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Chilled Beam
Design Guide
CONTENTS
Introduction to Chilled Beams 3 Passive Beam Performance Data 27
2
Introduction
Chilled beams have been employed in European HVAC There are two basic types of chilled beams (see figure
sensible cooling only applications for over twenty years. 2). Passive chilled beams are simply finned tube heat
Within the past few years they have become a popular exchanger coil within a casing that provides primarily
alternative to VAV systems in North America. The convective cooling to the space. Passive beams do not
growing interest in chilled beams has been fueled by incorporate fans or any other components (ductwork,
their energy saving potential, ease of use as well as nozzles, etc.) to affect air movement. Instead they rely
their minimal space requirements. on natural buoyancy to recirculate air from the
conditioned space and therefore needs a high free area
Chilled beams were originally developed to supersede passage to allow room air to get above the coil and
the outputs achieved by passive radiant cooling ceiling cooled air to be discharge from below the coil. As they
systems. Sensible cooling capacities of ―chilled‖ ceilings have no provisions for supplying primary air to the
are limited by the chilled water supply temperature space, a separate source must provide space
(must be maintained above dew point to prevent ventilation and/or humidity control, very typically
condensation from forming on their surfaces) and the combined with, but not limited to, UFAD. The air source
total surface area available that can be ‗chilled‘. commonly contributes to the sensible cooling of the
Obviously, this area is limited as other services space as well as controlling the space latent gains.
(lighting, fire protection, air distribution & extract etc.)
limit the degree of employment of the active ceiling
surface such that their maximum space sensible cooling
capacity is very typically less than 25 BTUH per square
foot of floor area. As this is not sufficient for maintaining
comfort especially in perimeter areas, chilled beams
very quickly became the preferred solution in so much
as they occupied less space, had fewer connection and
most importantly offered sensible cooling outputs 2 to 3
times that of ‗chilled‘ ceilings.
18― x 18―
Air Duct
3
Passive Chilled Beams
provides sensible cooling, it is not used to condense or join and combine giving a much higher velocity back
provide latent cooling. into the occupied space, Air discharged across he face
of the beam should be avoided as this can reduce the
coiling output of the beam as it inhibits the passage of
Further discussion of the performance, capacities and warm air above the heat exchanger coil.
design considerations for each type of beam is provided
in the following sections of this document.
4
Active Chilled Beams
Separation Skirt
Passive beams mounted flush with or below the ceiling Figure 6: Exposed Beam Installation
surface are referred to as exposed beams. Most
exposed beams (e.g., TROX TCB-EB and PKV series)
are furnished within cabinets designed to enhance the ACTIVE CHILLED BEAMS
aesthetics and architectural features of the space as
well as assure the necessary air passages for the In addition to chilled water coil(s), active chilled beams
beam. incorporate ducted air connections to receive pretreated
supply air from a central air handling unit. This air is
TROX Passive Chilled Beams injected through a series of nozzles within the beam to
entrain room air. Figure 7 illustrates an active beam that
TROX USA offers 2 ranges of passive chilled beam as induces room air through a high free area section within
the core engine behind the variants. Only metric its face and through the integral heat transfer coil where
versions of the leaflets currently exist, however, the it is reconditioned in response to a space thermostat
TCB selection software is in imperial, which can be demand. The reconditioned air then mixes with the
downloaded from www.troxusa.com ducted (primary) air and is discharged into the space by
means of linear slots located along the outside edge of
TCBU series beams (leaflet To be advised) offers the beam.
the full range of 1 & 2 row TCB, TCB-
RB, TCB-RB-Skirt, TCB-RB-AIR & TCB-RB-
SHROUD passive beams
5
Active Chilled Beams
6
Active Chilled Beams
DID600U
DID300BU
DID300U
DID600BU
7
Active Chilled Beams
TROX offers other air-water products (illustrated in fashion. They are most commonly used for
figure 9) that are designed for specific applications. classroom HVAC as they offer significant air
quality and acoustical advantages. In fact,
• DID-R series beams feature a round race and they are the only available terminal capable of
coil and for either surface mounting or maintaining classroom sound pressure levels
integration into an acoustical ceiling tile. compliant with ANSI Standard S12.60.
• DID-E series beams (leaflet 1/7.2/EN/1) are • TROX BID series beams (product leaflet
designed for high sidewall mounting in hotels T2.4/9/EN/1) condition perimeter areas in
and other domiciliary applications. UFAD applications. Conditioned air is
delivered by a dedicated perimeter area air
• QLCI series beams (product leaflet handling unit. This relieves the UFAD system
1/7.2/US/1) are integrated into low sidewall of the responsibility of providing sensible
mounted cabinets and to discharge cooling to the perimeter zones, resulting in
conditioned air to the space in a displacement substantially reduced airflow requirements.
BID
DID-E
QLCI DID-R
8
Benefits of Chilled Beams
occupancy in order to remove airborne Frequency: Twice Yearly Every four Years
Cost per Event: $30.00 $30.00
contaminants caused by the construction
Cost Over Lifetime: $1,200.00 $150.00
process. The significantly reduced airflow
requirement of chilled beam systems simplifies Fan Motor Replacement:
this and reduces the fan energy required to Frequency: Once during life NA
accomplish this task. Cost per Event: $400.00
Cost Over Lifetime: $400.00 $0.00
Operational cost benefits of chilled beam systems
Life Cycle (20 years) maintenance cost: $2,800.00 $150.00
The energy costs of operating chilled beam systems
Source: REHVA Chilled Beam Application Guidebook (2004)
are usually considerably less than that of an all-air
system. This is largely due to the following:
Figure 10: Life Cycle Maintenance Costs
• Reduced supply air flow rates result in lower Active Chilled Beams versus Fan Coils
fan energy consumption.
9
Applications
Comfort and IAQ benefits of chilled beam systems and latent cooling requirements. These applications
include, but are not limited to:
Properly designed chilled beam systems generally
result in enhanced thermal comfort and indoor air
quality compared to all-air systems. 1) Brokerage trading areas
• Active chilled beams generally deliver a Trading areas consists of desks where a
constant air volume flow rate to the room. As single trader typically has access to multiple
such, the variations in room air motion and computer terminals and monitors. This high
cold air dumping that is inherent to variable equipment density results in space sensible
volume all-air systems is eliminated. Instead, cooling requirements six to eight times that of
slightly warmer air is supplied at a constant a conventional interior spaces while the
volume flow rate maintaining a high degree of ventilation and latent cooling requirements are
room air entrainment leading to higher essentially the same. Active chilled beams
occupant thermal comfort levels. remove 60 to 70% of the sensible heat by
means of their water circuit, reducing the
• The constant air volume delivery of primary air ducted airflow requirement proportionally.
to the active chilled beam helps assure that
the design space ventilation rates and relative 2) Broadcast and recording studios
humidity levels are closely maintained.
Broadcast and recording studios typically
Chilled beam application criteria have high sensible heat ratios due to their
large electronic equipment and lighting loads.
Although the advantages of using chilled beams are In addition, space acoustics and room air
numerous, there are restrictions and qualifications that velocity control are critical in these spaces.
should be considered when determining their suitability Passive chilled beams are silent and capable
to a specific application. Chilled beams are suitable for of removing large amounts of sensible heat,
use where the following conditions exist: enabling the use of a low velocity supply air
discharge.
• Mounting less than 20 feet. Ceiling heights
may be greater, but the beam should not be 3) Heat driven laboratory spaces
more than 20 feet above the floor.
Designers often classify laboratories according
• The tightness of the building envelope is to their required supply airflow rate. In
adequate to prevent excessive moisture laboratories that are densely populated by
transfer. Space moisture gains due to fume hoods, the make up air requirement is
occupancy and/or processes are moderate. typically 12 air changes per hour or more.
These laboratory spaces are classified as air
• Space humidity levels can be consistently driven. Laboratories whose make up air
maintained such that the space dew point requirement is less than that are typically
temperature remains below the temperature of considered heat driven. This category includes
the chilled water supply. most biological, pharmaceutical, electronic
and forensic laboratories. The ventilation re-
• Passive beams should not be used in areas quirement in these laboratories is commonly 6
where considerable or widely variable air air changes per hour, however, the processes
velocities are expected. and equipment in the laboratory can often
result in sensible heat gains that require 18 to
• Passive beams should only be considered 22 air changes with an all-air system. To
when an adequate entry and discharge area make matters worse, recirculation of air
can be assured. exhausted from these laboratories is not
allowed if their activities involve the use of
• Passive Chilled beams can not be used to gases or chemicals.
heat.
Active chilled beams remove the majority (60
Applications best served by chilled beams to 70%) of the sensible heat by means of their
chilled water coil, enabling ducted airflow rates
Chilled beams are ideal for applications with high space to be reduced accordingly. Not only is the
sensible cooling loads, relative to the space ventilation space more efficiently conditioned, but the
a ventilation (cooing and heating) load at the air
10
Applications
Use of passive beams for perimeter area Although more and more applications involving
sensible cooling can reduce overall supply raised access flooring systems integrate an
airflow rates in UFAD systems by as much as underfloor air distribution system, many do not.
50%. This also results in a) smaller air The vertical space requirement for the access
handling units and ductwork, smaller supply floor system is often accommodated by
and return air risers, c) reduced maintenance a
a
11
Comfort Considerations
reducing the depth of the ceiling cavity. Chilled during cooling operation, the space (operative) dry bulb
beam systems allow such reductions without temperature should be maintained between 68 and
compromising the air distribution design. 77˚F and the space dew point temperature should not
exceed 60.5˚F. If the space operative temperature is
4) Retrofits involving reduced slab spacing 75˚F, this maximum dew point temperature corresponds
to a relative humidity of 60%.
Many buildings that are candidates for HVAC
system retrofits utilize packaged terminal units The Standard also defines the occupied zone as the
(induction units, vertical fan coil units, etc.) portion of the bounded by the floor and the head level of
that are installed below the ceiling level. As the predominant stationary space occupants (42 inches
such, many of these structures have ceiling if seated, 72‖ if standing) and no closer than 3 feet from
cavities with limited depth. Chilled beams are outside walls/windows or 1 foot from internal walls. It is
ideal for such retrofits. generally accepted that velocities within the occupied
zone should not exceed 50 to 70 feet per minute.
CHILLED BEAM SYSTEM DESIGN
Designing for acceptable space acoustical levels
GUIDELINES
The space acoustical requirements are usually dictated
The HVAC system is responsible for three important
by its intended use. The 2007 ASHRAE Handbook
tasks that help assure occupant comfort and a healthy
(Applications)3 prescribes design guidance (including
indoor environment:
recommended space acoustical levels) for various types
of facilities and their use.
1) Removal of the space sensible heat gains.
2) Delivery of a prescribed volume flow rate of
outdoor air to properly ventilate the space. AIR SIDE DESIGN CONSIDERATIONS
3) Sufficient dehumidification to offset the space
latent heat gains. Room and primary air design considerations
As the water circuit in chilled beams is designed only to When chilled beam systems are being contemplated,
assist in achieving the sensible cooling objective, the air the relationship between the room design conditions
supply to the space must be properly maintained to and the primary air requirements should be closely
accomplish the ventilation and dehumidification goals. evaluated.
