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ARTUS

CHEMIN DU CHAMP DES MARTYRS


B.P. 20009, 49241 AVRILLE CEDEX, FRANCE
Tel.: 02.41.33.63.40, Fax: 02.41.33.63.63, CAGE F1549

ABBREVIATED COMPONENT MAINTENANCE MANUAL

EQUIPPED CONTROL BOX PILOT SEAT AND 1ST OFFICER

N164
N164–1
LIST OF REVISIONS

Rev. No. 1 2 3 4 5 6 7

Rev. Date

LIST OF EFFECTIVE PAGES

Page 1 Aug 06/10 Page 16 Aug 06/10


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ORIGINAL ISSUE: Aug 06/10


REVISION N°: 0
Page 1 of 29
25­20­31 Aug 06/10
The data and information contained herein are proprietary to Artus. Copy and distribution to a third party are strictly forbidden. Printed in France
© Copyright ARTUS
The data and information contained in this document are proprietary to ARTUS. This document is
given confidence and may not be reproduced, stored in a retrieval system, or transmitted to a third
party, in any form or by any means, electronic, mechanical, photocopying, or otherwise, without the
prior written permission of ARTUS.
Any unauthorized copy, distribution or utilized is illegal according to Article L 122–4 and L 335–2 of
the “Code de la Propriete Intelllectuelle” and to international agreements related to proprietary rights.

The data and information contained herein are proprietary to ARTUS. Copy and distribution to a third party are strictly forbidden. Printed in France
ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

TASK 25­20­31­870­801­A01
1. Description and Operation

A. Description

(1) The control units are used for the controls of the horizontal and vertical position of
the Pilot and 1st Officer seats (BOEING B747, B757, B767 and B777 Aircraft). The
equipped control box mainly consists of:

(a) A control unit fitted with:

– A casing
– A monitoring board fitted mainly with three sealed lead projection modules
and five relays
– A grounding wire connecting the cover to the board and the casing
– A jumper
– A cover fitted with four locks

(b) A main switch cable

(c) A vertical cable

(d) A monitoring switch cable

(e) A horizontal cable

(f) A grounding cable

(2) The casing is delivered with a connection kit including:

– A plastic bag
– Eighteen male contacts for crimping
– A 6­contact female connector, an elbowed cable clamp fitting
– A sleeve and three type DM5 cable clamps

(3) This kit is designed for the connection of the casing to the seat during assembly
at the factory.

(4) The equipment of test units N164 and N164­1 is identical; the difference is in the
connection of the cables on the sealed lead projection modules according to the
seat it is assigned to (Pilot or 1st Officer).

(5) Identification

Page 2 of 29
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

(a) The equipped control box is identified by an identification plate attached to the
front flange by splined pins.

(b) Identification plate gives the information as follows:

– The manufacturer’s name


– The equipment description
– The equipment type
– The inspection stamp of the Authority having checked the equipment
– The serial number
– The date of manufacture

B. Operation

(1) The power supply for the control unit is 115 V/400 Hz between phase and neutral.

(2) Via relays K1 to K5, the control unit supplies the horizontal and vertical motors of
the actuators with 220 V/400 Hz between phases, the relays are supplied with 115
V/400 Hz by action on the "FORWARD" or "AFT" controls and/or "UP" or "DOWN" of
the seat.

(3) Function of each relay is given below:

– Relay K1
It is used to control seat retraction.
– Relay K2
It is used to control seat advance.
– Relay K3
It is used for motor heat protection, emergency stop or as safety relay.
– Relay K4
It is used to control seat lowering.
– Relay K5
It is used to control seat rising.

(4) End of travel stops (outside the casing) cut of the power supply of relay K1, K2, K4
and K5.

C. Characteristics

Length 198,6 mm (7.82 in)

Height 70,85 mm (2.79 in)

Width 88,9 mm (3.50 in)

Page 3 of 29
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

Weight 0,900 kg (1.98 Ib)

Power supply 200 V/400 Hz

Page 4 of 29
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The data and information contained herein are proprietary to Artus. Copy and distribution to a third party are strictly forbidden. Printed in France
Ф5 [0.2"]

Ф6.5 [0.26"]
Ф6.5 [0.26"]
Ф5 [0.2"]

Ф6.5 [0.26"]
Ф3 [0.12"]

34.5 ±0.6 [1.36" ±0.02"]

70.85 ±0.6 [2.79" ±0.02"]

