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INDEX 1

Air distribution (flap) motors Automatic headlight adjustment


WARNING see A/C, stepper motors (LWR)
see Lights
Your common sense, good Air filter
judgement, and general alertness are see Maintenance Automatic seat belt tensioner
crucial to safe and successful service 720-4
work. Before attempting any work on Air spring
your BMW, be sure to read 001 300-8, 330-12 Automatic shiftlock
General Warnings and Cautions see Gearshift
and the copyright page at the front of Airbag system (SRS)
the manual. Review these warnings 2-stage airbag 721-4 Automatic transmission
control module, replacing 721-7 applications 200-3, 240-4
and cautions each time you prepare
driver airbag, removing/installing ATF 020-10, 200-4
to work on your BMW. Please also
721-8 capacity 240-8
read any warnings and cautions that
head protection airbag 721-12 checking 240-6
accompany the procedures in the
components 721-11 draining/filling 240-7
manual.
indicator light 721-4 heat exchanger 170-5
passenger airbag, removing/installing fluid pan and strainer 240-9
721-9 gearshift
side-impact airbags crash sensor, see Gearshift
3/2-way valve (running losses) ID tag 200-3
replacing 721-7
see Fuel tank
range switch 610-6
Airflow sensor removal/installation 240-10
see 130 under appropriate fuel steptronic
A injection system see Gearshift

Abbreviations, commonly used Air pump Auxiliary cooling fan


600-14 see 130 under appropriate fuel see Cooling system, electric fan
injection system, secondary air
ABS (antilock brake system) injection system Auxiliary throttle valve (ADS)
see Brakes 130-57
Air suspension
A/C see Electronic height control Axle joint
air distribution motors (EHC) see Drive axle
see stepper motors (below)
blower final stage (resistor pack), Alarm
replacing 640-16 see Anti-theft alarm B
blower, removing/installing
640-15 Alignment Back-up light switch
compressor, replacing 640-24 see Wheel alignment automatic transmission
condenser, replacing 640-25 see Automatic transmission,
control panel/module, removing/ Aluminum suspension components range switch
installing 640-11 300-2
manual transmission 230-8
evaporator, removing/installing
640-29 Antenna
Battery, starter, alternator
650-6
evaporator temperature sensor alternator (generator) 121-10
640-12 6-cylinder engine, removing/
Alternator
expansion valve, removing/installing see Battery, starter, alternator installing 121-15
640-27 M62 engine 121-16
IHKA / IHKR system description 640-5 Amplifier M62 TU engine (water cooled)
receiver/drier, replacing 640-26 650-4 121-18
stepper motors 640-13 battery 121-5
ventilation microfilter, replacing Anti-theft alarm (DWA) charging 121-9
020-22, 640-17 515-24 safety terminal 121-3
see also Heating emergency disarming 515-31 testing 121-5
charging system, troubleshooting
Accelerator linkage Antifreeze (engine coolant) 121-12
see Maintenance see Maintenance starter 121-19
see also Cooling system 6-cylinder engine, removing/
Activated carbon canister installing 121-20
see Fuel tank Antilock brake system (ABS) V-8 engine, removing/installing
see Brakes
121-21
ADS (auxiliary throttle valve)
130-57 solenoid, removing/installing 121-23
ASC
see Brakes troubleshooting 121-19
Air compressor see also Maintenance
330-44 ATF (automatic transmission fluid)
see Automatic transmission Bearing, wheel
Air conditioning see also Cooling system see Front suspension
1007 see A/C see also Rear suspension
2 INDEX

