O&M-C&I

KAHALGAON

KAHALGAON

O&M-C&I 2
 KAHALGAON

STAGE-1 STAGE-2
210X4 MW 3X500 MW

TOTAL INSTALLED CAPACITY

2340MW

WATER FROM RIVER GANGA

COAL FROM LALMATIA

 OUR VISION

“TO BE THE WORLD’S LARGEST AND BEST POWER

PRODUCER, POWERING INDIA’S GROWTH.”

O&M-C&I 4
 MISSION
“ MAKE AVAILABLE RELIABLE &
QUALITY POWER.”

O&M-C&I 5
 QUALITY POLICY
1. DEVELOPMENT OF QUALITY
2. CONTINUOUS IMPROVEMENT
3. PARTICIPATIVE CULTURE

O&M-C&I 6
 CORE VALUES (B- COMIT )
1. BUSINESS ETHICS
2. CUSTOMER FOCUS
3. ORGANISATIONAL & PROFESSIONAL PRIDE
4. MUTUAL TRUST & RESPECT
5. INNOVATION & SPEED
6. TOTAL QUALITY FOR EXCELLENCE

7
O&M-C&I
 KAHALGAON

QUALITY CIRCLE PROFILE

CO-ORDINATOR: SRI BHEEM RAO

FACILITATOR: SRI RANJEET KUMAR

LEADER: SRI R.K. PAL

DY. LEADER: SRI U. K. EKKA

MEMBER : SRI S.P PAL

SRI T S SINGH
SRI ANIL KUMAR
SRI A. P. SINGH
O&M-C&I 8
 KAHALGAON

QUALITY CIRCLE DETAIL

PROJECT: NTPC/KhSTPP
DISTT.- BHAGALPUR
BIHAR
DEPARTMENT: O&M – C&I
FORMATION: DECEMBER 2003
MEETING ON : THURSDAY
ATTENDANCE: 85%
PROJECT COMPLETED 27
(SO FAR):
TOTAL MEETING 13 (FOR THIS PROJECT):

O&M-C&I 9
 KAHALGAON

O&M-C&I 10
 KAHALGAON

PROBLEMS IDENTIFIED
1. INOPERATIVENESS OF F.O. LEVEL INDICATOR
2. DEVELOPMENT OF STEAM LEAKAGE DETECTION SYSTEM
3. FREQUENT PROBLEM IN COAL BURNER TEMPERATURE IN DAS
4. FAILURE OF DAS PRINTER
5. FREQUENT DAMAGE OF FIRST STAGE PRESSURE GAUGES IN BAPH
6. FREQUENT OVERFLOW ERROR IN WEIGHING MACHINE IN CHP
7. SELECTION AND OPERATION PROBLEM OF ALL MOTORISED GATE
VALVE THROUGH SELECTIVE CONTROL VALVES
8. REPAIRING OF RTD’S FROM BAD ONES
9. MISMATCH BETWEEN LOCAL AND UCB INDICATION OF IGV OF PA FAN
10. FREQUENT PROBLEM IN IRD FIRE DETECTION SYSTEM OF COAL CONVEYORS
11. FREQUENT PROBLEM IN PR. GAUGE CUM SWITCH AND PR. GAUGE IN BFP
12. OUTAGE OF ID FAN TEMP.
13. OUTAGE OF MILL OUTLET TEMP.
CONTD…
O&M-C&I 11
 KAHALGAON

PROBLEMS IDENTIFIED
14. FREQUENT DAMAGE OF PLASTIC GEAR IN OIL SCANNER
15. EARTHFAULT IN ANNUNCIATION SYSTEM
16. DAMAGE OF DIAPHRAGMS IN PRESSURE TRANSMITTERS
17. PROBLEM IN POWER SUPPLY IN DAS
18. SENSOR PROBLEM IN THE MEASUREMENT OF HPT
& IPT TOP AND BOTTOM TEMPERATURE.
19. TURBINE LUB OIL COOLER OUTLET TEMP. NOT WORKING
20. BURNING OF FLUE GAS INLET TEMP. RTD
21. OUTAGE OF MAIN STEAM TEMP.
22. FREQUENT PROBLEM IN H2 DP TRANSMITER
23. FREQUENT PROBLEM IN FURNACE OUTLET TEMP. IN SOOTBLOWING
24. OUTAGE OF BFP MOTOR WINDING TEMP.
25. PROBLEM OF SPEED CHANGEOVER OF AIR COMPRESSOR
CONTD…
O&M-C&I 12
 KAHALGAON

