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Part Number 810680R1

• Perform ANY work on the mower with

• Mow with other


• Leave mower unattended.
it means

GENERAL 3.
1.

4.

5.
6.
7.

8. Do mow when are


9. when work-

10.

EQUIPMENT USE AND OPERATION

Care should be used not to 39.


attachment parts which may be hot clear transmission in reverse
Muffler and and behind while
Allow 40. ramps and tilt bed trail-
ers.
9. 41.

transmission

core it

23. Never fuel cap

24. Never fill fuel tank indoors. gas-


oline.
25. is run in garage
fumes are Do not run indoors.
26. Do not fill machine with
or when near open flame

any en-
closure.
To
grease.
can cause burns,
contact eyes and clothes and

Ii
48. 60.
er or
A. Declutch snowthrower and tractor en-

49.

62. When
51. Exercise care when A. This can dam-
to prevent the
the B.
63.
52.

64.

65.

MAINTENANCE
66.

54. Use care when

A. Use
67.
B. Limit loads to those
C.
O. when 68.

ATTACHMENT USE
When direct
of toward nor allow anyone 69.
near vehicle while
56. When with mower: 70. blade controls and
must be in their proper po-
artificial

71. Do not without muffler or


the exhaust mufflers
create a fire hazard.
if necessary.

57.
73.
is in motion.
58. DO NOT nnil'!Ttlfil'! mower attachment without the
chute deflector or
59. Exercise care while
catcher. Front

Iii
SPECI FICATIONS:
ENGINE:

TRACTOR ENGINE RATED DISPLACEMENT BORE STROKE IGNITION


MODEL MODEL- H.P.-· cu.ln.fcc In.fmm In.fmm

312 M12S 12 29.07/476.4 3.38185.7 3.25/82.6 Electronic


416 P216 16· 43.3/710 3.25182.6 2.62166 Electronic

'Letter Prefix: M=Kohler and P. TORO POWER PLUS. Basic engine model number shown; type and serial numbers/rom engine 1.0. plate are required to completely ident~y
engine. ··Engine manu/acture(s rating al 3600 RPM

TRANSMISSION: TYPE: HYDROSTATIC

APPROXIMATE GROUND SPEEDS ( at Full Throttle)

FORWARD - Variable 0-5.6 (9.0 kph)


REVERSE - Variable 0-3.4 (5.5 kph)

ELECTRICAL SYSTEM:
312 416

Type: 12 Volt D.C., Negative Ground 12 Volt D.C., Negative Ground


Alternator: 12 Volt, 15 amp. Regulated 12 Volt, 20 amp. Regualted
Battery: 12 Volt, 24 amp hr., 160 CCA 12 Volt, 24 amp hr., 200 CCA

TIRES:

SIZES - FRONT SIZES- REAR PRESSURE-FRONT PRESSURE- R

312 15 x 6.00-6 23 x 9.50-12 12 psi (.85 kg/cm') 12 psi (.85 kg/cm 2 )


416 15 x 6.00-6 23 x 9.50-12 12 psi (.85 kg/cm') 12 psi (.85 kg/cm 2 )

PHYSICAL DATA:

MODEL HEIGHT LENGTH OVERALL WHEEL INSIDE NET WEIGHT


WIDTH BASE TURNING RADIUS (Approximate)

312 42.5 In. 65 In. 36.5 in. 45.5 in. 36 In. 6221bs.
(108 em) (165 em) (93 em) (116em) (91 cm) (282 kg)
416 43.5 In. 65 In. 36.5 In. 45.5 In. 36 In. 6011bs.
(110 em) (165 em) (93cm) (116 em) (91 em) (273 kg)

TUNE-UP/GENERAL MAINTENANCE SPECIFICATIONS:


ENGINE:

POINT TIMING IGNITION SPARK SPARK DIRECTION IDLE GOVERNED


MACHINE GAP MARK TIMING PLUG PLUG GAP OF ROTATION RPM MAX. RPM
MODEL In.fmm LOCATION (BTDC) TYPE" In.fmm (Facing Drive Pulley) (No Load) (No Load)

312 N/A N/A Fixod RH10 .0251.64 Counterclockwise 1000 3400


416 N/A N/A Fixed RS14YC .025/.64 Counterclockwise 1400 3400

• Or equivalent (Champion number shown)

LUBRICANTIFUEL CAPACITIES:

CRANKCASE: FUEL TANK: CHASSIS:


312 2.5 qts. (2.3 I) 9 qts. (8.6 I) Grease Fittings: 7
416 1.5 qts. (1.4 I) w/o Filter
1.8 qts. (1.7 I) w/Filter

-1-
VEHICLE IDENTIFICATION NUMBER (VIN) LOCATIONS
Vehicle Identification numbers are used to identify your new tractor and major attachments. These numbers should
always be referred to when consulting dealer or factory concerning service, parts, or other information you may require. If
these plates are removed during repair operations, they should always be replaced.

Tractor vehicle identification number plate is located just below seat on rear fender.

Eng ine identification numbers are located on engine shrouding and indicate model, specification or type number and
serial number of tractor's engine.

Major attachments also have a vehicle Identification number plate attached to them.

For your convenience and ready reference, enter tractor and engine numbers below.

.. .',
,-:<.", ,' ... -.:::~.: ..

