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Client : Advance Energy Deverlopment Co.,Ltd. Contractor : Innovek Solution Co.,Ltd.

Doc. No. WST-AED-001


Project Name : Water Treatment Plant Rev.00, 1/11
Project No.:

CLIENT : Advance Energy Deverlopment Co.,Ltd.

SUBJECT : WATER STOCK TANK (720 cu.m.)

3
2
1
0 November. 8' 10 ISSUED FOR BIDDING
REV. DATE DESCRIPTION PREP. BY CHK'D. BY APP'D. BY DATE
Client : Advance Energy Deverlopment Co.,Ltd. Contractor : Innovek Solution Co.,Ltd.

Doc. No. WST-AED-001


Project Name : Water Treatment Plant Rev.00, 2/11

1.DESIGN CONDITION

1) APPLICATION CODE = API 650, 9TH EDITION - 1993


2) SPECIFIC GRAVITY = 0.7300 at 50 oC
3) DESIGN INTERNAL PRESSURE = Full Liquid
4) DESIGN EXTERNAL PRESSURE = -50 mm. H20
5) OPERATING PRESSURE = +150 mm. H20
o
6) OPERATING TEMPERATURE = 40 C
o
7) DESIGN MAX. OPERATING TEMPERATURE = 60 C
8) NORMINAL DIAMETER OF TANK = 12900 mm
9) TOTAL HEIGHT OF TANK = 6000 mm
10) DESIGN LIQUID LEVEL = 5500 mm
11) TEST WATER HEIGHT = 5500 mm
12) DESIGN HYDRO. TEST PRESS. = Full Liquid
13) CORROSION ALLOWANCE
SHELL/ROOF/ANNULAR = 1.50 mm
BOTTOM = 1.50 mm
14) RADIOGRAPHIC EXAMINATION =
SHELL = Per Code
BOTTOM = Per Code
ROOF = Per Code
15) MATERIAL
SHELL = A283 Gr.C
BOTTOM = A283 Gr.C
ROOF = A283 Gr.C
NOZZLE NECK PIPE = A53-B, Sch.40 ERW.
PLATE = A283 Gr.C
FLANGE = A105, ANSI 150#, SO-RF
PLATE FLANGE = JIS G 3101, SS400
STAIR WAY = SS 400 OR EQUAL
SLIDE BRIDGE = SS 400 OR EQUAL
HANDRAIL = SGP PIPE
BOLT&NUTS = Gr. 8.8
16) WIND VELOCITY = 38 M/SEC
17) EARTHQUAKE FACTOR = -
18) SHELL DESIGN METHOD = ONE FOOT METHOD
o
19) ROOF TYPE = CONE ROOF TYPE (Slope 10 )
20) INSULATION THICKNESS = NONE
Client : Advance Energy Deverlopment Co.,Ltd. Contractor : Innovek Solution Co.,Ltd.

Doc. No. WST-AED-001


Project Name : Water Treatment Plant Rev.00, 3/11

2.TANK CAPACITY

10o

6000

200
1

12900

NORMINAL CAPACITY = ¶ ID2xH


4

VOLUME V = 784.17 M3

LIQUID WEIGHT WT = VxG G = 0.7300 (Max.)

LIQUID WEIGHT FULL CAP. = 572.44 Tons


Client : Advance Energy Deverlopment Co.,Ltd. Contractor : Innovek Solution Co.,Ltd.

Doc. No. WST-AED-001


Project Name : Water Treatment Plant Rev.00, 4/11

3.SHELL DESIGN BY 1-FOOT METHOD


(BASED ON API 650, 9TH EDITION 1993)
1) DESIGN CONDITION
NOMINAL DIAMETER OF TANK D = 42.323 feet
HEIGHT FROM THE BOTTOM OF THE Ht = 19.685 feet
COUSRE UNDER CONSIDERATION TO
THE TOP OF THE SHELL INCLUDING
TOP ANGLE OR MAX. LIQUID LEVEL
DESIGN INTERNAL PRESSURE P = 0.33 feet
DESIGN HEIGHT (H = Ht + P) H = 20.013 feet
TEST WATER HEIGHT Ht = 19.685 feet
DESIGN SPECIFIC GRAVITY OF LIQUID G = 0.7300
TO BE STORAGED
HYDROSTATIC TEST SPECIFIC GRAVITY Gt = 0.730
CORROSSION ALLOWANCE CA = 0.059 inch
ALLOW. STRESS FOR THE DESIGN CONDITION Sd = 23,200 lb/in2 [SS400 at 65oC]
ALLOW. STRESS FOR HYDRO. TEST CONDITION St = 24,900 lb/in2

2) CALCULATION FORMULA
DESIGN SHELL THICKNESS td, IN Inch.
td = 2.6D(H-1)G + CA
Sd
HYDROSTATIC TEST SHELL THICKNESS, tt, IN Inch.
tt = 2.6D(Ht-1)Gt
St
3) CALCULATION AND RESULT
NO. OF D H Ht td tt USED
COURSE (feet) (feet) (feet) (Inch) (Inch) THICK.(Inch) MM.
1 42.323 19.685 19.685 0.124 0.060 0.315 8.00
2 42.323 14.698 14.698 0.106 0.044 0.315 8.00
3 42.323 9.711 9.711 0.089 0.028 0.315 8.00
4 42.323 4.724 4.724 0.072 0.012 0.276 7.00
Client : Advance Energy Deverlopment Co.,Ltd. Contractor : Innovek Solution Co.,Ltd.