PROBLEMS IDENTIFIED
26. NO APPROACH TO ID FAN INLET AIR TEMP.
27. NO APPROACH TO FD FAN DISCHARGE AIR TEMP
28. ID FAN SUCTION XTR. NOT WORKING
29. PA FAN INLET PR. XTR. NOT WORKING
30. FLUE GAS PR. XTR. NOT WORKING
31. FLY ASH P/P STARTING PROBLEM
32. BOTTOM ASH P/P STARTING PROBLEM
33. INCREASE IN THE TEMP. OF DAS ROOM
34. INCREASE IN THE TEMP OF THE UPS ROOM
35. DRAIN TANK OVER FLOW
36. FLY ASH PRESSURE GAUGE DAMAGED
37. NO APPROACH TO MILL BEARING AND WINDING TEMP
38. SCANNER REQURING FREQUENT CLEANING
39. I/O POWER SUPPLY FREQUENTLY GETTING DAMAGED
40. COAL PIPE TEMPERATURE GETTING BAD OFTEN

CONTD…
O&M-C&I 13
 KAHALGAON

PROBLEMS IDENTIFIED
41. CEP BEARING TEMP GETTING OUT FREQUENTLY
42. FALSE INCREASE IN THE TEMP OF BFP BEARING TEMP
43. NON DELIVERY OF SAFETY SHOE AT RIGHT TIME
44. FD DISCHARGE PR. XTR. NOT WORKING PROPERLY
45. NO APPROACH TO SOME POINTS OF R/H TEMP
46. MILL WINDING TEMP OFTEN INREASING FALSELY
47 PA FAN WINDING TEMP FALSELY INCREASING
48. OUTAGE OF MILL BEARING TEMP.
49. OUTAGE OF P/A FAN BEARING TEMP.
50. NO APROACH TO LIMIT SW. IN FIRE WATER P/H.
51. PROBLEM ON TEMP. MONITERING AT A/C COMP.
52. PROBLEM OF SPEED CHANGE OVER OF AIR COMP.
53. PROBLEM OF ANALOG TEMP.GAUGE IN AIR COMP.
54. NON A/V OF LEVEL XTR IN DM STORAGE TANK.
55. PROBLEM IN REMOTE INDICATION OF CL2 LEAKAGE.
56. NON WORKING OF LEVEL INDICATOR IN HOT WATER TANK.
57. NO APPROACH TO RTD AT GMPH.
58. NO APPROACH TO RTD AT DCW
59. FREQUENT PROBLEM IN H2 DP XTR. CONTD…

14
O&M-C&I
 KAHALGAON

PROBLEMS IDENTIFIED
60. BURNING OF FLUE GAS I/L TEMP RTD.
61. FREQUENT PROBLEM IN FURNACE O/L TEMP IN SOOT BLOWING.
62. BURNING OF CABLE AT PA FAN DISCH.TEMP.
63. NON A/V OF PA SYSTEM AT PENT HOUSE & S/F.
64. NO PUBLIC BATH ROOM AT BOILER 0 MTR & FEEDER FLOOR.
65. NO DRINKING WATER IN STAGE 2
66. SHIFTING OF LT O2 ANALYSER AT 2ND STAGE.

67. FREQUENT PROBLEM IN MIIL O/L TEMP. AT 2ND STAGE

68. BURNING OF C&I EQUIP. AT COLD AIR DAMPER

CONTD…
O&M-C&I 15
 PROBLEMS IDENTIFIED
69 FREQUENT PROBLEM IN COLD AIR GATE SOLENOID.
70 DAMAGE OF DIAGPHRAM IN ON-OFF V/V.
71 FREQUENT PROBLEM IN SADC.
72 NO SHED IN RIO PANEL.
73 ROTOR STOPPAGE ALARM NOT WORKING OF SAPH,PAPH.
74 FREQUENT PROBLEM IN PNEUMATIC ACTUATOR.
75 NO APPROACH IN SEAL AIR DAMPER.
76 FREQUENT CHOCKING IN FLUE GAS TX.
77 FREQUENT CHOCKING IN MILL DP TX.
78 OUTAGE OF MILL BEARING TEMP.
79 PROBLEM IN MOTORISED V/V

