Bug Pack Catalog

CHARTS
CONTENTS
WE DEVELOP IT...
Whenever there is a quality prod- CHARTS . . . . . . . . . . . . . . . . . . . 2-3
uct or trick solution needed, you
can always count on the staff at ENGINE . . . . . . . . . . . . . . . . . . 4-59
BUGPACK to come through. We’ve
been developing and producing
the highest quality products since INTAKE . . . . . . . . . . . . . . . .60-71
1968. In fact, many of the industry’s
most innovative and influential products and advances in tech- EXHAUST . . . . . . . . . . . . . .72-81
nology originated right here at BUGPACK products.
WE TEST IT... TRANSAXLE . . . . . . . . . . . .82-89

Before any product receives
the approval to be considered INTERIOR . . . . . . . . . . . . .90-109
a “BUGPACK” product, it under-
goes rigorous testing proce- EXTERIOR . . . . . . . . . . . 110-125
dures allowing you to buy with
confidence. It is for this reason
that you’ll find that many of the top performing race cars are CHASSIS . . . . . . . . . . . . .126-135
proud to wear the BUGPACK name.
SUSPENSION . . . . . . . . .136-145
WE BUILD IT...
“Cal-Look” Window Rubber, High Performance Heads, Off TOOLS/BOOKS. . . . . . . .146-155
Road Chassis Kits, Off Road and Performance Street Exhaust
Systems,OilPumps,OnePiece
Snap-InWindowKits,Urethane WATERCOOLED . . . . . . .156-157
Bushings & Mounts, Rocker
Arms&Shafts,Aluminum Dash
Panels and Intake Manifolds
INDEX . . . . . . . . . . . . . . .158-159
are just a few of the items
produced and manufactured in TERMS . . . . . . . . . . . . . . . . . 160
house at one of our two facili-
ties. The ability to employ strin-
gent quality control methods on PROMOTIONAL . . . . . . . . . . IBC
all of our products ensures that
the product you receive is of the highest quality.
WE HAVE IT...
With a great selection of aftermarket VW high performance parts and cool accessories, BUGPACK
provides your needs. In addition to our own extensive product line we also stock and distribute
other fine products such as...Mahle Pistons and Cylinder Sets, Sway-A-Way suspension parts,
EngleCams,WeberCarbs,K&NFilters,VDO Gauges,KennedyEngineeringProducts,KYB Shocks,
Robert Bently Manuals, Crow Safety Equipment Outerwears and SPTools among other well known
quality brands.
WE SUPPORT IT...
Often in the industry today it seems that once a product leaves the facility...that’s it, you’re
on your own. Not at BUGPACK Products...We offer support 5 days a week on every product we
sell. In most cases our extensive dealer network is able to answer any question you may have.
With virtually every product shipping with complete and detailed instructions (So complete that
often our competitors simply copy them) and all the correct hardware. We are confident that the
installation of your new BUGPACK product will be completed swiftly and correctly. However, we
do understand that you may have some installation concerns, so be assured...we’re always here
for you! E-mail us at: www.BUGPACK.com or Call: (714) 979-4990.
1
CHARTS
COMPUTE ENGINE DISPLACEMENT
Displacement Chart for 4 Cylinder Engineers in CC’s
BORE
STROKE 83 85.5 87 88 90 90.5 92 94 96.5 101.6
64 1385 1470 1522 1557 1629 1647 1702 1777 1872 2075
69 1493 1585 1641 1679 1756 1775 1835 1915 2019 2237
74 1602 1699 1760 1800 1883 1904 1968 2054 2165 2399
78 1688 1791 1855 1897 1985 2007 2074 2165 2282 2529
82 1775 1883 1950 1995 2087 2110 2180 2276 2399 2659
84 1818 1929 1997 2044 2138 2161 2234 2332 2457 2724
86 1861 1975 2045 2092 2188 2213 2287 2387 2516 2789
88 1905 2021 2093 2141 2239 2264 2340 2442 2574 2854
90 2136 2067 2140 2239 2290 2315 2393 2498 2633 2920
Formula To Figure Four Cylinder Displacement: EXAMPLE: BORE = 92. STROKE = 69
BORE x BORE x STROKE x .0031416 = TOTAL CC’s 92 x 92 x 69 x .0031416 = 1834.74 CC’s
COMPRESSION RATIO
92mm Bore Figured With .060 Deck Height (1.52mm) Equaling 10cc.
DEPTH OF FLYCUT
ENGINE SIZEStd. 1.27mm2.03mm2.54mm 3.05mm 3.56mm
Depth .050 .080 .100 .120 .140
1701cc 8.7 9.5 10.0 10.4 10.9 11.4
92x64 Stroke
1835cc 8.5 9.2 10.6 10.0 10.3 10.7
92x69 Stroke
1969cc 9.1 9.8 10.3 10.6 11.0 11.5
92x74 Stroke
2047cc 9.5 10.3 10.8 11.2 11.6 12.0
92x78 Stroke
2180cc 9.9 10.7 11.3 11.7 12.1 12.6
92x82 Stroke
Cylinder Displacement + Deck Height ENGINE CHARTS
Displacement + Head CC’s
COMPRESSION RATIO=
Deck Height Displacement + Head CC’s To Find Head cc Needed ForAny Compression Ratio:
Example: Bore = 90mm Stroke = 82mm Deck Height = Cyl. Disp. + Deck HT. Disp. - (“Desired Compression
11/2 Turns (1.5mm) Head = Dual Port Flycut .050 Ratio?” x Deck Height Displacement)
521.66cc + 9.65cc + 46cc (See Formula) (“Desired Compression Ratio”-1)
Therefore: =10.37 to 1
9.65cc + 46cc
Example: Cylinder Displacement = 458.7cc
Deck Height = 11.93cc
Desired Compression Ratio = 9.5 to 1
DRIVE RATIO CHART
MPH = RPM x Tire Diameter ( In Inches) Therefore: 458.7 + 11.93 - (9.5 x 11.93) divided by
Drive Ratio (9.5 - 1) = 42.03cc
MPH in 4th Gear Figured with 6000 RPM and a 4.86 Ring & Pinion w/ 1.13 4th Gear.
Deck Height Displacement Equals:
MPH Example: 6000 x 25 Inches = 150,000 = 81.32 MPH
5.49 x 336 1844.64 Bore x Bore x Deck Height in mm x .0031416
4
RPM = MPH x Drive Ratio x 336 Example: Bore = 92mm Deck Height = 1.75mm,
Tire Diameter ( In Inches)
or 13/4 Turns On Our Deck Height Tool
RPM in 3rd Gear Figured with 25”TallTire and 1.48 3rd Gear with 4.37 Ring & Pinion. Therefore:
RPM Example= 50 MPH x 6.47 Drive Ratio x 336 = 108,696 = 4348 RPM 92 x 92 = 8464 x 1.75 = 14812 x .0031416 = 46.5333
25 25 Divided by 4 = 11.93cc Deck Height
Ring & Pinion Ratio Cylinder Displacement Equals:

4th Gear Ratio 4.12 to 1 4.37 to 1 4.86 to 1
.89 4th Stock 3.67 to 1 3.89 to 1 4.33 to 1
Bore x Bore x Stroke x .0031416
1.04 4th 4.28 to 1 4.54 to 1 5.05 to 1 Drive Ratio = Ring & Pinion Ratio 4
1.13 4th 4.65 to 1 4.94 to 1 5.49 to 1 x Gear Ratio (Any) Example: Bore = 92mm Stroke = 69mm
1.22 4th 5.02 to 1 5.33 to 1 5.93 to 1 Therefore: 92 x 92 x 69 x .0031416
1.32 4th 5.44 to 1 5.77 to 1 6.41 to 1 Divided by 4 = 458.7cc
1.43 4th 5.89 to 1 6.25 to 1 6.95 to 1
2
CHARTS
VW QUICK REFERENCE GUIDE
YEAR MODEL/NOTES YEAR MODEL/NOTES
TYPE I Sedan, Bug, Super Beetle, Convertible TYPE II Transporter, Van, Bus, Kombi, Camper
1949 30hp 1954 36hp
1954 36hp, 1100cc engine 1960 40hp
1960 40hp, 1200cc engine 1963 1500cc engine
1966 50hp, 1300cc engine 1965 53hp, 1500cc engine
1967 53hp, 1500cc engine 1968 57hp, 1600cc engine - I.R.S.
1969 Independent Rear Suspension (I.R.S.) 1971 Dual port heads
1970 1600cc 1972 1700cc Type IV engine dual carbs
1971 1600cc, dual port heads, intro: Super Beetle 1974 1800cc Type IV engine 68hp
1972 Intro: Safari (The Thing) 1976 2000cc Type IV engine
1977 Production stopped except convertible 1980 Intro: Vanagon
TYPE III Fastback, Squareback, Station Wagon TYPE IV 4

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1962 1500cc “Pancake” engine 1968 Type IV engines dual carbs
1964 Dual carbs 1973 412 model larger body
1968 Options: auto trans, fuel injection 1974 2-door fuel injected 1700cc
1974 Production stopped 1974 4-door fuel injected 1800cc
1975 Production stopped
VOLKSWAGEN PRODUCTION BY CHASSIS NUMBER

BEETLE SUPER BEETLE THE THING LATE BUS Continued
1947 1-072 743 1971 111 2000 001 1973 183 2000 001 1974 214 2000 001
1948 1-091 921 1972 112 2000 001 1974 184 2000 001 1975 215 2000 001
1949 1-138 554 1973 113 2000 001 End of Production Type 1976 216 2000 001
1950 1-220 471 1974 134 2000 001 Made in Mexico 1977 217 2000 001
1951 1-313 829 1975 135 2000 001 1978 218 2000 001
1952 1-397 023 1976 156 2000 001 BUS/KOMBI 1979 219 2000 001
1953 1-454 951 1977 157 2000 001 1950 0001 End of Production
1954 1-575 415 1978 158 2000 001 1951 8113 Made in West Germany
1955 1-929 746 1979 159 2000 001 1952 20-035 112
1956 1 060 931 End of Production Type 1953 20-047 102 VANAGON
1957 1 394 119 Worldwide 1954 20-069 409 Air Cooled
1958 1 774 680 1955 20-117 902 1980 24A 00000 001
1959 2 226 206 KARMANN GHIA 1956 20-160 716 1981 24B 000 001
1960 2 528 668 1956 929746 1957 223 217 1982 24C 000 001
1961 3 192 507 1957 1060929 1958 315 209 1983 24D 000 001
1962 4 010 995 1958 1600 440 1959 374 811 Made in West Germany
1963 4 846 835 1959 1774 680 1960 469 506 1983 thru 1991
1964 5 677 119 1960 2528 668 1961 614 456
1965 115 000 001 1961 3192 507 1962 802 986 TYPE III
1966 116 000 001 1962 4010 995 1963 971 550 1961 000 001
1967 117 000 001 1963 4846 836 1964 114 4282 1962 011 041
1968 118 000 001 1964 5677 119 1965 215 000 001 1963 066 740
1969 119 000 001 1965 145 000 001 1966 216 000 001 1964 221 975
1970 110 2000 001 1966 146 000 001 1967 217 000 001 1965 315 000 001
1971 111 2000 001 1967 147 000 001 End of Production Type 1966 316 ooo 001
1972 112 2000 001 1968 148 000 001 Made in West Germany 1967 317 000 001
1973 113 2000 001 1969 149 000 001 1968 318 000 001
1974 114 2000 001 1970 140 2000 001 LATE BUS 1969 319 000 001
1975 115 2000 001 1971 141 2000 001 1968 218 000 001 1970 310 2000 001
1976 116 2000 001 1972 142 2000 001 1969 219 000 001 1971 311 2000 001
1977 117 2000 001 1973 143 2000 001 1970 210 2000 001 1972 312 2000 001
8/77 118 2000 001 1974 144 2000 001 1971 211 2000 001 1973 313 2000 001
End of Production Type End of Production Type 1972 212 2000 001 1974 313 2500 001
Made in West Germany Worldwide 1973 213 2000 001 End of Production
Worldwide
MODEL YEAR -vs- APPLICATION CHART TORSION BAR SPRING RATE CHART
SIZE DESCRIPTION APPLICATIONS BAR LENGTHS
21 3/4” Long Short Torsion Bar 60-68 Type I Swing Axle Diameters 21 3/4” 24 11/16” 29 9/16”
* 22mm 588 497 464
24 11/16” Long Intermediate Torsion Bar 49-59 Type I swing Axle
* 23mm 702 593 554
24 11/16” Long Intermediate Torsion Bar 69-72 Type I IRS 25mm 979 828 773
24 11/16” Long Intermediate Torsion Bar 65-67 Type III swing Axle 26mm 1145 968 904
26 9/16” Long Long Torsion Bar 73 & L Type I IRS 27mm 1333 1126 1052
NOTE: Measure tube extension past spring plate intermediate 4” long 6”. 28mm 1541 1303 1217
29mm 1774 1499 1400
THE MODEL YEAR VS APPLICATION AND TORSION BAR SPRING RATE 30mm 2031 1716 1603
CHARTSSHOWNARE A GUIDELINE ONLY,INDIVIDUAL APPLICATIONS MAYVARY. *Forreferenceonly.ThesearestockVolkswagenSizes.
3
ENGINE
FORGED ENGINE KIT
We have packaged together THE strongest race engine kit, by far, that the Volkswagen market has ever seen! All the items
contained in the kit are out of our normal stock BUT offered as a complete and hassle free kit. Check these features:
• FORGED BUGPACK Chromoly Crankshaft

•FORGEDMahlePiston&Cylindersin90.5,92or94mm.
•FORGEDBUGPACKChromolyRaceRodsin5.352”
or 5.500”. (78mm Kit= 5.352)
4101-31 (82mm Kit = 5.500/84mm Kit = 5.500)
• Genuine highest quality rod bearings.
• All the most popular engine displacements.
4101-30 Forged Engine Kit, 82VW x 90.5mm
4101-31 Forged Engine Kit, 82VW x 92mm
4101-40 Forged Engine Kit, 78VW x 90.5mm
PERFORMANCE ROD ENGINE KITS

Utilizing a cost savings over our Race Rods™ equipped Forged
Engine Kits, the engine builder can still build a strong race motor
economically. Packaged kit features:
•Forged BUGPACK Chromoly Crankshaft in 78 or 82mm
VW rod journals.
•Forged Mahle Piston & Cylinder Kits in 90.5, 92 or 94mm.
• Genuine OEM Forged stock rods reworked and balanced.
4102-50 Perf Rod Engine Kit, 82VW x 90.5mm
4102-51 Perf Rod Engine Kit, 82VW x 92mm
4102-51 4102-52 Perf Rod Engine Kit, 82VW x 94mm
4102-60 Perf Rod Engine Kit, 78VW x 90.5mm
COUNTERWEIGHTED ENGINE KITS

These kits can save you time and money by utilizing our counter-
weighted OEM cranks for true matched performance. Packaged
kits include:
• Genuine OEM Counterweighted Cranks.
• Forged Cima Piston & Cylinder Kits.
• Genuine OEM Forged Rods, Reworked & Balanced.
NOTE: Due to core supply — we may supply any of the following:
.010/.010,.010/.020, or .020/.020. At all times we will try to provide
the least amount of cut that the cores available will allow.
4102-10 C/WEngine Kit, 69VW x 90.5mm VW

4102-11 C/W Engine Kit, 69VW x 92mm VW
4102-11 4102-12 C/WEngine Kit, 69VW x 94mm VW
4
ENGINE
FLANGED CRANK & FLYWHEEL
Totally forged (Both Crank & Flywheel) and totally bulletproof! Flanged configuration delivers maximum contact area…
while the 6 bolt, 6 pin design eliminates flywheel loss. Available in all popular combinations and options offering you
everything you need for your ultimate high horsepower engine. In stock for immediate delivery!
4000-31 Forged Flanged Crank 82MM, Chevy Journal 4099-24 Flanged Flywheel (ARP) Bolts, 6
4000-28 Forged Flanged Crank 88MM, Chevy Journal 4000-70 Special Main Bearing Set, Flanged Crank
4099-20 Forged Flanged Flywheel 12V 200MM Clutch 4000-71 Flanged Crank Flywheel Seal
4099-22 Forged Flanged Flywheel 12VTiltonStyleClutch 4000-72 Input Shaft Bearing for Flanged Crank
4000-60 Spl. Cntr. Main Brng, 411 Inner w/T-1 Outer Dia.
•CRANK FEATURES•
•Forged from 4340
Chromoly Steel
•Type IV Center Main
for Rigidity
•2” Rod Journal
(Chevy)
•Split Main Bearing
Sets Available
•Nitrided Bearing
Surfaces
•FLYWHEEL FEATURES•
•Forged (not machined
from billet)
•Original Factory Surface
Hardness
•Two Models -Standard &
Tilton
•Special ARP Flywheel Bolts
Available
•Heavy Duty 12V Starter
Ring Gear
5
ENGINE
FORGED CRANKSHAFT
Here’s a strong powerful stroker crankshaft that’s totally
machined and then hand polished from a pure 4340 forg-
ing. Crank features all 4340 Chromoly steel precision
machined to fit right the first time without hassle. Super
strong offset 8 dowels along with chamfered oil hose
finish this crank off. All journals a nitrited for that total
assurance of quality and durability. A great crank at a
great price.
4000-14 Forged Crankshaft 78mm, VW Journal
4000-15 Forged Crankshaft 82mm, VW Journal
4000-15 4000-16 Forged Crankshaft 84mm, Chevy Journal
COUNTERWEIGHTED CRANKS
The most effective way to improve higher revs while increasing
reliability is with a fully counterweighted crankshaft. We take only
good original German cranks and add counterweights, drill for 8
dowels and completely re-machine all the journals. Sold outright.
NOTE: Due to core supply — we may supply any of the following:
.010/.010,.010/.020, or .020/.020. At all times we will try to provide
the least amount of cut that the cores available will allow.
4000-02 Counterweighted Crank, 69mm
4000-02
EXTRA LENGTH DOWEL PINS

