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CHALK POINT GENERATING STATION PREVENTIVE MAINTENANCE PROCEDURE

OPM-AE101 2 PAGES

REVISION 3 1 FIGURE

LEAK CHECK OF MAJOR STEAM DRAINS AND VENTS (CYCLE ISOLATION)

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Reviewed:

Procedure Coordinator

Date

Preventive Maintenance Coordinator

Date

Approved: =-----:---=~-=----:------------Supervisor, Plant Operations

Date

Plant Manager

Date

1.0 DESCRIPTION

1.1 Leak check of Stearn System drains and vents using a pyrometer.

lJ! REQUIRED TQOLSIEQUIPMENT !PARTS

2.1 Pyrometer OMEGA 871 Digital Thermometer (or equivalent)

. ~ PRECAUTIONS

3.1 NONE

~ INITIAL CONDITIONS

4.1 Unit to be tested is on line.

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CI 1991, Potomac E1cctric Power Company

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CHALK POINT GENERATING STATION

LEAK CHECK OF MAJOR STEAM DRAINS AND VENTS

OPM-AE101 REVISION OX PAGE 2

.sJ! INSTRUCTIONS

5.1 Test drain or vent line temperature down stream of the isolation valve.

5.1.1 Remove the temporary insulation from the test area, as required.

5.1.2 Use the Pyrometer in accordance with the applicable manufacturers instructions to determine the temperature of the pipe.

5.1.3 Record the temperature reading in the space provided on Figure 7.1, Vent and Drain Leak Check Data Sheet.

5.1.4 Install the temporary insulation on the test area as required.

5.1.5 Perform the above steps for all the vents and drains listed on Figure 7.1.

i.& RESTORATION

6.1 Ensure that all temporary insulation is reinstalled properly on the vent and drain lines.

1& FIGURES

7.1 Vent and Drain Leak Check Data Sheet.

CHALK. POINT GENERATING STATION

LEAK CHECK OF MAJOR STEAM DRAINS AND VENTS

OPM-AEI0l REVISION 0

PAGE 1 of 8 FIGURE 7.1

DATA SHEET 1

UNIT 1 and 2 BOILER DRAIN VALVE LOCATION PIPE TEMP.
VALVE NAME SIZE READING
Economizer Inlet Header El 73; S of Economizer area near 21/2
SW comer, NW of Manlift - 100
ft
Economizer Inlet Drain El 73; S of Economizer area - 10 11/2
ft, NW of ManJift - 90 ft
Economizer Inlet Drain El 73; S of Economizer area - 10 11/2
ft, NW of Manlift - 100 ft
Convection Pass Downcomer El 91; S of Economizer Boiler, 21/2
South NW of manlift - 20 ft
Primary Superheater Inlet Header El 91; SW Comer of Boiler, NW 2
South of Manlift - 20 ft
Primary Superheater Inlet Header El 91; NW comer of Boiler, 10 ft 2
North S of MCC-I08
Furnace Third Pass Rear Side E191; NW comer of Boiler, 21/2
Wall Inlet Header above ladder, E of Boiler access
door - 20 ft
Convection Pass Downcomer E191; NW comer of Boiler, SW 21/2
North of MCC 108 - 10 ft
Convection Arch Floor Drain El 91; Sw comer of Boiler 2
Furnace Third Pass Front and El 108; SE comer of Boiler, NE 21/2
Side Wall Inlet Header of steps -3 ft
Convection Pass Roof Inlet El 133; SE comer of Boiler, NE 2
Header of Manlift - 100 ft
Secondary Superheater Inlet El 149; N of Boiler, SW of 11/2
Header North Elevator - 100 ft
First Reheat Outlet Header El 149; S of Boiler, NW of 1 1/2
(Second Pass) Manlift - 40 ft
Second Reheat Inlet Header El 149; S of Boiler, NW of 11/2
Manlift - 50 ft
First Reheat Outlet Header (First El 149; S of Boiler, NW of 11/2
Pass) Manlift - 70 ft CHALK POINT GENERATING STATION

