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Saturn Flex System’s Flex LED PCB Kit

Better Heat Transfer Increased Flexibility

Easy Assembly Less Soldering

Transfer Increased Flexibility Easy Assembly Less Soldering Better Heat Transfer — Saturn uses thinner materials re-
Transfer Increased Flexibility Easy Assembly Less Soldering Better Heat Transfer — Saturn uses thinner materials re-

Better Heat Transfer

Saturn uses thinner materials re- sulting in an 1,800% reduction in distance from LED chip to Heat Sink.

Easy Assembly — Saturn’s Saturn’s

Flex LED PCB Kit includes a

pre-assembled rigid fixture which provides solid backing during stenciling and reflow. The parts also come palletized in arrays so custom- ers can assemble multiple pieces at a time.

Flexibility Because the PCBs are flexible, you can wrap them around your heat sinks.

PCBs are flexible, you can wrap them around your heat sinks. Less Soldering — The flex
PCBs are flexible, you can wrap them around your heat sinks. Less Soldering — The flex

Less Soldering The flex mate-

rial takes the place of having to solder multiple rigid PCBs together by pro- viding a connection that is 20 times stronger than a solder connection. Turn 5 Rigid PCBs into 1 flex PCB.

Better Heat Transfer from LED to Heat Sink

Current MCPCB LEDs

With current MCPCBs, the heat must travel through 58 mils of insulator FR4 mate- rial, 2 mils of adhesive and 10 mils of Aluminum before it finally reaches the heat sink, creating a slow migra- tion of the heat from LED to heat sink resulting in heat backup and higher LED temps.

Significant heat backup HEAT SINK Cu. Pad FR4 Adhesive Al Plate 1.4 mils Dielectric 2
Significant heat backup
HEAT
SINK
Cu. Pad
FR4
Adhesive
Al Plate
1.4 mils
Dielectric
2 mils
10 mils
58 mils

Saturn Flex LED Kit

With Saturn’s Flex LED kit, the heat only has to travel through 2 mils of polyimide material and 1.4 mils of Cu before reaching the heat sink resulting in cooler LED temps and quicker equaliza- tion times.

HEAT SINK Polyimide Cu. Pad Cu. Clad Dielectric 1.4 mils 1.4 mils 1 mil
HEAT
SINK
Polyimide
Cu. Pad
Cu. Clad
Dielectric
1.4 mils
1.4 mils
1 mil

**Drawing IS to scale.

Simple Assembly and Mounting

Assemble LEDs

Saturn’s flexible LED PCBs show up in a palletized tab- routed array for mass assembly and mounted to a tempo- rary fixture plate to provide solid backing for stenciling and reflow.

plate to provide solid backing for stenciling and reflow. Mount Panel Once chips are soldered to
plate to provide solid backing for stenciling and reflow. Mount Panel Once chips are soldered to
plate to provide solid backing for stenciling and reflow. Mount Panel Once chips are soldered to
plate to provide solid backing for stenciling and reflow. Mount Panel Once chips are soldered to
plate to provide solid backing for stenciling and reflow. Mount Panel Once chips are soldered to
plate to provide solid backing for stenciling and reflow. Mount Panel Once chips are soldered to
plate to provide solid backing for stenciling and reflow. Mount Panel Once chips are soldered to
plate to provide solid backing for stenciling and reflow. Mount Panel Once chips are soldered to
plate to provide solid backing for stenciling and reflow. Mount Panel Once chips are soldered to
plate to provide solid backing for stenciling and reflow. Mount Panel Once chips are soldered to
plate to provide solid backing for stenciling and reflow. Mount Panel Once chips are soldered to
plate to provide solid backing for stenciling and reflow. Mount Panel Once chips are soldered to
plate to provide solid backing for stenciling and reflow. Mount Panel Once chips are soldered to

Mount Panel

Once chips are soldered to Flex PCB, use a stainless-steel cover -plate to mount the Flex PCB to your heat sink. The plate will go over the top of the Flex PCBnot between the PCB and Heat Sink. The rigidity of the cover plate will ensure consistent contact between the heat sink and PCB.

         
         
         
         
         
         
         
         
         
cover plate will ensure consistent contact between the heat sink and PCB.        
HEAT SINK
HEAT
SINK