Our high tensile strength flywheel dowels are a must for
any performance motor. Precision manufactured in our own
plant insuring the highest quality pins you can buy to guard
against shearing. Extra length allows deeper placement in the
crankshaft adding holding area. We offer two sizes: standard
8mm and 11/16” oversize for repair of elongated holes. It may
be necessary to increase the depth of the dowel pin holes in the
4032 crank used. Sold in sets of 8. We also offer a special offset eight
dowel pin gasket for non”O”ring applications.
4032 8mm Extra Length Dowel Pins
4033 11/32” Extra Length Dowl Pins
4034 8mm Flywheel Gasket, 10 Pack
6
ENGINE
COPPERCYLINDERHEADSHIMS,SETOF4
Copper cylinder head shims are the ultimate answer to all your deck
height and compression ratio woes! Copper offers superior sealing
qualities for ending compression leaks at the cylinder head surface.
These are the answer for that “dialed-in” deck height! Sold in sets
of 4 shims!
4579-10 Copper Cylinder Head Shims 90.5 Cyl, .040 Thick
4579-11 Copper Cylinder Head Shims 90.5 Cyl, .050 Thick
4579-12 Copper Cylinder Head Shims 90.5 Cyl, .060 Thick 4579-10
4579-20 Copper Cylinder Head Shims 92 Cyl, .040 Thick
MAIN BEARING DOWEL PIN SET, 5 PACK

These are standard length dowel pins sold in sets of 5 for retaining
the main bearing shells in the engine case. Don’t wait to check for
these on the work bench after you have assembled your bottom end
case halves!
4000-39 Main Bearing Dowel Pin Set, 5 Pack
4000-39
OIL GALLERY PLUG KIT

Our new gallery plug kit makes converting any engine case from
press-in style plugs to threaded pipe plugs a snap! Now you can
have access to all vital oil galleries for cleaning and inspection
purposes. Kit is supplied with the following aluminum pipe plugs:
Quantity 7 of 1/8NPT, quantity 2 of 1/4NPT, and quantity 3 of 3/8NPT
plugs. These are a must for the serious engine builder!
4500-50 Engine Oil Gallery Plug Kit, 12 Pcs.
4500-50
7
ENGINE
COMP CRANK INSTALLATION KIT

A complete kit to install a crank into a new or rebuilt engine.
Included in the kit are new or reconditioned timing gears,
spacers, snap ring, oil slinger, racer spacer, with or without
distributor drive pinion, washers and woodruff keys.
4106-10 Crankshaft Installation Kit With Drive Pinion
4106-20 Crankshaft Installation Kit Without Drive Pinion
4106-20
4106-10
CRANKSHAFT RACER SPACER

This trick item eliminates stock gear spacer failure. The stock
“horse shoe” spacer is notorious for opening under high stress and
destroys the gear train and often the case. Unit simply slips around
the crankshaft to form a bullet proof setup.
4000-50 4000-50 Crankshaft Racer Spacer, Each
RACE MAIN BEARINGS

Race main bearing sets are designed to replace the one piece #3
softer aluminum backed bearing shell with two identical heavy
duty steel backed bearing halves. This offers increased support
of the crankshaft centerline for extra strength and durability!
Another bonus these unique bearings offer is their ability to be
replaced if necessary without the removal of the crank/timing gear
combo! Race main bearing kits are supplied with extra dowel pin
for securing 2nd bearing halve to right side of engine case. Some
case machining will be required.
4000-40 Race Main Brng Kit, Std Crank/Std Case
4000-41 Race Main Brng Kit, 0.25 Crank/Std Case
4000-40 4000-42 Race Main Brng Kit, Std Crank/0.50 Case
4000-43 Race Main Brng Kit, 0.25 Crank/0.50 Case
8
ENGINE
RACE RODS™
Absolutely the finest forged rod on the market. Just check out
these features:
•Parallel beam design for added strength
•Forged E4340 Chromoly Steel
•100% machined
•All popular rod lengths
•A “designed especially for VW application” end cap
•Micro honed to exact specifications
•Clearanced in design not afterward
•Matched sets of four
•Cap alignment bushings included
•Supplied with full 220,000psi strength Rod Bolts
4005-08 Race Rods, 5.400 Length, VW Journal
4005-10 Race Rods, 5.500 Length, VW Journal 4005-11
4005-23 RaceRods,5.700Length,ChevyJournal
4005-27 RaceRods,5.500Length,ChevyJournal
4005-90 Race Rod Molylube, .5 oz
RACE RODS™ BOLTS

Due to the Race Rods™ Bolts built in stretch design, you should
always replace your old Race Rod™ Bolts during each engine
rebuild.OnlyusegenuineBUGPACK™rodboltstoensureagainst
futurefailure.Featuresafull220,000psistrengthnot190,000psilike
someothercompaniessupplyyou. Neveruselessthan220,000psi
bolts or you run the risk of failure! Sold in matched sets of 8. 4005-36
4005-36 Race Rod Bolts, 220,000psi, 8
RACE RODS™ BEARINGS

Quality precision bearings. All have been tested by us in actual
competition for the past 10 years. Features complete inspection,
radiusing, and chamfering.
4005-40 VW Rod Bearing, STD
4005-43 Chevy Rod Bearing, STD
4005-44 Chevy Rod Bearing, +.010
4005-45 Chevy Rod Bearing, +.020
4005-46 Chevy Rod Bearing, +.030 4005-43
4005-90 Race Rod Molylube, .5 oz
PERFORMANCE RODS
These economy priced rods are top quality to make your engine 4005-50
run longer and smoother. Sold in matched sets of 4, these rods
are rebuilt to exacting tolerances using new bronze bushings
and hardware. The stroker rods have the added work of clear-
ancing machining needed for longer stroke cranks.
4005-50 Perf Rods, Rebuilt & Balanced, Set of 4
4005-51 Stroker Rods, Rebuilt & Balanced, Set of 4
9
ENGINE
MAHLE BIG BORE KITS
We offer the finest in piston and cylinder kits—Mahle! Each cyl-
inder is extra thick for strength. Both cast and FORGED versions
are available. Each kit includes rings, pins, and clips. A must for
the serious engine builder!
4576-11 Forged P & C Kit, 85.5MM
4576-12 Forged P & C Kit, 87MM
4576-13 Forged P & C Kit, 88MM Machine
4576-14 Forged P & C Kit, 88MM Bolt-in
4576-16 Forged P & C Kit, 90.5MM
4576-17 Forged P & C Kit, 90.5MM x 82
4576-19 Forged P & C Kit, 92MM x 82
4576-21 Forged P & C Kit, 94MM x 82
4577-18 Cast P & C Kit, 85.5MM
4577-19 Cast P & C Kit, 87MM
4577-22 Cast P & C Kit, Type 4, 94mm 2000cc
4576-18
CYLINDER COOL TIN

This was originally a factory designed item only for Type III motors.
4526
By design the Type III motors had a habit of running higher head
temperatures and this was the cure. Another must item for all high
performance engines. Sold in pairs. Fits all engines except Type IV.
These fit either NPR or CIMA without modification.
4526 Cylinder Cool Tin, Pr.
4526-15 Chrome Cylinder Cool Tin, Pr.
10
ENGINE
HI-PERFORMANCE MAHLE PISTON RINGS
What better from a name that we all know and trust but top quality performance replacement ring sets.All performance
ring sets are supplied with a top compression ring with a chrome edge for improved engine performance.All performance
chrome edged piston ring sets are supplied complete with all secondary compression and oil control rings.Available for
90.5, 92, and 94mm piston applications utilizing a 1.5mm top ring, 2mm second ring, and 4mm oil ring grooves.
4578-43 Mahle Chrome Ring Set, 90.5x1.5x2x4mm
4578-44 Mahle Chrome Ring Set, 92x1.5x2x4mm
4578-45 Mahle Chrome Ring Set, 94x1.5x2x4mm
4578-43
BUGPACK™ PISTON RINGS

High Performance replacement piston ring sets are what you
need to rebuild that engine right! They are engineered to
eliminate blow-by in performance VW engines. These rings
have all the features needed. Available to fit most popular
applications and sold in complete sets only.
4578-11 Replacement Ring Set, 85.5 x 2 x 2 x 5mm, 4
4578-12 Replacement Ring Set, 87 x 2 x 2 x 5mm, 4
4578-13 Replacement Ring Set, 88 x 1.5 x 1.5 x 5mm, 4
4578-16 Replacement Ring Set, 90.5 x 1.5 x 2 x 4mm, 4
4578-18 Replacement Ring Set, 92 x 1.5 x 2 x 4mm, 4
4578-18 4578-20 Replacement Ring Set, 94 x 1.5 x 2 x 4mm, 4
11
ENGINE
TEFLON WRIST PIN BUTTONS
A loose wrist pin clip can spell disaster for a motor. These
Teflon Wrist Pin Buttons are easy to install and will not wear
or break. Superior to stock wrist pin clips which are fragile. A
must for high performance engines — these buttons are sold in
a complete set to do one engine.
4594-10 Teflon Wrist Pin Buttons, 85.5, 8 pcs
4594-11 Teflon Wrist Pin Buttons, 87, 8 pcs
4594-12 Teflon Wrist Pin Buttons, 90.5mm, 8 pcs
4594-13 Teflon Wrist Pin Buttons, 92mm, 8 pcs
4594-14 Teflon Wrist Pin Buttons, 94mm, 8 pcs
4594-13
TRU-ARC PIN KEEPERS

Replacement pin keepers for pistons such as Mahle, NPR, etc.
or 22mm pins.
4590-10 Tru-Arc Type Pin Keepers, 8
4590-10
SPIRAL LOCK PIN KEEPERS

These are the favorite of racers and provide the best retention of
a pin. Their super fit prevents pin pounding common to high RPM
engines. Their special fit in the piston groove prevents galling by the
pin and their locking ability keeps them in place. By far the cheapest
insurance around. Available for 22mm pins.
4590-11 Spiral Lock Pin Keepers, 8
4590-11
CYLINDER SHIM KITS
For getting the most out of your engine, proper deck height is a must.
Use these shims to adjust height for optimum performance. Quick
and easy, no need to machine the pistons. All popular thicknesses
offered. Sold in sets of four.
4557-10 Barrel Shims 15/1600, .010, 4
4557-20 Barrel Shims 15/1600, .020, 4
4557-30 Barrel Shims 15/1600, .030, 4
4557-40 Barrel Shims 15/1600, .040, 4
4557-60 Barrel Shims 15/1600, .060, 4
4559-10 Barrel Shims 90.5mm/92mm, .010, 4
4559-30
4571-10 Barrel Shims, 94mm, .010, 4
4571-20 Barrel Shims, 94mm, .020, 4
4571-30 Barrel Shims, 94mm, .030, 4
4571-40 Barrel Shims, 94mm, .040, 4
4571-60 Barrel Shims, 94mm, .060, 4
4571-90 Barrel Shims, 94mm, .090, 4
4571-180 Barrel Shims, 94mm, .180, 4
12
ENGINE
WINDAGE PUSHROD TUBES
The fastest and easiest way to reduce oil sloshing and leaking
valve cover gaskets by keeping the oil from “running” up the
push rod tube. One end of the tube is longer thereby extending
into the case to slow the sloshing. Sold in sets.
4107-10 Windage Pushrod Tubes, Zinc, Set of 8 4107-10
PUSHROD TUBES 4550-10

The plated ones. Used to complete the show engine look that
only zinc plating can give. Sold in sets of 8, fits 1600 & up.
4550-10 Push Rod Tubes, 8, Zinc Plated
ADJUSTABLE PUSHROD TUBES

Extruded from aluminum for greater heat dissipation and more
strength than stock. Adjustable to assume perfect seal. Make
emergency repairs without removing the cylinder head. A must
for any off-roader. Supplied with center O-ring.
4011 Adjustable Aluminum Pushrod Tube
4012 Set of 8 Adjustable Pushrod Tubes
4008 Replacement O Rings, Set of 8 4011
NYLON PUSHROD TUBES

These heat resistant material pushrod tubes are high impact
resistant and will not interfere or restrict pushrod movement. Ideal
for off road abuse. Economical enough to install on entire engine
from the start. Spring loaded fit insures leak proof sealing. Install
without removing cylinder head. Supplied with seals
4009 Set of 8 Nylon Pushrod Tubes
4007 Nylon Push Rod Tube, Ea.
4009
SPRING LOADED PUSHROD TUBES

Here is the latest addition to our fine aftermarket pushrod tube
line. This style eliminates the need for jam nuts by using a strong
spring to provide tension on the seal. Made of tough aluminum and
anodized for long life. Supplied with seals. 4036
4036 Spring Loaded Pushrod Tube
4037 Spring Loaded Pushrod Tube, Set of 8
SILICONE PUSHROD TUBE SEALS

Here’s the answer to that nagging question about what to do about
oil leaks around the push rod seals. Made of super sealing silicone
material to ward off heat checking and pliable enough to seat right
up and form a perfect seal. Sold in a set to do one engine. 4105
4105 Silicone Pushrod Tube Seals, 16 Pcs.
13
ENGINE
SUPER DUTY ALUMINUM CASES
Built right from the start! What could be better than taking a superior quality aluminum engine case and having
the custom options included from the manufacturer. Of course, the original factory universal case options are still
retained. Our new SUPER DUTY Aluminum Cases come supplied with the following:
• Clearanced for 86mm crankshafts

• Reinforced back behind cylinder #3
• Drilled and tapped for full flow with plug installed
• Shuffle pins on center main bearing saddle
• Rear Main oil gallery plug drilled and tapped
• Available with 8mm or 10mm case savers installed
• Available with 85.5, 90.5/92mm or 94mm bores
• Raised webs on top of case for added clearance
4001-30 Super Duty Case, 85.5mm w/ 8mm Inserts
4001-31 Super Duty Case, 85.5mm w/ 10mm Inserts
4001-32 Super Duty Case, 90.5/92mm w/ 8mm Inserts
4001-33 Super Duty Case, 90.5/92mm w/ 10mm Inserts
4001-34 Super Duty Case, 94mm w/ 8mm Inserts
4001-35 Super Duty Case, 94mm w/ 10mm Inserts
4001-36 SuperDutyCase,85.5mmw/oStudPattern(Un-Drilled)
4001-35
CASE SAVERS
For positive repair of stripped threads for VW case studs, or used
just as a preventative measure on new engines. Restores stripped
threads to original sizes for use of original case studs. These case
savers provide a better thread than original design steel stud to
aluminum case. Set of 16. Also available in bulk pack.
4560 Case Savers, 14mm-2.0 x 10mm-1.50, 16 Pc.
4560-10 Case Savers, 14mm-2.0 x 10mm-1.50, 100 Pc.
4561 4563 Case Savers, 1/2”-20 x 10mm-1.50, 16 Pc.
4563-10 Case Savers, 1/2”-20 x 10mm-1.50, 100 Pc.
14
ENGINE
BILLET CAM PLUG WITH O-RING
Finally! A truly reusable cam plug that will never leak! A com-
plete seal every time! If it leaks you must have left it out! Engine
block must be machined for cam plug groove. Fits all type-1,
type-2, type-3, type 4 and wasserbox engines.
4001-70
4001-70 Billet Cam Plug With O-Ring
4564
CHROMOLY STUD KIT
Most high compression high horsepower engines are plagued
with head stud breakage. To insure dependability put in a set of
our precision made chromoly steel studs. Kit comes complete
with studs, washers, and nuts. Special long stud included for
late case. The best insurance money can buy.
4564 Chromoly Stud Kit, 8mm, Stock Length
4564-10 Chromoly Stud Kit, 8mm +1/2” Longer
4564-11 Chromoly Stud Kit, 10mm, Stock Length
4564-12 Chromoly Stud Kit, 10mm +1/2” Longer
L
REA OLY!
OM
CHR
CASE STUD KITS

8mm case studs are used for late cases with dual port heads,
or when converting early cases with single port heads, to 8mm
studs. These units have increased impact yield and tensile
strength due to a higher carbon and nickel content than ordinary
studs. Corrosion resistance is also realized due to the higher
nickel content. Fits all cases when threaded for 8mm.
4565 8mm Case Studs, Dual Port, Set
4565
15
ENGINE
HEAVY DUTY RACING EXHAUST NUTS
2505-20 We have taken advantage of the original 8mm X 11mm brass style
exhaust nut design and added to it the strength and dependability
of steel along with plating to construct the ultimate in exhaust
system retaining hardware. 11mm outside design allows for extra
clearances required on larger diameter exhaust tubes with the ease
of installation and removal. Sold in sets of 8 for complete exhaust
system installations.
2505-20 HD Racing Exhaust Nuts, Plated, Set of 8
SPECIAL 12MM HEAD NUTS

These special 12mm head nuts used on your intake and
exhaust studs provide additional clearance for your wrench.
4505-11 4505-11 Special 12mm X 8mm Nut Set, 12pc.
COPPER EXHAUST NUT KIT

4507 These are standard size exhaust nuts to fit 8mm studs.
4507 Copper Exhaust Nut Kit, 8pc.
ENGINE CASE HARDWARE KIT

Complete hardware for installing new replacement case. Includes
necessary studs, cover plates, oil relief valves and springs.
4500 Engine Case Hardware Kit
4500
RACE ENGINE GASKET KIT

Includes all necessary gaskets for assembly of 13-1600
engine. Features our heavy duty intake, exhaust and oil
cooler adapter gaskets.
4591 Race Engine Gasket Set
4591
16
ENGINE
BUTTON HEAD SHROUD SCREWS

Replace those old rusty sheet metal screws with “trick” stainless
steel button head allen bolts. Kit supplied with matching stainless
steel washers and enough screws to detail a complete engine.
4506-11 S/S Button Head Shroud Screws
4506-11
SHROUD SCREW KITS

Complete kit to finish off all the shrouding in your T-1 engine.
Quality hardware that finishes your engine to a restored look or a
full custom look.
4506 Shroud Screw Kit, 12pc.