Doc. No. WST-AED-001


Project Name : Water Treatment Plant Rev.00, 5/11

4.WIND GIRDER DESIGN


(BASED ON API 650, 9TH EDITION)

4.1) CHECK WIND GIRDER REQUIRED

1) DESIGN CONDITION
NORMINAL TANK DIAMETER D = 42.323 feet
DESIGN VELOCITY V = 85.00 MPH (38 M/SEC)
ACTUAL WIDTH OF EACH SHELL COURSE W = 42.323 feet
ELASTICITY REDUCTION SHELL COURSE Fe = 1.00
THICKNESS OF EACH SHELL COURSE t
THICKNESS OF TOP SHELL COURSE tu = - inch

2) CALCULATION FORMULA

H1 = CRITICAL BUCKLING HEIGHT OF SHELL PLATE, (feet)

H1 = 6(100tu)*[(100tu/D)^3]^0.5*(100/V)^2*Fe
= 0 feet

Wtr = W * [(tu / t)^5]^0.5

w ta tu Wtr
(feet) (inch) (inch) (feet)
4.987 0.315 0.236 2.424
4.987 0.315 0.236 2.424
4.987 0.315 0.236 2.424
4.987 0.276 0.236 3.384

TOTAL Wtr 10.655 FEET

Wtr = 10.655 feet < H1 - feet

3) THEREFORE, INTERMEDIATE WIND GIRDER IS NOT REQUIRED.


Client : Advance Energy Deverlopment Co.,Ltd. Contractor : Innovek Solution Co.,Ltd.

Doc. No. WST-AED-001


Project Name : Water Treatment Plant Rev.00, 6/11

5.DESIGN OF ROOF PLATE


(BASED ON API 650, 9TH EDITION)

1) DESIGN CONDITION
NORMINAL DIAMETER OF TANK SHELL (CORRODED) D = 42.323 feet
ANGLE OF CONE ELEMENTS WITH HORIZONTAL (SETA) = 10.00 DEGREE
ELASTICITY REDUCTION FACTOR = 1.00
CORROSION ALLOWANCE = 0.059 Inch.
ROOF PLATE THICKNESS (3/16 Inch. <= t <= 1/2 Inch.)
TOTAL LOAD
LIVE LOAD 100 kg./m.2 = 20.480 lb/ft2
DEAD LOAD 47 kg./m.2 plate 6mm. Thk = 9.626 lb/ft2
VACUUM LOAD = N/A lb/ft2
INSULATION LOAD = N/A lb/ft2
2
PLATFORM & ETC. avg. 25 kg./m. = 5.120 lb/ft2
P = 35.226 lb/ft2
P < 45.000 lb/ft2
2) ROOF THICKNESS FORMULA SELF SUPPORT CONE ROOF

tmin = D
400sin(SETA)
= 0.609 Inch.

MINIMUM ROOF THICKNESS = 15.48 MM. > MAX THICK 1/2 INCH OR 12 MM.

USED ROOF THICKNESS = 9.00 MM.

[ Min.Required thickness not later than 3/16 inch.)

3) THEREFORE, ROOF REQUEST REINFORCE STRUCTURE


Client : Advance Energy Deverlopment Co.,Ltd. Contractor : Innovek Solution Co.,Ltd.

Doc. No. WST-AED-001


Project Name : Water Treatment Plant Rev.00, 7/11

6.DESIGN OF TOP ANGLE


(BASED ON API 650, 9TH EDITION)

6.1) TOP ANGLE CALCULATION (CORRODED CONDITION)

1) REQUIRED CROSS SECTION AREA OF TOP ANGLE REGION

2
Ar = D
3000sin(SETA)

WHERE ; ID = 42.323 feet


SETA = 10.000 DEGREE

Ar = 3.439 In2

Ar = 22.191 CM2
Client : Advance Energy Deverlopment Co.,Ltd. Contractor : Innovek Solution Co.,Ltd.