In order to achieve efficient chilled beam system As previously stated, the chilled water circuit within
operation, certain considerations should be factored into chilled beams is capable of considerably higher
the development of the system design and operational sensible heat removal efficiencies than does
objectives. The following sections identify and briefly conditioned air supplied to the space. As such, it is
discuss such considerations that apply to the design, advantageous to remove as much sensible heat as
selection and specification of the equipment that possible by means of the chilled water circuit. In theory,
supplies and controls the chilled beams. this practice would allow the supply airflow rate to the
space to be reduced significantly and result in both
• General design objectives. energy savings and reduced HVAC service space
• Air-side design goals and considerations. requirements. However, the airflow supply to the space
• Water-side design goals and considerations. is often also the sole source of space ventilation and
• Control and operational considerations. dehumidification so consideration of these functions is
imperative in the design of chilled beam systems. The
The following sections discuss design decisions that primary (conditioned) airflow rate to the beam must be
affect the sizing and selection of the air and water sufficient to provide space humidity control, ventilation
system equipment and accessories. and supplement the chilled water circuit in satisfying the
space sensible heat gains. The space primary airflow
Designing for occupant thermal comfort rate must, thus be the maximum of that needed to
accomplish each of those individual tasks.
The maintenance of a high level of occupant thermal
comfort is the primary objective of most chilled beam Space ventilation requirements are usually based on
applications. ANSI/ASHRAE Standard 55-2004 Thermal the number of space occupants and the floor area in
Environmental Conditions for Human Occupancy 2 which they reside. ASHRAE Standard 62-2004
identifies key factors that contribute to thermal comfort provides guidance in the calculation of these
and defines environmental conditions that are likely to requirements. Some spaces (laboratories, healthcare
produce such. The Standard generally states that facilities, etc.) may require higher ventilation rates due
a a
12
Airside Design Consideration
to the processes they support. Identification of the constant volume flow rate of primary air, the room
required space ventilation rate should be the first step in relative humidity levels will remain constant during
the design process. occupied periods.
will require that the primary airflow rate to the space be Supply Airflow Rate, CFM 275 110
some 2.3 times the space ventilation rate. If the design Space Ventilation Rate, CFM 55 28
relative humidity of the space were 55% (well within Supply Air Dry BulbTemperature, ˚F 52 52
ASHRAE recommendations), the primary airflow Supply Air Dew Point, ˚F 52 52
requirement could be halved! Alternatively, the primary Supply Air Humidity Ratio, Lbs H2O per Lb DA 0.0082 0.0082
air could be conditioned to a 48˚F dew point in order to Room Relative Humidity, ˚F 50% 60%
maintain 50% relative humidity with a similar primary Room Air Humidity Ratio, Lbs H2O per Lb DA 0.0093 0.0110
airflow rate. As the beams are usually operated with a
Assumes central AHU is designed to supply 20% outside air at design, but is
A operating at 80% capacity, therefore outdoor air is 25% of total airflow delivery.
13
Airside Design Considerations
Table 1: Actual Operating Conditions for further application assistance). Exposed beams must
a VAV System also be located such that the entering air passage
requirements are observed.
under this condition will be only half that at design. In Passive chilled beams operate most efficiently in a
addition, the amount of dehumidification accomplished stratified or partially stratified room environment. As
by the supply air is only 40% of that at design such, displacement ventilation or underfloor air
conditions and an actual space relative humidity of 60% distribution (UFAD) outlets with limited vertical
will result. projection (throw to a terminal velocity of 50 FPM is no
more than 40% of the mounting height of the beams).
In summary, designing for slightly higher relative For design purposes, the beam entering air temperature
humidity levels can result in significant reductions should be assumed 2˚F warmer than that at the control
in space primary airflow requirements! level of the room under the described installation and
operating conditions.
Room air distribution in passive beam applications
When passive beams are mounted adjacent to an
As passive beams rely only upon natural forces to outside window (and the room is thermally stratified),
recirculate the air to and from the space, it is critical that the momentum of the warm air rising along the
excessive restrictions in the air passages to and from perimeter surface will likely result in entering air
the beams be avoided. As such, passive beams utilize temperatures 4 to 6˚F warmer than the room control
very wide fin spacing (typically 3 to 4 fins per inch) as temperature, dependent on the surface temperature of
opposed to conventional cooling coils. Research the façade.
indicates that the performance of these beams can also
be significantly compromised if an adequate entry and Ceiling or high sidewall outlets can be used (with a
discharge path is not maintained. lesser heat transfer efficiency) provided their horizontal
throw to 50 FPM does not extend to within four feet of
It is generally recommended that the return and the passive beam.
discharge passage of air through the ceiling perforated
tile be equal to 2 times the width of the beam coil, In order to maintain a high level of thermal comfort,
normally split 50-50, down the long sides of the beam. passive beams should be located such that the veloci-
Figure 13 illustrates the recommended entry and ties of the falling cool air do not cause discomfort. As a
discharge area relationships for recessed passive general rule, the velocity at the head level of a station-
beams mounted above a ceiling tile with a 50% free ary occupant should not exceed 50 FPM. Figure 14
area. The free area of the perforated ceiling has a direct illustrates typical velocities directly below passive
result on performance of the beam., as the free are beams as a function of the sensible cooling they
decreases, the output also decreases. The minimum provide.
free area of the tile should not be lower than 28%,
however, no increase in output is gained beyond 50%
free area. When passive beams are mounted very near
a perimeter wall or window, the required return air
passage may be reduced as the warm air entering the
beam has more momentum (contact TROX USA for
Min. 0.33 x B
Minimum
20% Free
Area Panel Separation Skirt
W = 2.0 x B
14
Airside Design Considerations
Space temperature control in passive beam systems is not recommended when high levels of occupant
accomplished by varying the amount of sensible heat thermal comfort are required!
removed by the chilled water. The chilled water supply
to several beams within a single zone is generally The vL velocities shown in figure 15 are those predicted
controlled by a single chilled water valve. Although the within 40 mm (just over 1½ inches) from the window or
zone may consist of multiple spaces, a certain degree wall surface during cooling operation. It is
of temperature compensation for each space will be recommended that beams which are configured for both
affected by the passive beam itself. As the cooling heating and cooling of perimeter spaces be selected
requirement of the space is reduced, the temperature of such that vL (selected for cooling operation) is between
the air entering the beam will also be reduced. This will 120 and 150 FPM in order to assure that the warm air is
result in less heat transfer to the water circuit and the adequately projected down the perimeter surface.
return water temperature will be reduced. Velocities taken 6 inches away from the surface can be
expected to be about half those values.
Passive chilled beams cannot be used for heating as its
airflow would be reversed. They are typically applied Heating in chilled beam applications
with some type of separate heating system such as low
level finned tube heaters. Radiant (ceiling or wall Ceiling or high sidewall mounted passive chilled beams
mounted) heating panels can also be used depending exert no motive force on their discharge airflow, and
on the façade heat losses expected. cannot be used for overhead heating. Heating must be
provided by a separate source, either the primary air
Air handler and ductwork design considerations supply or a separate heating system (finned tube,
radiant panel, etc.).
The reduction in primary airflow rates when chilled
beam systems are used results in considerably reduced Active beams can be for heat in relatively mild climates.
air handling unit (AHU) capacities and ductwork sizing. Hot water can either be delivered to each perimeter
The air handling unit operational sequence is often area beam or to a hot water heating coil in the duct
affected by the following chilled beam attributes: supplying a number of beams within the same thermal
control zone. The use of a zone hot water heating coil
• As most of the modulation in response to feeing multiple chilled beams is a generally more
space load variation is accomplished by the economic option than piping each chilled beam for
hydronic system, air side diversity factors and heating as it may save considerable labor and piping
thus supply and return airflow variations are material costs. If active chilled beams are used for
much less. This allows either DX or chilled heating, the following recommendations should be
water cooling coils to be used. observed:
• As the AHU in chilled beam systems supplies
a much higher percentage of outside air, • Chilled beam discharge temperatures should
periods of free cooling are often extended. be maintained within 15˚F of the room
temperature.
Thermal comfort considerations • Velocities at the mid-level of outside walls and
windows should be maintained within the
While the primary (conditioned) airflow rate for active region indicated in figure 15.
chilled beams can be greatly reduced, their induction
ratios (2 to 5 CFM of room air per CFM primary air) Unoccupied periods demanding heating via the chilled
result in discharge airflow rates that are slightly higher beams or primary air system will require that the AHU
than those of conventional all-air systems. As such, remain operational.
attention should be exercised in the beam placement to
avoid drafty conditions and maximize occupant thermal Variable air volume operation using active beams
comfort. Figure 15 predicts maximum occupied zone
velocities for various combinations of primary airflow Although usually operated as constant air volume
rates and active beam spacing. This nomograph delivery devices, active chilled beams can also be used
suggests local velocities which will maintain acceptable as variable air volume (VAV) devices. VAV operation
levels of occupant comfort per ASHRAE. may be advantageous when space occupancy and/or
ventilation demands vary widely. Recommendations for
As the room air distribution provided by active the control of chilled beams in VAV applications can be
beams is identical to that provided by ceiling slot found in the control section of this document.
diffusers, their selection for (total) discharge airflow
rates greater than 40 CFM per linear foot of slot is
a
15
Airside Design Considerations
80 FPM
80 CFM/LF
70 FPM
140 FPM
60 FPM 70 CFM/LF
130 FPM
50 FPM
60 CFM/LF
120 FPM
40 FPM
4 6 8 10 12 14
L A
40 mm
0.5 H H - H1
VL VH1
NOTES:
1) V L values in chart are measured 6" from wall. Velocites 12" from wall will be 40% lower.
2) Selection and velocity recommendations are per 2007 ASHRAE Handbook (HVAC Applications) .
Figure 15: Local Velocity Predictions for TROX Series 300U, 600U, 300BU and 600BU
Active Chilled Beams
16
Water side Design Considerations
WATER SIDE DESIGN CONSIDERATIONS point and at least 1˚F above the space dew point
temperature in the case of passive beams. TROX USA
Once the room air conditions have been established, recommends that the chilled water supply
the water side design objectives and requirements can temperature for Passive chilled beams is at least
be identified. Certain factors must be considered in 1˚F above the maximum room dew point that can be
arriving at the chilled water system design. The controlled to whilst active beams are kept at or
following sections discuss these. above the room dew point as an operational safety
margin. In general, most beams selected to date have
Chilled water supply source a supply temperature 1.5˚F or more above room dew
point.
There are several possible sources of adequately
conditioned chilled water for the supply of chilled beam The return water temperature leaving chilled beams is
systems. Among these are several sources discussed typically 4 to 6˚F higher than the chilled water supply.
below: As such, the chilled water return piping does not
normally need to be insulated.
• Return water from AHU chilled water coil
• Dedicated chilled water supply system Hot water supply and return temperatures
• District chilled water supply
• Geothermal wells Active chilled beams can be used for perimeter heating
and cooling in mild climates. It is recommended that the
When air handling units associated with chilled beam hot water supply be maintained at a temperature that
systems utilize chilled water evaporator coils, their will result in a beam discharge temperature no more
return water can often be used to remove heat from the than15˚F warmer than the ambient room temperature.
chilled beam circuit. Figure 16 illustrates a chilled water
loop whose heat is extracted through a heat exchanger Water flow rates
to the AHU return water loop. The chilled water supply
is a closed loop which includes a bypass by which There are factors that affect the minimum and maximum
return water can be bypassed around the heat water flow rates within the chilled beam system.
exchanger to maintain the desired chilled water supply Maximum flow rates are limited by the pressure loss
temperature to the beams. Although it is possible that within the beam. Minimum flow rates are based on the
the AHU return water could be piped directly to the maintenance of turbulent flow to assure proper heat
beams, it is unlikely that the AHU and the beam circuits transfer. The following recommendations apply to the
will always demand the same chilled water flow rate. chilled water system design:
Figure 17 illustrates a chilled beam system where the
beams are supplied by a dedicated chiller. The chilled • Water head loss through the beams should be
water loop allows the chiller to operate at a higher generally limited to 10 feet H2O or less.
efficiency due to the higher return water temperatures • Pressures exceeding 10 feet H 2O at the water
associated with the chilled beam system. The chiller‘s control valve may cause noise when the valve
COP can often be increased by 25 to 30% by doing so. begins opening.