VIN Plate Location


Tractor Identification Number Engine Identification Number
Model ______________________________

Type or Spec. No.

Serial No. ___________________________

OWNER REGISTRATION AND WARRANTY


Service and warranty assurance is as Important to Toro Wheel Horse as it Is to you, the owner. To facilitate warranty
service at an Authorized Toro Wheel Horse Dealer, Toro Wheel Horse requires factory registration. A registration card is
supplied with each new tractor and attachment. Eitheryou oryourdealermust fill In required Information and mall card
to Toro Wheel Horse.

Toro Wheel Horse Limited Warranty Statement is on a "hang tag" attached to each product. This statement describes
what items are covered by the Toro Wheel Horse Limited Warranty, your rights and obligations, and procedure to follow to
obtain warranty service. Please familiarize yourself with the warranty statement. All of us at Toro Wheel Horse want you
to be satisfied with your Toro Wheel Horse tractor; please don't hesitate to contact us for assistance.

PARTS MANUAL
A separate parts manual Is available for your Toro Wheel Horse equipment. To obtain a parts manual, see ordering
information at end ot the publication.
BE SURE TO INCLUDE VEHICLE IDENTIFICATION NUMBER OF EQUIPMENT.

-2-
INSTRUMENTS AND CONTROLS

~~~-7
6
~~~~11

~-:::""':::"'-2
5~~-=-

9 ==_.. --= --~I 1640

!~--~/J9r·,di;Emw
f""i!~lh~
reads 16 volts or higher for long periods of time, check
i.,)tNTERLOCKINblcAT6R LIGHTS battery water more frequently.
} ENGINEOH..:l..IGHT >; . .
o:. ;(N9!;P~q ·~lf9riit~). .:·;::·.:·· ti&,)::: ;/;; .• . . .;. . .
Indicator light test switch is used to check light
bulbs and electrical circuits. Pushon test switch to turn
lights "On" or "Flashing"; if one or more lights are out Throttle control lever controls engine speed. Raise
check wiring and replace circuit board if necessary as lever to operate tractor; Lower lever before shutting
outlined in "Maintenance" section of this manual. If engine off.
PTa clutch or clutch pedal light is on when attempting
to start engine, check that control is in proper position
for starting. All lights must be OFF During operation; if Pull choke knob out when starting engine. Slowly
light(s) is on, a malfunction is indicated in that push knob in after engine starts. If engine is warm and
operation(s) and must be corrected. has been running, choking may not be necessary to
restart it.
::·: 5. >RYdAAULtC:·: AT+A6HM~N¥U~f. L~VER·:;
--: ." .::.:":::' ,-. ... " . .:;.:.. ... ' . ' .........•. ",' .......>.. . . -:.~===:=::- . :=:::--:"':'

Pull lever back to lift attachment. Release lever to


hold attachment in position. Push lever forward to lower
Voltmeter is a gauge indicating electrical system attachment. Neutral position will hold attachment at
battery voltage. With ignition key in Off position, gauge any up or down position. Always lower attachments
is not actuated. When ignition key is turned to On before leaving tractor unattended.
position, gauge should read 12 Volts or slightly above. > · 6~ 'BRAKE!hEtl.JRNt6NE.UTRAL : PE[jAL · ; :;:
: . ... » : : : :,:. ..~ ..<: : •••• >:: -:. .: .: .... .;. :~;..•:"" • ......... . ...... .. .:;... .
When starter is engaged, gauge reading should not
Pedal provices dynamic braking to both rear
drop below 8 Volts. After engine is started and running,
wheels through automatic transmission. As pedal is
gauge should read between 12 and 16 Volts. If gauge
depressed, transmission is shifted to neutral. When
reads less than 12 Volts battery is discharging. If gauge
pedal is fully depressed a mechanical brake is also
applied for additional braking action.

-3-
;::1..•.~6.TtQNCPNtflQLLEVEH
Brake pedal returns motion control lever to neutral Parking brake lever is located in front of seat next
position for dynamic braking. Lever must be all the way to motion control lever. To engage parking brake, apply
left in shift plate horizontal neutral slot to actuate a foot brake pedal solidly and hold while moving parking
safety interlock switch to allow starting engine. Indica- brake lock lever back to lock brake. To release parking
tor light will come on, if so equipped, when interlock brake push down on brake pedal. Parking brake lock
switch is not actuated and ignition switch is in Start lever is spring loaded and will return to disengaged
postion. position when foot brake is applied. Indicator light is on,
if so equipped, when parking brake is locked with
Move motion control lever all the way right and push
engine running.
ahead to move tractor forward; pull lever back to neutral
post ion to stop. Position lever at horizontal neutral
reverse slot and pull back to move tractor in reverse;
push lever forward to neutral position to stop. Motion Raise toggle to turn lights on. Lower toggle to turn
control lever varies ground speed and pulling power of lights off. Lights will work only when ignition switch is in
tractor independent from engine speed. To increase Run position.
ground speed, move lever away from neutral. Increase •• . ·•·.· • .••.•.·.·.:. .•.• ·.··.·.•·.•.··.1
.
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...•.•••·l·.'·.• .•. .•.·..·•.·,•.N:
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:::::::::::::::::::::)i:;;>~;;:·:~<~:~~\~<::>··::
pulling power by moving lever toward neutral. . . , c .