O&M-C&I 16
 KAHALGAON

CATEGORIZATION OF PROBLEMS
A CATEGORY PROBLEMS: 61

B CATEGORY PROBLEMS: 10

C CATEGORY PROBLEMS: 08

O&M-C&I 17
 KAHALGAON

ATTENDED PROBLEM
1. INOPERATIVENESS OF F.O. LEVEL INDICATOR
2. PROBLEM IN POWER SUPPLY IN DAS
3. FREQUENT PROBLEM IN COAL BURNER TEMPERATURE IN DAS
4. NO APPROACH TO RTD AT GMPH.
5. FREQUENT DAMAGE OF FIRST STAGE PRESSURE GAUGES IN BAPH
6. SENSOR PROBLEM IN THE MEASUREMENT OF HPT & IPT TOP AND
BOTTOM TEMPERATURE.
7. FREQUENT OVERFLOW ERROR IN WEIGHING MACHINE IN CHP
8. TURBINE LUB OIL COOLER OUTLET TEMP. NOT WORKING
9. BURNING OF FLUE GAS INLET TEMP. RTD
10. OUTAGE OF MAIN STEAM TEMP.
11. FREQUENT PROBLEM IN H2 DP TRANSMITER
12. FREQUENT PROBLEM IN FURNACE OUTLET TEMP. IN SOOTBLOWING
13. OUTAGE OF BFP MOTOR WINDING TEMP.
14. PROBLEM OF SPEED CHANGEOVER OF AIR COMPRESSOR
18
O&M-C&I CONTD…
 KAHALGAON

ATTENDED PROBLEM
15. PROBLEM ON TEMP. MONITORING AT A/C COMP.
16. PROBLEM OF ANALOG TEMP.GAUGE IN AIR COMP.
17. NON A/V OF LEVEL XTR IN DM STORAGE TANK.
18. PROBLEM IN REMOTE INDICATION OF CL2 LEAKAGE.
19. NON WORKING OF LEVEL INDICATOR IN HOT W/T
20. FREQUENT PROBLEM IN H2 DP XTR.
21. MISMATCH BETWEEN LOCAL AND UCB INDICATION OF IGV OF PA FAN
22. FREQUENT PROBLEM IN PR. GAUGE CUM SWITCH AND
PR. GAUGE IN BFP
23. FREQUENT PROBLEM IN IRD FIRE DETECTION SYSTEM OF
COAL CONVEYORS
24. REPAIRING OF RTD’S FROM BAD ONES
25. SELECTION AND OPERATION PROBLEM OF ALL MOTORISED
GATE VALVE THROUGH SELECTIVE CONTROL VALVES
26. FREQUENT FAILURE OF FLUE GAS TEMP MEASUREMENT AT
BOILER OUTLET
27. FREQUENT PROBLEM IN PNEUMATIC ACTUATOR.

O&M-C&I 19
 KAHALGAON

SHORT LISTED PROBLEM

1. FREQUENT FAILURE OF FLUE GAS TEMP MEASUREMENT AT BLR OUTLET
2. FREQUENT PROBLEM IN PNEUMATIC ACTUATOR.
3. FREQUENT PROBLEM IN MILL O/L TEMP. AT 2ND STAGE
4. MISMATCH BETWEEN LOCAL AND UCB INDICATION OF IGV OF PA FAN
5. REPAIRING OF RTD’S FROM BAD ONES
6. SELECTION AND OPERATION PROBLEM OF ALL MOTORISED GATE VALVE
THROUGH SELECTIVE CONTROL VALVES
7. ID FAN SUCTION XTR. NOT WORKING
8. OUTAGE OF ID FAN TEMP.
9. OUTAGE OF MILL OUTLET TEMP
10. FREQUENT PROBLEM IN PR. GAUGE CUM SWITCH AND PR. GAUGE IN BFP
11. PA FAN INLET PR. XTR. NOT WORKING
12. FREQUENT PROBLEM IN IRD FIRE DETECTION SYSTEM OF COAL
CONVEYORS

O&M-C&I
 FIXING PRIORITY OF PROBLEM BY
VOTING
METHOD
PROBLEM
P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12
M M1 1 3 4 5 2 6 7 8 9 10 12 11

E M2 2 1 4 3 8 6 7 9 5 11 10 12

M M3 1 2 5 3 6 8 10 9 4 12 7 11

B M4 2 3 4 9 1 8 7 6 10 11 5 12

E M5 3 4 2 1 8 6 5 7 9 11 10 10

R TOT 9 13 19 21 31 34 36 39 37 55 44 56
AL
S RAT I II III IV V VI VII IX VII XI X XII
ING I
TOP RATING:1 BOTTOM RATING: 12 21
O&M –C&I
 KAHALGAON