25 ±0.6 [98" ±0.02"]


+2 +0.08"
158.75 -0 [06.25 -0 ]

+2 +0.08"
198.6 -0 [07.82 -0 ]

26.4 ±0.6 [1.04" ±0.02"]


N164 / N164–1

ARTUS F1549

P/N
S/N
INSP
DATE

INTERNAL WIRING OF J1 INTERNAL WIRING OF J3


A : 304 D : 301 G : - K : 175 N : 125 S : 114 A : 204 D : 202 G : 148 K :159 N : 153 S : 154
B : 303 E : - H: - L: - P: - T : 177 B : 201 E : - H: - L: - P: - T : 161
C :302 F : 305 J : 162 M : 164 R : 103 U : 176 C : 205 F : 160 J : 146 M : 167 R : 169 U : -

PILOT SEAT (N164) 1st OFFICER (N164-1) N : 103 & R : 125


88.9 ±0.6 [3.50" ±0.02"]

Equipped Control Box Overall Dimensions


Figure 1/GRAPHIC­25­20­31­99B­001­A01
43.9 ±0.6 [1.73" ±0.02"]

INTERNAL WIRING OF J2
A : 163 D : 130 G : 119 K : 158 N : 166 S : 170
B : 165 E : - H: - L: - P: - T : 144
ABBREVIATED COMPONENT MAINTENANCE MANUAL

C : 149 F : 108 J : 157 M : 156 R : 168 U : 144

25­20­31
+2 +0.08"
186.5 -0 [07.34 -0 ]

Ф11 [0.43"]

The data and information contained herein are proprietary to Artus. Copy and distribution to a third party are strictly forbidden. Printed in France
LLI1-252031-D&O-01-00.CGM

Aug 06/10
Page 5 of 29
ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

K3 K2 K4 K5
K1

J1 J2 J3
Amd: A

LLI1-252031-D&O-02-00.CGM

Equipped Control Box Monitoring Board


Figure 2/GRAPHIC­25­20­31­99B­002­A01

Page 6 of 29
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

TASK 25­20­31­750­801­A01
2. Testing and Fault Isolation

A. Reason for the Job

Self explanatory

B. Job Set­up Information

(1) Tools, Fixtures and Equipment

(a) The table below gives the tools, fixtures and equipment are required for the
testing of the component.

NOTE: Equivalent alternatives are permitted.

NOTE: Refer to Chapter SPECIAL TOOLS, FIXTURES, EQUIPMENT AND


CONSUMABLES for full details.

NAME QUANTITY SPECIFICATION REFERENCE

Analytical 1 Measuring Commercially


balance Accuracy ±5 g available
(0.011 lb)

Ampere­meters 1 Measuring Commercially


Range 0–100 available
V, Measuring
Accuracy 0.5%

Scope 1 Measuring Commercially


Accuracy 0.5% available

Bonding meter 1 Measuring Range Commercially


0–100 mΩ/10 available
A, Measuring
Accuracy 0.5%

Insulation 1 Measuring Commercially


dielectric meter Accuracy 1.5% available

AC supply 1 Measuring Range Commercially


28 Vdc/5 A available

Test Bench 1 ­ BM90004

(2) Consumables

Page 7 of 29
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

(a) The table below gives the consumables necessary to test the component.

NOTE: Equivalent alternatives are permitted.

NOTE: Refer to Chapter SPECIAL TOOLS, FIXTURES, EQUIPMENT AND


CONSUMABLES for full details.

Name Part Number Reference Use

Degreasing MILTTI735A Commercially To clean the parts


Solvent Available
(Isopropyl
Alcohol)

(3) Referenced Information

REFERENCE DESIGNATION

ILLUSTRATED PARTS LIST IPL Fig. 1 Equipped Control Box

C. Job Set­up

SUBTASK 25­20­31­800­001­A01
(1) Test Conditions

(a) Unless specified differently, do the test procedure with the conditions that follow:

1 Make sure that the temperature of the test room is between 15 °C and 35
°C (59 °F and 95 °F).

2 Make sure that the humidity of the test room is not more than 85%.

SUBTASK 25­20­31­800­002­A01
(2) Test Set­up

WARNING: OBEY ALL SAFETY INSTRUCTIONS WHEN YOU DO THE TESTS


ON ELECTRICAL EQUIPMENT. INJURY TO PERSONNEL AND
DAMAGE TO THE EQUIPMENT CAN OCCUR.