Ignition switch has three positions from left to right:


•·:·• • • • • • · i.i:.: eT().: (r§!~ij·T~~~~~:ff-)·C~~,TCH·; LEVER·•. (1) Off, (2) Run, (3) Start. To start engine turn key all
the way right to Start positiion. Release key when
Power driven attachments are engaged and disen- engine starts and it will automatically return to Run
gaged with PTO lever. Push lever lorward 10 engage position. When switch is turned to Off position, engine
attachment. Pull lever back to disenqaqA allachment. stops and all electrical accessories are turned off.
PTa clutch lever actuates a safety inlerlock switch in 'O' U"R"" :"':M''':::;:E"-. "T" ·"E:·-'"R ....::: .::::::;tr~<::(:;:~: '::::::':::::::::::::::;:;::':'::<-"'::/~:.'.:;. :.,. '. .: .'.:..'.:. •=. .~..~:..;.-:;.:.:;<.;.•-::. . '\..:;...:;.t:
. 12 H , ":.:::::::::::::::::::::::::::::::::::::.::".
starter circuit; therefore, indicator light comes on, if so " '."

::.;:..::-<..:':: :: ...~~.'~.. ~'.:' , : :::, :.::.:-: .;:.:..;.)::( :' . ;: '-, :.;;;....:~-=.:.: :::?:\:\ ::::::::::::::::::::::::::::':':::":-:' :::".:.::::':::::::::.:::::::::.:;~:.' . . :. :.:~
equipped, and tractor will not start unless lever is in Hour meter is a gage indicating operated hours of
disengaged position. If operator's seat is vacated while tractor.
PTa is engaged, seat switch indicator light comes on,
if so equipped, and seat switch will automatically shut of
engine. :·1~t' fq~F,~HMIL9,fE~~BY~,$:~9J·:~~P~Q~ ! .i: '
Fuel shut-off valve is lo'cated on bottom of fuel tank.
Fuel shut-off valve is normally left open, except when
service on fuel system becomes necessary.

-4-
OPERATING YOUR TRACTOR
SAFETY INTERLOCK SYSTEM Starting Engine
Safety interlock system incorporates two switches for Because of a built-in safety interlock system, your
safe starting and a seat switch that shuts off engine when tractor will not start until motion control lever is all the way left
driver raises off seat with PTO engaged. in neutral slot and PTO is disengaged. If so equipped,
indicator light(s) will be on when controls are not in correct
Starting switches are actuated by motion control lever position for starting.
and PTO clutch control. If tractor will not start, check that
PTO clutch is disengaged and motion control lever is all the To start engine position motion control lever all the way
way left in neutral slot. Indicator lights will be on (if so left in horizontal slot of shift plate and disengage PTO.
equipped) and engine will not start unless both switches are
312 Model: Engines are equipped with a low oil safety
properly actuated.
switch and will not allow engine to start when oil is low or out.
Safety interlock system must be tested periodically. To
Oil indicator light will be on when oil is low or out and key
test operation, following functions must be observed. If not,
switch is in start position.
immediate repairs must be performed by an Authorized Toro
Wheel Horse Dealer for your protection. Move throttle control lever about halfway to Operate
1. Engine should NOT start if: position. Pull choke control all the way to Cold position.
a. Motion control lever is not all the way left in neutral
slot. 416 Model: Move Throttle control to low idle position
b. PTO is engaged. and choke control all the way to Cold position.
Test each of the above, one at a time.
Turn ignition key clockwise until starter engages. When
2. With engine running and PTO engaged, test
engine starts, release key. Switch is spring loaded and will
operate seat switch by raising off seat. Engine
return to Run position automatically.
should shut off.
If engine fails to start after 30 seconds of continuous
SEAT CONTROL cranking, turn key to Off pOSition and allow starter
For seat adjustment, loosen bolts under seat, slide seat motor to cool. Check for cause of hard starting;
to desired position and retighten bolts. Use seat slide lever consult Troubleshooting Checklist.
for further adjustment.
312 Model: Once engine has started, slowly return
choke control to Operate position.
416 Model: Once engine has started, raise throttle to
halfway position and then move choke to Operate position.
If engine stalls or hesitates during operation, choke
should be applied as necessary until engine reaches normal
operating temperature.

Stopping Engine
To stop engine, return throttle lever to idle position and
turn ignition key to Off position. If engine has been working
hard, oris hot, allow engine to idle ashorttime before turning
key off. This practice will help to cool engine before stopping.

Note: In case of emergency, engine may be stopped by


Seat Adjustment turning ignition key to Off position.
CORRECT ENGINE OPERATION
&. CAUTION &.
Always remove key and set parking brake when
& CAUTION &. leaving tractor unattended, even if for just a few min-
Before starting engine, become familiar with all con- utes. Prevent accidents, do not give children or un-
trols. Read this Operator's Manual thoroughly. Al- authorized persons an opportunity to operate this
ways check engine 011 level before starting. machine.

Throttle And Choke Control


Throttle control regulates speed of engine as measured
in RPM (Revolutions Per Minute). This control should not be
used to regulate ground speed of tractor.