FLOW CHART
PROCESS SET POINT

YES
IS CONTROL V/V
MAINTAINING
PROCESS VALUE

NO

NO NO
NO AIR LOCK NO
I/P CABLE CARD RELAY
PROBLEM PROBLEM PROBLEM PROBLEM

YES YES YES YES

PROBLEM IN CONTROL NO PROBLEM IN CONTROL

V/V V/V

O&M-C&I 22
 KAHALGAON

•CRITICALITY
•FREQUENCY OF OCCURANCE
•EASY TO IMPLEMENT
•FASTER COMPLETION
•MONETARY SAVING
O&M-C&I 23
 KAHALGAON

MALFUNCTION OF
PNEUMATIC ACTUATOR

O&M-C&I 24
 KAHALGAON

UNDERSTANDING THE BASIC PRINCIPLE OF PNEUMATIC

ACTUATOR
PISTON

FIG-2
FIG-1
POWER CYLINDER PISTON
FIG-3 Bicycle Pump
POWER CYLINDER

SOLENOID
COMPRESSED AIR

FIG-4
 BLOCK DAIGRAM OF PNEUMATIC ACTUATOR

AIR LOCK RELAY

AIR REGULATOR

PISTON

POSITIONER
SIGNAL 4-20 mA
FROM CR
POWER CYLINDER
0.2-1KGFCM2

CURRENT TO PNEUMATIC CONVERTER

AIR 7.5 KG CM2

feed back 4-20mA TO CR
O&M –C&I 0-100% 26
POSN XTR
 PROBLEM BACKGROUND
MOUNTING PROBLEM IN CURRENT TO PNEUMATIC
CONVERTOR

photo

27
O&M –C&I
PROBLEM BACKGROUND
CABLE BURNING DUE TO IMPROPER
LAYING OF CABLE
photo

O&M –C&I 28
 PROBLEM BACKGROUND
DAMAGE OF POSITION TX CARD

O&M –C&I 29
 DATA COLLECTION
YEAR : 2009
MONTH I/P AIR LOCK CABLE POSITION TX
CONVERTOR RELAY PROBLEM CARD
PROBLEM PROBLEM PROBLEM
JAN
12 3 5 1
MAR
APR
8 1 1 2
JUN
JUL
7 2 3 1
SEP
OCT
10 2 0 1
DEC
TOTAL 37 8 14 5
O&M –C&I SOURCE-C&I LOG BOOK ST-2 30
 CAUSE & EFFECT DIAGRAM
CABLE PROBLEM OF
PROBLEM I/P
CAL OUT DUE TO
BREAKING AND CABLE BURNT DUE VIB,HEAT
GROUNDING OF WIRE TO EXCESS HEAT
REGULATOR
FAILURE DUO TO IMPROPER MOUNTING
MOISTURE
CABLE DAMAGE IN M.M.
WORK MALFUNCTION
OF PNEUMATIC
ACTUATOR
CAL OUT OF POSITION DAMAGE OF
TX CARD DUE TO VIB DIAPHRAGM
PRESENCE OF
MOISTURE IN AIR
TB CONTINUITY CARD BURNT
BROKEN ACCUMULATION OF
DUE TO SHORT DUST
CKT
CARD AIR LOCK RELAY
PROBLEM PROBLEM 31
O&M –C&I
 KAHALGAON
4W&H
WHICH TYPE OF PROBLEM ?
1 WHICH
A CATEGORY PROBLEM.
WHERE IS PROBLEM ?
2 WHERE
IN PNEUMATIC ACTUATOR
WHAT IS THE PROBLEM ?
3 WHAT
MALFUNCTION OF PNEUMATIC ACTUATOR

WHEN PROBLEM STARTED ?