Doc. No. WST-AED-001


Project Name : Water Treatment Plant Rev.00, 8/11

2) AVAILABLE CROSS SECTIONAL AREA OF TOP ANGLE

SIZE OF TOP ANGLE = L100X100X7 MM


CROSS-SECTION AREA OF TOP ANGLE Aa = 13.620 CM2
TOP ANGLE ONE SIDE LENGTH (CORRODED) L = 10.000 CM
ROOF THICKNESS LESS CA tr = 0.450 CM
SHELL THICKNESS LESS CA ts = 0.550 CM
INSIDE RADIUS OF TANK (CORRODED) Rc = 290.000 CM
RADIUS OF CURVATURE OF ROOF (CORRODED) R2 = 1,670.507 CM
CORROSION ALLOWANCE SHELL CAs = 0.150 CM
ROOF CAr = 0.150 CM

Wc = 0.6 * (ts * Rc)^0.5


= 7.578 CM

Wh = 0.6 * (tr * R2)^0.5


= 16.451 CM

CLEARANCE OF SHELL TO TOP ANGLE (BUTT=0, LAP=1) J = 3 CM

AVAILABLE AREA Av = Aa + ts * (Wc - J) + tr * Wh

Av = 23.540 CM2

THEN, Av = 23.540 CM2 < Ar = 22.191 CM2

USED TOP ANGLE L100X100X7

THEREFORE, ROOF REQUEST REINFORCE STRUCTURE


Client : Advance Energy Deverlopment Co.,Ltd. Contractor : Innovek Solution Co.,Ltd.

Doc. No. WST-AED-001


Project Name : Water Treatment Plant Rev.00, 9/11

7.DESIGN OF ANNULAR BOTTOM-PLATE


(BASED ON API 650 9TH EDITION)

7.1] BOTTOM PLATE

1) BOTTOM PLATE THICKNESS

MINIMUM REQUIRED THICKNESS OF BOTTOM tB = 6+1.5 MM


[Refer to API 650 Code para.3.4.1] = 7.5 MM

2) USED BOTTOM PLATE THICKNESS = 10.00 MM

7.2] ANNULAR PLATE

1) ANNULAR PLATE THICKNESS


[Refer to API 650 Code para. 3.5, Table 3-1]

Nominal 1st Shell Course Thickness t < 0.75 Inch.


Hydrostastic Test Stress < 27,000 psi tb = 1/4 Inch. (Min.)

2) USED ANNULAR PLATE THICKNESS = 12.00 MM


Client : Advance Energy Deverlopment Co.,Ltd. Contractor : Innovek Solution Co.,Ltd.

Doc. No. WST-AED-001


Project Name : Water Treatment Plant Rev.00, 10/11

8.WEIGHT SUMMARY SHEET

1) SHELL SIDE WEIGHT


1st COURSE 8t = 3,868.51 KG
2nd COURSE 8t = 3,868.51 KG
3rd COURSE 8t = 3,868.51 KG
4th COURSE 7t = 3,384.95 KG
5th COURSE 0t = - KG
6th COURSE 0t = - KG
7th COURSE 0t = - KG
8th COURSE 0t = - KG
9th COURSE 0t = - KG
10th COURSE 0t = - KG
11th COURSE 0t = - KG
12th COURSE 0t = - KG
13th COURSE 0t = - KG
TOP ANGLE = 433.41 KG
MANHOLE/NOZZLE = 894.43 KG
SPIRAL STAIR/HANDRAIL = 1,800.00 KG
INSULATION = N/A KG
TOTAL SHELL SIDE WEIGHT = 18,118.33 KG

2) ROOF SIDE WEIGHT


ROOF PLATE 9t = 9,229.26 KG
ROOF REINFORCE RAFTER = - KG
MANHOLE/NOZZLE = 632.10 KG
ROOF INTERNAL PIPE = - KG
ROOF HANDRAIL = 800.00 KG
INSULATION = N/A KG
OTHERS = - KG
TOTAL ROOF SIDE WEIGHT = 10,661.36 KG

3) BOTTOM SIDE WEIGHT


ANNULAR PLATE = 7,065.09 KG
BOTTOM PLATE = 10,205.13 KG
NOZZLE = 100.00 KG
STEAM HEATING COIL [SUS] = KG
OTHERS = - KG
TOTAL BOTTOM WEIGHT = 10,305.13 KG

**TOTAL ERECTION WEIGHT W = 39,084.81 KG


Client : Advance Energy Deverlopment Co.,Ltd. Contractor : Innovek Solution Co.,Ltd.

Doc. No. WST-AED-001


Project Name : Water Treatment Plant Rev.00, 11/11

9.TANK STABILITY BY WIND LOAD


(PER ANSI A58.1)

1) WIND LOAD
Fw = C*Q*A

WHERE;
SHAPE FACTOR C = 0.800 (FOR CYLINDRICAL)
EFFECTIVE PROJECTION AREA A = De * H

De = (Do + 2*INSUL.TH'K) * 1.3


= 16.770 M

H = 6.000 M

A = De * H
= 100.620 M2

Q = 92.000 KG/M2

Fw = C*Q*A
= 7,405.63 KG

2) EFFECTIVE WEIGHT OF TANK (EMPTY CONDITION)


W = 39,084.81 KG

3) OVERTURNING MOMENT BY WIND


Mw = Fw * H/2
= 22,216.90 KG-M

4) RESISTANT MOMENT FOR WIND


Mr = W * D/2
= 252,097.05 KG-M

5) STABILITY CHECK
2/3 * Mr = 168,064.70 KG-M > Mw

THEREFORE, THIS TANK IS STABLE FOR WIND LOAD


(ANCHOR BOLT IS NOT REQUIRED.)

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