The engine in your newToro Wheel Horse has been de-


signed with a special governor that limits maximum RPM.
The governor allows engine to operate most efficiently at a

-5-
set speed, and protects it from damage caused by excessive To Go Forward
RPM. Always operate tractor with throttle control set at full
speed. .&. CAUTION'&'
Engine MUST be operating at full throttle whenever Before tractor will move either fOlWard or back-
tractor is in use. Use of tractor while engine is oper- ward, parking brake must be disengaged. ALWAYS
depress brake/return to neutral pedal when disen-
ating at less than full throttle may result in poor
gaging parking brake.
overall tractor performance.

Choke control activates a "butterfly" valve in carburetor. Motion of your tractor is controlled by a single "Motion
When choke is partially or completely closed, less air is Cointrol Lever". To go forward, move motion control lever all
admitted to engine. This results in a higherfuel-to-air (richer) the way right and push lever forward . Farther forward lever
is pushed, faster tractor will go.
mixture that is easier to ignite when engine is started cold.
Warmer engines may not need choking.
.&. CAUTION'&'
Fuel Specification For safe operation, never move motion control
lever too rapidly, especially on grades.

By adjusting motion control lever, forward speed of


tractor can be regulated without adjusting engine throttle
control. For heavy pulling, moving control lever toward
neutral reduces tractor ground speed and increases pulling
power as shifting to a lowergearwitha mechanical transmis-
sion.

Use clean, unleaded gasoline (85 octane minimum). To Go Backward


Regular leaded gasoline may also be used but it is not a
preferred fuel. Do not use highly leaded premium gasoline. To reverse motion of tractor, position motion control
Use of unleaded gasoline results in less maintenance. lever In horizontai slot in line with reverse slot of shift plate,
and pull lever back. Farther back lever is pulled, faster
.&. CAUTION'&' tractor will go in reverse.
Do not use gasoline de-icers. Gasoline de-Icers can
cause internal damage to carburetor and fuel pump .&. CAUTION'&'
parts. Do not use fuels containing alcohol concentra- For safe operation, never move motion control
tions greater than ten percent. Fuel containing lever too rapidly, especially on grades.
alcohol may cause poor engine perfonnance and
internal engine damage. By adjusting motion control lever, reverse speed of
tractor can be regulated without adjusting engine throttle
If regular leaded gasoline is used continually, carbon and control.
lead deposits should be removed from the cylinder heads as
required because of engine power loss. Unleaded gasoline To Stop
may be used safely after lead deposits have been removed.
Stopping tractorfrom either forward or reverse direction
Oil Specification can be achieved by one of two methods:
1. Return motion controilever to neutral position.
To protect your tractor's engine, check oil level before 2. Depress brake pedal.
each use. On 312 models, engine is equipped with a low oil
safety switch and will not allow engine to start when oil is low Activating brake pedal automatically returns motiion
or out and key switch is in "On" position. control lever to its neutral position and applies a mechanical
brake. Brake pedal will hold motion control lever in neutral
Complete information concerning recommended oils position. Pedal must be released before motion control lever
and how to check oil level is given in "Maintaining Your can be moved either forward or back.
Tractor" section of this manual. Tractor is stopped by a "dynamic braking" action inside
CORRECT TRANSMISSION OPERATION hydrostatic transmission and a mechanical brake. Tractors
are free to roll (at a very slow speed) when transmission is
During cold weather, start engine with parking in neutral. Therefore, always depress brake pedal when
brake engaged. Run engine for at least two minutes tractor is stopped on unlevel terrain .
to allow engine to warmup. For temperatures be-
tween 0° and 30°F (-18° and -2°C) allow transmission
to run in neutral for 5 minutes before attempting to
Hand Pushing Tractor
set tractor Into motion. For temperatures below O°F
(-18°C) allow transmission to run in neutral for 10 Hand push tractor only. Do not tow. Towing can
cause severe damage to hydrostatic transmission.
minutes before attempting to set trtactor in motion.,
Failure to do so may result In extensive internal
transmission damage. Tractors can be pushed at a slow speed. To do this,
move motion control lever fully forward; tractor will then
move when pushed.

-6-
CORRECT TRACTOR USAGE
groove of PTO pulley for mower and tiller. Install belt in
&CAUTION & outer groove for Snowthrower, Lawn Vac, Generator and
Loader.
Read manuals provided with attachments before
operating. Manuals give a detailed description of op- 5. Move top plate forward, insert top end of rod housing
eration and point out other areas of caution. Famil- in hole in top plate and install large hairpin cotter in bottom
iarize yourself thoroughly with equipment before at- of rod housing. Movetopplate rearward. Line up clevis with
tempting to use it. hole in clutch shaft and install clevis pin.

6. Insert trunnion in top plate and secure with hairpin


ATTACHMENT MOUNTING
cotter.

Hitches

Attach-a-matic front and mid hitches are provided for easy


installation and removal of attachments without tools.

Rear mounted attachments are secured to tractor's rear


drawbar hitch, or to a special hitch supplied with attachment
or available as optional equipment.

To install attachments make sure hitch latch is in released


position - to do this, push in on lock release pin; move latch
leverso latch is open and release lock pin to hold latch in open
position. Insert and center attachment shaft in hitch slots and
move latch toward closed position until release pin snaps Power Take-Off (PTO)
outward.

Removal of attachment is done by pushing in on lock


release pin, which allows latch to be moved to open position.

Note: For specific installation and removal instructions


refer to attachment instructions.