Belts C Chain
see Maintenance, drive belts see Camshaft timing chain
Camber
Blade, wiper 320-33 Characteristic map (electrically
see Wipers and Washers heated) thermostat
see Electrically heated thermostat
Camshaft
Blower motor removing/installing
see A/C Charging system
M52 engine 116-12
see Battery, starter, alternator
M52 TU / M54 engine 116-19
BMW emblem
see Exterior trim M62 engine 116-39 Cluster
wear 116-6 see Instruments
BMW special tools
010-18 Camshaft position sensors Clutch
see also special tools section at see Ignition system fluid
beginning of each repair group see Maintenance
Camshaft timing chain hydraulics 210-4
adjusting
Body mechanical 210-9
dimensions 400-2 M52 engine 117-22
switch
interior features 400-9 M52 TU / M54 engine 117-43
see Switches, pedal cluster
safety and security 400-7 M62 engine 117-79
variations 210-10
removing/installing
Body side molding M52 engine 117-26 Codes, fault
see Exterior trim M52 TU / M54 engine 113-46, 116- OBD-1
28
Bonnet M62 engine 117-66 Coil
see Engine hood see Ignition system
Capacities, fluid
Boot 020-10 Coil spring
see Trunk see Front suspension
Car memory/key memory see also Rear suspension
Brake fluid 600-10
020-24, 340-8 see also Central locking Component locations
see Electrical system
Brake fluid pressure sensor Carbon canister, activated
340-30 see Fuel tank Compression test
113-5
Brakes Caster
ABS, ASC or DSC system 300-12 320-33 Compressor
component replacement 340-26 see A/C
ASC/DSC switch Catalytic converter
see Switches and oxygen sensor 020-19 Condenser
bleeding brakes 340-8 see also Exhaust system: exhaust see A/C
brake booster 340-19 manifolds
brake pads, calipers and rotors Constant velocity (CV) joint
340-11 Cautions see Maintenance
description 300-10 001-3 see also Driveshaft
electronic brake & stability 300-11 see also Drive axles
CD changer
light switch
650-4 Consumer cutoff
see Switches
600-10
master cylinder 340-16 Center bearing, driveshaft
parking brake 340-22 see Driveshaft Control arm
troubleshooting 340-5 see Front suspension
Center brake light see also Rear suspension,
Bulbs sedan 630-13 suspension arms
see Lights
Center console Coolant (antifreeze)
Bumper 513-3 see Maintenance
front 510-6
see also Cooling system
height, adjusting 510-12 Central body electronics (ZKE III)
rear 510-9 600-8 Coolant pump
see Cooling system
Bus system Central locking
600-4 car memory/key memory 515-12
general module functions 515-2
remote entry (FZV) 515-8
remote key initialization 515-10
single lock/double lock 515-6
switch 515-4
1008
INDEX 3

Cylinder head Door glass


WARNING removing/installing see Door window
M52 engine 113-8
Your common sense, good M52 TU / M54 engine 113-22 Door lock
judgement, and general alertness are M62 engine 113-56 handles and locks 515-16
crucial to safe and successful service see also Central locking
work. Before attempting any work on Cylinder head and valvetrain
your BMW, be sure to read 001 hydraulic lifters, checking and Door molding
General Warnings and Cautions replacing 116-7 510-13
and the copyright page at the front of leak test 116-5
the manual. Review these warnings valves 116-56 Door panel
and cautions each time you prepare see Door
see also Cylinder head
to work on your BMW. Please also
Door window
read any warnings and cautions that
anti-trap 512-4
accompany the procedures in the D convenience opening/closing 512-4
manual.
regulator and motor 512-11
Dashboard service 512-5
513-7
switches 512-3
see also Switches
Cooling system Deck lid
coolant see Trunk lid
Double VANOS
bleeding 170-14
see VANOS
6-cylinder engine, draining/filling Diagnostic monitors
170-10 OBD-4
Drive axle
V-8 engine, draining/filling 170-12 CV joint 331-15
coolant pump 170-3 Diagnostic trouble codes (DTCs)
OBD-7 CV joint boot 331-15
6-cylinder engine, replacing 170-22 removing/installing 331-14
V-8 engine, replacing 170-23
Digital multimeter
cooling fan 170-4 Drive belt
010-17
viscous clutch fan, removing/ see Maintenance
installing 170-14 Differential
electric fan, removing/installing see Final drive Driveability troubleshooting
170-15 100-4
expansion tank, removing/installing DLC (data link connector)
170-27 020-4, OBD-4 Driveaway protection
electrically heated (characteristic see EWS (electronic immobilization)
map) thermostat 170-4 DME (digital motor electronics)
see 130 under appropriate fuel Driveshaft
radiator, removing/installing 170-25
injection system aligning 260-7
service
see also Ignition system center bearing, replacing 260-12
see Maintenance
CV joint, replacing 260-14
thermostat 170-16
DM-TL (detection module-tank leak) flex-disc, replacing 260-11
transmission fluid heat exchanger
see Fuel tank, leak detection unit front centering guide, replacing
170-5
260-13
troubleshooting 170-7
Drive belts removing/installing 260-8
combustion leak test 170-10 see Maintenance troubleshooting 260-3
pressure test 170-9
U-joint 260-3
Dome light
Crankshaft oil seals see Lights, interior lights DSC
front 117-6
see Brakes
rear 119-6 Door
door check, replacing 411-4 DTC (diagnostic trouble code)
Crankshaft speed sensor hinge adjustment 411-5 OBD-8
see Ignition system
lock
see Door lock DWA
Crash sensor see Anti-theft alarm
see also Central locking
see Airbag system (SRS), side-impact
removing/installing 411-2
airbag crash sensor
panel, removing/installing 411-7
window E
CV joint
see Maintenance see Door window
see also Driveshaft E-box
Door check 610-37
see also Drive axles
see Door
ECM (engine control module)
CV joint boot
Door handle see 130 under appropriate fuel
see Maintenance
see Door lock injection system
see also Drive axles

