Академический Документы
Профессиональный Документы
Культура Документы
Enzymes are proteins and bio-catalyst
Enzymes, like other proteins, consist of long chains of amino acids held together
by peptide bonds. They are present in all living cells, where they perform a vital
function by controlling the metabolic processes, whereby nutrients are converted
into energy and new cells. Moreover, enzymes take part in the breakdown of
food materials into simpler compounds. As commonly known, enzymes are found
in the digestive tract where pepsin, trypsin and peptidases break down proteins
into amino acids, lipases split fats into glycerol and fatty acids, and amylases
break down starch into simple sugars.
Enzymes are bio-catalyst, and by their mere presence, and without being
consumed in the process, enzymes can speed up chemical processes that would
otherwise run very slowly. After the reaction is complete, the enzyme is released
again, ready to start another reaction. In principle, this could go on forever, but in
practically most catalysts have a limited stability, and over a period of time they
lose, their activity and are not usable again. Generally, most enzymes are used
only once and discarded after, they have done their job.
Enzymes can work at atmospheric pressure and in mild conditions with respect
to temperature and acidity (pH). Most enzymes function optimally at a
temperature of 30 °C-70 °C and at pH values, which are near the neutral point
(pH 7). Now-a-days, special enzymes have been developed that work at higher
temperatures for specific applictains.
The endproduct of fermentation is a broth from which the enzymes are extracted.
After this, the remaining fermentation broth is centrifuged or filtered to remove all
solid particles. The resulting bio-mass, or sludge in everyday language, contains
the residues of micro-organisms and raw materials, which can be a very good
natural fertiliser. The enzymes are then, used for various industrial applications.
There are many applications of enzymes and the main applications of Maps
enzymes in industry are described under Industrial Applications.
-
!
" #$
#%
&%# '()#
Enzymes are being used increasingly in textile processing, mainly in the finishing
of fabrics and garments. The most important applications of enzymes are:
Desizing
The fabrics made from cotton or blends of cotton and synthetic fibres, reinforced
with an adhesive, the size before weaving, in order to prevent breaking of warp
threads. For this purpose starch and starch derivatives are commonly used.
Apart from starch many different materials such as gelatine, vegetable gum,
polyvinyl alcohol (PVA) and water soluble cellulose derivatives like methyl and
carboxymenyl cellulose, are also used to prepare the size.
Go Top
Bio-Polishing
Bio-Polishing is an enzymatic treatment for cotton and other natural fibres based
on cellulose. As the name suggests, the treatment gives the fabric a smoother
and glossier appearance.
The treatment is used to remove 'fuzz'-the tiny strands of fibre that protrude from
the surface of yarn. A ball of fuzz is called a 'pill' in the textile trade. These pills
can present a serious quality problem since they result in an unattractive knotty
fabric appearance. After BioPolishing, fabric shows a much lower pilling
tendency. The other benefits of removing fuzz are a softer and smoother handle,
and superior colour brightness.
Maps offers, Palkofeel and Palkosoft T, two different enzymes for bio-polishing.
Go Top
Denim Washing
Denims enjoy unique position in the world of fashion. Jeans are washed in
garment form to give special worn-out look. This process is termed as
stonewashing; traditional stonewashing involves washing of garments in a
tumbling washing machine with pumice stones to give a special wash down
effect and worn-out look. Stonewashing gives excellent results but also results in
severe were & loss of tensile strength when used to achieve high degree of
indigo fading and contrasts. It also damages the accessories on the garments
and stone dust, which gets accumulated on the garments, gives a rough feel and
greyish appearance.
'
Maps offers various enzymes for textile bio-polishing applications:
''
Palkofeel
Go Top
Palkosoft T
¢
Alcohol fermentation is probably the oldest known enzymatic reaction, but this
and other similar phenomena such as souring of milk were considered to take
place only through action of living organism. In 1833 Payen and Persoz partially
isolated the active agent breaking down the starch to sugar from malt and named
it diastase, now known as amylase. These and other active preparation were
given the general term 'ferments'. Liebig recognised that these ferments could be
non-living material obtained from living cells, but pastur and others believed that
ferments must contain living material. While this dispute continued, the term
'ferments' was gradually replaced by the name enzyme. The term 'enzyme' was
first proposed in 1867 by German physiologist Wilhelm Kuhne and comes from
greek meaning 'in yeast'. In 1897 German chemist Edward Buchner discovered
that a cell-free extract of yeast can cause alcoholic fermentation. The earliest
research to use and produce enzymes industrially was performed by Otto Rohm
in 1906. Rohm used pancreatic tissue from offal to produce trypsin, which was
used in tanning of hides. After Buchner's discovery it was assumed that enzymes
in general caused fermentation and vital reactions.
ã
'
Palkozyme a bacterial p -amylase enzyme for textile desizing.
Palkozyme Ultra a bacterial p -amylase enzyme for textile desizing.
Palkozyme CD a blend of bacterial/ fungal p -amylase enzymes for textile
desizing.
Palkozyme HT a bacterial high temperature p -amylase enzyme for textile
desizing.
Palkofeel a fungal cellulase enzyme for bio-polishing fabric/ garments.
