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LIST OF QA EQUIPTMENT FOR CALIBRATION

DATE CALIBRATION
IMTE TYPE MODEL I.D. NO. LOC FREQ CALIBRATED DUE CALIBRATION PROCEDURE CALIBRATION SERVICE REM
STATUS
LIST OF PRODUCTION EQUIPTMENT FOR CALIBRATION
DATE CALIBRATION
IMTE TYPE MODEL I.D. NO. LOC FREQ CALIBRATED DUE CALIBRATION PROCEDURE CALIBRATION SERVICE REM
STATUS
DUNLOP SLAZENGER Litler Oven Controller
PHILIPPINES, INC. Calibration Instruction
Document No.
Issue No. 1
Page 2 of 2
DUNLOP SLAZENGER IMTE RECORD
PHILIPPINES, INC. CARD

IMTE Ttype Calibration Date

Identification No. Model

Manufacturer Location

Address/Phone/Fax/E-mail External Internal

Range Accuracy
Calibration Procedure

Environmental Conditions During Use

Storage Condition

Calibration / Service Record


Certificate Number Next Calibration Date
F-ENG-18
Revision 2

Calibration Interval

Resolution

Traceability

Uncertainty

Repeatability

d
Remarks
WEEK MACHINE SR
DATE SECTION NAME OF MACHINE
NUMBER NUMBER NUMBER

3 15-Jan-11 FINISHING ACROMARK 4 ?

3 15-Jan-11 FINISHING CANNING US ?

1 3-Jan-11 FABRICATION BUFF AND DIP SQUASH 14

38 21-Sep-10 ASSEMBLY SQUASH FINAL CURING 4 1931

38 22-Sep-2010 COMPOUNDING EXTRUSION 4 68

38 23-Sep-2010 COMPOUNDING FORMING 17 3365

38 21-Sep-2010 FABRICATION CORE MOULDING 26 1943

38 23-Sep-2010 FABRICATION CORE MOULDING 28 1994

38 23-Sep-2010 FABRICATION CORE MOULDING 28 1984

38 22-Sep-2010 FABRICATION CORE MOULDING 28 1957

38 23-Sep-2010 FINISHING CANNING 3 BALL ?

39 27-Sep-2010 COMPOUNDING WICKERT 4 3381

39 27-Sep-2010 FABRICATION CORE MOULDING 28 2040

40 5-Oct-2010 FINISHING ACROMARK 5 ?

39 1-Oct-2010 COMPOUNDING EXTRUSION 6 3621


39 27-Sep-2010 FINISHING CAN CODER AUTO 2BALL ?

38 23-Sep-2010 FABRICATION CORE MOULDING 6 1993

38 22-Sep-2010 FABRICATION CORE MOULDING 26 1974

38 22-Sep-2010 COMPOUNDING WICKERT 4 3558

38 21-Sep-2010 FABRICATION CORE MOULDING 29 1937

BETWEEN FE
38 22-Sep-2010 FINISHING FLAT DETECTOR AND US ?
CANNING

40 5-Oct-2010 FINISHING CANNING FE ?

38 20-Sep-2010 ASSEMBLY FINAL CURING 19 ?

39 1-Oct-2010 FABRICATION HANAU BUFF AND DIP N/A 2239

45 11-Nov-2010 FABRICATION CORE MOULDING 11 2602

45 11-Nov-2010 FABRICATION CORE MOULDING 27 2604

45 11-Nov-2010 FABRICATION CORE MOULDING 12 2603

50 17-Dec-10 FABRICATION CORE MOULDING 27 2992

51 20-Dec-10 FABRICATION CORE MOULDING 1 3038

50 11-Dec-10 FINISHING US FLAT DETECTOR 2 ?

51 18-Dec-10 FINISHING US FLAT DETECTOR 2 ?

42 11-Oct-10 OTHER TAPTONE ? ?

46 19-Nov-10 OTHER TAPTONE ? ?