1009
4 INDEX
ECT (engine coolant temperature) Engine Exhaust system
sensor see also Cylinder head and valvetrain diagrams 180-11
see 130 under appropriate fuel applications 100-2 exhaust manifolds, removing/installing
injection system compression, testing 113-5 180-4
cooling muffler, replacing 180-8
EDK see Cooling system oxygen sensors 180-8
adaptation 130-69 crankshaft front oil seal and catalytic converter 020-19
MS 43.0 130-35 see Crankshaft oil seals see also Fuel injection
cylinder leak-down test 113-8 removing/installing 180-2
EHC
diagnostic testing 113-1 see also Maintenance
see Electronic height control (EHC)
drive belts
see Maintenance Expansion tank
Electric cooling fan
driveability troubleshooting 100-4 see Cooling system
see Cooling system, cooling fan
see also Cooling system, electric fan engine management systems 100-2
see also Ignition Expansion valve
see also Fuel injection see A/C
Electrical switches
see Switches fuel supply 130-6
Exterior lighting
ground connections 100-5
see Lights
Electrical system see also 610
abbreviations 600-14 identifying features 100-3 Exterior trim
bus system 600-4 lubrication system BMW emblem (Roundel), removing/
component location table 610-3 see Lubrication system installing 510-13
components mount body side molding, replacing 510-13
photos 610-36 6-cylinder 119-11 grill, removing/installing 510-14
Sport Wagon 610-81 V-8 119-16 headlight housing trim, removing/
engine 121-2 on-board diagnostics OBD-1 installing 510-14
troubleshooting 600-15 oxygen sensor outside mirror 510-2
voltage and polarity 600-5 see Fuel injection
wire color codes 600-12 see also Exhaust system EWS (electronic immobilization)
wiring diagrams 600-12 preventive maintenance 515-21
see Maintenance ring antenna, removing/installing
Electrical wiring diagrams removal/installation 320-11
ELE-1 6-cylinder 110-3
V-8 110-16
Electrically heated thermostat
(characteristic map)
F
Engine control module (ECM)
170-4
see 130 under appropriate fuel Fan
injection system see Cooling system
Electronic height control (EHC)
300-8, 330-44
Engine coolant temperature (ECT) Fan clutch
sensor see Cooling system, cooling fan
Electronic immobilization
see 130 under appropriate fuel
see EWS (electronic immobilization)
injection system Fault codes
Electronics box (E-box) OBD-2
610-37 Engine cooling fan storage 100-4, 600-10
see Cooling system, electric fan
Emergencies Fender
010-18 Engine hood front, removing/installing 410-2
410-6
Emergency brake raising to service position 410-6 Filters
see Brakes, parking brake see Maintenance
Engine troubleshooting
see Engine, driveability Final drive
troubleshooting lubricant specifications 020-9
mounts, replacing 331-12
Evaporative control system oil level 020-26, 331-6
160-3 removing/installing 331-5
see also 130 under appropriate fuel seals 331-7
injection system
Firing order
Evaporator see Ignition system
see A/C
FIS
Evaporator temperature sensor see Interior protection
see A/C
Flex disc
Exhaust manifold see Driveshaft
see Exhaust system