4 WHEN
SINCE STARTING OF COMMERCIAL PRODUCTION.

HOW IS PROBLEM ?
5 HOW
POSITION TX & CABLE BURNING DUE TO IMPROPER
INSULATION & I/P FAIL DUE TO IMPROPER MOUNTING

O&M-C&I 32
 DATA ANALYSIS
SL NO PROBLEM FREQUENCY PERCENTAGE RATING

1 I/P CONVERTOR 37 57.8 I

2 AIR LOCK 8 12.5 III

RELAY PROBLEM
3 CABLE PROBLEM 14 21.8 II

4 POSITION TX 5 7.8 IV
CARD PROBLEM

O&M –C&I 33
 DATA FOR PARETO
SL NO RATING PROBLEM PERCENTAGE CUM %

1 I I/P CONVERTOR 57.8 57.8

2 II CABLE PROBLEM 21.8 79.6

3 III AIR LOCK 12.5 92.2

RELAY
PROBLEM
4 IV POSITION TX 7.8 100
CARD PROBLEM

O&M –C&I 34
 PARETO
CHART
64
92.2%
57.8%
FREQUENCY
79.6%

OF 32
OCCURANCE

37

14 8
5
0
I/P CONVERTOR CABLE AIR LOCK RELAY POSITION TX
PROBLEM PROBLEM CARD
PROBLEM

O&M –C&I 35
 I/P CONVERTOR

O&M –C&I 36
 KAHALGAON

O&M-C&I
37
 PROPOSED SOLUTION
1. CABLE PROBLEM
A. PROPER LAYING OF CABLE
B. USE OF CONDUIT IN LOCAL
C. PROPER INSULATION IN HOT AREA

O&M –C&I 38
CONTD…..
 PROPOSED SOLUTION
2. PROBLEM IN I/P CONVERTER
A. RECTIFICATION OF MOUNTING PROBLEM
B. SAVE FROM DUST,WATER & HEAT
C. PROPER TIGHTENING OF ALL JOINTS
D. MAINTAIN AIR PR. AS PER DESIGN
E. INVERT I/P CONVERTER & USE IT

O&M –C&I 39
CONTD…..
 PROPOSED SOLUTION
3. PROBLEM IN AIR LOCK RELAY
A. MAINTAIN AIR PR. AS PER DESIGN
B. SAVE FROM DUST, WATER & HEAT
C. PROPER TIGHTENING OF ALL JOINTS

O&M –C&I 40
CONTD…..
 PROPOSED SOLUTION
4. PROBLEM IN CARD
A. AVOID SHORTING OF CABLE
B. MINIMISE THE VIBRATION
C. LOCK ALL LOCAL J.B.
D. SAVE FROM HEAT
E. PLACE TX AWAY FROM
THE SYSTEM .

O&M –C&I 41
CONTD…..
 1. PROPER INSULATION IN HOT AREA
2. INADEQUATE APPROACH
3. FORMATION OF CANOPY
4. SAVING FROM DUST & STEAM LEAKAGE

O&M –C&I 42
CONTD…..
 PLAN TEAM ACTIVITY CHART
ACTIVITY 1 2 3 4 5 6 7 8 9 10 11 12 13
IDENTIFICATION OF PROBLEM
P
DEFINEDEFIDE

D
C
A

43
 PDCA CYCLE
ACTION PLAN

A P
C D
CHECK DO

O&M –C&I 44
1. CABLE PROBLEM A. PROPER LAYING OF CABLE
B. USE OF CONDUIT IN LOCAL
BEFORE C. PROPER INSULATION IN HOT AREA
AFTER

45
O&M –C&I CONTD…..
2. ELECTRICAL TO PNEUMATIC CONVERTOR
PROBLEM A. SAVE FROM DUST,WATER & HEAT
B. RECTIFICATION OF MOUNTING PROBLEM
C. PROPER TIGHTENING OF ALL JOINTS
D. MAINTAIN AIR PR. AS PER DESIGN
BEFORE E. INVERT I/P CONVERTER & USE IT AFTER
X

46
O&M –C&I
 3. AIR LOCK RELAY PROBLEM
A. MAINTAIN AIR PR. AS PER DESIGN
B. SAVE FROM DUST, WATER & HEAT
C. PROPER TIGHTENING OF ALL JOINTS

BEFORE AFTER

O&M –C&I 47
 A. AVOID SHORTING OF CABLE
4. CARD PROBLEM
B. MINIMISE THE VIBRATION
C. LOCK ALL LOCAL J.B.
D. SAVE FROM HEAT
BEFORE x
E. PLACE TX AWAY FROM
AFTER
THE SYSTEM .

