for servicing, • Protection against addressing mistakes
the increasing use of IT mechanisms such as Web servers and • Secure remote access also over the Internet
e-mail with programmable controllers as well as the use of wire- • User-friendly and simple configuration and administration
less LANs. In this manner, industrial communication interacts without specialist knowledge of IT security
more and more with the IT environment and is now subjected to
the same dangers that are well-known from the office and IT • No changes or modification of the existing network structure
environment, such as hackers, viruses, worms and Trojans. are necessary
• No changes or modification of the existing applications or
The current security concepts are tailored to the office world and network stations are necessary
require constant administration and specialist knowledge. They
are not usually conversant with the special protocol landscape • Rugged, industry-compatible design
of industrial communication and are not designed to withstand SCALANCE S security modules offer a scaleable security
the harsh environmental conditions. functionality:
With its security concept, Siemens offers a safety solution spe- • Firewall for protecting the programmable controllers from
cially designed for industrial automation engineering that satis- unauthorized access regardless of the size of the network to
fies the specific requirements of this application environment. be protected.
• Supplementary or alternative VPN (Virtual Private Network)
for reliable authentication of the communication partners and
encryption of the transmitted data
• SOFTNET Security Client for secure access of PCs/notebooks
to programmable controllers protected by SCALANCE S
(in bridge mode).
PROFINET/Industrial Ethernet
Industrial security
SCALANCE S
■ Overview ■ Benefits
PROFINET/Industrial Ethernet
Industrial security
SCALANCE S
■ Function
Security functions Versions:
VPN (Virtual Private Network) • SCALANCE S602;
(only for SCALANCE S612 and SCALANCE S613); uses Stateful Inspection Firewall to protect network segments
for reliable authentication (identification) of the network stations,
for encrypting the data and checking data integrity.
against unauthorized access
• SCALANCE S612; 2
• Authentication; uses Stateful Inspection Firewall to protect network segments
All incoming data traffic is monitored and checked. against unauthorized access;
As IP addresses can be falsified (IP spoofing), checking the protects up to 32 devices using VPN tunnels (up to 64 VPN
IP address (of the client access) is not sufficient. In addition, tunnels simultaneously)
Client PCs may have changing IP addresses. For this reason • SCALANCE S613;
the authentication is performed by means of tried and tested uses Stateful Inspection Firewall to protect network segments
VPN mechanisms. against unauthorized access
• Data encryption; - Protects up to 64 devices using VPN tunnels,
Secure encryption is necessary in order to protect data com- (up to 128 VPN tunnels simultaneously)
munication from espionage and unauthorized manipulation. - extended temperature range from -20 °C to +70 °C
This means that the data traffic remains incomprehensible to Configuration
any eavesdropper in the network. The SCALANCE Security
Module establishes VPN tunnels to other Security Modules for Configuring is simple to carry out even without special IT knowl-
this purpose. edge. Only the Security Modules or SOFTNET Security Clients
that have to communicate with each other securely have to be
Firewall; created and configured. All the configuration data can be saved
Can be used as an alternative or to supplement VPN with flexible on the optional C-PLUG swap media (not included in scope of
access control. supply) so that the Security Module can be replaced quickly in
The firewall filters data packets and disables or enables com- the event of a fault and without the need of a programming
munications links in accordance with the filter list (packet filter device.
firewall). Both incoming and outgoing communication can be
filtered, IP and MAC addresses, as well as communication
protocols (ports).
• Logging;
access data are saved by the Security Module in a log file.
Detection of how, when and by whom it has been accessed is
as important as detecting access attempts, to ensure that
appropriate preventative measures can be taken.
PROFINET/Industrial Ethernet
Industrial security
SCALANCE S
■ Function (continued)
Configuration
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PROFINET/Industrial Ethernet
Industrial security
SCALANCE S
■ Function (continued)
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Secure remote access over Internet with SCALANCE S, DSL router and EGPRS router MD741-1
PROFINET/Industrial Ethernet
Industrial security
SCALANCE S
■ Technical specifications
Order No. 6GK5 602-0BA00-2AA3 6GK5 612-0BA00-2AA3 6GK5 613-0BA00-2AA3
Product type description SCALANCE S602 SCALANCE S612 SCALANCE S613
Electrical connection version
2 • for external network 1 x RJ45 (10/100 Mbit/s; TP) 1 x RJ45 (10/100 Mbit/s; TP) 1 x RJ45 (10/100 Mbit/s; TP)
• for internal network 1 x RJ45 (10/100 Mbit/s; TP) 1 x RJ45 (10/100 Mbit/s; TP) 1 x RJ45 (10/100 Mbit/s; TP)
• for signaling contact 1 x 2-pin terminal block 1 x 2-pin terminal block 1 x 2-pin terminal block
• for voltage supply 1 x 4-pin terminal block 1 x 4-pin terminal block 1 x 4-pin terminal block
• for TP cable(s) - - -
Number of possible connections in - 64 128
the case of VPN connection
Number of network nodes - 32 64
Transfer rate
•1 10 Mbit/s 10 Mbit/s 10 Mbit/s
•2 100 Mbit/s 100 Mbit/s 100 Mbit/s
Supply voltage for DC
• Rated value 24 V 24 V 24 V
• Maximum 28.8 V 28.8 V 28.8 V
• Minimum 20.4 V 20.4 V 20.4 V
current consumed at 24 V 130 mA 130 mA 130 mA
Effective power loss 3W 3W 3W
Ambient temperature
• during operation 0 … +60 °C 0 … +60 °C -20 … +70 °C
• during storage -40 … +85 °C -40 … +85 °C -40 … +85 °C
• during transport -40 … +85 °C -40 … +85 °C -40 … +85 °C
Maximum relative humidity 95% 95% 95%
at 30 °C during operation
Width 60 mm 60 mm 60 mm
Height 125 mm 125 mm 125 mm
Depth 124 mm 124 mm 124 mm
Type of fixing Snap-fit onto standard mounting Snap-fit onto standard mounting Snap-fit onto standard mounting
rail, screw-mounting onto S7-300 rail, screw-mounting onto S7-300 rail, screw-mounting onto S7-300
subrack and onto horizontal and subrack and onto horizontal and subrack and onto horizontal and
vertical surfaces vertical surfaces vertical surfaces
Net weight 700 g 700 g 700 g
Degree of protection IP30 IP30 IP30
Certificate of suitability FM 3611, UL 60950, CSA C22.2 FM 3611, UL 60950, CSA C22.2 FM 3611, UL 60950, CSA C22.2
No. 60950, AS/NZS 2064 No. 60950, AS/NZS 2064 No. 60950, AS/NZS 2064
(Class A), EN 50021, (Class A), EN 50021, (Class A), EN 50021,
EN 61000-6-2, EN 61000-6-4 EN 61000-6-2, EN 61000-6-4 EN 61000-6-2, EN 61000-6-4
• ATEX Yes Yes Yes
• C-TIC Yes Yes Yes
• CE label Yes Yes Yes
• CSA C22.2 No. 60950 Approval Yes Yes Yes
• FM approval Yes Yes Yes
Marine classification association American Bureau of Shipping, American Bureau of Shipping, American Bureau of Shipping,
Nippon Kaiji Kyokai Nippon Kaiji Kyokai Nippon Kaiji Kyokai
PROFINET/Industrial Ethernet
Industrial security
SCALANCE S
2
controllers and automation IP-based VPN connections
networks, and for safeguarding of from programming device/PC
industrial communication; to network segments which are
configuring tool and electronic secured by SCALANCE S
manual on CD-ROM in bridge mode;
German, English, French, Italian, single license for 1 installation,
Spanish runtime software
(German/English),
• SCALANCE S602 6GK5 602-0BA00-2AA3 configuring tool
uses Stateful Inspection Firewall (German/English)
to protect network segments and electronic manual
against unauthorized access on CD-ROM
• SCALANCE S612 6GK5 612-0BA00-2AA3 (German/English/French/
uses Stateful Inspection Firewall Italian/Spanish)
to protect network segments for 32-bit Windows,
against unauthorized access; XP Professional + SP1, 2
protects up to 32 devices Windows 2000 Professional
up to 64 VPN tunnels + SP3, 4
simultaneously C-PLUG 6GK1 900-0AB00
• SCALANCE S613 6GK5 613-0BA00-2AA3 Swap medium for simple
uses Stateful Inspection Firewall replacement of devices in the
to protect network segments event of a fault; for storing
against unauthorized access; configuration or engineering
protects up to 64 devices, and application data; can be
up to 128 VPN tunnels used for SIMATIC NET products
simultaneously; with C-PLUG slot
enhanced temperature range
(-20 to +70 °C)
IE FC RJ45 Plug 180
RJ45 plug-in connector for
Industrial Ethernet with a rugged
metal housing and integrated
insulation displacement contacts
for connecting Industrial Ethernet
FC installation cables; with 180°
cable outlet; for network compo-
nents and CPs/CPUs with
Industrial Ethernet interface
• 1 pack = 1 piece 6GK1 901-1BB10-2AA0
• 1 pack = 10 pieces 6GK1 901-1BB10-2AB0
• 1 pack = 50 pieces 6GK1 901-1BB10-2AE0
PROFINET/Industrial Ethernet
Industrial security
SOFTNET Security Client
■ Overview
• The SOFTNET Security Client is a component of the industrial • Data transmission is protected against maloperation, eaves-
security concept for protecting automation devices and for dropping/espionage and manipulation;
security during data exchange between automation systems. communication can only take place between authenticated
and authorized devices.
2
• VPN Client for programming devices, PCs and Notebooks in
industrial environments; • Uses the IPSec mechanisms already tried and tested in the
secure VPN client access is supported as the automation office sector for setting up and operating VPNs.
systems are protected by SCALANCE S.
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Secure access to automation cells protected by SCALANCE S612/S613 with SOFTNET Security Client
■ Benefits ■ Application
Security modules of the SCALANCE S family are provided
specially for use in automation, yet connect seamlessly with the
security structures of the office and IT world. They offer security
and meet the specific requirements of automation systems,
• Secure access by programming devices or notebooks to such as easy upgrades of existing systems, simple installation
automation devices or complete automation cells and minimal downtimes in the event of a fault.
• Simple use on mobile PCs when using the SOFTNET Security Depending on the respective security needs, various different
Client, as no external device is required for securing the security measures can be combined with one another.
communication The SOFTNET Security Client allows programming devices,
• Consistent security concept for the automation system with PCs and notebook computers access to network nodes or auto-
SCALANCE S and SOFTNET Security Client mation systems protected by SCALANCE S.
• Protecting data transmission against espionage and manipu- Note:
lation by means of certified standards. You can obtain support regarding the special features of WAN
connections and company firewalls/security infrastructures from
• Simple operation, can be implemented without special IT your local contact.
knowledge Technical advice on this subject is available from:
• Non-secure devices can be integrated into the secure data I&S Security Service
traffic Customer Care Desk
• Reaction-free; Tel.: +49(0)9131-7-28811
no change to existing network infrastructures is required E-mail: professionalsupport@siemens.com
• Communication can be protected independent of the
IP-based application protocol used
PROFINET/Industrial Ethernet
Industrial security
SOFTNET Security Client
2
IP-based VPN connections
IP address (of the client access) is not sufficient. In addition, from programming device/PC to
Client PCs may have changing IP addresses. For this reason the network segments which are
authentication is performed by means of tried and tested VPN secured by SCALANCE S
mechanisms. in bridge mode;
single license for 1 installation,
Data encryption runtime software
To protect the data traffic against espionage and manipulation (German/English),
configuring tool
secure encryption is necessary. This means that the data traffic (German/English)
remains incomprehensible to any eavesdropper in the network. and electronic manual
To this end, SOFTNET Security Client sets up VPN tunnels based on CD-ROM
on IPSec to other SCALANCE S security modules. (German/English/French/
Italian/Spanish)
Performance data for 32-bit Windows,
• System requirements: XP Professional + SP1, 2
Windows 2000 Professional (32 bit) + SP3, 4 Windows 2000 Professional
Windows XP Professional (32 bit) + SP1, 2 + SP3, 4
SCALANCE S Industrial Security Modules
Configuring
For protection of programmable
Using the associated configuration tool it is possible to handle controllers and automation
setup and administration of security rules even without special IT networks, and for safeguarding
knowledge. In the simplest case, only the SCALANCE S mod- of industrial communication;
ules or SOFTNET security clients that are to communicate with configuring tool and electronic
one another are set up and configured. As soon as SOFTNET manual on CD-ROM
Security Client knows which automation device is to be German, English, French, Italian,
Spanish
accessed, a communication can be set up.
SCALANCE S612 6GK5 612-0BA00-2AA3
Uses Stateful Inspection Firewall
to protect network segments
against unauthorized access;
protects up to 32 devices,
up to 64 VPN tunnels simulta-
neously
SCALANCE S613 6GK5 613-0BA00-2AA3
Uses Stateful Inspection Firewall
to protect network segments
against unauthorized access;
protects up to 64 devices,
up to 128 VPN tunnels simulta-
neously expanded temperature
range from -20 °C to +70 °C
IE FC RJ45 Plug 180
RJ45 plug-in connector for Indus-
trial Ethernet with a rugged metal
housing and integrated insulation
displacement contacts for con-
necting Industrial Ethernet FC
installation cables; with 180°
cable outlet; for network compo-
nents and CPs/CPUs with
Industrial Ethernet interface
• 1 pack = 1 unit 6GK1 901-1BB10-2AA0
• 1 pack = 10 units 6GK1 901-1BB10-2AB0
• 1 pack = 50 units 6GK1 901-1BB10-2AE0
EGPRS router MD741-1 6NH9 741-1AA00
For wireless IP communication
from Ethernet-based programma-
ble controllers via GSM mobile
radio networks; integrated firewall
and VPN router (IPsec);
quad band GSM;
EGPRS Multislot Class 12
Accessories
ANT794-4MR antenna 6NH9 860-1AA00
Quad band antenna for MD720-3
and MD741-1, omnidirectional
with 5 m cable
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 315-2 PN/DP
■ Overview
• The CPU with mid-range program memory and quantity
frameworks
• High processing power in binary and floating-point arithmetic
■ Technical specifications
Order No. 6ES7 315-2EH13-0AB0 Order No. 6ES7 315-2EH13-0AB0
Product type description CPU 315-2 PN/DP Product type description CPU 315-2 PN/DP
Product status FC
associated programming package STEP 7 V5.4 SP2 • Number, max. 1 024;
Sequence of numbers: 0 to 2047
Supply voltages
• Size, max. 16 KByte
Rated value
OB
• 24 V DC Yes
• Size, max. 16 KByte
• permissible range, lower limit (DC) 20.4 V
Nesting depth
• permissible range, upper limit 28.8 V
(DC) • per priority class 8
Current consumption • additional within an error OB 4
Inrush current, typ. 2.5 A CPU/processing times
I²t 1 A²s for bit operations, min. 0.1 μs
Current consumption (in no-load 100 mA for word operations, min. 0.2 μs
operation), typ.
for fixed point arithmetic, min. 2 μs
Current consumption (rated value) 650 mA
for floating point arithmetic, min. 3 μs
Power loss, typ. 3.5 W
Times/counters
Memory and their remanence
Type of storage S7 counter
• RAM • Number 256
- integrated 256 KByte; • of which remanent without battery
For program and data
- adjustable Yes
- erweiterbar No
- lower limit 0
• Load memory - upper limit 255
- pluggable (MMC) Yes
• Remanence
- pluggable (MMC), max. 8 MByte
- adjustable Yes
Backup - lower limit 0
• present Yes - upper limit 255
• without battery Yes; Program and data • Counting range
CPU/blocks - adjustable Yes
DB - lower limit 0
- upper limit 999
• Number, max. 1 023; Number band: 1 to 1023
IEC counter
• Size, max. 16 KByte
• present Yes
FB
• Type SFB
• Number, max. 1 024;
Sequence of numbers: 0 to 2047
• Size, max. 16 KByte
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 315-2 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 315-2 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 315-2 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 315-2 PN/DP
2
MPI/PROFIBUS DP master/slave
interface, Ethernet/PROFINET • With 90° cable outlet,
interface; max. transmission rate 12 Mbit/s
MMC required - Without PG interface 6ES7 972-0BA12-0XA0
Micro Memory Card - With PG interface 6ES7 972-0BB12-0XA0
• 64 KB 6ES7 953-8LF20-0AA0 • With 90° cable outlet for
• 128 KB 6ES7 953-8LG11-0AA0 FastConnect connection
system,
• 512 KB 6ES7 953-8LJ20-0AA0 max. transmission rate 12 Mbit/s
• 2 MB 6ES7 953-8LL20-0AA0 - Without PG interface 6ES7 972-0BA51-0XA0
• 4 MB 6ES7 953-8LM20-0AA0 - With PG interface 6ES7 972-0BB51-0XA0
• 8 MB 6ES7 953-8LP20-0AA0 • With axial cable outlet for 6GK1 500-0EA02
SIMATIC OP, for connecting to
MPI cable 6ES7 901-0BF00-0AA0 PPI, MPI, PROFIBUS
For connecting SIMATIC S7 and PROFIBUS Fast Connect 6XV1 830-0EH10
the PG through MPI; 5 m in length bus cable
Slot number plates 6ES7 912-0AA00-0AA0 Standard type with special design
S7-300 manual for quick mounting, 2-core,
shielded, sold by the meter,
Design, CPU data, module data, max. delivery unit 1000 m,
instruction list minimum order quantity 20 m
• German 6ES7 398-8FA10-8AA0 RS 485 repeater for PROFIBUS 6ES7 972-0AA01-0XA0
• English 6ES7 398-8FA10-8BA0 Data transfer rate up to 12 Mbit/s;
• French 6ES7 398-8FA10-8CA0 24 V DC; IP20 housing
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 315-2 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
SIPLUS CPU 315-2 PN/DP
(extended temperature range)
2
combined MPI/PROFIBUS DP-
Master/Slave interface
Ethernet/PROFINET interface
MMC required
• Conforms with the norm 6AG1 315-2EH13-2AY0
for electronic equuipment used
on rolling stock (EN 50155)
Accessories see CPU 315-2 PN/DP
ordering data
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 317-2 PN/DP
■ Overview
• The CPU with a large program memory and quantity frame-
work for demanding applications
• For cross-sector automation tasks in series machine,
special machine and plant construction
• Used as central controller in production lines with central and 2
distributed I/O
• High processing power in binary and floating-point arithmetic
• Distributed intelligence in Component Based Automation
(CBA) on PROFINET
• PROFINET proxy for intelligent devices on PROFIBUS DP
in Component Based Automation (CBA)
• PROFINET I/O Controller for operating distributed I/O on
PROFINET
• Combined MPI/PROFIBUS DP master/slave interface
• For comprehensive I/O expansion
• For configuring distributed I/O structures
• Isochronous mode on PROFIBUS
• Optionally supports the use of SIMATIC engineering tools
Micro Memory Card required for operation of CPU.
■ Technical specifications
Order No. 6ES7 317-2EK13-0AB0 Order No. 6ES7 317-2EK13-0AB0
Product type description CPU 315-2 PN/DP Product type description CPU 315-2 PN/DP
Product status CPU/blocks
associated programming package STEP 7 V5.4 + SP2 or higher DB
Supply voltages • Number, max. 2 047; Number band: 1 to 2047
Rated value • Size, max. 64 KByte
• 24 V DC Yes FB
• permissible range, 20.4 V • Number, max. 2 048;
lower limit (DC) Sequence of numbers: 0 to 2047
• Size, max. 64 KByte
• permissible range, 28.8 V
upper limit (DC) FC
Current consumption • Number, max. 2 048;
Sequence of numbers: 0 to 2047
Inrush current, typ. 2.5 A
• Size, max. 64 KByte
I²t 1 A²s
OB
Current consumption (in no-load 100 mA
operation), typ. • Size, max. 64 KByte
Current consumption (rated value) 650 mA Nesting depth
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 317-2 PN/DP
S7 times • via CP 4
• Remanence Clock
- adjustable Yes • Hardware clock (real-time clock) Yes
- lower limit 0 • buffered and synchronizable Yes
- upper limit 511 • Deviation per day, max. 10 s
• Time range Operating hours counter
- lower limit 10 ms
• Number 4
- upper limit 9 990 s
• Number/Number range 0 to 3
IEC timer
• present Yes • Range of values 0 to 2^31 hours
(when using SFC 101)
• Type SFB
• Granularity 1 hour
Data areas and their remanence
• remanent Yes
Flag
Clock synchronization
• Number, max. 4 096 Byte
• supports Yes
• Remanence available Yes; MB 0 to MB 4095
• to MPI, Master Yes
• Number of clock memories 8; 1 memory byte
• to MPI, Slave Yes
Data blocks
• in AS, Master Yes
• Number, max. 2 047; from DB 1 to DB 2047
• in AS, Slave Yes
• Size, max. 64 KByte
• on Ethernet via NTP as client
• Remanence adjustable Yes;
via non-retain property on DB S7 message functions
• Remanence preset yes Number of login stations for 32
message functions, max.
Local data
Process diagnostic messages Yes
• per priority class, max. 1 024 Byte
simultaneously active Alarm-S 60
Address area blocks, max.
I/O address area Test commissioning functions
• Inputs 8 KByte Status/control
• Outputs 8 KByte • Variables Inputs, outputs, memory bits, DB,
• of which, distributed times, counters
- Inputs 8 KByte Forcing
- Outputs 8 KByte • Force, variables Inputs, outputs
Diagnostic buffer
• Number of entries, max. 500
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 317-2 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 317-2 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 317-2 PN/DP
2
combined MPI/PROFIBUS DP
master/slave interface, • With 90° cable outlet,
Ethernet/PROFINET interface; max. transmission rate 12 Mbit/s
MMC required - Without PG interface 6ES7 972-0BA12-0XA0
Micro Memory Card - With PG interface 6ES7 972-0BB12-0XA0
• 64 KB 6ES7 953-8LF20-0AA0 • With 90° cable outlet for
FastConnect connection
• 128 KB 6ES7 953-8LG11-0AA0 system,
• 512 KB 6ES7 953-8LJ20-0AA0 max. transmission rate 12 Mbit/s
• 2 MB 6ES7 953-8LL20-0AA0 - Without PG interface 6ES7 972-0BA51-0XA0
- With PG interface 6ES7 972-0BB51-0XA0
• 4 MB 6ES7 953-8LM20-0AA0
• With axial cable outlet for 6GK1 500-0EA02
• 8 MB 6ES7 953-8LP20-0AA0
SIMATIC OP, for connecting to
MPI cable 6ES7 901-0BF00-0AA0 PPI, MPI, PROFIBUS
For connecting SIMATIC S7 PROFIBUS Fast Connect 6XV1 830-0EH10
and the PG through MPI; bus cable
5 m in length
Standard type with special design
Slot number plates 6ES7 912-0AA00-0AA0 for quick mounting, 2-core,
shielded, sold by the meter, max.
S7-300 manual delivery unit 1000 m, minimum
Design, CPU data, module data, order quantity 20 m
instruction list RS 485 repeater for PROFIBUS 6ES7 972-0AA01-0XA0
• German 6ES7 398-8FA10-8AA0 Data transfer rate up to 12 Mbit/s;
• English 6ES7 398-8FA10-8BA0 24 V DC;
IP20 housing
• French 6ES7 398-8FA10-8CA0
• Spanish 6ES7 398-8FA10-8DA0
• Italian 6ES7 398-8FA10-8EA0
SIMATIC Manual Collection 6ES7 998-8XC01-8YE0
Electronic manuals on DVD,
multilingual: S7-200, S7-300, C7,
S7-400, SIMATIC DP (distributed
I/O), SIMATIC PC, SIMATIC PG
(programming devices), STEP 7,
Engineering Tools, Runtime Soft-
ware, SIMATIC PCS 7, SIMATIC
HMI (Human Machine Interface),
SIMATIC NET (Industrial Commu-
nication), SIMATIC Machine
Vision, SIMATIC Sensors
SIMATIC Manual Collection 6ES7 998-8XC01-8YE2
update service for 1 year
Current "Manual Collection" DVD
and the three subsequent
updates
Power supply connector 6ES7 391-1AA00-0AA0
10 units, spare part
Manual "Communication for
SIMATIC S7-300/-400"
• German 6ES7 398-8EA00-8AA0
• English 6ES7 398-8EA00-8BA0
• French 6ES7 398-8EA00-8CA0
• Spanish 6ES7 398-8EA00-8DA0
• Italian 6ES7 398-8EA00-8EA0
SIMATIC S7 training case 6ES7 910-3AA00-0XA0
With mounting components
for mounting S7-200 and S7-300
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 317-2 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
SIPLUS CPU 317-2 PN/DP
(extended temperature range)
2
combined MPI/PROFIBUS DP
master/slave interface,
Ethernet/PROFINET interface;
MMC required
• Conforms with the norm for 6AG1 317-2EK13-2AY0
electronic equuipment used on
rolling stock (EN 50155)
Accessories see CPU 317-2 PN/DP
ordering data
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 319-3 PN/DP
■ Overview
• The CPU with high command processing performance,
large program memory and quantity framework for demand-
ing applications
■ Technical specifications
Order No. 6ES7 318-3EL00-0AB0 Order No. 6ES7 318-3EL00-0AB0
Product type description CPU 319-3 PN/DP Product type description CPU 319-3 PN/DP
Product status CPU/blocks
associated programming package STEP 7 V5.4 + SP2 or higher DB
Supply voltages • Number, max. 4 095;
Sequence of numbers: 1 to 4095
Rated value
• Size, max. 64 KByte
• permissible range, 20.4 V
lower limit (DC) FB
• permissible range, 28.8 V • Number, max. 2 048;
upper limit (DC) Sequence of numbers: 0 to 2047
Voltages and currents • Size, max. 64 KByte
external protection for supply Min. 2 A FC
cables (recommendation)
• Number, max. 2 048;
Current consumption Sequence of numbers: 0 to 2047
Inrush current, typ. 4A • Size, max. 64 KByte
I²t 1.2 A²s OB
Current consumption 400 mA • Size, max. 64 KByte
(in no-load operation), typ.
Nesting depth
Current consumption 1 050 mA
(rated value) • per priority class 16
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 319-3 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 319-3 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 319-3 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 319-3 PN/DP
2
combined MPI/PROFIBUS DP
master/slave interface, • With 90° cable outlet,
PROFIBUS DP master/slave max. transmission rate 12 Mbit/s
interface, Ethernet/PROFINET - Without PG interface 6ES7 972-0BA12-0XA0
interface;
- With PG interface 6ES7 972-0BB12-0XA0
MMC required
• With 90° cable outlet for
Micro Memory Card
FastConnect connection
• 64 KB 6ES7 953-8LF20-0AA0 system,
max. transmission rate 12 Mbit/s
• 128 KB 6ES7 953-8LG11-0AA0
- Without PG interface 6ES7 972-0BA51-0XA0
• 512 KB 6ES7 953-8LJ20-0AA0
- With PG interface 6ES7 972-0BB51-0XA0
• 2 MB 6ES7 953-8LL20-0AA0
• With axial cable outlet for 6GK1 500-0EA02
• 4 MB 6ES7 953-8LM20-0AA0 SIMATIC OP, for connecting to
PPI, MPI, PROFIBUS
• 8 MB 6ES7 953-8LP20-0AA0
PROFIBUS Fast Connect 6XV1 830-0EH10
MPI cable 6ES7 901-0BF00-0AA0
bus cable
For connecting SIMATIC S7 and
Standard type with special design
the PG through MPI; 5 m in length
for quick mounting, 2-core,
Slot number plates 6ES7 912-0AA00-0AA0 shielded, sold by the meter,
max. delivery unit 1000 m,
S7-300 manual minimum order quantity 20 m
Design, CPU data, module data, RS 485 repeater for PROFIBUS 6ES7 972-0AA01-0XA0
instruction list
Data transfer rate up to 12 Mbit/s;
• German 6ES7 398-8FA10-8AA0 24 V DC; IP20 housing
• English 6ES7 398-8FA10-8BA0
• French 6ES7 398-8FA10-8CA0
• Spanish 6ES7 398-8FA10-8DA0
• Italian 6ES7 398-8FA10-8EA0
SIMATIC Manual Collection 6ES7 998-8XC01-8YE0
Electronic manuals on DVD, multi-
lingual: S7-200, S7-300, C7, S7-
400, SIMATIC DP (distributed
I/O), SIMATIC PC, SIMATIC PG
(programming devices), STEP 7,
Engineering Tools, Runtime Soft-
ware, SIMATIC PCS 7, SIMATIC
HMI (Human Machine Interface),
SIMATIC NET (Industrial Commu-
nication), SIMATIC Machine
Vision, SIMATIC Sensors
SIMATIC Manual Collection 6ES7 998-8XC01-8YE2
update service for 1 year
Current "Manual Collection" DVD
and the three subsequent
updates
Power supply connector 6ES7 391-1AA00-0AA0
10 units, spare part
Manual "Communication for
SIMATIC S7-300/-400"
• German 6ES7 398-8EA00-8AA0
• English 6ES7 398-8EA00-8BA0
• French 6ES7 398-8EA00-8CA0
• Spanish 6ES7 398-8EA00-8DA0
• Italian 6ES7 398-8EA00-8EA0
SIMATIC S7 training case 6ES7 910-3AA00-0XA0
With mounting components for
mounting S7-200 and S7-300
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 319-3 PN/DP
2
enclosure and integrated insula-
4-core, shielded TP installation tion displacement contacts for
cable for connection to IE connecting Industrial Ethernet FC
FC Outlet RJ45/ IE FC RJ45 Plug; installation cables
PROFINET-compatible;
with UL approval; IE FC RJ45 Plug 180
sold by the meter
180° cable outlet
FO Standard Cable GP (50/125) 6XV1 873-2A
• 1 unit 6GK1 901-1BB10-2AA0
Standard cable, splittable, UL
approval, sold by the meter • 10 units 6GK1 901-1BB10-2AB0
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 315F-2 PN/DP
■ Overview
• For design of a fail-safe automation system for plants with
increased safety requirements
• Complies with safety requirements up to SIL 3 to IEC 61508
■ Technical specifications
Order No. 6ES7 315-2FH13-0AB0 Order No. 6ES7 315-2FH13-0AB0
Product type description CPU 315F-2 PN/DP Product type description CPU 315F-2 PN/DP
Product status CPU/blocks
associated programming package STEP 7 V5.4 SP2 or higher DB
S7 Distributed Safety V5.4
or higher • Number, max. 1 023;
Number band: 1 to 1023
Supply voltages
• Size, max. 16 KByte
Rated value
FB
• permissible range, 20.4 V
lower limit (DC) • Number, max. 1 024;
Sequence of numbers: 0 to 2047
• permissible range, 28.8 V
upper limit (DC) • Size, max. 16 KByte
Current consumption FC
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 315F-2 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 315F-2 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 315F-2 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 315F-2 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 315F-2 PN/DP
2
enclosure and integrated insula-
4-core, shielded TP installation tion displacement contacts for
cable for connection to IE connecting Industrial Ethernet FC
FC Outlet RJ45/ IE FC RJ45 Plug; installation cables
PROFINET-compatible;
with UL approval; IE FC RJ45 Plug 180
sold by the meter 180° cable outlet
FO Standard Cable GP (50/125) 6XV1 873-2A • 1 unit 6GK1 901-1BB10-2AA0
Standard cable, splittable, UL • 10 units 6GK1 901-1BB10-2AB0
approval, sold by the meter
• 50 units 6GK1 901-1BB10-2AE0
Industrial Ethernet Switch 6GK5 208-0BA10-2AA3
SCALANCE X208
with eight 10/100 Mbit/s RJ45
ports
Compact Switch Module 6GK7 377-1AA00-0AA0
CSM 377
Unmanaged switch for the
connection of a SIMATIC S7-300,
ET 200M and as many as three
other nodes to an Industrial
Ethernet operating at 10/100 Mbit/s;
4 x RJ45 ports;
external 24 V DC power supply,
LED diagnostics, S7-300 module
incl. electronic equipment manual
on CD-ROM
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
SIPLUS CPU 315F-2 PN/DP
(extended temperature range)
2
CPU for SIMATIC S7-300F;
main memory 256 KB,
power supply 24 VDC,
MPI/PROFIBUS DP master/slave
interface, Industrial Ethernet/
PROFINET interface; MMC
required
Accessories see CPU 315F-2 PN/DP
ordering data
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 317F-2 PN/DP
■ Overview
• The fail-safe CPU with a large program memory and quantity
framework for demanding applications
• For design of a fail-safe automation system for plants with
increased safety requirements
• Complies with safety requirements up to SIL 3 to IEC 61508 2
and up to Cat. 4 according to EN 954-1
• Fail-safe I/O modules in distributed stations can be connected
through the integrated PROFINET interface (PROFIsafe)
and/or through the integrated PROFIBUS DP interface
(PROFIsafe)
• Fail-safe I/O modules of the ET 200M range can also be
centrally connected
• Central and distributed use of standard modules for non
safety-relevant applications
• Component Based Automation (CBA) on PROFINET
• PROFINET proxy for intelligent devices on PROFIBUS DP in
Component Based Automation (CBA)
Micro Memory Card required for operation of CPU.
■ Technical specifications
Order No. 6ES7 317-2FK13-0AB0 Order No. 6ES7 317-2FK13-0AB0
Product type description CPU 317F-2 PN/DP Product type description CPU 317F-2 PN/DP
Product status CPU/blocks
associated programming package STEP 7 V5.4 SP2 or higher, DB
S7 Distributed Safety V5.4 or
higher • Number, max. 2 047;
Number band: 1 to 2047
Supply voltages
• Size, max. 64 KByte
Rated value
FB
• permissible range, 20.4 V
lower limit (DC) • Number, max. 2 048;
Sequence of numbers: 0 to 2047
• permissible range, 28.8 V
upper limit (DC) • Size, max. 64 KByte
Current consumption FC
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 317F-2 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 317F-2 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 317F-2 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 317F-2 PN/DP
2
MPI/PROFIBUS DP master/slave DVD and the three subsequent
interface, Industrial Ethernet/ updates
PROFINET interface;
MMC required Power supply connector 6ES7 391-1AA00-0AA0
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 317F-2 PN/DP
2
enclosure and integrated insula-
4-core, shielded TP installation tion displacement contacts for
cable for connection to IE connecting Industrial Ethernet FC
FC Outlet RJ45/ IE FC RJ45 Plug; installation cables
PROFINET-compatible;
with UL approval; IE FC RJ45 Plug 180
sold by the meter 180° cable outlet
FO Standard Cable GP (50/125) 6XV1 873-2A • 1 unit 6GK1 901-1BB10-2AA0
Standard cable, splittable, UL • 10 units 6GK1 901-1BB10-2AB0
approval, sold by the meter
• 50 units 6GK1 901-1BB10-2AE0
Industrial Ethernet Switch 6GK5 208-0BA10-2AA3
SCALANCE X208
with eight 10/100 Mbit/s RJ45
ports
Compact Switch Module 6GK7 377-1AA00-0AA0
CSM 377
Unmanaged switch for the
connection of a SIMATIC S7-300,
ET 200M and as many as three
other nodes to an Industrial
Ethernet operating at 10/100 Mbit/s;
4 x RJ45 ports;
external 24 V DC power supply,
LED diagnostics, S7-300 module
incl. electronic equipment manual
on CD-ROM
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
SIPLUS CPU 317F-2 PN/DP
(extended temperature range)
2
Main memory 1024 KB,
24 V DC supply voltage,
MPI/PROFIBUS DP master/slave
interface, Industrial Ethernet/
PROFINET interface;
MMC required
Accessories see CPU 317F-2 PN/DP
ordering data
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 319F-3 PN/DP
■ Overview
• The fail-safe CPU with high-performance command process-
ing, large program memory and large quantity structure for
demanding applications
■ Technical specifications
Order No. 6ES7 318-3FL00-0AB0 Order No. 6ES7 318-3FL00-0AB0
Product type description CPU 319F-3 PN/DP Product type description CPU 319F-3 PN/DP
Product status CPU/blocks
associated programming package STEP 7 V5.4 or higher, DB
Service Pack 2 with HSP 143
• Number, max. 4 095;
Supply voltages DB 0 reserved
Rated value • Size, max. 64 KByte
• permissible range, 20.4 V FB
lower limit (DC)
• Number, max. 2 048;
• permissible range, 28.8 V from FB 0 to FB 2047
upper limit (DC)
• Size, max. 64 KByte
Voltages and currents
FC
external protection for supply Min. 2 A
cables (recommendation) • Number, max. 2 048;
from FC 0 to FC 2047
Current consumption
• Size, max. 64 KByte
Inrush current, typ. 4A
OB
I²t 1.2 A²s
• Size, max. 64 KByte
Current consumption 400 mA
(in no-load operation), typ. Nesting depth
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 319F-3 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 319F-3 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 319F-3 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 319F-3 PN/DP
2
MPI/PROFIBUS DP master/slave
interface, PROFIBUS DP • German 6ES7 398-8FA10-8AA0
master/slave interface, • English 6ES7 398-8FA10-8BA0
Ethernet/PROFINET interface;
MMC required • French 6ES7 398-8FA10-8CA0
Distributed Safety V5.4 • Spanish 6ES7 398-8FA10-8DA0
programming tool • Italian 6ES7 398-8FA10-8EA0
Task: SIMATIC Manual Collection 6ES7 998-8XC01-8YE0
Software for configuring fail-safe
user programs for Electronic manuals on DVD,
SIMATIC S7-300F, S7-400F, multilingual: S7-200, S7-300, C7,
ET 200S S7-400, SIMATIC DP (distributed
Requirement: I/O), SIMATIC PC, SIMATIC PG
STEP 7 V5.3 SP3 and higher (programming devices), STEP 7,
Engineering Tools, Runtime Soft-
Floating License 6ES7 833-1FC02-0YA5 ware, SIMATIC PCS 7, SIMATIC
Software Update Service 6ES7 833-1FC00-0YX2 HMI (Human Machine Interface),
SIMATIC NET (Industrial Commu-
Distributed Safety Upgrade 6ES7 833-1FC02-0YE5 nication), SIMATIC Machine
From V5.x to V5.4; Vision, SIMATIC Sensors
floating license for 1 user SIMATIC Manual Collection 6ES7 998-8XC01-8YE2
Micro Memory Card update service for 1 year
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-300
CPU 319F-3 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 414-3 PN/DP
■ Overview
• CPUs for high demands in the mid-level performance range
• Applicable for plants with additional demands on program-
ming scope and processing speed
■ Technical specifications
Order No. 6ES7 414-3EM05-0AB0 Order No. 6ES7 414-3EM05-0AB0
Product type description CPU 414-3 PN/DP Product type description CPU 414-3 PN/DP
Product status CPU/blocks
Hardware product status 1 DB
Firmware version V5.0 • Number, max. 6,000; Number range: 1 to 16,000
associated programming package STEP7 V5.4 SP1 or higher • Size, max. 64 KByte
Voltages and currents FB
Feeding of external buffer voltage to 5 to 15 VDC • Number, max. 3,000; Number range: 0 to 7999
CPU
• Size, max. 64 KByte
Current consumption
FC
from backplane bus DC 5 V, max. 1.4 A
• Number, max. 3,000; Number range: 0 to 7,999
from interface DC 5 V, max. 90 mA; At each DP interface
• Size, max. 64 KByte
Power loss, typ. 5.5 W
OB
Backup battery
• Size, max. 64 KByte
• Buffer current, typ. 125 μA; Valid up to 40°C
Nesting depth
• Buffer current, max. 550 μA
• per priority class 24
Memory
• additional within an error OB 1
Type of storage
CPU/processing times
• RAM
for bit operations, min. 45 ns
- integrated (for program) 1.4 MByte
for word operations, min. 45 ns
- integrated (for data) 1.4 MByte
- expandable No for fixed point arithmetic, min. 45 ns
• Load memory for floating point arithmetic, min. 135 ns
- expandable FEPROM Yes Times/counters
- expandable FEPROM, max. 64 MByte and their remanence
- integrated RAM, max. 512 KByte S7 counter
- expandable RAM Yes • Number 2,048
- expandable RAM, max. 64 MByte • Remanence
Backup - adjustable Yes
• present Yes - lower limit 0
• with battery Yes; All data - upper limit 2,047
• without battery No • Counting range
- lower limit 0
- upper limit 999
IEC counter
• present Yes
• Type SFB
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 414-3 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 414-3 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 414-3 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 414-3 PN/DP
Functionality CPU/programming
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 414-3 PN/DP
2
MPI/PROFIBUS DP master inter-
face, PROFINET interface, • English 6ES7 398-8EA00-8BA0
slot for memory card, • French 6ES7 398-8EA00-8CA0
module slot for 1 IF module,
incl. slot number labels • Spanish 6ES7 398-8EA00-8DA0
Memory card RAM • Italian 6ES7 398-8EA00-8EA0
• 64 KB 6ES7 952-0AF00-0AA0 SIMATIC Manual Collection 6ES7 998-8XC01-8YE0
• 256 KB 6ES7 952-1AH00-0AA0 Electronic manuals on DVD, five
languages: S7-200/300/400, C7,
• 1 MB 6ES7 952-1AK00-0AA0 LOGO!, SIMATIC DP, PC, PG,
• 2 MB 6ES7 952-1AL00-0AA0 STEP 7, engineering software,
runtime software, PCS 7, SIMATIC
• 4 MB 6ES7 952-1AM00-0AA0 HMI, SIMATIC NET
• 8 MB 6ES7 952-1AP00-0AA0 SIMATIC Manual Collection 6ES7 998-8XC01-8YE2
update service for 1 year
• 16 MB 6ES7 952-1AS00-0AA0
Current "Manual Collection" DVD
• 64 MB 6ES7 952-1AY00-0AA0 and the three subsequent
FEPROM memory card updates
• 64 KB 6ES7 952-0KF00-0AA0 Brochure "SIMATIC S7-400
automation system - Design
• 256 KB 6ES7 952-0KH00-0AA0 and application"
• 1 MB 6ES7 952-1KK00-0AA0 • German 6ES7 498-8AA00-8AB0
• 2 MB 6ES7 952-1KL00-0AA0 • English 6ES7 498-8AA00-8BB0
• 4 MB 6ES7 952-1KM00-0AA0 PROFIBUS bus components
• 8 MB 6ES7 952-1KP00-0AA0 RS 485 bus connector
• 16 MB 6ES7 952-1KS00-0AA0 with 90° cable outlet
• Italian 6ES7 498-8AA05-8EA0 Standard type with special design 6XV1 830-0EH10
for quick mounting, 2-core,
S7-400 instructions list shielded, sold by the meter,
max. delivery unit 1000 m,
• German 6ES7 498-8AA05-8AN0
minimum order quantity 20 m
• English 6ES7 498-8AA05-8BN0
RS 485 repeater for PROFIBUS 6ES7 972-0AA01-0XA0
• French 6ES7 498-8AA05-8CN0
Data transfer rate up to 12 Mbit/s;
• Spanish 6ES7 498-8AA05-8DN0 24 V DC; IP20 housing
• Italian 6ES7 498-8AA05-8EN0
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 414-3 PN/DP
2
enclosure and integrated insula-
4-core, shielded TP installation tion displacement contacts for
cable for connection to IE connecting Industrial Ethernet FC
FC Outlet RJ45/ IE FC RJ45 Plug; installation cables
PROFINET-compatible;
with UL approval; IE FC RJ45 Plug 180
sold by the meter 180° cable outlet
FO Standard Cable GP (50/125) 6XV1 873-2A • 1 unit 6GK1 901-1BB10-2AA0
Standard cable, splittable, • 10 units 6GK1 901-1BB10-2AB0
UL approval, sold by the meter
• 50 units 6GK1 901-1BB10-2AE0
SCALANCE X204-2 6GK5 204-2BB10-2AA3
Industrial Ethernet Switch
Industrial Ethernet Switches
with integral SNMP access,
web diagnostics, copper cable
diagnostics and PROFINET
diagnostics for configuring line,
star and ring topologies;
four 10/100 Mbit/s RJ45 ports and
two FO ports
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 416-3 PN/DP
■ Overview
• High-performance CPUs in the high-end performance range
• Applicable for plants with high requirements in the high-end
performance range
• Integrated PROFINET functions in CPU 416-3 PN/DP
2
■ Technical specifications
Order No. 6ES7 416-3ER05-0AB0 Order No. 6ES7 416-3ER05-0AB0
Product type description CPU 416-3 PN/DP Product type description CPU 416-3 PN/DP
Product status FB
Firmware version V5.0 • Number, max. 5,000;
Number range: 0 to 7999
associated programming package STEP 7 V5.4 SP1 or higher
• Size, max. 64 KByte
Voltages and currents
FC
Feeding of external buffer voltage 5 to 15 VDC
to CPU • Number, max. 5,000;
Number range: 0 to 7,999
Current consumption
• Size, max. 64 KByte
from backplane bus DC 5 V, max. 1.4 A
OB
from interface DC 5 V, max. 90 mA; At each DP interface
• Size, max. 64 KByte
Power loss, typ. 5.5 W
Nesting depth
Backup battery
• per priority class 24
• Buffer current, typ. 125 μA; Valid up to 40°C
• additional within an error OB 2
• Buffer current, max. 550 μA
CPU/processing times
Memory
for bit operations, min. 30 ns
Type of storage
for word operations, min. 30 ns
• RAM
- integrated (for program) 5.6 MByte for fixed point arithmetic, min. 30 ns
- integrated (for data) 5.6 MByte for floating point arithmetic, min. 90 ns
- expandable No Times/counters
• Load memory and their remanence
- expandable FEPROM Yes; with Memory Card (FLASH) S7 counter
- expandable FEPROM, max. 64 MByte • Number 2,048
- integrated RAM, max. 1 MByte • Remanence
- expandable RAM Yes; With Memory Card (RAM) - adjustable Yes
- expandable RAM, max. 64 MByte - lower limit 0
Backup - upper limit 2,047
• present Yes • Counting range
• with battery Yes - lower limit 0
• without battery No - upper limit 999
DB • present Yes
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 416-3 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 416-3 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 416-3 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 416-3 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 416-3 PN/DP
2
MPI/PROFIBUS DP master
interface, PROFINET interface, • English 6ES7 398-8EA00-8BA0
module slot for 1 IF submodule, • French 6ES7 398-8EA00-8CA0
slot for memory card,
incl. slot number labels • Spanish 6ES7 398-8EA00-8DA0
Memory card RAM • Italian 6ES7 398-8EA00-8EA0
• 64 KB 6ES7 952-0AF00-0AA0 SIMATIC Manual Collection 6ES7 998-8XC01-8YE0
• 256 KB 6ES7 952-1AH00-0AA0 Electronic manuals on DVD,
five languages: S7-200/300/400,
• 1 MB 6ES7 952-1AK00-0AA0 C7, LOGO!, SIMATIC DP, PC, PG,
• 2 MB 6ES7 952-1AL00-0AA0 STEP 7, engineering software,
runtime software, PCS 7,
• 4 MB 6ES7 952-1AM00-0AA0 SIMATIC HMI, SIMATIC NET
• 8 MB 6ES7 952-1AP00-0AA0 SIMATIC Manual Collection 6ES7 998-8XC01-8YE2
update service for 1 year
• 16 MB 6ES7 952-1AS00-0AA0
Current "Manual Collection"
• 64 MB 6ES7 952-1AY00-0AA0 DVD and the three subsequent
FEPROM memory card updates
• 64 KB 6ES7 952-0KF00-0AA0 Brochure "SIMATIC S7-400
automation system - Design
• 256 KB 6ES7 952-0KH00-0AA0 and application"
• 1 MB 6ES7 952-1KK00-0AA0 • German 6ES7 498-8AA00-8AB0
• 2 MB 6ES7 952-1KL00-0AA0 • English 6ES7 498-8AA00-8BB0
• 4 MB 6ES7 952-1KM00-0AA0 PROFIBUS bus components
• 8 MB 6ES7 952-1KP00-0AA0 RS 485 bus connector
• 16 MB 6ES7 952-1KS00-0AA0 with 90° cable outlet
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 416-3 PN/DP
2
enclosure and integrated insula-
4-core, shielded TP installation tion displacement contacts for
cable for connection to IE connecting Industrial Ethernet FC
FC Outlet RJ45/ IE FC RJ45 Plug; installation cables
PROFINET-compatible;
with UL approval; IE FC RJ45 Plug 180
sold by the meter 180° cable outlet
FO Standard Cable GP (50/125) 6XV1 873-2A • 1 unit 6GK1 901-1BB10-2AA0
Standard cable, splittable, • 10 units 6GK1 901-1BB10-2AB0
UL approval, sold by the meter
• 50 units 6GK1 901-1BB10-2AE0
SCALANCE X204-2 6GK5 204-2BB10-2AA3
Industrial Ethernet Switch
Industrial Ethernet Switches
with integral SNMP access,
web diagnostics, copper cable
diagnostics and PROFINET
diagnostics for configuring line,
star and ring topologies;
four 10/100 Mbit/s RJ45 ports and
two FO ports
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
SIPLUS CPU 416-3 PN/DP
2
MPI/PROFIBUS DP master inter-
face, PROFINET interface,
PROFIBUS DP master interface,
module slot for 1 IF submodule,
slot for memory card,
incl. slot number labels
Accessories see CPU 416-3 PN/DP
ordering data
■ More information
Additional in formation can be found in the Internet under:
http://www.siemens.com/siplus-techdocu
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 416F-3 PN/DP
■ Overview
• For constructing a fail-safe automation system for plants with
increased safety requirements
• High-performance CPU in the top-end performance range
• Satisfies safety requirements up to SIL 3 acc. to IEC 61508
and Cat. 4 acc. to EN 954-1 2
• Standard and safety-related tasks can be performed with a
single CPU
• Multi-processor mode is possible
• Safety-related communication with distributed I/O devices
over PROFIBUS DP with the PROFIsafe profile
• Fail-safe I/O modules can be connected decentralized over
the integrated interfaces (DP and PN with CPU416F-3 PN/DP)
and/or through communication modules (CP443-5 Ext. and
CP443-1 Adv.)
• Standard modules for non-safety-related applications can be
operated centrally and decentralized
■ Technical specifications
Order No. 6ES7 416-3FR05-0AB0 Order No. 6ES7 416-3FR05-0AB0
Product type description CPU 416F-3 PN/DP Product type description CPU 416F-3 PN/DP
Product status CPU/blocks
Firmware version V5.0 DB
associated programming package STEP7 V5.3 SP2 • Number, max. 10,000;
or higher with HW-update Number range: 1 to 16,000
Voltages and currents • Size, max. 64 KByte
Feeding of external buffer voltage 5 to 15 V DC FB
to CPU
• Number, max. 5,000;
Current consumption Number range: 0 to 7999
from backplane bus DC 5 V, max. 1.3 A • Size, max. 64 KByte
from interface DC 5 V, max. 90 mA; FC
At each DP interface
• Number, max. 5,000;
Power loss, typ. 4.5 W Number range: 0 to 7,999
Backup battery • Size, max. 64 KByte
• Buffer current, typ. 125 μA; OB
Valid up to 40°C
• Size, max. 64 KByte
• Buffer current, max. 550 μA
Nesting depth
Memory
• per priority class 24
Type of storage
• additional within an error OB 2
• RAM
CPU/processing times
- integrated (for program) 5.6 MByte
for bit operations, min. 30 ns
- integrated (for data) 5.6 MByte
- expandable No for word operations, min. 30 ns
• Load memory for fixed point arithmetic, min. 30 ns
- expandable FEPROM Yes for floating point arithmetic, min. 90 ns
- expandable FEPROM, max. 64 MByte Times/counters
- integrated RAM, max. 1 MByte and their remanence
- expandable RAM Yes S7 counter
- expandable RAM, max. 64 MByte • Number 2,048
Backup • Remanence
• present Yes - adjustable Yes
• with battery Yes - lower limit 0
• without battery No - upper limit 2,047
• Counting range
- lower limit 0
- upper limit 999
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 416F-3 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 416F-3 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 416F-3 PN/DP
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 416F-3 PN/DP
2
main memory 11.2 MB, 24 V DC • English
power supply, MPI/PROFIBUS DP 6ES7 398-8EA00-8BA0
master interface, PROFINET inter- • French 6ES7 398-8EA00-8CA0
face, PROFIBUS DP master inter-
face, receptacle for 1 IF • Spanish 6ES7 398-8EA00-8DA0
submodule, slot for memory card, • Italian 6ES7 398-8EA00-8EA0
incl. slot number labels
SIMATIC Manual Collection 6ES7 998-8XC01-8YE0
Option package S7 F Distrib-
uted Safety V5.4 Electronic manuals on DVD, five
languages: S7-200/300/400, C7,
for generating fail-safe programs LOGO!, SIMATIC DP, PC, PG,
for the S7-300F STEP 7, engineering software,
• Floating License 6ES7 833-1FC02-0YA5 runtime software, PCS 7, SIMATIC
HMI, SIMATIC NET
• Upgrade from V5.x to V5.4 6ES7 833-1FC02-0YE5
• Software Update Service 6ES7 833-1FC00-0YX2 SIMATIC Manual Collection 6ES7 998-8XC01-8YE2
update service for 1 year
Memory card RAM
Current "Manual Collection" DVD
• 64 KB 6ES7 952-0AF00-0AA0 and the three subsequent
• 256 KB updates
6ES7 952-1AH00-0AA0
• 1 MB Brochure "SIMATIC S7-400
6ES7 952-1AK00-0AA0
automation system - Design
• 2 MB 6ES7 952-1AL00-0AA0 and application"
• 4 MB 6ES7 952-1AM00-0AA0 • German 6ES7 498-8AA00-8AB0
• 8 MB 6ES7 952-1AP00-0AA0 • English 6ES7 498-8AA00-8BB0
• 16 MB 6ES7 952-1AS00-0AA0 PROFIBUS bus components
• 64 MB 6ES7 952-1AY00-0AA0 RS 485 bus connector
with 90° cable outlet
FEPROM memory card
Max. transfer rate 12 Mbit/s
• 64 KB 6ES7952-0KF00-0AA0
• 256 KB • Without PG interface 6ES7 972-0BA12-0XA0
6ES7952-0KH00-0AA0
• 1 MB • With PG interface 6ES7 972-0BB12-0XA0
6ES7 952-1KK00-0AA0
• 2 MB RS 485 bus connector
6ES7 952-1KL00-0AA0 with angled cable outlet
• 4 MB 6ES7 952-1KM00-0AA0 Max. transfer rate 12 Mbit/s
• 8 MB 6ES7 952-1KP00-0AA0 • Without PG interface 6ES7 972-0BA41-0XA0
• 16 MB 6ES7 952-1KS00-0AA0 • With PG interface 6ES7 972-0BB41-0XA0
• 32 MB 6ES7 952-1KT00-0AA0 RS 485 bus connector
• 64 MB 6ES7 952-1KY00-0AA0 with 90° cable outlet
for FastConnect system
MPI cable 6ES7 901-0BF00-0AA0
Max. transfer rate 12 Mbit/s
For connecting SIMATIC S7 and
the PG through MPI; 5 m in length • Without PG interface 6ES7 972-0BA51-0XA0
IF 964-DP interface module 6ES7 964-2AA04-0AB0 • With PG interface 6ES7 972-0BB51-0XA0
For connecting an additional DP RS 485 bus connector
line with axial cable outlet
Slot number plates 6ES7 912-0AA00-0AA0 For SIMATIC OP, 6GK1 500-0EA02
for connection to PPI, MPI,
1 set (spare part) PROFIBUS
Manual "SIMATIC S7-400 auto- PROFIBUS FastConnect
mation system" bus cable
incl. instruction list Standard type with special design 6XV1 830-0EH10
• German 6ES7 498-8AA05-8AA0 for quick mounting, 2-core,
shielded, sold by the meter,
• English 6ES7 498-8AA05-8BA0 max. delivery unit 1000 m,
• French 6ES7 498-8AA05-8CA0 minimum order quantity 20 m
• Spanish 6ES7 498-8AA05-8DA0 RS 485 repeater for PROFIBUS 6ES7 972-0AA01-0XA0
• Italian 6ES7 498-8AA05-8EA0 Data transfer rate up to 12 Mbit/s;
S7-400 instructions list 24 V DC; IP20 housing
• German 6ES7 498-8AA05-8AN0
• English 6ES7 498-8AA05-8BN0
• French 6ES7 498-8AA05-8CN0
• Spanish 6ES7 498-8AA05-8DN0
• Italian 6ES7 498-8AA05-8EN0
PROFINET/Industrial Ethernet
CPUs for SIMATIC S7-400
CPU 416F-3 PN/DP
2
enclosure and integrated insula-
4-core, shielded TP installation tion displacement contacts for
cable for connection to IE connecting Industrial Ethernet FC
FC Outlet RJ45/ IE FC RJ45 Plug; installation cables
PROFINET-compatible;
with UL approval; IE FC RJ45 Plug 180
sold by the meter 180° cable outlet
FO Standard Cable GP (50/125) 6XV1 873-2A • 1 unit 6GK1 901-1BB10-2AA0
Standard cable, splittable, • 10 units 6GK1 901-1BB10-2AB0
UL approval, sold by the meter
• 50 units 6GK1 901-1BB10-2AE0
SCALANCE X204-2 6GK5 204-2BB10-2AA3
Industrial Ethernet Switch
Industrial Ethernet Switches
with integral SNMP access,
web diagnostics, copper cable
diagnostics and PROFINET
diagnostics for configuring line,
star and ring topologies;
four 10/100 Mbit/s RJ45 ports and
two FO ports
PROFINET/Industrial Ethernet
SIMATIC PC-based Control/Embedded Automation
SIMATIC Microbox 427B-RTX
■ Overview ■ Application
The SIMATIC Microbox 427B-RTX combines the advantages of
PC-based control solutions with those of the established PLC
world: It offers on one hardware the flexibility for integration of
various tasks of an automation solution. The fanless design with
no hard disk of the Microbox PC allows the use of the solution
directly at the machine in harsh environment. With the Ethernet
2
and PROFIBUS interfaces the system can, with a minimum effort,
be integrated in already existing automation environments
(SIMATIC range, Siemens drive systems).
The Microbox RTX is the preferred platform, if the following
criteria for automation solutions must be fulfilled:
• Ultra-compact, unattended operation("headless operation“)
• Operation with remote screen
• Integration of various tasks like controlling, visualizing,
technology functions or data processing in one hardware
• Application of user-specific hardware and software
• Usage in machines
• Quick start in automation solutions with embedded PC
platforms: ■ Function
- SIMATIC WinAC RTX ready-to-run preinstalled on Microbox • Control:
PC 427B Several processing levels for optimum control of processes
- PROFIBUS and Industrial Ethernet ready configured for use with WinAC RTX are available:
in SIMATIC environment - Cyclic program execution.
- Optionally WinCC flexible for visualization tasks - Alarm processing.
- Configuration and programming with SIMATIC STEP 7 via - Time and date controlled processing.
Industrial Ethernet or PROFIBUS • Retentivity:
• Rugged operation: Without an UPS, the control can save up to 128 KB of
- Operation without hard disk based on Compact-Flash-Card remanent data on an integrated, zero-voltage proof memory.
(CF-Card) and Windows XP embedded Full retentivity of all process values of SIMATIC WinAC RTX
- Fanless operation can be achieved with a customary UPS
• Flexibility of a PC-based automation environment: • Access to all process values:
- Freer storage space on CF-Card useable for further PC The SIMATIC NET OPC server, delivered with the Microbox
applications 427B-RTX, allows open access to all process values. Any
- Use of WinAC ODK with SIMATIC WinAC RTX visualization or data processing systems can be connected to
- Connection option for USB devices, flat panel monitor or SIMATIC WinAC RTX via this interface.
screen • Communication:
- PCI 104 cards pluggable Programming of WinAC RTX with SIMATIC STEP 7 and transfer
• 128 KB remanent data for WinAC RTX even without uninter- of the WinCC flexible project take place via the integral Indus-
ruptible power supply (UPS) trial Ethernet interface. For this purpose the communication kit
SIMATIC NET SOFTNET-S7 Lean was installed. Alternatively,
New compared to SIMATIC Microbox 420-RTX: download of the S7 program to WinAC RTX is also possible via
• Considerably improved performance of the system the PROFIBUS DP interface.
• Versions with WinCC flexible Runtime available • Use of more software:
• 128 KB remanent data Client-side software products can be installed. Windows XP
Embedded is that way designed, that typically additional kits
• Display of operating state of SIMATIC WinAC RTX via user can be installed.
LED of SIMATIC Microbox PC 427B
• 2 and 4 GB CF cards as mass storage
PROFINET/Industrial Ethernet
SIMATIC PC-based Control/Embedded Automation
SIMATIC Microbox 427B-RTX
■ Technical specifications
Order No. 6ES7 675-1C..0-0..0 Order No. 6ES7 675-1C..0-0..0
Product type description SIMATIC Microbox 427B-RTX Product type description SIMATIC Microbox 427B-RTX
Plant configuration Environmental requirements
2 Operating systems Windows XP embedded SP2 Operating termperature
Power supply • min. 0 °C
Input voltage • max. 50 °C
• Rated value, DC 24 V Yes Storage/transport temperature
• permissible range, 20.4 V • min. -20 °C
lower limit (DC)
• max. 60 °C
• permissible range, 28.8 V
upper limit (DC) Degree and class of protection
PROFINET/Industrial Ethernet
SIMATIC PC-based Control/Embedded Automation
SIMATIC Microbox 427B-RTX
PROFINET/Industrial Ethernet
SIMATIC PC-based Control/Embedded Automation
SIMATIC WinAC Software PLC
■ Overview
• SIMATIC WINAC RTX:
Optimized for applications that demand a high level of
flexibility and integration
■ Technical specifications
Order No. 6ES7 671-0RC05-0YA0 Order No. 6ES7 671-0RC05-0YA0
Product type description SIMATIC WinAC Software PLC Product type description SIMATIC WinAC Software PLC
Memory Times/counters
and their remanence
Type of storage
S7 counter
• RAM
- integrated PC work memory can be used • Number 2,048
(non-paged memory) • Remanence
• Load memory - adjustable Yes
- integrated RAM, max. PC work memory can be used - lower limit 0
(non-paged memory) - upper limit 2,047
CPU/blocks - preset 8
DB • Counting range
• Number, max. Limited only by available PC - adjustable Yes
work memory - lower limit 0
• Size, max. 64 KByte - upper limit 999
FB IEC counter
• Number, max. Limited only by available PC • present Yes
work memory
• Type SFB
• Size, max. 64 KByte
S7 times
FC
• Number 2,048
• Number, max. Limited only by available PC
• Remanence
work memory
- lower limit 0
• Size, max. 64 KByte
- upper limit 2,047
OB - preset 0
• Size, max. 64 KByte • Time range
Nesting depth - lower limit 10 ms
• per priority class 24 - upper limit 9,990 s
• additional within an error OB 24 IEC timer
CPU/processing times • present Yes
Reference platform Pentium IV, 2.4 GHz • Type SFB
Data areas and their remanence
Remanence with UPS all data
PROFINET/Industrial Ethernet
SIMATIC PC-based Control/Embedded Automation
SIMATIC WinAC Software PLC
Clock • Services
- PG/OP communication Yes
• Hardware clock (real-time clock) Yes
- Routing Yes
• buffered and synchronizable Yes
- Global data communication No
Clock synchronization - S7 basic communication No
• supports Yes - S7 communication Yes
• to PC-CP, Slave Yes - equidistance support Yes
- SYNC/FREEZE Yes
S7 message functions
- Activation/deactivation of Yes
SCAN procedure No DP slaves
Process diagnostic messages Yes; Alarm_S - direct data exchange Yes
(cross traffic)
Alarm 8-blocks Yes
- DPV0 Yes
Instrumentation & control messages No
- DPV1 Yes
PROFINET/Industrial Ethernet
SIMATIC PC-based Control/Embedded Automation
SIMATIC WinAC Software PLC
PROFINET/Industrial Ethernet
SIMATIC PC-based Control/Embedded Automation
SIMATIC WinAC Software PLC
2
a strictly deterministic response; cable for connection to IE
CD-ROM with electronic FC Outlet RJ45/ IE FC RJ45 Plug;
documentation in PROFINET-compatible;
English, French and German; with UL approval;
Single license, sold by the meter
for Windows 2000/XP
FO Standard Cable GP (50/125) 6XV1 873-2A
SIMATIC WinAC RTX 2005 6ES7 671-0RC05-0YE0
Upgrade Standard cable, splittable,
UL approval, sold by the meter
For upgrading from Basic/RTX
V3.x, V4.0, V4.1 to 2005; SCALANCE X204-2 6GK5 204-2BB10-2AA3
single license, Industrial Ethernet Switch
for Windows 2000/XP Industrial Ethernet Switches
SIMATIC WinAC NV128 6ES7 671-0AG00-1YA7 with integral SNMP access,
web diagnostics, copper cable
PC plug-in card with non-volatile diagnostics and PROFINET
memory for the storage of up to diagnostics for configuring line,
128 Kbyte of retentive data in the star and ring topologies;
event of voltage failure four 10/100 Mbit/s RJ45 ports and
two FO ports
CP 5611 A2 communications 6GK1 561-1AA01
processor IE FC RJ45 plugs
PCI card (32-bit) for connection RJ45 plug connector for Industrial
of a programming device or PC Ethernet with a rugged metal
to PROFIBUS enclosure and integrated insula-
tion displacement contacts for
CP 5613 A2 communications 6GK1 561-3AA01 connecting Industrial Ethernet FC
processor installation cables
PCI card (32-bit; 3.3 V/5 V) IE FC RJ45 Plug 180
for connection to PROFIBUS incl.
DP-Base software with NCM PC; 180° cable outlet
DP-RAM interface for DP master,
incl. PG and FDL protocol; • 1 unit 6GK1 901-1BB10-2AA0
single license for 1 installation, • 10 units 6GK1 901-1BB10-2AB0
runtime software, software and
electronic manual on CD-ROM, • 50 units 6GK1 901-1BB10-2AE0
Class A, for 32-bit Windows 2000
Professional/Server,
Windows XP Professional,
German/English
SIMATIC WinAC RTX 2005 6GK1 161-3AA01
Software-based PC-based control
system for applications requiring
a strictly deterministic response;
CD-ROM with electronic
documentation in
English, French and German;
Single license,
for Windows 2000/XP
PROFINET/Industrial Ethernet
System interfacing for SIMATIC and SINUMERIK
Introduction
■ Overview
CPs with standard functions
6 • CP 243-1 for SIMATIC S7-200, CP 343-1 Lean and CP 343-1
for SIMATIC S7-300, CP 443-1 for SIMATIC S7-400
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PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 243-1
■ Overview ■ Application
• The CP 243-1 communication processor is used to connect
S7-200 to Industrial Ethernet.
• A SIMATIC S7-200 with STEP 7-Micro/WIN can be configured,
2
programmed and diagnosed remotely over Industrial Ethernet
in this way.
• An S7-200 programmable controller with CP 243-1 can ex-
change data with other S7 programmable controllers over
Industrial Ethernet.
• PC applications can access the data of an S7-200 via an S7
OPC server. In this way, process data can be easily archived
or further processed.
■ Design
The CP 243-1 offers all the advantages of the SIMATIC S7-200
system design:
• Compact construction in a rugged plastic housing
• Terminal block for connecting the external supply voltage of
,62 7&3 31 053 ,7 ,35 3*23 6 24 V DC
• LED status display
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PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 243-1
■ Integration
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■ Technical specifications
Order No. 6GK7 243-1EX00-0XE0 Order No. 6GK7 243-1EX00-0XE0
Product type description CP 243-1 Product type description CP 243-1
Transfer rate Permitted ambient conditions
Transmission rate at Interface 1 Ambient temperature for vertical
installation
• Minimum 10 Mbit/s
• during operation 0 … +45 °C
• Maximum 100 Mbit/s
Ambient temperature for horizontal
Interfaces installation
Electrical connection version • during operation 0 … +55 °C
• at Industrial Ethernet interface 1 1 x RJ45 (TP) Ambient temperature during stor- -40 … +70 °C
• for voltage supply 2-pin terminal strip age
Supply voltage Ambient temperature during trans- -40 … +70 °C
port
Type of supply voltage DC
Maximum relative humidity at 25 °C 95%
Supply voltage 24 V during operation
• Relative symmetrical tolerance 5% Design, dimensions and weight
at 24 V DC
Module format Compact module S7-200, double
Current consumption width
Current consumed • Width 71,2 mm
• from backplane bus at 24 V 55 mA • Height 80 mm
DC typical
• Depth 62 mm
• from external supply voltage at 24 60 mA
V DC typical Net weight 150 g
Effective power loss 1,75 W Performance data
S7 communication
Number of possible connections for
S7 communication
• Maximum 8
• for PG connections, maximum 1
Configuration
Configuration software Yes
for full scope of functions
from STEP 7-Micro/WIN V3.2 SP1
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 243-1
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 243-1 IT
■ Overview ■ Benefits
■ Design
The CP 243-1 IT offers all the advantages of the SIMATIC S7-200
system design:
• Compact construction in a rugged plastic housing
• Terminal block for connecting the external supply voltage of
24 V DC
• LED status display
• Alternatively, standard rail mounting or wall mounting
• RJ45 socket for connecting to Ethernet (10/100 Mbit/s full/half
duplex with automatic transmission rate detection)
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 243-1 IT
■ Function
• The CP 243-1 IT independently handles data traffic over IT functions
Industrial Ethernet.
Web server;
• The communication is based on TCP/IP. HTML pages can be downloaded and viewed with standard
• You can configure up to eight connections. For connection
control (keep alive) it is possible to configure an adjustable
browsers
Web pages
2
time for all TCP/IP transport connections for active and
passive partners. • For observation of the S7-200 controller:
standard pages for system diagnostics and a simple variable
• The CP 243-1 IT enables communication between an S7-200 editor are supplied.
and another S7-200 or S7-300/S7-400 controller via Industrial
Ethernet. • Other customer-specific pages can be generated with any
HTML tools
• Integration into PC applications is possible by means of the
S7-OPC server of the PC software. E-mails;
• The CP 243-1 IT enables the S7-200 programming software sending of pre-defined e-mails direct from the user program
STEP 7-Micro/WIN to access the S7-200 via Industrial Variables can be integrated into the text
Ethernet. FTP communication
The CPU can send data blocks as files to other computers or can
read or delete the files of other computers (client function). Com-
munication through FTP is possible with most operating systems
Configuration
• STEP 7 Micro/WIN V3.2 SP3 or higher is required for configur-
ing the full functional scope of the CP 243-1 IT.
• The CP 243-1 is supplied with a globally unique MAC address
that cannot be changed.
■ Integration
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PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 243-1 IT
■ Technical specifications
Order No. 6GK7 243-1GX00-0XE0 Order No. 6GK7 243-1GX00-0XE0
Product type description CP 243-1IT Product type description CP 243-1IT
Transfer rate Design, dimensions and weight
2 Transmission rate at Interface 1 Module format Compact module S7-200,
double width
• Minimum 10 Mbit/s
• Width 71,2 mm
• Maximum 100 Mbit/s
• Height 80 mm
Interfaces
• Depth 62 mm
Electrical connection version
Net weight 150 g
• at Industrial Ethernet interface 1 1 x RJ45 (TP)
Performance data
• for voltage supply 1 x 2-pin terminal block
S7 communication
Supply voltage
Number of possible connections
Type of supply voltage DC for S7 communication
Supply voltage 24 V • Maximum 8
Relative symmetrical tolerance 5% • for PG connections, maximum 1
at 24 V DC
IT functions
Current consumption
Number of possible connections
Current consumed
• as client by means of FTP, max. 1
• from backplane bus 55 mA
at 24 V DC typical • as server by means of HTTP, max. 4
• from external supply voltage 60 mA • to an e-mail server 1
at 24 V DC typical as e-mail client, max.
Effective power loss 1,75 W Number of e-mails with 1024 32
characters of the e-mail client, max.
Permitted ambient conditions
Number of access authorizations 8
Ambient temperature for vertical of the access protection
installation
Memory capacity of the 8 MB
• during operation 0 … +45 °C user memory as FLASH memory
Ambient temperature for horizontal file system
installation Number of possible write cycles 1 000 000
• during operation 0 … +55 °C of the flash memory cells
Ambient temperature during -40 … +70 °C Configuration
storage Configuration software Yes
Ambient temperature during -40 … +70 °C for full scope of functions
transport from STEP 7-Micro/WIN V3.2 SP3
Maximum relative humidity 95%
at 25 °C during operation
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 243-1 IT
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 343-1 Lean
■ Overview ■ Benefits
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 343-1 Lean
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 343-1 Lean
■ Integration
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PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 343-1 Lean
■ Technical specifications
Order No. 6GK7 343-1CX10-0XE0 Order No. 6GK7 343-1CX10-0XE0
Product type description CP 343-1 Lean Product type description CP 343-1 Lean
Transfer rate Performance data
Transmission rate at Interface 1 Open communication 2
• Minimum 10 Mbit/s Number of possible connections 8
for open communication by means
• Maximum 100 Mbit/s of SEND/RECEIVE blocks, max. 1)
Interfaces Number of multicast stations 8
Electrical connection version Data volume as useful data
• at Industrial Ethernet interface 1 2 x RJ45 socket (TP) for open communication by means
of SEND/RECEIVE blocks
• for voltage supply 2-pin plug-in terminal strip
• per TCP connection, max. 8 KB
Supply voltage
• per UDP connection, max. 2 KB
Type of supply voltage DC
S7 communication
Supply voltage 24 V
Number of possible connections 4
• Relative positive tolerance 20% for S7 communication, max.
at 24 V DC
PG/OP communication
• Relative negative tolerance 15%
at 24 V DC Number of operable 4
OP connections, max.
Current consumption
Multi-protocol operation
Current consumed
Number of active connections in 12
• from backplane bus 200 mA multi-protocol operation
at 5 V DC, max.
Performance data PROFINET
• from external supply voltage 160 mA communication as PN IO-Device
at 24 V DC typical
Data volume
• from external supply voltage 200 mA
at 24 V DC max. • as useful data for input variables 512 bytes
as PROFINET IO device, max.
Effective power loss
• as useful data for output variables 512 bytes
Effective power loss 5,8 W as PROFINET IO device, max.
Permitted ambient conditions Data volume
Ambient temperature • as useful data for input variables 240 bytes
• during operation 0 … +60 °C per sub-module as PROFINET IO
device, max.
• during storage -40 … +70 °C
• as useful data for output variables 240 bytes
• during transport -40 … +70 °C per sub-module as PROFINET IO
device, max.
Maximum relative humidity 95%
at 25 °C during operation • as useful data for the consistency 240 bytes
area for each sub-module
Design, dimensions and weight
Number of sub-modules per 32
Module format S7-300 compact module,
PROFINET IO device
single width
Configuration
• Width 40 mm
Configuration software for full Yes
• Height 125 mm
functional scope in STEP 7 V5.4
• Depth 120 mm or higher
Net weight 220 g
1) also S5-compatible communication
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 343-1 Lean
2
to Industrial Ethernet through • Single license for 1 installation 6GK1 704-1CW70-3AA0
TCP/IP and UDP, Multicast,
S7 communication, open commu- • Software Update Service 6GK1 704-1CW00-3AL0
nication (SEND/RECEIVE), for 1 year,
FETCH/WRITE, PROFINET IO with automatic extension;
device, integral 2-port switch requirement: Current software
ERTEC, comprehensive diagnos- version
tics facilities, module replacement • Upgrade from V6.4 6GK1 704-1CW00-3AE0
without PG, SNMP, initial commis- to 2007 edition
sioning over LAN;
with electronic manual • Upgrade from V6.0, V6.1, V6.2 6GK1 704-1CW00-3AE1
on CD-ROM or V6.3 to 2007 Edition
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 343-1
■ Overview ■ Benefits
STEP 7
• Plant-wide time synchronization via NTP or SIMATIC proce-
dure
• Connection of SIMATIC S7-300/SINUMERIK 840D powerline • Accessibility of many nodes by means of free UDP connec-
to Industrial Ethernet tions or multicast function
- 2 x RJ45 interface for 10/100 Mbit/s full/half duplex connec-
• Use of the socket interface in the partner system possible
tion with autosensing/autonegotiation and autocrossover
without RFC 1006
function
- Integral 2-port real-time switch ERTEC • One slot is saved due to the single-width format
- Multi-protocol operation with ISO, TCP and UDP transport • Uncrossed connecting cables can be used due to the
protocol and PROFINET I/O integrated Autocrossover function
- Adjustable Keep Alive function
• Communication services:
- Open communication (ISO, TCP/IP and UDP)
■ Application
- PROFINET IO Controller or PROFINET IO Device The CP 343-1 is the communications module for the
- Programming device/operator panel communication: SIMATIC S7-300 for connection to Industrial Ethernet.
Cross-network by means of S7 routing
With its integral processor, it takes communications load off the
- S7 communication (client, server, multiplexing)
CPU and permits additional connections.
• Multicast for UDP
The CP 343-1 permits communication of the S7-300 with:
• IP address assignment via DHCP, simple PC tool or via the
user program (e.g. HMI) • Programming devices, computers, HMI devices
• Access protection by means of configurable access list • Other SIMATIC S7/C7 systems
• Remote programming and initial startup via Industrial Ethernet • SIMATIC S5 programmable controllers
• Configuration with STEP 7 • SINUMERIK 840D powerline
• Automatic setting of the CPU clock via Ethernet with NTP or • Field devices (PROFINET IO Devices)
SIMATIC procedure • Non-Siemens devices
• IT communication The CP 343-1 can be used in the SINUMERIK 840D powerline to
- Web function connect it to Industrial Ethernet and to communicate with other
• Integration in network management systems over SNMP automation systems, e.g. by means of open IE communication,
(MIB2 diagnostic information) S7 communication, or PROFINET communication.
• Diagnostic possibilities in STEP 7 and with web browser
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 343-1
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 343-1
■ Integration
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System interfacing for SIMATIC S7
CP 343-1
■ Technical specifications
Order No. 6GK7 343-1EX30-0XE0 Order No. 6GK7 343-1EX30-0XE0
Product type description CP 343-1 Product type description CP 343-1
Transfer rate Performance data
2 Transmission rate at Interface 1 Open communication
• Minimum 10 Mbit/s Number of possible connections 16
for open communication by means
• Maximum 100 Mbit/s of SEND/RECEIVE blocks, max. 1)
Interfaces Number of multicast stations 16
Electrical connection version Data volume as useful data
• at Industrial Ethernet interface 1 2 x RJ45 (TP) for open comm. by means of
SEND/RECEIVE blocks
• for voltage supply 2-pin plug-in terminal strip • per ISO connection, max. 8 KB
Supply voltage • per ISO on TCP connection, max. 8 KB
Type of supply voltage DC • per TCP connection, max. 8 KB
Supply voltage 24 V • per UDP connection, max. 2 KB
• Relative positive tolerance 20% S7 communication
at 24 V DC Number of possible connections 16
• Relative negative tolerance 15% for S7 communication, max.
at 24 V DC PG/OP communication
Current consumption Number of possible connections 16
Current consumed for S7 communication
for OP connections, max.
• from backplane bus 200 mA
at 5 V DC typical Multi-protocol operation
• from external supply voltage - Number of active connections in 32
at 24 V DC typical multi-protocol operation
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 343-1
2
to Industrial Ethernet over ISO a • Single license for 1 installation 6GK1 704-1CW70-3AA0
nd TCP/IP; PROFINET IO Controller
or PROFINET IO Device, • Software Update Service 6GK1 704-1CW00-3AL0
integrated 2-port switch ERTEC; for 1 year,
S7 communication, open with automatic extension;
communication (SEND/RECEIVE), requirement:
FETCH/WRITE, with and without Current software version
RFC 1006, multicast, DHCP, • Upgrade from V6.4 6GK1 704-1CW00-3AE0
CPU clock synchronization via to 2007 edition
SIMATIC procedure and NTP, • Upgrade from V6.0, V6.1, 6GK1 704-1CW00-3AE1
diagnostics, SNMP, access V6.2 or V6.3 to 2007 Edition
protection through IP access list,
initialization over LAN SOFTNET-S7 Lean Edition 2007
10/100 Mbit/s; for Industrial Ethernet
with electronic manual on DVD up to 8 connections
IE FC TP Standard Cable GP 2x2 6XV1 840-2AH10 • Single License for 1 installation 6GK1 704-1LW70-3AA0
4-core, shielded TP installation • Software Update Service 6GK1 704-1LW00-3AL0
cable for connection to IE for 1 year,
FC Outlet RJ45/ IE FC RJ45 Plug; with automatic extension;
PROFINET-compatible; requirement:
with UL approval; Current software version
sold by the meter • Upgrade from V6.4 6GK1 704-1LW00-3AE0
to 2007 edition
FO Standard Cable GP (50/125) 6XV1 873-2A
• Upgrade from V6.0, V6.1, 6GK1 704-1LW00-3AE1
Standard cable, splittable, V6.2 or V6.3 to 2007 Edition
UL approval, sold by the meter
S7-1613 Edition 2007
SCALANCE X204-2 Industrial 6GK5 204-2BB10-2AA3
Ethernet switch Software for S7 and open commu-
nication, incl. PG/OP communica-
Industrial Ethernet switches with tion, OPC server and NCM PC;
integral SNMP access, online up to 120 connections, runtime
diagnostics, copper cable software, software and electronic
diagnostics and PROFINET diag- manual on CD-ROM, license key
nostics for configuring line, star on USB stick, Class A, for 32-bit
and ring topologies; Windows XP Professional SP1,
four 10/100 Mbit/s RJ45 ports SP2; Windows 2003 Server SP1,
and two FO ports R2, SP2, Windows Vista
Compact Switch Module 6GK7 377-1AA00-0AA0 Business/Ultimate; for
CSM 377 CP 1613/CP 1613 A2/CP 1623;
German/English
Unmanaged switch for connec-
• Single License for 1 installation 6GK1 716-1CB70-3AA0
tion of a SIMATIC S7-300-CPU,
ET 200M and as many as three • Software Update Service 6GK1 716-1CB00-3AL0
further nodes to Industrial Ether- for 1 year,
net operating at 10/100 Mbit/s; with automatic extension;
4 x RJ45 ports; external 24 V DC requirement:
power supply, LED diagnostics, Current software version
S7-300 module including • Upgrade S7-1613 6GK1 716-1CB00-3AE0
electronic device manual from V6.4 to 2007 Edition
on CD-ROM
• Upgrade S7-1613 from V6.0, 6GK1 716-1CB00-3AE1
IE FC RJ45 Plug 145 V6.1, V6.2 or V6.3 to
S7-1613 Edition 2007
RJ45 plug connector for Industrial
Ethernet with a rugged metal STEP 7 Version 5.4
housing and integrated Target system:
insulation displacement contacts SIMATIC S7-300/-400,
for connecting Industrial Ethernet SIMATIC C7, SIMATIC WinAC
FC installation cables; 145° cable Requirement:
outlet Windows 2000 Prof./XP Prof.
• 1 pack = 1 unit 6GK1 901-1BB30-0AA0 Delivery package:
German, English, French,
• 1 pack = 10 units 6GK1 901-1BB30-0AB0 Spanish, Italian;
• 1 pack = 50 units 6GK1 901-1BB30-0AE0 incl. 3.5" authorization diskette,
without documentation
SOFTNET Edition 2007 • Floating License on CD 6ES7 810-4CC08-0YA5
for Industrial Ethernet
• Rental license for 50 hours 6ES7 810-4CC08-0YA6
Software for S7 and open
communication, incl. OPC server, • Software Update Service on CD 6ES7 810-4BC01-0YX2
PG/OP communication and NCM (requires current software
PC, runtime software, software and version)
electronic manual on CD-ROM, • Upgrade Floating License 6ES7 810-4CC08-0YE5
license key on USB stick, Class A, 3.x/4.x/5.x to V5.4; on CD
for 32 bit Windows XP Professional • Trial License STEP 7 V5.4; 6ES7 810-4CC08-0YA7
SP1, 2, Windows 2003 Server on CD, runs for 14 days
SP1, R2, SP2,
Windows Vista Business/Ultimate;
German/English
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 343-1 Advanced
■ Benefits
- Web-based diagnostics
- Remote programming is possible due to the WAN character-
istic of TCP/IP, even via the telephone network (e.g. ISDN)
• Connection of SIMATIC S7-300/SINUMERIK 840D powerline - Monitoring with IT network management tools (SNMP)
to Industrial Ethernet - Swapping of modules without programming device via
- Multi-protocol operation with TCP and UDP transport the swap medium C-PLUG (storage also file system for
protocol IT functions)
- Adjustable Keep Alive function
• Cost-effective access to process information with standard
• Two separate interfaces (integrated network separation): web browser; this cuts software costs on the client end
- Gigabit interface with an RJ45 connection with
10/100/1000 Mbit/s full/half duplex with auto-sensing • Security:
functionality Protection against unauthorized access, without changing
- PROFINET interface with two RJ45 connections with passwords, by means of device-oriented IP address lists;
10/100 Mbit/s full/half duplex with auto-sensing and auto- password protection for web applications
crossover functionality via integrated 2-port switch • Transmission of event-driven messages via IT communication
• Communication services via both interfaces: paths by e-mail (incl. authentication)
- Open communication (TCP/IP and UDP): Multicast for UDP, • Plant-wide time synchronization via NTP or SIMATIC process
incl. routing between both interfaces with adjustable path selection
- PG/OP communication: • Accessibility of many stations by means of free UDP connec-
Cross-network by means of S7 routing tions or multicast functions
- S7 communication (client, server, multiplexing) incl. routing
between both interfaces • Easy, quick exchange of data of the SIMATIC S7-300 with field
- IT communication: devices via Industrial Ethernet through use as a PROFINET IO
HTTP communication allows access to process data via own Controller with RT and IRT characteristics according to the
web sites; standard
e-mail client function, sending of e-mails with authentication • Easy, quick exchange of data of the SIMATIC S7-300 with
directly from the user program; other programmable controllers by connecting as a
FTP communication allows program-controlled FTP client PROFINET IO Device with RT and IRT characteristics accord-
communication; ing to the standard
access to data blocks via FTP servers • Time and cost savings in modular machine building and plant
• Communication services via PROFINET interfaces: engineering with PROFINET CBA
- PROFINET IO Controller and IO Device with real-time • Easy, universal coupling of the PLC to various computers via
properties (RT and IRT)1) FTP
- PROFINET CBA
- IP address assignment via DHCP, simple PC tool or via • File system as cost-effective mass storage for data, log files
program block (e.g. for HMI) and statistics (C-PLUG as a swap medium)
- Configuration with STEP 7 • Setting of own IP parameters of series machines without
• Access protection by means of a configurable IP access list STEP 7
• Module replacement without PG; • Use of socket interface in the partner system without
all information is stored on the C-PLUG (also file system for RFC 1006 is possible
IT functions
1)
Possible combinations in parallel mode:
- IO Controller with IRT and IO Device with RT
- IO Controller with RT and IO Device using IRT
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 343-1 Advanced
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 343-1 Advanced
■ Function (continued)
IT functions Diagnostic capabilities in operation
• IP routing; • Status query of connections via function block
forwarding of IP V4 messages between Gigabit and PROFI- • Integration into network management systems through the
2 NET interface regulated by IP access list
• WEB server;
support of SNMP V1 MIB-2 objects;
this allows the current status of the Ethernet interface to be
up to 30 MB of freely definable HTML pages can be called up called up, e.g. for network management.
via a standard browser; • Web interface with simple diagnostic functions and diagnos-
data handling of own file system via FTP tics buffer of the CP and CPU in plain text
• Standard diagnostics pages; Clock synchronization using SIMATIC procedure or NTP (net-
for quick diagnostics on the system for all of the modules work time protocol) with selectable path. The CPU’s time can
plugged into the rack, without additional tools be set with an accuracy of approx. ±1 s.
• E-mails; Security
sending of e-mails with authentication directly from the user
program. The e-mail client function allows user alerting di- With a configurable IP access list, PCs and automation devices
rectly from the control program can be released in a targeted manner for IP-based access to the
CP or the controller.
• Communication via FTP; Web sites can be password protected.
open protocol which is available on most operating system
platforms Configuration
• The 30 MB RAM file system can be used for the buffer storage STEP 7 V5.4 or higher is required for configuring the full func-
of dynamic data. tional scope of the CP 343-1.
Diagnostics For creating PROFINET CBA components, the engineering tool
Comprehensive diagnostics are made available via STEP 7 and SIMATIC iMap as of V 3.0 + SP1 is also required.
the web, among others: The configuring data of the CP created with STEP 7 is saved on
• Operating status of the CP the CPU. The storage volume of the S7 CPU must be observed,
• Diagnostics of the assigned PROFINET field devices (also in however.
the user program) The user-specific HTML pages, FTP data and CBA interconnec-
• General diagnostics and statistics functions tion information created with SIMATIC iMAP are saved on the
swap medium C-PLUG (configuration plug).
• Connection diagnostics
• LAN controller statistics The CP can be swapped in the event of failure without a pro-
gramming device, because the relevant user and configuration
• Information about each port data is saved on the CPU or on the C-PLUG.
• Diagnostic buffer The function blocks and the programmable communication
block (S7 client) required for communication are included in the
delivery kit of STEP 7 or can be downloaded from the Internet.
■ Integration
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System interfacing for SIMATIC S7
CP 343-1 Advanced
■ Integration (continued)
Enterprise Level
2
1000 Mbit/s
Ethernet
Control Level SCALANCE SCALANCE WinCC
X408-2 X408-2 Server
with CP
SCALANCE SCALANCE 1623
X308-2 X408-2
1000 Mbit/s
IP
camera 1000 Mbit/s
SCALANCE
X308-2
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SIMATIC S7-400
with 1000 Mbit/s
CP 443-1 Advanced IPC with Gigabit
interface
SIMATIC S7-300 and CP 1616
with
CP 343-1 Advanced
Field Level
PROFINET 100 Mbit/s
Industrial Ethernet
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■ Technical specifications
Order No. 6GK7 343-1GX30-0XE0 Order No. 6GK7 343-1GX30-0XE0
Product type description CP 343-1 Advanced Product type description CP 343-1 Advanced
Transfer rate Supply voltage
Transmission rate at Interface 1 Type of supply voltage DC
• Minimum 10 Mbit/s Supply voltage 24 V
• Maximum 1 000 Mbit/s • Relative positive tolerance 20 %
at 24 V DC
Transmission rate at Interface 2
• Relative negative tolerance 15 %
• Minimum 10 Mbit/s at 24 V DC
• Maximum 100 Mbit/s Current consumption
Electrical connection version Current consumed
• at Industrial Ethernet interface 1 1 x RJ45 (TP) • from backplane bus 140 mA
• at Industrial Ethernet interface 2 2 x RJ45 (TP) at 5 V DC typical
• for voltage supply 2-pin plug-in terminal strip • from external supply voltage -
at 24 V DC typical
Slot version of the swap medium C-PLUG
• from external supply voltage 620 mA
at 24 V DC max.
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 343-1 Advanced
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 343-1 Advanced
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 343-1 Advanced
2
S7-300 to Industrial Ethernet; communication, OPC server and
PROFINET IO Controller and IO NCM PC; up to 120 connections,
Device with RT and IRT, MRP, runtime software, software and
PROFINET CBA, TCP/IP and UDP, electronic manual on CD-ROM,
S7 communication, open commu- license key on USB stick, Class A,
nication (SEND/RECEIVE), for 32-bit Windows XP Profes-
FETCH/WRITE, with and without sional SP1, 2; Windows 2003
RFC 1006, diagnostic expansions, Server SP1, R2, SP2, Windows
multicast, web server, HTML diag- Vista Business/Ultimate;
nostics, FTP server, FTP client, for CP 1613/CP 1613 A2/CP 1623;
e-mail client, setting of CPU’s German/English
clock using SIMATIC and NTP
procedures, access protection • Single License for 1 installation 6GK1 716-1CB70-3AA0
through IP access list, SNMP, • Software Update Service 6GK1 716-1CB00-3AL0
DHCP, initialization over LAN for 1 year,
10/100 Mbit/s; with automatic extension;
with electronic manual on DVD requirement:
C-PLUG 6GK1 900-0AB00 Current software version
Swap medium for simple replace- • Upgrade S7-1613 from V6.4 6GK1 716-1CB00-3AE0
ment of devices in the event of a to S7-1613 2007 Edition
fault; for storing configuration or • Upgrade S7-1613 from V6.0, 6GK1 716-1CB00-3AE1
engineering and application data; V6.1, V6.2 or V6.3 to S7-1613
can be used for SIMATIC NET 2007 Edition
products with C-PLUG slot
IE FC RJ45 Plug 180
SOFTNET Edition 2007
for Industrial Ethernet RJ45 plug connector for Industrial
Ethernet with a rugged metal
Software for S7 and open housing and integrated insulation
communication, incl. OPC server, displacement contacts for con-
PG/OP communication and necting Industrial Ethernet FC
NCM PC, runtime software, installation cables;
software and electronic manual with 180° cable outlet;
on CD-ROM, license key on for network components and
USB stick, Class A, for 32-bit CPs/CPUs with Industrial Ethernet
Windows XP Professional SP1, 2; interface
Windows 2003 Server SP1, R2,
SP2; Windows Vista • 1 pack = 1 unit 6GK1 901-1BB10-2AA0
Business/Ultimate; • 1 pack = 10 units 6GK1 901-1BB10-2AB0
German/English
• 1 pack = 50 units 6GK1 901-1BB10-2AE0
SOFTNET-S7 Edition 2007 for
Industrial Ethernet IE FC RJ45 Plug 4 x 2
up to 64 connections RJ45 plug connector for Industrial
Ethernet (10/100/1000 Mbit/s) with
• Single License for 1 installation 6GK1 704-1CW70-3AA0 a rugged metal housing and
• Software Update Service 6GK1 704-1CW00-3AL0 integrated insulation displacement
for 1 year, contacts for connecting Industrial
with automatic extension; Ethernet FC installation cables;
requirement: 180° cable outlet; for network
Current software version components and CPs/CPUs with
• Upgrade from V6.4 6GK1 704-1CW00-3AE0 Industrial Ethernet interface
to 2007 edition • 1 pack = 1 unit 6GK1 901-1BB11-2AA0
• Upgrade from V6.0, V6.1, V6.2 6GK1 704-1CW00-3AE1 • 1 pack = 10 units 6GK1 901-1BB11-2AB0
or V6.3 to 2007 Edition
• 1 pack = 50 units 6GK1 901-1BB11-2AE0
SOFTNET-S7 Lean Edition 2007
for Industrial Ethernet Compact Switch Module 6GK7 377-1AA00-0AA0
CSM 377
up to 8 connections
Unmanaged switch for connection
• Single License for 1 installation 6GK1 704-1LW70-3AA0 of a SIMATIC S7-300-CPU,
• Software Update Service 6GK1 704-1LW00-3AL0 ET 200M and as many as three
for 1 year, further nodes to Industrial Ether-
with automatic extension; net operating at 10/100 Mbit/s;
requirement: 4 x RJ45 ports; external 24 V DC
Current software version power supply, LED diagnostics,
S7-300 module including
• Upgrade from V6.4 6GK1 704-1LW00-3AE0 electronic equipment manual
to 2007 edition on CD-ROM
• Upgrade from V6.0, V6.1, V6.2 6GK1 704-1LW00-3AE1
or V6.3 to 2007 Edition
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 343-1 Advanced
2
and two fiber-optic ports
Requirement:
Industrial Ethernet switch 6GK5 308-2FL00-2AA3 Windows 2000 Prof.
SCALANCE X308-2 with Service Pack 4 or later
or Windows XP Prof. with
2 x 1000 Mbit/s multimode Service Pack 1 or later
fiber-optic ports (SC sockets), or Windows 2003 Server
1 x 10/100/1000 Mbit/s RJ45 port, with Service Pack 1 or later;
7 x 10/100 Mbit/s RJ45 ports; on PG or PC with Pentium proces-
for glass fiber-optic cables sor, min. 1 GHz; STEP 7
(multimode) up to a max. 750 m. V5.3 or later with Service Pack 3,
STEP 7 Version 5.4 PN OPC Server V6.3 or later
Target system: Type of supply:
SIMATIC S7-300/-400, German, English,
SIMATIC C7, SIMATIC WinAC with electronic documentation
Requirement: • Single License 6ES7 820-0CC04-0YA5
Windows 2000 Prof./XP Prof.
Delivery package: • Software Update Service 6ES7 820-0CC01-0YX2
German, English, French,
Spanish, Italian; • Upgrade to V3.0, Single License 6ES7 820-0CC04-0YE5
incl. 3.5" authorization diskette,
without documentation
• Floating license on CD 6ES7 810-4CC08-0YA5
• Rental license for 50 hours 6ES7 810-4CC08-0YA6
• Software Update Service on CD 6ES7 810-4BC01-0YX2
(requires current software
version)
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 443-1
■ Overview ■ Benefits
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 443-1
2
on the front, the rugged plastic housing features: can also be connected redundantly to PC systems
- Two RJ45 sockets for connection to Industrial Ethernet (with CP 1613 A2/CP 1623 and S7-REDCONNECT).
100 MBit/s with automatic sensing of the data transmission • Clock synchronization;
rate by means of Autosensing/Autonegotiation; Using SIMATIC procedure or NTP (network time protocol) with
The RJ45 sockets are industrially compatible and designed selectable path.
with additional sleeves for connecting to the IE FC RJ45
Plug 180 or a standard patch line Open communication
- Diagnostic LEDs for indication of the operating and commu- On the basis of layer 4, the open communication with SEND/
nication status for each switch port RECEIVE offers a simple and optimized interface for data com-
• Easy installation: munication.
The CP 443-1 is mounted on the S7-400 rack and connected Up to 8 KB of data can be transmitted in one call.
to other modules of the S7-400 by means of the backplane
bus. No slot rules apply. This interface enables the following to be used:
• The CP 443-1 can be operated without a fan • ISO transport connections
• In combination with the IM 460/461, the CP 443-1 can also be • TCP connections with or without RFC 1006
used in an expansion rack • UDP (2 KB data length)
• Module replacement possible without prgramming device • UDP Multicast (2 KB data length)
(PG)
Open communication is used with SIMATIC S5 and comput-
• General and port-specific LEDs for indicating the operating
ers/PCs. The function calls required are a component part of
and communication status
STEP 7 and must be integrated into the S7 user program.
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 443-1
■ Integration
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PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 443-1
■ Technical specifications
Order No. 6GK7 443-1EX20-0XE0 Order No. 6GK7 443-1EX20-0XE0
Product type description CP 443-1 Product type description CP 443-1
Transfer rate Performance data
Transmission rate at Interface 1 Open communication 2
• Minimum 10 Mbit/s Number of possible connections 64 2)
for open communication by means
• Maximum 100 Mbit/s of SEND/RECEIVE blocks, max. 3)
Interfaces Data volume as useful data for
Version of electrical connection to 2 x RJ45 (TP) open communication by means of
the Industrial Ethernet interface 1 SEND/RECEIVE blocks
Supply voltage • per ISO connection, max. 8 KB
Type of supply voltage DC • per ISO on TCP connection, max. 8 KB
Supply voltage 5V • per TCP connection, max. 8 KB
Relative symmetrical tolerance 5% • per UDP connection, max. 2 KB
at 5 V DC Number of possible connections 64
Current consumption for open communication by means
T blocks, max.
Current consumed from backplane 1,4 A
bus at 5 V DC, typical Data volume as useful data for
open communication by means
Effective power loss T-blocks
Effective power loss 8,6 W • per ISO on TCP connection, max. 1 452 bytes
Permitted ambient conditions S7 communication
Ambient temperature Number of possible connections
• during operation 0 … +60 °C for S7 communication
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 443-1 Advanced
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 443-1 Advanced
■ Overview ■ Benefits
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 443-1 Advanced
■ Application ■ Function
The CP 443-1 Advanced is the communications module for The CP 443-1 Advanced independently handles data traffic over
connecting SIMATIC S7-400 to the Industrial Ethernet. Industrial Ethernet. The module has its own powerful processor
and can be put into service directly using the unique preset
With its integral processor, it takes communications load off the Ethernet address (MAC) via the network.
2 CPU and allows additional connections.
The CP 443-1 Advanced provides the capability for the SIMATIC
Support of the DHCP (Dynamic Host Configuration Protocol)
enables the IP address to be assigned from a central DHCP
S7-400 to communicate with: server.
• PG/PC
For connection control (Keep Alive) it is possible to configure an
• Master computer adjustable time for the TCP transport connections for active and
• HMI devices passive peers.
• SIMATIC S5/S7/C7 systems Multi-protocol operation of the transport protocols ISO, TCP/IP
• PROFINET CBA components and UDP is possible.
• PROFINET IO devices The CP 443-1 Advanced works in multi-protocol mode for the
PROFINET CBA allows the creation of reusable technology mod- following communication services:
ules. PG/OP communication
PG/OP communication allows all S7 stations connected to the
■ Design network to be remotely programmed.
The CP 443-1 Advanced offers all the advantages of the • S7 routing;
SIMATIC S7-400 design: with the aid of S7 routing it is possible to utilize programming
device communication across networks.
• The front panel of the rugged plastic enclosure includes:
- Five RJ45 jacks for connecting to Industrial Ethernet via two S7 communication
independent interfaces; for connecting the SIMATIC S7-200/300/400 (server and client)
automatic data rate detection by means of the autosensing to SIMATIC S7-400 (server and client), HMI devices and PCs
and autocrossover functions; (SOFTNET-S7 or CP 1613 A2/CP 1623 with S7-1613). Communi-
the connection is made via the IE FC RJ45 Plug 180 with cation takes place through the CP 443-1 Advanced without
180° cable outlet or via a standard patch cable further configuration.
- Diagnostics LEDs for indicating the operational and commu-
nication status • H communication;
for redundant S7 communication, the CP 443-1 Advanced can
• Easy installation; also be used in SIMATIC H systems as of CPU V4.5. In this
the CP 443-1 Advanced is installed on the module rack of the way, H systems can also be connected redundantly to PC
S7-400 and is connected to other modules via the backplane systems (with CP 1613 A2/CP 1623 and S7-REDCONNECT).
bus. No slot rules apply in this case.
• Clock synchronization using SIMATIC procedure or NTP
• The CP 443-1 Advanced can be operated without a fan. (network time protocol) with selectable path. . The CPU’s time
• In combination with IM 460/461, the CP 443-1 Advanced can can be set with an accuracy of approx. ±1 s.
also be used in an expansion rack (ER).
Open communication
• The module can be replaced without a programming device
Simple and optimized interface for data communication. Up to 8
• C-PLUG (configuration plug) is included in the scope of KB of data can be transmitted in one call. On the basis of layer 4,
delivery as the replacement medium (cannot be operated open communication with SEND/RECEIVE offers a simple and
without C-PLUG). optimized interface for data communication.
• General and port-specific LEDs for indicating the operating
and communication status This interface enables
• ISO transport connections
• TCP connections with or without RFC 1006
• UDP (2 KB data length)
• UDP Multicast (2 KB data length)
to be used.
Open communication is used for communication with SIMATIC
S5, SIMATIC S7-400/300 and computers/PCs. The function
blocks required are a component part of STEP S7 and must be
integrated into the S7 user program.
Open communication with Fetch/Write allows direct access to
the CPU data of the SIMATIC S7 (in the same way as in the
CP 1430TCP and SIMATIC S5). This means existing HMI sys-
tems can still be used. If UDP is used as the transmission proto-
col, the multicast function can be used to simultaneously send
and receive in configured multicast circuits.
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 443-1 Advanced
■ Function (continued)
PROFINET communication Diagnostics
PROFINET IO Controller; Comprehensive diagnostics are made available via STEP 7,
real-time communication with field devices, including PC-based the web or SNMP, among others:
IO Devices (with CP 1616 or CP 1604) on Industrial Ethernet with
PROFINET standard with RT and IRT.
• General diagnostics and statistics functions
• Operating status of the CP
2
The prioritized start-up of IO Devices allows defined devices to • Connection diagnostics
be quickly started up.
• Diagnostics of the assigned PROFINET field devices
PROFINET CBA; (also in the user program)
communication between technological modules (distributed
intelligence); • LAN controller statistics
the user can choose between cyclic and acyclic communica- • Information about each port
tion. • Diagnostic buffer
This communication is suitable for time-critical and non-time-
critical applications. • Web diagnostics with simple diagnostics functions and diag-
nostics buffer of the CP and CPU in plain text
IT functions
Diagnostic capabilities in operation
• IP routing;
forwarding of IP V4 messages between Gigabit and • Status query of connections via function blocks
PROFINET interface regulated by IP access list • Integration into network management systems through the
• WEB server; support of SNMP V1 MIB-II;
up to 30 MB of freely definable HTML pages can be called up this allows the current status of the Ethernet interface to be
via a standard browser; called up.
data handling of own file system via FTP Security
• Standard diagnostics pages; With a freely configurable access list, PCs and programmable
for quick diagnostics on the system for all of the modules controllers can be released in a targeted manner via TCP/IP for
plugged into the rack, without additional tools access to the CP or the controller. Web sites can be password
• E-mails; protected.
sending of e-mails with authentication directly from the user
program. The e-mail client function allows user alerting Configuration
directly from the control program STEP 7 V5.4 or higher is required for configuring the full func-
• Communication via FTP; tional scope of the CP 443-1.
open protocol which is available on most operating system For creating PROFINET CBA components, the engineering tool
platforms SIMATIC iMap as of V 3.0 + SP1 is also required.
• The 32 MB RAM file system can be used for the buffer storage
of dynamic data. In addition, there is a buffered 512 KB area, The configuring data of the CP created with STEP 7 is saved on
which is supplied via the central back-up battery the CPU. The storage volume of the S7 CPU must be observed,
however.
The user-specific HTML pages, FTP data and interconnection
information created with SIMATIC iMAP are saved on the swap
medium C-PLUG (configuration plug).
The CP can be swapped in the event of failure without a pro-
gramming device, because the relevant user and configuration
data is saved on the CPU or on the C-PLUG.
The function blocks required for communication are included
in the delivery kit of STEP 7 or can be downloaded from the
Internet.
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 443-1 Advanced
■ Integration
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Enterprise Level
1000 Mbit/s
Ethernet
Control Level SCALANCE SCALANCE WinCC
X408-2 X408-2 Server
with CP
SCALANCE SCALANCE 1623
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IP
camera 1000 Mbit/s
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SIMATIC S7-400
with 1000 Mbit/s
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interface
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Industrial Ethernet
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System interfacing for SIMATIC S7
CP 443-1 Advanced
■ Technical specifications
Order No. 6GK7 443-1GX20-0XE0 Order No. 6GK7 443-1GX20-0XE0
Product type description CP 443-1 Advanced Product type description CP 443-1 Advanced
Transfer rate Performance data
Transmission rate at Interface 1 Open communication 2
• Minimum 10 Mbit/s Number of possible connections 64 2)
for open communication by means
• Maximum 1000 Mbit/s of SEND/RECEIVE blocks, max. 1)
Transmission rate at Interface 2 Data volume as useful data for
• Minimum 10 Mbit/s open communication by means of
SEND/RECEIVE blocks
• Maximum 100 Mbit/s
• per ISO connection, max. 8 KB
Interfaces
• per ISO on TCP connection, max. 8 KB
Electrical connection version
• per TCP connection, max. 8 KB
• at Industrial Ethernet interface 1 1 x RJ45 (TP)
• per UDP connection, max. 2 KB
• at Industrial Ethernet interface 2 4 x RJ45 (TP)
• for each e-mail connection, max. 2 KB
Slot version of the swap medium C-PLUG
Number of possible connections 64 2)
Supply voltage for open communication by means
Type of supply voltage DC T blocks, max.