48 2-Dec-10 COMPOUNDING WICKERT 4 4011

50 17-Dec-10 COMPOUNDING WICKERT 2 4111

51 20-Dec-10 COMPOUNDING WICKERT 2 4130

51 22-Dec-10 COMPOUNDING WICKERT 4 4142

40 6-Oct-2010 COMPOUNDING EXTRUSION 3 3650

41 11-Oct-2010 FABRICATION CORE MOULDING 8 2350

42 24-Nov-2010 COMPOUNDING EXTRUSION 2 3954

42 16-Nov-2010 COMPOUNDING WICKERT 4 3897

42 13-Nov-2010 COMPOUNDING WICKERT 3 3840

46 19-Nov-2010 FABRICATION CORE MOULDING 15 2761

44 3-Nov-2010 FINISHING ACROMARK 7 ?

44 5-Nov-2010 COMPOUNDING OPEN MILL 2 3794

40 6-Oct-2010 COMPOUNDING KNEADER 2 3648

40 4-Oct-2010 COMPOUNDING KNEADER 1 3639

40 2-Oct-2010 COMPOUNDING KNEADER 2 3627

41 11-Oct-2010 COMPOUNDING KNEADER 2 3664


41 12-Oct-2010 COMPOUNDING KNEADER 2 3670

41 13-Oct-2010 FINISHING CANNING US LINE ?

51 18-Dec-10 COMPOUNDING WICKERT 15 4119

40 5-Oct-2010 COMPOUNDING EXTRUSION 6 3645

41 10-Oct-2010 FABRICATION CORE MOULDING 26 2321


TIME TIME
RECEIVE TURNOV
DOWN
NATURE / CAUSE OF PROBLEM D BY ER TO
TIME
ENGINEE PRODUC
RING TION

OFF CENTERED TRANSFER 10 ? ?

STUCK UP 45 ? ?

MALFUNCTION 5:58AM 14:00

REDUCE COOLING TMIE (AT LEASE 23


30 ? ?
MINUTES)

FOR REPAIR WEIGHING SCALE NO POWER


150 ? ?
SUPPLY

WONT RUN MOTOR 5 ? ?

WONT CLOSED ? ? ?

LOW PRESSURE 20 ? ?

LACK OF CURING 30 ? ?

WONT AUTOMATICALLY OPEN 30 ? ?

STUCK UP CONVEYOR 30 ? ?

WONT RUN 25 ? ?

WONT CYCLE 15 ? ?

PRODUCING INCOMPLETE TRANSFER


? ? ?
CONTINOUSLY ROLLING

WONT RETRACT 35 ? ?
FOR INSTALLATION OF FINE TUNING OF
120 ? ?
SENSOR

BROKEN SEAL RING 60 ? ?

WONT CLOSED 5 ? ?

MOLD WONT CLOSE 20 ? ?

HOT MOULD ? ? ?

NOT OPERATIONAL ? ? ?

4T CHUTE 4 CYLINDER STUCK UP ? ? ?

NO CURING 170 ? ?

WONT RUN 90 ? ?

WONT CLOSE 35 ? ?

HIGH PRESSURE 10 ? ?

WONT CYCLE 30 ? ?

HIGH PRESSURE 35 ? ?

POWER OFF ? ? ?

NOT EJECTING SOFT BALLS ? ? ?

NOT EJECTING SOFT BALLS ? ? ?

WATER FOR FLAT/TINS WON’T RELEASE 280 ? ?

WON’T RELEASE WATER FOR FLAT TINS 40 ? ?


MOLD WONT OPEN ? ? ?

MOLD WONT OPEN 60 ? ?

MOLD WONT OPEN 30 ? ?

LOW HYDRO PRESSURE 200 ? ?

WONT EXTRUDE 60 ? ?

WONT CLOSED ? ? ?

CUTTER WONT RUN ? ? ?

MOLD WONT CLOSE 30 ? ?

MOLD WONT CLOSE ,DUE TO MIS-ALIGN 30 ? ?

WONT OPEN 45 ? ?

? ? ?

4X MAIN MOTO TRIPPED OFF 20 ? ?

WEIGHT WONT DOWN 85 ? ?

COMPOUND CONVEYOR WONT GO UP 15 ? ?

RAM WEIGHT MALFUNCTION BOTH UP


60 ? ?
AND DOWN SOLENOID TRIGGER ON

RAMWEIGHT WONT GO DOWN ? ? ?


RAMWEIGHT WONT GO DOWN ? ? ?

SLOW MOVING PLEASE ADJSUT SPEED ? ? ?

WONT OPEN 15 ? ?

RAM WONT RETRACT AND FORWARD 60 ? ?