O&M –C&I 48
PLAN ACTUAL TEAM ACTIVITY CHART
ACTIVITY 1 2 3 4 5 6 7 8 9 10 11 12 13
IDENTIFICATION OF PROBLEM
P
DEFINEDEFIDE

D
C
A

49
 DATA COLLECTION AFTER TRIAL IMPLEMENTATION
MAY-JULY 2010

MONTH I/P AIR LOCK CABLE POSITION TX

CONVERTOR RELAY PROBLEM CARD
PROBLEM PROBLM PROBLEM
MAY 0 1 0 0
JUN 0 0 0 0
JULY 0 0 0 0
TOTAL 0 1 0 0

O&M –C&I SOURCE-C&I LOG BOOK ST-2 50

 COMPAIRING THE DATA BEFORE & AFTER TRIAL
IMPLEMENTATION
CHART

BEFORE

AFTER

O&M –C&I SOURCE-C&I LOG BOOK ST-2 51

 TANGIBLE BENEFITS
COST NO
DAMAGE OF I/P CONVERTOR 37 RS 8,40,000.00
RS 22,000.00/NO.

CABLE BURNING PROBLEM 14 RS 2,520.00

(15 METER*14*RS 12/METER)

AIR LOCK PROBLEM 08 RS 40,000.00

RS 5000.00/NO

CARD PROBLEM 05 RS 1,50,000.00

RS 30,000.00/NO
TOTAL SAVING RS 10,32,520.00

O&M –C&I 52
 TANGIBLE BENEFITS
MAN POWER PER UNIT HOUR PER UNIT FREQ OF PROB TOTAL HOUR
MAN POWER REQUIRED 1 TECH 2 37*2= 74
FOR REPLACEMENT OF
37
I/P CONVERTOR 2 HELPER 2 37*2 *2= 148
37
MAN POWER REQUIRED 1 TECH (FOR 15 MTR) 6 14*6= 56
FOR REPLACEMENT OF
14
CABLE 4HELPER (FOR 15 6 14*6*4= 224
14
MTR)

MAN POWER REQUIRED 1 TECH 2 8*2= 16

FOR REPLACEMENT OF 8
AIR LOCK RELAY
2 HELPER 2 8 8*2*2= 32

MAN POWER REQUIRED 1 TECH 1 5*1= 5

FOR REPLACEMENT OF
5
CARD 1 HELPER 1 5*1= 5
5

TOTAL HOURS = (FOR TECH) 74+56+16+5=151 , (FOR HELPER) 148+224+32+5=409

53
TOTAL MAN POWER SAVING= 19 TECH AND 51 HELPER
O&M –C&I
 KAHALGAON

INTANGIBLE BENEFITS
•INCREASED MUTUAL TRUST AND SELF-CONFIDENCE

•INCREASED MOTIVATION AND CO-OPERATION

•COHESIVENESS IN THE WORK GROUP OBSERVED

•HIGH TEAM SPIRIT

•TIME CONSCIOUSNESS IMPROVED

•USE OF EXPERIANCE IN U#6 & U#7

O&M-C&I 54
 KAHALGAON

REGULAR IMPLEMENTATION

AFTER TRIAL IMPLEMENTATION THE FREQUENCY OF

PROBLEMS DECREASED IMMENSELY. AS WE ARE SEEING
IN CHART & THE PRACTICES ARE REGULARLY
IMPLEMENTED IN ALL UNITS.

O&M-C&I 55
 KAHALGAON

FOLLOW-UP & REVIEW & RECURRENCE PREVENTION

1. CLEANING OF JB & TB TIGHTNESS CHECKING MONTHLY

2. POSITION TX CARD COVERED

3. ALL FITTINGS TIGHTNESS CHECK MONTHLY

4. CLEANING OF CONTROL V/V AREA AFTER 15 DAYS

O&M-C&I 56
 KAHALGAON

PROBLEM SOLVING TECHNIQUES

( TOOLS USED)
• BRAINSTORMING
•PARETO ANALYSIS
•DATA COLLECTION
•CAUSE AND EFFECT DIAGRAM
•GRAPHS
•FLOW CHART

O&M-C&I 57
 KAHALGAON

OUR NEXT PROJECT

PROBLEM IN MILL OUTLET TEMP.

AT 2ND STAGE

58
O&M-C&I
 DGM (C&I)
SRI. S. K. ROHELA
CO-ORDINATOR : BHEEM RAO
FACILITATOR :RANJEET
KUMAR

O&M-C&I 59
 KAHALGAON

O&M-C&I
 KAHALGAON

O&M-C&I
 KAHALGAON

YOUR
VALUABLE
SUGGESTIONS
ARE
MOST WELCOME
O&M-C&I 62