LEAK CHECK OF MAJOR STEAM DRAINS AND VENTS

OPM-AEI0l REVISION 0

PAGE 2 of 8 FIGURE 7.1

UNIT 1 and 2 BOILER DRAIN VALVE LOCATION PIPE TEMP.
VALVE NAME SIZE READING
Secondary Superheater Outlet El 149; S of Boiler, NE of Manlift 11/2
Header. - 40 ft
Secondary Superheater Inlet EI 149; S of Boiler, NE of Manlift 11/2
Header - 50 ft
Start-Up System Valve 207 line EI 190; SW of Boiler, E of stairs 11/2
Drain UNIT 1 and 2 BOILER VENT VALVE LOCATION PIPE TEMP.
VALVE NAME SIZE READING
Main Steam line Vent EI 171; S of Boiler, N of Manlift - 2
40 ft
First Cold Reheat line Vent EII71; E of Boiler, S of Elevator 11/2
- 60 ft
Second Cold Reheat South line EII71; E of Boiler, S of Elevator 11/2
Vent - 70 ft
Second Cold Reheat North Line EI 171; E of Boiler, S of Elevator 1 1/2
Vent - 65 ft
Second Hot Reheat North Line EI 171; E of Boiler, S of Elevator 11/2
Vent - 50 ft
Primary Superheater Supply EI 171; NW comer of Boiler, near 11/2
Downcomer North Vent stairs to fans
Primary Superheater Supply Ell71; SW comer of Boiler, NW 11/2
Downcomer South Vent of Manlift - 100ft
First Reheat Interconnecting Line EI 171; SW comer of Boiler NW 11/2
Vent of Manlift - 90 ft
103/4" Supply to Valves 207-1 EI 190; W of Boiler, up ladder to 11/2 no
.and 207-2 Valves HighPoint Vent the W of ladder measure
H.P. Flash Tank Vent EI 190; Vents do not go to roof 11/2
on top of tank
H.P. Flash Tank Vent E1190; Vents do not go to roof 1 1/2
on top of tank
Outlet of Valve 205 to Secondary EI 190; W of Boiler, up ladder to 11/2
Superheater Vent the E of ladder
First Hot Reheat South line Vent EI 171; NW of Manlift - SO ft 11/2 CHALK POINT GENERATING STATION

LEAK CHECK OF MAJOR STEAM DRAINS AND VENTS

OPM-AEI0l REVISION 0

PAGE 3 of 8 FIGURE 7.1

UNIT 1 and 2 BOILER VENT VALVE WCATION PIPE TEMP.
VALVE NAME SIZE READING
Second Hot Reheat North line El 171; NE of Elevator - 120 ft 1 1/2
Vent
Second Hot Reheat South line Ell71; NW of Manlift - 45 ft 11/2
Vent UNIT 1 and 2 TURBINE DRAIN VALVE WCATION PIPE TEMP.
VALVE NAME SIZE READING
BFPT "A" Extraction to #6 El 18; Top of #4 Heater, line to
Heater DripTank6A
BFPT "B" Extraction to #6 Heater EI 18; Top of #4 Heater, line to 11/4
Drip Tank 6B
First Reheat Turbine to HP 2A EI 29; N of 2A/2B Heater, level 11/2
and 2B Heater Extraction line with grating, N of Crossover
Admission Stop Valve
Secondary Turbine Reheat Stop El 29; S of Station Service 11/2
Valve # 1 Drain Transformer 1B, N of Bowser
Filter and Polisher - 20 ft
Boiler Feed Pump Main Steam El 29; two valves E of 2A/2B 11/2
Supply Header Drain Heater - 20 ft
Secondary Turbine Combined EI 29; S of Station Service 11/2
Reheat Stop Valve and Intercept Transformer 1B, N of Bowser
Valve # 2 Drain Filter and Polisher - 20 ft
Secondary Turbine Combined El 29; S of Station Service 11/2
Reheat Stop Valve and Intercept Transformer 1B, N of Bowser
Valve # 1 Drain Filter and Polisher - 20 ft
Secondary Turbine Reheat Stop El 29; 5 of Station Service 11/2
Valve # 2 Drain Transformer 1B, N of Bowser
Filter and Polisher - 20 ft
Primary Turbine Combined El 29; S of Station Service 11/2
Reheat Stop Valve and Intercept Transformer 1B, N of Bowser
Valve # 2 Drain Filter and Polisher - 20 ft
BFPT "B" Extraction to #4 Heater E129; N of #7 LP Heater - 10 ft
Secondary Turbine First Reheat El 29; N of 2A/B Heater, S of
Lower Exhaust Drain Bowser Filter and Polisher - 20 ft
BFPT "A" Extraction to #4 El 29; N of #7 LP Heater - 25 ft
Heater CHALK POINT GENERATING STATION