NO CURING 60 ? ?
ACTION TAKEN ATTAINDEE SUPERVISOR

SPEED CONTROLLER ADJUSTED A.JIMENEZ E. ESCARTIN

RE ALLIGN OF SENSOR A.JIMENEZ E. ESCARTIN

? A. JIMENEZ E. ESCARTIN

A, JIMENEZ / NEIL /
? E. ESCARTIN
ROLLY

REPLACED POWER SUPPLY A. JIMENEZ R. BORJA

RESETOK A. JIMENEZ R. BORJA

? A. JIMENEZ R. BORJA

? A. JIMENEZ R. BORJA

ADD 2 MINUTES ON COOLING / ALREADY CHECK


A. JIMENEZ R. BORJA
DIAPRAGHM VALVE FUNCTION OK

? A. JIMENEZ R. BORJA

REPLACED SOLENOID VALVE (DEFECTIVE COIL) A. JIMENEZ E. ESCARTIN

SET TO RUN MODE PROVIDE FAN FOR P.L.C


A. JIMENEZ E. ESCARTIN
OBSEREVED OK

ADJUSTED PRV TEST OKEY A. JIMENEZ E. ESCARTIN

CHECKED THE RELAY FOR TRANSFER OKEY


ADJUSTMENT ON RELAY FOR TRANSFER
A. JIMENEZ E. ESCARTIN
CONTROLLER
OBSEREVED OKEY

TROUBLE SHOOT FOUND CUT OFF WIRE OF FORWARD


CYLINDER COIL A. JIMENEZ / BART R. BORJA
TEST OBSEREVED AND OK
REALIGNMENT OF PROXYMITY SENSOR A. JIMENEZ / BART E. ESCARTIN

A. JIMENEZ / D.
REPLACED SEAL RING R. BORJA
RAYMUNDO

REBOOT ISOLATOR SWITCH


A. JIMENEZ / JAMES
SET SELECTOR SWITCH IN MANUAL TO FULLY OPEN A. GLORIA
TAMUN
THE MOLD CYCLE OK

RELOAD PROGRAM BY MAG / RESET-UP PARAMETERS A. JIMENEZ / MAG R. BORJA

? A. JIMENEZ / MAG R. BORJA

? A. JIMENEZ / NEIL E. ESCARTIN

A. JIMENEZ / NEIL
REPLACED AIR CYLINDER E. ESCARTIN
OJT

RECONNECTING THE AIR HOSE OF THE IAPRAGHM


CHECKING OF THE SOLENOID VALVE AND CHANGE IT A. JIMENEZ / NEILOJT E. ESCARTIN
INTO HOSE CONNECTOR
REPLACED AMAGED BREAKER / FOR CHECKING OF A. JIMENEZ / NIEL
E. ESCARTIN
MAIN SUPPPLY OF 3 PHASE FUSE OJT
E/S SAFETY BAR TRIGGERED, RELEASED AND TEST
A.JIMENEZ E. ESCARTIN
CYLE OK