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 443-1 Advanced
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 443-1 Advanced
2
S7-400 to Industrial Ethernet;
PROFINET IO Controller with RT • Single License for 1 installation 6GK1 704-1LW70-3AA0
and IRT, MRP, PROFINET CBA; • Software Update Service 6GK1 704-1LW00-3AL0
TCP/IP, ISO and UDP; for 1 year,
S7 communication, with automatic extension;
open communication requirement: Current software
(SEND/RECEIVE) with version
FETCH/WRITE, with and without
RFC 1006, diagnostic expan- • Upgrade from V6.4 6GK1 704-1LW00-3AE0
sions, multicast, clock synchroni- to 2007 edition
zation by means of SIMATIC • Upgrade from V6.0, V6.1, V6.2 6GK1 704-1LW00-3AE1
procedure or NTP, access protec- or V6.3 to 2007 Edition
tion by means of IP access list,
FTP client/server, HTTP server, S7-1613 2007 Edition
HTML diagnostics, SNMP, DHCP,
Software for S7 and open commu-
e-mail, data storage on C-PLUG;
nication, incl. PG/OP communica-
PROFINET connection: 4 x RJ45
tion, OPC server and NCM PC;
(10/100 Mbit/s) via switch;
up to 120 connections, runtime
Gigabit connection:
software, software and electronic
1 x RJ45 (10/100/1000 Mbit/s);
manual on CD-ROM, license key
with electronic manual on DVD
on USB stick, Class A, for 32-bit
• For use with SIMATIC S7-400 6GK7 443-1GX20-0XE0 Windows XP Professional SP1, 2;
CPU, V5.2 or higher; Windows 2003 Server SP1, R2,
SP2, Windows Vista Business/
C-PLUG 6GK1 900-0AB00 Ultimate; for
Swap medium for simple replace- CP 1613/CP 1613 A2/CP 1623;
ment of devices in the event of a German/English
fault; for storing configuration or • Single License for 1 installation 6GK1 716-1CB70-3AA0
engineering and application data;
can be used for SIMATIC NET • Software Update Service 6GK1 716-1CB00-3AL0
products with C-PLUG slot for 1 year,
with automatic extension;
SOFTNET Edition 2007 requirement: Current software
for Industrial Ethernet version
Software for S7 and open commu- • Upgrade S7-1613 from V6.4 6GK1 716-1CB00-3AE0
nication, incl. OPC server, PG/OP to S7-1613 2007 Edition
communication and NCM PC,
runtime software, software and • Upgrade S7-1613 from V6.0, 6GK1 716-1CB00-3AE1
electronic manual on CD-ROM, V6.1, V6.2 or V6.3 to S7-1613
license key on USB stick, Class A, 2007 Edition
for 32-bit Windows XP Profes-
IE FC RJ45 Plug 180
sional SP1, 2, Windows 2003
Server SP1, R2, SP2; Windows RJ45 plug connector for Industrial
Vista Business/Ultimate; Ethernet with a rugged metal
German/English housing and integrated insulation
displacement contacts for
SOFTNET-S7 Edition 2007
connecting Industrial Ethernet FC
for Industrial Ethernet
installation cables; with 180°
up to 64 connections cable outlet; for network compo-
nents and CPs/CPUs with
• Single License for 1 installation 6GK1 704-1CW70-3AA0 Industrial Ethernet interface
• Software Update Service 6GK1 704-1CW00-3AL0 • 1 pack = 1 unit 6GK1 901-1BB10-2AA0
for 1 year,
with automatic extension; • 1 pack = 10 units 6GK1 901-1BB10-2AB0
requirement: Current software
• 1 pack = 50 units 6GK1 901-1BB10-2AE0
version
• Upgrade from V6.4 6GK1 704-1CW00-3AE0
to 2007 edition
• Upgrade from V6.0, V6.1, V6.2 6GK1 704-1CW00-3AE1
or V6.3 to 2007 Edition
PROFINET/Industrial Ethernet
System interfacing for SIMATIC S7
CP 443-1 Advanced
2
with a rugged metal housing and SIMATIC C7, SIMATIC WinAC
integrated insulation displace- Requirement:
ment contacts for connecting Windows 2000 Prof./XP Prof.
Industrial Ethernet FC installation Delivery package:
cables; 180° cable outlet; for net- German, English, French,
work components and CPs/CPUs Spanish, Italian;
with Industrial Ethernet interface incl. 3.5" authorization diskette,
without documentation
• 1 pack = 1 unit 6GK1 901-1BB11-2AA0
• Floating license on CD 6ES7 810-4CC08-0YA5
• 1 pack = 10 units 6GK1 901-1BB11-2AB0
• Rental license for 50 hours 6ES7 810-4CC08-0YA6
• 1 pack = 50 units 6GK1 901-1BB11-2AE0
• Software Update Service on CD 6ES7 810-4BC01-0YX2
SCALANCE X204-2 Industrial 6GK5 204-2BB10-2AA3 (requires current software ver-
Ethernet switch sion)
with four 10/100 Mbit/s RJ45 ports • Upgrade Floating License 6ES7 810-4CC08-0YE5
and two fiber-optic ports 3.x/4.x/5.x to V5.4; on CD
Industrial Ethernet Switch 6GK5 308-2FL00-2AA3 • Trial License STEP 7 V5.4; 6ES7 810-4CC08-0YA7
SCALANCE X308-2 on CD, runs for 14 days
2 x 1000 Mbit/s multimode fiber- SIMATIC iMap V3.0
optic ports (SC sockets), 1 x
10/100/1000 Mbit/s RJ45 port, 7 x for configuring
10/100 Mbit/s RJ45 ports; for PROFINET CBA,
glass fiber-optic cables (multi-
mode) up to a max. 750 m. Requirement:
Windows 2000 Prof.
with Service Pack 4 or later or
Windows XP Prof. with
Service Pack 1 or later or
Windows 2003 Server
with Service Pack 1 or later;
on PG or PC with Pentium
processor, min. 1 GHz;
STEP 7 V5.3 or later with
Service Pack 3,
PN OPC Server V6.3 or later
Type of supply:
German, English,
with electronic documentation
• Single License 6ES7 820-0CC04-0YA5
• Software Update Service 6ES7 820-0CC01-0YX2
• Upgrade to V3.0, Single License 6ES7 820-0CC04-0YE5
PROFINET/Industrial Ethernet
System interfacing for PG/PC
Introduction
■ Overview
CPs with an internal microprocessor
• Protocol software executes on the CP
• Free PC resources for applications
• Suitable for comprehensive applications 2
• Recommended for applications with HMI systems with high
performance requirements, e.g. WinCC
• Recommended for large systems
(eight stations or more, e.g. SIMATIC)
• Constant communication throughput
• Can be used for redundant communication
• Use for PROFINET IO real-time applications
6RIWZDUH +DUGZDUH (RT, IRT with CP 1616/CP 1604)
• Time synchronization
CPs without an internal microprocessor
&3VZLWKDQLQWHUQDO
PLFURSURFHVVRU • Protocol software executes on the PG/PC
• PC resources are divided between communications and
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applications
'HYHORSPHQW.LWVDUHDYDLODEOHIRU • Suitable for less comprehensive applications
XVHLQYDULRXVRSHUDWLQJV\VWHP • Recommended for smaller applications
HQYLURQPHQWV (up to eight stations, e.g. SIMATIC)
HJIRU&3RU&3
• Communications performance depends on PC resources
$VDUXOHWKHQHFHVVDU\ and PC loading
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LQIRUPDWLRQRQ6,0$7,&1(7
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PROFINET/Industrial Ethernet
System interfacing for PG/PC
Performance data
■ Overview
The following communications processors are available for Data throughput of Industrial Ethernet
connecting to the programming device or PC:
Comparisons between Layer-2 Ethernet cards and CP 1613
• CPs with an internal microprocessor: A2/CP 1623 show the respective communications throughput.
2 - CP 1616 (PCI)
- CP 1604 (PC/104-Plus) This throughput varies between 0 and the maximum throughput
for Layer-2 Ethernet cards with the corresponding software
- CP 1613 A2 (PCI)
- CP 1623 (PCIe) packages.
When the CP 1613 A2/CP 1623 is used with software packages,
the communications performance remains constantly at a high
level and ensures fast response times without any variations.
Time
CP 1623
constant communication
performance
CP 1613 A2
Message/second
constant communication
performance
Layer 2 Ethernet cards
fluctuating communication
G_IK10_XX_10037
performance
Advanced PC Configuration
• Enables simple configuration of an OPC server
■ More information
• Easy to handle thanks to automatic software installation Additional in formation can be found in the Internet under:
(plug & play) http://www.siemens.com/simatic-net/ik-info
• Advanced PC configuration is included in the scope of supply
of the communications software for the PC from Version 6.0
upwards; the configuration tool NCM PC as well as the config-
uration console are also supplied with it.
NCM PC
The PC can be configured either in STEP 7 or in NCM PC Version
V5.1+SP2 and higher. Both tools offer the same look and feel
and create the same database. This enables integrated config-
uring for the communication functions open communication and
S7 communication. Data only has to be entered once and data
consistency is assured.
• A configuration wizard integrated into NCM PC also supports
user-driven configuration of the PC station.
• With NCM PC and STEP 7 from Version V5.1+SP2 upwards,
a PC similar to a SIMATIC S7 station can be configured and
loaded over a network. This applies both to the local station on
which NCM PC or STEP 7 is installed and to the remote station
that is addressed over the network.
Note:
NCM PC does not contain a conversion function for LDBs that
were created using COML S7. Reconfiguration is necessary.
PROFINET/Industrial Ethernet
System interfacing for PG/PC
Connection capabilities to SIMATIC PCs
■ Overview
The operating systems listed in the table refer exclusively to the tion of the relevant IPC for the operating system that is available
communication products specified! Please refer to the descrip- and has been released for that IPC.
2
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PROFINET/Industrial Ethernet
System interfacing for PG/PC
CP 1604
■ Overview ■ Application
The CP 1604 is used to connect PC/104 Plus systems to
PROFINET IO.
The CP 1604 provides high-performance support for control
2 tasks on the PC (PC based Control, Numeric Control, Robot
Control).
With IRT (Isochronous Real-Time), the CP is ideally suited to
time-critical applications that are in the range of strictly isochro-
nous closed-loop control in the motion control sector.
The integrated 4-port switch supports low-cost system solutions
and the configuration of different topologies.
The CP 1604 offers PC/104 Plus systems communications
facilities with:
• PROFINET IO controller and/or PROFINET IO device
The DK-16xx PN IO development kit enables integration of the
module into any operating systems.
■ Function
The CP 1604 can be operated as a PROFINET IO controller
and/or PROFINET IO device that stores the process image (input
• Connection of field devices to Industrial Ethernet with and output data) in the memory area on the CP. With simulta-
PROFINET neous controller and device mode, only the controller or the
• Ideally suited for design of small local networks through inte- device can be operated in IRT mode. High-performance data
gral 4-port real-time switch transfer to and from the IO devices is performed autonomously
by the CP 1604.
• Direct memory access to process data by linking as
PROFINET IO-Controller via IO-Base interface Real-time
• High computing power is available in the PC by taking the Support of real-time properties of PROFINET for RT and IRT.
load off the host CPU by means of a real-time ASIC The real-time properties of the CP 1604 ensure extremely short
ERTEC 400 with support of the PROFINET real-time features cycle times with highly accurate clock-pulse rates.
RT and IRT
Switching
• Implementation in Motion Control applications thanks to
support of IRT According to the industry requirements, the 4-port real-time
• Simple transfer to various operating system environments switch additionally permits the configuration of line topologies
using Development Kit DK-16xx PN IO with spur lines and makes external switch components unneces-
sary.
• Switch mode also with the PC switched off, via optional exter-
nal power supply (in RT mode only) The switch function in RT mode is also available when the PC is
turned off thanks to the possibility of independently supplying an
• Uncrossed connecting cables can be used due to the inte-
external voltage (via "Power Supply for CP 1604").
grated Autocrossover function
PROFINET/Industrial Ethernet
System interfacing for PG/PC
CP 1604
G_IK10_XX_30136
The IO programming interface provides the PC programmer or PC/104-Plus system
with CP 1604
with function calls for data transfer. as PN IO device ET 200S ET 200S
• The design of the interface not only permits fast access as
PROFINET IO controller, but also easy porting to other operat- In the case of IRT operation, switches with IRT functionalities
ing system environments (e.g. VXWorks, QNX, RMOS, RTX). (e.g. SCALANCE X204IRT) must be used
• The IO-Base interface for the PROFINET IO controller of the CP 1604 as PROFINET IO-Controller and PROFINET IO-Device
CP 1604 is compatible with the interface for SOFTNET PN IO
• The CP 1604 is functionally compatible to the CP 1616
Using the Development Kit DK-16xx PN IO, the CP 1604 com-
munications processor can be integrated into any PC-based op-
erating system environment. The Development Kit contains the
driver and IO-Base source code required for this including the
transfer instructions and also the example code which executes
with SUSE Linux 10.
■ User interfaces
Programming interface through C library
• For applications that want to use the PROFINET IO-Controller
or IO-Device functionality directly over C/C++, the IO-Base
interface can be used. This interface is of a similar design to
the DP Base interface of PROFIBUS modules CP 5613 and
CP 5614. It is therefore possible to port existing PROFIBUS DP
master applications to PROFINET IO-Controller applications.
Diagnostics data
Extensive diagnostic options are available via STEP 7 or SNMP, CP 1604 with accessories
including:
• General diagnostics functions
• Connection diagnostics
• Diagnostics of the assigned PROFINET field devices
• Integration in network management systems through the
support of SNMP
Configuration
Configuration of the CP 1604 is performed with STEP 7/NCM PC,
V5.3 SP2 and higher. NCM PC is included with the module.
PROFINET/Industrial Ethernet
System interfacing for PG/PC
CP 1604
■ Technical specifications
Order No. 6GK1 160-4AA00 Order No. 6GK1 160-4AA00
Product type description CP 1604 Product type description CP 1604
Transfer rate Performance data
2 Transmission rate for auto-sensing
for Industrial Ethernet
PROFINET communication
as PN IO controller
• Minimum 10 Mbit/s Number of PN IO devices operable 128
on PROFINET IO controller
• Maximum 100 Mbit/s
• of which, PN IO IRT devices, max. 16
Interfaces
Data volume
Electrical connection version
• as useful data for input variables 2 KB
• the Industrial Ethernet interface 4 x RJ45 TP; as PROFINET IO controller
via connection board • as useful data for output variables 2 KB
• of the backplane bus PC/104 Plus compatible, 32 bit, as PROFINET IO controller
33 MHz/66 MHz • as useful data for input variables 1433 bytes
per PN IO device as
• for voltage supply Via Power Supply for CP 1604 PROFINET IO controller
Supply voltage • as useful data for output variables 1433 bytes
Type of supply voltage DC per PN IO device as PROFINET IO
controller
Supply voltage
PROFINET communication
• 1 from backplane bus 5V as PN IO device
• external, max. 24 V Data volume
Relative symmetrical tolerance • as useful data for input variables 1433 bytes
as PROFINET IO device
• at 5 V DC 5%
• as useful data for output variables 1433 bytes
• at 24 V DC 20% as PROFINET IO device
Current consumption
Current consumed
• 1 from backplane bus if DC, max. 800 mA
• from external supply voltage 300 mA
at 24 V DC max.
Power loss
Effective power loss 4W
• in switch mode
- Minimum 3.9 W
- Maximum 4.1 W
Permitted ambient conditions
Ambient temperature
• during operation +5 … +55 °C
• during transport -20 … +60 °C
• during storage -20 … +60 °C
Maximum relative humidity 95%
at 25 °C during operation
Design, dimensions and weight
Module format PC/104 Plus format
• Height 95 mm
• Width 90 mm
• Depth 24 mm
Net weight 110 g
PROFINET/Industrial Ethernet
System interfacing for PG/PC
CP 1604
2
with ASIC ERTEC 400 for con- with four RJ45 sockets
necting PC/104 Plus systems to incl. connecting cable
PROFINET IO with 4-Port-Real-
Time-Switch (RJ45); ); Power supply for CP 1604 6GK1 160-4AP00
incl. IO Base Software for Redundant power supply for
PROFINET IO Controller and CP 1604 for operating the integral
NCM PC; single license for one 4-port switch of the CP 1604 with
installation, runtime software, the PC/104 system switched off;
software and electronic manual includes connecting cable
on CD-ROM, Class A, for 32 Bit
Windows XP Professional; DK-16xx PN IO V2.1 see
other operating systems by development kit http://www.siemens.com/
means of Development Kit Software development kit for simatic-net/dk16xx
DK-16xx PN IO CP 1616/CP 1604;
German/English driver and IO-Base software for
CP 1604 Microbox Package 6GK1 160-4AU00 CP 1616/CP 1604 as PN IO
controller and IO device in source
Package for implementing the code for transfer to other PC-
CP 1604 in the SIMATIC Microbox based operating systems; includ-
PC; comprising the CP 1604, ing executable example code for
connection board, SUSE Linux 9.3 and Windows XP
power supply and expansion Professional
racks for Microbox PC;
for use with Development Kit IE FC RJ45 Plug 180
DK-16xx PN IO; NCM PC RJ45 plug-in connector for
ndustrial Ethernet with a rugged
metal housing and integrated
insulation displacement contacts
for connecting Industrial Ethernet
FC installation cables; with 180°
cable outlet; for network compo-
nents and CPs/CPUs with
Industrial Ethernet interface
• 1 pack = 1 unit 6GK1 901-1BB10-2AA0
• 1 pack = 10 units 6GK1 901-1BB10-2AB0
• 1 pack = 50 units 6GK1 901-1BB10-2AE0
SCALANCE X204-2 6GK5 204-2BB10-2AA3
with four 10/100 Mbit/s RJ45 ports
and two fiber-optic ports
SCALANCE X204IRT 6GK5 204-0BA00-2BA3
4 x 10/100 Mbit/s RJ45 Ports
IE FC TP Standard Cable GP 6XV1 840-4AH10
2 x 2 (Type A)
4-core, shielded TP installation
cable for connection to IE
FC Outlet RJ45/ IE FC RJ45 Plug;
PROFINET-compatible;
with UL approval;
sold by the meter;
max. length 1000 m,
minimum order 20 m
IE FC TP Flexible Cable GP 6XV1 870-2B
2 x 2 (Type B)
4-core, shielded TP installation
cable for connection to IE
FC Outlet RJ45/ IE FC RJ45 Plug
for occasional movement;
PROFINET-compatible;
with UL approval;
sold by the meter;
max. length 1000 m,
minimum order 20 m
PROFINET/Industrial Ethernet
System interfacing for PG/PC
CP 1616
■ Overview ■ Benefits
■ Design
• Industrial Ethernet
- Ethernet real-time ASIC ERTEC 400
- 4 x RJ45 connection
- Integral 4-port real-time switch for 10/100 Mbit/s Ethernet
- Half/full duplex
- Autosensing/Autonegotiation/Autonegotiation
• PCI interface:
- PCI 2.2
- 32-bit, for execution in 64-bit PCI X systems
- 33 MHz or 66 MHz
- Universal Keyed 3.3 V and 5 V
- Installation through PCI standard mechanisms (Plug & Play)
• Host interface/processor:
- Dual-port RAM on board
- Flash for program memory onboard
- ARM 946 RISK processor (32-bit) onboard for preprocess-
ing
• Power supply:
- Operating voltage: 5 V through PCI
- Optional external 6 to 9 V DC supply for switch operation
with PC switched off
• Size:
- Short PCI format
PROFINET/Industrial Ethernet
System interfacing for PG/PC
CP 1616
G_IK10_XX_10097
• The design of the interface not only permits fast access as with CP 1616
PROFINET IO controller, but also easy porting to other operat- as PN IO Device
ing system environments (e.g. VXWorks, QNX, RMOS, RTX). ET 200S ET 200S
• The IO-Base interface for the PROFINET IO controller of the In the case of IRT operation, switches with IRT functionalities
(e.g. SCALANCE X204IRT) must be used
CP 1616 is compatible with the interface for SOFTNET PN IO
• The CP 1616 is functionally compatible with the CP 1604 CP 1616 as PROFINET IO-Controller and PROFINET IO-Device
Using the Development Kit DK-16xx PN IO, the CP 1616 com-
munications processor can be integrated into any PC-based op-
erating system environments. The development kit contains the
driver and IO-Base source code required for this including the
transfer instructions, and also the example code which executes
with SUSE Linux 10.
PROFINET/Industrial Ethernet
System interfacing for PG/PC
CP 1616
■ Technical specifications
Order No. 6GK1 161-6AA00 Order No. 6GK1 161-6AA00
Product type description CP 1616 Product type description CP 1616
Transfer rate Permitted ambient conditions
2 Transmission rate for auto-sensing
for Industrial Ethernet
Ambient temperature
• during operation +5 … +55 °C
• Minimum 10 Mbit/s
• during transport -20 … +60 °C
• Maximum 100 Mbit/s
• during storage -20 … +60 °C
Interfaces
Maximum relative humidity 95%
Electrical connection version at 25 °C during operation
• the Industrial Ethernet interface 4 x RJ45 (TP) Design, dimensions and weight
• of the backplane bus PCI (32 Bit, 3.3 V/5 V; Module format PCI card, short
Universal Keyed; 33/66 MHz)
• Height 167 mm
• for voltage supply Low-voltage socket for
hollow plug 3.5 mm (-) / • Width 107 mm
1.3 mm (+) Net weight 110 g
Supply voltage Performance data
Type of supply voltage DC PROFINET communication
Supply voltage as PN IO controller
PROFINET/Industrial Ethernet
System interfacing for PG/PC
CP 1616
2
keyed) with ASIC ERTEC 400 for Software development kit for simatic-net/dk16xx
connecting PCs to PROFINET IO CP 1616/CP 1604;
with 4-Port-Real-Time-Switch driver and IO-Base software
(RJ45); incl. IO Base Software for for CP 1616/CP 1604 as PN IO
PROFINET IO Controller and controller and IO device in source
NCM PC; single license for one code for transfer to other
installation, runtime software, PC-based operating systems;
software and electronic manual including executable example
on CD-ROM, Class A, for 32 Bit code for SUSE Linux 10 and
Windows XP Professional; Windows XP Professional
other operating systems via
Development Kit DK-16xx PN IO IE FC RJ45 Plug 180
German/English
RJ45 plug-in connector for
Industrial Ethernet with a rugged
metal housing and integrated
insulation displacement contacts
for connecting Industrial Ethernet
FC installation cables; with 180°
cable outlet; for network compo-
nents and CPs/CPUs with
Industrial Ethernet interface
• 1 pack = 1 unit 6GK1 901-1BB10-2AA0
• 1 pack = 10 units 6GK1 901-1BB10-2AB0
• 1 pack = 50 units 6GK1 901-1BB10-2AE0
IE FC TP Standard Cable GP 6XV1 840-4AH10
2 x 2 (Type A)
4-core, shielded TP installation
cable for connection to IE
FC Outlet RJ45/ IE FC RJ45 Plug;
PROFINET-compatible;
with UL approval;
sold by the meter;
max. length 1000 m,
minimum order 20 m
IE FC TP Flexible Cable GP 6XV1 870-2B
2 x 2 (Type B)
4-core, shielded TP installation
cable for connection to IE
FC Outlet RJ45/ IE FC RJ45 Plug
for occasional movement;
PROFINET-compatible;
with UL approval;
sold by the meter;
max. length 1000 m,
minimum order 20 m
PROFINET/Industrial Ethernet
System interfacing for PG/PC
CP 1613 A2
■ Overview ■ Benefits
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• PCI card (32 bit; 33 MHz/66 MHz; 3.3 V/5 V universal key) with
microprocessor for connection of PG/PC to Industrial Ethernet
with 10/100 Mbit/s Autosensing/Autonegotiation
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- Open IE communication via TCP/IP and UDP)
- ISO transport protocol
- PG/OP communication
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PROFINET/Industrial Ethernet
System interfacing for PG/PC
CP 1613 A2
■ Application
The CP 1613 A2 is used to connect SIMATIC PGs/PCs and PCs
with a PCI slot to Industrial Ethernet (10/100 Mbit/s).
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The module CP 1613 A2 (PCI card with 32-bit microprocessor; The module is connected, for example,
33 MHz/66 MHz; 3.3 V/5 V Universal Key) is inserted directly • in the case of ITP via the ITP standard cable 9/15 to OSM/ESM
into a SIMATIC PG/PC or into a PC and requires a short PCI slot.
It is capable of running in 64-bit PCI-X slots (PCI 2.2 and • in the case of TP via TP cord up to 10 m or via FastConnect
PCI-X-compatible). system up to 100 m (IE FC RJ45 Plug and FC cables) to
SCALANCE X or SCALANCE S
Ports:
• 15-pin Sub-D socket for ITP
• RJ45 jack for twisted pair
• Automatic recognition and selection of the interface during
booting (ITP or RJ45)
PROFINET/Industrial Ethernet
System interfacing for PG/PC
CP 1613 A2
■ Function
User interfaces Software for open communication (SEND/RECEIVE)
OPC interface This interface is used for communication between
• PG/PC and SIMATIC S5
2
As a standard programming interface for the S7 communication
and open communication protocols, the OPC server contained • PG/PC and SIMATIC S7
in the respective software package can be used to connect • PG/PC and PG/PC
the automation technology to OPC-compatible Windows appli-
cations (Office, HMI systems, etc.). used
Programming interface through C library Open communication (SEND/RECEIVE) offers the following
services:
The programming interfaces for the S7 communication, PG/OP
communication, and open communication protocols for existing • Management services
applications are implemented as Dynamic Link Library (DLL) • Connection establishment services
interfaces. • Data transfer services
You can find the released compilers in the Readme file of the The software is included in the S7-1613 product.
SIMATIC NET CD products at
http://www.siemens.com/automation/csi/net. Mode of operation
Software for PG/OP communication Protocols up to Level 4 (Transport) are processed autonomously
on the module.
This software supports the programming of SIMATIC S5 and
S7 controllers over Industrial Ethernet in combination with 16 MB of memory is available for this to support a large quanti-
STEP 5 / STEP 7 programmable controllers. tative framework and reliable communication.
It is included in all CP 1613 A2 software packages. Data is exchanged between the module and the host in master
mode. This means that the CP 1613 A2 accesses the physical
Software for S7 communication RAM of the host.
(S7-1613 or S7-REDCONNECT)
A Windows driver is responsible for transferring data between
The S7 interface provides PG/PC applications (e.g. WinCC) and the host system and the CP 1613 A2. The transmission rate to
application programs with access to SIMATIC S7 system com- Industrial Ethernet is detected and automatically switched over
ponents. This provides easy, flexible access to the data of the (autosensing).
SIMATIC S7 controller.
The IT functionality is provided in combination with the Windows
S7 communication offers: software of the PC.
Administrative services Diagnostics data
• Connection management
Via SNMP all MIB-2 objects can be read out. This enables the
• Mini database current status of the Ethernet interfaces to be retrieved.
• Trace
Configuration
Data transfer services • The S7 communication and open communication protocols
• Read/write variables are configured in STEP 7 or NCM PC.
• BSEND/BRECEIVE • The configuration tool NCM PC is included in the CP 1613 A2
software packages.
H-communication
• NCM PC is a component part of Advanced PC Configuration.
For redundant S7-communication with a fault-tolerant S7-400 H
system, the CP 1613/CP1623 can be used in connection with the
S7-REDCONNECT software.
PROFINET/Industrial Ethernet
System interfacing for PG/PC
CP 1613 A2
PROFINET/Industrial Ethernet
System interfacing for PG/PC
CP 1623
■ Overview ■ Application
The CP 1623 makes it possible to connect to the Industrial
Ethernet (10/100/1000 Mbit/s) for SIMATIC PG/PC and PCs with
PCI Express slot. Additional field devices can be flexibly
connected to the Industrial Ethernet via the integrated switch.
2
3&,3&ZLWK&3$
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ZLWK&3 6
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for connection of PG/PC to Industrial Ethernet ZLWK&3
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• 10/100/1000 Mbit/s (Autosensing/Autocrossover/Autonegotia-
tion) System configuration with CP 1613 A2/CP 1623 and S7-1613
• Integrated 2-port switch (2 x RJ45 connection)
• Communications services via 3&ZLWK
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• SNMP-supported diagnostics
• The appropriate OPC server and configuration tools are
included in the scope of supply of the respective communi- +&38
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■ Benefits
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PROFINET/Industrial Ethernet
System interfacing for PG/PC
CP 1623
■ Function
User interfaces Software for open communication (SEND/RECEIVE)
OPC interface This interface is used for communication between
• PG/PC and SIMATIC S5
2
As a standard programming interface for the S7 communication
and open communication protocols, the OPC server contained • PG/PC and SIMATIC S7
in the respective software package can be used to connect the • PG/PC and PG/PC
automation technology to OPC-compatible Windows applica-
tions (Office, HMI systems, etc.). Open communication (SEND/RECEIVE) offers the following
services:
Programming interface via C-library
• Management services
The programming interfaces for the S7 communication, PG/OP
communication, and open communication protocols for existing • Dial-up services
applications are implemented as Dynamic Link Library (DLL) • Data transfer services
interfaces. The software is included in the S7-1613 product.
You can find the released compilers in the Readme file of the How it works
SIMATIC NET CD products at
http://www.siemens.com/automation/csi/net The protocols up to and including Level 4 (transport) are inde-
pendently processed on the module.
Software for PG/OP communication
The internal memory is available for this purpose and it also
This software makes it possible to program the SIMATIC S5 and provides for a large quantity structure and high communication
S7 controllers via the Industrial Ethernet in conjunction with reliability.
STEP 5/STEP 7 automation systems.
The data exchange between the module and host is done in
It is contained in all CP 1623 software packages. Master-Mode operation. This means the CP 1623 accesses the
Software for S7 communication physical RAM of the host.
(S7-1613 or S7-REDCONNECT) A Windows driver transfers the data between the host system
The S7 interface allows PG/PC applications (e.g. WinCC) and and the CP 1623. The transfer rate to the Industrial Ethernet is
user programs to access the SIMATIC S7 system components. detected and automatically switched (Autosensing).
This makes for easy and flexible access to SIMATIC S7 data. The IT functionality emerges in connection with the PC’s
S7 communication offers: Windows software.
Administrative services Diagnostics
• Connection management All MIB-2 objects can be read via SNMP. As a result, the current
• Mini database status of the Ethernet Interface can be called up.
• Trace Configuration
Data transfer services • The S7 communication and open communication protocols
are configured in STEP 7 or NCM PC.
• Read/write variables
• The configuration tool NCM PC is included in the scope of
• BSEND/BRECEIVE supply of the CP 1623 software package.
H-communication • NCM PC is an integral component of advanced PC configura-
For redundant S7-communication with a fault-tolerant S7-400 H tion.
system, the CP 1613/CP1623 can be used in connection with the
S7-REDCONNECT software.
PROFINET/Industrial Ethernet
System interfacing for PG/PC
CP 1623
■ Technical specifications
Order No. 6GK1 162-3AA00 Order No. 6GK1 162-3AA00
Product type description CP 1623 Product type description CP 1623
Transfer rate Power loss
2 Transmission rate for auto-sensing
for Industrial Ethernet
Effective power loss 7.6 W
Effective power loss in
• Minimum 10 Mbit/s switch mode
• Maximum 1000 Mbit/s • Minimum 7.2 W
Interfaces • Maximum 7.2 W
Electrical connection version Permitted ambient conditions
• the Industrial Ethernet interface 2 x RJ45 (TP) Ambient temperature
• of the backplane bus PCIe x1, V1.0a • during operation +5 … +55 °C
• for voltage supply 1 x 2-pin terminal block • during transport -20 … +60 °C
Supply voltage • during storage -20 … +60 °C
Type of supply voltage DC Maximum relative humidity 95%
at 25 °C during operation
Supply voltage
Design, dimensions and weight
• 1 from backplane bus 3,3 V
Module format PCI Express x1 card
• 2 from backplane bus 12 V
• Height 167 mm
Supply voltage, external
• Width 111 mm
• Minimum 12 V
Net weight 124 g
• Maximum 24 V
Performance data
Relative symmetrical tolerance
S7 communication
• at 3,3 V DC 5%
Number of possible connections 120
• at 12 V DC 5% for S7/PG communication, max.
• at 24 V DC 33% Open communication
Current consumption Number of possible connections 120
Current consumed for open communication by means
of SEND/RECEIVE, max. 1)
• 1 from backplane bus if DC, max. 850 mA
Multi-protocol operation
• 2 from backplane bus if DC, max. 400 mA
Number of active connections in 120
current taken from external multi-protocol operation
supply voltage
Number of plug-in cards of the 4
• at 12 V DC, max. 550 mA same type that can be plugged in
• at 24 V DC, max. 300 mA for each PC station
Number of configurable connec- 207
tions for each PC station
1)
also S5-compatible communication
PROFINET/Industrial Ethernet
System interfacing for PG/PC
CP 1623
2
tion to Industrial Ethernet S7-REDCONNECT, single license
(10/100/1000 Mbit/s) with 2 port for 1 installation, runtime software,
switch (RJ45) connection via software and electronic manual on
S7-1613 and S7-REDCONNECT, CD-ROM, license key on USB
incl. drivers for 32-bit Windows stick, Class A, for 32-bit Windows
XP Professional, 2003 Server, XP Professional SP1, 2;
Windows Vista Ultimate/Business Windows 2003 Server SP1, R2,
SP2; Windows Vista Business/
S7-1613 2007 Edition Ultimate;
Software for S7 and open German/English
communication, incl. PG/OP IE FC RJ45 Plug 4 x 2
communication, OPC server and
NCM PC; up to 120 connections, RJ45 plug connector for Industrial
runtime software, software and Ethernet (10/100/1000 Mbit/s)
electronic manual on CD-ROM, with a rugged metal housing and
license key on USB stick, Class A, integrated insulation displacement
for 32-bit Windows XP Profes- contacts for connecting Industrial
sional SP1, 2; Windows 2003 Ethernet FC installation cables;
Server SP1, R2, SP2, Windows 180° cable outlet; for network
Vista Business/Ultimate; for components and CPs/CPUs with
CP 1613/CP 1613 A2/CP 1623; Industrial Ethernet interface
German/English
• 1 pack = 1 unit 6GK1 901-1BB11-2AA0
• Single license for 1 installation 6GK1 716-1CB70-3AA0
• 1 pack = 10 units 6GK1 901-1BB11-2AB0
• Software Update Service 6GK1 716-1CB00-3AL0
for 1 year, • 1 pack = 50 units 6GK1 901-1BB11-2AE0
with automatic extension; Switches SCALANCE X-400
requirement: Current software
version Modular Industrial Ethernet
switches with integrated
• Upgrade S7-1613 from V6.4 6GK1 716-1CB00-3AE0 RJ45 ports for setting up electrical
to S7-1613 2007 Edition and/or optical Industrial Ethernet
• Upgrade S7-1613 from V6.0, 6GK1 716-1CB00-3AE1 networks;
V6.1, V6.2 or V6.3 to S7-1613 integrated redundancy manager,
2007 Edition IT functions (RSTP, VLAN, etc.),
PROFINET IO Device,
S7-REDCONNECT 2007 Edition network management via SNMP
and web server;
Software for fail-safe S7 incl. operating instructions,
communication over redundant Industrial Ethernet network manual
networks incl. S7-OPC server, and configuration software
S7-1613 2007, runtime software, on CD-ROM;
software and electronic manual C-PLUG included in the scope
on CD-ROM, license key on USB of supply
stick, Class A, for 32-bit Windows
XP Professional SP1, 2, • SCALANCE X408-2; 6GK5 408-2FD00-2AA2
Windows 2003 Server SP1, R2, 4 x 10/100/1000 Mbit/s and
SP2; Windows Vista Business/ 4 x 10/100 Mbit/s RJ45 ports;
Ultimate; 2 x Gigabit/Fast Ethernet media
German/English module slots
• Single license for 1 installation 6GK1 716-0HB70-3AA0 • SCALANCE X414-3E; 6GK5 414-3FC00-2AA2
2 x 10/100/1000 Mbit/s and
• Software Update Service 6GK1 716-0HB00-3AL0 12 x 10/100 Mbit/s RJ45 ports;
for 1 year, 1 x Gigabit Ethernet and
with automatic extension; 2 x Fast Ethernet media
requirement: Current software module slots;
version 1 x Extender interface
• Upgrade S7-REDCONNECT 6GK1 716-0HB00-3AE0
from V6.4 to S7-REDCONNECT
2007 Edition
• Upgrade S7-REDCONNECT 6GK1 716-0HB00-3AE1
from V6.0, V6.1, V6.2 or V6.3 to
S7-REDCONNECT 2007 Edition
PROFINET/Industrial Ethernet
System interfacing for PG/PC
S7-REDCONNECT
■ Overview ■ Design
• For connecting PCs over redundant Industrial Ethernet to the The following components are required to design a SIMATIC H
SIMATIC S7-400H system with PC connection
• Protected from communication failures arising from a fault in PC with:
2
the double bus or in redundant rings
• up to four CP 1613 A2/CP 1623 and S7-REDCONNECT to
• For redundantly configured Industrial Ethernet connect the PC to Industrial Ethernet with ISO protocol
• Can also be implemented in non-redundant networks
S7-400H with:
• No additional programming overhead for the PC and in H sys-
tems • CP 443-1 to connect the S7-400H to Industrial Ethernet with
ISO protocol
• The appropriate OPC server and configuration tools are in-
cluded in the scope of supply of the respective communica- • STEP 7 V5.0 or higher for programming
tion software
• Enhanced redundancy over 4-way communication (STEP 7 ■ Function
V5.1 + SP4 and higher) • S7-REDCONNECT contains the functional scope of the
S7-1613 software package (S7-communication, open com-
3&ZLWK munication and PG/OP communication) as well as additional
[&3$&3 redundant communication over S7 connections. No additional
DQG65('&211(&7 license is required for S7-1613.
• Open communication
,QGXVWULDO(WKHUQHW
• Time synchronization
• Existing Windows applications can be used
6+
• Services for monitoring the redundant communication
• Diagnostic tool for visualizing the communication status
• Simple redundancy over 2-way communication
(STEP 7 V5.0 SP2 and higher)
+&38
LQVLQJOHPRGH
• Enhanced redundancy over 4-way communication
*B,.B;;B
,62 7&3 31 053 23& 3*23 66 ,7 Fault detection, changeover (if required), communication moni-
8'3 toring, and synchronization are all invisible to the application.
*B,.B;;B
PROFINET/Industrial Ethernet
System interfacing for PG/PC
S7-REDCONNECT
■ Integration
3&
ZLWK65('&211(&7
DQG[&3$&3
2
6&$/$1&( 6&$/$1&(
;( ;(
6
6&$/$1&( 6&$/$1&( ([WHUQDOV\VWHP
; ;
100 Mbit/s
,QGXVWULDO(WKHUQHW
0ELWV
6
6&$/$1&( 6&$/$1&(
; ;
6 6
*B,.B;;B
1RWH
7KHRSWLFDOULQJFDQDOVREH
LPSOHPHQWHGRSWLRQDOO\DVDQ +V\VWHP +V\VWHP
HOHFWULFDOULQJ
PROFINET/Industrial Ethernet
System interfacing for PG/PC
SOFTNET for Industrial Ethernet
■ Overview ■ Benefits
• For coupling programming devices/PCs/workstations to pro-
grammable controllers
• Communication services:
2
- PG/OP communication
- S7 communication • Communication with SIMATIC over Industrial Ethernet
- Open communication (SEND/RECEIVE) • OPC as standard interface
• Can be used with • Uniform procedure and configuration functions for NCM PC
- Layer 2 Ethernet card (PCI/PCIe) and STEP 7
- Integrated Industrial Ethernet interface
- Modem (Remote Access Service RAS) • Versatile connection possibilities, e.g. via CP 2 Ethernet card,
integral Industrial Ethernet interface, modem/ISDN (RAS)
• Complete protocol stack as a software package
• The appropriate OPC server and configuration tools are
included in the scope of supply of the respective communica-
■ Application
tion software With SOFTNET for Industrial Ethernet, PC/PG and workstations
can be connected to programmable controllers, such as
SIMATIC S7, over Industrial Ethernet.
3&,3&ZLWK62)71(7 The following user interfaces are available:
IRU,QGXVWULDO(WKHUQHW
• PG/OP communication for SIMATIC S7
• Open communication (SEND/RECEIVE) for communication
with SIMATIC S5 and S7
• S7 communication
SOFTNET is available for the following interfaces:
• Layer 2 Ethernet card (PCI/PCIe)
• integrated Industrial Ethernet interface
,QGXVWULDO • Modem/ISDN (Remote Access Service RAS)
(WKHUQHW
*B,.B;;B
6
ZLWK&3 6
&3,7 ZLWK&3/HDQ
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&3$GYDQFHG
6
ZLWK&3
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PROFINET/Industrial Ethernet
System interfacing for PG/PC
SOFTNET for Industrial Ethernet
■ Function
With SOFTNET, the complete protocol stack is processed in the Open communication (SEND/RECEIVE)
PC.
This interface based on Layer 4 (ISO Transport or TCP/IP with
This architecture means that in contrast to the CP 1613 or RFC 1006) is used for communication between
CP 1623 products, the performance of the SOFTNET packages
is dependent on the configuration or loading of the PC used.
• PG/PC and SIMATIC S5
• PG/PC and SIMATIC S7
2
The IT functionality is established in connection with the inter- • PG/PC and PG/PC
faces and the PC’s Windows software.
User interfaces
Open communication (SEND/RECEIVE) offers the following
OPC interface services:
As a standard programming interface for the S7 communication • Management services
and open communication protocols, the OPC server contained
in the respective software package can be used to connect the • Dial-up services
automation technology to OPC-compatible Windows applica- • Data transfer services
tions (Office, HMI systems, etc.). Configuration
Programming interface via C-library • The complete configuration of the S7 communication and
The programming interfaces for the S7 communication, PG/OP open communication protocols takes place in STEP 7 or
communication, and open communication protocols for existing SIMATIC NCM PC V5.1 SP2 or higher.
applications are implemented as a Dynamic Link Library (DLL). • The NCM PC configuration tool is included in the scope of
delivery of the corresponding packages.
You can find the released compilers in the Readme file of the
SIMATIC NET CD products at
http://www.siemens.com/automation/csi/net. 3&3*ZLWK/D\HU(WKHUQHWFDUGV
Software for PG/OP communication DQG62)71(76/HDQ
*B,.B;;B
protocol or the TCP/IP protocol.
S7 communication offers the following services:
• Administrative services 6 6 6
• S7 connection management services ZLWK&3 ZLWK&3 ZLWK&3
• Variable services
• VFD (Virtual Field Device) services System configuration with SOFTNET-S7 Lean
for Industrial Ethernet and S7-200
• Trace and mini database
PROFINET/Industrial Ethernet
System interfacing for PG/PC
SOFTNET for Industrial Ethernet
2
communication, incl. OPC server,
S7 and PG/OP communication PG/OP communication and
(number of operable connections) NCM PC, runtime software,
• SOFTNET-S7 max. 64 software and electronic manual
on CD-ROM, license key on USB
• SOFTNET-S7 Lean max. 8 stick, Class A, for 32-bit Windows
XP Professional SP1, 2,
Windows 2003 Server SP1, R2,
SP2, Windows Vista Business/
Ultimate;
German/English
SOFTNET-S7 2007 Edition
for Industrial Ethernet
up to 64 connections
• Single license for 1 installation 6GK1 704-1CW70-3AA0
• Software Update Service 6GK1 704-1CW00-3AL0
for 1 year,
with automatic extension;
requirement: Current software
version
• Upgrade from V6.4 6GK1 704-1CW00-3AE0
to 2007 edition
• Upgrade from V6.0, V6.1, V6.2 6GK1 704-1CW00-3AE1
or V6.3 to 2007 Edition
SOFTNET-S7 Lean 2007 Edition
for Industrial Ethernet
up to 8 connections
• Single license for 1 installation 6GK1 704-1LW70-3AA0
• Software Update Service 6GK1 704-1LW00-3AL0
for 1 year,
with automatic extension;
requirement: Current software
version
• Upgrade from V6.4 6GK1 704-1LW00-3AE0
to 2007 Edition
• Upgrade from V6.0, V6.1, V6.2 6GK1 704-1LW00-3AE1
or V6.3 to 2007 Edition
SOFTNET-PG Edition 2007 6GK1 704-1LW00-3AE1
for Industrial Ethernet
Software for PG/OP-communica-
tion; runtime software, software
and electronic manual on CD-
ROM, license key on USB stick,
Class A, for 32-bit Windows XP
Professional SP1, 2, Windows
2003 Server SP1, R2, SP2, Win-
dows Vista Business/Ultimate;
German/English
• Single license for 1 installation 6GK1 704-1PW70-3AA0
• Software Update Service 6GK1 704-1PW00-3AL0
for 1 year,
with automatic extension;
requirement: Current software
version
• Upgrade from V6.4 6GK1 704-1PW00-3AE0
to 2007 Edition
• Upgrade from V6.0, V6.1, V6.2 6GK1 704-1PW00-3AE1
or V6.3 to 2007 Edition
PROFINET/Industrial Ethernet
System interfacing for PG/PC
SOFTNET PN IO
■ Overview
COM/DCOM
PROFINET
Communication
SOFTNET PN IO
352),1(7
,QGXVWULDO(WKHUQHW
,(3%/LQN
31,2
(7SUR HJ6ZLWK
(76ZLWK &38[DQG
352),%86 ,031 &3$GYDQFHG
G_IK10_XX_10073
z.B. S7-300 with
CP 342-5 as Slave
ET 200S
• Software with PROFINET IO Controller function for coupling • Cost-effective interfacing of field devices to Industrial Ethernet
PG/PC and IPC with PROFINET IO Devices with PROFINET
• Possible applications: • Simple porting of the application with OPC as a standard
- PC-based control systems interface
- HMI systems
- Test applications • High-performance IO data access through RT Base interface
for linking into C/C++ applications
• Communication services:
- PROFINET IO Controller • Simple changeover from PROFIBUS modules CP 5613
A2/CP 5614 A2 with DP-Base interface to PROFINET through
• Can be used with IO-Base interface
- Integrated interfaces of SIMATIC PG/PC
- You can find more information about the environment of use • Uniform procedure and configuration functions for NCM PC
at www.siemens.com/simatic-net/ik-info and STEP 7
• Cost-effective solution for the low-end performance range
• OPC server for I/O interfacing over PROFINET included in
scope of supply
PROFINET/Industrial Ethernet
System interfacing for PG/PC
SOFTNET PN IO
SOFTNET PN IO is available for the following interfaces: • Size of I/O data area
per connected I/O device
• Integrated interfaces of SIMATIC PG/PC - I/O input range Max. 1433 byte
■ Function
- I/O output range Max. 1433 byte
PROFINET/Industrial Ethernet
System interfacing for PG/PC
OPC server for Industrial Ethernet
■ Overview
• The appropriate OPC servers are included in the scope of • It permits interfacing of OPC-capable Windows applications to
supply of the respective communication software S7-communication, open communication (SEND/RECEIVE),
• Standardized, open multi-vendor interface PROFINET and SNMP.
2
• OPC Scout with browser functionality as an OPC client and
OCX Data Control
PC/Windows PC
COM/DCOM
Internet
Intranet
PROFINET
Industrial Ethernet
S7-400
PROFIBUS PC
S7-300
SIMATIC S5
ET 200pro (SEND/RECEIVE only)
SIMATIC S5
G_IK10_XX 10103
PC
■ Benefits
PROFINET/Industrial Ethernet
System interfacing for PG/PC
OPC server for Industrial Ethernet
■ Application
OPC (Openness, Productivity & Collaboration) is implemented The OPC server offers:
as an expansion of the COM (Component Object Model) com- • Data Access interfaces 2.0, 2.05a and 3.0
munications interface and DCOM (Distributed COM) for the user
software. • Alarm and event interface 1.1
2 The basic principle of OPC is that OPC client applications com-
• OPC XML DA interface 1.0
municate with the OPC server over a standardized, open and • Integration of automation products of different manufacturers
manufacturer-independent interface. • Uniform, easy user interface for different components
It is also possible to connect to OPC-capable Windows applica- • Can be accessed from every computer in the LAN
tions (Microsoft Office or HMI systems) that are already available • High-performance data access over the Custom Interface
on the market. (C++, NET)
The following communication possibilities are available for • Easy to use with the “Automation Interface“ (VB, NET) or the
Industrial Ethernet with OPC server: supplied OCX Data Control
• S7 communication • Grouping of variables (Items); which allows a large quantity of
• Open communication (SEND/RECEIVE) data to be pre-processed in a short time.
• PROFINET
• SNMP (Simple Network Management Protocol)
■ Function
• Open standardization of the addressing using logical names • Communication protocols can be used in parallel by means of
for objects from an automation component or an automation the multiplexer function
system • Interfaces
• Supports STEP 7 symbols - "Custom Interface“ for high-performance C++/NET applica-
• Efficient data transfer from a process component to an appli- tions
cation for further processing - "Automation Interface" for easily created Visual Basic
applications (or similar)
• One client application can use several servers simultaneously - XML DA interface;
• Simultaneous execution of more than one client is possible on Data access to S7 CPUs is therefore possible over the
one OPC server Internet.
- OCX Data Control for direct embedding in Windows applica-
tions that support COM/DCOM
PN S7 FMS DP XY
G_IK10_XX_10106
Configuration
The communication parameters are configured using only the
tools of the installed software Advanced PC Configuration
(configuration console, SIMATIC NCM PC or from STEP 7 V5.1 +
SP2); SIMATIC iMAP is used for PROFINET CBA.
PROFINET/Industrial Ethernet
System interfacing for PG/PC
OPC server for Industrial Ethernet
2
reading and writing of variables for CBA; runtime software,
• Monitoring of variables using the software and electronic manual
OPC server with a signal to the on CD-ROM, license key on USB
client when a change occurs stick, Class A, for 32-bit Windows
XP Professional SP1, 2;
• Use of quantity operations; Windows 2003 Server SP1, R2,
so a large amount of data can SP2; Windows Vista Business/
be processed in a short time. Ultimate;
Interfaces • Custom Interface (C++, NET) German/English
for high OPC performance • Single license for 1 installation 6GK1 706-0HB70-3AA0
• Automation Interface
(VB, Excel, Access, Delphi, ...) • Software Update Service 6GK1 706-0HB00-3AL0
for ease-of-use for 1 year,
with automatic extension;
• Graphics with OCX for requirement: Current software
configuring instead of version
programming
• Upgrade from Edition 2006 6GK1 706-0HB00-3AE0
• OPC XML-Interface for
to Edition 2007, single license
Data Access
• Upgrade from V6.0 6GK1 706-0HB00-3AE1
Products include OPC servers for:
to Edition 2007, single license
Industrial Ethernet
SNMP OPC Server 2007 Edition
• S7-1613, SOFTNET-S7 S7-OPC server for
Including MIB compiler;
for Industrial Ethernet, S7 communication, XML-DA
single license for 1 installation of
SOFTNET-S7 Lean
S5-OPC server for the runtime software,
open communication1) software and electronic manual
communication, XML-DA on CD-ROM;
license key on USB stick, Class A,
SNMP OPC server for for 32-bit Windows XP Profes-
SNMP protocol access; XML-DA sional SP1, 2; Windows 2003
PROFINET Server SP1, R2, SP2;
Windows Vista Business/Ultimate;
• SOFTNET PN IO PN IO OPC server for German/English
PROFINET IO communication;
XML-DA • Basic 2007 6GK1 706-1NW70-3AA0
Administration of
• PN CBA OPC server PN CBA OPC server for up to 20 IP addresses;
access to CBA components; Single license for 1 installation
XML-DA
- Upgrade from Edition 2006 to 6GK1 706-1NW00-3AE0
PROFIBUS Edition 2007, single license
• DP-5613, SOFTNET-DP, SOFTNET- DP-OPC server for - Upgrade from V6.0 to 6GK1 706-1NW00-3AE1
DP slave PROFIBUS DP communication; Edition 2007, single license
XML-DA
• Extended 2007 6GK1 706-1NX70-3AA0
• FMS-5613 FMS-OPC server for Administration of
PROFIBUS FMS communication; up to 200 IP addresses
XML-DA
- Upgrade from Edition 2006 to 6GK1 706-1NX00-3AE0
Edition 2007, single license
- Upgrade from V6.0 to 6GK1 706-1NX00-3AE1
Edition 2007, single license
• Power Pack 2007; 6GK1 706-1NW70-3AC0
upgrade from SNMP OPC
Server Basic to SNMP OPC
Server Extended 2007 Edition
1)
also S5-compatible communication
PROFINET/Industrial Ethernet
System interfacing for PG/PC
PN CBA OPC server
■ Overview
• Access to variables in PROFINET CBA components over the • Adding PROFINET functionality to existing installations. This
OPC interface enables it to be used in parallel with other communication pro-
• Use of the objects and symbols defined using the PROFINET tocols such as S7 communication with SOFTNET-S7 for Indus-
trial Ethernet.
2
engineering tool SIMATIC iMap and STEP 7
• OPC Scout as an OPC client with browser functions for the
variables of the PROFINET CBA components
SOFTNET-S7
SOFTNET-S7 Lean
S7-1613 PN CBA OPC server SOFTNET PN IO
PN CBA
S7 OPC server PN IO OPC server
OPC server
PROFINET
Industrial Ethernet
PROFIBUS DP PROFIBUS DP
ET 200S
PROFINET
IO Device
G_IK10_XX_10122
Data access
■ Benefits
• Operates in parallel with other communication protocols
such as S7 communication over SOFTNET-S7 and Industrial
Ethernet. This means that existing installations can also be
expanded with the PROFINET functionality
• Complete integration of the PN CBA OPC server in the • The standardized OPC interface means that from the start
SIMATIC NET OPC server environment C++, Visual Basic and .NET applications as well as general
• Supports distributed automation solutions with PROFINET OPC clients (such as Microsoft Office) can participate in the
CBA new PROFINET concept
• Directly uses the variables and symbols defined with the
PROFINET engineering tool SIMATIC iMap and STEP 7
PROFINET/Industrial Ethernet
System interfacing for PG/PC
PN CBA OPC server
■ Application ■ Function
• The PN CBA OPC server (PROFINET OPC server) is the • The PN CBA OPC server communicates with PROFINET CBA
PC application interface for communication over Industrial components over Industrial Ethernet by means of DCOM
Ethernet with PROFINET CBA components. protocol
2
• OPC client applications communicate with the PN CBA OPC • Open standardization of the addressing using logical names
server over a standardized, open and manufacturer-indepen- for objects from an automation component or an automation
dent interface. system
• The PN CBA OPC server offers: • Operation in parallel with other protocols is possible, such as
- Standardized access for OPC-capable applications and - S7 communication
Windows applications (e.g. Microsoft Office) to variables that - Open communication (SEND/RECEIVE)
are available on the component interface of the PROFINET • Efficient data transfer from a process component to an
CBA components. application for further processing:
- High-performance data access over the "Custom Interface" - Synchronous and asynchronous reading and writing of
(C++, .NET) variables
- Easy to use with the "Automation Interface" (VB, .NET) and - Monitoring of variables using the OPC server with a signal to
the OCX Data Control included in the scope of supply. the client when a change occurs
- Internet communication over OPC XML DA Interface - Use of quantity operations; a large amount of data can be
• Based on the PROFINET standard. This standard supports: processed in a short time.
- Component technology in automation engineering • Simultaneous execution of more than one client is possible on
- Graphical configuration of communication between intelli- one OPC server
gent devices instead of complex programming
- Manufacturer-independent, plant-wide engineering • OPC Scout as an OPC client with browser functions for all
- Vertical integration, i.e. the user can access the interface interface variables of the PROFINET CBA components
variables of a PROFINET component by means of IT User interfaces
standards and an OPC interface over Industrial Ethernet.
• "Custom Interface“ for high-performance C++/.NET applica-
tions
• "Automation Interface" for easily created Visual Basic
applications (or similar)
• XML DA interface;
Data access to S7 CPUs is therefore possible over the
Internet.
• OCX Data Control for direct embedding in Windows applica-
tions that support COM/DCOM
Configuration
• For configuring the PROFINET communication, a separate
engineering tool SIMATIC iMap is required. This tool is offered
as an option package with STEP 7.
• With SIMATIC iMAP, the communication links between
PROFINET CBA components are graphically configured.
In addition to the interconnection data, the engineering tool
also creates the data used to access the interface variables
over the PN CBA OPC server from visualization systems or
office applications.
PROFINET/Industrial Ethernet
System interfacing for PG/PC
PN CBA OPC server
■ More information
Additional in formation can be found in the Internet under:
http://www.siemens.com/cba
PROFINET/Industrial Ethernet
System interfacing for PG/PC
SNMP OPC server
■ Overview ■ Application
The SNMP OPC server makes data available for the administra-
tion of TCP/IP networks for any OPC client systems.
SNMP (Simple Network Management Protocol) is a protocol that
Pumpstation Network has been specifically designed for administration of TCP/IP
networks. The individual nodes in the network (network compo- 2
nents or data terminals) are equipped with a so-called SNMP
agent that provides information in structured form.
Pump Main OPC (Openness, Productivity & Collaboration) provides a
1GBit
standardized, open, multi-vendor interface for automation
engineering.
The SNMP OPC server supports access to device information
Pump Substation 1 over the OPC interface. This means that network visualization,
S_IK10_XX_00004
system diagnostics and plant status monitoring can be imple-
mented in any OPC client systems (with OPC clients such as
WinCC, WinCC flexible, PCS 7). In addition to simple device
Pump Old diagnostics, detailed information such as redundant network
structures or network load distribution can be displayed. This
increases the operational safety and improves the availability of
the plant.
• Status monitoring and network management of SNMP-capa-
The device information can be visualized according to individual
ble devices in any OPC client systems; e.g. SIMATIC
requirements and can be adapted to the special requirements of
HMI/SCADA, office application
the respective customer installation. The information that is
• Easy access to SNMP-capable devices over the OPC made available can also be integrated into the signaling system
interface and alarm log of an HMI/SCADA system for example.
• Devices without SNMP agents can be monitored using the Using the SNMP information, it is possible to expand an existing
ping mechanism HMI/SCADA system as far as a customer-specific network
• Complete integration in the SIMATIC NET OPC server environ- management station.
ment
The SNMP OPC server can be operated over the following
• SNMP can be implemented in parallel with other communica- interfaces:
tions protocols such as PROFINET or S7 communication
• CP 1613 A2 (PCI, 32-bit)
• Configuring with STEP 7 or NCM PC
• CP 1623 (PCIe, 32-bit)
• Autodiscovery function for integrating accessible Ethernet
devices (STEP 7 V5.3+SP3 or higher) • Integral Industrial Ethernet interface of SIMATIC programming
devices/PCs
■ Benefits
PROFINET/Industrial Ethernet
System interfacing for PG/PC
SNMP OPC server
PROFINET/Industrial Ethernet
System interfacing for PG/PC
SOFTNET PN IO Linux
■ Overview
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PROFINET/Industrial Ethernet
System interfacing for PG/PC
SOFTNET PN IO Linux
PROFINET/Industrial Ethernet
System interfacing for PG/PC
SOFTNET for Linux
■ Overview ■ Function
• Software for connecting SIMATIC S7 SOFTNET uses internal standard interfaces of the operating sys-
• Provision of S7 communication via SAPI-S7 interface tem for accessing the Ethernet connections. This supports the
• Support of ISO and TCP/IP (RFC 1006) protocol interface cards enabled by the operating system. Simultaneous
operation of several cards is possible.
•
•
Available on Linux operating systems
Simultaneous operation of several cards
During communication, you can choose between the protocols 2
ISO and TCP/IP with RFC1006 for each connection.
The SOFTNET products offer the user diagnostics and trace
/LQX[DSSOLFDWLRQV+0, functions.
SOFTNET-S7/Linux functions
SIMATIC S7 system components communicate with each other
/D\HUPRGHO
,6226,
62)71(7 using S7 communication functions. The programming interface
6/LQX[ SAPI-S7 (Simple Application Programmer Interface) is available
for Linux operating systems as well as for the Windows operating
systems.
/LQX[%6
S7 communication offers the following services:
• Administrative services
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• Variable services
• BSEND/BRECV
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• High-speed communication with the S7 based on the S7
protocol
• Cost-saving programming thanks to user-friendly and simple 6
interface ZLWK&3
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• Flexible in use thanks to hardware-independent software
■ Application 68WR68
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For Linux systems, Siemens offers high-speed communication
with the SIMATIC S7 for Industrial Ethernet based on the S7 SOFTNET-S7/Linux system configuration
protocol.
SAPI-S7 (Simple Application Programmer Interface) provides
you with a user-friendly call interface for communication
between HMI systems or other Linux applications and the
SIMATIC S7.
PROFINET/Industrial Ethernet
System interfacing for PG/PC
SOFTNET for Linux
PROFINET/Industrial Ethernet
System interfacing for PG/PC
SOFTBUS for Linux
■ Overview
• Integrated communication • Uniform interface
• Cross-computer communication - To databases
- Link to ERP and DB systems
- To SIMATIC S7
2
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■ Benefits ■ Application
The process landscape in industrial companies is frequently a
product of historical developments. Thus there are many iso-
lated solutions that function optimally within their own terms of
reference but operate in a vacuum.
• Communication across the system with standardized inter-
Integrating these requires a smooth, loss-free and integrated
face.
communication system. Only this guarantees that the right
• Incorporation of ERP and DB systems. information arrives at the right place and at the right time.
• Interfacing of SIMATIC control systems SOFTBUS together with SOFTNET-S7 consists of matched
• Fast and automatic data flow modules that are available on the commonly used system plat-
forms (Linux, Windows) and thus ensure smooth communication
between the system platforms.
PROFINET/Industrial Ethernet
System interfacing for PG/PC
SOFTBUS for Linux
PROFINET/Industrial Ethernet
SIMATIC HMI connection options
Overview
■ Overview
Communication standard SIMATIC HMI
Version TP 177B DP/PN TP 277 MP277 WinCC flexible Connection via
OP 177B DP/PN OP 277 MP370 Runtime
Mobile Panel
177 PN
Mobile Panel 277
Mobile Panel
MP 377
2
277 IWLAN
OPC Data Access V2.0 + V1.1 (COM)/V1.0 (XML)
OPC client – – – • Industrial Ethernet
(COM/DCOM) (s. Catalog IK PI)
OPC server – – – •1) Industrial Ethernet
(COM/DCOM) (s. Catalog IK PI)
OPC XML client – – – •2) Industrial Ethernet
(SOAP/XML) (s. Catalog IK PI)
OPC XML server – – • 3) – Industrial Ethernet
(SOAP/XML) (s. Catalog IK PI)
HTTP communication for variable exchange between SIMATIC HMI systems
HTTP client •4) •4) •4) •5) Industrial Ethernet
(s. Catalog IK PI)
HTTP server •4) •4) •4) •5) Industrial Ethernet
(s. Catalog IK PI)
1)
SIMATIC WinCC flexible/OPC Server for WinCC flexible Runtime required
2) Only with DCOM/XML gateway included in the scope of delivery of WinCC flexible for access to MP277, MP377 and MP 370 OPC XML servers
3)
WinCC flexible/OPC Server option for SIMATIC Multi Panel required
4)
WinCC flexible/Sm@rtAccess option required for SIMATIC Panel
5) WinCC flexible/Sm@rtAccess option for WinCC flexible Runtime required
PROFINET/Industrial Ethernet
SIMATIC HMI connection options
SIMATIC S7
■ Overview
The following types of interface for SIMATIC TP/OP/MP and PPI
SIMATIC S7 must be differentiated: (not for OP73micro, TP 177micro, OP 73, OP 77A, TP 177A,
• PPI (point-to-point interface): OP 77B, Mobile Panel 177 PN, Mobile Panel 277 IWLAN )
PROFINET/Industrial Ethernet
SIMATIC HMI connection options
SIMATIC S7
■ Overview (continued)
Controller SIMATIC HMI
Target hardware (PROTOCOL) OP 77A OP 77B TP 277 MP 370 WinCC flexi- Connection via
(physics) TP 177A TP 177B DP OP 277 ble
2
Runtime
OP 177B DP Mobile Panel
TP 177B 277
DP/PN Mobile Panel
OP 177B 277 IWLAN
DP/PN MP 277
Mobile Panel MP 377
177 DP
Mobile Panel
177 PN
SIMATIC S7 (PPI/MPI)
via PPI to S7-200 (PPI) – •1) 2) •1) 2) •1) •1) 3) MPI cable11)
via MPI or PROFIBUS •4) •2) 5) •2) 5) •5) •3) 5) MPI cable11)
(PG/OP communication)
to S7-200
via MPI or PROFIBUS •4) •2) •2) • •3) MPI cable11)
(PG/OP communication)
to S7-300, -400
via PPI network (PPI) – •1) 2) •1) 2) •1) •1) 3) PPI network12)
to max. 1 x S7-200 (see Catalog ST 70)
via PPI network •4) •6) – – – PPI network12)
(PG/OP communication) (see also Catalog
to max. 4 x S7-200 ST 70)
via MPI or PROFIBUS network •4) •2) 5) •2) 5) •5) •3) 5) MPI or
(PG/OP communication) PROFIBUS
to max. 4 x S7-200 network12)
(see also Catalog
ST 70)
via MPI or PROFIBUS network •4) •2) •2) • •3) MPI or PROFIBUS
(PG/OP communication) network12)
to max. 4 x S7-300, -400, WinAC (see also Catalog
ST 70)
via Industrial Ethernet (TCP/IP) – •7) 8) •8) 9) • •10) Industrial Ethernet
(PG/OP communication) (see Chapter 2)
to max. 4 x S7-200, -300, -400,
WinAC
1)
Can be connected via PPI to max. 1 x S7-200 (PPI); network operation (parallel PG, etc.) possible
2)
Not Mobile Panel 177 PN, Mobile Panel 277 IWLAN;
connection of Mobile Panel 177 DP, Mobile Panel 277 via special connecting cables and connection box (see Mobile Panel);
see manual for cable assignment
3)
Connection via integrated MPI/PROFIBUS interface; use the CP 5611 A2 with a standard PC.
4)
Max. transfer rate 1.5 Mbit/s
5)
Only to passive S7-200; OP 77B (MPI) also to active S7-200
6) Only OP 77B (MPI)
7)
Only TP 177B DP/PN, OP 177B DP/PN, Mobile Panel 177 PN
8)
Mobile Panel 177 PN, Mobile Panel 277 connection via special connecting cable and connection box (see Mobile Panel);
see manual for cable assignment.
9)
Mobile Panel 277 IWLAN (wireless interface, see Mobile Panel)
10)
Connection via integrated Industrial Ethernet interface; use the CP 1612 with a standard PC
11)
MPI cable 6ES7 901-0BF00-0AA0 (max. 187.5 Kbit/s) included in PG's scope of delivery (for download and test purposes only)
12)
Bus connector 6GK1 500-0EA02
PROFINET/Industrial Ethernet
SIMATIC HMI connection options
SIMATIC WinCC flexible RT
■ Overview ■ Integration
SIMATIC WinCC flexible Runtime supports connection to:
Protocol PC interfaces
SIMATIC S7 via Ethernet (TCP/IP)
2 S7-200 with CP 243-1 CP 1613 A2
1)
S7-300 CPUs with integral Ethernet
interface
S7-300 with CP 343-1
S7-400 CPUs with integral Ethernet
interface
S7-400 with CP 443-1
WinAC Basis (V3.0 and higher)
WinAC RTX
SIMATIC S7 via integrated interface
WinAC Basis (V2.0 and higher) Internal system interface
WinAC RTX
SIMOTION 2)
SINUMERIK 3)
• PC-based visualization software for single-user systems
directly at the machine OPC (Client + Server) 4) 5)
1)
• Executable under Windows XP Professional/Vista Business/ Data Access V2.0 + V1.1 (COM) /
Vista Ultimate V1.0 (XML) client only
HTTP communication 1)
• Current version:
- SIMATIC WinCC flexible 2008 Runtime with 128, 512, 2048 for data exchange between
or 4096 PowerTags SIMATIC HMI (client + server) 5) 6)
1)
• SIMATIC WinCC flexible Runtime is configured with the With MicroBox 420/427 and Panel PC 477/577/677 via internal Ethernet
SIMATIC WinCC flexible Advanced configuration software. interface
2)
For further information, see Catalog PM 10
■ Benefits 3)
"Sinumerik HMI copy license OA" option required;
for further information, see Catalog NC 60
• Optimum price/performance ratio thanks to individually 4)
OPC client included in scope of delivery, "WinCC flexible/OPC server for
scalable system functionality WinCC flexible Runtime" required for OPC server option
5)
• Functions for all visualization tasks: OPC and HTTP communication are additive, i.e. can be used in conjunc-
Operator functions, graphical and plot representations, sig- tion with the PLC interfaces listed above
6)
naling system, log system, archiving (option), recipe manage- The "WinCC flexible/Sm@rtAccess for WinCC flexible Runtime" options are
ment (option), Audit Trail (option), process fault diagnostics required
(option)
Application note
• Flexible runtime functionality thanks to Visual Basic scripts
• Innovative service concepts with remote operation, diagnos- In conjunction with any PLC interface, WinCC flexible Runtime
tics and administration via intranet and Internet as well as supports the use of the OPC client channel;
e-mail communication to increase availability (option) this enables, for example, the connection to an SNMP OPC
server for the purpose of visualizing the data stored there.
• Support for simple distributed automation solutions based on The SNMP OPC server provides a means of monitoring network
TCP/IP networks at the machine level (option) components of any type (e. g. switches) which support the
SNMP protocol.
Note:
Further information can be found in the Catalog ST 80, in the
offline CA 01 Mall and in the Internet at
www.siemens.com/automation/mall
PROFINET/Industrial Ethernet
SIMATIC HMI connection options
SIMATIC WinCC flexible RT
■ Integration (continued)
Higher-level visualization system
2
OPC client
Industrial Ethernet
On-site visualization
OPC server OPC server
OPC client
Programmable
controllers
G_ST80_XX_00077
Other
manufacturers
■ Further information
Additional in formation can be found in the Internet under:
http://www.siemens.com/wincc-flexible
PROFINET/Industrial Ethernet
SIMATIC HMI connection options
SIMATIC WinCC
■ Overview ■ Integration
Integration in company-wide solutions
(IT and business integration)
WinCC is strictly based on Microsoft technology, which provides
2 for the greatest possible compatibility and integration ability.
Active and .net 1) controls allow for technology and sector-spe-
cific expansions. Cross-manufacturer communication is also a
simply exercise. The reason: WinCC can be used as OPC client
and server, and in addition to the access to current process
values, it also supports standards such as OPC HDA (Historical
Data Access), OPC Alarm & Events and OPC XML Data Access.
Equally important: Visual Basic for Applications (VBA) for user-
specific expansions of the WinCC Graphics Designer and Visual
Basic Scripting (VBS) as an easy-to-learn, open runtime lan-
guage. If desired, professional application developers can also
use ANSI-C. And access to the API programming interfaces is
really simple with the Open-Development-Kit ODK.
WinCC integrates an efficient, scalable Historian functionality
based on the Microsoft SQL Server 2005 in the basic system.
Thus the user is given all possibilities: from high-performance
archiving of current process data, to long-term archiving with
• PC-based operator control and monitoring system for visualiz- high data compression, through to a central information turnta-
ing and operating processes, production flows, machines and ble in form of a company-wide Process Historian. With the help
plants in all sectors – with the simple single-user station of the option Central Archive Server, this can be set up in the
through to distributed multi-user systems with redundant framework of a WinCC solution. Versatile clients and tools for
servers and cross-location solutions with web clients. WinCC evaluation, the open interfaces, special options (Connectivity
is the information hub for company-wide, vertical integration. Pack, Connectivity Station, IndustrialDataBridge) form the basis
• The basic system configuration (WinCC basic software) in- for an effective IT and business integration.
cludes industry-standard functions for signaling and acknowl- 1)
Only supported by WinCC V7.0
edging events, archiving of messages and measured values,
logging of all process and configuration data, user administra- Integration in automation solutions
tion and visualization. WinCC is an open process visualization system and offers the
• The WinCC basic software forms the core of a wide range of option of connecting the most diverse control systems.
different applications. Based on the open programming inter-
Released communication software
faces, a wide range of WinCC options (from Siemens A&D)
and WinCC add-ons have been developed (by Siemens-inter- Only communication software with the listed (or higher) product
nal and external partners). versions should be used. Corresponding SIMATIC NET up-
• WinCC can be operated with every PC that meets the given grades are available for the upgrading of older versions.
HW requirements. The product range of the SIMATIC Panel PC Number of connectable controls
and SIMATIC Rack PC is available in particular for the indus-
trial usage of WinCC systems. SIMATIC PCs stand out due to For the number of the connectable controls via Industrial
their powerful PC technology, are designed for round-the- Ethernet CP 1613 A2/CP 1623, the following applies for a
clock continuous operation, and can be operated in both maximum message frame length of 512 bytes:
harsh industrial environments and office areas. Type of connection Number of nodes
• Current versions: SIMATIC S5 Ethernet Layer 4 + up to 60
- SIMATIC WinCC V7.0: TCP/IP
Executable under SIMATIC S5 Ethernet TF up to 60
- Windows VISTA Ultimate, Business and Enterprise
- Windows XP Professional SIMATIC S7 Protocol Suite up to 64
- Windows 2003 Server and Windows 2003 Server R2; SIMATIC 505 Ethernet Layer 4 + up to 60
the Microsoft SQL Server 2005 SP2 is included TCP/IP
- SIMATIC WinCC V6.2 SP2:
Executable under Via PROFIBUS, a maximum of 8 controls with CP 5611 A2,
Windows XP Professional/ Windows Server 2003 SP2/ CP 5621 and a maximum of 44 controls with CP 5613 A2 can be
Windows Server 2003 R2 SP2 and connected. With approx. 10 or more controls, the usage of
Windows 2000 Professional SP4 Industrial Ethernet is recommended.
PROFINET/Industrial Ethernet
SIMATIC HMI connection options
SIMATIC WinCC
■ Integration (continued)
Mixed mode with different controls Coupling overview
With their multi-protocol stack, the communications processors Protocol Description
CP 1613 A2 / CP 1623 und CP 5613 A2 allow for the parallel SIMATIC S7
operation of two protocols, e.g. for the mixed operation of differ-
ent controls via a bus cable. WinCC supports the operation of SIMATIC S7 Protocol Suite Channel DLL for S7 functions
via MPI, PROFIBUS or Ethernet
2
two similar Interface Boards only in combination with the chan-
Layer 4 + TCP/IP
nels SIMATIC S5 Ethernet
Layer 4 (2 x CP 1613 A2/CP 1623), SIMATIC S7 Protocol Suite Cross-manufacturer
(2 x CP 1613 A2/CP 1623, 2 x CP 5613 A2) and PROFIBUS DP Windows DDE Channel DLL for DDE communi-
(4 x CP 5613 A2; max. 122 slaves per CP 5613 A2). In addition cation, WinCC can acquire data
to communication over industrial Ethernet CP 1613 A2/CP 1623 from DDE server applications
or PROFIBUS CP 5613 A2, one CP 5611 A2/CP 5621 each can
OPC client 1) Channel DLL for OPC communi-
be used for communication with SIMATIC S7 via MPI. cation, WinCC can acquire data
Client-server communication from OPC server applications
OPC server Server applications for OPC com-
The communication between the clients and the server is munication; WinCC provides pro-
achieved using the TCP/IP protocol. The construction of a cess data for the OPC client
separate PC-LAN is recommended. For small projects with
correspondingly small message frame advent, a SIMATIC NET PROFIBUS FMS Channel DLL for PROFIBUS FMS
Industrial Ethernet can be used for both process communication PROFIBUS DP Channel DLL for PROFIBUS DP
(WinCC/Server ↔ PLC) and for PC-PC communication 1)
(WinCC/client ↔ WinCC/server). Application note:
The parallel usage of the OPC client channel allows, for example,
Communication redundancy the connection to an SNMP-OPC server for visualization of the
data contained there. The SNMP-OPC server enables monitoring of any
WinCC itself does not support any redundant LAN interfaces. network components (e.g. switch) that support the SNMP protocol.
The software package S7-REDCONNECT is required for the re- Further information can be found in the Catalog IK PI
dundant connection of PCs via 2 x Industrial Ethernet to SIMATIC
S7. This connects the SIMATIC S7 with applications on the PC,
e.g. SIMATIC WinCC. A pure communication redundancy can
be achieved by setting up optical rings (see Catalog IK PI).
Channel DLL PROFIBUS DP
In accordance with the PROFIBUS standard, DP/slaves
are always permanently assigned to a DP master; i.e. a second
WinCC station (DP/master) cannot access the same controls
(DP/slave). This means that redundant operation of two WinCC
stations is not possible with the use of the PROFIBUS DP
coupling.
Connection to controls from other manufacturers:
For the connection of controls from other manufacturers, OPC
(Openness, Productivity & Collaboration) is recommended.
Current notes and information about OPC servers from various
suppliers can be found at:
http://www.opcfoundation.org/05_man.asp
WinCC supports the standards:
• OPC Data Access 1.1
• OPC Data Access 2.05a
• OPC Data Access 3.0
• OPC XML Data Access 1.01
(Connectivity Pack/Connectivity Station)
• OPC HDA 1.2 (Connectivity Pack/Connectivity Station)
• OPC A&E 1.1 (Connectivity Pack/Connectivity Station)
PROFINET/Industrial Ethernet
SIMATIC HMI connection options
SIMATIC WinCC
■ Integration (continued)
Communication components for PG/PC for SIMATIC for WinCC V6.2
Industrial Ethernet SIMATIC S5 SIMATIC S5 SIMATIC S7 SIMATIC 505 SIMATIC 505 Order No.
Ethernet TCP/IP Protocol Ethernet TCP/IP 1)
PROFINET/Industrial Ethernet
SIMATIC HMI connection options
SIMATIC WinCC
■ Integration (continued)
Communication examples
Standard PC
SIMATIC NET PROFIBUS (S7 functions)
- CP 1613 A2 2
6GK1 161-3AA01
with WinCC - CP 1623
e.g. RC 64 k or RT 64 k 6GK1 162-3AA00
- S7-1613
(communication software)
6GK1 716-1CB70-3AA0
PROFIBUS
- CP 443-1 (S7, S/R) ISO + TCP - CP 343-1 (S7, S/R) ISO + TCP
6GK7 443-1EX20-0XE0 6GK7 343-1EX30-0XE0
- CP 443-1 Advanced - CP 343-1 Advanced
(S7, S/R, HTTP) (S7, S/R, HTTP)
6GK7 443-1GX20-0XE0 6GK7 343-1GX30-0XE0
G_ST80_XX_00011
- NCM S7 PROFIBUS manual - NCM S7 PROFIBUS manual
(SIMATIC NET CD or (SIMATIC NET CD or
Internet Download) Internet Download)
without operating
option on server:
32 clients + TCP/IP- max. 4
+ 3 Web clients interface With operating
Standard PC option
or
with WinCC on server
50 Web clients
e.g. RC 64 k or RT 64 k Client Client
+ 1 client
PROFINET/Industrial Ethernet
SIMATIC HMI connection options
SIMATIC WinCC
■ Integration (continued)
Higher-level visualisation system
- OPC server functionality
2
(included in WinCC basic package)
- TCP-IP interface board
required
OPC-Client
Industrial Ethernet
- OPC server - OPC-Server-
functionality On-site visualization functionality
OPC-Server OPC-Server
(included in (included in
ProTool/Pro WinCC
Runtime basic package)
basic package - TCP-IP Interface
board
OPC-Client required
G_ST80_XX_00015
required for
interfacing with
third-party PLCs
OPC coupling
PROFINET/Industrial Ethernet
Accessories
C-PLUG
■ Overview ■ Design
The C-PLUG is designed to the degree of protection IP20.
For IP65 components, the degree of protection is ensured by the
construction of the target device. The power supply is also
provided by the data terminal.
The C-PLUG is plugged into the appropriate slot in the SIMATIC 2
NET component. During start-up of the device and reconfigur-
ing, the configuration data of the device is backed up automati-
cally.
In the event of component failure, the C-PLUG is simply removed
from the failed component and plugged into the replacement
part. The replacement unit installed in the network or in the auto-
mation system then starts up automatically with the same device
configuration as the failed device.
To protect against inadvertent removal (falling out), the slot for
the C-PLUG is usually mounted on the rear of the data terminal.
■ Benefits
■ Application
The C-PLUG is used when it is necessary for network compo-
nents or communication modules to be replaced quickly and
easily in the event of a fault without the need for reconfiguring the
replacement part and without the need for special training.
PROFINET/Industrial Ethernet
Accessories
C-PLUG
■ Integration
• Weight Approx. 5 g
Memory capacity 32 MB
Supported products Degree of protection IP20
SCALANCE X Industrial Ethernet switches
• X-200 ■ Ordering data Order No.
• SCALANCE X-200IRT C-PLUG 6GK1 900-0AB00
• SCALANCE X-300 (included in scope of supply) Swap medium for simple replace-
• SCALANCE X-400 (included in scope of supply) ment of devices in the event of a
fault; for storing configuration or
Industrial Security SCALANCE S engineering and application data;
can be used for SIMATIC NET
• S-600 products with C-PLUG slot
Industrial Wireless LAN SCALANCE W
• W-740
• W-780
System connections for SIMATIC S7
• CP 443-1 Advanced (included in delivery)
• CP 343-1
• CP 343-1 Advanced (included in delivery)
Network transitions
• IWLAN/PB Link PN IO
• IE/PB Link PN IO
• IE/AS-i LINK PN IO
• DP/AS-i LINK Advanced
PROFINET/Industrial Ethernet
Accessories
SICLOCK time synchronization
■ Design
SICLOCK TC 400 and SICLOCK TM/SICLOCK TS are con-
2
structed for mounting on a SIMATIC rail. Sets of materials for
installation in 19-inch racks are also available.
■ Function
Central plant clocks
The SICLOCK TC 400 and SICLOCK TM/SICLOCK TS central
plant clocks support the synchronization of CPs and PCs with
the SIMATIC procedure as well as the NTP procedure over
Industrial Ethernet.
SICLOCK TC 400
SICLOCK TC 400 is used as a central plant clock for highly ac-
curate timekeeping and distributes the time to all synchronized
systems over Industrial Ethernet, as well as over three additional
point-to-point connections with TTY/24 V and RS422/5 V.
The devices are equipped with four independent Ethernet inter-
faces. This enables separate or redundant automation networks
and I&C networks to be synchronized in parallel with just one
• SICLOCK TC 400 or SICLOCK TM/TS central plant clock as device. Apart from the well-proven standard networks such as
the central component for time synchronization of a plant over SIMATIC NET or NTP, TC 400 is also prepared for use in
Ethernet PROFINET and PTCP.
• SICLOCK TC 400; Interfaces, signal types, redundancy, etc. are parameterized
- Four independent Ethernet interfaces for supporting several over the Internet/HMI. The display of statuses on the device pro-
Ethernet subnets vides fast access to the operating status and any faults.
- Significantly extended redundancy functions
SICLOCK TC 400 has interrupt capability and can be integrated
- Designed for PROFINET
into the I&C.
• GPS or DCF77 radio clocks for direct connection to PCs,
SIMATIC S7 controllers and to the SICLOCK TC 400 and SICLOCK TM
SICLOCK TM/TS central plant clocks SICLOCK TM is used as a central plant clock for highly accurate
• Pulse converter for electrical and optical distribution and timekeeping and distributes the time to all synchronized systems
interface conversion over Industrial Ethernet, as well as over eight additional outputs
• Complete packages for common applications for point-to-point connections with RS232, RS422, and TTY
20 mA.
■ Application SICLOCK TS
Time synchronization of all components plays an important part SICLOCK TS is used as a central plant clock for highly accurate
in the automation of production plants. The SICLOCK system timekeeping and distributes the time to all synchronized systems
is a parameterizable, modular system with perfectly matched over Industrial Ethernet, as well as over three individually param-
components for the time synchronization of plants. GPS (world- eterizable outputs for point-to-point connections and IRIG A and
wide) as well as DCF77 (Germany) can be used for external B.
radio synchronization If the antenna of a radio clock fails, all SICLOCK central plant
The modular SICLOCK system supports the time synchroniza- clocks continue to provide reliable timekeeping thanks to auto-
tion of an individual PLC through to the large plant with multiple matic changeover to highly accurate quartz operation. When the
redundancy. radio clock is returned to service, they accept the time signal
without a time step.
Time synchronization concepts
The automation systems and operator stations of a SIMATIC
PCS 7 plant or WinCC stations can be synchronized as follows
with DCF77 or GPS time signals:
• Large plants;
for larger plants with many network stations and stringent
requirements for timekeeping, the time synchronization
is performed using a SICLOCK TC 400 or SICLOCK TM/
SICLOCK TS central plant clock on the plant bus.
• Small plants;
for small to medium-sized plants, the PCS 7 Operator Station
or the WinCC Station are used as the time master, whereby the
corresponding DCF or GPS radio clock is directly connected
to the COM interface of the PC.
PROFINET/Industrial Ethernet
Accessories
SICLOCK time synchronization
PROFINET/Industrial Ethernet
Accessories
SICLOCK time synchronization
PROFINET/Industrial Ethernet
Accessories
SICLOCK time synchronization
PROFINET/Industrial Ethernet
ET 200S distributed I/Os
IM 151-3PN interface modules
■ Overview
• Interface module for linking the ET 200S to PROFINET
• Handles all data exchange with the PROFINET I/O Controller
• 3 versions:
- IM151-3 PN STANDARD
- IM151-3 PN HIGH FEATURE and IM 151-3 PN FO: 2
supports, in contrast to the STANDARD version,
the operation of PROFIsafe F modules
- with integrated 2-port switch for line topology
• Delivery including connecting module
Note:
Micro Memory Card required for operation of the
IM 152-3 PN FO.
■ Technical specifications
Order No. 6ES7 151- 6ES7 151- Order No. 6ES7 151- 6ES7 151-
3AA23-0AB0 3BA23-0AB0 3AA23-0AB0 3BA23-0AB0
Product type description Interfacemodule IM 151-3PN Product type description Interfacemodule IM 151-3PN
Supply voltages Status information/
alarms/diagnostics
Supply voltage of electronics 1L+
Alarms
• Rated value (DC) 24 V 24 V
• Alarms Yes Yes
• reverse polarity protection Yes Yes
Diagnoses
Voltages and currents
• Diagnostic functions Yes Yes
Mains/voltage failure jumpering, 20 ms 20 ms
min. Diagnostics indication LED
Current consumption • Bus error BF (red) Yes Yes
from supply voltage 1L+, max. 250 mA 250 mA • Collective error SF (red) Yes Yes
Power loss, typ. 2.5 W 2.5 W • Monitoring 24 V voltage supply ON Yes Yes
(green)
Address area
• Connection to network LINK Yes Yes
Adressing volume (green)
• Outputs 256 Byte 256 Byte • Transmit/receive RX/TX (yellow) Yes Yes
• Inputs 256 Byte 256 Byte Isolation
Connection point between backplane bus No No
RJ45 Yes Yes and electronics
Protocols between Ethernet and electronics Yes Yes
PROFINET IO Yes Yes between supply voltage No No
and electronics
PROFINET IO
General information
Transmission speed, max. 100 Mbit/s 100 Mbit/s
Vendor identification (VendorID) 002AH 002AH
automatic detection of Yes Yes
transmission speed Device identifier (DeviceID) 0301 0301H
Isochronous mode Dimensions
Isochronouos mode No No Width 60 mm 60 mm
Height 119.5 mm 119.5 mm
Depth 75 mm 75 mm
Weights
Weight, approx. 120 g 135 g
PROFINET/Industrial Ethernet
ET 200S distributed I/Os
IM 151-3PN interface modules
2
volume depends on the number
of modules inserted, up to for storing the device name
63 modules can be connected, MMC 2 MB 1) 6ES7 953-8LL20-0AA0
bus connection through RJ45
for storing the device name
IM 151-3 PN PROFINET 6ES7 151-3BA23-0AB0 and/or firmware update
High Feature interface module
MMC 4 MB 1) 6ES7 953-8LM20-0AA0
for ET 200S; data transmission
rate up to 100 Mbit/s; max. for storing the device name
63 modules up to 2 m wide can and/or firmware update
be connected; bus connection via MMC 8 MB 1) 6ES7 953-8LP20-0AA0
RJ45, incl. terminating module
for storing the device name
IM 151-3 FO interface module 6ES7 151-3BB22-0AB0 and/or firmware update
for ET 200S; with 2 PROFINET ET 200S distributed I/O system http://www.siemens.com/
FO-interfaces and integrated manuals simatic-docu
2-port switch, max. 63 modules
up to 2 m wide can be con- are available in the Internet as
nected, incl. terminating module PDF files:
Accessories SIMATIC Manual Collection 6ES7 998-8XC01-8YE0
Industrial Ethernet FC RJ45 Electronic manuals on DVD,
Plug 90 multi-language:
S7-200, TD 200, S7-300, M7-300,
RJ45 plug connector for Industrial C7, S7-400, M7-400, STEP 7,
Ethernet with a rugged metal Engineering Tools, Runtime Soft-
housing and integrated insulation ware, SIMATIC DP (Distributed
displacement contacts for con- I/O), SIMATIC HMI (Human
necting Industrial Ethernet FC Machine Interface), SIMATIC NET
installation cables; with 90° cable (Industrial Communication)
outlet
SIMATIC Manual Collection – 6ES7 998-8XC01-8YE2
• 1 unit 6GK1 901-1BB20-2AA0 Update service for 1 year
• 10 units 6GK1 901-1BB20-2AB0 Scope of delivery: Current DVD
• 50 units 6GK1 901-1BB20-2AE0 "S7 Manual Collection" and the
three subsequent updates
Industrial Ethernet FastConnect
installation cables Label sheets DIN A4 (10 units)
Each sheet contains 60 label strips
Fast Connect standard cable 6XV1 840-2AH10 for peripheral modules and 20 label
Fast Connect trailing cable 6XV1 840-3AH10 strips for interface modules
Fast Connect marine cable 6XV1 840-4AH10 • petrol 6ES7 193-4BH00-0AA0
PROFINET/Industrial Ethernet
ET 200S distributed I/Os
SIPLUS IM 151-3PN interface module
(extended temperature range)
2
and medial load)
For ET 200S; transfer rates up to
100 Mbit/s; data volume depends
on the number of modules
inserted, up to 63 modules can
be connected, bus connection
through RJ45
Accessories see IM 151-3PN ordering data
PROFINET/Industrial Ethernet
ET 200S distributed I/Os — Interface modules with integrated CPU
IM 151-8 PN/DP CPU interface module
■ Overview
• Interface module for SIMATIC ET 200S with integrated
CPU S7-314
• For high-performance control solutions in ET 200S
PROFINET/Industrial Ethernet
ET 200S distributed I/Os — Interface modules with integrated CPU
IM 151-8F PN/DP CPU interface module
■ Overview
• Interface module for SIMATIC ET 200S with integrated
fail-safe CPU
• For constructing a fail-safe automation system for plants
with increased safety requirements
• Complies with safety requirements up to SIL 3 according 2
to IEC 61508, IEC 62061, up to PLe according to
ISO 13849-1:2006 and Cat. 4 according to EN 954-1
• For high-performance control solutions in ET 200S
• Increase of the availability of systems and machines
• PROFINET IO-Controller for up to 128 IO-Devices
• PROFINET interface with integrated 3-port switch
• With many communication options:
PG/OP communication, PROFINET IO, PROFINET CBA,
open IE communication (TCP, ISO-on-TCP and UDP),
web server and S7-communication (with loadable FBs)
• Fast, simple and end-to-end programming of a system
with modular programs via STEP 7
Note: • Compact SIMATIC Micro Memory Card (MMC)
SIMATIC Micro Memory Card required for operation of CPU. • Optional PROFIBUS master for 32 PROFIBUS DP slaves
(with master interface 6ES7138-4HA00-0AB0)
PROFINET/Industrial Ethernet
ET 200pro distributed I/O
IM 154-4 PN interface modules
■ Overview
Interface module for processing the communication between
ET 200pro and a higher-level controller over PROFINET IO.
■ Technical specifications
Order No. 6ES7 154-4AB10-0AB0 Order No. 6ES7 154-4AB10-0AB0
Product type description IM 154-4 PN interface modules Product type description IM 154-4 PN interface modules
Supply voltages Status information/alarms/
Supply voltage of electronics 1L+ diagnostics
• Rated value (DC) 24 V Diagnostics indication LED
• Short-circuit protection Yes; • Bus error BF (red) Yes; Additional LEDs (MAINT,
Fuse in lower part is exchange- P1/2 LINK, P1/2 RX/TX) available
able, the fuse on the IM-LP is not • Collective error SF (red) Yes
• reverse polarity protection Yes; against destruction • Monitoring 24 V voltage supply ON Yes
Rated value (green)
PROFINET/Industrial Ethernet
ET 200pro distributed I/O
IM 154-4 PN interface modules
2
ET 200pro and higher-level
controllers over PROFINET IO; 5-core, 5 x 1.5 mm2, trailing type,
support of PROFIsafe pre-assembled with two 7/8"
connectors, 5-pin, up to 50 m
Accessories
• 1.5 m long 6XV1 822-5BH15
CM IM PN connection module 6ES7 194-4AJ00-0AA0
M12, 7/8" • 2.0 m long 6XV1 822-5BH20
• Other special lengths with 90° see • IE FC TP Trailing Cable GP 6XV1 870-2D
or 180° cable outlet http://support.automation. 2 x 2;
siemens.com/WW/view/en/ Sold by the meter,
26999294 max. order quantity 1000 m;
Minimum order quantity 20 m
• IE TP Torsion Cable GP 2 x 2; 6XV1 870-2F
Sold by the meter,
max. order quantity 1000 m;
Minimum order quantity 20 m
• IE FC TP Marine Cable 2 x 2; 6XV1 840-4AH10
Sold by the meter,
max. order quantity 1000 m;
Minimum order quantity 20 m
PROFINET/Industrial Ethernet
ET 200pro distributed I/O
IM 154-4 PN interface modules
PROFINET/Industrial Ethernet
ET 200pro distributed I/O
IM 154-8 PN/DP CPU interface modules
■ Overview
• PROFINET IO Controller to operate distributed I/Os on
PROFINET
• Component Based Automation (CBA) on PROFINET
• PROFINET proxy for intelligent devices on PROFIBUS DP in
Component Based Automation (CBA) 2
• CPU with PLC functionality equivalent to S7-315-2 PN/DP,
provides distributed intelligence for preprocessing
• Interface module to exchange preprocessed I/O data from
ET 200pro with a higher-level master through PROFIBUS DP
• Fast, simple and end-to-end programming of a system with
modular programs via STEP 7
Micro Memory Card required for operation of CPU.
■ Technical specifications
Order No. 6ES7 154-8AB00-0AB0 Order No. 6ES7 154-8AB00-0AB0
Product type description IM 154-8 PN/DP CPU Product type description IM 154-8 PN/DP CPU
interface modules interface modules
Product status FB
associated programming package STEP 7 V5.4 SP1 with HW update • Number, max. 1 024;
Sequence of numbers: 0 to 2047
Supply voltages
• Size, max. 16 KByte
Rated value
FC
• DC 24 V Yes
• Number, max. 1 024;
• permissible range, 20.4 V Sequence of numbers: 0 to 2047
lower limit (DC)
• Size, max. 16 KByte
• permissible range, 28.8 V
upper limit (DC) OB
Voltages and currents • Size, max. 16 KByte
external protection for supply MCB 24V DC / 16A with tripping Nesting depth
cables (recommendation) characteristic Type B and C (see
ET 200pro manual) • per priority class 8
PROFINET/Industrial Ethernet
ET 200pro distributed I/O
IM 154-8 PN/DP CPU interface modules
2 IEC counter
• present Yes
Analog channels
• Inputs 1 024
• Type SFB • Outputs 1 024
S7 times • Inputs, of which central 64
• Number 256 • Outputs, of which central 64
• Remanence Hardware config.
- adjustable Yes Racks, max. 1
- lower limit 0
- upper limit 128 Modules per rack, max. 16; Expansion width max. 1m
- preset No retentivity Number of DP masters
• Time range • integrated 1
- lower limit 10 ms Time
- upper limit 9 990 s
Clock
IEC timer
• Hardware clock (real-time clock) Yes
• present Yes
• buffered and synchronizable Yes;
• Type SFB On MPI: master/slave;
to DP: when operated
Data areas and their remanence
as DP master: master/slave;
Flag to PROFINET: Via NTP (client only)
• Number, max. 2 048 Byte • Deviation per day, max. 10 s
• Remanence available Yes; MB 0 to MB 2047 Operating hours counter
• Number of clock memories 8 • Number 1
Data blocks • Range of values 2 to the power of 31 hours
(when using the SFC 101)
• Number, max. 1 023; From DB 1 to DB 1023
• Granularity 1h
• Size, max. 16 KByte
• remanent Yes; must be restarted at each
• Remanence adjustable Yes; From DB 1 to DB 1023 warm restart
• Remanence preset yes Clock synchronization
Local data • supports Yes
• per priority class, max. 1 024 Byte; • to MPI, Master Yes
per block max. 510
• to MPI, Slave Yes
Address area
• in AS, Master No
I/O address area
• in AS, Slave No
• Inputs 2 048 Byte
• on Ethernet via NTP Yes
• Outputs 2 048 Byte
S7 message functions
• of which, distributed
- Inputs 2 048 Byte Number of login stations for 16
message functions, max.
- Outputs 2 048 Byte
Process diagnostic messages Yes
Process image
simultaneously active Alarm-S 40
• Inputs, adjustable 2 048 Byte
blocks, max.
• Outputs, adjustable 2 048 Byte
Test commissioning functions
• Inputs, preset 128 Byte
Status/control
• Outputs, preset 128 Byte
• Status/control variable Yes
Subprocess images
• Variables Inputs, outputs, memory bits, DB,
• Number of subprocess images, 1 times, counters
max.
• Number of variables, max. 30
Digital channels
• of which status variable, max. 30
• Inputs 16 384
• of which control variable, max. 14
• Outputs 16 384
Forcing
• Inputs, of which central 128
• Forcing Yes
• Outputs, of which central 64
• Force, variables I/O
• Number of variables, max. 10
PROFINET/Industrial Ethernet
ET 200pro distributed I/O
IM 154-8 PN/DP CPU interface modules
PROFINET/Industrial Ethernet
ET 200pro distributed I/O
IM 154-8 PN/DP CPU interface modules
2 DP master
• Services
PROFINET IO controller
• Services
- PG/OP communication Yes - PG/OP communication Yes
- Routing Yes - Routing Yes
- Global data communication No - S7 communication Yes
- S7 basic communication Yes - open IE communication Yes
- S7 communication Yes • Transmission speed, max. 100 MBit/s
- S7 communication, as client No
- S7 communication, as server Yes • Number of connectable 128
IO-devices, max.
- equidistance support Yes
- SYNC/FREEZE Yes • Address area
- Activation/deactivation Yes - Inputs, max. 2 048 Byte
of DP slaves - Outputs, max. 2 048 Byte
- DPV1 Yes - Useful data consistency, max. 256 Byte
• Transmission speeds, max. 12 MBit/s CPU/programming
• Number of DP slaves, max. 124 Programming language
DP slave • STEP 7 Yes;
From V 5.3 SP1 + HW-Support
• Services Package
- Routing Yes
• LAD Yes
- Global data communication No
- S7 basic communication No • FUP Yes
- S7 communication Yes • AWL Yes
- S7 communication, as client No
• SCL Yes
- S7 communication, as server Yes
- direct data exchange (cross traf- Yes • CFC Yes
fic) • GRAPH Yes
- DPV1 No
• HiGraph® Yes
• Transmission speeds, max. 12 MBit/s
Operational stocks see instruction list
• Transfer memory
- Inputs 244 Byte Nesting levels 8
- Outputs 244 Byte User program protection/ Yes
password protection
• Address area, max. 32
System functions (SFC) see instruction list
2nd interface
System function blocks (SFB) see instruction list
Type of interface PROFINET
Isolation
Physics Ethernet
between backplane bus Yes
isolated Yes and all other circuit parts
automatic detection Yes between backplane bus No
of transmission speed and electronics
Functionality between supply Yes
• MPI No and all other circuit parts
• DP master No Degree of protection
• DP slave No IP20 rear Yes
• PROFINET IO controller Yes Standards, approvals, certificates
• PROFINET CBA Yes CE symbol Yes
• Point-to-point coupling No CSA approval No
C-TICK Yes
cULus Yes
FM approval No
Dimensions
Width 135 mm
Height 130 mm
Depth 65 mm
Weights
Weight, approx. 555 g
PROFINET/Industrial Ethernet
ET 200pro distributed I/O
IM 154-8 PN/DP CPU interface modules
2
ate distributed I/Os on PROFINET,
with integrated PLC functionality • Fast Connect standard cable 6XV1 840-2AH10
MMC 64 KB1) 6ES7 953-8LF20-0AA0 • Fast Connect marine cable 6XV1 840-4AH10
PROFINET/Industrial Ethernet
ET 200M distributed I/Os
IM 153-4 PN
PROFINET/Industrial Ethernet
ET 200M distributed I/Os
IM 153-4 PN
PROFINET/Industrial Ethernet
Motion Control System SIMOTION
The SIMOTION system
■ Overview
The SIMOTION system is made up of three components:
Engineering system
2
SCOUT enables Motion Control, PLC and technology functions
to be incorporated in one comprehensive, integrated system
and provides all the necessary tools: From programming and
parameterization through testing and commissioning, to diag-
nostics.
Runtime software
The runtime system offers an ingenious execution system for
cyclic and sequential tasks. The runtime modules make the dif-
ferent PLC, Motion Control and technology functions available.
By selecting the appropriate modules, the overall functionality of
the system can be flexibly adapted to the machine.
Hardware platforms
The hardware platforms are the basis of the SIMOTION Motion
Control System. The application created with the engineering
The system approach system and the associated runtime software modules can be
implemented on different hardware platforms.
You can therefore always select the platform that suits your
machine best, as a controller, industrial PC or intelligent drive.
PLC
functionality
(IEC 61131-3)
Engineering system Runtime software
For programming, PLC
parameterization, ... Positioning
Motion Control Graphical or text-based
(e. g. positioning, syn- SIMOTION programming
Gear
chronous operation, etc.) Cam
Fusion of Motion Control, Test and
PLC, and technology diagnostics Interpolation
functions
Technology
functions
(e. g. hydraulic control,
temperature control, etc.)
G_PM10_EN_00125
PROFINET/Industrial Ethernet
Motion Control System SIMOTION
The hardware platforms
2
engineering SIMATIC S7-300 range. Furthermore, the controller is supplied
with two PROFIBUS interfaces supporting PROFIdrive and an
• Hardware-dependent characteristics, e.g. performance,
Industrial Ethernet interface, thus offering great flexibility in
design and expandability
communication.
However, mechanical engineering demands vary greatly,
depending on the version of the machine in question. SIMOTION P – Open for other tasks
Every hardware platform has its benefits when used in certain SIMOTION P350 is a PC-based Motion Control System. The
applications. The various platforms can also be combined very operating system is Windows XP Professional, with a real-time
easily, which is a particular advantage in modular machines and expansion for SIMOTION. Apart from the SIMOTION machine
plants. This is because the individual hardware platforms always applications, additional PC applications can execute at any
contain the same system characteristics, i.e. functionality and time, e.g. the SIMOTION engineering system, an operator con-
engineering are always identical, irrespective of the platform trol application, process data evaluation, and other standard PC
used. applications. Due to the high processor performance,
SIMOTION P350 is optimized for applications with the highest
PROFIBUS or PROFINET can be used to create the link to the performance requirements (e.g. hydraulic applications with
drives and the I/Os remotely. highly dynamic position and pressure control loops).
PROFIBUS/PROFINET can also be used for communication with Several panel variants in various screen sizes are available for
HMI devices such as SIMATIC HMI or higher-level controllers operating the industrial PC. These panels can either be operated
such as SIMATIC S7. This means that SIMATIC HMI panels as using a keyboard and mouse, or a touch screen. The drives and
well as PCs with ProTool/Pro or WinCC flexible can be used as I/Os are connected via two PROFIBUS interfaces supporting
operator systems. PROFIdrive or PROFINET with an optional Communication
Board.
Even 3rd party applications communicate with SIMOTION by
means of the OPC interface.
SIMOTION D – Compact and integrated in the drive
■ More information
More information regarding technical specifications and
ordering data can be found in Catalog PM 21 "SIMOTION,
SINAMICS S120 and Motors for Production Machines"
and in the interactive catalog under "Automation Systems /
SIMOTION Motion Control System"
PROFINET/Industrial Ethernet
Motion Control System SIMOTION
SIMOTION P350-3
■ Overview Communication
PROFINET version
The MCI PN Communication Board that has been integrated in
the PROFINET version enables the SIMOTION P350-3 to be
connected to a PROFINET IO network. From a PROFINET
PROFINET/Industrial Ethernet
Motion Control System SIMOTION
SIMOTION P350-3
PROFINET/Industrial Ethernet
Motion Control System SIMOTION
SIMOTION D410
■ Overview ■ Design
Interfaces
Display and diagnostics
• LEDs to display operating states and errors
2 • 3 measuring sockets
Integrated I/Os
• 4 digital inputs
• 4 digital inputs/outputs (max. 4 as cam output or 3 as measur-
ing inputs)
Communication
• 1 x DRIVE-CLiQ
• 2 x PROFINET ports (D410 PN only)
• 1 x PROFIBUS DP (D410 DP only)
Data backup
• 1 slot for SIMOTION CompactFlash Card
Additional interfaces
SIMOTION D410 is the SIMOTION D platform for single-axis
applications. It supplements the SIMOTION D4x5 controller • Terminals for 24 V electronic power supply
family, which is the solution of choice for multi-axis applications. • 1 encoder input for
It is available in both PROFIBUS (D410 DP) and PROFINET - HTL/TTL incremental encoder
(D410 PN) versions. - SSI absolute encoder (with/without TTL/HTL incremental
The SIMOTION D410 Control Unit is specially designed for use signals)
with the SINAMICS S120 PM340 Power Modules in blocksize for- • 1 temperature sensor input (KTY84-130 or PTC)
mat and can be directly connected to the Power Modules of this • PM IF interface (Power Module interface) on rear for direct
series. The SIMOTION D410 can also be installed on a separate operation with a SINAMICS S120 PM340 Power Module in
mounting plate if required (to be ordered separately). blocksize format
The SIMOTION D410 handles the motion control, technology Assembly/Installation
and PLC functions associated with a single axis and is also
responsible for the drive control of that axis. The integrated SIMOTION D410 can be directly plugged in to the
inputs/outputs support up to 4 high-speed cam outputs or 3 SINAMICS S120 Power Module PM340 in blocksize format.
measuring inputs. Alternatively, the SIMOTION D410 can be mounted on a sepa-
The drive control supports servo control (for a highly dynamic rate mounting plate (to be ordered separately) and connected to
response), vector control (for maximum torque accuracy) and V/f the PM340 Power Module via DRIVE-CLiQ. In this case, the
control. CUA31/CUA32 Control Unit Adapter has to be connected to the
PM340 Power Module. No more than one Control Unit Adapter
SIMOTION D410 can be used in synchronized groups: can be connected to a SIMOTION D410.
• For PROFINET:
over controller-controller or controller-device relationship Power Modules in AC/AC chassis format are connected to the
SIMOTION D410 over the DRIVE-CLiQ interface.
• For PROFIBUS:
over master-slave relationship Data storage/data backup
The SIMOTION D410 has a 7 KB memory for remanent storage
of process variables. The runtime software, user data and user
programs are backed up on the SIMOTION CompactFlash Card.
In the event that the SIMOTION D410 needs to be replaced, the
process variables can also be backed up on the SIMOTION
CompactFlash Card (CF) by means of system commands.
Connectable I/Os
PROFINET IO: (D410 PN only)
• SIMATIC ET 200S/M/pro distributed I/Os
• HMI
PROFIBUS DP: (D410 DP only)
• Certified PROFIBUS standard slaves (DP-V0, DP-V1, DP-V2)
• SIMATIC ET 200S/M/eco/pro distributed I/O systems
• HMI
DRIVE-CLiQ:
Modules from the SINAMICS range:
• TM15, TM17 High Feature, TM31, etc. Terminal Modules (max.
3)
• SMC/SME Sensor Modules (max. 2)
• DMC20 DRIVE-CLiQ hub module (max. 1)
• Motors with DRIVE-CLiQ interface
PROFINET/Industrial Ethernet
Motion Control System SIMOTION
SIMOTION D410
PROFINET1)
X200 PROFINET cables
PROFINET
node, e.g.
Maximum number of axes
Minimum PROFIBUS cycle
1 (real axis)
2 ms (D410 DP)
2
X201 IRT/RT I/Os ET 200S
Minimum PROFINET transmission 0.5 ms (D410 PN)
cycle
Connection
DRIVE- DRIVE-CLiQ cable SINAMICS Minimum servo/interpolator cycle 2.0 ms
X100 Drive clock
CLiQ
components
RAM (Random Access Memory) 25 MB
Temperature Integrated drive control
X120 sensor
EP
terminals Max. number of axes 1/1/1
Digital inputs/ for integrated drive control
X121 (servo / vector / V/f)
Onboard outputs
I/Os Memory
Power X124 24 V supply RAM (Random Access Memory) 25 MB
supply
PROFIBUS cable PROFIBUS DP- RAM disk (load memory) 17 MB
X21 node Retentive memory 7 KB
PROFIBUS DP2)
Persistent memory 300 MB
Incremental/ (user data on CF)
G_PM10_EN_00163
PROFINET/Industrial Ethernet
Motion Control System SIMOTION
SIMOTION D410
PROFINET/Industrial Ethernet
Motion Control System SIMOTION
SIMOTION D425/D435/D445
Interfaces
6ES7901-4BD00-0XA0 Programming
X136
Display and diagnostics device (PG)
• LEDs to display operating states and errors
• 3 measuring sockets Overview of SIMOTION D425/D435/D445 connections
PROFINET/Industrial Ethernet
Motion Control System SIMOTION
SIMOTION D425/D435/D445
■ Technical specifications
Product type description SIMOTION D425 SIMOTION D435 SIMOTION D445
BASIC Performance STANDARD Performance HIGH Performance
PLC and Motion Control
2
performance
Maximum number of axes 16 32 64
Minimum PROFIBUS cycle 2 ms 1 ms 1 ms
Minimum PROFINET transmission 0.5 ms 0.5 ms 0.5 ms
cycle
Minimum servo/interpolator cycle 2.0 ms 1.0 ms 0.5 ms
clock
Integrated drive control
Max. number of axes for integrated 6/4/8 6/4/8 6/4/8
drive control (servo / vector / V/f)
Memory
• RAM (Random Access Memory) 25 MB 25 MB 50 MB
Supply voltage
• Rated value 24 V DC 24 V DC 24 V DC
• Permissible range 20.4 ... 28.8 V 20.4 ... 28.8 V 20.4 ... 28.8 V
Current consumption, typ. 600 mA 600 mA 2A
(excluding digital outputs and
DRIVE-CLiQ supply)
Starting current, typ. 6.0 A 6.0 A 6.0 A
Power loss 15 W 15 W 48 W
Permissible ambient temperature
• Storage and transport -40 ... +70 °C (-40 ... +158 °F) -40 ... +70 °C (-40 ... +158 °F) -40 ... +70 °C (-40 ... +158 °F)
• Operation 0 ... +55 °C (+32 ... +131 °F) 0 ... +55 °C (+32 ... +131 °F) 0 ... +55 °C (+32 ... +131 °F)
Maximum installation altitude Maximum installation altitude Maximum installation altitude
2000 m (6562 ft) above sea level. 2000 m (6562 ft) above sea level. 2000 m (6562 ft) above sea level.