• The 2005 ASHRAE Handbook
In some cases, water from district chilled water supplies (Fundamentals)5 limits water flow rates in
or geothermal wells may replace the return water from pipes that are two (2) inches in diameter or
the AHU and serve as the primary loop in the heat less to that which results in maximum
exchanger shown in figure 16. velocities of 4 FPS.
• Chilled beam water flow rates below 0.15
Chilled water supply and return temperatures GPM may result in non-turbulent flow. Selec-
tion below this flow rate should not be made
The most important decision regarding the chilled water as the coil performance cannot be assured.
system involves the specification of a chilled water
supply temperature. In order to prevent condensation Water treatment recommendations
from forming on the beams, the chilled water supply
temperature must be sufficiently maintained. The As most of the elements within the chilled (and hot)
REHVA Chilled Beam Applications Guidebook1 water piping systems are typically copper or brass, it is
suggests that condensation will first occur on the supply important that the water circuit is treated to assure that
piping entering the beam. As such, it is very important there are no corrosive elements in the water. The water
to insulate the chilled water supply piping to the beams. circuits feeding the chilled beams should also be treated
Reference 4 suggests that condensation will not likely with a sodium nitrite and biocide solutions to prevent
form when the active chilled water supply temperature bacterial growth. Glycol should not be added except
is maintained no lower than 3˚F below the room air dew where absolutely necessary as it changes the
a a
17
Water side Design Considerations
HEAT EXCHANGER
3-way
Moduating Supply
Valve Temperature
T
Controller
Chilled Water
Pump
Return Water Bypass
Pressure
R
Regulator
2-way Chilled
Water Valve
(one per zone)
3-way
Moduating Supply
Valve Temperature
T
Storage Controller
Vessel
Chilled Water
Pump
Return Water Bypass
Pressure
R
Figure 17: Beam Chilled Regulator
18
Control Strategies
19
Control Strategies
Chilled Chilled
water water
supply return
Isolation
Isolation
valve valve
2 way
on-off
control
valve
T Zone thermostat
Figure 19: Chilled Beam Zone Control by Means of a Throttling (On/Off) 2 Way Valve
Chilled Chilled
water water
supply return
Isolation
valves (2)
Flow
Measurement
and Balancing
Valves 3 way
proportional
control
valve
T Zone thermostat
Figure 20: Chilled Beam Zone Control by Means of a Diverting 3 Way Valve
Chilled Chilled
Zone thermostat T water water
supply return
3 way proportional
control valve
Isolation
Pump valves (2)
20
Control Strategies
Outdoor Air
piping tends to adequately balance the water flow to Dew Point
multiple beams within a single zone. Sensor
F
The chilled beam output may also be controlled by
HEAT
maintaining the water flow rate constant and modulating EXCHANGER
its temperature. In these cases, the water flow rate Supply Water
throughout both the main and zone circuits remains Temperature
constant. This is a more expensive alternative which is Controller
21
Installation and Commissioning
If the maintenance of local thermal conditions is critical, • Conventional (1” wide) inverted tee bar
a zone humidistat may be used to modulate the zone • Narrow (9/16” wide) inverted tee bar
chilled water supply temperature as shown in figure 24.
This requires that each zone fitted for such control be Uni-strut Channels
fitted with a pump capable of recirculating return water bolted to structure
above allows
into the supply circuit of the chilled beam. adjustment along
beam width
Temperature T Chilled Chilled
Sensor
water water
Beam suspended
supply return
Dew Point F Zone Temperature 3 way from channels by
Sensor and Humidity proportional threaded rods
Controller control valve
Factory furnished
Isolation mounting brackets
Pump valves allow adjustment
(2) along beam length
22
Installation and Commissioning
When active beams are to be used without an adjacent connect the beam to the supply air duct and this flexible
ceiling surface, TROX recommends that an extended duct should not have any excess bends or radius.
outer surface be furnished which allows formation of a
Coanda effect that helps direct the discharge air Water treatment
horizontally and prevent dumping.
It is imperative that there are no corrosive elements in
Recessed passive chilled beams may also be the secondary water supply to the beams as there are
integrated with suspension grid systems, but they are brass fittings on the coils and/or connection hoses.
usually mounted above the grid and have no direct Periodic testing of the secondary water circuit on each
interaction with it. It is recommended that a separation floor should be performed to assure that none of these
skirt (see figure 13) be used to separate the two air corrosive elements are present.
streams (warm entering air from cool discharge air) of
the beam. Exposed passive beams are almost always Prior to connection to the beams and the chiller plant,
pendant mounted to the structural slab above and used the water pipes should be thoroughly flushed to remove
without a false ceiling system. any impurities that may reside within them. Only after
this purging has occurred should the connections to the
Air and water connections coils and the chiller plant be performed. Additional
information regarding system cleaning may be found in
Connection of the chilled water (and hot water where reference 6.
applicable) supplies to chilled beams are the
responsibility of the installing contractor. Chilled beams Once filled by the mechanical contractor, the system
may be furnished with either ½‖ NPT (threaded) male should be dosed with chemicals that prevent bacterial
connections or with straight pipe (1/2‖ O.D.) ends growth. Typical additives would be a sodium nitrate
appropriate for field soldering. While each coil is factory inhibitor solution of 1000 parts per million (e.g. Nalcol
tested for leakage, it is important that the beams are at 90) and a biocide solution of 200 parts per million (e.g.
no time subjected to installation or handling that might Nalcol). Reference 6 provides additional information
result in bending or otherwise damaging the pipe regarding water treatment.
connections in any way. All control, balancing and shut
–off valves that may be necessary are also to be System Commissioning
provided and installed by others. Do not over tighten
any threaded connections to the beams. TROX provides each beam with vents that are used to
purge air from the water circuit. These vents are located
All chilled water supply piping should be adequately on the coil‘s intended return header. Prior to
insulated. Return water piping may be left un-insulated commissioning any air trapped in the pipe work should
provided the return water temperature remains above be purged from the water circuit through these vents.
the dew point of the spaces over which it passes.
A flow measuring device and suitable balancing valve
Flexible hoses may be used for chilled beam water should be provided for each beam which will enable
connections. These hoses may employ either threaded adjustment of the chilled water flow rate to each beam
or snap lock connectors. TROX USA offers such within the thermal zone to its design value. This is
threaded connectors as an option. These connectors illustrated in figure 20. Where five to six beams are
are 100% tested and marked with individual installed in a reverse-return piping circuit (per figure 19),
identification numbers. In the event of a failure, the there will likely be no need for such measuring devices
batch within which they were manufactured can be and balancing valves.
readily identified and preemptive remediation can be
performed without concern that all hoses on the job are The primary airflow rate to an active chilled beam can
subject to failure soon. The normal life of flexible hoses best be determined by measuring the static pressure
exceeds fifteen year but can be affected by (among within the pressurized entry plenum and referring to the
other things) swings in their operational temperature calibration chart provided with the beam. TROX
and lack of sufficient water treatment. provides an inlet pressure tap (or via the discharge
nozzle) to which a measuring gauge can be connected.
The connection of the primary air supply duct to active Do not attempt to read the total discharge airflow rate
chilled beams is also the responsibility of the installing using a hood or any other device that adds downstream
contractor. This connection should include the provision pressure to the beam as it will reduce the amount of
of at least eight (8) inches of straight sheet metal duct induction and as such give false readings.
connected directly to the beam‘s primary air inlet. No
more than five (5) feet of flexible duct should be used to
a
23
Maintenance
There are certain operational requirements that must 1. REHVA. 2004. Chilled Beam Application
observed when chilled beam systems are employed in Guidebook.
humid climates. In the event the HVAC system is 2. ASHRAE. 2004 Thermal environmental
disabled on nights and/or weekends, the chilled water con di tio ns for h u man oc cu pa nc y.
supply must remain suspended until the primary air ANSI/ASHRAE Standard 55-2004.
supply has properly dehumidified the space. It is 3. ASHRAE. 2007. ASHRAE Handbook-
recommended that some type of space humidity Applications.
sensing be used to assure that a proper space dew 4. Energie. 2001. Climatic ceilings technical note:
point temperature has been established prior to starting design calculations.
the delivery of chilled water to the space. 5. ASHRAE. 2005. ASHRAE Handbook-
Fundamentals.
If chilled beams are to be used in traffic or lobby areas, 6. BSRIA. 1991. Pre-commission cleaning of
it is important that the space be maintained at a positive water systems. BSRIA Application Guide 8/91.
pressure in order to minimize the infiltration of outdoor 7. ASHRAE. 2004 Ventilation for acceptable
air. In the case of lobby areas, the use of revolving indoor air quality. ANSI/ASHRAE Standard
doors may be warranted. It is also recommended that 62.1-2004.
the beams not be located near any opening doors or
windows in these areas.
Maintenance requirements
24
Passive Beam Selection
CHILLED BEAM SELECTION factors for other beam lengths and inlet/discharge
conditions.
PASSIVE BEAM SELECTION AND LOCATION
Passive beam selection procedures
Selection and location of passive chilled beams is pri-
marily affected by the following parameters: Selection of passive chilled beams should be performed
as follows:
• Required sensible heat removal
• Allowable chilled water supply temperature 1. Estimate the beam entering air temperature
• Horizontal and vertical space restrictions • If a fully mixed room air distribution
• Occupant thermal comfort considerations system is being used, the entering air
• Architectural considerations temperature will equal the room control
temperature.
Chilled water supply and return temperatures • If a stratified system is being used, the
entering air temperature may be assumed
Before a passive beam selection can be made, it is to be 2˚F warmer than the room control
necessary that an appropriate chilled water supply temperature.
temperature be identified. TROX USA recommends that • When mounted directly above a perimeter
the chilled water supply temperature to passive beams window, the entering air temperature can
be maintained at least 1˚F above the space dew point be assumed to be 6˚F warmer than the
temperature in order to assure that condensation does room temperature.
not occur.
2. Specify the chilled water supply temperature.
Figure 27 illustrates the ASHRAE psychrometric chart
for moist air at sea level conditions. 3. Using the temperature difference between the
entering air and chilled water, select a beam
Return water temperatures will generally be 3 to 6˚F whose width and length will remove the
higher than the supply water temperature. required amount of sensible heat.
Water flow rate and pressure loss considerations 4. Identify the required water flow rate and
pressure loss for the selected beam.