Front and Mid Attachment Hitches

Attachment Belts

1. Remove hairpin cotter from trunnion and remove


trunnion out of top plate.
Beit Routing - One belt strand OUTSIDE, one
2. Remove locking pin from clutch shaft and clevis.
INSIDE of rod housing
3. Movetop plate forward and remove large hairpin cotter
at bottom of rod housing. Slide rod housing down and out OPERATION OF TRACTOR
of top plate. Swing rod housing to front or rear.
Because of sufficient tractor engine power no problems
4. Install belt over top of rod housing. Install belt in inner should be encountered using attachments under normal

-7-
conditions. On rough, hilly, or wet terrain, addition of wheel removal, it can also be used for moving dirt, sand or gravel.
weights and tire chains will minimize rear tire slippage. All Care should be taken and a slow ground speed should be
tires may be fluid filled. maintained whenever blade is used. Impact with a solid
object may result in injury to operator and/or damage to
With a Mower blade.

Grader blades are generally preferred for leveling sand, dirt

;1'tti'I~!Blllr:~\\\ili
or gravel. Operation of these blades is similar to that of a
dozer blade. Rear mount grader blades may require special
hitches; consult your dealer for proper hitch(es) required for
your tractor.

Front wheel weights may be used to increase front wheel


traction. Rear wheel weights and tire chains may also be
For best operation on average lawns, operate engine at full used to increase rear wheel traction.
throttle while controlling ground speed with transmission.
Tractor should be operated at 2 to 3.5 MPH (3.2 to 5.6 kmh)* With a Tiller
while mowing grass. Uneven cutting is often a result of
excessive ground speed. To correct, reduce ground speed Tiller does an excellent job of preparing gardens for plant-
with transmission. Average lawns are usually cut at a height ing.
between 2 and 3 in. (5-7.6 cm). Tall grass and weeds should
Caution should be exercised when tilling virgin ground or
be cut with mower in its highest position, making a second
clay as tiller may have a tendency to push tractor. This can
pass cutting at height desired.
be corrected by raising tiller with attachment lift so tiller
Always keep mower blades sharp. penetrates only very top of soil. Tiller can be lowered to its
full depth on following passes.

& CAUTION &


If tiller starts to push tractor, shut tiller off Immedi-
ately by disengaging PTO clutch.

Rear wheel weights, cleat tires or tire chains will reduce


With a Snowthrower pushing effect of tiller. Front weights may be used to help
improve steering control.
& CAUTION& Slowing tractor's ground speed will improve aggressive
Thoroughly inspect area where snowthrower is to action of tiller. Best results are usually attained when tractor
be used. Remove all door mats, sleds, boards and ground speed is set at less than 1.0 MPH (1.6 kmh).*
other foreign objects. Never make any adjustments
Do not over-till soil. Soil tilled excessively will not hold water,
while engine Is running. Never try to clear chute
and will compact easily.
while engine Is running.

Snow removal will vary greatly wilh condilion of R<lch With a Plow, Disc, Cultivbator or Harrow
snowfall. Light fluffy snow will be clearod willi ease. Ileavy
Plows and disc require maximum tractor efficiency. Cleat
wet snow will be more difficult. It is advisable to coat auger
tires, ortire chains, as well as wheel weights increase reartire
and chute with a light coat of wax or paraffin to keep snow
traction. Front wheel weights add to steering control of
from sticking. Best results are usually attained when tractor
tractor.
ground speed is set at 1 to 2 MPH (1.6 to 3.2 kmh).*
Some of these attachments reqUire special rear hitches.
NOTE: Inflate front tires to 20 P.S.I. for use with two
Consult your dealer for proper hitch(es) required for your
stage snowthrower.
tractor.
Care should be exercised whenever snow thrower is en-
There are two methods of preparing aseed bed for planting.
gaged. Auger is capable of picking up sticks, stones and
other foreign objects and expelling them with great velocity. 1. Use a tiller, which will prepare soil in one operation.
Always aim discharge chute away from persons or objects
subject to harm. 2. Use a plow to turn ground, a disc to break up large
clumps, and a harrow to pulverize and smooth soil.
Tire chains and wheel weights are recommended when
using a snowthrower. Plows are classified by width of furrow they will turn.
Generally, plows are set to cut 4 to 6 in. (10-15.2 cm) deep.
With a Snow, Dozer or Grader Blade
A disc is used immediately after plowing. Disc will break
Although front end dozer blade is generally used for snow large clumps of soil.

*Average walking speed is 3.5 MPH (4 kmh).

-8-
Alter a tooth harrow be a sell-contained
ize soil and levels seed bed. Soil should now be one that is used with another attach-
intended for nn,::or""...
lor a

power nOl~raltAtractorin a lowertran!'lmi!'l!'lion gear.

Your authorized Toro Wheel Horse Dealer can assist you


with attachments for use with your tractor.

DUMP CART LOAD LIMIT

Toro Wheel Horse recommeds


be observed when tractor with a
Load limit
on 8Iu'pe:!J.
275 (127

- <)-
MAINTENANCE
ENGINE
Cooling
Check chaff screen and rotating screen behind chaff
screen on engine every time tractor is used. Restricted air
flow through engine can cause overheating and engine
damage.

Oil Quality
MAINTENANCE CHECKLIST
For maximum engine protection under all operating condi-
tions use API Service Classification SF oil. This letter will
appear on oil can.