WARNING: MAKE A VISUAL INSPECTION (TASK 25–20–31–700–801–A01)


BEFORE ALL TESTS.

(a) Do a visual check before all the tests.

Page 8 of 29
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

(b) All the test must be performed under normal standard test conditions.

(c) Make sure that the test equipment is calibrated before you start the tests.

N164557 VERTICAL MOTOR

200 V 400 Hz 3Ph + N164655 CONTROL SWITCHES


Neutral + Ground J3 N164535 HORIZONTAL MOTOR
N164651 EMERGENCY

Disjoncteur

N164-J1
103

175
162
164

170
168
166

158

176
177
125

114

156

157
J8
Z13
Z10

Z12

Z14
Z11

Z8

Z6

Z4

Z2
Z1
Z9

Z7

Z3
Z5

PH A N164-J2
PH B N164
AC - 10 A

PH C
Ampere-meter

NEUTRE
TERRE
BM90004
J2
TP9 N164-J3
1+

TP8
LIMIT SWITCH

J1 J5 J7
J4 J6

Horizontal Vertical
Actuator Actuator

LLI1-252031-T&FI-01-00.CGM

Test Set-up
Figure 3/GRAPHIC-25-20-31-99B-003-A01

Page 9 of 29
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Aug 06/10
ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

D. Test Procedure

WARNING: OBEY ALL SAFETY INSTRUCTIONS WHEN YOU DO THE TESTS ON


ELECTRICAL EQUIPMENT. INJURY TO PERSONNEL AND DAMAGE
TO THE EQUIPMENT CAN OCCUR.

CAUTION: DISASSEMBLE THE EQUIPPED CONTROL BOX ON A CLEAN,


FLAT AND SOFT SURFACE. A SMOOTH RUBBER SURFACE IS
RECOMMENDED.

CAUTION: DO NOT PULL THE LEAD WIRES WHEN YOU REMOVE THE PINS
FROM THE CONNECTOR.

SUBTASK 25­20­31­700­001­A01
(1) First Step

(a) If necessary, remove the protective cap from the equipped control box.

SUBTASK 25­20­31­700­002­A01
(2) Weight

(a) Measure the weight of the equipped control box with Analytical balance.

NOTE: The weight of the equipped control box must not be more than
900 g (1.984 lb).

SUBTASK 25­20­31­750­001­A01
(3) Bonding Resistance Test

(a) Measure the bonding resistance between mating surface and wire number
161 with Bonding meter.

(b) Make sure that the bonding resistance must not be more than 100 mΩ.

SUBTASK 25­20­31­750­002­A01
(4) Dielectric Test
Refer to Figure 3

(a) Dielectric test between GND J1 connector of test bench (BM90004) and other
contacts of J1 connector.

1 Connect J2 and J1 connectors of the test bench (BM90004).

2 Connect equipped control box to the test bench (BM90004) without


connecting J8 connector.

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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

3 Make sure that the equipped control box is turned off.

4 Set the test voltage to 400 Vac/ 50 Hz.

5 Increase this voltage for a minimum period of 3 seconds. Keep this


voltage for a period of 1 minute.

6 Decrease the test voltage in a period of minimum 3 seconds.

7 Measure the leakage current with ammeter.

NOTE: Leakage current must be less than 1 mA peak.

(b) Dielectric test between GND J2 connector of test bench (BM90004) and other
contacts of J2 connector.

1 Connect J2 and J1 connectors of the test bench (BM90004).

2 Connect equipped control box to the test bench (BM90004) without


connecting J8 connector.

3 Make sure that the equipped control box is turned off.

4 Set the test voltage to 400 Vac/ 50 Hz.

5 Increase this voltage for a minimum period of 3 seconds. Keep this


voltage for a period of 1 minute.

6 Decrease the test voltage in a period of minimum 3 seconds.

7 Measure the leakage current with ammeter.

NOTE: Leakage current must be less than 1 mA peak.

(c) Dielectric test between GND J3 connector of test bench (BM90004) and other
contacts of J3 connector.

1 Connect J2 and J1 connectors of the test bench (BM90004).

2 Connect equipped control box to the test bench (BM90004) without


connecting J8 connector.

3 Make sure that the equipped control box is turned off.

Page 11 of 29
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

4 Set the test voltage to 400 Vac/ 50 Hz.

5 Increase this voltage for a minimum period of 3 seconds. Keep this


voltage for a period of 1 minute.