4506-15 Chrome Shroud Screws, 12pc.
4506
ENGINE HARDWARE KIT

High quality hardware to complete your engine assembly. The
complete kit is supplied with all necessary hardware for buttoning
up the case halves as well as the upper end cylinder head nuts and
washers. Kit also includes special 8mm nuts with 12mm head size
for intake and exhaust manifold applications. 8mm Sealing nuts are
supplied for all late style oil pump applications.
4505 Engine Hardware Kit (Over 140 Pieces)
4506 Shroud Screw Kit, 12 Pc.
4505-11 Special 12mm Head x 8mm Nut Set, 12 Pc.
4507 Copper Exhaust Nut Kit, 8 Pc. 4505
ENGINE LOCK NUT KIT

Gives added insurance for any VW engine. Lock nuts resist vibration
and keep tightly sealed even during repeated off road use.
4050 Engine Lock Nut Kit
4050
17
ENGINE
LEGENDARY BUGPACK™ PERFORMANCE!
BUGPACK’s proven cylinder head technology has
consistently become the dominating factor in aspects
ofcompetition.STREET PRO™,STREET ELIMINATOR™,
SUPER FLO™andANGLE FLO™CylinderHeadshaveset
the benchmark for quality and performance that others
canonlytrytoduplicate.BUGPACKoffersmanymodels,as
well as valve size configurations to allow the discriminate
engine builder to tailor his choice of cylinder head.
So...whetheryouarebudgetmindedorhavetheneedfor
all out speed. BUGPACK has what your looking for.
S/F I™ PRO RACING HEADS

The ultimate “State of the Art” high performance head. This designed
and built from the ground up head features:
• English design oval port and in a raw casting condition will flow 95%
of what a perfect 42mm dia. tube will flow on a flow bench.
• Fully machined combustion chamber insures identical CC’s every time.
• Exhaust port design has a reshaped radius of the bend to facilitate
passage of gases and still utilize after market exhaust systems.
• Extra metal around the combustion chamber walls to hold proper
combustion temperature and stability after flycutting even to 94mm.
4004-13 • Extra metal under valve seat area allows use of ultra stiff valve
springs
without fear of pulling the seat.
• Extra large rocker arm/valve cover area allows use of all exotic styles
of rocker arms currently used.
• Inexpensive when compared to other “Hand Worked” racing heads.
4004-12 92mm S/F I™ Heads 42 x 37.5, Pr.
4004-13 92mm S/F I™ Heads 44 x 37.5, Pr.
4004-14 94mm S/F I™ Heads 42 x 37.5, Pr.
4004-15 94mm S/F I™ Heads 44 x 37.5, Pr.
4004-151 94mm S/F I™ Heads 44 x 37.5, Pr. No Valves
4004-16 94mm S/F I™ Heads 48 x 38, Pr.
4004-161 94mm S/F I™ Heads 48 x 38, Pr. No Valves
A/F™ PRO RACING HEADS

ANGLE-FLO™ is the latest in cylinder head technology from BUGPACK. This head has all the virtues of our S/F line but
the exhaust port has been re-engineered to improve the flow for even greater performance. The 94MM version comes
standard with 48mm x 38mm valves, 1 3/8” springs and chromoly retainers. Design features a larger rocker stand area
for complete support. Relocated compact 12mm spark plug holes which adds strength to the head.
See other sections for intake manifolds, cylinder shrouds, exhaust systems and accessories to use with these heads.
4004-171 A/F™ Pro Racing Heads, 94mm, w/o Valves

4004-17 A/F™ Pro Racing Heads 94mm, 48 x 38mm, Pr.
4004-17
18
ENGINE
S/F™ & A/F™ HEAD ACCESSORIES
We offer a vast variety of supportive components to compliment
our A/F and S/F Head program. We also offer Fuel Injection Kits
(found in the Intake Section) that fit these Heads.
1018 S/F™ 40-52IDF Center Section Manifold
1550-16 S/F & A/F™ Cross Bar Linkage, 48IDA
1551-13 S/F & A/F™ Cross Bar Linkage, 40-52IDF
4004-20 S/F™ Dual Manifolds, 40-52IDF/Dellortos
4004-22 S/F™ Dual Manifold, 48IDA Weber
4004-27 S/F II™ Dual Manifolds, 40-52IDF/Dellorto
4004-30 S/F I™ Intake Gaskets, Pr.
4004-31 S/F I & II™ Cork Valve Cover Gaskets, Pr. 4004-40
4004-32 S/F I & II™ Replacement Valve Cover, Each
4004-33 S/F I & II™ Neoprene Valve Cover Gaskets, Pr.
4004-34 S/F II™ Intake Gaskets, Pr.
4004-38 S/F I & II™ Intake Manifold Socket Bolt, Each
4004-40 S/F & A/F™ Single Carb End Pieces, Pr.
4004-42 S/F I & II™ Alum Cylinder Shroud, Pr.
4004-23 A/F™ Dual Manifold, 48 IDA Weber
4006-40 A/F™ Cork Valve Cover Gaskets, Pr.
4006-41 A/F™ Exhaust Gaskets, 4
4006-42 A/F™ Replacement Valve Cover, Each
4006-43 A/F™ Steel Shroud Covers, Unpainted, Pr.
4006-62 A/F™ Exhaust Port Flanges, 4 Pcs.
4004-22
4004-42
S/F™ & A/F™ VALVE COVER NUTS

This handy little kit allows speedy removal of our S/F valve
covers. Great for those race cars where time is of the essence.
High quality screw machined turned hex aluminum provides easy
access for wrench or socket. Parts feature cross-drilled holes for
installing “safety springs” (included) to prevent loosening. Sold in
a matched set of eight extensions with four springs.
4004-35
4004-35 S/F Valve Cover Extension Nuts, 8
TM
19
ENGINE
The latest addition to our head line-up is our version of the factory
performance head...only better. These Street Pro™ heads are
packed full of the same power producing know-how that created
our infamous S/F™, A/F™ and S/E™ heads with a price tag that
can’t be beat. The unparalleled performance gains versus the low
cost make these heads a must for anyone looking for that little extra
“something” without having to break the bank. Precision machined
and assembled to exacting specifications in our Costa Mesa facility
for true off the shelf performance.Available in all popular bore sizes.
STREET PRO™ HEADS

STREET PRO™, the value leader in our performance head line-
up is our version of the factory performance head. The low cost
verses the gains in performance make these heads a great
value. Completely assembled for true off the shelf performance.
All complete heads feature our stainless valves. Sold each.
• Over 50% stronger than stock heads.
• Big ports are cast right in-standard.
• Long reach (3/4”) spark plug bosses.
• More material around the combustion chambers.
4003-11 4003-10 Street Pro 40x35x85 Bare ea.
4003-11 Street Pro 40x35x85 w/ Single Springs
4003-12 Street Pro 40x35.5x92 w/ Single Springs
4003-13 Street Pro 40x35.5x94 w/ Single Springs
4003-16 Street Pro II 40x35.5x85 w/ Dual Springs
S/E™ COMP HEADS

S/E™CompHeadsarethe resultofourextensiveheaddevelopment
program. As with the S/F™ Heads, these brand new heads are
built from the ground up — not redone! The main objective was to
bridge the “gap” between all out race heads and reworked stock
heads and that mission was more than accomplished. It will be
necessary to modify your stock dual port end pieces to match the
intake ports on the heads to run a single carb. Just check out these
features:
• Computer designed intake ports.
• Fits without modification in any street car.
• Added material around combustion chamber.
4002-54 • Fully machined combustion chambers.
• Increased valve spring support.
• Increased valve guide support.
• Increased material between seats.
• Long reach (3/4”) spark plug bosses.
• Flow increase of 70% out of the box!
• No special exhaust or sheet metal needed.
• Extra cooling fins over the exhaust port.
• High flow along with high velocity.
• Forged 1 piece Stainless Steel valves.
• Accepts stock valve cover & clip.
• Dual racing springs.
• Chromoly retainers with hardened locks.
4002-50 S/E™ Comp Heads, 85.5, 40 x 35.5mm
4002-53 S/E™ Comp Heads, 92, 40 x 35.5mm
4002-54 S/E™ Comp Heads, 92, 42 x 37.5mm
4002-55 S/E™ Comp Heads, 92, 44 x 37.5mm
4002-57 S/E™ Comp Heads, 94, 42 x 37.5mm
4002-58 S/E™ Comp Heads, 94, 44 x 37.5mm
4002-20 S/E™ Comp Manifolds, IDF/Dellorto, Pr.
4002-25 Stud Kit Cylinder Head, 8x31mm, 6 Pcs
20
ENGINE
BUGPACK™ RACING VALVES
These are the best forged one piece stainless steel valves money can buy. Precision machined featuring a swirl polish on the
head. Plus these valves have the exclusive alloy hard tip to prevent mushrooming of the valve stem. These are the valves used
exclusively in our competition head program. Money back GUARANTEED! We also have a quantity program-inquire.
4044-10 Type 4 Length S/S Valve, 38mm Exhaust, Ea.
4044-14 Type 4 Length S/S Valve, 46.5mm Intake, Ea.
4044-15 Type 4 Length S/S Valve, 48mm Intake, Ea.
4045-08 Stainless Steel Valves, 32mm, 4
4045-10 Stainless Steel Valves, 35.5mm, 4
4045-11 Stainless Steel Valves, 37.5mm, 4
4045-12 Stainless Steel Valves, 40mm, 4 4045-12
TITANIUM VALVES
Used when ultimate lightweight is needed. Titanium features tremendous strength and is a must for all out competition
engines. Used by racers in drag, midgets, oval track and off road. All valves include keepers. “Specify” — includes any
special stem lengths and diameter (incl. Type IV) and any head diameter up to 50mm.
4059-06 Racing Titanium Valve, 48mm, Type 4 Length, Ea.
4059-07 Racing Titanium Valve, 50mm, Ea.
4059-10 Racing Titanium Valve, 44mm, Ea. 4059-13
4059-13 Racing Titanium Valve, 37.5mm, Ea.
4059-14 Racing Titanium Valve. 40mm. Type 4 Length, Ea.
4059-20 Racing Titanium Valve, Intake, Specify
4059-21 Racing Titanium Valve, Exhaust, Specify
RACING LASH CAPS

We now offer a variety of thicknesses for setting up your engine right.
Made to exacting tolerances out of heat treated chromoly steel and
then precision ground. Sold individually.
4029-05 Lash Cap 8MM Stem, .050 Tall, Ea.
4029-08 Lash Cap 8MM Stem, .080 Tall, Ea. 4029-05
HARDENED LASH CAPS

These hardened steel caps extend valve life by improving
rocker arm to stem contact. Recommended for all stainless 4029
steel oversize valves to prevent valve stem mushrooming which
can occur under extreme use. Set of 8 for all applications.
4029 Hardened Lash Caps
21
ENGINE
TITANIUM SPRING RETAINERS
A must for high revving engines where light weight and strength are
needed. Madefromgenuinetitaniumbarstocktoexactingtolerances.
4052 4052 Titanium Retainers, 8
4052-10 Titanium Spring Retainers, Chevy Style, 8
CHROMOLY SPRING RETAINERS

Manufactured to exacting tolerances these ultimate 4130 Chromoly
retainers are light yet impossible to break. Long life even in the
most grueling applications. Will not interfere with dual springs and
install at 1.560 in. A must for the serious engine builder.
4048 Chromoly Spring Retainers
4048
4048-10 CHEVY STYLE RETAINERS

These retainers are manufactured from either 4130 Chromoly steel
or genuine Titanium to exacting tolerances. Designed to be used
with our killer #4046-10 Double Chevy Style 1 3/8” diameter valve
springs, which are the hot set-up in 8,000 rpm race engines. Design
incorporates VW style valve keepers. These are the best made!!
4048-10 Chromoly Spring Retainers, Chevy Style, 8
HARDENED LOCKS
4015 Buy the best insurance for your engine. Precision built and
special heat treated valve locks are just the finishing touch for
any valve retainer. Sold in sets of 8.
4015 Hardened Valve Locks, 8
22
ENGINE
HI-REVVALVESPRINGKITWITHCHROMOLYRETAINERS
We have taken the unbeaten quality of our hi-rev single valve
springs and matched them up with our super strong chro-
moly spring retainers for the ultimate single spring hi-rev 4016-10
kit available! Kit is supplied with our 4014 heavy duty valve
springs, chromoly retainers, and hardened valve keepers.
4016-10 Single Spring Hi-Rev Kit w/ Chromoly Retainers
RACING SINGLE VALVE SPRINGS

The enthusiast looking for increased RPM range needs these
specially processed silicon steel springs to insure against fatigue
and breakage. These easily installed springs are a must for any
hi-performance engine. Control valve action without unbearable
spring seat pressure. A must with any hi-lift cam. Magnafluxed
and hand checked for superior quality. Features .162 wire and will
lift to .550.
4014 Hi Perf Valve Springs, 8 4014
RACING DUAL VALVE SPRINGS

WhenyourRPMracingneedsexceeds6000RPMyoushouldstepup
to dual valve springs. As with all our valve springs, they are hand
checked and magnafluxed for top quality. The #4046 features .156
diameter outers and will lift to .630. The #4047 features .162 outers
and will lift to .550. Stop that valve float with the best valve springs
on the market! The valve guide boss must be cut to install all dual
spring kits.
4046 Racing Dual Valve Springs, 8
4047
4047 Hi performance Dual Valve Springs, 8
CHEVY STYLE VALVE SPRINGS

These Bugpack Chevy Style valve springs are a full 1 3/8”
diameter to provide higher spring tension required for larger,
heavier valves. These dual springs are made from the highest
quality chrome vanadium valve spring wire available. Basically
designed for longer than stock valves (like T-4) in order to retain
proper spring tension. Sold in matched sets of eight pairs.
4046-10 Racing Dual Valve Springs, Chevy Style, 8
4046-10
23
ENGINE
HARDENED SPRING SHIMS
Hardened valve spring shims for setting proper spring height.
Provides excellent seat surface for high pressure springs by
preventing cutting into the heads. Available a variety of ways to
suit all applications. Kits include 8 of .015, 8 of .030 and 4 of .060.
4055-10 Single Spring Shim Kit, 20 Pc.
4055-15 Single Spring Shims, .015, 8
4058-10 4055-30 Single Spring Shims, .030, 8
4055-60 Single Spring Shims, .060, 8
4058-10 Dual Spring Shim Kit, 20 Pc.
4058-15 Dual Spring Shims, .015, 8
4056
RACING VALVE GUIDES
Aluminum-silicone-bronze is by far the most superior valve
guide material available today. Our valve guides are strong and
durable taking up to 10 times longer to wear over cast iron valve
guides. It also reduces friction and insures high lubrication
retention. All our guides are micro finished and quality control
keeps them at a .0005” tolerance. Sold in sets of 4.
4056 Aluminum-Silicone-Bronze Race Guides, Intake
4057 Aluminum-Silicone-Bronze Race Guides, Exhaust
HEAVY DUTY VALVE SEATS

To compliment any new valve installation, these seats are
designed to provide maximum resistance to hi-impact and
extreme head temperatures. Your engine breathes easier due
to proper air flow. Sets of four.
4024 40mm Valve Seats, 4
4026 4025 44mm Valve Seats, 4
4026 35.5mm Valve Seats, 4
4028 37.5mm Valve Seats, 4
4043 42mm Valve Seats, 4
CHROMOLY ROCKER STUD

Replace your stock rocker studs with race quality chromoly
rocker studs. Features a .100” Longer length necessary when
adjusting rocker arm geometry with pedestal shims.
4041 Chromoly Rocker Studs T-1/3 All, T-2 Early, 4 Pcs
4041
HD ROCKER SHAFT MOUNT NUT KIT

Don’t rely on softer small diameter nuts to keep your valve train
together! Large diameter nuts help control rocker shaft movement
4042-10
and failure.A“Must” when high prformance valve springs are used!
4042-10 HD Rocker Shaft Mount Nut Kit
24
ENGINE
BUGPACK™ CAMS
Makenomistake,choosingthecorrectcamshaftforyourengineisthesinglemostimportantselectionyou’llmakeinbuildingyour
engine.Thatiswhyyoushouldgowithaprovenwinner–likeBUGPACK!Ournewcamprofilesareverycarefullydesignedtoinsure
maximumperformanceincludingfeatureslikelobecenterandlobeshape,whichcanmakeorbreakacamshaft’sperformanceand
drivability.Checkoutthenewspecifications,applicationsandgroupcharacteristicstohelpyouselecttheperfectcamforyourengine
combo. Liftdimensionssuppliedaremeasuredatthevalveusingtheappropriatestock1.1:1ratiorockeroraftermarket1.25:1and
1.4:1 rocker arm set. Camshafts are shipped with break-in lube and timing/info tag. Cam gears and lifters available separately.
Part No. Lift Duration Lift Application / Characteristics
(1.1) (1.25/1.4)
Great low end torque. Excellent for small motors when torque is needed
4061-10 .371 270º .421/.472
(i.e. Bus, or Off-road). Smooth from idle on up.
4062-10 .425 284º .484/.542 Super Torquer! Our most popular cam sold. Excellent low end and
mid range. Moderate idle good up to 6500 rpm.
4063-10 .431 296º .490/.549 Strong mid range and high rpm. Superior grind for street/strip
applications. Heavier idle good up to 7000 rpm.
NOTE:AllBUGPACKcamsmustbeinstalledusingnewBUGPACKlifters.Otherliftersmaynotbecompatibleduetovariations
in heat treating, alloy used, or the radius. Failure to do so greatly increases chance of failure and as such cannot be war-
ranted. All cams used in ’71 and later applications require a pre ’71 style oil pump assembly.
ENGLE CAMS
We also offer Engle Cams in addition to our line of BUGPACK cams.
The Engle Cam brand has been well respected in the camshaft
industry for years.
TURBO CAMS 1.1:1 ROCKERS ONLY