Oil Level
.""";',-

"-
...
III ...rn:J ~-"::: Form a habit of checking oil level regularly.
...III :J .
0 ....-
0 :"
I ":''''
'"
0 I .,'- Check 011 level of engine every 8 hours or before
I ·' 0 ·':.
'0 0 .... 0 ',":'
each use. An improper oil level can cause extensive
f::1 0 0 0 :,:,,-'
lI) ~ N Internal damage to engine.
t- t' t- t- t-
W
V
>
V
>
I-Ll
,.
V
III Id
~
W
,.
V
Oil filler dipstick and oil drain location for engine is illustrated
in following illustrations.

To check engine oil level, stop tractor where engine is level.


Shut off engine, set parking brake, and remove ignition key.

CHECK OIL

SAFE
RANGE
DO NOT

( EXCEE 0
FULL
MARK

676

Correct 011 Level


Wipe dipstick with a clean lint free rag; insert it into engine
block as far as it will go. Remove dipstick again and read
scale on lower portion of stick.

Add oil through oil dipstick tube.

Refer to Engine Service Manual for Applicable & CAUTION &


Information Concerning: Do not overfill crankcase. Excess 011 causes high
Adjustments 011 consumption and olt accumulation In air cleaner
Special Cleaning Instructions housing.
(1) Refer to text for initial service interval for new tractors.
(2) Which ever occurs first.
(3) 416 (4) 312
-10-
Be sure to add same viscosity oil as Is presently in engine.
New tractors are shipped with 1OW-3~ oil in crankcase. It
may be necessary to change original oil before using tractor
in cold weather.

Oil Changes
Failure to change engine oil at recommended inter-
vals can lead to serious damage to engine. This is
especially true when using detergent oils which are
designed to hold impurities In suspension; when
saturation point is reached, 011 may suddenly break
down to form a gelatin-like sUbstance which seri-
ously impairs and can even stop flow of 011. Increase
frequency of oil and 011 filter changes if tractor Is
operated under extremely dusty conditions.
On 312 Model engines, oil should be changed after first 2
hours of operation. Thereafter, oil should be changed at 25 416 Engine 011 Filter and Drain Cap
operating hour intervals. If operating conditions are ex-
tremely dusty or dirty, frequency of oil changes should be
increased. Oil Sensor Switch should be tested at 500 Hour
oil change interval. To test switch, drain oil and disconnect
spark plug. Engine should not crank and indicator light
should be ON with key in start position. If engine cranks,
consult your dealer for service.

416 Engine 011 Dipstick/Fill Tube


Before changing oil, start engine and allow it to warm up.
This will allow oil to flow more freely. Shut engine off and
remove key.
Open oil drain. After oil has drained completely, reinstall
drain plug or cap.
312 011 Drain
If oil filter (on engines so equipped) Is to be replaced,
unscrew used filter and install new filter on engine.
DIPSTICK &' Fll'l TUBE Remove oil dipstick and add about 80% of amount of oil
specified in following charts. Also shown are charts for
seiecting correct oil type and oil viscosity. When using
temperature-viscosity charts, select air temperature most
likely to be encountered within next recommended oil
change period.
ENGINE OIL CHANGE
Tractor Model Crankcase Oil Capacity

312 2112 quarts (2.3 liters)


416 1.5 quarts (1.4 liters) wlo Filter
1.7 quarts (1.6 liters) w/Fiiter
312 011 Dipstick/Fill Tube
ENGINE OIL TYPE
On 416 Model engine, oil should be changed after first 25
hours of operation. Thereafter, oil should be changed at 50 Engine
operating hour intervals. Oil filter should be changed every Kohler -- API Service SF
100 hours. If operating conditions are extremely dusty or
TORO POWER PLUS-- API Service SF or SF/CC
dirty frequency of oil changes should be increased.

-11-
ENGINE OIL TEMPERATURE VISCOSITY CHART don't

Kohler
4. Be sure cover seals and
Air 011 condition and will seal
Above 32 SAE30 can let unfiltered air into carburetor.
Below 32 nA,nnO'"'' SAE 5W·30

TORO POWER PLUS

airfilterelement is cleaned on
a flat surface to remove loose dirt element
if dirt does not off DO NOT wash elements in
Do not to blow dirt off with air as
this can filter element.
are used over filter elements on some
at 50 hour intervals, when air
cleaner is serviced. in a solution of
dish out excess oil
and install

After amount of check oil


oil to "Full" level or into

must not exceed "F" level on

serviced,
B TO ENGINE COVER
or is more often cause of a 1283
worn out hours of A small
amount of dirt will in a matter of Air Cleaner
hours. A element causes a richer fuel mixture which
and may lead to harmful

Dirt induced
Clean air filter alter every 25 hours of ",,,,,,,I'n
if tractor is under worn
of dirt will a set 01 in a matter of hours. A
element causes a richer fuel mixlure which wastes
filter elements at 100 hour intervals, or and may lead to formation of harmful
once a year, whichever comes first. Foam elements
may be serviceable for more than 100 hours or one year of
nrr'\lIl',PO element shows no of deterioration filter elements at200 hour intervals. more
and can still be cleaned As with Iilter, in conditions. To your
intervals must be shortened when nn&~r"l'lnn filter, or re·

a new or serviced element:

a now or serviced element: 1. Base must be to carburetor.


base if bent or cracked.
1. Back to carburetor.
2. Gasket surfaces of element must be flat base
if bent or cracked.
and cover to seal
2. Gasket surfaces of element must be flat back
and cover to seal <>"'''''''''0'\1 3.
4. Be sure cover seals and are in condition
and will seal Bad am;Kells and seals can leI
unfiltered air into carburetor.