SEAL RIN PRV ADJUSTMENT A.JIMENEZ E. ESCARTIN

UPON CHECK CONTROLLER FO PRESSURE OK RE-


A.JIMENEZ E. ESCARTIN
TEST CYCLE OK

SEAL RING PRV ADJUSTED TEST SAMPLE A.JIMENEZ E. ESCARTIN

? A.JIMENEZ E. ESCARTIN

CORRECT THE ORIENTATION OF THE REED SWITCH


A.JIMENEZ E. ESCARTIN
SENSOR

CHECK SAMPLES FROM Q.A AND DO THE ADJUST A.JIMENEZ E. ESCARTIN

SERVICING SOLENOID VALVE NOZZLE A.JIMENEZ E. ESCARTIN

? A.JIMENEZ E. ESCARTIN
CONTROL POWER RESET/UNDER OBSERVATION A.JIMENEZ E. ESCARTIN

? A.JIMENEZ E. ESCARTIN

REPLACED LVPT DUE TO NO SIGNAL AT


A.JIMENEZ E. ESCARTIN
PROPORTIONAL CONTROL

TO BE CLOSED SLOWLY SET FROM 10 TO 70 A.JIMENEZ E. ESCARTIN

FIXED AND LEVEL ARM OF LEVELING STATION FOR


AJ E. ESCARTIN
TRIGGERED LIMIT SWITCH

? AJ E. ESCARTIN

? AJ E. ESCARTIN

RE-SET UP THE DOWN LIMIT SETTING AND SLOW


AJ E. ESCARTIN
CLOSING SETTING .TEST AND CYCLE OK

CHECK THE L/S AND RE-ALIGNMENT TO TRIGGERED


THE UPPER LIMIT,RE-SET UP THE PARAMETER UPPER AJ E. ESCARTIN
UNIT SETTING.DONE TEST AND OBSERVED

? AJ E. ESCARTIN

ADJUSTED SPEED ADJUSTMENT AJ E. ESCARTIN


TOUBLESHOOT FOUND OVER CURRENT (4.7 AMPS)
MOTOR RATING IS ONLY 1.2 AMPS, CHECKED MOTOR
AJ, ABNER, ALBET A. GLORIA
RESISTANCE OK BALANCED FOR FUTHER CHECKING
OF OIL PUMP
FIXED RELAY AND LUBRICATED SOLENOID VALVE
AJ, BART R. BORJA
TEST OKEY

TROUBLE SHOOT CONTROLS AND CONTINUALLY


CHECKED THEN OKEY SWITCH ON BREAKER AND AJ, JAMES E. ESCARTIN
TEST OKEY

SET MOTOR CURRENT CONTROLLER TO 70A TESTING


AJ, JAMES E. ESCARTIN
AND OBSERVED OKEY

TROUBLE SHOOT CONTROLS


EPLACED MALFUNCTION RELAY TO PRODUCED/APPLY
POWER ON SOLENOID VALVE
AJ, JAMES A. GLORIA
RE-SETTING OF SELECTOR ON AMPERE MOTOR
SWITCH
TEST AND OBSEREVED OKEY
TROUBLE SHOOTED CONTROLS
REPLACED RELAY CONVERTED RELAY FROM 8 PINS
AJ, JAMES A. GLORIA
TO 11 PINS RELAY WITH SOCKET
TESTING DONE OBSEREVED
ADJUSTED CANNING SPEED, ALIGNED SENSOR OF
AJ, JAMES A. GLORIA
LOADER

TROUBLESHOOT CONTROLS, ADJUSTED PRESSURE


SWITCH IN CLOSING DUE TO VERY SPEED, REPLACED
AJ, JAMES, ORLY A. GLORIA
THERMOCOUPLE WIRE OF UPPER MOLD DUE TO
ERROR ON TEMP. CONTROLLER

SERVICING OF STUCK UP C9 CONTACTOR FOR SPEED


AJ, NEIL E. ESCARTIN
3

RE ACTIVATED THE 1/P CONTROLLER OF POSITIONER


DIA. VALVE CHECK ACTUAL TEMP AND ADJUSTMENT AJ, NEIL E. ESCARTIN
OKEY
REQUESITIONER

R. GUARIN

R. GUARIN

A. MENDIOLA

A. GATDULA

P. OLEA

W. MATEO

A. MENDIOLA

A. MENDIOLA

A. GATDULA

A. GATDULA

M. MIRANDA

W. MATEO

A. GATDULA

M. MIRANDA

V. TRANATE
D. FLORES

A. MENDIOLA

A. MENDIOLA

V. TRANATE

A. MENDIOLA

M. MIRANDA

D. FLORES

DOLLY

W. MATEO

A. ARENAS

A. ARENAS

A. ARENAS

C. GADAPAN

C. GADAPAN

M. MIRANDA

J. ROMERO

M. MIRANDA

M. MIRANDA
V. TRANATE

V. TRANATE

V. TRANATE

V. TRANATE

V. TRANATE

A. GATDULA

S. TORRES

V. TRANATE

V. TRANATE

W. MATEO

R. GUARIN

V. TRANATE

V. TRANATE

V. TRANATE

W. MATEO

A. ARENAS
W. MATEO

M. MIRANDA

W. MATEO

W. MATEO

A. MENDIOLA
LIST OF ENGINEERING EQUIPTMENT FOR CALIBRATION
DATE CALIBRATION
IMTE TYPE MODEL I.D. NO. LOC FREQ CALIBRATED DUE CALIBRATION PROCEDURE CALIBRATION SERVICE REM
STATUS