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GENERAL 3.
1.
4.
5.
6.
7.
10.
transmission
core it
any en-
closure.
To
grease.
can cause burns,
contact eyes and clothes and
Ii
48. 60.
er or
A. Declutch snowthrower and tractor en-
49.
62. When
51. Exercise care when A. This can dam-
to prevent the
the B.
63.
52.
64.
65.
MAINTENANCE
66.
A. Use
67.
B. Limit loads to those
C.
O. when 68.
ATTACHMENT USE
When direct
of toward nor allow anyone 69.
near vehicle while
56. When with mower: 70. blade controls and
must be in their proper po-
artificial
57.
73.
is in motion.
58. DO NOT nnil'!Ttlfil'! mower attachment without the
chute deflector or
59. Exercise care while
catcher. Front
Iii
SPECI FICATIONS:
ENGINE:
'Letter Prefix: M=Kohler and P. TORO POWER PLUS. Basic engine model number shown; type and serial numbers/rom engine 1.0. plate are required to completely ident~y
engine. ··Engine manu/acture(s rating al 3600 RPM
ELECTRICAL SYSTEM:
312 416
TIRES:
PHYSICAL DATA:
312 42.5 In. 65 In. 36.5 in. 45.5 in. 36 In. 6221bs.
(108 em) (165 em) (93 em) (116em) (91 cm) (282 kg)
416 43.5 In. 65 In. 36.5 In. 45.5 In. 36 In. 6011bs.
(110 em) (165 em) (93cm) (116 em) (91 em) (273 kg)
LUBRICANTIFUEL CAPACITIES:
-1-
VEHICLE IDENTIFICATION NUMBER (VIN) LOCATIONS
Vehicle Identification numbers are used to identify your new tractor and major attachments. These numbers should
always be referred to when consulting dealer or factory concerning service, parts, or other information you may require. If
these plates are removed during repair operations, they should always be replaced.
Tractor vehicle identification number plate is located just below seat on rear fender.
Eng ine identification numbers are located on engine shrouding and indicate model, specification or type number and
serial number of tractor's engine.
Major attachments also have a vehicle Identification number plate attached to them.
For your convenience and ready reference, enter tractor and engine numbers below.
.. .',
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Toro Wheel Horse Limited Warranty Statement is on a "hang tag" attached to each product. This statement describes
what items are covered by the Toro Wheel Horse Limited Warranty, your rights and obligations, and procedure to follow to
obtain warranty service. Please familiarize yourself with the warranty statement. All of us at Toro Wheel Horse want you
to be satisfied with your Toro Wheel Horse tractor; please don't hesitate to contact us for assistance.
PARTS MANUAL
A separate parts manual Is available for your Toro Wheel Horse equipment. To obtain a parts manual, see ordering
information at end ot the publication.
BE SURE TO INCLUDE VEHICLE IDENTIFICATION NUMBER OF EQUIPMENT.
-2-
INSTRUMENTS AND CONTROLS
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reads 16 volts or higher for long periods of time, check
i.,)tNTERLOCKINblcAT6R LIGHTS battery water more frequently.
} ENGINEOH..:l..IGHT >; . .
o:. ;(N9!;P~q ·~lf9riit~). .:·;::·.:·· ti&,)::: ;/;; .• . . .;. . .
Indicator light test switch is used to check light
bulbs and electrical circuits. Pushon test switch to turn
lights "On" or "Flashing"; if one or more lights are out Throttle control lever controls engine speed. Raise
check wiring and replace circuit board if necessary as lever to operate tractor; Lower lever before shutting
outlined in "Maintenance" section of this manual. If engine off.
PTa clutch or clutch pedal light is on when attempting
to start engine, check that control is in proper position
for starting. All lights must be OFF During operation; if Pull choke knob out when starting engine. Slowly
light(s) is on, a malfunction is indicated in that push knob in after engine starts. If engine is warm and
operation(s) and must be corrected. has been running, choking may not be necessary to
restart it.
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-3-
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Brake pedal returns motion control lever to neutral Parking brake lever is located in front of seat next
position for dynamic braking. Lever must be all the way to motion control lever. To engage parking brake, apply
left in shift plate horizontal neutral slot to actuate a foot brake pedal solidly and hold while moving parking
safety interlock switch to allow starting engine. Indica- brake lock lever back to lock brake. To release parking
tor light will come on, if so equipped, when interlock brake push down on brake pedal. Parking brake lock
switch is not actuated and ignition switch is in Start lever is spring loaded and will return to disengaged
postion. position when foot brake is applied. Indicator light is on,
if so equipped, when parking brake is locked with
Move motion control lever all the way right and push
engine running.
ahead to move tractor forward; pull lever back to neutral
post ion to stop. Position lever at horizontal neutral
reverse slot and pull back to move tractor in reverse;
push lever forward to neutral position to stop. Motion Raise toggle to turn lights on. Lower toggle to turn
control lever varies ground speed and pulling power of lights off. Lights will work only when ignition switch is in
tractor independent from engine speed. To increase Run position.
ground speed, move lever away from neutral. Increase •• . ·•·.· • .••.•.·.·.:. .•.• ·.··.·.•·.•.··.1
.