6 Decrease the test voltage in a period of minimum 3 seconds.

7 Measure the leakage current with ammeter.

NOTE: Leakage current must be less than 1 mA peak.

SUBTASK 25­20­31­750­003­A01
(5) Insulation Resistance Test
Refer to Figure 3

(a) Insulation resistance test between GND J1 connector and other contacts of J1
connector of test bench (BM90004).

1 Connect J2 and J1 connectors of the test bench (BM90004).

2 Set the test voltage to 500 Vdc.

3 Measure the Insulation resistance with Insulation dielectric meter.

NOTE: Insulation resistance must be more than 50 MΩ.

(b) Insulation resistance test between GND J2 connector and other contacts of J2
connector of test bench (BM90004).

1 Connect J2 and J1 connectors of the test bench (BM90004).

2 Set the test voltage to 500 Vdc.

3 Measure the Insulation resistance with Insulation dielectric meter.

NOTE: Insulation resistance must be more than 50 MΩ.

(c) Insulation resistance test between GND J3 connector and other contacts of J3
connector of test bench (BM90004).

1 Connect J2 and J1 connectors of the test bench (BM90004).

2 Set the test voltage to 500 Vdc.

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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

3 Measure the Insulation resistance with Insulation dielectric meter.

NOTE: Insulation resistance must be more than 50 MΩ.

SUBTASK 25­20­31­750­004­A01
(6) Power Applying Test
Refer to Figure 3

(a) Connect J2 and J5 connectors of the test bench (BM90004).

(b) Connect equipped control box to the test bench (BM90004).

(c) Turn ON the power supply.

(d) Make sure that there is no movement of the actuator.

(e) Make sure that there is no demand current on the network.

(f) Turn OFF the power supply.

SUBTASK 25­20­31­750­005­A01
(7) Emergency Control Test
Refer to Figure 3

(a) Connect J2 and J5 connectors of the test bench (BM90004).

(b) Connect equipped control box to the test bench (BM90004).

(c) Turn ON the power supply.

(d) Turn ON the Emergency switch.

(e) Make sure that there is no movement of the actuator.

(f) Make sure that there is no demand current on the network.

SUBTASK 25­20­31­750­006­A01
(8) FWD/AFT Controls Test

(a) Remove the four captive screws. Refer to Figure 4.

(b) Remove the hood from the box. Make sure that the ground wire 145 is not
removed.

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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

(c) Remove the wire 144 between the pins T and U of N164–J2 connector.

(d) Put hood on the box and torque the four captive screws.

(e) Connect J2 and J5 connectors of the test bench (BM90004).

(f) Connect equipped control box to the test bench (BM90004).

(g) Turn ON the power supply.

(h) Put FWD/AFT switch to FWD position.

(j) Make sure that horizontal rotary actuator rotates in clockwise direction.

(k) Make sure that the demand current on the network must be approximately
0.45 A.

(l) The actuator rotation must be stopped for any one of the reasons given below:

– Test bench (BM90004) Emergency switch is set to the OFF position.


– Test bench (BM90004) FWD LIMIT push­button is activated.
– One of the test bench (BM90004) thermal push­buttons T °C
Vertical/Horizontal is activated.

(m) Put FWD/AFT switch to AFT position.

(n) Make sure that horizontal rotary actuator rotates in counter clockwise direction.

(p) Make sure that the demand current on the network must be approximately
0.45 A.

(q) The actuator rotation must be stopped for any one of the reasons given below:

– Test bench (BM90004) Emergency switch is set to the OFF position.


– Test bench (BM90004) AFT LIMIT push­button is activated. RECLINE
INTERLOCK and RECLINE LIMIT push­buttons of test bench (BM90004)
are activated together.
– One of the test bench (BM90004) thermal push­buttons T °C
Vertical/Horizontal is activated.

(r) Turn OFF the power supply.

(s) Remove the four captive screws to remove the hood.

Page 14 of 29
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

(t) Connect the wire 144 between the pins T and U of N164–J2 connector or
N164–1 connector.

(u) Put the hood on the box. Make sure that ground wire 145 is not damaged.

(v) Torque the four captive screws.

