GIVEN REQUIREMENT (PC

PC/SHEET RAW MATERIALS NO. OF DAYS DELAYED BALANCE DELAY 1ST DAY 2ND DAY
A 78 15 1000 1000
B 24 10 2 200
C 44 60 2000
D 22 0 3000
E 24 167 4000
F 20 99 3 1800
G 20 120 2000
H 16 0 1000
I 6 0
J 10 350 3000 3000
K 90 0
L 102 7 1 130 1000 1000
M 42 0 2000
N 75 0
O 32 57 5000
P 32 0
Q 42 35 5 1250
R 78 20 3000
S 27 0 3000
T 32 0
U 42 60 2000 2000
V 42 0
W 16 60 2 830
X 44 150 5000 5000
Y 24 0
Z 7 0 1000
REQUIREMENT (PC) REQUIREMENT (SHEET)
3RD DAY 4TH DAY 5TH DAY 1st day 2nd day 3rd day 4th day 5th day
1000 1000 12.820513 12.820513 0 12.820513 12.820513
2000 2000 2000 0 0 83.333333 83.333333 83.333333
2000 2000 45.454545 0 0 45.454545 45.454545
0 136.36364 0 0 0
2000 3000 166.66667 0 0 83.333333 125
1000 0 0 50 0 0
100 0 0 0 0
1000 0 62.5 62.5 0 0
2000 2000 0 0 0 333.33333 333.33333
300 300 0 0 0
4000 0 0 44.444444 0 0
9.8039216 9.8039216 0 0 0
0 47.619048 0 0 0
1000 1000 0 0 0 13.333333 13.333333
3000 156.25 0 93.75 0 0
6000 0 0 187.5 0 0
3000 2000 0 0 0 71.428571 47.619048
38.461538 0 0 0 0
2000 0 111.11111 74.074074 0 0
2000 0 0 62.5 0 0
47.619048 47.619048 0 0 0
5000 5000 0 0 0 119.04762 119.04762
3000 3000 2000 0 0 187.5 187.5 125
113.63636 113.63636 0 0 0
1000 2000 0 0 0 41.666667 83.333333
1000 0 142.85714 142.85714 0 0
990.7126 984.33078 988.45899 991.25125 988.27506
 ADVANCED PRODUCTION
Advance Production RANK RANKED QUANTITY CUMULATIVE QUANTITY ADVANCE PRODUCTION
A 12.820513 9 300 300 0
B 0 11 142.857142857143 442.857142857143 0
C 0 11 136.363636363636 579.220779220779 0
D 136.36364 3 113.636363636364 692.857142857143 0
E 0 11 111.111111111111 803.968253968254 0
F 0 11 62.5 866.468253968254 0
G 0 11 47.6190476190476 914.087301587302 0
H 62.5 6 47.6190476190476 961.706349206349 0
I 0 11 12.8205128205128 974.526862026862 0
J 300 1 9.80392156862745 984.330783595489 0
K 0 11 0 984.330783595489 0
L 9.8039216 10 0 984.330783595489 0
M 47.619048 7 0 984.330783595489 0
N 0 11 0 984.330783595489 0
O 0 11 0 984.330783595489 0
P 0 11 0 984.330783595489 0
Q 0 11 0 984.330783595489 0
R 0 11 0 984.330783595489 0
S 111.11111 5 0 984.330783595489 0
T 0 11 0 984.330783595489 0
U 47.619048 7 0 984.330783595489 0
V 0 11 0 984.330783595489 0
W 0 11 0 984.330783595489 0
X 113.63636 4 0 984.330783595489 0
Y 0 11 0 984.330783595489 0
Z 142.85714 2 0 984.330783595489 0
TOTAL ADVANCE PRODUCTION 0