Description Part No. Grind No. Valve Lift Advertised Duration Cam Lift Duration @ .050”LobeCenter
Turbo Cam E6210 W110 IN .430” @1.1 284˚ .392” 247˚ 112˚
Competition. W100 Ex.420” @1.1 276˚ .383” 236˚ 112˚
Turbo Cam E6220 W120 IN .435” @ 1.1 294˚ .397” 253˚ 112˚
Competition W110 EX .430” @ 1.1 288˚ .357” 244˚112˚
Turbo Cam E6230 W130 IN .460” @ 1.1 308˚ .419” 267˚ 112˚
Competition W120 EX .435” @ 1.1 294˚ .397” 253˚112˚
See the following reference page indicating all cam specifications and part numbers.
25
ENGINE
ENGLE CAMS Continued
PERFORMANCE GRINDS 1.1:1 or 1.25:1 ROCKERS

Description Part No. Grind No. Valve Lift Advertised Cam Lift Duration Lobe
Duration @.050 Center
Street & Dune Buggy, Sand Rail,E6100 W100 IN.420” @ 1.1 276º .383” 236º 108º
Vans, Small Displacement Engines. EX. 420” @ 1.1 276º .383” 236º
Hot Street & Off-Road. Good LowE6110 W110 IN.430” @ 1.1 284º .392” 247º 108º
& Mid-Range Power. Fair Idle. EX. 430” @ 1.1 284º .392” 247º
Hot Street, Large DisplacementE6120 W120 IN.435” @ 1.1 294º .397” 253º 108º
Engines, Off-Road Competition. EX. 435” @ 1.1 294º .397” 253º
Drag Racing, Off-Road Competition. E6125 W125 IN. 460” @ 1.1 301º .418”262º108º
EX. 460” @ 1.1 301º .418” 262º
EX. 460” @ 1.1 308º .419” 267º
EX. 465” @ 1.1 313º .424” 274º
HIGH LIFT GRINDS 1.1:1 ROCKERS ONLY

Small Displacement, Off-Road E6014 VZ-14 IN.462” @ 1.1 274º .420” 242º 108º
Closed Course, Super Torquer. EX. 462” @ 1.1 274º .420” 242º
Medium Displacement, Off-RoadE6015 VZ-15 IN.478” @ 1.1 279º .435” 250º 108º
Midget, Circle Track, Racing E6025 VZ-25 IN.470” @ 1.1 286º .429” 256º 108º
Brackets & Off-Road Competition. EX. 470” @ 1.1 286º .429” 256º
Off-Road & Drag Race E6030 VZ-30 IN.507” @ 1.1 298º .461” 262º 108º
Competition. EX. 507” @ 1.1 298º .461” 262º
Off-Road & Drag Race E6035 VZ-35 IN.490” @ 1.1 309º .448” 278º 108º
26
ENGINE
ENGLE CAMS Continued
HIGH LIFT GRINDS 1.4:1 & 1.5:1 ROCKERS

Description Part No. Grind No. Valve Lift Valve Lift Advertised Cam Lift Duration Lobe
w 1.5 w 1.4 Duration @.050 Center
Bottom & Midrange PowerbandE6041 FK-41 IN .546” IN .510” 269º .364” 239º
Power 1000-5000 EX .546” EX.510”269º .364” 239º 108º
Medium Displacement EnginesE6042 FK-42 IN .560” IN .522” 275º .373” 245º
Hot Street & Off-Road EX .560” EX .522” 275º .373” 245º 108°
Large Displacement, Street,DragE6043 FK-43 IN .575” IN .536” 281º .383” 250º
& Off-Road Comp. 2500-6500 EX .575” EX .536” 281º .383” 250º 108°
Off-Road & Drag Race Comp. E6044 FK-44 IN .587” IN .547”287º .391” 256º
Only. Power 3000-7000 EX .587” EX .547” 287º .391” 256º 108°
Off-Road Comp. & Drag Comp.E6045 FK-45 IN .602” IN .561” 295º .401” 263º
Only. Power 3500-7500 EX .602” EX .561”295º .401” 263º 108°
Off-Road Comp. & Drag Comp.E6046 FK-46 IN .612” IN .571”301º .408” 268º
Only. Power 3800-7800 EX .612” EX .571” 301º .408” 268º 108
Off-Road Comp & Drag Comp. E6047 FK-47 IN .629” IN .587”308º .419” 276º
Off-Road Comp & Drag Comp. E6048 FK-48 IN .629” IN .587”312º .419” 280º
HIGH LIFT GRINDS 1.4:1 ROCKERS

Small Displacement, Off-Road E6065 FK-65 IN.478” @ 1.4 280º .342” 236º 108º
Medium Displacement, Off-RoadE6007 FK-7 IN.500” @ 1.4 288º .357” 244º 108º
Large Displacement, Street E6008 FK-8 IN.534” @ 1.4 298º .382” 258º 108º
& Strip, Off-Road Competition. EX. 534” @ 1.4 298º .382” 258º
Off-Road & Drag Race E6010 FK-10 IN.539” @ 1.4 310º .385” 266º 108º
Off-Road & Drag Race E6087 FK-87 IN.561” @ 1.4 320º .401” 276º 108º
Drag Racing Competition Only.E6089 FK-89 IN.582” @ 1.4 328º .416” 282º 108º
EX. 582” @ 1.4 328º .416” 282º
Wide Base Lifters, 1.4:1 Rockers. EX. 622” @ 1.4 328º .443” 287º
Wide Base Lifters, 1.4:1 Rockers. EX. 624” @ 1.4 332º .446” 291º
27
ENGINE
BUGPACK™ RACING LIFTERS
These lifters are exclusively manufactured for us. We have taken one
of the best lifters available today and made improvements which
allow for a stronger, yet lighter lifter that will hold up to all your
demands. Extra material removed from the underside of the tappet
face surface allows for extra high lift applications without the fear
of case interference or tappet failures. Lifters are precision machine
finished for ultra smooth operation. Sold in matched sets of eight.
4060-10 Lightweight Racing Lifters, Set of 8
4060-10
BUGPACK™ CHROMOLY PUSHRODS

Made from 4130 chromoly steel. Both pushrod tubes and ends
are designed to withstand the demands of high RPM and heavy
spring loads. 3/8” diameter resists flex to prevent damage to
other valve-train components. When buying pushrods be sure
it’s chromoly, not just steel. Available in various lengths.
4053-10 3/8” Chromoly Push Rods, 10.650 OAL, 8
4053-12 4053-12 3/8” Chromoly Push Rods, 11.350 OAL, 8
HI PERFORMANCE PUSHRODS
Heat treated of highest quality tubing for use with VW adjustable
rockers. Unique design insures no flex operation thru entire RPM
range. Available in a variety of sizes for any installation.
4081 Hi-Perf. Push Rods (13-1600 11.060 OAL)
4081 4082 Hi-Perf. Push Rods (13-1600 W/.100 Flycut)
4084 Hi-Perf. Push Rods (Uncut-11.400 to 11.700 OAL)
4054 ALUMINUM PUSHRODS

Lightweight strong 3/8” diameter push rods for the discerning
engine builder. These units offer the ultimate in strength versus
weight. Available in uncut lengths, to suit your individual
application. Easily cut & installed in any VW engine.
4054 Alum. 3/8” Diameter Push Rods, Uncut
HEAVY DUTY LIFTERS

These HD Lifters are compatible with all BUGPACK and Engle
cams. When increased spring tension, high lift, and high rpm
are a part of your plans then install these new lifters for longer
life. Never install a new cam without new lifters. A must to
insure warranty on our camshafts. Set of eight.
4060 4060 Heavy Duty Lifters, Set of 8
28
ENGINE
STRAIGHT CUT ADJUSTABLE GEARS
The straight cut gear set-up removes the thrust loads on the
cam bearing. Requires less HP to drive than stock gear. New
wide steel gear provides strength for long life. Supplied with
bolts and 0, 2, 4 degree special washers for installation. This
unit is of our manufacture- not imported.
Made of billet, not cast! Made in the U.S.A!
4067-10 StraightCutGearSet
4067-13 ReplW. asherKit9
,Pcs
4067-10
4067-13
BOLT-ON CAM GEAR

Use this bolt-on cam gear with any of our camshafts. Highest
quality available to insure trouble free valve train performance.
Can be used with all aftermarket cams. Cam bolts supplied.
4070 Bolt-on Cam Gear, Std
4061-025 Cam Gear Bolt Kit
4070
ADJUSTABLE CAM GEAR

BUGPACK’StrickAdjustableCamGearmakesdegreeing-inyourcam
a snap! We start with a new cam gear and then precision machine it
for the adjustable feature. The gear set includes the bolts and 0, 2, 4
degree special washers to complete the installation. 4070-10
4070-10 Adjustable Cam Gear Kit
4067-13 Repl. Washer Kit, 9 Pcs
CAM BEARINGS
Here is the best insurance you can buy for your cam. The double
thrust bearings now used by major competitors for longer bearing
life, are now available from us. Don’t take chances— use the best!
4070-20 Double Thrust Cam Bearing Set
4070-20
29
ENGINE
HI-LIFT ROCKER ARM KIT

True quality shines through on these FORGED hi-lift ratio
rocker arms. Everything was covered in the design and
manufacturing. Available in either 1.25 or 1.4 ratio to satisfy
all applications. Units come complete with Chromoly studs and
mounting blocks. Also features Chromoly steel shafts. A great
performance engine addition when using a special Hi Lift cam
or just using a stock cam. This kit is top quality and you won’t
be disappointed.
4019-20 Hi-Lift Rocker Arm Kit 1.25 Ratio
4019-21 Hi-Lift Rocker Arm Kit 1.40 Ratio
4019-20
HI-PERFORMANCE ROCKER SHAFT KIT

4049 When using standard VW rocker arms in hi-performance
engines there sometimes occurs rocker arm galling, clip and
washer breakage. These problems are overcome by installing
this assembly. More power becomes available due to positive
rocker arm to valve alignment. Adjustment screw life is
extended, especially when swivel feet are used.
4049 Rocker Shaft Kit
ROCKER ARM SHIMS

Precision made rocker arm shims to complete any rocker setup.
Sold in a set of 8 and available in all popular thicknesses.
4018-10 Rocker Arm Shims, .015, 8
4018-10
30
ENGINE
SWIVEL BALL ADJUSTERS
Floating head rocker adjusting screws decrease the side load
created by high lift cams and thereby increase valve stem life.
Helps prevent “mushrooming” of valve stems due to uneven 4010
contact. Requires no special tools, just install and adjust
valves. These are quality precision made — not junk!
4010 Swivel Ball Adjusters, 8
ELEPHANT FOOT ADJUSTERS

These Elephant Foot style of valve adjusters are what were
originally supplied on the 911 Porsche engines. These are
precision made units and come complete with shims for setting
up the rocker geometry correctly. Kit includes eight swivel foot
adjusters and multiple sets of varying thickness shims.
4010-10 Elephant Foot Adjusters, 8
4010-10
CONVERSION CUP ADJ SCREWS

For all rocker arms using 5/16” - 24 thread adjusting screws.
Features Allen head for ease of adjustment, allows use of
standard VW type push rods.
4038-10 Conversion Adjusting Screw Cups
4038-10
ROCKER STAND SHIMS

Shims for between the rocker shaft stands and head to allow for
correct geometry. Square shape same as rocker stand. Offers
maximum support to eliminate pedestal failure. Kit includes 4
each of .015, .030, .060 shims.
4545-10 Rocker Stand Shim Kit, 12 pc. 4545-10
4545-15 Rocker Stand Shims, .015, 4
31
ENGINE
BOLT-ON COOLER FAN KIT
A truly complete full flow oil cooler with fan and remote oil filter adapter kit that is entirely bolt-on! Now you can easily
add a full flow oil filter and cooler system to your engine without the need for engine removal or timely case machining.
Supplied with all necessary fittings, oil line, mesa style oil cooler with fan, in-line oil thermostat, billet oil pump cover
with plug, remote oil filter adapter and hose clamps. The ultimate package for improving the life of your engine!
3084-10 Bolt-On Cooler w/Fan Kit
3084-10
HI-PERF QUICK COOLER™ KIT

Here is the answer to tough oil cooling problems. A truly
high performance system featuring large half-inch multi-pass
copper tubing for faster heat dissipation. The rugged fully-
collared aluminum fin construction guarantees maximum
heat transfer. Half-inch hose & fittings, all adapters, gaskets,
mounting hardware and instructions are included.
3011 Hi-Performance “Quick Cooler™” Kit
3001 Hi Perf Cooler Element Only, 1/2”
3011
RACING QUICK COOLER™ KIT

The same rugged, efficient design as our #3011 but with the
3013 added feature of AN fittings installed at the hose connections.
Complete, ready to install using all supplied fittings, heavy
duty hose, adapters, hardware and instructions. May also be
installed using custom braided aircraft hoses.
3013 Racing “Quick Cooler™” Kit
3003 Racing Cooler Element Only, 1/2”
COOLER ADAPTERS
Here is the easy way to add the benefit of increased oil capac-
ity and cooling efficiency toType 4 oil cooled and water-cooled
engines as well. The Sandwich adapter is designed to install
between the engine block oil filter connection on water cooled
engines and the Type 4 oil cooler aqdapter replaces the original
3009-20
spin-on oil filter and allows for remote oil cooler and filter con-
nections
3009-20 T-4 Cooler Adapter Kit

301099-20 Water Cooled Sandwich Adapter Kit
32
ENGINE
MESA COOLER w/FAN
Proven top quality performance oil cooler mated with a 9” pusher
rotary fan with the ability to keep even your hottest ride cool!
Overall dimensions of cooler and fan combo are 10”X11”X4 3⁄4” high.
Compact design allows for ease of mounting in tight areas. See
3083-10 In-Line Thermostat to complete this “Cool” installation!
3082-12 Mesa Cooler w/Fan 72 Plate
3082-12
IN-LINE THERMOSTAT SWITCH

Designed to be mounted in-line or adapted directly to the MESA
style oil coolers, this in-line thermostat automatically operates the 3083-10
oil cooler fan. Thermostat switches at 180 degrees F.
3083-10 In-Line Thermostat Switch
MESA-COOL™ COOLER KITS

State-of-the-art in cooling technology. This cooler’s patented
stacked-plate design is more effective because oil passes through
embossed plates, and is spread out evenly within the plates, which
is fully exposed to air. The embossed plates increase the area of
cooling surface as well as cross currents of air flow for maximum
cooling. Check out these outstanding features:
• Increases the cooling efficiency by 30% over conventional

designs.
• Mesa-Cool’s multiple-flow path improves oil flow at less pressure
loss, so oil is cooled faster, without losing vital high pressure.
• Mesa-Cool’s fluxless, oven brazed construction is vibration-proof, 3081-11
and aerospace quality aluminum alloy resists rust and corrosion.
• Thin, compact design is only 1 1/2” thick, to handle those hard-to-
fit applications.
• Tough enough to remain unharmed under normal operating 3080-13
conditions, this cooler cannot be damaged like conventional coolers 3080-12
• Complete kits or element only for custom installations.
3080-11
3080-10 Mesa-Cool™ Element Only, 24 Plate (2 3/4”x11”)
3080-11 Mesa-Cool™ Element Only, 48 Plate (5 3/4”x11”)
3080-12 Mesa-Cool™ Element Only, 72 Plate (8”x11”)
3080-13 Mesa-Cool™ Element Only, 96 Plate (11”x11”)
3081-10 Mesa-Cool™ Cooler Kit, 24 Plate
3081-13 Mesa-Cool™ Cooler Kit, 96 Plate 3080-10
OIL THERMOSTAT KIT

This unit insures quick warm-ups when and where required.
Design to remain partially open at all times to keep oil in the
lines, eliminating dry starts. Designed to open at approximately
175 degrees.
3061 Engine Oil Thermostat
3061
33
ENGINE
REMOTE COOLER ADAPTER KIT
The do-it-yourselfer is provided all the parts required to block
off the stock oil cooler system and reroute oil to a cooler or fil-
ter of his choice. Kit includes precision die cast block adapter
and mounting hardware.
3017 3016 Remote Cooler Adapter Kit
3016 3017 Flat Gasket For Old Style Adapter, Ea.
3017-11 10mm x 10mm Replacement Seals, 2
3017-51 10mm x 10mm Replacement Seals, 50 Pcs
3017-11
DOGHOUSE COOLER MOUNT

O.E.M. quality Dog House cooler mount. replace that leaking
mount with this quality unit or when converting a type1 to
3016-20 Dog House cooler setup.
3016-20 Dog House Cooler Mount
OIL COOLER BLOCK-OFF

When normal cooler location is no longer required, this block
3045 adapter is a must. Allows oil to reenter block immediately.
Hardware and gasket (#3017) included. Casting is tapped for a
temperature or oil pressure sending unit.
3045 Oil Cooler Block off
HI-PERFORMANCE OIL HOSE

Engineered for use with BUGPACK engine coolers for unrestricted
flow. Hose is resistant to oil and other engine chemicals for long
life. Burst strength exceeds any engine application. Sufficient
length for any typical cooler or remote filter mounting.
3022 3022 Hi Performance Oil Hose, 5’
3022-25 Bulk Roll of 1/2” Oil Hose, 25ft
BRAIDED OIL LINE KIT

This kit compliments our 1/2” oil cooler kit installation. Kit
includes 6’ of stainless braided hose and 6 easy to install
red anodized hose ends. Additionally we offer extra hose and
fittings for those custom installations.
3070 Braided Hose Kit, Std. Oil Cooler w/Red Fittings
3073-12 Braided Fittings, Blue
3070 3073-13 Braided Fittings, Red
HI-PERFORMANCE HOSE CLAMPS

Heavy duty stainless steel screw type clamps are excellent for
sealing high pressure hose connections. One model fits oil hose
sizes while the other is perfect for fuel line hose sizes.
3023-11 3023 Hose Clamps Fits 3/8” - 1/2” Hose, 4 Pcs.