Above an altitude of 2000 m Above an altitude of 2000 m Above an altitude of 2000 m
(6562 ft), the max. ambient (6562 ft), the max. ambient (6562 ft), the max. ambient
temperature decreases by 7 °C temperature decreases by 7 °C temperature decreases by 7 °C
(44.6 °F) every 1000 m (3281 ft); (44.6 °F) every 1000 m (3281 ft); (44.6 °F) every 1000 m (3281 ft);
maximum 5000 m (16405 ft) maximum 5000 m (16405 ft) maximum 5000 m (16405 ft)
above sea level. above sea level. above sea level.
Permissible relative humidity 5 ... 95 % 5 ... 95 % 5 ... 95 %
(without condensation)
Atmospheric pressure 700 ... 1060 hPa 700 ... 1060 hPa 700 ... 1060 hPa
Degree of protection IP20 IP20 IP20
according to EN 60529 (IEC 60529)
Dimensions (W x H x D) 50 mm x 380 mm x 230 mm 50 mm x 380 mm x 230 mm 50 mm x 380 mm x 270 mm
(1.97 in x 14.96 in x 9.06 in) (1.97 in x 14.96 in x 9.06 in) (1.97 in x 14.96 in x 9.06 in)
Weight
• SIMOTION D 2500 g (5.51 lb) 2500 g (5.51 lb) 3600 g (7.94 lb)
PROFINET/Industrial Ethernet
Motion Control System SIMOTION
SIMOTION D425/D435/D445
PROFINET/Industrial Ethernet
Motion Control System SIMOTION
CBE30 Communication Board
PROFINET/Industrial Ethernet
Motion Control System SIMOTION
MCI-PN Communication Board
PROFINET/Industrial Ethernet
SINUMERIK CNC Automation Systems
SINUMERIK & SINAMICS
■ Overview ■ Application
SINUMERIK 840D sl is used worldwide:
• Turning, drilling, milling, grinding, laser machining, nibbling
and punching technologies
■ More information
SINUMERIK 840D sl with SINAMICS S120 SINUMERIK 840D sl and SINAMICS S120: Catalog NC 61
The new SINUMERIK 840D solution line offers modularity, open Additional information is available in the Internet under:
architecture, flexibility, uniform operation, programming and http://www.siemens.com/sinumerik
visualization and provides a system platform with future-oriented
functions for nearly all technologies. Integrated into the
SINAMICS S120 drive system and complemented by the
SIMATIC S7-300 automation system, the SINUMERIK 840D sl
forms a complete digital system that is best suited for the mid
to upper performance range. The SINUMERIK 840D sl distin-
guishes itself through its flexibility, maximum dynamics, preci-
sion, and optimum integration in networks.
The SINUMERIK 840D sl combines CNC, HMI, PLC, closed-
loop control and communication tasks on one SINUMERIK NCU
(NCU 710.2/NCU 720.2/NCU 720.2/NCU 730.2 PN). Up to 6
axes are available with the SINUMERIK 840D sl with NCU 710.2.
On the NCU 720.2/NCU 720.2 PN/NCU 730.2 and NCU 730.2
PN, the number of axes and/or the performance of the drive con-
trol can be increased to 31 axes.
SINAMICS S120 can be used to solve complex drive tasks for a
very wide spectrum of industrial applications and consequently
designed as a modular system toolbox. From a wide range of
matched components and functions, the user uses just the com-
bination that best meets the user's requirements. All SINUMERIK
804D sl and SINAMICS S120 components, including the motors
and encoders, are interconnected via a joint serial interface
called DRIVE-CLiQ.
Motors
The SINAMICS S120 drive system is enhanced by a wide range
of synchronous and asynchronous motors.
Safety functions
The safety relevant functions of the SINUMERIK 840D sl system
are integrated in the four subsystems NC, PLC, speed controller
and drive. The safety directed functions are of two channel
design; there is a crosswise data comparison between the two
channels.
PROFINET/Industrial Ethernet
SINUMERIK CNC Automation Systems
SINUMERIK 840D sl - NCU 720.2 PN/NCU 730.2 PN
■ Overview ■ Integration
The following components can be connected to the
SINUMERIK 840D sl:
• SINUMERIK operator panel front with TCU, PCU 50.3,
machine control panel, push button panel
• SIMATIC CE panel 2
• SINUMERIK handheld units
• Distributed PLC I/O via PROFIBUS DP connection or
PROFINET IO
• SINAMICS S120 drive system
• Feed and main spindle motors
NCU 720.2 PN
The NCU 720.2 PN represents the medium expansions stage
within SINUMERIK 840D sl with significantly higher PLC
capacity compared to a NCU 720.2. The NCU 720.2 PN offers
integrated PROFINET interfaces with PROFINET IO and
PROFINET CBA.
Up to 31 axes are available in up to 10 machining channels
which can be executed in up to 10 mode groups. Up to 12 axes/
spindles are supported per channel. Interpolation is possible for
a maximum of 12 axes with the NCU system software (multi-axis
interpolation option).
The basic version of the CNC user memory is 3 MB, and can be
optionally expanded up to 15 MB.
NCU 730.2 PN
The NCU 730.2 PN is the new flagship of the SINUMERIK 840D
sl and, with a significantly higher PLC capacity than an NCU
730.1, represents the most advanced configuration within the
SINUMERIK 840D sl range. The NCU 730.2 PN is the first NCU
to offer integrated PROFINET interfaces with PROFINET IO and
PROFINET CBA.
Up to 31 axes are available in up to 10 machining channels
which can be executed in up to 10 mode groups. Up to 12 axes/
spindles are supported per channel. Interpolation is possible for
a maximum of 12 axes with the NCU system software (multi-axis
interpolation option).
The basic version of the CNC user memory is 3 MB, and can be
optionally expanded up to 15 MB.
PROFINET/Industrial Ethernet
SINUMERIK CNC Automation Systems
SINUMERIK 840D sl - NCU 720.2 PN/NCU 730.2 PN
2
840D sl; 840D sl;
NCU 720.2 PN NCU 730.2 PN NCU 730.2 PN 6FC5373-0AA01-0AA1
with PLC 319-3 with PLC 319-3 with PLC 319-3PN/DP
PN/DP PN/DP Seal for external 6FC5348-0AA07-0AA0
RAM 512 Mbyte DDR2-SDRAM; heat dissipation
1 Mbyte SRAM (1 pack = 10 units)
for NCU 710.2/
SIMATIC S7 - integrated PLC 319-3PN/DP NCU 720.2/NCU 720.2 PN/
Input voltage 24 V NCU 730.2/NCU 730.2 PN
Degree of protection in accor- IP20 CNC user memory 6FC5800-0AD00-0YB0
dance with DIN EN 60529 Expanded by 2 MB each
(IEC 60529)
PLC user memory 6FC5800-0AD10-0YB0
Humidity classification in accor- Class 3K5 condensation and Expanded by 128 KB each
dance with DIN EN 60721-3-3 icing excluded.
Low air temperature 0 °C (32 °F). Software
PROFINET/Industrial Ethernet
SINAMICS S120 Drive system
SINAMICS S120 built-in devices
■ Overview
Greater flexibility with central control intelligence
On the SINAMICS S120, the drive intelligence is combined with
closed-loop control functions into Control Units.
These units are capable of controlling drives in Vector, Servo and
V/f modes. They also perform the speed and torque control func- 2
tions plus other intelligent drive functions for all axes on the
drive.
Free performance selection for Vector and
Servo control modes
The use of a SINAMICS S120 Vector control is recommended for
drive solutions with continuous material webs, for example, wire-
drawing machines, film and paper machines, as well as for hoist-
ing gear, centrifuges and marine drives.
Servo control with SINAMICS S120 is employed for cyclic pro-
cesses with precise, highly dynamic position control and servo
motors, e.g. in textile, packaging, printing machines and ma-
chine tools.
SINAMICS S120 – functions for better efficiency
• Basic functions: Speed control, torque control, positioning
functions
• Intelligent starting functions for independent restart after
power supply interruption
• BICO technology with interconnection of drive-related I/Os for
Flexibility for successful machine concepts easy adaptation of the drive system to its operating environ-
ment
As part of the SINAMICS drive family, the SINAMICS S120 drive • Integrated safety functions for realizing the implementation of
is a modular system for high-performance applications in safety concepts
machine construction and plant engineering. SINAMICS S120
• Regulated infeed/regenerative feedback functions for pre-
offers high-performance single-axis and multi-axis drives for a
venting undesirable reactions on the supply, allowing recov-
very broad range of industrial applications. By virtue of its scal-
ery of braking energy and ensuring greater stability against
ability and flexibility, SINAMICS S120 is the ideal system for
line fluctuations.
satisfying the ever increasing demand for more axes and better
performance. SINAMICS S120 supports flexible machine de- DRIVE-CLiQ – the digital interface between all components
signs and faster implementation of customized drive solutions.
All SINAMICS S120 components, including the motors and en-
The response to ever increasing demands coders, are interconnected by a shared serial interface called
DRIVE-CLiQ. DRIVE-CLiQ forms the backplane for the complete
Modern machines must be built at ever lower cost, but devliver drive system. The standardized cables and connectors reduce
greater productivity. The SINAMICS S120 drive concept meets the variety of different parts and cut storage costs. Converter
both these challenges! It is easy to configure and thus helps to boards (Sensor Modules) for converting standard encoder sig-
reduce project completion times. Its excellent dynamic re- nals to DRIVE-CLiQ are available for third-party motors or retrofit
sponse and accuracy permit higher cycle rates for maximum applications.
productivity.
Modular design ensures flexibility and scalability
Applications in machine and plant engineering
The multi-axis design, also referred to as common DC bus, is
Regardless of whether the application involves continuous very modular with a power offering of Line Modules and Motor
material webs or cyclic, highly dynamic processes – Modules – both available in booksize compact, booksize and
SINAMICS S120 means increased machine performance in chassis formats. Line Modules function as the central energy
many sectors: supply to the voltage-source DC link. Line Modules are option-
• Packaging machines ally available with regulated infeed/regenerative feedback to
provide a constant DC link voltage. Motor Modules (DC/AC
• Plastics processing machines units) supply the motors with energy from the DC link. All the
• Textile machines drive intelligence is organized into Control Units. The control
• Printing machines units perform all the closed-loop control functions for the drive
grouping. They also handle all other drive functions such as the
• Paper machines interconnection of drive related I/O's, positioning functions, etc.
• Hoisting equipment and feature PROFIBUS DP or PROFINET as the central interface
• Handling and assembly systems for linking to higher level automation systems.
• Machine tools On single axis units, also referred to as AC drives, the rectifier
and inverter power section are contained in one device, the
• Rolling mills Power Module – available in blocksize and chassis formats. For
• Test stands single axis applications, drive control functions are performed
by a single axis Control Unit (e.g. CU310) mounted on to the
Modularity for mechanical engineering Power Module. This separation of power and intelligence allows
SINAMICS S120 is designed to allow free combination of power for maximum flexibility and scalability. Integration into multi-axis
and control performance. Multi-axis drives with higher-level applications is easily accomplished by connecting a DRIVE-
motion control can be implemented with the SINAMICS S120 CLiQ link to a multi-axis Control Unit (e.g. CU320). This is ac-
modular system as easily as single-drive solutions. complished by mounting a CU adapter (CUA31) on a block size
Power Module in place of the single axis Control Unit. Together
this integrated line offers the most optimal drive solution for any
application servo or vector.
Siemens IK PI · 2009 2/385
© Siemens AG 2008
PROFINET/Industrial Ethernet
SINAMICS S120 Drive system
SINAMICS S120 built-in devices
■ Overview (continued)
All formats can be combined as required SINAMICS S120 and SIMOTION – the perfect team
The different SINAMICS S120 formats can be combined freely Modern machines must be capable of handling ever more com-
thanks to their DRIVE-CLiQ interfaces, e.g. Line Modules in plex Motion Control tasks and perform them with increasing ac-
2 chassis format can be freely combined with Motor Modules in
booksize format for multi-axis applications with high total output.
curacy and speed. In regards to this requirement, the SIMOTION
Motion Control System and high-performance SINAMICS S120
drive system form a perfect team. The SIMOTION D variant,
PROFIBUS which is physically integrated in the SINAMICS S120 drive, is the
ideal solution for machines with a large number of axes and
stringent precision requirements. This distributed automation
PROFINET structure allows the machine to be segmented into various
axis groupings, with each grouping controlled by a separate
SIMOTION Motion Control System. The SIMOTION systems
DRIVE-CLiQ communicate either via PROFIBUS DP or PROFINET.
Digital and analog I/O Another important aspect: The compact machine design thanks
(Terminal Modules) to the distributed automation structure and a Control Unit directly
Inverters in the drive.
Central Control Module (Motor Modules)
(Control Unit) Totally Integrated Automation –
Infeed (Line Module) the unique automation platform
With Totally Integrated Automation (TIA), Siemens is the only
3 AC single-source provider to offer an integrated spectrum of
DRIVE-CLiQ
products and systems for all sectors. Tailored to meet individual
customer requirements, sector-specific automation solutions
G_D211_EN_00073
400 V 3 AC 400 V 3 AC
This Ethernet-based bus enables control data to be exchanged
DRIVE-CLiQ DRIVE-CLiQ at high speed via PROFINET IO with IRT or RT and makes
SINAMICS S120 a suitable choice for integration in top-perfor-
mance multi-axis applications.
At the same time, PROFINET also uses standard IT mechanisms
Motors (TCP/IP) to transport information, e.g. operating and diagnostic
data, to higher-level systems. A SINAMICS S120 with this inter-
face can thus easily be integrated into factory IT networks.
■ More information
Further information regarding technical specifications and
ordering data can be found in Catalog PM21: SINAMICS S120"
as well as in the interactive catalog under "Drives Technology/
AC Converters/Low-Voltage Converters".
PROFINET/Industrial Ethernet
SINAMICS S120 Drive system
CBE20 Communication Board
■ Integration
The CBE20 Communication Board plugs into the option slot on
the CU320 Control Unit.
PROFINET/Industrial Ethernet
SINAMICS S120 Drive system
CU310 PN Control Unit
■ Overview The SINAMICS S120 drive system with CU310 PN then assumes
the function of a PROFINET IO device and can perform the
following functions:
• PROFINET IO device
• 100 Mbit/s full duplex
2 • Supports real-time classes of PROFINET IO:
- RT (Real-Time)
- IRT (Isochronous Real-Time), minimum send cycle 500 μs
• Connects to controls as PROFINET IO devices using
PROFIdrive compliant with Specification V4
• Standard TCP/IP communication for engineering processes
using the STARTER commissioning tool
• Integrated 2-port switch with 2 RJ45 sockets based on the
ERTEC ASIC. The optimum topology (line, star, tree) can there-
fore be configured without additional external switches.
An external 24 V supply can be connected to the CU310 to
power the Control Unit when the incoming supply to the Power
Module is not energized.
The CU310 PN Control Unit is designed for the communication ■ Technical specifications
and open-loop/closed-loop control functions of a Power Module. Order No. 6SL3040-0LA01-0AA1
The CU310 PN combined with a Power Module and Compact-
Product type description Control Unit CU310 PN
Flash Card creates a powerful single-axis AC drive.
The communication link to the higher-level control is provided by Current requirement 0.4 A for CU310 PN + 0.5 A for
PROFINET IO. at 24 V DC, max. PM340 Power Module
without taking account of digital out-
■ Integration puts and DRIVE-CLiQ supply
Conductor cross-section, max. 2.5 mm2
The CU310 PN Control Unit drives Power Modules in blocksize Fuse protection, max. 20 A
format via the PM-IF interface. In this case, other DRIVE-CLiQ
components such as Sensor or Terminal Modules can be con- Digital inputs In accordance
nected to the DRIVE-CLiQ socket on the CU310 PN Control Unit. with IEC 61131-2 Type 1
4 x floating digital inputs
Power Modules in chassis format are driven by the CU310 DP 4 bidirectional non-floating
Control Unit via the DRIVE-CLiQ interface. With this option, digital inputs/digital outputs
Sensor and Terminal Modules must be connected to the free Digital outputs 4 bidirectional non-floating
DRIVE-CLiQ sockets on the Power Module. (sustained-short-circuit-proof) digital inputs/digital outputs
Parameter settings can be changed with the BOP20 Basic Dimensions
Operator Panel. The BOP20 panel can also be snapped onto the
• Width 73 mm (2.87 in)
CU310 PN Control Unit during operation for diagnostic pur-
poses. • Height 183.2 mm (7.21 in)
The CU310 PN Control Unit and other connected components • Depth 89.6 mm (3.53 in)
are commissioned and diagnosed with the STARTER Weight, approx. 0.95 kg (2 lb)
commissioning tool. The CU310 PN Control Unit requires a
CompactFlash Card with firmware version 2.4 or higher.
A CU310 PN Control Unit communicates with the higher-level ■ Ordering data Order No.
control system using PROFINET IO and the PROFIdrive V4 CU310 PN Control Unit 6SL3040-0LA01-0AA1
profile. (without CompactFlash Card)
Accessories
STARTER 6SL3072-0AA00-0AG0
commissioning tool
Industrial Ethernet FC
• RJ45 Plug 180 (1 unit) 6GK1901-1BB10-2AA0
• RJ45 Plug 180 (10 unit) 6GK1901-1BB10-2AB0
• Stripping tool 6GK1901-1GA00
• Standard Cable GP 2x2 6XV1840-2AH10
• Flexible Cable GP 2x2 6XV1870-2B
• Trailing Cable GP 2x2 6XV1870-2D
• Trailing Cable 2x2 6XV1840-3AH10
• Marine Cable 2x2 6XV1840-4AH10
PROFINET/Industrial Ethernet
SINAMICS G120 Drive system
SINAMICS G120 chassis units
■ Overview
The new SINAMICS G120 series of frequency inverters is Modularity
designed to provide precise and cost-effective speed/torque
control of AC motors. SINAMICS G120 is a modular converter system comprising a
variety of functional units. The two main units are
With different device versions (frame sizes FSA to FSF) in a
power range of 0.37 kW to 132 kW (0.5 hp to 200 hp), it is
• the Control Unit (CU) and
• the Power Module (PM)
2
suitable for a wide variety of drive solutions.
The Control Unit controls and monitors the Power Module and
the connected motor in several different modes. It supports
communication with a local or central controller and monitoring
devices.
The Power Module supplies the motor in the power range
0.37 kW to 132 kW (0.5 hp to 200 hp). The Power Module is
controlled by a microprocessor in the Control Unit. It features
state-of-the-art IGBT technology with pulse-width-modulated
motor voltage and selectable pulse frequency. It also features a
range of functions offering a high degree of protection for the
Power Module and motor.
Furthermore, a large number of additional components is
available, such as:
• Basic Operator Panel (BOP) for parameterizing, diagnosing,
controlling, and copying drive parameters
• Line filter, classes A and B
• Line reactors
Examples of SINAMICS G120, frame sizes FSA, FSB and FSC; • Braking resistors
each with Power Module, Control Unit and Basic Operator Panel • Output reactors
Safety Integrated
The SINAMICS G120 inverter chassis units are available in a
number of different variants for safety-oriented applications.
All Power Modules are already designed for Safety Integrated.
A Safety Integrated Drive can be created by combining a Power
Module with the relevant Fail-safe Control Unit.
The SINAMICS G120 fail-safe frequency inverter provides four
safety functions, certified in accordance with EN 954-1 Category
3 and IEC 61508 SIL 2:
• Safe torque off (STO) to protect against active movement of
the drive
• Safe stop 1 (SS1) for continuous monitoring of a safe braking
ramp
• Safely limited speed (SLS) for protection against dangerous
movements on exceeding a speed limit
• Safe brake control (SBC) for driving motor brakes which are
active in the de-energized state, e.g. motor holding brakes
Examples of SINAMICS G120, frame sizes FSD, FSE and FSF;
each with Power Module, Control Unit and Basic Operator Panel The functions "Safe Stop 1" and "Safely limited speed" can both
be implemented without a motor sensor or encoder; the imple-
mentation cost is minimal. Existing plants in particular can be
updated with safety technology without the need to change the
motor or mechanical system.
The safety functions "Safely limited speed" and "Safe stop 1" are
certified for asynchronous motors without encoders - these
safety functions are not permitted for pull-through loads as in the
case of lifting gear and winders.
For further information, please refer to section Safety Integrated
in chapter Innovations.
PROFINET/Industrial Ethernet
SINAMICS G120 Drive system
SINAMICS G120 chassis units
■ Application
SINAMICS G120 is ideal
• as a universal drive in all industrial and commercial applica-
tions
• in the automotive, textiles, printing, and chemical industries
• for end-to-end applications, e.g. in conveyor systems
PROFINET/Industrial Ethernet
SINAMICS G120 Drive system
SINAMICS G120 chassis units
■ Design
The SINAMICS G120 inverter chassis units are modular fre- Line-side power components
quency inverters for standard drives. Each SINAMICS G120
comprises two operative units – the Power Module and Control The following line-side power components are available for
Unit. Each Control Unit can be combined with each Power SINAMICS G120 inverter chassis units:
Module. Line filters 2
Guide for module selection The Power Module complies with a higher radio interference
class with one additional line filter.
The steps to be taken for the selection of a complete SINAMICS
G120 frequency inverter should be as follows: Line reactors (for PM240 Power Modules only)
1. Selection of the appropriate Control Unit (in dependence of the A line reactor reduces the system perturbations by harmonics.
required style depth of communication, hardware and software) This is valid in particular for low power supplies (system fault
2. Selection of the appropriate Power Module (in dependence of the level uK > 1 %).
necessary performance and technology)
Recommended line components
3. Selection of the optional additional components. A large number of
components for expanding the system is available (e. g. line-side This is a recommendation for further line-side components, such
power components, DC-link components, load-side power compo- as fuses and circuit-breakers (line-side components must be
nents, and supplementary system components). Please note that dimensioned in accordance with IEC standards). Further infor-
not every component is required for every Power Module (example: mation about the listed fuses and circuit-breakers can be found
Braking resistors are not necessary for PM250 and PM260 Power in Catalogs LV 1 and LV 1 T.
Modules!). You can find the exact indications in the technical data
tables of the respective components. DC link components
Control Units The following DC-link components are available for SINAMICS
G120 inverter chassis units:
The following Control Units and an MMC memory card are avail-
able as accessories for SINAMICS G120 inverter chassis units: Braking resistors (for PM240 Power Modules only)
CU240 Control Units Excess power in the DC link is dissipated via the braking resistor.
The braking resistors are designed for use with PM240 Power
The Control Unit performs closed-loop control functions for the Modules. They are equipped with an integrated brake chopper
inverter. In addition to control functions, the Control Unit can also (electronic switch).
perform other tasks which can be adapted to the relevant
application by parameterization. A number of Control Units are Load-side power components
available in different versions: The following load-side power components are available for
• CU240S PN SINAMICS G120 inverter chassis units. This means that during
• CU240S PN-F operation with output reactors or LC filters or sine-wave filters,
longer, shielded motor cables are possible and the motor ser-
MMC memory card (not available for Control Unit CU240E) vice life can be increased:
The parameter settings for an inverter can be stored on the MMC Output reactors (for PM240 Power Modules only)
memory card. When the plant is serviced, it is immediately ready
for use again after, for example, replacement of the frequency Output reactors reduce the voltage loading on the motor
inverter and transfer of the memory card data. The associated windings. At the same time, the capacitive charge/discharge
slot is located on top of the Control Unit. currents, which place an additional load on the power section
when long motor cables are used, are reduced.
Power Modules Sine-wave filter (available soon, not available for
The following Power Modules are available for SINAMICS G120 PM260 Power Modules)
inverter chassis units: Sine-wave filter limits the rate of rise of voltage and the
PM240 Power Modules capacitive charge/discharge currents usually associated with
converter operation. An output reactor is not required.
PM240 Power Modules (0.37 kW to 90 kW) feature an integrated
brake chopper and are designed for drives without energy re-
covery capability. Generator energy produced during braking is
converted to heat via externally connected braking resistors.
PM250 Power Modules
PM250 Power Modules (7.5 kW to 132 kW) use an innovative
circuit design which allows line-commutated energy recovery to
the supply. This innovative circuit permits generator energy to be
fed back into the supply system and therefore saves energy.
PM260 Power Modules
PM260 Power Modules (11 kW to 55 kW) also use an innovative
circuit design which allows line-commutated energy recovery to
the supply. This innovative circuit permits generator energy to be
fed back into the supply system and, therefore, saves energy.
The PM260 Power Modules also have an integrated sine-wave
filter that limits the rate of rise of voltage and the capacitive
charge/discharge currents usually associated with converter
operation.
PROFINET/Industrial Ethernet
SINAMICS G120 Drive system
SINAMICS G120 chassis units
■ Design (continued)
Available optional power and DC link components
depending on the used Power Module
The following line-side power components, DC-link components
2 and load-side power components are optionally available for the
Power Modules in the corresponding frame sizes:
Frame size
FSA FSB FSC FSD FSE FSF
Power Module PM240 with integrated brake chopper
Available frame sizes • • • • • •
Line-side power components
Line filter Class A U F F F F F/S 3)
Line filter Class B U U U – – –
Line reactor U U U U U S
DC link components
Brake resistor U U S S S S
Load-side power components
Output reactor U U U S S S
Sinusoidal filter Available soon Available soon Available soon Available soon Available soon Available soon
Power Module PM250 with line-commutated regenerative feedback and intergrated line filter Class A
Available frame sizes – – • • • •
Line-side power components
Line filter Class A – – I I I I
Line filter Class B – – U – – –
Line reactor 1) – – – 1) – 1) – 1) – 1)
DC link components
Brake resistor 2) – – – 2) – 2) – 2) – 2)
Load-side power components
Output reactor – – U S S S
Sinusoidal filter – – Available soon Available soon Available soon Available soon
Power Module PM260 with line-commutated regenerative feedback and intergrated sinusoidal filter
Available frame sizes – – – • – •
Line-side power components
Line filter Class A – – – F – F
Line filter Class B – – – – – –
Line reactor 1) – – – – 1) – – 1)
DC link components
Brake resistor 2) – – – – 2) – – 2)
Load-side power components
Output reactor – – – – – –
Sinusoidal filter – – – I – I
U = Base component
S = Lateral mounting
I = integrated
– = not possible
F = Power Modules available without and with integrated filter Class A
1)
In connection with a PM250 or PM260 Power Module a line reactor is not necessary and may not be used.
2)
In connection with a PM250 or PM260 Power Module a line conducted regenerative feedback is carried out.
A brake resistor cannot be connected and is not necessary.
3)
PM240 FSF Power Modules from 110 kW (150 hp) on are only available without integrated filter Class A.
Therefore an optional line filter Class A is available for lateral mounting.
PROFINET/Industrial Ethernet
SINAMICS G120 Drive system
SINAMICS G120 chassis units
■ Design (continued)
General information on design
• Max. two base components plus converter are possible.
• The line filter has to be mounted directly underneath the
2
Inverter chassis unit Base components
Mounting frequency inverter (position 1).
SINAMICS G120 e. g. e. g. surface or
Filter Reactor
• With lateral mounting, the line-side components have to be
cabinet wall mounted on the left-hand side of the frequency inverter and
CU PM the load-side components on the right-hand side.
• Brake resistors have to be mounted directly on the control
cabinet wall due to heating issues.
G_D011_EN_00187
Position Position
1 2
Recommended installation combinations of converter and optional power and DC link components
Power Module Base component Lateral mounting
Frame size Position 1 Position 2 On the left side of the con- On the right side of the
verter converter
(for line-side power com- (for output-side power
ponents) components and DC link
components)
FSA and FSB Line filter Line reactor – Output reactor and/or
brake resistor
Line filter or line reactor Output reactor – Brake resistor
Line filter or line reactor Brake resistor – –
Line filter or line reactor or – – –
brake resistor
FSC Line filter Line reactor – Output reactor and/or
brake resistor
Line filter or line reactor Output reactor – Output reactor and/or
brake resistor
FSD and FSE Line reactor – Line filter Output reactor and/or
brake resistor
FSF – – Line filter and/or Output reactor and/or
line reactor brake resistor
PROFINET/Industrial Ethernet
SINAMICS G120 Drive system
SINAMICS G120 chassis units
PROFINET/Industrial Ethernet
SINAMICS G120 Drive system
SINAMICS G120 chassis units
PROFINET/Industrial Ethernet
SINAMICS G120 Drive system
SINAMICS G120 chassis units
PROFINET/Industrial Ethernet
SINAMICS G120 Drive system
CU240S PN and CU240S PN-F
Control Units
■ Overview
Safety Integrated functions
The following Safety Integrated functions are integrated in the
CU240S DP-F and CU240S PN-F Control Units and, with the ex-
ception of the Safe Brake Control (SBC), can be implemented
without external circuit elements: 2
The SINAMICS G120 fail-safe frequency inverter provides four
safety functions, certified in accordance with EN 954-1 Category
3 and IEC 61508 SIL 2:
• Safe Torque Off (STO) to protect against active movement of
the drive
• Safe Stop 1 (SS1) for continuous monitoring of a safe braking
ramp
• Safely Limited Speed (SLS) for protection against dangerous
movements on exceeding a speed limit
• Safe Brake Control (SBC) for driving motor brakes which are
active in the de-energized state, e.g. motor holding brakes
■ Design
CU240S PN and CU240S PN-F Control Units
Example: Example of CU240S PN-F Control Unit (right without terminal cover, with plug-in terminals)
PROFINET/Industrial Ethernet
SINAMICS G120 Drive system
CU240S PN and CU240S PN-F
Control Units
■ Design (continued)
Terminal No. Signal Features
Digital inputs (DI) – standard
5 … 8, 16, 17 DI0 … DI5 Freely programmable (isolated) 5.5 mA/24 V
2 40 … 42
(with CU240S, CU240S DP,
DI6 … DI8 Freely programmable (isolated) 5.5 mA/24 V
PROFINET/Industrial Ethernet
SINAMICS G120 Drive system
CU240S PN and CU240S PN-F
Control Units
■ Design (continued)
MMC
1
BOP
2
+ 10 V
2
0V
3 AI0+
4.7 kOhm AA/
4 AI0- RS232/BOP interface FN
I
DD
O JOG P
10 AI1+
AA/
11 AI1- DD General I/O DIP switch RS232 with
0 to 20 mA
DI0 5 DI0 ON PC to inverter
24 V encoder
5 V encoder
5
Encoder A
Encoder B
termination
termination
Encoder Z
termination
connection kit
supply
supply
DI1 6 DI1
AI0
AI1
6
DI2 7 DI2
7
Digital inputs
25 COM
24 NO
DO2
23 NC
31 +24 V
From
32 0V external
source
1 TX+
70 ENC AP 2 TX-
3 RX+
71 ENC AN
Encoder interface
PROFINET
4 *
interface
RJ45
72 ENC BP 5 *
73 ENC BN 6 RX-
74 ENC ZP 7 *
G_D011_EN_00119
8 *
75 ENC ZN
* = Not connected
PROFINET/Industrial Ethernet
SINAMICS G120 Drive system
CU240S PN and CU240S PN-F
Control Units
■ Design (continued)
MMC
2 BOP
1
+ 10 V
2
0V
3 AI0+
≥ 4.7 kOhm A
4 AI0- RS232/BOP interface
D
10 AI1+
A
11 AI1- D General I/O DIP switch RS232 with
0 to 20 mA
DI0 5 DI0 ON PC to inverter
24 V encoder
5 V encoder
5
Encoder A
Encoder B
termination
termination
Encoder Z
termination
connection kit
supply
supply
DI1 6 DI1
AI0
AI1
6
digital inputs
Standard
DI2 7 DI2
7
DI3 8 DI3 OFF
8 0 to 10 V
DI4 16 DI4
16
DI5 17 DI5
17
DI6 9 U24V
40
digital inputs
DI7 60 FDI 0A
Fail-safe
41 paired
DI8 61 FDI 0B
42 62 FDI 1A
+
24 V paired 63 FDI 1B
-
28 28 U0V
ENC+
33 Line
14 PTC+
A
PTC/KTY 15 PTC- D Control Unit
0 to 20 mA
12 AO0+
D CU240S PN-F
max. 500 Ohm 13 AO0- A
26 AO1+
0 to 20 mA D
max. 500 Ohm 27 AO1- A
20 COM
19 NO
DO0
18 NC
PM-IF interface Power Module
22 COM
Low voltage only
DO1 21 NO
(30 V, 500 mA)
25 COM
24 NO
DO2
23 NC
31 +24 V
From
32 0V external
source
1 TX+
70 ENC AP 2 TX-
3 RX+
Encoder interface
71 ENC AN
PROFINET
4 *
interface
RJ45
72 ENC BP 5 *
73 ENC BN 6 RX-
74 ENC ZP 7 *
G_D011_EN_00184
8 *
75 ENC ZN
* = Not connected
PROFINET/Industrial Ethernet
SINAMICS G120 Drive system
CU240S PN and CU240S PN-F
Control Units
■ Technical specifications
Product type description CU240S PN Control Unit CU240S PN-F Control Unit
6SL3244-0BA20-1FA0 6SL3244-0BA21-1FA0
Electrical data
Operating voltage 24 V DC via the Power Module or
an external 24 V DC supply
24 V DC via the Power Module or
an external 24 V DC supply 2
Power loss < 40 W < 40 W
Interfaces
Digital inputs – standard 9 6
Digital inputs – Fail-safe – 2
Digital outputs 3 3
Analog inputs 2 2
Both analog inputs can be configured as supplementary digital inputs if an additional function is required.
Switching thresholds:
0 → 1: Rated voltage 2 V
1 → 0: Rated voltage 0.8 V
Analog inputs are protected against inputs in a voltage range of ± 30 V and have a common-mode voltage
in the ± 15 V range.
Analog outputs 2 2
Analog outputs have short-circuit protection, but are not isolated.
Maximum output voltage = 10 V in current mode,
maximum output current = 20 mA in voltage mode.
The reaction time shouldequal approximately 1 ms with a load of maximum 10 kΩ in voltage mode.
Bus interface PROFINET PROFINET, PROFIsafe
Encoder interfaces 1 1
PTC/KTY interface ✓ ✓
Brake Relay interface / ✓ ✓
Safe Brake Relay interface
(connection via Power Module)
MMC memory card slot ✓ ✓
RS232/USS interface ✓ ✓
(connection via PC-inverter
connection kit)
Safety functions
Integral safety functions – • Safe Stop 1 (SS1)
to Category 3 of EN 954-1 and • Safely Limited Speed (SLS)
SIL2 of IEC 61508
• Safe Brake Control (SBC)
• Safe Torque Off (STO)
Open-loop and closed-loop
control functions
V/f linear/quadratic/parameterizable ✓ ✓
V/f with flux current control (FCC) ✓ ✓
Vector control, encoderless ✓ ✓
Vector control with encoder ✓ ✓
Torque control, encoderless ✓ ✓
Torque control with encoder ✓ ✓
PROFINET/Industrial Ethernet
SINAMICS G120 Drive system
CU240S PN and CU240S PN-F
Control Units
2 Fixed frequencies
Signal interconnection with BICO
16, programmable
✓
16, programmable
✓
technology
Automatic restart following line failure ✓ ✓
or operation fault
Positioning deceleration ramp ✓ ✓
Slip compensation ✓ ✓
Free function blocks (FFB) for logic ✓ ✓
and arithmetic operations
Ramp smoothing ✓ ✓
3 switchable drive data sets ✓ ✓
3 switchable command data sets ✓ ✓
(CDS) (manual/auto)
Flying restart ✓ ✓
JOG ✓ ✓
Technology controller (PID) ✓ ✓
Thermal motor protection ✓ ✓
Thermal inverter protection ✓ ✓
Setpoint specification ✓ ✓
Motor identification ✓ ✓
Motor holding brake ✓ ✓
Vdcmax controller ✓ (with PM240 only) ✓ (with PM240 only)
Kinetic buffering ✓ (with PM240 only) ✓ (with PM240 only)
Braking functions ✓ (with PM240 only) ✓ (with PM240 only)
• DC injection braking
• Compound braking
• Dynamic braking with integrated
brake chopper
Mechanical specifications
and environmental operating
conditions
Degree of protection IP20 IP20
Signal cable cross-section
• min. 0.05 mm2 (AWG30) 0.05 mm2 (AWG30)
2
• max. 2 mm (AWG14) 2 mm2 (AWG14)
Operating temperature -10 … +50 °C (14 … 122 °F) 0 … 40 °C (32 … 104 °F)
Storage temperature -40 … +70 °C (-40 … +158 °F) -40 … +70 °C (-40 … +158 °F)
Relative humidity < 95 % RH, non-condensing < 95 % RH, non-condensing
Dimensions
• Width 73 mm 73 mm
• Height 177 mm 177 mm
• Depth 63 mm 63 mm
Weight, approx. 0.52 kg 0.52 kg
PROFINET/Industrial Ethernet
SINAMICS G120D Distributed Frequency Inverters
SINAMICS G120D distributed frequency inverter
■ Overview
The Power Module supplies the motor in the power range
0.75 kW to 7.5 kW (1.0p to 10 hp). The Power Module is con-
trolled by a microprocessor in the Control Unit. State-of-the-art
IGBT technology with pulse-width-modulation is used for highly
reliable and flexible motor operation. It also features a range of
functions offering a high degree of protection for the Power
2
Module and motor. The unusually slimline type of construction is
optimized for use directly in the plant. The Power Module also
has the same drilling template for all outputs (constant footprint).
Safety Integrated
The SINAMICS G120D distributed frequency inverters are
available in a number of different variants for safety-oriented
applications. All Power Modules are already designed for Safety
Integrated. A Safety Integrated Drive can be created by combin-
ing a Power Module with the relevant Fail-safe Control Unit.
The SINAMICS G120D fail-safe frequency inverter provides
three safety functions, certified in accordance with EN 954-1,
Category 3 and IEC 61508 SIL 2:
Example: SINAMICS G120D, frame size FSA, comprising
Power Module PM250D and fail-safe Control Unit CU240D DP-F • Safe Torque Off (STO) to protect against active movement of
the drive
The new SINAMICS G120D distributed frequency inverter series • Safe Stop 1 (SS1) for continuous monitoring of a safe braking
is the solution for demanding drive tasks especially in the field of ramp
conveyor systems. SINAMICS G120D supports bump-free, • Safely Limited Speed (SLS) for protection against dangerous
closed-loop speed control of three-phase asynchronous motors movements on exceeding a speed limit
and fulfills all the requirements of conveyor system applications
from simple frequency control through to demanding vector con- The functions "Safe Stop 1" and "Safely limited speed" can both
trol. With its well-thought-out modular type of construction to the be implemented without a motor sensor or encoder; the imple-
degree of protection IP65, it is seamlessly integrated into the mentation cost is minimal. Existing plants in particular can be
plant and supports a high plant availability and minimized spare updated with safety technology without the need to change the
parts inventories. The innovative power module concept with motor or mechanical system.
regenerative feedback capability helps to save energy. Safety
The safety functions "Safely limited speed" and "Safe stop 1" are
functions that are unique worldwide support enhanced plant
certified for asynchronous motors without encoders - these
concepts with increased productivity. This drive can be optimally
safety functions are not permitted for pull-through loads as in the
integrated into the Siemens TIA world of automation via
case of lifting gear and winders.
PROFIBUS or PROFINET.
For further information, please refer to section Safety Integrated
With different device versions (frame sizes FSA to FSC) in an
in chapter Innovations.
output range of 0.75 kW to 7.5 kW (1.0 hp to 10 hp), it is suitable
for a wide variety of drive solutions. Efficient Infeed Technology
Reasons for using distributed drive systems The advanced Efficient Infeed Technology is employed in
• Modular drive solutions providing standardized mechatronic PM250D Power Modules. This technology allows the energy pro-
elements that can be individually tested duced by motors operating in generator mode on standard in-
verters to be fed back into the supply system. At the same time,
• No need for a control cabinet, resulting in a smaller space considerable savings can be achieved in terms of energy con-
requirement and less air-conditioning sumption and operating costs.
• Long cables between the inverter and motor can be avoided
(which means lower output losses, reduced interference emis- For further information, please refer to section Efficient Infeed
sion and lower costs for shielded cables and additional filters) Technology in chapter Innovations.
• Distributed configurations offer considerable benefits for STARTER commissioning tool
conveyor systems with their extensive coverage (e.g. in the
The STARTER commissioning tool (STARTER Version 4.1, SP1
automotive and logistics sectors)
and higher) supports the commissioning and maintenance of
Modularity SINAMICS G120D inverters. The operator guidance combined
with comprehensive, user-friendly functions for the relevant drive
SINAMICS G120D is a modular inverter system to degree of solution allow you to commission the device quickly and easily.
protection IP65 comprising a variety of functional units. The two
main units are
• Control Unit (CU)
• Power Module (PM)
The Control Unit controls and monitors the Power Module and
the connected motor in several different control modes.
The digital inputs and digital outputs on the device support the
simple wiring of sensors and actuators directly on the drive. The
input signals can either be directly linked within the Control Unit
and trigger local responses automatically or they can be trans-
ferred to the central controller via PROFIBUS or PROFINET for
processing within the context of the overall plant.
PROFINET/Industrial Ethernet
SINAMICS G120D Distributed Frequency Inverters
SINAMICS G120D distributed frequency inverter
■ Benefits ■ Application
7 Compact and space-saving design with slimline type of SINAMICS G120D is ideally suited for demanding conveyor
construction and identical drilling template for all outputs system applications in the industrial environment for which a
7 Wide output range from 0.75 kW to 7.5 kW (1.0 hp to 10 hp). distributed drive with communications capability is required.
This applies in particular to the automotive sector, e.g. assembly
2 7 The safety functions make it easier to integrate drives into
safety-oriented machines or plants lines.
7 The innovative circuit design (bidirectional input rectifier with SINAMICS G120D is also suitable for further high-performance
"pared-down" DC link) allows the kinetic energy of a load to be applications, e.g. in the airport sector, food and beverages in-
fed back into the supply system. This feedback capability pro- dustry (without tensides) and in distribution logistics (e.g. mono-
vides enormous savings because generated energy no longer rail overhead conveyors).
has to be converted into heat in a braking resistor. Braking
resistors and reactors are not necessary - this is a particular ■ Design
advantage in terms of the space requirement and installation
costs for the high IP65 degree of protection. The SINAMICS G120D distributed frequency inverters are mod-
ular frequency inverters for standard drives. Each SINAMICS
7 Enhanced ruggedness and longer service life due to coating
G120D comprises two operative units – the Power Module and
of the electronic modules
Control Unit.
7 Flexibility due to modularity for a future-oriented distributed
drive concept to the high IP65 degree of protection
- Module replacement when system is running (hot swapping) Power Module Control Unit
- The modules can be easily replaced, which makes the
system extremely service friendly.
7 Capable of communicating via PROFINET or PROFIBUS with
PROFIdrive Profile 4.0
- Reduced number of interfaces
- Plant-wide engineering
- Easy to handle
7 The ability to connect up to six sensors and up to two actua-
G_D011_EN_00126
tors directly to the Control Unit means that almost all drive
information can be directly managed; local preprocessing of
the signals takes the load off the fieldbus at a high and repro-
ducible response time.
Line supply
7 Integrated EMC filter of class A (according to EN 55011), connection
integrated braking control (400 V 1 AC rectified, corresponds Motor connection
to 180 V DC) and integrated motor protection due to thermal
motor model and evaluation of PTC or KTY 84 temperature
sensors Power Module PM250D with line and motor connections
7 Software parameters for easy adaptation to 50 Hz or 60 Hz and Control Unit CU240D
motors (IEC or NEMA motors)
Power Modules
7 Easy replacement of devices and time-saving copying of
parameters with the optional MMC memory card The following Power Modules are available for SINAMICS
7 Engineering and commissioning with uniform engineering G120D distributed frequency inverters:
tools such as SIZER (Version 2.9 and higher), STARTER PM250D Power Modules
(Version 4.1, SP1 and higher) and Drive ES: Ensure rapid
engineering and easy commissioning – STARTER is inte- PM250D Power Modules (0.75 kW to 7.5 kW) use an innovative
grated in STEP 7 with Drive ES Basic with all the advantages circuit design which allows line-commutated energy recovery
of central data storage and totally integrated communication to the supply. This innovative circuit permits generator energy to
be fed back into the supply system and, therefore, saves energy.
7 Certified worldwide for compliance with CE, UL, cUL, C-tick
and Safety Integrated according to EN 954-1, Cat. 3 and Accessories
IEC 61508 SIL 2
Connector sets for line infeed and the outgoing motor feeder are
available as accessories as well as pre-assembled motor cables
for connection to the motor.
PROFINET/Industrial Ethernet
SINAMICS G120D Distributed Frequency Inverters
SINAMICS G120D distributed frequency inverter
PROFINET/Industrial Ethernet
SINAMICS G120D Distributed Frequency Inverters
SINAMICS G120D distributed frequency inverter
■ Technical specifications
Unless explicitly specified otherwise, the following technical
specifications are valid for the following components of the
distributed SINAMICS G120D frequency inverters.
2 Product type description SINAMICS G120D Product type description SINAMICS G120D
Mechanical data Climatic ambient conditions
Vibratory load • Storage 1) EN 60068-2-1
Temperature -40 … +70 °C
• Transport 1) EN 60068-2-6
5 … 9 Hz: • Transport 1) EN 60068-2-1
Constant deflection 3.1 mm Temperature -40 … +70 °C
9 … 200 Hz: max. air humidity 95 % at 40 °C
Constant acceleration = 9.81 m/s2
(1 g) • Operation EN 60068-2-2
Temperature -10 … +40 °C
• Operation EN 60068-2-6 without derating
10 … 58 Hz:
Constant deflection 0.15 mm Environmental class/harmful
58 … 200 Hz: chemical substances
Constant acceleration = 19.62 m/s2 • Operation Class 3C2 to EN 60721-3-3
(2 g)
Degree of contamination 2 to EN 61800-5-1
Shock load
Standards
• Transport 1) EN 60068-2-27
147.15 m/s2 (15 g)/11 ms; Standards conformance UL, cUL, CE, c-tick
3 shocks in each axis and direction CE mark To Low-Voltage Directive 73/23/EEC
• Operation EN 60068-2-27 and Machinery Directive 98/37/EEC
147.15 m/s2 (15 g)/11 ms; EMC directive 2)
3 shocks in each axis and direction
• Frame sizes FSA to FSC Category C2 3) to EN 61800-3
Ambient conditions with integrated line filter (corresponds to class A to EN 55011)
Protection class Class III (PELV) to EN 61800-5-1 class A
Shock protection Class I (with PE conductor system)
acc. to EN 61800-5-1
Permissible ambient -10 to +40 °C without derating,
and coolant temperature (air) > 40 to 55 °C,
during operation for see derating characteristics
Power Modules
Permissible ambient -10 … +55 °C
and coolant temperature (air) with CU240D DP-F and/or CU240D
during operation for PN-F: 0 … 40 °C
Control Units up to 2000 m above sea level
1)
In transport packaging. Note:
2) The EMC product standard EN 61800-3 does not apply directly to a
For further, general information, see also SINAMICS G110 sections "Tech-
nical specifications" and "Compliance with standards". frequency inverter but to a PDS (Power Drive System), which comprises
3) With shielded motor cable up to 15 m. the complete circuitry, motor and cables in addition to the inverter.
The frequency inverters on their own do not generally require identifica-
tion according to the EMC directive
■ More information
Further information on technical specifications and ordering
data can be found in Catalog D11.1 "SINAMICS G110/G120
Built-in Devices and SINAMICS 120D Distributed Frequency
Converter" as well as iin the interactive catalog under "Drives
Technology/AC Converters/Low-Voltage Converters" for
"SINAMICS G110/G120 Built-in Devices and SINAMICS 120D
Distributed Frequency Converter".
PROFINET/Industrial Ethernet
SINAMICS G120D Distributed Frequency Inverters
CU240D PN and CU240D PN-F
Control Units
■ Overview
Safety Integrated functions
The SINAMICS G120D fail-safe frequency inverter provides
three safety functions, certified in accordance with EN 954-1,
Category 3 and IEC 61508 SIL 2:
• Safe torque off (STO) to protect against active movement of
2
the drive
• Safe Stop 1 (SS1) for continuous monitoring of a safe braking
ramp
• Safely Limited Speed (SLS) for protection against dangerous
movements on exceeding a speed limit
The functions "Safe Stop 1" and "Safely limited speed" can both
be implemented without a motor sensor or encoder; the imple-
mentation cost is minimal. Existing plants in particular can be
updated with safety technology without the need to change the
motor or mechanical system.
The safety functions "Safely limited speed" and "Safe stop 1" are
certified for asynchronous motors without encoders - these
Example of CU240D PN-F Control Unit safety functions are not permitted for pull-through loads as in the
case of lifting gear and winders.
The Control Unit performs closed-loop control functions for the
inverter. In addition to control functions, the Control Unit can also Note:
perform other tasks which can be adapted to the relevant For further information, please refer to section Safety Integrated
application by parameterization. Control Units are available in in Catalog D11.1s.
different versions:
• CU240D PN
• CU240D PN-F
Selection and ordering data
Communication Digital inputs Digital outputs Encoder interfaces Designation Control Unit
Order No.
Standard
PROFINET 6 2 1 CU240D PN 6SL3544-0FA20-1FA0
Fail-safe for Safety Integrated
PROFINET 6 2 1 CU240D PN-F 6SL3544-0FA21-1FA0
■ Design
Optical interface for Optical interface for
PC connection PC connection
LEDs LEDs
SF RDY BF ES STO SS1 SLS
X01 X02
DC24V DC24V
24 V supply 24 V supply
X03 X03
Digital outputs P1 P2 Digital outputs
ACT LNK ACT LNK DO0 DO1
G_D011_EN_00167 G_D011_EN_00168
PROFINET/Industrial Ethernet
SINAMICS G120D Distributed Frequency Inverters
CU240D PN and CU240D PN-F
Control Units
■ Design (continued)
Control Unit, view of rear panel, MMC slot on top and PM-IF interface
in center at bottom
■ Technical specifications
Product type description CU240D PN Control Unit CU240D PN-F Control Unit
6SL3544-0FA20-1FA0 6SL3544-0FA21-1FA0
Electrical data
Operating voltage External 24 V DC required External 24 V DC required
1)
Power consumption
(from the 24 V supply)
• with Power Module frame sizes FSA 350 mA 350 mA
and FSB
• with Power Module frame size FSC 500 mA 500 mA
Interfaces
Digital inputs 6 6
Digital outputs 2 2
(0.5 A, supplied over switched
24 V DC)
Bus interface PROFINET PROFINET, PROFIsafe
Encoder interfaces 1 1
PTC/KTY interface ✓ ✓
(connected via Power Module)
Activation of a mechanical ✓ ✓
motor brake
(connected via Power Module)
MMC memory card slot ✓ ✓
RS232 interface ✓ ✓
(connected with RS232 interface
cable via the optical interface of the
Control Unit)
Safety functions
Integral safety functions to Category 3 • Safe Stop 1 (SS1)
of EN 954-1 and SIL2 of IEC 61508 • Safely Limited Speed (SLS)
• Safe Torque Off (STO)
• The safety functions "Safely limited speed" and
"Safe stop 1" are certified for asynchronous motors
without encoders - these safety functions are not
permitted for pull-through loads as in the case of
lifting gear and winders.
1) To this must be added the power consumption of connected encoders and sensors and the power draw on the digital outputs.
PROFINET/Industrial Ethernet
SINAMICS G120D Distributed Frequency Inverters
CU240D PN and CU240D PN-F
Control Units
2
functions
V/f linear/quadratic/parameterizable ✓ ✓
V/f with flux current control (FCC) ✓ ✓
Vector control, encoderless ✓ ✓
Vector control with encoder ✓ ✓
Torque control encoderless ✓ ✓
Torque control with encoder ✓ ✓
Software functions
Fixed frequencies 16, programmable 16, programmable
Signal interconnection with BICO ✓ ✓
technology
Automatic restart following line failure ✓ ✓
or fault
Positioning deceleration ramp ✓ ✓
Slip compensation ✓ ✓
Free function blocks (FFB) for logic ✓ ✓
and arithmetic operations
Ramp smoothing ✓ ✓
3 selectable drive data sets ✓ ✓
3 selectable command data sets ✓ ✓
(CDS) (manual/auto)
Flying restart ✓ ✓
JOG ✓ ✓
Technology controller (PID) ✓ ✓
Thermal motor protection ✓ ✓
Thermal inverter protection ✓ ✓
Setpoint specification ✓ ✓
Motor identification ✓ ✓
Motor holding brake ✓ ✓
Mechanical specifications and
environmental operating conditions
Degree of protection IP65 IP65
Operating temperature -10 … +55 °C 0 … 40 °C
(14 … 131 °F) (32 … 104 °F)
Storage temperature -40 … +70 °C -40 … +70 °C
(-40 … +158 °F) (-40 … +158 °F)
Relative humidity < 95 % RH, non-condensing < 95 % RH, non-condensing
Dimensions
• Width 150 mm 150 mm
• Height 210 mm 210 mm
• Depth 40 mm 40 mm
Weight, approx. 0.7 kg 0.7 kg
PROFINET/Industrial Ethernet
SINAMICS G120D Distributed Frequency Inverters
CU240D PN and CU240D PN-F
Control Units
■ Accessories
MMC memory card PROFINET connecting cable
Flexible connecting cables and plug-in connectors that can be
assembled in the field for transmission of data (up to 100 Mbit/s)
2 between Industrial Ethernet stations with IP65 degree of
protection.
Order No.
IE connecting cable
M12-180/M12-180
Pre-assembled IE FC TP trailing
cable GP 2 x 2 PROFINET type C)
with two 4-pole M12 plugs (4-pole,
D-coded), IP65/IP67 degree of
protection
Length:
• 0.3 m 6XV1870-8AE30
• 0.5 m 6XV1870-8AE50
• 1.0 m 6XV1870-8AH10
• 1.5 m 6XV1870-8AH15
• 2.0 m 6XV1870-8AH20
The parameter settings for an inverter can be stored on the MMC • 3.0 m 6XV1870-8AH30
memory card. When the plant is serviced, it is immediately ready • 5.0 m 6XV1870-8AH50
for use again after, for example, replacement of the frequency
• 10 m 6XV1870-8AN10
inverter and transfer of the memory card data. The associated
slot is located on the rear of the Control Unit. • 15 m 6XV1870-8AN15
PROFINET/Industrial Ethernet
PROFINET Technology components
ERTEC enhanced real-time Ethernet controller
■ Overview
PROFINET IO uses Fast Switched Ethernet as the communi-
cations basis with a transfer rate of 100 Mbit/s. The required
functions are supported by hardware ASICs of the ERTEC range
(Enhanced Real-Time Ethernet Controller), and high perfor-
mance values are achieved. Previously required discrete com-
ponents have been included in the ERTECs as a system-on-
2
chip. These high-performance Ethernet controllers with integral
real-time switch and 32-bit microprocessor have been specially
designed for industrial applications. It is then possible to imple-
ment powerful PROFINET connections in the smallest possible
space.
The ERTEC 200 is available for simple field devices, and
the ERTEC 400 for controllers and network components. They
feature a rugged design, specific automation functions, and
openness to the IT world.
• Easy space-saving connection of devices to switched
10/100 Mbit Ethernet
• No need for external network components since the switches
are integrated into the device
• Integral high-performance ARM 946 processor for optimum
integration of communications and applications
• Specific communication functions for automation technology
secure the position of the technology as front runner for time-
critical applications through real-time characteristics
• The DK-ERTEC 200 PN IO and DK-ERTEC 400 PN IO
development kits with global technical support enable simple
implementation
■ Technical specifications
Product type description ERTEC 400 ERTEC 200
Transfer rate 10/100 Mbit/s 10/100 Mbit/s
Interfaces
• Ethernet / PHY interface 4 x PHY interface 2 x Ethernet interface (PHY integrated) or alterna-
• Half/full duplex tively
• Broadcast filter 2 x PHY interface (for connecting optical PHYs)
• IEEE 802.1 p Traffic Management • Half/full duplex
• IEEE 802.1 q VLAN Tagging and Identification • Broadcast filter
• IEEE 1588 • IEEE 802.1 p Traffic Management
• IEEE 802.1 q VLAN Tagging and Identification
• IEEE 1588
- in association with the correspond- Supports copper and fiber-optic conductors; Supports copper and fiber-optic conductors
ing PHY types: Autosensing; (PHY for Cu integrated);
Autocrossover Autosensing;
Autocrossover
• Local bus unit (LBU) Local bus master interface for an external host Local bus master interface for an external host
with access to internal areas of the ERTEC; with access to internal areas of the ERTEC;
16-bit data bit width 16-bit data bit width
• PCI interface 32 bit, 33/66 MHz –
• Host functionality –
• Memory protection unit (MPU) –
• 2 PCI interrupt outputs INTA_N and SERR_N –
• Power Management V1.1 –
• 3.3 Volt (5 V tolerant) –
• PCI master/target interface –
• PCI core conformant to PCI spec. 2.2 –
• External memory interface (EMIF)
- SDRAM controller 128 MB/16 bit or 256 MB/32 bit 64 MB/16 bit or 128 MB/32 bit
- SRAM controller 4 x 16 MB for asynchronous blocks 4 x 16 MB for asynchronous blocks
(SRAM, Flash, I/O 8/16/32 bit) (SRAM, Flash, I/O 8/16/32 bit)
- chip select support Yes Yes
• IO interfaces 32 parameterizable I/O (GPIO); 45 parameterizable I/O (GPIO);
multifunction outputs multifunction outputs
PROFINET/Industrial Ethernet
PROFINET Technology components
ERTEC enhanced real-time Ethernet controller
PROFINET/Industrial Ethernet
PROFINET Technology components
ERTEC enhanced real-time Ethernet controller
Note:
If you have any technical questions, please contact the
PROFI Competence Centers
Germany and Europe America
Siemens AG PROFI Interface Center
ComDeC One Internet Plaza
Postfach 2355 Johnson City, TN, 37604
D-90713 Fürth U.S.A.
Germany Tel.: (423) - 262 - 2576
Tel.: +49/911/750 - 2080 Fax: (423) - 262 - 2103
Fax: +49/911/750 - 2100 Email: profibus.sea@siemens.com
Email: comdec@ siemens.com
PROFINET/Industrial Ethernet
PROFINET Technology components
Development Kits for ERTEC
2
ASIC ERTEC 200
for real-time and isochronous
real-time, consisting of:
CP 1616,
ERTEC 200 evaluation board,
ASICs ERTEC 200 (10 units),
IE FC RJ45 plug 180 (2 units),
IE FC standard cable 2 x 2 (5 m),
IE FC stripping tool,
DK-16xx PN IO V 2.0,
Wind River evaluation software,
Documentation and sample
software
Development Kit 6GK1 953-0CA00
DK-ERTEC 400 PN IO
Development kit V2.0 for
ASIC ERTEC 400
for real-time and isochronous
• The DK-ERTEC 200 PN IO and DK-ERTEC 400 PN IO real-time, consisting of:
Development Kits are available for development of PROFINET CP 1616,
and Industrial Ethernet devices with integral real-time switch ERTEC 400 evaluation board,
ASICs ERTEC 400 (10 units),
• Possible applications: IE FC RJ45 plug 180 (2 units),
- development of IO field devices (as PROFINET IO-Device) IE FC standard cable 2 x 2 (5 m),
with a PROFINET interface IE FC stripping tool,
- development of drives with PROFINET DK-16xx PN IO V 2.0,
- development of any other device with an Industrial Ethernet Wind River evaluation software,
interface Documentation and sample
software
If you have any technical questions, please contact the Production license for one
PROFI Competence Centers: product family based on
ERTEC 200 or ERTEC 400
Germany and Europe
Development package 6ES7 195-3BC00-0YA0
Siemens AG for PROFINET IO
ComDeC for Ethernet processors
Postfach 2355
D-90713 Fürth PROFINET IO controller
Germany Communication Processor 6GK1 161-6AA00
Tel.: +49/911/750 - 2080 CP 1616
Fax: +49/911/750 - 2100 PCI card (32 bit; 3.3/5 V) with
Email: comdec@siemens.com ASIC ERTEC 400 for connection
to PROFINET IO with 4-port
America real-time switch (RJ45), use via
PROFI Interface Center development kit DK-16xx PN IO;
One Internet Plaza NCM PC
Johnson City, TN, 37604 SOFTNET PN IO Edition 2007 6GK1 704-1HW70-3AA0
U.S.A. Software for PROFINET IO
Tel.: (423) - 262 - 2576 controller with OPC server and
Fax: (423) - 262 - 2103 NCM PC; single license for
Email: profibus.sea@siemens.com 1 installation, runtime software,
software and electronic manual
on CD-ROM, license key on USB
flash drive, Class A, for 32 Bit
Windows XP Professional,
Windows Server 2003,
Server 2003 R2;
Windows Ultimate/Business;
German/English
CPU 317-2 PN/DP 6ES7 317-2EJ10-0AB0
512 KB RAM, 24 V DC
supply voltage,
combined MPI/PROFIBUS DP
master/slave interface,
Ethernet/PROFINET interface,
MMC required
PROFINET/Industrial Ethernet
PROFINET Technology components
Development Kits for ERTEC
■ More information
You can find more detailed information, technical data and The Wind River development environment can be purchased
manuals for the ERTEC 200, ERTEC 400, DK-ERTEC 200 PN IO from:
and DK-ERTEC 400 PN IO in the Internet.
Wind River GmbH
http://www.siemens.com/ertec-microsite Osterfeldstrasse 84
85737 Ismaning, Germany
Additional in formation can be found in the Internet under: Tel.: +49 89 96 24 45 0
http://www.siemens.com/simatic-net/ik-info Fax: +49 89 96 24 45 999
inquiries-de@windriver.com
http://www.siemens.com/ertec
Additional in formation can be found in the Internet under:
http://support.automation.siemens.com/
WW/view/de/18977720/133300 http://www.windriver.com/alliances/eval-cd/
details.html?pgmid=ERTEC
PROFINET/Industrial Ethernet
PROFINET Technology components
Development packages
2 3URFHVV Accessories
CPU 317-2 PN/DP 6ES7 317-2EK13-0AB0
5HDOWLPH
6DIHW\ Main memory 1 MB,
FRPPXQLFDWLRQ
power supply 24 V DC, combined
MPI/PROFIBUS DP master/slave
interface, Ethernet/PROFINET
interface;
,7VWDQGDUGV 352),1(7 'LVWULEXWHG MMC required
6HFXULW\ ILHOGGHYLFHV
Micro Memory Card 6ES7 953-8LJ20-0AA0
e.g. 512 KB
(other MMC optional)
1HWZRUN 0RWLRQ Programming device software 6ES7 810-4CC08-0YA5
LQVWDOODWLRQ &RQWURO STEP 7, V5.4
Floating License, STL, LAD-. FBD
'LVWULEXWHG programming for S7-300/400/C7
LQWHOOLJHQFH and WinAC
*B,.B;;B
SCALANCE X 108 switche 6GK5 108-0BA00-2AA3
(other switch optional)
SIMATIC NET TP cable 6XV1 850-2GH20
RJ45/RJ45, length 2 m
At least 3 units are required;
In time for market entry of PROFINET IO, a development pack- other cable types/lenghts optional
age is available that allows third-party manufacturers to develop Power supply PS 307 6ES7 307-1BA00-0AA0
and offer their own PROFINET IO devices. 120 V AC, 24 V DC, 2 A
(optional)
■ Technical specifications
Please address any technical questions about the development ■ More information
kit to:
The development environment can be obtained from NetSilicon:
In Germany and Europe
In Germany and Europe
Siemens AG
ComDeC Digi GmbH (NetSilicon)
P.O. Box 2355 Joseph-von-Fraunhofer-Str. 23
90713 Fürth 44227 Dortmund
Germany Germany
Tel.: +49/911/750 - 2080 Tel: +49 231 9747 550
Fax: +49/911/750 - 2100 Fax: +49 231 9747 650
E-mail: comdec@fthw.siemens.de E-mail: emea-sales@netsilicon.com
PROFINET/Industrial Ethernet
Operator control and monitoring devices
SIMATIC Mobile Panels
■ Overview
SIMATIC Mobile Panel 177 and SIMATIC Mobile Panel 277
• Two three-stage acknowledgement buttons;
optional versions include:
- STOP button
- STOP button, handwheel, key-operated switch and 2
illuminated pushbutton
• Communication is supported via a serial, MPI/PROFIBUS or
PROFINET interface
• Connection point detection for local identification of the device
based on the connection point ID
• Fast system availability after plugging into the connectivity
boxes
• Connected to the controller and power supply via the connec-
tivity box and the connecting cable
SIMATIC Mobile Panel 277(F) IWLAN
• Mobile operator panel for direct operator control of the plant
and machine from any point • Wireless, mobile operator panel for flexible and location-
independent system and machine operation
• Supports optimized monitoring of the workpiece or process
providing at the same time direct access and direct line of • WLAN communication in accordance with IEEE 802.11 a (b/g)
sight to the operator panel and support of PROFINET
• Flexible application with simple reconnection during operation • Powerful batteries and flexible concept for changing permit
(Mobile Panel 177 and Mobile Panel 277) or battery replacement "on the fly" without interrupting operation
• wireless freedom (Mobile Panel 277(F) IWLAN) • Effective range limitation and the local identification of the
device by using transponder technology
• Pixel-graphics, brilliant color display with touch screen
(analog/resistive) • Optional variants with: handwheel, key-operated switch and
illuminated pushbutton
• PROFIBUS or PROFINET communication, PROFINET through
WLAN with Mobile Panel 277(F) IWLAN • Fail-safe operator controls of the SIMATIC Mobile Panel 277F
IWLAN using PROFIsafe:
• Freely configurable and inscribable function keys (with LED) - Two three-stage acknowledgement buttons
- Emergency stop button
PROFINET/Industrial Ethernet
Operator control and monitoring devices
SIMATIC Mobile Panels
PROFINET/Industrial Ethernet
Operator control and monitoring devices
SIMATIC Panels
2
incl. mounting accessories
TP 177B starter kit 6AV6 551-2EA01-1AA0
Consisting of:
• TP 177B with STN display,
blue mode
• SIMATIC WinCC flexible 2005
Compact configuration software
• SIMATIC HMI Manual Collection
(CD), 5 languages
(English, French, German,
Italian, Spanish)
• MPI cable (5 m)
• Software Update Service
for 1 year
PROFINET/Industrial Ethernet
Operator control and monitoring devices
SIMATIC Multi Panels (MP)
2
Touch screen,
(analog/resistive)
• 8" TFT color display, 6AV6 643-0DB01-1AX1
Key
38 system keys,
26 user-configurable and freely
inscribable function keys
(18 with LEDs)
• 10" TFT color display, 6AV6 643-0CD01-1AX1
Touch
Touch screen
(analog/resistive)
• 10" TFT color display, 6AV6 643-8AD10-0AA1
Touch, INOX
Touch screen,
(analog/resistive),
with stainless steel front
Multi Panels (MP) • 10" TFT color display, 6AV6 643-0DD01-1AX1
Key
Multi Panels on the basis of Windows CE combine the rugged- 38 system keys,
ness of operator panels with the flexibility of PCs. Due to their 36 user-configurable and freely
extremely high performance capability, they are suitable for inscribable function keys
demanding applications and their functionality can be ex- (28 with LEDs)
panded even more by installing additional Windows CE applica-
SIMATIC MP 377
tions.
• 12" color TFT display, 6AV6 644-0AA01-2AX0
SIMATIC MP 277 Touch
• Multi Panel with comprehensive functionality for machine • 12" color TFT display, 6AV6 644-0BA01-2AX1
operation and monitoring on site Key
• Pixel-graphics 7.5" and 10.4" TFT displays with 64k colors • 15" color TFT display, 6AV6 644-0AB01-2AX0
• Key or Touch versions available Touch
• Onboard MPI, USB, PROFIBUS and PROFINET interfaces • 19" color TFT display, 6AV6 644-0AC01-2AX0
• Content of message buffer is retained even when panel is Touch
disconnected without batteries
• SD/Multi Media Card slot
• Windows CE 5.0 operating system
• Can be configured using SIMATIC WinCC flexible 2005 SP1
Standard or Advanced
• Also available with stainless steel front (DIN EN 1672-2), thus
meeting the high requirements of, for example, the food, bev-
erages and tobacco industries.
SIMATIC MP 377
• Like Operator Panels, Multi Panels (MP) are used for local
machine operation and monitoring
• Their functionality can be expanded by the installation of
additional Windows CE applications (Multi Panel and Panel
options)
• SIMATIC MP 377 devices on the basis of Windows CE
combine the rugged construction of Operator Panels with the
flexibility of PCs
• PLC functionality can be integrated directly into the MP 377
platform as an option
• Pixel-graphics 12.1", 15.1" or 19" TFT display, color
(64k colors)
• MP 377 12" Touch, MP 377 15" Touch and MP 377 19" Touch:
touch screen (analog/resistive)
• MP 377 12" Key:
38 system keys, 36 user-configurable and freely inscribable
function keys (36 with LEDs)
• The MP 377 15" Touch is also available with a stainless steel
front (DIN EN 1672-2). The stainless steel front is appropriate,
for example, for the increased demands of the food and
beverage industry
• All interfaces, e.g. MPI, PROFIBUS DP, USB, PROFINET
(Ethernet TCP/IP), are on-board
PROFINET/Industrial Ethernet
RFID Systems
SIMATIC RF180C
■ Overview ■ Application
The PROFINET communication module SIMATIC RF180C has
been specially designed for a wide range of applications in
industrial automation and logistics. Due to the high degree of
protection IP67, SIMATIC RF180C can be installed in the
process outside the control cabinet. 2
Main applications for SIMATIC RF180C:
• Machine manufacturing, automation systems, conveyor
systems
• Ancilliary assembly lines in the automotive industry / suppliers
• Small assembly lines
■ Design
PROFINET IO
Master module
e.g. S7-400
■ Benefits 24 V for
RF180C and reader
• Two parallel MOBY channels ensure real-time operation of the
dynamic read points to other PROFINET
bus nodes
• Reader connection with an 8-pole M12 connector for rapid
assembly of all components
• Easy changeover from PROFIBUS applications to PROFINET
with SIMATIC RF180C thanks to software compatibility
• The integrated switch allows several PROFINET modules to
G_FS10_XX_00228
be installed in star or bus topology. Each application can then 2. Reader 1. Reader
be built up quickly and inexpensively
Tags / MDS
• Powerful hardware ensures rapid data communication with
the reader (SLG). So that the data are available to the applica-
tion more quickly
• Simple firmware downloading in the case of function expan-
sions and error rectification ensures high availability of the
RFID system
• Adjustable and parameterizable RFID-specific diagnostics
facilitate commissioning and troubleshooting
• A broad selection of pre-assembled connecting cables can
be ordered for connecting PROFINET and readers to SIMATIC
RF180C. This saves time and money during installation and
increases the quality
• The hardware configuration with a base unit and connection
block ensures that SIMATIC RF180C is prepared for other con-
nection techniques, such as fiber-optic cables
PROFINET/Industrial Ethernet
RFID Systems
SIMATIC RF180C
A pre-assembled reader cable is used to connect one or two Cable length to reader
readers to the communication module. The standard cable • Standard length 2m
length is 2 m. If other reader cable lengths are required, an ex- • Optional preassembled cables 5 m, 10 m, 20 m, 50 m
tension cable from 2 to 50 m in length can be used. The cable
can also be assembled by the customer as required. Self-assembled cables Reader/SLG-dependent.
Up to 1000 m
The data in the transponder can be accessed in the following
Supply voltage to reader 24 V
manner: Direct addressing via absolute addresses
Max. current per reader
Error messages and operating states (tag in field, transfer, etc.)
are also displayed on LEDs and support commissioning and • 2 readers connected 0.5 A
service. • 1 reader connected 1.0 A
SIMATIC RF180C has two reader interfaces from which the read- Ambient temperature
ers are also supplied with voltage. There is a solid-state fuse in
• Operation -0 ... 60 °C
SIMATIC RF180C for the reader power supply. The maximum
current permitted for the readers per SIMATIC RF180C is 1 A. • Storage -40 ... +70 °C, 20 K/h
It is not important here whether the current is drawn by 1 or 2 Shock load during operation 30 g
readers. acc. to IEC 61131-2
The application accesses the tag via FB45. FB45 accesses the Vibratory load during operation 0.75 mm (10 … 58 Hz)
tag via absolute addresses. For large volumes of data and com- acc. to IEC 61131-2 10 g (58 … 150 Hz)
plex tag operations, the FB45 can process chained commands. Enclosure
Data is exchanged between SIMATIC RF180C and the applica- • Material Thermoplastic
tion by means of acyclic data records. This ensures that a large (fiberglass reinforced)
quantity of data can be transferred from/to SIMATIC RF180C • Color IP Basic 714
without loading the bus cycle. This is advantageous when large
volumes of data are being transferred. SIMATIC RF180C can • Degree of protection IP67
also process chained tag commands in this mode extremely Dimensions (W x H x D) in mm
quickly.
• SIMATIC RF180C 60 x 210 x 30
without connection block
• SIMATIC RF180C 60 x 210 x 54
with connection block
Weight
• Base module only 210 g
• Connection block only 230 g
PROFINET/Industrial Ethernet
RFID Systems
SIMATIC RF180C
2
for connecting 2 readers; Additional in formation can be found in the Internet under:
without a connection block http://www.automation.siemens.com/bilddb/
Accessories MOBY index.asp?objKey=G_FS10_XX_90115
Connection block 6GT2 002-1JD00
for SIMATIC RF180C 60 28
for connecting 2 readers
over an M12 cable connector
SIMATIC RF180C
M12 connecting cable 6GT2 891-0JH20
prefabricated,
between SIMATIC RF180C and
SIMATIC RF300 reader;
2m, plug angled
SLG cable for MOBY I/E/U 6GT2 091-0FH20
2m
SLG cable for MOBY I/E/U 6GT2 091-0FH50
210
5m
SLG cable for MOBY D 6GT2 691-0FH20
2m
SLG cable for RF300
SIMATIC RF180C
Extension cable for MOBY
I/E/U/D/RF300
•2m 6GT2 891-0FH20 FS10_90115
•5m 6GT2 891-0FH50
• 10 m 6GT2 891-0FN10
24
• 20 m 6GT2 891-0FN20
• 50 m 6GT2 891-0FN50
M12 sealing caps 3RX9 802-0AA00
for unused reader connections
(10 units)
Accessories for connection to the network
PROFINET cable 6XV1 870-8Axxx1)
with M12 plugs
pre-assembled; for trailing
Cable for supply voltage 6XV1 822-5Bxxx1)
pre-assembled with 7/8'' plugs
PROFINET standard cable 2x2, 6XV1840-2AH10
Type A
not pre-assembled; minimum
order quantity 20 m
PROFINET M12 plug connector 6GK1901-0DB10-6AA0
rugged metal housing;
fast connect system; D-coded
(pack of 1)
7/8'' cable connector
for voltage (pack of 5)
• With pin insert 6GK1 905-0FA00
• With socket insert 6GK1 905-0FB00
IE M12 cabinet bushing 6GK1901-0DM20-2AA5
for conversion from M12
(D-coded) to RJ45; (pack of 5)
IE FC RJ45 PLUG 180 RJ45 6GK1901-1BB10-2AA0
plug connector
with rugged metal housing
and FC connection system;
straight cable outlet (pack of 1)
1)
This cable is available in different lengths
(see "Passive network components")
PROFINET/Industrial Ethernet
RFID Systems
SIMATIC RF170C
■ Overview ■ Application
The ET 200pro distributed I/O system with the SIMATIC RF170C
communication module has been specially designed for a wide
range of applications in industrial automation and logistics.
Thanks to the high degree of protection of IP67, the SIMATIC
2 RF170C can be installed without a control cabinet.
Used primarily for the SIMATIC RF170C:
• Mechanical engineering, automation systems, conveyor
systems
• Ancillary assembly lines in the automobile industry/suppliers
• Small assembly lines
■ Design
PROFIBUS or
PROFINET/Industrial Ethernet
Master module
e.g. S7-400
G_FS10_XX_00177
• Reader connection using an 8-pin M12 connector for fast
installation of all components. 2. Reader 1. Reader
• Easy changeover from ET 200X with ASM 473 to ET 200pro Tags / MDS
with SIMATIC RF170C thanks to 100 % software compatibility.
• High-performance hardware ensures fast data exchange with
the SLG (reader). Consequently the data are available for the
application even faster.
• Easy downloading of firmware via SIMATIC Manager for
function expansions and error rectification ensure high-avail-
ability of the RFID system.
• The parameterizable RFID-specific diagnostics support
start-up and troubleshooting
• A wide selection of pre-assembled connecting cables can be
ordered for ET 200pro and SIMATIC RF170C. This saves time
and money during installation and assures better quality.
PROFINET/Industrial Ethernet
RFID Systems
SIMATIC RF170C
Communication between the SIMATIC RF170C and the control- Cable length to reader
ler is acyclic. Consequently, a very large amount of data can • Standard length 2m
be transferred to/from the SIMATIC RF170C without overloading
• Optional preassembled cables 5 m, 10 m, 20 m, 50 m
the bus cycle. This has advantages when transferring large
volumes of data. In addition, the SIMATIC RF170C can process • Self-assembled cables According to write/read device.
concatenated tag commands very quickly in this mode. Up to 1000 m
Supply voltage to reader 24 V
Max. current; 0.4 A per reader
2 readers connected
Max. current; 0.8 A per reader
1 readers connected
PROFINET/Industrial Ethernet
RFID Systems
SIMATIC RF170C
121,4
131,2
2m
SIMATIC RF170C
SLG cable for RF300
Extension cable for MOBY
I/E/U/D and SIMATIC RF300
FS10_90114
READER 1
120
130
READER 2
FS10_90116
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS120
■ Overview ■ Design
The SIMATIC VS 120 vision sensor offers the following image
field sizes:
• 70 mm x 50 mm fixed-focus sensor head
• 40 mm x 30 mm fixed-focus sensor head
• Variable field of view with C/CS-Mount sensor head
2
The following components are required for use of the fixed-focus
version of the SIMATIC VS120 vision sensor and are included in
the scope of delivery:
• Sensor head
• Front lighting in the form of a ring light matched to the applica-
tion and sensor head
• Processing unit
• Connecting cables
• CD with configuration software and assembly/operating
instructions
To start up the fixed focus version you also need the following
• Vision sensor for object finding and object size testing in items (not included in the scope of delivery):
reflected light • Ethernet cable (see "Accessories") for connecting the evalua-
• VS120 finds and checks different objects and / or patterns, tor to any web client. The web client, e.g. a PC with web
e.g.: browser installed, is used to adjust the sensor head and the
- printed symbols (product markings on labels, packaging, lighting.
etc. ) The following components are required for use of the C/CS
- injection-molded parts, mount version of the SIMATIC VS120 vision sensor and are
- ceramic elements, included in the scope of delivery:
- ...
• Sensor head (without lens!)
• Can be used in principle for the following applications:
- position detection for Pick&Place applications, • Processing unit
- checking the presence and position of objects in production, • Connecting cables (no connecting cable for lighting!)
- checking the orientation of objects in infeed systems • CD with configuration software and assembly/operating
• Easy configuration through presentation of the good object to instructions
be recognized. "Training" is done automatically by activating
To start up the C/CS-Mount version you also need the following
the training function of the unit.
items (not included in the scope of delivery):
• Parameter definition is done using the web-based operating
• C/CS-Mount lens with the required imaging properties
interface and can be run on various platforms with the follow-
ing requirements: • Suitable light source and suitable connecting cable
- Browser (IE5.5 or higher), (see accessories)
- JAVA-VM (MS, SUN). • Ethernet cable (see "Accessories") for connecting the evalua-
• The web-based operator interface is also used for controlling tor to any web client. The web client, e.g. a PC with web
the device from an HMI device. The same prerequisites apply browser installed, is used to adjust the sensor head and the
here concerning the Browser and JAVA VM. lighting.
• Remote maintenance concept using web-based operator Sensor head
interface.
The sensor head is equipped with:
• Remote controlled with integrated digital inputs, PROFIBUS or
PROFINET IO. • Extruded aluminium housing to degree of protection IP65
(fixed-focus version)
• Can be supplied as a complete package in several variations
for different object sizes • CCD chip (640 x 480 quadratic pixels)
• Lens, permanently installed and non-adjustable (fixed focus
■ Application version)
• Interface for digital transmission of image data to the process-
The intelligent vision sensor can be used for the following ing unit
applications:
A sensor head for C/CS-Mount lenses is additionally available.
• Determining the position for Pick & Place applications
• Checking the presence and position of objects in production
• Checking the orientation of objects in infeed systems
Examples of possible inspection tasks and inspection objects:
• Checking the presence and position of symbols (warnings)
and logos (corporate logos) on print media and packaging
• Checking the presence and position of objects in production
for the quality assurance of assembly steps
• Checking the orientation of assembly items in infeed systems
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS120
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS120
■ Technical specifications
Product type description Vision Sensor SIMATIC VS120 Product type description Vision Sensor SIMATIC VS120
Sensor head Infeed direction of the objects
Image capture CCD chip ¼", • For external triggering As required
640 x 480 square pixels;
full frame shutter with automatic • Setup software Software for displaying the
sensor image when mounting and
2
exposure time
adjusting the sensor head and
Image data transfer Triggered frame transfer lighting. The software is provided
directly by the integrated web
Available versions • Fixed lens system server and can be executed on
for two different field of view every JAVA-capable browser
sizes and mounting positions (preferably IE6.0).
• One C/CS-mount version
without lens. Enclosure Plastic, all cables can be plugged
in, suitable for installation without
• Large field of view Size of field of view: cabinet
70 mm x 50 mm
for object sizes up to approx.: Dimensions (W x H x D) in mm 170 x 140 x 76
60 mm x 40 mm Degree of protection IP40 according to
Operating distance: 120 mm DIN EN 60529 / VDE 0470-1
• Small field of view Size of field of view: Ambient temperature 0 … 50 °C
40 mm x 30 mm
for object sizes up to approx.: Mechanical strength
34 mm x 24 mm • Vibrations 1 g (60 … 500 Hz)
Operating distance: 85 mm
• Shock 70 g (6 ms, 3 shocks)
• Variable field of view Lens can be selected by the user;
hence freely selectable field of Interfaces on evaluation unit
view size and object size
• Digital inputs for 24 V DC 8;
Operating distance: dependent
of which one interrupt-capable
on the lens
trigger input for standard binary
Enclosure Aluminum profile casing, sensors, 7 further PLC-capable
anodized black control inputs
Dimensions (W x H x D) in mm 42 x 42 x 100 • Digital outputs for 24 V DC 6;
of which 3 quality outputs 0.5 A
Degree of protection IP65 according to are for the direct activation of
DIN EN 60529 / VDE 0470-1 pneumatic valves (15-pin Sub-D
Ambient temperature 0 … 50 °C socket for inputs/outputs)
Mechanical strength • Integrated PROFIBUS DP inter- DP (9 pin D-sub socket) to
face control the testing and real-time
• Vibrations 1 g (60 … 500 Hz) transmission of test results
• Shock 70 g (6 ms, 3 shocks) • Integrated PROFINET IO interface RJ45 (socket) for operating
Lighting software, controlling the testing
and real-time transmission of test
Illuminant LED, wavelength 630 nm (red), results
designed as a flash of 20 μs to 10
ms, diffuse • Integrated Ethernet interface RJ45 (socket) for operating
software, controlling the testing
Enclosure Ring lamp with multiple fixing and real-time transmission of test
possibilities; results
plastic with plastic diffusing panel
• Lighting control 4-pin circular connector (female)
Dimensions (W x H x D) in mm 102 x 102 x 26.5 for power supply and for
triggering the flash
Degree of protection IP65 according to
DIN EN 60529 / VDE 0470-1 • Sensor head interface Digital interface (26 pin Sub-D
socket) for connecting the VS120
Ambient temperature 0 … 50 °C sensor head
Evaluation unit Power supply
Operator controls 4-line text display and • Rated value 24 V DC
6 operator buttons
• Permitted range 20 V … 30 V DC
Training Fully-automatic training
procedure Current consumption, max. 4 A,
of which up to 1.5 A for
Number of types saved 64 different data records, supplying the pneumatic valves
can be selected via control button that can be connected
or digital inputs or PROFIBUS DP
or PROFINET IO,
network-fail-safe storage
Triggering inspection External (via digital input,
PROFIBUS DP or PROFINET IO)
Permitted object rate, max. 20 objects/s
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS120
2
head, LED front lighting, process-
ing unit and the following cables:
• Cable between processing unit
and sensor head,
for lengths see below
• Cable between lighting and
processing unit
(except for vision sensor with
variable field of view),
for length see below
• Cable for power supply,
length 10 m
• Cable for connecting digital I/O
devices,
length 10 m
Incl. documentation package
for SIMATIC VS120
• Field of view 70 mm x 50 mm
- With cable length 2.5 m 6GF1 120-1AA
- With cable length 10 m 6GF1 120-1AA01
• Field of view 40 mm x 30 mm
- With cable length 2.5 m 6GF1 120-2AA
- With cable length 10 m 6GF1 120-2AA01
• Variable field of view, prepared
for IP65 protective housing
(note: supplied without light and
light cable)
- With cable length 2.5 m 6GF1 120-3AB
- With cable length 10 m 6GF 1 120-3AB01
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS130-2
■ Application 2
The intelligent vision sensor VS130-2 can be used for the follow-
ing applications:
• Coded information can be read out.
• The coded information is compared with a defined character
sequence.
• Measurement of code quality.
Barcodes
The SIMATIC VS130-2 vision sensor reads the barcodes
(Code 39, Code 128, Interleave 2/5, EAN13) in different sizes:
• Fixed focus sensor head (640 x 480): Up to 60 mm code width,
• C/CS sensor head (640 x 480 or 1024 x 768): Code width
• The SIMATIC VS130-2 vision sensor has been developed depends on the selected lens.
especially for reading data matrix codes (DMC) ECC200 in an
industrial environment. More 2D codes and 1D codes are also The main condition for reading is that the smallest code structure
available making the vision sensor into a complete code element (the thinnest line) has to be at least 3 pixels wide to
reader: ensure good readability.
• 1D codes (barcodes): Data matrix code
- Code 39,
- Code 128, The SIMATIC VS130-2 vision sensor can decode data matrix
- Interleave 2/5, codes of the following matrices in various sizes:
- EAN13. • Square: 10 x 10 dots up to 72 x 72 dots
• 2D codes: • Rectangular: 8 x 18 dots up to 16 x 48 dots
- Data matrix code (DMC) according to ECC200,
- QR (alphanumeric characters; without subversions: The parameters for dot size and reading distance are defined by
truncated, macro, micro), the optics selected and can vary over a wide range:
- PDF417 (without subversions: Macro, micro), • Readable dot size 0.1 mm to >3 mm.
• SIMATIC VS130-2 reads codes on different construction • Reading distance 80 mm to 3000 mm.
elements and surfaces, e.g. (incomplete listing):
- Paper or plastic labels, PDF417
- Plastic parts, The SIMATIC VS130-2 vision sensor can decode PDF417 in
- Circuit boards, various sizes:
- Metallic objects. • Fixed focus / C/CS sensor head (640 x 480): Up to 50 lines of
• SIMATIC VS130-2 reads codes of different types of markings, code, up to 7 columns of code
e.g. (incomplete list): • C/CS sensor head (1024 x 768): Up to 80 lines of code,
- Printed, up to 15 columns of code.
- Stamped,
- Lasered, QR
- Drilled.
The SIMATIC VS130-2 vision sensor can decode QR in various
• No parameter definition for adapting to the various support sizes:
materials and types of marking is required by the user.
"Training" is performed automatically by presenting a readable • Fixed focus / C/CS sensor head (640 x 480): Up to 89 x 89 dots
code pattern. Programming and parameterization are not • C/CS sensor head (1024 x 768): Up to 145 x 145 dots.
required.
Common properties
• Can be used in principle for the following applications:
- Coded information can be read out, Code readability is basically not connected to the type of mark-
- The coded information is compared with a defined character ing or support material, as long as the marked structure and the
sequence, background are different optically.
- Quality assessment of the marking process (exclusively Possible marking systems include e.g.:
DMC).
• Laser inscription systems
• Parameters are set using the web-based operator interface
which runs on various platforms with the following require- • Inkjet printers
ments: Browser (IE5.5 and higher), JAVA-VM (MS, SUN). Examples of possible surfaces and materials e.g.:
• The web-based operator interface is also used for controlling • Different types of PCB.
the device from an HMI device. In this case, the requirements
mentioned above also apply with regard to the browser and • Plastic parts of various colors.
JAVA VM • Labels of various colors.
• Remote maintenance concept using web-based operator • Electronic components.
interface. • Metallic objects, etc.
• Remote controlled with integrated digital inputs, PROFIBUS or
PROFINET IO.
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS130-2
■ Design
The following components are required for use of the SIMATIC Sensor head
VS130-2 vision sensor and are included in the scope of delivery
of a fixed-focus complete package (working distance approxi- The sensor head is equipped with:
mately 100 mm): • Extruded aluminium housing with degree of protection IP65
2 • Fixed-focus sensor head (3 display field sizes available for • CCD chip (640 x 480 square pixels, 1024 x 768 square pixels).
selection). • Lens, permanently installed (possible field of view sizes:
• Front lighting in the form of a ring light matched to the applica- 70 x 50 mm, 40 x 30 mm, 20 x 15 mm for 640 x 480 pixels
tion and sensor head. in each case) or prepared for C/CS-Mount lens
• Evaluation unit. (field of view size can be freely selected for 640 x 480 pixels
or 1024 x 768 pixels)
• Cables.
• Interface for digital transmission of image data to the evalua-
• CD with mounting/operating instructions tion unit.
For working distances between 80 mm and 3000 mm, The fixed-focus sensor head offers degree of protection IP65.
"C/CS-Mount complete packages" are available: Even when C/CS-Mount lenses are used, degree of protection
• C/CS-Mount sensor head (standard resolution 640 x 480 IP65 can be achieved by use of the optional protective housing.
[pixels], high-resolution 1024 x 768 [pixels])
Evaluation unit
• Evaluation unit.
The evaluation unit has:
• Cables.
• Plastic housing designed for cabinet-free mounting (IP40).
• CD with mounting/operating instructions
• Connections for:
The core of this package is a C/CS-Mount sensor head whose - Supply voltage 24 V DC.
imaging behavior is determined with a suitable C/CS-Mount - Lighting
lens. The lens is not included in the package and can be se- - Sensor head
lected under "Accessories". The lighting (incl. cables) must be - Digital inputs and outputs
selected in accordance with the working distance and are not - PROFIBUS DP.
included in the "C/CS-Mount complete packages". - Ethernet (DHCP client, DHCP server, fixed IP address).
The following is additionally required for commissioning • Operator prompting on the device (4-line text display, 6 keys).
(not included in scope of delivery): • Operator prompting through web-based user interface
• Ethernet cable (see "Accessories") for connecting the evalua- (HTML, JAVA VM).
tor to any web client. The web client, e.g. a PC with web • Access protection by means of password.
browser installed, is used to adjust the sensor head and the
lighting. The following communication services are included:
• PROFINET IO (slave)
• PROFIBUS DP V0 (slave),
• TCP/IP native.
Frontlighting
• Designed as ring light, pushed onto sensor head or lens
housing
• Can be dismounted, and secured with different orientation on
the machine
• Housing with degree of protection IP65
• Equipped with various LEDs for different applications:
- Not focussed, for small reading distances (0.08 m to 0.5 m)
- Focussed, for large reading distances (0.5 m to 3 m).
- Infrared LED, for daylight-independent operation
- Red LED for high light intensity
- Operation in flash mode
- Power control for the flash integrated in the light
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS130-2
■ Function
The following functions are available: SIMATIC VS130-2 generally has three operating modes that can
• "Training" the vision sensor with reference to a code (DMC) also be combined:
pattern. • Operating mode 1 "Code decoding":
• Coded information can be read out.
• The coded information is compared with a defined character
The character string is transferred to the controller filtered or
unfiltered. Filters can be separators, start position and length 2
of the character string, or company-specific ID numbers.
sequence.
• Operating mode 2 "Decoded information is compared with a
• Measurement of code quality. character string":
• Codes on moving or stationary objects can be processed. The comparison can refer to the decoded string or to only a
• Output of the decoding results to three control outputs: certain part. Comparison of parts is possible using the filter
- READ: Code is decoded. functions mentioned above.
- MATCH: Decoded code content exactly matches the refer- • Operating mode 3 "Measurement of code quality":
ence. The measurement can be absolute or relative. With the relative
- N_OK: Code cannot be decoded. method, the reading system is calibrated by presenting a
• Output of the decoded DMC information via PROFIBUS DP, reference sample during the training phase. In this mode, the
Ethernet or by means of a converter on the RS232 interface. quality values measured are based on the reference sample.
VS130-2 can, however, also use absolute measurement.
• Formatting of the output. In this case, the calibration step is omitted and a reference
• Integrated DI/Os, for example, for "stand-alone" mode without sample is not necessary.
additional control. • Depending on the operating mode and the result of the
• Remote control via PROFIBUS DP, PROFINET IO or DI/O or analysis, one of the digital control outputs READ, MATCH or
Ethernet. N_OK is set.
• Remote maintenance is possible through web-based Intranet • The decoded information is output, over PROFIBUS DP,
or Internet user interface: PROFIBUS IO, Ethernet or a serial interface (converter re-
- Monitoring (live image in read mode). quired) as preferred and on the device display.
- Diagnostics (fault pattern, log information, etc.).
- System administration (software update, etc.). Programming
- Fault analysis for finding the cause of faulty readings. SIMATIC VS130-2 is not programmed or parameterized like con-
• Actuation of ring lighting ventional image processing systems. It configures the lighting
and trains the algorithms without the need for user settings with
Mode of operation reference to a code sample or during the first read.
When using the SIMATIC VS130-2, the following steps are The training can be performed when the conveyor system is
necessary: running. Self-parameterization can be started externally using
• Mount the vision sensor and lighting. the operator buttons on the device or remotely from the user
• Manually align the camera, check the lighting: interface. Self-parameterization is also activated during reading
The web server integrated into the device complete with web- by a failed attempt at reading. Maximum reading reliability is
based user interface is provided for this purpose. The user achieved thanks to independence from user inputs and due to
interface presents the camera image and the decoded result. automatic self-parameterization.
In the setup phase, the sensor head can be aligned with Up to 15 different parameter records can be stored in the device.
reference to the live image in the user interface. The user in- These can be called up at any time by the user or by an external
terface executes on any PC with Microsoft Internet Explorer controller and can be used for reading code without the need to
and JAVA VM installation. When the sensor head is correctly repeat the training phase.
adjusted, the vision sensor performs the subsequent tasks
autonomously:
- Optimization of lighting control.
- "Training" of the image processing parameters by presenting
a code sample. The image processing parameters for the
type of code (carrier material, marking type, dot size, matrix
size, etc.) are stored. No further parameter inputs are
required.
• Evaluation mode (RUN mode) is started using the training
results and a read is started:
Feeding of the Data Matrix Code can be carried out manually
or via a conveyor unit. The Data Matrix Code must be located
within the viewing window at the moment of triggering and is
permitted to move at a maximum speed of 5000 mm/s.
Any angle of rotation within the viewing window of the sensor
head is permitted.
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS130-2
■ Technical specifications
Product type description SIMATIC VS 130-2 Product type description SIMATIC VS 130-2
Vision Sensor Vision Sensor
Sensor head Processing unit
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS130-2
2
comprising sensor head,
LED incident light (ring lamp
6GF9 004-8BA), processing unit
and the following cables:
• Cable between processing unit
and sensor head,
for lengths see below
• Cable between lighting and
processing unit (except for
vision sensor with variable field
of view),
for length see below
• Cable for power supply,
length 10 m
• Cable for connecting digital I/O
devices, length 10 m
Incl. documentation package for
SIMATIC VS130-2
• Field of view 70 mm x 50 mm
- With cable length 2.5 m 6GF1 130-1BA
- With cable length 10 m 6GF1 130-1BA01
• Field of view 40 mm x 30 mm
- With cable length 2.5 m 6GF1 130-2BA
- With cable length 10 m 6GF1 130-2BA01
• Field of view 20 mm x 15 mm
- With cable length 2.5 m 6GF1 130-4BA
- With cable length 10 m 6GF1 130-4BA01
• Variable field of view
with 640 x 480 pixels and
prepared for IP65 protective
housing
(note: supplied without light and
light cable)
- With cable length 2.5 m 6GF1 130-3BB
- With cable length 10 m 6GF1 130-3BB01
• Variable field of view
with 1024 x 768 pixels and
prepared for IP65 protective
housing
(note: supplied without light and
light cable)
- With cable length 2.5 m 6GF1 130-3BC
- With cable length 10 m 6GF1 130-3BC01
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS720
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS720
■ Application (continued)
Typical applications for the VS720 intelligent cameras:
VS721A VS722A VS723A VS723-S VS723-2 VS724 VS724A VS724-S VS725 VS725-S VS726A
Performance: Basic • •
Performance: Medium • • • • 2
Performance: High Speed • • • • •
Degree of protection IP68 • • •
VGA resolution • • • • • • •
XGA resolution •
SXGA resolution • • •
Color recognition • • •
Completeness check • • • • • • • • • • •
Form inspection • • • • • • • • • • •
Pattern comparison • • • • • • • • • • •
Measurement • • • • • • • • • •
Position/orientation detection • • • • • • • • • • •
Plain text reading, comparison • • • • • • • • • • •
1D1)-/2D2) code reading • • • • • • • • • • •
1)
Supported 1D codes:
Interleaved 2-out-of-5, USS-128, USS-39, UPC/EAN, UPC/EAN-128 Composite, UPC/EAN Composite, Codabar, PharmaCode, PDF417, Micro PDF 417BC412,
RSS-14, RSS Expanded Composite, RSS Limited Composite, RSS-14 Composite, RSS Expanded, RSS Limited Code 93, POSTNET, Planet
1) Supported 2D codes:
ECC000, ECC050, ECC080, ECC100, ECC140, ECC200, Snowflake
■ Design
All intelligent cameras of the SIMATIC VS 720 series combine all Use of lenses, a lens barrel and intermediate rings
functions such as image recording, image processing, result for the VS720-S stainless-steel cameras
generation and communication in one compact housing.
Features:
• Non-interchangeable integrated interfaces (RJ-45 or M12 with
the VS72x-S):
- Power supply (24 V DC), digital inputs and digital outputs
- Ethernet communications port
• Digital cameras for evaluation of gray scale pictures
- Resolution 640 x 480 (square pixels)
- Resolution 1024 x 768 (square pixels)
- Resolution 1280 x 1024 (square pixels)
- Scalable processing performance (three performance lev-
els)
• Digital camera for evaluation of colors
- Resolution 640 x 480 (square pixels)
Additionally required:
• Power supply 24 V DC, 2 A
Stainless-steel camera with intermediate ring and plastic lens barrel
• Lenses (image processing system accessories)
• Lighting equipment (image processing system accessories,
www.siemens.com/simatic-sensors/mv)
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS720
■ Design (continued)
The following table shows
• which lenses are suitable for the VS723-S, VS724-S and
VS725-S stainless-steel cameras and
■ Function
Camera functions Visualization functions
• Inspection start/stop HMI Controls for VS720 for centralized operation and monitoring
• Electronic shutter (exposure control) using SIMATIC HMI (WinCC flexible, WinCC) of one or more
• Extremely sharp images even with fast moving objects VS720 intelligent cameras during runtime
• Full or partial image (number of pixels freely selectable) • Visualization / archiving of images of one or more VS720
cameras
• Rapid image sequences thanks to image capture and
simultaneous image processing • Display of results
• Internal or external (interrupt) control of image recording • Archiving of results in CSV files
• Simultaneous control of up to four light sources • Remote control of the VS720 cameras
• Multi-camera inspection by linking results from several VS Link and VS Link PROFIBUS are used for the central visual-
cameras using Ethernet communication ization of live, warning and fault images without the PC and as a
gateway between Industrial Ethernet and PROFIBUS DP.
• Output of live/warning/error images via Industrial Ethernet
• Color or monochrome monitors can be used
• Frame transfer rate depending on sensor used
- 8, 19, 30, 60, 75 frames / second • Resolutions of 640 x 480, 1024 x 768 and 1280 x 1024 are
- Section of a frame possible (shorter image loading time supported
achievable) • Network transition: Industrial Ethernet (10/100 Mbaud) /
• Permanent storage of various inspection programs for PROFIBUS DP
different inspection objects • Visualization of images from several intelligent cameras in an
• Selecting from among various inspection programs is Ethernet network
possible • Simultaneous display of several images and result tables
• Freezing of images for observation by operator
• Facility for user-specific division of screen
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS720
■ Function (continued)
Mode of operation of the intelligent camera Inspection and recognition functions
• Direct evaluation: • Presence check
The recorded images are processed by the fast CPU using the • Position detection
selected inspection program.
• High cycle rates:
• Pattern comparison 2
Image exposure is performed while the previously exposed • Position and orientation detection
image is being processed in parallel. • Measurement of radii, clearances and angles
• Communication through integral interfaces (configuration, • 1D/2D code reading
transfer of images, productive data for passing on of result, • Plain text reading and comparison (OCR/OCV)
trigger for image recording)
• Inspection of color quality
• Boot capability:
When the external voltage is applied, image processing can • Checking for color falsification;
be activated immediately because the inspection program is color differentiation (65000 to 16.7 million colors)
memory resident. • Inspection of color luminosity
• Script programming: • Inspection of pattern recognition (color, size, coordinates)
For controlling the sequence of the inspection task, per-
forming several inspections on the same image, carrying out User-triggered new learning and resetting of SoftSensor
mathematical calculations with values from image evaluation, parameters:
communicating with external devices • Search for pattern
• Digital I/O signals: • Search for object
Available for controlling the recording of the image as well as • OCR
for forming the result for controlling the process
• Code
Programming: Spectation configuration tool • Color
• For online/offline creation of inspection programs for VS720
intelligent cameras; Communication functions
the programs can then be tested and transferred to the • From one intelligent camera to another
intelligent camera • Intelligent camera to automation system
- Offline - Test programs can be configured and tested using (SIMATIC S7-300/S7-400):
the emulator. - PROFINET IO
- Online - Configuring over Ethernet - Industrial Ethernet
- Several intelligent cameras can be configured from one - PROFIBUS DP (VS Link PROFIBUS required)
programming device/PC
• Intelligent camera to external devices – e.g. robots
• Project management for
- Independent inspection programs of the intelligent camera • Intelligent camera to VS Link or VS Link PROFIBUS
- Specific system programs of the intelligent camera • Intelligent camera to PG/PC (engineering)
• Remote diagnosis is possible over the Internet • Intelligent camera to PG/PC (productive data)
• Executes on programming device/PC with Windows XP VS Link software
Surface • For configuration of VS Link and VS Link PROFIBUS function-
• Windows-compatible menu prompting alities
• Expanded toolbar for selection of frequently used functions • Executes on programming device/PC with Windows XP
• SoftSensor toolbar for selection of SoftSensors for solving the Configuration facilities
test • Communication from intelligent camera to VS Link or VS Link
• The result window contains the result table with SoftSensors PROFIBUS
and assigned values, as well as the sensor characteristics in • Configuration of HMI
the form of graphs or histograms.
• Configuration and positioning of image windows and result
• Positioning of SoftSensors by selecting and mouse click tables
• Graphic display of test images and SoftSensors
• SoftSensor display can be complete or selective
• Status line with x and y coordinates, exposure value and
capacity utilization of the intelligent camera
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS720
■ Technical specifications
Product type description SIMATIC VS721A SIMATIC VS722A
Camera
Type Evaluation of gray scale image Evaluation of gray scale image
2 Image capture 640 x 480 pixels 640 x 480 pixels
CMOS, 1/3“ CCD, 1/3“
Pixel size 6.0 μm x 6.0 μm 7.4 μm x 7.4 μm
Exposure time 10 μs ... 1 s (global shutter) 10 μs ... 1 s (global shutter)
Frame transfer 60 fps 60 fps
Flash / DRAM memory 16 MB / 64 MB 16 MB / 64 MB
Performance Basic Basic
Partial image capture Yes Yes
Lens mount CS-Mount CS-Mount
CS-Mount to C-Mount adapter ring, 5 mm ring for CS-Mount to C-Mount adapter ring, 5 mm ring for
VS720 series (available separately) VS720 series (available separately)
Additional features Integrated flash control of up to 4 light sources Integrated flash control of up to 4 light sources
Interfaces
Interface 1 RJ-45 plug for RJ-45 plug for
• 24 V power supply • 24 V power supply
• Digital I/O 24 V for 8 freely configurable • Digital I/O 24 V for 8 freely configurable
non-isolated channels: non-isolated channels:
- Digital inputs with input current - Digital inputs with input current
up to 1.5 mA, current-sinking up to 1.5 mA, current-sinking
- Digital outputs, 50 mA, short-circuit-proof, - Digital outputs, 50 mA, short-circuit-proof,
current source, active high signal current source, active high signal
Interface 2 RJ-45 plug for RJ-45 plug for
• PROFINET IO RT • PROFINET IO RT
• PROFIBUS DP (VS Link PROFIBUS) • PROFIBUS DP (VS Link PROFIBUS)
• Ethernet TCP/IP (10/100 Mbaud) • Ethernet TCP/IP (10/100 Mbaud)
HMI operation HMI Controls VS720 HMI Controls VS720
Monitor connection Through VS Link Through VS Link
General data
Degree of protection IP51 IP51
Enclosure material Plastic Plastic
Supply voltage 24 VDC ±10 % 24 VDC ±10 %
Current consumption 300 mA 300 mA
Ambient temperature 0 ... 45° C (32 ... 113° F), no condensation 0 ... 45 °C (32 to 113 °F), no condensation
Dimensions (W x H x D) in mm 60 x 112 x 30 (without lens); 60 x 112 x 30 (without lens);
additional 50 mm cable connection additional 50 mm cable connection
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS720
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS720
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS720
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS720
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS720
PROFINET/Industrial Ethernet
Image Processing System
SIMATIC VS720
■ Dimensional drawings
6,49
2
30,74
s
SIMATIC VS 722
Barcode 39
4 screws
6GF1 722-0AA
E-Stand: 03
Siemens AD / Automation & Drives
M4 x 7,8 mm
95,75
Made in USA
112
RUM
CS-Mount FAULT
2"
IP
X 2
6GF1 722-0AA 3 4
12
25,4
47
FS10_00204
10
RJ45
34
30
Ø 45
60 2"
Intelligent camera VS720 Intermediate ring for lens barrel 6GF9 008-2AB
71,5 24
47
66
Ø 61
Ø 48,7
Ø 43
40,13
73,20
30
FS10_00203
M12 M12
120
137,5
PROFINET/Industrial Ethernet
Engineering/Network management/Diagnostics
SIMATIC iMap
■ Benefits
the project tree
• Easy creation and structuring
of technology libraries
The clear advantage of SIMATIC iMap over programmed • PROFIBUS and Ethernet in the
communication lies in the simple programming of the communi- overview of the network view
cation (graphically using lines interconnecting the technology • Fast start-up thanks to down-
interfaces of the devices). loading and testing directly on
Ethernet (also of PROFIBUS
slaves)
• Online display of values of the
technology modules on the
interfaces and in the variable
table
• Diagnosis of communication
in the diagnostics window
Sectors • Automotive industry
(especially in assembly,
conveyor systems and in the
paint shop)
• Complex food and packaging
machines
• Conveyor systems based on
PROFIBUS DP
• Production lines with several
interlinked machines
PROFINET/Industrial Ethernet
Engineering/Network management/Diagnostics
SIMATIC iMap
■ Technical specifications
Product type description Engineering Tool SIMATIC iMap Product type description Engineering Tool SIMATIC iMap
Target systems • SIMATIC S7 CPU 31x-2 PN/DP System requirements
and SIMATIC S7 CPU 319-3
Operating system Windows 2000 Prof.