ARTUS F1549

P/N
S/N
INSP.
DATE

INTERNAL WIRING OF J1 INTERNAL WIRING OF J3


A : 304 D : 301 G : - K : 175 N : 125 S : 114 A : 204 D : 202 G : 148 K :159 N : 153 S : 154
B : 303 E : - H: - L: - P: - T : 177 B : 201 E : - H : - L: - P: - T : 161
C :302 F : 305 J : 162 M : 164 R : 103 U : 176 C : 205 F : 160 J : 146 M : 167 R : 169 U : -

PILOT SEAT (N164) 1st OFFICER (N164-1) N : 103 & R : 125

INTERNAL WIRING OF J2
A : 163 D : 130 G : 119 K : 158 N : 166 S : 170
B : 165 E : - H: - L: - P: - T : 144
C : 149 F : 108 J : 157 M : 156 R : 168 U : 144

Captive screws LLI1-252031-T&FI-02-00.CGM

Captive Screws - Equipped Control Box


Figure 4/GRAPHIC-25-20-31-99B-004-A01

Page 15 of 29
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

SUBTASK 25­20­31­750­007­A01
(9) UP/DOWN Controls Test

(a) Turn ON the power supply.

(b) Connect equipped control box to the test bench (BM90004).

(c) Connect J2 and J5 connectors of the test bench (BM90004).

(d) Put UP/DOWN switch to UP position.

(e) Make sure that vertical rotary actuator rotates in clockwise direction.

(f) Make sure that the demand current on the network must be approximately
0.45 A.

(g) The actuator rotation must be stopped for any one of the reasons given below:

– Test bench (BM90004) Emergency switch is set to the OFF position.


– Test bench (BM90004) UP LIMIT push­button is activated.
– One of the test bench (BM90004) thermal push­buttons T °C
Vertical/Horizontal is activated.

(h) Put UP/DOWN switch to DOWN position.

(j) Make sure that vertical rotary actuator rotates in counter clockwise direction.

(k) Make sure that the demand current on the network must be approximately
0.45 A.

(l) The actuator rotation must be stopped for any one of the reasons given below:

– Test bench (BM90004) Emergency switch is set to the OFF position.


– Test bench (BM90004) DOWN LIMIT push­button is activated.
– One of the test bench (BM90004) thermal push­buttons T °C
Vertical/Horizontal is activated.

(m) Turn OFF the power supply.

E. Fault Isolation

(1) When a malfunction occurs, fault isolation must be carried out step by step as
given below:

NOTE: Fault isolation is done with a multimeter and a screwdriver.

Page 16 of 29
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

FAULT POSSIBLE CAUSES CORRECTION

No AC power supply (200 – No power supply down – Verify connections


V/400 Hz) for actuators from the box
– Verify power supply
cable

– Safety relay not supplied – Verify heat protection


(K3) of actuator motors or
emergency stop contact

– Relay defective

– Relay control defective – Verify input signal

– Verify control cables

Vertical or horizontal – Vertical or horizontal – Verify connection


actuator not receiving cable defective
power with presence of – Verify end of travel stops
400 V/400 Hz in output
from relevant relay

Page 17 of 29
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

TASK25-20-31-99F-801-A01
3. Schematic and Wiring Diagram
A. Wiring Diagram of Equipped Control Box

D3 K4
D2 PH_B_V
PH_C_V_D D1 304 E E
C3
PH_C_V 303 C C Phase C EXTERNAL POWER
C2
PH_B_V_D C1 J1 CONNECTOR
B3 GND 302 B B Phase B
1
PH_A_V A 115 V/ 400 Hz
B2 PH3 2
PH_A_V_D B1 B Phase A
PH2 3 301 A A
C
DOWN_S_L A3 PH1 4
A2 D 305 D D NEUTRAL
5
A1 E
NEUTRE 6
F
7 G
NEUTRE 8
H
GND 9
J 162 E E
EM_S 10
11 K
EM_S_TH L 175 D
12 D THERMAL
M
D3 K5 PH_A_H 13 PROTECTION
PH_B_V N 104 F MOTOR
D2 14 F
PH_B_V_D PH_B_H P (HORIZONTAL)
D1 15 1 2
R A
C3 PH_C_H 16 125 A PILOT SEAT
S
C2 PH_C_V EM_E 17 1 2
PH_C_V_D C1 T
EM_S 18 103 B B
U
B3 1
PH_A_V 2
B2 114 C C
PH_A_V_D B1
UP_S_L A3
A2
A1
177 EMERGENCY
OFF
NEUTRE
176 SWITCH ASSY.