Water flow velocities in excess of 4 feet per second
should be avoided in order to prevent unwanted noise. Passive chilled beam selection examples
Design water flow rates below 0.25 gallons per minute
are not recommended as laminar flow begins to occur EXAMPLE 1:
below this flow rate and coil performance may be
reduced. Passive chilled beams should also be selected TCB-1 series passive (recessed type) chilled beams are
such that their water side head loss does not exceed 10 being used to condition an interior office space that is
feet of water. 120 feet long by 60 feet wide with a sensible heat gain
12 BTUH per square foot. The space is controlled by a
Passive chilled beam performance data thermostat (at the mid-level of the room) for a dry bulb
temperature of 76˚F and space RH of 50%. A thermal
The amount of sensible cooling that can be provided by displacement ventilation system supplies 0.2 CFM per
an active chilled beam is dependent on all of the factors square foot of pretreated ventilation air at 65˚F.
listed above. Tables 2 and 3 illustrate the performance
of TROX TCB-1 and TCB-2 series passive chilled SOLUTION:
beams. The available beam widths are listed in the
table. The water side pressure loss is illustrated for 4, 6, The total sensible heat gain of the space is 8,640
8 and 10 foot versions of each beam. The sensible BTUH. The room dew point temperature is 57˚F
cooling capacity of each beam is expressed in BTUH therefore a chilled water supply temperature of 58˚F will
per linear foot of length for various temperature be used.
differentials between entering air and the entering
chilled water supply. This capacity is based on a 6 foot As the displacement ventilation system being used in
beam length, a discharge free area of 50% and an conjunction with the beams will crate a stratified room
equal inlet free area. It also assumes that the distance environment, the beam entering air temperature (and
between the beam and any obstacle above it is at least the return air temperature leaving the space) may be
40% the width of the beam. Table 4 presents correction assumed to be 2˚F warmer than the room control
a temperature, or in this case 78˚F.
a
25
Psychrometric Chart
26
Passive Beam Performance
Table 2: TCB-1 Passive Beam (One Row Coil) Cooling Performance Data
27
Passive Beam Performance
Table 3: TCB-2 Passive Beam (Two Row Coil) Cooling Performance Data
28
Passive Beam Performance
Beam Length Stack Height Ceiling Panel Free Area Cooling Performance Factor (FC)
(linear ft.) (inches) (%) W = 1.5 x B W = 1.6 x B W = 1.7 x B W = 1.8 x B W = 1.9 x B W = 2.0 x B
30.0% 0.66 0.71 0.75 0.79 0.83 0.83
40.0% 0.72 0.79 0.82 0.87 0.91 0.92
8
50.0% 0.76 0.83 0.87 0.92 0.96 0.96
100.0% 0.80 0.87 0.91 0.96 1.01 1.01
30.0% 0.68 0.74 0.78 0.82 0.86 0.87
40.0% 0.76 0.82 0.86 0.91 0.95 0.96
4 10
50.0% 0.80 0.87 0.91 0.96 1.00 1.01
100.0% 0.84 0.91 0.95 1.00 1.06 1.06
30.0% 0.72 0.78 0.82 0.87 0.91 0.91
40.0% 0.80 0.87 0.91 0.96 1.00 1.01
12
50.0% 0.84 0.91 0.95 1.01 1.06 1.06
100.0% 0.88 0.96 1.00 1.06 1.11 1.11
30.0% 0.62 0.67 0.70 0.74 0.78 0.78
40.0% 0.68 0.74 0.78 0.82 0.86 0.86
8
50.0% 0.72 0.78 0.82 0.86 0.91 0.91
100.0% 0.75 0.82 0.86 0.91 0.95 0.96
30.0% 0.65 0.70 0.74 0.78 0.82 0.82
40.0% 0.71 0.78 0.81 0.86 0.90 0.90
6 10
50.0% 0.75 0.82 0.86 0.90 0.95 0.95
100.0% 0.79 0.86 0.90 0.95 1.00 1.00
30.0% 0.68 0.74 0.77 0.82 0.86 0.86
40.0% 0.75 0.82 0.86 0.90 0.95 0.95
12
50.0% 0.79 0.86 0.90 0.95 1.00 1.00
100.0% 0.83 0.90 0.95 1.00 1.05 1.05
30.0% 0.59 0.65 0.68 0.71 0.75 0.75
40.0% 0.66 0.71 0.75 0.79 0.83 0.83
8
50.0% 0.69 0.75 0.79 0.83 0.87 0.87
100.0% 0.72 0.79 0.83 0.87 0.92 0.92
30.0% 0.62 0.67 0.71 0.75 0.78 0.78
40.0% 0.68 0.75 0.78 0.82 0.86 0.87
8 10
50.0% 0.72 0.78 0.82 0.87 0.91 0.91
100.0% 0.76 0.82 0.86 0.91 0.96 0.96
30.0% 0.65 0.71 0.74 0.78 0.82 0.83
40.0% 0.72 0.78 0.82 0.87 0.91 0.91
12
50.0% 0.76 0.83 0.86 0.91 0.96 0.96
100.0% 0.80 0.87 0.91 0.96 1.01 1.01
30.0% 0.57 0.63 0.66 0.69 0.73 0.73
40.0% 0.64 0.69 0.72 0.76 0.80 0.80
8
50.0% 0.67 0.73 0.76 0.80 0.84 0.85
100.0% 0.70 0.76 0.80 0.84 0.89 0.89
30.0% 0.60 0.65 0.68 0.72 0.76 0.76
40.0% 0.66 0.72 0.76 0.80 0.84 0.84
10 10
50.0% 0.70 0.76 0.80 0.84 0.88 0.88
100.0% 0.73 0.80 0.83 0.88 0.93 0.93
30.0% 0.63 0.69 0.72 0.76 0.80 0.80
40.0% 0.70 0.76 0.80 0.84 0.88 0.88
12
50.0% 0.73 0.80 0.84 0.88 0.93 0.93
100.0% 0.77 0.84 0.88 0.93 0.97 0.98
NOTES:
1. Performance tables 2 and 3 are based on a beam stack height of 12‖ and an air passage width of W = 2.0 x B
2. See figure 13 for explanation of air passage widths (W) and heights (Z).
29
Passive Beam Selection Examples
EXAMPLE 2:
three nozzle sizes. Types A nozzles are the smallest in
A TCB-2 (recessed type) passive beam is to be used diameter, create the highest induction ratios and thus
for conditioning a 120 square foot perimeter space provide the greatest sensible cooling per CFM of
served by a UFAD system. The space design conditions primary air. Their small diameter however also results in
are 74˚F/55% RH. The space sensible heat gain is 45 higher air side pressure losses which limit the primary
BTUH per square foot, 10 BTUH per square foot of airflow rates through the beam. These beams are
which will be removed by the pretreated air in the UFAD commonly used for interior spaces where ventilation
system. The perimeter exposure is 10 feet long. rates are very low compared to the sensible load.
SOLUTION: Type C nozzles are the largest in diameter and allow
considerably higher primary airflow rates. Use of type C
The beam entering air temperature can be assumed to nozzles will allow the most sensible cooling per linear
be 80˚F. A chilled water supply temperature of 59˚F foot of beam of all the nozzles. These beams are most
(1˚F above the space dew point) has been chosen, often used when reasonably high primary airflow rates
therefore the temperature difference between the are necessary.
entering air and entering water is 21˚F. The passive
beam selected must be capable of removing 4,200 Type B nozzles are considerably larger than type A but
BTUH (35 BTUH per square foot) of sensible heat. If an still smaller than type C nozzles. Their performance is
8 foot long beam is to be used, it must remove 525 thus a compromise between the other two nozzle types.
BTUH per linear foot. According to table 3 (modified per
table 4), either a 24 inch wide beam (at 1.25 GPM) or a DID300BU and 600BU series beams offer two nozzle
20 inch wide beam (at 2.0 GPM) could be used. The 20 types. The type G nozzle produces induction ratios
inch beam will be selected as it requires slightly less similar to the type A nozzles previously discussed but
space and installed per figure 28. with lower pressure drops and noise levels. This is
because the number of nozzles is considerably
ACTIVE BEAM SELECTION AND LOCATION increased on the DID300BU and DID600BU beams.
Type M nozzles produce induction ratios that are some
In addition to sensible heat removal and water side 15% higher, but at an additional pressure drop and
pressure loss effects, active chilled beam selection and noise level.
location should also consider acoustical and air side
pressure effects as well as room air distribution Table 5 presents a brief comparison of nozzle types.
performance and its effect on occupant thermal comfort.
30
Active Beam Selection
Active Beam Induction Primary Airflow ΔPAIR Secondary Cooling 2 Total Cooling 3
Nozzle Type Nozzle Area in2 1 NC
Series Ratio CFM/LF inches H2O BTUH/LF BTUH/CFM BTUH/LF BTUH/CFM
6.0 0.34 16 265 44.2 396 66.0
7.0 0.47 20 296 42.3 449 64.0
A 0.044 5.3 8.0 0.61 24 324 40.5 498 62.3
9.0 0.77 27 349 38.8 545 60.6
10.0 0.95 30 373 37.3 591 59.1
8.0 0.23 17 284 35.5 458 57.3
10.0 0.35 23 327 32.7 545 54.5
DID-300U B 0.078 4.1 12.0 0.51 28 366 30.5 628 52.3
14.0 0.69 33 402 28.7 707 50.5
16.0 0.90 36 434 27.1 783 48.9
12.0 0.24 23 293 24.4 555 46.3
15.0 0.37 29 338 22.5 665 44.3
C 0.122 3.2 18.0 0.53 34 378 21.0 770 42.8
21.0 0.72 38 414 19.7 871 41.5
24.0 0.94 42 448 18.7 971 40.5
5.0 0.30 <15 330 66.0 438 87.6
6.0 0.43 16 373 62.2 503 83.8
A 0.044 5.3 7.0 0.58 20 414 59.1 565 80.7
8.0 0.76 23 453 56.6 626 78.2
9.0 0.97 26 489 54.3 683 75.9
8.0 0.25 16 385 48.1 558 69.7
10.0 0.40 21 447 44.7 663 66.3
DID-600U B 0.078 4.1 12.0 0.57 26 504 42.0 763 63.6
14.0 0.78 30 557 39.8 859 61.4
16.0 1.01 34 582 36.4 928 58.0
12.0 0.26 21 406 33.8 665 55.4
15.0 0.38 26 463 30.9 787 52.5
C 0.122 3.3 18.0 0.55 31 521 28.9 910 50.5
21.0 0.74 35 576 27.4 1030 49.0
24.0 0.97 38 627 26.1 1145 47.7
5.0 0.30 <15 330 66.0 438 87.6
6.0 0.43 16 373 62.2 503 83.8
M 0.044 5.3 7.0 0.58 20 414 59.1 565 80.7
8.0 0.76 23 453 56.6 626 78.2
9.0 0.97 26 489 54.3 683 75.9
DID-300BU
8.0 0.25 16 385 48.1 558 69.7
10.0 0.40 21 447 44.7 663 66.3
G 0.078 6.1 12.0 0.57 26 504 42.0 763 63.6
14.0 0.78 30 557 39.8 859 61.4
16.0 1.01 34 582 36.4 928 58.0
5.0 0.30 <15 330 66.0 438 87.6
6.0 0.43 16 373 62.2 503 83.8
M 0.044 5.3 7.0 0.58 20 414 59.1 565 80.7
8.0 0.76 23 453 56.6 626 78.2
9.0 0.97 26 489 54.3 683 75.9
DID-600BU
8.0 0.25 16 385 48.1 558 69.7
10.0 0.40 21 447 44.7 663 66.3
G 0.078 6.1 12.0 0.57 26 504 42.0 763 63.6
14.0 0.78 30 557 39.8 859 61.4
16.0 1.01 34 582 36.4 928 58.0
NOTES:
1. Induction ratio is volumetric measure of total supply airflow rate divided by the ducted (primary) airflow rate.
2. Secondary (sensible) cooling is based on a 17?F temperature differential between the room and the entering chilled water (at a 1.5 GPM flow rate).