1010
INDEX 5

Fuel pressure Glove compartment


WARNING 160-10 513-16
see also Fuel pump see also
Your common sense, good
judgement, and general alertness are Fuel pump 160-3 Global positioning system (GPS)
crucial to safe and successful service electrical circuit, testing 160-7 620-9
work. Before attempting any work on removing/installing (includes right side
your BMW, be sure to read 001 fuel level sender) 160-15 Grill
General Warnings and Cautions siphon pump, removing/installing see Exterior trim
and the copyright page at the front of 160-19
the manual. Review these warnings troubleshooting 160-6 Grounds
and cautions each time you prepare 100-5
see also Fuel tank
to work on your BMW. Please also
Guide link
read any warnings and cautions that Fuel rail
see Rear suspension, suspension
accompany the procedures in the see 130 under appropriate fuel
arms
manual. injection system

Fuel supply
Fluids and lubricants 130-6 H
see Maintenance see also Fuel pump
see also Fuel tank Halogen headlight
Flywheel 630-5
removing/installing 210-13
Fuel tank
3/2-way valve (running losses, Hand brake
Foglight see Brakes, parking brake
removing/installing 160-24
see Lights
carbon canister 160-24
draining 160-20 Handle, door
Front centering guide see Door locks
see Driveshaft evaporative control system 160-3
expansion tank, removing/installing
Hatch
Front oil seal 160-23 see Tailgate
see Crankshaft oil seals leak detection unit (LDP or DM-TL),
removing/installing 160-24 Hazard warning switch
Front suspension level sender 160-15 see Switches
control arm 310-12 removing/installing 160-21
description 300-2 Headlight
ride height 300-14 Fuse locations housing trim
stabilizer bar, removing/installing 610-29 see Exterior trim
310-21 washer 611-17
struts/springs 310-4 FZV (remote entry) see also Lights
tension strut 310-16 see Central locking
thrust arm 310-12 Headlight spray nozzle
variations 310-4 611-17
wheel bearing 310-18 G
see also Maintenance Headlight switch
Gaskets see Switches
Fuel filter and seals 010-9
see Maintenance Heater core
Gearshift see Heating
Fuel injection automatic transmission
applications 130-2 adjusting 250-7 Heater valve
Bosch M5.2, M5.2.1 130-46 shift interlock, checking function see Heating
Bosch ME 7.2 130-66 250-9
shiftlock, checking function 250-8 Heating
fuel delivery
manual transmission heater core, replacing 640-18
see 130 under appropriate fuel
gearshift lever, removing/installing heater core temperature sensor,
injection system
250-5 removing/installing 640-12
see also Fuel pump
steptronic 250-7 heater valve, replacing 640-17
see also Fuel tank
IHKA housing, removing/installing
oxygen sensors 130-72, 180-8
General module (GM III) 640-21
Siemens MS 41.1 130-7
600-8 see also A/C
Siemens MS 42.0, MS 43.0 130-23
see also Central locking
Hood
Fuel injector
Generator 410-6
see 130 under appropriate fuel
injection system see Battery, starter, alternator
Hood latch and release
Glass 410-10
Fuel level sender
160-15 see Door window
Hydraulic valve lifters
see also Fuel pump see Cylinder head and valvetrain
1011
6 INDEX