2
PN/DP (with integrated
PROFINET interface. Service Pack 4 and higher or
This can be used as a proxy Windows XP Prof. Service Pack 1
function for the devices of a and higher or Windows 2003
complete PROFIBUS segment, Server Service Pack 1 and higher;
one line only) PC administration rights
are required for installation
• SIMATIC WinAC PN
(can be used as a proxy function PG/PC hardware Pentium processor,
for the devices of a complete 1 GHz or higher
PROFIBUS segment, one line
only) Recommended expansion of main RAM: 512 MB or more
memory in PG/PC
• SIMATIC NET IE/PB Link
(can be used as a proxy function Hard disk space required in PG/PC Approx. 200 MB
for the devices of a complete
PROFIBUS segment) Software required • STEP 7 V5.3 Service Pack 3 or
higher
• SIMATIC NET
CP 343-1 and CP 343-1 • PN OPC server V6.3 or higher
Advanced (for connecting The following software must be
SIMATIC S7-300 to Ethernet), installed before iMap
CP443-1 Advanced (included in the iMap package):
(for connecting SIMATIC S7-400 • MS Internet Explorer V6.0 Ser-
to Ethernet) vice Pack 1 and higher
• Distributed I/O stations with • Adobe Acrobat Reader V5.0
separate CPU (all intelligent
field devices on PROFIBUS Delivery format
such as Languages English, German, French, Italian
SIMATIC CPU 313C-2DP, and Spanish
CPU 314C-2DP, CPU 315-2DP,
CPU 316-2DP, ET 200 IM 151 Single License (SL) Yes
CPU, ET 200S BM 147 CPU),
Upgrade License (UL) Yes, from V2.0 to V3.0
• PROFINET CBA OPC Server
(for access from PC applications Paper manuals Electronically on CD
to data in PROFINET devices)
Authorization/licenses
• Devices on Industrial Ethernet
based on the PROFINET CBA Authorization Yes
standard
Single License (SL) Yes
• SIMATIC OPs
(within the components) Upgrade License (UL) Yes
• SIMATIC ProTool/Pro, WinCC or Software Update Service Yes
any other visualization system
with OPC client function Unlock Copy License No
PROFINET/Industrial Ethernet
Engineering/Network management/Diagnostics
BANYnet bus analysis and diagnostics
■ Overview ■ Application
The functionality for this is distributed as follows between five
independent program modules:
• The Plant Manager of BANYnet Ethernet offers valuable
support toward configuration of your plant through manage-
ment of IP and MAC addresses, automatic generation of the 2
plant display, and import and export functions.
• The Observer scans the network using various protocols, and
displays safety-related changes in the network topology both
in an overview and in a hierarchy.
• The Plant Diagnostics reads the configuration data as well as
comprehensive message frame type and error statistics from
the SNMP-capable network components, and provides infor-
mation to assist searching for errors in the Ethernet network.
Data such as bus load or lifelist are evaluated and displayed
online.
• The Bus Analysis records the message frame traffic on one
or more Ethernet buses synchronously, and interprets the
message frames throughout all levels, including SIMATIC S7/
BANYnet plant configuration PCS 7 and PROFINET. Comprehensive trigger, filter and sort-
ing functions allow fast localization of errors.
BANYnet is a tool based on Microsoft Windows for documenta- • The Profibus Scope records the message frame traffic of a
tion, monitoring, diagnostics, recording and analysis of Ethernet PROFIBUS network using a CP 5512, and interprets the
and PROFIBUS networks. message frames accordingly. Comprehensive trigger, filter
• Management of all IP and MAC addresses in the network and sorting functions allow fast localization of errors.
• Generation of a network overview map
• Automatic scanning of network ■ Function
• Monitoring of network nodes for "Failure", "Newly added", The Plant Manager is used to configure the database of the
"Not registered" BANYnet project. All information required is created in data
• Reading out of data, message frame types and error statistics structures. An import/export function allows data exchange with
from the network components other programs. A user-friendly plant overview is automatically
generated from the data structures. The Plant Manager can
• Display of bus load therefore be used for both documentation and configuration of
• Recording of message frame traffic Ethernet networks. Tables provide detailed information on the
• Recording of PROFINET communication properties of the nodes. Furthermore, any type of information
can be assigned to the individual nodes for documentation
• Recording of PROFIBUS communication purposes.
• Comprehensive trigger, filter and sorting functions
The Plant Diagnostics scans the system data of SNMP-capable
network nodes (e.g. switches, PCs), and thus provides informa-
■ Benefits tion on the configured nodes. The bus load display of the indi-
vidual ports (numeric or graphic) and the list of nodes provide
great assistance in locating errors in the Ethernet network.
Statistics functions provide information on the number of individ-
ual message frame types (packet lengths, message frame
• Continuously updated overview of the configured network types, error types, etc.). The events (traps) sent by the switch
(number/type of components) can be displayed in a list.
• Permanent bus load display ensures sufficient performance in Parameterization of the SCALANCE X and OSM/ESM Industrial
the network Ethernet switches is supported in addition, e.g. IP address, port
• Fast localization of errors in network components configuration or firmware update.
• Network optimization through statistics on type and length of
message frame, cycle time, etc.
PROFINET/Industrial Ethernet
Engineering/Network management/Diagnostics
BANYnet bus analysis and diagnostics
7
2/450 Siemens IK PI · 2009
© Siemens AG 2008
Industrial Wireless
Communication
3/2 Introduction
3/7 Application examples
3/59 Overview
3/59 Antennas, terminating resistor
and lightning protection element
3/67 PS791-1PRO Power Supply
Siemens IK PI · 2009
© Siemens AG 2008
■ Overview
The key to future market success lies in the ability to provide in- and reliable radio networks, processes can be designed for
formation and access to information at any time and in any loca- greater efficiency. The main advantage of wireless solutions is
tion. With mobile systems interconnected through standardized easy and flexible access to mobile stations.
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Siemens supports communication with a whole family of net- SCALANCE W – wireless communication
works. The individual members satisfy the different performance
and application requirements: The products of SCALANCE W offer the unique combination of
They can exchange data over different levels, between different reliability, ruggedness and security in one product:
subsystems or between different automation stations. • For implementation at industrial and automation customer
Industrial wireless communication plays an important role in this: sites
Industrial wireless communication stands for the industrial • For outdoor environments with demanding climatic require-
mobile communication products for wireless communication. ments
These are based on global wireless standards such as
IEEE 802.11, GSM, GPRS or UMTS. • For low-cost integration in the control cabinet or in devices
The wireless components are equipped with uniform system in- The Industrial Wireless LAN (IWLAN) technology provides an
terfaces and are also designed for perfect interaction with each extension to the IEEE 802.11 standard that is particularly suited
other. Supplementing the conventional wired solutions, wireless to demanding industrial applications with real-time and redun-
communication is making greater inroads into industry. Siemens dancy requirements. For the first time customers are getting a
offers products for data transmission over local networks, intra- single radio network both for data critical to the process (e.g.
net, Internet or wireless networks. alarm signaling) (IWLAN) as well as for uncritical communication
(WLAN), e.g. for service and diagnostics. SCALANCE W prod-
Thanks to the carefully graded performance, application-spe- ucts distinguish themselves by the reliability of their radio chan-
cific communication can be achieved with these products, from nel and the rugged type of construction with high requirements
the simplest device through to the most complex installation. with respect to mechanical durability for which SIMATIC is
The SCALANCE W industrial wireless LAN access points can known. To protect against unauthorized access, the products
communicate over all IEEE 802.11 standardized frequencies provide modern standard mechanisms for user identification
(b/g, a/h). (authentication) and encryption of data, but can also be easily
integrated into existing security concepts.
■ Overview (continued)
Radio infrastructure Network solution with industrial wireless communication
Instead of copper cables and fiber-optic cables, wireless trans- With mobile data terminals, a continuous information flow from
mission techniques use radio waves. The propagation charac- the management level down to the production level is possible.
teristics of the electromagnetic waves can differ considerably
and depend on the spatial environment with the installed wire- The SINEMA E software is available for simplified planning and
less infrastructure. configuration of an IWLAN network with the help of simulation
functions. It visualizes clearly and details wireless and device
SCALANCE W modules use techniques such as antenna properties, thus reducing the configuring and startup overhead
switchover (antenna diversity), high-quality receivers and fau and helping to avoid configuring errors.
lt-tolerant modulation procedures to enhance reception and to
prevent interruption of radio communication. Extensions to the
IEEE 802.11 standard also permit reliable, wireless transmission
The IWLAN/PB link PN IO provides a wireless-based connection
to PROFINET. 3
from PROFINET, form the basis for wireless safety applications This means that information can be provided quickly, reliably
or the transmission of video data with extremely short reply and and easily at the right place and at the right time wirelessly.
update data.
Ruggedness and industrial suitability
Industrial wireless communication uses different radio networks,
e.g. WLAN, GSM and GPRS in harmony with each other. This The SCALANCE W products can be exposed to fluctuations
concerns primarily the assignment of different frequency ranges in the extended temperature range, or continuous contact with
for different applications, limiting to maximum permissible trans- dust and water. Rugged housing and design protection against
mission power levels, and the selection of specific transmission shock and vibration enable use in harsh industrial environments.
procedures. The accessories such as antennae, power supply and cabling
are also part of this concept and suitable for use in industry.
Power and data are transferred over one cable with Power-
over-Ethernet, thus saving investment and maintenance costs.
The swap medium C-PLUG saves configuring data, making
:LUHOHVV/$1
device replacement possible in a short time and without spe-
,((( cially trained personnel. This minimizes standstill times and
saves training costs.
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Redundant network concepts can also be implemented wire-
lessly. Wireless channels are designed redundantly, with switch-
ing taking place within milliseconds so that the application is not
*60+6&6' affected by packet repetitions or interference in the wireless
*3568076 channel.
The iPCF function (supported by certain device types, see
SCALANCE W Functional Overview on page 3/12) permits
cyclic data traffic in real time for serveral wirelessly linked
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■ Overview (continued)
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critical access the radio channel, controlled to the radio channel in 3rd cycle
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nodes can be predicted. radio channel
■ Overview (continued)
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This means that access by All nodes access the radio channel
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be predicted.
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■ Benefits
• Predictable data traffic (deterministic) and defined response
times on the radio link
• Wireless transmission of standard and failsafe signals by
means of PROFINET and PROFIsafe
• High level of investment protection, as all products comply
with the universally recognized IEEE 802.11 standard and are • More economical installation in hazardous areas (from Zone 2)
suitable for 2.4 GHz and 5 GHz • Rapid commissioning of new plant sections as less work is
• Wear-free – saves maintenance and repair costs for connec- required for the installation of the communication network of
tors, trailing cables, carbon brushes, sliding contacts or wind- the SINEMA E engineering tool. SINEMA E provides support
ing devices when planning, simulating and measuring an IWLAN radio link
3 • Reliable wireless connection, e.g. due to redundant connec-
on site (site survey)
• Integrated wireless network for voice and data across all
tion, automatic roaming if there is a break in the cable connec-
tion from the access point to the Industrial Ethernet (forced divisions of the company due to HiPath wireless connection.
roaming), cyclic monitoring of the radio link (link check) or • Standardized networking of instrumentation and control level
monitoring for IP connections (IP Alive) as far as the field level saves the need for routers between the
levels and repeated training costs
■ Overview
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Wireless integration of PROFIBUS segments and PROFINET stations into an existing Industrial Ethernet network
An existing Ethernet network can be expanded by a mobile net- Access to the existing controllers or processes is possible
work without increased overhead. without an excessive additional wiring overhead.
For this purpose, an existing PROFIBUS network, for example, Use of a radio link and the roaming function means that one
can be connected via an access point and RCoax cable with the can move freely within the range of the Industrial Wireless LAN
aid of the IWLAN/PB Link PN IO. network and observe the process from different locations.
The radio connection is established to the mobile stations by
connecting a SCALANCE W access point to the Ethernet
network. The mobile stations are connected wirelessly, e.g.
with a client module, e.g. SCALANCE W746-1PRO, to which
the mobile station is connected with a cable.
■ Overview (continued)
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By using the SCALANCE W786-2HPW access points in connec- The SCALANCE W786-2HPW access point is available both with
tion with a HiPath Wireless Controller, it is possible to set up integrated antennas and for connection to external antennas.
a single wireless infrastructure for the entire enterprise. This Versions are available with an RJ45 port and with an interface
achieves a high level of flexibility, as mobile stations (e.g. laptop, for fiber optic cable. In addition, it can be used both indoors and
PDA, WLAN telephone) can move anywhere, switching seam- out. A condition for operation is always the use of a HiPath Wire-
lessly between the office and automation networks (roaming). less Controller that configures the Access Points and thereby
This allows wireless access to data from any location within the ensures a considerably clearer overview of an expansive WLAN
company. Thanks to the use of a centralized security mechanism infrastructure. The central management with HiPath wireless
for each user group (Virtual Network Services VNS), however, also permits fault recording, monitoring and documentation of
the data is protected against unauthorized access and manipu- statistics.
lation.
■ Overview (continued)
Wireless solutions with RCoax cable are typically used in the
following applications:
S7-300
with CP 343-1, • Crane control
• Overhead monorail conveyors
PROFINET • Storage and retrieval systems
Industrial Ethernet • Automated guided vehicle systems (AGVS)
An example of an application with a suspended monorail is
Access Point a nutrunner controller in a car assembly plant.
3
SCALANCE RCoax cable
W788-1RR Segment 1 The IWLAN RCoax Cable – a silicon-free leaky wave cable –
is used along the coding rail to establish wireless data transfer
between the monorail and the central controller. It generates a
defined, spherical and reliable wireless field and is easy to lay.
Antenna
ANT792-4DN The RCoax Cable is connected as an antenna to a stationary
SCALANCE W788-1RR access point. This means the same
Client Module
SCALANCE
mobile unit can be used for all applications and so a mobile
W747-1RR nutrunner can be used for several cycles resulting in lower
investment costs.
Maintenance costs and downtimes are reduced by reliable wire-
less and therefore wear-resistant data transmission to mobile
SCALANCE communication partners
X208PRO All the nutrunner data can be loaded over the IWLAN segment.
Hangers ET 200pro
■ Overview (continued)
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■ Overview
For several years, safety engineering has been integrating into PROFIsafe prevents errors such as address corruption, loss,
standard automation on the basis of SIMATIC S7 controllers, delay, etc., when transmitting messages through continuous
PROFIBUS and PROFIsafe. numbering of the PROFIsafe data, time monitoring, and authen-
ticity monitoring using passwords or optimized CRC backup.
This range has been expanded by PROFINET-enabled compo-
nents, thus providing a complete product range with failsafe Failsafe communication is also supported via wireless LAN
controllers, failsafe I/O and a corresponding engineering envi-
ronment.
3
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■ Overview ■ Benefits
■ Application
• In areas with complex radio coverage (e.g. in tunnels, chan- Application examples
nels and elevator shafts) where "unlimited" mobility is not of • Suspended monorail
decisive importance, but where rather a mechanically wear-
free and thus maintenance-free solution is required to ensure • Automated guided vehicle systems (AGVS)
reliable data transmission. This is made possible by the de- • Cranes
fined radio field along the RCoax cable. • Stacker cranes
• The RCoax cables offer, especially for conveyor systems, • Transfer lines
robots and every type of rail-mounted vehicle (suspended
monorails, AGV systems) a wear-free and reliable radio link. • Tool-changing trolleys
• Robots
• Railway stations 3
• Lifts
Server for
Switches production information
SCALANCE X-400 system (FIS)
Industrial Ethernet
Access Point
SCALANCE
Access Point W788-2RR
SCALANCE RCoax cable RCoax cable
W788-2RR
■ Design
The RCoax cables were specially designed for the frequency Coordinated accessories are available for assembly:
band around 2.4 GHz or 5 GHz respectively. • IWLAN RCoax cable clip 1/2"
• IWLAN RCoax spacer 85 mm
• IWLAN RCoax threaded washer M6
Cable sheath
Dielectric
3 Wave
propagation
Outer conductor
Inner with opening
conductor
G_IK10_XX_30114
■ Integration
IWLAN RCoax N-Connect IWLAN RCoax N-Connect
Female N-Connector Female N-Connector
6GK5798-0CN00-0AA0 6GK5798-0CN00-0AA0
IE FC IE FC
Standard Power M12 Standard Power M12
cable Cable Connector PRO cable Cable Connector PRO
2x2 6GK1907-0DC10-6AA3 2x2 6GK1907-0DC10-6AA3
6XV1840-2AH10 with power cable 2x0.75 6XV1840-2AH10 with power cable 2x0.75
*B,.B;;B
6XV1812-8A 6XV1812-8A
Connection example for an IWLAN RCoax system with connection to Industrial Ethernet
■ Integration (continued)
IWLAN RCoax N-Connect IWLAN RCoax N-Connect
Female N-Connector Female N-Connector
6GK5798-0CN00-0AA0 6GK5798-0CN00-0AA0
IWLAN RCoax
N-Connect Female
Antenna
IWLAN RCoax
ANT792-4DN /
N-Connect/N-Connect
ANT793-4MN
Male/Male
IWLAN IWLAN RCoax 2 GHz = 6GK5792-4DN00-0AA6
Flexible Connection Cable
Termination N-Connect/R-SMA 5 GHz = 6GK5793-4MN00-0AA6
1 m = 6XV1875-5AH10
Impedance Male/Male
TI795-1R Flexible Connection Cable IWLAN RCoax
6GK5795-1TR00-0AA6 1 m = 6XV1875-5AH10 Control box N-Connect/SMA
5 m = 6XV1875-5CH50 Female/Female
IWLAN/PB Link PN IO Panel Feedthrough
6GK1417-5AB00 6GK5798-0PT00-2AA0
IP67 hybrid
plug-in connector
IWLAN RCoax
with IE hybrid cable
R-SMA/SMA
2x2 + 4x0.34
R-SMA Male/Male
6XV1 870-2J
Plug Flexible
or
Connection Cable
0.3 m
IE FC 6XV1875-5DE30
Standard Power M12
cable Cable Connector PRO
2x2 6GK1907-0DC10-6AA3 PROFIBUS bus interface connector RS 485 (35°)
6XV1840-2AH10
*B,.B;;B
with power cable 2x0.75 6ES7972-0BA41-0XA0
6XV1812-8A with PROFIBUS FC standard cable
6XV1830-0EH10
■ Technical specifications
Order No. 6XV1 875-2A 6XV1 875-2D
Product type description IWLAN RCoax Cable IWLAN RCoax Cable
2.4 GHz 5 GHz
Fields of application Suspended monorails, cranes, Suspended monorails, cranes,
stacker cranes, or similar stacker cranes, or similar
Electrical data (at 20 °C)
Impedance 50 Ω 50 Ω
Nominal longitudinal attenuation 1)
• 2.4 GHz
• 5.15 GHz
17.0 dB/100 m
–
–
24.0 dB/100 m
3
• 5.85 GHz – 28.0 dB/100 m
Mechanical data
Cable diameter 15.5 mm 15.5 mm
Jacket Polyethylene, pastel turquoise Polyethylene, pastel turquoise
Permissible ambient conditions
• Operating temperature -40 °C … +85 °C -40 °C … +85 °C
• Transport/storage temperature -70 °C … +85 °C -70 °C … +85 °C
• Installation temperature -25 °C … +60 °C -25 °C … +60 °C
Smallest bending radius (once only) 20 cm 20 cm
Permissible tensile force 1100 N 1100 N
Weight 0.232 kg/m 0.232 kg/m
Recommended mounting distance 0.5 m 0.5 m
Fire behavior
• Low corrosive gas emission IEC 60754-2 IEC 60754-2
• Flame retardant IEC 60332-1 and IEC 60332-3 Cat. C IEC 60332-1 and IEC 60332-3 Cat. C
• Low smoke emission IEC 61034 IEC 61034
Silicone-free Yes Yes
1)
For applications that require the RCoax cable to be routed in the close vicinity of metal (e.g. aluminum rails),
the attenuation parameters are higher
Note:
Current approvals can be found in the Internet at:
http://www.siemens.com/simatic-net/ik-info
■ Overview ■ Benefits
■ Application ■ Design
The Access Points of the SCALANCE W-780 product line are • Radio card (compatible with IEEE 802.11b/g and
designed for both industrial use and for demanding climatic IEEE 802.11a/h) permanently installed in device
requirements outdoors. Versions for the inexpensive integration • Designed without rotating parts (e.g. operation without fans)
in cabinets or in devices are also available. They offer a reliable • Antennas can either be connected via a screw connection
radio connection, versatile redundancy mechanisms, and fast (R-SMA) or integrated into the device, e.g. for SCALANCE
transfer of stations from one access point to the next (roaming). W-786; they can be replaced with other types from the IWLAN
In this manner, processes can be monitored and production fail- product range
ures through machine downtimes avoided. In addition, Industrial
Wireless LAN (IWLAN) can be used in time-critical applications • Function LEDs for optical signaling of faults and operating
associated with production automation (PROFINET IO) or for states
guard
10/100 Mbit/s
Industrial Ethernet Redundant
power
■ Design (continued)
SCALANCE W-786 SCALANCE W-784
• Rugged plastic housing (plexi-glass type), shock and • Aluminum housing, shock and vibration-proof for severe
vibration-proof for severe mechanical loading mechanical loading
• High degree of protection IP65 against dust and water jets • Dust protection with degree of protection IP30
• For use at ambient temperatures from -40 °C … +70 °C • For use at ambient temperatures from -20 °C … +60 °C
• Resistant to condensation • Construction and design suitable for integration in a device
• Resistant to UV radiation and saltwater spray or for installation in a cabinet
• Construction and design for use outdoors and in public • 2 x R-SMA sockets for the connection of remote antennas
buildings
• Up to 6 x R-SMA sockets for the connection of remote
• 1 x RJ45 connection for 10/100 Mbit/s with Power-over-
Ethernet (IEEE 802.3a/f) 3
antennas • 1 x 24 V DC connection for redundant power infeed
• Variant with 1 x RJ45 connection for 10/100 Mbit/s and • Mounting: Wall or, with optional mounting set, S7-300
Power-over-Ethernet (IEEE802.3a/f) mounting rail/35 mm standard mounting rail
• Variant with 1 x multimode fiber-optic cable (BFOC)
• 1 x 48 V DC connection (also redundant power infeed), Wall mounting, on 2xRSMA connections
optional operation on 12 … 24 V DC or 100 … 240 V AC S7-300 mounting rail for antennae
with power supply integrated into device or on DIN rail (35 mm)
with mounting kit
• Mounting: Wall or, with optional mounting set, S7-300 standard
rail / 35 mm rail/mast mounting
Reset button
C-PLUG
C-PLUG slot 24 V DC connection
G_IK10_XX_30169
slot Antenna
connections RJ45 connection 10/100 MBit/s
dependent on (PoE-capable to IEEE 802.3af)
version
Dependent on version:
here internal antennae
■ Function
A simple radio link can be constructed from a single Access SCALANCE W-788 product variants
Point (infrastructure mode). The Access Point provides an Indus-
trial Ethernet interface for connection to the wireline network. SCALANCE W788-1PRO
Stations, such as mobile controllers or a Field PG can move with an integrated radio card
freely within the radio link and exchange data with other stations SCALANCE W788-1RR
through this Access Point. with an integrated radio card and additional functions
If the radio link of a single Access Point (radio cell) is insufficient, SCALANCE W788-2PRO
it can be expanded by further Access Points. The individual with two integrated radio cards
radio cells must overlap so that moving stations can be passed
SCALANCE W788-2RR
3
seamlessly from one Access Point to the next (roaming). This is
performed invisibly to the application. The Access Points must with two integrated radio cards and additional functions
be able to exchange data over Industrial Ethernet if a wireless The SCALANCE W-788 Access Points are ideally suited
distribution system (WDS) is not used. to industrial applications and cabinet-free installation. The
If the Access Points are not connected to Industrial Ethernet devices can be installed at the location that is most favorable
using a wired connection (e.g. no cable route available for for the radio link. The housing and the connectors resist high
data line), the operating mode "Wireless Distribution System" levels of shock and vibration loading because all the connec-
must be selected. In this case an Access Point from the tions are screwed or latched. To achieve optimal illumination
SCALANCE W-780 product line can communicate with up for special applications, the supplied antennas can be replaced.
to eight other Access Points which are not connected to the SCALANCE W-788 Access Points can also be operated as
data network by a direct wired connection. Directional additional stations (clients). As an alternative, the SCALANCE W-740 client
antennas can be used to achieve ranges of several thousand modules can be used for this mode.
meters outdoors. The devices with two interfaces have two separate radio mod-
Apart from a reliable radio link, the SCALANCE W-780 Access ules and behave like two separate devices in the radio network.
Points are characterized by excellent support from IT mecha- This feature can be used to implement cost-effective solutions,
nisms: e.g. when a radio interface is used for wireless connection of a
distant production site and the second radio interface provides
• IEEE 802.11b/ g/ a/ h for different frequency ranges a radio link at the Access Point. Local stations can log in here
• IEEE 802.11e for multimedia, wireless multimedia (WMM) and move around freely. Two separate radio modules also offer
• IEEE 802.11i for security many different possibilities for providing redundant radio links,
so that a high level of operational reliability can be achieved.
• Construction of redundant networks with the Rapid Spanning
Tree Protocol (RSTP) The Access Points with iPCF function provide an extended func-
• Virtual networks (VLAN) to logically separate, for example, tional scope. They support the iPCF operating mode that can be
different user groups used to implement applications with a requirement for real-time
and a deterministic response. And even during the roaming of
• Sending the log entries of the SCALANCE W devices to a moving stations from one Access Point to the next. This ensures
Syslog server that wireless PROFINET I/O is supported and that safety-related
• In client mode: signals, such as Emergency Stop, can be integrated into the ra-
Network and Port Address Translation (NAT/PAT) (mapping dio link. The iPCF mechanism is an expansion of the IEEE 802.11
of private IP addresses and ports onto public addresses) standard and must be available both on the Access Point and on
• Modern security mechanisms (e.g. network security such as the station (e.g. IWLAN/PB Link PN IO).
IEEE 802.1x, RADIUS, EAP mechanisms) In addition, this permits the use of the SIMATIC Mobile
Security Panel 277F IWLAN with safety function. This mobile HMI device
uses the SIMATIC WinCC flexible engineering software during
A high degree of data security is achieved by means of the latest configuration to define effective areas in which the machine can
WPA2/IEEE 802.11i mechanisms. These define modern proce- be operated. In addition, the user can define zones in which
dures that control a regular exchange of the complete 128-bit particular functions are configured, such as individual operator
code as well as performing the access check (authentication) of authorization on entering the zone. This ensures that only autho-
a station. The Advanced Encryption Standard (AES) is available rized employees can operate certain parts of the machine.
for data encryption. All encryption mechanisms are integrated in
the products and do not incur any additional costs. The Industrial WLAN infrastructure with iPCF, e.g. with
SCALANCE W786-2RR access points, provides reliable radio
Access to the devices (HTTPS) is encrypted and secure logon coverage throughout the factory at all times. This enables ma-
(SSH) is possible. If a security concept with Virtual Private Net- chines or process cells to be stopped in critical situations using
works (VPN) or the SCALANCE S range is required, the products the integrated emergency-stop pushbutton of the mobile panel
can be integrated without any difficulty. 277F IWLAN.
■ Function (continued)
6
5DGLRFHOO 5DGLRFHOO
,QGXVWULDO(WKHUQHW
$FFHVV3RLQW
)LHOG3*
1RWHERRN
$FFHVV3RLQW
3
6&$/$1&( 6&$/$1&(
:352 :352
6,0$7,&+0,
&OLHQW0RGXOH &OLHQW0RGXOH
6&$/$1&( 6&$/$1&(
:352 :352
*B,.B;;B
$XWRPDWHG*XLGHG9HKLFOH6\VWHP$*96
Roaming of moving units (e.g. Field PG and mobile controller) in a radio network with two Access Points
Stations, e.g. a field PG, can move freely in the radio field of If very fast update times are necessary, e.g. for PROFINET IO
the SCALANCE W788-1PRO access points for mobile HMI. communication, access points and client modules that support
In addition, SCALANCE W746-1PRO connects mobile HMI, the iPCF function for very fast roaming and deterministic data
controller and PC units wirelessly to the data network. traffic are to be used, for example SCALANCE W788-1RR and
W747-1RR.
The IWLAN radio coverage of SCALANCE W788-1PRO permits
S7 communication and open communication between the When an extremely reliable radio link is essential, it is recom-
devices on the AGVs and stationary S7-400, as well as on the mended that the RCoax Cable is used as an alternative to con-
stationary SIMATIC HMI device. ventional antennas. This leaky wave cable is a special antenna
along which a radio link propagates and which is therefore suit-
Provided that a delay (several 100 ms) caused by roaming in able for applications in which, for example, stations move along
accordance with IEEE 802.11 is tolerated by all communication a rail but must be connected to the data network contact-less to
stations when switching the radio cells, the communication con- prevent wear from trailing conductors.
tinues uninterrupted.
■ Function (continued)
5DGLRFHOO
$FFHVV3RLQW
6&$/$1&(
:55
5&RD[&DEOH
3
$QWHQQD
$17'1
,:/$13%
/LQN31,2
+DQJHU
+DQJHU
+DQJHU
+DQJHU
+DQJHU
)LHOG3*1RWHERRN
*B,.B;;B
The field PG accesses a radio interface of SCALANCE W788-2RR for configuring, the other interface carries out communication
with the RCoax cable using iPCF.
The dual Access Point, SCALANCE W788-2RR, can provide SCALANCE W786-3PRO
two separate radio links. In one a Field PG can log on for config- with three integrated radio cards;
uration for example. For clear separation of the applications an variants are available with:
RCoax cable can be used to implement contactless PROFINET • Six external antenna connections
I/O data communication with the mobile suspension gear over
an IWLAN/PB Link. • RJ45 connection
• Fiber-optic cable connection
SCALANCE W-786 product variants
SCALANCE W786-2RR
SCALANCE W786-1PRO with two integrated radio cards;
with an integrated radio card; variants are available with:
variants are available with:
• Four internal antennas
• Two internal antennas
• Four external antenna connections
• Two external antenna connections
• RJ45 connection
• RJ45 connection
• Fiber-optic cable connection The devices of the SCALANCE W-786 product line are function-
ally identical to those of the SCALANCE W-788 product line, but
SCALANCE W786-2PRO they are particularly suited to applications with stringent climatic
with two integrated radio cards; requirements for mounting outdoors and in public areas.
variants are available with:
Where access points with three radio modules (e.g. W786-3PRO)
• Four internal antennas are used, communication between the access points is imple-
• Four external antenna connections mented with two modules each. The radio field for the station,
• RJ45 connection e.g. an automated guided vehicle, is established by the third
radio module. This means that larger directional radio paths
• Fiber-optic cable connection can be established and communication with the stations is also
possible.
■ Function (continued)
,:/$1UDGLROLQN $FFHVV3RLQW
0RELOH3DQHO),:/$1 6&$/$1&(
:55
&38
)
$FFHVV3RLQW 31'3
6&$/$1&(
:55
(IIHFWLYHUDQJH (IIHFWLYHUDQJH (IIHFWLYHUDQJH
3
7UDQVSRQGHU 7UDQVSRQGHU 7UDQVSRQGHU
352),1(7 6&$/$1&(
;
,QGXVWULDO(WKHUQHW
352),VDIH
*B,.B;;B
(7SUR (7SUR (7SUR
In this configuration three effective ranges are defined, in which If the minimum length of standard Ethernet cables is insufficient
robots can be programmed using the Mobile Panel 277F IWLAN due to the large distance of the access points from the wired
(teaching). If a fault occurs during the programming, e.g. on network, SCALANCE W-786 can also be fitted with fiber-optic
leaving the safety-related areas or in the case of unforeseen connections (multimode). This allows for distances up to
incidents, the plant is brought to the safe state with the aid of 3000 m.
the integrated emergency-stop procedure using the IWLAN
structure implemented with SCALANCE W786-2RR. The
safety of the entire plant is achieved by means of PROFINET
with the PROFIsafe protocol which is implemented not only
on the PROFINET controller (CPU 317F-2 PN/DP ), but also
on the PROFINET device (Mobile Panel 277F IWLAN).
The SCALANCE W786-2RR that has the iPCF mechanism
ensures that the response times necessary for the functional
safety are adhered to.
■ Function (continued)
Electro-container
with Ethernet-Switch
3
Antenna
ANT792-8DN
*B,.B;;B
Radio cell
Implementation of the SCALANCE W-786 product line in sectors that are subject to high climatic requirements
In the case of SCALANCE W-786, this only concerns access SCALANCE W-784 product variants
points which can, however, be configured as client modules
through Web-based management. Then, depending on the se- SCALANCE W784-1
lected variant, a maximum of one radio module will be available with an integrated radio card
as a client. SCALANCE W784-1RR
The SCALANCE W786-2RR ensures that wireless PROFINET IO with an integrated radio card and additional functions
is supported and that safety-related signals, such as Emergency The devices of the SCALANCE W-784 product line have the
Stop, can be integrated into the radio link. The iPCF mechanism same functions as SCALANCE W-788PRO Access Points,
is an expansion of the IEEE 802.11 standard and must be but are very well suited to applications in which IWLAN must be
available both on the Access Point and on the station (e.g. applied in low-space cabinets or must be integrated in devices.
IWLAN/PB Link PN IO). It is also possible for IWLAN stations These are an inexpensive alternative, especially for use indoors,
to move about freely in the coverage area (especially of omni- i.e. under less harsh conditions. The rugged aluminum housing
directional antennas) from access point to access point while with degree of protection IP30 provides protection against me-
deterministically exchanging data (e.g. Mobile Panel 277F IWLAN). chanical and electromagnetic stress in industrial areas.
SCALANCE W-784 Access Points can also be operated as
stations (clients). As an alternative, the SCALANCE W-740 Client
Modules can be used for this mode.
In combination with the SCALANCE W-740 Client Modules with
degree of protection IP30, an infrastructure can be set up in
which great temperature differences and protection against dust
and water play a somewhat less prominent role.
The SCALANCE W784-1RR access points with iPCF function
provide an extended scope of functions. They support the iPCF
operating mode that can be used to implement applications with
a requirement for real-time and a deterministic response.
■ Function (continued)
5&RD[&DEOH6HJPHQW 5&RD[&DEOH6HJPHQW
$FFHVV3RLQW $FFHVV3RLQW
6&$/$1&( 6&$/$1&(
:55LQ :55LQ
WKHFDELQHW &OLHQW0RGXOH &OLHQW0RGXOH &OLHQW0RGXOH WKHFDELQHW
6&$/$1&( 6&$/$1&( 6&$/$1&(
: : :
3DQHO3& 3DQHO3& 3DQHO3& 3
:LQ$& :LQ$& :LQ$&
,:/$15&RD[&DEOH
*B,.B;;B
Implementing an automatic guided transport system in a radio link with SCALANCE W784-1RR and RCoax cable.
The mobile automated guided vehicles are integrated in the Diagnostics and management
IWLAN radio link over the SCALANCE W747-1 Ethernet Client • Web-based (HTTP/HTTPS) management tool for configuration
Modules. Both the Access Points and the Client Modules are and diagnostics using a standard browser
in the control cabinet.
• Planning, configuration, simulation and measurement of the
radio link on site (Site Survey) with SINEMA E
• LEDs for signaling operating states and fault conditions
• Signaling of faults by means of SNMP trap or E-mail to a
network management tool
• Optional swap medium C-PLUG (Configuration Plug) for easy
replacement of the module without a programming device in
the event of a fault
■ Technical specifications
Order No. 6GK5 788-1AA60-2AA01) 6GK5 788-2AA60-2AA01) 6GK5 788-1AA60-6AA01) 6GK5 788-2AA60-6AA01)
6GK5 788-1AA60-2AB02) 6GK5 788-2AA60-2AB02) 6GK5 788-1AA60-6AB02) 6GK5 788-2AA60-6AB02)
Product type description SCALANCE W788-1PRO SCALANCE W788-2PRO SCALANCE W788-1RR SCALANCE W788-2RR
Transmission rate, max. 54 Mbit/s 54 Mbit/s 54 Mbit/s 54 Mbit/s
Number of VLAN-IDs per SSID 8 8 8 8
Number of SSIDs 8 8 8 8
Number of electrical connections 1 1 1 1
for network components or terminal
3
equipment
Number of interfaces for 1 2 1 2
WLAN components
Number of optical ports for - - - -
fiber-optic cables
Number of internal antennas - - - -
Number of external antennas - - - -
Electrical connection version
• for network components or Hybrid female connector Hybrid female connector Hybrid female connector Hybrid female connector
terminals (10/100 Mbit/s, TP) (10/100 Mbit/s, TP) (10/100 Mbit/s, TP) (10/100 Mbit/s, TP)
• for redundant voltage supply 4-pin M12 interface 4-pin M12 interface 4-pin M12 interface 4-pin M12 interface
24 V DC or 24 V DC or 24 V DC or 24 V DC or
48 V DC (A-coded) 48 V DC (A-coded) 48 V DC (A-coded) 48 V DC (A-coded)
• for external antenna(s) 2 x R-SMA with two 2 x R-SMA with two 2 x R-SMA with two 2 x R-SMA with two
screwed-on ANT795-4MR screwed-on ANT795-4MR screwed-on ANT795-4MR screwed-on ANT795-4MR
antennas (omnidirec- antennas (omnidirec- antennas (omnidirec- antennas (omnidirec-
tional characteristics); tional characteristics); tional characteristics); tional characteristics);
replaceable replaceable; replaceable replaceable;
2 x R-SMA antenna 2 x R-SMA antenna
connections for the connections for the
second radio card second radio card
(antennas not included (antennas not included
in scope of delivery) in scope of delivery)
Version of optical port for - - - -
fiber-optic cables
Version of the C-PLUG swap Yes Yes Yes Yes
medium
Type of supply voltage DC DC DC DC
Supply voltage - - - -
• Maximum 48 V 48 V 48 V 48 V
• Minimum 24 V 24 V 24 V 24 V
• 1 from Power-over-Ethernet) 48 V 48 V 48 V 48 V
• from DTE Power over MDI - - - -
• from M12 Power Connector
(A-coded) for redundant power
supply
- Maximum 48 V 48 V 48 V 48 V
- Minimum 24 V 24 V 24 V 24 V
• from IE Hybrid Cable 2x2 + 4x0.34
- Maximum 48 V 48 V 48 V 48 V
- Minimum 24 V 24 V 24 V 24 V
• from terminal block
- Maximum - - - -
- Minimum - - - -
• from optional integratable
power supply
for AC
- Maximum - - - -
- Minimum - - - -
for DC
- Maximum - - - -
- Minimum - - - -
1)
Wireless approval: Outside the U.S.A.
2)
Wireless approval: U.S.A.
3
in 2.4 GHz frequency band
• Initial value 2.41 GHz 2.41 GHz 2.41 GHz 2.41 GHz
• End value 2.48 GHz 2.48 GHz 2.48 GHz 2.48 GHz
Radio frequency for WLAN
in 5 GHz frequency band
• Initial value 4.9 GHz 4.9 GHz 4.9 GHz 4.9 GHz
• End value 5.8 GHz 5.8 GHz 5.8 GHz 5.8 GHz
Order No. 6GK5 786-1BA60-2AA01) 6GK5 786-2BA60-2AA01) 6GK5 786-3AA60-2AA01) 6GK5 786-2BA60-6AA01)
6GK5 786-1BA60-2AB02) 6GK5 786-2BA60-2AB02) 6GK5 786-3AA60-2AB02) 6GK5 786-2BA60-6AB02)
Product type description SCALANCE W786-1PRO SCALANCE W786-2PRO SCALANCE W786-3PRO SCALANCE W786-2RR
Transmission rate, max. 54 Mbit/s 54 Mbit/s 54 Mbit/s 54 Mbit/s
Number of VLAN-IDs per SSID 8 8 8 8
Number of SSIDs 8 8 8 8
Number of electrical connections 1 1 1 1
for network components or
terminal equipment
Number of interfaces for 1 2 3 2
WLAN components
Number of optical ports - - - -
for fiber-optic cables
Number of internal antennas 2 4 - 4
Number of external antennas - - - -
Electrical connection version
• for network components or RJ45 socket RJ45 socket RJ45 socket RJ45 socket
terminal equipment (10/100 Mbit/s, TP) (10/100 Mbit/s, TP) (10/100 Mbit/s, TP) (10/100 Mbit/s, TP)
• for redundant voltage supply - - - -
• for external antenna(s) - - 6 x R-SMA -
Version of optical port for - - - -
fiber-optic cables
Version of the C-PLUG Yes Yes Yes Yes
swap medium
1)
Wireless approval: Outside the U.S.A.
2) Wireless approval: U.S.A.
3
Marine classification association
• American Bureau of Yes Yes Yes Yes
Shipping Europe Ltd. (ABS)
• Bureau Veritas (BV) Yes Yes Yes Yes
• Det Norske Veritas (DNV) - - - -
• Europe Ltd. (ABS) Yes Yes Yes Yes
• Germanischer Lloyd (GL) Yes Yes Yes Yes
• Lloyds Register of Shipping (LRS) Yes Yes Yes Yes
• Nippon Kaiji Kyokai (NK) Yes Yes Yes Yes
Directive
• for EMC of AS - - - -
• for safety of UL - - - -
Width of enclosure 251 mm 251 mm 251 mm 251 mm
without antenna
Height of enclosure 251 mm 251 mm 251 mm 251 mm
without antenna
Depth of enclosure 72 mm 72 mm 72 mm 72 mm
without antenna
Type of fixing Wall mounting, Wall mounting, Wall mounting, Wall mounting,
with optional mounting aid with optional mounting aid with optional mounting aid with optional mounting aid
for mast mounting, for mast mounting, for mast mounting, for mast mounting,
standard mounting rail, standard mounting rail, standard mounting rail, standard mounting rail,
S7-300 mounting rail, S7-300 mounting rail, S7-300 mounting rail, S7-300 mounting rail,
35 mm rail 35 mm rail 35 mm rail 35 mm rail
Net weight 2240 g 2240 g 2240 g 2240 g
Degree of protection IP65 IP65 IP65 IP65
Number of permanently 1 2 1 2
installed radio cards
Radio frequency for WLAN
in 2.4 GHz frequency band
• Initial value 2.41 GHz 2.41 GHz 2.41 GHz 2.41 GHz
• End value 2.48 GHz 2.48 GHz 2.48 GHz 2.48 GHz
Radio frequency for WLAN
in 5 GHz frequency band
• Initial value 4.9 GHz 4.9 GHz 4.9 GHz 4.9 GHz
• End value 5.8 GHz 5.8 GHz 5.8 GHz 5.8 GHz
1)
Wireless approval: Outside the U.S.A.
2)
Wireless approval: U.S.A.
3
terminal equipment
Number of interfaces for 1 2 3 2
WLAN components
Number of optical ports - - 6 -
for fiber-optic cables
Number of internal antennas - - - -
Number of external antennas - - - -
Electrical connection version
• for network components or RJ45 socket RJ45 socket - RJ45 socket
terminal equipment (10/100 Mbit/s, TP) (10/100 Mbit/s, TP) (10/100 Mbit/s, TP)
• for redundant voltage supply - - - -
• for external antenna(s) 2 x R-SMA 4 x R-SMA 6 x R-SMA 4 x R-SMA
Version of optical port for - - - -
fiber-optic cables
Version of the C-PLUG swap Yes Yes Yes Yes
medium
Type of supply voltage DC DC DC DC
Supply voltage - - - -
- Maximum - - - -
- Minimum - - - -
• 1 from Power-over-Ethernet) 48 V 48 V 48 V 48 V
• from DTE Power over MDI - - - -
• from M12 Power Connector
(A-coded) for redundant power
supply
- Maximum - - - -
- Minimum - - - -
• from IE Hybrid Cable 2x2 + 4x0.34
- Maximum - - - -
- Minimum - - - -
• from terminal block
- Maximum 48 V 48 V 48 V 48 V
- Minimum 48 V 48 V 48 V 48 V
• from optional integratable
power supply
for AC
- Maximum 240 V 240 V 240 V 240 V
- Minimum 100 V 100 V 100 V 100 V
for DC
- Maximum 24 V 24 V 24 V 24 V
- Minimum 12 V 12 V 12 V 12 V
Effective power loss 13 W 13 W 13 W 13 W
1)
Wireless approval: Outside the U.S.A.
2)
Wireless approval: U.S.A.
3
terminal equipment
Number of interfaces for 1 2 2 1
WLAN components
Number of optical ports 2 4 4 2
for fiber-optic cables
Number of internal antennas - - 4 2
Number of external antennas - - - -
Electrical connection version
• for network components or - - - -
terminal equipment
• for redundant voltage supply - - - -
• for external antenna(s) 2 x R-SMA 4 x R-SMA - -
Version of optical port - - - -
for fiber-optic cables
Version of the C-PLUG swap Yes Yes Yes Yes
medium
Type of supply voltage DC DC DC DC
Supply voltage
- Maximum - - - -
- Minimum - - - -
• 1 from Power-over-Ethernet) 48 V 48 V 48 V 48 V
• from DTE Power over MDI - - - -
• from M12 Power Connector
(A-coded) for redundant power
supply
- Maximum - - - -
- Minimum - - - -
• from IE Hybrid Cable 2x2 + 4x0.34
- Maximum - - - -
- Minimum - - - -
• from terminal block
- Maximum 48 V 48 V 48 V 48 V
- Minimum 48 V 48 V 48 V 48 V
• from optional integratable
power supply
for AC
- Maximum 240 V 240 V 240 V 240 V
- Minimum 100 V 100 V 100 V 100 V
for DC
- Maximum 24 V 24 V 24 V 24 V
- Minimum 12 V 12 V 12 V 12 V
Effective power loss 13 W 13 W 13 W 13 W
Ambient temperature
• during operation -40 … +70 °C -40 … +70 °C -40 … +70 °C -40 … +70 °C
• during storage -40 … +80 °C -40 … +80 °C -40 … +80 °C -40 … +80 °C
• during transport -40 … +80 °C -40 … +80 °C -40 … +80 °C -40 … +80 °C
Maximum relative humidity 100% 100% 100% 100%
at 25 °C during operation
1)
Wireless approval: Outside the U.S.A.
2)
Wireless approval: U.S.A.
for AC Directive
- Maximum - - • for EMC of AS - -
- Minimum - - • for safety of UL - -
for DC
- Maximum - -
- Minimum - -
1)
Wireless approval: Outside the U.S.A.
2)
Wireless approval: U.S.A.
3
connector 4 dBi, 2.4/5 GHz illuminated pushbuttons
• Antenna ANT795-4MR 6GK5 795-4MR00-0AA6 SIMATIC Mobile Panel 277F
IWLAN
IP65 (-20 °C … +60 °C) 6GK5 795-4MS00-0AA6
• Communication via WLAN 6AV6 645-0DB01-0AX0
• ANT795-4MS antenna (PROFINET)
IP30; radial rotation possible with acknowledgement button
with additional joint; scope of and emergency stop button
supply: 2 antennas;
• Communication via WLAN 6AV6 645-0DC01-0AX0
Wall or mast mounting (PROFINET)
• Antenna ANT792-6MN 6GK5 792-6MN00-0AA6 with acknowledgment button
Antenna gain incl. N-Connect and emergency stop button
connector 6 dBi, 2.4 GHz with integrated handwheel,
key-operated switch, and two
• Antenna ANT 793-6MN 6GK5 793-6MN00-0AA6 illuminated pushbuttons
Antenna gain incl. N-Connect
connector 5 dBi, Note:
5 GHz Please also order the desktop
power supply or battery charger!
For mounting on a roof
• Table-top power supply incl. 6AV6 671-5CN00-0AX1
• ANT795-6MN antenna 6GK5 795-6MN00-0AA6 power cable for EU, US, UK, JP
Antenna gain incl. N-Connect (only suitable for operation un-
connector 6/8 dBi, 2.4/5 GHz der laboratory/office conditions)
• Antenna mounting tool 6GK5 795-6MN01-0AA6 • Charger for safe storage and 6AV6 671-5CE00-0AX0
(ANT795-6MN) charging the device incl. lock
Mounting aid for installing for securing the device in the
ANT795-6MN below a roof charger. Charging capabilities
Directional antennas; for up to two additional batteries
-40 … +70 °C, Wi-Fi compliance • Additional battery with LED 6AV6 671-5CL00-0AX0
and national approvals, with indicator for indicating the
terminating resistor 1 x TI795-1R; charge status
incl. mounting hardware; brief
instructions on paper, • Transponder incl. batteries 6AV6 671-5CM00-0AX0
German/English (3x AA)
Wall or mast mounting Mobile Panel PC 12" IWLAN
• ANT795-6DN antenna 6GK5 795-6DN00-0AA6 12.1" Touch, Intel Merom Dual
Wide-angle antenna, slightly Core processor 1.06 GHz,
directional; antenna gain incl. 120 GB hard disk; LAN/WLAN/
N-Connect connector 9/9 dBi, Bluetooth/USB2.0, WIN XP,
2.4/5 GHz WLAN radio approval for Europe
(MOW2)
• Antenna ANT792-8DN 6GK5 792-8DN00-0AA6
Strongly directional antenna; • Basic 6AV7460-3AA00-0AA0
antenna gain incl. N-Connect 1 GB RAM
connector 14 dBi, 2.4 GHz • TOP 6AV7460-3AA01-0AA0
• Antenna ANT793-8DN 6GK5 793-8DN00-0AA6 2 GB RAM, incl. camera,
Strongly directional antenna; 2 Megapixel
antenna gain incl. N-Connect • Docking station for 6AV7673-0GC00-0AA0
connector 19 dBi, 5 GHz Mobile Panel PC 12" IWLAN
(BASIC + TOP)
IE FC RJ45 modular outlet 6GK1 901-1BE00-0AA3
with power insert
Fast Connect RJ45 modular outlet
for Industrial Ethernet with a
replaceable insert for 1 x 24 V
and 1 x 100 Mbit/s interface
IE Hybrid Cable 2x2 + 4x0.34 6XV1 870-2J
4-wire, shielded installation cable;
sold by the meter, up to 1000 m,
minimum order 20 m
■ More information
Wireless approvals: You can order components supplementary to the SIMATIC NET
cabling system from your local contact. Technical advice on this
Current approvals can be found in the Internet at: subject is available from:
http://www.siemens.com/simatic-net/ik-info
J. Hertlein A&D SE PS
Tel. +49 (0)911/750 44 65
Fax +49 0911/750 99 91
E-mail: juergen.hertlein@siemens.com
■ Overview ■ Design
• Two radio cards (compatible with IEEE 802.11b/g and
IEEE 802.11a/h) are permanently installed in the device
• Designed without rotating parts (e.g. operation without fans)
• Antennas can either be connected by means of a screw
connection (R-SMA) or integrated into a device
• Function LEDs for optical signaling of faults and operating
states
Product versions
3 SCALANCE W786-2HPW
• Rugged plastic housing (plexi-glass type), shock and
vibration-proof for severe mechanical loading
• High degree of protection IP65 against dust and water jets
• For use at ambient temperatures from -40 °C to +70 °C
• Resistant to condensation
• Resistant to UV radiation and saltwater spray
• Construction and design for use outdoors and in public
SCALANCE W786-2HPW can be used as a "Thin Access Point" buildings
for operation with the HiPath WLAN controller, thus opening • 4 x R-SMA sockets for the connection of remote antennas
up the advantages of this architecture to industrial and outdoor or 4 x internal antennas
areas.
• Variant with 1 x RJ45 connection for 10/100 Mbit/s and
• Use with HiPath wireless LAN controller for comprehensive Power-over-Ethernet (IEEE 802.3a/f)
solutions in office and production environments. Integration
of optiPoint WLAN phones (Voice over WLAN) is possible • Variant with 1 x multimode fiber-optic cable (BFOC)
• SCALANCE W786-2HPW can only be used with the HiPath • 1 x 48 V DC connection (also redundant power infeed),
WLAN controller optional operation on 12 to 24 V DC or 100 to 240 V AC
with power supply integrated into device
• Approved for operation in hazardous areas in Zone 2
• Mounting:
Wall or, with optional mounting aid (mounting set),
■ Benefits S7-300 standard rail/35 mm DIN rail/mast mounting
• Integrated wireless network for voice and data across the Infeed of 48 V DC or with Depending on version:
divisions of the company 100-240 V AC power - RJ45 connection
supplies or - Fiber-optic connection
• Cost-savings through centralized management, easy 12-24 V DC (multimode)
installation and reliable commissioning
Dependent on version:
here internal antennae
■ Function
The SCALANCE W786-2HPW Access Point immediately com- clients such that the WLAN environment appears like several
municates with the HiPath WLAN controller. Direct access to the individual IP subnetworks with central management. The individ-
W786-2HPW is only possible via the HiPath WLAN controller. ual connections are additionally managed here, and the stations
can therefore move reliably throughout the complete radio
The HiPath WLAN controller offers central management. It network.
connects, manages and coordinates all access point and
&HQWUDOPDQDJHPHQW PC
Industrial Ethernet
HiPath Wireless Controller
3
G_IK10_XX_30197
Central management of the WLAN infrastructure in office and industrial networks
The HiPath WLAN controller permits the logical division of a Product versions:
single radio infrastructure into logical networks (Virtual Network
Services, VNS). Various services, security requirements and SCALANCE W786-2HPW
access possibilities can then be reliably assigned to the sta- with two integrated radio cards;
tions, and different user groups such as administrators, com- variants are available with:
missioning engineers or guests can therefore use the same
wireless network. Different applications such as voice, Internet • Four internal antennas
or PLCs can thus be operated within the same infrastructure, • Connections for four external antennas
resulting in optimum utilization of the radio network. For applica- • One RJ45 connection
tions with high reliability demands, the HiPath WLAN controller
can be operated with a redundant device. • One FOC multimode connection (BFOC)
■ Technical specifications
Order No. 6GK5 786- 6GK5 786- Order No. 6GK5 786- 6GK5 786-
2BA60-1CA0 2AA60-1CA0 2BA60-1CA0 2AA60-1CA0
Product type description SCALANCE SCALANCE Product type description SCALANCE SCALANCE
W786-2HPW W786-2HPW W786-2HPW W786-2HPW
Transmission rate, max. 54 Mbit/s 54 Mbit/s Effective power loss 13 W 13 W
Number of VLAN-IDs per SSID - - Ambient temperature
Number of SSIDs - - • during operation -40 … +70 °C -40 … +70 °C
Number of electrical connections 1 1 • during storage -40 … +80 °C -40 … +80 °C
3
for network components or
terminal equipment • during transport -40 … +80 °C -40 … +80 °C
• for network components or RJ45 socket RJ45 socket Standard for wireless
terminal equipment (10/100 Mbit/s, (10/100 Mbit/s, communication
TP), TP), • iPCF - -
FOC multimode FOC multimode
(100 Mbit/s, (100 Mbit/s, • IEEE 802.11a - -
BFOC) BFOC) • IEEE 802.11b - -
• for redundant voltage supply • IEEE 802.11g - -
• for external antenna(s) - 4 x R-SMA • IEEE 802.11h - -
Version of optical port - - • IEEE 802.11e - -
for fiber-optic cables
• IEEE 802.11i - -
Version of the C-PLUG - -
swap medium Standard
• for safety of CSA - -
Supply voltage
• For Ex zone Zone 2, Zone 2,
• Maximum - - EEx nA II T4 EEx nA II T4
(ATEX); (ATEX);
• Minimum - - Class I, Div 2 Class I, Div 2
• 1 from Power-over-Ethernet) 48 V 48 V (FM, cULus) (FM, cULus)
• from DTE Power over MDI - - Marine classification association
• from M12 Power Connector • American Bureau of Yes Yes
(A-coded) for redundant power Shipping Europe Ltd. (ABS)
supply • Bureau Veritas (BV) Yes Yes
- Maximum - - • Det Norske Veritas (DNV) - -
- Minimum - - • Europe Ltd. (ABS) Yes Yes
• from IE Hybrid Cable 2x2 + 4x0.34 • Germanischer Lloyd (GL) Yes Yes
- Maximum - - • Lloyds Register of Shipping (LRS) Yes Yes
- Minimum - - • Nippon Kaiji Kyokai (NK) Yes Yes
• from terminal block Directive
- Maximum 48 V 48 V • for EMC of AS - -
- Minimum 48 V 48 V • for safety of UL - -
• from optional integratable
power supply
for AC
- Maximum 240 V 240 V
- Minimum 100 V 100 V
for DC
- Maximum 24 V 24 V
- Minimum 12 V 12 V
■ More information
Wireless approvals: Enterprise communication solutions from Siemens
Current approvals can be found in the Internet at: Additional information can be found in the Internet under:
http://www.siemens.com/simatic-net/ik-info http://enterprise.siemens.com/open
■ Overview ■ Benefits
2x antennas,
detachable
back:
C-Plug
energy
hybrid
socket wall-
mounting
protective
clip
G_IK10_XX_30020
3
for installation in a cabinet Access Point to the next (roaming).
• Power-over-Ethernet (IEEE 802.3af), also for direct infeeding This is possible over distances of up to 30 m indoors (approx.
of 18 … 48 VDC, redundant power feed 100 m outdoors). Directional additional antennas can be used
• 2 x R-SMA sockets for the connection of remote antennas outdoors to achieve ranges of several thousand meters.
• 1 x RJ45 connection for 10/100 Mbit/s with Power-over- Apart from a reliable radio link, the SCALANCE W-740 Client
Ethernet (IEEE 802.3a/f) Modules are characterized by excellent support from IT mecha-
• 1 x 18 to 48 V DC connection for redundant power infeed nisms:
• 1 x C-PLUG-/PRESET-PLUG slot • IEEE 802.11 b/g/a/h for different frequency ranges
• Function LEDs for optical signaling of faults and operating • IEEE802.11e für multimedia, wireless multimedia (WMM)
states • IEEE802.11i for security
• Mounting: Wall or, with optional mounting set, S7-300 mount- • Selectable operation of infrastructure- and Ad-Hoc modes
ing rail / 35 mm standard mounting rail • Sending the log entries of the SCALANCE W devices to a
Syslog server
Wall mounting, on 2xRSMA connections • Network and Port Address Translation (NAT/PAT) (mapping of
S7-300 mounting rail for antennae private IP addresses and ports onto public addresses)
or on DIN rail (35 mm)
with mounting kit • Modern security mechanisms (e.g. network security such as
IEEE 802.1x, RADIUS, EAP mechanisms)
Ad-hoc mode
In this infrequently used mode, a simple radio link is established
SIEMENS
between several mobile devices without using an Access Point.
In this case, an Ethernet Client Module can communicate with
another SCALANCE W-740 device or with a standard WLAN
radio card.
Security
A high degree of data security is achieved by means of the
WPA2/IEEE 802.11i mechanisms. These define modern proce-
dures that control a regular exchange of the complete 128-bit
code as well as performing the access check (authentication) of
a station. The Advanced Encryption Standard (AES) is available
C-PLUG for data encryption. All encryption mechanisms are integrated in
slot 24 V DC connection
G_IK10_XX_30169
■ Function (continued)
Functional scope The iPCF mechanism expands the IEEE 802.11 standard and
must be available on both the station and the Access Point (e.g.
SCALANCE W744-1PRO and SCALANCE W744-1 can adminis- SCALANCE W788-1RR). In a radio link in which iPCF is used no
ter one single IP address, namely that of the connected device. IEEE 802.11 compliant stations can be operated. It is also pos-
These make a wireless connection (precisely) from this mobile sible for IWLAN stations (e.g. W747-1RR) to move about freely in
device to the radio network. If the connected device is replaced, the coverage area (especially of omni-directional antennas) from
the Ethernet Client Module recognizes this automatically, and Access Point to Access Point (e.g. SCALANCE W786-2RR) while
registers the new address. This reduces plant downtimes and deterministically exchanging data.
sources of error.
SCALANCE W747-1RR and W747-1 can also be configured in
The SCALANCE W746-1PRO and SCALANCE W746-1 Ethernet
3
conformance with the IEEE 802.11 standard. The iPCF operating
Client Modules can administer the radio connection for up to mode is no longer possible in this case.
eight devices with an Ethernet interface. It is then possible to
integrate mobile units with a small Ethernet network (up to 8 Diagnostics and management
devices) extremely effectively into an IWLAN radio link. • Web-based (HTTP/HTTPS) management tool for configuration
In addition, the devices SCALANCE W747-1RR and SCALANCE and diagnostics using a standard browser
W747-1 feature the iPCF mode of operation, which allows • Planning, configuration, simulation and measurement of the
applications with a requirement for real time and predictable radio link on site (Site Survey) with SINEMA E
response times (deterministic response) to be implemented – • LEDs for signaling operating states and fault conditions
even during roaming of moving nodes from one Access Point to
the next. This ensures that wireless PROFINET IO is supported • Signaling of faults by means of SNMP trap or e-mail to a
and that safety-related signals, such as e.g. Emergency Stop network management tool
can be integrated into the radio link. This means that even video • Optional swap medium C-PLUG (Configuration Plug) for easy
signals can be transmitted from moving stations with a high level replacement of the module without a programming device in
of quality. the event of a fault
6ZLWK 2SHUDWRUFRQWURO
&3 PRQLWRULQJ
,QGXVWULDO(WKHUQHW
$FFHVV3RLQW $FFHVV3RLQW
6&$/$1&( 6&$/$1&(
:352 :352
6 6
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6&$/$1&( 6&$/$1&(
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■ Function (continued)
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6&$/$1&(
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5&RD[&DEOH
3
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6&$/$1&(:
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Use of the Ethernet Client Modules in a suspended monorail
■ Technical specifications
Order No. 6GK5 744-1AA60-2AA01) 6GK5 747-1AA60-6AA01) 6GK5 744-1AA30-2AA01) 6GK5 747-1AA30-6AA01)
6GK5 744-1AA60-2AB02) 6GK5 747-1AA60-6AB02) 6GK5 744-1AA30-2AB02) 6GK5 747-1AA30-6AB02)
6GK5 746-1AA60-4AA01) 6GK5 746-1AA30-4AA01)
6GK5 746-1AA60-4AB02) 6GK5 746-1AA30-4AB02)
Product type description SCALANCE W744-1PRO, SCALANCE W747-1RR SCALANCE W744-1, SCALANCE W747-1
SCALANCE W746-1PRO SCALANCE W746-1
Transmission rate, max. 54 Mbit/s 54 Mbit/s 54 Mbit/s 54 Mbit/s
Number of VLAN-IDs per SSID - - - -
Number of SSIDs 1 1 1 1
3 Number of electrical connections
for network components or terminal
1 1 1 1
equipment
Number of interfaces for 1 1 1 1
WLAN components
Number of optical ports for - - - -
fiber-optic cables
Number of internal antennas - - - -
Number of external antennas - - - -
Electrical connection version
• for network components or Hybrid female connector Hybrid female connector RJ45 RJ45
terminal equipment (10/100 Mbit/s, TP) (10/100 Mbit/s, TP) (10/100 Mbit/s; TP) (10/100 Mbit/s; TP)
• for redundant voltage supply 4-pin M12 interface 4-pin M12 interface 24 V DC 24 V DC
24 V DC or 24 V DC or
48 V DC (A-coded) 48 V DC (A-coded)
• for external antenna(s) 2 x R-SMA 2 x R-SMA 2 x R-SMA 2 x R-SMA
Version of optical port - - - -
for fiber-optic cables
Version of the C-PLUG swap Yes Yes Yes Yes
medium
Type of supply voltage DC DC DC DC
Supply voltage - - - -
• Maximum 48 V 48 V - -
• Minimum 24 V 24 V - -
• 1 from Power-over-Ethernet 48 V 48 V 48 V 48 V
• from DTE Power over MDI - - - -
• from M12 Power Connector
(A-coded) for redundant power
supply
- Maximum 48 V 48 V - -
- Minimum 24 V 24 V - -
• from IE Hybrid Cable 2x2 + 4x0.34
- Maximum 48 V 48 V - -
- Minimum 24 V 24 V - -
• from terminal block
- Maximum - - 32 V 32 V
- Minimum - - 18 V 18 V
• from optional integratable
power supply
for AC
- Maximum - - - -
- Minimum - - - -
for DC
- Maximum - - - -
- Minimum - - - -
Effective power loss 10 W 10 W 5W 5W
1)
Wireless approval: Outside the U.S.A.
2)
Wireless approval: U.S.A.
3 Male/male flexible
connection cable •2m 6XV1 875-5DH20
■ More information
Wireless approvals: Note:
Current approvals can be found in the Internet at: You can order components supplementary to the SIMATIC NET
http://www.siemens.com/simatic-net/ik-info cabling system from your local contact. Technical advice on this
subject is available from:
J. Hertlein A&D SE PS
Tel. +49 (0)911/750 44 65
Fax +49 0911/750 99 91
E-mail: juergen.hertlein@siemens.com
■ Overview ■ Application
Separate antennas optimize the transmission and receiving con-
ditions and support the use of IWLAN products in a number of
industrial applications. With directional antennas, conveyor lines
or corridors can be covered by radio or point-to-point links can
be implemented over hundreds of meters.
Alternatively, an omnidirectional antenna concentrates the radio
field around the antenna in the shape of a disc which enhances
the quality of the connection. The extension cables make it easy
to install a separate antenna. Cabinet bushing also makes it
3
easy to connect the antenna to a device mounted in the control
cabinet. If the lightning protection element is used, the antennas
can be installed outdoors problem-free.
Note:
Each additional cable causes further attenuation and therefore a
reduction in the signal level in the receiver.
Application examples:
• Automated guided vehicle systems and suspended
monorails;
Antennas prevention of wear and high flexibility in the choice of route
• Separate antennas with generally available N-Connect plugs thanks to wireless transmission of data to the vehicles
increase the reliability of radio links by optimizing the receiving • Crane;
and radiation of signals high flexibility through access to data communication with the
• Implementation in Industrial Wireless LAN (IWLAN) networks moving unit independent of the location
as well as in Standard Wireless LAN (IEEE 802.11) networks at • Mobile control desk;
2.4 GHz and 5 GHz with data transfer rates of up to 54 Mbit/s Reliable intervention in the process thanks to data communi-
• Tailored selection with connecting leads and cabinet bushing cation over IWLAN with mobile units;
The number of operator panels is therefore determined by the
• All antenna cables are flame-resistant, chemical-resistant and number of personnel and no longer by the number of control
silicone-free desks.
• Suitable for use in hazardous areas (Zone 2); no special • Wireless access to field devices for configuration and testing
approvals necessary without the need for time-consuming modifications in the
Termination Impedance TI795-1R control cabinet
• The termination impedance TI795-1R is required when only • Online access to service and maintenance drawings;
one antenna is installed Immediate updating of the measures performed in the system
over IWLAN;
Lightning protector LP798-1N Optimized processes and reduced error ratios thanks to
• The lightning protector LP798-1N supports the use of sepa- online information regardless of the location of the machine
rate antennas outdoors • Communication with moving stations (e.g. mobile controls and
• Flexible industrial use thanks to protection from the ingress of devices), storage and retrieval machines, conveyor systems,
dust and water with the degree of protection IP65 conveyor belts, transversing tables, elevators, rotating
machines, trucks
• Operation is also possible outdoors in climates with extended
temperature range • Wireless coupling of communication segments for fast start-
• The accessories are suitable for use with SCALANCE W-700 up or for cost-effective networks in which cable routing would
including the national approvals be extremely expensive (e.g. on public roads, rivers, lakes,
train lines)
■ Benefits
■ Function
Separate antennas are used to optimize the radio field for the ANT795-4MR, ANT795-4MS
application. In industrial applications, this supports a reliable
radio link. A distinction is made between omni-directional anten- With these omni-directional antennas, the radio field is concen-
nas and directional antennas. trated at 2.4 GHz and 5 GHz in the vertical plane of the antenna.
Both antennas have an opening angle of 30° and an antenna
Omni-directional antennas gain of 4 dB. They are directly mounted on the R-SMA connector
on the SCALANCE W housing.
The ANT795-4MR antenna can only be rotated about one axis
and, due to its degree of protection IP65, it is mainly used for the
SCALANCE W-788 Access Points and the SCALANCE W744-
3 1PRO, W746-1PRO and W747-1PRO Client Modules. Two of
these antennas are supplied with these Access Points or Client
Modules.
The ANT795-4MS antenna features an additional joint and
is therefore ideally suited to the SCALANCE W784-1 and
Vertical Horizontal W784-1RR Access Points and the SCALANCE W744-1, W746-1
opening opening
and W747-1 Client Modules.
angle angle
ANT792-6MN, ANT793-6MN
*B,.B;;B With these omni-directional antennas, the radio field is concen-
trated at 2.4 GHz (ANT792-6MN) and 5 GHz (ANT793-6MN) in
the vertical plane of the antenna. The antennas have a gain of
6 dB and 5 dB respectively.
N-Connect is used as the connector which can be connected to
Omni-directional antenna
SCALANCE W over an extension cable from the IWLAN product
range. Both antennas are supplied with a mounting aid (metal
bracket) that supports wall or mast mounting. The antennas are
With omni-directional antennas, the radio field is emitted in every
therefore ideally suited to providing radio coverage for a place
direction surrounding the antenna (horizontal opening angle:
that has a mast at its center on which they can be mounted.
360°), but it weakens as the distance increases. There is a
concentration in the vertical direction which creates passive The TI795-1R terminating resistor is provided in the scope of
amplification of the radio field. Many omni-directional antennas supply of both antennas. It is used to terminate the second
have extremely weak radiation directly below the antenna due to antenna connection of SCALANCE W for the radio waves when
their type of construction. This property can be seen in the asso- a single antenna is used.
ciated antenna diagram.
ANT795-6MN, antenna mounting tool (ANT795-6MN)
With this omni-directional antenna, the radio field is concen-
trated at 2.4 GHz and 5 GHz in the vertical plane of the antenna.
The antenna has a gain of 6 dB and 8 dB respectively.
N-Connect is used as the connector which can be connected to
SCALANCE W over an extension cable from the IWLAN product
range. The antenna characteristic is such that good transmis-
sion properties also exist directly above and below the antenna.
It is designed for mounting on the roof, but it can be mounted
either on or below a roof, so it is suitable, for example, for the
mobile units of an automated guided vehicle system. If it is
mounted under a roof on the ceiling, the optional antenna mount-
ing tool (ANT795-6MN) is used.
The TI795-1R terminating resistor is provided in the scope of
supply of both antennas. It is used to terminate the second
antenna connection of SCALANCE W for the radio waves when
a single antenna is used.
■ Function (continued)
Directional antennas Antenna cable
The extension cables from the IWLAN RCoax product range can
be used which are optimized for use with these antennas. The
cables offer low attenuation, so the quality of the radio signal is
only reduced to a minimal extent. To make the products suitable
for industrial use, particular attention has been paid to the follow-
ing properties:
• Flame-retardancy
• Minimal smoke in the case of fire
Horizontal
opening angle
Vertical
opening angle
• Silicone-free 3
• Corrosion-resistance
Antenna terminating resistor TI795-1R
*B,.B;;B
The radio interfaces of the SCALANCE W-700 products are
equipped with antenna diversity for extremely good reception in
areas with difficult radio wave propagation properties. Two an-
tennas are used for receiving to minimize the negative effect of
reflections from metal objects or multiple path propagation.
If this possibility is not used and only one antenna is imple-
Directional antenna
mented (e.g. when a directional antenna is used, or to save
costs), the second R-SMA socket of the SCALANCE W-700
With directional antennas, the radio field is emitted both in the product must be fitted with a terminating resistor.
horizontal and vertical plane in the range of the opening angle.
It is concentrated in these areas and generates passive amplifi- Lightning protector LP798-1N
cation. They are ideally suited to wall or mast mounting. The
When separate antennas are used outdoors, there is a risk of
direction can be aligned using the supplied mounting aid.
lightning strikes. Lightning protector LP798-1N can be used for
N-Connect is used as the connector which can be connected to protection.
SCALANCE W over an extension cable from the IWLAN product
Cabinet bushing (panel feedthrough)
range.
from the RCoax product range
The TI795-1R terminating resistor is provided in the scope of
The cabinet bushing from the IWLAN RCoax range can be used
supply of both antennas. It is used to terminate the second
to link the antenna mounted outside the cabinet with the Access
antenna connection of SCALANCE W for the radio waves when
Point or Client Module installed inside the cabinet. For this
a single antenna is used.
purpose the flexible connection cables from the IWLAN RCoax
ANT795-6DN range are required.
The radio field can be aligned at 2.4 GHz and 5 GHz using this
wide-angle antenna.
The antenna is suitable for providing radio coverage for a place
in front of a wall.
ANT792-8DN, ANT793-8DN
Genuine alignment of the radio field at 2.4 GHz (ANT792-8DN)
or 5 GHZ (ANT793-8DN) is achieved using these antennas. The
radio field is concentrated in a narrow cone due to the narrow
opening angle. High passive gains and long ranges are there-
fore achieved.
Due to the high passive gain, the antennas are ideally suited to
bridging large distances over IWLAN.
■ Integration
Access Point SCALANCE W-786 with remote antenna SCALANCE W-784 with cabinet bushing,
lightning protection and remote antenna
3 IWLAN RCoax
IWLAN N-Connect/N-Connect
Termination Male/Male
Impedance Flexible Connection Cable
TI795-1R 1 m = 6XV1875-5AH10
6GK5795-1TR10-0AA6 2 m = 6XV1875-5AH20
SCALANCE 5 m = 6XV1875-5AH50
W-786 10 m = 6XV1875-5AN10
6GK5786...
IWLAN RCoax
N-Connect/SMA
Female/Female
Panel Feedthrough
6GK5798-0PT00-2AA0
IWLAN RCoax
R-SMA/SMA
Male/Male
Flexible Connection Cable
0.3 m = 6XV1875-5DE30
2 m = 6XV1875-5DH20
*B,.B;;B
Cabinet
SCALANCE W using the range of accessories with direct connection of an antenna, mounting in a control cabinet
and using a lightning protection element
■ Technical specifications
Order No. 6GK5 795-4MR00- 6GK5 795-4MS00- 6GK5 792-6MN00- 6GK5 793-6MN00- 6GK5 795-6MN00-
0AA6 0AA6 0AA6 0AA6 0AA6
Product type description Antenna Antenna Antenna Antenna Antenna
ANT795-4MR ANT795-4MS ANT792-6MN ANT793-6MN ANT795-6MN
Connection version R-SMA male R-SMA male N female N female N female
Ambient temperature
• during operation -20 … +60 °C -20 … +60 °C -40 … +70 °C -40 … +70 °C -40 … +70 °C
• during storage -20 … +60 °C -20 … +60 °C -40 … +70 °C -40 … +70 °C -40 … +70 °C
• during transport -20 … +60 °C
Max. relative humidity during opera- 100%
-20 … +60 °C
100%
-40 … +70 °C
100%
-40 … +70 °C
100%
-40 … +70 °C
100%
3
tion
Wireless approval Current national Current national Current national Current national Current national
approvals can be approvals can be approvals can be approvals can be approvals can be
found in the Internet found in the Internet found in the Internet found in the Internet found in the Internet
at at at at at
www.siemens.com/ www.siemens.com/ www.siemens.com/ www.siemens.com/ www.siemens.com/
simatic-net/ik-info simatic-net/ik-info simatic-net/ik-info simatic-net/ik-info simatic-net/ik-info
Width of enclosure 35 mm 35 mm 22 mm 16 mm 86 mm
Height of enclosure 148 mm 160.35 mm 250 mm 160 mm 43 mm
Depth of enclosure 13 mm 13 mm 22 mm 16 mm 86 mm
Type of fixing Directly on the Directly on the Wall or mast Wall or mast Ceiling
device device
Net weight 50 g 50 g 300 g 300 g 300 g
Degree of protection IP65 IP30 IP65 IP65 IP20
Range with unobstructed 100 m 100 m 200 m 200 m 200 m
line of sight and no disturbance
variables
Operating frequency range
• 0 GHz ... 5.8 GHz - - - - -
• 2.4 GHz ... 5 GHz Yes Yes - - Yes
Operating frequency
• 850 MHz - - - - -
• 900 MHz - - - - -
• 1800 MHz - - - - -
• 1900 MHz - - - - -
• 2200 MHz - - - - -
• 2.4 GHz - - Yes - -
• 5 GHz - - - Yes -
Antenna gain compared to spheri-
cal radiator with cable and plug
• at transmission frequency 4 dB 4 dB - 5 dB 8 dB
5.15 GHz ... 5.9 GHz
• at transmission frequency 4 dB 4 dB 6 dB - 6 dB
2.4 GHz
Radiation characteristics omnidirectional omnidirectional omnidirectional omnidirectional omnidirectional
Voltage standing wave ratio, max. 2 2 1,8 1,5 1,8
Opening angle of the antenna
• horizontal 360° 360° 360° 360° 360°
• vertical - - - - -
Wireless approval Current national approvals Current national approvals Current national approvals
can be found in the Internet at can be found in the Internet at can be found in the Internet at
www.siemens.com/ www.siemens.com/ www.siemens.com/
simatic-net/ik-info simatic-net/ik-info simatic-net/ik-info
Width of enclosure 100 mm 200 mm 190 mm
Height of enclosure 95 mm 200 mm 190 mm
Depth of enclosure 32 mm 43 mm 31 mm
Type of fixing Wall or mast Wall or mast Wall or mast
Net weight 110 g 500 g 700 g
Degree of protection IP55 IP23 IP65
Range with unobstructed line of 200 m 1000 m 1000 m
sight and no disturbance variables
Operating frequency range
• 0 GHz ... 5.8 GHz - - -
• 2.4 GHz ... 5 GHz Yes - -
Operating frequency
• 850 MHz - - -
• 900 MHz - - -
• 1800 MHz - - -
• 1900 MHz - - -
• 2200 MHz - - -
• 2.4 GHz - Yes -
• 5 GHz - - Yes
Antenna gain compared to spheri-
cal radiator with cable and plug
• at transmission frequency 9 dB - 19 dB
5.15 GHz ... 5.9 GHz
• at transmission frequency 9 dB 14 dB -
2.4 GHz
Radiation characteristics directional directional directional
Voltage standing wave ratio, max. 1,5 1,5 1,5
Opening angle of the antenna
• horizontal 55° 35° 18°
• vertical 55° 30° 18°
3
50 ohms for terminating the sec-
ond R-SMA antenna socket, when
operating a SCALANCE W-700
radio interface with only one
antenna, IP65 (-20 °C … +60 °C);
3 items
Accessories
RCoax N-Connect/R-SMA
Male/male flexible connection
cable
Flexible cable for connection of
RCoax cable or antenna to a
SCALANCE W-700 access point;
assembled with N-Connect male
and R-SMA male connectors
•1m 6XV1 875-5CH10
•2m 6XV1 875-5CH20
•5m 6XV1 875-5CH50
• 10 m 6XV1 875-5CN10
RCoax N-Connect male/male
Flexible connection cable
Flexible cable for connection of
two RCoax cables; assembled
with two N-Connect male
connectors
•1m 6XV1 875-5AH10
•2m 6XV1 875-5AH20
•5m 6XV1 875-5AH50
• 10 m 6XV1 875-5AN10
RCoax R-SMA/SMA male/male
Flexible connection cable
Flexible cable for connecting
an IWLAN/PB Link PN IO to
components with RSMA and SMA
connections, e.g. cabinet
feedthrough; assembled with
two R-SMA male to SMA male
connectors
• 0.3 m 6XV1 875-5DE30
•2m 6XV1 875-5DH20
■ Overview ■ Benefits
■ Design
• Fanless design and rugged metal casing;
• The PS791-1 PRO power supply is an AC/DC power supply for High protection against dust and splashwater with degree of
input voltages of 90 … 265 V AC for all SCALANCE products protection IP65
with degree of protection IP65. • Operating temperatures from -20 °C … +60 °C
• Mounted directly onto the SCALANCE W-700 and SCALANCE • Resistant to condensation
X-200 devices, but also suitable for wall or standard rail
• Connection to AC network via AC Power 3+PE cable connec-
mounting (S7-300)
tor (included)
• Robust metal housing with degree of protection IP65 against
• Connection to SCALANCE products with degree of protection
water and dust
IP65
• Operating temperature -20 °C … +60 °C
• In other applications the Power M12 Plug PRO is used for
DC output (to be ordered separately)
• Direct mounting is possible on the SCALANCE products with
degree of protection IP65 using supplied installation material;
also suitable for wall-mounting or mounting on standard
mounting rail (S7-300)
(7SUR (7SUR
6ZLWK&3
+HDY\JDXJHWKUHDGHGMRLQW
2SHUDWRUFRQWURODQGPRQLWRULQJ
)LHOG3*
(76
3RZHU6XSSO\ 6&$/$1&(
,3&ZLWK 36352 ;352
&3
$FFHVV3RLQW
6&$/$1&(
9$& :352
9'&
3RZHU6XSSO\ 0RELOH3DQHO
36352 9'&
*B,.B;;B
,:/$1
9$&
352),1(7
,QGXVWULDO(WKHUQHW
Example for the use of PS791-1PRO power supply with SCALANCE X and SCALANCE W
Note:
When SCALANCE W is connected to SCALANCE X208PRO,
the power supply in the hybrid connector is not available;
power must be supplied via the M12 plug connector.
■ More information
You can order components supplementary to the SIMATIC NET
cabling range from your local contact.
Technical advice on this subject is available from:
J. Hertlein A&D SE PS
Tel. +49 (0)911/750 44 65
Fax +49 ( 0911/750 99 91
E-mail: juergen.hertlein@siemens.com
■ Overview ■ Benefits
■ Application
SINEMA E (SIMATIC Network Manager Engineering) is the
generic term for the engineering of network products such as
SCALANCE W.
3
,QVWDOODWLRQV
&XVWRPHU
SHUVRQQHO
G_IK10_XX_10209
2IIOLQH 2QOLQH
Application diagram of the SINEMA E software for planning and measuring WLAN networks
■ Function
The SINEMA E software (SIMATIC NEtwork MAnager Engineer- WLAN site survey (measurement),
ing) provides the user with various different tools for planning, evaluation and visualization
configuration, simulation and measurement (site survey) of
WLAN networks. SINEMA E is a complete tool for measurement (site survey) of
existing WLAN networks according to the IEEE 802.11 a/b/g/h
Modeling, simulation, visualization, and optimization standard. WLAN signals can be measured using this at the start
of planning or for verification during commissioning as well as for
Special algorithms in SINEMA E allow the operating principle of troubleshooting during maintenance and servicing.
WLAN networks to be predicted taking into account environmen-
tal sources of interference. Catalogs provided in the software The software saves received measured values of the WLAN
that contain known sources of interference (e.g. walls, ma- adapter used with the coordinates in the floor plan and links
chines, and tools) make it easy to model even the most difficult
environments at the office desk quickly and accurately. If re-
them together. Different methods are available for measurement
and evaluation to suit the application. 3
quired, obstacles specific to the environment can be accurately
determined with local measurements and added to the catalog. Standard measuring technique
Using the software, the properties of Access Points and Client The WLAN adapter used for measurement is always connected
Modules, such as channel settings/transmitted power, and to a previously defined WLAN network (SSID). Properties such
their antennas can be changed to ensure that the optimal con- as speed, signal strength and roaming behavior of the existing
figuration is achieved for the real network. client access point connection are determined.
Following simulation, all signal parameters such as range, data For continuous measurements along a route, it is sufficient to set
rate, attenuation, etc. can be evaluated using several different a start and end point to enable all additional measuring coordi-
views. At any time, therefore, the quality of the WLAN can be nates to be automatically determined by the software.
predicted inside and outside buildings and gaps in security can The WLAN connection properties of a client can then be mea-
be closed. sured quickly even in the case of large areas.
The "standard" license also offers integrated expert functions Advanced measuring technique
such as automatic placement and channel optimization, which All WLAN signals in the environment are scanned so that signals
determine the necessary access points and optimize the device from known and unknown devices can be acquired.
parameters. The "standard" license also supports visualization
with contours, further filter options, the comparison of saved sim- Using the filter functions of SINEMA, such as minimum, maxi-
ulations and the creation of application profiles for PROFINET, mum, average value, measurements from a wide range of differ-
TCP/IP, and Voice over WLAN. ent points in time can be combined and analyzed.
The parameters of all SCALANCE W access points and clients For creating an offer for IWLAN applications of an industrial plant
are part of the SINEMA E project and can be set accordingly. (Level 1)
Common parameters of these devices can be combined in a SINEMA E report function
group and therefore set more rapidly.
The report function supplies an up-to-date project overview at
Configuring with SINEMA E can also be carried out without the every phase of the engineering process.
hardware being present. SINEMA E checks the consistency of
the configuration, thus preventing faulty settings. A report always comprises a project device list with order num-
bers and antennas as well as installation coordinates inside and
Initial startup and configuration outside the modeling environment. The format and scope of the
Simply by pressing a key, SINEMA E identifies all IWLAN nodes HTML report can be changed using the software. All the plan-
which can be accessed online, and transmits all basic para- ning and measurement graphics can be inserted as well as later
meters of these devices, such as IP addresses etc., during initial plant photos, logos, etc. without the need for any special soft-
commissioning. ware.
Further devices which are not yet included in the project are also The report permits quotations to be generated at an early point
detected, and their configuration data can be added to the in time, and devices can be installed for commissioning using
project. the coordinates data. The report is an important document
following commissioning and during service and maintenance.
The initial startup can be carried out from any point in the same
subnetwork. Further settings and configurations can then also
be transmitted from other subnetworks in the Ethernet network to
all devices in the project by pressing a key.
■ Overview ■ Application
The SNMP OPC server makes data available for the administra-
tion of TCP/IP networks for any OPC client systems.
SNMP (Simple Network Management Protocol) is a protocol that
Pumpstation Network has been specifically designed for administration of TCP/IP
networks. The individual nodes in the network (network compo-
nents or data terminals) are equipped with a so-called SNMP
agent that provides information in structured form.
Pump Main
1GBit
OPC (Openness, Productivity & Collaboration) provides a
standardized, open, multi-vendor interface for automation engi-
neering.
The SNMP OPC server supports access to device information
3
Pump Substation 1 over the OPC interface. This means that network visualization,
system diagnostics and plant status monitoring can be imple-
S_IK10_XX_00004
mented in any OPC client systems (with OPC clients such as
WinCC, WinCC flexible, PCS 7). In addition to simple device
diagnostics, detailed information such as redundant network
Pump Old structures or network load distribution can be displayed. This
increases the operational safety and improves the availability of
the plant.
• Status monitoring and network management of SNMP- The device information can be visualized according to individual
capable devices in any OPC client systems; e.g. SIMATIC requirements and can be adapted to the special requirements of
HMI/SCADA, office application the respective customer installation. The information that is
• Easy access to SNMP-capable devices over the OPC made available can also be integrated into the signaling system
interface and alarm log of an HMI/SCADA system for example.
• Devices without SNMP agents can be monitored using the Using the SNMP information, it is possible to expand an existing
ping mechanism HMI/SCADA system as far as a customer-specific network
management station.
• Complete integration in the SIMATIC NET OPC server environ-
ment The SNMP OPC server can be operated over the following
• SNMP can be implemented in parallel with other communica- interfaces:
tions protocols such as PROFINET or S7 communication • CP 1613 A2 (PCI, 32-bit)
• Configuring with STEP 7 or NCM PC • CP 1623 (PCIe, 32-bit)
• Autodiscovery function for integrating accessible Ethernet • Integral Industrial Ethernet interface of SIMATIC programming
devices (STEP 7 V5.3+SP3 or higher) devices/PCs
■ Benefits
■ Function
• Signaling system
- Discrete and analog alarms (edge alarms) as well as the
ALARM_S message frame procedure for SIMATIC S7
- Freely definable message classes (e.g. status/fault mes-
sages) for definition of acknowledgment response and
display of alarm events
• Message buffer
- Non-volatile, maintenance-free and message buffer without
battery. The messages remain stored when the mobile panel
has the battery removed as well
• Recipe management
- With additional data storage (on optional Multi Media Card)
3
- Online/offline processing on the panel
- Storage of recipe data in standard Windows format (CSV)
- External processing using standard tools Excel and Access
is possible
• Help texts
for process images, messages and variables
• Arithmetic functions
• Input/output fields
for displaying and changing of process values • Limit value monitoring
for reliable process control of inputs and outputs
• Function keys
are used for directly actuating functions and actions. Up to 16 • Message lamps
functions can be configured simultaneously on function keys. for displaying machine and system status
The function keys can also be used directly as PROFINET IO. • Task planner
The function keys can also be reconfigured as system keys. for cyclic function processing
A function that is used frequently such as "Acknowledge • Dynamic positioning of objects and dynamic showing/hiding
message" can be allocated to a function key this way. of objects
• Auxiliary control elements • Permanent window and template concept
such as handwheels, key switches and illuminated push- - Creation of screen templates
buttons can be assigned with a variable or as a direct actua-
tion via PROFINET IO (direct keys) • Simple maintenance and configuration thanks to:
- Save and restore (Backup/Restore) projects, operating
• Buttons system, recipe data records and firmware to the optional
are used for directly actuating functions and actions. Up to standard Multi Media Card
16 functions can be configured simultaneously on buttons - Backup and restoration (Backup/Restore) of the configura-
• Graphics tion, operating system, recipe data records and firmware on
can be used as symbols instead of text for "labeling" function a PC with ProSave
keys or buttons. They can also be used as background dis- - Project transfer/return transfer via PROFINET/WLAN
plays (wallpaper). - Automatic transfer identification
In the configuration software, a comprehensive library is avail- - Individual brightness setting
able containing graphics and a wide variety of objects. All ed- - Project simulation directly on the configuration computer
itors with an "OLE" interface can be used as graphic editors, • WinCC flexible options
e.g. Paint-Shop, Designer, CorelDraw, etc. - Sm@rtService for remote operation and monitoring of
• Vector graphics SIMATIC HMI systems based on TCP/IP networks
Simple geometric basic forms (e.g. lines, circles and rectan- - Sm@rtAccess for communication between HMI systems
gles) can be created directly in the configuration software based on TCP/IP networks. Remote access to recipe data
• Text fields records, passwords and HMI system-specific information
for labeling function keys, process screens and process and much more. (Mobile Panel 277F IWLAN as server:
values in any font size View only)
- OPC server: Communication with applications (e.g. MES,
• Trend views and bars ERP, or applications in the office sector) from various
are used for the graphic display of dynamic values manufacturers (see HMI software/runtime software SIMATIC
• Display selection from the controller WinCC flexible/WinCC flexible RT options)
supports operator prompting from the controller - Audit
• Presentation of HTML documents with MS Pocket Internet
Explorer
• Visual Basic Script, flexibility thanks to the implementation
of new functions including linking to variables (comparison
operations, loops, etc.)
• Language switching
16 online languages, 32 configuration languages incl. Asiatic
and Cyrillic character sets
- Language-dependent texts and graphics
• User administration (security)
- User-oriented access protection according to requirements
of specific sectors
- Authentication with user name and password
- User-group-specific rights
■ Function (continued)
Configuration radio links must not overlap to permit that moving stations such
as the Mobile Panel 277(F) IWLAN can be transferred from one
Configuration is carried out with the SIMATIC WinCC flexible Access Point to the next without interruptions (roaming). This is
Standard or Advanced configuration software (see SIMATIC performed transparently for the application.
WinCC flexible HMI software/engineering software).
SIMATIC WinCC flexible is a consistent further development of The Access Point provides an Industrial Ethernet interface for
the proven ProTool family. Projects created with ProTool can be connection to the wired network.
comfortably transferred to WinCC. If WinCC flexible is started
directly from the SIMATIC Manager, the data in STEP 7 can be In addition to a reliable radio link, the SCALANCE W-780 Access
accessed directly while configuring the panel. Double data entry Points stand out due to their optimum support of standardized IT
mechanisms:
3
and data storage is prevented this way.
• IEEE 802.11b/ g/ a/ h for different frequency ranges
IWLAN infrastructure
• IEEE 802.11e for multimedia, wireless multimedia (WMM)
The required IWLAN infrastructure is set up with the IWLAN • IEEE 802.11i for security
Access Points SCALANCE W-780, preferably with the version
SCALANCE W786-2RR, which fully supports all possible appli- • Construction of redundant networks with the Rapid Spanning
cations of the Mobile Panel 277(F) IWLAN. For operating a plant Tree Protocol (RSTP)
without fail-safe communication, the version SCALANCE • Virtual networks (VLAN) to logically separate, for example,
W786-1PRO can also be used. different user groups
If the radio link of a single Access Point (radio cell) is insufficient, • Sending the log entries of the SCALANCE W devices to a
it can be expanded by further Access Points. The individual Syslog server
■ Integration
The SIMATIC Mobile Panel 277(F) IWLAN communicates via the As fail-safe device for safety-oriented operation as well:
WLAN Standard IEEE 802.11 a(b/g) via PROFINET. The Mobile • Mobile Panel 277F IWLAN with enable button and emergency
Panel 277F IWLAN devices also support PROFIsafe communi- stop button
cation.
• Mobile Panel 277F IWLAN with enable button, emergency
There are four device versions: stop button, handwheel, key switch and illuminated push-
For mobile operation and monitoring via WLAN: buttons
• Mobile Panel 277 IWLAN For the versions Mobile Panel 277F IWLAN (PROFIsafe), the
following system prerequisites apply:
• Mobile Panel 277 IWLAN with handwheel, key switch and
illuminated pushbuttons • The Mobile Panel must be connected as a safe device
(PROFIsafe, Distributed Safety)
• Use of a SIMATIC F-CPU
System requirements
SIMATIC Mobile Panel 5 GHz frequency band SIMATIC F-CPU
(IEEE 802.11a) (Distributed Safety)
277 IWLAN Only WLAN utilization (HMI) n -
When using transponders ! -
When using Profinet IO n -
277F IWLAN ! !
(Failsafe)
■ Technical specifications
6AV6 645-0DD01-0AX0 6AV6 645-0DE01-0AX0 6AV6 645-0DB01-0AX0 6AV6 645-0DC01-0AX0
Supply voltage
Via charging station Yes Yes Yes Yes
Via table-top power supply Yes Yes Yes Yes
Rated voltage 7.2 V 7.2 V 7.2 V 7.2 V
Capacity 5,100 mAh 5,100 mAh 5,100 mAh 5,100 mAh
Number of charging cycles, min. 500 500 500 500
Charging time, typ.
Operating time, typ.
4h
4h
4h
4h
4h
4h
4h
4h
3
Battery capacity indicator Yes Yes Yes Yes
Energy-saving mode Yes Yes Yes Yes
Battery replacement Yes Yes Yes Yes
during operation
Backup battery
Battery operation Maximum backup time Maximum backup time Maximum backup time Maximum backup time
5 min. 5 min. 5 min. 5 min.
Memory
Memory type
• Type Flash/RAM Flash/RAM Flash/RAM Flash/RAM
• Available memory for user da- 6 MB usable memory for 6 MB usable memory for 6 MB usable memory for 6 MB usable memory for
ta/options user data user data user data user data
Time
Clock
• Type Real-time clock, Real-time clock, Real-time clock, Real-time clock,
battery-backed and battery-backed and battery-backed and battery-backed and
synchronizable synchronizable synchronizable synchronizable
Protocols
PROFINET Yes Yes Yes Yes
PROFINET IO Yes Yes Yes Yes
PROFIsafe Yes Yes
Configuration
Configuration tool WinCC flexible Standard WinCC flexible Standard WinCC flexible Standard WinCC flexible Standard
as of Version 2007 as of Version 2007 as of Version 2007 as of Version 2007
(to be ordered separately) (to be ordered separately) (to be ordered separately) (to be ordered separately)
Display
Display type TFT, 65536 colors TFT, 65536 colors TFT, 65536 colors TFT, 65536 colors
Size 7.5 " 7.5 " 7.5 " 7.5 "
Resolution (WxH in pixels) 640 x 480 640 x 480 640 x 480 640 x 480
MTBF of backlit display approx. 50000 h approx. 50000 h approx. 50000 h approx. 50000 h
(at 25 °C)
Type of operation
Operator control options Key and Touch Key and Touch Key and Touch Key and Touch
Function keys, programmable 18 function keys, 18 function keys, 18 function keys, 18 function keys,
18 with LEDs 18 with LEDs 18 with LEDs 18 with LEDs
Touch screen Analog, resistive Analog, resistive Analog, resistive Analog, resistive
Numeric/alphanumeric input Yes/Yes Yes/Yes Yes/Yes Yes/Yes
Connection for mouse/keyboard/ USB / USB / USB USB / USB / USB USB / USB / USB USB / USB / USB
barcode reader
Emergency stop button
• 2-channel, positive latching - - Yes Yes
Acknowledgement button - - 2-channel, 2-channel,
number of positions: 3 number of positions: 3
Illuminated pushbutton No Yes No Yes
Handwheel No Yes No Yes
Degree of protection
IP65 enclosure Yes Yes Yes Yes
3 • Performance level
according to EN ISO 13849-1
- - e e
3
• Logistics, transport, airports
• Health-care sector, outpatient clinics
• Fire departments, service, sentries, police
• Manufacturing, production
■ Design
The absolutely rugged construction is especially designed for
industrial applications. With the degree of protection IP54 all
around and an extremely shockproof and ergonomic enclosure
made of die-cast magnesium, even falls from up to 0.9 m cannot
harm the Mobile Panel PC.
The new Mobile Panel PC 12" IWLAN is a useful extension of the • High performance
mobile devices in the direction of the open operator station. - 12.1'' TFT display
- Touch screen
It is based on Windows XP and offers a wide range of different - Intel Dual Core processor 1.06 GHz (Merom)
implementation possibilities due to its flexibility and outstanding - Main memory: 1 or 2 GB RAM
performance. - HDD 120 GB
• Easy to handle
■ Benefits - Dimensions (W x H x D) mm: approximately 330 x 240 x 55
- Weight: approx. 2.4 kg
With the Windows XP operating system, the powerful 1.06 GHz - Ergonomic handling
Meron Dual Core processor and the 120 GB hard disk, it is well-
equipped for demanding logistics, visualization and automation • Durable
tasks. - ACCU operation (4h continuous duty)
The device communicates in mobile applications by means of • Easy contact
WLAN or class Bluetooth and is therefore, for example, optimally - LAN 10/100
equipped for service applications. - WLAN (IEE802.11 a/b/g/n (draft))
- Bluetooth 2.0
The following important points should additionally be mentioned: - USB 2.0
The device is easy to handle and has a low weight. The device - Line In / Out
has compact dimensions despite the large display. - Operating system: Windows XP
- 4 hardware keys (programmable)
Used to service machines or large-scale plants, for order-pick- - Express-Card Slot (35 mm)
ing in logistical applications or for plant visualization, the SI-
MATIC Mobile Panel PC 12" IWLAN will satisfy the demands • Rugged
placed on it. - Fanless
- Operating temperature: 0 °C to 40 °C
- Degree of protection: IP54
- Rugged: Height of fall 0.9 m
- Magnesium die-cast housing
3
• TOP 6AV7460-3AA01-0AA0
Display brightness sensor 2 GB RAM,
for outdoor use incl. camera, 2 Megapixels
Operator control Resistive touch screen Docking station for 6AV7673-0GC00-0AA0
Software keyboard Mobile Panel PC 12" IWLAN
(BASIC + TOP)
Processor/chip set MEROM ULV Dual Core 1.06 GHz,
fanless, chip set 945 GM Customized coloring
Hard disk 120 GB, drop sensor, • Customer-specific logo on
SMART management functions the enclosure
• Color customization of the entire
Operating system Windows XP mobile set (including rubber
Dimensions 326 x 241 x 57 buffer)
Weight approx. 2.4 kg • Color customization of the
docking station
Interfaces 2 x USB 2.0
Accessories
LAN: 10/100 Mbit/s with 2 LEDs
for function display SCALANCE W786-1PRO
7
3/84 Siemens IK PI · 2009
© Siemens AG 2008
PROFIBUS
4/125 CP 5613 A2
4/2 Introduction 4/130 CP 5613 FO
4/4 Process or field communication 4/135 CP 5614 A2
4/8 Data communication 4/141 CP 5512
4/10 Communications overview 4/144 CP 5611 A2
4/11 Configuration examples 4/147 CP 5621
4/13 Topologies 4/150 SOFTNET for PROFIBUS
4/15 Network components 4/153 OPC server for PROFIBUS
4/15 Overview of network components 4/156 SIMATIC HMI connection options
4/17 Network selection criteria 4/156 SIMATIC S7
4/20 Connection examples 4/159 SIMATIC WinCC flexible RT
4/22 Electrical networks (RS485) 4/161 SIMATIC WinCC
4/22 PROFIBUS FastConnect 4/166 Controls, Control Devices, Indicators
4/24 PROFIBUS bus cables and Sensors for PROFIBUS DP
4/33 ECOFAST bus cables 4/166 SIMOCODE pro 3UF7 motor
4/36 Power cables management and control devices
4/38 RS 485 bus connector 4/176 Current transformer 3UF18
4/43 830-1T connecting cable for overload protection
4/44 830-2 connecting cable 4/177 3RK3 Modular Safety System
4/45 PROFIBUS M12 and 7/8" 4/181 Communication-capable
connecting cable/plug-in connector SENTRON circuit breakers
4/48 Bus terminals 4/182 SENTRON PAC3200
4/51 Active RS 485 terminating element multifunction measuring instruments
4/52 RS 485 repeater for PROFIBUS 4/185 SENTRON multif. measuring Instruments
4/53 Diagnostics repeater for PROFIBUS DP PAC PROFIBUS DP expansion modules
4/55 DP/DP coupler 4/186 SENTRON multif. measuring instruments
4/56 Power Rail Booster PAC RS485 expansion modules
4/57 BT 200 hardware tester Sec. 9 ECOFAST motor and soft starters
4/58 ADI 4 Analog Drive Interface Sec. 9 COMBIMASTER 411
for 4 axes Sec. 9 COMBIMASTER 4
4/60 Electrical networks (PROFIBUS PA) 4/187 PROFIsafe – SIMATIC FS400
4/60 SpliTConnect light curtains and light grids
4/62 Bus cables 4/187 SIMATIC FS400 light curtains
4/64 Optical networks with OLM 3SF78 44 PROFIsafe series
4/64 Glass fiber optic cables internal evaluation, Type 4
4/73 Plastic and PCF fiber-optic cables 4/192 – PROFIsafe
4/79 PCF FOC termination kits 4/195 – Function package Blanking
4/80 Optical Link Module OLM 4/196 – Function package Muting
4/86 SIPLUS Optical Link Module OLM 4/198 – Function pa. Sequence control system
4/87 Optical networks with OBT and 4/199 PROFIBUS DP Laser scanners
integrated interface 4/199 SIMATIC FS600 laser scanner
4/87 Plastic and PCF fiber-optic cables 4/202 PROFIsafe laser scanner
4/93 ECOFAST Fiber Optic Hybrid Cable 4/206 RFID systems
4/95 PCF FOC termination kits communications modules
4/96 Optical Bus Terminal OBT 4/206 ASM 450
4/99 System interfacing for SIMATIC 4/208 ASM 456
4/99 Overview 4/211 ASM 470/475
4/100 CP 342-5 4/213 ASM 424, ASM 754/724
4/104 CP 342-5 FO 4/215 Engineering/Network Management/
4/108 SIPLUS CP 342-5 Diagnostics
4/109 CP 343-5 4/215 STEP 7
4/113 CP 443-5 Basic 4/217 Process Device Manager SIMATIC PDM
4/117 CP 443-5 Extended 4/224 BANYnet bus analysis and diagnostics
4/121 SIPLUS CP 443-5 Extended
4/226 PROFIBUS Technology Components
4/122 System interfacing for PG/PC 4/226 PROFIBUS DP ASICs
4/122 Overview 4/229 Connections/interfaces
4/123 Performance data 4/232 Development packages
4/124 Connection options
to SIMATIC PCs 4/233 Partner solutions
4/233 PROFIBUS SCOPE diagnostic software
4/234 Delphi-S7, Delphi-DPLib and
Delphi-DPSoftnetSlave
Siemens IK PI · 2009
© Siemens AG 2008
PROFIBUS
Introduction
Introduction
■ Overview
• Bus system • Offers openness for interfacing to standardized non-Siemens
- For process and field communication in cell networks with a components
small number of stations and with field devices • Process or field communication
- and for data communication acc. to IEC 61158/61784 - PROFIBUS DP for fast, cyclic data exchange with field
• PROFIBUS – the fieldbus standard in production and process devices
engineering comprises: - PROFIBUS PA for applications in process automation and in
- Specification of the standards for the physical characteris- the intrinsically safe area
tics of the bus and the access procedure • Data communication
- Specification of the user protocol and the user interface - PROFIBUS FMS for data communication between
programmable controllers of different manufacturers
Telecontrol
Cell Internet Pad and station
PC control
phone system
PC
4
Motion
Teleservice Control
Controller
Controller Systems PC/PG/IPC
Telecontrol
HMI systems and station
WLAN
control system
Controller
Numeric
Security
Control
PROFINET
Coupler
PROFINET
G_IK10_XX_50018
KNX AS-Interface
3RA6 Field
fuseless device
compact
Slaves starter Signaling Slaves Compact
Sensors
column starter
PROFIBUS
Introduction
Introduction
• PROFIBUS is a powerful, open, and rugged bus system that Network architecture,
configuration, network compo-
ensures trouble-free communication. nents, installation
• The system is fully standardized, which enables trouble-free • German 6GK1 970-5CA20-0AA0
connection of standardized components from a variety of
manufacturers. • English 6GK1 970-5CA20-0AA1
• Configuration, commissioning, and troubleshooting can be 1)
Further language variants and manuals can be found for the respective
carried out from any location. This results in user-defined products at: http://www.siemens.com/automation/csi/net
communication relationships that are very versatile, simple to
implement, and easy to change. ■ More information
• Fast assembly and commissioning on site with the help of the
FastConnect wiring system. It is important to note the restrictions for use of the specified
SIMATIC NET products (Order Nos. 6GK..., 6XV1) which you can
• Continuous monitoring of network components through a
simple and effective signaling concept.
view in the Internet.
4
Additional information can be found in the Internet under:
• High security of investment since existing networks can be
extended without any adverse effects. http://www.siemens.com/simatic-net/ik-info
• High availability through ring redundancy with OLM.
PROFIBUS
Introduction
Process or field communication
■ Overview
Communication functions
Process or field communication (PROFIBUS DP, PROFIBUS PA) PROFIBUS DP
is used to link field devices to a programmable controller,
HMI system or control system. (Distributed I/O) is used to connect distributed I/O stations,
such as SIMATIC ET 200 with extremely fast response times in
Interfacing is performed over integrated interfaces on the CPU accordance with the IEC 61158/EN 50170 standard.
or through interface modules (IMs) and communications proces-
sors (CPs). PROFIBUS PA
With modern high-performance automation systems, it is often (Process Automation) extends PROFIBUS DP with failsafe
more effective to link more than one PROFIBUS DP line to one transmission technology in accordance with the international
system, not just to increase the number of I/O devices that can standard IEC 61158-2.
be connected, but also to enable individual production areas to
be handled independently of one another (segmentation).
PROFIBUS standardized to IEC 61158/61784 is a high-perfor-
mance, open, rugged fieldbus system with short response times
'3 3$
4 and the following protocols:
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PROFIBUS
Introduction
Process or field communication
■ Overview (continued)
PROFIBUS DP/PA is used to link field devices such as distrib- The actuators and sensors are connected to field devices.
uted I/O stations or drives with automation systems such as The field devices are supplied with output data in accordance
SIMATIC S7 or PCs. with the master/slave technique and transfer input data to the
programmable controller or PC.
PROFIBUS DP/PA is used when I/O devices are widely distrib-
uted on the machine or in the plant (e.g. at the field level) and High-performance tools such as STEP 7 are available for config-
can be combined into one station (e.g. ET 200), typically more uring and parameterizing the I/O devices. Testing and start-up is
than 16 inputs/outputs. possible over PROFIBUS DP from any connection point using
these tools.
DP master
e.g. PLC or PC
C7-635, C7-636
PROFIBUS
4
Machine Vision
S7-300 (slave) with CPU 31x-2 DP
or CP 342-5, CP 342-5 FO
ET 200S
PC with
CP 5611 A2
CP 5614 A2
CP 5621
Customized
solution using
S7-200 (Slave) Siemens ASICs
ET 200M
RS 485iS
ET 200iSP coupler
PROFIBUS
ET 200eco ET 200L
DP/PA
coupler/link
PROFIBUS PA
DP/AS-Interface
DP/AS-i F Link 20E
Link Drive (e.g. SIMODRIVE)
DP/AS-i SITRANS F US
LINK
Advanced
Mobile Panel
SITRANS P
G_IK10_XX_50108
Customized
solution using
Siemens ASICs
Master Drive
PROFIBUS DP slaves
PROFIBUS
Introduction
Process or field communication
■ Overview (continued)
DP device types DP-V0
PROFIBUS DP distinguishes between two different master The DP-Master functions (DP-V0) comprise configuration,
classes and different DP functions: parameterization, read input data and write outputs in cycles,
read diagnostics data.
DP-Master Class 1
DP-V1
The DP-Master Class 1 is the central component on
PROFIBUS DP. The central controller or PC exchanges informa- The additional DP function expansions (DP-V 1) make it possible
tion with distributed stations (DP-Slaves) in a fixed, repeated to perform non-isochronous read and write functions as well as
message cycle. acknowledgement of alarms at the same time as processing
cyclic data communication. These extended DP functions com-
DP-Master Class 2 prise acyclic access to the parameters and measured values of
Devices of this type are used (programming, configuration or a slave (e.g. field devices of process automation and intelligent
control devices) during start-up, for configuring the DP system HMI devices). This type of slave must be supplied with extensive
or for controlling the plant during normal operation (diagnostics). parameter data during start-up and during normal operation.
A DP-Master Class 2 can be used, for example, to read the input, Data transferred in acyclic mode (e.g. parameterization data)
output, diagnostics and configuration data of the slaves. are only rarely changed, in comparison to the cyclic measured
4 DP-Slave
values, and are transferred at lower priority in parallel with the
cyclic high-speed useful data transfer. Alarm acknowledgement
A DP-Slave is an I/O device that reads in input data and forwards by the master ensures reliable transfer of the alarms from
output data to the I/O. The volume of input and output data de- DP-Slaves.
pends on the device and can be up to 244 bytes. DP-V2
The functional scope can differ between DP-Masters of Class 1 The DP-Master functions (DP-V2) comprise functions for isoch-
and 2 or DP-Slaves. This determines the performance and ronous mode and direct data communication between DP-
availability of a communications processor. Slaves.