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:::::::::::::::::::::)i:;;>~;;:·:~<~:~~\~<::>··::
pulling power by moving lever toward neutral. . . , c .
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equipped, and tractor will not start unless lever is in Hour meter is a gage indicating operated hours of
disengaged position. If operator's seat is vacated while tractor.
PTa is engaged, seat switch indicator light comes on,
if so equipped, and seat switch will automatically shut of
engine. :·1~t' fq~F,~HMIL9,fE~~BY~,$:~9J·:~~P~Q~ ! .i: '
Fuel shut-off valve is lo'cated on bottom of fuel tank.
Fuel shut-off valve is normally left open, except when
service on fuel system becomes necessary.
-4-
OPERATING YOUR TRACTOR
SAFETY INTERLOCK SYSTEM Starting Engine
Safety interlock system incorporates two switches for Because of a built-in safety interlock system, your
safe starting and a seat switch that shuts off engine when tractor will not start until motion control lever is all the way left
driver raises off seat with PTO engaged. in neutral slot and PTO is disengaged. If so equipped,
indicator light(s) will be on when controls are not in correct
Starting switches are actuated by motion control lever position for starting.
and PTO clutch control. If tractor will not start, check that
PTO clutch is disengaged and motion control lever is all the To start engine position motion control lever all the way
way left in neutral slot. Indicator lights will be on (if so left in horizontal slot of shift plate and disengage PTO.
equipped) and engine will not start unless both switches are
312 Model: Engines are equipped with a low oil safety
properly actuated.
switch and will not allow engine to start when oil is low or out.
Safety interlock system must be tested periodically. To
Oil indicator light will be on when oil is low or out and key
test operation, following functions must be observed. If not,
switch is in start position.
immediate repairs must be performed by an Authorized Toro
Wheel Horse Dealer for your protection. Move throttle control lever about halfway to Operate
1. Engine should NOT start if: position. Pull choke control all the way to Cold position.
a. Motion control lever is not all the way left in neutral
slot. 416 Model: Move Throttle control to low idle position
b. PTO is engaged. and choke control all the way to Cold position.
Test each of the above, one at a time.
Turn ignition key clockwise until starter engages. When
2. With engine running and PTO engaged, test
engine starts, release key. Switch is spring loaded and will
operate seat switch by raising off seat. Engine
return to Run position automatically.
should shut off.
If engine fails to start after 30 seconds of continuous
SEAT CONTROL cranking, turn key to Off pOSition and allow starter
For seat adjustment, loosen bolts under seat, slide seat motor to cool. Check for cause of hard starting;
to desired position and retighten bolts. Use seat slide lever consult Troubleshooting Checklist.
for further adjustment.
312 Model: Once engine has started, slowly return
choke control to Operate position.
416 Model: Once engine has started, raise throttle to
halfway position and then move choke to Operate position.
If engine stalls or hesitates during operation, choke
should be applied as necessary until engine reaches normal
operating temperature.
Stopping Engine
To stop engine, return throttle lever to idle position and
turn ignition key to Off position. If engine has been working
hard, oris hot, allow engine to idle ashorttime before turning
key off. This practice will help to cool engine before stopping.
-5-
set speed, and protects it from damage caused by excessive To Go Forward
RPM. Always operate tractor with throttle control set at full
speed. .&. CAUTION'&'
Engine MUST be operating at full throttle whenever Before tractor will move either fOlWard or back-
tractor is in use. Use of tractor while engine is oper- ward, parking brake must be disengaged. ALWAYS
depress brake/return to neutral pedal when disen-
ating at less than full throttle may result in poor
gaging parking brake.
overall tractor performance.
Choke control activates a "butterfly" valve in carburetor. Motion of your tractor is controlled by a single "Motion
When choke is partially or completely closed, less air is Cointrol Lever". To go forward, move motion control lever all
admitted to engine. This results in a higherfuel-to-air (richer) the way right and push lever forward . Farther forward lever
is pushed, faster tractor will go.
mixture that is easier to ignite when engine is started cold.
Warmer engines may not need choking.
.&. CAUTION'&'
Fuel Specification For safe operation, never move motion control
lever too rapidly, especially on grades.
-6-
CORRECT TRACTOR USAGE
groove of PTO pulley for mower and tiller. Install belt in
&CAUTION & outer groove for Snowthrower, Lawn Vac, Generator and
Loader.
