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a In coal-fired power stations, the raw feed coal from the coal
storage area is first crushed into small pieces and then
conveyed to the coal feed hoppers at the boilers.
a The coal is next pulverized into a very fine powder. The
pulverizers may be ball mills, rotating drum grinders, or
other types of grinders.
a Some power stations burn fuel oil rather than coal. The oil
must kept warm in the fuel oil storage tanks to prevent the
oil from congealing and becoming un-pumpable.
a The oil is usually heated to about 100 °C before being
pumped through the furnace fuel oil spray nozzles.
a "External fans are provided to give sufficient air for
combustion.
a The forced draft fan takes air from the atmosphere and,
first warming it in the air preheater for better combustion,
injects it via the air nozzles on the furnace wall
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m "%%Fly ashis captured and removed from the
flue gas by electrostatic precipitators or fabric bag filters located
at the outlet of the furnace and before the induced draft fan.
m The fly ash is periodically removed from the collection hoppers
below the precipitators or bag
m !
m The surface condenser is a shell and tube heat exchanger in
which cooling water is circulated through the tubes.
m The exhaust steam from the low pressure turbine enters the
shell where it is cooled and converted to condensate by
flowing over the tubes as shown in the adjacent diagram.
m For best efficiency, the temperature in the condenser must
be kept as low as practical in order to achieve the lowest
possible pressure in the condensing steam.
a Since the condenser temperature can almost always be
kept significantly below 100 °C where the vapor pressure of
water is much less than atmospheric pressure, the
condenser generally works under vacuum. Thus leaks of
non-condensible air into the closed loop must be
prevented
a !" Preheating the feedwater reduces the
irreversibilities involved in steam generation and therefore
improves the thermodynamic efficiency of the system. This
reduces plant operating costs and also helps to avoid
thermalshock to the boiler metal when the feed-water is
introduced back into the steam cycle.
a Generally, power stations use a deaerator to provide for the
removal of air and other dissolved gases from the boiler
feed water.
a A deaerator typically includes a vertical, domed deaeration
section mounted on top of a horizontal cylindrical vessel
which serves as the deaerated boiler feed water storage
tank.
a There are many different designs for a deaerator and the
designs will vary from one manufacturer to another
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a An auxiliary oil system pump is used to supply oil at the
start-up of the steam turbine generator.
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a The electricity generator requires cooling to dissipate
the heat that it generates.
a While small units may be cooled by air drawn through
filters at the inlet, larger units generally
a require special cooling arrangements. Hydrogen gas
cooling, in an oil-sealed casing, is used
a because it has the highest known heat transfer coefficient
of any gas and for its low viscosity which reduces windage
losses
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a The generator voltage ranges from 11 k[ in smaller units to
22 k[ in larger units.
a The generator high voltage leads are normally large
aluminum channels because of their high current as
compared to the cables used in smaller machines.
a The generator high voltage channels are connected to step-
up transformers for connecting to a high voltage electrical
substation(of the order of 115 k[ to 520 k[) for further
transmission by the local power grid
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