-1
1113

Air Cleaner

not wash elements in


REED
with airasthiscan

out excess oil from pre-


over air cleaner element. Crankcase Breather
1. WASH

2. DRY
COAT WITH
WRING OUT

4. ELEMENT

before r,,:m,fII/'lnfl
Usea

14

Pre-Cleaner Service

1
Carburetor Adjustment
Tractor Model Plug Gap
All Models .025 in. (.6 mm) Carburetor is adjusted at factory and shou Id not have to be
reset. If a condition Is noted as outlined in following "Carbu-
Tighten spark plug(s} to: retor Adjustment Chart", carburetor should be readjusted
All Models - 15 ft . Ibs. (20 nm) immediately. Continued operation with incorrect carburetor
settings can lead to a fouled spark plug, overheating, exces-
Electronic Ignition sive valve wear or other problems. If black exhaust smoke
Breakerless electronic ignition system requires no periodic is noted, check air cleaner element first - an "overrich"
maintenance. mixture is usually caused by a poorly serviced, clogged air
cleaner element, not an Improperly adjusted carburetor.
Fuel System Correct carburetor adjustment requires a significant
On 312 models, a fine-mesh screen type strainer is amount of knowledge as well as special equipment, such as
incorporated into fitting at bottom of fuel tank, which filters a good tachometer. In addition, other adjustments, such as
foreign matter from gasoline before it reaches carburetor. governor settings, may also be necessary after adjusting
This strainer normally requires service only if fuel supply carburetor. Forthese reasons, it is suggested that carburetor
becomes severely contaminated. adjustments be performed by an authorized dealer.

On 416 model, engines have an in-line fuel filter located

;i;I!~~:iii~ii;!i~;!!iiJ~i~:~~~
nearcarburetor. This filter should be replaced after each 100
hours of operation or at 1 year intervals, whichever occurs
first.

Always clean area around fuel cap before removing It to


prevent excessive amounts of dirt from entering fuel system.
Also insure that fuel storage container you are using is clean
and in good condition. : tP' Engiti~; tDh~r6\1gh·6r'stal)~?tidr~ ·sp~&~i ••.••..;':': :)':.::;..

Fuel filter gives only limited protection against moisture in


;:·· ;· . ': pdsst8i~~··CA~~E1PRQBA~:~eR~ME.riy,·.·::.i;;·· •..~
fuel system. Keep fuel tank full du ring winter operation, when
cold and damp weather conditions can cause moisture to
condense in tank.

Carburetor Adjustment Chart

CHARGING AND ELECTRICAL SYSTEMS


Alternator
An alternator is used to charge battery. Alternatorcharging
system normally requires no service other than periodically
checking all exposed wiring and electrical connections on
tractor are clean, tight and in good condition. On 416 Model
only, a 30 amp automotive type ATO or ATC fuse is used to
Fuel Strainer protect charging circuit.

& CAUTION &


Proper polarity is critical with an alternator equipped
charging system. Always disconnect battery ground
cable (negative) before working on any part of electrical
system. Verify all components are connected correctly
before reconnecting ground cable (negative) or damage
to alternator system components will result.

Never run engine if battery is removed, or if battery is


not connected to charging system. Serious damage to
voltmeter, circuit board and charging system compo-
nents may result.
416-Model Fuel Filter

-14-
distilled water as necessary. Best time to add
to tractor so water will mix with
A 25 amp automotive ATO or ATC fuse is used to Do not overfill solution is cor-
main circuit of electrical can cause to
should be maintained at 1.265
When has been out of tractor for
as

corrosion.

312 Model Fuse Location

models so are
Care should be taken when
are broken.
Either sealed beam unit is
both terminal wires. Note way
.rll",..t"\.'n",,..ti.~ .... is
then remove bolt and retainer to release

To a tail pry lens off with a screwdriver.


A slot is located at each end of lens for this purpose. If bulb
has a metal bulb down and turn counterclock-
wise to remove it. If bulb has a bulb
out. Tail bulbs are automotive #1895
or#194

consult your authorized

416 Model Fuse Location

transmission 10W-30 or 10W-40


motor all.

circuit 1 amp automo- lubricant level should be checked before each use.
stick is located in a filler tube up from transmission.
IJII-"""'I'\ is marked for COLD oil. Remove and
clean with a clean lint free rag. and remove
Oil level should be maintained beween "F" and "L"
tractor with oil BELOW or
Add oil as necessary. HAlr""'II~A
n ..'H .. ,1"U or any other of electrI- seated in filler tube.
cal must be removed for any
reason, disconnect cable
FIRST and reconnect it LAST to avoid of
electrical shorts.

to a "Maintenance Free
level above in each cell

-1
K OIL

I"!r::ll"!k""rt or broken. Be sure to


directed across transmission.

676

Correct Transmission Oil Level

Drain and refill transmission oil once per year or 100 hours
of whichever occurs first.