3023-11 Hose Clamps Fits 1/8” - 1/4” Hose, 4 Pcs.
34
ENGINE
REMOTE FULL FLOW FILTER KIT

All the high quality parts necessary to put a remote full flow
oil filter system on your engine. Pump cover, remote filter
adapter and all the AN fittings and braided hose needed to
make a clean and attractive installation.
3014-10 Remote Full Flow Oil Kit, Machine Case
3014-20 Full Flow Filter Kit, Bolt On
3014-20
BILLET OIL FILTER ADAPTER

The ultimate remote oil filter adapter mount! Supreme quality and
looks make this another must have for that “done right” look.
3015-11 Billet Oil Filter Adapter
3015-12 Adapter Mount for 3015-11
3015-11
OIL FILTER ADAPTER KIT

Since full-flow is the most desirable method of oil filtration for the
VWengine,thisadaptercanbeusedwithexternaloilcoolerinstalla-
tions or special pump cover. Kit includes adapter and hardware.
3015 Ports Up Filter Adapter
3053 Ports Left Filter Adapter
3054 Ports Right Filter Adapter
3053 3015 3054
OIL SYSTEM FITTINGS

Four sizes available for directly installing oil cooler and filter
adapter in either 1/2 or 3/8 inch hose sizes. When it is neces-
sary to mount cooler parts in tight or limited clearance areas, our 3060
90° and 45° fittings will be of great help. These fittings are used 3021
with the barbed fittings listed below. All fittings are the highest
3020
quality brass for easy installation and leakproof operation.
3020 Barbed Fittings, 3/8 to 1/2 Hose, 2

3021 Barbed Fittings, 1/2 to 1/2 Hose, 2
3026
3024 3/8 to 3/8 45 Degree Fittings, 2
3026 3/8 to 3/8 90 Degree Fittings, 2
3060 Swivel 1/2 AN Barb Hose Fitting, Pr. 3024
K&N OIL FILTER

The name you can trust, K&N now offers this unique heavy duty
oil filter for all remote style oil filter applications. Constructed with
extra thick walls for supporting high oil pressure with built in safety
bypass, ensuring oil flow even when things get dirty. Unique design
incorporates a nut fixture that is drilled for a safety wire provision.
KHP3001
KHP3001 K&N HP Oil Filter w/Wrench Nut
35
ENGINE
3036-15 BILLET
We SUPER
have taken OIL PUMPS
our race proven maximum flow pump assemblies and
topped them off with billet full flow pump covers. These super oil pumps
offer superior oil flow volumes at all operating temperatures. Can be fit-
ted with pipe fitting plug for standard non full flow application. Billet
super oil pumps are available for 68-70 8mm flat cam and 71-L 8mm
dished cam engine applications.
3036-15 Super Oil Pump w/Billet Ff Cover 68-70
3037-15 Super Oil Pump w/Billet Ff Cover 71-up
3103-10
BILLET OIL PUMP COVER
Precision machined billet aluminum oil pump cover offers top qual-
ity and looks! Full flow outlet is tapped for 3/8” NPT and is shorter
in design for solving clearance problems. Designed for all 8mm bolt
style oil pump housings. Full Flow style billet cover is supplied with
aluminum plug for blocking pump body housing.
3103-10 Billet Oil Pump Cover w/Full Flow
3103-11 Billet Oil Pump Cover w/o Full Flow
3103-11 3103-20 Billet O/P Cover w/FF For 3036-15 & 3037-15
OIL PUMP COVER

Our pump cover fits all VW oil pumps and is precision machined
for a perfect, leakproof fit. Pump cover has outlet that allows
direct pump hook up as featured on Super Pump.
3048 3048 Oil Pump Cover
DRY SUMP SYSTEM

This is a super dry sump kit incorporating the same basic design
as our super oil pumps. This kit is a must have addition to all out
race machines. Scavenging eliminates “oil foaming” common to
conventional oiling systems.
3039 Dry Sump Pump W/Pulley & Belt
3039-001 Dry Sump Pump Only
3039-002 Dry Sump Pulley Only
3039-003 Dry Sump Belt Only
3039 3039-11 Sand Seal Pulley For Dry Sump Pump
36
ENGINE
BUGPACK™ SUPER OIL PUMP
Not just a heavy duty pump but rather a special high volume model
designed to deliver oil to the engine at all temperatures. For the
serious minded we also include an external oil outlet which when
used directs oil to a full flow filter, oil cooler or both before it enters
the main oil galley. This outlet is simply closed off with provided
plug if not used and pump operates thru normal outlet. The pump
cover is also designed to give a second support to the drive and idler
shafts. “O” ring seal prevents possible leakage. Simple bolt on
installation. Manufactured right in our own machining department.
3036 Super Oil Pump, 67-70 8mm
3036-10 6mm Stud Conversion Kit
3037 Super Oil Pump, 71-L 8mm 3036
BYPASS FILTER PUMP

This is a truly high performance filter style oil pump. Pumps feature 3030-10
giant 32mm gears for moving high volumes of oil. Pump and cover
are heat treated aluminum with special alloy steel gears. Like the
BUGPACKSuperPump,thecoverisdrilledsothedriveandidlershafts
are supported for years of trouble free operation. Only BUGPACK
pumps support the shafts in two places. Pump body features built-
in internal bypass to prevent filter failure. Special performance filter
is available separately. Oil Filter Pump assembly is designed for
use with our standard header exhaust systems which utilize heater
boxes or J-tubes. Proudly made in the U.S.A. by BUGPACK 3046
3030-10 Bypass Filter Pump W/O Filter, 70 & E
3030-11 Bypass Filter Pump W/O Filter, 71 & L
3046 Hi-Perf Filter for All Filter Pumps
MELLING OIL PUMP 3034

These heavy duty cast iron pumps are made with 38% larger gears.
Precision manufactured in the USAthey offer an exceptional value
for a high performance rated pump.
3034 Melling HD Oil Pump, 8mm to 70
3038 Melling HD Oil Pump, 8mm 71&LTR
STEEL OIL PUMPS

High quality cast steel high volume oil pump. Features 38%
larger gears to really move the oil. Precision manufactured to
give a long and trouble free life.
3034-10 Steel Oil Pump, 8mm To 70
3038-10 Steel Oil Pump, 8mm 71&L
3034-10
37
ENGINE
OIL PRESSURE BOOST KITS
This kit will increase the entire range oil system working pressure to
give that little extra edge for high performance operation. Should be
used in any cooler installation that results in lower oil pressure due
to remote location of cooler. Excellent for any type engine where the
owner desires increased pressure for added bearing life. For early
3041 engine case applications just disregard one spring and piston.
3041 Oil Pressure Boost Kit, 70 and up
HEX CAP RELIEF SPRING PLUGS

The final answer for removal and installation of the oil pressure
relief plugs. No more special screw drivers required!
3047 Hex Cap Relief Spring Plugs, Pr.
3047
PRESS-A-JUSTER
This precision made unit allows the exact oil pressure desired
to be obtained easily with the adjusting screw. Can be used
with stock pressure spring.
3049 3049 Press-a-Juster
FUEL PUMP BLOCK OFF

4548 With electric fuel pump usage on the rise the ever present problem
of what to do with the opening on the engine is solved. This cast
aluminum block off comes complete with the gasket. Features
provisions for drilling and tapping unit to adapt a breather vent.
4548 Fuel Pump Block Off
BILLET LOOK™ PUMP BLOCK OFF

4548-25 Great looking addition to any engine running an electric pump. Both
functional and sharp this cover is fully machined from billet aluminum.
4548-15 Billet Look™ Fuel Pump Cover, BUGPACK

4548-25 Billet Look™ Fuel Pump Cover, Plain
4548-15
WINDAGE TRAY
This easy to install competition engine component can increase
reliability and horsepower by controlling oil spray, froth and surging.
Long sweeping turns, hill climbing, drag racing and slalom action
tend to send the oil up the back of the engine case or out the push
rod tubes. Then the pick up tube picks up nothing but air, a disaster
for bearing life. The tray fits just below the camshaft, creating a
separate oil chamber so that this problem is reduced. One model
snap fits into all engine cases.
3044
3044 Oil Windage Tray
38
ENGINE
BREATHER BOX SYSTEM
Re-Newed and Improved! Increased horsepower engines demand
improved crankcase ventilation. Our latest upgrade to our already
popular breather box system has incorporated a baffle screen and “free
flow” foam filter element. Breather box and valve cover vent fixtures are
also fitted with crush style rings to keep things clean! Our “free flow”
upgrade is also available separately for retro fitting to already existing
breather box systems. Upgrade kit is supplied with baffle plate, “free
flow” foam filter element, and crush rings.
3043 Breather Box System 3043
3043
UPGRADE KIT FOR BREATHER BOX SYSTEM

Our “free flow” upgrade is available separately for retro fitting to already
existing breather box systems. Upgrade kit is supplied with baffle plate,
“free flow” foam filter element, and crush rings for valve cover and
breather box vent tubes. Fits our breather box.
3043-50 Upgrade Kit For 3043
3043-50
VALVE COVER VENTS

Crankcase breathing has always been a problem with hi-revving 4539
performance VW’s. These units allow you to eliminate this problem
at the valve cover with a positive sealing vent system utilizing crush
ringstoensureaproperseal.Our3043Breathersystemincorporates
these vents into the kit. Sold in pairs with crush seal rings.
4539 Valve Cover Vents, Pr.
OIL FILL TOWER 3057

Bolts to the stock generator stand location. This fully machined
attractive oil filler allows quick oil addition to your race engine.
3057 Oil Fill Tower
BUGPACK™ OIL BREATHER

This little device clamps right on the smog tube on the oil filler cap
tin. Can also be used on valve covers where space and application
permits. Made of same filter material as our gauze air filters. 3052
3052 BUGPACK™ Crankcase Oil Breather
K&N OIL BREATHERS

We offer a full array of the most popular K&N breathers made K62-1210
and used on air-cooled VW’s. Each unit features the exclusive
K&N filtering element to insure the health of your engine.
K62-1010
K62-1010 Steel Base Vent W/Rubber Top
K62-1100 Steel Base Vent W/Chrome Top
K62-1210 Tower Base Crank Case Vent, Chrome K62-1100
39
ENGINE
MINI SUMP KIT
Here’s a trick little item for that performance motor of yours. This
mini sump adds about a half quart capacity to your system while
3051-10 working to prevent “oil starvation” problems associated with hard
running. Precision cast and machined for a tight fit. Comes with
all necessary gaskets and hardware.
3051-10 Mini Sump Kit, All T-1
CHROME OIL SUMP PLATE

A must for that show car look. Comes complete with chrome
drain nut and all gaskets & hardware. Install one next time you
change the oil.
3078-21 3078-21 Chrome Sump Plate w/Plug and Gaskets
BILLET LOOK™ SUMP PLATE

A must for that expensive engine. Top quality machining from billet
aluminumensuresagoodseal.Looksgreatandperformsevenbetter.
3079-15 Billet Sump Plate w/Plug
3079-15
MAGNETIC DRAIN PLUG

Here’s a great addition to any engine. Picks up metal particles
from the oil. Fits all years.
3050 3050 Magnetic Drain Plug
HIGH CAPACITY OIL SUMP

The VW enthusiast can increase and maintain a constant oil supply
as well as cool it at the same time. Prevents oil starvation during
hard use with the additional 1.5 quart capacity. Increased cooling
thru finned cast aluminum design insures longer engine life. Easy
to install, the sump comes with all the necessary hardware.
Oil Pickup designed to work with intermediate size oil pickups

available as well as Replacement oil sump installation kit for high
capacity oil sump. Replace those worn out fittings so that you can
maintain your increased cooling capacity and longer engine life.
3042 High Capacity Oil Sump
3042 3042-50 Replacement Installation Kit For 3042 Oil Sump
3042-51 Oil Pickup For Late Cases
OIL SUCTION KIT

Now this is a must racing item. This unique kit insures constant
pick-up of the oil no matter what. Features a mini sump plate which
acts as an oil reservoir. Pick-up extension has built in screen for
keeping out damage causing metal particles. Pick-up is held firmly
in place by the cast mini sump plate. No machining required. Fits
1970 and later stock VW oil pick-up
3058
3058 Oil Suction Kit
40
ENGINE
BILLET SAND SEAL DIPSTICK
Getting sand in your motor? Protect your investment! Billet
aluminum dipstick incorporates a positive seal around the
dipstick guide tube preventing sand and dirt from contaminating 6162-25
your engine case.
6162-25 Billet Sand Seal Dipstick
CHROME DIPSTICKS
Finish off that custom engine with one of these chrome finished
dipsticks. Standard size replacement. 3062
3062 Custom Chrome Dipstick, Stock Length
BILLET LOOK™ DIPSTICK

Starting with a fully chromed stock style dipstick, we add a
machined handle. Smooth custom look works perfectly.
6162-15
6162-15 Billet Look™ Dipstick
TYPE III DIPSTICK CONVERSION KIT

3068
Neatly converts a Type III type case to upright. Useful when a
case hasn’t been bored for a dipstick tube
3068 Type III Dipstick Conversion Kit
BILLET T-3 OIL FILL BLOCK OFF PLATE

Billet aluminum block off plate is designed for covering the uni-
versal engine case Type 3 dipstick mounting hole. Billet plate is
precision machined for a true leak proof flat surface! Just one more
finishing touch to add to your engine detail!
4549-15
4549-15 Billet T-3 Oil Fill Block Off Plate
CASE BLOCK-OFF 4549

For converting brand new cases or old type III engines to upright this
item is a must. Unit blocks off lower oil fill opening on the engine
case. Comes complete with gasket and precision stamped plate.
4549 Late Case/Type III Block Off
41
ENGINE
TRI-STAR OIL CAP
This polished aluminum oil cap allows you to completely seal
the troublesome and sometimes messy oil filter area on upright
engines. Unit has finger grips to facilitate removal and comes with
breather fitting and plug. Fits all gen/alt filler stands!
3065 Tri-Star Oil Cap w/vent
3065
CHROME OIL CAP

Replacement for the stock VW oil cap, finished in lustrous chrome
for sharp appearance. Fits all VW engines
4535 Chrome Oil Cap
4535
OIL FILLER EXTENSION

The most popular solution to custom oil filling problems. Convenient
screw-on cap provides easy access and positive seal. Unit features
separate vent for breather, if desired. One model is sold highly
3067-15 polished and the colors are colored anodized aluminum.
3067-12 Oil Filler Extension, Blue
3067-13 Oil Filler Extension, Red
3067-15 Oil Filler Extension, Polished
3067-20 Replacement Plastic Cap, Each
CHROME STOCK OIL CAP

Original look but with full chrome plating. Just like OEM and comes
complete with gasket. Looks great with our chrome filler tin.
4535-20 Chrome Stock Oil Cap
4535-20
BILLET OIL FILLER EXTENSION

Another addition to our already popular oil filler extensions, this
latest version starts out as a solid piece of aluminum that is then
machined for a precision fit with the ultimate billet look! Precision
formed threads along with finger grip grooves makes for effortless
removal and installation of the oil filler cap which is labeled with
3066-15 a “no mistake about it” etched OIL logo! Oil filler extension is sup-
plied with necessary seals and breather vent fixture.
3066-15 Billet Oil Filler Extension
BILLET OIL FILLER CAP

A direct replacement for our billet oil filler extension! Machine
etched OIL logo makes for a “no mistake about it” identification!
3066-25
3066-25 Replacement Cap For 3066-15
42
ENGINE
OIL FILTER BRACKET, BUMPER MOUNT
Our unique remote oil filter bracket takes the hassle out of mounting
remote oil filters on vehicles where the filter is mounted in the rear
fender well area. Bracket is designed to mount to both early two bolt
and later three bolt bumper bracket hole patterns. Bracket is then fitted
with permanently attached nuts for effortless attachment of the remote
filter mount. Designed for Type 1 Beetle applications only! No drilling
required!
3015-30 Oil Filter Adapter Bracket, Bumper Mount
3015-30
BILLET OIL FILTER ADAPTER MOUNT

This 6061 billet aluminum bracket is designed for exhaust stud
mounting of all our 3-bolt remote oil filter adaptors. By secur-
ing the remote oil filter assembly to the engine directly, one can
easily remove and install the engine without having to remove
the oil filter lines. Less mess is a good thing! Excellent addi-
tion for all off road and competition engine oil applications!
3015-20 Billet Oil Filter Adapter Mount 3015-20
3077-11
CHROME OIL FILLER
One of the most unsightly items on the VW engine has to be the oil
filler tin. This super fully chromed unit is just the answer.
3077-10 Chrome Oil Filler Tin, w/o Downtube Vent
3077-11 Chrome Oil Filler Tin, with Downtube Vent
3077-10
43
ENGINE
FAN HOUSING PLUGS
Steel formed caps seal fan shroud openings created by heater
4536 hose removal. Without openings covered you risk overheating
due to loss of cooling air. Easily installed and replaced, kit
includes two caps and hardware.
4536 Fan Housing Plugs
HEATER HOSE
A high quality replacement for worn and leaky stock heater hose.
Keeps heater output at peak efficiency. Available in 18” lengths,
they are packaged compressed and are easily expanded and cut
to size (to use factory connect pipes, or use in full length 18” to go
from the shroud to the heater box. The black looks like factory while
the silver adds a custom look to your engine.
2515 Silver Hose, 18” Long. Pair
2515 2515-10 Bulk Case of Silver Hose, 18” Long, 60 Pcs
2515-14 Black Hose, 18” Long, Pair
2515-24 Bulk Case of Black Hose, 18” Long, 60 Pcs
2517-11 Silver Hose, Fit Type III, Pair
PUSHROD PROTECTORS
Agreat looking, at the same time practical, accessory for that Baja
bug or Off-Road vehicle. Easily bolts to the exhaust port studs to
protect those fragile push rod tubes. Made of lightweight heavy
gauge 6061 aluminum, they come already anodized and look as
good as they perform. For upswept type exhausts only — will not
clear “J” tubes or heater boxes. Will not rust like steel ones.
4592-10 Pushrod Tube Protectors, Gold
4592-12 Pushrod Tube Protectors, Blue
4592-13 Pushrod Tube Protectors, Red
4592-15 Pushrod Tube Protectors, Satin Aluminum
AIR INTAKE SCREEN