LEAK CHECK OF MAJOR STEAM DRAINS AND VENTS

OPM-AE101 REVISION 0

PAGE 4 of 8 FIGURE 7.1

UNIT 1 and 2 TURBINE DRAIN VALVE WCATION PIPE TEMP.
VALVE NAME SIZE READING
Secondary Turbine Lower El 29; N of 2A/B Heater, S of 11/2
Crossover Chamber Drain Bowser Filter and Polisher - 20 ft
BFPT "B" Extraction to Deaerator El 29; N of #7 LP Heater - 10 ft
Primary Turbine Lower Crossover El 29; S of Station Service 11/2
Chamber Drain Transformer 1B, N of Bowser
Filter and Polisher - 20 ft
BFPT "A" Extraction to Deaerator El 29; N of #7 LP Heater - 20 ft 11/2
Secondary Turbine Second Reheat EI 29; S of Station Service 11/2
Bowl Drain Transformer 1B, N of Bowser
Filter and Polisher - 20 ft
Secondary Intermediate Shell El 29; N of 2 A/B Heater, S of 11/2
Drain Bowser Filter and Polisher - 20 ft
Primary Intermediate Shell Drain El 29; S of Station Service 11/2
Transformer lB, N of Bowser
Filter and Polisher - 20 ft
Crossover Stop Valve Drain El 29;W of 2 AlB Heater, S of 11/2
Bowser Filter and Polisher - 20 ft
Primary Turbine Combined El 29; S of Station Service 11/2
Reheat Stop Valve and Intercept Transformer lB, N of Bowser
Valve # 1 Drain Filter and Polisher - 20 ft
Combination Reheat Valve After El 29; S of Bowser Filter and
Seat Drain Polisher and N of 2 AlB HP
Heater
Reheat Stop Valve Drain EI 29; S of Bowser Filter and
Polisher and N of 2 A/B HP
Heater
Crossover Admission Stop Valve EI 29; S of Bowser Filter and 1 1/2
After Seat Drain Polisher and N of 2 AlB HP
Heater
Crossover Valve Before Seat EI 29; S of Bowser Filter and 11/2
Drain Polisher and N of 2 A/B HP
Heater
Crossover Bowl Drain EI 29; S of Bowser Filter and 11/2
Polisher and N of 2 AlB HP
Heater CHALK POINT GENERATING STATION