I Intake air temperature sensor (IAT) Lights


see 130 under appropriate fuel bulb applications 630-2
IAT (intake air temperature) sensor injection system control module (LCM) 630-3
see 130 under appropriate fuel foglights 630-8
injection system Intake manifold headlights 630-4
removing/installing automatic headlight adjustment
Idle speed control valve 6-cylinder engine 113-22 (LWR) 630-7
see 130 under appropriate fuel V-8 engine (M62) 113-56 vertical aim system 630-8
injection system interior lights 630-12
Integral link bulb applications 630-13
Idle stabilizer see Rear suspension, suspension side turn signal 630-9
see 130 under appropriate fuel arms taillight 630-10
injection system, idle speed control trunk light bulb 630-14
valve Interior lights
turn signals, taillights 630-12
see Lights
Idler arm Locks
320-30 Interior protection (FIS/UIS)
see Central locking
515-25
see also Door locks
Ignition coil
see Ignition system Interior trim
513-13 Lubrication system
oil level warning switch, replacing
Ignition interlock 119-20
320-13 Interior ventilation microfilter
see A/C, ventilation microfilter oil pan, removing/installing
6-cylinder 119-10
Ignition lock cylinder
removing/installing 320-11, 612-4 V-8 lower 119-13
J V-8 upper 119-15
Ignition switch oil pressure
see Switches Jack stands checking 119-4
010-16 warning system, testing 119-5
Ignition system warning switch, replacing 119-20
diagnosis Jump starting oil pressure relief valve
checking for spark 120-10 010-19 6-cylinder 119-26
disabling ignition system 120-10 V-8 119-27
misfire detection 120-6 oil pump, removing/installing
oscilloscope diagrams 120-6 K 6-cylinder 119-22
troubleshooting 120-6 V-8 119-4
camshaft position sensors 120-14 Keys troubleshooting 119-3
coils 120-10 515-11
crankshaft speed sensor 120-12 Luggage compartment
firing order 120-9 Knock sensor see Trunk
knock sensors 120-16 see Ignition system

IHKA M
see A/C L
MAF (mass air flow) sensor
IHKR Leak detection, fuel tank see 130 under appropriate fuel
see A/C see Fuel tank, leak detection unit injection system

Injector Leather upholstery


see 130 under appropriate fuel see Maintenance, leather
injection system, fuel injector upholstery and trim

Input shaft oil seal LDP (leak detection pump)


see Manual transmission, oil seals see Fuel tank, leak detection unit

Inspection Level sender


see Maintenance see Fuel tank
see also Fuel pump
Instruments
GPS License plate light
see Global positioning system 630-11
(GPS)
layout 620-2 Lifters
removing/installing 620-8 see Cylinder head and valvetrain
self-testing 620-6
Lifting the car
010-5

1012
INDEX 7

Manifold, exhaust Oil change equipment


WARNING see Exhaust system 010-16

Your common sense, good Manifold, intake Oil level sensor


judgement, and general alertness are see Intake manifold see Lubrication system
crucial to safe and successful service
work. Before attempting any work on Manual transmission Oil pan
your BMW, be sure to read 001 applications 200-2, 230-5 see Lubrication system
General Warnings and Cautions back-up light switch, replacing 230-8
and the copyright page at the front of gear ratios 230-6 Oil pressure
the manual. Review these warnings gearshift see Lubrication system
and cautions each time you prepare see Gearshift
ID tag 200-2 Oil pump
to work on your BMW. Please also
see Lubrication system
read any warnings and cautions that fluid 020-10, 200-4
accompany the procedures in the fluid service 230-6
Oil service
manual. oil seals 020-11
input shaft seal, replacing 230-17
output shaft seal, replacing 230-11 On-Board Monitor
selector shaft seal, replacing 230-8 640-12
Maintenance pilot bearing 210-16
accelerator linkage 020-14 removal/installation 230-19 On-board diagnostics
air filter 020-14 see also Maintenance OBD-1
automatic transmission 020-29
battery 020-22 Map light Outside air temperature sensor
body lubrication 020-31 see Lights, interior 610-14
body and interior 020-31
brake fluid 020-24 Mass air flow (MAF) sensor Outside door handle
brake pad/rotor wear 020-24 see 130 under appropriate fuel see Door lock
brake system 020-25 injection system
Outside mirror switch
clutch fluid 020-26
Master cylinder see Switches
cooling system 020-15
see Brakes
CV joint boots 020-27 Output shaft oil seal
see also Clutch, hydraulics
differential oil level 020-26 see Manual transmission, oil seals
drive belts 020-16 MDK
engine compartment 020-14 130-42 Overheating
engine cooling system 020-16 see Cooling system, troubleshooting
engine oil 020-11 Microfilter
exhaust system 020-27 see A/C, ventilation microfilter Overload protection
exterior washing 020-31 see also Maintenance 600-11
fluid and lubricant specifications 020-9
fuel filter 020-27 Mirror Oxygen sensors
fuel tank and fuel lines 20-28 see Exterior trim 130-72, 180-8
idle speed 020-19
inspection 020-5 Misfire
interior care 020-31 see Ignition system, diagnosis P
leather upholstery and trim 020-31
Motor mount P codes
maintenance tables 020-6
see Engine, mount OBD-10
manual transmission oil 020-30
microfilter 020-22 MRS (multiple restraint system) Panic mode operation
oxygen sensors 130-72, 180-8 see Airbag system (SRS) 515-11
parking brake 020-25
power steering fluid level 020-20 Muffler Parking brake
seat belts 020-32 see Exhaust system see Brakes
service indicator 020-3 see also Maintenance
spark plugs 020-20
special cleaning 020-32 N Parts, buying
suspension, front 020-29 010-11
suspension, rear 020-29 Neutral safety switch
tires 020-29 see Automatic transmission, range Pedal cluster switches
washing 020-32 switch see Switches
waxing 020-32
windshield wiper blade 020-33 Pedal position sensor (PWG)
O 6-cylinder engine
wheels, aligning 020-30
MS 42.0 130-32
Malfunction indicator light (MIL) MS 43.0 130-35
OBD II (on-board diagnostics)
OBD-2 OBD-1 V-8 engine (M62 TU) 130-68