Protect your engine from rocks and debris entering fan shroud.
Draw-formed shape gives air inlet area an added advantage, even
when partially covered. Clamps to shroud lip for easy installation.
Available in chrome finish including custom extruded rubber base
and stainless steel clamp. (We’ve even seen these on driving lights.)
4532
4532 Chrome Air Intake Screen
LOUVERED PULLEY GUARD

Here’s a hot new design on a part that is really popular and func-
tional. Custom chrome plated with genuine louvers already punched
in. As with all other type belt guards — this one protects against
accidental contact with the fan belt and pulleys. Looks great on
4530-25 Bugs, Bajas or Buggies!
4530-25 Chrome Louvered Pulley Guard
VALVE COVER GASKETS

High quality OEM style replacement valve cover gaskets, suitable for
any high performance engine. These are the same units as found in
all our custom Valve cover Kits. Sold as a pair to do the job right!!
113-101-481FK 113-101-481FK ValveCoverGasketT-1,Pr.
021-101-481K Valve Cover Gasket T-4, Pr.
44
ENGINE
RACING VALVE COVERS
Heavy duty cast aluminum valve covers with the BUGPACK name
cast right in. Super strong with plenty of clearance for any high
lift rocker arms. Pair comes completely polished and with all
necessary hardware.
The best just got better! We’ve added “cast-in” bosses on the
ends of the valve covers which are drilled and tapped for oil
breather fittings. Venting of the valve covers is required for all high
performance engines. 4502-20
4502 Bugpack Racing Valve Covers, Pr.
4502-10 Racing Valve Covers, w/o Name Pr.
4502-20 Bugpack Racing Valve Covers, Pr.
4502-30 1/4” X 1/2” Barb Fittings, Pr.
STAINLESS STEEL VALVE COVERS 4534-40

Tiredofleakingvalvecovers?Saynomore!Stainlesssteelvalvecovers
haveinnovativeretainingchannelwhichlocksthevalvecovergasket
in place! Valve cover designed for high lift rocker assemblies and
optimum clearance with ease of installation using specially designed
valve cover clips. Polished stainless steel also adds a nice touch!
4534-40 Stainless Steel Valve Cover w/Groove 4534-50
4534-50 Chrome Clips For Stainless Steel Valve Cover
BOLT-ON VALVE COVERS

Cast aluminum valve covers are designed for a fail-safe installation
with sturdy bolt-on features. Providing the utmost in racing trim,
the finned aluminum construction aids in cooling upper cylinder
head temperatures. Special, reusable stud seals insure that
leakage doesn’t occur around bolt head. Special grooved gasket
area keeps gasket and oil in place. Of importance to the enthusiast
is that there is ample clearance for “hi-ratio” rocker arms which 4533
sometimes interfere with lesser designs. Kit includes covers,
gaskets, and all hardware. Easy to install.
4527 Replacement Seals, 4 Pack
4533 Bolt-On Valve Covers
4533-25 Bolt-On Valve Cover Installation Kit Only
CLIP-ON VALVE COVERS

Covers seal in valve train noise with custom looks. Highly polished
finned aluminum finish helps cool vital head area. Machined for
leak proof fit. Fits all VW’s 1959 to date. Comes complete with 4534
chrome retaining clips and gaskets.
4534 Clip-On Valve Covers
4534-10 Replacement Valve Cover Clips, Pr.
CHROME VALVE COVERS

Carry out the custom chrome look with these high quality chrome
valve covers. Identical to stock except chromed, they come 4534-20
complete with chrome clips and gaskets. Sold in pairs.
4534-20 Chrome Valve Covers, Type 1, Pr.
4534-30 Replacement Valve Cover Clips, pr.
TYPE IV VALVE COVERS

The latest addition to our fine line of aluminum valve covers are
these units for the Type IV. Finned for heat dissipation, these covers
include everything necessary to complete the installation and are
polished for a great appearance. 4540
4540 Type IV Valve Cover
45
ENGINE
“KILLER-B” RACE FAN
High revving engines are notorious for destroying late style fans-
now we have the answer! We start with a quality late style “B”
series fan designed for late model doghouse fan shrouds and take
it all to the next level! Each fan blade is TIG welded on two opposing
points to ensure stability while allowing for flexibility at high rpm!
All fans are then precision balanced for smooth operation! Fits OEM
style and aftermarket doghouse fan shrouds only!
4586-10 “Killer-B” Race Fan 37mm, Black
4552-10 DUAL PORT SHROUDS

These brand new dual port cylinder shrouds are just the thing need-
ed to finish off your motor. They come in either custom chrome or
stock black. Remember we offer our dual port models with the all
important “air deflector” between the spark plugs!
4552-10 Stk. Dual Port Cylinder Shrouds, Pr.
4552-11 Chr. Dual Port Cylinder Shrouds, Pr.
4552-21 Chr. Single Port Cylinder Shrouds, Pr.
4522
ALUMINUM CYLINDER SHROUDS
Thecustomalternativetoourdeluxechromedualportcylindershrouds.
Lightweightaluminumishighlypolishedandformedtofit. Kitcontains
lower “support” plates which insures against fracturing of the cover
while off-roading. Goes well with aluminum fan shrouds.
4522 Aluminum Cylinder Shrouds, Pr.
4587-13
ENGINE SHEET METAL
Really finish off that engine compartment. Various models to cover
all popular applications finished in high gloss chrome.
4587-10 Chrome Rear Apron Type 1, w/o Htr w/o Ht Riser
4587-20 Black Rear Apron Type 1, w/o Htr w/o Ht Riser
4587-12 4587-11 Chrome Rear Apron Type 1, w/Htr w/o Ht Riser
4587-21 Black Rear Apron Type 1, w/Htr w/o Ht Riser
4587-12 Chrome Rear Apron Type 1, w/o Htr w/ Ht Riser
4587-22 Black Rear Apron Type 1, w/o Htr w/ Ht Riser
4587-13 Chrome Rear Apron Type 1, w/ Htr w/ Ht Riser
4587-23 Black Rear Apron Type 1, w/ Htr w/ Ht Riser
4587-10 4588-10 Chrome Pulley Area Tin
4588-20 Black Pulley Area Tin
4589-10 Chrome Bellhousing Tin, 70 & E
4589-20 Black Bellhousing Tin, 70 & E
4589-11 Chrome Bellhousing Tin, 71 & L (Doghouse)
4589-21 Black Bellhousing Tin, 71 & L (Doghouse)
4587-11 4588-10
4589-10
46
ENGINE
FAN SHROUD SPACER KIT
Large stroke engines and aftermarket fan shrouds always produce
“The Gap”. 1/4” thick aluminum spacers bridge the gap between
the fan shroud and cylinder tins where the sheet metal screw
attaches. Improves cylinder tin fit for better cooling!
4552-51 Fan Shroud Spacer Kit 4552-51
36HP STYLE FAN SHROUDS

Redesignedandre-engineeredin1992,these36HPstylefanshrouds
really cool and fit great.The doghouse models feature directional air
veins while the regular models have. Internal “scoops” for the fresh
air outlets. And just like the original, there is plenty of clearance
for the late model (‘B’) doghouse fan. To complete the doghouse 4584-15
installation we offer matching “OEM style” tin pieces.
4581-14 Blk 36HP Shroud, No Air Ducts
4581-15 Chr 36HP Shroud, No Air Ducts
4582-14 Blk 36HP Doghouse Shroud, No Ducts
4582-15 Chr 36HP Doghouse Shroud, No Ducts
4584-14 Blk 36HPDoghouse Shroud, WithAir Ducts
4584-15 Chr36HPDoghouseShroud,WithAirDucts
4581-24 Blk Doghouse Cooler Cover (upper)
4581-25 Chr Doghouse Cooler Cover (upper)
4581-34 Blk Doghouse Exhaust Vent (lower)
4581-35 Chr Doghouse Exhaust Vent (lower)
4584-14
4581-25
4581-35
4582-14
POLISHED ALUMINUM SHROUD

Super lightweight aluminum shroud. Made of thick sheet aluminum
and polished to a brilliant finish. Has cut-out for external cooler 4542
fittings. A must for show engines. Comes complete with all
necessary hardware.
4542 Polished Aluminum Shroud
CENTER FAN SHROUD KIT

Give your vehicle that racing look with this highly polished lightweight
aluminum fan shroud. Provides equal air distribution to all
cylinders. Comes complete with center mount generator/alternator
stand. Must use an electric fuel pump, Cross Bar (backside) linkage
and remove oil cooler to complete the installation.
4521 Center Fan Shroud w/o Heater Ducts, Polished
4521
47
ENGINE
CUSTOM ALUMINUM PULLEYS

These custom aluminum pulleys are made of precision cast, heat
treated and polished aluminum . Same size as the stock pulley so
your original belt can be retained. Pulley features 360 (degree)
timing marks allow for precision timing and valve settings. We offer
models in either oil slinger or bolt-on sand seal versions.
4514
4510 5 Hole Sand Seal Stock Size Pulley, Laser Etched
4514 5 Hole Pulley, Stock Size, Laser Etched
4515 Replacement Seal Assembly, 5 Hole Style Pulley
111-903-137BD Stock Size Fan Belt
HUB SYSTEM RACE PULLEY KITS

These billet steel hubs are the heart of our new “Hub System” for the
new series of crank pulleys. Hubs are machined to either accept sand
seal or standard style non-sand seal applications. Hubs are designed
for mounting several styles of race pulleys with 6 allen bolts supplied
for the ultimate strength pulley combo!
4512-10 ENGINECASEMUSTBEMACHINEDFORSANDSEALAPPLICATIONS!
4512-10 Sand Seal Crank Hub Only
4512-11 Crank Hub Slinger Only
4515-10 Seal For 4512-10
5 3/4” billet steel crank pulley machined to bolt directly to new “Hub
System” sand seal crank hub. Pulley is designed smaller in diameter
to accept our 4518 power pulley belt and is supplied with timing ring.
This pulley and hub system works great for sand car applications
where sand deteriorates the V-belt groove!
4512-25 V-Belt Pulley, Hub System
4512-25
A light weight billet aluminum pulley constructed with the serious

racer in mind. Designed to mount to revolutionary “Hub System”
which is constructed from billet steel. This 5” diameter pulley design
features “no belt groove” for easy attachment of the crank fire
ignition pick-up sensors. Pulley has “machined in” timing marks.
4512-35 No Groove Race Pulley, Hub System
4512-35
REPLACEMENT PULLEY SEALS

We use only the highest quality made in the U.S.A. seals. These
replacements are all identical to those found in our various Sand
Seal 3 hole pulleys. Our 4513 requires your engine case to be cut
to fit or serve as a replacement for our 4515-20. Our 4515 and
4515-10 fits all our previous to this catalog Sand Seal pullies. Since
the introduction of our new 5 hole design (or our Billet pullies) we
4515 include the 4515-20 unit which is slightly smaller diameter than our
previous versions.
4513 Seal Only, Old 3 Hole Cut Case Pulley or 4515-20 New 5 Hole Pullies
4515 Repl Seal Assembly For 4509/4510 Old Style Pullies
4515-10 4515-10 Repl Seal Only For 4515 Assembly
4515-20 Rear SealAssembly Fits 4510, 4511-40/-45 5 Hole Style Pullies
48
ENGINE
BILLET PULLEYS
Our new quality billet pulleys will be sure to put a spin on your engine
applications! Each pulley will start out as an in-house CNC machined
custom pulley that will then be laser marked for the most precise
timing markings available. These laser etched timing markings will
offer up years of service without the fear of wearing off and leaving
you timingless! See listings for pulley sizes and options.
4511-30 Billet Pulley, Stock w/ Holes, Laser Etched
4511-35 Billet Pulley, Stock, Solid, Laser Etched
4511-40 Billet Pulley, Stock w/ Holes, Sand Seal, Laser Etched 4511-40
4511-45 Billet Pulley, Stock, Solid, Sand Seal, Laser Etched
4515-20 Replacement SealAssembly For 4510, 4511-40, 4511-45
COUNTERBALANCE PULLEY
Certain engine applications require added weight applied to the rear
of the crankshaft to help smooth out engine harmonics that can be
damaging to the entire power train assembly. This is the pulley
for you then. Our latest pulley addition starts out as a solid steel
piece that is then CNC machined to strict dimensions for a perfect
fit every time. Coated for lasting protection and laser etched tim-
ing marks make for an unbeatable combination of strength and
durability.
4512-50 Counterbalance Pulley, Heavy Weight Steel 4512-50
4514-20
CHROME CRANKSHAFT PULLEY
If you’re going the full chrome engine route, this item is a must. It is
made just like the original with a polished chromed finish.
4514-20 Chromed Stock Size Pulley
DEGREE RINGS
After a long period of time the degree markings on aluminum
pulleys will tend to fade or wear off. Now you can renew your
existing pulleys with these steel acid etched degree rings. Uses a 4503 4504
high grade epoxy, already applied to attach to pulley face.
4503 Timing Ring, Fits Most Power Pulleys, 5-3/4 Dia.
4504 Timing Ring, Fits Most Std. Alum. Pulleys, 6-3/4 Dia.
POWER PULLEY BELT

Special BUGPACK design for use with any power pulley installation. 4518
Made of finest materials for long life.
4518 Power Pulley Belt 9.5 X 850
49
ENGINE
BILLET PULLEY NUT
4525-11
This sleek pulley nut offers a 3/8” drive broach for a ratchet style
attachment during installation and removal. No more slipped
wrenches, scratched paint jobs or best of all, busted knuckles!
Ratchet style attachment also works great for rotating engine over.
4525-11 Billet Pulley Nut
CHROME BOLT AND WASHER

This kit adds the final touch to any pulley installation. Precision
machined and chrome plated.
4519 4519 Chrome Pulley Bolt and Washer
BILLET LOOK™ PULLEY BOLT COVER

This product is for those who are into fine detailing to make their
car better. Totally machined, this aluminum item simply fastens to
the crank bolt with a set screw. Sharp inexpensive accessory.
6161-15 Billet Look™ Crank Bolt Cover
6161-15
BROACHED PULLEY NUT

This trick little item solves that untimely problem of simply turning
the engine over while at the track! Solves the clearance problem
found on many race engines. Just clip your 3/8” drive rachet into the
broach and turn! A real aid for fast valve or timing adjustments.
4525-10 4525-10 Broached Pulley Nut, Plated
50
ENGINE
ENGINE DRESS-UP KITS
Here’s the popular chrome engine accessories put into
convenient kits. The basic kit is a low dollar starter kit, while
the deluxe kit adds more additional popular items like the oil
filler tin and generator pulley. And then we offer the Complete
kit...we call it a complete dress-up kit because that’s exactly
what it is! This kit includes ALL the favorite engine dress-up 4580-10
items fitting the biggest range of applications. Buy as a kit and
save money and hassles.
4580-20
4580-10 Basic Dress-Up Kit
4580-20 Deluxe Dress-Up Kit
4580-30 Complete Dress-Up Kit
4580-30
3518-11
BILLET DISTRIBUTOR CLAMP
One piece billet aluminum distributor clamp offers great looks and
functions better than the original!
3518-11 Billet Distributor Clamp
CHROME DISTRIBUTOR CLAMP

A nice touch for that custom engine. Works just like the original.
Comes complete with bolt.
3518 Chrome Distributor Clamp 3518
TIMING POINTER
Precision machined from aluminum this pointer offers 4 degrees of
adjustment to insure accurate timing for maximum performance.
Easily mounts to any T-1 case with set screws and fits both stock
and power pulley size. 4501-13
4501-13 Adjustable Timing Pointer, T-1, Red
BILLET MAGNETO CLAMP

Made from 6061-T6 aluminum, this is our latest magneto clamp
that will be sure to keep Vertex style magnetos in place. This clamp
eliminates the movement and twisting of the magneto in the factory
distributor drive hole. Anodized black in color by popular demand. 3517-10
3517-10 Billet Magneto Clamp, Black Anodized
51
ENGINE
12V ALT/GEN STANDS
When converting to 12V, in most cases, you will need to replace the
stand. These custom made stands are cast in lightweight aluminum
and all stock parts such as oil fill will readily adapt. Comes in either
cast finish or chromed finish.
4524-21 4524 12V Alt/Gen Stand, Aluminum
4524-21 Chrome 12V Alt/Gen Stand
ALTERNATOR/GENERATOR STRAPS
When converting to a 12V or alternator system, a new stand and
strap is needed. We were already offering the stand, now we are
offering the strap. Easy to install, the strap conforms to the stand and
generator/alternator when tightened. Plated for lasting beauty.
4523 12V Gen/Alt. Strap, Zinc Plated
4523-10 Chrome Gen/Alt Strap
4523-10
“CLAMP-IT” S/S GEN/ALT CLAMP

Top quality aircraft style T-bolt mated to stainless steel strap for
securing 12volt style generators and alternators! All high perfor-
mance, higher revving engines require the extra holding power to
keep the alt/gen seated properly in the stand!
4523-20 “Clamp-It” S/S Gen/Alt Clamp
4523-20
ALTERNATOR KITS
The best way to convert your 6v or 12v car to a modern high
charging alternator system. Kit includes all quality pieces to
complete the conversion.
3504-10 12V Alternator Kit, Type I
3504-12 12V Alternator Kit, Type I, w/ Chrome Accessories
3504-10 4553 Replacement 3 Pc. Alternator Tin, Black
52
ENGINE
“SPIN-TRU” ALT/GEN PULLEY, 12V
Protect your investment now with the best quality pulley available! A
must for all high performance applications! Available in black for that
stealth look as well as top quality chrome plated done right here in the
USA!
4547-10 “Spin-Tru” Alt/Gen Pulley, 12v, Black
4547-12 “Spin-Tru” Alt/Gen Pulley, 12v, Chrome 4547-10
BILLET ALT. PULLEY FRONT HALF 4546-15

Custom billet aluminum pulley front designed to replace the outer
half of 12V generator or alternator pulleys. Machine finished for
quality look combined with extra heavy-duty construction.
4546-15 Billet Alternator Pulley
12V ALT/GEN PULLEYS