Oil is drained at bottom of transaxle.


is located near left rear of transaxle. refill
5 After of
oil level between Front and Front Axle Lube
after each 25 hours of All
other arms and levers should be lubricated at same
intervals with either purpose grease or machine
wear surfaces.

Transmission Oil Filter


FOOT BRAKE ADJUSTMENT
EXHAUST SYSTEM
Brake band, located on left side of transmission, brakes
transmission shafts and, in turn, brakes rear wheels. Make regular visible and audible inspections of exhaust
system throughout life of tractor. Locate leaks in muffler and
To adjust brake push down on brake pedal and pull back on piping while engine is operating. Repair all leaks immediately
parking brake lever. With parking brake engaged, adjust nut after they are detected for personnel safety.
on end of rod until brake band Is tight enoug h to skid both rear
wheels when tractor is pushed. Then lighton nut another
1/2 turn. After adjustment, parking brake lever should not
travel to rear end of lever's slol when pmklllll hrnkn Is
engaged. With brake released, brake band should nol
"drag" on brake drum.

CLEANING AND STORAGE


Tractor should be washed regularly with a mild automotive
detergent and water. After 30 days, painted surfaces may be
waxed to protect original finish .

Minorpaint scratches or abrasions can be removed with an


automotive cleaning and polishing compound. Rubbing
compound is not recommended under normal circum-
stances, as it is highly abrasive. Exposed bare metal
surfaces should be given a light coating of oil or grease to
prevent rust until permanent repairs can be made. Aerosol
Parking Brake Adjustment cans of Toro Wheel Horse paint are available through your
Authorized Toro Wheel Horse Dealer.
PTO CLUTCH AND BRAKE ADJUSTMENT
When tractor will not be usedforan extended period oftime,
PTa clutch and brake may require periodic adjustment due following steps will help insure minimum difficulty when unit
to normal wear of friction surfaces. If clutch slippage Is Is returned to service:
apparent, turn trunnion farther onto clutch rod in one turn
1. Perform required maintenance steps called for in
intervals until slippage is eliminated.
"Maintenance Checklist".
To adjust PTO brake:
2. Check tires for proper Inflation.
1. Engage PTa clutch.
3. Drain all fuel from fuel tank. Start tractor and let engine
2. Loosen two bolts that hold brake pad bracket to support run out of gas. As gasoline grows old,lt becomes less volatile
bracket. and forms harmful gum and varnish deposits in carburetor
and fuel pump. DO NOT STORE GASOLINE FOR MORE
3. Place a .012 in. (.3 mm)feelergaugebetween brake pad THAN 2 MONTHS.
and clutch pulley.
4. Wash tractor and repaint all bare metal surfaces.
4. While holding brake pad against feeler gauge and
pulley, tighten two brake bracket bolts. 5. Charge battery. In temperatures lower than 40 degrees
F (4 degrees C) a battery will maintain a charge for about 50
days. In temperatures above 40 degrees F ( 4 degrees C)
water level should be checked and battery "trickle charged"
every 30 days, (more often in higher temperatures). Battery
must be fully charged to prevent freezing and internal dam-
age In weather below 32 degrees F ( 0 degrees C).

6. Remove key from tractor.

PTO Adjustments

-17-
SYMPTOM POSSIBLE REMEDY
will not turn over.
ea.".,"'..... ",t'I and

authorized dealer.
dealer.
authorized dealer.

turns over will not condition and


start.
Consult authorized dealer.
Refuel tractor.
valve closed. fuel
rn ..,rt'''t''IAf carburetor carburetor
switch. Consult authorized dealer.

hard to start. Check wires.


or loose.
system. Consult authorized dealer.
or Check condition and
reset gap.
Fuel line Clean fuel line and if
filter.
fuel pump. Consult Cluth(lri:~ed dealer.
Carburetor or Consult
dealer for authorized carburetor
service.

strainer

Water

Vent fuel cap


system. dealer.

-1
SYMPTOM POSSIBLE CAUSE POSSIBLE REMEDY

knocks. Fuel octane too low. with


octane
Consult authorized dealer.
overheated. Shut off and allow to
cool.

at or Check condition and


gap.
Consult authorized dealer.
Incorrect carburetor carburetor.

Air intake screen or fins Clean intake screen and fins.


Oil level too or too low. oil level as necessary.
Fuel mixture too lean. carburetor.
Consult authorized dealer.
overloaded. Reduce load on tractor.

idles carburetor.
gap. Check condition and gap of

backfires. carburetor carburetor.


system. Consult authorized dealer.

but tractor Transmission not in gear. Select gear.


Transmission. Consult authorized dealer.

stalls whenever PTO is Excessive load on PTO.

interlock system.

-1
2

LIGHT BLUE

ORANGE

PURPLE

RED

25 AMP FUSE

HEADLIGHT
SWITCH
BLACK

z ACCESSORIES
w (Aj
W
Il:
C>
l-
X
C>
---fi1~~:'=:F---4t--fii\~J--' ::J
6
Your TORO Wheel Horse
does more at home when it~s equipped
with TORO Wheel Horse attachmentso

Product information and spedficatlons are


shown herein as of the time of printing.
Wheei Horse Products, Inc. reserves the
right to change product specifications,
designs and standard equipment without
notice and without incurring obligation.

Right at home. WheelHorse


Tractors & Riding Mowers

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