3. Total (sensible) cooling is the sum of the secondary cooling (defined in note 2) and the primary air contribution based on a 20?F temperature
differential between the room and the entering primary air.
Table 5: Active Beam Nozzle Effects on Primary Airflow Rates and Cooling Capacities
Chilled water supply and return temperatures Return water temperatures will generally be 3 to 6˚F
higher than the supply water temperature.
Before an active chilled beam selection can be made, it
is necessary that an appropriate chilled water supply Water flow rate and pressure loss considerations
temperature be identified. TROX USA recommends that
the chilled water supply temperature to active beams be Water flow velocities in excess of 4 feet per second
selected and maintained at or above the space dew should be avoided in order to prevent unwanted noise.
point temperature in order to assure that condensation Design water flow rates below 0.25 gallons per minute
does not occur. are not recommended as laminar flow begins to occur
31
Active Beam Selection
below this flow rate and coil performance may be excessive velocities in the occupied zone, it is
reduced. Passive chilled beams should also be selected recommended that the supply airflow rate (primary plus
such that their water side head loss does not exceed 10 induced room air) not be greater than 80 CFM per linear
feet of water. foot of beam. If the beam being used is a one way
version (also available, call factory for application
Air side design considerations information), the supply airflow rate should not exceed
40 CFM per linear foot.
The primary airflow rate to active chilled beams must be
sufficient to maintain proper ventilation of the space7. In Active beam performance data
addition, the preconditioning of the primary air delivery
must also enable the primary air to provide adequate Performance data for DID300U, DID600U, DID300BU
space dehumidification without assistance from the and DID600BU active chilled beams are presented in
sensible cooling coil within the beam. When active figures 28 through 46. Table 6 may be used as a
beams are applied in humid climates, designing for a reference to that data.
space relative humidity level near 55% will often result
in a more effective application of the chilled beam The cooling capacity nomographs (presented in figures
system. This is particularly true when the dew point 28, 29, 35, 39 and 43) are all based on beams of six (6)
temperature of the primary air cannot be suppressed foot length supplied by primary air whose dry bulb
below about 53˚F. temperature is 20˚F cooler than the room being
supplies. The chilled water flow rate to the beam is
Figure 12 illustrates the relationship between the room limited to that (referenced in the nomographs) which will
design relative humidity and the primary air dew point not exceed a water side pressure loss of ten (10) feet of
temperature and its effect on the space primary air water. Cooling performance for each nozzle type is
requirements. presented. The primary airflow range for each nozzle is
limited to that which results in primary air side pressure
Another important consideration in the selection and losses below one (1) inch of water and NC levels below
location of active chilled beams involves the room air 40 (based on 10dB per octave band room attenuation.
distribution. Figure 15 can be used to predict local The minimum cooling capacities shown are with no
velocities for active chilled beams. In order to prevent chilled water contribution and represent the sensible
32
Active Beam Selection Examples
cooling provided by the preconditioned primary air The space should be designed for a 75˚F dry bulb
supply. temperature and a maximum relative humidity of 55%
corresponding to a dew point temperature of 57.9˚F and
Use of these nomographs will facilitate the selection of a humidity ratio (W ROOM)of 0.0102 Lbs H2O per Lb DA.
a nozzle type as well as identify the cooling capacities The primary air will be conditioned to a dew point
of the beam for various differentials between the room temperature of 52˚F (corresponding to a humidity ratio
and entering chilled water temperatures. W PRIMARY of 0.0082 Lbs H2O per Lb DA) and delivered at
54˚F. The ceilings are ten (10) feet high.
Similar nomographs (figures 30, 36, 40, and 44) are
provided for heating. For heating applications, it is SOLUTION:
assumed that the primary air delivery temperature is
15˚F below that of the room. Again the primary air As there are 72 occupants, the chilled beams must not
ranges for the various nozzles are limited by the air side only remove the space sensible gain, but must also
pressure loss (less than 1‖ H2O.) and space NC (40) treat the space latent gain (200 BTUH per person or a
level. In the case of the heating nomographs, the total of 14,400 BTUH) and provide proper space
shaded are labeled ―Primary Air Cooling‖ represents the ventilation. If a ventilation rate of 15 CFM per person is
cooling effect of the primary air during periods when the to be maintained this amounts to a space ventilation
hot water supply is off. rate of 1,080 CFM.
Both the cooling and heating nomographs include In order to satisfy the space latent gain, the required
correction factor tables for other beam lengths. primary airflow rate would be calculated as:
Corrections should also be made if the room to primary
air temperature differential varies from that assumed by CFMLATENT = qLATENT / 4840 x (W ROOM – W PRIMARY)
the nomographs. = 14,400 / 4840 x (0.0102 – 0.0082)
= 1,488 CFM
The cooling and heating capacities in the nomographs
assume a maximum chilled or hot water flow rate. The ratio of the sensible heat gain to the primary airflow
Figure 31 may be used to estimate the actual chilled rate is therefore 60.5 (90,000 BTUH/1,488 CFM).
water flow rate for a given sensible cooling requirement. Referring to table 5, it would appear that type A nozzles
Similarly figure 32 may be used to determine actual hot provide the closest match to this ratio, so they will be
water flow rates. The use of these tables is illustrated in considered. The chilled water supply temperature will
the selection examples that follow. be specified at 58˚F (17˚F below room temperature) in
order to maintain it above the space dew point
Once the required chilled water flow rate has been temperature.
determined, figures 33, 37, 41 and 45 may be used to
estimate the chilled water side pressure loss associated The DID300U (2 pipe) cooling performance in figure 32
with the selected flow rate. Figures 34, 38, 42 and 46 indicates that size 1800 DID300U type A nozzles can
can be used to estimate the hot water side pressure supply 9 CFM of primary air per linear foot at an airside
loss for the determined flow rate. pressure loss of about 0.75 inches H2O maintaining an
NC level below 30. With a 17˚F temperature difference
Finally, figure 15 is used to estimate local velocities between the room and the entering chilled water this will
associated with the chilled beam selection and provide approximately 550 BTUH per linear foot of
placement. sensible cooling.
Active beam selection examples As such the space could be conditioned by 28 type
DID300B/1800 beams (total length of 168 feet) using A
EXAMPLE 3: nozzles. The primary airflow rate would be equal to the
minimum airflow rate required to provide latent cooling
Select and locate DID300U active to condition a large or 53 CFM per beam (8.8 CFM per linear foot). The
open office area in a call center. The area considered is sensible cooling contribution would be 3,238 BTUH per
120 feet by 60 feet and houses 72 occupants. The beam. As the required chilled water flow rate would be
space sensible load (12.5 BTUH/ft2 or a total of 90,000 near 1.4 GPM, the water side pressure drop would be
BTUH) is comprised as follows: approximately 7.3 feet of water per figure 37.
Occupants: 2.5 BTUH/ ft2 Figure 29 illustrates the layout for the beams. The
Lighting: 1.5 W/ft2 (5 BTUH/ ft2) beams are placed on 16 foot centers with respect to
Equipment: 1.5 W/ft2 (5 BTUH/ft2) their opposing blows. Referring to figure 15, this would
correspond to an A/2 of 8 feet. The supply (primary
plus induced) airflow rate would be approximately 47
33
Active Beam Selection Examples
(8.8 x 5.3) CFM per linear foot. At this supply airflow EXAMPLE 4:
rate and beam spacing, the velocity at the head level of
a seated occupant (4 feet) would be less than 30 FPM. DID600BU beams are to be used to condition (heat and
cool) a private (single occupant) perimeter office (12
Alternatively, type B nozzles could have been chosen feet by 10 feet) whose sensible cooling requirement is
for these beams. A DID300U/1800 beam can handle 45 BTUH per square foot. The latent gain includes 500
up to 13 CFM of primary air per linear foot at an NC of BTUH due to infiltration. The net sensible heating
30 and an air side pressure drop of 0.60 inches H2O. At requirement of the space is 20 BTUH per square foot.
this primary air flow rate (and a maximum chilled water The ceiling height is ten (10) feet. The summer design
flow rate of 1.4 GPM), this beam is capable of providing conditions are 75˚F with a maximum RH of 55% (W =
675 BTUH/LF of sensible cooling (see figure 32). The 0.0102 LBM H2O per pound dry air, dew point
space sensible cooling could therefore be accomplished temperature of 57.8˚F) Winter design conditions are
by 23 such beams, each handling 78 CFM each (a total 70˚F. Primary air will be delivered at 55˚F with a dew
supply airflow to the space of 1,794 CFM). As this is an point temperature of 52˚F (W = 0.0082 LBM H 2O per
odd number of beams, 24 (144 LF) would instead be pound dry air).
used with a primary air flow rate of 12.5 CFM per linear
foot and providing some 3,750 BTUH/LF of sensible As the perimeter wall is only ten (10) feet long, the
cooling each. While slightly reducing the number of beam length must not exceed eight (8) feet. The room
beams, this selection would result in a primary airflow NC shall not exceed 30.
rate to the space that is some 20% above that required
for the space ventilation and dehumidification. SOLUTION:
Had a conventional all air system delivering 55˚F air First, space dehumidification requirements must be
been utilized, the primary (ducted) airflow requirement identified. The primary airflow rate required to
would have been calculated as: dehumidify the space is calculated as:
CFM = qSENSIBLE / 1.09 x (TROOM – TSUPPLY) CFMLATENT = qLATENT / 4840 x (W ROOM – W PRIMARY)
= 90,000 / (1.09 x 20) = 700 / 4840 x (0.0102 – 0.0082)
= 4,128 CFM = 72 CFM
The use of active chilled beams (with type A nozzles) This airflow rate will be higher than that required to
would therefore result in a 64% reduction in the ducted ventilate the space. As the space dew point
airflow rate to the space! temperature is 57.8˚F, a chilled water supply
a
16 feet
(Typ.)
18 feet
(Typ.)
34
Active Beam Selection Examples
35
Active Beam Selection Examples
20 feet A 10 feet
30 feet
The beams are to be located directly above the In order to satisfy the space sensible gain, an all air
benches so the on center spacing (A) between the system delivering 55˚F air would require the following:
beams will be ten (10) feet. The total supply (primary
plus induced) airflow delivery of the beams will be 2,560 CFM = qSENSIBLE / 1.09 x (TROOM – TSUPPLY)
(800 x 3.2) CFM or 53 CFM/LF of beam. Referring to = 42,000 / (1.09 x 20)
figure 15, such a placement (A/2 = 5 feet) would result = 1,926 CFM or 19.26 ACH-1
in a maximum velocity of about 47 FPM at the six foot
level of the space, less than the maximum of 60 FPM This is 2.4 times that required by the chilled beam
prescribed for the fume hoods. solution!
T Space Thermostat
CWS
20 feet 10 feet
CWR
DID600U/1800C
typical of 8
30 feet
36
Chilled Beam Specifications - TCB
37
Chilled Beam Specifications—DID300U
head loss. Water flow velocities through the treated in accordance to BSRIA publication
beam shall not exceed 4 FPS. AG 2/93.
9) No power or direct control connections shall
be required for the operation of the chilled
beam.