Excess 0
 WIP
YIELD 0.995 0.984 0.984 0.997 0.996 0.994 0.998 0.989
PROCESS
Model 1 2 3 4 5 6 7 8
A 0 561 0 0 0 0 0 0
B 0 0 364 0 0 0 0 0
C 0 0 0 0 0 0 506 0
D 0 0 0 403 0 0 0 0
E 0 0 0 0 0 0 0 0
F 0 0 0 0 537 0 1254 0
G 0 0 0 0 0 0 0 0
H 0 404 0 0 0 0 0 0
I 0 0 0 0 0 0 0 0
J 0 0 0 0 0 0 0 329
K 506 0 0 0 0 0 0 0
L 0 0 0 0 0 564 0 0
M 0 0 756 0 0 0 0 0
N 0 0 0 0 0 0 0 0
O 0 0 0 0 0 326 0 0
P 0 0 0 0 0 0 0 0
Q 0 0 0 548 0 0 0 0
R 0 0 0 0 0 0 756 0
S 0 0 0 0 0 0 0 0
T 0 506 0 0 0 0 0 0
U 0 0 0 0 0 0 0 0
V 0 0 1008 0 0 0 0 579
W 0 0 0 0 0 0 0 0
X 0 0 0 0 0 0 0 0
Y 0 0 0 0 0 0 0 0
Z 0 0 523 0 0 0 0 0
0.998 0.969 0.992
WIP (computed)
9 10 11
0 0 546 1049.3081516 1049
0 0 0 334.75740037 334
0 0 0 479.11894107 479
0 0 326 700.0426755 700
0 0 0 0 0
0 0 0 1690.7812838 1690
0 0 522 517.824 517
0 562 0 910.17722503 910
0 0 0 0 0
0 0 0 312.14629182 312
0 0 0 455.61445997 455
0 0 428 955.40948669 955
0 0 0 695.26536999 695
0 0 0 0 0
0 0 0 306.82928486 306
0 0 0 0 0
0 0 258 768.10614932 768
0 0 0 715.83778547 715
0 0 0 0 0
0 0 0 457.90397987 457
0 0 0 0 0
0 0 0 1476.360016 1476
0 502 0 486.438 486
0 0 0 0 0
0 0 0 0 0
0 0 1650 2117.7838472 2117
 REQUIREMENT
Delay 1st day Requirement WIP pc/sheet Raw Materials Raw Materials (pc)
A 0 1000 1049 78 15 1170
B 200 0 334 24 10 240
C 0 2000 479 44 60 2640
D 0 0 700 22 0 0
E 0 4000 0 24 167 4008
F 1800 0 1690 20 99 1980
G 0 2000 517 20 120 2400
H 0 0 910 16 0 0
I 0 0 0 6 0 0
J 0 3000 312 10 350 3500
K 0 0 455 90 0 0
L 130 1000 955 102 7 714
M 0 0 695 42 0 0
N 0 0 0 75 0 0
O 0 5000 306 32 57 1824
P 0 0 0 32 0 0
Q 1250 0 768 42 35 1470
R 0 3000 715 78 20 1560
S 0 0 0 27 0 0
T 0 0 457 32 0 0
U 0 2000 0 42 60 2520
V 0 0 1476 42 0 0
W 830 0 486 16 60 960
X 0 5000 0 44 150 6600
Y 0 0 0 24 0 0
Z 0 0 2117 7 0 0
T
WIP-Delay WIP-1st to be produced RANK Excess 1st day
1049 49 0 0 13 15
134 134 0 0 13 10
479 -1521 34.5681818182 34.56818181818 7 25.431818 excess
700 700 0 0 13 0
0 -4000 166.666666667 166.6666666667 2 0.3333333 excess
-110 -110 5.5 5.5 11 93.5 excess
517 -1483 74.15 74.15 5 45.85 excess
910 910 0 0 13 0
0 0 0 0 13 0
312 -2688 268.8 268.8 1 81.2 excess
455 455 0 0 13 0
825 -175 1.71568627451 1.71568627451 12 5.2843137 excess
695 695 0 0 13 0
0 0 0 0 13 0
306 -4694 146.6875 146.6875 3 -89.6875 delayed
0 0 0 0 13 0
-482 -482 11.4761904762 11.47619047619 10 23.52381 excess
715 -2285 29.2948717949 29.29487179487 8 -9.294872 delayed
0 0 0 0 13 0
457 457 0 0 13 0
0 -2000 47.619047619 47.61904761905 6 12.380952 excess
1476 1476 0 0 13 0
-344 -344 21.5 21.5 9 38.5 excess
0 -5000 113.636363636 113.6363636364 4 36.363636 excess
0 0 0 0 13 0
2117 2117 0 0 13 0
921.614508286 245.7039274684
Rank Model to be produced
1 J
2 E
3 O
4 X
5 G
6 U
7 C
8 R
9 W
10 Q
11 F
12 L
Process Processing Time Set-up time Number of unit Yield
1 37.62 30 6 0.995
2 45.96 30 6 0.984
3 57.12 30 8 0.984
4 57.12 30 6 0.997
5 75.78 30 8 0.996
6 45.36 30 20 0.994
7 128.88 30 6 0.998
8 45.36 30 14 0.989
9 38.4 30 14 0.998
10 19.14 30 8 0.969
11 105.9 30 6 0.992

Capacity Computation
Process Processing Time Pc/sec Pc/machine Pc/day Yield Quantity
1 37.62 0.026581606 669.8564593301 4019.138756 3999.0430622
2 45.96 0.02175805 548.3028720627 3289.8172324 3273.3681462
3 57.12 0.017507003 441.1764705882 3529.4117647 3511.7647059
4 57.12 0.017507003 441.1764705882 2647.0588235 2633.8235294
5 75.78 0.013196094 332.541567696 2660.3325416 2647.0308789
6 45.36 0.022045855 555.5555555556 11111.111111 11055.555556
7 128.88 0.007759156 195.530726257 1173.1843575 1167.3184358
8 45.36 0.022045855 555.5555555556 7777.7777778 7738.8888889
9 38.4 0.026041667 656.25 9187.5 9141.5625
10 19.14 0.052246604 1316.614420063 10532.915361 10480.250784
11 105.9 0.009442871 237.9603399433 1427.7620397 1420.6232295
where

Production Time 7.5 27000

Available time for production 7 25200

Capacity

3273.3681462141
3273.3681462141
2633.82352941176
2633.82352941176
2633.82352941176
1167.31843575419
1167.31843575419
1167.31843575419
1167.31843575419
1167.31843575419
 EXCESS RAW MATERIALS
Delay Excess
Model can be produced is there a delay? actual delays sheet requirement is there an excess? actual excess
A 0 no 0 0 no 0
B 0 no 0 0 no 0
C 2640 no 0 0 yes 0
D 0 no 0 0 no 0
E 4008 no 0 0 yes 0
F 1980 no 0 0 yes 0
G 2400 no 0 0 yes 0
H 0 no 0 0 no 0
I 0 no 0 0 no 0
J 3500 no 0 0 yes 0
K 0 no 0 0 no 0
L 714 no 0 0 yes 0
M 0 no 0 0 no 0
N 0 no 0 0 no 0
O 1824 no 0 0 yes 0
P 0 no 0 0 no 0
Q 1470 no 0 0 yes 0
R 1560 no 0 0 yes 0
S 0 no 0 0 no 0
T 0 no 0 0 no 0
U 2520 no 0 0 yes 0
V 0 no 0 0 no 0
W 960 no 0 0 yes 0
X 6600 no 0 0 yes 0
Z 0 no 0 0 no 0
TOTAL 0 0
excess raw materials
xcess
excess sheets
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0