Isochronous mode
Isochronous mode is implemented by means of a signal with a
constant bus cycle for the bus system. This isochronous, con-
'30 '36 stant cycle is sent by the master to all bus stations in the form of
a global control message. The master and slave can then syn-
chronize their applications with this signal. The jitter of this signal
*B,.B;;B
from cycle to cycle must be less than 1 μs for typical drive appli-
cations.
Direct data communication between DP-Slaves
The publisher/subscriber model is used to implement the direct
data communication between slaves. Slaves declared as pub-
lishers make their input data (corresponds to response message
to their own master) available to other slaves, the subscribers,
for reading. Direct slave-to-slave communication is performed
cyclically.
PROFIBUS
Introduction
Process or field communication
■ Integration
Configuration
Slave 4
e.g. ET 200 Read input data
Parameterization
DP-V0
Read output data
DP-V0
DP-V1
Alarm acknowledgement Read/write record
DP-V1
G_IK10_XX_50004
DP-V2
DP-Master Classes
PROFIBUS
Introduction
Data communication
■ Overview
Communication functions
Data communication (e.g. PROFIBUS FMS) serves to exchange OPC-Server
data between programmable controllers or between a program-
mable controller and intelligent partners (PC, computers, etc.). The basic principle of OPC (Openness, Productivity &
Collaboration) is that OPC client applications communicate with
The following communication functions are available for this pur- the OPC server over a standardized, open and manufacturer-
pose: independent interface.
Standard Communication The appropriate OPC servers are included in the scope of
supply of the respective communication software.
This comprises standardized protocols for data communication .
• PROFIBUS FMS (Fieldbus Message Specification) PG/OP communication
This is ideally suited to communication from different automation Comprises integral communication functions that are used by
systems (e.g. PLCs, PCs) from different manufacturers at the cell the SIMATIC programmable controllers to perform data commu-
level with only a few stations (max. 16). Communication with field nication with HMI devices (e.g. TD/OP) and SIMATIC PG
devices using the FMS interface is also possible. (STEP 7). PG/OP communication is supported by MPI,
PROFIBUS and Industrial Ethernet networks.
4 With the FMS services READ, WRITE and INFORMATION
REPORT, read or write access to variables of the communication S7 routing
partner is possible from the user program by means of a variable With the aid of S7 routing it is possible to use the programming
index or variable name, or the user program can transfer its own device communication across networks.
variable values to a communications partner. Partial access to
variables is supported. The communication is processed over S7 communication
acyclic connections (master-to-master, master-to-slave), over S7 communication is the integral communications function that
acyclic connections with a slave initiative or with cyclic connec- has been optimized within the SIMATIC S7/C7. It enables PCs
tions (master-to-slave). The INFORMATION REPORT is can also and workstations to be connected. The maximum volume of
be used to send a message to all stations on the network using useful data per task is 64 KB. S7 communication offers simple,
a broadcast service. The FMS service IDENTIFY (request for powerful communication services and provides a network-
identification characteristics of the partner) and STATUS independent software interface for MPI, PROFIBUS and
(request partner status) can also be activated. Industrial Ethernet networks.
Open communication
The open communication (SEND/RECEIVE) allows the
SIMATIC S7 controllers to communicate with other SIMATIC S7
and SIMATIC S5 controllers (S5-compatible communication),
PCs and third-party systems.
PROFIBUS
Introduction
Data communication
■ Overview (continued)
System connections
For many data terminals, communications processors (CPs) are
available that already have the communications functions imple-
mented in the firmware and that therefore relieve the data termi-
nal of communications tasks (e.g. flow control, blocking, etc.).
S7-300
CP 342-5
CP 342-5 FO
CP 343-5
4
S7-400
CP 443-5 Basic
CP 443-5 Extended
S5-115U to 155U
CP 5431 FMS/DP
PG/PC
CP 5512
CP 5611 A2
CP 5613 A2
CP 5613 FO
G_IK10_XX_50005
CP 5614 A2
CP 5621
PROFIBUS
PROFIBUS
Introduction
Communications overview
■ Function
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CP 443-5 Extended
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G_IK10_XX_50100
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CP 5613 A2 CP with DP Base
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DP-5613
CP 5614 A2
(PCI 32 Bit)
S7-5613
FMS-5613
DK-5613
CP 5611 A2 SOFTNET-DP
(PCI 32 Bit)
CP 5621 SOFTNET-DP Slave
(PCIe x1)
CP 5512 SOFTNET-S7
(CardBus 32 Bit)
STEP 7
<RXFDQILQGPRUHLQIRUPDWLRQRQWKH,QWHUQHW 1) Included in scope of supply of the CP 5613/A2/CP 5613FO/CP 5614 A2 RQ6,0$7,&1(7 VXLWDEOH
KWWSZZZVLHPHQVFRPVLPDWLFQHWLNLQIR 2) DP master and DP slaves cannot be operated simultaneously &'(GLWLRQ
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8) SEND/RECEIVE based on the FDL interface
PROFIBUS
Introduction
Configuration examples
■ Integration
Configuration example for process or field communication
S7-400 with
CP 443-5 Extended
(DP master)
PC with CP 5613 A2
S7-300 with CP 342-5 and DP Base
(DP master) (DP master)
PROFIBUS DP
G_IK10_XX_50007
Third-party device
S7-400 with
CP 443-5 Basic
PC/WinCC with
S7-300 with CP 343-5 CP 5613 A2 and
FMS-5613
PROFIBUS FMS
G_IK10_XX_50008
Third-party device
PROFIBUS
Introduction
Configuration examples
■ Integration (continued)
Configuration example for PG/OP communication
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PROFIBUS
Introduction
Topologies
■ Overview
Siemens offers a comprehensive range of PROFIBUS network Characteristics
components for electrical and optical transmission technology. • High-grade bus cable
PROFIBUS is standardized in accordance with IEC 61158/ • Transmission method: RS 485 (acc. to EIA)
EN 50170 for universal automation (PROFIBUS FMS and • Bus topology with bus terminals and bus connectors for
PROFIBUS DP), and in accordance with IEC 61158-2 for connecting PROFIBUS stations
process automation (PROFIBUS PA).
• Transmission method in accordance with IEC 61158/EN
Electrical network 50170 for universal automation (PROFIBUS FMS/DP), and in
• The electrical network uses a shielded twisted pair cable. The accordance with IEC61158-2 for the intrinsically-safe area
RS 485 interface works with voltage differences. It is therefore (PROFIBUS PA)
less sensitive to interference than a voltage or current inter- • The DP transmission system of RS 485 (bit coding by means
face. With PROFIBUS, the stations are connected to the bus of differential voltage signals) is converted to IEC 61158-2
via a bus terminal or a bus connector (max. 32 stations per (bit coding by means of current signals) using the network
segment). components (DP/PA coupler or DP/PA link)
• The individual segments are connected via repeaters. • Simple, universal installation and grounding concept
4
• The transmission rate can be set in steps from 9.6 Kbit/s to • Easy installation
12 Mbit/s.
• The maximum segment length depends on the transmission
rate.
• The electrical network can be configured as a bus or tree
structure
• For applications in the intrinsically-safe area, the transmission
technology compliant with IEC 61158-2 is used with
PROFIBUS PA. The transmission rate in this case is
31.25 Kbit/s.
S7-400 with
CP 443-5 Extended PC/IPC with
PC with CP 5614 A2
CP 5613 A2/
CP 5621
PROFIBUS DP
PROFIBUS DP
ET 200S
ET 200M Repeater
DP/PA
coupler/link
PROFIBUS PA
Drive
Repeater
RS 485iS
coupler
ET 200iSP
ET 200pro ET 200pro
G_IK10_XX_50012
PROFIBUS
Introduction
Topologies
■ Overview (continued)
Optical network Special fiber-optic cables are available to cover distances of up
to 400 m.
The fiber-optic cable variant of PROFIBUS has the following
characteristics: Hybrid network
• Transmission link is insensitive to electromagnetic influences Hybrid electrical and optical networks are possible. The transi-
• Suitable for long ranges tion between both media is implemented by the OLM.
• Galvanic isolation In station-to-station communication on the bus, there is no differ-
• Uses either plastic, PCF or glass fiber-optic cables ence between two-wire technology and fiber-optic technology. A
maximum of 127 stations can be connected to one PROFIBUS
• Avoidance of overvoltage and equipotential bonding network.
problems
The optical transmission technology offers the following advan-
Optical PROFIBUS with OLMs tages:
Using optical link modules (OLMs) it is possible to construct an • Fiber-optic cables made of plastic or glass are not susceptible
optical network in a linear, ring, or star topology. The maximum to electromagnetic interference and therefore render the EMC
distance between two OLMs is 15 km. The transmission rate can measures required for electrical networks unnecessary
4 be set in steps from 9.6 Kbit/s to 12 Mbit/s.
Optical PROFIBUS with integral interface and OBT
• No additional lightning protection concept is required in the
outdoor area
The optical PROFIBUS with integral interface and OBT is con- • The potentials on the modules are automatically separated
structed in a linear topology. A cost-optimized solution is avail- thanks to the characteristics of the conductor
able for this in the form of devices with integral optical interface. • With fiber-optic cables, long distances to field devices can be
Terminal equipment with an RS 485 interface can be connected bridged.
via an Optical Bus Terminal (OBT). The maximum distance be-
tween two nodes is 50 m in the case of plastic fiber-optic cables.
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■ More information
Further language variants and manuals can be found for the Please always note the supplementary conditions for the speci-
respective products at: fied SIMATIC NET products (order number 6GK..., 6XV1...) that
you can view on the Internet pages shown below:
http://www.siemens.com/automation/csi/net
http://www.siemens.com/simatic-net/ik-info
PROFIBUS
Network components
Overview of network components
■ Overview
Maximum cable length for PROFIBUS connections
Type of fiber 0 - 60 m 0 - 80 m 0 - 100 m 0 - 200 m 0 - 400 m 0 - 3,000 m 0 - 10,000 m
PB FC Bus Cables
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PROFIBUS
Network components
Network selection criteria
■ Overview
&ULWHULD (OHFWULFDOQHWZRUN 2SWLFDOQHWZRUN
EMC n n n - n n n - n n n n n n n n n n n n
1) 5)
Inter-building networking n n - - n n - - n - - - n n n - n n n n
2)
Operating distance n n - - n n - - n - - - n n - - n n n n
4)
Suitability for high transmission rate n n n - n n n n n n n n n n n n
3) 3)
4
Simple plug fitting n n n n n n n n n n n - n n - - n - - -
G_IK10_XX_50010
1) Lightning protection measures required n n n n suitable
2) Depending on transmission rate n n n -
n n - - partly suitable
3) Trained personnel and special tools necessary n - - -
4) Careful cable laying necessary - - - -
5) Outdoor cable required (on request) not applicable
PROFIBUS
Network components
Network selection criteria
■ Overview (continued)
Criteria Electrical network Optical network
PCF
Glass
4
Distances max. network size 9.6 km 5) 90 km 9.6 km
Topology Bus
Line
Tree
Ring
Connection of OLM
nodes via
4)
Integrated interfaces
Bus terminal
Bus connector
G_IK10_XX_50133
1) Plastic optical fiber is also referred to as polymer optical suitable
fiber (POF)
2) Depending on type of cable used Irrelevant to this application
3) Depending on data rate used and performance
4) Integrated interfaces (ET 200M, ET 200X)
5) for PROFIBUS PA 1.9 km
PROFIBUS
Network components
Network selection criteria
■ Overview (continued)
Patch cable
Not available
PROFIBUS
Network components
Connection examples
■ Integration
PROFIBUS FC
Bus connector
SIMATIC S7-300 CP 342-5 RS 485
G_IK10_XX 50170
4 PROFIBUS FC
Standard Cable
PROFIBUS FC
Bus connector
PROFIBUS module RS 485 plug 180
e.g. CP 5613 A2
PROFIBUS FC
Bus cable
G_IK10_XX 50055
PROFIBUS FC
Bus cable
Typical connection for electrical networking with PROFIBUS FastConnect RS485 bus connector or bus terminal
PROFIBUS module
e.g. CP 5613 A2 PROFIBUS OLM
PROFIBUS FC
Bus connector PROFIBUS FC
RS 485 plug 180 RS 485 bus connector
PROFIBUS FC
Standard Cable
G_IK10_XX 50056
Preassembled
glass FOC
PROFIBUS
Network components
Connection examples
■ Integration (continued)
CP 342-5 FO
PROFIBUS- (IM 153-2 FO,
module, e.g. IM 151,
CP 5613 FO FOC with Simplex connector BM 143 DESINA) OLM Fiber-optic cable with BFOC connector OLM
G_IK10_XX 50014
G_IK10_XX 50061
PROFIBUS PCF
or plastic fiber-optic cable 4
Connection example of optical networking with fiber-optic cables and Connection example of optical networking with fiber-optic cables and
Simplex connectors BFOC connectors
FC Process
Cable
PROFIBUS PA
G_IK10_XX 50057
Connection example of an intrinsically-safe network with PROFIBUS PA
PROFIBUS
Electrical networks (RS485)
PROFIBUS FastConnect
■ Overview ■ Benefits
■ Design
4 The system comprises 3 compatible components:
• FastConnect bus cables for rapid installation
• Quick and easy assembly of PROFIBUS copper cables • FastConnect stripping tool
• Assembly mistakes such as short-circuits between the shield • FastConnect bus connector for PROFIBUS
and core are excluded The PROFIBUS FastConnect bus cables can also be connected
to conventional bus connectors.
■ Function
The FastConnect stripping method enables fast and easy
connection of PROFIBUS connectors to the PROFIBUS cables.
The special structure of the FastConnect bus cables enables the
use of the FastConnect stripping tool with which the outer casing
and the woven shield can be stripped in one operation with
perfect precision. The cable prepared in this way is connected
in the FastConnect bus connector using the insulation displace-
ment method.
PROFIBUS
Electrical networks (RS485)
PROFIBUS FastConnect
■ Application
Hold the cable stripping tool (FCS) Measure the cable length by placing the Insert the measured cable end into the tool
in the right hand cable against the measurement template. as far as the index finger of the left hand.
End stop with the index finger of the left hand.
4
Insert end of cable in FCS as far as end stop Turn FCS four times in direction of arrow. Pull FCS off end of cable while still
and clamp tight. closed.
G_IK10_XX_50001
Cable offcuts remain in the FCS. Insert wires into the connector according to Finished!
After releasing the FCS, the color coding, press the interlock down
cable offcuts can be removed. and tighten the strain relief screw.
PROFIBUS FastConnect is a system for fast and easy assembly of PROFIBUS copper cables.
PROFIBUS
Electrical networks (RS485)
PROFIBUS bus cables
■ Overview ■ Design
Shielded, twisted-pair cable with circular cross-section
The following applies for all PROFIBUS bus cables:
• The double shield makes it especially suitable for routing
through industrial areas with strong electro-magnetic fields
• System-wide grounding concept can be implemented using
the external shield of the bus cable and the grounding termi-
nals on the bus terminal
• Printed meter marks
Cable types
The shape of the FastConnect (FC) bus cables is radially sym-
metric and allows an insulation stripping tool to be used. This
means that bus connectors can be assembled quickly and
easily.
4
• PROFIBUS FC Standard Cable GP:
Standard bus cable specially designed for fast installation
• PROFIBUS FC Standard Cable IS GP:
Standard bus cable with special design for quick installation
• Different variants for different application areas for intrinsically safe distributed I/O systems
(e.g. underground cables, trailing cables, hazardous area
(zone 1 and zone 2)) • PROFIBUS FC Robust Cable:
Special cable for use in corrosive atmospheres and under
• High interference immunity thanks to double shielding severe mechanical loading
• Flame-retardant bus cable (halogen-free) • PROFIBUS FC Food Cable:
• Easy length measurement thanks to printed meter markings The PE casing of the cable makes this cable suitable for use
• UL approvals in the food and tobacco industry
• PROFIBUS FC Ground Cable:
■ Benefits Special cable for laying underground. It differs from the
PROFIBUS bus cable in that it has an additional sheath
• PROFIBUS FC Flexible Cable
Flexible (stranded conductors), halogen-free bus cable with
PUR sheath for occasional moving
• PROFIBUS FC Trailing Cable:
• Flexible application possibilities thanks to special bus cables
Bus cable specially designed for forced motion control in a
• Network is immune to interference thanks to double shielded trailing cable, e.g. with continuously moving machine parts
cables and a uniform grounding concept (stranded core)
• Time saving due to simple and fast connector assembly with • PROFIBUS FC FRNC Cable GP:
FastConnect cables Two-core, shielded, flame-retardant, halogen-free bus cable
• Silicon-free, therefore particularly suitable for use in the with Copolymer outer sheath FRNC (Flame Retardant Non
automotive industry (e.g. on paint shop conveyors) Corrosive)
Bus cables without FastConnect technology
■ Application (due to type of construction)
For the construction of PROFIBUS DP networks, different cable • PROFIBUS Festoon Cable GP:
types are offered to suit the different types of applications. The Flexible bus cable (stranded cores) specially designed for
listed bus cables should always be used. For further information festoon suspension.
on network configuration, see the PROFIBUS network manual. For round cables, cable-carrying trolleys are recommended
• PROFIBUS Torsion Cable
UL approvals Bus cable for highly flexible applications:
UL listing (safety standard) for network cables is especially nec- Special cable (stranded cores) for use on moving parts of
essary for the American and Canadian markets. The require- machines
ments for the appropriate approvals depend on where the cable (5 million torsion movements on 1 m length of cable, ± 180º)
is routed within the building. This applies to all cables which • PROFIBUS Hybrid Cable GP:
have to be routed from a machine to a remote control cabinet Rugged hybrid cable suitable for trailing with two copper con-
and are positioned on cable racks secured on the building. ductors for data transmission and two copper conductors for
Cables with UL approval have "GP" (General Purpose) added to the power supply of ET 200pro
their name.
• SIENOPYR FR marine cable
Ex approval Halogen-free, non-crush, flame-retardant, marine-approved
cable for permanent installation on ships and offshore plat-
Cables for intrinsically safe PROFIBUS DP applications have "IS" forms indoors and on open deck. Sold by the meter.
(intrinsically safe) added to their names
PROFIBUS
Electrical networks (RS485)
PROFIBUS bus cables
■ Technical specifications
Order No. 6XV1 830-0EH10 6XV1 831-2A 6XV1 830-0JH10 6XV1 830-0GH10
Product type description PROFIBUS FC PROFIBUS FC PROFIBUS FC PROFIBUS FC
Standard Cable Standard Cable IS GP Robust Cable Food Cable
Suitability for use All-purpose Universal use for In corrosive atmospheres Food, beverages and
intrinsically safe and under severe tobacco industries
distributed I/O systems mechanical stress
Cable name 02YSY (ST) CY 1 × 2 × 02YSY (ST) CY 1 × 2 × 02YSY (ST) CY 1 × 2 × 02YSY (ST) C2Y 1 × 2 ×
0.64/2.55-150 KF 40 FR VI 0.65/2.56 BL KF40 FR 0.64/2.55-150 KF 40 FR VI 0.64/2.55-150 KF 40
Electrical data
Attenuation measurement per
length
• at 16 MHz max. 42 dB/km 42 dB/km 42 dB/km 42 dB/km
• at 4 MHz max. 22 dB/km 22 dB/km 22 dB/km 22 dB/km
• at 38.4 kHz max. 4 dB/km 4 dB/km 4 dB/km 4 dB/km
• at 9.6 kHz max. 2.5 dB/km 2.5 dB/km 2.5 dB/km 2.5 dB/km 4
Characteristic impedance at 270 Ω 270 Ω 270 Ω 270 Ω
9.6 kHz
• Relative symmetrical tolerance ± 10% ± 10% ± 10% ± 10%
of characteristic impedance at
9.6 kHz
Characteristic impedance at 185 Ω 185 Ω 185 Ω 185 Ω
38.4 kHz
• Relative symmetrical tolerance ± 10% ± 10% ± 10% ± 10%
of characteristic impedance at
38.4 kHz
Characteristic impedance at 150 Ω 150 Ω 150 Ω 150 Ω
3 MHz ... 20 MHz
• Relative symmetrical tolerance ± 10% ± 10% ± 10% ± 10%
of characteristic impedance at
3 MHz ... 20 MHz
Nominal characteristic impedance 150 Ω 150 Ω 150 Ω 150 Ω
Loop resistance per length, max. 110 Ohm/km 110 Ohm/km 110 Ohm/km 110 Ohm/km
Screen resistance per length, max. 9.5 Ohm/km 9.5 Ohm/km 9.5 Ohm/km 9.5 Ohm/km
Capacitance per length at 1 kHz 28.5 nF/km 28.5 nF/km 28.5 nF/km 28.5 nF/km
Operating voltage (rms value) 100 V 100 V 100 V 100 V
Mechanical data
Jacket
• Material of the cable sheath PVC PVC PUR PE
• Outer diameter of the cable sheath 8 mm 8 mm 8 mm 8 mm
• Symmetrical tolerance of the outer 0.4 mm 0.4 mm 0.4 mm 0.4 mm
diameter of the cable sheath
• Color of the cable sheath Violet blue Violet black
Ambient temperature
• during operation -40 … +75 °C -40 … +75 °C -40 … +60 °C -40 … +60 °C
• during transport -40 … +75 °C -40 … +75 °C -40 … +60 °C -40 … +60 °C
• during storage -40 … +75 °C -40 … +75 °C -40 … +60 °C -40 … +60 °C
• during installation -40 … +75 °C -40 … +75 °C -40 … +60 °C -40 … +60 °C
Bending radius
• for one-off bending, 75 mm 75 mm 75 mm 75 mm
minimum permissible
• for repeated bending, 150 mm 120 mm 150 mm 150 mm
minimum permissible
Tensile load, max. 100 N 100 N 100 N 100 N
Weight per length 76 kg/km 80 kg/km 73 kg/km 67 kg/km
PROFIBUS
Electrical networks (RS485)
PROFIBUS bus cables
4
• Silicone-free Yes Yes Yes Yes
FastConnect electrical Yes Yes Yes Yes
connection version
UL listing at 300 V rating Yes/CMG/CL3/Sun Res Yes/CMG/CL3/Sun Res Yes / CMX No
UL style at 600 V rating Yes Yes No No
Order No. 6XV1 830-3FH10 6XV1 831-2K 6XV1 830-3EH10 6XV1 830-0LH10
Product type description PROFIBUS FC PROFIBUS FC PROFIBUS FC PROFIBUS FC
Ground Cable Flexible Cable Trailing Cable FRNC Cable GP
Suitability for use Underground Occasionally moved In cable carriers Halogen-free and Flame
machine parts retardant applications
Cable name 02YSY (ST) CY2Y 1 × 2 × 02YH (ST) C11Y 1 × 2 × 02YY (ST) C11Y 1 × 2 × 02YSH (ST) CH 1 × 2 ×
0.64/2.55-150 KF 40 SW 0.64/2.56-150 LI KF 40 0.64/2.55-150 LI KF 40 0.64/2.55-150 VI KF 25
FRNC FC VI FR petrol FRNC
Electrical data
Attenuation measurement per
length
• at 16 MHz max. 42 dB/km 49 dB/km 49 dB/km 42 dB/km
• at 4 MHz max. 22 dB/km 25 dB/km 25 dB/km 22 dB/km
• at 38.4 kHz max. 4 dB/km 4 dB/km 4 dB/km 4 dB/km
• at 9.6 kHz max. 2.5 dB/km 3 dB/km 3 dB/km 2,5 dB/km
Characteristic impedance at 270 Ω 270 Ω 270 Ω 270 Ω
9.6 kHz
• Relative symmetrical tolerance ± 10% ± 10% ± 10% ± 10%
of characteristic impedance at
9.6 kHz
Characteristic impedance at 185 Ω 185 Ω 185 Ω 185 Ω
38.4 kHz
• Relative symmetrical tolerance ± 10% ± 10% ± 10% ± 10%
of characteristic impedance at
38.4 kHz
Characteristic impedance at 150 Ω 150 Ω 150 Ω 150 Ω
3 MHz ... 20 MHz
• Relative symmetrical tolerance ± 10% ± 10% ± 10% ± 10%
of the characteristic impedance
at 3 MHz ... 20 MHz
Nominal characteristic impedance 150 Ω 150 Ω 150 Ω 150 Ω
Loop resistance per length, max. 110 Ohm/km 133 Ohm/km 133 Ohm/km 110 Ohm/km
Screen resistance per length, max. 9.5 Ohm/km 14 Ohm/km 14 Ohm/km 9.5 Ohm/km
Capacitance per length at 1 kHz 28.5 nF/km 28 nF/km 28 nF/km 29 nF/km
Operating voltage (rms value) 100 V 100 V 100 V 100 V
PROFIBUS
Electrical networks (RS485)
PROFIBUS bus cables
PROFIBUS
Electrical networks (RS485)
PROFIBUS bus cables
PROFIBUS
Electrical networks (RS485)
PROFIBUS bus cables
PROFIBUS
Electrical networks (RS485)
PROFIBUS bus cables
4 Ambient temperature
• during installation -40 … +75 °C -40 … +75 °C
• during operation -40 … +75 °C -40 … +75 °C
• during storage -40 … +75 °C -40 … +75 °C
• during transport -40 … +75 °C -40 … +75 °C
Bending radius
• for one-off bending 44 mm 44 mm
• for repeated bending 125 mm 125 mm
Bending cycles - 3 000 000
Tensile load, max. 450 N 450 N
Weight per length 140 kg/km 135 kg/km
Fire behavior Flame retardant to IEC 60332-1-2 Flame retardant to IEC 60332-1-2
Chemical resistance
• to mineral oil conditional resistance resistant
• to grease conditional resistance resistant
Radiological resistance to No No
UV radiation
Product property
• halogen-free No Yes
• Silicone-free Yes Yes
FastConnect electrical No No
connection version
UL listing at 300 V rating Yes / CMG Yes / CMX
UL style at 600 V rating No No
PROFIBUS
Electrical networks (RS485)
PROFIBUS bus cables
PROFIBUS
Electrical networks (RS485)
PROFIBUS bus cables
PROFIBUS
Electrical networks (RS485)
ECOFAST bus cables
■ Overview ■ Benefits
• Savings in wiring, installation, commissioning and operation
as result of standardized connection system (copper or fiber-
optic) with high degree of protection (IP65)
• With ECOFAST, the turnaround times for offers, planning and
engineering of machines and plants can be reduced
• ECOFAST permits fast and problem-free startup of automation
and drive systems
• Minimization of sources of error by means of standardized
interfaces and plug connectors.
• With ECOFAST plants remain highly available: No interruption
of power and fieldbus when replacing equipment.
4
In the ECOFAST system, all operational devices are connected
to PROFIBUS DP using the bus cables.
The bus cable is implemented as a hybrid cable and contains:
• PROFIBUS DP in copper RS 485;
• Four additional copper cores for carrying 24 V DC:
- 24 V DC, not switched (for electronics and inputs)
- 24 V DC, switched (for outputs, disconnectable e.g. for
EMERGENCY OFF)
The ECOFAST hybrid cables are sold by the meter or in fixed
lengths preassembled with ECOFAST connector (Han Brid) and
socket.
PROFIBUS
Electrical networks (RS485)
ECOFAST bus cables
■ Technical specifications
Order No. 6XV1 830- 6XV1 860-2P Order No. 6XV1 830- 6XV1 860-2P
7AH10 7AH10
Product type description PROFIBUS PROFIBUS Product type description PROFIBUS PROFIBUS
ECOFAST ECOFAST ECOFAST ECOFAST
Hybrid Cable Hybrid Cable Hybrid Cable Hybrid Cable
GP GP
Suitability for use Connection Connection Mechanical data
for ECOFAST for ECOFAST
stations stations Cable sheath
4
• Color of the wire insulation black black
Attenuation measurement
per length Ambient temperature
• at 16 MHz 49 dB/km 49 dB/km • during installation -40 … +60 °C -30 … +80 °C
• at 4 MHz 25 dB/km 25 dB/km • during operation -40 … +60 °C -30 … +80 °C
• at 9.6 MHz 3 dB/km 3 dB/km • during storage -40 … +60 °C -30 … +80 °C
Characteristic impedance • during transport -40 … +60 °C -30 … +80 °C
• at 9.6 kHz 270 Ω 270 Ω Bending radius
• at 38.4 kHz 185 Ω 185 Ω • for one-off bending 38 mm 77 mm
• at 3 MHz ... 20 MHz 150 Ω 150 Ω • for repeated bending 85 mm 110 mm
• Rated value 150 Ω 150 Ω Number of bending cycles 5000000 1000000 1)
Symmetrical tolerance Weight per length 150 kg/km 154 kg/km
of the characteristic impedance
Fire behavior IEC 60332-1 IEC 60332-3-24
• at 3 MHz ... 20 MHz +/- 15 Ω +/- 15 Ω Category C
• at 38.4 kHz +/- 18.5 Ω +/- 18.5 Ω Chemical resistance
• at 9.6 MHz +/- 27 Ω +/- 27 Ω • to mineral oil conditional conditional
resistance resistance
Loop resistance per length, max. 138 Ohm/km 138 Ohm/km
• to grease conditional conditional
Screen resistance per length, max. 15 Ohm/km 15 Ohm/km resistance resistance
Capacitance per length at 1 kHz 30 nF/km 30 nF/km Radiological resistance to No Yes
Operating voltage (rms value) 100 V 100 V UV radiation
Continuous current of the 12 A 12 A Product property
power wires • halogen-free Yes No
• Silicone-free Yes Yes
UL listing at 300 V rating No Yes/CMG/CL3/S
un Res/OilRes
UL style at 600 V rating No Yes
1)
for bending radius 15 x D
PROFIBUS
Electrical networks (RS485)
ECOFAST bus cables
4
with ECOFAST male and female
connectors, fixed length • 25 m 6XV1 860-3PN25
• 20 m with 2 x Cu shielded
6XV1 830-7BN20
and 4 x Cu 1.5 mm2;
• 25 m 6XV1 830-7BN25 type of contact: POF,
Han D for 24 V;
• 30 m 6XV1 830-7BN30 tool: crimping tool, polishing set;
• 35 m 6XV1 830-7BN35 5 units; with assembly instructions
• 40 m 6XV1 830-7BN40 • with pin insert 6GK1 905-0CA00
• 45 m 6XV1 830-7BN45 • with socket insert 6GK1 905-0CB00
• 50 m 6XV1 830-7BN50 PROFIBUS ECOFAST
Hybrid Plug angled;
Pre-assembled
with two ECOFAST connectors, with 2 x Cu shielded and
variable length 4 x Cu 1.5 mm2;
5 units; with installation instruc-
PROFIBUS ECOFAST tions
Hybrid Cable GP
• Male pins 6GK1 905-0CC00
Trailing cable with
4 x Cu and 2 x Cu, shielded, • Female pins; 6GK1 905-0CD00
with UL approval ECOFAST Terminating Plug
Sold by the meter; 6XV1 860-2P Bus termination plug-in connector
max. quantity 1000 m; for PROFIBUS DP;
minimum order 20 m; with 2 x Cu and 4 x Cu 1.5 mm2;
Not pre-assembled male pins, integrated termination
resistors
• 20 m 6XV1 860-4PN20
• Pack of 1 6GK1 905-0DA10
• 50 m 6XV1 860-4PN50
• Pack of 5 6GK1 905-0DA00
• 100 m 6XV1 860-4PT10
Data T piece
For 2 x 24 V auxiliary voltage
(switched and non-switched) and
PROFIBUS DP
• for Cu RS 485 3RK1 911-2AG00
• for fiber-optic cable 3RK1 911-2AH00
Addressing plug
For setting the PROFIBUS DP 6ES7 194-1KB00-0XA0
addresses
■ More information
You can order components supplementary to the Technical advice on this subject is available from:
SIMATIC NET cabling range from your local contact. J. Hertlein
Tel.: +49 (0)911/750 44 65
Fax: +49 (0)911/750 99 91
E-mail: juergen.hertlein@siemens.com
PROFIBUS
Electrical networks (RS485)
Power cables
■ Overview ■ Application
For the construction of PROFINET/PROFIBUS networks, different
cable types are offered to suit the different types of application.
The listed power cables should always be used. They are used
for devices with degree of protection IP65/67 to connect the
signaling contact or 24-V supply of the SCALANCE X and
SCALANCE W components (power cable 2x0.75) and for the
power supply (power cable 5x1.5 for ET 200).
UL approvals
As a result of appropriate UL styles, the cables can be used
worldwide.
■ Design
Rugged 2-core or 5-core cable with circular cross-section for
connection of signaling contact and power supply to IP65/67
4 components in industrial areas.
Cable types
The following cables with industrial capability are available for
• Different versions (5-core, 2-core) for different fields of connection of the power supply and signaling contact:
application
• Power cable 2 x 0.75;
• Rugged cable design for installation in industrial applications power cable for connection of signaling contact and
• UL approvals 24 V supply voltage to SCALANCE X and SCALANCE W
• Easy length measurement thanks to printed meter markings components
• Power cable 5 x 1.5;
■ Benefits power cable for connection of 24 V power supply of ET 200
using 7/8" plug connectors
PROFIBUS
Electrical networks (RS485)
Power cables
PROFIBUS
Electrical networks (RS485)
RS 485 bus connector
■ Overview ■ Design
Different versions of the bus connector, optimized for the con-
nected devices, are available:
• Bus connectors with axial cable outlet (180 °C) e.g. for PCs
and SIMATIC HMI OPs, for transmission rates up to 12 Mbit/s
with integrated bus terminating resistor
• Bus connector with vertical cable outlet (90 °C)
This connector enables a vertical cable outlet (with and without
PG interface) for transmission rates up to 12 Mbit/s with inte-
grated bus terminating resistor. With transmission rates of 3, 6 or
12 Mbit/s, the SIMATIC S5/S7 connecting cable is required for
the connection between the bus connector with additional PG
interface and a programming device.
• Bus connector with 30° cable outlet (low-cost version) without
PG interface for transmission rates up to 1.5 Mbit/s and with-
out integrated bus terminating resistor.
4 • PROFIBUS FastConnect RS 485 bus connector (90° or 180°
cable outlet) with transmission rates up to 12 Mbit/s for fast,
easy mounting with insulation displacement method (for rigid
• Used for connecting PROFIBUS nodes to the PROFIBUS bus and flexible wires).
cable
• Easy installation ■ Function
• FastConnect plugs ensure extremely short assembly times The bus connector is plugged directly to the PROFIBUS inter-
due to their insulation-displacement technology face (9-pin Sub-D connector) of the PROFIBUS node or a
• Integrated terminating resistors PROFIBUS network component.
(not in the case of 6ES7 972-0BA30-0XA0) The incoming and outgoing PROFIBUS bus cable is connected
• PG connection with special bus connector possible without through four terminals in the connector.
additional installation of network nodes.
The line termination integrated in the bus connector can be
■ Application connected through an externally accessible switch (not with
6ES7 972-0BA30-0XA0). Here, incoming and outgoing bus
The RS485 bus connectors for PROFIBUS are used for connect- cables are separated in the connector (isolating function).
ing a PROFIBUS node or a PROFIBUS network component to the This is mandatory at both ends of a PROFIBUS segment.
bus cable for PROFIBUS.
PROFIBUS
Electrical networks (RS485)
Bus connector RS485
■ Technical specifications
Bus connector 6ES7 972-0BA12-0XA0 6ES7 972-0BA41-0XA0 6ES7 972-0BA30-0XA0 2)
6ES7 972-0BB12-0XA0 6ES7 972-0BB41-0XA0
6AG1 972-0BB12-2XA01) 6AG1 972-0BB41-2XA01)
6AG1 972-0BA12-2XA01) 6AG1 972-0BA41-2XA01)
Cable outlet 90° cable outlet 35° cable outlet 30° cable outlet
Transfer rate 9.6 Kbit/s to 12 Mbit/s 9.6 Kbit/s to 12 Mbit/s 9.6 Kbit/s to 1500 Kbit/s
Terminating resistor Integrated resistor combination Integrated resistor combination No terminating resistor,
and isolating function that can be and isolating function that can be cannot be used for first and
selected with slide switch: selected with slide switch: last device in the bus segment
When the resistor is connected, When the resistor is connected,
the outgoing bus is isolated the outgoing bus is isolated
Interfaces
• PROFIBUS station 9-pin Sub-D socket 9-pin Sub-D socket 9-pin Sub-D socket
• PROFIBUS bus cable 4 terminal blocks for 4 terminal blocks for 4 insulation displacement
wires up to 1.5 mm2 wires up to 1.5 mm2 terminals for wires
FastConnect insulation No No
0.644 ± 0.040 mm2
Yes
4
displacement method
Supply voltage 4.75 to 5.25 VDC 4.75 to 5.25 VDC –
(must come from data terminal
equipment)
Current consumption max. 5 mA max. 5 mA –
Permissible ambient conditions
• Operating temperature 0 °C to +60 °C 0 °C to +60 °C 0 °C to +60 °C
• Transport/storage temperature –25 °C to +80 °C –25 °C to +80 °C –25 °C to +80 °C
• Relative humidity Max. 75% at +25 °C Max. 75% at +25 °C Max. 75% at +25 °C
Design
• Dimensions (W x H x D) in mm 15.8 x 64 x 35.6 15.8 x 54 x 39.5 15 x 57.6 x 39.45
• Weight Approx. 40 g Approx. 40 g Approx. 30 g
PG connection socket 0BA12: no; 0BA41: No; No
0BB12: Yes 0BB41: Yes
Degree of protection IP20 IP20 IP20
UL listing Yes Yes Yes
Use in PLC
S7-200/-300/-400® n
3) n n
I/O station
ET 200M/ET 200B/ET 200L/ET 200S n n n
Programming device
PG 720/720C/PG 740/PG 760 n n
Interface
IM 308-C n n n
CP 5431 FMS/DP n n n
CP 342-5 n n
CP 343-5 n n
CP 443-5 n n
Repeater RS485 n n n
1)
n Suitable for the application SIPLUS module for extended temperature range (-25 °C to +60 °C)
and exceptional media stress (conformal coating)
2)
Flexible bus cables cannot be used with this connector
3)
S7-400:
Cannot be used with MPI/DP interface when DP interface is assigned;
cannot be used with IFM1 interface when IFM2 interface is assigned
PROFIBUS
Electrical networks (RS485)
Bus connector RS485
4 • PROFIBUS station
• PROFIBUS bus cable
9-pin Sub-D socket
4 insulation displacement
9-pin Sub-D socket
4 insulation displacement
9-pin Sub-D socket
4 insulation displacement
9-pin Sub-D socket
4 terminal blocks for
terminals for all terminals for all terminals for all wires up to 1.5 mm2
FastConnect PROFIBUS FastConnect PROFIBUS FastConnect PROFIBUS
cables (except for cables (except for cables (except for
FC Process Cable) FC Process Cable) FC Process Cable)
FastConnect insulation Yes Yes Yes No
displacement method
Supply voltage 4.75 to 5.25 V DC 4.75 to 5.25 V DC 4.75 to 5.25 V C 4.75 to 5.25 V DC
(must come from data terminal
equipment)
Current consumption max. 5 mA max. 5 mA max. 5 mA max. 5 mA
Permissible ambient conditions
• Operating temperature 0 °C to +60 °C 0 °C to +60 °C 0 °C to +60 °C 0 °C to +60 °C
• Transport/storage temperature –25 °C to +80 °C –25 °C to +80 °C –25 °C to +80 °C –25 °C to +80 °C
• Relative humidity Max. 75% at +25 °C Max. 75% at +25 °C Max. 75% at +25 °C Max. 75% at +25 °C
Design
• Dimensions (W x H x D) in mm 15.8 x 59 x 35.6 15.8 x 54 x 39.5 16 x 67 x 34.3 15 x 57 x 39
• Weight Approx. 50 g Approx. 50 g Approx. 40 g Approx. 100 g
PG connection socket 0BA51: no; 0BB51: Yes 0BA60: No; 0BB60: Yes No No
Degree of protection IP20 IP20 IP20 IP20
UL listing Yes Yes Yes No
Use in PLC
S7-200/-300/-400 n n
I/O station
ET 200M/ ET 200B/ n n
ET 200L/ ET 200S
Programming device
PG 720/720C/PG 740/PG 760 n n
Interface
IM 308-C n n
CP 5431® FMS/DP n n
OLM/OBT n n n n
Repeater RS485 n n
1)
n Suitable for the application SIPLUS module for extended temperature range (-25 °C to +60 °C)
and exceptional media stress (conformal coating)
PROFIBUS
Electrical networks (RS485)
Bus connector RS485
4
• with programmer port 6ES7 972-0BB12-0XA0
• without PG interface 6ES7 972-0BA60-0XA0
SIPLUS DP PB RS485
connector with 90° cable outlet • with PG interface 6ES7 972-0BB60-0XA0
for extended temperature range PROFIBUS FastConnect bus 6GK1 500-0FC10
-25 … + 60 °C connector RS485 Plug 180
• without PG interface 6AG1 972-0BA12-2XA0 With insulation displacement ter-
Based on 6ES7 972-0BA12-0XA0 minals, with 180° cable outlet, for
industrial PC, SIMATIC HMI OP,
• with PG interface 6AG1 972-0BB12-2XA0 OLM; max. transmission rate
Based on 6ES7 972-0BB12-0XA0 12 Mbit/s
RS485 bus connector with SIMATIC S5/S7 plug-in cable 6ES7 901-4BD00-0XA0
angled cable outlet (35°) for PROFIBUS
With screw-terminals, max. trans- Preassembled with two 9-pin
mission rate 12 Mbit/s Sub-D connectors; max. trans-
• without PG interface 6ES7 972-0BA41-0XA0 mission rate 12 Mbit/s; 3 m
• with PG interface 6ES7 972-0BB41-0XA0 Manual for PROFIBUS networks
SIPLUS DP PB RS485 6AG1 972-0BA41-2XA0 Paper version
connector with inclined Network architecture, configura-
cable outlet (35°) tion, network components,
for extended temperature range installation
-25 … + 60 °C • German 6GK1 970-5CA20-0AA0
• without PG interface 6AG1 972-0BA41-2XA0 • English 6GK1 970-5CA20-0AA1
Based on 6ES7 972-0BA41-0XA0
SIMATIC NET Manual Collection 6GK1 975-1AA00-3AA0
• with PG interface 6AG1 972-0BB41-2XA0
Based on 6ES7 972-0BB41-0XA0 Electronic manuals for communi-
cation systems, communication
RS485 bus connector with 6ES7 972-0BA30-0XA0 protocols, and communication
cable outlet (30°) products; on DVD;
With screw-terminals, low-cost German/English
variant, max. transmission rate
1.5 Mbit/s
PROFIBUS
Electrical networks (RS485)
Bus connector RS485
■ Dimensions
Dimensions
in mm 15.8
35.6 34 _+ 0.2
7.9
35.4 25
54.5 64
11.6 10
G_IK10_XX_50121
4
6ES7 972-0B.12-0XA0
28.4
Seating surface
Sub-D connector
15.8
34 _+ 0.2
7.9
5
25
75.15 _+ 0.2
G_IK10_XX_50122
6ES7 972-0B.51-0XA0
61.75
15.8
44.1
28.4
34.3
G_IK10_XX_50123
6GK1 500-0FC00
56 15
OFF
35 39
G_IK10_XX_50124
ON
10
6GK1 500-0EA02
PROFIBUS
Electrical networks (RS485)
830-1T connecting cable
■ Overview ■ Benefits
■ Design
The 830-1T connecting cable consists of a twisted-pair cable
(wires made of stranded copper) with a woven shield.
It has a 9-pin Sub-D plug at both ends.
Both cable ends are terminated by a resistor combination
(cannot be switched off).
4
■ Function
• Prefabricated cable for fast and cost-effective connection of
PROFIBUS nodes to OLM and OBT The PROFIBUS 830-1T connecting cable is used for connecting
the electrical PROFIBUS interface to the PROFIBUS nodes
• Flexible PROFIBUS connecting cable (OLM, OBT and data terminals) for data transmission rates of up
to 12 Mbit/s.
PROFIBUS
Electrical networks (RS485)
830-2 connecting cable
■ Overview ■ Benefits
■ Design
The 830-2 connecting cable comprises a standard PROFIBUS
bus cable. It is preassembled with two 9-pin connectors
(6GK1 500-0EA02 and 6ES7 972-0BB11-0XA0). One plug of
the preassembled connecting cable is equipped with a PG
interface.
4 ■ Function
The 830-2 connecting cable is used to connect PROFIBUS
• Prefabricated cable for connection of PROFIBUS nodes nodes (e.g. HMI) to automation devices for transmission rates up
(e.g. HMI) to PLCs to 12 Mbit/s.
• Flexible PROFIBUS connection cable for up to 12 Mbit/s
■ Ordering data Order No.
830-2 PROFIBUS
connecting cable
Preassembled, with two 9-pin
connectors
• 3 m long 6XV1 830-2AH30
• 5 m long 6XV1 830-2AH50
• 10 m long 6XV1 830-2AN10
PROFIBUS
Electrical networks (RS485)
PROFIBUS M12 and 7/8"
connecting cable/plug-in connector
■ Overview ■ Benefits
■ Design
M12 plug-in cable
• Comprises the PROFIBUS Trailing Cable
• Pre-assembled with two 5-pole M12 male/female connectors;
B-coded
7/8" plug-in cable
4
• Comprises the Energy Cable 5 x 1.5 mm2
Flexible connecting cables and FastConnect (FC) plug-in con-
• Pre-assembled with two 5-pole 7/8" male/female connectors
nectors that can be assembled in the field for transmission of
data (up to 12 Mbit/s) or for power supply between PROFIBUS
nodes with degree of protection IP65 ■ Technical specifications
PROFIBUS M12 plug-in cable Order No. 6GK1905-0EA10 /
• Preassembled plug-in cable (PROFIBUS FC Trailing Cable) 6GK1905-0EB10
for connecting PROFIBUS nodes (e.g. SIMATIC ET 200) to Product type description PB FC M12 Plug PRO /
degree of protection IP65 PB FC M12 Cable Connector
PRO
• For transmission rates up to 12 Mbit/s
Number of electrical connections
7/8" connecting cable
• for PROFIBUS cables 2
• Preassembled plug-in cable for supplying power to
PROFIBUS nodes (e.g. SIMATIC ET 200) to degree of protec- • for network components or 1
tion IP65 terminals
Electrical connection version
PROFIBUS FC M12 Plug PRO (D-coded) and 7/8" plug-in
connector • FastConnect Yes
• For establishing direct connections between devices on • for PROFIBUS FC TP cables integrated insulation displace-
PROFIBUS installation and power cables with M12 or 7/8" con- ment contacts
nections • for network components or M12 plug (B-coded) or
• Excellent EMC shielding and deflection (metal housing) terminal M12 socket (B-coded)
• Easy assembly due to integrated FastConnect technology Transfer rate 9,6 kbit/s … 12 Mbit/s
(FC M12 Plug) Ambient temperature
• Viewable contact area prevents errors • during operating phase -40 … +85 °C
• during storage -40 … +85 °C
• during transport -40 … +85 °C
Width 19 mm
Height 19 mm
Depth 73 mm
Net weight 40 g
Degree of protection IP65/67
PROFIBUS
Electrical networks (RS485)
PROFIBUS M12 and 7/8"
connecting cable/plug-in connector
PROFIBUS
Electrical networks (RS485)
PROFIBUS M12 and 7/8"
connecting cable/plug-in connector
■ Dimensions
5 1
7/8-16UN-2A
Ø 26 mm
4 2
3
73 mm 22 mm
17,5 mm
4
5 4 5
7/8-16UN-2B
3 3
1 2 1
2
34,8 mm
G_IK10_XX_50023
Ø 26 mm
■ More information
Special lengths with 90° or 180° cable outlet
Additional information can be found in the Internet under:
http://support.automation.siemens.com/WW/view/en/26999294
PROFIBUS
Electrical networks (RS485)
Bus terminals
■ Overview ■ Design
Different versions are available:
• Up to 1.5 Mbit/s
Bus terminal RS485
• Up to 12 Mbit/s
Bus terminal 12M
Applicable to all versions:
• IP20 enclosure.
• Wall mounting or mounting on deep standard DIN rail possi-
ble.
• External 6-pin terminal block for connection of inoming and
outgoing bus cable and equipotential bonding conductors.
• Integrated connecting cable with Sub-D plug for connection of
nodes.
• Combination of terminating resistors can be connected by
4 means of rotary switch.
The following additionally applies to the bus terminal 12M:
• For connecting PROFIBUS nodes with an RS485 interface to a • Ranges for transmission rates can be adjusted by means of
segment rotary switches.
• Versions with transmission rates from 9.6 kbit/s to 12 Mbit/s • Supply to the bus terminal 12M by the connected PROFIBUS
node (5 V DC/90 mA) via 9-pin Sub-D socket.
• Clear and easy mounting (can be snapped onto DIN rail)
• For maximum segment lengths, see Technical Specifications.
• Clear location of faulty bus termination when bus terminal 12M
is used • Incoming and outgoing bus cables are disconnected when
inserting the terminating resistors.
• PG connection with special bus terminal and PG connecting
■ Function
cable possible without additional installation of network nodes
for bus terminal RS485.
• Connection of stations over flexible connecting cable with
■ Benefits Sub-D connector
• Easy connection of the bus cable over the terminal block
• No bus interruption in response to a missing terminal
• Bus termination is possible over integral termination resistor
combinations.
• Easy and clearly comprehensible connection of PROFIBUS
stations thanks to preassembled, integrated connecting cable The following also applies to the 12M bus terminal
• Simple cabinet pre-wiring by connecting the PROFIBUS con- • Unique localization of faulty termination within a segment (the
necting cable with integrated interfaces incoming and outgoing bus cables are cut for inserting the
resistor combinations)
■ Application • When the 12M bus terminal is used in a segment with RS 485
bus terminals, the configuration rules for the RS 485 bus ter-
The PROFIBUS bus terminals enable a bus station to be con- minal apply (see manual for PROFIBUS networks).
nected to a PROFIBUS network.
• Pre-wired device connection for PROFIBUS node
• Easy connection of stations to PROFIBUS networks through in-
sertion of the radial line with Sub-D plug
• Implementation of multipoint connections by directly intercon-
necting several bus terminals (up to 32 stations per segment)
with the 12M bus terminal.
PROFIBUS
Electrical networks (RS485)
Bus terminals
■ Function (continued)
G_IK10_XX_50020
PROFIBUS 4
System connection with PROFIBUS bus terminals e.g. for SIMATIC S7
■ Technical specifications
Order No. 6GK1 500-0AA10 Order No. 6GK1 500-0AA10
Product type description PROFIBUS bus terminal 12M Product type description PROFIBUS bus terminal 12M
Number of electrical connections 2 Suitability for use (continued)
for Industrial Ethernet FC TP cables
• for communications processor
Version of electrical connection for Sub-D 9 - CP 342-5 Yes
DP station or RS485 segment
- CP 343-5 Yes
Transfer rate - CP 443-5 Basic Yes
• Maximum 12 Mbit/s - CP 443-5 Extended Yes
• Minimum 9.6 kbit/s - CP 5431 FMS/DP Yes
Cable length - CP 5511 -
- CP 5512 -
• at max. 1.5 Mbit/s 200 m
- CP 5611A2 Yes
• at max. 12 Mbit/s 100 m
- CP 5613 A2 Yes
• at max. 500 kbit/s 400 m - CP 5614 A2 Yes
• at max. transmission rate 1000 m - CP 5621 Yes
9.5 kbit/s ... 187.5 kbit/s
• for network component
Width 50 mm - DP/AS-Interface Link 20E Yes
Height 135 mm - DP/RS232 Link Yes
Depth 47 mm - PROFIBUS DP RBC Yes
Suitability for use - Repeater RS485 Yes
PROFIBUS
Electrical networks (RS485)
Bus terminals
4 PROFIBUS networks,
paper version
Network architecture,
configuration, network
components, installation
• German 6GK1 970-5CA20-0AA0
• English 6GK1 970-5CA20-0AA1
SIMATIC NET 6GK1 975-1AA00-3AA0
Manual Collection
Electronic manuals for communi-
cation systems, communication
protocols, and communication
products; on DVD;
German/English
PROFIBUS
Electrical networks (RS485)
Active RS 485 terminating element
PROFIBUS
Electrical networks (RS485)
RS 485 repeater for PROFIBUS
PROFIBUS
Electrical networks (RS485)
Diagnostics repeater for PROFIBUS DP
4
PROFIBUS DP
Transmission speed, max. 12 Mbit/s;
9.6 Kbit/s to 12 Mbit/s
• RS 485 repeater with online line diagnostics for PROFIBUS DP Environmental requirements
• DP standard PROFIBUS slave (DP-V1) Operating termperature
• Automatic determination of fault types and locations • min. 0 °C
• Data transmission rate 9.6 kbit/s to 12 Mbit/s • max. 60 °C
• Connection through FastConnect using the insulation Storage/transport temperature
displacement method • min. -40 °C
• max. 70 °C
Relative humidity
• Operation, max. 95%; at 25 °C
Degree and class of protection
• IP 20 Yes
Dimensions
Dimensions
• Width 80 mm
• Height 125 mm
• Depth 67.5 mm
Weights
• Weight, approx. 300 g
PROFIBUS
Electrical networks (RS485)
Diagnostics repeater for PROFIBUS DP
PROFIBUS
Electrical networks (RS485)
DP/DP coupler
Note:
The manual is available on the Internet free of charge.
PROFIBUS
Electrical networks (RS485)
Power Rail Booster
PROFIBUS
Electrical networks (RS485)
BT 200 hardware test device
PROFIBUS
Electrical networks (RS485)
ADI 4 Analog Drive Interface for 4 axes
■ Overview ■ Integration
The ADI 4 interface module can be used with the following
controls:
• SINUMERIK 802D sl
• SINUMERIK 840Di sl
• SINUMERIK 840Di
• SINUMERIK 840D sl
SINUMERIK 802D sl
Two ADI 4 modules can be connected to the
SINUMERIK 802D sl, permitting analog control of all its axes.
Encoder connection
With SINUMERIK 802D sl (in accordance with the existing num-
ber of axes), the following configurations are available as stan-
dard for each ADI 4:
4 • 4 x TTL signal inputs with S/R3)
- 3 x 2 500, 1 x 1 024
- 1 x 9 000, 1 x 18 000, 1 x 1 024, 1 x 2 500
The ADI 4 Analog Drive Interface for 4 axes can be used to or
operate up to 4 drives with analog setpoint interface. - 3 x 2 048, 1 x 1 024
- 1 x 9 000, 1 x 18 000, 1 x 1 024, 1 x 2 048
■ Benefits Other configurations can be implemented on request.
7 Connection via PROFIBUS DP SINUMERIK 840Di/840Di sl/840D sl
7 Motion Control functionality (isochronous mode)
Several ADI 4 modules can be connected to the
SINUMERIK 840Di sl/840D sl, permitting analog control of all
■ Design axes of the SINUMERIK 840Di sl and up to 20 axes of the SINU-
• 4 inputs for incremental encoders (TTL signals) or optionally MERIK 840D sl. Mixed operation of digital drives and ADI 4 mod-
4 inputs1) for absolute encoders (SSI interface) ules is possible; the axes can interpolate with one another.
• 4 analog outputs ± 10 V for the setpoint Encoder connection
• 4 relay contacts for drive enable of axes 1 to 4 • Incremental encoder (TTL) with differential transfer
• 10 digital outputs2) - Track A and inverted signal A
(4 general, 6 drive-specific) - Track B and inverted signal B
- Zero signal and inverted zero signal
• 10 digital drive-specific inputs2) - Output frequency max. 1.5 MHz
• On-board status display on 4 diagnostics LEDs - Phase shift of Track A to Track B: 90° ± 30°
- Power consumption max. 300 mA
To supply the module and digital outputs with power, an external
voltage source (+24 V DC) is needed. • Absolute encoder with SSI signal
- True and inverted output signal
- Shift clock as true and inverted signal
1)
Cannot be used with SINUMERIK 802D sl. - Transmission frequency max. 750 kbaud
2)
Only 9 can be used with SINUMERIK 802D sl. - Power consumption max. 300 mA
Only multi-turn encoders are approved for this purpose.
• Linear encoder with distance-coded zero marks/reference
marks
- LS 476 C
- LS 186 C, in conjunction with external pulse-shaper electron-
ics EXE
• Encoder with sin/cos signals can be connected via external
pulse-shaper electronics EXE.
3)
S/R = Signals/Revolution
PROFIBUS
Electrical networks (RS485)
ADI 4 Analog Drive Interface for 4 axes
4
• Operation 5 ... 95 %
SSI Absolute
■ Ordering data Order No.
6FX.002-2CC11-....
encoder3) SINUMERIK 6FC5211-0BA01-0AA3
1) 6FX2001-5... Analog Drive Interface
for 4 axes, ADI 4
X6-1 24 V DC external
Dig. outputs Plug2) power supply
G_NC01_EN_00094n
FK-MCP 1,5/15-ST-3.81
Phoenix
Sensors 1-n
Wire 0.14 ... 2.5 mm2
≤ 30 m (98 ft)
X6-2 Actuators 1-n
Dig. inputs
PROFIBUS
Electrical networks (PROFIBUS PA)
SpliTConnect
■ Overview ■ Benefits
4
• Used for constructing fieldbus segments as per IEC 61 158-2
(e.g. PROFIBUS PA) with field device interface points.
• Easy assembly of the bus cable thanks to the FastConnect
system (FastConnect stripping tool, FC process cable
compliant with IEC 61 158-2).
• The terminal devices can be connected using the
FC Process Cable in accordance with IEC 61 158-2 or the
SpliTConnect M12 Outlet/M12 Jack.
• Combination of terminating resistors can be integrated
(SpliTConnect terminator)
■ Application
• The SpliTConnect Tap supports the installation of fieldbus • By replacing the contact screw with the SpliTConnect Termi-
segments according to IEC 61 158-2 (e.g. PROFIBUS PA) with nator, the SpliTConnect Tap can be used as a bus termination
terminal unit connection points. element.
• Using the SpliTConnect Coupler, a PROFIBUS PA distributor
can be constructed by cascading SpliTConnect Taps.
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PROFIBUS
Electrical networks (PROFIBUS PA)
SpliTConnect
4
Net weight 170 g
Enclosure material PBT (polybutyleneterephthalate)
Degree of protection IP67
Certificate of suitability UL approval Yes
•
•
Rugged plastic casing made of PBT in IP67 design
Resistant to ultraviolet rays, thus suitable for outdoor use
■ Ordering data Order No.
• Full shielding through integrated metal housing SpliTConnect Tap 6GK1 905-0AA00
• Easy cable connection through use of FC Process Cable For assembling PROFIBUS PA
segments and connecting
• Contacting and connection of the FC Process Cable through PA field devices, insulation
insulation displacement contacts using contacting screw displacement method, IP67
• The SpliTConnect taps can be grounded through a contacting Type of delivery:
screw 1 package = 10 items
• For DIN rail mounting or wall mounting SpliTConnect M12 outlet 6GK1 905-0AB10
Element for direct connection of
■ Function PROFIBUS PA field devices to
the SpliTConnect tap through
• The SpliTConnect tap enables configuration of fieldbus M12 connection
segments according to IEC 61158-2 (e.g. PROFIBUS PA) and Type of delivery:
connection of terminals 1 package = 5 items
• Easy pre-assembly of the SpliTConnect taps through the SpliTConnect coupler 6GK1 905-0AC00
FastConnect connection system (FastConnect stripping tool,
FC Process Cable) Coupling element for connecting
SpliTConnect taps in series to
• Connection of the terminals directly through FC Process configure star points
Cable or SpliTConnect M12 outlet Type of delivery:
1 package = 10 items
SpliTConnect terminator 6GK1 905-0AD00
(Ex version)
For terminating PROFIBUS PA
segments, can be used in
hazardous areas
Type of delivery:
1 package = 5 items
SpliTConnect terminator (non- 6GK1 905-0AE00
Ex version)
For terminating PROFIBUS PA
segments, cannot be used in
hazardous area
Type of delivery:
1 package = 5 items
SpliTConnect M12 jack 6GK1 905-0AF00
Connector element for direct
connection of PROFIBUS PA field
devices to the PROFIBUS PA seg-
ment through M12 connection
Type of delivery:
1 package = 5 items
PROFIBUS
Electrical networks (PROFIBUS PA)
Bus cables
• High interference immunity thanks to double shielding • Nominal characteristic impedance 100 Ω
• Different variants for different applications Loop resistance per length, max. 44 Ohm/km
(hazardous areas, non-hazardous areas) Screen resistance per length, -
max.
• Easy length measurement thanks to printed meter markings
Capacitance per length at 1 kHz 90 nF/km
■ Benefits Operating voltage (rms value) 100 V
Mechanical data
Jacket
• Material of the cable sheath PVC
• Outer diameter of the cable sheath 8 mm
• Length can easily be determined due to meter length
markings printed on the cable • Symmetrical tolerance of the 0.4 mm
outer diameter of the cable sheath
• Complete range of cables for hazardous and non-hazardous
areas • Color of the cable sheath black1); blue2)
PROFIBUS
Electrical networks (PROFIBUS PA)
Bus cables
PROFIBUS
Optical networks with OLM
Glass fiber optic cables
■ Overview ■ Application
Fiber-optic indoor cable
Halogen-free fiber-optic cable, non-crush, flame-retardant, for
installation inside buildings (e.g. in production halls and in build-
ing automation). Supplied in fixed lengths, pre-assembled with
4 BFOC connectors.
Standard FOC/FRNC cable
Fiber-optic cables for the following application areas indoors
and outdoors
• For routing above ground
• For installation inside buildings.
Sold by the meter and in fixed lengths, pre-assembled
with 4 BFOC connectors.
Fiber-optic trailing cable
4 Fiber-optic cables for the special application of forced motion
control, such as in continuously moving machine parts (in trailing
cables) indoors and outdoors. Two cable variants are available
for this application:
• FO Trailing Cable;
Cable for high mechanical stress, PUR outer sheath,
no UL approval
• FO Trailing Cable GP (general purpose);
• Used for the optical Industrial Ethernet and PROFIBUS Cable for low mechanical stress, PVC outer sheath,
networks with UL approval
• Rugged design for industrial applications indoors and Sold by the meter and in fixed lengths, pre-assembled
outdoors with 4 BFOC connectors.
• Halogen-free design for installation inside buildings Fiber-optic outdoor cable
• Trailing cable for the special application of forced motion Waterproof cable (lengthwise and sideways) for use outdoors
control with non-metallic protection against rodents for laying into the
• High immunity to noise thanks to insensitivity to electro- ground.
magnetic fields
Sold by the meter and in fixed lengths, pre-assembled
• Available preassembled with 4 BFOC connectors.
• Extensive approvals (UL)
Note:
Special tools and specially trained personnel are required for
■ Benefits pre-assembling glass fiber-optic cables
PROFIBUS
Optical networks with OLM
Glass fiber optic cables
■ Application (continued)
Application Examples
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■ Design 4
Cable types 50/125 µm 62.5/125 µm
FO Standard Cable GP n –
FO FRNC Cable n –
FO Trailing Cable n –
Outer sheath
FO Trailing Cable GP n –
Individual core sheath FO Ground Cable n –
Hollow core n
FIBER OPTIC standard cable –
DUG&DEOH
)26WDQG INDOOR Fiber Optic indoor cable – n
PROFIBUS
Optical networks with OLM
Glass fiber-optic cables
■ Technical specifications
Order No. 6XV1 873-2A 6XV1 873-2B 6XV1 873-2G
Product type description FO Standard Cable GP FO FRNC Cable FO Ground Cable
Suitability for use Universal cable for installation Halogen-free cable for installation Waterproof cable (lengthwise and
indoors and outdoors indoors and outdoors sideways) for use outdoors with
non-metallic protection against
rodents for laying into the ground.
Type of assembled fiber-optic cable Sold by the meter; pre-assembled Sold by the meter Sold by the meter; pre-assembled
with 4 BFOC or SC connectors with 4 BFOC or SC connectors
Designation of fiber-optic AT-W(ZN)YY 2x1G50/125 AT-W(ZN)HH 2G50/125 UV AT-WQ(ZN)Y(ZN)B2Y 2G50/125
cable
Electrical data
Attenuation measurement per
length
• at 850 nm 2,7 dB/km 2.7 dB/km 2.7 dB/km
4 • at 1300 nm
Bandwidth length product
0.7 dB/km 0.7 dB/km 0.7 dB/km
PROFIBUS
Optical networks with OLM
Glass fiber-optic cables
PROFIBUS
Optical networks with OLM
Glass fiber-optic cables
PROFIBUS
Optical networks with OLM
Glass fiber-optic cables
4
Type of fiber-optic cable Segmentable inner conductor Segmentable outer conductor
Material
• of the FOC core sheath Copolymer (FRNC) PVC
• of the fiber-optic cable sheath Copolymer (FRNC) PVC
• of the strain relief Aramid fibers Kevlar fiber and impregnated glass fiber
Color
• of the FOC core sheath gray gray
• of the fiber-optic cable sheath light orange black
Outer diameter 2.9 mm 3.5 mm
• Lower dimension 2.8 mm 3.3 mm
• Upper dimension 3 mm 3.7 mm
Width of the cable 6.8 mm 9.8 mm
Thickness of the cable 3.9 mm 6.3 mm
Weight per length 30 kg/km 74 kg/km
Maximum permissible short-time 800 N -
tensile load
Maximum permissible continuous - -
tensile load
Momentary lateral force per length 1000 N/cm 2000 N/cm
Continuous lateral force per length 200 N/cm -
Bending radius when bending over
the flat side
• with cable laid 50 mm 145 mm
• during installation 60 mm 125 mm
Impact strength test
• Impact energy 1.5 J -
• Number of impacts 20 -
• Hammer wheel diameter 12,5 mm -
Ambient temperature
• during installation -5 … +50 °C -5 … +50 °C
• during operation -20 … +60 °C -20 … +60 °C
• during storage -25 … +70 °C -25 … +70 °C
• during transport -25 … +70 °C -25 … +70 °C
Fire behavior Flame retardant to IEC 60332-3 Flame retardant to IEC 60332-3 (Cat. C)
Chemical resistance
• to mineral oil - -
• to grease - -
Radiological resistance to - Yes
UV radiation
Product property
• halogen-free Yes -
• impact-resistant Yes -
• Silicone-free Yes Yes
PROFIBUS
Optical networks with OLM
Glass fiber-optic cables
Design of optical fibers Multi-mode gradient fiber • during installation -30 … +60 °C
62.5/125 mm • during operation -30 … +60 °C
Design of optical fiber core Hollow core, filled • during storage -30 … +70 °C
Type of fiber-optic cable Segmentable outer conductor • during transport -30 … +70 °C
Material Transmission link for 1000BaseLX -
• of the FOC core sheath PUR Transmission link for 1000BaseSX -
• of the fiber-optic cable sheath PUR Fire behavior -
• of the strain relief Aramid fibers, Radiological resistance to Yes
also GFK central element UV radiation
Color Product property
• of the FOC core sheath black • halogen-free Yes
• of the fiber-optic cable sheath black • impact-resistant No
• Silicone-free Yes
Marine classification association -
PROFIBUS
Optical networks with OLM
Glass fiber-optic cables
4
• 15 m 6XV1 873-3AN15 minimum order 20 m
• 20 m 6XV1 873-3AN20 Preferred lengths 1)
pre-assembled with
• 30 m 6XV1 873-3AN30 4 BFOC plugs
• 40 m 6XV1 873-3AN40 •1m 6XV1 820-5BH10
• 50 m 6XV1 873-3AN50 •2m 6XV1 820-5BH20
• 80 m 6XV1 873-3AN80 •3m 6XV1 820-5BH30
• 100 m 6XV1 873-3AT10 •4m 6XV1 820-5BH40
• 150 m 6XV1 873-3AT15 •5m 6XV1 820-5BH50
• 200 m 6XV1 873-3AT20 • 10 m 6XV1 820-5BN10
• 300 m 6XV1 873-3AT30 • 15 m 6XV1 820-5BN15
FO FRNC Cable 50/125 2) • 20 m 6XV1 820-5BN20
Sold by the meter; 6XV1 873-2B • 30 m 6XV1 820-5BN30
max. length 1000 m;
minimum order 20 m; • 40 m 6XV1 820-5BN40
FO Trailing Cable 50/125 2) • 50 m 6XV1 820-5BN50
Sold by the meter; 6XV1 873-2C • 55 m 6XV1 820-5BN55
max. length 1000 m; • 60 m 6XV1 820-5BN60
minimum order 20 m;
1) • 65 m 6XV1 820-5BN65
Preferred lengths
pre-assembled with • 70 m 6XV1 820-5BN70
4 BFOC connectors
• 75 m 6XV1 820-5BN75
•3m 6XV1 873-3CH30
• 80 m 6XV1 820-5BN80
•5m 6XV1 873-3CH50
• 100 m 6XV1 820-5BT10
• 10 m 6XV1 873-3CN10
• 120 m 6XV1 820-5BT12
• 20 m 6XV1 873-3CN20
• 130 m 6XV1 820-5BT13
• 50 m 6XV1 873-3CN50
• 150 m 6XV1 820-5BT15
• 100 m 6XV1 873-3CT10
• 200 m 6XV1 820-5BT20
FO Trailing Cable GP50/125 2)
• 250 m 6XV1 820-5BT25
Sold by the meter; 6XV1 873-2D
max. length 1000 m; • 300 m 6XV1 820-5BT30
minimum order 20 m;
Preferred lengths 1)
pre-assembled with
4 BFOC connectors
•3m 6XV1 873-3DH30
•5m 6XV1 873-3DH50
• 10 m 6XV1 873-3DN10
• 20 m 6XV1 873-3DN20
• 50 m 6XV1 873-3DN50
• 100 m 6XV1 873-3DT10
1)
Special fiber-optic cables, lengths and accessories available on request
2)
Special tools and specially trained personnel are required for
pre-assembling glass fiber-optic cables
PROFIBUS
Optical networks with OLM
Glass fiber-optic cables
■ More information
You can order components and demonstration materials
supplementary to the SIMATIC NET cabling range from your
local contact.
Technical advice on this subject is available from:
J. Hertlein, A&D SE PS
Tel.: +49 (0)911/750 44 65
Fax: +49 (0)911/750 99 91
E-mail: juergen.hertlein@siemens.com
PROFIBUS
Optical networks with OLM
Plastic and PCF fiber-optic cables
■ Overview ■ Design
Different types of plastic and PCF fiber-optic cables are offered:
Plastic fiber-optic cables
• Plastic FOC, standard cable;
rugged round cable with violet PVC outer sheath and Kevlar
tension components as well as two plastic fibers with a rugged
polyamide inner sheath. For indoor applications; cable
lengths up to 80 m.
• Plastic FOC, duplex core;
two flat cores with PVC inner sheath and without outer sheath
for indoor applications with low mechanical stress such as
laboratory setups or inside cabinets; cable length to 50 m.
PCF fiber optic cables
• PCF fiber-optic cable, standard cables:
Rugged round cables with violet/green PVC outer sheath and
4
Kevlar strain relief elements for applications indoor/outdoors;
cable lengths up to 400 m;
the following cable versions are available:
- PCF fiber optic standard cable;
• Electrical isolation of PROFIBUS devices and PROFIBUS with violet PVC outer sheath for indoor applications.
segments The cable is not suitable for assembly in the field;
• Protection of the transmission path against electromagnetic (only available pre-assembled with an insertion tool)
interference - PCF Standard Cable GP (general purpose);
with green PVC outer sheath for indoor and outdoor
• Up to 80 m cable length with plastic fiber-optic cables and applications.
up to 400 m with PCF fiber-optic cables The cable is suitable for assembly in the field.
• Rugged fiber-optic standard cables, designed for industrial • PCF fiber optic trailing cable;
applications rugged round cable with green outer sheath and Kevlar ten-
• Extensive approvals (UL) sion elements for trailing cable applications; cable lengths of
up to 400 m.
■ Benefits The cables are suitable for assembly in the field.
The following cable versions are available:
- PCF Trailing Cable;
cable for high mechanical stress, PUR outer sheath,
no UL approval
- PCF Trailing Cable GP (general purpose);
• Plastic and PCF fiber-optic cables can be pre-assembled cable for low mechanical stress, PVC outer sheath,
on site with UL approval
• Time savings when commissioning thanks to pre-assembled
cables
• Protection of the transmission route against electromagnetic
interference
• Tap-proof, as the cable does not emit radiation
• Avoidance of overvoltage and equipotential bonding outer sheath
support element
problems
single core sheath
■ Application iling Ca
ble
PCF Tra
SIMATIC NET plastic and PCF fiber-optic cables are used in
combination with OLM/P11 and OLM/P12 for constructing
optical PROFIBUS networks or for the optical connection of fleece wrapping
segments in RS 485 technology in indoor applications. with strain relief
strain relief elements
G_IK10_XX_10031
Plastic fiber-optic cables and segmented PCF fiber-optic cables using aramide
PCF fiber yarn
can be assembled on site with 2 x 2 BFOC connectors. The max-
imum cable length between two OLM/P11 or OLM/P12 is 80 m. hollow core
Longer cable lengths up to 400 m can be achieved using
PCF fiber-optic cables. These cables are also available
preassembled with 4 BFOC connectors.
PROFIBUS
Optical networks with OLM
Plastic and PCF fiber-optic cables
■ Technical specifications
Order No. 6XV1 821-2AN50 6XV1 821-0AH10 6XV1 821-1BN75
Product type description PROFIBUS Plastic Fiber Optic PROFIBUS Plastic Fiber Optic PROFIBUS PCF Fiber Optic
Duplex Core standard cable Standard Cable
Suitability for use Indoor applications with low Preassembled cable for indoor Preassembled cable for indoor
mechanical loads such as labora- applications with cable applications with cable
tory set-ups or inside cabinets and lengths of up to 300 m, not suitable lengths of up to 300 m, not suitable
with cable lengths up to 50 m for plug-in assembly in the field. for plug-in assembly in the field.
Type of assembled Sold by the meter; for assembly on Sold by the meter; for assembly on only preassembled with
fiber-optic cable site with 2 × 2 simplex connectors site with 2 x 2 simplex connectors 2 × 2 BFOC connectors
Designation of fiber optic cable I-VY2P 980/1000 150A I-VY4Y2P 980/1000 160A I-VY2K 200/230 10A17+8B20
Electrical data
Attenuation per length for 230 dB/km 230 dB/km 10 dB/km
660 nm maximum
Bandwidth length product at - - -
4
650 nm
Mechanical data
Number of fibers per 2 2 2
fiber-optic cable
Number of fibers per - - -
fiber-optic cable
Number of fibers per - - 2
fiber optic cable
Design of optical fibers Step-index fiber Step-index fiber Step-index fiber
Material
• of the fiber-optic cable core Polymethyl methacrylate (PMMA) Polymethyl methacrylate (PMMA) Fused silica
• of optical fibers - - -
• of the optical fiber sheath Fluoridated special polymer Fluoridated special polymer Fluoridated special polymer
• of the fiber-optic cable sheath PVC PVC PVC
• of the strain relief - Kevlar fibers Kevlar fibers
• of the FOC core sheath - PA -
Color
• of optical fibers - - -
• of the fiber-optic cable sheath - Purple Purple
• of the FOC core sheath gray black or orange -
Outer diameter
• of the fiber-optic cable core 980 μm 980 μm 200 μm
• of the optical fiber sheath 1 000 μm 1 000 μm 230 μm
• of the FOC core sheath 2,2 mm 2,2 mm -
- Upper dimension 2.21 mm 2.21 mm -
- Lower dimension 2.19 mm 2.19 mm -
• of the cable - 7.8 mm 4.7 mm
- Upper dimension - 8.1 mm 5 mm
- Lower dimension - 7.5 mm 4.4 mm
Thickness of the cable 2.2 mm - -
Width of the cable 4.4 mm - -
Weight per length 7.8 kg/km 65 kg/km 22 kg/km
PROFIBUS
Optical networks with OLM
Plastic and PCF fiber-optic cables
PROFIBUS
Optical networks with OLM
Plastic and PCF fiber-optic cables
4
Number of fibers per 2 2 2
fiber-optic cable
Number of fibers per 1 1 1
fiber-optic cable
Number of fibers per 2 2 2
fiber optic cable
Design of optical fibers Step Index 200/230 Step Index 200/230 Step Index 200/230
Material
• of the fiber-optic cable core Fused silica Fused silica Fused silica
• of the optical fiber sheath Special polymer Special polymer Special polymer
• of the fiber-optic cable sheath PVC PUR PVC
• of the strain relief Aramid fibers Aramid fibers Aramid fibers
• of the FOC core sheath PVC PVC PVC
Color
• of the fiber-optic cable sheath green green green
• of the FOC core sheath orange/black orange/black orange/black
Outer diameter
• of the fiber-optic cable core 200 μm 200 μm 200 μm
• of the optical fiber sheath 230 μm 230 μm 230 μm
• of the FOC core sheath 2.2 mm 2.2 mm 2.2 mm
- Upper dimension 2.21 mm 2.21 mm 2.21 mm
- Lower dimension 2.19 mm 2.19 mm 2.19 mm
• of the cable 7.2 mm 8.8 mm 8.8 mm
- Upper dimension 7.7 mm 9.3 mm 9.3 mm
- Lower dimension 6.7 mm 8.3 mm 8.3 mm
Weight per length 45 kg/km 85 kg/km 85 kg/km
Tensile load, max. 100 N 800 N 800 N
Continuous lateral force per length 300 N/cm 300 N/cm 300 N/cm
Momentary lateral force per length 500 N/cm 500 N/cm 500 N/cm
Bending radius
• for repeated bending, 105 mm 175 mm 175 mm
minimum permissible
• for one-off bending, 70 mm 130 mm 130 mm
minimum permissible
Number of bending cycles - 5 000 000 3 500 000
Ambient temperature
• during installation -5 … +50 °C -5 … +50 °C -5 … +50 °C
• during operation -25 … +75 °C -25 … +75 °C -25 … +75 °C
• during storage -25 … +75 °C -30 … +75 °C -30 … +75 °C
• during transport -25 … +75 °C -30 … +75 °C -30 … +75 °C
PROFIBUS
Optical networks with OLM
Plastic and PCF fiber-optic cables
4
Certificate of suitability
• UL Approval Yes/OFN - Yes/OFN
(NEC Article 770, UL 1651) (NEC Article 770, UL 1651)
• CSA approval Yes/ OFN, 90°C, FT1, FT4 (CSA- - Yes/ OFN, 90°C, FT1, FT4 (CSA-
Standard C22.2 No232-M1988) Standard C22.2 No232-M1988)
PROFIBUS
Optical networks with OLM
Plastic and PCF fiber-optic cables
■ More information
You can order components and demonstration materials
supplementary to the SIMATIC NET cabling range from your
local contact.
Technical advice on this subject is available from:
J. Hertlein, A&D SE PS
Tel.: +49 (0)911/750 44 65
Fax: +49 (0)911/750 99 91
E-mail: juergen.hertlein@siemens.com
PROFIBUS
Optical networks with OLM
PCF FOC termination kits
■ Overview ■ Design
outer sheath
support element
fleece wrapping
with strain relief
strain relief elements
G_IK10_XX_10031
using aramide
PCF fiber yarn
hollow core 4
• Compact, rugged assembly case for PCF fiber-optic cables Two versions of the assembly case are available for
• Special versions for easy assembly of HP Simplex and PCF fiber-optic cables:
BFOC plugs on PCF fiber-optic cables • Assembly case for HP Simplex connectors;
• The quality of the assembly can be checked using the for on-site pre-assembly of HP Simplex connectors;
enclosed microscope comprising a stripping tool, buffer stripping tool, Kevlar
cutters, fiber breaking tool, crimping tool and microscope
■ Benefits • Assembly case for BFOC connectors;
for on-site pre-assembly of BFOC connectors;
comprising a stripping tool, buffer stripping tool, Kevlar
cutters, fiber breaking tool and microscope
■ More information
You can order components supplementary to the SIMATIC NET
cabling range from your local contact.
For technical support, please contact:
J. Hertlein, A&D SE V22
Tel.: +49 (0)911/750 44 65
Fax: +49 (0)911/750 99 91
E-mail: juergen.hertlein@siemens.com
PROFIBUS
Optical networks with OLM
Optical Link Module OLM
■ Overview ■ Design
The OLMs have a compact metal housing. It is suitable for
mounting on a standard rail or for wall mounting with a mounting
plate.
The 24 V power supply is fed in through a terminal block and can
be redundantly connected.
The signaling contact allows a digital signal to be transferred to
PLCs or HMI systems for evaluation.
OLMs can be combined with each other and individual stations
or complete electrical segments can be integrated into the
optical PROFIBUS network through an electrical interface.
OLMs are available with one or two fiber optic interfaces with
BFOC connectors for different types of fiber optic cables:
• Plastic fiber optic cables (980/1000 μm) can be used for
single lengths of up to 80 m. They can also be assembled with
4 BFOC cable connectors on site.
• PCF fiber optic cables (200/230 μm) can be used for single
lengths of up to 400 m. They are offered preassembled with
• Construction of optical PROFIBUS networks (line, star, ring) four BFOC plugs and an insertion tool.
with glass, PCF and plastic fiber optic cables • Glass fiber multimode fiber-optic cables (62.5/125 μm) such
• High availability can be achieved using a redundant power as the SIMATIC NET Fiber Optic cables can be used for long
supply and redundant cable routing distances of up to 3000 m. They must be ordered preassem-
bled with 4 BFOC plugs.
• Function monitoring by means of signaling contact
• Single mode fiber optic cables (10/125 μm or 9/125 μm fibers)
• All PROFIBUS data transmission rates from 9.6 Kbit/s to
can be used for extremely long distances up to 15 km. They
12 Mbit/s inclusive 45.45 Kbit/s for PROFIBUS PA
are available on request.
• Monitoring of the fiber optic cable routes on LEDs for channel
monitoring or using a voltmeter across measurement terminals
■ Function
■ Benefits • Automatic detection of all PROFIBUS data transmission rates
9.6 Kbit/s to 12 Mbit/s inclusive 45.45 Kbit/s (PROFIBUS PA)
• Construction of the following network topologies: Line, star,
redundant ring
• High availability due to media redundancy. The distance
• High availability of the network thanks to redundant between two OLMs in the redundant ring is only limited by the
optical ring optical range of the modules
• Fast fault localization due to signaling contact, LED, • RS485 interface with segment capability
channel monitoring LED and measurement terminals (Sub-D female connector)
• Large range due to use of glass fiber optic cables in • Unrestricted multimaster operation: Expanded segmentation
lengths of up to 15 km functions for localization of faults to fiber optic and RS485
segments
• OLM/G12-EEC for outdoor use down to –25 °C
• Fast localization of faults:
- Indication of module status through floating signaling
■ Application contact
- Checking the fiber optic cable route quality on LEDs
With the PROFIBUS OLM (Optical Link Modules) Version 4,
- Checking the fiber optic cable route quality Measurement
optical PROFIBUS networks can be established in linear bus,
output for optical receiver for logging and plausibility
star and redundant ring topologies.
checking of the fiber optic path attenuation with a voltmeter
The data transmission rate of a fiber optic line is independent of • High cascading depth: Line and redundant ring up to
the distance and can be up to 12 Mbit/s. 124 OLM (only limited by monitoring times)
Possible applications for OLMs include:
• System buses based on PROFIBUS
• Networking between buildings using glass fiber optic cable
• Mixed networks with electrical and optical segments
• Networks covering a wide area (road tunnels, traffic control
systems)
• Networks with high availability requirements (redundant ring
networks)
PROFIBUS
Optical networks with OLM
Optical Link Module OLM
■ Integration
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PROFIBUS
Optical networks with OLM
Optical Link Module OLM
■ Integration (continued)
352),%86HOHFWULFDO 352),%86)&6WDQGDUG&DEOH
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PROFIBUS
Optical networks with OLM
Optical Link Module OLM
■ Technical specifications
Order No. 6GK1 503-2CA00/ 6GK1 503-2CB00/ 6GK1 503-2CC00/
6GK1 503-3CA00 6GK1 503-3CB00/ 6GK1 503-3CC00
6GK1 503-3CD00
Product type description PROFIBUS OLM/P11 PROFIBUS OLM/G11 PROFIBUS OLM/G11-1300
PROFIBUS OLM/P12 PROFIBUS OLM/G12 PROFIBUS OLM/G12-1300
PROFIBUS OLM/G12-EEC
Electrical connection version 9-pin Sub-D socket 9-pin Sub-D socket 9-pin Sub-D socket
• for measuring device 2-pin plug-in terminal block 2-pin plug-in terminal block 2-pin plug-in terminal block
with latching with latching with latching
• for power supply and 5-pin plug-in terminal block 5-pin plug-in terminal block 5-pin plug-in terminal block
signaling contact with latching with latching with latching
Version of optical port for 2 or 4 BFOC sockets 2 or 4 BFOC sockets 2 or 4 BFOC sockets
fiber-optic cables
Active power consumption, max. 6W 6W 6W
4
Current consumed at rated value 200 mA 200 mA 200 mA
of supply voltage, max.
Attenuation of the fiber-optic cable
segment with glass optical fiber
• with 10/125 μm or 9/125 μm - - 8 dB
at 0.5 dB/km max.
• at 50/125 μm - 10 dB -
at 3 dB/km max.
• at 62.5/125 μm - - 10 dB
at 1 dB/km max.
• at 62.5/125 μm - 12 dB -
at 3.5 dB/km max.
Attenuation of the fiber-optic cable
segment with POF optical fiber
• at 980/1000 μm at 230 dB/km 13 dB - -
Attenuation of the fiber-optic cable
segment with PCF optical fiber
• at 200/230 μm at 10 dB/km - - -
Throughput delay per bit time 6.5 bit 6.5 bit 6.5 bit
Connectable optical power relative
to 1 mW for glass optical fiber
• with 10/125 μm or 9/125 μm - - -19 dB
at 0.5 dB/km
• at 50/125 μm at 3 dB/km - -15 dB -
• at 62.5/125 μm at 1 dB/km - - -17 dB
• at 62.5/125 μm at 3.5 dB/km - -13 dB -
Connectable optical power relative
to 1 mW of the fiber optic segment
for POF optical fiber
• at 980/1000 μm at 230 dB/km -5 dB - -
Connectable optical power relative
to 1 mW of the fiber optic segment
for PCF optical fiber
• at 200/230 μm at 10 dB/km -17 dB - -
PROFIBUS
Optical networks with OLM
Optical Link Module OLM
4
of the fiber optic segment for
POF optical fiber
• at 980/1000 μm at 230 dB/km -25 dB - -
Optical sensitivity relative to 1 mW
of the fiber optic segment for
PCF optical fiber
• at 200/230 μm at 10 dB/km -25 dB - -
Wavelength for Glass FOC
• with 10/125 μm or 9/125 μm - - 1310 nm
compatible with interface at
0.5 dB/km
• at 50/125 μm compatible with - 860 nm -
interface at 3 dB/km
• at 62.5/125 μm compatible with - - 1310 nm
interface at 1 dB/km
• at 62.5/125 μm compatible with - 860 nm -
interface at 3.5 dB/km
Wavelength of the fiber-optic cable
segment with POF optical fiber
• at 980/1000 μm at 230 dB/km 660 nm - -
Wavelength of the fiber-optic cable
segment with PCF optical fiber
• at 200/230 μm at 10 dB/km 660 nm - -
Transfer rate
• for PROFIBUS PA 45.45 kbit/s 45.45 kbit/s 45.45 kbit/s
• Maximum 12 Mbit/s 12 Mbit/s 12 Mbit/s
• Minimum 9.6 kbit/s 9.6 kbit/s 9.6 kbit/s
Cable length
• for glass FOC with 10/125 μm at - - -
0.5 dB/km max.
• for glass FOC with 10/125 μm or - - 15 km
9/125 μm at 0.5 dB/km max.
• for glass FOC with 50/125 μm at - 3 km -
3 dB/km max.
• for glass FOC with 62.5/125 μm
- at 1 dB/km max. - - 10 km
- at 3.5 dB/km max. - 3 km -
• for PCF FOC with 200/230 μm at 400 m - -
10 dB/km max.
• for POF FOC with 980/1000 μm at 80 m - -
230 dB/km max.
PROFIBUS
Optical networks with OLM
Optical Link Module OLM
PROFIBUS
Optical networks with OLM
SIPLUS Optical Link Module OLM
PROFIBUS
Optical networks with OBT and integrated interface
Plastic and PCF fiber-optic cables
■ Overview ■ Application
SIMATIC NET plastic and PCF fiber-optic conductors are used to
construct optical indoor PROFIBUS DP networks.
Plastic fiber-optic cables and segmented PCF fiber-optic cables
can be assembled easily on site with 2 x 2 simplex plugs.
The maximum cable length between two DP devices is 50 m.
Longer cable lengths up to 300 m can be achieved using
PCF fiber-optic cables. These cables are also available preas-
sembled with 4 simplex plugs.
Devices with integrated optical interface (Simplex connection
technology) include, for example, OBT, CP 342-5 FO,
CP 5613 FO, IM 153-2 FO, IM 467 FO.
■ Design
Different types of plastic and PCF fiber-optic cables are offered:
• Plastic FOC, duplex core;
Two flat cores with PVC inner sheath and without outer sheath
4
for indoor applications with low mechanical stress such as
• Electrical isolation of DP devices laboratory setups or inside cabinets. Cable lengths up to
• Protection of the transmission path against electromagnetic 50 m.
interference • Plastic FOC, standard cable;
• Up to 50 m cable length with plastic fiber-optic cables and Rugged round cable with violet PVC outer sheath and Kevlar
up to 300 m with PCF fiber-optic cables tension components as well as two plastic fibers with a rugged
polyamide inner sheath. For indoor applications with cable
• Rugged fiber-optic standard cables, designed for industrial lengths up to 50 m.
applications
• PCF fiber-optic cable, standard cables:
• Hybrid cable for the shared transmission of data and power - PCF Fiber Optic standard cable;
supply rugged round cable with violet PVC outer sheath and Kevlar
• Extensive approvals (UL) tension components for indoor applications with cable
lengths of up to 300 m.
■ Benefits The cable is not suitable for assembly in the field
(only available pre-assembled with an insertion tool)
- PCF Standard Cable GP (general purpose);
rugged round cable with green PVC outer sheath and Kevlar
tension elements for indoor and outdoor applications with
cable lengths of up to 300 m;
• Plastic and PCF fiber-optic cables can be pre-assembled on the cable is suitable for assembly in the field.
site • PCF fiber-optic trailing cable;
• Easy connector assembly on site Rugged round cable with green outer sheath and Kevlar
• Time savings on start-up thanks to pre-assembled cables tension elements for trailing cable applications with cable
lengths of up to 300 m. The cable is suitable for assembly in
• Protection of the transmission path against electromagnetic the field.
interference Two cable variants are available for this application:
• Tap-proof, because the cable does not radiate - PCF Trailing Cable;
• A cable for the shared transmission of data and power cable for high mechanical stress, PUR outer sheath,
no UL approval
- PCF Trailing Cable GP (general purpose);
cable for low mechanical stress, PVC outer sheath,
with UL approval
PROFIBUS
Optical networks with integral interface and OBT
Plastic and PCF fiber-optic cables
■ Technical specifications
Order No. 6XV1 821-2AN50 6XV1 821-0AH10 6XV1 821-1BN75
Product type description PROFIBUS Plastic Fiber Optic PROFIBUS Plastic Fiber Optic PROFIBUS PCF Fiber Optic stan-
Duplex Core standard cable dard cable
Suitability for use Indoor applications with low Preassembled cable for indoor Preassembled cable for indoor
mechanical loads such as labora- applications with cable applications with cable
tory set-ups or inside cabinets lengths of up to 300 m, not suitable lengths of up to 300 m, not suitable
and with cable lengths up to 50 m for plug-in assembly in the field. for plug-in assembly in the field.
Type of assembled fiber-optic cable Sold by the meter; Sold by the meter; only preassembled with
for assembly on site with for assembly on site with 2 × 2 BFOC connectors
2 × 2 simplex connectors 2 x 2 simplex connectors
Designation of fiber optic cable I-VY2P 980/1000 150A I-VY4Y2P 980/1000 160A I-VY2K 200/230 10A17+8B20
Electrical data
Attenuation per length for 230 dB/km 230 dB/km 10 dB/km
660 nm maximum
4
Bandwidth length product at - - -
650 nm
Mechanical data
Number of fibers per 2 2 2
fiber-optic cable
Number of fibers per - - -
fiber-optic cable
Number of fibers per - - 2
fiber optic cable
Design of optical fibers Step-index fiber Step-index fiber Step-index fiber
Material
• of the fiber-optic cable core Polymethyl methacrylate (PMMA) Polymethyl methacrylate (PMMA) Fused silica
• of optical fibers - - -
• of the optical fiber sheath Fluoridated special polymer Fluoridated special polymer Fluoridated special polymer
• of the fiber-optic cable sheath PVC PVC PVC
• of the strain relief - Kevlar fibers Kevlar fibers
• of the FOC core sheath - PA -
Color
• of optical fibers - - -
• of the fiber-optic cable sheath - Purple Purple
• of the FOC core sheath gray black or orange -
Outer diameter
• of the fiber-optic cable core 980 μm 980 μm 200 μm
• of the optical fiber sheath 1 000 μm 1 000 μm 230 μm
• of the FOC core sheath 2.2 mm 2.2 mm -
- Upper dimension 2.21 mm 2.21 mm -
- Lower dimension 2.19 mm 2.19 mm -
• of the cable - 7.8 mm 4.7 mm
- Upper dimension - 8.1 mm 5 mm
- Lower dimension - 7.5 mm 4.4 mm
Thickness of the cable 2.2 mm - -
Width of the cable 4.4 mm - -
Weight per length 7.8 kg/km 65 kg/km 22 kg/km
PROFIBUS
Optical networks with integral interface and OBT
Plastic and PCF fiber-optic cables
PROFIBUS
Optical networks with integral interface and OBT
Plastic and PCF fiber-optic cables
4
fiber-optic cable
Number of fibers per 1 1 1
fiber-optic cable
Number of fibers per 2 2 2
fiber optic cable
Design of optical fibers Step Index 200/230 Step Index 200/230 Step Index 200/230
Material
• of the fiber-optic cable core Fused silica Fused silica Fused silica
• of the optical fiber sheath Special polymer Special polymer Special polymer
• of the fiber-optic cable sheath PVC PUR PVC
• of the strain relief Aramid fibers Aramid fibers Aramid fibers
• of the FOC core sheath PVC PVC PVC
Color
• of the fiber-optic cable sheath green green green
• of the FOC core sheath orange/black orange/black orange/black
Outer diameter
• of the fiber-optic cable core 200 μm 200 μm 200 μm
• of the optical fiber sheath 230 μm 230 μm 230 μm
• of the FOC core sheath 2.2 mm 2.2 mm 2.2 mm
- Upper dimension 2.21 mm 2.21 mm 2.21 mm
- Lower dimension 2.19 mm 2.19 mm 2.19 mm
• of the cable 7.2 mm 8.8 mm 8.8 mm
- Upper dimension 7.7 mm 9.3 mm 9.3 mm
- Lower dimension 6.7 mm 8.3 mm 8.3 mm
Weight per length 45 kg/km 85 kg/km 85 kg/km
Tensile load, max. 100 N 800 N 800 N
Continuous lateral force per length 300 N/cm 300 N/cm 300 N/cm
Momentary lateral force per length 500 N/cm 500 N/cm 500 N/cm
Bending radius
• for repeated bending, 105 mm 175 mm 175 mm
minimum permissible
• for one-off bending, 70 mm 130 mm 130 mm
minimum permissible
Number of bending cycles - 5 000 000 3 500 000
PROFIBUS
Optical networks with integral interface and OBT
Plastic and PCF fiber-optic cables
PROFIBUS
Optical networks with integral interface and OBT
Plastic and PCF fiber-optic cables
■ More information
You can order components supplementary to the
SIMATIC NET cabling range from your local contact.
Technical advice on this subject is available from:
J. Hertlein, IA SE IP S
Tel.: +49 (0)911/750 44 65
Fax: +49 (0)911/750 99 91
E-mail: juergen.hertlein@siemens.com
PROFIBUS
Optical networks with integral interface and OBT
ECOFAST Fiber Optic Hybrid Cable
■ Overview ■ Application
The ECOFAST Fiber Optic Hybrid Cable of SIMATIC NET is used
to construct optical PROFIBUS DP networks indoors. It is partic-
ularly suitable for connecting DESINA components installed at
machine level, and is easy to assemble on site. The maximum
cable length between two DP devices is 50 m.
■ Design
The rugged, hybrid trailing cable contains two plastic fiber-optic
cables for data transmission and four copper wires (1.5 mm2) for
supplying power to DESINA1) stations.
1)
DESINA is the trademark for DEcentralized and Standardized INstallAtion
technology for machine tools.
■ Technical specifications
Order No. 6XV1 830-6CH10 4
Product type description ECOFAST fiber optic hybrid
cable (DESINA-compatible)
• Electrical isolation of DP devices
Suitability for use DESINA-compliant devices,
• Protection of the transmission path against electromagnetic e.g. for ET 200X
interference
Designation of the I-(ZN) J-V4Y 11Y2S
• Up to 50 m cable length with plastic fiber-optic cable ECOFAST hybrid cable: 980/1000+4x1.5
• Rugged fiber-optic cables, designed for industrial applica- Type of assembled Sold by meter;
tions fiber-optic cable can be assembled on site using
• Hybrid cable for the shared transmission of data and power DESINA connectors or preassem-
supply bled with two DESINA connectors
Electrical data
■ Benefits Attenuation per length for 280 dB/km
660 nm maximum
Rated operating voltage 300 V
Continuous current of the 10 A
power wires
• Savings in wiring, installation, commissioning and operation Mechanical data
as result of standardized connection system (copper or fiber-
optic) with high degree of protection (IP65) Number of electrical wires 4
• With ECOFAST, the turnaround times for offers, planning and Number of conductors in 2
engineering of machines and plants can be reduced: fiber-optic cable
• ECOFAST permits fast and problem-free startup of automation Design of optical fibers Step-index fiber
and drive systems Material
• Minimization of sources of error by means of standardized • of the fiber-optic cable core Polymethyl methacrylate (PMMA)
interfaces and plug connectors.
• of the optical fiber sheath Fluoridated special polymer
• With ECOFAST plants remain highly available: No interruption
of power and field bus when replacing equipment. • of the fiber-optic cable sheath PUR
• of the FOC core sheath PA
Color
• of the FOC core sheath black, orange
• of the wire insualtion of black
the power wire
• of the hybrid cable sheath Violet
PROFIBUS
Optical networks with integral interface and OBT
ECOFAST Fiber Optic Hybrid Cable
■ More information
You can order components supplementary to the
SIMATIC NET cabling range from your local contact.
For technical support, please contact:
J. Hertlein, IA SE IP S
Tel.: +49(0)911/750 44 65
Fax: +49(0)911/750 99 91
E-mail: juergen.hertlein@siemens.com
PROFIBUS
Optical networks with integral interface and OBT
PCF FOC termination kits
■ Overview ■ Design
outer sheath
support element
fleece wrapping
with strain relief
strain relief elements
G_IK10_XX_10031
using aramide
PCF fiber yarn
hollow core 4
• Compact, rugged assembly case for PCF fiber-optic cables Two versions of the assembly case are available for
• Special versions for easy assembly of HP Simplex and PCF fiber-optic cables:
BFOC plugs on PCF fiber-optic cables • Assembly case for HP Simplex connectors;
• The quality of the assembly can be checked using the for on-site pre-assembly of HP Simplex connectors;
enclosed microscope comprising a stripping tool, buffer stripping tool, Kevlar
cutters, fiber breaking tool, crimping tool and microscope
■ Benefits • Assembly case for BFOC connectors;
for on-site pre-assembly of BFOC connectors;
comprising a stripping tool, buffer stripping tool, Kevlar
cutters, fiber breaking tool and microscope
■ More information
You can order components supplementary to the
SIMATIC NET cabling range from your local contact.
For technical support, please contact:
J. Hertlein, IA SE IP S
Tel.: +49(0)911/750 44 65
Fax: +49(0)911/750 99 91
E-mail: juergen.hertlein@siemens.com
PROFIBUS
Optical networks with integral interface and OBT
Optical Bus Terminal OBT
■ Overview ■ Application
The OBT (Optical Bus Terminal) is used to connect a PROFIBUS
station without integral optical interface or a PROFIBUS DP
RS485 segment to an optical line. Existing DP devices are then
provided with the advantages of optical data transmission.
The PROFIBUS station is connected to the RS 485 interface of
the OBT via a cable terminated at both ends, e.g. connecting
cable 830-1T. The OBT is integrated into the optical line using
two optical interfaces.
The following optical transmission media can be connected to
the OBT:
• Plastic fiber-optic cables can be used up to an individual
segment length of 50 m. They can be configured very easily
on site with 2 x 2 Simplex connectors.
• PCF1) fiber-optic cables can be used for an individual seg-
ment length up to 300 m. These cables are preassembled.
4 The OBT supports all PROFIBUS data transmission rates up to
12 Mbit/s.
1) Also known as HCS® fiber-optic cable:
• For connecting a PROFIBUS station without an integrated HCS® is a registered trademark of Lucent Technologies.
fiber-optic cable interface or an RS 485 segment to an optical
line ■ Design
• Quick and easy installation of the plastic fiber-optic cable The OBT has a compact plastic housing. It is suitable for mount-
without the need for special tools ing on a DIN rail or for wall mounting with a mounting plate with
the aid of two holes drilled right through.
■ Benefits The OBT has the following connections:
• 9-pin Sub-D socket for connecting the PROFIBUS DP node
such as programming device (PG), PC, operator panel (OP),
S7-300 or nodes without integral optics, e.g. ET 200S or
PROFIBUS DP components from other suppliers or a
• Option of connecting existing devices or an RS 485 segment PROFIBUS DP-RS 485 segment.
with electrical interface to the optical PROFIBUS
• Two optical interfaces for the connection of plastic and
• "Socket outlet" for connecting mobile devices PCF fiber-optic cables with Simplex connectors (connection to
(e.g. programming devices) without interruption of the bus CP 342-5 FO, CP 5613 FO, IM 153-2 FO, IM 467 FO or to
• Time saved through simple and fast connector mounting ET 200 with integrated optics)
without special tools • 24 V DC infeed for power supply
PROFIBUS
Optical networks with integral interface and OBT
Optical Bus Terminal OBT
■ Function
• Connection of a station with RS 485 interface via connecting • Regeneration of the signals in amplitude and time
cable 830-1T or PROFIBUS cable with bus connectors • Cascade depth when using user-defined bus parameters up
(terminated at both ends) or an RS 485 segment to 126 stations
• Provision of an electrical connection point on the optical line • Galvanic isolation of the station via fiber optic cable
(e.g. PG connection for startup and diagnostics).
• Simple diagnostics via LED display for operating voltage as
• Support for all PROFIBUS data rates from 9.6 kbit/s to well as for receipt of data CH1, CH2 and CH3.
12 Mbit/s including 45.45 kbit/s for PROFIBUS PA
■ Integration
4
Connecting cable
830-1T
OBT
PROFIBUS
Other
G_IK10_XX 50107
Individual link lengths: plastic up to 50 m, nodes
PROFIBUS (Fiber Optic) PCF up to 300 m
PROFIBUS (RS485)
PROFIBUS
Optical networks with integral interface and OBT
OBT optical bus terminal
■ Technical specifications
Order No. 6GK1 500-3AA00 Order No. 6GK1 500-3AA00
Product type description PROFIBUS OBT Product type description PROFIBUS OBT
Electrical connection version 9-pin Sub-D socket Transfer rate
• for voltage supply 2-pin terminal • for PROFIBUS PA 45.45 kbit/s
Version of optical port for 2 Duplex sockets - Maximum 12 Mbit/s
fiber-optic cables - Minimum 9.6 kbit/s
Active power consumption, max. 6W Cable length
Current consumed at rated value 200 mA • for PCF FOC with 200/230 μm at 400 m
of supply voltage, max. 10 dB/km max.
Attenuation of the fiber-optic cable • for POF FOC with 980/1000 μm at 80 m
transmission link 230 dB/km max.
• for POF FOC with 980/1000 μm 13 dB Supply voltage for DC
at 230 dB/km
• Maximum 30 V
4
• for PCF FOC with 200/230 μm 3 dB
at 10 dB/km • Minimum 18 V
• for POF FOC with 980/1000 μm 640 - 660 nm • Rail mounting Yes
at 230 dB/km • Screw mounting Yes
• for PCF FOC with 200/230 μm 640 - 660 nm MTBF (at +70 °C) 75.1 years
at 10 dB/km
PROFIBUS
System interfacing for SIMATIC S7
Overview
■ Overview
CPs with standard functions
• CP 342-5 and CP 343-5 for SIMATIC S7-300 for connection to
6
PROFIBUS DP and PROFIBUS FMS
• CP 443-5 Extended and CP 443-5 Basic for the connection to
PROFIBUS DP and PROFIBUS FMS
• Designed for use in harsh industrial environments
6
• Shipbuilding certification for use on ships and offshore units
• High-speed data transfer due to transmission rates of up to
12 Mbit/s
CPs with function expansions
• CP 342-5 FO with integral optical interface for connecting the
6,0$7,&66 SIMATIC S7-300 to the optical PROFIBUS DP
• IM 467 FO with integral optical interface for connecting the
4
SIMATIC S7-400 to the optical PROFIBUS DP
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PROFIBUS
System interfacing for SIMATIC S7
CP 342-5
■ Overview ■ Application
The CP 342-5 communications processor is the communications
module of SIMATIC S7-300, and SIMATIC C7 for the bus system
PROFIBUS DP.
The CP 342-5 relieves the CPU from communication tasks.
Communication possibilities of the S7-300 using communication
modules:
• As DP-Master or Slave for PROFIBUS DP according to
IEC 61158/EN 50170
• Communication with programming devices and HMI devices
• Communication with other SIMATIC S7 systems
• Communication with SIMATIC S5 programmable controllers
The number of CPs that can be used is dependent on the per-
formance range of the CPU and on the communications services
4
used.
■ Design
'30 '36 )06 3*23 66 The CP 342-5 offers all the advantages of SIMATIC S7-300
system design:
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• Compact design;
single standard width of the SM modules of the SIMATIC
S7-300
• PROFIBUS DP master or slave with electrical interface for • 9-pin Sub-D socket for connection to PROFIBUS
connecting the SIMATIC S7-300 and the SIMATIC C7 to
PROFIBUS at up to 12 Mbit/s (including 45.45 kbit/s) • 4-pin terminal block for connecting the external supply volt-
age of 24 V DC
• Communication services:
- PROFIBUS DP-V0 • Simple assembly;
- PG/OP communication (OP multiplexing) The CP 342-5 is mounted on the S7-300 DIN rail and con-
- S7 communication (client, server) nected to adjacent modules by means of the bus connectors.
- Open communication (SEND/RECEIVE) Slots 4 to 11 in subracks 0 to 3 (coupled through the
IM 360/361) can be used for the CP 342-5
• Easy configuration and programming over PROFIBUS
• In combination with IM 360/361, the CP 342-5 can also be
• Cross-network programming device communication through used in an expansion rack (ER)
S7 routing
• User-friendly wiring;
• Modules can be replaced without the need for a PG Sub-D socket and the terminal block are easily accessible.
• The CP 324-5 can be operated without a fan;
■ Benefits a back-up battery or a memory module is not required
PROFIBUS
System interfacing for SIMATIC S7
CP 342-5
■ Function
The CP 342-5 provides access to different communication Open communication (SEND/RECEIVE)
services of the PROFIBUS bus system:
Based on Layer 2 (FDL) of PROFIBUS, the CP 342-5 offers a sim-
• PROFIBUS DP ple, optimized interface for process or field communication.
(according to IEC 61158/61784, master or slave)
This interface offers integrated, high-performance communica-
• PG/OP communication tion between SIMATIC S5, SIMATIC S7, SIMATIC 505 and PC.
• S7 communication (client, server) SEND/RECEIVE provides not only the SDA service (PLC/PLC
• Open communication (SEND/RECEIVE) connections) but also the SDN service (broadcast, multicast).
PROFIBUS DP master The communication partners are the automation systems:
The CP 342-5 operates as a DP-V0 Master according to • SIMATIC S7
IEC 61158/EN 61784 Volume 2 and processes the data transfer with CP 342-5, CP 343-5, CP 443-5 Extended and Basic
completely independently. It supports the services of the Master • SIMATIC S5
Classes 1 and 2. with S5-95U with PROFIBUS interface, S5-115U/H, S5-135U,
S5-155U/H with CP 5431 FMS/DP
The data areas of the distributed I/Os are transferred consis-
• SIMATIC 505
4
tently between CP and CPU. This applies to the use of the CP as
DP-Master and as DP-Slave. As DP-Master, it permits connec- with CP 5434-FMS
tions to: • PCs
• SIMATIC S7-300, such as CP 342-5 as DP-Slave with CP 5512, CP 5611 A2, CP 5621, CP 5613 A2,
CP 5613 FO, CP 5614 A2
• DP-Slaves of the distributed I/O system ET 200
(integrate as DP-V0 slave) • Systems of other makes that are equipped with an
FDL interface.