Read manuals provided with attachments before
operating. Manuals give a detailed description of op- 5. Move top plate forward, insert top end of rod housing
eration and point out other areas of caution. Famil- in hole in top plate and install large hairpin cotter in bottom
iarize yourself thoroughly with equipment before at- of rod housing. Movetopplate rearward. Line up clevis with
tempting to use it. hole in clutch shaft and install clevis pin.
Hitches
Attachment Belts
-7-
conditions. On rough, hilly, or wet terrain, addition of wheel removal, it can also be used for moving dirt, sand or gravel.
weights and tire chains will minimize rear tire slippage. All Care should be taken and a slow ground speed should be
tires may be fluid filled. maintained whenever blade is used. Impact with a solid
object may result in injury to operator and/or damage to
With a Mower blade.
;1'tti'I~!Blllr:~\\\ili
or gravel. Operation of these blades is similar to that of a
dozer blade. Rear mount grader blades may require special
hitches; consult your dealer for proper hitch(es) required for
your tractor.
Snow removal will vary greatly wilh condilion of R<lch With a Plow, Disc, Cultivbator or Harrow
snowfall. Light fluffy snow will be clearod willi ease. Ileavy
Plows and disc require maximum tractor efficiency. Cleat
wet snow will be more difficult. It is advisable to coat auger
tires, ortire chains, as well as wheel weights increase reartire
and chute with a light coat of wax or paraffin to keep snow
traction. Front wheel weights add to steering control of
from sticking. Best results are usually attained when tractor
tractor.
ground speed is set at 1 to 2 MPH (1.6 to 3.2 kmh).*
Some of these attachments reqUire special rear hitches.
NOTE: Inflate front tires to 20 P.S.I. for use with two
Consult your dealer for proper hitch(es) required for your
stage snowthrower.
tractor.
Care should be exercised whenever snow thrower is en-
There are two methods of preparing aseed bed for planting.
gaged. Auger is capable of picking up sticks, stones and
other foreign objects and expelling them with great velocity. 1. Use a tiller, which will prepare soil in one operation.
Always aim discharge chute away from persons or objects
subject to harm. 2. Use a plow to turn ground, a disc to break up large
clumps, and a harrow to pulverize and smooth soil.
Tire chains and wheel weights are recommended when
using a snowthrower. Plows are classified by width of furrow they will turn.
Generally, plows are set to cut 4 to 6 in. (10-15.2 cm) deep.
With a Snow, Dozer or Grader Blade
A disc is used immediately after plowing. Disc will break
Although front end dozer blade is generally used for snow large clumps of soil.
-8-
Alter a tooth harrow be a sell-contained
ize soil and levels seed bed. Soil should now be one that is used with another attach-
intended for nn,::or""...
lor a
- <)-
MAINTENANCE
ENGINE
Cooling
Check chaff screen and rotating screen behind chaff
screen on engine every time tractor is used. Restricted air
flow through engine can cause overheating and engine
damage.
Oil Quality
MAINTENANCE CHECKLIST
For maximum engine protection under all operating condi-
tions use API Service Classification SF oil. This letter will
appear on oil can.
Oil Level
.""";',-
"-
...
III ...rn:J ~-"::: Form a habit of checking oil level regularly.
...III :J .
0 ....-
0 :"
I ":''''
'"
0 I .,'- Check 011 level of engine every 8 hours or before
I ·' 0 ·':.
'0 0 .... 0 ',":'
each use. An improper oil level can cause extensive
f::1 0 0 0 :,:,,-'
lI) ~ N Internal damage to engine.
t- t' t- t- t-
W
V
>
V
>
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V
III Id
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V
Oil filler dipstick and oil drain location for engine is illustrated
in following illustrations.
CHECK OIL
SAFE
RANGE
DO NOT
( EXCEE 0
FULL
MARK
676
Oil Changes
Failure to change engine oil at recommended inter-
vals can lead to serious damage to engine. This is
especially true when using detergent oils which are
designed to hold impurities In suspension; when
saturation point is reached, 011 may suddenly break
down to form a gelatin-like sUbstance which seri-
ously impairs and can even stop flow of 011. Increase
frequency of oil and 011 filter changes if tractor Is
operated under extremely dusty conditions.
On 312 Model engines, oil should be changed after first 2
hours of operation. Thereafter, oil should be changed at 25 416 Engine 011 Filter and Drain Cap
operating hour intervals. If operating conditions are ex-
tremely dusty or dirty, frequency of oil changes should be
increased. Oil Sensor Switch should be tested at 500 Hour
oil change interval. To test switch, drain oil and disconnect
spark plug. Engine should not crank and indicator light
should be ON with key in start position. If engine cranks,
consult your dealer for service.