LEAK CHECK OF MAJOR STEAM DRAINS AND VENTS

OPM-AEI0l REVISION 0

PAGE 5 of 8 FIGURE 7.1

UNIT 1 and 2 TURBINE DRAIN VALVE LOCATION PIPE TEMP.
VALVE NAME SIZE READING
Main Stop Valve #: 1 Before Seat EI 29; S of Station Service 21/2
Drain Transformer 1B, N of Bowser
Filter and Polisher - 20 ft
Crossover Valve After Seat Drain EI 29; S of Bowser Filter and 1 1/2
Polisher and N of 2 A/B HP
Heater
Main Stop Valve #: 2 After Seat EI 29; S of Station Service 21/2
Drain Transformer IB, N of Bowser
Filter and Polisher - 20 ft
Control Valve Chest Drain EI 29; S of Station Service 21/2
Transformer 1B, N of Bowser
Filter and Polisher - 20 ft
Primary Turbine Second Reheat EI 29; S of Station Service 11/2
Bowl Drain Transformer 1B, N of Bowser
Filter and Polisher - 20 ft
Main Stop Valve # 1 After Seat EI 29; S of Station Service 21/2
Drain Transformer 1B, N of Bowser
Filter and Polisher - 20 ft
Main Stop Valve # 2 Before Seat El 29; S of Station Service 21/2
Drain Transformer 1B, N of Bowser
Filter and Polisher - 20 ft
After Seat Drain - BFPT "A" HP EI 43; E of BFPT Stop Valve 11/2
Stop Valve
Before Seat Drain - BFPT "B" HP E143; W of BFPf Stop Valve 1 1/2
Stop Valve
Before Seat Drain - BFPT "A" HP E143; W of BFPf Stop Valve 11/2
Stop Valve
After Seat Drain - BFPT "B" HP E143; E of BFPT Stop Valve 1 1/2
Stop Valve
BFPT "A" Extraction to #7 EI 8; E of Condenser Hotwell, N
Heater of Cond Lube Pump Motor
BFPT "B" Extraction to #7 Heater EI 8; E of Condenser Hotwell, N
of Cond Lube Pump Motor CHALK POINT GENERATING STATION

LEAK CHECK OF MAJOR STEAM DRAINS AND VENTS

OPM-AEI0l REVISION 0

PAGE 6 of 8 FIGURE 7.1

UNIT 3 and 4 BOllER VENT VALVE LOCATION PIPE TEMP.
and DRAIN VALVE NAME SIZE READING
Superheater Outlet Lead Vent (2) El124' 1"; NE Comer of Boiler, 1
shares the same valve with the SE
comer with a 1" line
Superheater Outlet Lead Vent (1) EI 124' 1"; SE Comer of Boiler, 2
up the steps above the
Superheater
Superheater Outlet Lead Drain EI 124' 1"; NE Comer of Boiler, 21/2
(2) up the steps below the
Superheater
Superheater Outlet Lead Drain El124' 1"; SE Comer of Boiler, 21/2
(1) up the steps below the
Superheater
Superheater Steam Cooled Wall EI 153; E of Boiler, between Hot 2
Roof Junction Header Drain Reheat Lines
Reheater Outlet Lead Vents EI 153' 1"; Down the steps at the 2
SE and NE comer of the Boiler
Over the Hot Reheat Line (uses
the same 2 valves)
Drum Vent North (1) EI 168; N of Boiler, up ladder 21/2
between safety valves on top of
steam drum
Drum Vent South (2) El. 168; S of Boiler, up ladder 21/2
between safety valves on top of
steam drum
Drum Vent - Purge and Bleed (1) El 168; NE side of Boiler, 30 ft 3
from the Steam Drum (2 valve
per line)
Drum Vent - Purge and Bleed (2) El 168; SE side of Boiler, 30 ft 3
from the Steam Drum (2 valve
per line)
Economizer Outlet Link Vents El 193' 7"; Center of Boiler 2
Superheater Desuperheater Outlet El 193' 3"; Center of Boiler 2
Link Vent
Main Steam Lead Drain EI 23; NE of Manlift (2 valves) 2
Cold Reheat Line Drain EI 23; NE of manlift - 10 ft 3 r

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CHALK POINT GENERATING STATION