This chrome pulley is a great dress up item, while the gold zinc 4546
plated pulley is a direct stock duplicate. Also great to use when
converting from 6V to 12V generator.
4546 12 Volt Gen Pulley, Chromed
043-903-109 12 Volt Gen Pulley, Zinc Plated
111-903-131AK Gen/Pulley Spacer Washers, 5
111-903-131AK Gen/Pulley Spacer Spacers, 5 Pcs 111-903-131AK
CHROME GENERATOR NUT & SPACER

Complements our #4519 chrome pulley bolt and washer kit and our
#4546 chrome generator pulley. High quality chrome finish adds to
your engine’s looks. Fits all stock generators and alternators.
4520 Chrome Gen./Alt. Nut and Washer
4520
CHROME BACKING PLATE

Direct replacement for stock black painted 12V Tin generator/
alternator backing plate. Highly polished and finished in gleaming
chrome. Super dress up item.
4554 Chrome Gen/Alt Backing Plate
4554
S/S GENERATOR COVER

Cover over that unsightly generator with this stainless steel
generator cover. Inexpensive but effective. Has air holes to prevent
generator overheating.
3511 S/S Generator Cover
3511
53
ENGINE
3520-12 MEGAVOLT™ IGNITION WIRES
8mmMegavolt™ignitionwirekitfeaturing100% doublesilicone jacket
is impervious to deterioration from gas and oil. Solid copper material
center is capable of a full 75,000 volts. No more cross firing and a
temperaturerangefrom-65to+600degrees!Featureshighperformance
air boots which offer an excellent seal at the cylinder tin. Included is an
extra long coil wire for those custom coil installations.
YOUCAN’TBUYABETTERIGNITIONWIRESETFORYOURVW!!
3520-10 Megavolt™ Ignition Wires, Yellow
3520-12 Megavolt™ Ignition Wires, Blue
3520-13 3520-13 Megavolt™ Ignition Wires, Red
3520-16 Megavolt™ Ignition Wires, Grey
90° MEGAVOLT IGNITION WIRE SETS

Our already popular 8mm MEGAVOLT ignition wires just got better!
We now offer our premium wire sets with optional 90° end caps for
a better fit which results in that cleaner look! We have also added
our new stealth gray color to both our straight and 90° end cap
wires. We have still retained the superior quality spark plug boots
and extra long coil wire to meet your demands for the best ignition
wire sets available. These wire sets are designed for all Type 1, 2,
and 3 engine configurations.
3520-20 90° Megavolt™ Ignition Wires, Yellow
3520-22 90° Megavolt™ Ignition Wires, Blue
3520-23 90° Megavolt™ Ignition Wires, Red
3520-26 90° Megavolt™ Ignition Wires, Grey
3520-23
PERFORMANCE WIRE SETS

An inexpensive alternative to silicone wire sets. For a wire set
costing not much more than stock replacement, you get hi-
performing pvc wire cover and caps, solid copper wire, and bak-
a-lite spark plug ends. Sold in popular colors to compliment your
engine. For all upright Types.
3521-10 Performance Non-Suppressant Wire Set, Yellow
3521-12 Performance Non-Suppressant Wire Set, Blue
3521-13 Performance Non-Suppressant Wire Set, Red
3521-14 Performance Non-Suppressant Wire Set, Black
4593-15 WIRE SEPARATORS

This is the slickest engine accessory you can buy. Injected color
plastic holders come complete with installation wrench. Two piece
design allows for easy installation and adjustment. Kit contains
enough to do a complete engine. Fits stock or our Performance
wire kits only.
4593-15 Wire Separator Kit, Chrome
54
ENGINE
CHASSIS COIL MOUNT KIT
Safely secure your ignition coil to 1-1/2” diameter tubing without
the fear of vibration damage! Shock absorbing urethane based
mounts are supplied with stainless steel clamps and are available
in either red or black. A “must have” when mounting ignition coils
on off road applications! A great way for mounting that spare coil
your off road friend happens to need!
3502-13 Chassis Coil Mount Kit, Red
3502-14 Chassis Coil Mount Kit, Black
3502-14
COIL NOT INCLUDED
S/S COIL COVER

Agreat item for covering up those ugly coils in an otherwise “show
car” engine compartment. This stainless steel cover simply wraps
around your existing coil and will not rust. Cover comes with
chromed steel bracket.
3502 S/S Coil Cover With Chrome Bracket
3502
TRANSPARENT CAPS
Here’s the trickest looking accessory to come along in years.
Transparent colored plastic lets you color coordinate your ignition
system. Not only are these caps super looking they are also
stronger than stock. These caps feature zero carbon tracking and
precision machined brass inserts. Available in popular colors plus
a smoke model. Fits all 009 type cap applications.
3500-12
3500-12 Transparent Dist. Cap, Blue
3500-13 Transparent Dist. Cap, Red
WATERPROOFING KIT
This improved version of coil and distributor covers is a must for
even a part-time off roader. Used by professionals as the surefire
way to keep plug and coil wires from shorting due to moisture
exposure. Great for those exposed Baja Bug engines. Fits all
mechanical Bosch distributors and coils for VW’s.
3501-14 Dist/Coil Waterproof Kit, Black
3501-14
REV ROTORS – RPM LIMITING
Factory pre set RPM limiting rotors are designed for replacement
of the standard 009 distributor rotor. Rev Rotors help protect your
engine from dangerous over-revving and keep your engine oper-
ating within its optimum rpm range. Unique design incorporates
a pre-determined spring tension pendulum which momentarily
grounds out the distributor spark when the rpm limit is reached.
3503-30 Rev Rotor For 009 Distributor, 5400 RPM
3503-30
55
ENGINE
AIRCRAFT FITTINGS & HOSE
We now are offering the full line of braided line hose and quality
aircraft style fittings. These will round out our line of genuine
aircraft type hose fittings, hoses, hose covers and all related
“plumbing” items. Now you can have the choice of doing your car
any way you wish!
Fuel Line: Oil Line:
1121 Braided Hose No. 6 x 5’ Long 3121 Braided Hose, No. 8 x 4’
3131 3130 3132 3136 3135 3134 3133
1130 Hose End, No. 6, Straight3122 Braided Hose, No. 8 x 6’
1131 Hose End, No. 6, 90 Degree 3123 Braided Hose, No. 8 x 8’
1132 Hose End, No. 6, 45 Degree 3130 Hose End, No. 8, Straight
113 Adapter, No. 6, Weber IDA Str 3131 Hose End, No. 8, 90 Degree
1134 Adapter, No. 6, Dellorto Str 3132 Hose End, No. 8, 45 Degree
1131 1130 1132 1136 1137 1135 1133 1135 Adapter, No. 6, 1/8MPT x Str 3133 Adapter, No. 8, 3/8MPT x Str
1136 Adapter, No. 6, 1/8MPT x 90 3134 Adapter, No. 8, 1/2MPT x Str
1137 Adapter, No. 6, Tee 3135 Adapter, No. 8, 3/8MPT x 90
3136 Adapter, No. 8, 1/2MPT x 90
3102
S/S BRAIDED HOSE
We are now offering an alternative to high priced hose. This hose
has all the quality you need to “plumb” an engine correctly. All our
braided fittings can be used with this hose. Hose is fully stainless
braided to meet high performance demands.
1101 Bulk S/S Braided Hose No. 4 (Fuel), Per Foot
1102 Bulk S/S Braided Hose No. 6 (Fuel), Per Foot
3101 Bulk S/S Braided Hose No. 8 (Oil), Per Foot
3102 Bulk S/S Braided Hose No. 10 (Oil), Per Foot
BRAIDED BREATHER HOSE KIT

Here’s the professional way to finish off your engine. Kit includes
8’ of stainless braided “Aircraft Type” hose and 6 easy to install red
3056 anodized aluminum hose fittings. Simply cut hose to desired length
and slip-on the red anodized fittings. Designed specifically for our
breather box kit — it will work on many others.
3056 Oil Breather Braided Hose Kit w/Red Fittings
3073-12 Braided Fittings, Blue, 2
3073-13 Braided Fittings, Red, 2
ECONO S/S HOSE & FITTING

GreatwhenyouwantthelookofAircraftstainlesslineandAircraftswivel
stylefittingsWITHOUTthehighercost. Easytoassembleandinstall.A
“must use” item when barbed fitting are included in the application.
Various sizes and colors to complete any project the right way.
Fuel Line:
1004-10 S/S Braided Hose No. 4 x 4’ Long
1005-12 S/S Braided Fitting 1/2” ID, Blue, 2
1005-13 S/S Braided Fitting 1/2” ID, Red, 2
Oil Line:
3072-11 S/S Braided Oil Line No. 10 x 4’ Long
3073-12 S/SBraidedHoseFittings,7/8”IDBlue,2
3073-13 S/SBraidedHoseFittings,7/8”IDRed,2
56
ENGINE
36MMCHROMOLYGLANDNUT
Now you can have your chromoly gland nut without the need for spe-
cial sockets. We now offer our 4130 chromoly steel billet machined
gland nut that accepts the 36mm socket for ease of installation and
removal. Gland nut comes supplied with our extra heavy duty washer
for the ultimate in holding power.
4035-11
4035-11 Chromoly Gland Nut W/ Washer, 36MM
CHROMOLY GLAND NUT

4035-10
Super strength without the ultimate price. Super strong 4130
chromolysteelbilletprecisionmachinedonCNCequipment.Comes
complete with OEM style pilot shaft bearing for long life. Large head
design eliminates the need for a washer. Every hi-performance
engine should have one. Requires an 1 7/8” socket to install.
4035-10 Chromoly Gland Nut
GLAND NUT AND WASHER

A must for any modified engine. High quality heavy gauge spring 4030
washer exerts constant pressure on the gland nut head which
insures the nut from loosening. Washer area is much greater than
stock thereby eliminating flexing and movement of the dowel pins.
Washer sold separately can be used with your stock gland nut.
4030 Gland Nut And Washer
4031 Gland Nut Washer Only
4034 Eight Hole Flywheel Gasket, 10 Pack
FORGED FLYWHEEL
Yes you read it right, we offer a true honest-to-goodness forged fly- 4099-30
wheel. This “Best of the best” super quality 4140 forged steel alloy
flywheel is just what those high horsepower motors need. Designed
to resist the flexing caused by heavy pressure plates. Not manufac-
tured from billet but from a super strong steel alloy forging. It comes
already lightened to a lean 13.5lbs, drilled for eight dowel pins and
finished so exact it’s within factory balance tolerances. Features
include: premium finish machining and a precision pressed-on ring
gear. There isn’t a better or stronger flywheel that you can buy!!
4099-30 Forged Steel 4140 Flywheel
BILLET FLYWHEEL
Here’s the answer to a lightened German OEM flywheel which have
become increasingly scarce and cost prohibitive regarding both the
coresandtheremanufacturingprocesses.Fullyprecisionmachined
out of 4140 steel alloy billet stock, This flywheel also features eight
dowelpinholesandisalreadylightenedtoapproximately13lbs.The
balance on these flywheels is within factory tolerances. 4099-40
4099-40 Billet Steel 4140 Flywheel
FLYWHEEL INSTALLATION KIT

We have assembled all the necessary components for making that
bothersome task of installing the flywheel and setting up the end
play into one complete kit. We start with a German gland nut mated
with our heavy duty gland nut washer for that perfect match-up! We
then supply 5 flywheel shims of varying thickness for dialing your
end play. The kit is then completed with a top quality silicone based
flywheel seal and factory o-ring. 311-105-270K
311-105-270K Flywheel Installation Kit
57
ENGINE
HEAVY DUTY CLUTCH DISC
AHi Performance Clutch Disc is a must for big VW applications both
on or off road. High quality heat and wear resistant materials are
used to hold up under severe starts and hard shifting. Compliments
4089 our heavy duty pressure plate or our racing pressure plate.
4089 Rigid H-D 200mm Clutch Disc
4078 Rigid H-D 180mm Clutch Disc
4079 Sprung H-D 200mm Clutch Disc
3-PUCK CLUTCH DISC

Velvetouch ceramic-button clutch disc are the ultimate rough-
4088 service units available. FOR RACE USE ONLY.
4088 3-Puck Clutch Disc
FERAMIC CLUTCH DISC

This super clutch disc features unique pads with feramic
composition permanently impregnated. The pads are bonded and
then pinned with shear-proof fasteners to the heavy gauge steel
center plate. The high grade steel center hub features deeper
splines for positive grip on the shaft.
4091 4091 4 Puck Disc, Solid Center
“KEP” 4-PUCK DISC

This disc has all the quality that you expect and find from Kennedy
Engineered Products. Made from all new materials including the
4091-11 center hub. This is for those that demand the best including long
splines, stainless rivets and feramic pucks
4091-11 K.E.P. 4 Puck Clutch Disc, 200mm
CUSHION DISC
The Cushion Disc’s spring steel center produces a dampening
effect to lessen the “shock” but still allows great bite. Disc
features a tough brass woven grayrock lining. Gives — but still
4097-10 puts the power to the ground!
4097-10 Cushion Disc, 200mm
58
ENGINE
PRO GRIP™ CLUTCH DISC 4085-10
Whether you drive off-road, on the street, or on the strip, it’s the
constant hard shifting and popping the clutch that can cause
transmission or pressure plate failure. This exclusive disc has a
unique surface we call “Pro Grip” to eliminate those hard grabbing
problems. This space age thermo-dynamic lining is designed to
meet today’s high horsepower demands, yet has the feel of a stock
disc. This is the one top PROS like NHRArecord holders Mike Smith,
Terry Gordon and Bill Duncan use.
4085-10 Pro Grip™ Clutch Disc, 200mm
“KEP” RACING CLUTCHES

Totally new multi-finger clutches-NOT built from cores! This new
design will give clutches from Kennedy Engineered Products even
more reliability and performance and will enhance their reputation
for high quality. Balanced within 0.4 oz inch. 100% load tested and
jig assembled. Contact face is high tensile cast iron alloy for strength
and stability. Available in 1700 lb., 2100 lb., 2600 lb. and 3000 lb.
Early style throwout plate can be removed to convert clutch to late
style. For engines with 200 plus H.P. the 2600 lb. is recommended.
Engines under 200 H.P. can use the 1700 lb. or 2100 lb.
4090-10 1700 Lb. Multi-finger Racing Clutch, E & L, Stage 1
4090-10
HEAVY DUTY CLUTCH COVER

This is an excellent replacement for the stock clutch. Tested and
proven strong and smooth when getting those big tires turning.
Designed to complement our heavy duty 200mm clutch disc.
•Face pressure is aprox 1100 lbs.
4093 H-D Clutch Cover 200mm, 70 and Earlier
4094 H-D Clutch Cover 200mm, 71 and Later 4093
HEAVY DUTY THROW OUT BEARINGS

HighPerformancethrowoutbearingstocompleteyourclutchchoice.
Available to fit any stock or heavy duty pressure plate, late or early.
4086 Throw Out Bearings, 70 And Earlier
4087 Throw Out Bearings, 71 And Later
4087
4086
SPRING LOADED CLIPS
Here is the answer to throwout clip failures. These extra
strong clips are also sprung to provide constant tension on the
throwout bearing tab. Inexpensive insurance.
5036 Spring Loaded Throwout Bearing Clips, Pr. 5036
REPLACEMENT CLUTCH BOLT SET

Replacement clutch bolt set features heat treated bolts. A must
item to install to really insure against a broken bolt later on.
4090-20 HD Clutch Bolt Set
4090-20
59
INTAKE
BILLET AIR CLEANER ASSEMBLIES
Ournewbilletaluminumaircleanerassembliesnotonlylookgreat-
they perform even better! These air cleaners (featuring K&N
Filters) are designed to lock the filter element into place and offer
1610-11
a positive seal between the bottom plate and the upper carburetor
body-thus eliminating any contamination from the outside. The
positive locking mounting nuts assure that things will always
stay in place. These air cleaner assemblies are designed to fit all
WEBER IDF carburetor applications and are available in the two
most popular heights for both street and off road applications.
1610-10 Billet A/C Assembly, 6” Tall, 40-48 IDF
1610-10 1610-11 Billet A/C Assembly, 3.5” Tall, 40-48 IDF
LOUVERED FOAM AIR CLEANER

1511-15 Louvers are trick and this air cleaner is trick! Chrome air cleaner
top features 360 degrees of louvers. The smart way to dress up
your stock carbed engine. Simply bolts on with clamps provided.
Uses same element as our 1510 Air Cleaner.
1511-15 Chrome Louvered Air Cleaner, Stock 5 1/2” x 2”
1549 Repl Foam Element For 1510/1511-15
HI-PERF FOAM AIR CLEANER

High quality air cleaners are available for stock VW carbs. Features
1510 deep breathing easy-to-clean lifetime foam element to fully protect
your engine. Added horsepower through low restriction. Finished
in deep chrome for good looks.
1510 Hi-Perf Air Cleaner, Stock 5 3/8” x 2”
1549 Replacement Foam Element For 1510
CHROME PAPER AIR CLEANER

These are low restrictive air cleaners with custom good looks.
You get increased horsepower thru easier breathing. Available for
stock or two barrel carbs, complete with paper element.
1512 Chrome Air Cleaner, Stk. 6 1/2” x 2 1/2”
1512 1513 Chrome Air Cleaner, 2 Bbl 6 1/2” x 2 1/2”
1548 Replacement Paper Element For 1512, 1513
GAUZE AIR CLEANER

These are low restrictive air cleaners with custom good looks.
1537 You get increased horsepower thru easier breathing. Available for
stock or two barrel carbs, complete with paper element.
1536 Stk A/C w/Gauze Element 6 1/2” x 2 7/8”
1537 Chrome A/C 2 5/8 w/ Gauze Element 6 1/2” x 2 7/8”
1525 Repl Gauze Element, Fits 1536/37
MINI AIR CLEANER