D3 K3 163 E E
D2 PH3
PH_B_V_D D1 165 D D
C3 THERMAL
J2 149 PROTECTION
C2 PH2 F F
PH_C_V_D MOTOR
C1 GND 1 (VERTICAL)
A 1 2
B3 EM_S_TH 2 130 A A
B2 PH1 B
EM_S_THV 3 1 2
PH_A_V_D B1 C 108 B
PH_A_V 4 B
A3 D
5 1 2
A2 PH_B_V E
6 119 C C
A1 F
PH_C_V 7 P/N: N164535
EM_E G
8
NEUTRE H 157
FWD_S 9 FWD
J
AFT_S 10
K 158
11 FWD/ AFT
L
EM_S_THV 12
M 156 CONTROL SWITCH
UP_S 13
D3 K2 N
14 P
D2 PH_B_H DOWN_S BACK
15 R
PH_B_V_D D1 PH3 16
S UP
C3 17
PH_C_H AFT_S_L T
C2 18 U 144 CONTROL SWITCH ASSY.
PH_C_V_D C1
B3 166 UP/ DOWN
B2 PH_A_H
CONTROL SWITCH
PH_A_V_D B1 168 DOWN
FWD_S_L A3
A2 170
A1

NEUTRE 204
OFF
J3 202 1ST OFFICER LIMIT SWITCH
D3 K1
PH_B_H 1 A 201
D2 AFT_S_L 1ST OFFICER LIMIT SWITCH
PH_C_V_D 2 OFF
D1 B
3 C
C3 205
4
PH_C_H D
C2 5 E
PH_B_V_D C1 FWD_S 6 160
F
B3 FWD_S_L 7 FWD LIMIT
G
B2 PH_A_H 8 148 FWD LIMIT SWITCH
H
PH_A_V_D B1 9
J
AFT_S_L A3 AFT_S 10 146
K AFT LIMIT SWITCH
A2 11 AFT LIMIT
L
A1 UP_S 12 159
M
UP_S_L 13
N
NEUTRE 14 167
DOWN_S P
15
R UP LIMIT
DOWN_S_L 16
S 153 UP LIMIT SWITCH
GND 17
T
18
U 169
DOWN LIMIT DOWN LIMIT SWITCH
154
SEAT
161

GND GND
145

J1

162 E

175 D
THERMAL
PROTECTION MOTOR
164 F (HORIZONTAL)
15
1 2
125 A 1ST OFFICER
13 1 2
103 B
1 2
114 C

LLI1-252031-S&WD-01-00.CGM

Wiring Diagram - Equipped Control Box


Figure 5/GRAPHIC-25-20-31-99B-005-A01
e

Page 18 of 29
25­20­31
The data and information contained herein are proprietary to Artus. Copy and distribution to a third party are strictly forbidden. Printed in France
Aug 06/10
ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

Junction Box Contact Cable Item Function


connection

J1 A External power 304 GND


cable

J1 B External power 303 Phase C


cable

J1 C External power 302 Phase B


cable

J1 D External power 301 Phase A


cable

J1 E NC ­ ­

J1 F External power 305 Neutral


cable

J1 G NC ­ ­

J1 H NC ­ ­

J1 J Horizontal 162 GND


cable

J1 K Horizontal 175 Thermal


cable Protection

J1 L NC ­ ­

J1 M Horizontal 164 Thermal


cable Protection

J1 N Horizontal 125 Phase A


cable

J1 P NC ­ ­

J1 R Horizontal 103 Phase B


cable

J1 S Horizontal 114 Phase C


cable

J1 T Main switch 177 Emergency


cable

Page 19 of 29
25­20­31 Aug 06/10
The data and information contained herein are proprietary to Artus. Copy and distribution to a third party are strictly forbidden. Printed in France
ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

Junction Box Contact Cable Item Function


connection

J1 U Main switch 176 Emergency


cable

J2 A Vertical cable 163 GND

J2 B Vertical cable 165 Thermal


Protection

J2 C Vertical cable 149 Thermal


Protection

J2 D Vertical cable 130 Phase A

J2 E NC ­ ­

J2 F Vertical cable 108 Phase B

J2 G Vertical cable 109 Phase C

J2 H NC ­ ­

J2 J Monitoring 157 FWD


switch cable

J2 K Monitoring 158 BACK


switch cable

J2 L NC ­ ­

J2 M Monitoring 156 ASSSY.