• PCs, e.g. with CP 5512, CP 5611 A2, CP 5621, CP 5614 A2
and SOFTNET-DP-Slave or DP-Base To use SEND/RECEIVE, function calls are required
(PLC-SEND/PLC-RECEIVE), which must be linked into the
The CP 342-5 also offers the SYNC, FREEZE and shared STEP 7 user program.
input/output functions, as well as the activation/deactivation of
slaves. Diagnostics data
PROFIBUS DP slave Extensive diagnostic options are available via STEP 7, including:
The CP 342-5 as a DP-V0 slave permits the SIMATIC S7-300 to • Status of the CP
exchange data with other PROFIBUS masters, which allows a • General diagnostics and statistics functions
hybrid setup between SIMATIC S5/S7, PCs, ET 200 and other • Connection diagnostics
field devices to PROFIBUS DP. Function calls are required for
the DP communication. These (DP-SEND/DP-RECV) must be • Bus statistics
integrated in the STEP 7 user program. • Message buffer
PG/OP communication STEP 7 V5.1 SP2 or higher is required for configuring the full
functional scope of the CP 342-5. In Version V5 or higher of
PG/OP communication allows all S7 stations connected to the STEP 7, the configuration data of the CP can also optionally be
network to be remotely programmed. stored on the CPU and is retained even if there is a power failure.
• S7 routing A module can therefore be replaced without having to reload the
With the aid of S7 routing it is possible to use programming configuration data from a programming device. The CPU trans-
device communication across networks. fers the configuration data to the CP during start-up. Attention
Via the CP 342-5 as many as 16 TD/OPs can be merged should therefore be paid to the memory capacity of the S7-CPU.
into one S7-300 station. This requires only one connection The configuration data of the CP can be saved on the CPU.
resource in the S7-CPU (multiplex channel). The multiplex Modules can be swapped without using a programming device.
channel supports the acyclic HMI services.
Configuration and programming of all SIMATIC S7 controllers
S7 communication connected to the network is possible over the network.
S7 communication is used for the coupling: The function blocks for PROFIBUS DP are included in the
• between SIMATIC S7 automation systems standard library of STEP 7. The function blocks for using the
open communication (SEND/RECEIVE) and S7 communication
• to HMI devices (OPs). (S7 client) can be found in the SIMATIC NET library following
• to PCs, e.g. with CP 5512, CP 5611 A2, CP 5621 and installation of STEP 7.
SOFTNET-S7 or CP 5613 A2, CP 5613 FO, CP 5614 A2 and
S7-5613.
Communication with PG and OP takes place without further
configuration. In addition, the central controller can also be
programmed and configured on a distributed basis via the
CP 342-5.
The client functionality is provided by means of loadable
communication blocks.
PROFIBUS
System interfacing for SIMATIC S7
CP 342-5
■ Technical specifications
Order No. 6GK7 342-5DA02-0XE0 Order No. 6GK7 342-5DA02-0XE0
Product type description CP 342-5 Product type description CP 342-5
Transfer rate Performance data
Transmission rate at Interface 1 PROFIBUS DP
• Minimum 9.6 kbit/s Service as DP-Master DPV0 Yes
• Maximum 12 Mbit/s Number of DP-Slaves 124
operable on DP-Master
Interfaces
Data volume
Electrical connection version
• of the address area of the inputs 2 160 bytes
• of the PROFIBUS interface 9-pin Sub-D socket (RS 485) as DP-Master overall
• for voltage supply 4-pin terminal strip • of the address area of the outputs 2 160 bytes
Supply voltage as DP-Master overall
Type of supply voltage DC • of the address area of the inputs 244 bytes
4
per DP-Slave
Supply voltage 24 V
• of the address area of the outputs 244 bytes
Current consumption per DP-Slave
Current consumed Service as DP-Slave DPV0 Yes
• from backplane bus at 150 mA Data volume
24 V DC typical
• of the address area of the inputs 240 bytes
• from external supply voltage at 250 mA as DP-Slave overall
24 V DC typical
• of the address area of the outputs 240 bytes
Effective power loss as DP-Slave overall
Effective power loss 6.75 W S7 communication
Permitted ambient conditions Number of possible connections for 16
Ambient temperature S7 communication, max.
PROFIBUS
System interfacing for SIMATIC S7
CP 342-5
PROFIBUS
System interfacing for SIMATIC S7
CP 342-5 FO
■ Overview ■ Application
The CP 342-5 FO communications processor is the communica-
tions module of SIMATIC S7-300 and SIMATIC C7 for the optical
PROFIBUS DP bus system.
The CP 342-5 FO has a fiber optic interface that facilitates inter-
ference-immune connections even in environments with severe
levels of radio interference.
It relieves the CPU of communications tasks.
Communication of the SIMATIC S7-300 and SIMATIC C7 with:
• the distributed I/O system ET 200 with integral optical inter-
face
• SIMATIC S7-400 with IM 467 FO and CP 342-5 FO
• PC with CP 5613 FO
• Remaining PROFIBUS nodes via the optical bus terminal
4
(OBT)
The number of CPs that can be used is dependent on the per-
formance range of the CPU and on the communications services
'30 '36 )06 3*23 66 used.
■ Design
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PROFIBUS
System interfacing for SIMATIC S7
CP 342-5 FO
■ Function
The CP 342-5 FO provides access to different communication Open communication (SEND/RECEIVE)
services of the PROFIBUS bus system:
Based on Layer 2 (FDL) of PROFIBUS (IEC 61158/EN 50170),
• PROFIBUS DP the CP 342-5 FO offers a simple, optimized interface for process
(according to IEC 61 158/61784, master or slave) or field communication. This interface offers integrated, high-
• PG/OP communication performance communication between SIMATIC S5, SIMATIC S7,
• S7 communication SIMATIC 505 and PC.
SEND/RECEIVE provides not only the SDA service (PLC/PLC
• Open communication (SEND/RECEIVE) connections) but also the SDN service (broadcast, multicast).
PROFIBUS DP master The communication partners are the automation systems:
The CP342-5FO operates as a DP-V0 Master according to • SIMATIC S7
IEC 61 158/EN 50 170 Volume 2 and processes the data transfer with CP 342-5, CP 343-5, CP 443-5 Extended and Basic
completely independently. It supports the services of the Master • SIMATIC S5
Classes 1 and 2. with S5-95U with PROFIBUS interface, S5-115U/H, S5-135U,
The data areas of the distributed I/Os are transferred consis- S5-155U/H with CP 5431 FMS/DP
4
tently between CP and CPU. This applies to the use of the CP as • SIMATIC 505
DP-Master and as DP-Slave. As DP-Master, it permits connec- with CP 5434-FMS
tions to: • PCs
• The distributed IO system ET 200 with integral optical CP 5512, CP 5611 A2, CP 5621, CP 5613 A2, CP 5613 FO,
interface (incorporate as DP-V0 Slave) CP 5614 A2
• SIMATIC S7-300 with CP 342-5 FO as slave • Systems of other makes that are equipped with an FDL inter-
• The remaining DP-V0 slaves via the optical bus terminal face.
(OBT). To use SEND/RECEIVE, function calls are required (PLC-
The CP 342-5 FO also offers the SYNC, FREEZE and shared in- SEND/PLC-RECEIVE), which must be linked into the STEP 7 user
put/output functions, as well as the activation/deactivation of program.
slaves. Diagnostics data
PROFIBUS DP slave Extensive diagnostic options are available via STEP 7, including:
The CP 342-5 FO as a DP-V0 Slave allows the SIMATIC S7-300 • Status of the CP
to exchange data with the SIMATIC S7-400 and the other • General diagnostics and statistics functions
DP-Masters via the OBT, which allows a hybrid setup between
SIMATIC S5/S7, PCs, ET 200 and other field devices to • Connection diagnostics
PROFIBUS DP. Function calls are required for DP communica- • Bus statistics
tion, both as master and as slave. These (DP-SEND/DP-RECV) • Message buffer
are shipped with STEP 7 and must be integrated in the user
program. STEP 7 V5.1 SP2 or higher is required for configuring the full
functional scope of the CP 342-5 FO. In Version V5 or higher of
PG/OP communication STEP 7, the configuration data of the CP can also optionally be
PG/OP communication allows all S7 stations connected to the stored on the CPU and is retained even if there is a power failure.
network to be remotely programmed. A module can therefore be replaced without having to reload the
• S7 routing: configuration data from a programming device. The CPU trans-
With the aid of S7 routing it is possible to use PG communica- fers the configuration data to the CP during start-up. Attention
tion across networks. should therefore be paid to the memory capacity of the S7-CPU.
Via the CP 342-5 FO as many as 16 TD/OPs can be merged The configuration data of the CP can be saved on the CPU.
into one S7-300 station. This requires only one connection Modules can be swapped without using a programming device.
resource in the S7-CPU (multiplex channel). The multiplex Configuration and programming of all SIMATIC S7 controllers
channel supports the acyclic HMI services. connected to the network is possible over the network.
S7 communication The function blocks for PROFIBUS DP are included in the
S7 communication is used for the coupling standard library of STEP 7. The function blocks for using the
open communication (SEND/RECEIVE) and the S7 communica-
• between SIMATIC S7 automation systems tion (S7 client) can be found in the SIMATIC NET library following
• to HMI devices (OPs). installation of STEP 7.
• to PCs, e.g. with CP 5512, CP 5611 A2, CP 5621 and
SOFTNET-S7 or CP 5613 A2, CP 5613 FO, CP 5614 A2 and
S7-5613
Communication with PG and OP takes place without further
configuration. In addition, the central controller can also be
programmed and configured on a distributed basis via the
CP 342-5 FO.
The client functionality is provided by means of loadable
communication blocks.
PROFIBUS
System interfacing for SIMATIC S7
CP 342-5 FO
■ Function (continued)
PC/IPC with
CP 5613 FO S7-300 with ET 200M
DP station without
CP 342-5 FO with IM 153-2 FO
integrated optics
Connecting cable
830-1T
PROFIBUS
4 DESINA cable
ET 200S ET 200X
with IM 151 FO with integrated optics
G_IK10_XX_50138
S7-400 with
IM 467 FO
PROFIBUS optical
PROFIBUS electrical
Additional
stations
■ Technical specifications
Order No. 6GK7 342-5DF00-0XE0 Order No. 6GK7 342-5DF00-0XE0
Product type description CP 342-5 FO Product type description CP 342-5 FO
Transfer rate Effective power loss
Transmission rate at Interface 1 Effective power loss 6.75 W
• Minimum 9.6 kbit/s Transmission link
• Maximum 12 Mbit/s • for PCF plastic optical fiber, max. 300 m
Interfaces • for POF FOC, max. 50 m
Version of optical connection of the 2 x duplex socket Permitted ambient conditions
PROFIBUS interface
Ambient temperature
Electrical connection version for 4-pin terminal strip
voltage supply • during operation 0 … +60 °C
PROFIBUS
System interfacing for SIMATIC S7
CP 342-5 FO
PROFIBUS
System interfacing for SIMATIC S7
SIPLUS CP 342-5
PROFIBUS
System interfacing for SIMATIC S7
CP 343-5
■ Overview ■ Application
The CP 343-5 communications processor is the module required
for SIMATIC S7-300 and SIMATIC C7 for the PROFIBUS bus
system.
It offloads communication tasks from the CPU.
S7-300 communication options using communication modules:
• FMS communication with PROFIBUS FMS stations through
PROFIBUS
• Communication with programming devices, human machine
interface devices
• Communication with other SIMATIC S7 systems
• Communication with SIMATIC S5 PLCs
• The number of CPs that can be operated depends on the
performance range of the CPU and the communication
services used.
4
■ Design
'30 '36 )06 3*23 66 The CP 343-5 offers all the advantages of the SIMATIC S7-300
system design:
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• Compact design;
single standard width of the SM modules of the
SIMATIC S7-300
Connection of SIMATIC S7-300 and SIMATIC C7 to PROFIBUS at • If the adjacent modules do not join correctly when predeces-
up to 12 Mbit/s (including 45.45 kbit/s) sor modules are exchanged, a space holder module must be
• Communication services: installed
- PG/OP communication • 9-pin Sub-D connector for bus connection to PROFIBUS
- S7 communication • 4-pin terminal block for connecting the external supply
- Open communication (SEND/RECEIVE) voltage of 24 V DC
- PROFIBUS FMS
• Simple connection;
• Easy configuration and programming over PROFIBUS the CP 343-5 is snap-mounted on the S7-300 DIN rail and con-
• Can be easily integrated into the S7-300 system nected to adjacent modules through the bus connectors.
• Cross-network programming device communication through The slots 4 to 11 in the subracks 0 to 3 (coupled through
S7 routing IM 360/361) are permissible for the CP 343-5.
• Modules can be replaced without the need for a PG • In conjunction with the IM 360/361, the CP 343-5 can also be
operated in the expansion rack (ER)
■ Benefits • User-friendly wiring;
Sub-D connector and terminal are easily accessible
• The CP 323-5 can be operated without a fan. Neither a backup
battery nor a memory module are required
PROFIBUS
System interfacing for SIMATIC S7
CP 343-5
■ Function
The CP 343-5 provides the user with various communication PROFIBUS FMS
services of the PROFIBUS bus system:
PROFIBUS FMS, according to PROFIBUS IEC 61158/61784,
• PG/OP communication permits the transmission of messages via various FMS services:
• S7 communication (PG, OP, S7 controllers) • READ, WRITE;
• Open communication (SEND/RECEIVE) for read or write access to variables of the communication
• PROFIBUS FMS (to IEC 61158/61784) partner from the user program (by means of a variable index
or variable name),
PG/OP communication for the transfer of its own variable values to the communication
partner. Partial access to variable values is supported.
PG/OP communication allows all S7 stations connected to the The communication is processed over acyclic connections
network to be remotely programmed. (master/master, master/slave), over acyclic connections with
• S7 routing a slave initiative and cyclic connections.
With the aid of routing it is possible to use programming • INFORMATION REPORT;
device communication across networks. (Report) permits unconfirmed transmission of variables by an
S7 communication FMS server. This job type is used particularly for transmission
PROFIBUS
System interfacing for SIMATIC S7
CP 343-5
■ Technical specifications
Order No. 6GK7 343-5FA01-0XE0 Order No. 6GK7 343-5FA01-0XE0
Product type description CP 343-5 Product type description CP 343-5
Transfer rate Performance data
Transmission rate at Interface 1 FMS function
• Minimum 9.6 kbit/s Number of possible connections in 16
the case of FMS connection, max.
• Maximum 12 Mbit/s
Data volume of the variables
Interfaces
• for READ job, max. 237 bytes
Electrical connection version
• for WRITE and REPORT job, max. 233 bytes
• of the PROFIBUS interface 9-pin Sub-D socket (RS 485)
Number of variables
• for voltage supply 4-pin terminal strip
• Configurable from server to 256
Supply voltage FMS partner
Type of supply voltage DC • Loadable from server to 256
Supply voltage 24 V FMS partner
S7 communication
4
Current consumption
Current consumed Number of possible connections for 16 1)
S7 communication, max.
• from backplane bus at 150 mA
24 V DC typical Open communication
• from external supply voltage at 250 mA Number of possible connections for 16
24 V DC typical open communication by means of
SEND/RECEIVE blocks, max. 2)
Effective power loss
Data volume as useful data for open 240 bytes
Effective power loss 6.75 W communication (SEND/RECEIVE)
Permitted ambient conditions per connection, max.
PROFIBUS
System interfacing for SIMATIC S7
CP 343-5
PROFIBUS
System interfacing for SIMATIC S7
CP 443-5 Basic
■ Overview ■ Application
The CP 443-5 Basic communications processor is the module
required for SIMATIC S7-400 for the PROFIBUS bus system.
It offloads communication tasks from the CPU.
Communications options of the S7-400 through communications
modules:
• FMS communication with PROFIBUS stations through
PROFIBUS
• Communication with programming devices, human machine
interface devices
• Communication with other SIMATIC S7 systems
• Communication with SIMATIC S5 PLCs
The number of CPs that can be operated depends on the perfor-
mance range of the CPU and the communication services used.
■ Design 4
The CP 443-5 communications processor features all the
'30 '36 )06 3*23 66 advantages of the SIMATIC S7-400 design:
• Compact construction;
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■ Benefits
PROFIBUS
System interfacing for SIMATIC S7
CP 443-5 Basic
■ Function
The CP 443-5 Basic provides access to different communication PROFIBUS FMS
services of the PROFIBUS bus system:
PROFIBUS FMS, according to IEC 61158/61784, permits the
• PG/OP communication transmission of messages via various FMS services:
• S7 communication (S7 controllers) • READ, WRITE;
• Open communication (SEND/RECEIVE) for read or write access to variables of the communication
• PROFIBUS FMS (to IEC 61158/61784) partner from the user program (by means of a variable index
or variable name), for the transfer of its own variable values to
• Time synchronization the communication partner.
PG/OP communication Partial access to variables is supported. The communication
takes place over acyclic connections (master/master, mas-
PG/OP communication allows all S7 stations connected to the ter/slave), over acyclic connections with a slave initiative and
network to be remotely programmed. cyclic connections (master/slave).
• S7 routing • INFORMATION REPORT;
With the aid of routing it is possible to use programming (Report) permits unconfirmed transmission of variables by an
device communication across networks. FMS server. This job type is used particularly for transmission
PROFIBUS
System interfacing for SIMATIC S7
CP 443-5 Basic
■ Technical specifications
Order No. 6GK7 443-5FX02-0XE0 Order No. 6GK7 443-5FX02-0XE0
Product type description CP 443-5 BASIC Product type description CP 443-5 BASIC
Transfer rate Performance data
Transmission rate at Interface 1 FMS function
• Minimum 9.6 kbit/s Number of possible connections in 48
the case of FMS connection, max.
• Maximum 12 Mbit/s
Data volume of the variables
Interfaces
• for READ job, max. 237 bytes
Version of electrical connection of 9-pin Sub-D socket (RS 485)
the PROFIBUS interface • for WRITE job, max. 233 bytes
Supply voltage Number of variables
Type of supply voltage DC • Configurable from server to 512
FMS partner
Supply voltage 5V
• Loadable from server to 2640
Relative symmetrical tolerance at
5 V DC
5% FMS partner
S7 communication
4
Current consumption
Number of possible connections for 48
Current consumed from backplane 1.2 A S7 communication, max. 1)
bus at 5 V DC, typical
Open communication
Effective power loss
Number of possible connections for 32
Effective power loss 6.5 W open communication by means of
Permitted ambient conditions SEND/RECEIVE blocks, max. 2)
Ambient temperature Data volume as useful data for open 240 bytes
communication (SEND/RECEIVE)
• during operation 0 … +60 °C per connection, max.
• during storage -40 … +70 °C Multi-protocol operation
• during transport -40 … +70 °C Number of possible connections, 59
Maximum relative humidity at 95% of which 2 reserved for PG/OP
25 °C during operation communication in the case of
multi-protocol operation, max.
Design, dimensions and weight
Module format S7-400 compact module,
single width
• Width 25 mm
• Height 290 mm
• Depth 210 mm
Net weight 700 g
1)
depending on the CPU type
2)
also S5-compatible communication
PROFIBUS
System interfacing for SIMATIC S7
CP 443-5 Basic
PROFIBUS
System interfacing for SIMATIC S7
CP 443-5 Extended
■ Overview ■ Application
The CP 443-5 Extended communications processor is the
module required for SIMATIC S7-400 for the PROFIBUS bus
system.
It offloads the CPU of communications tasks and enables further
connections.
Communications options of the S7-400 through communications
modules:
• As a master for PROFIBUS DP according to IEC 61158/
EN 50170
• Communication with programming devices, human machine
interface devices
• Communication with other SIMATIC S7 systems
• Communication with SIMATIC S5 PLCs
• The number of CPs that can be operated depends on the per-
formance range of the CPU and the communication services
used.
4
'30 '36 )06 3*23 66 ■ Design
The CP 443-6 Extended communications processor features all
*B,.B;;B
PROFIBUS
System interfacing for SIMATIC S7
CP 443-5 Extended
■ Function
The CP 443-5 Extended provides access to different Open communication (SEND/RECEIVE)
communication services of the PROFIBUS bus system:
Based on Layer 2 (FDL) of PROFIBUS, the CP 443-5 Extended
• PROFIBUS DP (according to IEC 61158/61784) offers a simple, optimized interface for process or field
• PG/OP communication communication. This interface offers uniform, high-performance
• S7 communication (S7 controllers) communication between SIMATIC S5, SIMATIC S7 and the PC.
It provides the services SDA (PLC/PLC connections) and SDN
• Open communication (SEND/RECEIVE) (Broadcast, Multicast).
• Time synchronization The communication partners are the programmable controllers
Master for PROFIBUS DP • SIMATIC S7
The CP 443-5 Extended operates as DP-V1 master. It processes with CP 342-5, CP 343-5, CP 443-5 Extended and Basic
data transfer autonomously and allows slaves to be connected, • SIMATIC S5
such as CP 342-5 as DP-Slave, DP-Slaves of the ET 200 distrib- with S5-95U with PROFIBUS interface, S5-115U/H, S5-135U,
uted I/O system, etc. This means that the CP 443-5 Extended is S5-155U/H with CP 5431 FMS/DP
able to connect the S7-400 station to PROFIBUS DP and is the • SIMATIC 505
ideal expansion to the integral DP-Master interfaces of the
4
with CP 5434-FMS
S7-400 CPUs for establishing additional PROFIBUS DP lines.
• PCs
The CP 443-5 Extended can also be used in the SIMATIC S7 with CP 5512, CP 5611 A2, CP 5621, CP 5613 A2,
H system as a redundant DP-Master. CP 5613 FO, CP 5614 A2
The CP 443-5 Extended is a DP-V1 master, i.e. it also supports • Non-Siemens systems that are equipped with an FDL
the acyclic standard services incl. interrupt handling. interface.
The CP 443-5 Extended also supports the SYNC and FREEZE To use SEND/RECEIVE, function calls are required
functions, constant bus cycle time, direct slave-to-slave traffic, (PLC-SEND/PLC-RECEIVE), which must be linked into the
data set routing and changes to the configuration of the as- STEP 7 user program.
signed distributed I/O during normal operation. Time synchronization
During normal operation, it is also possible to activate or The CP 443-5 Extended is capable of forwarding the time of
deactivate DP-Slaves. This supports the step-by-step start-up day of the S7-400 CPU to PROFIBUS. Conversely, the CP of the
of subprocesses, for example. S7-400 CPU can make an existing time of day available on
A diagnostic repeater allows the line to be diagnosed during PROFIBUS
operation, enabling line faults to be detected at an early stage. The CP 443-5 Extended supports
The CP 443-5 Extended supports operation with diagnostic
repeater (including activation of topology identification in the • The time-stamping of distributed process signals in
diagnostic repeater). combination with IM 153
The distributed I/Os are handled like central I/Os from the user’s • Time status value, daylight-saving time changeover,
point of view. This means that there are no differences between synchronization status
the CP 443-5 Extended and the integral DP-Master interface of Data set routing
the S7-400 CPU with regard to configuration and parameteriza-
tion. Depending on the scale of the system, the CP 443-5 The CP 443-5 Extended supports the data set routing function.
Extended has extremely short response times. With this option, the CP can be used as a router for data sets that
have to be sent to field devices (DP-Slaves). SIMATIC PDM
PG/OP communication (Process Device Manager) is a tool that creates data sets of this
PG/OP communication allows all S7 stations connected to the type for parameterizing and diagnosing field devices.
network to be remotely programmed. Application:
• S7 routing It is possible, for example, to use SIMATIC PDM (on the PC) to
With the aid of routing it is possible to use programming set parameters and perform diagnostics for a PA field device
device communication across networks. over Industrial Ethernet, S7-400 (CP 443-1, CP 443-5 Extended)
and DP/PA Coupler/Link.
S7 communication
S7 communication is used for the coupling
• between SIMATIC S7 programmable controllers
• to programming devices (PG/OP communication)
• To PCs,
e.g. with CP 5512, CP 5611 A2, CP 5621 and SOFTNET-S7 or
CP 5613 A2, CP 5613 FO, CP 5614 A2 and S7-5613
• to HMI devices (OPs).
For redundant S7 communication, the CP 443-5 Extended can
also be used in SIMATIC H systems.
PROFIBUS
System interfacing for SIMATIC S7
CP 443-5 Extended
■ Function (continued)
Diagnostics data Configuration
Extensive diagnostic options are available via STEP S7, STEP 7 V5.1 SP2 or higher is required for configuring the full
including: functional scope of the CP 443-5 Extended.
• Status of the CP DP configuration/programming is performed for the CP 443-5
• General diagnostics and statistics functions Extended in the same manner as for DP configuration/
• Connection diagnostics programming of the integrated DP interfaces of the
SIMATIC S7-400 CPUs with STEP 7.
• Bus statistics
The configuring data of the CPs are always saved on the CPU
• Message buffer and are retained even after a PLC failure. A module can therefore
• Support of operation with diagnostic repeater by replaced without having to reload the configuration data from
CiR – Configuration in RUN a programming device. The CPU transfers the configuration
data to the CP during start-up. The configuration data of the CP
With CiR, it is possible to add or modify distributed I/O devices can be saved on the CPU. Modules can be swapped without
during normal operation. using a programming device.
4
• Adding PROFIBUS DP/PA slaves Configuration and programming of all SIMATIC S7 controllers
• Adding/removing modules (e.g. I/O modules) in a modular connected to the network is possible over the network.
DP-Slave (e.g. ET 200M and DP/PA Link) The function blocks for using the open communication
(SEND/RECEIVE) can be found in the SIMATIC NET library
following installation of STEP 7.
■ Technical specifications
Order No. 6GK7 443-5DX04-0XE0 Order No. 6GK7 443-5DX04-0XE0
Product type description CP 443-5 Extended Product type description CP 443-5 Extended
Transfer rate Performance data
Transmission rate at Interface 1 PROFIBUS DP
• Minimum 9.6 kbit/s Service as DP-Master DPV1 Yes
• Maximum 12 Mbit/s
Number of DP-Slaves 125
Interfaces operable on DP-Master
Version of electrical connection of 9-pin Sub-D socket (RS 485) Data volume
the PROFIBUS interface • of the address area of the inputs 4 KB
Supply voltage as DP-Master overall
Type of supply voltage DC • of the address area of the outputs 4 KB
as DP-Master overall
Supply voltage 5V
• of the address area of the inputs 244 bytes
Relative symmetrical tolerance 5% per DP-Slave
at 5 V DC • of the address area of the outputs 244 bytes
Current consumption per DP-Slave
Current consumed from backplane 1.3 A S7 communication
bus at 5 V DC, typical Number of possible connections 48 1)
Effective power loss for S7 communication, max.
Effective power loss 6.5 W Open communication
Permitted ambient conditions Number of possible connections for 32
open communication by means of
Ambient temperature SEND/RECEIVE blocks, max. 2)
• during operation 0 … +60 °C
Data volume as useful data 240 bytes
• during storage -40 … +70 °C for open communication (SEND/
• during transport -40 … +70 °C RECEIVE) per connection, max.
Maximum relative humidity at 95% Multi-protocol operation
25 °C during operation
Number of active connections in
Design, dimensions and weight multi-protocol operation
Module format S7-400 compact module, • without DP, max. 59
single width • with DP, max. 55
• Width 25 mm
• Height 290 mm
• Depth 210 mm
Net weight 700 g
Max. number of modules per CPU 14
Number of external DP lines per 10
central rack, max.
1)
depending on the CPU type
2)
also S5-compatible communication
PROFIBUS
System interfacing for SIMATIC S7
CP 443-5 Extended
PROFIBUS
System interfacing for SIMATIC S7
SIPLUS CP 443-5 Extended
PROFIBUS
System interfacing for PG/PC
Overview
■ Overview
PC card with an internal microprocessor
Recommended solution for:
• PC-based control systems
(Soft Control, PLC, Numeric Control, Robot Control)
• Process control systems
• Operator control and monitoring systems (HMI)
• PROFIBUS DP slave interface (CP 5614 A2)
• PROFIBUS plants with large quantity framework
(more than 8 stations)
• Multi-protocol operation
• Use of several CPs in one system
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• Designs with fiber-optic interface (FO)
PC card without an internal microprocessor
4 &3VZLWKDQLQWHUQDO Recommended solution for:
PLFURSURFHVVRU
• Configuring tools (e.g. STEP 7)
<RXZLOOILQGVRIWZDUHIRUWKH3& &3$ • PROFIBUS DP diagnostics station
SURGXFWVUXQQLQJXQGHU:LQGRZV 3&, (e.g. with COM PROFIBUS or as DP-Master Class 2)
ZLWKWKHFRUUHVSRQGLQJDXWKRUL]DWLRQ
• PROFIBUS DP slave connection
GLVNHWWHVRQWKH6,0$7,&1(7
VRIWZDUH&' • PROFIBUS systems with up to 8 stations
'HYHORSPHQW.LWVDUHDYDLODEOHIRU &3)2 • Mono protocol mode
XVHLQYDULRXVRSHUDWLQJV\VWHP 3&,
HQYLURQPHQWVHJIRU&3$
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PROFIBUS
System interfacing for PG/PC
Performance data
■ Overview
The following communications processors are available for PROFIBUS CP performance data
connecting to the programming device or PC:
CP 5613 A2/ CP 5614 A2 CP 5512/
• CPs with an internal microprocessor: CP 5613 FO CP 5611 A2/
CP 5613 A2 (PCI), CP 5613 FO (PCI), CP 5614 A2 (PCI) CP 5621
• CPs without an internal microprocessor: Number of max 122 122 60
CP 5512 (PC Card/CardBus), CP 5611 A2 (PCI), connectable
CP 5621 (PCIe) DP-Slaves
Performance of PROFIBUS CPs Number of FDL tasks max 120 120 100
waiting
The maximum performance specifies how much digital input/ Number of PG/OP max 50 1) 50 1) 8
output data can be read or written in 1 ms from the PROFIBUS and S7 connections
application over the respective PROFIBUS CP (regardless of the
physical characteristics of the bus). Number of FMS max 40 2) 40 2) -
connections
Note:
4
1)
for credit = 1; PDU size ≤ 480 bytes
2)
for credit = 1; max. 2 x CP 5613 A2 / CP 5613 FO / CP 5614 A2
look and feel and create the same database. This means that
uniform configuration is possible for the communication func-
tions open communication, S7 communication and for the
DP protocol and FMS protocol. Data only has to be entered once
and data consistency is assured.
• With NCM PC and STEP 7 from Version V5.1+SP2 upwards,
a PC similar to a SIMATIC S7 station can be configured and
loaded over a network. This applies both to the local station on
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PROFIBUS
System interfacing for PG/PC
Connection options to SIMATIC PCs
■ Overview
The operating systems listed in the table refer exclusively to the Please refer to the description of the relevant IPC for the operat-
communication products specified! ing system that is available and has been released for that IPC.
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PROFIBUS
System interfacing for PG/PC
CP 5613 A2
■ Overview ■ Benefits
■ Application
*B,.B;;B
1)
FMS-5613 supports a maximum of two CP 5613 A2/5614 A2.
PROFIBUS
System interfacing for PG/PC
CP 5613 A2
■ Function
PROFIBUS DP Development Kit DK-5613
Access to process data with DP-Base The Development Kit DK-5613 provides access to the functions
DP-Master Class 1 including acyclic DP expansions
The CP 5613 A2 is operated as a PROFIBUS DP master module
that stores the process image (input/output and diagnostics The Software Development Kit DK-5613 is used to integrate the
data) in the dual-port RAM (memory area on the CP). High- CP 5613 A2 and CP 5614 A2 communications processors into
performance data transfer to and from the PROFIBUS slaves is any operating system environment. The kit contains the neces-
performed autonomously by the hardware of the CP 5613 A2. sary source code, including the descriptions in PDF format, and
The user accesses the dual-port RAM directly. can be downloaded free of charge from the Internet.
The process data of the slaves are always consistent, i.e.
the user receives the data of a slave from one and the same Access to process data with DP-5613
DP cycle. • DP-Master Class 1
Parallel operation of the DP-5613 and DP-Base software is not The CP 5613 A2 operates as a DP-Master Class 1 according to
possible. IEC 61158/EN 50170 and processes data communication with
the distributed stations (DP-Slaves) completely autonomously.
Event filter mechanism The central controller exchanges information with the DP-Slaves
4 The user receives up-to-date data over two access mecha-
nisms:
(e.g. ET 200S) in a specified, constantly repeating message
cycle. The DP programming interface (DPLib.DLL) provides the
PC programmer with function calls for data transfer. The DP
• Cyclic polling of the DP-Slaves (higher loading for host CPU) interface also provides the SYNC and FREEZE functions as well
• Notification through event/filter mode on changing the input as activation and deactivation of slaves.
data of a slave (minimal loading for host CPU)
The DP function expansions for Master Class 1 make it possible
Both alternatives can be combined. This allows users to optimize to perform acyclic read and write functions (DS_READ,
use of the PC for their applications. DS_WRITE) as well as acknowledgement of alarms
The event/filter mechanism can be used additionally for (ALARM_ACK) at the same time as processing cyclic data
communication. Data that are to be transferred in non-isochro-
• Notification by means of an interrupt of the diagnostic alarms nous mode (e.g. parameterization data) are only rarely changed,
from slaves in comparison to the cyclic measured values, and are trans-
• During operation with constant bus cycle time, signaling by ferred at lower priority in parallel with the cyclic high-speed
means of interrupt: useful data transfer. Alarm acknowledgement by the master
- Start DP cycle ensures reliable transfer of the alarms from DP-Slaves.
- End of cyclic data communication with DP-Slaves Parallel operation of the DP-Base und DP-5613 software is not
FastLogic possible.
FastLogic means that the CP 5613 A2 can react autonomously • DP-Master Class 2
to 4 plant statuses. This results in a short response time and Apart from the DP-Master Class 1 services, the CP 5613 A2 also
independence from the host application, e.g. fast shutdown of offers DP-Master Class 2 services to IEC 61158/EN 50170 in
devices. conjunction with the DP programming interface. Devices of this
DP programming interface type (programming, configuration or operating devices) are
used during start-up, for configuring the DP system or for oper-
The DP programming interface (DP-Base) of the CP 5613 A2 ating the system during normal operation (diagnostics). The DP
features the following functions: programming interface provides the following services:
• DP-Master Class 1 including acyclic DP expansions • Master diagnostics
• DP-Master Class 2 including acyclic DP expansions • Slave diagnostics
The process data is accessed directly through the dual-port • Reading the inputs/outputs of a slave
RAM. The DP RAM interface not only offers fast access as • Reading the configuration data
DP-Master but also a basis for porting to other operating system
environments (e.g. VXWorks, QNX, RMOS, RTX). • Changing slave addresses.
Administrative function calls (initialization and management The extended DP functions comprise acyclic access to the
services) are offered in a library (DP_BASE.DLL). parameters and measured values of a slave (e.g. field devices
of process automation and intelligent HMI devices). This type of
slave must be supplied with extensive parameter data during
start-up and during normal operation (DS_READ, DS_WRITE,
DS_DATA_TRANSPORT).
PROFIBUS
System interfacing for PG/PC
CP 5613 A2
■ Function (continued)
Software for PG/OP communication User interfaces
This software supports programming of the SIMATIC S5/S7 con- • OPC interface
trollers (with the exception of SIMATIC S5-95U) over PROFIBUS The OPC server included in the respective software package
in combination with STEP 5/STEP 7. PG/OP communication for can be used as the standard programming interface for the
the CP 5613 is already available after the CP 5613 A2 (DP-Base) PROFIBUS DP, open communication, S7 communication and
has been installed. No additional software packages are re- PROFIBUS FMS protocols for linking automation technology
quired. applications to OPC-capable Windows applications (Office,
Open communication HMI systems, etc.).
(SEND/RECEIVE) based on the FDL interface
• Programming interface through C library
SEND/RECEIVE (FDL interface) is already available following
installation of the CP 5613 A2 (DP-Base) and provides services The programming interfaces for existing applications are imple-
for data transfer, diagnostics and management. No additional mented as Dynamic Link Libraries (DLL). You can find the
software packages are required. released compilers in the Readme file of the SIMATIC NET CD
products at http://www.siemens.com/automation/csi/net.
Software for S7 communication (S7-5613)
4
For Borland programming interfaces (e.g. DELPHI), partner
SIMATIC S7 system components communicate with each other solutions from the company SoftwareOption are offered.
using S7 communication functions. The S7 programming inter-
face provides programming device/PC user programs with For solutions for other operating systems, see Development Kit
access to SIMATIC S7 system components. This provides easy, DK-5613.
flexible access to the data of the SIMATIC S7 controller. Configuration
The following services are available with S7 communication: • S7 communication protocol, open communication protocol,
Administrative services DP protocol (DP-V0/DP-V1/DP-V2) and FMS protocol are
configured in STEP 7 or NCM PC V5.1+SP2 and higher.
• Connection management
• The configuration tool NCM PC is included in the PROFIBUS
• Mini database software packages.
• Trace
Diagnostics
Data transfer services Comprehensive diagnostic tools are available (for installation,
• Read/write variables start-up and operation) for the module itself and for the
• BSEND/BRECEIVE (up to 64 KB per task) PROFIBUS DP network. These tools can be used for quick and
easy start-up of a PROFIBUS network with a CP 5613 A2.
Software for PROFIBUS FMS (FMS-5613)
With the FMS programming interface, PG/PCs can exchange
different manufacturer data with FMS-capable controllers (e.g.
S5 and S7) and field devices. Open communication is assured
by using the FMS interface.
The FMS interface offers the following services:
• Administrative services
• CRL management services
• FMS connection management services
• Object directory management services for clients and server
• Variable services for clients and servers
(Read, Write, Information Report)
• Server functionality
• VFD services (Virtual Field Device) for clients and servers
• Bus access information services (Live list)
• Trace and mini database
PROFIBUS
System interfacing for PG/PC
CP 5613 A2
■ Technical specifications
Order No. 6GK1 561-3AA01 Order No. 6GK1 561-3AA01
Product type description CP 5613 A2 Product type description CP 5613 A2
Transfer rate Performance data
Transmission rate as per RS422/485 PROFIBUS DP
• Minimum 9.6 Mbit/s Service as DP-Master
• Maximum 12 Mbit/s • DPV0 Yes
Interfaces • DPV1 Yes
Number of electrical connections 1 • DPV1 with SOFTNET-DP No
for network components or terminal
equipment • DPV2 Yes
PROFIBUS
System interfacing for PG/PC
CP 5613 A2
Software Upgrade 6GK1 561-3AA01-3AE0 • Software Update Service for 6GK1 713-5CB00-3AL0
1 year,
for CP 5613 A2 and CP 5613 FO with automatic extension;
from V6.0 to 2007 Edition
Development Kit DK-5613 see http://www.siemens.com/
requirement: Current software
version 4
simatic-net/dk5613 • Upgrade S7-5613 from V6.4 to 6GK1 713-5CB00-3AE0
Software development kit for S7-5613 2007 Edition
CP 5613/CP 5614/
CP 5613 A2/CP 5614 A2/ • Upgrade S7-5613 from V6.0, 6GK1 713-5CB00-3AE1
CP 5613 FO for integration in V6.1, V6.2 or V6.3 to
other operating system environ- S7-5613 2007 Edition
ments on systems with a PCI slot
FMS-5613, 2007 Edition
DP-5613, 2007 Edition
Software for FMS protocol, includ-
Software for DP, including PG and ing PG/OP communication, FDL,
FDL protocol, OPC server and FMS-OPC server and NCM PC;
NCM PC; runtime software, soft- runtime software, software and
ware and electronic manual on electronic manual on USB stick,
CD-ROM, license key on USB Class A for 32-bit Windows XP
stick, Class A, for 32-bit Windows Professional SP1, 2; Windows
XP Professional SP1, 2; Windows 2003 Server SP1, R2, SP2;
2003 Server SP1, R2, SP2; Windows Vista Business/Ulti-
Windows Vista Business/Ulti- mate; for CP 5613, CP 5613 A2,
mate; for CP 5613, CP 5613 A2, CP 5613 FO, CP 5614,
CP 5613 FO, CP 5614, CP 5614 A2,
CP 5614 A2, German/English
German/English
• Single license for 1 installation 6GK1 713-5FB70-3AA0
• Single license for 1 installation 6GK1 713-5DB70-3AA0
• Software Update Service for 6GK1 713-5FB00-3AL0
• Software Update Service for 6GK1 713-5DB00-3AL0 1 year,
1 year, with automatic extension;
with automatic extension; requirement: Current software
requirement: Current software version
version
• Upgrade FMS-5613 from V6.4 to 6GK1 713-5FB00-3AE0
• Upgrade DP-5613 from V6.4 to 6GK1 713-5DB00-3AE0 FMS-5613 2007 Edition
DP-5613 2007 Edition
• Upgrade FMS-5613 from V6.0, 6GK1 713-5FB00-3AE1
• Upgrade DP-5613 from V6.0, 6GK1 713-5DB00-3AE1 V6.1, V6.2 or V6.3 to
V6.1, V6.2 or V6.3 to FMS-5613 2007 Edition
DP-5613 2007 Edition
PROFIBUS FastConnect 6GK1 500-0FC00
bus connector RS 485
Plug 180
With 180° cable outlet
PROFIBUS bus terminal 12M 6GK1 500-0AA10
Bus terminal for connection
of PROFIBUS stations up to
12 Mbit/s with plug-in cable
■ More information
You can find the DK-5613 in the Internet. Siemens AG
Contact
Additional information can be found in the Internet under: Your IT4Industry Team
http://www.siemens.com/simatic-net/dk5613 Werner-von-Siemens-Str. 60
91052 Erlangen, Germany
The CP 5613 A2 module can also be used under the LINUX and Tel.: +49(0)9131/7-4 61 11
UNIX operating systems. You can find information about the Fax: +49(0)9131/7-4 47 57
available LINUX distributors and UNIX operating systems from: E-mail: it4industry@siemens.com
PROFIBUS
System interfacing for PG/PC
CP 5613 FO
■ Overview ■ Benefits
4
through support of the equidistant mode
• Easy portability to other operating systems through a dual port
RAM interface
'30 '36 )06 23& 3*23 66 • Can also be used in high temperature industrial environments
■ Application
*B,.B;;B
1)
FMS-5613 supports up to two CP 5613/5614.
PROFIBUS
System interfacing for PG/PC
CP 5613 FO
■ Function
PROFIBUS DP Development Kit DK-5613
Access to process data with DP-Base The Development Kit DK-5613 provides access to the functions
DP-Master Class 1 including acyclic DP expansions
The CP 5613 FO is operated as a PROFIBUS DP master module
that stores the process image (input/output and diagnostics The Software Development Kit DK-5613 can be used to integrate
data) in the dual-port RAM (memory area on the CP). High- the CP 5613/CP 5614 and CP 5613 FO communications proces-
performance data transfer to and from the PROFIBUS slaves is sors into any operating system environments. The kit contains
performed autonomously by the hardware of the CP 5613 FO. the necessary source code including the descriptions in PDF
The user accesses the dual-port RAM directly. format and can be downloaded free of charge from the Internet.
The process data of the slaves are always consistent, i.e. the Access to process data with DP-5613
user receives the data of a slave from one and the same • DP-Master Class 1
DP cycle. The CP 5613 FO operates as DP-Master Class 1 to
DP-Base and the DP 5613 software cannot be operated simulta- IEC 61158/EN 50170 and processes data communication with
neously. the distributed stations (DP-Slaves) completely autonomously.
The central controller exchanges information with the DP-
Event/filter mechanism
4
Slaves (e.g. ET 200S) in a specified, constantly repeating
The user receives up-to-date data over two access mecha- message cycle. The DP programming interface (DPLib.DLL)
nisms: provides the PC programmer with function calls for data trans-
fer. The DP interface also offers the SYNC and FREEZE func-
• Cyclic polling of the DP-Slaves (higher loading for host CPU) tions as well as the activation and deactivation of slaves.
• Notification through event/filter mode on changing the input The DP function expansions with respect to Master Class 1
data of a slave (minimal loading for host CPU) enable acyclic read and write functions (DS_READ,
DS_WRITE) and alarm acknowledgements (ALARM_ACK) to
Both alternatives can be combined. This allows users to optimize be performed in parallel with the cyclic data communication.
use of the PC for their applications. Data that are to be transferred in acyclic mode (e.g. parame-
The event/filter mechanism can be used additionally for terization data) are only rarely changed in comparison to the
• Notification by means of an interrupt of the diagnostic alarms cyclic measured values, and are transferred at lower priority in
from slaves parallel with the cyclic high-speed useful data transfer. The
acknowledgement of alarms by the master ensures reliable
• During operation with constant bus cycle time, signaling by transmission of the alarms of DP-Slaves.
means of interrupt: DP-Base and DP 5613 software cannot be used at the same
- Start DP cycle time.
- End cyclic data communication with DP-Slaves
• DP-Master Class 2
Constant bus cycle time can be set for STEP 7 V5.1 + SP2 Apart from the DP-Master Class 1 services, the CP 5613 FO
upwards or NCM PC V5.1+SP2. also offers DP-Master Class 2 services to IEC 61158/EN 50170
in conjunction with the DP programming interface. Devices of
DP programming interface this type (programming, configuration or control devices) are
The DP programming interface (DP-Base) of the DP 5613 FO used during start-up, for configuring the DP system or for con-
features the following functions: trolling the system during normal operation (diagnostics). The
• DP-Master Class 1 DP programming interface provides the following services:
including acyclic DP expansions - Master diagnostics
- Slave diagnostics
• DP-Master Class 2 - Reading the inputs/outputs of a slave
including acyclic expansions - Reading configuration data and
The process data is accessed directly through the dual-port - Changing slave addresses.
RAM. The dual-port RAM interface not only offers fast access as The extended DP functions comprise acyclic access to the
DP-Master but also easy porting to other operating system parameters and measured values of a slave (e.g. field devices
environments (e.g. VXWorks, QNX, RMOS, RTX). of process automation and intelligent HMI devices). This type of
Administrative function calls (initialization and management slave must be supplied with extensive parameter data during
services) are offered in a library (DP_BASE.DLL). start-up and during normal operation (DS_READ, DS_WRITE).
PROFIBUS
System interfacing for PG/PC
CP 5613 FO
■ Function (continued)
Software for PG/OP communication User interfaces
This software supports programming of the SIMATIC S5/S7 con- • OPC interface
trollers (with the exception of SIMATIC S5-95U) over PROFIBUS The OPC server included in the respective software package
in combination with STEP 5/STEP 7. PG/OP communication for can be used as the standard programming interface for the
the CP 5613 FO is available as soon as the CP 5613 (DP-Base) PROFIBUS DP, open communication, S7 communication and
has been installed. No additional software packages are re- PROFIBUS FMS protocols for linking automation technology
quired. applications to OPC-capable Windows applications (Office,
Open communication HMI systems, etc.).
(SEND/RECEIVE) based on the FDL interface
• Programming interface through C library
SEND/RECEIVE (FDL interface) is already available following
installation of the CP 5613 FO (DP-Base) and provides services The programming interfaces for existing applications are
for data transfer, diagnostics and management. No additional implemented as Dynamic Link Libraries (DLL). You can find the
software packages are required. released compilers in the Readme file of the SIMATIC NET CD
products at http://www.siemens.com/automation/csi/net.
Software for S7 communication (S7-5613)
4
For Borland programming interfaces (e.g. DELPHI), partner
SIMATIC S7 system components communicate with each other solutions from SoftwareOption are offered.
using S7 communication functions. The S7 programming inter-
face provides programming device/PC user programs with For solutions for other operating systems, see Development Kit
access to SIMATIC S7 system components. This provides easy, DK-5613.
flexible access to the data of the SIMATIC S7 controller. Configuration
The following services are available with S7 communication: • S7 communication protocol, open communication protocol,
Administrative services DP protocol (DP-V0/DP-V1/DP-V2) and FMS protocol are
configured in STEP 7/NCM PC V5.1+SP2 and higher.
• Connection management
• The configuring tool NCM PC is included in the PROFIBUS
• Mini database software packages.
• Trace
Diagnostics data
Data transfer services
Comprehensive diagnostic tools are available (for installation,
• Read/write variables start-up and operation) for the module itself and for the
• BSEND/BRECEIVE (up to 64 KB per task) PROFIBUS network.
Software for PROFIBUS FMS (FMS-5613) These tools can be used for quick and easy start-up of a
PROFIBUS network with a CP 5613 FO.
With the FMS programming interface, PCs can exchange
different manufacturer data with FMS-capable controllers (e.g.
S5 and S7) and field devices. Open communication is made
possible by using the FMS interface.
The FMS interface offers the following services:
• Administrative services
• CRL management services
• FMS connection management services
• Object directory management services for clients and server
• Variable services for clients and servers (Read, Write, Informa-
tion Report)
• Server functionality
• VFD services (Virtual Field Device) for clients and servers
• Bus access information services (Live list)
• Trace and mini database
PROFIBUS
System interfacing for PG/PC
CP 5613 FO
■ Technical specifications
Order No. 6GK1 561-3FA00 Order No. 6GK1 561-3FA00
Product type description CP 5613 A2 FO Product type description CP 5613 A2 FO
Transfer rate Performance data
Transmission rate as per RS422/485 PROFIBUS DP
• Minimum 9.6 Mbit/s Service as DP-Master
• Maximum 12 Mbit/s • DPV0 Yes
Interfaces • DPV1 Yes
Number of electrical connections 1 • DPV1 with SOFTNET-DP No
for network components or terminal
equipment • DPV2 Yes
PROFIBUS
System interfacing for PG/PC
CP 5613 FO
■ More information
You can find the DK5613 in the Internet.
Additional information can be found in the Internet under:
http://www.siemens.com/simatic-net/dk5613
PROFIBUS
System interfacing for PG/PC
CP 5614 A2
■ Overview ■ Application
PROFIBUS
System interfacing for PG/PC
CP 5614 A2
■ Function
PROFIBUS DP
Access to process data
The CP 5614 A2 is operated as a PROFIBUS DP master and The process data of the slaves are always consistent, i.e. the
DP-Slave module that stores the process image (input/output user receives the data of a slave from one and the same DP
and diagnostics data) in the dual-port RAM. High-performance cycle.
data transfer to and from the PROFIBUS slaves is performed
autonomously by the hardware of the CP 5614 A2. The user Parallel operation of the DP-5613 (DP-Master) and DP Base
accesses the dual-port RAM directly. (DP-Master, DP-Slave) software is not possible.
SIMATIC S7-400
Programming device Controller
(DP-Master)
External system
4
PROFIBUS DP
PC DP-Master
DP-Slave
CP 5614 A2
e.g. robot controller
PROFIBUS DP
G_IK10_XX_50021
ET 200pro ET 200M
ET 200S ET 200S
PROFIBUS
System interfacing for PG/PC
CP 5614 A2
■ Function (continued)
DP programming interface Parallel operation of the DP-Base und DP-5613 software is not
possible.
The DP-Master programming interfaces of the CP 5613 A2 and
CP 5614 A2 are identical.
• DP-Master Class 2
The DP programming interface of the CP 5614 A2 features the
following functions: Apart from the DP-Master Class 1 services, the CP 5614 A2 also
offers DP-Master Class 2 services to IEC 61158/EN 50170 in
• DP-Slave conjunction with the DP programming interface. Devices of this
• DP-Master Class 1 including acyclic DP expansions type (programming, configuration or operating devices) are
• DP-Master Class 2 including acyclic DP expansions used during start-up, for configuring the DP system or for oper-
ating the system during normal operation (diagnostics). The DP
The process data is accessed directly through the dual-port programming interface provides the following services:
RAM. The DP RAM interface not only offers fast access as • Master diagnostics
DP-Master/slave but also a basis for porting to other operating
system environments (e.g. VXWorks, QNX, RMOS, RTX). • Slave diagnostics
• Reading the inputs/outputs of a slave
Administrative function calls (initialization and management ser-
4
vices as well as diagnostic functions) are provided through a • Reading the configuration data
DP-Master and DP-Slave library (DP_BASE.DLL and • Changing slave addresses.
DPS_BASE.DLL).
The extended DP functions comprise acyclic access to the
A transfer mechanism (PC application) can be activated in the parameters and measured values of a slave (e.g. field devices
software as a linking component for data transfer between the of process automation and intelligent HMI devices). This type of
master and slave interface. slave must be supplied with extensive parameter data during
Defined I/O data can be transferred in this manner between the start-up and during normal operation. (DS_READ, DS_WRITE).
master interface and the slave interface. Software for PG/OP communication
The two connected PROFIBUS networks can be operated with This software supports programming of the SIMATIC S5/S7 con-
different PROFIBUS bus parameters because they are indepen- trollers (with the exception of SIMATIC S5-95U) over PROFIBUS
dent of each other. in combination with STEP 5/STEP 7. PG/OP communication for
Development Kit DK-5613 the CP 5614 A2 is already available after the CP 5614 A2 (DP-
Base) has been installed. No additional software packages are
The Development Kit DK-5613 provides access to the functions required.
DP-Master Class 1 and DP-Slave (incl. acyclic DP expansions)
Open communication
The Software Development Kit DK-5613 is used to integrate the (SEND/RECEIVE) based on the FDL interface
CP 5613 A2 and CP 5614 A2 communications processors into
any operating system environment. The kit contains the neces- SEND/RECEIVE (FDL interface) is already available following in-
sary source code, including the descriptions in PDF format, and stallation of the CP 5614 A2 (DP-Base) and provides services for
can be downloaded free of charge from the Internet. data transfer, diagnostics and management. No additional soft-
ware packages are required.
Access to process data with DP-5613
Software for S7 communication (S7-5613)
• DP-Master Class 1
SIMATIC S7 system components communicate with each other
The CP 5614 A2 operates as a DP-Master Class 1 according to using S7 communication functions. The S7 programming inter-
IEC 61158/EN 50170 and processes data communication with face provides programming device/PC user programs with ac-
the distributed stations (DP-Slaves) completely autonomously. cess to SIMATIC S7 system components. This provides easy,
The central controller exchanges information with the DP-Slaves flexible access to the data of the SIMATIC S7 controller.
(e.g. ET 200S) in a fixed, repeating message cycle. The
DP programming interface (DPLib.DLL) provides the PC pro- The following services are available with S7 communication:
grammer with function calls for data transfer. The DP interface Administrative services
also provides the SYNC and FREEZE functions as well as activa-
tion and deactivation of slaves. • Connection management
• Mini database
The DP function expansions for masters Class 1 make it possible
to perform acyclic read and write functions (DS_READ, • Trace
DS_WRITE) as well as acknowledgement of alarms Data transfer services
(ALARM_ACK) at the same time as processing cyclic data com-
munication. Data that are to be transferred in non-isochronous • Read/write variables
mode (e.g. parameterization data) are only rarely changed, in • BSEND/BRECEIVE (up to 64 KB per task)
comparison to the cyclic measured values, and are transferred
at lower priority in parallel with the cyclic high-speed useful data
transfer. Alarm acknowledgement by the master ensures reliable
transfer of the alarms from DP-Slaves (DS_READ, DS_WRITE).
PROFIBUS
System interfacing for PG/PC
CP 5614 A2
■ Function (continued)
Software for PROFIBUS FMS (FMS-5613) • Programming interface through C library
With the FMS programming interface, PG/PCs can exchange The programming interfaces for existing applications are
different manufacturer data with FMS-capable controllers (e.g. implemented as Dynamic Link Libraries (DLL). You can find the
S5 and S7) and field devices. Open communication is assured released compilers in the Read file of the SIMATIC NET CD
by using the FMS interface. products at http://www.siemens.com/automation/csi/net.
The FMS interface offers the following services: For Borland programming interfaces (e.g. DELPHI), partner
• Administrative services solutions from the company SoftwareOption are offered.
• CRL management services For solutions for other operating systems, see Development Kit
• FMS connection management services DK-5613.
• Object directory management services for clients and server Configuration
• Variable services for clients and servers • S7 communication protocol, open communication protocol,
(Read, Write, Information Report) DP protocol (DP-V0/DP-V1/DP-V2) and FMS protocol are
configured in STEP 7 or NCM PC V5.1+SP2 and higher.
• Server functionality
• The configuration tool NCM PC is included in the
4 • VFD services (Virtual Field Device) for clients and servers
• Bus access information services (Live list)
PROFIBUS software packages.
Diagnostics
• Trace and mini database
Comprehensive diagnostic tools are available (for installation,
User interfaces start-up and operation) for the module itself and for the
• OPC interface PROFIBUS DP network. These tools can be used for quick and
easy start-up of a PROFIBUS DP network with a CP 5614 A2.
The OPC server included in the respective software package
can be used as the standard programming interface for the
PROFIBUS DP (DP-Master and DP-Slave), open communica-
tion, S7 communication and PROFIBUS FMS protocols for
linking automation technology applications to OPC-capable
Windows applications (Office, HMI systems, etc.).
PROFIBUS
RS 485
DP-Slave
Transfer
mechanism
DP-Master
CP 5614 A2
PROFIBUS
Distributed I/Os
G_IK10_XX_50110
ET 200M
ET 200S
PROFIBUS
System interfacing for PG/PC
CP 5614 A2
■ Technical specifications
Order No. 6GK1 561-4AA01 Order No. 6GK1 561-4AA01
Product type description CP 5614 A2 Product type description CP 5614 A2
Transfer rate Performance data
Transmission rate as per RS422/485 PROFIBUS DP
• Minimum 9.6 Mbit/s Service as DP-Master
• Maximum 12 Mbit/s • DPV0 Yes
Interfaces • DPV1 Yes
Number of electrical connections 2 • DPV1 with SOFTNET-DP No
for network components or terminal
equipment • DPV2 Yes
Supply voltage
universal keyed; 33/66 MHz) • of the address area of the inputs
as DP-Master overall
30,258 KB
4
• of the address area of the outputs 30,256 KB
Type of supply voltage DC as DP-Master overall
Supply voltage 1 5V • of the address area of the inputs 244 bytes
from backplane bus per DP-Slave
Relative symmetrical tolerance 5% • of the address area of the outputs 244 bytes
at 5 V DC per DP-Slave
Current consumption Service as DP-Slave
Current 1 consumed 900 mA • DPV0 Yes
from backplane bus, if DC
• DPV1 Yes
Power loss
• DPV1 with SOFTNET-DP No
Effective power loss 4.5 W
Data volume
Permitted
ambient conditions • of the address area of the inputs 244 bytes
as DP-Slave overall
Ambient temperature
• of the address area of the outputs 244 bytes
• during operation 5 … 50 °C as DP-Slave overall
• during transport -40 … +70 °C FMS function
• during storage -40 … +70 °C Number of possible connections 40
in the case of FMS connection,
Maximum relative humidity at 85% for multi-protocol operation, max.
25 °C during operation
S7 communication
Design, dimensions and weight
Number of possible connections 50
Module format Short PCI card for S7/PG communication, max.
• Width 107 mm Open communication
• Height 168 mm Number of possible connections 80
Net weight 120 g for open communication by
(SEND/RECEIVE), max. 1)
Multi-protocol operation
Number of active connections in 50
multi-protocol operation
Number of plug-in cards of the 4
same type that can be plugged in
for each PC station
Number of all configurable 207
connections for each PC station
1)
also S5-compatible communication
PROFIBUS
System interfacing for PG/PC
CP 5614 A2
■ More information
You can find the DK5613 in the Internet.
Additional information can be found in the Internet under:
http://www.siemens.com/simatic-net/dk5613
PROFIBUS
System interfacing for PG/PC
CP 5512
■ Overview ■ Application
■ Design
• PC card Typ II for CardBus (32 bit)
• Adapter with 9-pin Sub-D connector for connection to
PROFIBUS
4
■ Function
'30 '36 )06 23& 3*23 66
Various different software packages can be used to operate the
CP 5512 and it allows the user to execute programming device
*B,.B;;B
PROFIBUS
System interfacing for PG/PC
CP 5512
■ Technical specifications
Order No. 6GK1 551-2AA00 Order No. 6GK1 551-2AA00
Product type description CP 5512 Product type description CP 5512
Transfer rate Performance data
Transmission rate as per RS422/485 PROFIBUS DP
• Minimum 9.6 Mbit/s Service as DP-Master
• Maximum 12 Mbit/s • DPV0 Yes
Interfaces • DPV1 No
Number of electrical connections 1 • DPV1 with SOFTNET-DP Yes
for network components or terminal
equipment • DPV2 No
• of the PROFIBUS interface 9-pin Sub-D socket • of the address area of the inputs 7,808 KB
as DP-Master overall
• of the backplane bus PC Card Type II (32 bit CardBus).
4 Supply voltage
• of the address area of the outputs
as DP-Master overall
7,808 KB
Type of supply voltage DC • of the address area of the inputs 244 bytes
per DP-Slave
Supply voltage
• of the address area of the outputs 244 bytes
• 1 from backplane bus 3V per DP-Slave
• 2 from backplane bus 3,6 V Service as DP-Slave
Current consumption • DPV0 Yes
Current 1 consumed 520 mA • DPV1 No
from backplane bus, if DC
• DPV1 with SOFTNET-DP Yes
Power loss
Data volume
Effective power loss 1.8 W
• of the address area of the inputs 122 bytes
Permitted as DP-Slave overall
ambient conditions
• of the address area of the outputs 122 bytes
Ambient temperature as DP-Slave overall
• during operation 5 … 45 °C S7 communication
• during transport -20 … +60 °C Number of possible connections 8
• during storage -20 … +60 °C for S7/PG communication, max.
Maximum relative humidity at 95% Open communication
25 °C during operation Number of possible connections 50
Design, dimensions and weight for open communication by
(SEND/RECEIVE), max. 1)
Module format PC Card Type II for
CardBus (32-bit). Multi-protocol operation
• Width 54 mm Number of plug-in cards of the 1
same type that can be plugged in
• Height 85 mm for each PC station
• Depth 5 mm Number of all configurable 50
Net weight 135 g connections for each PC station
1)
also S5-compatible communication
PROFIBUS
System interfacing for PG/PC
CP 5512
PROFIBUS
System interfacing for PG/PC
CP 5611 A2
■ Overview ■ Application
■ Design
• Short PCI card
4 • Operation possible in 3.3 V and 5 V PCI slots
(universal keyed)
• 33 MHz or 66 MHz PCI clock
'30 '36 )06 23& 3*23 66
• Operation possible as 32-bit card in a 64-bit PCI X-slot
*B,.B;;B
■ Function
• PCI card (universal-keyed 5 V/3.3 V) for connecting PCs and
SIMATIC PG/PC to PROFIBUS at up to 12 Mbit/s and to the Various software packages can be used to operate the
MPI interface of SIMATIC S7 CP 5611 A2, which allows the user to execute programming
device functions and PC functions over PROFIBUS and the
• Communication services: multipoint interface MPI.
- PROFIBUS DP Master Class 1 incl. acyclic DP expansions
with SOFTNET-DP Only one CP can be used per PG or PC. Similarly only one
- PROFIBUS DP Master Class 2 incl. acyclic DP expansions protocol (PROFIBUS DP, S7 communication or FDL) can be used
with SOFTNET-DP per CP.
- PROFIBUS DP slave with SOFTNET-DP slave The following software packages support the CP 5611 A2:
- PG/OP communication
- S7 communication with SOFTNET-S7 • STEP 7 V3.2 and higher;
- Open communication (SEND/RECEIVE on basis of the drivers for the CP 5611 A2 are included in the scope of supply
FDL interface) with SOFTNET-DP or SOFTNET-S7 of STEP 7.
• Can be used with: • SOFTNET-S7 V3.2 and higher;
- STEP 7, STEP 7-Micro/Win, ProTool, ProTool/Pro, this package allows the S7 programming interface to be used.
SIMATIC PDM (for PG/OP communication) • SOFTNET-DP V3.2 and higher;
- COM PROFIBUS the CP 5611 A2 can be used as a
- SOFTNET-S7 (for S7-communication) PROFIBUS DP Master Class 1 or 2.
- SOFTNET-DP, SOFTNET-DP slave (for DP) • SOFTNET DP Slave V3.2 and higher;
• The appropriate OPC servers and configuration tools are for using the CP 5611 A2 as a PROFIBUS DP slave.
included in the scope of supply of the respective communica- • COM PROFIBUS V3.3 and higher;
tions software. the CP 5611 A2 can be used in combination with this package
for start-up or diagnostics (DP online functions) for
■ Benefits PROFIBUS DP systems.
• STEP 7-Micro/WIN V2.1 and higher;
hardware basis for the programming software of
SIMATIC S7-200 automation systems
• ProTool, ProTool/Pro;
• Interface for portable PCs the CP 5611 A2 can be used as a hardware basis for the
(e.g. for diagnostics and commissioning) configuration tool for all SIMATIC Operator Panels,
• Easy installation and startup Touch Panels and Text Displays.
• Optimally matched to SOFTNET • NCM PC;
drivers for the CP 5611 A2 are included in the scope of supply
• OPC as standard interface
• Uniform procedure and configuration functions for
NCM PC and STEP 7
• Flexible use possible in PG/PC through PCI 3.3/5 V,
33/66 MHz and compatibility with 64-bit PCI X-slot
PROFIBUS
System interfacing for PG/PC
CP 5611 A2
■ Technical specifications
Order No. 6GK1 561- 6GK1 561- Order No. 6GK1 561- 6GK1 561-
1AA01 1AM01 1AA01 1AM01
Product type description CP 5611 A2 CP 5611 A2 Product type description CP 5611 A2 CP 5611 A2
MPI MPI
Transfer rate Performance data
Transmission rate as per RS422/485 PROFIBUS DP
• Minimum 9.6 Mbit/s 9.6 Mbit/s Service as DP-Master
• Maximum 12 Mbit/s 12 Mbit/s • DPV0 Yes Yes
Connections for network • DPV1 No No
components/terminal equipment
• DPV1 with SOFTNET-DP Yes Yes
Number of electrical connections 1 1
for network components or • DPV2 No No
terminal equipment Data volume
Interfaces • of the address area of the inputs 14.64 KB 14.64 KB
Electrical connection version as DP-Master overall
• of the address area of the outputs 14.64 KB 14.64 KB
4
• of the backplane bus PCI (32 bit, PCI (32 bit,
3.3 V/5 V; 3.3 V/5 V; as DP-Master overall
Universal Universal • of the address area of the inputs 244 bytes 244 bytes
Keyed; Keyed; per DP-Slave
33/66 MHz) 33/66 MHz)
• of the address area of the outputs 244 bytes 244 bytes
• of the PROFIBUS interface 9-pin 9-pin per DP-Slave
Sub-D socket Sub-D socket
(RS 485) Service as DP-Slave
Supply voltage • DPV0 Yes Yes
Type of supply voltage DC DC • DPV1 No No
Supply voltage 1 5V 5V • DPV1 with SOFTNET-DP Yes Yes
from backplane bus Data volume
Relative symmetrical tolerance 5% 5% • of the address area of the inputs 122 bytes 122 bytes
at 5 V DC as DP-Slave overall
Current consumption • of the address area of the outputs 122 bytes 122 bytes
Current 1 consumed 500 mA 500 mA as DP-Slave overall
from backplane bus, if DC S7 communication
Power loss Number of possible connections 8 8
Effective power loss 2W 2W for S7/PG communication, max.
Permitted ambient conditions Open communication
Ambient temperature Number of possible connections 50 50
for open communication by
• during operation +5 ... +55 °C +5 ... +55 °C (SEND/RECEIVE), max. 1)
• during transport -20 … +60 °C -20 … +60 °C Multi-protocol operation
• during storage -20 … +60 °C -20 … +60 °C Number of plug-in cards of the 1 1
Maximum relative humidity at 85% 85% same type that can be plugged in
25 °C during operation for each PC station
PROFIBUS
System interfacing for PG/PC
CP 5611 A2
PROFIBUS
System interfacing for PG/PC
CP 5621
■ Overview ■ Application
■ Design
• Short PCI card
• 9-pin Sub-D socket for connection to PROFIBUS 4
• Operation in the PCI Express x1, x4, x8 or x16 slots is possible
■ Function
'30 '36 )06 23& 3*23 66 *B,.B;;B
PROFIBUS
System interfacing for PG/PC
CP 5621
■ Technical specifications
Order No. 6GK1 562-1AA00/ Order No. 6GK1 562-1AA00/
6GK1 562-1AM00 6GK1 562-1AM00
Product type description CP 5621/ Product type description CP 5621/
CP 5621 MPI CP 5621 MPI
Transfer rate Performance data
Transmission rate as per RS422/485 PROFIBUS DP
• Minimum 9.6 Mbit/s Service as DP-Master
• Maximum 12 Mbit/s • DPV0 Yes
Interfaces • DPV1 No
Number of electrical connections 1 • DPV1 with SOFTNET-DP Yes
for network components or terminal
equipment • DPV2 No
PROFIBUS
System interfacing for PG/PC
CP 5621
PROFIBUS
System interfacing for PG/PC
SOFTNET for PROFIBUS
■ Overview ■ Benefits
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• Low-cost integration
- as PROFIBUS DP Master Class 1 or Master Class 2 with
SOFTNET DP
- as a PROFIBUS DP slave with SOFTNET DP slave
- S7 communication with SOFTNET S7
• OPC as standard interface
• Uniform procedure and configuration functionality with
352),%86 6ZLWK NCM PC and STEP 7.
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■ Application
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'30 '36 )06 23& 3*23 66 With SOFTNET for PROFIBUS, PCs can be connected to pro-
grammable controllers, such as SIMATIC S7, over PROFIBUS.
*B,.B;;B
PROFIBUS
System interfacing for PG/PC
SOFTNET for PROFIBUS
■ Function
Software for DP protocol (SOFTNET-DP) The following services are available with S7 communication:
• DP-Master Class 1 Administrative services
SOFTNET-DP provides DP-Master Class 1 functionality in • Connection management
combination with the CP 5512, CP 5611 A2 or CP 5621. The • Mini database
central controller exchanges information with the DP-Slaves
(e.g. ET 200S) in a fixed, repeating message cycle. The DP pro- • Trace
gramming interface (DPLib.DLL) provides the PC programmer Data transfer services
with function calls for data transfer. The DP interface also pro-
vides the SYNC and FREEZE functions as well as activation and • Read/write variables
deactivation of slaves. • BSEND/BRECEIVE (up to 64 KB per task)
The DP function expansions for Masters of Class 1 make Software for open communication
it possible to perform read and write functions (DS_READ, (SEND/RECEIVE based on the FDL interface)
DS_WRITE) as well as acknowledgement of alarms This interface based on Layer 2 is used for communication
(ALARM_ACK) at the same time as processing cyclic data between
communication. Data that are to be transferred in non-isochro-
nous mode (e.g. parameterization data) are only rarely changed,
in comparison to the cyclic measured values, and are trans-
• PG/PC and SIMATIC S5
• PG/PC and SIMATIC S7 4
ferred at lower priority in parallel with the cyclic high-speed • PG/PC and PG/PC
useful data transfer. Alarm acknowledgement by the master
ensures reliable transfer of the alarms from DP-Slaves used
(DS_READ, DS_WRITE, DS_DATA_TRANSPORT).
SEND/RECEIVE offers the following services:
• DP-Master Class 2 • Management services
In addition to DP-Master Class 1 services, SOFTNET-DP also • Connection establishment services
provides DP-Master Class 2 services. Devices of this type are • Data transfer services
used (programming, configuration or control devices) during This interface is included in SOFTNET-DP and SOFTNET-S7.
start-up, for configuring the DP system or for controlling the plant No configuration is necessary.
during normal operation (diagnostics). The DP programming
interface provides the following services: Reading master diag- User interfaces
nostics, slave diagnostics, inputs/outputs of a slave, configura-
tion data and modifying slave addresses. These extended • OPC interface
DP functions comprise non-isochronous access to the parame-
ters and measured values of a slave (e.g. field devices of The OPC server included in the respective software package
process automation and intelligent HMI devices). This type of can be used as the standard programming interface for the
slave must be supplied with extensive parameter data during PROFIBUS DP, open communication and S7 communication
start-up and during normal operation (DS_READ, DS_WRITE, protocols for linking automation technology applications to
DS_DATA_TRANSPORT). OPC-capable Windows applications (Office, HMI systems, etc.).
PROFIBUS
System interfacing for PG/PC
SOFTNET for PROFIBUS
■ Technical specifications
Performance data CP 5611 A2/CP 5621/CP 5512
Mono protocol mode
Number of connectable DP-Slaves max. 60
Number of FDL tasks waiting max. 100
Number of PG/OP and max. 8
S7 connections
• DP-Master DP-V0, DP-V1 with SOFTNET-DP
• DP-Slave DP-V0, DP-V1 with SOFTNET-DP
slave
4
Software for S7 communication,
including FDL protocol with OPC Software for DP-Slave, with
server and NCM PC; runtime DP-OPC server and NCM PC;
software, software and electronic single license for 1 installation,
manual on CD-ROM, license key runtime software, software and
on USB stick, Class A, for 32-bit electronic manual on CD-ROM,
Windows XP Professional SP1, 2, license key on USB stick, Class A,
Windows 2003 Server SP1, R2, for 32-bit Windows XP Profes-
SP2, Windows Vista Business/ sional SP1, 2, Windows 2003
Ultimate, for CP 5512, CP 5611, Server SP1, R2, SP2, Windows
CP 5611 A2, CP 5621 Vista Business/Ultimate, for
German/English CP 5512, CP 5611, CP 5611 A2,
CP 5621
• Single license for 1 installation 6GK1 704-5CW70-3AA0 German/English
• Software Update Service for 6GK1 704-5CW00-3AL0 • Single license for 1 installation 6GK1 704-5SW70-3AA0
1 year,
with automatic extension; • Software Update Service for 6GK1 704-5SW00-3AL0
requirement: Current software 1 year,
version with automatic extension;
requirement: Current software
• Upgrade SOFTNET-S7 from V6.4 6GK1 704-5CW00-3AE0 version
to SOFTNET-S7, 2007 Edition
• Upgrade SOFTNET-DP Slave 6GK1 704-5SW00-3AE0
• Upgrade SOFTNET-S7 from 6GK1 704-5CW00-3AE1 from V6.4 to SOFTNET-DP Slave,
V6.0, V6.1, V6.2 or V6.3 to 2007 Edition
SOFTNET-S7 2007 Edition
• Upgrade SOFTNET-DP Slave 6GK1 704-5SW00-3AE1
SOFTNET-DP 2007 Edition from V6.0, V6.1, V6.2 or V6.3 to
Software for DP protocol (Master SOFTNET-DP Slave,
Class 1 and 2) including FDL 2007 Edition
protocol with OPC server and
NCM PC; runtime software,
software and electronic manual
on CD-ROM, license key on USB
stick, Windows XP Professional
SP1, 2, Windows 2003 Server
SP1, R2, SP2, Windows Vista
Business/Ultimate, for CP 5512,
CP 5611, CP 5611 A2, CP 5621
German/English
• Single license for 1 installation 6GK1 704-5DW70-3AA0
• Software Update Service for 6GK1 704-5DW00-3AL0
1 year,
with automatic extension;
requirement: Current software
version
• Upgrade SOFTNET-DP from 6GK1 704-5DW00-3AE0
V6.4 to SOFTNET-DP,
2007 Edition
• Upgrade SOFTNET-DP from 6GK1 704-5DW00-3AE1
V6.0, V6.1, V6.2 or V6.3 to
SOFTNET-DP 2007 Edition
PROFIBUS
System interfacing for PG/PC
OPC server for PROFIBUS
■ Overview
• Standardized, open multi-vendor interface • OPC Scout with browser functionality as an OPC client and
• Interfacing of OPC-capable Windows applications to OCX Data Control
DP, FMS, S7 communication and open communication • The relevant OPC servers are supplied with each communica-
(SEND/RECEIVE) based on the FDL interface tion software package
PC/Windows PC
4
COM/DCOM
Internet
Intranet
PROFINET
Industrial Ethernet
S7-400
PROFIBUS PC
S7-300
SIMATIC S5
ET 200pro (SEND/RECEIVE only)
SIMATIC S5
G_IK10_XX 50700
PC
■ Benefits
PROFIBUS
System interfacing for PG/PC
OPC server for PROFIBUS
■ Application ■ Function
• Open standardization of the addressing using logical names
for objects from an automation component or an automation
system
• Supports STEP 7 symbols
• Efficient data transfer from a process component to an appli-
cation for further processing
• One client application can use several servers simultaneously
OPC (Openness, Productivity & Collaboration) is implemented • Simultaneous execution of more than one client is possible on
as an expansion of the COM (Component Object Model) com- one OPC server
munications interface and DCOM (Distributed COM) for the user • The communication protocols can be operated in parallel
software. • Interfaces
The basic principle of OPC is that OPC client applications com- - "Custom Interface“ for high-performance C++/NET applica-
municate with the OPC server over a standardized, open and tions
manufacturer-independent interface. - "Automation Interface" for easily created Visual Basic appli-
cations (or similar)
4 It is also possible to connect to OPC-capable Windows applica-
tions (Microsoft Office or HMI systems) that are already available
- OCX Data Control for simple connection to Windows appli-
cations that support COM/DCOM
on the market. - XML DA interface;
The following communications interfaces are available over OPC Data access to S7 CPUs is therefore possible over the Inter-
for PROFIBUS: net.
• DP communication for PROFIBUS DP Configuration
• DP-V0 Master Class 1 and Master Class 2 The communication parameters are configured using only
DP-V1 Master Class 1 and Master Class 2 the tools of the configuration software (configuration console,
PROFIdrive V3 interface for profile server SIMATIC NCM PC or STEP 7 V5.1 + SP2 and higher)
• FMS communication for PROFIBUS FMS
• S7 communication
• Open communication (SEND/RECEIVE) based on the
FDL interface
The OPC server offers:
• Data Access interface 2.05
• Alarm&Event interface 1.1
• OPC XML DA interface 1.0
• Integration of automation products of different manufacturers
• The same, easy-to-use user interface for different components
• Can be accessed from every computer in the LAN
• High-performance data access over the Custom Interface
(C++, NET)
• Easy to use with the “Automation Interface“ (VB, NET) or the
supplied OCX Data Control
• Grouping of variables (items); this way large quantities of data
can be processed in a short time
• Other compilers can be used via the OPC server, however,
the compiler must support the COM interface
(Microsoft component model)
PROFIBUS
System interfacing for PG/PC
OPC server for PROFIBUS
■ Function (continued)
PN S7 FMS DP XY
4
G_IK10_XX_50042
Server A Server B Server C
OPC server OPC server OPC server OPC server OPC server
■ Technical specifications
Technical specifications Product versions include OPC servers for:
Programming • Synchronous and asynchronous DP-5613 PROFIBUS DP, XML-DA
reading and writing of variables
S7-5613 S7 communication, XML-DA
• Monitoring of variables using the
OPC server with a signal to the FMS-5613 FMS communication, XML-DA
client when a change occurs SOFTNET-S7 for PROFIBUS S7 communication, XML-DA
• Use of quantity operations; SOFTNET-DP PROFIBUS DP, XML-DA
so a large amount of data can
be processed in a short time. SOFTNET-DP slave PROFIBUS DP, Slave XML-DA
Interfaces • Custom Interface (C++, NET); CP 5613 A2/5614 A2 and CP 5613 Open communication (FDL)
for high OPC performance FO with DP-Base Software PROFIBUS DP Master,
Access to DP-slave of the
• Automation Interface CP 5614 A2, XML-DA
(VB, Excel, Access, Delphi, ...)
for ease-of-use
• Graphics with OCX
for configuring instead of
programming
• OPC XML-Interface for
Data Access
Protocols • S7 communication
• Open communication
(SEND/RECEIVE)
• PROFIBUS DP
• PROFIBUS FMS
PROFIBUS
SIMATIC HMI connection options
SIMATIC S7
■ Overview
The following types of interface for SIMATIC TP/OP/MP and PPI
SIMATIC S7 must be differentiated: (not for OP73micro, TP 177micro, OP 73, OP 77A, TP 177A,
• PPI (point-to-point interface): OP 77B, Mobile Panel 177 PN, Mobile Panel 277 IWLAN )
Connection between SIMATIC TP/OP/MP and SIMATIC Basically the PPI is a
S7-200 via PPI. Communication runs on the PPI protocol; point-to-point connection between a SIMATIC TP/OP/MP
a standard FB as with SIMATIC S5 is not required. (PPI master) or alternatively a PG (PPI master) and an
• MPI (multi-point interface): S7-200 (PPI slave).
Link from SIMATIC TP/OP/MP to SIMATIC S7 via the integrated However, a connection between a SIMATIC TP/OP/MP and/or
PPI with S7-200 or MPI with S7-300/-400 or alternatively via a PG and an S7-200 (sequential logic point-to-point link, i.e. from
the MPI of a separate interface module and the backplane bus the point of view of the S7-200 only one connection is active at
to the SIMATIC S7-CPU. Communication runs on the MPI any one time) is also possible (network topology: PPI only).
protocol (PG/OP communication); a standard FB as with
SIMATIC S5 is not required. MPI/PROFIBUS interface/
• PROFIBUS interface: Industrial Ethernet interface
Link from SIMATIC TP/OP/MP to SIMATIC S7 via the integrated The multipoint-capable communication interfaces of
4
PROFIBUS interface on the CPU or alternatively via the SIMATIC TP/OP/MP and SIMATIC S7 are used. Options are:
PROFIBUS interface on a separate interface module and the
backplane bus to the SIMATIC S7-CPU. Communication runs • Interface between one or a number of TP/OP/MPs
on the MPI protocol (PG/OP communication); a standard FB (MPI master) and one or a number of S7-300/400s or
as with SIMATIC S5 is not required. WinAC (MPI master)
(possible network topology:
• PROFINET interface: MPI/PROFIBUS/Industrial Ethernet)
Link from SIMATIC TP/OP/MP to SIMATIC S7 via the integrated
PROFINET interface on the CPU or alternatively via the • Interface between one or a number of TP/OP/MPs
Industrial Ethernet interface on a separate interface module (MPI master) and one or a number of S7-200s (MPI slave) 1)
and the backplane bus to the SIMATIC S7-CPU. Communi- (possible network topology: PPI/MPI/PROFIBUS)
cation runs on the MPI protocol (PG/OP communication); Unlike PPI connections, MPI connections are static connections
a standard FB as with SIMATIC S5 is not required. that are set up during booting and then monitored.
The maximum possible number of S7 connections of one CPU A master/slave link has now been added to the original format
is determined by its power (see Catalog ST 70); from the point of a master/master link. This has enabled the integration of the
of view of SIMATIC TP/OP/MP the following restrictions apply: S7-200 (except CPU 212).1)
• OP 73micro, TP 177micro: 1 connection Generally this type of information exchange between
• OP 73: max. 2 connections SIMATIC TP/OP/MP and SIMATIC S7 is independent
• OP 77A, TP 177A, OP 77B, TP177B, OP 177B, of the network used, PPI, MPI, PROFIBUS or Industrial Ethernet:
Mobile Panel 177: max. 4 connections SIMATIC TP/OP/MPs are S7 clients and SIMATIC S7-CPUs are
S7 servers.
• TP 277, OP 277; Mobile Panel 277, MP 277, MP 370, MP 377:
max. 6 connections 1)
For constraints with regard to transfer rates for the S7-200,
• PC with WinCC flexible Runtime: max. 8 connections see Catalog ST 70.
PROFIBUS
SIMATIC HMI connection options
SIMATIC S7
■ Overview (continued)
Controller SIMATIC HMI
Target hardware (PROTOCOL) TD 100 OP 73 micro OP 73 Connection via
(physics) TD 200 TP 177micro
TD 200C
TD 400C
SIMATIC S7 (PPI/MPI)
via PPI to S7-200 (PPI) n1) – – MPI cable4)
via MPI or PROFIBUS – n
2)
n
3)
MPI cable4)
(PG/OP communication)
to S7-200
via MPI or PROFIBUS – – •3) MPI cable4)
(PG/OP communication)
to S7-300, -400
via PPI network (PPI) n
1)
– – PPI network5)
to max. 1 x S7-200 (see Catalog ST 70)
via PPI network
(PG/OP communication)
n
1)
•2) n
3)
PPI network5)
(see Catalog ST 70)
4
to max. 4 x S7-200
via MPI or PROFIBUS network – •2) n3) MPI or
(PG/OP communication) PROFIBUS network5)
to max. 4 x S7-200 (see also Catalog ST 70)
3)
via MPI or PROFIBUS network – – n MPI or
(PG/OP communication) PROFIBUS network5)
to max. 4 x S7-300, -400, WinAC (see Section 2)
n System interface possible
– System interface not possible
1)
The TD series can only be connected to max. 1 x S7-200 via PPI (PPI/MPI); network operation (parallel PG, etc.) possible;
transfer rate max. 187.5 Kbit/s; cable included in scope of delivery
2)
OP 73micro, TP 177micro can only be connected to max. 1 x S7-200 (MPI); network operation (parallel PG, etc.) possible;
transfer rate max. 187.5 Kbit/s
3)
OP 73 can be connected to max. 2 x SIMATIC S7 (MPI); network operation (parallel PG, etc.) possible;
transfer rate max. 1.5 Mbit/s
4)
MPI cable 6ES7 901-0BF00-0AA0 (max. 187.5 Kbit/s) included in PG scope of delivery
5)
Bus connector 6GK1 500-0EA02
PROFIBUS
SIMATIC HMI connection options
SIMATIC S7
■ Overview (continued)
Controller SIMATIC HMI
Target hardware (PROTOCOL) OP 77A OP 77B TP 277 WinCC flexible Connection via
(physics) TP 177A TP 177B DP OP 277 Runtime
OP 177B DP Mobile Panel
TP 177B DP/PN 277
OP 177B DP/PN Mobile Panel
Mobile Panel 277 IWLAN
177 DP MP 177
Mobile Panel MP 277
177 PN MP 377
SIMATIC S7 (PPI/MPI)
via PPI to S7-200 (PPI) – n1) 2) n1) 2) n1) 3) MPI cable11)
via MPI or PROFIBUS n
4)
n
2) 5)
n
2) 5)
n
3) 5)
MPI cable11)
(PG/OP communication)
to S7-200
via MPI or PROFIBUS n
4)
n
2)
n
2)
n
3)
MPI cable11)
4 (PG/OP communication)
to S7-300, -400
via PPI network (PPI) – n1) 2) n1) 2) n1) 3) PPI network12)
to max. 1 x S7-200 (see Catalog ST 70)
via PPI network n
4)
n
6)
– – PPI network12)
(PG/OP communication) (see also Catalog ST 70)
to max. 4 x S7-200
4) 2) 5) 2) 5) 3) 5)
via MPI or PROFIBUS network n n n n MPI or
(PG/OP communication) PROFIBUS network12)
to max. 4 x S7-200 (see also Catalog ST 70)
via MPI or PROFIBUS network n4) n2) n2) n3) MPI or PROFIBUS network12)
(PG/OP communication) (see also Catalog ST 70)
to max. 4 x S7-300, -400, WinAC
7) 8) 8) 9) 10)
via Industrial Ethernet (TCP/IP) – n n n Industrial Ethernet
(PG/OP communication) (see Section 2)
to max. 4 x S7-200, -300, -400,
WinAC
n System interface possible
– System interface not possible
1)
Can be connected via PPI to max. 1 x S7-200 (PPI); network operation (parallel PG, etc.) possible
2)
Not Mobile Panel 177 PN, Mobile Panel 277 IWLAN;
connection of Mobile Panel 177 DP, Mobile Panel 277 via special connecting cables and connection box (see Mobile Panel);
see manual for cable assignment
3)
Connection via integrated MPI/PROFIBUS interface; use the CP 5611 A2 with a standard PC.
4)
Max. transfer rate 1.5 Mbit/s
5)
Only to passive S7-200; OP 77B (MPI) also to active S7-200
6)
Only OP 77B (MPI)
7) Only TP 177B DP/PN, OP 177B DP/PN, Mobile Panel 177 PN
8)
Mobile Panel 177 PN, Mobile Panel 277 connection via special connecting cable and connection box (see Mobile Panel);
see manual for cable assignment.
9)
Mobile Panel 277 IWLAN (wireless interface, see Mobile Panel)
10)
Connection via integrated Industrial Ethernet interface; use the CP 1612 with a standard PC
11)
MPI cable 6ES7 901-0BF00-0AA0 (max. 187.5 Kbit/s) included in PG's scope of delivery (for download and test purposes only)
12)
Bus connector 6GK1 500-0EA02
PROFIBUS
SIMATIC HMI connection options
SIMATIC WinCC flexible RT
■ Overview ■ Integration
SIMATIC WinCC flexible Runtime supports connection to:
Protocol PC interfaces
SIMATIC S7 via PPI
S7-200 CP 5512 1)
CP 5611 A2 1)
CP 5621 1)
CP 5613 A2
CP 5614 A2
PC/PPI adapter 2)
SIMATIC S7 via MPI
S7-200 (except CPU 212) 3) CP 5512 1)
CP 5611 A2 1)
S7-300 CP 5621 1)
S7-400 CP 5613 A2
CP 5614 A2
WinAC Basis (V3.0 and higher) PC/MPI adapter 5)
WinAC RTX PC adapter USB 5)
Teleservice V6.1
4
SIMATIC S7 via PROFIBUS DP 4)
S7-215 3) CP 5512 1)
CP 5611 A2 1)
• PC-based visualization software for single-user systems S7-300 CPUs with integr. CP 5621 1)
directly at the machine PROFIBUS interface CP 5613 A2
• Executable under S7-300 with CP 342-5 CP 5614 A2
Windows XP Professional/Vista Business/Vista Ultimate S7-400 CPUs with integr.
• Current version: PROFIBUS interface
- SIMATIC WinCC flexible 2008 Runtime S7-400 with CP 443-5
with 128, 512, 2048 or 4096 PowerTags
WinAC Basis (V3.0 and higher)
• SIMATIC WinCC flexible Runtime is configured with the
SIMATIC WinCC flexible Advanced configuration software. WinAC RTX
SIMOTION 6)
■ Benefits SINUMERIK 7)
Application note
In conjunction with any PLC interface,
WinCC flexible Runtime supports the use of the OPC client
channel; this enables, for example, the connection to an
SNMP OPC server for the purpose of visualizing the data stored
there. The SNMP OPC server provides a means of monitoring
network components of any type (e. g. switches) which support
the SNMP protocol.
Note:
Further information can be found in Catalog ST 80 ,
in the offline CA 01 Mall and in the Internet at
http://www.siemens.com/automation/mall
PROFIBUS
SIMATIC HMI connection options
SIMATIC WinCC flexible RT
■ Integration (continued)
Higher-level visualization system
OPC client
Industrial Ethernet
On-site visualization
OPC server OPC server
4
OPC client
Programmable
controllers
G_ST80_XX_00077
Other
manufacturers
■ Further information
More information is available in the Internet at
http://www.siemens.com/wincc-flexible
PROFIBUS
SIMATIC HMI connection options
SIMATIC WinCC
■ Overview ■ Integration
Integration in company-wide solutions
(IT and business integration)
WinCC is strictly based on Microsoft technology, which provides
for the greatest possible compatibility and integration ability.
ActiveX and .net1) controls allow for technology and sector-
specific expansions. Cross-manufacturer communication is also
a simply exercise. The reason: WinCC can be used as OPC
client and server, and in addition to the access to current pro-
cess values, it also supports standards such as OPC HDA
(Historical Data Access), OPC Alarm & Events and OPC XML
Data Access. Equally important: Visual Basic for Applications
(VBA) for user-specific expansions of the WinCC Graphics
Designer and Visual Basic Scripting (VBS) as an easy-to-learn,
open runtime language. If desired, professional application
developers can also use ANSI-C. And access to the API
programming interfaces is really simple with the Open-
Development-Kit ODK.
4
WinCC integrates an efficient, scalable Historian functionality
based on the Microsoft SQL Server 2005 in the basic system.
Thus the user is given all possibilities: from high-performance ar-
• PC-based operator control and monitoring system for visualiz- chiving of current process data, to long-term archiving with high
ing and operating processes, production flows, machines and data compression, through to a central information turntable in
plants in all sectors - with the simple single-user station form of a company-wide Process Historian. With the help of the
through to distributed multi-user systems with redundant option Central Archive Server, this can be set up in the frame-
servers and cross-location solutions with web clients. WinCC work of a WinCC solution. Versatile clients and tools for evalua-
is the information hub for company-wide, vertical integration. tion, the open interfaces, special options (Connectivity Pack,
Connectivity Station, IndustrialDataBridge) form the basis for an
• The basic system configuration (WinCC basic software) in-
effective IT and business integration.
cludes industry-standard functions for signaling and acknowl-
edging events, archiving of messages and measured values, 1)
logging of all process and configuration data, user administra- Only supported by WinCC V7.0
tion and visualization.
• The WinCC basic software forms the core of a wide range of Integration in automation solutions
different applications. Based on the open programming inter- WinCC is an open process visualization system and offers the
faces, a wide range of WinCC options (from Siemens IA) and option of connecting the most diverse control systems.
WinCC add-ons have been developed (by Siemens-internal
and external partners). Released communication software
• WinCC can be operated with every PC that meets the given Only communication software with the listed (or higher) product
HW requirements. The product range of the SIMATIC Panel PC versions should be used. Corresponding SIMATIC NET
and SIMATIC Rack PC is available in particular for the indus- upgrades are available for the upgrading of older versions.
trial usage of WinCC systems. SIMATIC PCs stand out due to
their powerful PC technology, are designed for round-the- Number of connectable controls
clock continuous operation, and can be operated in both For the number of the connectable controls via Industrial
harsh industrial environments and office areas. Ethernet CP 1613 A2/CP 1623, the following applies for a
• Current versions: maximum message frame length of 512 bytes:
- SIMATIC WinCC V7.0: Type of connection Number of nodes
Executable under Windows VISTA Ultimate, Business and
Enterprise, Windows XP Professional, Windows 2003 Server SIMATIC S5 Ethernet Layer 4 + up to 60
and Windows 2003 Server R2; TCP/IP
the Microsoft SQL Server 2005 SP2 is included SIMATIC S5 Ethernet TF up to 60
- SIMATIC WinCC V6.2 SP2:
SIMATIC S7 Protocol Suite up to 64
Runs under Windows XP Professional/Windows Server 2003
SP2/Windows Server 2003 R2 SP2 and Windows 2000 SIMATIC 505 Ethernet Layer 4 + up to 60
Professional SP4 TCP/IP
PROFIBUS
SIMATIC HMI connection options
SIMATIC WinCC
■ Integration (continued)
Mixed mode with different controls Coupling overview
With their multi-protocol stack, the communications processors Protocol Description
CP 1613 A2 / CP 1623 und CP 5613 A2 allow for the parallel op- SIMATIC S7
eration of two protocols, e.g. for the mixed operation of different
controls via a bus cable. WinCC supports the operation of two SIMATIC S7 Protocol Suite Channel DLL for S7 functions via
similar Interface Boards MPI, PROFIBUS or Ethernet Layer 4 +
TCP/IP
in combination with the channels SIMATIC S5 Ethernet Layer 4
(2 x CP 1613 A2 / CP 1623), SIMATIC S7 Protocol Suite Cross-manufacturer
(2 x CP 1613 A2/CP 1623, 2 x CP 5613 A2) and PROFIBUS DP Windows DDE Channel DLL for DDE communication,
(4 x CP 5613 A2; max. 122 slaves per CP 5613 A2). In addition WinCC can acquire data from DDE server
to communication over industrial Ethernet CP 1613 A2/CP 1623 applications
or PROFIBUS CP 5613 A2, one CP 5611 A2/CP 5621 each can 1)
OPC client Channel DLL for OPC communication,
be used for communication with SIMATIC S7 via MPI. WinCC can acquire data from OPC server
Client-server communication applications
OPC server Server applications for OPC communica-
The communication between the clients and the server is
4
tion; WinCC provides process data
achieved using the TCP/IP protocol. The construction of a for the OPC client
separate PC-LAN is recommended. For small projects with
correspondingly small message frame advent, a SIMATIC NET PROFIBUS FMS Channel DLL for PROFIBUS FMS
Industrial Ethernet can be used for both process communication PROFIBUS DP Channel DLL for PROFIBUS DP
(WinCC/Server ↔ PLC) and for PC-PC communication 1)
(WinCC/client ↔ WinCC/server). Application note:
The parallel usage of the OPC client channel allows, for example, the
Communication redundancy connection to an SNMP-OPC server for visualization of the data contained
there. The SNMP-OPC server enables monitoring of any network compo-
WinCC itself does not support any redundant LAN interfaces. nents (e.g. switch) that support the protocol SNMP.
The software package S7-REDCONNECT is required for the
redundant connection of PCs via 2 x Industrial Ethernet to
SIMATIC S7. This connects the SIMATIC S7 with applications
on the PC, e.g. SIMATIC WinCC. A pure communication redun-
dancy can be achieved by setting up optical rings (see Catalog
IK PI).
Channel DLL PROFIBUS DP
In accordance with the PROFIBUS standard, DP/slaves are
always permanently assigned to a DP-Master; i.e. a second
WinCC station (DP/master) cannot access the same controls
(DP/slave) This means that redundant operation of two WinCC
stations is not possible with the use of the PROFIBUS DP
coupling.
Connection to controls from other manufacturers:
For the connection of controls from other manufacturers,
OPC (Openness, Productivity & Collaboration) is recommended.
Current notes and information about OPC servers from various
suppliers can be found at:
http://www.opcfoundation.org/05_man.asp
WinCC supports the standards:
• OPC Data Access 1.1
• OPC Data Access 2.05a
• OPC Data Access 3.0
• OPC XML Data Access 1.01
(Connectivity Pack/Connectivity Station)
• OPC HDA 1.2 (Connectivity Pack/Connectivity Station)
• OPC A&E 1.1 (Connectivity Pack/Connectivity Station)
More information is available in the Internet at:
http://www.siemens.com/wincc-connectivity
PROFIBUS
SIMATIC HMI connection options
SIMATIC WinCC
■ Integration (continued)
Communication components for PG/PC for SIMATIC for WinCC V7.0
PROFIBUS SIMATIC S5 SIMATIC S7 PROFIBUS DP PROFIBUS FMS Order No.
PROFIBUS FDL Protocol Suite
WinCC – channel DLL
SIMATIC S5 PROFIBUS FDL n Included in the basic package
Channel DLL for S5-FDL
SIMATIC S7 Protocol Suite n Included in the basic package
Channel DLL for S7 functions
PROFIBUS DP n Included in the basic package
Channel DLL for PROFIBUS DP
PROFIBUS FMS n Included in the basic package
Channel DLL for PROFIBUS FMS
Communication components for extension of the OS/OP
n
4
CP 5611 A2 6GK1 561-1AA01
PCI card (32 bit) for the connection
of PG/PC to PROFIBUS or MPI
(communications software included
in the WinCC basic package)
CP 5621 n 6GK1 562-1AA00
PCI Express x1 carte (32 bit)
for the connection of PG/PC to
PROFIBUS or MPI (communications
software included in the WinCC
basic package)
CP 5512 n 6GK1 551-2AA00
PCMCIA card (Cardbus 32 bit)
for the connection of PG/PC to
PROFIBUS or MPI
(communications software included
in WinCC basic package)
PC/MPI adapter n 6ES7 972-0CA23-0XA0
RS 232, 9-pin, pins
with RS 232/MPI converter
max. 19.2 Kbit/s
CP 5613 A2 n n n n 6GK1 561-3AA01
PCI card (32 bit) for the connection
of PC to PROFIBUS
(communications software must be
ordered separately)
S7-5613 2007 1) n n 6GK1 713-5CB70-3AA0
communications software for
S7 functions + FDL
• for Windows XP Prof./Server 2003/
Server 2003 R2/
Vista Ultimate/Business
DP-5613 2007 1) n n 6GK1 713-5DB70-3AA0
communications software for
DP-Master + FDL
• for Windows XP Prof./Server 2003/
Server 2003 R2/
Vista Ultimate/Business
FMS-5613 20071) n n 6GK1 713-5FB70-3AA0
communications software for
PROFIBUS-FMS + FDL
• for Windows XP Prof./Server 2003/
Server 2003 R2/
Vista Ultimate/Business
n System interface possible
1) Upgrade package
PROFIBUS
SIMATIC HMI connection options
SIMATIC WinCC
■ Integration (continued)
Communication examples
PROFIBUS
G_ST80_XX_00010
(SIMATIC NET CD or Internet Download)
Internet Download)
PROFIBUS FMS
PROFIBUS
SIMATIC HMI connection options
SIMATIC WinCC
■ Integration (continued)
without operating
option on server:
32 clients + TCP/IP- max. 4
+ 3 Web clients interface With operating
Standard PC option
or
with WinCC on server
50 Web clients
e.g. RC 64 k or RT 64 k Client Client
+ 1 client
4
SIMATIC S7-400 SIMATIC S7-300
G_ST80_XX_00013
- WinCC single-user system: SIMATIC NET Industrial Ethernet with S7 functions
- WinCC single-user system: SIMATIC NET PROFIBUS FMS
can be set up here.
OPC client
Industrial Ethernet
- OPC server On-site visualization - OPC server
functionality OPC server OPC server functionality
(included in (included in
ProTool/Pro WinCC basic
Runtime package)
basic - TCP-IP Interface
package) Board required
OPC client
- OPC client
OPC server functionality
PROFIBUS
- integrated (included in
PROFIBUS SIMATIC S7-300 SIMATIC S7-400 WinCC basic
interface package)
Programmable - OPC server
controllers required
G_ST80_XX_00015
OPC coupling
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
SIMOCODE pro 3UF7 motor management
and control devices
4 • Stall protection
• Monitoring of adjustable limit values for the motor current
• Voltage and power monitoring
SIMOCODE pro V with current/voltage measuring module, • Monitoring of the power factor (motor idling/load shedding)
expansion modules and operator panel with display • Ground-fault monitoring
• Temperature monitoring, e.g. over PT100/PT1000
SIMOCODE pro is a flexible, modular motor management and
system for motors with constant speeds in the low-voltage per- • Monitoring of operating hours, downtime and number of starts
formance range. It optimizes the connection between I&C and etc.
motor feeder, increases plant availability and allows significant
Recording of measuring curves
savings to be made for start-up, operation and maintenance of
a system. SIMOCODE pro can record measuring curves and therefore is
able, for example, to present the progression of motor current
When SIMOCODE pro is installed in the low-voltage switch-
during motor start-up.
board, it is the intelligent interface between the higher-level
automation system and the motor feeder and includes the Flexible motor control implemented with integrated control
following: functions (instead of comprehensive hardware interlocks)
• Multifunctional, solid-state full motor protection which is Many predefined motor control functions have already been
independent of the automation system integrated into SIMOCODE pro, including all necessary logic
• Integrated control functions instead of hardware for the operations and interlocks:
motor control
• Detailed operating, service and diagnostics data • Overload relays
• Open communication through PROFIBUS DP, the standard • Direct-on-line and reversing starters
for fieldbus systems • Star/delta starters (also with direction reversal)
• Two speeds, motors with separate windings
SIMOCODE ES is the software package for SIMOCODE pro (pole-changing switch); also with direction reversal
parameterization, start-up and diagnostics. • Two speeds, motors with separate Dahlander windings
(also with direction reversal)
■ Benefits • Positioner actuation
• Solenoid valve actuation
General customer benefits • Actuation of a circuit breaker
• Integrating the whole motor feeder into the process control • Soft starter actuation (also with direction reversal)
by means of a bus significantly reduces the wiring outlay These control functions are predefined in SIMOCODE pro
between the motor feeder and PLC and can be freely assigned to the inputs and outputs of the
• Decentralization of the automated processes by means of device (including PROFIBUS DP).
configurable control and monitoring functions in the feeder
saves resources in the automation system and ensures full These predefined control functions can also be flexibly adapted
functionality and protection of the feeder even if the I&C or bus to each customized configuration of a motor feeder by means of
system fails freely configurable logic modules (truth tables, counters, timers,
• The acquisition and monitoring of operational, service and edge evaluation ...) and with the help of standard functions
diagnostics data in the feeder and process control system (power failure monitoring, emergency start, external faults ...),
increases plant availability as well as maintenance and without additional auxiliary relays being necessary in the control
service-friendliness circuit.
• The high degree of modularity allows users to perfectly imple- SIMOCODE pro makes a lot of additional hardware and wiring in
ment their plant-specific requirements for each motor feeder the control circuit unnecessary which results in a high level of
• The SIMOCODE pro system offers functionally graded and standardization of the motor feeder in terms of its design and
space-saving solutions for each customer application circuit diagrams.
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
SIMOCODE pro 3UF7 motor management
and control devices
■ Benefits (continued)
Detailed operational, service and diagnostics data Diagnostics data
SIMOCODE pro makes different operational, service and diag- • Numerous detailed early warning and fault messages
nostics data available and helps to detect potential faults in time • Internal device fault logging with time stamp
and to prevent them by means of preventative measures. In the • Time stamping of freely selectable status, alarm or
event of a malfunction, a fault can be diagnosed, localized and fault messages etc.
rectified very quickly - there are no or very short downtimes. Communication
Operating data SIMOCODE pro is equipped with an integral PROFIBUS DP
• Motor switching state derived from the current flow in the main interface (Sub-D or terminal connection) and can therefore re-
circuit place all individual wiring (including modular terminals), which
• All phase currents would usually be required for exchanging data with the higher-
• All phase voltages level automation system, with a single 2-wire cable.
• Active power, apparent power and power factor
• Phase unbalance and phase sequence SIMOCODE pro supports among other things:
• Time to trip • Baud rates up to 12 Mbit/s
• Motor temperature • Automatic baud rate detection
• Remaining cooling time etc.
Service data
• Communication with up to 3 masters
• Time synchronization over PROFIBUS (SIMATIC S7) 4
• Time stamp with high timing precision (SIMATIC S7)
• Motor operating hours • Cyclic services (DPV0) and acyclic services (DPV1)
• Motor stop times • DPV1 communication after the Y-Link etc.
• Number of motor starts
• Number of overload trips
• Consumed power
• Internal comments stored in the device etc.
SIMOCODE pro combines all the necessary functions for the motor feeder in a compact system.
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
SIMOCODE pro 3UF7 motor management
and control devices
■ Application
SIMOCODE pro is often used for automated processes where Industries
plant downtimes are very expensive (e.g. steel or cement indus-
try) and where it is important to prevent plant downtimes through Today, SIMOCODE pro is mainly used in the chemical (incl. oil
detailed operational, service and diagnostics data or to localize and gas), steel, water, paper, pharmaceutical, cement, and
the fault very quickly in the event of a fault. glass industry. It is also used for applications in power plants
and large diamond, gold and platinum mines. Based on the
SIMOCODE pro is modular and space-saving and suited experience made with the predecessor system SIMOCODE-DP,
especially for operation in motor control centers in the process SIMOCODE pro has been tailored even more specifically to the
industry and for power plant technology. requirements of these industries.
Uses An essential requirement in these industries is the availability of
the motors and thus the availability of the whole process. Plant
Protection and control of motors downtimes caused by faults frequently result in high costs. For
• In hazardous areas for types of protection this reason, it is very important to detect potential faults early on
EEx e/d according to ATEX directive 94/9/EC and to initiate targeted countermeasures. SIMOCODE pro offers
see Catalog LV 1 users an up-to-date motor management system based on years
• With heavy starting (paper, cement, metal and water of experience.
industries)
4 • In high-availability plants (chemical, oil, raw material
processing industry, power plants)
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
SIMOCODE pro 3UF7 motor management
and control devices
3UF7 000-1A.00-0
SIMOCODE pro V, basic units 2
PROFIBUS DP interface, 12 Mbit/s, RS 485
4 E/3 A freely assignable, input for thermistor connection,
monostable relay outputs,
4
can be expanded by expansion modules,
rated control supply voltage Us:
• 24 V DC 3UF7 010-1AB00-0
• 110 ... 240 V AC/DC 3UF7 010-1AU00-0
3UF7 010-1A.00-0
Current measuring modules
Straight-through transformers 0.3 ... 3 45 3UF7 100-1AA00-0
2.4 ... 25 45 3UF7 101-1AA00-0
10 ... 100 55 3UF7 102-1AA00-0
20 ... 200 120 3UF7 103-1AA00-0
Busbar connections 20 ... 200 120 3UF7 103-1BA00-0
3UF7 100-1AA00-0 63 ... 630 145 3UF7 104-1BA00-0
SIMOCODE pro
Current/voltage measuring modules
Voltage measuring up to 690 V
if required in connection with a decoupling module
Straight-through transformers 0.3 ... 3 45 3UF7 110-1AA00-0
2.4 ... 25 45 3UF7 111-1AA00-0
10 ... 100 55 3UF7 112-1AA00-0
20 ... 200 120 3UF7 113-1AA00-0
3UF7 110-1AA00-0
Busbar connections 20 ... 200 120 3UF7 113-1BA00-0
63 ... 630 145 3UF7 114-1BA00-0
Decoupling modules
For connecting upstream from a current/voltage measuring module 3UF7 150-1AA00-0
on the system interface when using voltage detection
in non-grounded networks
3UF7 150-1AA00-0
Operator panels
Installation in control cabinet door or front plate, 3UF7 200-1AA00-0
for plugging into basic unit, 10 LEDs for status indication
and user-assignable buttons for controlling the motor
3UF7 200-1AA00-0
Operator panels with display for SIMOCODE pro V1)
Installation in control cabinet door or front plate, 3UF7 210-1AA00-0
for plugging into basic unit 2, 7 LEDs for status indication
and user-assignable buttons for controlling the motor,
multilingual display, e.g. for indication of measured values,
status information or fault messages
3UF7 210-1AA00-0
1)
Only possible with basic unit 2, product version E03 and higher (from 12/2006).