PART 3- EXECUTION
3.03 Cleaning and Protection
3.02 Installation
1) Protect units before, during and after
1) Coordinate the size, tagging and capacity of installation. Damaged material due to
the beams to their proper location. improper site protection shall be cause for
2) The chilled beams shall be independently rejection.
suspended from the structure above by a six 2) Clean equipment, repair damaged finishes as
(6) threaded rods of ⅜‖ diameter. The rods required to restore beams to as-new
shall be fixed to mounting holes in the beam appearance.
housing located 2¾‘ from each end and at the
center of the beam. Beam shall be leveled
horizontally. DID300U Active Chilled Beams
3) An adequate free area (minimum 50%) shall
be assured beneath the beam as well as PART 1- GENERAL
adjacent to it. The ceiling surface for ½ the
beam width on each side shall also have a 1.01 Summary
free area of 50%.
4) Separation skirt shall be field cut by acoustical This section describes the active chilled beams.
ceiling contractor to assure that it covers the
vertical gap between the beam housing and 1.02 Submittals
the ceiling to within ¼‖. It shall also be cut and
trimed around the celing support system to Submit product data for all items complete with the
minimize any air gaps. following information:
5) Before connecting the beams, contractor shall
flush chilled water piping system to assure that 1) Operating weights and dimensions of all
all debris and other matter have been unit assemblies.
removed. 2) Performance data, including sensible
6) Contractor shall perform connection of beams cooling capacities, nozzle types, primary
to the chilled water circuit by method specified and total supply (primary plus induced)
(hard connection using sweated connection or airflow rates, chilled (and where
connection using flexible hoses. applicable hot) water flow rates, noise
7) Flexible connector hoses shall be furnished by levels in octave bands, air and water side
others (optionally by the manufacturer). Hoses pressure losses and supply air throw
shall be twenty four (24) inches in length and values.
suitable for operation with a bend radius as 3) Construction details including
small as five (5) inches. Such hoses shall be manufacturers recommendations for
100% tested and certified for no leakage at installation, mounting and connection.
500 PSI. Connector hoses shall consist of a
PFTE lined hose with a wire braided jacket.
The hoses shall be suitable for operation in an
PART 2- PRODUCTS
environment between -40 and 200˚F and rated
2.01 General
for a minimum working pressure of 2000 PSI
and a bursting pressure of 8000 PSI.
Materials and products required for the work of this
8) Contractor shall assure that the chilled water
section shall not contain asbestos, polychlorinated
supplying the beams has been properly
biphenyls (PCB) or other hazardous materials
a
identified by the engineer or owner.
Approved Manufacturers:
38
Chilled Beam Specifications - DID300U
These specifications set forth the minimum arrangement on the coil ends such that they
requirements for the active chilled beams to be have a single supply and return connections.
accepted for this project. Products provided by the Four pipe connections shall require separate
following manufacturers will be deemed acceptable connections for their chilled and hot water
provided they meet all of the construction and supply. The coils shall be mounted vertically to
performance requirements of this specification: allow provision of condensate trays directly
beneath them. The coils shall be manufactured
1. TROX with seamless copper tubing (½‖ outside
diameter) with minimum .016 inch wall
2.02 Design thickness mechanically fixed to aluminum fins.
The aluminum fins shall be limited to no more
1) Furnish and install TROX DID300U series than eight (8) fins per inch. The beam shall
active chilled beams of sizes, capacities and have a working pressure of at least 300 PSI,
nozzle types as indicated on the drawings and be factory tested for leakage at a minimum
within the mechanical equipment schedules. pressure of 360 PSI. Each chilled beam shall
The beams shall be constructed and delivered be provided with factory integrated drain and
to the job site as single units. vent fittings.
2) The face of the beam shall consist of a room 8) The chilled water coil shall be provided with ½‖
air induction section of 50% free area NPT male threaded fittings where specified.
perforated steel flanked by two linear supply These fittings must be suitable for field
slots bordered by aluminum extrusions. The connection to a similar (½‖ NPT) female
entire visible face section shall be finished in flexible hose. If not otherwise specified, coil
white powder coat paint or as specified by the connections shall be bare copper for field
architect. sweating to the water supply circuit.
3) Beams shall be provided with side and end Connections shall be furnished near the (left or
details which will allow its integration into the right) end of the beam on the side of the beam
applicable acoustical ceiling grid as specified where the air connection is located and shall
by the architect. be at least 1½‖ long to facilitate field
4) The beams shall consist of a minimum 22 connection (by others).
gauge galvanized steel housing encasing the 9) Beams shall be delivered clean, flushed and
2 vertical integral sensible cooling coils and a capped to prevent ingress of dirt.
plenum feeing a series of induction nozzles. A
side mounted connection spigot shall afford 2.03 Performance
the connection of a five (5) inch diameter
primary supply air duct to the beam. The 1) All performance shall be in compliance with
inside and outside surfaces of the housing and that shown on the equipment schedule.
inlet spigot shall be finished with black powder Acoustical testing shall have been performed
coat paint. in accordance with ANSI S12.51.
5) Each beam shall be provided with a pressure 2) Hydronic cooling capacities shall be
tap (or nozzle) that may be used to measure established by testing according to DIN
the pressure differential between the primary Standard 4715. Manufacturer shall submit
air plenum and the room. An airflow calibration documentation that testing has been
chart or data which relates this pressure performed to this standard. Coils shall be
differential reading with the primary and beam rated in accordance with ARI Standard 410.
supply airflow rates shall also be provided by 3) Primary airflow rates shall not result in supply
the beam manufactuer (primary plus induced) airflow rates in excess
6) (OPTIONAL) Each beam shall be furnished of 80 CFM per linear foot of beam.
with a volume flow limiter for mounting in its 4) Chilled water flow rates to the beams shall be
inlet connection. This device shall allow field limited to that which results in a ten (10) foot
adjustment of a maximum primary air flow rate head loss. Water flow velocities through the
independent of any static pressure changes in beam shall not exceed 4 FPS.
the inlet ductwork. Volume flow limiter shall
add no more than 0.15 inches H2O pressure PART 3- EXECUTION
drop to the primary air delivery system and
shall not require any control or power 3.02 Installation
connections.
7) When furnished in a 2 pipe configuration, the 1) Coordinate the size, tagging and capacity of
assembly shall contain two (2) separate chilled the beams to their proper location.
water coils are joined together via a manifold
a
39
Chilled Beam Specifications - DID600U
2) Chilled beams up to six feet in length shall be DID600U Active Chilled Beams
independently suspended from the structure
above by a four (4) threaded rods of ⅜‖
diameter. For beams beyond six feet in length,
PART 1- GENERAL
six (6) threaded rods of ⅜‖ diameter shall be
2.01 Summary
provided. The upper end of the rods shall be
suspended from uni-strut channels that are a)
This section describes the active chilled beams.
mounted perpendicular to the beam length and
b) at least four inches wider than the beam.
2.01 Submittals
The rods shall be fixed to factory furnished
mounting brackets on the beam such that the
Submit product data for all items complete with the
beam can be repositioned along its length. The
following information:
uni-strut channel shall allow adjustment
perpendicular to the beam length. The beam
1) Operating weights and dimensions of all
shall then be positioned into the acoustical
unit assemblies.
ceiling grid and leveled horizontally by
2) Performance data, including sensible
adjusting the nuts connecting the threaded
cooling capacities, nozzle types, primary
rods to the beam
and total supply (primary plus induced)
3) Before connecting the supply water system(s)
airflow rates, chilled (and where
to the beams, contractor shall flush the piping
applicable hot) water flow rates, noise
system(s) to assure that all debris and other
levels in octave bands, air and water side
matter have been removed.
pressure losses and supply air throw
4) Contractor shall perform connection of beams
values.
to the chilled water circuit by method specified
3) Construction details including
(hard connection using sweated connection or
manufacturers recommendations for
connection using flexible hoses.
installation, mounting and connection.
5) Flexible connector hoses shall be furnished by
others (optionally by the manufacturer). Hoses
shall be twenty four (24) inches in length and PART 2- PRODUCTS
suitable for operation with a bend radius as
small as five (5) inches. Such hoses shall be 2.01 General
100% tested and certified for no leakage at
500 PSI. Connector hoses shall consist of a Materials and products required for the work of this
PFTE lined hose with a wire braided jacket. section shall not contain asbestos, polychlorinated
The hoses shall be suitable for operation in an biphenyls (PCB) or other hazardous materials iden-
environment between -40 and 200˚F and rated tified by the engineer or owner.
for a minimum working pressure of 2000 PSI
and a bursting pressure of 8000 PSI. Approved Manufacturers:
6) Contractor shall assure that the chilled water
supplying the beams has been properly These specifications set forth the minimum re-
treated in accordance to BSRIA publication AG quirements for the active chilled beams to be ac-
2/93. cepted for this project. Products provided by the
7) No power or direct control connections shall be following manufacturers will be deemed acceptable
required for the operation of the chilled beam. provided they meet all of the construction and per-
formance requirements of this specification:
3.04 Cleaning and Protection
1. TROX
1) Protect units before, during and after
installation. Damaged material due to improper 2.02 Design
site protection shall be cause for rejection.
2) Clean equipment, repair damaged finishes as 1) Furnish and install TROX DID600U series
required to restore beams to as-new active chilled beams of sizes, capacities and
appearance. nozzle types as indicated on the drawings and
within the mechanical equipment schedules.
The beams shall be constructed and delivered
to the job site as single units.
2) The face of the beam shall consist of a room
air induction section of 50% free area
a
40
Chilled Beam Specifications - DID600U
perforated steel flanked by two linear supply connections shall be bare copper for field
slots bordered by aluminum extrusions. The sweating to the water supply circuit.
entire visible face section shall be finished in Connections shall face upwards, be located
white powder coat paint or as specified by the near the left end of the beam (when viewing
architect. into the primary air connection spigot and shall
3) Beams shall be provided with side and end be at least 1½‖ long to facilitate field
details which will allow its integration into the connection (by others).
applicable (24 inch wide) acoustical ceiling grid 9) Beams shall be delivered clean, flushed and
as specified by the architect. capped to prevent ingress of dirt.
4) The beams shall consist of a minimum 22
gauge galvanized steel housing encasing the 2.03 Performance
integral sensible cooling coil and a plenum
feeing a series of induction nozzles. A side 1) All performance shall be in compliance with
mounted connection spigot shall afford the that shown on the equipment schedule.
connection of a five (5) inch diameter primary Acoustical testing shall have been performed
supply air duct to the beam. The inside and in accordance with ANSI S12.51.
outside surfaces of the housing and inlet
spigot shall be finished with black powder coat
paint. The overall height of the beam shall not 2) Hydronic cooling capacities shall be
exceed nine (9) inches. established by testing according to DIN
5) Each beam shall be provided with a pressure Standard 4715. Manufacturer shall submit
tap (or nozzle) that may be used to measure documentation that testing has been
the pressure differential between the primary performed to this standard. Coils shall be rated
air plenum and the room. An airflow calibration in accordance with ARI Standard 410.
chart or data which relates this pressure 3) Primary airflow rates shall not result in supply
differential reading with the primary and beam (primary plus induced) airflow rates in excess
supply airflow rates shall also be provided by of 80 CFM per linear foot of beam.
the beam manufacturer 4) Chilled water flow rates to the beams shall be
6) (OPTIONAL) Each beam shall be furnished limited to that which results in a ten (10) foot
with a volume flow limiter for mounting in its head loss. Water flow velocities through the
inlet connection. This device shall allow field beam shall not exceed 4 FPS.
adjustment of a maximum primary air flow rate
independent of any static pressure changes in PART 3- EXECUTION
the inlet ductwork. Volume flow limiter shall
add no more than 0.15 inches H2O pressure 3.01 Installation
drop to the primary air delivery system and
shall not require any control or power 1) Coordinate the size, tagging and capacity of
connections. the beams to their proper location.