switch cable

J2 N Monitoring 166 UP
switch cable

J2 P NC ­ ­

J2 R Monitoring 168 DOWN


switch cable

J2 S Monitoring 170 Common


switch cable

J2 T STRAP 144 ­

J2 U STRAP 144 ­

Page 20 of 29
25­20­31 Aug 06/10
The data and information contained herein are proprietary to Artus. Copy and distribution to a third party are strictly forbidden. Printed in France
ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

Junction Box Contact Cable Item Function


connection

J3 A 1st officer limit 204 1st officer


switch cable reclime limit
switch

J3 B 1st officer limit 202 1st officer


switch cable reclime limit
switch

J3 C 1st officer limit 201 1st officer


switch cable reclime
interlock switch

J3 D 1st officer limit 205 1st officer


switch cable reclime
interlock switch

J3 E NC ­ ­

J3 F Limit switch 160 FWD limit


cable switch

J3 G Limit switch 148 FWD limit


cable switch

J3 H NC ­ ­

J3 J Limit switch 146 AFT limit switch


cable

J3 K Limit switch 159 AFT limit switch


cable

J3 L NC ­ ­

J3 M Limit switch 167 UP limit switch


cable

J3 N Limit switch 153 UP limit switch


cable

J3 P NC ­ ­

J3 R Limit switch 169 DOWN limit


cable switch

Page 21 of 29
25­20­31 Aug 06/10
The data and information contained herein are proprietary to Artus. Copy and distribution to a third party are strictly forbidden. Printed in France
ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

Junction Box Contact Cable Item Function


connection

J3 S Limit switch 154 DOWN limit


cable switch

J3 T Ground cable 161 GND

J3 U NC ­ ­

4. Disassembly

Not Applicable

5. Cleaning

Not Applicable

TASK25­20­31­700­801­A01
6. Inspection/Check

A. Visual Check

(1) Make sure that all parts are clean and free from dirt, solder splashes and other
foreign particles.

(2) Identification plate must be clean and easy to read.

(3) Make sure that all pins are present on connectors J1, J2 and J3 without damage
and pins are not bent.

(4) Make sure there are no scratches and impact traces on the surface of the equipped
control box.

(5) Make sure that the cables do not have signs of wear and tear.

Page 22 of 29
25­20­31 Aug 06/10
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

(6) Make sure that equipped control box does not have cracks or indication of
overheating.

7. Repair

Not Applicable

8. Assembly

Not Applicable

9. Fits and Clearances

Not Applicable

TASK 25­20­31­940­801­A01
10. Special Tools, Fixtures, Equipment and Consumables

A. Tools, Fixtures and Equipment

(1) The table below gives the tools, fixtures and equipment necessary for the
maintenance of component.

NOTE: Equivalent alternatives are permitted.

NAME QUANTITY SPECIFICA­ REFERENCE Use


TION

Analytical 1 Measuring Commercially To test the unit


balance Accuracy ±5 available
g (0.011 lb)

Ampere­ 1 Measuring Commercially To test the unit


meters Range 0–100 available
V, Measuring
Accuracy
0.5%

Scope 1 Measuring Commercially To test the unit


Accuracy available
0.5%

Page 23 of 29
25­20­31 Aug 06/10
The data and information contained herein are proprietary to Artus. Copy and distribution to a third party are strictly forbidden. Printed in France
ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

NAME QUANTITY SPECIFICA­ REFERENCE Use


TION

Bonding meter 1 Measuring Commercially To test the unit


Range 0–100 available
mΩ/10 A,
Measuring
Accuracy
0.5%

Insulation 1 Measuring Commercially To test the unit


dielectric Accuracy available
meter 1.5%

AC supply 1 Measuring Commercially To test the unit


Range 28 available
Vdc/5 A

Test Bench 1 ­ Artus To test the unit


(BM90004) (VF1549)

B. Consumables

(1) The table below gives consumables to be used for maintenance of the component.

NOTE: Equivalent alternatives are permitted

Name Part Number Reference Use

Degreasing MILTTI735A Commercially To clean the parts


Solvent (Isopropyl Available
Alcohol)

C. Part Number BM90004 (Test bench)

– Description
It is used to test the performance of the equipped control box.