1013
8 INDEX

Pitman arm Rear suspension Seals


see Steering ball joints 330-19 gaskets and 010-9
bushings 330-13 see also Crankshaft seals
Power steering control arms
see Steering see suspension arms, below Seat
description 300-5 front, removing/installing 520-5
Power steering fluid electronic height control (EHC) memory system 520-4
see Maintenance rear 520-7
330-44
ride height 300-14 see also Seat belt
Power window switch
512-3 ride height sensor 330-46
shock absorbers and springs 330-9 Seat belt
see also Switches front 720-4
stabilizer bar 330-42
rear 720-8
PWG struts and springs 330-5
troubleshooting 720-2
see Pedal position sensor (PWG) subframe 330-13
see also Maintenance
suspension arms 330-13
variations 330-4
Secondary air injection
R wheel bearing, replacing 330-32 see 130 under appropriate fuel
see also Maintenance injection system
Rack and pinion steering see also Drive axles
see Steering see also Final drive Selector shaft seal
see Manual transmission, oil seals
Radiator Rear window (Sport Wagon)
see Cooling system see Tailgate Self-adjusting clutch (SAC)
see Clutch, variations
Radiator cooling fan Rear window defroster
see Cooling system, cooling fan 610-17 Service indicator
see also Cooling system, electric fan see Maintenance
Receiver/drier
Radiator grill see A/C Shift interlock
see Exterior trim see Gearshift
Relay positions
Radio see Electrical component locations Shift lever
650-2 table 610-3 see Gearshift
see also Antenna
see also Speakers Remote entry (FZV) Shift linkage
see Central locking see Gearshift
Rain sensor
611-6 Reversing light switch Shiftlock
see Back-up light switch see Gearshift
Raising car safely
010-5 Ride height Shock absorber
300-14 see Rear suspension
Readiness codes
OBD-6 Ride height sensor Side turn signal assembly
see Rear suspension see Lights
Rear door window
see Door window Ring antenna Sill trim panel
see EWS (electronic immobilization) 411-10
Rear main seal
see Crankshaft oil seals Rotor Slave cylinder
see Brakes see Clutch, hydraulic
Rear parcel shelf
513-16 Roundel Sleep mode
see Exterior trim 600-11

Running losses (3/2-way) valve Soft close (SCA)


see Fuel tank see Tailgate
see also Trunk lid

S Solenoid
121-23
SCA (soft close)
see Tailgate, soft close Sound system
see also Trunk lid, soft close 650-2