7) Beams shall be provided with connections that 2) Chilled beams up to six feet in length shall be
accommodate both 2 and 4 pipe operation. independently suspended from the structure
Four pipe configurations shall require separate above by a four (4) threaded rods of ⅜‖
supply and return connections for chilled and diameter. For beams beyond six feet in length,
hot water. The coils shall be mounted six (6) threaded rods of ⅜‖ diameter shall be
horizontally and shall be manufactured with provided. The upper end of the rods shall be
seamless copper tubing (½‖ outside diameter) suspended from uni-strut channels that are a)
with minimum .016 inch wall thickness mounted perpendicular to the beam length and
mechanically fixed to aluminum fins. The b) at least four inches wider than the beam.
aluminum fins shall be limited to no more than The rods shall be fixed to factory furnished
eight (8) fins per inch. The beam shall have a mounting brackets on the beam such that the
working pressure of at least 300 PSI, be beam can be repositioned along its length. The
factory tested for leakage at a minimum uni-strut channel shall allow adjustment
pressure of 360 PSI. Each chilled beam shall perpendicular to the beam length. The beam
be provided with factory integrated drain and shall then be positioned into the acoustical
vent fittings. ceiling grid and leveled horizontally by
9) The chilled water coil shall be provided with ½‖ adjusting the nuts connecting the threaded
NPT male threaded fittings where specified. rods to the beam
These fittings must be suitable for field 3) Before connecting the supply water system(s)
connection to a similar (½‖ NPT) female to the beams, contractor shall flush the piping
flexible hose. If not otherwise specified, coil system(s) to assure that all debris and other
a matter have been removed.
41
Chilled Beam Specifications - DID300BU
42
Chilled Beam Specifications - DID300BU
differential reading with the primary and beam 3) Primary airflow rates shall not result in supply
supply airflow rates shall also be provided by (primary plus induced) airflow rates in excess
the beam manufacturer of 80 CFM per linear foot of beam.
6) (OPTIONAL) Each beam shall be furnished 4) Chilled water flow rates to the beams shall be
with a volume flow limiter for mounting in its limited to that which results in a ten (10) foot
inlet connection. This device shall allow field head loss. Water flow velocities through the
adjustment of a maximum primary air flow rate beam shall not exceed 4 FPS.
independent of any static pressure changes in PART 3- EXECUTION
the inlet ductwork. Volume flow limiter shall
add no more than 0.15 inches H2O pressure 3.02 Installation
drop to the primary air delivery system and
shall not require any control or power 1) Coordinate the size, tagging and capacity of
connections. the beams to their proper location.
7) Beams shall be provided with connections for 2) Chilled beams up to six feet in length shall be
either 2 or 4 pipe operation. Four pipe independently suspended from the structure
configurations shall require separate supply above by a four (4) threaded rods of ⅜‖
and return connections for chilled and hot diameter. For beams beyond six feet in length,
water. The coils shall be mounted horizontally six (6) threaded rods of ⅜‖ diameter shall be
and shall be manufactured with seamless provided. The upper end of the rods shall be
copper tubing (½‖ outside diameter) with suspended from uni-strut channels that are a)
minimum .016 inch wall thickness mounted perpendicular to the beam length
mechanically fixed to aluminum fins. The and b) at least four inches wider than the
aluminum fins shall be limited to no more than beam. The rods shall be fixed to factory
eight (8) fins per inch. The beam shall have a furnished mounting brackets on the beam
working pressure of at least 300 PSI, be such that the beam can be repositioned along
factory tested for leakage at a minimum its length. The uni-strut channel shall allow
pressure of 360 PSI. Each chilled beam shall adjustment perpendicular to the beam length.
be provided with factory integrated drain and The beam shall then be positioned into the
vent fittings. acoustical ceiling grid and leveled horizontally
8) The chilled water coil shall be provided with ½‖ by adjusting the nuts connecting the threaded
NPT male threaded fittings where specified. rods to the beam
These fittings must be suitable for field 3) Before connecting the supply water system(s)
connection to a similar (½‖ NPT) female to the beams, contractor shall flush the piping
flexible hose. If not otherwise specified, coil system(s) to assure that all debris and other
connections shall be bare copper for field matter have been removed.
sweating to the water supply circuit. 4) Contractor shall perform connection of beams
Connections shall face upwards, be located to the chilled water circuit by method specified
near the left end of the beam (when viewing (hard connection using sweated connection or
into the primary air connection spigot and shall connection using flexible hoses.
be at least 1½‖ long to facilitate field 5) Flexible connector hoses shall be furnished by
connection (by others). others (optionally by the manufacturer). Hoses
9) Beams shall be delivered clean, flushed and shall be twenty four (24) inches in length and
capped to prevent ingress of dirt. suitable for operation with a bend radius as
small as five (5) inches. Such hoses shall be
2.03 Performance 100% tested and certified for no leakage at
500 PSI. Connector hoses shall consist of a
1) All performance shall be in compliance with PFTE lined hose with a wire braided jacket.
that shown on the equipment schedule. The hoses shall be suitable for operation in an
Acoustical testing shall have been performed environment between -40 and 200˚F and rated
in accordance with ANSI S12.51. for a minimum working pressure of 2000 PSI
2) Hydronic cooling capacities shall be and a bursting pressure of 8000 PSI.
established by testing according to DIN 6) Contractor shall assure that the chilled water
Standard 4715. Manufacturer shall submit supplying the beams has been properly
documentation that testing has been treated in accordance to BSRIA publication
performed to this standard. Coils shall be AG 2/93.
rated in accordance with ARI Standard 410. 7) No power or direct control connections shall
be required for the operation of the chilled
beam.
43
Chilled Beam Specifications - DID600BU
1) Protect units before, during and after within the mechanical equipment schedules.
installation. Damaged material due to The beams shall be constructed and delivered
improper site protection shall be cause for to the job site as single units.
rejection. 2) The face of the beam shall consist of a room
1) Clean equipment, repair damaged finishes as air induction section of 50% free area
required to restore beams to as-new perforated steel flanked by two linear supply
appearance. slots. The entire visible face section shall be
finished in white powder coat paint or as
DID600BU Active Chilled Beams specified by the architect.
3) Beams shall be provided with side and end
details which will allow its integration into the
PART 1- GENERAL applicable (nominal 24 inch wide) acoustical
ceiling grid as specified by the architect.
1.07 Summary 4) The beams shall consist of a minimum 22
guage galvanized steel housing encasing the
This section describes the active chilled beams. integral sensible cooling coil and a plenum
feeing a series of induction nozzles. A side
1.08 Submittals mounted connection spigot shall afford the
connection of a five (5) inch diameter primary
Submit product data for all items complete with the supply air duct to the beam. The inside and
following information: outside surfaces of the housing and inlet
spigot shall be finished with black powder coat
1) Operating weights and dimensions of all paint. The overall height of the beam shall not
unit assemblies. exceed 8½ inches.
2) Performance data, including sensible and 5) Each beam shall be provided with a pressure
latent cooling capacities, nozzle types, tap (or nozzle) that may be used to measure
primary and total supply (primary plus the pressure differential between the primary
induced) airflow rates, chilled (and where air plenum and the room. An airflow calibration
applicable hot) water flow rates, noise chart or data which relates this pressure
levels in octave bands, air and water side differential reading with the primary and beam
pressure losses and supply air throw supply airflow rates shall also be provided by
values. the beam manufacturer
3) Construction details including 6) (OPTIONAL) Each beam shall be furnished
manufacturers recommendations for with a volume flow limiter for mounting in its
installation, mounting and connection. inlet connection. This device shall allow field
adjustment of a maximum primary air flow rate
PART 2- PRODUCTS independent of any static pressure changes in
the inlet ductwork. Volume flow limiter shall
2.01 General add no more than 0.15 inches H2O pressure
drop to the primary air delivery system and
Materials and products required for the work of this shall not require any control or power
section shall not contain asbestos, polychlorinated connections.
biphenyls (PCB) or other hazardous materials 7) Beams shall be provided with connections for
identified by the engineer or owner. either 2 or 4 pipe operation. Four pipe
configurations shall require separate supply
Approved Manufacturers: and return connections for chilled and hot
water. The coils shall be mounted horizontally
These specifications set forth the minimum and shall be manufactured with seamless
requirements for the active chilled beams to be copper tubing (½‖ outside diameter) with
accepted for this project. Products provided by the minimum .016 inch wall thickness
following manufacturers will be deemed acceptable mechanically fixed to aluminum fins. The
provided they meet all of the construction and aluminum fins shall be limited to no more than
performance requirements of this specification: eight (8) fins per inch. The beam shall have a
working pressure of at least 300 PSI, be
1. TROX factory tested for leakage at a minimum
pressure of 360 PSI. Each chilled beam shall
2.02 Design be provided with factory integrated drain and
vent fittings.
1) Furnish and install TROX DID600BU series
active chilled beams of sizes, capacities and
nozzle types as indicated on the drawings and
44
Chilled Beam Specifications - DID600BU
8) The chilled water coil shall be provided with ½‖ by adjusting the nuts connecting the threaded
NPT male threaded fittings where specified. rods to the beam
These fittings must be suitable for field 3) Before connecting the supply water system(s)
connection to a similar (½‖ NPT) female to the beams, contractor shall flush the piping
flexible hose. If not otherwise specified, coil system(s) to assure that all debris and other
connections shall be bare copper for field matter have been removed.
sweating to the water supply circuit. 4) Contractor shall perform connection of beams
Connections shall face upwards, be located to the chilled water circuit by method specified
near the left end of the beam (when viewing (hard connection using sweated connection or
into the primary air connection spigot and shall connection using flexible hoses.
be at least 1½‖ long to facilitate field 5) Flexible connector hoses shall be furnished by
connection (by others). others (optionally by the manufacturer). Hoses
9) Beams shall be delivered clean, flushed and shall be twenty four (24) inches in length and
capped to prevent ingress of dirt. suitable for operation with a bend radius as
small as five (5) inches. Such hoses shall be
2.03 Performance 100% tested and certified for no leakage at
500 PSI. Connector hoses shall consist of a
5) All performance shall be in compliance with PFTE lined hose with a wire braided jacket.
that shown on the equipment schedule. The hoses shall be suitable for operation in an
Acoustical testing shall have been performed environment between -40 and 200˚F and rated
in accordance with ANSI S12.51. for a minimum working pressure of 2000 PSI
1) Hydronic cooling capacities shall be and a bursting pressure of 8000 PSI.
established by testing according to DIN 6) Contractor shall assure that the chilled water
Standard 4715. Manufacturer shall submit supplying the beams has been properly
documentation that testing has been treated in accordance to BSRIA publication
performed to this standard. Coils shall be AG 2/93.
rated in accordance with ARI Standard 410. 7) No power or direct control connections shall
2) Primary airflow rates shall not result in supply be required for the operation of the chilled
(primary plus induced) airflow rates in excess beam.
of 80 CFM per linear foot of beam.
