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This document analyzes the quick changeover time for a manufacturing process. It lists 18 tasks required for a changeover and times each one. Suggestions are provided for improving efficiency, such as kitting tools and hardware needed before the machine stops. Implementing the proposed changes could reduce the total changeover time from 32 minutes to just 10 minutes.
This document analyzes the quick changeover time for a manufacturing process. It lists 18 tasks required for a changeover and times each one. Suggestions are provided for improving efficiency, such as kitting tools and hardware needed before the machine stops. Implementing the proposed changes could reduce the total changeover time from 32 minutes to just 10 minutes.
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Attribution Non-Commercial (BY-NC)
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This document analyzes the quick changeover time for a manufacturing process. It lists 18 tasks required for a changeover and times each one. Suggestions are provided for improving efficiency, such as kitting tools and hardware needed before the machine stops. Implementing the proposed changes could reduce the total changeover time from 32 minutes to just 10 minutes.
Авторское право:
Attribution Non-Commercial (BY-NC)
Доступные форматы
Скачайте в формате XLS, PDF, TXT или читайте онлайн в Scribd
Task Time Category (Before) Improvement Ideas Category (After)
No Tasks / Operation Cumulative Element External Internal External Internal
1 Remove former tool/foam blocks/crash blocks 0:00:50 0:00:50 0:00:50
2 Remove top and bottom cutting plates 0:03:34 0:02:44 0:02:44
3 Transfer carrier to storage 0:03:55 0:00:21 0:00:21
Dies & hardware should be kitted & set into production lane 4 Retrieve new carrier and hardware 0:06:10 0:02:15 0:02:15 before machine stops 0:02:15 Dies & hardware should be kitted & set into production lane 5 Stage new hardware 0:07:05 0:00:55 0:00:55 before machine stops 0:00:55
6 Install lower section 0:07:57 0:00:52 0:00:52
7 Remove top crash blocks 0:09:00 0:01:03 0:01:03
8 Lower Press 0:09:31 0:00:31 0:00:31
9 Securing plates (front) 0:14:05 0:04:34 0:04:34
10 Walking to back of machine 0:14:32 0:00:27 0:00:27
11 Securing plates (back) 0:20:49 0:06:17 0:06:17
12 Walking to front of machine 0:21:02 0:00:13 0:00:13
Tools are part of the kitting; use ratchet wrench/air gun
13 Move tools to table 0:21:31 0:00:29 0:00:29 0:00:29 Implement box to hold removed hardware-easy to pickup & 14 Remove carrier blocks/set crash blocks 0:23:21 0:01:50 0:01:50 move to area to re-install 0:01:50
Tools are part of the kitting; use ratchet wrench/air gun
15 Attach tool 0:26:48 0:03:27 0:03:27 0:03:27
16 Cut and place test paper 0:28:04 0:01:16 0:01:16
17 Adjust upstop 0:30:41 0:02:37 0:02:37
When machine running good parts return tools to kit cart & 18 Final Checks/cleanup 0:32:00 0:01:19 0:01:19 place in "done" lane, throw paper in trash 0:01:19
Current Total 0:00:00 0:32:00 Improved Total 0:10:15