Scan tools Spare parts kit


OBD-3 010-21

Spark plugs
see Maintenance 1014
INDEX 9

Steering lock T
WARNING see Steering

Your common sense, good Tailgate


Steering wheel switches 412-6
judgement, and general alertness are see Switches
emergency release 400-4, 412-6,
crucial to safe and successful service
515-21
work. Before attempting any work on Stepper motor
see A/C tailgate/rear window locking 515-14
your BMW, be sure to read 001
see also Trunk/tailgate lock
General Warnings and Cautions
Steptronic transmission see also Central locking
and the copyright page at the front of
the manual. Review these warnings see Gearshift
Taillights
and cautions each time you prepare see Lights
Strut
to work on your BMW. Please also
see Front suspension
read any warnings and cautions that Tape player
see also Rear suspension
accompany the procedures in the 650-3
manual. Subframe
see Rear suspension TCM (transmission control module)
see Automatic transmission
Speakers
650-4 Sunroof
initializing 540-2 Tension strut
adjusting 540-5 see Front suspension
Specifications, fluid
020-9 components, removing/installing
Thermostat
540-9
see Cooling system
Sport wagon emergency closing 540-4
see also Electrically heated
400-4
thermostat
Suspension, front
Springs see Front suspension
Throttle body
see Front suspension see also Aluminum suspension
see 130 under appropriate fuel
see also Rear suspension components
injection system
SRS (supplemental restraint system) Suspension, rear
Throttle cable
see Airbag system (SRS) see Rear suspension
130-38
see also Aluminum suspension
Stabilizer bar components Throttle position sensor
see Front suspension
see 130 under appropriate fuel
see also Rear suspension Swing arm injection system
see Rear suspension, suspension
Starter arms Throw-out bearing
see Battery, starter, alternator
see Clutch, mechanical
Switches
Steering ASC/DSC 612-12 Thrust arm
description 300-10 back-up see Front suspension
fluid manual transmission 230-8
see Maintenance automatic transmission, see Tie rod
gearbox 320-25 Automatic transmission, range see Steering
idler arm 320-30 switch
lock 320-12 center console switches 612-11 Tightening fasteners
pitman arm 320-28 central locking 612-11 010-8
power steering pump 320-17 hazard 612-11
rack & pinion 320-19 headlight 612-9 Tilt sensor
steering column 320-10 ignition cylinder 320-11, 612-6 515-24
motors 320-16 outside mirror 612-11
removing/installing 320-14 pedal cluster switches 612-8 Timing chain
trim 320-10 see Camshaft timing chain
seat heater 612-12
steering wheel 320-7 steering column positioning 612-7
Tire, changing
tie rods steering column switches 612-6 010-18
6-cylinder, replacing 320-22 steering wheel switches 612-2
V-8 center tie rod, replacing 320-32 turn signal/headlight dimmer 612-6 Tires
variations 310-5 window 612-11 300-11
wipers 612-6 see also Maintenance
Steering box
see Steering, gearbox Toe
320-34
Steering column switches
see Switches Tools
010-13
Steering column
see Steering
1015
10 INDEX
Towing V Wheel, steering
010-20 see Steering
Vacuum booster
Traction control see Brakes Wheel alignment
see Brakes, ABS, ASC or DSC 320-33
system Valve guides ride height 300-14
see Cylinder head and valvetrain see also Maintenance
Traction strut
see Rear suspension, suspension Wheel bearing
Valve seals
arms see Cylinder head and valvetrain see Front suspension
see also Rear suspension
Transmission fluid Valve seats
200-4 see Cylinder head and valvetrain Wheels
see Maintenance 300-11
see also Automatic transmission Valves
see also Manual transmission see Cylinder head and valvetrain Window motor
see Door window
Transmission fluid heat exchanger Valvetrain
see Cooling system see Cylinder head and valvetrain Window regulator
see Door window
Transmission input shaft oil seal VANOS
see Manual transmission control unit, removing/installing Window switch
M52 engine 117-14 512-3
Transmission lubricant M52 TU / M54 engine 117-36 see Switches
200-4 double VANOS
see also Automatic transmission function 117-34 Windows, door
see also Manual transmission see Door window
timing chain service 113-46, 116-28
timing, adjusting
Transmission output shaft oil seal Windshield wipers and washers
M52 engine 117-22 see Wipers and washers
see Manual transmission
M52 TU / M54 engine 117-43 see also Maintenance
Transmission pilot bearing
Vehicle identification number (VIN) Wiper motor
replacing 210-16
010-12 see Wipers and washers
Transmission service
Ventilation microfilter Wipers and washers
see Manual transmission, oil seals
see A/C rain sensor 611-6
see also Maintenance rear window (Sport Wagon)
Trim, interior
see Interior trim wiper motor, removing/installing
Viscous clutch
see also Steering, steering column 611-15
see Cooling system, cooling fan
trim wiper shaft, removing.installing
Voltage and polarity 611-15
Trunk lid 600-5 wiper/washer system 611-8
412-2 washer system 611-16
soft close (SCA) 515-13 Voltage tests wiper assembly 611-12
see also Trunk/tailgate lock see Electrical system, troubleshooting wiper blades and arms 611-9
see also Central locking
Wiring codes and abbreviations
Trunk/tailgate lock W 600-12
tailgate lock emergency release
400-5, 515-21 Wiring diagrams
Warnings
tailgate/rear window locking 515-14 ELE-1
001-1
trunk lock 515-19 see also Electrical system
key positions 515-7 Warnings, cautions and notes
010-3 Working under car safely
Turn signal assembly 010-6
see Switches Washer fluid pump
see also Lights see Wipers and washers
X
Washers
U see Wipers and washers Xenon headlght
630-6
UIS Washing
see Interior protection see Maintenance
Z
U-joint Water pump
see Driveshaft see Cooling system, coolant pump ZKE (central body electronics)
600-8
Upholstery Waxing
see Maintenance, leather upholstery see Maintenance
and trim
1016
Two Volume
Set
established 1950 Vol. 1 - Mecha
Automotive Reference™
nical
Vol. 2 - Electri
cal