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
SIMOCODE pro 3UF7 motor management
and control devices
Expansion modules
Note:
Expansion modules can only be used in combination with basic unit 2! A total of up to 5 expansion modules
can be connected in any order to one basic unit. When an operator panel with display and/or a decoupling
module is used, more restrictions on the number of expansion modules connectable per basic unit must be
observed!
Digital modules
4 binary inputs and 2 relay outputs,
up to 2 digital modules can be connected per basic unit 2
Relay outputs Input voltage
Monostable 24 V DC 3UF7 300-1AB00-0
110 ... 240 V AC/DC 3UF7 300-1AU00-0
4 Bistable 24 V DC 3UF7 310-1AB00-0
3UF7 300-1AU00-0 110 ... 240 V AC/DC 3UF7 310-1AU00-0
Analog modules
2 inputs (passive) for input 3UF7 400-1AA00-0
and 1 output for output of 0/4 ...20 mA signals,
max. 1 analog module can be connected per basic unit 2
3UF7 400-1AA00-0
Ground-fault modules
1 input for connecting 3UF7 500-1AA00-0
a summation current transformer 3UL22,
up to 1 ground-fault module can be connected per basic unit 2
Note:
For the corresponding summation current transformers for
rated fault currents of 0.3 A, 0.5 A or 1 A
see Catalog LV 1.
3UF7 500-1AA00-0
Temperature modules
3 inputs for connecting up to 3UF7 700-1AA00-0
max. 3 analog temperature sensors, up to max. 1 temperature module
can be connected for each basic unit 2
3UF7 700-1AA00-0
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
SIMOCODE pro 3UF7 motor management
and control devices
■ Accessories
Version Order No.
Connection cables (essential accessory)
Connection cable
In different lengths for connecting basic unit, current measuring module,
current/voltage measuring module, operator panel or
expansion modules or decoupling module:
• Length 0.025 m (flat) 3UF7 930-0AA00-0
Note: Only suitable for connecting basic unit 2
to its expansion modules or for connecting expansion modules
3UF7 932-0AA00-0 to each other; only when the front plates finish at the same height!
• Length 0.1 m (flat) 3UF7 931-0AA00-0
• Length 0.3 m (flat) 3UF7 935-0AA00-0
• Length 0.5 m (flat) 3UF7 932-0AA00-0
• Length 0.5 m (round) 3UF7 932-0BA00-0
• Length 1.0 m (round)
• Length 2.5 m (round)
3UF7 937-0BA00-0
3UF7 933-0BA00-0
4
PC cables and adapters
PC cable for PC/PG communication with SIMOCODE pro 3UF7 940-0AA00-0
through the system interface, for connecting to the
serial interface of the PC/PG
USB/serial adapter 3UF7 946-0AA00-0
To connect an RS 232 PC cable
to the USB port of a PC,
we recommend using modular safety system 3RK3, soft starter 3RW44,
3UF7 940-0AA00-0 motor starter ET 200S/ECOFAST/ET 200pro,
AS-i safety monitor, AS-i analyzer in conjunction with SIMOCODE pro 3UF7
Memory modules
The memory module enables the complete parameter assignment 3UF7 900-0AA00-0
of a system to be saved and transferred to a new system, e.g. when a
device is replaced, without the need for additional aids or detailed
knowledge of the the system interface
3UF7 900-0AA00-0
Interface covers
For system interface 3UF7 950-0AA00-0
3UF7 950-0AA00-0
Addressing plug
For assigning the PROFIBUS addresses without using a PC/PG 3UF7 910-0AA00-0
on SIMOCODE pro through the system interface
3UF7 910-0AA00-0
Door adapters
For external connection of the system interface 3UF7 920-0AA00-0
outside, for example, a control cabinet
3UF7 920-0AA00-0
Adapters for operator panel
The adapter enables the smaller 3UF7 20 operator panel from 3UF7 922-0AA00-0
SIMOCODE pro to be used in a front panel cutout in which previously,
e.g. after a change of system, a larger 3UF5 2 operator panel from
SIMOCODE-DP had been used; degree of protection IP54
3UF7 922-0AA00-0
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
SIMOCODE pro 3UF7 motor management
and control devices
■ Accessories (continued)
Version Order No.
Labeling strips
• For pushbuttons of the 3UF7 20 operator panel 3UF7 925-0AA00-0
• For pushbuttons of the 3UF7 21 operator panel with display 3UF7 925-0AA01-0
• For LEDs of the 3UF7 20 operator panel 3UF7 925-0AA02-0
Note:
Pre-punched labeling strips for user-specific printing using the
free inscription software "SIRIUS Label Designer" on a laser printer.
Note the software version! Download from www.siemens.de/simocode.
3UF7 925-0AA02-0
Push-in lugs
For screw fixing
e. g. on mounting plate, 2 units required per device
4 • Can be used with 3UF7 1.0, 3UF7 1.1 and 3UF7 1.2 3RB19 00-0B
3RB19 00-0B • Can be used with 3UF7 0, 3UF7 3, 3UF7 4, 3UF7 5 3RP19 03
and 3UF7 7
Terminal covers
Covers for cable lugs and busbar connections
• Length 100 mm, can be used for 3UF7 1.3-1BA00-0 3RT19 56-4EA1
• Length 120 mm, can be used for 3UF7 1.4-1BA00-0 3RT19 66-4EA1
Covers for box terminals
3RT19 56-4EA1 • Length 25 mm, can be used for 3UF7 1.3-1BA00-0 3RT19 56-4EA2
• Length 30 mm, can be used for 3UF7 1.4-1BA00-0 3RT19 66-4EA2
Covers for screw terminals
between contactor and current measuring module or
current/voltage measuring module for direct mounting
3RT19 56-4EA2 • Can be used for 3UF7 1.3-1BA00-0 3RT19 56-4EA3
• Can be used for 3UF7 1.4-1BA00-0 3RT19 66-4EA3
Box terminal blocks
For round and ribbon cables
• Up to 70 mm2, can be used for 3UF7 1.3-1BA00-0 3RT19 55-4G
• Up to 120 mm2, can be used for 3UF7 1.3-1BA00-0 3RT19 56-4G
• Up to 240 mm2, can be used for 3UF7 1.4-1BA00-0 3RT19 66-4G
For conductor cross-sections,
see Technical Information LV 1 T.
3RT19 5.-4G
Bus termination
Bus termination module with separate supply voltage for
terminating the bus following the last unit on the bus line.
Supply voltage:
• 115/230 V AC 3UF1 900-1KA00
• 24 V DC 3UF1 900-1KB00
System manual
SIMOCODE pro
with token fee,
languages:
• German 3UF7 970-0AA01-0
• English 3UF7 970-0AA00-0
• French 3UF7 970-0AA02-0
3UF7 970-0AA01-0
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
SIMOCODE pro 3UF7 motor management
and control devices
■ Accessories (continued)
Version Order No.
PCS 7 function block library for SIMOCODE pro
For integrating SIMOCODE pro into the PCS 7 process control system
• PCS 7 function block library for SIMOCODE pro, V6.0 3UF7 982-0AA00-0
Scope of supply:
AS modules and faceplates for integrating SIMOCODE pro
into the PCS 7 process control system,
for PCS 7 Version V6.0
engineering software for one engineering station (single license)
including runtime software for execution of the AS module
in an automation system (single license),
3UF7 982-0AA00-0 German/English/French,
Type of delivery: CD incl. electronic documentation
• PCS 7 function block library for SIMOCODE pro, V6.1 3UF7 982-0AA02-0
Scope of supply:
AS modules and faceplates for integrating SIMOCODE pro
into the PCS 7 process control system,
for PCS 7 Version V6.1
engineering software for one engineering station (single license)
4
including runtime software for execution of the AS module
in an automation system (single license),
German/English/French,
Type of delivery: CD incl. electronic documentation
• PCS 7 SIMOCODE pro function block library, V7.0 3UF7 982-0AA10-0
Scope of supply:
AS modules and faceplates for integrating SIMOCODE pro
into the PCS 7 process control system,
for PCS 7 Version V7.0
engineering software for one engineering station (single license)
including runtime software for execution of the AS module
in an automation system (single license),
German/English/French,
Type of delivery: CD incl. electronic documentation
• AS modules for integrating SIMOCODE pro 3UF7 982-0AA01-0
in the PCS 7 process control system
for PCS 7-Version V6.x
runtime software for execution of the AS module
in an automation system (single license),
Type of delivery: license without software and documentation
• AS modules for integrating SIMOCODE pro 3UF7 982-0AA11-0
in the PCS 7 process control system
for PCS 7 Version V7.x
runtime software for execution of the AS module
in an automation system (single license),
Type of delivery: license without software and documentation
• Upgrade for the PCS 7 function block library 3UF7 982-0AA13-0
SIMOCODE pro, V6.0 or V6.1
on Version SIMOCODE pro V7.0
for integrating SIMOCODE pro into the PCS 7 process control system,
for PCS 7 Version V7.0 (single license),
German/English/French,
Type of delivery: CD incl. electronic documentation
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
SIMOCODE pro 3UF7 motor management
and control devices
■ Accessories (continued)
Version Order No.
SIMOCODE ES 2007 Basic
Floating license for one user
E-SW, software and documentation on CD,
3 languages (German/English/French),
communication through the system interface
• License key on USB stick, Class A 3ZS1 312-4CC10-0YA5
• License key download, Class A 3ZS1 312-4CE10-0YB5
3ZS1 312-4CC10-0YA5
SIMOCODE ES 2007 Standard
Floating license for one user
E-SW, software and documentation on CD,
4 3 languages (German/English/French),
communication through the system interface
• License key on USB stick, Class A 3ZS1 312-5CC10-0YA5
• License key download, Class A 3ZS1 312-5CE10-0YB5
Upgrade for SIMOCODE ES 2004 and later 3ZS1 312-5CC10-0YE5
Floating license for one user,
E-SW, software and documentation on CD,
license key on USB stick, Class A,
3 languages (German/English/French),
communication through the system interface
Powerpack for SIMOCODE ES 2007 Basic 3ZS1 312-5CC10-0YD5
Floating license for one user,
E-SW, software and documentation on CD,
license key on USB stick, Class A,
3 languages (German/English/French),
communication through the system interface
Software Update Service 3ZS1 312-5CC10-0YL5
For 1 year with automatic extension,
assuming the current software version is in use,
E-SW, software and documentation on CD,
communication through the system interface
SIMOCODE ES 2007 Premium
Floating license for one user
E-SW, software and documentation on CD,
3 languages (German/English/French),
communication through the system interface
• License key on USB stick, Class A 3ZS1 312-6CC10-0YA5
• License key download, Class A 3ZS1 312-6CE10-0YB5
Upgrade for SIMOCODE ES 2004 and later 3ZS1 312-6CC10-0YE5
Floating license for one user,
E-SW, software and documentation on CD,
license key on USB stick, Class A,
3 languages (German/English/French),
communication through the system interface
Powerpack for SIMOCODE ES 2007 Standard 3ZS1 312-6CC10-0YD5
Floating license for one user,
E-SW, software and documentation on CD,
license key on USB stick, Class A,
3 languages (German/English/French),
communication through the system interface
Software Update Service 3ZS1 312-6CC10-0YL5
For 1 year with automatic extension,
assuming the current software version is in use,
E-SW, software and documentation on CD,
communication through the system interface
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
SIMOCODE pro 3UF7 motor management
and control devices
■ More information
Important ordering notes System manual
SIMOCODE pro is a modularly constructed motor management For selection of equipment and for configuration, it is
system which is subdivided into two device series with different recommended that the 3UF7 970-0AA0.-0 system manual
functional scopes: is consulted.
• SIMOCODE pro C, Internet
as a compact system for direct-on-line starters and reversing You can find further information in the Internet at:
starters http://www.siemens.com/simocode
• SIMOCODE pro V,
as a variable system with all control functions and with the
possibility of expanding the inputs, outputs and functions
of the system at will using expansion modules.
Note:
When an operator panel with display and/or a decoupling
module is used, restrictions on the number of expansion
modules connectable per basic unit must be observed,
see Technical Information LV 1 T!
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
Current transformer 3UF18
for overload protection
■ Overview
The 3UF18 current transformers are protection transformers and multiple of the primary rated current. The 3UF18 current trans-
are used for actuating overload relays. Protection transformers formers convert the maximum current of the corresponding
are designed to ensure proportional current transfer up to a operating range into the standard signal 1 A secondary.
3UF18 43
For mounting onto contactors and stand-alone installation
Screw mounting 32 … 130 3UF18 50-3AA00
50 … 200 3UF18 52-3BA00
63 … 250 3UF18 54-3CA00
100 … 400 3UF18 56-3DA00
125 … 500 3UF18 57-3EA00
3UF18 68
160 … 630 3UF18 68-3FA00
205 … 820 3UF18 68-3GA00
1)
For the protection of EEx e motors the following setting ranges are applicable:
3UF18 43-1BA00, 0.25 A ... 1.25 A
3UF18 43-2AA00, 1.25 A ... 6.3 A
3UF18 43-2BA00, 2.5 A ... 12.5 A
■ Accessories
For contactor type Order No.
Terminal covers
For transformer/contactor combinations and
stand-alone installation for transformer
(cover required per connection side)
• 3UF18 45 3TX7 446-0A
• 3UF18 48 3TX7 466-0A
• 3UF18 50, 3UF18 52 3TX7 506-0A
• 3UF18 54 to 3UF18 57 3TX7 536-0A
3TX7 466-0A • 3UF18 68-3FA00 3TX7 686-0A
• 3UF18 68-3GA00 3TX7 696-0A
For covering the screw terminal
for direct mounting on contactor
(cover required per contactor/transformer combination)
• 3UF18 48 3TX7 466-0B
• 3UF18 50, 3UF18 52 3TX7 506-0B
• 3UF18 54 to 3UF18 57 3TX7 536-0B
• 3UF18 68-3FA00 3TX7 686-0B
• 3UF18 68-3GA00 3TX7 696-0B
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
3RK3 Modular Safety System
■ Overview ■ Benefits
• More functionality and flexibility through freely configurable
safety logic
• For all safety applications thanks to compliance with the
highest safety requirements (Category 4 according to
EN 954-1, Performance Level e according to ISO 13849-1
or SIL3 according to IEC 62061)
• Suitable for use all over the world through compliance with all
globally established certifications
• Modular hardware configuration
• Parameterization by means of software instead of wiring
• Removable terminals for greater plant availability
■ Application
The 3RK3 modular safety system can be used for all safety-
oriented requirements in the manufacturing industry and offers
the following safety functions:
• EMERGENCY-STOP
• Protective door monitoring
4
• Non-contact protective devices (BWS)
The 3RK3 modular safety system (MSS) is a freely parameteriz- • Switching mats
able modular safety relay. Depending on the type of external • Two-hand operator controls
connection, safety-orientated applications up to Category 4 • Approval switches
according to EN 954-1, Performance Level e according to • Operating mode selector switches
ISO 13849-1 and SIL3 according to IEC 62061 can be realized. • Cycle control
The modular safety relay permits several safety applications
to be interconnected. The safety functions are easily created on
the PC using a graphic parameterizing tool. For example, dis-
connection ranges can be set and other dependencies defined.
With additional safety-oriented expansion modules the system is
flexibly adapted to the required safety applications.
The MSS comprises the following system components:
• Central module
• Expansion modules
• Interface module
• Parameterization software
• Accessories
The comprehensive error and status diagnostics provides the
possibility of finding errors in the system and localizing signals
from sensors. Plant downtimes can be reduced as the result.
Optional interface modules send the diagnostics data to higher-
level bus systems (e.g. PROFIBUS DP). These data are then
available for further processing in the automation system.
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
3RK3 Modular Safety System
3RK3 111-1AA10
Expansion modules
4/8 F-DI
Safety-orientated expansion module 3RK3 211-1AA10
4 • 8 inputs
3RK3 211-1AA10
2/4 F-DI 1/2 F-RO
Safety-orientated mixed expansion module 3RK3 221-1AA10
• 4 inputs
• 2 single-channel relay outputs
3RK3 221-1AA10
2/4 F-DI 2F-DO
Safety-orientated mixed expansion module 3RK3 231-1AA10
• 4 inputs
• 2 two-channel solid-state outputs
3RK3 231-1AA10
8 DO
Standard output module 3RK3 311-1AA10
• 8 solid-state outputs
3RK3 311-1AA10
Interface module
DP interface
• PROFIBUS DP interface, 12 Mbit/s, RS 485 3RK3 511-1BA10
3RK3 511-1AA10
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
3RK3 Modular Safety System
3RK3 111-1AA10
Expansion modules
4/8 F-DI
Safety-orientated expansion module 3RK3 211-2AA10
• 8 inputs
4
3RK3 211-1AA10
2/4 F-DI 1/2 F-RO
Safety-orientated mixed expansion module 3RK3 221-2AA10
• 4 inputs
• 2 single-channel relay outputs
3RK3 221-1AA10
2/4 F-DI 2F-DO
Safety-orientated mixed expansion module 3RK3 231-2AA10
• 4 inputs
• 2 two-channel solid-state outputs
3RK3 231-1AA10
8 DO
Standard output module 3RK3 311-2AA10
• 8 solid-state outputs
3RK3 311-1AA10
Interface module
DP interface
• PROFIBUS DP interface, 12 Mbit/s, RS 485 3RK3 511-2BA10
3RK3 511-1AA10
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
3RK3 Modular Safety System
3UF7 932-0AA00-0
PC cables and adapters
PC cable for PC/PG communication 3UF7 940-0AA00-0
with 3RK3 modular safety system
through the system interface, for connecting to
4
the serial interface of the PC/PG
USB/serial adapter 3UF7 946-0AA00-0
To connect an RS 232 PC cable
to the USB port of a PC,
3UF7 940-0AA00-0 we recommend using
modular safety system 3RK3, soft starter 3RW44,
motor starter ET 200S/ECOFAST/ET 200pro,
AS-i safety monitor, AS-i analyzer in conjunction with SIMOCODE pro 3UF7
Interface covers
For system interface 3UF7 950-0AA00-0
3UF7 950-0AA00-0
Memory modules
For parameterizing 3RK3 931-0AA00
the 3RK3 modular safety system without a PC/PG
through the system interface
3RK3 931-0AA00
Door adapters
For external connection of the system interface 3UF7 920-0AA00-0
outside, for example, a control cabinet
3UF7 920-0AA00-0
Push-in lugs
For screw fixing
e. g. on mounting plate, 2 units required per device
• Can be used for 3RK3 3RP19 03
3RP19 03
ES 2007 Standard Modular Safety System
Parameterization, start-up and diagnostics software
for the 3RK3 modular safety system
• Runs on WIN 2000/Win XP PROF/Win VISTA:
Business32, Ultimate32
• Without PC cable
Floating license for one user
E-SW, software and documentation on CD,
3 languages (German/English/French),
communication through the system interface
3ZS1 314-5CC10 • License key on USB stick, Class A 3ZS1 314-5CC10-0YA5
-0YA5 • License key download, Class A 3ZS1 314-5CE10-0YB5
Software Update Service 3ZS1 314-5CC10-0YL5
For 1 year with automatic extension,
assuming the current software version is in use,
E-SW, software and documentation on CD,
communication through the system interface
Connection cable 3UF7 940-0AA00-0
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
Communication-capable
SENTRON circuit breakers
■ Overview
21
Ethernet
19
20
PROFIBUS
4 5 22 14 15 16 17 18 7 4
8 6
CubicleBUS
10
11 9
1 1
12
13
NSE0_01105h
2 3
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
SENTRON PAC3200
multifunction measuring instruments
■ Overview
Measuring precisely with SENTRON PAC3200 – The advantages of the SENTRON PAC3200 at a glance:
new dimensions with the multifunction measuring • UL and CSA approval for the USA and Canada
instrument
• Three-phase control panel measuring device for measuring
electrical variables
• Measuring more than 50 variables such as phase voltage and
phase-to-phase voltage, current, power, work, power factor,
frequency...
• High measuring accuracy for electrical work;
Class 0.5S according to IEC62053-22
• Can be used for single-phase measurements as well as for
multiphase measurements in 3 and 4-conductor networks
• Can be connected directly to three-phase industrial networks
up to 690/400 V or up to max. 500/289V for devices with
DC power supply unit with extra-low voltage (CATIII)
• Measuring higher voltages using a voltage transformer;
4 adjustable transformer ratio
• For x/1A and x/5A current transformers Adjustable transformer
ratio and current direction
• 2 device types available with power supply unit with wide
voltage range and with extra-low voltage in order to cover all
standard AC and DC auxiliary voltage supply needs
The SENTRON PAC3200 is a control panel instrument for mea- • Slot for expansion modules such as the SENTRON PAC
suring and indicating more than 50 electric power distribution PROFIBUS DP or SENTRON PAC RS485 communication
variables such as voltage, current, power, electrical work and modules
frequency with their minimum, maximum and mean values. It • Small space requirement thanks to compact design
convinces through its compact design and high performance (96 mm x 96 mm, mounting depth 51 mm or 73 mm with
capacity. module)
A large, backlit graphic display can be read even from great • Large, graphic LCD display with intuitive user operation using
distances. User-friendly, intuitive operation is made possible by function buttons
plain text displays in nine languages in combination with four • Menu selections, test displays and documentation available
function buttons. Language selection is possible either directly in nine languages (German, English, Portuguese, Turkish,
on the device or using configuration software. SENTRON Spanish, Italian, French, Chinese and Russian)
PAC3200 offers several communication options in addition to Language selection on the device or using configuration
one digital input and one digital output. For integration in a software
higher-level power management system it is possible to use • IP65 using standard sealing
either the integrated Ethernet interface or the optionally available • Multifunctional digital input, for example for detecting count-
expansion modules. ing pulses or for monitoring the status of switching devices
SENTRON PAC3200 is also available with UL and CSA approval • Multifunctional digital output, for example for emitting active
for use in the USA and Canada. or reactive power pulses (S0) or for indicating limit value
violations
The SENTRON powerconfig software for user-friendly device
configuration is included in the scope of supply. • Monitoring of up to 6 limit values and connecting the limit
values with logical AND / OR operations
The product variants of the SENTRON PAC3200 • Measuring period averages for active and reactive power with
PAC3200 Order No. minimum and maximum value
• Operating hours meter for indicating the load running time
With AC/DC power supply unit 7KM2112-
with wide voltage range and 0BA00-3AA0 • Integrated Ethernet interface (Modbus TCP or SEAbus) for
screw terminals easy integration into power management systems
• UAUX: 95 ... 240 V AC ±10 % • CD with SENTRON powerconfig software for user-friendly
110 ... 340 V DC ±10 % device configuration included in scope of supply
• Ue: max. 3 ∼ 690/400 V
With screw terminals
With DC power supply unit 7KM2111-
with extra-low voltage and 1BA00-3AA0
screw terminals
• UAUX: 22 ... 65 V ±10 %
• Ue: max. 3 ∼ 500/289 V
With AC/DC power supply unit 7KM2112-
with wide voltage range and 0BA00-2AA0
cable lug terminals
• UAUX: 95 ... 240 V AC ±10 %
110 ... 340 V DC ±10 %
• Ue: max. 3 ∼ 690/400 V
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
SENTRON PAC3200
multifunction measuring instruments
■ Overview (continued)
Measurement functions
The SENTRON PAC3200 measures the following variables:
Variable Display range L1/L1-2 L2/L2-3 L3/L3-1 Total Minimum Mean Maximum
value value value
Current 0 A ………120 kA ✓ ✓ ✓ -- ✓ ✓1) ✓
Voltage L-N 0 V …….. 700 kV ✓ ✓ ✓ -- ✓ ✓1) ✓
Voltage L-L 0 V …..… 1200 kV ✓ ✓ ✓ -- ✓ ✓1) ✓
Frequency 44.00 … 67.00 Hz ✓ -- -- -- ✓ -- ✓
Active power per phase 0 W ….. 100 GW ✓ ✓ ✓ -- ✓ -- ✓
input "+" / output "-"
Reactive power per phase 0 var … 100 Gvar ✓ ✓ ✓ -- ✓ -- ✓
pos./neg. or ind./cap.
Apparent power per phase 0 VA … 100 GVA ✓ ✓ ✓ -- ✓ -- ✓
Active power total
input "+" / output "-"
0W… 100 GW -- -- -- ✓ ✓ ✓2) ✓ 4
Reactive power total 0 var … 100 Gvar -- -- -- ✓ ✓ ✓2) ✓
pos./neg. or ind./cap.
Apparent power total 0 VA … 100 GVA -- -- -- ✓ ✓ -- ✓
Power factor per phase 0 …1 ✓ ✓ ✓ -- ✓ -- ✓
Power factor total 0 …1 -- -- -- ✓ ✓ -- ✓
3)
Active work total 0 Wh … 1000 GWh -- -- -- ✓ -- -- --
input "+" / output "-"
Reactive work total 0 varh … 100 Gvarh -- -- -- ✓3) -- -- --
pos./neg. or ind./cap.
Apparent work total 0 VAh … 100 GVAh -- -- -- ✓3) -- -- --
THD voltage per phase 0 … 100 % ✓ ✓ ✓ -- -- -- ✓
THD current per phase 0 … 100 % ✓ ✓ ✓ -- -- -- ✓
Voltage asymmetry 0 … 100 % -- -- -- ✓ -- -- --
Current asymmetry 0 … 100 % -- -- -- ✓ -- -- --
Operating hours 0 h … 300 years -- -- -- ✓ -- -- --
Universal counter 0 … 999,999,999 pulses -- -- -- ✓ -- -- --
1)
The values quoted are mean values of all three phases. ✓ Measuring possible
2)
Can only be called up through communication. The power averages -- Measuring not possible or not meaningful
(power count values), including minimum and maximum values, are trans-
mitted for an adjustable measurement period. The measurement period
can be adjusted in the range 1 … 60 min; the default setting is 15 min.
3) The values for high rate and low rate are shown on the display.
■ Benefits
• Thanks to the wide range of functions, only one device variant • Through the multilingual, intuitive user operation of the
is required for different measuring tasks – this saves storage PAC3200, valuable time can be saved during start-up and
costs and procurement costs. operation.
• Easy and quick mounting saves installation costs. • Thanks to the network-capable Ethernet interface, which is
• Connection to power supply networks up to 690 V1) without a included without additional price in every standard device,
voltage transformer saves space in the control cabinet and the costs for system integration can be lowered. At the same
costs (transformer costs, transformer mounting and installa- time the high transmission speed helps to increase the perfor-
tion costs). mance of the overall system notably.
• Comprehensive and precise power measurements form the • The SENTRON powerconfig configuration software makes it
basis for identifying savings potential in the system. easier to configure the devices. This results in considerable
time savings, particularly when several PAC3200 units have to
• The many different measuring and monitoring functions of the be configured.
SENTRON PAC3200 contribute indirectly to a higher level of
availability because faults are detected early. • Easy integration in automation systems or power management
systems, for example SIMATIC WinCC powerrate,
• With its technical configuration, various approvals and certifi- SIMATIC PCS 7, is favored by the optional PAC PROFIBUS DP
cations such as UL and CSA for the USA and Canada, and and PAC RS485 expansion modules interface, thus saving
support for nine languages, the SENTRON PAC3200 can be time and implementation costs.
used world-wide.
• The SENTRON PAC3200 has a mounting depth of only 51 mm
• A large, illuminated graphic display guarantees good reading which means that it can also be installed in equipment with
even in poor light conditions and opens up a wider application little depth.
area for the device.
1) max. 500 V (UL-L) for version with DC power supply unit
with extra-low voltage (7KM2111-1BA00-3AA0)
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
SENTRON PAC3200
multifunction measuring instruments
■ Application
Three-phase multifunction measuring instruments are used to Industries
measure and indicate all relevant network parameters of an
electrical installation and they monitor these parameters perma- Power distribution systems for the power supply are needed in
nently. all sectors of industry. SENTRON PAC3200 is used accordingly
in all sectors where power consumption and electrical parame-
Uses ters are to be measured.
Wherever power has to be distributed, be it in industrial or infra-
structural buildings, the SENTRON PAC3200 supplies important
information to the building services system or the power control-
ling system.
The many different communication options offered by the
SENTRON PAC3200 make it an indispensable supplier of
data for power management systems and for plant and building
automation.
■ More information
Suitable current transformers can be found
• in Catalog LV 1 2008, Section "SIVACON Power Distribution
Boards, Busway and Cubicle Systems"
--> "Components for 8US, 8UC 4NC Distribution Systems,
4NC Current Transformers for Measuring Purposes"
• in the A&D Mall, Section "Low-Voltage Controls"
--> "Low-Voltage Power Distribution"
--> "SIVACON Power Distribution Boards, Busway and
Cubicle Systems"
-->"Components for 8US, 8UC, 4NC Distribution Systems"
--> "4NC Current Transformers for Measuring Purposes".
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
SENTRON multifunction measuring Instruments
PAC PROFIBUS DP expansion modules
■ Overview
The PAC PROFIBUS DP expansion module has the following
features:
• PROFIBUS DP plug-in communication module for
SENTRON PAC3200
• Parameterizable from the front of the device or using
parameterization software
• Using PROFIBUS DPV1, data can be transferred in both cyclic
and acyclic modes
• Easy integration using GSD file, with free choice of the
measurement variables to be transmitted
• Plug and play
• All baud rates from 9.6 Kbit/s to 12 Mbit/s are supported
• Connection through 9-pole Sub-D connector according to
IEC 61158
• No external auxiliary power necessary
• Status indication by LED on the module
4
■ Application
The SENTRON PAC PROFIBUS DP communication module is All measurement variables supplied by the PAC3200 are
plugged onto the rear of the PAC3200 multifunction measuring selected and cyclically or acyclically transmitted by means of
instrument. The device identifies the module automatically and the GSD file.
presents the parameters of relevance for this module for selec-
tion in the parameterization menu. The state of the module is indicated by an LED.
7KM9300-0AB00-0AA0
PROFIBUS
Controls, Control Devices, Indicators and Sensors for PROFIBUS DP
SENTRON multifunction measuring instruments
PAC RS485 expansion modules
■ Overview
The PAC RS485 expansion module has the following features:
• PAC RS485 plug-in communication module for
SENTRON PAC3200
• Parameterizable from the front of the device or using
parameterization software
• Modbus RTU and SEAbus protocols are supported
• Plug and play
• Baud rates of 4.8 / 9.6 / 19.2 and 38.4 kBd are supported
• Connection by means of 6-pole screw terminals
• No external auxiliary power necessary
• Status indication by LED on the module
4
■ Application
The SENTRON PAC RS485 communication module is plugged In connection with the PAC3200, the Modbus RTU and SEAbus
onto the rear of the PAC3200 multifunction measuring instru- protocols are supported with baud rates of 4.8 / 9.6 / 19.2 and
ment. The device identifies the module automatically and pre- 38.4 kBd.
sents the parameters of relevance for this module for selection
in the parameterization menu. The state of the module is indi-
cated by the integrated LED.
7KM9300-0AM00-0AA0
PROFIBUS
PROFIsafe — SIMATIC FS400 light curtains and light grids
SIMATIC FS400 light curtains
■ Overview ■ Benefits
Integrated functions:
• Start/restart inhibit
• Contactor control
• Blanking function package with
- Fixed blanking
- Floating blanking
- Reduced resolution
• Muting" function package
• Multi-scan function
• Cycle control
Configuration:
• By means of teach-in key using optomagnetic key
• Transmission of configuration data through a plug-in
configuration card
• 2 transmission channels
4
• Cascading of host and guest devices
3RG78 4 and 3SF78 4 light curtains and light grids • Expanded display (2 × 7 segments)
(for PROFIBUS)
• are active optoelectronic protective devices (AOPD), Outputs/connections:
• comply with type 2 or 4 acc. to EN 61496-1, -2, • Local interface
• comply with SIL 2 and 3 acc. to IEC/EN 61508, • Connection to PROFIBUS
• are EU prototype tested,
• protect the operating personnel at or near dangerous
machines,
• operate contact-free,
• are free of wear in comparison with mechanical systems
(e.g. safety mats).
For further details, please refer to the "Safety Integrated" manual
and the operating instructions for the respective devices.
Tests/service
The devices are EU prototype tested (German Technical Inspec-
torate (TÜV) Product Service in cooperation with the German
Statutory Industrial Accident Insurance Institution (BIA)).
Where necessary, tests can be performed before initial start-up
as well as during the annual inspection (e.g. as per regulatory
requirements for presses). Please contact your Siemens repre-
sentative.
PROFIBUS
PROFIsafe — SIMATIC FS400 light curtains and light grids
SIMATIC FS400 light curtains
■ Application
Light curtains for finger and hand protection Light grids for securing access points
in hazardous areas
Reliable detection of persons when they enter hazardous areas
Protection from entering hazardous areas by mounting light
curtains near dangerous machine parts (finger and hand
protection)
Device selection
2-beam, 3-beam or 4-beam light grids for category 4,
Device selection with 18 m range
E.g. presses, punches, filter presses, cutting machines Light grids to protect access to large areas
Light curtains to secure horizontal hazardous areas Reliable detection of persons when they enter hazardous areas
near the floor
Reliable detection of persons in hazardous areas by mounting
the light curtain near the floor (not possible to crawl under)
PROFIBUS
PROFIsafe — SIMATIC FS400 light curtains and light grids
SIMATIC FS400 light curtains
■ Design ■ Function
A light curtain or light grid comprises an emitter and a receiver, Blanking function package
which must be mounted opposite each other. Depending on the
resolution and the length, a certain number of transmit and re- The light curtains can also be supplied with an optional blanking
ceive diodes are arranged on top of each other. The infrared function.
LEDs of the emitter emit short light pulses that are detected by Fixed blanking
the receive diodes.
If an object is permanently located in the light path, the
• 3SF78 44 light curtains and grids with integrated evaluation for corresponding zone can be suppressed. This is achieved by
Type 4 according to IEC/EN 61496 suppressing the required number of beams.
- Resolution 14, 30 and 50 mm
- Protective field height: 150 mm to 3000 mm The suppressed objects must be permanently located in the
- 2-beam, 3-beam or 4-beam light grids protective zone, otherwise safety cannot be guaranteed. The
- Transceiver, 2-beam with deflection mirror light curtain switches the equipment off.
- Cascading of host and guest devices for greater protective
field heights or lengths or for an angular arrangement (as an Configuration is carried out using a teach-in function by means
option) of the safety key or using the programming and diagnostics soft-
ware SafetyLab.
4
Standards
• IEC/EN 61496-1, -2 (requirements for non-contact protection
NSC0_00632
systems)
• EN 999 (including calculation of safety clearances)
• EN 954-1 (machine safety, safety-related parts of control
systems)
• EN 61508 (functional safety of electrical/electronic/
programmable electronic safety-related systems)
Active beams
Permanently suppressed beams
Floating blanking
If moving objects are located in the light path, any number of
beams can be suppressed. The objects can move within the
suppressed beams without the light curtain switching off.
If the moving objects are removed from the zone, the light curtain
will interrupt the hazardous movement, otherwise safety can no
longer be guaranteed.
Configuration is carried out using a teach-in function by means
of the safety key or using the programming and diagnostics soft-
ware SafetyLab.
NSC0_00633
Active beams
Permanently suppressed beams
Temporarily suppressed beams
PROFIBUS
PROFIsafe — SIMATIC FS400 light curtains and light grids
SIMATIC FS400 light curtains
■ Function (continued)
Reduced Resolution 4-sensor sequential muting
If an object is located in the light path, two or three beams can If the material that is to be transported in the danger zone always
be suppressed. The difference between reduced resolution and has the same dimensions and there is no lack of space, the use
floating blanking is that continuous monitoring does not take of sequential muting is preferred. With sequential muting, four
place. muting sensors are connected. These must be activated in a
predefined sequence to trigger muting. They can be activated in
A DIP switch is used for configuration or the programming and either of the following sequences: M1, M2, M3, M4 or M4, M3,
diagnostics software SafetyLab. M2, M1. The transported goods must be of sufficient length to
briefly activate all 4 sensors simultaneously. Sequential muting is
successfully completed when the third muting sensor to be acti-
NSC0_00634a vated is not activated any longer.
The SafetyLab software can be used to select a muting variant
in which the second muting sequence is triggered before the
first has finished (sequential muting with two objects). This
variant saves time and, in turn, production costs for the user.
4
Start
M1 M2 M3 M4
Danger Zone
E E E E
E
Area with reduced resolution
S
S S S S
"Muting" function package
When arranged vertically, light curtains, light grids, and trans-
ceivers are often used for protecting access points. With addi-
tional sensor signals, the protective function can be suppressed
to allow material to be transported in or out of hazardous areas,
for example. The protective field is temporarily suppressed and,
once the goods have passed through, reactivated. Personnel
must not be allowed to enter the hazardous area while muting is 2-sensor parallel muting
active.
Parallel muting is ideal in plants in which the dimensions of the
Using the number of connected sensors or the sequence of goods are not constant or space requirements must be kept to a
the muting signals, the devices automatically recognize the minimum. Two muting sensors can be used, whose beams inter-
"sequential muting" mode when inputs M1 to M4 are assigned sect behind the protective field in the danger zone.
and "2-sensor parallel muting" when the signals M2 and M3 are
assigned. A DIP switch can be used to set "4-sensor parallel Parallel muting is used when signals M2 and M3 are switched
muting". simultaneously without M1 and M4 having been activated or
connected beforehand or simultaneously. Two-sensor parallel
Muting restart muting is straightforward because only two muting sensors are
If the power fails while goods are passing the muting sensors, for required. Goods can also be moved forward and backward
example, the valid muting sequence is interrupted. When the within the muting area.
power supply has been restored, muting is not automatically
resumed because the muting sequence is not as expected.
To remove the goods from the area covered by the muting Start
sensors, an integrated retraction mode can be activated using
M2
the start key. The light curtain attempts to find a valid muting
sequence from the muting sensors. If successful, the muting
indicator lamp stops flashing and is lit continuously. If unsuc- E
cessful, the start key must be kept depressed until the muting
path is completely free.
Danger Zone
M3
PROFIBUS
PROFIsafe — SIMATIC FS400 light curtains and light grids
SIMATIC FS400 light curtains
■ Function (continued)
3-sensor direction muting Transceiver
Three-sensor direction muting is configured in a similar way to The transceiver comprises a transmitter and receiver in a single
2-sensor parallel muting. Material can only be transported unit. The infrared light of the transmit diode is reflected twice
through the light curtain in one direction. To trigger the muting through 90° so that it returns to the receive diode of the trans-
function, muting sensor M1 must first be activated, followed ceiver. This creates a twin-beam light barrier that is more cost
by muting sensors M2 and M3. If the paths for muting sensors effective than conventional light barriers with separate transmit-
M2 and M3 are interrupted, sensor M1 does not need to be ters and receivers. 3RG78 45 series transceivers have inte-
activated. grated contactor control and startup/restart inhibit. 3RG78 44
and 3SF78 44 series transceivers have additional integrated
muting functions. These devices include five 5-pin M12 sockets
on the front panel, to which the muting sensors can be directly
Start connected.
Cascading of devices: Host/guest combinations
M1 M2
Cascading of devices refers to lengthening the optical axis and
E E
therefore the protective zone height, whereby protection on the
horizontal and vertical levels can be realized at the same time
using a flexible connecting cable between the host and guest
4
Danger zone device. The safety outputs and the processor tasks are located
in the host device so that the guest devices can be connected
regardless of the function package or outputs.
S
S The standard cable that can be used to connect the host to the
M3
guest is already installed on the guest device. The host comes
with the appropriate M12 socket on its underside. Host devices
can only be operated together with a guest device.
The guest devices are from the 3RG78 42 series, but they
are also suitable for the 3SF78 42, 3RG78 44, 3SF78 44 and
Parallel muting with 4 sensors 3RG78 45 series. The guest device resolution can be combined
with any other resolution (e.g. the host device can have a 14 mm
4-sensor parallel muting can be used advantageously wherever resolution while a 30 or 50 mm resolution is sufficient for the
• the transported material is too small to be acquired simulta- guest device.
neously by 4 sensors arranged sequentially,
PC software
• the available space is too small even for the crossover light
beams of 2-sensor parallel muting. PC software can be used to visualize and record the function of
the light curtains.
The function of 4-sensor parallel muting corresponds to that of
2-sensor parallel muting with the additional characteristic of the SafetyLab is the diagnostic and parameterization software for
muting activation signal being obtained from two sensor pairs. 3RG78 44 / 3SF78 44 light curtains, light grids and transceivers.
Muting is triggered when within a 2.5 s interval, M2 is activated SafetyLab can be used for all available light curtain and light
with M3 or M1 is activated with M4. grid function packages as of firmware Version 3.10:
• Blanking function package
• Muting function package
Start • Sequence control function package
The firmware version of the receiver is indicated on the
M2 M1 7-segment display during start-up.
E Mounting sets
To facilitate installation, alignment, commissioning and trouble-
shooting, a practical accessories package containing mounting
Danger zone
columns, reflecting mirror columns, reflecting mirrors, mounting
supports and laser alignment tools is available.
S
M3 M4
PROFIBUS
PROFIsafe — SIMATIC FS400 light curtains and light grids
3SF78 44 PROFIsafe series
internal evaluation, Type 4
■ Overview
3SF78 44 light curtains and light grids for PROFIsafe
with integrated processing unit for type 4 in accordance
with IEC/EN 61496-1, -2
• With function packages "Blanking", "Muting", and
"Cycle Control"
• Resolutions: 14, 30, and 50 mm
• Protective zone height: 150 mm to 3000 mm
• 2-beam, 3-beam or 4-beam light grids
• Cascading of host and guest devices for greater protective
zone heights or lengths or for an angular arrangement
(optional).
Two standard 3RG78 48-0AB mounting brackets each are
enclosed with all devices (can also be ordered as accessories,
see "Mounting material, Section 6).
4 Other versions not listed in the ordering data are available upon
request.
PROFIBUS
PROFIsafe — SIMATIC FS400 light curtains and light grids
3SF78 44 PROFIsafe series
internal evaluation, Type 4
■ Technical specifications
Order No. 3SF7844 Order No. 3SF7844
Product type description SIMATIC FS400 mit PROFIsafe Product type description SIMATIC FS400 mit PROFIsafe
Safety category to EN, Type 4 General PROFIsafe receiver system data
IEC 61496-1, -2
Safety category • Type 4 to IEC/EN 61496-1, -2
Protective field height • SIL 3 to IEC 61508
• for 14 and 30 mm resolution 150 ... 1800 mm Supply voltage UV 24 V DC, ± 20 %
• for 50 mm resolution 450 ... 3000 mm Residual ripple ± 5% within the limits of UV,
Protective field width, range of supply voltage UV external power pack with safe
isolation
• for 14 mm resolution 0 ... 6 m
Current consumption at
• for 30 and 50 mm resolution 0 ... 18 m
• UV = 28.8 V DC, +20% 150 mA
Detection capability (resolution) 14 mm, 30 mm, 50 mm
• UV = 24 V DC 160 mA
Supply voltage 24 V DC ± 20 %
(emitter and receiver) • UV = 19.2 V DC, -20% 170 mA
Wave length 880 nm (infrared) PROFIBUS 4
Synchronization Optically between emitter and • Data rate 9.6 kBd to 12 MBd
receiver • Connection M12 connector, b-coded
Ambient temperature Additional PROFIsafe part 20 ms
• Operation 0 ... +50 °C response time in the receiver
• Storage –20 ... +60 °C Connection cable length
Relative humidity 15 ... 95%, ohne Kondensation • PROFIBUS output 0.2 m
Degree of protection IP65 • PROFIBUS input 0.4 m
Safety class to DIN VDE 0106 III • Power supply 0.6 m
Vibration resistance 5 g, 10 ... 55 Hz nach Supply cable length, max. < 100 m
IEC/EN 60068-2-6 PROFIsafe services
Shock resistance 10 g, 16 ms nach PROFIsafe driver version V2, supports PROFIsafe profiles
IEC/EN 60068-2-29 V1 and V2
Signal inputs and outputs (local socket, optional) Cyclic data 4 user data byte input data
Signal inputs 4 user data byte output data
• Restart inhibit unlocking 1 button with 1 NO contact Acyclical data To read the switching status
(floating) of the individual beams
- min. switching time 300 ms Ensure the parameters in the F-CPU • S7-315F
- max. switching time 4s via proxy function block for • S7-317F
• Teach-in 2-pole key-operated switch • S7-416F
(selector switch) (floating)
- -simultaneity Number of parameter sets, max. 255,
< 500 ms
can be changed using a secure depends on the available memory
Voltage output (for command 24 V DC ± 20 %, max 0.5 A program in the F-CPU on the F-CPU
devices or safety sensors only)
Restart delay is the larger • Watchdog time in the F-CPU
value out of +20 ms
• Receiver restart delay
PROFIBUS
PROFIsafe — SIMATIC FS400 light curtains and light grids
3SF78 44 PROFIsafe series
internal evaluation, Type 4
■ Ordering notes
Included in the scope of supply
3SF78 44 light curtains with Function package 3SF78 44 light grids with Muting function package:
Blanking/Sequence control system:
Transmitter:
Transmitter: • Mounting bracket set 3RG78 48-0AB
• Mounting bracket set 3RG78 48-0AB • Transmitter insert
• Transmitter insert
Receiver:
Receiver: • Mounting bracket set 3RG78 48-0AB
• Mounting bracket set 3RG78 48-0AB • Operating instructions/data sheets
• Operating instructions/data sheets
Transceiver with Muting function package:
• Safety key
• Mounting bracket set 3RG78 48-0AB
• Additionally for 14 mm resolution:
3RG78 48-0FH test rods (14/24/33 and 19/29 mm) • Operating instructions/data sheets
4
• Additionally for 30 mm resolution:
3RG78 48-0AH/BH test rods (14/30 and 38 mm)
Guest devices of the 3RG78 42 series
Transmitter:
• Mounting bracket set 3RG78 48-0AB
Receiver:
• Mounting bracket set 3RG78 48-0AB
• Additionally for 14 mm and 30 mm resolution:
3RG78 48-0AH test rod
3SF78 44 light curtains with Muting function package:
Transmitter:
• 3RG78 48-0AB mounting bracket set
• Transmitter insert
Receiver:
• Mounting bracket set 3RG78 48-0AB
• Operating instructions/data sheets
• Safety key
• Additionally for 14 mm resolution:
3RG78 48-0FH test rods (14/24/33 and 19/29 mm)
• Additionally for 30 mm resolution:
3RG78 48-0AH/BH test rods (14/30 and 38 mm)
Guest devices of the 3RG78 42 series
Transmitter:
• Mounting bracket set 3RG78 48-0AB
Receiver:
• Mounting bracket set 3RG78 48-0AB
• Additionally for 14 mm and 30 mm resolution:
3RG78 48-0AH test rod
PROFIBUS
PROFIsafe — SIMATIC FS400 light curtains and light grids
3SF78 44 PROFIsafe series internal evaluation,
Type 4, Function package Blanking
PROFIBUS
PROFIsafe — SIMATIC FS400 light curtains and light grids
3SF78 44 PROFIsafe series internal evaluation,
Type 4, Function package Muting
4
750 Receiver 3SF78 44-8MB11-0SS1 on request 3RG78 42-6BG21
750 Transmitter 3SF78 44-6SB11-0SS1 on request 3RG78 42-6BG20
900 Receiver 3SF78 44-8MB13-0SS1 on request 3RG78 42-6BH21
900 Transmitter 3SF78 44-6SB13-0SS1 on request 3RG78 42-6BH20
1050 Receiver 3SF78 44-8MB15-0SS1 on request 3RG78 42-6BJ21
1050 Transmitter 3SF78 44-6SB15-0SS1 on request 3RG78 42-6BJ20
1200 Receiver 3SF78 44-8MB17-0SS1 on request 3RG78 42-6BK21
1200 Transmitter 3SF78 44-6SB17-0SS1 on request 3RG78 42-6BK20
1350 Receiver 3SF78 44-8MB20-0SS1 on request 3RG78 42-6BL21
1350 Transmitter 3SF78 44-6SB20-0SS1 on request 3RG78 42-6BL20
1500 Receiver 3SF78 44-8MB22-0SS1 on request 3RG78 42-6BM21
1500 Transmitter 3SF78 44-6SB22-0SS1 on request 3RG78 42-6BM20
1650 Receiver 3SF78 44-8MB24-0SS1 on request 3RG78 42-6BN21
1650 Transmitter 3SF78 44-6SB24-0SS1 on request 3RG78 42-6BN20
1800 Receiver 3SF78 44-8MB26-0SS1 on request 3RG78 42-6BP21
1800 Transmitter 3SF78 44-6SB26-0SS1 on request 3RG78 42-6BP20
Resolution 30 mm
300 Receiver 3SF78 44-8MD04-0SS1 on request 3RG78 42-6DD21
300 Transmitter 3SF78 44-6SD04-0SS0 on request 3RG78 42-6DD20
450 Receiver 3SF78 44-8MD06-0SS1 on request 3RG78 42-6DE21
450 Transmitter 3SF78 44-6SD06-0SS0 on request 3RG78 42-6DE20
600 Receiver 3SF78 44-8MD08-0SS1 on request 3RG78 42-6DF21
600 Transmitter 3SF78 44-6SD08-0SS0 on request 3RG78 42-6DF20
750 Receiver 3SF78 44-8MD11-0SS1 on request 3RG78 42-6DG21
750 Transmitter 3SF78 44-6SD11-0SS0 on request 3RG78 42-6DG20
900 Receiver 3SF78 44-8MD13-0SS1 on request 3RG78 42-6DH21
900 Transmitter 3SF78 44-6SD13-0SS0 on request 3RG78 42-6DH20
1050 Receiver 3SF78 44-8MD15-0SS1 on request 3RG78 42-6DJ21
1050 Transmitter 3SF78 44-6SD15-0SS0 on request 3RG78 42-6DJ20
1200 Receiver 3SF78 44-8MD17-0SS1 on request 3RG78 42-6DK21
1200 Transmitter 3SF78 44-6SD17-0SS0 on request 3RG78 42-6DK20
1350 Receiver 3SF78 44-8MD20-0SS1 on request 3RG78 42-6DL21
1350 Transmitter 3SF78 44-6SD20-0SS0 on request 3RG78 42-6DL20
1500 Receiver 3SF78 44-8MD22-0SS1 on request 3RG78 42-6DM21
1500 Transmitter 3SF78 44-6SD22-0SS0 on request 3RG78 42-6DM20
1650 Receiver 3SF78 44-8MD24-0SS1 on request 3RG78 42-6DN21
1650 Transmitter 3SF78 44-6SD24-0SS0 on request 3RG78 42-6DN20
1800 Receiver 3SF78 44-8MD26-0SS1 on request 3RG78 42-6DP21
1800 Transmitter 3SF78 44-6SD26-0SS0 on request 3RG78 42-6DP20
1)
For "Ordering notes", see page 4/194
PROFIBUS
PROFIsafe — SIMATIC FS400 light curtains and light grids
3SF78 44 PROFIsafe series internal evaluation,
Type 4, Function package Muting
PROFIBUS
PROFIsafe — SIMATIC FS400 light curtains and light grids
3SF78 44 PROFIsafe series internal evaluation,
Type 4, Function pack. Sequence control system
4 750
900
Transmitter
Receiver
3SF78 44-6SB11-0SS0
3SF78 44-8TB13-0SS1
3SF78 44-6SB11-1SS0
3SF78 44-8TB13-1SS1
3RG78 42-6BG20
3RG78 42-6BH21
900 Transmitter 3SF78 44-6SB13-0SS0 3SF78 44-6SB13-1SS0 3RG78 42-6BH20
1)
For "Ordering notes", see page 4/194
■ Dimensions
Standard 3SF78 44 light curtains and 3SF78 44 light grids, additional dimensions 3RG78 48-1TL reflective mirror (left) and
light grids muting transceiver (right)
1 1 52
52
7 2
7 2
1 4 0 ,1
4 0
4 0
B
B
C
696
A
734
602
2 2
2 2
N S C 0 _ 0 0 6 4 7
N S C 0 _ 0 0 6 4 8
5 2 5 5 5 2 5 5
102
FS1000107
140
Note:
Information regarding mounting material for SIMATIC FS400
light curtains and light grids can be found in Section 6.
PROFIBUS
PROFIBUS DP laser scanner
SIMATIC FS600 laser scanner
■ Overview
Our optical distance sensors provide perfect all-round protec- With up to four programmable protective field pairs that can be
tion to type 3 in accordance with IEC/EN 61496. selected during operation, our laser scanners can be optimally
adapted to any application – on machines, production robots,
In an operating field of 190° and over a distance of up to 4.0 m conveyor systems or vehicles.
(up to 15 m in non-safety-related applications), the laser scanner
reliably senses every object and every person. And it works so Different variants support optimal integration in the automation
simply: The distance sensor emits light pulses at regular inter- system: Whether conventionally in the safety circuit, over
vals. PROFIBUS with PROFIsafe or over AS-Interface with ASIsafe.
If they hit an obstruction, the sensor receives the reflected light
and evaluates it. If this is evaluated as the predefined area to be
protected, a Stop function is triggered.
■ Application
Horizontal danger zone protection Route monitoring for automatic guided vehicle systems
SF4 SF1
SF2 SF3
NSC0_00620
NSC0_00619
• Reliable detection of persons and objects in danger zones • Reliable detection of persons and objects approaching the
around machines and plants. vehicle.
• Flexible programming of almost any protection and warning • The laser scanner offers a greater protection range than
zones. bumpers and, therefore, permits higher speeds.
Horizontal danger zone protection with Collision protection for shifting units
more than one protective field
c
c
SF 2
WF 2 SF1
SF 2 SF2
(active)
b
WF 1
(active)
NSC0_00622
NSC0_00646
PROFIBUS
PROFIBUS DP laser scanner
SIMATIC FS600 laser scanner
■ Application (continued)
Access protection by means of entry control Securing danger zones by means of hand and arm guards
Access protection by means of entry control can be used when If a machine operator has to be close to the dangerous move-
the entry location to a machine or to a danger zone can be pre- ment or if the operator coordinates the positioning and removal
cisely defined and when no other unsecured access to this area of workpieces at the machine, danger zone protection must be
exists. implemented at the machine.
The laser scanner is preferably mounted above the entry point, A protective device must be used to guard these danger zones.
aligned vertically. To protect the protective devices, laser scan- The laser scanner is approved for securing danger zones by
ners and fence from inadvertent adjustment and malicious means of hand and arm guards and can, also in combination
manipulation, the protective fields of the laser scanners must be with protective field changeover, ensure flexible work safety. To
defined using reference contours. In this operating mode, the protect the protective devices, laser scanners and the screens
scanner uses the sampled environment as a reference and can (attached to the sides as a reference and as additional access
therefore monitor changes to the structure of the protective protection) from inadvertent adjustment and malicious manipu-
equipment as well as each individual measurement to detect an lation, the protective fields of the laser scanners must be defined
entering person. using reference contours.
.
1 1
3
3
2 4 FS10_00226
4 5
FS10_00225
PROFIBUS
PROFIBUS DP laser scanner
SIMATIC FS600 laser scanner
■ Function
The laser scanner is an optical, contact-free surface scanner – Four protective field/warning field pairs
designed primarily for operator protection.
Four variable protective field pairs for the personnel protective
field and warning field, which can be easily set on the PC, ensure
that the laser scanner can be adapted to suit any requirement.
E Sc
Reflection
SF 3 SF 1 SF 4
SF 2
NSC0_00623
Only personnel protective fields are shown
4
NSC0_00625
Using a laser diode with transmission optics, the laser scanner
continuously generates bundled light pulses that are scattered
throughout the operating range by an integrated rotating mirror. It can be implemented in stationary applications (machines and
If objects or persons enter the field, it evaluates the reflected installations) or mobile applications (vehicles, automatic guided
light pulses and continuously calculates the exact position coor- vehicle systems, or shifting units). In the case of a robot, for
dinates on the basis of the light propagation time. If the defined example, different operating ranges can be protected, whereby
personnel protective field is penetrated, the laser scanner stops the laser scanner operates in succession with regard to time and
the machine immediately (within the system response time). The space. In the case of automatic guided vehicle systems, four
Stop function is reset when the protective field is free again, programmable protective fields can be protected (e.g. rapid
either automatically or following acknowledgement (depending travel, slow travel, turning left, turning right).
on the operating mode).
LS4soft operator software
The operating range of the laser scanner spans 190° and is sub-
divided into angle segments of 0.36°. Thanks to the PC operator software LS4soft, it could not be eas-
ier to optimize the laser scanner settings. The following functions
have been integrated:
0.36° • User-friendly configuration of the protective field using a PC or
laptop
• Configuration of additional functions, such as protective field
selection, restart inhibit, etc. by means of a software wizard
• Comprehensive range of displays, e.g. defined protective
fields, current scan contours, system settings, etc. reliable,
password-protected access with different authorization levels
• Executable under Microsoft Windows 95/98/NT/2000/XP
The operator software is supplied with the laser scanner.
5° 185°
NSC0_00624
PROFIBUS
PROFIBUS DP laser scanner
PROFIsafe laser scanner
■ Integration
X5
X1
or or X2
or X3
X4
FS10_00137
■ Technical specifications
Order No. 3SF78 34-6PB00 Order No. 3SF78 34-6PB00
3SF78 34-6PE00 3SF78 34-6PE00
Product type description PROFIsafe laser scanner Product type description PROFIsafe Laserscanner
Protective field Number 4 (can be switched via
PROFIBUS)
Detection range 0 ... 4 m
Safety category Category 3 to EN 954-1, type 3 to
Luminance factor min. 1.8 % IEC 61496-1 or EN 61496-3
Object size and diameter 70 mm (cylindrical test body) Output PROFIBUS (PROFIsafe profile)
Response time Start Start test and start inhibit can be
• dual evaluation (2 scans) 80 ms (only laser scanner without set separately
PROFIBUS system times) Restart 160 ms to 10 s
• adjustable up to 16 scans 640 ms (only laser scanner with- (can be set or is manual)
out PROFIBUS system times)
PROFIBUS
PROFIBUS DP laser scanner
PROFIsafe laser scanner
Output RS 232 serial interface via Vibratory load over 3 axes to 10 ... 150 Hz, max. 5 g
infrared interface IEC 60068, part 2-6
PROFIBUS
PROFIBUS DP laser scanner
PROFIsafe laser scanner
4
• Socket insert 6GK1 905-0EB00
PROFIBUS M12
plug-in cables
2-core (inverted coding)
Accessories preassembled,
Assembly system, 3RG78 38-1AA with M12 connectors,
twistable, in different lengths:
for simple adjustment • 0.5 m 6XV1 830-3DE50
• 1.5 m 6XV1 830-3DH15
• 3.0 m 6XV1 830-3DH30
• 5.0 m 6XV1 830-3DH50
• 10.0 m 6XV1 830-3DN10
• 15.0 m 6XV1 830-3DN15
Adapter plate for 3RG78 38-1AB
PLS mounting support
Cleaning set 3RG78 38-7RS
Includes cleaning fluid (1000 ml),
cloths (x 100)
PROFIBUS
PROFIBUS DP laser scanner
PROFIsafe laser scanner
■ Dimensions
PROFIsafe laser scanner
122.3
61
R 2.6 Top view
approx. 230
a
s
143.8
167
148
b a b
48.75
R 2.6
130 64
4
5
155,4
51,5
74,4
90
9
NSC 00610
158
9°
166
192
■ Schematics
X5
X1 X2 X3 X4
X1 Connection restart button
X2 PROFIBUS output wire link
X3 PROFIBUS input wire link
X4 Connection supply voltage
X5 Optical PC Interface
PROFIBUS
RFID Systems communications modules
ASM 450
■ Overview ■ Function
The PROFIBUS DP procedure according to EN 50170 Vol. 2
PROFIBUS for the communication between ASM and
SIMATIC S5/S7 (or any PROFIBUS master) and the
MOBY-specific procedures for communication between
ASM and SLG are implemented on the ASMs.
The data in the MDS is accessed as follows:
• Direct addressing via absolute addresses
On the PROFIBUS DP, the ASM occupies a node address on the
bus that is set on the basic module. The ASM is integrated into
the hardware configuration by means of a device master (GSD)
file. Then the ASM can be configured by means of the software
tool HW_Config of the SIMATIC Manager or another PROFIBUS
tool.
Error messages and operating states (MDS in the field, transmis-
4
sion, etc.) are indicated additionally by means of LEDs and
simplify commissioning and service.
For the connection to any PROFIBUS DP master, the software
interface is disclosed in the documentation.
The low-cost communications module ASM 450 is an
autonomous PROFIBUS DP slave for the operation of The IP67 connectors (Order No. 6ES7194-1AA01-0XA0) are to
MOBY components via the PROFIBUS DP: be ordered separately!
• SIMATIC S7 (including FB/FC software) ASM 450 (for MOBY E/I)
• SINUMERIK
The ASM 450 has two SLG interfaces. When using two SLG
• SICOMP IMC, PC, PLC interfaces, the module operates in multiplex mode so that the
Thanks to their high degree of protection and ruggedness, MDS can only be read reliably when it is not moving. The data in
they are particularly suitable for machine-level use. the MDS is accessed direct by means of absolute addresses.
Using the software functions FC44 for the SIMATIC S7, the
■ Design ASM operates in cyclic mode, i.e. the data throughput depends
among other things on the size of the address window (max.
208 byte), number of slaves, etc.
PROFIBUS-DP AT-comp. PC
master module,
e.g. S7-400 CPU
PROFIBUS-cable
2 m*
24 V
for
SLGs
to further
PROFIBUS-
stations
2nd SLG 1st
G_KT01_EN_00052a
Configuration
PROFIBUS
RFID Systems communications modules
ASM 450
4
Connectable SLGs SLG 7x or SLG 4x; MOBY M12 dual-pin connector 6GT2 090-0BC00
in multiplex mode for ASM 450
Data transmission rate 19.2 Kbaud to 57.6 Kbaud For mounting individual
(depending on the MOBY family) ASM SLG, without cable
Software function MOBY E, I, U connecting cable
Programming Depending on the Preassembled, between ASM 450
PROFIBUS DP master and SLG, angled connector,
in the following lengths:
Function blocks
• 2 m (preferred length) 6GT2 091-1CH20
SIMATIC S7 FC44
•5m 6GT2 091-1CH50
MDS addressing Direct via addresses
• 10 m 6GT2 091-1CN10
Commands Initialize MDS, read data,
write data, etc. • 20 m 6GT2 091-1CN20
Digital inputs/outputs 2/2 • 50 m 6GT2 091-1CN50
Galvanic isolation Yes Preassembled, between ASM 450 6GT2 091-2CH20
and SLG, angled connector
Power supply 2 m long
Permissible range 20 … 30 V DC CD "RFID Systems Software & 6GT2 080-2AA10
(rated value 24 V DC) Documentation"
Current consumption Max. 180 mA; typ. 130 mA FB/FC for SIMATIC, 3964R driver
(without SLG) for DOS/Windows 95/NT/2000/XP,
Ambient temperature C-libraries, PC presentation
program, RFID documentation
Operation 0 °C ... +55 °C
Transport and storage -40 °C ... +70 °C
Degree of protection IP67
Dimensions (W x H x D) in mm 134 x 110 x 55
(without bus connector)
Weight, approx. 0.5 kg
PROFIBUS
RFID Systems communications modules
ASM 456
■ Overview ■ Application
The ASM 456 communication module has been specially de-
signed for a wide range of applications in industrial automation
and logistics. Thanks to the high degree of protection of IP67,
the ASM 456 can be installed in the process without a control
cabinet.
Used primarily for the ASM 456:
• Mechanical engineering, automation systems, conveyor
systems
• Ancillary assembly lines in the automobile industry/suppliers
• Small assembly lines
• Production, packaging, textile, plastics and printing machines
SIMOTION
■ Design
4 PROFIBUS DP
master module
The cost-effective ASM 456 communication module is a stand- e.g. S7-400
alone PROFIBUS DP slave used to operate the RFID systems
MOBY D/E/I/U and SIMATIC RF300 over PROFIBUS DP/DP-V1:
• SIMATIC S7 (including FB/FC software)
• SINUMERIK
ASM 456
• SICOMP IMC, PC, PLC
• SIMOTION (with integrated software library) X1
X2
Thanks to their high degree of protection and ruggedness, they PROFIBUS
are particularly suitable for machine-level use. The modular
structure with different PROFIBUS connection systems allows 24 V for
them to be used in all applications. The system-wide, plug-in ASM 456 and SLGs
connection technique ensures rapid start-up.
■ Benefits to other
PROFIBUS
• Two parallel MOBY channels ensure real-time mode at participants
dynamic read points.
• Modular design with different bus interfacing possibilities
ensures universal implementation.
G_FS10_XX_00103
• SLG connection using an 8-pin M12 connector for quick 2nd SLG 1st SLG
mounting of all components.
• Easy changeover from ASM 452 to ASM 456 thanks to Tags / MDS
100 % software compatibility.
• High-performance hardware ensures fast data exchange with
the SLG (reader). Consequently the data are available for the
application even faster.
• Easy downloading of firmware via SIMATIC Manager for
function expansions and error rectification ensure high-
availability of the RFID system.
• The parameterizable MOBY-specific PROFIBUS diagnostics
facilitate start-up and troubleshooting.
• A wide selection of pre-assembled PROFIBUS connecting
cables can be ordered for ASM 456. This saves time and
money during installation and assures better quality.
PROFIBUS
RFID Systems communications modules
ASM 456
One or two read/write devices are connected to the ASM with a • During operation 0 … 55 °C temperature change
read/write device cable pre-assembled and ready to use. The 10 K/h, all mounting positions
standard length of the cable is 2 m. If other cable lengths to Or -25 … 60 °C
the SLG are required, an extension cable measuring between • Storage -40 … +70 °C 20 K/h
2 m and 50 m can be used. The cable can also be assembled
by the customer as required. Relative humidity
PROFIBUS
RFID Systems communications modules
ASM 456
4 (pre-assembled)
ECOFAST hybrid cable 6XV1 830-7AH10
210
(non-assembled)
Accessories M12, 7/8" connection
M12, 7/8" connection block 6ES7 194-3AA00-0BA0
M12 terminating resistor 6GK1 905-0EC00
for PROFIBUS (5 per pack)
PROFIBUS
RFID Systems communications modules
ASM 470/475
■ Overview ■ Function
As many as eight ASM communication modules can be plugged
into one SIMATIC S7-300 rack and operated. In a configuration
with several racks (max. 4), the ASMs can be plugged into and
operated on any rack. This means that as many as 32 ASMs can
be operated in the maximum configuration of a SIMATIC S7-300.
The electrical isolation between SLG and SIMATIC S7-300 bus
ensures a noise-resistant setup.
Error messages and operating states (MDS in field, command
active etc.) are indicated using LEDs.
Communication between the ASM 475 and S7-CPU takes place
by means of acyclic message frames of the P-bus, so that the
useful data (max. 238 byte) is transmitted very quickly and effec-
tively. The ASM 475 is fully integrated into the diagnostics of the
SIMATIC Manager by means of an Object Manager (OM). De-
pending on the PROFIBUS master, as many as 126 ET 200M
4
modules can be operated on one PROFIBUS line.
ASM 470 (for MOBY I/E)
The data in the MDS is accessed direct by means of physical ad-
The ASM 470 and 475 are low-cost modules for connecting the dresses using the ASM 470. Communication with the ASM takes
MOBY D, E, I, U and RF300 identification systems to the S7-300 place in the process image in blocks of 12 byte and is slower
and ET 200M. than with the ASM 475. Via ET 200M, it can be operated on any
non-Siemens PROFIBUS master.
■ Application ASM 475 (for MOBY I/E/U/D/RF300)
The ASM 470 and ASM 475 communications modules integrate The data in the MDS is accessed direct by means of physical ad-
the MOBY identification systems into the following systems: dresses using the ASM 475. The data is transferred between
• SIMATIC S7-300 FC/FB45, FC55 and ASM at great speed and without placing a
• S7-400, PC (CP5412 (A2)) via ET 200M great load on the CPU. In the MOBY I/U mode, the ASM can also
be operated with the FC56 (file handler).
• SINUMERIK 840D/810D
A maximum of two SLGs can be connected and operated in
parallel mode (ASM 470 only in multiplex mode).
■ Dimensions
CAD data
■ Design Dimension drawing available as CAD graphic (DXF format).
Additional information can be found in the Internet under:
http://www.automation.siemens.com/bilddb/
index.asp?objKey=G_FS10_XX_90112
ASM 470
ASM 475
6GT2 091-0E...
SLG SLG
G_KT01_EN_00053
MDS MDS
Configuration
PROFIBUS
RFID Systems communications modules
ASM 470/475
■ Technical specifications
Order No. 6GT2 002-0FA10 6GT2 002-0GA10 6GT2002-0GA10
Communication modules ASM 470 ASM 475 ASM 475
(mit MOBY I/U-Filehandler)
Serial interface to SLG RS422
SLG connection point Max. 2 pieces via screw terminals in front connector
Interface/cable length, RS422/1000 m, depending on SLG and cable type
max. connectable length
Connectable SLGs MOBY I/E (multiplex mode) MOBY I/E/U/D/RF300 MOBY I/U
Interface for 24 V DC Via screw terminals in front connector
Function blocks
SIMATIC S7 FC47 FC/FB45, FC55 (multitag) FC56
MDS addressing Direct access via addresses Access via DOS-like file system
Commands Initialize MDS, read data from MDS, write data to MDS, etc. Format MDS, read file, write file,
4 Dialog function Yes (MOBY I) No
etc.
Power supply
• Nominal value 24 V DC
• Permitted range 20 ... 30 V DC
Electrical isolation between Yes
S7-300 and MOBY
Current consumption from 100 mA
S7 bus terminal, max.
Power loss, typically 1W
Ambient temperature
Operation
• Horizontal configuration of SIMATIC 0 … +60 °C
• Vertical configuration of SIMATIC 0 … +40 °C
Transport and storage -40 … +70 °C
Dimensions (W x H x D) in mm 40 x 125 x 120
Weight, approx. 0.2 kg
PROFIBUS
RFID Systems communications modules
ASM 424, ASM 754/724
■ Overview ■ Function
Up to four write/read devices or antennas from the correspond-
ing MOBY system can be connected to the rugged housing.
Data in the MDS is accessed directly over the physical
addresses. The extended MOBY E functions (multitag, access
rights, password, etc.) are not supported.
Error messages and operating states (MDS in the field, transmis-
sion, etc.) are indicated additionally by means of LEDs and
simplify commissioning and service.
PROFIBUS DP-V1 interface (ASM 754)
Communication to the application uses the acyclic protocol
service of PROFIBUS DP-V1. The station address on PROFIBUS
is set directly on the ASM by means of a DIP switch.
The function FC45 or FC55 (multitag) is available to SIMATIC S7
users for easy integration in the application. The ASM is
integrated into the hardware configuration via a GSD file. The
ASM can then be configured via the SW tool HW_Config of 4
SIMATIC Manager or another PROFIBUS tool.
Up to 4 write/read devices or antennas can be connected For connection to any PROFIBUS DP-V1 master, the program-
in parallel to the low-cost connection modules. The user can ming interface is described in the FC45 documentation.
select between two interfaces:
RS232/RS422 interface (ASM 424, ASM 724)
• PROFIBUS DP-V1 (ASM 754)
A WINDOWS 98/NT/2000 C library (MOBY API, DLL functions)
• RS232/RS422; serial interface to PC/PLC (ASM 424, ASM 724) incl. 3964R driver with basic functions (open/close channel,
read data from data memory, etc.) is available to the PC user for
■ Design his application.
Mounting MOBY E
For easy mounting on a standard rail, an optional adapter is Up to four SLA 7x can be connected in parallel to the ASM
available. 754/724 which, however, operate internally in multiplex mode. If
more than one SLA 7x is connected, the MOBY E data memory
24 V= can only be reliably read or written in the stationary state.
PROFIBUS: 230 V MOBY I/E
~
or
RS232/RS422 Up to four SLG 4x or SLG 7x can be connected in parallel to
the ASM 424. MOBY data memories can be read or written
simultaneously on all 4 SLGs.
G_KT01_EN_00055
Configuration
PROFIBUS
RFID Systems communications modules
ASM 424, ASM 754/724
■ Technical specifications
Order No. 6GT2 302- 6GT2 002- Order No. 6GT2 302- 6GT2 002-
2EE00 2CE00, 2EE00 2CE00,
6GT2 302- 6GT2 302-
2CE00 2CE00
Communications module ASM 754 ASM 424, Communications module ASM 754 ASM 424,
ASM 724 ASM 724
Serial interface to user PROFIBUS RS232/RS422 Power supply
DP-V1,
• Rated value 24 V DC (separate connector)
9-pin Sub-D 9-pin Sub-D
connector connector • Permissible range 20 … 30 V DC
(Order No. Current consumption 250 mA
6ES7 972-0BA
12-0AX0) Starting current, max. 1.1 A (without SLA)
Cable length, max See PROFIBUS 30 m for Mounting 4 x M5 screws
RS232,
Degree of protection IP40 (higher degree of protection
500 m for on request)
4 Procedure/protocol IEC 61784
RS422
3964 R
MTBF (at 40 °C) 100,000 hours
Housing
Data transmission rate 9600 Kbit/s up 38.4 bit/s
to 12 Kbit/s • Dimensions (W x H x D) in mm 205 x 130 x 60
(automatic (without connector)
detection) • Material Aluminum
Block length, max 4 words cyclic/ 238 byte • Color Anthracite
238 byte
acyclic Ambient temperature
Serial interface to SLA/SLG 4 x 9-pin Sub-D socket • Operation -25 … +55 °C
(condensation not permitted)
Cable length, max 55 m to SLA; 1000 m to SLG
• For transport and storage -40 … +85 °C
Connectable SLG/SLA MOBY I/E: max. 4 x SLG 4x (condensation not permitted)
or SLG 7x (parallel mode)
Weight, approx. 1.3 kg
MOBY E: max. 4 x SLA 7x
(multiplex mode)
Note:
Mixed mode is not possible
Software function
Programming Depending on Depending on
the PROFIBUS the PC/PLC
DP-V1 master
Available software FC45 for C library MOBY
(CD "RFID Systems Software & SIMATIC API for PC with
Documentation“) S7-300/400 Windows 89/NT
• MDS addressing Access directly via addresses
• Commands Initialize MDS, read data from
MDS, write to MDS, etc.
PROFIBUS
Engineering/Network Management/Diagnostics
STEP 7
■ Application ■ Function
The STEP 7 programming software allows user-prompted
parameterization of the distributed I/O as well as field devices on
PROFIBUS DP. This includes primarily:
• Configuration of the field bus system
• Creation of an address list for the master module
• Adjustment of data transmission rate on the field bus
• Adjustment of the failure mode.
The STEP 7 programming software allows identical program-
ming and configuring of centralized and distributed I/O
modules.
The reference configuration of the PROFIBUS DP field bus is
stored on the PROFIBUS DP master module.
Diagnostics
The diagnostics function can be used during start-up and
normal operation to localize and rectify errors easily.
4
For this purpose, the programming device or PC is connected to
PROFIBUS DP or direct to the relevant I/O device or field device.
Prior to start-up, the PROFIBUS DP field bus and the individual
nodes must be parameterized. GSD data
During configuration and parameterization the user is supported STEP 7 can also be used to parameterize field devices of
by user-friendly tools. For SIMATIC masters, all functions are other manufacturers. In order to facilitate easy and convenient
integrated in the STEP 7 programming language. These tools programming, the product usually comes with GSD files which
enable the PROFIBUS DP fieldbus to be easily can be embedded in the parameterization tools.
• configured For connection of distributed ET 200 I/O modules to masters of
• parameterized, other manufacturers, the GSD files are also centrally available in
the interface center These can be requested:
• documented,
• via modem on Tel.: ++49 911/737972 or ++49 911/730983
• started up,
• at the Internet address
• tested and http://www.siemens.com/automation/csi/gsd
• diagnosed.
When ET 200 stations are connected to master modules which
For further information, please refer to "Industrial automation are not parameterized with COM PROFIBUS or STEP 7 (opera-
systems; SIMATIC Industrial Software; Software for tion on third-party master modules), a fixed preassigned GSD
SIMATIC S7/M7/C7; Standard Tools". file can be created with COM PROFIBUS. This file is then loaded
into the configuration tool of the third-party manufacturer and
can be used for simple parameter assignment of the station. This
allows the use of the user-friendly plain-text parameterization
feature of COM PROFIBUS; there is no need for hexadecimal
code inputs in the third-party configuring tool.
PROFIBUS
Engineering/Network Management/Diagnostics
STEP 7
PROFIBUS
Engineering/Network Management/Diagnostics
Process Device Manager SIMATIC PDM
■ Overview
SIMATIC
SIMATIC SIMATIC PCS 7 engineering station Device on
PDM with SIMATIC PDM
PDM
SIMATIC
the workbench
SIMATIC
PDM PDM
Plant bus
SITRANS P
S7-400 S7-400
SIMATIC Stand-alone
SIMATIC computer
PDM PDM
with SIMATIC PDM
SIMATIC
SIMATIC
PDM PDM
PROFIBUS DP fieldbus Up to 12 Mbit/s HART protocol
RS 232/RS 485
DP/PA MICROMASTER ET 200M SIMOCODE
link (IM 153-2 with pro ET HART
HART modules)
4
200iSP multiplexer
HART
PROFIBUS PA
SIMATIC SIMATIC
SIMATIC SIMATIC
PDM PDM PDM PDM
HART device
SIPART PS2 SITRANS P SITRANS
T3K SIMATIC
Possible connection point
of a PG/PC with SIMATIC PDM
SITRANS LR SITRANS F M SIPART PS2 PDM
(stand-alone operation)
SIMATIC PDM (Process Device Manager) is a universal, vendor- From the viewpoint of device integration, SIMATIC PDM is the
independent tool for the configuration, parameterization, com- most powerful open device manager available in the world.
missioning, diagnostics and servicing of intelligent field devices Devices which previously were not supported can be easily
(sensors and actuators) and field components (remote I/Os, integrated in SIMATIC PDM at any time by importing their device
multiplexers, control-room devices, compact controllers), which descriptions (EDD). This provides security for your investment
in the following sections will be referred to simply as devices. and saves you investment costs, training expenses and conse-
quential costs.
Using one software, SIMATIC PDM enables the processing of
more than 1200 devices from Siemens and over 100 vendors
worldwide on one homogeneous user interface. Parameters and
functions for all supported devices are displayed in a consistent
and uniform fashion independent of their communications inter-
face.
PROFIBUS
Engineering/Network Management/Diagnostics
Process Device Manager SIMATIC PDM
■ Design
Customer-oriented product structure
The SIMATIC PDM Process Device Manager can be used in a • System-integrated in a SIMATIC PCS 7/S7 configuration
versatile manner in the context of Totally Integrated Automation environment:
(TIA). Use in the engineering system of SIMATIC PCS 7 is one - SIMATIC PDM PCS 7 (for integration in an engineering
possible application. system for SIMATIC PCS 7)
- SIMATIC PDM S7 (for integration in a SIMATIC S7
The customer-oriented products structure of SIMATIC PDM configuration environment)
supports you in adaptation of the scope of functions and
performance to your individual requirements. You can select • SIMATIC PDM stand-alone as service tool for operation on a
the minimum configuration SIMATIC PDM Single Point, one mobile computer on the PROFIBUS or with direct connection
of the application-specific, predefined product configurations to the device:
SIMATIC PDM Service, SIMATIC PDM PCS 7 or SIMATIC - SIMATIC PDM Single Point (for processing of a single field
PDM S7, or produce your desired configuration from the individ- device via a point-to-point coupling)
ual components offered (see table). - SIMATIC PDM Service (for enhanced servicing, including
modification logbook and lifelist detailed diagnostics)
The selection depends on the application range and environ-
ment of use:
4 SIMATIC PDM stand-alone SIMATIC PDM system-integrated
Minimum Components for Predefined product configurations
configuration individual
configuration
Product name SIMATIC PDM SIMATIC SIMATIC SIMATIC PDM S7 SIMATIC PDM
Single Point PDM Basic PDM Service PCS 7
TAGs included in scope of delivery 1 4 128 128 128
TAG expansions Cannot be TAG options PowerPacks
expanded - 128 TAGs - From 128 to 512 TAGs
- 512 TAGs - From 512 to 1024 TAGs
- 1024 TAGs - From 1024 to 2048 TAGs
- 2048 TAGs - From 2048 to unlimited TAGs
and/or PowerPacks
Option opt opt • •
"Integration in STEP 7/PCS 7"
Option "Routing through S7-400" opt opt opt •
Option "Communication via stan- opt opt opt opt
dard HART multiplexer"
• Components included in delivery of individual PDM configurations Note:
opt can be ordered as options For definition of TAG, see under TAG options/PowerPacks.
PROFIBUS
Engineering/Network Management/Diagnostics
Process Device Manager SIMATIC PDM
■ Design (continued)
Predefined product configurations Without TAG expansion, SIMATIC PDM Basic can manage
projects with up to 4 TAGs, and can be used - with observation
SIMATIC PDM Service of the system requirements - for stand-alone operation on any
This is a predefined product configuration especially for mobile computer (PC/notebook) with local connection to bus segments
use in servicing for projects with up to 128 TAGs. It offers service or with direct connection to the device.
engineers all functions of SIMATIC PDM Basic, including modifi- SIMATIC PDM Basic can be expanded by functional options and
cation logbook, calibration report and detailed diagnostics in the TAG options/PowerPacks. Use of the following functions requires
lifelist. SIMATIC PDM Service can be expanded by the functional at least 128 TAGs:
options "Integration in STEP 7/PCS 7", "Routing through S7-400"
and "Communication via standard HART multiplexer" as well • Modification logbook
as by SIMATIC PDM PowerPacks (see under TAG options/ • Calibration report
PowerPacks). The following program components are part of • Detailed diagnostics in the lifelist
SIMATIC PDM Service:
• SIMATIC PDM Basic SIMATIC PDM Basic is also available in the form of a rental
license for 50 operating hours for low-cost processing of
• Option: 128 TAGs short-term projects.
SIMATIC PDM PCS 7
SIMATIC PDM PCS 7 is a predefined product configuration for
SIMATIC PDM option: Integration in STEP 7/PCS 7 4
This option is required for use of SIMATIC PDM within a
integration into the engineering system (engineering tool set) SIMATIC S7 or SIMATIC PCS 7 project with a local connection to
and the maintenance station of SIMATIC PCS 7. The product the PROFIBUS. SIMATIC PDM can then be started directly from
version designed for projects with up to 128 TAGs allows the use the hardware project (HW-Config).
of all functions of SIMATIC PDM Basic (including modification
logbook, calibration report and detailed diagnostics in the life- SIMATIC PDM option: Routing through S7-400
list). In addition, it contains the functionality for integration of the This option is required additive to the option "Integration in
SIMATIC PDM into HW-Config as well as the routing from the STEP7/PCS 7" if SIMATIC PDM is to be used in a central
central engineering system to the field devices. SIMATIC PDM engineering system for SIMATIC PCS 7/S7 with Ethernet bus
PCS 7 can be expanded by the option "Communication via connection to the automation systems for plant-wide configura-
standard HART multiplexer" and by SIMATIC PDM PowerPacks tion, parameterization, commissioning and diagnostics of field
(see under TAG options/PowerPacks). The following program devices.
components are part of SIMATIC PDM PCS 7:
• SIMATIC PDM Basic SIMATIC PDM option: Communication via
standard HART multiplexer
• Option: 128 TAGs
• Option: Integration in STEP 7/SIMATIC PCS 7 This option permits SIMATIC PDM to use the HART OPC server
for communication with HART field devices via HART multiplex-
• Option: Routing through S7-400 ers.
SIMATIC PDM S7 TAG options/PowerPacks
SIMATIC PDM S7 is a predefined product configuration tailored A TAG corresponds to a SIMATIC PDM object, which represents
to the use of SIMATIC PDM in a SIMATIC S7 configuration envi- individual field devices or components within a project, e.g.
ronment. It offers all functions of SIMATIC PDM Basic (including measuring instruments, positioners, switching devices or remote
modification logbook, calibration report and detailed diagnos- I/Os. TAGs are also relevant for diagnostics with the lifelist of
tics in the lifelist) as well as the functionality for integration of SIMATIC PDM. In this case, TAGs are considered to be all
PDM into HW-Config. SIMATIC PDM S7 can be expanded by the recognized devices with diagnostics capability, whose detailed
functional options "Routing through S7-400" und "Communica- diagnostics is effected through the device description (EDD).
tion via standard HART multiplexer" and by SIMATIC PDM
PowerPacks (see under TAG options/PowerPacks ). The follow- In contrast to PowerPacks, TAG options are only suitable for
ing program components are part of SIMATIC PDM S7: product configurations on the basis of individual components.
• SIMATIC PDM Basic Using the SIMATIC PDM TAG options, the basic software
SIMATIC PDM Basic can be expanded from 4 TAGs to 128, 512,
• Option: 128 TAGs 1024 or 2048 TAGs, and with the help of an additive PowerPack
• Option: Integration in STEP 7/SIMATIC PCS 7 also to unlimited TAGs.
Components for individual configuration The number of available TAGs can be subsequently increased
for all SIMATIC PDM product configurations by means of the
SIMATIC PDM Basic SIMATIC PDM PowerPacks. PowerPacks are available for
SIMATIC PDM Basic is the basic component for production of expansion to 512, 1024, 2048 and unlimited TAGs.
individual SIMATIC PDM configurations from single compo- Demonstration software
nents. It contains all functions required for operation and param-
eterization of the devices, as well as enabling for the following A demonstration version of SIMATIC PDM is also available.
communication modes: Online communication and storage functions are not available
• PROFIBUS DP/PA, with this version.
• HART communication (modem, RS 232 and PROFIBUS),
• Modbus,
• SIREC bus and
• SIPART DR.
PROFIBUS
Engineering/Network Management/Diagnostics
Process Device Manager SIMATIC PDM
■ Function
4
vices with several hundred parameters can thus be represented
Parameter view of SIMATIC PDM with trend curve and online display clearly and processed quickly. Using SIMATIC PDM it is very
easy to navigate in highly complex stations such as remote I/Os
Core functions and even connected field devices.
• Adjustment and modification of device parameters Several views are available to users to help them with their tasks:
• Comparing (e.g. project and device data) • Hardware project view
• Plausibility testing of data input • Process device network view
• Device identification and testing (preferably for stand-alone application)
• Device status indication with operating modes, alarms and • Process device plant view as TAG-related view, also with
states display of diagnostics information
• Simulation • Parameter view for parameterizing the field devices
• Diagnostics (standard, detailed) • Lifelist view for commissioning and service
• Management (e.g. networks and PCs) Communication
• Export/import (parameter data, reports)
SIMATIC PDM supports several communication protocols and
• Commissioning functions, e.g. measuring circuit tests of components for communicating with devices that have the fol-
device data lowing interfaces:
• Device replacement (lifecycle management) • PROFIBUS DP/PA interface
• Global and device-specific modification logbook for user • HART interface
operations (audit trail)
• Modbus interface
• Device-specific calibration reports
• Special interface from Siemens
• Graphic presentations of echo envelope curves, trend dis-
plays, valve diagnosis results etc. Further communication protocols on request.
• Presentation of incorporated manuals Routing
• Document manager for integration of up to 10 multimedia files From the central engineering system of the SIMATIC PCS 7
Support of system management process control system, you can navigate with SIMATIC PDM
through the various bus systems and remote I/Os down to the
SIMATIC PDM supports the operative system management in connected devices. By means of this routing functionality, every
particular through: device in the plant which can be parameterized per EDD can be
• Uniform presentation and operation of devices processed. The following processing functions are available:
• Indicators for preventive maintenance and servicing • Read diagnostics information from the device
• Detection of changes in the project and device • Modify device settings
• Increasing the operational reliability • Adjust and calibrate devices
• Reducing the investment, operating and maintenance costs • Monitor process values
• Graded user privileges including password protection • Create simulation values
• Reparameterize devices.
PROFIBUS
Engineering/Network Management/Diagnostics
Process Device Manager SIMATIC PDM
PROFIBUS
Engineering/Network Management/Diagnostics
Process Device Manager SIMATIC PDM
4
and conditions; 2 CDs with SIMATIC PDM V6.0
2 CDs with SIMATIC PDM V6.0 and device library
and device library as well as sup- • Floating license for 1 user 6ES7 658-3AX06-0YA5
plementary DVD with Microsoft
ServicePacks and tools • Rental license for 50 hours 6ES7 658-3AX06-0YA6
SIMATIC PDM S7 V6.0 6ES7 658-3KX06-0YA5 Integration in STEP 7 /
Complete package for use in a SIMATIC PCS 7
SIMATIC S7 configuration envi- Only required if integration of
ronment, with SIMATIC PDM into HW-Config is
• SIMATIC PDM Basic V6.0 to be used;
6 languages (German, English,
• Option "Integration in French, Spanish, Italian, Chi-
STEP 7/PCS 7" nese), executes with Windows
• Option "128 TAGs" 2000 Professional or Windows
6 languages (German, English, XP Professional
French, Italian, Spanish, Chi- Type of delivery:
nese), executes with Windows License key disk, emergency key
2000 Professional or Windows disk, certificate of license, terms
XP Professional, floating license and conditions
for 1 user
• Floating license for 1 user 6ES7 658-3BX06-2YB5
Type of delivery:
License key disk, emergency key Routing through S7-400
disk, certificate of license, terms 6 languages (German, English,
and conditions; French, Spanish, Italian, Chi-
2 CDs with SIMATIC PDM V6.0 nese), executes with Windows
and device library as well as sup- 2000 Professional or Windows
plementary DVD with Microsoft XP Professional
ServicePacks and tools Type of delivery:
License key disk, emergency key
SIMATIC PCS 7 V6.0 6ES7 658-3LX06-0YA5
disk, certificate of license, terms
Complete package for integra-
and conditions
tion into the engineering toolset
of the SIMATIC PCS 7 engineer- • Floating license for 1 user 6ES7 658-3CX06-2YB5
ing system;
6 languages (German, English, Communication via
French, Italian, Spanish, standard HART multiplexer
Chinese), executes with 6 languages (German, English,
Windows XP Professional French, Spanish, Italian,
Floating license for 1 user, with Chinese), executes with
Windows 2000 Professional or
• SIMATIC PDM Basic Windows XP Professional
• Option "Integration in Type of delivery:
STEP 7/PCS 7" License key disk, emergency key
• Option "Routing through S7-400" disk, certificate of license, terms
and conditions
• Option "128 TAGs"
Type of delivery: • Floating license for 1 user 6ES7 658-3EX06-2YB5
License key disk, emergency key
disk, certificate of license, terms
and conditions; 2 CDs with
SIMATIC PDM V6.0 and device
library as well as supplementary
DVD with Microsoft ServicePacks
and tools
PROFIBUS
Engineering/Network Management/Diagnostics
Process Device Manager SIMATIC PDM
PROFIBUS
Engineering/Network Management/Diagnostics
BANYnet bus analysis and diagnostics
■ Overview ■ Application
BANYnet is a tool based on Microsoft Windows for documenta- The functionality for this is distributed as follows between five
tion, monitoring, diagnostics, recording and analysis of Ethernet independent program modules:
and PROFIBUS networks. • The Plant Manager of BANYnet Ethernet offers valuable
• Management of all IP and MAC addresses in the network support toward configuration of your plant through manage-
• Generation of a network overview map ment of IP and MAC addresses, automatic generation of the
plant display, and import and export functions.
• Automatic scanning of network
• The Observer scans the network using various protocols, and
• Monitoring of network nodes for "Failure", "Newly added", displays safety-related changes in the network topology both
"Not registered" in an overview and in a hierarchy.
• Reading out of data, message frame types and error statistics • The Plant Diagnostics reads the configuration data as well as
from the network components comprehensive message frame type and error statistics from
• Display of bus load the SNMP-capable network components, and provides infor-
• Recording of message frame traffic mation to assist searching for errors in the Ethernet network.
Data such as bus load or lifelist are evaluated and displayed
• Recording of PROFINET communication online.
4
• Recording of PROFIBUS communication • The Bus Analysis records the message frame traffic on one
• Comprehensive trigger, filter and sorting functions or more Ethernet buses synchronously, and interprets the
message frames throughout all levels, including SIMATIC S7/
PCS 7 and PROFINET. Comprehensive trigger, filter and sort-
ing functions allow fast localization of errors.
• The Profibus Scope records the message frame traffic of a
PROFIBUS network using a CP 5512, and interprets the
message frames accordingly. Comprehensive trigger, filter
and sorting functions allow fast localization of errors.
■ Benefits
PROFIBUS
Engineering/Network Management/Diagnostics
BANYnet bus analysis and diagnostics
4
Statistics functions provide information on the number of individ- tation on CD, dual language
ual message frame types (packet lengths, message frame (German, English),
types, error types, etc.). The events (traps) sent by the switch software protected by USB
can be displayed in a list. dongle
Parameterization of the SCALANCE X and OSM/ESM Industrial • BANYnet Ethernet 9AE4 100-1DB00
for Industrial Ethernet networks
Ethernet switches is supported in addition, e.g. IP address, port
configuration or firmware update. • BANYnet PROFIBUS 9AE4 100-1DE00
for PROFIBUS networks;
The Bus Analysis allows user-friendly analysis of recorded files (CP 5512 is required)
(import/export of Netmon or Sniffer files is also possible) over
• BANYnet Ethernet 9AE4 100-1DF00
several interfaces simultaneously (e.g. for redundancy analy- and PROFIBUS
ses) by means of the integral BANYmon. Errors can be rapidly for Ethernet and PROFIBUS
located using predefined or user-generated filter and sorting networks;
functions. When one of the listed message frames is clicked, the (CP 5512 is required)
associated detailed information is output. SIMATIC S5/S7/PCS 7-
CP 5512 6GK1 551-2AA00
specific message frames are interpreted and displayed accord- communications processor
ing to their type (e.g. redundant message frames, alarm-8
message frames, etc.). PC card (CardBus, 32 bit) for
connection of a programming
When using a CP 1616, PROFINET data traffic can be recorded device or notebook to PROFIBUS
without time losses and with complete message frame inter- or MPI, under 32 bit in connection
pretation. with PROFIBUS SOFTNET
software or STEP 7;
The Observer permits user-friendly and reliable dynamic German/English
monitoring of your network. The actual state is compared with
the project created in the Plant Manager, and changes are
displayed immediately. In order to locate events such as errors ■ More information
or the penetration of unknown nodes, it is possible to graphically Support:
trace the network hierarchy back to the source. In addition, these
events are saved in log files for later analysis and documenta- SIEMENS AG
tion. I&S IS E&C IT OOP 4
Furthermore, the scanned data can be imported into the project Contact:
and updated supplementary to the Plant Manager. Bernhard Kraft
Siemensallee 84
The PROFIBUS Scope permits recording, saving and user- D-76187 Karlsruhe
friendly analysis of bus events. It supports all baud rates from Phone: +49 (0) 721 595 4339
9.6 Kbit/s to 12 Mbit/s, and determines these automatically. Fax: +49 (0) 721 595 5151
The recording can be carried out in a linear buffer or a cyclic E-mail: bernhard.kraft@siemens.com
buffer of selectable size. Long-term recording is possible in this
manner. The start and end of recording can be automated using
triggers. The data quantities can be reduced during the record-
ing using predefined or user-created filter and sorting functions,
and errors can be easily located by means of the subsequent
analysis. When a listed message frame is clicked, its detailed
information is output. The SIMATIC S7/PCS 7-specific message
frames are interpreted and displayed depending on their type
(e.g. redundant message frames, alarm-8 message frames,
etc.). The following protocols are interpreted: DP, FDL, DPV1,
DPV2, FMS and S7.
PROFIBUS
PROFIBUS Technology Components
PROFIBUS DP ASICs
■ Overview ■ Design
ASPC 2
The ASPC 2 is a preprocessing communications chip for master
applications with a maximum transmission rate of 12 Mbit/s. The
ASIC has not been disclosed. The brief user manual describes
the pins and the electrical properties of the ASPC 2. A separate
microprocessor and the appropriate firmware are required for
operation. The firmware is tuned to the 80C165 processor and
can be obtained by purchasing a license.
SPC 3
The SPC 3 is a preprocessing communications chip with a
processor interface. The SPC 3 processes message frame
identification, address identification, execution of the data back-
up sequences and protocol processing for PROFIBUS DP.
Firmware is offered for the Siemens SPC 3 (see ordering data).
4 DPC 31
The DPC 31 is a preprocessing communications module
• Easy connection of field devices to PROFIBUS FMS/DP/PA with a processor interface and an integrated processor core
(C31 core).
• Low Power Management is integrated for SPC 4-2, DPC 31
and SIM 1-2 It supports the connection of intelligent field devices as slaves
on PROFIBUS DP and PROFIBUS PA.
• Various ASICs are available for different functional require-
ments and fields of application The DPC 31 autonomously processes all communications tasks
and has, in addition, an integral C31 core for further applica-
■ Application tions. It combines the communication properties of the ASICs
SPC 3 and SPC 4-2 in one chip. The integrated C31 core can
The PROFIBUS DP ASICs allow equipment manufacturers to also be programmed as required. Firmware is offered for the
connect their devices to PROFIBUS easily. Siemens ASIC DPC 31 (see ordering data).
They can be implemented at transmission rates of up to SPC 4-2
12 Mbit/s.
The SPC 4-2 is a preprocessing communications chip with a pro-
Different ASICs are available for different functional cessor interface. It is designed for combined applications and
requirements and fields of application: due to the Low Power Management function, it is ideally suited
• Master applications: to use in intrinsically safe applications. Firmware is offered for
ASPC 2 for PROFIBUS DP and FMS, with hardware-controlled the SPC 4-2 by the company TMG itec 1). The signals are con-
bus access. verted for PROFIBUS PA using the SIM 1-2 module.
• Intelligent slaves: 1) Order from:
SPC 3 for PROFIBUS DP, with hardware-controlled bus TMG itec
access; 76137 Karlsruhe
DPC 31 for PROFIBUS DP and PROFIBUS PA, Tel. +49 (0)721 82 80 60
with an integrated 8031 core;
SPC 4-2 for PROFIBUS DP, SIM 1-2
PROFIBUS FMS and PROFIBUS PA (intrinsically safe The SIM 1-2 supplements the SPC 4-2 or DPC 31. Only a few
applications) with hardware-controlled bus access. external components are required in addition to these ASICs to
• Connection in intrinsically safe systems: be able to connect field devices to an intrinsically safe network
SIM 1-2 for physical connection in intrinsically safe fieldbus in accordance with PROFIBUS PA. In combination with the
systems as a Medium Attachment Unit for IEC 61158-2 bei SPC 4-2 or DPC 31, the functions of a PROFIBUS PA slave can
31.25 kbit/s. Especially for combining with the SPC 4-2 and be processed from physical linking through to communication
DPC 31. control.
• Simple slaves: SIM 1-2 supports all send and receive functions (including
LSPM 2 with 32 input/output bits for confined spaces Jabber Control) as well as the high-resistance decoupling of
• Connection to fiber-optic conductors: auxiliary power from the bus cable. It provides an adjustable,
FOCSI stabilized supply voltage and also supports configuration of
module for electrical conditioning of signals already received an electrically isolating power supply with just a few passive
or to be sent. The module ensures that the optically transmit- components.
ted signals are properly electrically restored (retiming/retrig- The ASIC contains a special interface logic which provides a
gering) low-overhead, minimum power interface for galvanic signal
For initial development, order quantities of 5/6 ASICs are possi- separation as an alternative to the standard signal interface.
ble (not suitable for batch assembly because the pins of the It can be connected to all Manchester encoders/decoders to the
ASIC can be bent due to the packaging; packing units larger IEC 61 158-2 standard at 31.25 kbit/s.
than 5/6 units must be used)
The number of ASICs per packing unit depends on the
ASIC type (see ordering data).
The ASICS ASPC 2, SPC3, DPC31 and LSPM2 can also be
supplied in a lead-free design (see ordering data).
PROFIBUS
PROFIBUS Technology Components
PROFIBUS DP ASICs
■ Design (continued)
LSPM 2 FOCSI
LSPM 2 is a single-chip solution with 32 input/output bits. It This ASIC functions as an expansion to the existing PROFIBUS
processes all bus communication autonomously. An additional ASICs. The FOCSI module (Fiber Optic Controller from Siemens)
microprocessor and firmware are not required. The compact ensures proper electrical conditioning and transfer of the
MQFP casing with 80 pins makes it ideal for applications with received/sent optical signal. To inject the signal into a fiber-optic
low space requirements. conductor, apart from FOCSI, the appropriate optical transmitter
and receiver will be required. FOCSI can be used with the
PROFIBUS DP ASICs described above.
Additional ordering data available on request
■ Technical specifications
LSPM 2 SPC 3 DPC 31
Protocol PROFIBUS DP PROFIBUS DP PROFIBUS DP, PROFIBUS PA
4
Application range simple slave application intelligent slave application intelligent slave application
Transmission rate, max. 12 Mbit/s 12 Mbit/s 12 Mbit/s
Bus access in ASIC in ASIC in ASIC
Automatic determination of trans- yes yes yes
mission rate
Microprocessor required no yes integrated
Scope of firmware not necessary 4 … 24 KB 4 … 24 KB
Message buffer - 1.5 KB 6 KB
Power supply 5 V DC 5 V DC 3.3 V DC
Power loss, max. 0.35 W 0.5 W 0.2 W
Permitted ambient temperature -40 … +75 °C -40 … +85 °C -40 … +85 °C
Casing MQFP, 80-pin PQFP, 44-pin PQFP, 100-pin
Frame size 4 cm2 2 cm2 4 cm2
Delivery quantities (pcs.) 6/66/330/4950 6/96/750/960/4800 STEP B: 6/60/300/5100
STEP C: 6/66/660/4620
PROFIBUS
PROFIBUS Technology Components
PROFIBUS DP ASICs
PROFIBUS
PROFIBUS Technology Components
Connections/interfaces
■ Application ■ Design
The PROFIBUS DP interface modules make it easy to connect IM 180 interface module
devices to PROFIBUS DP. They are based on the described
ASICs from the Siemens AG. The interface modules can be used The IM 180 interface module consists essentially of an 80C165
for a data transmission rate of up to 12 Mbit/s. microprocessor, the ASIC ASPC 2, an OTP EEPROM and a RAM.
Various interface modules are available for different functional A dual-port RAM forms the interface to the host system.
requirements and applications. IM 181-1 PC carrier board
Interface modules for master: The IM 181-1 PC carrier board is used for accommodating the
• IM 180 to connect a field device to PROFIBUS DP in the form IM 180 when this is to be operated in a PC system with ISA bus.
of a master
A driver for Windows NT and demo software that shows how to
• IM 181 PC carrier board to adapt the IM 180 to the ISA bus of integrate the IM 180/IM 181-1 into the DOS operating system are
a PC offered as accessories.
Interface modules for slaves: IM 182-1 PC slave board
• IM 182-1PC slave board to connect AT-compatible PCs as
DP-Slaves The simple IM 182-1 PC slave card (ISA bus) is based on the
• IM 183-1 to connect a field device to the PROFIBUS DP as a
slave
ASIC SPC 3. It contains all bus physics. A 9-pin Sub-D connec-
tor is used for connecting to PROFIBUS DP. The firmware of the 4
SPC 3 can be used as an accessory on the PC. The 1.5 KB RAM
• IM 184 to connect a simple third-party device to the of the SPC 3 forms the interface to the host system. A driver for
PROFIBUS DP as a slave Windows NT is also offered.
IM 183-1 interface module
The IM 183-1 interface module consists essentially of the
ASIC SPC 3, the 80C32 microprocessor, an OTP EEPROM, as
well as an RS 485 interface for connecting to PROFIBUS DP.
There is also an additional RS 232 interface on the module.
IM 184 interface module
The IM 184 interface module consists essentially of the
ASIC LSPM 2, an OTP EEPROM, as well as an RS 485 interface
for connecting to PROFIBUS DP.
The IM 184 can provide 32 input/output bits.
The brochure "PROFIBUS Technology Components",
Order No.: 6ZB5310-0CT01-0BB0, contains further information.
Manuals for PROFIBUS DP connections are available for free in
the Internet.
Additional information can be found in the Internet under:
http://support.automation.siemens.com/
WW/view/de/10805255/133000
• Distributed I/O
• Miscellaneous
• Technology components, manuals
PROFIBUS
PROFIBUS Technology Components
Connections/interfaces
■ Technical specifications
6ES7 180-0AA00-0XA0 6ES7 181-0AA01-0XA0 6ES7 182-0AA01-0XA0
Supply voltages
Rated value
• 5 V DC Yes Yes
Current consumption
Current consumption, typ. 250 mA 250 mA
interfaces
Host interface Dual-Port-RAM
Protocols
PROFIBUS DP protocol Yes Yes
PROFIBUS DP
Transmission speed, max. 12 Mbit/s 12 Mbit/s
4 Hardware components/
modules/ASIC
ASIC ASPC 2 SPC 3
Memory configuration 2x 128 KB
Scope of firmware 80 KB 4 to 24 KB (incl. test program)
Programming device
Microprocessor type 80C165 (40 MHz) Processor of the PG/PC
Environmental requirements
Operating termperature
• min. 0 °C 0 °C
• max. 70 °C 60 °C
General information
Application area Master applications Carrier board Slave applications
for interface module IM 180
Dimensions
pcb size, width 100 mm 168 mm 168 mm
PCB size, height 100 mm 105 mm 105 mm
PROFIBUS
PROFIBUS Technology Components
Connections/interfaces
4
max. 12 Mbit/s
SIMATIC S5/S7 IM 184 6ES7 184-0AA00-0XA0
slave module
For PROFIBUS DP,
max. 12 Mbit/s
PROFIBUS
PROFIBUS Technology Components
Development packages
The comprehensive interacting hardware and software compo- The development environment shows applications implemented
nents considerably reduce development costs for a PROFINET using PROFIBUS-ASICs DPC 31.
device. The use of ASICs SIM1 as medium attachment unit for adapta-
The development kits provide a fully functional development en- tion to the PROFIBUS PA physical specification according to
vironment which development engineers can build on with their IEC 1158-2 continues to be explained.
special requirements for hardware and software. Hardware included:
The package documentation is supplied on CD in English and • DPC 31 development board; for developing/testing propri-
German. etary applications
The packages make our PROFIBUS know-how accessible to • CP 5613; serves as master interface for the PC (PCI card)
4 other users. The development team is available to provide ad-
vice to new users even with their own developments – this con-
• Optical bus terminal; for conversion of copper cables to FOCs
• Pre-assembled PROFIBUS cables
sultancy service is also a component part of the development kit.
Software included:
Following completion of a development, devices can be certified
by our experts in the PROFIBUS interface centers – we can help • Testing and simulation software under WinNT for use on the
new users here, too. PC in connection with the CP 5613 master module
• Sample program for the DPC 31 board
Development package 4 for PROFIBUS-ASIC SPC 3, IM 183-1,
IM 184 and CP 5613. • DPC 31 DPV1 original firmware, including developer license
With development package 4 you can develop and test master • Parameterization software for CP 5613 "COM PROFIBUS“ for
and slave applications for connection to PROFIBUS DP. DP operation
• PDM (process device manager) demo software for PA opera-
Hardware included tion
• CP 5613 Master Interface
When developing PROFIBUS PA applications, order a
• IM 181-1 Slave Interface (intelligent slave with ASIC SPC 3) PROFIBUS DP/PA coupler (6ES7 157-0AC80-0XA0) separately.
• IM 184 Slave Interface (simple slave with ASIC LSPM 2)
The DP/PA coupler converts the PROFIBUS DP physical
• Bus connector and bus cable specifications into those of PROFIBUS PA.
Software included This module is not included in the development package!
• COM PROFIBUS (for configuring the bus system)
• Firmware for IM 183-1 (original firmware for ASIC SPC 3, ■ Ordering data Order No.
including development license)
Development package 4 6ES7195-3BA20-0YA0
• Simulation software for development package 4 (for testing
For PROFIBUS ASIC SPC 3,
and operating development package components) IM 183-1 and CP5613,
Developing slaves English/German
The package contains all the components (hardware, software DP/PA development package 6ES7 195-3BA10-0YA0
and firmware) required for developing a PROFIBUS slave with For PROFIBUS ASIC DPC 31
the ASIC SPC 3 or LSPM 2. and SIM1,
English/German
It is also possible to develop a PROFIBUS slave directly using
the IM 183-1 and IM 184 (as a piggy-back to proprietary PROFIsafe starter kit V3.3 6ES7 195-3BF01-0YA0
electronics). SIMATIC DP/PA development
package (6ES7195-3BA10-0YA0)
Master system with CP 5613 is required
With the CP 5613 and accompanying simulation software, a fully
functional PROFIBUS master is provided. This can be built on to
implement a master application very quickly.
Proprietary master systems
If you want to develop your own master interface, you should
acquire the ASPC 2 master-firmware stack with the appropriate
license. This is available as an object code or source code. The
firmware is designed to suit Processor 80C165.
This license and the firmware are not component parts of the
development package. Feel free to consult our experts in the
interface centers if you wish.