LEAK CHECK OF MAJOR STEAM DRAINS AND VENTS

OPM-AEI0l REVISION 0

PAGE 7 of 8 FIGURE 7.1

UNIT 3 and 4 BOILER VENT VALVE LOCATION PIPE TEMP.
and DRAIN VALVE NAME SIZE READING
Superheater Front Horizontal EI 43; E of Boiler 21/2
Platen Finishing Inlet Header
Drain
Superheater Steam Cooled Wall EI 43; E of Boiler ·2
Roof Junction Header drain
Superheater Steam Cooled Wall El 43; S of Boiler and up steps 31/2
Rear Outlet Header Drain
Superheater Outlet Lead Drain El 43; E of Boiler 21/2
Superheater Steam Cooled Wall EI 43; N of Boiler 31/2
Rear Outlet Header Drain
Water Wall Drum Blowoff and EI 8; N of Manlift, near Flash 21/2
Drain Tank - Main Drains (3)
Water Wall Drum Drains E18; NE 31/2
Water Wall Drum Drains EI8; NW 31/2
Water Wall Drum Drains EI8;SE 3 1/2
Water Wall Drum Drains E18; SW 3 1/2
Economizer Recirculating Line EI 94' 6"; N Center of Boiler 21/2
Valves (21) along the first walkway
Superheater Front Horizontal EI 94' 6"; Center of Boiler 2 Y"L-
Platten Finishing Inlet Header adjacent to first walkway
Drain
Economizer Recirculating Line EI 94' 6"; S Center of Boiler along 21/2
Valves (1) the first walkway
Superheater Steam Cooled Wall EI 94' 6"; N of Boiler 31/2
Rear Outlet Header Drain (root)
Superheater Steam Cooled Wall EI 94' 6"; S of Boiler 3 1/2
Rear Outlet Header Drain (root) UNIT 3 and 4 TURBINE DRAIN VALVE WCATION PIPE TEMP.
VALVE NAME SIZE READING
Main Steam to SV -1 Before Seat EI 23; NE of Manlift, SW of 2
Drain elevator
Main Steam to SV-l After Seat EI 23; NE of Manlift, SW of 11/2
Drain elevator CHALK. POINT GENERATING SfATION

LEAK CHECK OF MAJOR STEAM DRAINS AND VENTS

OPM-AEIOI REVISION 0

PAGE 8 of 8 FIGURE 7.1

UNIT 3 and 4 TURBINE DRAIN VALVE LOCATION PIPE TEMP.
VALVE NAME SIZE READING
Main Steam to SV-2 After Seat El 23; NE of Manlift, SW of 11/2
Drain elevator
Main Steam to SV -3 Before Seat EI 23; NE of Manlift, SW of 2
Drain elevator
Main Steam to SV-3 After Seat EI 23; NE of Manlift, SW of 11/2
Drain elevator
Main Steam to SV-2 Before Seat El 23; NE of Manlift, SW of 2
Drain elevator
Intermediate Pressure Extraction EI23; SW of Condenser, 11'th 21/2
to Air Heater Before Bleeder Trip . Stage Extraction
Valve Drain
Extraction to BFPT Before EI 23; W of Condenser, up steps, 21/2
Bleeder Trip Valve Drain 13'th Stage Extraction
Low Pressure B Extraction to El23; SE comer of Condenser, 21/2
Deaerator After Bleeder Trip 12'th Stage Extraction
Valve Drain
Low Pressure Turbine A EI 23; NE comer of Condenser, 21/2
Extraction Steam to Heater No. 2 lS'th Stage Extraction up steps
under BTY
Low Pressure A Extraction to EI 23; NE corner of Condenser, 21/2
Deaerator After Bleeder Trip 12'th Stage Extraction
Valve Drain
Low Pressure Turbine B El23; SE corner of Condenser, 21/2
Extraction Steam to Heater No. 2 1S'th Stage Extraction up steps
under BTY
Low Pressure Extraction to BFPT EI23; W of Condenser up steps, 21/2
After Bleeder Trip Valve Drain 13'th Stage Extraction
Intermediate Pressure Extraction EI 23; S of Condenser, 11'th Stage 2 1/2
to Air Heater Before Bleeder Trip Extraction
Valve Drain
First Stage Drain to Condenser EI 23; S of Condenser up steps 1 .
against beam
Hot Reheat Low Drain (2) EI 8; S of Condenser under the J "
Hot Reheat Line - 1-
Hot Reheat Low Drain (1) EI 8; S of Condenser under the 21/2
Hot Reheat Line