3) Chilled water flow rates to the beams shall be 3.07 Cleaning and Protection
limited to that which results in a ten (10) foot
head loss. Water flow velocities through the 1) Protect units before, during and after
beam shall not exceed 4 FPS. installation. Damaged material due to
improper site protection shall be cause for
PART 3- EXECUTION rejection.
2) Clean equipment, repair damaged finishes as
3.02 Installation required to restore beams to as-new
appearance.
1) Coordinate the size, tagging and capacity of
the beams to their proper location.
2) Chilled beams up to six feet in length shall be
independently suspended from the structure
above by a four (4) threaded rods of ⅜‖
diameter. For beams beyond six feet in length,
six (6) threaded rods of ⅜‖ diameter shall be ACTIVE BEAM PERFORMANCE DATA
provided. The upper end of the rods shall be
suspended from uni-strut channels that are a) The diagrams that follow detail the performance of
mounted perpendicular to the beam length the DID300U, DID600U, DID300BU and DID600BU
and b) at least four inches wider than the beams discussed in this document. TROX USA
beam. The rods shall be fixed to factory also offers performance tables for each of these
furnished mounting brackets on the beam products for those who prefer that form of data
such that the beam can be repositioned along presentation.
its length. The uni-strut channel shall allow
adjustment perpendicular to the beam length. TROX also offers designers Excel™ based
The beam shall then be positioned into the selection programs for these products.
acoustical ceiling grid and leveled horizontally
a Contact TROX USA or your local TROX
representative for information regarding the data
tables and/or selection programs.
45
DID300U - Cooling Performance - 2 pipe
1300
Chart is based on DID300U/1800
(2 Pipe) with a 20˚F temperature
1200 differential between room and
primary air and a water flow rate
of 1.4 GPM. For other lengths,
1100 see correction factors below.
Airflow ranges are limited to that
TROOM - TCWS
which will not exceed either NC40
1000 (assuming 10dB room
Sensible Cooling Capacity, BTUH/LF
14˚F
20˚F
700 12˚F
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0
46
DID300U - Cooling Performance - 4 pipe
1300
Chart is based on DID300U/1800
(4 Pipe) with a 20˚F temperature
1200 differential between room and
primary air and a water flow rate
of 1.5 GPM. For other lengths,
1100 see correction factors below.
Airflow ranges are limited to that
which will not exceed either NC40
1000 (assuming 10dB room TROOM - TCWS
Sensible Cooling Capacity, BTUH/LF
16˚F
700 14˚F
20˚F 12˚F
14˚F "C"
500 12˚F NOZZLES
20˚F
18˚F
400
"A"
NOZZLES NC 25 30 35 40
200
0.2" 0.3" 0.4" 0.5" 0.6" 0.7" 0.8"
NC 15 20 25 30 35
100 0.2" 0.3" 0.4" 0.5" 0.7" 0.9"
NC 15 20 25 30
0.2" 0.4" 0.6" 0.8"
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0
47
DID300U - Heating Performance - 4 pipe
65˚F 70˚F
75˚F
600 60˚F
65˚F 55˚F
55˚F
400 45˚F
45˚F "C"
NOZZLES
35˚F "B"
200
NOZZLES
"A"
0 NOZZLES
PRIMARY AIR COOLING
-200
NC 15 20 25 30
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0
48
DID - Water Flow Rate
1.00
Chilled Water Performance Factor (FCWS)
0.95
DID300U Series
DID300BU Series
0.90
0.85
DID600U Series
DIDBU600 Series
0.80
0.75
0.70
0.65
0.60
0.55
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Figure 35: Active Chilled Beam Chilled Water Flow Rate Determination
1.00
0.95
DID300U Series
Hot Water Performance Factor (FHWS)
0.90
DID600U Series
0.85 DID300BU Series
DID600BU Series
0.80
0.75
4
0.70
0.65
0.60
0.55
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Figure 36: Active Chilled Beam Hot Water Flow Rate Determination
49
DID300U - Water Pressure Loss
10.0
9.0
Chilled Water Pressure Drop (FT H2O)
5.0
DID300U/1800
(2 Pipe)
4.0 Max. GPM = 1.50
3.0 DID300U/1800
DID300U/1200
(4 Pipe)
(2 Pipe)
Max. GPM = 1.50
Max. GPM = 1.50
2.0
DID300U/1200
DID300U/1500 DID300U/1500 (4 Pipe)
1.0
(2 Pipe) (4 Pipe) Max. GPM = 1.50
Max. GPM = 1.50 Max. GPM = 1.50
0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50
5.0
4.5
Selection for Design Water Flow Rates Less
Hot Water Pressure Drop (FT H2O)
4.0
3.5
3.0
2.5
2.0 DID300U/2400
(4 Pipe)
DID300U/1800 Max. GPM = 1.50
1.5 (4 Pipe)
Max. GPM = 1.50
1.0
DID300U/1500 DID300U/1200
0.5
(4 Pipe) (4 Pipe)
Max. GPM = 1.50 Max. GPM = 1.50
0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50
50
DID600U - Cooling Performance - 4 pipe
1300
18˚F
TROOM - TCWS
900 16˚F
14˚F
800
20˚F 14˚F
600
12˚F "C"
18˚F
NOZZLES
500 16˚F
5
14˚F
"B"
300
"A"
NOZZLES NC 20 25 30 35 38
200
0.3" 0.4" 0.5" 0.6" 0.7" 0.8" 0.9"
NC15 20 25 30 34
100 0.3" 0.4" 0.5" 0.6" 0.8" 1.0"
NC 15 20 25
0.3" 0.5" 0.7" 1.0"
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0
1000
THWS - TROOM 65˚F
25˚F 30˚F
25˚F
200 "C"
"B" NOZZLES
0 "A" NOZZLES
NOZZLES
PRIMARY AIR COOLING
-200
NC 15 20 25
0.3" 0.5" 0.7" 1.0"
-400
NC15 20 25 30 34
0.3" 0.4" 0.5" 0.6" 0.8" 1.0"
-600
NC20 25 30 35 38
0.3" 0.4" 0.5" 0.6" 0.7" 0.8" 0.9"
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0
52
DID600U - Water Pressure Loss
10.0
9.0
Chilled Water Pressure Drop (FT H2O)
DID600U/1800
7.0 Max. GPM = 1.40
6.0
5.0
4.0
3.0 DID600U/1500
Max. GPM = 1.50
2.0
DID600U/1200
Max. GPM = 1.50
1.0
0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50
5.0
4.5
Selection for Design Water Flow Rates Less
Hot Water Pressure Drop (FT H2O)
4.0
3.5
3.0
DID600U/2400
(4 Pipe)
2.5
Max. GPM = 1.50
DID600U/1800
2.0 (4 Pipe)
Max. GPM = 1.50
1.5
DID600U/1200
(4 Pipe)
1.0
Max. GPM = 1.50
DID600U/1500
0.5 (4 Pipe)
Max. GPM = 1.50
0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50
53
DID300BU - Cooling Performance
1300
Chart is based on
DID300BU/1800 with a 20˚F
1200 temperature differential between
room and primary air and a water
flow rate of 1.50 GPM. For other
1100 lengths, see correction factors
below.
Airflow ranges are limited to that TROOM - TCWS
1000
800 18˚F
16˚F
600
20˚F "G"
500 NOZZLES
18˚F
16˚F
400
300 "M"
NOZZLES
200
NC 15 20 25 30 35 40
100 0.2" 0.3" 0.4" 0.5" 0.6" 0.7" 0.8" 0.9" 1.0"
NC 15 20 25 30 33
Primary Air Pressure Drop Multiply by1.04 Multiply by 1.01 No Correction Multiply by 0.99
Chilled Water Flow Rate See Figure 35 for Correction Factor FCWS
54
DID300BU - Heating Performance
2000
1000
140˚F
800 130˚F
140˚F
120˚F
400 110˚F
"G"
100˚F
200 NOZZLES
"M"
NOZZLES
0
PRIMARY AIR COOLING
-200
NC 15 20 25 30 33
-400
0.2" 0.3" 0.5" 0.7" 1.0"
-600 NC 15 20 25 30 35 40
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0
55
DID300BU - Water Pressure Loss
10.0
9.0
Chilled Water Pressure Drop (FT H2O)
DID300BU/2400
7.0 Max. GPM = 1.50
6.0 DID300BU/1800
Max. GPM = 1.50
5.0
4.0
3.0
DID300BU/1500
Max. GPM = 1.50
2.0
DID300BU/1200
1.0 Max. GPM = 1.50
0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50
5.0
4.5
Selection for Design Water Flow Rates Less
Hot Water Pressure Drop (FT H2O)
4.0
3.5
3.0
2.5
DID300BU/2400
2.0 (4 Pipe)
Max. GPM = 1.50
DID300BU/1800
1.5 (4 Pipe)
Max. GPM = 1.50
1.0
DID300BU/1200
(4 Pipe)
0.5 DID300BU/1500
Max. GPM = 1.50
(4 Pipe)
Max. GPM = 1.50
0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50
56
DID600BU - Cooling Performance
1300
Chart is based on
1200 DID600BU/1800 with a 20˚F
temperature differential between
room and primary air and a water
1100 flow rate of 1.35 GPM. For other
TROOM - TCWS
lengths, see correction factors
16˚F
800
12˚F
700
TROOM - TCWS
600
20˚F
500 "G"
18˚F
NOZZLES
16˚F
4
400 14˚F
300 "M"
NOZZLES
200
NC 15 20 25 30 35 39
100 0.2" 0.3" 0.4" 0.5" 0.6" 0.7" 0.8" 0.9" 1.0"
NC 15 20 25 30
0.2" 0.3"0.4" 0.6" 0.8" 1.0"
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0
57
DID600BU - Heating Performance
2000
800 50˚F
60˚F
600 40˚F
50˚F
400 40˚F
30˚F "G"
200 NOZZLES
"M"
NOZZLES 4
0
PRIMARY AIR COOLING
-200
NC 15 20 25 30
-400
0.2" 0.3"0.4" 0.6" 0.8" 1.0"
-600 NC 15 20 25 30 35 39
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 24.0 26.0
58
DID600BU - Water Pressure Loss
10.0
9.0
Chilled Water Pressure Drop (FT H2O)
DID600BU/1800
7.0 Max. GPM = 1.35
6.0
5.0
4.0
3.0 DID600BU/1500
Max. GPM = 1.45
2.0
DID600BU/1200
Max. GPM = 1.50
1.0
0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50
5.0
4.5
Selection for Design Water Flow Rates Less
Hot Water Pressure Drop (FT H2O)
4.0
3.5
3.0
DID600BU/2400
(4 Pipe)
2.5
Max. GPM = 1.50
DID600BU/1800
2.0
(4 Pipe)
Max. GPM = 1.50
1.5
DID600BU/1200
(4 Pipe)
1.0 Max. GPM = 1.50
DID600BU/1500
(4 Pipe)
0.5 Max. GPM = 1.50
0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50
59
In North America Head Office & Research Centers
Trox USA, Inc. Gebrüder Trox GmbH
926 Curie Drive Postfach 10 12 63
Alpharetta D-47504 Neukirchen-Vluyn
Georgia Telephone 49 28 45/2 02-0
Telefax 49 28 45/2 02-2 65
USA 30005 www.troxtechnik.com
E-mail: trox@troxtechnik.de
Telephone: (770) 569-1433
Telefax: (770) 569-1435
e-mail: sales@troxusa.com
www.troxusa.com
60