PROFIBUS
Partner solutions
PROFIBUS SCOPE diagnostic software
■ Overview ■ Design
• Diagnostic tool for the maintenance of PROFIBUS networks Hardware requirements:
• Diagnostic concept in all phases of the plant life-cycle • USB slot Version 1.1 or higher for the hardware dongle
• Network monitoring using clear 4-window technology (license)
• Parallel display of current and historic information Communications processor:
• Graphic status indicators and diagnostic messages in plain • CP 5512
text • CP 5611 / CP 5611 A2/CP 5621
• Identification of critical network stations at a mouse-click • Programming device with CP 5611
(TOP 10 – one click)
• xEPI (ETHERNET PROFIBUS INTERFACE)
• Analysis of variables for network monitoring
• Live List in a clear matrix presentation Software requirements:
• Extensive search, trigger and filter functions for • Windows 2000 | Windows XP | Windows Server 2003
protocol analysis
• Monitoring of cyclic I/O data ■ Function
4
• Alarm signaling by e-mail/text message in event of fault Diagnostics operating mode
• Flexible hardware concepts (for measurements on-site and Clear representation of the PROFIBUS network with network tree,
stationary) status displays, device table and diagnostics table. Message
• Automatic documentation of the measurement results frame traffic is analyzed automatically. Clear plaintext messages
• License-free reader mode facilitate error analysis. The clearly arranged 4-window method
permits an immediate online analysis that can be documented in
■ Application the form of a test log.
Signals operating mode
PROFIBUS Scope is an indispensable tool for startup, accep-
tance testing, acute troubleshooting, and ongoing operation of Recording of cyclic I/O data for PROFIBUS DP. These are
PROFIBUS installations. Through regular or permanent network represented in a y/t diagram. This results in direct monitoring of
monitoring, faults can be detected early and preventive mainte- process data and it is possible to analyze individual measuring
nance measures can be quickly put in place. This reduces points and signals.
downtimes and increases plant availability.
Messages operating mode
As an extremely user-friendly tool, the PROFIBUS Scope also
enables users without in-depth PROFIBUS knowledge to monitor Classic bus monitor with comprehensive trigger and re-trigger
the bus status efficiently. Thanks to the clear 4-window technol- functions (down to one bit), recording and view filters as well as
ogy with graphic status indicators and diagnostic messages in search functions. Repeat messages and error messages are de-
plain text, all relevant information on the status of the network tected. Complex troubleshooting at the protocol level can thus
and of the network stations is available at a glance. Any faults be carried out. Live List of all network stations in a clear matrix
that occur can be quickly identified and pinpointed indepen- presentation (with multi-master recognition) is available.
dently of the PLC Master and PLC software. General
The flexible hardware concept of the PROFIBUS Scope also per- • Automatic transfer rate detection (max. 12 Mbit/s)
mits plant-wide network monitoring via Ethernet in addition to the • Protocol analysis (DP-V0, DP-V1, DP-V2, FMS, FDL/MPI
interface via Siemens standard hardware for on-site measure- and PA)
ments. A temporary or permanent measurement access via
the ETHERNET-PROFIBUS-INTERFACE (xEPI) on the DIN rail • Data export to .CSV
supports predictive maintenance of PROFIBUS networks. • Live list
Automatic documentation of the measurement results is an • Language version German/English
advantage particularly during commissioning and for reference
and comparison measurements. The PROFIBUS Scope is there- • Online and offline operation
fore recommended not only in vendor-specific specifications, • Online help
but also in the PNO Guideline "Validation of PROFIBUS Systems"
as a suitable test tool for plant acceptance (e.g. in the pharma-
ceuticals industry).
■ Ordering data Order No.
PROFIBUS SCOPE Order directly from:
diagnostic software
executable under Windows 2000,
Windows XP,
Windows Server 2003 Trebing & Himstedt
including jump start; Prozessautomation
Optional: GmbH & Co. KG
active PROFIBUS cable, Wilhelm-Hennemann-Strasse 13
measurement adapter, 19061 Schwerin, Germany
measurement flap Tel.: +49(0) 385 3 95 72-0
Fax: +49(0) 385 3 95 72-22
E-mail: info@t-h.de
Internet: http://www.t-h.de
■ More information
Additional information can be found in the Internet under:
http://www.t-h.de
PROFIBUS
Partner solutions
Delphi-S7, Delphi-DPLib and
Delphi-DPSoftnetSlave
7
4/234 Siemens IK PI · 2009
© Siemens AG 2008
SIMATIC ET 200
distributed I/Os
5/338 Communication
5/208 Motor Starters and
Frequency Converters
5/342 Power Supplies
5/220 Software
5/346 ET 200eco
5/221 ET 200L
5/353 ET 200R
Siemens IK PI · 2009
© Siemens AG 2008
Siemens IK PI · 2009
© Siemens AG 2008
■ Overview
■ Dimensions
Dimensions in mm
G_IK10_EN_50071
■ Overview
• Interface module for linking the ET 200S to PROFIBUS DP
• Handles all data exchange with the PROFIBUS DP master
• 6 variants:
- IM 151-1 BASIC (RS485)
- IM 151-1 COMPACT 32DI DC24V (RS485)
- IM 151-1 COMPACT 16DI DC24V / 16DO DC24V/0.5A
(RS485)
- IM 151-1 STANDARD (RS485)
- IM 151-1 STANDARD (FO)
- IM 151-1 HIGH FEATURE (RS485)
• Delivery including connecting module
Integral I/O - 32 DI - - -
16DI / 16 DO
Maximal number of I/O modules 12 12 63 63 63
Maximum station width 2m 2m 2m 1m 2m
Maximal number of parameters 198 byte 218 byte 244 byte 244 byte 244 byte
Maximum address space 88 byte each 100 byte each 244 byte 128 byte Depending on the
for inputs and outputs DP master: 244 byte
or not relevant
Maximum diagnostics length 6 … 43 byte 6 … 44 byte 6 … 122 byte 6 … 64 byte 6 … 128 byte
Protocol DP V0 DP V0 DP V0 and DP V1 DP V0 DP V0 and DP V1
DP connection type RS485 RS485 RS485 Fiber-optic cable RS485
Firmware update No No Yes No Yes
Option handling No No Yes Yes Yes
Isochronous mode No No No No Yes
Maximum address volume 8 byte 8 byte 32 byte 8 byte 32 byte
per module
Identification data No No Yes No Yes
Use of fail-safe modules No No No No Yes
(PROFIsafe)
I-slave-to-slave communication No No No No Yes
■ Technical specifications
Order No. 6ES7 151-1AA04-0AB0 6ES7 151-1AB02-0AB0 6ES7 151-1BA02-0AB0 6ES7 151-1CA00-0AB0
Supply voltages
Supply voltage of electronics 1L+
• Rated value (DC) 24 V 24 V 24 V 24 V
• reverse polarity protection Yes Yes Yes Yes
Voltages and currents
Mains/voltage failure jumpering, 20 ms 20 ms 20 ms
min.
Current consumption
from supply voltage 1L+, max. 200 mA 200 mA 200 mA 70 mA
Power loss, typ. 3.3 W 3.3 W 3.3 W 1.5 W
Current output to backplane bus 700 mA
(DC 5 V), max.
Address area
Adressing volume
• Outputs 244 Byte 128 Byte 244 Byte 88 Byte
• Inputs 244 Byte 128 Byte 244 Byte 88 Byte
interfaces
PROFIBUS DP, Output current, max. 80 mA 80 mA
5
interface physics, RS 485 Yes; 9-pin Sub-D socket Yes Yes; 9-pin Sub-D socket
interface physics, LWL Yes; 4x Simplex socket
Protocols
PROFIBUS DP protocol Yes Yes Yes Yes
PROFIBUS DP
Transmission speed, max. 12 MBit/s; 9.6 / 19.2 / 12 MBit/s; 9.6 / 19.2 / 12 MBit/s 12 MBit/s; 9.6 / 19.2 /
45.45 / 93.75 / 187.5 / 500 45.45 / 93.75 / 187.5 / 500 45.45 / 93.75 / 187.5 / 500
Kbit/s; 1.5 / 3 / 6 / 12 Kbit/s; 1.5 / 12 Mbit/s Kbit/s; 1.5 / 3 / 6 / 12
Mbit/s Mbit/s
Cable length, max. 1 200 m 2m
SYNC capability Yes Yes Yes Yes
FREECE capability Yes Yes Yes Yes
direct data exchange (cross traffic) Yes Yes Yes Yes
Isochronous mode
Isochronouos mode No No Yes No
Status information/
alarms/diagnostics
Alarms
• Alarms Yes No Yes No
Diagnoses
• Diagnostic functions Yes Yes Yes Yes
Diagnostics indication LED
• Bus error BF (red) Yes Yes Yes Yes
• Collective error SF (red) Yes Yes Yes Yes
• Monitoring 24 V voltage supply ON Yes Yes Yes Yes
(green)
Order No. 6ES7 151- 6ES7 151- Order No. 6ES7 151- 6ES7 151-
1CA00-1BL0 1CA00-3BL0 1CA00-1BL0 1CA00-3BL0
Supply voltages PROFIBUS DP
Supply voltage of electronics 1L+ Transmission procedure RS 485 RS 485
• Rated value (DC) 24 V 24 V Cable length, max. 1 200 m 1 200 m
• reverse polarity protection Yes Yes direct data exchange (cross traffic) Yes Yes
Current consumption PROFINET IO
from supply voltage 1L+, max. 100 mA 100 mA Transmission speed, max. 12 MBit/s
Address area Isochronous mode
Adressing volume Isochronouos mode No No
• Outputs 100 Byte 100 Byte Digital inputs
• Inputs 100 Byte 100 Byte Number of digital inputs 32 16
interfaces Cable length
PROFIBUS DP, Output current, max. 80 mA • Cable length unshielded, max. 1 000 m 1 000 m
interface physics, RS 485 Yes Yes Input voltage
interface physics, LWL No No • Rated value, DC 24 V 24 V
Connection point • for signal "0" -30 to +5 V -30 to +5 V
Inputs/outputs Screw-type and • for signal "1" 13 to 30 V 13 to 30 V
spring-loaded
terminals, per- Input current
manent wiring; • for signal "1", typ. 4 mA; at 24 V 3 mA
3 and 4-wire min. 2 mA
connection
Input delay
Protocols (for rated value of input voltage)
PROFIBUS DP protocol Yes Yes • for standard inputs
TCP/IP protocol No - at " to "1", min. 3 ms 3 ms
PROFINET IO No - at "0" to "1", max. 3 ms 3 ms
■ More information
Terminal module selection aid
5
Power modules TM-P terminal modules for power modules
Screw-type terminal 15S23-A1 15S23-A0 15S22-01 30S44-A0
Order No. 6ES7 193... 4CC20-0AA0 4CD20-0AA0 4CE00-0AA0 4CK20-0AA0
Spring-loaded terminal 15C23-A1 15C23-A0 15C22-01 30C44-A0
Order No. 6ES7 193... 4CC30-0AA0 4CD30-0AA0 4CE10-0AA0 4CK30-0AA0
FastConnect 15N23-A1 15N23-A0 15N22-01 Available soon
Order No. 6ES7 193... 4CC70-0AA0 4CD70-0AA0 4CE60-0AA0
PM-E DC 24 V n n n
PM-E 24 to 48 V DC n n n
PM-E 24 V DC/120/230V AC n n n
PM-E F 24 V DC PROFIsafe n
Note:
For further technical documentation on SIPLUS, see:
http://www.siemens.com/siplus-techdocu
5 Plug 90 multi-language:
S7-200, TD 200, S7-300, M7-300,
RJ45 plug connector for Industrial C7, S7-400, M7-400, STEP 7,
Ethernet with a rugged metal Engineering Tools, Runtime Soft-
housing and integrated insulation ware, SIMATIC DP (Distributed
displacement contacts for con- I/O), SIMATIC HMI (Human
necting Industrial Ethernet FC Machine Interface), SIMATIC NET
installation cables; with 90° cable (Industrial Communication)
outlet
SIMATIC Manual Collection – 6ES7 998-8XC01-8YE2
• 1 unit 6GK1 901-1BB20-2AA0 Update service for 1 year
• 10 units 6GK1 901-1BB20-2AB0 Scope of delivery: Current DVD
• 50 units 6GK1 901-1BB20-2AE0 "S7 Manual Collection" and the
three subsequent updates
Industrial Ethernet FastConnect
installation cables Label sheets DIN A4 (10 units)
Each sheet contains 60 label strips
Fast Connect standard cable 6XV1 840-2AH10 for peripheral modules and 20 label
Fast Connect trailing cable 6XV1 840-3AH10 strips for interface modules
Fast Connect marine cable 6XV1 840-4AH10 • petrol 6ES7 193-4BH00-0AA0
SIPLUS IM 151-3 PN
Order No. 6AG1 151-3AA22-2AB0
Order No. based on 6ES7 151-3AA22-0AB0
Ambient temperature range -25 ... +60 °C; condensation
permitted
Environmental conditions Suited for exceptional
medial exposure (e.g. by
chlorine sulfur atmosphere).
Technical data The technical data are
identical with those of the
based-on modules.
5
• For high-performance control solutions in ET 200S from supply voltage 1L+, max. 250 mA;
• Increases the availability of plants and machinery 280 mA with DP
master module
• Programming via PROFIBUS DP
Power loss, typ. 3.3 W
• Compact SIMATIC Micro Memory Card (MMC)
Current output to backplane bus 700 mA
• Integrated 12 Mbit/s PROFIBUS DP slave/MPI interface in (DC 5 V), max.
copper design
Memory
• Integrated CPU based on CPU S7-314
Type of storage
• IM 151-7 CPU FO available
• Fail-safe IM 151-7 F-CPU PROFIsafe available • RAM
- integrated 48 KByte; 96 KByte;
• Also available as IM 151-8(F) PN/DP CPU with as of FW V1.13 For program
PROFINET interface 48 KB; previ- and data
ously 24 KB
- expandable No
Note:
Micro Memory Card required for operation of CPU. • Load memory
- pluggable (MMC) Yes
- pluggable (MMC), max. 8 MByte
CPU/blocks
Number of blocks (total) 1 024; (DBs,
FCs, FBs); the
maximum num-
ber of loadable
blocks can be
reduced by the
MMC used.
DB
• Number, max. 127 511;
Number range:
1 to 511
• Size, max. 16 KByte
FB
• Number, max. 128 1 024;
Number range:
0 to 2047
• Size, max. 16 KByte
FC
• Number, max. 128 1 024;
Number range:
0 to 2047
• Size, max. 16 KByte
OB
• Size, max. 16 KByte
5
- upper limit 255
• Inputs 16 336
- preset From Z 0 to Z 7
• Outputs 16 336
• Counting range
• Inputs, of which central 248
- adjustable Yes Yes
- lower limit 1 0 • Outputs, of which central 248
- upper limit 999 999 Analog channels
IEC counter • Inputs 1 021
• Type SFB • Outputs 1 021
• Number Unlimited • Inputs, of which central 124
(limited only by • Outputs, of which central 124
RAM capacity)
Adressing volume
S7 times
• Outputs 244 Byte
• Number 256 256
• Inputs 244 Byte
• Remanence
Hardware config.
- adjustable Yes
- lower limit 0 Number of modules per system, 63 63;
max. Centralized
- upper limit 255
Connectable programming PGs/OPs with
- preset No retentivity devices/PCs STEP 7 con-
• Time range nectable via
PROFIBUS
- lower limit 10 ms 10 ms interface
- upper limit 9 990 s 9 990 s Time
IEC timer Clock
• Type SFB • Hardware clock (real-time clock) Yes
• Number Unlimited • buffered and synchronizable Yes
(limited only by
RAM capacity) • Backup time 6 Weeks;
At 40 °C ambi-
Data areas and their remanence ent tempera-
Retentive data area in total 4 KByte 64 KByte ture, typically
(incl. times, counters, flags), max. • Deviation per day, max. 10 s
Flag Operating hours counter
• Number, max. 256 Byte 256 Byte • Number 1
• Remanence available Yes • Number/Number range 0
• Remanence preset MB 0 to MB 15 • Range of values 0 to 2^31 hours
• Number of clock memories 8; (when using
1 memory byte SFC 101)
• Granularity 1 hour
• remanent Yes; Must be
restarted at
each restart
Status/control • supported No
• Status/control variable Yes Number of connections
• Variables Inputs, outputs, • overall 12
memory bits,
DB, times, • usable for PG communication 11
counters • reserved for PG communication 1
• Number of variables, max. 30 • usable for OP communication 11
• of which status variable, max. 30 • reserved for OP communication 1
• of which control variable, max. 14 • usable for S7 basic communica- 10
Forcing tion
5
12 connections slaves
per CPU, not - direct data exchange Yes
per interface (cross traffic)
• Services - DPV1 Yes
- Routing Yes; • Transmission speeds, max. 12 MBit/s
Only when inter-
face active and • Number of DP slaves, max. 32; Per station
in master mode • Address area
- direct data exchange Yes Yes - Inputs, max. 2 KByte
(cross traffic)
- Outputs, max. 2 KByte
- DPV1 No
• Useful data per DP slave
• GSD file http://www. http://www.
siemens.de/ siemens.de/ - Inputs, max. 244 Byte
profibus-gsd profibus-gsd - Outputs, max. 244 Byte
• Transmission speeds, max. 12 MBit/s 12 MBit/s Isochronous mode
• automatic baud rate search Yes; Isochronouos mode No
only with pas-
sive interface CPU/programming
• Transfer memory Programming language
- Inputs 244 Byte • STEP 7 Yes
- Outputs 244 Byte • LAD Yes
• Address area, max. 32 • FUP Yes
• Useful data per address area, 32 Byte; • AWL Yes
max. Up to max. size • SCL Yes Yes; Optional
of the transfer
memory • GRAPH Yes; Optional
2nd interface Operational stocks Binary logic See instruction
operations, list
Type of interface External bracketed
interface via operations,
master module result allocation,
6ES7138- saving,
4HA00-0AB0 counting,
Physics RS 485 loading,
transferring,
isolated Yes comparing,
Power supply to interface No shifting,
(15 to 30 V DC), max. rotating, com-
plementation,
Functionality calling blocks,
fixed point
• MPI No arithmetic,
• DP master Yes floating point
arithmetic,
• Point-to-point coupling No jump functions
1)
For operating the CPU, an MMC is essential
■ Overview
• Interface module for SIMATIC ET 200S with integrated
CPU S7-314
• For high-performance control solutions in ET 200S
• Increase of the availability of systems and machines
• PROFINET IO-Controller for up to 128 IO-Devices
• PROFINET interface with integrated 3-port switch
• With many communication options: PG/OP communication,
PROFINET IO, PROFINET CBA, open IE communication (TCP,
ISO-on-TCP and UDP), web server and S7-communication
(with loadable FBs)
• Fast, simple and end-to-end programming of a system with
modular programs via STEP 7
• Compact SIMATIC Micro Memory Card (MMC)
• Optional PROFIBUS master for 32 PROFIBUS DP slaves
(with master interface 6ES7138-4HA00-0AB0)
• Fail-safe IM 151-8F PN/DP CPU PROFIsafe available
Note:
SIMATIC Micro Memory Card required for operation of CPU.
5
• Integrated 12 Mbit/s PROFIBUS DP master interface in copper
design
• Facilitates parallel operation of two PROFIBUS DP interfaces
on one IM 151-7 CPU
• Enables operation of a PROFIBUS DP interface on an
IM 151-8(F) PN/DP CPU
• Increases the availability of plants and machinery
• Functionality corresponds to the interface of an S7-314 CPU
configured as DP master
Programming is with STEP 7 from Version V5.2 with
Service Pack 1.
■ Technical specifications
Order No. 6ES7 138-4HA00-0AB0
Hardware config.
Number of modules per CPU 1
Dimensions
Dimensions
Width 35 mm
Height 119.5 mm
Depth 75 mm
Weights
Weight, approx. 100 g
5
• Size of GD packets, max. 22 Byte - Routing Yes; With master module
• Size of GD packet 22 Byte - Global data communication Yes
(of which consistent), max. - S7 basic communication Yes
S7 basic communication - S7 communication Yes
• supported Yes - S7 communication, as client No
• Useful data per job, max. 76 Byte - S7 communication, as server Yes
• Useful data per job 76 Byte; 76 bytes (XSEND/XRCV), • Transmission speeds, max. 12 MBit/s
(of which consistent) max. 64 bytes (XPUT/XGET) as server DP slave
S7 communication • Number of connections 12; Notice: 12 connections per
• supported Yes CPU, not per interface
• as server Yes • Services
• as client No - Routing Yes; Only when interface active
and in master mode
• Useful data per job, max. 180 Byte - direct data exchange Yes
• Useful data per job, 64 Byte (cross traffic)
of which consistent, max. - DPV1 No
S5-compatible communication • GSD file http://www.siemens.de/
• supported No profibus-gsd
Standard communication (FMS) • Transmission speeds, max. 12 MBit/s
• supported No • automatic baud rate search Yes; only with passive interface
Number of connections • Transfer memory
• overall 12 - Inputs 244 Byte
- Outputs 244 Byte
• usable for PG communication 11
• Address area, max. 32
• reserved for PG communication 1
• Useful data per address area, 32 Byte; Up to max. size of the
• usable for OP communication 11
max. transfer memory
• reserved for OP communication 1
2nd interface
• usable for S7 basic 10
Type of interface External interface via master
communication
module 6ES7138-4HA00-0AB0
• reserved for S7-Basic 0
Physics RS 485
communication
isolated Yes
• usable for routing 4;
As slave only with active interface, Power supply to interface No
with IM 151-7 CPU as DP master (15 to 30 V DC), max.
Functionality
• MPI No
• DP master Yes
• Point-to-point coupling No
5
- DPV1 Yes
Isolation
• Transmission speeds, max. 12 MBit/s
between load voltage and all other Yes
• Number of DP slaves, max. 32; Per station
switching components
• Address area
between PROFIBUS DP all all other Yes
- Inputs, max. 2 KByte circuits
- Outputs, max. 2 KByte Permissible potential difference
• Useful data per DP slave between different circuits 75 VDC / 60 VAC
- Inputs, max. 244 Byte Dimensions
- Outputs, max. 244 Byte Width 60 mm;
Isochronous mode DP master module: 35 mm
Isochronouos mode No Height 119.5 mm
Depth 75 mm
Weights
Weight, approx. 200 g; DP master module:
Approx. 100 g
■ More information
For further technical documentation on SIPLUS, see:
http://www.siemens.com/siplus-techdocu
5
• With DP/MPI interface
• For constructing a fail-safe automation system for plants
with increased safety requirements
• Complies with safety requirements up to SIL 3 according to
IEC 61508, IEC 62061 and Cat. 4 according to EN 954-1
• Fail-safe I/O modules can be connected in a distributed
configuration through DP master modules (PROFIsafe)
• The fail-safe I/O modules of ET 200S PROFIsafe can be
connected in a centralized configuration
Note:
Micro Memory Card required for operation of CPU.
■ Overview
• Interface module for SIMATIC ET 200S with integrated
fail-safe CPU
• For constructing a fail-safe automation system for plants
with increased safety requirements
• Complies with safety requirements up to SIL 3 according
to IEC 61508, IEC 62061, up to PLe according to
ISO 13849-1:2006 and Cat. 4 according to EN 954-1
• For high-performance control solutions in ET 200S
• Increase of the availability of systems and machines
• PROFINET IO-Controller for up to 128 IO-Devices
• PROFINET interface with integrated 3-port switch
• With many communication options:
PG/OP communication, PROFINET IO, PROFINET CBA,
open IE communication (TCP, ISO-on-TCP and UDP),
web server and S7-communication (with loadable FBs)
• Fast, simple and end-to-end programming of a system
with modular programs via STEP 7
Note: • Compact SIMATIC Micro Memory Card (MMC)
SIMATIC Micro Memory Card required for operation of CPU. • Optional PROFIBUS master for 32 PROFIBUS DP slaves
(with master interface 6ES7138-4HA00-0AB0)
5
■ Ordering data Order No. Order No.
IM 151-8F PN/DP CPU 6ES7 151-8FB00-0AB0 Label sheets DIN A4 (10 units)
interface module (192 K) Each sheet contains 60 labeling
Including termination module strips for peripheral modules and
20 labeling strips for interface
Distributed Safety V5.4 modules
programming tool
• petrol 6ES7 193-4BH00-0AA0
Task:
• red 6ES7 193-4BD00-0AA0
Software for configuring fail-safe
application programs for SIMATIC • yellow 6ES7 193-4BB00-0AA0
S7-300F, S7-400F, ET 200S • light beige 6ES7 193-4BA00-0AA0
Requirement:
STEP 7 V5.3 SP3 and higher ET 200S distributed
I/O system manuals
• Floating License 6ES7 833-1FC02-0YA5
are available in the Internet as www.siemens.com/simatic-docu
• Software Update Service 6ES7 833-1FC00-0YX2 PDF files:
Distributed Safety Upgrade 6ES7 833-1FC02-0YE5 Termination module 6ES7 193-4JA00-0AA0
From V5.3 to V5.4; Floating as spare part for ET 200S
license for 1 user SIMATIC S5, 35 mm DIN rail
Accessories • Length: 483 mm for 19" cabinets 6ES5 710-8MA11
MMC 64 KB 1) 6ES7 953-8LF20-0AA0 • Length: 530 mm for 6ES5 710-8MA21
600 mm cabinets
for program backup
• Length: 830 mm for 6ES5 710-8MA31
MMC KB1) 6ES7 953-8LG11-0AA0 900 mm cabinets
for program backup • Length: 2 m 6ES5 710-8MA41
MMC 512 KB 1) 6ES7 953-8LJ20-0AA0 Industrial Ethernet FC RJ45
for program backup Plug 180
MMC 2 MB 1) 6ES7 953-8LL20-0AA0 RJ45 plug connector for Industrial
Ethernet with a rugged metal
for program backup housing and integrated insulation
and/or firmware update displacement contacts for
MMC 4 MB 1) 6ES7 953-8LM20-0AA0 connecting Industrial Ethernet FC
installation cables; with 90° cable
for program backup
• 1 unit 6GK1 901-1BB10-2AA0
MMC 8 MB 1) 6ES7 953-8LP20-0AA0
• 10 units 6GK1 901-1BB10-2AB0
for program backup • 50 units 6GK1 901-1BB10-2AE0
External prommer 6ES7 792-0AA00-0XA0 Industrial Ethernet FastConnect
for MMC, among others, Installation cables
with USB interface • FastConnect Standard Cable 6XV1 840-2AH10
PG On request • FastConnect Trailing Cable 6XV1 840-3AH10
with integrated MMC interface • FastConnect Marine Cable 6XV1 840-4AH10
Industrial Ethernet 6GK1 901-1GA00
FastConnect Stripping Tool
1)
An MMC is essential to operate the CPU
■ Overview
• For monitoring and, depending on the version, fusing the load
and sensor supply voltage
• Can be plugged onto TM-P terminal modules with automatic
coding.
• Diagnostics message for voltage and blown fuse
(can be switched off via configuration)
• Fail-safe PM-E F PROFIsafe power module for safe switching
off of sequentially plugged-in 24 V DC to 10 A digital output
modules or external loads; 3 additional integrated fail-safe
24 V DC / 2 A outputs
• 24 to 48 V DC PM-E power module
- With status information and diagnosis
"Load voltage present“
- For option handling
• PM-E 24 V DC to 230 V AC power module
- Power module for universal use
- For option handling
■ Design
PM-E power modules are plugged into the TM-P terminal The version for fusing has a fusible link (5 x 20 mm). Up to
modules provided for the purpose. 6 replacement fuses can be stored in the terminating module
(see IM 151).
5
The first module after the IM 151-3 must be a power module.
Possible combinations of the TM-E terminal modules and power modules
Power modules TM-P terminal modules for power modules
Screw-type terminal 15S23-A1 15S23-A0 15S22-01 30S44-A0 F30S47-F0
Order No. 6ES7 193… …4CC20-0AA0 …4CD20-0AA0 …4CE00-0AA0 …4CK20-0AA0 3RK1903-3AA0
Spring-loaded terminal 15C23-A1 15C23-A0 15C22-01 30C44-A0 -
Order No. 6ES7 193… …4CC30-0AA0 …4CD30-0AA0 …4CE10-0AA0 …4CK30-0AA0
Fast Connect 15N23-A1 15N23-A0 15N22-01 - -
Order No. 6ES7 193… …4CC70-0AA0 …4CD70-0AA0 …4CE60-0AA0
PM-E 24 V DC n n n
PM-E 24 … 48 V DC n n n
PM-E F 24 V DC PROFIsafe n
PM-D F 24 V DC PROFIsafe n
■ Technical specifications
Order No. 6ES7 138-4CA01-0AA0 Order No. 6ES7 138-4CA50-0AB0
Power supply Power supply
Current carrying capacity Current carrying capacity
• Current carrying capacity to 60 °C, 10 A • Current carrying capacity to 60 °C, 10 A
max. max.
Voltages and currents Voltages and currents
Load voltage L+ Load voltage L+
• Rated value (DC) 24 V • Rated values 24 to 48 V DC
• Short-circuit protection No; • Short-circuit protection No; external (e.g. automatic
external (e.g. automatic circuit circuit breaker),
breaker), tripping characteristic C tripping characteristic B, C
• reverse polarity protection Yes • reverse polarity protection Yes
Current consumption Current consumption
from load voltage 1L+ 4 mA from load voltage 1L+ 12 mA
(without load), max. (without load), max.
Power loss, typ. 0.1 W Power loss, typ. 500 W; mW
Parameter Parameter
Remark 3 bytes Remark 3 bytes
5 Status information/
alarms/diagnostics
Status information/alarms/diag-
nostics
Diagnoses Diagnoses
• Diagnostics Yes • Diagnostics Yes
• missing load voltage Yes • missing load voltage Yes
Diagnostics indication LED Diagnostics indication LED
• Rated load voltage PWR (green) Yes • Rated load voltage PWR (green) Yes
• Collective error SF (red) Yes • Collective error SF (red) Yes
Isolation Isolation
Isolation checked with 500 VDC Isolation checked with 500 VDC
Isolation Isolation
primary/secondary Yes; between rated load voltage primary/secondary Yes; between rated load voltage
and backplane bus, and backplane bus,
between power modules between power modules
Dimensions Dimensions
Dimensions Dimensions
Width 15 mm Width 15 mm
Height 81 mm Weights
Depth 52 mm Weight, approx. 35 g
Weights
Weight, approx. 35 g
PM-E 24 … 48 V DC n n n
PM-E 24 V DC/120/230 V AC n n n
PM-E F 24 V DC PROFIsafe n
5
• Can be plugged onto TM-P terminal modules with automatic Technical specifications The technical data are
coding. identical with those of the
based-on modules.
• Diagnostics message for voltage and blown fuse
(can be switched off via configuration)
Power module PM-E
• Fail-safe PM-E F PROFIsafe power module for safe switching 24 to 48 V DC / 42 to 230 V AC
off of sequentially plugged-in 24 V DC to 10 A digital output
modules or external loads; 3 additional integrated fail-safe Order No. 6AG1 138-4CB11-2AB0
24 V DC / 2 A outputs Order No. based on 6ES7 138-4CB11-0AB0
• PM-E 24 to 48 V DC Ambient temperature range -25 … +60 °C;
- with status information and diagnostics condensation permissible
"Load voltage present“ Environmental conditions Suited for exceptional
- for option handling medial exposure (e.g. by
• PM-E 24 V DC to 230 V AC chlorine sulfur atmosphere).
- power module for universal use Technical specifications The technical data are
- for option handling identical with those of the
based-on modules.
• The reserve module has no connection to the terminals Reserve modules for ET 200S
of the TM-E terminal module. The TM-E terminal module for reserving unused slots
can therefore by completely wired up and prepared for its • 15 mm overall width (5 units) 6ES7 138-4AA01-0AA0
future purpose.
• 30 mm overall width (1 unit) 6ES7 138-4AA11-0AA0
• Parameterizable diagnostic response with
IM 151-1 STANDARD and IM 151-1 HIGH FEATURE
• Facilitates retroffiting of I/O modules during operation
• Options can be released via the PLC program without the
need for re-engineering
■ Overview ■ Design
• 2, 4 and 8-channel digital inputs and outputs for the ET 200S Different potentials are available on the terminals depending on
• Can be plugged onto TM-E terminal modules with automatic the selected terminal module.
coding.
• High-feature versions for enhanced plant availability, addi-
tional functions and comprehensive diagnostics
• Hot swapping of modules possible
4 DI NAMUR n n n n
8 DI 24 V DC, ST n n n n
2 DI 230 V AC ST n n n n
2 DO 24 V DC/0.5 A ST n n n n
2 DO 24 V DC/0.5 A HF
4 DO 24 V DC/0.5 A ST
4 DO, 24 VDC / 0.5 A ST
sink output
8 DO 24 V DC/0.5 A ST n n
2 DO 24 V DC/2 A HF
4 DO 24 V DC/2 A ST
2 DO 24 … 230 V AC/2 A n n n n
2RO NO n n n n
24 … 120 V DC/5 A
24 … 230 V AC/5 A
2RO NO/NC
24 … 48 V DC/5 A
24 … 230 V AC/5 A
■ Technical specifications
Order No. 6ES7 131- 6ES7 131- 6ES7 131- 6ES7 131- 6ES7 131- 6ES7 131-
4BB01-0AA0 4BB01-0AB0 4BD01-0AA0 4BD01-0AB0 4BD51-0AA0 4BF00-0AA0
Supply voltages
Rated value
• DC 24 V Yes; From Yes; From Yes; From Yes; From Yes; From Yes
power module power module power module power module power module
• Reverse polarity protection Yes Yes Yes Yes Yes Yes
Current consumption
from backplane bus 3.3 V DC, max. 10 mA 10 mA 10 mA 10 mA 10 mA
from supply voltage L+, max. Dependent on Dependent on Dependent on Dependent on Dependent on Dependent on
encoder encoder encoder encoder encoder encoder
Power loss, typ. 0.4 W 0.4 W 0.7 W 0.7 W 0.7 W 1.2 W
Address area
Address space per module
• with packing 2 Bit 2 Bit 4 Bit 4 Bit 4 Bit
• without packing 1 Byte 1 Byte 1 Byte 1 Byte 1 Byte 1 Byte
Isochronous mode
Isochronouos mode Yes; TWE = 3000
5 Digital inputs
us
Order No. 6ES7 131- 6ES7 131- 6ES7 131- 6ES7 131- 6ES7 131-
4CD00-0AB0 4EB00-0AB0 4FB00-0AB0 4RD00-0AB0 4BF50-0AA0
Supply voltages
Rated value
• DC 24 V Yes; Yes Yes;
From power module From power module
• permissible range, lower limit (DC) 24 V
• permissible range, upper limit 48 V
(DC)
• AC 24 V Yes
• AC 120 V Yes;
from power module
• AC 230 V Yes
• permissible range, lower limit (AC) 24 V
• permissible range, upper limit 48 V
(AC)
• Reverse polarity protection Yes; Yes
AC or DC automatic
5
Address space per module
• with packing 4 Bit 2 Bit 2 Bit 2 Bit 4 Bit
• without packing 1 Byte 1 Byte 1 Byte 1 Byte 1 Byte 1 Byte
Isochronous mode
Isochronouos mode Yes No No Yes Yes
Digital inputs
Cable length
• cable length, shielded, max. 1 000 m
• Cable length unshielded, max. 600 m
Digital outputs
Number of digital outputs 4 2 2 2 8 4
cable length, shielded, max. 1 000 m 1 000 m 1 000 m 1 000 m 1 000 m
Cable length unshielded, max. 600 m 600 m 600 m 600 m 600 m
Short-circuit protection of the output Yes; Per channel Yes; via fuse in No; external No; external Yes; Per channel Yes; Per channel
power module fusing, max. 6 A fusing, max. 6 A
quick-acting quick-acting
Limitation of inductive shutdown Typically L+ -55 to -60 V no no Typ. 47 V
voltage to (-55 to -60 V)
Lamp load, max. 10 W 100 W 5W 5W
Controlling a digital input Yes Yes; possible Yes Yes Yes Yes
Output voltage
• for signal "1", min. L+ (-1.5 V) Max. 1 V 1V
Output current
• for signal "1" rated value 2A 2A 0.5 A 0.5 A
• for signal "1" permissible range 7 mA 0.1 mA 5 mA 5 mA
for 0 to 60 °C, min.
• for signal "1" permissible range 2.4 A 2.2 A 700 mA 700 mA
for 0 to 60 °C, max.
• for signal "1" minimum load current 8 mA 8 mA
• for signal "0" residual current, max. 0.5 mA 3 mA 5 μA 5 μA
Output delay with resistive load
• "0" to "1", max. 50 μs; 15 ms 300 μs 300 μs
Typically 45μs
• "1" to "0", max. 120 μs; 15 ms 600 μs 600 μs
Typically 90μs
Parallel switching of 2 outputs
• for increased power No No No No No No
• for redundant control of a load Yes; Per module Yes; Per module No No Yes; Per module Yes; Per module
Accessories
Label sheets DIN A4 (10 pieces)
Each sheet contains 60 label
strips for peripheral modules
and 20 label strips for interface
modules
• petrol 6ES7 193-4BH00-0AA0
• red 6ES7 193-4BD00-0AA0
• yellow 6ES7 193-4BB00-0AA0
• light beige 6ES7 193-4BA00-0AA0
■ Overview
Digital output Digital output
modules modules
SIPLUS SIPLUS
2 DO 24 V DC/ 4 DO 24 V DC/
2A 0.5 A Standard
High Feature
Order No. 6AG1 132- 6AG1 132-
4BB31-7AB0 4BD01-2AA0
Order No. based on 6ES7 132- 6ES7 132-
4BB31-0AB0 4BD01-0AA0
Ambient temperature range -25 to +70 °C; -25 to +60 °C;
condensation condensation
permissible permissible
Environmental conditions Suited for exceptional
medial exposure (e.g. by
chlorine sulfur atmosphere).
Technical data The technical data are
identical with those of the
based-on modules.
• 2- and 4-channel digital inputs and outputs for the ET 200S
• Can be plugged onto TM-E terminal modules with automatic Digital output Digital output
modules modules
5
coding.
SIPLUS SIPLUS
• High-feature versions for enhanced plant availability, 4 DO 24 V DC/ 2 DO 24 V DC
additional functions and comprehensive diagnostics 2 A Standard to 230 V AC/
• Hot swapping of modules possible 0.5 A relay,
NO contact
Order No. 6AG1 132- 6AG1 132-
Digital input Digital input 4BD32-2AA0 4HB01-2AB0
modules modules
SIPLUS SIPLUS Order No. based on 6ES7 132- 6ES7 132-
4 DI 24 V DC 8 DI 24 V DC 4BD32-0AA0 4HB01-0AB0
Standard Standard
Ambient temperature range -25 to +60 °C;
Order No. 6AG1 131- 6AG1 131- condensation permissible
4BD01-2AA0 4BF00-7AA0
Environmental conditions Suited for exceptional
Order No. based on 6ES7 131- 6ES7 131- medial exposure (e.g. by
4BD01-0AA0 4BF00-0AA0 chlorine sulfur atmosphere).
Ambient temperature range -25 to +60 °C; -25 to +70 °C; Technical data The technical data are
condensation condensation identical with those of the
permissible permissible based-on modules.
Environmental conditions Suited for exceptional
medial exposure (e.g. by Digital output Digital output
chlorine sulfur atmosphere). modules modules
SIPLUS SIPLUS
Technical data The technical data are 2 DO 24 to 8 DO 24 V DC/
identical with those of the 48 V DC to 0.5 A Standard
based-on modules. 230 V AC/2 A
relay, change-
Digital output Digital output over contact
modules modules Order No. 6AG1 132- 6AG1 132-
SIPLUS SIPLUS 4HB10-2AB0 4BF00-7AA0
4 DO 24 V DC/ 4 DO 24 V DC/
0.5 A 0.5 A Standard Order No. based on 6ES7 132- 6ES7 132-
High Feature 4HB10-0AB0 4BF00-0AB0
Order No. 6AG1 132- 6AG1 132- Ambient temperature range -25 to +60 °C; -25 to +70 °C;
4BB01-2AB0 4BD02-7AA0 condensation condensation
permissible permissible
Order No. based on 6ES7 132- 6ES7 132-
4BB01-0AB0 4BD02-0AA0 Environmental conditions Suited for exceptional
medial exposure (e.g. by
Ambient temperature range -25 to +60 °C; -25 to +70 °C; chlorine sulfur atmosphere).
condensation condensation
permissible permissible Technical data The technical data are
identical with those of the
Environmental conditions Suited for exceptional based-on modules.
medial exposure (e.g. by
chlorine sulfur atmosphere). For further technical documentation on SIPLUS, see:
Technical data The technical data are http://www.siemens.com/siplus-techdocu
identical with those of the
based-on modules.
■ Overview
• Analog inputs and outputs for the ET 200S
• Can be plugged onto TM-E terminal modules with automatic
coding
• High-feature variants with enhanced performance, precision
and resolution
• High-speed variants with extremely fast, isochronous cycle
times.
• Hot swapping of modules possible
Note:
Consult the configuring guide for selection of the appropriate
TM-E terminal modules.
■ Design
Possible combinations of the TM-E terminal modules and analog modules
Electronic modules Terminalmodule TM-E für Elektronikmodule 5
Screw-type terminal 15S26-A1 15S24-A1 15S24-01 15S23-01 15S24-AT 30S44-01 30S46-A1
Order No. 6ES7 193… …4CA40-0AA0 …4CA20-0AA0 …4CB20-0AA0 …4CB00-0AA0 …4CL20-0AA0 …4CG20-0AA0 …4CF40-0AA0
Spring-loaded terminal 15C26-A1 15C24-A1 15C24-01 15C23-01 15C24-AT 30C44-01 30C46-A1
Order No. 6ES7 193… …4CA50-0AA0 …4CA30-0AA0 …4CB30-0AA0 …4CB10-0AA0 …4CL30-0AA0 …4CG30-0AA0 …4CF50-0AA0
Fast Connect 15N26-A1 15N24-A1 15N24-01 15N23-01 - - -
Order No. 6ES7 193… …4CA80-0AA0 …4CA70-0AA0 …4CB70-0AA0 …4CB60-0AA0
2 AI U ST n n n n
2 AI U HF
2 AI U HS
2 AI I 2WIRE ST n n n n
2 AI I 2WIRE HS
4 AI I 2WIRE ST n n
2 AI I 2/4WIRE HF n n
2 AI I 4WIRE ST n n
2 AI I 4WIRE HS
2 AI RTD ST n n
2 AI RTD HF n n n n
2 AI TC ST n n n n
2 AI TC HF n
2 AO U ST n n
2 AO U HF
2 AO U HS
2 AO I ST n n n n
2 AO I HF
2 AO I HS
4 IQ-SENSE n n
■ Technical specifications
Order No. 6ES7 134-4FB01-0AB0 6ES7 134-4LB02-0AB0 6ES7 134-4GB01-0AB0 6ES7 134-4GB52-0AB0
Voltages and currents
Load voltage L+
• Rated value (DC) 24 V; From power module 24 V 24 V; From power module 24 V
• Short-circuit protection Yes
• reverse polarity protection Yes Yes Yes; Destruction limit Yes
35 mA per channel
Voltage supply to the transducers
• present No Yes
• short-circuit proof Yes
Current consumption
from load voltage L+ (without load), 30 mA 55 mA 80 mA 225 mA
max.
from backplane bus 3.3 V DC, max. 10 mA 10 mA 10 mA 10 mA
Power loss, typ. 0.6 W 0.85 W 0.6 W 2.5 W
Address area
Address space per module
5
• Level: none Yes; 1x cycle time Yes; 1x Yes; 1x cycle time Yes
• Level: weak Yes; 4x cycle time Yes; 4x Yes; 4x cycle time Yes; 4
• Level: middle Yes; 32x cycle time Yes; 16 x Yes; 32x cycle time Yes
• Level: strong Yes Yes Yes Yes; 32
Encoder
Connection of signal encoders
• for voltage measurement Yes
• for current measurement as Yes
2-wire transducer
• Burden of 2-wire transmitter, max. 750 Ω
Errors/accuracies
Linearity error (relative to input area) +/- 0,01 % +/- 0,01 % +/- 0,01 % +/- 0,03 %
Temperature error +/- 0,01 %/K +/- 0,003 %/K +/- 0,005 %/K +/- 0,01 %/K
(relative to input areas)
Crosstalk between the inputs, min. -50 db -100 db -50 db 50 db
Repeat accuracy in settled status +/- 0,05 % +/- 0,01 % +/- 0,05 % +/- 0,1 %
at 25 °C (relative to input area)
Operational limit in overall
temperature range
• Voltage, relative to input area +/- 0,6 % +/- 0,1 %;
0.2% without interference
frequency suppression
• Current, relative to input area +/- 0,6 % +/- 0,3 %
Basic error limit
(operational limit at 25 °C)
• Voltage, relative to input area +/- 0,4 % +/- 0,05 %;
0.1% without interference
frequency suppression
• Current, relative to input area +/- 0,4 % +/- 0,2 %
Interference voltage suppression
for f = n x (fl +/- 1 %),
fl = interference frequency
• Series mode interference 70 db 90 db 70 db
(peak value of interference
< rated value of input range), min.
• common mode voltage 90 db 100 db
(USS < 2.5 V) , min.
5 • Group error
• Overflow/underflow
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Diagnostics indication LED
• Collective error SF (red) Yes Yes Yes Yes
Isolation
Isolation checked with 500 VDC 500 VDC 500 VDC
Isolation
Isolation, analog inputs
• between the channels No No No No
• between the channels and the Yes Yes Yes Yes
backplane bus
• between the channels and the Yes Yes No Yes
load voltage L+
Permissible potential difference
between the inputs (UCM) 140 V DC/100 V AC
between inputs and MANA (UCM) 2 V AC PP
between MANA and M internally 75 V DC / 60 V AC 75V DC,60V AC
(UISO)
Dimensions
Dimensions
Width 15 mm 15 mm 15 mm 15 mm
Height 81 mm 81 mm 81 mm 81 mm
Depth 52 mm 52 mm 52 mm 52 mm
Dimensions
Module width, max. 15 mm 15 mm
Weights
Weight, approx. 40 g 45 g 40 g
5
Overflow/underflow disable/enable Yes
Status information/
alarms/diagnostics
Alarms
• Process alarm Yes Yes Yes
Diagnoses
• Diagnostic functions Yes Yes; Yes Yes
can be read out
• Diagnostic information readable Yes Yes
• Wire break Yes; Yes; Yes; Yes Yes
Measuring range Measuring range Measuring range
4 to 20 mA only 4 to 20 mA only 1 to 5 V only
• Group error Yes Yes Yes Yes Yes
• Overflow/underflow Yes Yes Yes Yes Yes
Diagnostics indication LED
• Collective error SF (red) Yes Yes Yes Yes Yes
Isolation
Isolation checked with 500 VDC 500 VDC
Isolation
Isolation, analog inputs
• between the channels No No No No No
• between the channels and the Yes Yes Yes Yes Yes
backplane bus
• between the channels and the No Yes No Yes Yes
load voltage L+
Permissible potential difference
between MANA and M internally 75V DC, 60V AC
(UISO)
Dimensions
Dimensions
Width 15 mm 15 mm 15 mm 15 mm 15 mm
Height 81 mm 81 mm 81 mm 81 mm 81 mm
Depth 52 mm 52 mm 52 mm 52 mm 52 mm
Dimensions
Module width, max. 15 mm 15 mm 15 mm
Weights
Weight, approx. 40 g 45 g 40 g 45 g 45 g
5
Isochronouos mode No No No
Analog inputs
Number of analog inputs 2 2 2 2
cable length, shielded, max. 200 m 200 m 50 m 50 m
permissible input frequency for volt- 9 V 9V 10 V; permanent 20 V; +/-20 V, continuous
age input (destruction limit), max.
Constant measurement current for 1.5 mA 1.25 mA
resistance-type transmitter, typ.
Cycle time (all channels), max. Number of active Number of active Number of active Number of active
channels per module x channels per module x channels per module x channels per module x
basic conversion time basic conversion time basic conversion time basic conversion time
technical unit for temperature Yes Yes
measurement, adjustable
Input ranges (rated values),
voltages
• Voltage Yes Yes
• -80 mV to +80 mV Yes Yes
• Input resistance (-80 to +80 mV) 1 MΩ 1 MΩ
Input ranges (rated values),
thermoelements
• thermocouple Yes Yes
• Type B Yes Yes
• Input resistance (Type B) 1 MΩ 1 MΩ
• Type C Yes
• Input resistance (Type C) 1 MΩ
• Type E Yes Yes
• Input resistance (Type E) 1 MΩ 1 MΩ
• Type J Yes Yes
• Input resistance (type J) 1 MΩ 1 MΩ
• Type K Yes Yes
• Input resistance (Type K) 1 MΩ 1 MΩ
• Type L Yes Yes
• Input resistance (Type L) 1 MΩ 1 MΩ
• Type N Yes Yes
• Input resistance (Type N) 1 MΩ 1 MΩ
• Type R Yes Yes
• Input resistance (Type R) 1 MΩ 1 MΩ
• Type S Yes Yes
• Input resistance (Type S) 1 MΩ 1 MΩ
• Type T Yes Yes
• Input resistance (Type T) 1 MΩ 1 MΩ
5
• Ni 100 Yes; Standard/climate Yes
• Input resistance (Ni 100) 2,000 kΩ 10 MΩ
• Ni 1000 Yes
• Input resistance (Ni 1000) 10 MΩ
• Ni 120 Yes
• Input resistance (Ni 120) 10 MΩ
• Ni 200 Yes
• Input resistance (Ni 200) 10 MΩ
• Ni 500 Yes
• Input resistance (Ni 500) 10 MΩ
• Pt 100 Yes; Standard/AirCon Yes
• Input resistance (Pt 100) 2,000 kΩ 10 MΩ
• Pt 1000 Yes
• Input resistance (Pt 1000) 10 MΩ
• Pt 200 Yes
• Input resistance (Pt 200) 10 MΩ
• Pt 500 Yes
• Input resistance (Pt 500) 10 MΩ
Characteristic curve linearization
• programmable Yes; for Pt100, Ni100 Yes; for Ptxxx, Nixxx Yes; Type B, E, J, K, L, N, Yes
R, S, T to IEC 584
• for thermoelements Type B, C, E, J, K, L, N, R,
S, T to IEC 584
• for thermoresistor Pt100, Ni100 Ptxxx, Nixxx
Temperature compensation
• external temperature Yes; possible, one Yes; one external
compensation with external compensating compensating box per
compensations socket box per channel channel
• internal temperature Yes Yes; possible with
compensation TM-E15S24-AT,
TM-E15C24-AT
alarms/diagnostics
Substitute values connectable Yes; 0 to 65535 (range of values Yes; 0 to 65535 (range of values Yes
must be within the rated range) must be within the rated range)
Diagnoses
• Diagnostic functions Yes
• Diagnostic information readable Yes Yes
• Wire break No
• Short circuit Yes Yes Yes
• Group error Yes Yes Yes
Diagnostics indication LED
• Collective error SF (red) Yes Yes Yes
Isolation
Isolation checked with 500 VDC
Isolation
Isolation, analog outputs
• Galvanic isolation, analog outputs
• between the channels No No No
• between the channels and the Yes Yes Yes
backplane bus
• between the channels and the Yes Yes Yes
load voltage L+
Permissible potential difference
between MANA and M internally 75 V DC / 60 V AC 75 V DC / 60 V AC 75 V DC / 60 V AC
(UISO)
Dimensions
Dimensions
Width 15 mm 15 mm 15 mm
Height 81 mm 81 mm 81 mm
Depth 52 mm 52 mm 52 mm
Weights
Weight, approx. 40 g 40 g 40 g
■ Overview
Analog electronic module
SIPLUS 2 AI I Standard 2-wire
Order No. 6AG1 134-4GB01-2AB0
Order No. based on 6ES7 134-4GB01-0AB0
Ambient temperature range -25 ... +60 °C; condensation
permitted
Environmental conditions Suited for exceptional medial
exposure (e.g. by chlorine sulfur
atmosphere).
Technical data The technical data are identical with
those of the based-on modules.
5
automatic coding. exposure (e.g. by chlorine sulfur
atmosphere).
• High feature variants with enhanced performance,
precision and resolution Technical data The technical data are identical with
those of the based-on modules.
• Hot swapping of modules possible
Note: Analog electronic module
Consult the configuring guide for selection of the appropriate SIPLUS 2 AI I Standard 4-wire
TM-E terminal modules. Order No. 6AG1 134-4GB11-2AB0
Order No. based on 6ES7 134-4GB11-0AB0
Ambient temperature range -25 ... +60 °C; condensation
permitted
Environmental conditions Suited for exceptional medial
exposure (e.g. by chlorine sulfur
atmosphere).
Technical data The technical data are identical with
those of the based-on modules.
■ Overview
Totally Integrated Automation (TIA)
Safety technology (Safety Integrated) is a component of
Totally Integrated Automation resulting in the total integration
of safety and standard automation (SIMATIC S7).
Whereas today, standard automation (conventional PLCs) and
safety automation (electromechanics) are still separate, these
two worlds are growing closer together to form one uniform,
integrated overall system.
Siemens can therefore present itself as a complete supplier
for automation engineering for which safety technology is part
of the standard automation and uniformity exists throughout the
complete system.
■ Overview
Digital inputs/outputs for the fail-safe SIMATIC S7 systems
Fail-safe digital input module
• For fail-safe reading of sensor information (1 or 2 channels)
• Provides integral discrepancy evaluation for 2-out-of-2 signals
• 2 internal sensor supplies (incl. test function) onboard
Fail-safe digital output module
• Fail-safe 2-channel activation (sink/source output) by
actuators
• Actuators can be driven by up to 2 A
All modules are certified up to Cat. 4 (EN954-1) and up to
SIL 3 (IEC 61508).
The modules support PROFIsafe, both in PROFIBUS, and in
PROFINET configurations.
They can be used with all fail-safe SIMATIC S7 CPUs.
■ Technical specifications
Order No. 6ES7 138-4FA03-0AB0 Order No. 6ES7 138-4FA03-0AB0
Supply voltages Encoder supply 5
Rated value Number of outputs 2
• DC 24 V Yes Output voltage min. L+ (-1.5 V)
• permissible range, lower limit (DC) 20.4 V Output current, rated value 300 mA
• permissible range, upper limit 28.8 V Output current, permissible range 0 to 300 mA
(DC)
Short-circuit protection Yes; electronic (response
• Reverse polarity protection No threshold 0.7 A to 1.8 A)
Current consumption Encoder
Power loss, typ. 4W Connectable encoders
Address area • 2-wire BEROS No
Occupied address area Status information/
alarms/diagnostics
• Outputs 4 Byte
Diagnoses
• Inputs 6 Byte
• Diagnostic functions Yes
Digital inputs
Diagnostics indication LED
Number of digital inputs 8; 8 single-channel, 4 two-channel
• Collective error SF (red) Yes
Number of simultanneously 8
• Status indicator digital input Yes
controllable inputs
(green)
Cable length
Isolation
• cable length, shielded, max. 200 m
Galvanic isolation, digital inputs
• Cable length unshielded, max. 200 m • between the channels No
Input characteristic curve to Yes • between the channels and the Yes
IEC 1131, Typ 1 backplane bus
Input voltage • between the channels and the No
• Rated value, DC 24 V load voltage L+
• for signal "0" residual current, max. 0.5 mA; Current sourcing switch: Weight, approx. 85 g
max. 0.5 mA; current sinking
switch: max. 4 mA
Parallel switching of 2 outputs
• for increased power No
• for redundant control of a load No
Switching frequency
• with resistive load, max. 30 Hz
• with inductive load, max. 0.1 Hz
• on lamp load, max. 10 Hz
Aggregate current of the outputs
(per group)
• vertical installation
- up to 40 °C, max. 4 mA
• horizontal installation
- up to 40 °C, max. 6A
- up to 55 °C, max. 5A
• up to 60 °C, max. 4 mA
Load impedance range
• lower limit 12 Ω
• upper limit 1 kΩ
5
modules can be connected, with ware, SIMATIC DP (Distributed
isochronous mode, bus connec- I/O), SIMATIC HMI (Human
tion via 9-pin Sub-D connector Machine Interface), SIMATIC NET
incl. terminating module (Industrial Communication)
IM 151-3 PN HF 6ES7 151-3BA23-0AB0 SIMATIC Manual Collection – 6ES7 998-8XC01-8YE2
interface module Update service for 1 year
for ET 200S; data transmission Scope of delivery: Current DVD
rate up to 100 Mbit/s; max. 63 I/O "S7 Manual Collection" and the
modules up to 2 m wide can be three subsequent updates
connected; 2 x bus connection
via RJ45 connector, incl. terminat-
ing module
IM 151-3 PN FO 6ES7 151-3BB22-0AB0
interface module
for ET 200S; 2 PROFINET FO
interfaces, integrated 2-port
switch, max. 63 I/O modules up to
2 m wide can be connected, incl.
terminating module
■ Overview
Electronics module 4/8 F-DI,
PROFIsafe 24 V DC
Order No. 6AG1 138-4FA03-2AB0
Order No. based on 6ES7 138-4FA03-0AB0
Ambient temperature range -25 … +60 °C;
condensation permissible
Environmental conditions Suited for exceptional
medial exposure (e.g. by
chlorine sulfur atmosphere).
Technical specifications The technical data are
identical with those of the
based-on modules.
5
Environmental conditions Suited for exceptional medial
• For fail-safe reading of sensor information (1 or 2 channels) exposure (e.g. by chlorine sulfur
• Provides integral discrepancy evaluation for 2-out-of-2 signals atmosphere).
• 2 internal sensor supplies (incl. test function) onboard Technical specifications The technical data are identical
with those of the based-on mod-
Fail-safe digital output module ules.
• Fail-safe 2-channel activation (sink/source output) by
actuators For further technical documentation on SIPLUS, see:
• Actuators can be driven by up to 2 A http://www.siemens.com/siplus-techdocu
All modules are certified up to Cat. 4 (EN 954-1) and up to
SIL 3 (IEC 61508). ■ Ordering data Order No.
The modules support PROFIsafe, both in PROFIBUS and in F electronics modules SIPLUS
PROFINET configurations. (extended temperature range and
They can be used with all fail-safe SIMATIC S7 CPUs. medial exposure)
4/8 F-DI PROFIsafe 24 V DC 6AG1 138-4FA03-2AB0
electronics module
30 mm construction width,
up to Category 4 (EN 954-1)
Electronics module 4 F-DO 6AG1 138-4FB02-2AB0
PROFIsafe 24 V DC/2 A
30 mm construction width,
up to Category 4 (EN 954-1)
Accessories see F electronics modules
ordering data
■ Overview
The digital electronics module 1 F-RO 24 V DC/5A 24 to
230 V AC/5A has the following characteristics
• 1 relay output (2 NO contacts)
• Output current 5 A.
• Rated load voltage 24 V DC and 24 to 230 V AC
• The control circuit of the two safety relays must be routed from
the outside to the respective terminals.
The attainable safety integrity level is SIL3 (IEC61508), when the
control of the F-RO module is implemented via a fail-safe output
(e.g. EM 4F-DO 24 V DC/2A PROFIsafe).
■ Technical specifications
Order No. 6ES7 138-4FR00-0AA0 Order No. 6ES7 138-4FR00-0AA0
Voltages and currents Relay outputs 5
Load voltage L+ Switching capacity of the contacts
• Rated value (DC) 24 V; Supply via fail-safe output, • Thermal continuous current, max. 5A
e.g. of an F-DO
Status information/
Current consumption alarms/diagnostics
from load voltage L+ (without load), 100 mA; from control voltage Diagnostics indication LED
max.
• Status indicator digital output Yes
from backplane bus 3.3 V DC, max. 10 mA (green)
Power loss, typ. 2.1 W Isolation
Address area Isolation, digital outputs
Address space per module • between the channels Yes
• with packing 2 Bit • between the channels and the Yes
backplane bus
• without packing 1 Byte
• between the channels and the Yes; between channels
Digital inputs load voltage L+ and control voltage
Cable length Standards, approvals, certificates
• Cable length unshielded, max. 10 m; control cable Highest safety class achievable in
Digital outputs safety mode
Number of digital outputs 1 • to EN 954 to Cat. 4
cable length, shielded, max. 200 m • to IEC 61508 up to SIL 3
Cable length unshielded, max. 200 m Dimensions
Short-circuit protection of the output No; 6 A external fuse of Dimensions
duty category gL/gG Width 30 mm
Controlling a digital input Yes Height 81 mm
Output current Depth 52 mm
• for signal "1" rated value 5A Weights
• for signal "1" minimum load current 5 mA Weight, approx. 90 g
Switching frequency
• with resistive load, max. 2 Hz
• with inductive load, max. 0.1 Hz
Aggregate current of the outputs
(per group)
• vertical installation
- up to 40 °C, max. 6A
• horizontal installation
- up to 40 °C, max. 8A
- up to 55 °C, max. 6 A; at 50°C
- up to 60 °C, max. 5 A; up to max. 24.8 V
5 interface module
For ET 200S; 2 PROFINET FO
ware, SIMATIC DP (Distributed
I/O), SIMATIC HMI (Human
Machine Interface), SIMATIC NET
interfaces, integrated 2-port (Industrial Communication)
switch, max. 63 I/O modules up to
2 m wide can be connected, incl. SIMATIC Manual Collection – 6ES7 998-8XC01-8YE2
terminating module Update service for 1 year
Scope of delivery: Current DVD
"S7 Manual Collection" and the
three subsequent updates
5
• For setting up permanent wiring through self-configuring the left, spring-loaded terminals
voltage buses
TM-P15S22-01 6ES7 193-4CE00-0AA0
• Keyed connection technology to ensure an enhanced
vibration resistance of up to 5 g Ordering unit 1 item
2 x 2 terminals, no terminal
• Different versions to accommodate power modules and access to AUX1 bus, AUX1
electronic modules interconnected to the left,
• Replaceable terminal box (even within the station network) screw-type terminals
• Automatic coding of the electronic modules TM-P15C22-01 6ES7 193-4CE10-0AA0
• Self-shielding of the backplane bus for high data security Ordering unit 1 item
2 x 2 terminals, no terminal
• Color coding facility for the terminals and for identifying the access to AUX1 bus, AUX1
slot numbers interconnected to the left,
• Alternatively available with screw-type or spring-loaded spring-loaded terminals
terminals TM-P30S44-A0 6ES7 193-4CK20-0AA0
• For up to 60 % faster process wiring also with FastConnect Ordering unit 1 item
connection method (av. soon) 7 x 2 terminals, terminal access to
AUX1 bus, AUX1 interrupted to
the left, screw-type terminals for
PM-E F PROFIsafe
TM-P30C44-A0 6ES7 193-4CK30-0AA0
Ordering unit 1 item
7 x 2 terminals, terminal access to
AUX1 bus, AUX1 interrupted to
the left, spring-loaded terminals
for PM-E F PROFIsafe
Status information/
alarms/diagnostics
Diagnostics indication LED
• Status indicator digital input Yes
(green)
Isolation
Isolation checked with 500 VDC
Isolation
Galvanic isolation, digital inputs
• between the channels No
• between the channels and the Yes
backplane bus
Dimensions
Dimensions
Width 40 mm
Height 125 mm
Depth 120 mm
Weights
Weight, approx. 250 g
■ More information
More information as of page 5/333
■ Overview
Technology module for ET 200S:
• SSI module
• 2 PULSE pulse generator
• 1 STEP step module
• 1 POS U positioning module
• 1 COUNT 5 V/500 kHz counter module
• 1 COUNT 24 V/100 kHz counter module
• 1SI interface module
Note:
We offer incremental encoders and prefabricated connecting
cables for counter and positioning functions under
SIMODRIVE Sensor and Motion Connect 500 (see also
http://www.siemens.com/simatic-technology)
■ Design
TM-E terminal module and electronic module combination options
Electronic modules TM-E terminal modules for electronic modules 5
Screw-type terminal 15S26-A1 15S24-A1 15S24-01 15S23-01 15S24-AT 30S44-01 30S46-A1
Order No. 6ES7 193… …4CA40-0AA0 …4CA20-0AA0 …4CB20-0AA0 …4CB00-0AA0 …4CL20-0AA0 …4CG20-0AA0 …4CF40-0AA0
Spring-loaded terminal 15C26-A1 15C24-A1 15C24-01 15C23-01 15C24-AT 30C44-01 30C46-A1
Order No. 6ES7 193… …4CA50-0AA0 …4CA30-0AA0 …4CB30-0AA0 …4CB10-0AA0 …4CL30-0AA0 …4CG30-0AA0 …4CF50-0AA0
Fast Connect 15N26-A1 15N24-A1 15N24-01 15N23-01 - - -
Order No. 6ES7 193… …4CA80-0AA0 …4CA70-0AA0 …4CB70-0AA0 …4CB60-0AA0
1 COUNT 24 V/100 kHz n n
1 SSI n n
2 PULSE n n
1 POS U n
1 SI 3964/ASCII n n
1 SI Modbus/USS n n
1)
See Manual "ET 200S Fail-safe Modules" in the documentation packages
"S7 F Systems" and "S7 Distributed Safety"
■ Overview
• 1-channel module for connecting SSI sensors to the ET 200S
• For position decoding and simple positioning tasks
• With two comparison operations with specifiable comparison
values (standard mode)
• With a digital input for latching actual values (standard mode)
• Can be plugged into TM-E terminal module with automatic
coding
• Fast mode for high-speed acquisition of encoder values
(e.g. for drive controls)
• Module replacement possible during operation and when live
(hot swapping)
• Simple parameterization without additional software
Note:
We supply positioning systems and prepared connection
cables for counting and positioning functions as
SIMODRIVE Sensors or Motion Connect 500 (also visit
http://www.siemens.com/simatic-technology)
■ Technical specifications
5 Order No.
Voltages and currents
6ES7 138-4DB03-0AB0 Order No.
Encoder
6ES7 138-4DB03-0AB0
■ Overview
• 2-channel pulse generator and timer module for ET 200S
• For controlling final control elements, valves, heater elements,
etc.
• Pulse width modulation (PWM)
• Pulse sequences
• Pulse trains
• Accurately timed switching signals to 24 V DC output
■ Technical specifications
Order No. 6ES7 138-4DD00-0AB0 Order No. 6ES7 138-4DD00-0AB0
5 Voltages and currents Digital outputs
Load voltage L+ Number of digital outputs 2
• Rated value (DC) 24 V; From power module cable length, shielded, max. 1 000 m
• reverse polarity protection Yes Cable length unshielded, max. 600 m
Current consumption Short-circuit protection of the output Yes
from load voltage L+ (without load), 40 mA • Response threshold, typ. 10 A
max.
Limitation of inductive shutdown L+ (-50 to -65 V)
from backplane bus 3.3 V DC, max. 10 mA voltage to
Power loss, typ. 1.8 W Lamp load, max. 10 W
Digital inputs Accuracy of pulse duration +/- (pulse duration x 100 ppm) ,
+/-100 μs with a load <= 50 ohms
Number of digital inputs 2
minimum pulse duration 200 μs
Cable length
Controlling a digital input Yes
• cable length, shielded, max. 100 m
Output voltage
Input characteristic curve to Yes
IEC 1131, Typ 2 • for signal "1", min. L+ (-1 V)
Input voltage Output current
• Rated value, DC 24 V • for signal "1" rated value 2A
• for signal "0" -30 to +5 V • for signal "1" permissible range for 7 mA
0 to 60 °C, min.
• for signal "1" 11 to 30 V
• for signal "1" permissible range 2A
Input current for 0 to 60 °C, max.
• for signal "1", typ. 9 mA • for signal "0" residual current, max. 0.5 mA
Input delay Output delay with resistive load
(for rated value of input voltage)
• "0" to "1", max. 100 μs
• Input frequency 20 kHz
(with 0.1 ms delay), max. • "1" to "0", max. 200 μs
• Minimum pulse width for 100 μs Switching frequency
program reactions
• with resistive load, max. 2.5 kHz
• with inductive load, max. 2 Hz
• on lamp load, max. 10 Hz
■ Overview
• Positioning module 1 POS U is a single-channel positioning • Functions
module for ET 200S for the positioning of positioning and op- - Inching:
erational axes Direct application of control signals by the master
• For controlled positioning using digital outputs according to - Traversing:
the rapid/creep feed principle Absolute or relative
- Axes:
• With actual position value sensing for For linear and rotary axes
- Incremental encoders with 5 V difference signals or 24 V sig- - Latch function:
nals, or for SSI encoders Saves the current value by setting a digital input
- Proportioning mode (single evaluation of encoder signal A
only) Note:
• Reference-point approach, actual value setting Siemens is offering position measuring systems and pre-assem-
bled connecting cables for counting and positioning functions
• Parameter change during operation under SIMODRIVE Sensor or Motion Connect 500.
- Reversing difference
- Shutdown difference
■ Technical specifications
Order No. 6ES7 138-4DL00-0AB0 Order No. 6ES7 138-4DL00-0AB0
Voltages and currents Digital outputs
Load voltage L+ cable length, shielded, max. 1 000 m
5
• Rated value (DC) 24 V Cable length unshielded, max. 600 m
• reverse polarity protection Yes Short-circuit protection of the output Yes
• permissible range, lower limit (DC) 20.4 V • Response threshold, typ. 0.7 to 1.8 A
• permissible range, upper limit 28.8 V Limitation of inductive shutdown yes; L+ -(55 to 60 V)
(DC) voltage to
Current consumption Lamp load, max. 5W
from load voltage L+ (without load), 50 mA Controlling a digital input Yes
max.
Output voltage
from backplane bus 3.3 V DC, max. 10 mA
• Rated value (DC) 24 V
Power loss, typ. 2W
• for signal "0" (DC), max. 3V
Digital inputs
• for signal "1", min. L+ (-1 V)
Cable length
Output current
• Cable length unshielded, max. 50 m
• for signal "1" permissible range 7 mA
Input characteristic curve to Yes for 0 to 60 °C, min.
IEC 1131, Typ 2
• for signal "1" permissible range 600 mA
Input voltage for 0 to 60 °C, max.
• Rated value, DC 24 V • for signal "0" residual current, max. 0.3 mA
• for signal "0" -30 to +5 V Output delay with resistive load
• for signal "1" 11 to 30 V • "0" to "1", max. typ. 150 μs
Input current • "1" to "0", max. typ. 150 μs
• for signal "0", max. 2 mA Switching frequency
(permissible quiescent current)
• with resistive load, max. 100 Hz
• for signal "1", typ. 9 mA
• with inductive load, max. 2 Hz
• on lamp load, max. 10 Hz
Encoder supply
5 V encoder supply
•5V No
24 V encoder supply
• 24 V Yes
• Short-circuit protection Yes
• Output current, max. 500 mA
Absolute encoder (SSI) encoder
supply
• Absolute encoder (SSI) Yes
• Output voltage L+ (-0.8 V)
• Output current, max. 500 mA
• Short-circuit protection Yes
■ Overview
• 1-channel 32-bit intelligent counter module for universal count
tasks and time-based measuring tasks
• For the direct connection of 24 V incremental sensors or
initiators
• Comparison function with predefinable comparison values
• Integrated digital output to output the reaction when the
comparison value is attained
• Can be plugged into TM-E terminal module with automatic
coding
• Module replacement possible during operation and under
power (hot swapping)
• Simple parameterization without additional software
Note:
Siemens is now able to offer distance measuring systems and
pre-assembled connecting cables for counting and positioning
functions in the product ranges SIMODRIVE Sensor and Motion
Connect 500.
■ Technical specifications
5
Order No. 6ES7 138-4DA04-0AB0 Order No. 6ES7 138-4DA04-0AB0
Voltages and currents Digital outputs
Load voltage L+ Number of digital outputs 1
• Rated value (DC) 24 V cable length, shielded, max. 1 000 m
• reverse polarity protection Yes Cable length unshielded, max. 600 m
• permissible range, lower limit (DC) 20.4 V Short-circuit protection of the output Yes
• permissible range, upper limit 28.8 V
• Response threshold, typ. 2.6 to 4 A
(DC)
Limitation of inductive shutdown L+ (-50 to -60 V)
Current consumption
voltage to
from load voltage L+ (without load), 42 mA
Lamp load, max. 5W
max.
Controlling a digital input Yes
from backplane bus 3.3 V DC, max. 10 mA
Output voltage
Power loss, typ. 1W
• Rated value (DC) 24 V
Hardware config.
• for signal "0" (DC), max. 3V
Module exchange
• Hot swapping the IM-DP Yes • for signal "1", min. L+ (-1 V)
• Module exchange under Yes Output current
process voltage • for signal "1" permissible range for 5 mA
Digital inputs 0 to 40 °C, min.
Number of digital inputs 1 • for signal "1" permissible range for 2 000 mA
0 to 40 °C, max.
Functions Gate control, synchronization,
latch function • for signal "1" permissible range for 5 mA
0 to 60 °C, min.
Cable length
• for signal "1" permissible range for 500 mA;
• cable length, shielded, max. 100 m; Filter 20 kHz: 100 m, 0 to 60 °C, max. 1000 mA at 50 °C
filter 200 kHz: 50 m
• for signal "0" residual current, max. 0.5 mA
Input characteristic curve to Yes
IEC 1131, Typ 2 Output delay with resistive load
Input voltage • "0" to "1", max. 100 μs
• Rated value, DC 24 V Switching frequency
• for signal "0" -30 to +5 V • with resistive load, max. 100 Hz
• for signal "1" 11 to 30 V • with inductive load, max. 2 Hz
Input current • on lamp load, max. 10 Hz
• for signal "0", max. 2 mA Encoder supply
(permissible quiescent current)
24 V encoder supply
• for signal "1", typ. 9 mA
• 24 V Yes; L+ (-0.8 V)
Input delay
(for rated value of input voltage) • Short-circuit protection Yes
• for standard inputs • Output current, max. 500 mA
- at "0" to "1", max. 2.5 μs; Filter off: 2.5 μs (200 kHz),
filter on: 25 μs (20 kHz)
■ More information
Additional information can be found in the Internet under:
http://www.siemens.com/simatic-technology
5
• For direct connection of 24 V incremental encoders or
initiators
• Comparison functions with definable comparison values
• Integrated digital output for output of the response on
reaching the comparison value
• Can be plugged onto TM-E terminal modules with
automatic coding
• Hot swapping of modules is possible
• Simple parameterization without additional software
Note:
We offer position encoding systems and preassembled
connecting cables for counting and positioning functions
under SIMODRIVE Sensor or Motion Connect 500.
■ More information
Additional information can be found in the Internet under:
http://www.siemens.com/simatic-technology
■ Overview
• 1-channel module for serial data exchange through
point-to-point connection
• For message frames max. 200 byte long
• RS 232C, RS 422, RS 485
• 2 versions
- ASCII and 3964(R) protocol
- Modbus and USS protocol
• Parameter assignment through GSD file or STEP 7
(V5.1 and newer)
■ Technical specifications
Order No. 6ES7 138- 6ES7 138- Order No. 6ES7 138- 6ES7 138-
5
(USS only 1)
Storage/transport temperature
• Bits per character frame 10 10 or 11 (USS
only 11 bits) • min. -40 °C -40 °C
■ Overview ■ Design
SIWAREX CS is a compact function module (FM) in the
SIMATIC ET 200S and can be plugged directly into a terminal
module. The power supply is connected through a power
module and the internal power rail.
The load cells and the serial interfaces are connected through
the terminals of the terminal module. Using the terminal module
enables the module to be replaced without disconnecting the
connecting cables.
■ Function
The primary task of SIWAREX CS is the measurement of sensor
voltage and the conversion of this measurement into a weight
value. Up to 3 interpolation points are used for the weight calcu-
lation. The signal can also be digitally filtered if required.
As well as determining weights, the SIWAREX CS monitors two
freely programmable limits (min./max. as required) and notifies
SIMATIC if these values are exceeded.
SIWAREX CS weighing electronics The SIWAREX CS comes factory-calibrated. This means that
theoretical adjustment of the scale is possible without adjust-
SIWAREX CS is a versatile weighing module for all simple weigh- ment weights, and that modules can be replaced without the
5
ing and force measuring tasks. The compact module is easy to need to readjust the scale.
install in all SIMATIC automation systems. Data can be accessed
directly in the SIMATIC. Consistent and uniform communication between all system
components enables fast, reliable and cost-effective integration
■ Benefits and diagnosis in industrial processes.
The following tables show the accessible functions.
SIWAREX CS offers the following key advantages:
• Uniform design technology and consistent communication in Communication in SIMATIC
SIMATIC Supports the Supports the
• Uniform configuration with SIMATIC readout of readout of
data through data and settings
• Use in distributed plant concept through connection to peripherals using record
PROFIBUS DP or PROFINET via ET 200S communication
• Measurement of weight or force with a high resolution of IM151-1 Basic Yes No
65000 parts and an accuracy of 0.05 % IM151-1 Standard Yes Yes
• Direct connection of a remote display to the TTY interface
IM151-1 High Feature Yes Yes
• Simple adjustment of scale using the SIWATOOL CS program
IM151-7 CPU Yes Yes
via the RS 232 interface
• Supports theoretical adjustment without adjustment weights Alarms in SIMATIC
• Supports replacement of module without renewed adjustment Group Process alarm
of scale diagnostics
• For use in Ex zone 2, intrinsically-safe load cell powering for IM151-1 Basic Yes No
zone 1 using Ex interface.
IM151-1 Standard Yes Yes
■ Overview ■ Function
SIWAREX CF provides the voltage supply required by the EMS.
The force produces a corresponding measuring signal, which is
then further processed in the SIWAREX CF module.
The signal is amplified, coarse-filtered, and then converted to a
digital value. A connectable digital filter can additionally reduce
noise on the measuring signal.
The digital value is available to the user internally in SIMATIC and
can be processed in the control program. For example, the user
could further suppress noise through averaging in the SIMATIC
CPU or perform a conversion to physical units. The result can be
displayed on an operator panel according to requirements.
Consistent and uniform communication between all system
components enables fast, reliable and cost-effective integration
and diagnosis in industrial processes.
SIWAREX CF can be integrated into the plant software using
the classic PLC programming languages; STL (Statement List),
LAD (Ladder Diagram) FBD (Function Block Diagram) or
SCL (Structured Control Language).
SIWAREX CF is a transmitter for connecting strain-gauge sen-
sors for tasks such as measuring force and torque. The compact Integration into SIMATIC can result in freely-programmable,
module is easy to install in all SIMATIC automation systems. modular force measuring systems which can be modified
5 Complete data access to the current measured values is then
possible via the SIMATIC.
according to operational requirements. The ready-to-use
SIWAREX CF software "Getting started" is available free-of-
charge and shows beginners how to integrate the module into
■ Benefits a STEP 7 program and offers a basis for application program-
ming. This supports the display of the measured values in a
SIWAREX CF offers the following key advantages: SIMATIC panel (TP/OP/MP).
• Uniform design technology and consistent communication
thanks to integration in SIMATIC
• Uniform configuration with SIMATIC
• Use in distributed plant concept through connection to
PROFIBUS DP or PROFINET via ET 200S
• Bidirectional measuring with a resolution of 16000 parts and
accuracy of 0.15 %
■ Application
SIWAREX CF is the optimum solution wherever strain-gauge
sensors, such as load cells, force sensors or torque measuring
shafts, are used for measuring tasks. The following are typical
SIWAREX CF applications:
• Monitoring of crane and cable loads
• Measurement of load of conveyor belts
• Overload protection in rolling mills
• Monitoring of belt tension
• Force measurement in testing machines
• Torque and pressure measuring Measured values from three modules in the SIWAREX CF
"Getting started" software
5
Shield connection terminal 6ES7193-4GB00-0AA0
Sensor feed
Contents: 5 items, sufficient for
• Supply voltage, short-circuit-proof 6 V DC ± 5 % 5 cables
• Permissible sensor resistance One shield terminal element is
- R Lmin > 250 Ω required per sensor cable
- R Lmax < 4010 Ω N busbar, galvanized 8WA2842
Permissible sensor cell coefficient Up to 4 mV/V 3 x 10 mm, 1.5 m long
Permissible range of the measuring -25,2 ... +25.2 mV Feeder terminal for N busbar 8WA2868
signal
Accessories
Supply voltage 24 V DC
SIWAREX EB extension box 7MH4710-2AA
• Rated voltage 24 V DC for extending sensor cables
• Max. current consumption 150 mA SIWAREX IS Ex interface
Voltage supply from backplane bus Typ. 10 mA With ATEX approval, but without
UL and FM approvals,
Connection to sensors in Ex zone 1 Optionally via SIWAREX IS for intrinsically-safe connection
Ex interface of load cells, including Manual,
Ex approval zone 2 and safety ATEX 95, cULus Haz. Loc. suitable for the
SIWAREX U, CS, MS, FTA, FTC
IP degree of protection to IP20 and M weighing modules.
EN 60529; IEC 60529 Approved for use in the EU.
Climatic requirements • With short-circuit current 7MH4710-5BA
Tmin (IND) to Tmax (IND) < 199 mA DC
(operating temperature)
• With short-circuit current 7MH4710-5CA
• Vertical installation 0 ... +60 °C < 137 mA DC
• Horizontal installation 0 ... +40 °C Cable (optional)
EMC requirements according to NAMUR NE21, Part 1 Cable Li2Y 1 x 2 x 0.75 ST + 2 x 7MH4702-8AG
89/386/EEC (2 x 0.34 ST) - CY,
orange sheath
to connect SIWAREX U, CS, MS,
FTA, FTC, M and CF to the junc-
tion box (JB), extension box (EB)
or Ex interface (Ex-I) or between
two JBs, for fixed laying,
occasional bending permitted,
10.8 mm outer diameter,
for ambient temperature
-40 to +80 °C
■ Overview
• Mechanical modules as receptacles for the electronic
modules
• For setting up permanent wiring via build-as-you-go voltage
buses
• Keyed connection technology to ensure an enhanced
vibration resistance of up to 5 g
• Different variants for accepting power modules and electronic
modules
• Replaceable terminal box (even within the station network)
• Automatic coding of the electronics modules
• Build-as-you-go shielding of the backplane bus for high
data security
• Color coding facility for the terminals and for identifying the
slot numbers
• Alternatively available with screw-type or spring-loaded
terminals as well as with no-strip fast connection system
"FastConnect" for up to 60 % quicker process wiring
5
TM-E15C26-A1 6ES7 193-4CA50-0AA0 25 mm2
Ordering unit 5 items 3 × 10 mm busbars 8WA2 842
2 x 6 terminals, terminal access to
AUX1 bus, AUX1 interconnected Ordering unit 1 item
to the left, spring-loaded Accessories for coding
terminals
Color coding plates
TM-E15N24-A1 6ES7 193-4CA70-0AA0
Ordering unit 200 items
Ordering unit 5 items for TM-P, TM-E
2 x 4 terminals, terminal access to
AUX1 bus, AUX1 interconnected • white 6ES7 193-4LA20-0AA0
to the left, FastConnect • yellow 6ES7 193-4LB20-0AA0
TM-E15N26-A1 6ES7 193-4CA80-0AA0 • yellow/green 6ES7 193-4LC20-0AA0
Ordering unit 5 items • red 6ES7 193-4LD20-0AA0
2 x 6 terminals, terminal access to
AUX1 bus, AUX1 interconnected • blue 6ES7 193-4LF20-0AA0
to the left, FastConnect • brown 6ES7 193-4LG20-0AA0
TM-E30S44-01 6ES7 193-4CG20-0AA0 • turquoise 6ES7 193-4LH20-0AA0
Ordering unit 1 item Ordering unit 1200 items,
4 x 4 terminals, terminal access to for ET 200S terminal modules,
AUX1 bus, AUX1 interconnected includes 60 strips
to the left, screw-type terminals with 20 labels each
TM-E30C44-01 6ES7 193-4CG30-0AA0 • white 6ES7 193-4LA10-0AA0
Ordering unit 1 item • yellow 6ES7 193-4LB10-0AA0
4 x 4 terminals, terminal access to
AUX1 bus, AUX1 interconnected • yellow/green 6ES7 193-4LC10-0AA0
to the left, spring-loaded
• red 6ES7 193-4LD10-0AA0
terminals
• blue 6ES7 193-4LF10-0AA0
TM-E30S46-A1 6ES7 193-4CF40-0AA0
• brown 6ES7 193-4LG10-0AA0
Ordering unit 1 item
4 x 6 terminals, terminal access to • turquoise 6ES7 193-4LH10-0AA0
AUX1 bus, AUX1 interconnected
to the left, screw-type terminals Labels, inscribed
Ordering unit 1 item 200 units for slot numbering 8WA8 861-0AB
4 x 6 terminals, terminal access to (1 to 20) 10 ×
AUX1 bus, AUX1 interconnected 200 units for slot numbering 8WA8 861-0AC
to the left, spring-loaded (1 to 40) 5 ×
terminals
200 units for slot numbering 8WA8 861-0DA
(1 to 64) 1 ×, (1 to 68) 2 ×
Labels, blank
200 units for slot numbering 8WA8 848-2AY
■ Overview
SIPLUS DP TM-P12S23-A0
Order No. 6AG1 193-4CD20-2AA0
Order No. based on 6ES7 193-4CD20-0AA0
Ambient temperature range -25 … +60 °C;
condensation permitted
Environmental conditions Suited for exceptional
medial exposure (e.g. by
chlorine sulfur atmosphere).
Technical data The technical data are identical
with those of the based-on
modules.
SIPLUS DP TM-P15C23-A1
Order No. 6AG1 193-4CD30-2AA0
Order No. based on 6ES7 193-4CD30-0AA0
Ambient temperature range -25 … +60 °C;
condensation permitted
• Mechanical modules as receptacles for the electronic
Environmental conditions Suited for exceptional
modules medial exposure (e.g. by
5
• For setting up permanent wiring via build-as-you-go voltage chlorine sulfur atmosphere).
buses Technical data The technical data are identical
• Keyed connection technology to ensure an enhanced with those of the based-on
vibration resistance of up to 5 g modules.
• Different variants for accepting power modules and electronic
modules SIPLUS DP TM-E15C24-A1
• Replaceable terminal box (even within the station network) Order No. 6AG1 193-4CA30-2AA0
• Automatic coding of the electronics modules Order No. based on 6ES7 193-4CA30-0AA0
• Build-as-you-go shielding of the backplane bus for high data Ambient temperature range -25 … +60 °C;
security condensation permitted
• Color coding facility for the terminals and for identifying the Environmental conditions Suited for exceptional
slot numbers medial exposure (e.g. by
chlorine sulfur atmosphere).
• Alternatively available with screw-type or spring-loaded
terminals as well as with no-strip fast connection system Technical data The technical data are identical
"FastConnect" for up to 60 % quicker process wiring with those of the based-on
modules.
SIPLUS DP TM-E15S26-A1
Order No. 6AG1 193-4CA40-2AA0
Order No. based on 6ES7 193-4CA40-0AA0
Ambient temperature range -25 … +60 °C;
condensation permitted
Environmental conditions Suited for exceptional
medial exposure (e.g. by
chlorine sulfur atmosphere).
Technical data The technical data are identical
with those of the based-on
modules.
SIPLUS DP TM-E15C26-A1
Order No. 6AG1 193-4CA50-2AA0
Order No. based on 6ES7 193-4CA50-0AA0
Ambient temperature range -25 … +60 °C;
condensation permitted
Environmental conditions Suited for exceptional
medial exposure (e.g. by
chlorine sulfur atmosphere).
Technical data The technical data are identical
with those of the based-on
modules.
Order No. 6AG1 193-4CG30-2AA0 TM-E terminal modules for electronic modules
5
the left, spring-loaded terminals
Technical data The technical data are identical
with those of the based-on TM-E15S26-A1 6AG1 193-4CA40-2AA0
modules. Ordering unit: 5 units
2 x 6 terminals, terminal connec-
SIPLUS DP TM-E15C24-A1 tions with terminal access to AUX1
bus, AUX1 interconnected, screw
Order No. 6AG1 193-4CL30-2AA0 terminals
Order No. based on 6ES7 193-4CL30-0AA0 TM-E15C26-A1 6AG1 193-4CA50-2AA0
Ambient temperature range -25 … +60 °C; Ordering unit: 5 units
condensation permitted 2 x 6 terminals, terminal access to
AUX1 bus, AUX1 interconnected to
Environmental conditions Suited for exceptional
the left, spring-loaded terminals
medial exposure (e.g. by
chlorine sulfur atmosphere). TM-E15C24-A1 6AG1 193-4CB30-2AA0
Technical data The technical data are identical Ordering unit: 5 units
with those of the based-on 2 x 4 terminals, terminal connec-
modules. tions without terminal access to
AUX1 bus, AUX1 interconnected,
For further technical documentation on SIPLUS, see: spring-loaded terminals
http://www.siemens.com/siplus-techdocu
TM-E30C44-01 6AG1 193-4CG30-2AA0
Ordering unit: 1 unit
4 x 4 terminals, no terminal access
to AUX1 bus, AUX1 interconnected
to the left, spring-loaded terminals
TM-E15C24-AT 6AG1 193-4CL30-2AA0
Ordering unit: 1 unit
For internal temperature compen-
sation with 2 AI TC High Feature,
spring-loaded terminals
Accessories for see "Terminal modules for
shield connection power and electronic modules"
ordering data
■ Overview
Motor starters
• Completely factory-wired motor starters for switching and pro-
tecting any AC loads
• Can be used as a direct-on-line, reversing or soft starter
• Standard motor starter with motor starter protector and con-
tactor assembly up to 5.5 kW
• High-feature motor starter with a combination comprising a
starter circuit breaker, solid-state overload protection and con-
tactor or soft starter up to 7.5 kW
• With self-assembling 40/50 A power bus, i.e. the load voltage
is only supplied once for a group of motor starters
• Hot swapping is permissible
• Inputs and outputs for activating and signaling the statistics
have been integrated
• Diagnostics capability for active monitoring of the switching
and protection functions
Standard motor starters, DS1-x direct-on-line starters
• Can be combined with expansion modules: Brake control
module for controlling electromechanical brakes in induction
motors and with two optional inputs for special functions (for
quick stop with the Standard motor starter and for parameter-
5 izable special functions with the High-Feature motor starter)
• For combining with safety technology (see ET 200S Solutions
Local/PROFIsafe Safety Motor Starters) for use in safety-
related system components (EN 954-1)
Frequency converters
• For the continuous speed control of asynchronous motors
• Comprising modules for the ICU24 control module and IPM25
power section up to 4.0 kW
• Hot swapping of control module and power section is permis-
sible
• Low circuit feedback
• Operation without line commutation reactor
• Active braking with line-commutated power recovery
• With self-assembling 50 A power bus, i.e. the load voltage is
only supplied once for a group of frequency converters
High-feature motor starters, DS1e-x direct-on-line starters • To achieve EMC class A (acc. to EN 55011)
Connection of an EMC filter upstream from the power bus
■ Overview
IM 151 Solid-state modules DS1-x standard direct- xB4 brake control DSS1e-x HF high feature
interface module on-line starter module soft starter
5
TM-P15 terminal module
for PM-D
NSA0_00459
Terminal module for standard
direct-on-line starter with infeed
TM-DS45-S32
PE/N M45-PEN-F PE/N M45-PEN-S M65-PEN-F M65-PEN-S Terminal module for high feature
terminal block terminal block infeed module connection module direct-on-line starter/soft starter
without infeed
TM-DS65-S31
Terminal module for standard Terminal module for high feature Terminal module for
direct-on-line starter without direct-on-line starter/soft starter TM-xB215-S24-01 brake
infeed with infeed control module
TM-DS45-S31 TM-DS65-S32
■ Application
With the ET 200S motor starters, any AC loads can be protected The possibility of expanding the motor starters with brake control
and switched. The communications interface makes them ideal modules xB1-xB4 means that motors with 24 V DC brakes (xB1,
for operation in distributed control cabinets or control enclo- xB3) as well as motors with 500 V DC brakes (xB2, xB4) can be
sures. controlled. The 24 V DC brakes have an external supply and can
be vented independently of the switching state of the motor
As the motor starters are completely factory-wired, power con- starter. By contrast the 500 V DC brakes mostly have a direct
trol cabinets can be assembled far more quickly and compactly. supply from the terminal board of the motor through a rectifier
Configuration is made easier by the fine modular structure. module and therefore cannot be vented when the motor starter
When using the ET 200S motor starters, the list of parts per load is switched off. These brakes cannot be used in combination
feeder is reduced to two main items: The passive terminal with the DSS1e-x motor starter (soft starter).
module and the motor starter. This makes the ET 200S ideal for
modular machine concepts as well. The outputs of the brake control modules can be used alterna-
tively for other purposes, e.g. for controlling DC valves. With two
Expansions are easily possible through the subsequent adding locally acting inputs optionally available on the brake control
of terminal modules. With their modular terminal design modules (xB3, xB4) and another two on the control module of the
(10 mm²) the latter also do away with the distribution wiring High-Feature motor starter it is possible to realize autonomous
otherwise required. Through the permanent wiring and the hot special functions which work independently of the bus and the
swapping function (disconnection and connection during oper- higher-level control system, e.g. as a quick stop on gate valve
ation) a motor starter can be replaced within seconds if neces- controls. In parallel with this, the states of these inputs are sig-
sary. The motor starters are therefore recommendable in partic- naled to the control system.
ular for applications with special demands on availability.
■ Application (continued)
As the result of the selective protection concept with solid-state Accessories
overload evaluation and the use of SIRIUS switchgear size S0,
additional advantages are realized on the High-Feature motor Following accessories are available:
starters – advantages which soon make themselves positively DM-V15 distance module
felt particularly in manufacturing processes with high plant stop-
page costs: The distance module is available for applications with high motor
currents or high ambient temperatures involving Standard motor
• Only two versions up to 7.5 kW starters. It can be used to the right and left of a DS1-x direct-
• All settings can be parameterized by bus online starter or to the right of an xB1-4 brake module in order to
• Separate overload and short-circuit signals improve heat removal to the side. The distance module is a com-
pletely passive module and does not need to be taken into
• Overload can be acknowledged by remote reset account with regard to the control system during configuration.
• Current unbalance monitoring Details of the distance module can be found in the manual
• Stall protection "SIMATIC ET 200S". If you have any queries concerning the use
of the distance module, contact Technical Support for Siemens
• Emergency start function in the event of overload Low-Voltage Controls (fax: ++49(0)911/895-5907).
• Current value transmission by bus
PE/N bridge module
• Current limit monitoring
PE/N bridge modules are used to bridge gaps in the PE/N bus
• Class 10 or 20 can be parameterized which are caused, for example, by using brake control modules,
• Type of coordination "2" PM-D(F) power modules or PM-X connection modules. If a
(still functional after short-circuit with magnitude of 50 kA) bridge module is used, the supply must not be fed in anew. They
• Very high contact endurance are available in widths of 15 and 30 mm.
5 L1/L2/L3 bridge module
The L1/L2/L3 bridge modules are used to bridge gaps in the
power bus (see above). They are available in widths of 15 and
30 mm.
3RK1 903-0CA00
Control unit 3RK1 903-0CG00
for direct contactor control
(manual control)
24 V DC
3RK1 903-0CG00
DM-V15 distance module 3RK1 903-0CD00
for DS1-x direct-on-line starters with high
temperature or high current loading
15 mm wide
3RK1 903-0CD00
Accessories for High-Feature motor starters
Control modules 2DI 24 V DC COM 3RK1 903-0CH20
Digital input module with 2 inputs for local motor starter functions for mount-
ing onto the front of motor starters
Operational voltage 24 V DC (supplied from U1), short-circuit resistant, float-
ing contact with serial interface for connecting Switch ES
Connected using LOGO!-PC cable,
max. cable length (out and back) 50 m
LOGO! PC cable 6ED1 057-1AA00-0BA0
for connecting the High-Feature motor starter
with Switch ES interface to a PC
3RK1 903-0CH20
Hand-held device 3RK1 922-3BA00
for ET 200S High Feature motor starter,
(also for ET 200pro and ECOFAST),
for local operation.
A serial interface cable must be ordered separately.
3RK1 922-3BA00
3RK1 903-0AH00
M30-PEN bridge module 3RK1 903-0AJ00
30 mm wide
for bridging a 30 mm module
3RK1 903-0AJ00
M15-L123 bridge module 3RK1 903-0AE00
15 mm wide
5
for bridging a 15 mm module
3RK1 903-0AE00
M30-L123 bridge module 3RK1 903-0AF00
30 mm wide
for bridging a 30 mm module
3RK1 903-0AF00
Brake control module
for motors with mechanical brake
• xB1 for motor starters and 3RK1 903-0CB00
frequency converters
24 V DC/ 4 A
• xB2 for motor starters and 3RK1 903-0CC00
frequency converters
500 V DC/ 0.7 A
• xB3 for motor starters 3RK1 903-0CE00
24 V DC / 4 A / 2 DI 24 V DC local control
3RK1 903-0CB00 with diagnostics
with two inputs
• xB4 for motor starters 3RK1 903-0CF00
500 V DC / 0.7 A / 2 DI 24 V DC local control
with diagnostics
with two inputs
Terminal modules for brake control modules
• TM-xB15 S24-01 3RK1 903-0AG00
for xB1 or xB2
• TM-xB215 S24-01 3RK1 903-0AG01
for xB3 or xB4
EMC filter for frequency converters
for achieving EMC Class A the frequency converter is connected upstream
to the shared power bus,
EMC-compatible design with shielded motor cables required
• Rated current 25 A 6SL3 203-0BE22-5AA0
• Rated current 50 A 6SL3 203-0BE25-0AA0
MMC parameter memory for frequency converters 6SL3 254-0AM00-0AA0
suitable for MMC slot of ICU24/ICU24F control module;
other memory cards are not accepted
RS232/zero modem cables (5 m) 6ES7 901-1BF00-0XA0
Connection cable for starting up the ET 200S FC frequency converter with
the "STARTER" PC tool
■ Overview ■ Benefits
• The frequency converter is completely integrated into the
ET 200S system and offers all system advantages, such as
high availability thanks to the hot swapping function, modular
expansion, or reduction of the wiring overhead resulting from
the self-assembling terminal module wiring.
• With self-assembling 50 A power bus, i.e. the load voltage is
only supplied once for a group of frequency converters
• Comprehensive diagnostics facilities for high availability
• Input for motor encoder for precise speed control
• Input for PTC/KTY encoder for comprehensive motor protec-
tion
• Slot for optional memory card (MMC) to save the parameter
settings for fast replacement of modules without tools
• All common control modes are available: Frequency control,
sensorless vector control or torque control, closed-loop con-
trol with motor encoder
• Parameters are assigned using STARTER, the graphical pa-
Components of the ET 200S FC frequency converter rameterizing tool for Siemens drives, either via the connected
fieldbus or via a point-to-point connection.
Note: Access to the frequency converter via the bus is not
possible using STARTER if there is a CPU between the PC and
5 the frequency converter. This also applies to CPU IM 151-7.
• Active braking is possible without additional overhead.
The line-commutated energy recovery of the frequency con-
verter for the power supply network means that brake chopper
modules or pulsed resistors are superfluous.
■ Application
• New application possibilities are opened up for the ET 200S
system where continuous control of the speed of asynchro-
nous motors is required.
• The frequency converter handles frequency control and
vector control for more complex drive tasks. In addition, the
converter also supports torque control for conveyor applica-
tions, winding and unwinding drives, as well as hoisting gear.
Together with a motor encoder, the range extends up to
closed-loop controls for exact control of speeds and torques.
• The advantages of line-commutated power regeneration are
primarily evident in continuous regenerative operation. Exam-
ples include unwinding units, lowering of loads with hoisting
gear, or electric braking of large centrifugal masses.
• Together with an intelligent header module (IM 151 CPU)
and the ET 200S FC frequency converter, the I/O station is
expanded to become a complete automation solution for
machine modules and plant sections.
■ Design
Accessories
The following accessories are available:
• The labeling strips and color coding labels of the ET 200S
system can also be used for the frequency converter.
• Jumper block L1/L2/L3
The jumper blocks L1/L2/L3 are used to bridge a gap in the
power bus. 15 mm wide jumper blocks are used to bridge the
control unit of the subsequent frequency converter. If a Brake
Control Module is connected, a 30 mm wide jumper block
is required in order to pass on the power bus via the Brake
Control Module and ICU24 to the subsequent IPM25 converter
power module.
• Jumper block PE/N
The jumper blocks PE/N are used to bridge a gap in the PE/N
bus, e.g. caused by use of a Brake Control Module, a PM-D(F)
power module or the control unit of the frequency converter.
• EMC filter
An EMC filter must be externally connected to the supply of
Design of an ET 200S station with two ET 200S FC frequency converters
(only terminal modules on the right)
the power bus in order to achieve EMC Class A (according to
EN 55011). Shielded motor cables must be used in addition.
It must be ensured that the shield is connected correctly. The
5
The ET 200S FC consists of the following components:
terminal modules for the converter power module of the fre-
• ICU24 control unit quency converter are equipped for this with an integral shield
• IPM25 converter power module connecting element.
Within the ET 200S system, several frequency converters can
• Terminal modules to accommodate control unit and converter
be supplied with 400 V over a common power bus. The EMC
power module
filter is connected up-circuit of the power bus. The filters are
Following insertion of the modules, the control unit and the designed for a maximum effective length of 350 m shielded
converter power module of the frequency converter are intercon- cable. The effective cable length is the combined length of
nected. all motor cables of the frequency converter on the common
400 V power bus.
The PMD power module provides the power supply for one or The two EMC filters of the ET 200S FC are designed as group
more control units. filters for more than one frequency converter and have the
following properties:
The LC filter limits the rate of rise of voltage and the capacitive
charge/discharge currents which occur with converter opera-
tion. This means that considerably longer motor cables can be
used for operation with LC filters. The service life of the motor
is as long as for direct mains operation. It is therefore not neces-
sary to use an output reactor. When LC filters are used, the
maximum permissible cable lengths between the motor and
converter are:
■ Technical specifications
Control unit Converter power modules
ICU24 IPM25, FS A IPM25, FS B
Frame size A Frame size B
Selection features
Integral safety functions according - - -
to Category 3 of EN 954-1 or
according to SIL2 of IEC 61508
Output - 0.75 kW 2.2 kW 4.0 kW
Rated input current - 1.9 A 5.7 A 9.6 A
(at 50° C ambient temperature)
Rated output current - 2.1 A 5.9 A 10.2 A
(at 50° C ambient temperature)
Mounting dimensions (W x H x D) 15 x 220 x 156 65 x 290 x 156 130 x 290 x 156
in mm (including terminal module)
Electrical data
Line voltage 380 V to 480 V 3 AC +10 % / -10 %
Line frequency 47 Hz to 63 Hz
Overload capability • Overload current 1.5 x rated output current (i.e. 150 % overload capability) for 60 s, cycle time 300 s
• Overload current 2 x rated output current (i.e. 200 % overload capability) for 3 s, cycle time 300 s
Output frequency 0 Hz to 650 Hz 5
Pulse frequency 8 kHz (standard), 2 kHz to 16 kHz (in 2 kHz steps)
Standard short circuit 10 kA
current rating SCCR
(Short Circuit Current Rating) 1)
Skipped frequency range 1, programmable
Converter ≥96 % at rated load of the motor
efficiency
Typical power loss at 420 V input 10 W 40 W (Pulse frequency 8 kHz) 110 W 160 W
voltage 2) and motor with rated load
(motor and regenerative mode) 65 W (Pulse frequency 16 kHz) 140 W 200 W
30 W (Pulse frequency 4 kHz) 80 W 130 W
Typical power loss at 420 V input 10 W 35 W (Pulse frequency 8 kHz) 70 W 110 W
voltage 2) and motor during no-load
operation, 50 Hz
Interfaces • Connection to PROFIBUS or PROFINET over the ET 200 S backplane bus
• RS232 interface with USS protocol for commissioning on the PC using the STARTER commissioning software
• Slot for an optional memory card (MMC) for uploading or downloading parameter settings
• PTC/KTY84 interface for motor temperature monitoring
• Speed sensor interface (Sub-D connector) for unipolar HTL incremental position encoder
Functions
Control method • V/f control – linear (M~n) with/without flux current control (FCC), quadratic (M~n2) or parameterizable
• Vector control – with or without encoder
• Torque control
Operating functions Jogging mode, free function blocks (FFB), positioning deceleration ramp, automatic restart following interrup-
tion due to power failure, bumpless connection of converter to rotating motor
Braking functions • Regenerative braking operation without brake chopper and pulsed resistor
• Control of an electrical holding brake via an optional Brake Control Module
Protection features for Undervoltage, overvoltage, ground faults, short circuits, stall prevention, thermal motor protection I2t, converter
overtemperature, motor blocking protection
Connectable motors • Low-voltage asynchronous motors
• Motor cable lengths: max. 50 m (shielded) max. 100 m (unshielded)
If an output reactor or an LC filter is used, longer cable lengths are possible
Mechanical data
Degree of protection IP20
Operating temperature • With vertical design of station -10 °C to + 40 °C
• With horizontal design of station -10 °C to + 50 °C/to +60 °C with derating
Standards
Compliance with standards UL, cUL, CE, c-tick, according to low-voltage directive 73/23/EEC, EMC directive 89/336/EEC
1)
Applies to industrial industrial control cabinet installations according to Additional information can be found in the Internet under:
NEC Article 409 / UL 508A. http://www.support.automation.siemens.com/
2)
The power loss varies according to the input voltage. ww/view/en/23995621
■ Dimensions
heat build-up,
min. 35 mm
Clearance
required
156 79.6
due to
137.5 64.8
11.7
heat build-up,
66
min. 35 mm
Clea rance
required
156 21
due to
144.5 15
124
250.5
Mounting rail
100
66
35 x 7.5 mm
194.6
333
220.5
Mounting rail
100
35 x 7.5 mm
G_D011_EN_00056a
Clearance G_D011_EN_00054a
Wire range
5
heat build-up,
min. 35 mm
Clea rance
required
72 31
due to
heat build-up,
161 Clearance
min. 35 mm
required
required
due to
due to Integrated
heat build-up, screen
min. 35 mm support
Terminal block
PE/N (accessory)
Integrated Terminal block Motor Supply terminal
screen support PE/N (accessory) connections for power bus
156 144.8
due to
137.5 130
11.7
66
250.5
Mounting rail
100
35 x 7.5 mm
333
Motor
connections
Supply
terminal
for
power bus
Clea rance G_D011_EN_00055a
Wire range
Clea rance 31
heat build-up,
required
min. 35 mm
required
due to
due to
heat build-up,
min. 35 mm
■ Dimensions (continued)
75.5
56
8 24 200
187
200
G_D011_EN_00062
141.5
120
1.5
110
Terminals 10 mm2
Tightening torque of screw 1.2 ... 1.5 Nm
PE M6 x 24
Tightening torque
4.8 0.2 Nm
60
35
5
255
4.5
265
G_D011_EN_00084
Fixing with M4 bolts
8 24 200
141.5
120
G_D011_En_00063
200
213
1.5
70
Terminals 4 mm2
Tightening torque of screw 0.5 ... 0.6 Nm
PE M6 x 24
Tightening torque
4.8 0.2 Nm
35
60
255
4.5
265
G_D011_EN_00085
■ Dimensions (continued)
75.5
56
287
300
334
110
5
G_D011_EN_00086
Fixing with M4 bolts
120
280
293
340
100
G_D011_EN_00087
■ Overview ■ Application
PM-D power modules are used for monitoring the two 24 V DC
auxiliary voltages for the group of motor starters following on the
right or for supplying power to the group of frequency converters
following on the right. The voltage is fed in through TM-D termi-
nal modules to the self-assembling potential bars.
A voltage failure is signaled through PROFIBUS diagnostics to
the higher-level master. Additional LEDs inform locally about the
status of the auxiliary voltages.
The separation of auxiliary voltages for signal checkback and
power section actuation enables the entire group to be shut
down while maintaining the diagnostics capability.
5
• Disconnection of a complete group of motor starters is possi-
ble without any additional outlay (safety category 1 according
to EN 954-1)
• For plugging onto TM-P15 terminal module
3RK1 903-0BA00
Accessories
Color coding plates
6 x 200 color coding plates for
terminal modules
One set contains 10 strips of 20 color coding plates per color
• White 6ES7 193-4LA10-0AA0
• Yellow 6ES7 193-4LB10-0AA0
• Yellow and green 6ES7 193-4LC10-0AA0
• Red 6ES7 193-4LD10-0AA0
• Blue 6ES7 193-4LF10-0AA0
• Brown 6ES7 193-4LG10-0AA0
■ Dimensions
117,5 8,2 15
PM-D
66
100
194,6
195,6
100
TM-P15
NSA00305
101,9 7
■ Overview
■ Application
The ET 200S Safety motor starter Solutions are preferred in all
production and process automation fields in which the enhance-
ment of plant availability and flexibility plays a key role.
• Safety motor starters Solutions local are preferred from the
safety technology point of view for locally restricted safety ap-
plications. These motor starters are not dependent on a safe
control system.
• Safety motor starters Solutions PROFIsafe are often found
by contrast in safety applications of the more complex type
that are interlinked. In this case a safe control system is used
with the bus systems PROFINET or PROFIBUS with the
PROFIsafe profile.
■ Overview ■ Benefits
Advantages over conventional safety technology
• Significant savings in components (less hardware)
• Less mounting and installation work
• Motor starters are failsafe and offer high availability
■ Application
Use
The Failsafe motor starter is predestined for use in combination
with PROFIsafe (see figure ET 200S Safety Motor Starter Solution
PROFIsafe page 137).
Another field of application is in combination with ASIsafe or
safety relays (see example 2 on page 132 Failsafe Motor Start-
ers with ASIsafe and 3TK28).