Page 24 of 29
25­20­31 Aug 06/10
The data and information contained herein are proprietary to Artus. Copy and distribution to a third party are strictly forbidden. Printed in France
ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

GROUND

NEUTRE
Phase C
Phase B
Phase A

RECLINE LIMIT OFF J4


T °C Vertical
ON/ OFF

RECLINE INTERLOCK OFF


+ Amperemeter
T °C Horizontal
- Amperemeter

J7
FWD LIMIT
EMERGENCY OFF
115 V

AFT LIMIT

UP LIMIT

DOWN LIMT GND

FWD/AFT Contol
FWD GND J1
2
1
3
Other Contacts J1
5
4
6
BACK
UP/DOWN Control GND J2
2
1 UP
3
Other Contacts J2
5
4
6
DOWN GND J3

Other Contacts J3

J5 J1

LLI1-252031-ST-01-00.CGM

Test bench (Part Number BM90004) (Sheet 1 of 2)


Figure 6/GRAPHIC­25­20­31­99B­006­A01

Page 25 of 29
25­20­31 Aug 06/10
The data and information contained herein are proprietary to Artus. Copy and distribution to a third party are strictly forbidden. Printed in France
ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

J8
A 1 304
B 2 303
C 3 302
D 4 301
E 5 x

(J1 du N164)
F 6 305
G 7 x
H 8 x
J 9 x
K 10 x
L 11 x
M 12 x
N 13 x
P 14 x
R 15 x
S 16 x
T 17 x
U 18 x

125
Z1
103
Z2
114
Z3
175
Z4
162
Z5
164
Z6

177
Z7
176
Z8
J2
1 A
2 B
3 C
4 D
5 E
6 F
7 G
8 H
9 J
10 K
11 L
J3 12 M
13 N
1 130
A 14
2 108 P
B 15
3 119 R
C 16
4 165 S
D 17
5 163 T
E 18
6 149 U
F 19 V
20 W
21 X
22 Y
23 Z
157 24 a
Z9 25 b
26 c
158
Z10 27 d
28 e
156
Z11 29 f
30 g
166
Z12 31 h
32 k
168
Z13 33 m
170 34 n
Z14 35 p
36 q
37 r
38 s
39 t
40 u
41 v
42 w
J5 43 x
1 204 44 y
A
2 201 45 z
B
3 205 46 AA
C
4 202 47 BB
D
5 48
(J3 du N164)

E x CC
6 160 49 DD
F
7 148 50 EE
G
H 8 x
J 9 146
K 10 159
L 11 x
M 12 167
N 13 153
P 14 x
R 15 169
S 16 154
T 17 x
U 18 x

Z15
161

LLI1-252031-ST-02-00.CGM

Test bench (Part Number BM90004) (Sheet 2 of 2)


Figure 6/GRAPHIC­25­20­31­99B­006­A01

Page 26 of 29
25­20­31 Aug 06/10
The data and information contained herein are proprietary to Artus. Copy and distribution to a third party are strictly forbidden. Printed in France
ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

TASK 25­20­31­550­801­A01
11. Storage

SUBTASK 25­20­31­530­001­A01
A. Packing

(1) Equipped control box for Pilot seat and 1st Officer seat is packed individually in
cardboard boxes.

(2) The contacts and sleeves are packed in an antistatic plastic bag.

SUBTASK 25­20­31­550­001­A01
B. Removal from Storage

(1) After removal from the store, you must do a check of the component to make sure
that the equipped control box is operating satisfactorily (Refer to TESTING AND
FAULT ISOLATION).

Page 27 of 29
25­20­31 Aug 06/10
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ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

TASK 25­20­31­99F­802­A01
12. Illustrated Parts List

LLI1-252031-10000-01-00.CGM

Equipped Control Box Pilot Seat


Figure 1/GRAPHIC-25-20-31-99B-007-A01

Page 28 of 29
25­20­31
The data and information contained herein are proprietary to Artus. Copy and distribution to a third party are strictly forbidden. Printed in France
Aug 06/10
ABBREVIATED COMPONENT MAINTENANCE MANUAL
N164 / N164–1

FIGURE EFF UNITS


PART NUMBER NOMENCLATURE PER
ITEM 1234567 CODE ASSY
.......
01
1 N164 EQUIPPED CONTROL BOX RF
PILOT SEAT
­1A N164–1 EQUIPPED CONTROL BOX 1ST RF
OFFICER
­10 N164–20 . KIT, CONNECTION 1
­20 EC­10 . CAP 3

­ ITEM NOT ILLUSTRATED


Page 29 of 29
25­20­31
The data and information contained herein are proprietary to Artus. Copy and distribution to a third party are strictly forbidden. Printed in France
Aug 06/10