Palkosoft T a fungal cellulase enzyme for heavy bio-polishing fabric/ garments.
Palkowash a fungal cellulase enzyme for denim bio-stone washing.
Palkowash a fungal cellulase enzyme for denim bio-stone washing.
Super T
Palkowash N a neural cellulase enzyme for denim bio-stone washing.
Palkosilk a bacterial alkaline protease enzyme for silk degumming.
Palkobate a bacterial alkaline protease enzyme for leather bating.
Palkocid a fungal protease enzyme for leather bating.
Palkosoak a mixture of protease and lipase enzyme for leather soaking.
Palkodegrease a lipase enzyme for leather degreasing.
Palkodehair a protease enzyme for leather unhairing.
Mapsozyme a bacterial p -amylase enzyme for starch syrup, alcohol production,
food processing, etc.
Palkoamylo a fungal p -amylase enzyme for starch syrup, alcohol production,
food processing, baking, etc.
Palkolase a high temperature p -amylase enzyme for starch liquefaction.
Palkodex an amyloglucosidase enzyme for starch saccharification.
Palkodex P a blend of amyloglucosidase/ pullanase enzymes for starch
saccharification.
Palkotase ACP a fungal protease enzyme for protein hydrolysis.
Palkotase NUP a neutral protease enzyme for protein hydrolysis.
Palkotase ALP an alkaline protease enzyme for protein hydrolysis.
Palkogent a bacterial alkaline protease enzyme for detergent.
Palkobake series a fungal amylase enzyme, with combination of hemicellulase and
protease side enzymes for baking and milling.
Palkobread a fungal amylase, hemicellulase and protease enzyme based bread
series improver for bread making.
Palkobisc a neutral protease enzyme for biscuit baking.
Palkodiastase a fungal/bacterial p -amylase enzyme for pharmaceutical.
Palkotreat an enzyme for bio-treatment of organic waste
È
( Mr. Piyush Palkhiwala, the chairman of the group started Maps Industries, a
small unit manufacturing alpha-amylase for textile desizing agent, under the
brand name of Palkozymeå
( Maps Industries expanded its production facilities to cope with the increasing
demand
( Maps diversifies by setting up, a company to manufacture dyestuffs and textile
chemicals.
( Maps broadens its product range with the introduction of Palkobateå -protease
enzyme for leather bating, manufactured at its newly expanded plant.
( Maps sets up a large-scale fermentation plant to manufacture enzymes to offer
a range of enzyme products for textile and leather. Palkodiastaseå -amylase
enzyme for pharmaceuticals was launched.
( Maps broadens its product range with the introduction of a range of enzymes
and auxiliaries for the leather industry. Export markets are tapped for the first
time.
( Maps introduces a new range of enzyme products for detergents, baking &
milling. Maps, broadens its product range with the introduction of Palkolaseå
-amylase enzyme and Palkodexå -amyloglucosidase enzyme for starch
syrups.
( Maps group is listed amongst the Top 1000 national private business groups in
India. Maps Biotech, is incorporated to cover the growing export market.
( ( Maps sets up further fermentation facilities for cellulase enzymes.
Palkowashå and Palkofeelå for textile bio-polishing and denim washing
launched. Export markets expanded to cover Thailand, Indonesia and Sri
Lanka.
( urther stress put on developing international markets, agents are appointed in
Thailand, Hong Kong, Indonesia, China, S. Korea and Bangladesh. Middle-
eastern markets were tapped for the first time.
( Maps modernises its fermentation facilities, along with a four fold capacity
expansion.
( Mr. Piyush Palkhiwala, chairman of Maps group is awarded the prestigious
"Best Entrepreneur of the Year", by the Rotary International Club. Maps
(India) Limited, is incorporated.
( Maps ventures into a large expansion program, with seven fold solid-state
fermentation and a new submerge fermentation facilities.
( Maps ventures into a large expansion program, with seven fold solid-state
fermentation and a new submerge fermentation facilities.
( Maps set up a new submerge fermentation plant to manufacture enzymes like
Cellulase, Beta Glucanase, High Temperature Alpha Amylase and
Amyloglucosidase. Maps Biozyme Limited was incorporated. A new R&D
centre is started to work on genetic engineering.
ë
m Very large, complex protein molecules consisting of intertwined chains of amino acids
m Formed within the cells of all living creatures, plants, fungi, bacteria, and microscopic
single cell organisms
m Highly biodegradable and pose no threat to the environment
m Catalysts at work all around us in nature, our bodies, and in industry
m Inanimate chemical compounds, though they are found in all living cells
m Categorized according to the compounds they act upon. For example, split fats
into glycerol and fatty acids; break down hydrogen peroxide;
break down starch into simple sugars; break down proteins;
break down cellulose; break down pectin;
break down xylan;
catalyze conversion of glucose to fructose, beta-glucanases break down
beta-glucans.
c
m Control many vital functions including the metabolic processes which convert nutrients
into energy and fresh cell material and are highly efficient at increasing the reaction rate
of biochemical processes.
m They have highly specific targets, breaking down or synthesizing only certain
compounds, which operate at moderate conditions of temperature, pH and pressure.
¢
'
c
'ë