BentleyPublishers
.com

BMW 5 Series (E39)


Service Manual: 1997–2003
525i, 528i, 530i, 540i, Sedan, Sport Wagon
Price: $169.95
Bentley Stock Number: B503
Publication Date: 2011.feb.18
ISBN: 978-0-8376-1672-8
2 volume hardcover set, 8 3/8 in. x 11 in.
Case quantity: 1
2072 pages, 2667 photos, illustrations and diagrams
Includes color 14 page BMW 5 Series Product
Familiarization section
The BMW 5 Series (E39) Service Manual: 1997-2003 contains
in-depth maintenance, service and repair information for the
BMW 5 Series from 1997 through 2003. The aim throughout has
been simplicity and clarity, with practical explanations, step-
by-step procedures and accurate specifications. Whether you’re
a professional or a do-it-yourself BMW owner, this manual Access Diagnostic Trouble
Codes (DTCs) to diagnose
helps you understand, care for and repair your BMW. engine management problems.
130 Fuel Injection

Technical features:

• Procedures from the basic oil change service to interpreting


the Malfunction Indicator Light (MIL). This manual tells you
what to do and how and when to do it.
• Engine and cylinder head service, including camshaft timing Detailed instructions on
chain setup and adjustment. replacing front struts
310 Front Suspension
• Information for specific driveability problems, including
explanation of engine management systems and BMW OBD
II Diagnostic Trouble Codes (DTCs).
• Theory of operation and repair information for the Siemens
and Bosch engine management systems.
• Drivetrain maintenance, troubleshooting, adjustment and Engine and cylinder head
repair of self-adjusting clutch (SAC), gearshift linkage, service, including Double
VANOS timing chain setup and
driveshaft, and drive axles. adjustment.
117 Camshaft Timing Chain
• Manual and automatic transmission removal, installation,
seal replacement and external service. Engines covered
• System description and repair information for Antilock 6-cylinder engines: M52, M52 TU, M54
Brakes (ABS), Automatic Stability Control (ASC) and V-8 engines: M62, M62 TU
Dynamic Stability Control (DSC). Manual transmissions covered
• Heating and air conditioning repair (IHKA and IHKR), Getrag S5D 250G, S6S 420G
including component replacement. ZF S5D 320Z
• Body adjustments and repairs, including sunroof and Automatic transmissions covered
tailgate. A4S 270R, A4S 310R
A5S 360R, A5S 390R
• Wiring schematics and extensive electrical component section
A5S 325Z
specifying relay, control module and ground locations with A5S 560Z, A5S 440Z
detailed illustrations and photos.

Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USA


Tel: 617-547-4170 • Toll Free: 800-423-4595 • Fax: 617-876-9235
http://www.bentleypublishers.com/contact-sales
bentley_b503_new.product.announcement.pdf