-11-
ENGINE OIL TEMPERATURE VISCOSITY CHART don't
Kohler
4. Be sure cover seals and
Air 011 condition and will seal
Above 32 SAE30 can let unfiltered air into carburetor.
Below 32 nA,nnO'"'' SAE 5W·30
airfilterelement is cleaned on
a flat surface to remove loose dirt element
if dirt does not off DO NOT wash elements in
Do not to blow dirt off with air as
this can filter element.
are used over filter elements on some
at 50 hour intervals, when air
cleaner is serviced. in a solution of
dish out excess oil
and install
serviced,
B TO ENGINE COVER
or is more often cause of a 1283
worn out hours of A small
amount of dirt will in a matter of Air Cleaner
hours. A element causes a richer fuel mixture which
and may lead to harmful
Dirt induced
Clean air filter alter every 25 hours of ",,,,,,,I'n
if tractor is under worn
of dirt will a set 01 in a matter of hours. A
element causes a richer fuel mixlure which wastes
filter elements at 100 hour intervals, or and may lead to formation of harmful
once a year, whichever comes first. Foam elements
may be serviceable for more than 100 hours or one year of
nrr'\lIl',PO element shows no of deterioration filter elements at200 hour intervals. more
and can still be cleaned As with Iilter, in conditions. To your
intervals must be shortened when nn&~r"l'lnn filter, or re·
-1
1113
Air Cleaner
2. DRY
COAT WITH
WRING OUT
4. ELEMENT
before r,,:m,fII/'lnfl
Usea
14
Pre-Cleaner Service
1
Carburetor Adjustment
Tractor Model Plug Gap
All Models .025 in. (.6 mm) Carburetor is adjusted at factory and shou Id not have to be
reset. If a condition Is noted as outlined in following "Carbu-
Tighten spark plug(s} to: retor Adjustment Chart", carburetor should be readjusted
All Models - 15 ft . Ibs. (20 nm) immediately. Continued operation with incorrect carburetor
settings can lead to a fouled spark plug, overheating, exces-
Electronic Ignition sive valve wear or other problems. If black exhaust smoke
Breakerless electronic ignition system requires no periodic is noted, check air cleaner element first - an "overrich"
maintenance. mixture is usually caused by a poorly serviced, clogged air
cleaner element, not an Improperly adjusted carburetor.
Fuel System Correct carburetor adjustment requires a significant
On 312 models, a fine-mesh screen type strainer is amount of knowledge as well as special equipment, such as
incorporated into fitting at bottom of fuel tank, which filters a good tachometer. In addition, other adjustments, such as
foreign matter from gasoline before it reaches carburetor. governor settings, may also be necessary after adjusting
This strainer normally requires service only if fuel supply carburetor. Forthese reasons, it is suggested that carburetor
becomes severely contaminated. adjustments be performed by an authorized dealer.
;i;I!~~:iii~ii;!i~;!!iiJ~i~:~~~
nearcarburetor. This filter should be replaced after each 100
hours of operation or at 1 year intervals, whichever occurs
first.
-14-
distilled water as necessary. Best time to add
to tractor so water will mix with
A 25 amp automotive ATO or ATC fuse is used to Do not overfill solution is cor-
main circuit of electrical can cause to
should be maintained at 1.265
When has been out of tractor for
as
corrosion.
models so are
Care should be taken when
are broken.
Either sealed beam unit is
both terminal wires. Note way
.rll",..t"\.'n",,..ti.~ .... is
then remove bolt and retainer to release
circuit 1 amp automo- lubricant level should be checked before each use.
stick is located in a filler tube up from transmission.
IJII-"""'I'\ is marked for COLD oil. Remove and
clean with a clean lint free rag. and remove
Oil level should be maintained beween "F" and "L"
tractor with oil BELOW or
Add oil as necessary. HAlr""'II~A
n ..'H .. ,1"U or any other of electrI- seated in filler tube.
cal must be removed for any
reason, disconnect cable
FIRST and reconnect it LAST to avoid of
electrical shorts.
to a "Maintenance Free
level above in each cell
-1
K OIL
676
Drain and refill transmission oil once per year or 100 hours
of whichever occurs first.
PTO Adjustments
-17-
SYMPTOM POSSIBLE REMEDY
will not turn over.
ea.".,"'..... ",t'I and
authorized dealer.
dealer.
authorized dealer.
strainer
Water
-1
SYMPTOM POSSIBLE CAUSE POSSIBLE REMEDY
idles carburetor.
gap. Check condition and gap of
interlock system.
-1
2
LIGHT BLUE
ORANGE
PURPLE
RED
25 AMP FUSE
HEADLIGHT
SWITCH
BLACK
z ACCESSORIES
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6
Your TORO Wheel Horse
does more at home when it~s equipped
with TORO Wheel Horse attachmentso