Inexpensive compact air cleaner for any stock VW carb application.
Ideal for the economy minded enthusiast. Low restrictive paper
1509-10 element is easy to replace when dirty.
1509-10 Mini Air Cleaner, Stock 4” x 3”
1509-12 Replacement Element For 1509-10
60
INTAKE
CHROME WEBER CARB AIR CLEANERS
A great fitting high quality air cleaner for all popular carb 1600-11 1600-12
applications. Simple clip design lets you have access to the carb or
change filters effortlessly. Top and bottom are triple chrome plated
for long life. Each air cleaner comes with all necessary hardware.
1600-11 Replacement 2 1/2” Air Cleaner Element, Gauze
1600-12 Replacement 1 3/4” Air Cleaner Element, Gauze
1600-20 Dellorto/WeberA/CRiserGasket(providesadditionalclearance)
1600-21 Repl. Air Cleaner Gasket IDF, 2
1601-11 Chrome Rectangular A/C, 2 1/2”, 40-48IDF, Gauze
1601-12 Chrome Rectangular A/C, 1 3/4”, 40-48IDF, Gauze
1603-11 Chrome Rectangular A/C, 2 1/2”, DCOE, Gauze 1601-12
1603-12 Chrome Rectangular A/C, 1 3/4”, DCOE, Gauze
1604-11 Chrome Rectangular A/C, 2 1/2”, DGV, Gauze
1604-12 Chrome Rectangular A/C, 1 3/4”, DGV, Gauze 1601-11
1605-11 Chrome Rectangular A/C, 2 1/2”, DFV, Gauze
1605-12 Chrome Rectangular A/C, 1 3/4”. DFV, Gauze
K&N AIR CLEANERS

Known throughout the world for their performance. We offer these K56-1200
specialgauzeaircleanerstothosewhomusthavethebest. Soldeach.
K56-1230
KE-2410 Stock Kadron A/C Replacement Element
KE-3321 Repl Element for K56-1160/-1110/-1030
KE-3481 Repl Element for K56-1230
KE-3491 Repl Element for K56-1200
KRA-0550 VW Solex A/C 5 1/2 x 2, 2” Neck
KRA-0580 VW Solex A/C 5 1/2 x 5, 2” Neck
KRA-071V VW Solex A/C 4 1/2 x 7, 2” Neck
K56-1160 40-48IDF Air Cleaner, 4 1/2 x 7 x 1 3/4
K56-1200 40-48IDF Air Cleaner, 5 1/2 x 9 x 6
K56-1210 48IDA Weber Air Cleaner, 5 1/2 x 9 x 3 1/4 K56-1160
K56-1230 48IDA Weber Air Cleaner, 5 1/2 x 9 x 5 1/2
K56-1210
K99-0621
K&N AIR CLEANER OIL K99-0533
Now that you run the best filter-Keep them performing their best
with regular maintenance Products.
K99-0504 6oz Air Cleaner Oil Spray, Ea
K99-0516 12oz Air Cleaner Oil Spray, Ea
K99-0533 8oz Squeeze Bottle Air Cleaner Oil
K99-0704 6oz Tube of A/C Sealing Grease, Ea
K99-0621 Air Filter Cleaning Solvent, 32oz
K99-5000 Recharger Filter Care Kit (Aerosol Oil & Cleaner)
K99-5050 Recharger Filter Care Kit (Squeeze Oil & Cleaner)
K99-5000
K99-0516 K99-5050
61
INTAKE
TYPE III ICT AIR CLEANER
Low profile one piece gauze air cleaner for ICT carb that fits with
the engine cover in place on a Type 3. Pre oiled ready to use.
1508-10 Air Cleaner, Gauze, ICT, Type III, Each
1508-10
STACK AIR CLEANER

Here’s a compact, tough little air cleaner. Unit is only approx. 4” tall
and features a molded-on chrome top and a molded neck. Both are
made from space age gauze material.
1519-10 Stack Air Cleaner, 2” Dia.
1519-11 Stack Air Cleaner, 2 5/8” Dia.
1519-10
KADRON AIR CLEANER

Direct replacement for factory supplied Kadron (Brazil) air cleaners.
Features a chrome top and gauze element.
1514-11 Chrome A/C Kadron, 6” x 3 1/2”, Gauze,
1514-50 Kadron Replacement Element
1514-52 Replacement A/C Base Gasket
1514-11
AIR CLEANER ADAPTER

Mounting of competition air cleaners directly to the carburetor is
easily accomplished with these easy to use urethane adapters.
Allows air cleaner to be mounted high enough to clear shroud.
Reinforced construction offers positive seal for all off road
conditions. Available in two models with clamps included.
1530-13 Urethane A/C Adapter, 2” x 3 1/4”, Red
1531-13 1531-13 Urethane A/C Adapter, 2 5/8” x 3 1/4”, Red
AIR FILTER OIL & CLEANER

Thesespeciallyformulatedoilsandcleanersaredesignedtoenhance
the filtration of our air cleaners. Different oils for either Gauze Air
CleanersandelementsorFoamAirCleanersandelements.Theyare
made to suspend in the filter providing additional filtration where
needed. Slight air restriction can result with our GauzeAir Cleaners.
1507 Gauze Air Filter Oil, 12 Oz.
1507-11 Foam Air Filter Oil, 5.5 Oz.
1507-20 Foam Air Filter Cleaner, 16 Oz.
1507 1507-20 1507-11
62
INTAKE
OUTERWEARS PRE-FILTERS
Thesetricklittlenumbersarejustwhateveryoff-roadcarneeds. Patented“micron
mesh” nylon material stops sand and dirt before it gets to the air filtration system.
Prolongs the useful life of any air filter element. Hand made to simply stretch on
over existing air filters. Recent dyno tests have proven that with a carburetor
adjustment. Available in trick colors to match your car. Sold each.
1620-10 Pre-Filter, K56-1170 IDF/Dellorto 3” A/Cs, Yellow, 4 1/2” x 7” x 3 3/4”
1620-12 Pre-Filter, K56-1170 IDF/Dellorto 3” A/Cs, Blue, 4 1/2” x 7” x 3 3/4”
1620-13 Pre-Filter, K56-1170 IDF/Dellorto 3” A/Cs, Red, 4 1/2” x 7” x 3 3/4”
1620-14 Pre-Filter, K56-1170 IDF/Dellorto 3” A/Cs, Black, 4 1/2” x 7” x 3 3/4”
1620-18 Pre-Filter, K56-1170 IDF/Dellorto 3” A/Cs. Purple, 4 1/2” x 7” x 3 3/4”
1621-10 Pre-Filter, K56-1190 IDF/K56-1210 IDA, Yellow, 5 1/2” x 9” x 3 1/4”
1621-12 Pre-Filter, K56-1190 IDF/K56-1210 IDA, Blue, 5 1/2” x 9” x 3 1/4”
1621-13 Pre-Filter, K56-1190 IDF/K56-1210 IDA,A/Cs, Rd, 5 1/2” x 9” x 3 1/4”
1621-14 Pre-Filter, K56-1190 IDF/K56-1210 IDA, Black, 5 1/2” x 9” x 3 1/4”
1621-18 Pre-Filter, K56-1190 IDF/K56-1210 IDA, Purple, 5 1/2” x 9” x 3 1/4”
1622-10 Pre-Filter, K56-1200 IDF/K56-1230 IDA, Yellow, 5 1/2” x 9” x 6”
1622-12 Pre-Filter, K56-1200 IDF/K56-1230 IDA, Blue, 5 1/2” x 9” x 6”
1622-13 Pre-Filter, K56-1200 IDF/K56-1230 IDA, Red, 5 1/2” x 9” x 6”
1622-14 Pre-Filter, K56-1200 IDF/K56-1230 IDA, Black, 5 1/2” x 9” x 6”
1622-18 Pre-Filter, K56-1200 IDF/K56-1230 IDA, Purple, 5 1/2” x 9” x 6”
1625-10 Pre-Filter, Fits Kadron A/C, Yellow, 6” x 3 1/2”
1625-12 Pre-Filter, Fits Kadron A/C, Blue, 6” x 3 1/2”
1625-13 Pre-Filter, Fits Kadron A/C, Red, 6” x 3 1/2” 1622-13
1625-14 Pre-Filter, Fits Kadron A/C, Black, 6” x 3 1/2”
1626-10 Pre-Filter, Fits Dellorto 6” A/C, Yellow, 4 1/2 x 7” x 6”
1626-12 Pre-Filter, Fits Dellorto 6” A/C, Blue, 4 1/2 x 7” x 6”
1626-13 Pre-Filter, Fits Dellorto 6” A/C, Red, 4 1/2 x 7” x 6”
1626-14 Pre-Filter, Fits Dellorto 6” A/C, Black, 4 1/2 x 7” x 6”
1626-18 Pre-Filter, Fits Dellorto 6” A/C. Purple, 4 1/2 x 7” x 6”
1627-10 Pre-Filter, Fits our Chr. 3” Tall Rect. A/C, Yellow, 6 3/4”x4 1/2”x2 1/2”
1627-12 Pre-Filter, Fits our Chr. 3” Tall Rect. A/C, Blue, 6 3/4”x4 1/2”x2 1/2”
1627-13 Pre-Filter, Fits our Chr. 3” Tall Rect. A/C, Red, 6 3/4”x4 1/2”x2 1/2”
1627-14 Pre-Filter, Fits our Chr. 3” Tall Rect. A/C, Black, 6 3/4”x4 1/2”x2 1/2”
1627-18 Pre-Filter, Fits our Chr. 3” Tall Rect. A/C, Purple, 6 3/4”x4 1/2”x2 1/2”
AIR STACK BOOTIES

For those of you who can’t or don’t like running air filters you now have available
at least some protection. These Outerwear “Booties” simply slip over the factory
air stack on all 40-48 Weber and Dellorto carbs. Sold in sets of 4.
1630-10 Stack Booties, Weber/Dellorto, Yellow, 4
1630-12 Stack Booties, Weber/Dellorto, Blue, 4
1630-13 Stack Booties, Weber/Dellorto, Red, 4
1630-14 Stack Booties, Weber/Dellorto, Black, 4
1630-18 Stack Booties, Weber/Dellorto, Purple, 4
SAND BAGS 1630-13

Protect your expensive engine from dirt and water when your washing or
traveling with your vehicle. Color match your color scheme. Sold each.
1632-12 A/C Cover, 4.5 x 7 x 3.5 -4.5” Tall, Blue
1632-13 A/C Cover, 4.5 x 7 x 3.5 -4.5” Tall, Red
1632-14 A/C Cover, 4.5 x 7 x 3.5 -4.5” Tall, Black
1632-18 A/C Cover, 4.5 x 7 x 3.5 -4.5” Tall, Purple
1633-12 A/C Cover, 4.5 x 7 x 5 -6” Tall, Blue
1633-13 A/C Cover, 4.5 x 7 x 5 -6” Tall, Red
1633-14 A/C Cover, 4.5 x 7 x 5 -6” Tall, Black
1633-18 A/C Cover, 4.5 x 7 x 5 -6” Tall, Purple
1634-12 A/C Cover, 5.5 x 9 x 3.5 -4.5” Tall, Blue
1634-13 A/C Cover, 5.5 x 9 x 3.5 -4.5” Tall, Red
1634-14 A/C Cover, 5.5 x 9 x 3.5 -4.5” Tall, Black
1634-18 A/C Cover, 5.5 x 9 x 3.5 -4.5” Tall, Purple
1635-12 A/C Cover, 5.5 x 9 x 6-7” Tall, Blue
1635-13 A/C Cover, 5.5 x 9 x 6-7” Tall, Red
1635-14 A/C Cover, 5.5 x 9 x 6-7” Tall, Black
1635-18 A/C Cover, 5.5 x 9 x 6-7” Tall, Purple 1632-13
63
INTAKE
BUGPACK™ DUAL MANIFOLDS
These manifolds complement the many outstanding carburetors
available for your VW. Each cast manifold is designed to utilize
the specific characteristics of the carb for which it is made. Extra
1044 effort has been spent to be sure that fuel flow is at the optimum.
All surfaces have been carefully machined for complete sealing.
All necessary gaskets and hardware included. Our dual linkage
will complete the installation of these manifolds. Note: You may
experience clearance problems on some fan shrouds when using
dual carbs.
•Our 1039 features an offset which allows the decklid to close.
1037 Dual ICT Manifolds
1037-11 Dual ICT Manifolds, Type III
1038 Dual Tall 40-44IDF/DRLA Manifolds
1039 Dual 40-48IDF/DRLA Offset Style Manifolds
1042 Dual 40-44IDF/DRLA Type IV Man., 1.7/1.8/2.0
1042-10 Dual 48IDF Type IV Manifolds,
1044 Dual Tall 48IDA Weber Manifolds
4004-20 Dual S/F I™ Manifolds, 40-52IDF
4004-22 Dual S/F I™ Manifolds, 48IDA
4004-23 A/F™ Dual Manifold, 48 IDA Weber
1042 4004-27 Dual S/F II™ Manifolds, 40-52IDF
SINGLE CARB MANIFOLDS

These various single carb manifolds take advantage of the power
1074 potentialofpopularsinglecarbapplications. Isolateddesignfeatures
smooth mandrel bent tubing for greater fuel speed. Includes all
hardware.Youmustuseagenerator(notanalternator)toproperlyclear
the manifold.
1074 Chrome Single 40-48IDF/DRLA Manifold, Dual Port
STEEL MANIFOLDS
These manifolds are used with standard 2 bbl carb that utilizes
simultaneous throttle activation. Increased low end power and
1073 acceleration provide added pep for all purposes. All manifolds
supplied with gaskets and hardware for easy installations. You
have your choice of zinc or chrome finish. All 71 and later manifolds
utilize stock or replacement end castings. Youmustuseagenerator
(not an alternator) to properly clear the manifold.
1033 Zinc Isolated Manifold, 71-Later
1073 Chrome Isolated Manifold, 71-Later
SINGLE IDF/DRLA MANIFOLD

1018-11
Adding to our extensive line of true smooth flow cast intake
manifolds is the 40-48IDF Weber center section manifold.
Features complete high quality, hassle free linkage hookup. A
must for single carb race classes.
1018 Single 40-48IDF Cast Manifold, 1 3/4” Tubes
1018-11 Single 40-48IDF Cast Manifold, 1 1/2” Tubes
64
INTAKE
MANIFOLD END KITS
These new dual port manifold ends feature high quality hose
connectors and clamps. Factory new, not rebuilt!
*In the event of unavailablity, quality rebuilt inspected and cleaned parts
may be substituted.
1557-20 New Stock Dual Port End Kit
1567-11 Stock Type Dual Port Installation Kit
1557-20
PROGRESSIVE A/C ADAPTER

Installation of our competition two stage air cleaners to the popular
Weber progressive carb is accomplished simply with this adapter.
Accepts our 2 bbl models #1521 & #1526 or almost any 2 bbl air 1529
cleaner and allows for clearance over threshold. Also serves well
as a secure adapter for remote air cleaner hose connector such as
#1531-13. Complete with gasket and installation kit.
1529 Progressive Carb Air Cleaner Adapter
CAST MANIFOLDS FOR KADRON KITS

These manifolds replace the unreliable steel dual solex manifolds
which come in that ever popular kit. These manifolds can be match
ported and feature smooth flow for increased horsepower. Comes
complete with balance tubing, nuts, studs, and gaskets. Designed 1030
only for Dual Solex Carb Kits by Kadron.
1030 Dual Cast Kadron Manifolds, Pr.
URETHANE MANIFOLD BOOTS

TheseareTHEsolutiontomanifoldbootproblems. Madeofcorrosion
resistantandsuperdurablemoldedurethane.Wenowofferanextensive 1567-33 1567-22
varietyofbootstofitmoststockandcustomapplications.SpecialClamp
Kit available separately to fit all our boot applications only.
1567-22 Urethane Intake Boots, 1 1/2” ID Racing Man
1567-23 Urethane Intake Boots, 1 5/8” ID Racing Man
1567-33 Urethane Intake Boots, Stk D/P, Red
1567-34 Urethane Intake Boots, Stk D/P, Black
1567-23 1567-34
1567-43 Urethane Intake Boots, D/P to 1018-11, Red
1567-50 Clamp Kit for Intake Boots, 4, Stock
1567-51 Clamp Kit for Intake Boots, 4, Performance
1567-50
MANIFOLDS FOR PORSCHES
These trick adapters and manifolds allow the owners of early
356/912 Porsches to adapt IDF carbs to their stock engines. The
conversion looks clean and fits in the engine compartment nicely.
101016-0 Dual Adapters, Solex to IDF Carbs, 356/ 912
101016-1 Dual Manifolds, 356/912, 40IDF Carb 101016-1
101016-2 Dual Manifolds, 356/912, 44IDF Carb
101016-51 Replacement Carb-Adapter Gasket , 2
101016-52 Replacement Adptr-Manifold Gasket, 2
1551-13 Chrome Bar Linkage, 40-44IDF/40-45 Dellorto
101016-0
65
INTAKE
HEX STYLE LINKAGE
We now offer you a choice of cross bar linkages. This “fool proof”
hex linkage contains all of the quality hardware and features the
same mounting system as our Tayco™ units with the simplicity of
alignment that only a hex linkage can offer.
1551-23 Hex Crossbar Linkage, 40-48IDF/DEL
1551-23 1551-21 Hexbar Pro/comp Crossbar Linkage, 48IDA
1551-24 Hex Crossbar Linkage 40-48 IDF Type 4
1551-27 Hex Crossbar Link, ICT Type 4
1551-28 Hex Crossbar Linkage, ICT Type 1
1551-29 Hex Crossbar Linkage, ICTType 3
TWIST LINKAGE KIT

Aircraft quality hardware and infinite individual adjustment are top fea-
tures of this dual carb linkage kit. Unit mounts securely on engine case
to avoid synchronization problems of shroud mounted units.
1550 Dual Carb Linkage Kit, Short
1550-12 Dual Kadron Carb Linkage
1550
LINKAGE FOR WEBER/DELLORTOS

OurTayCoCrossbarLinkageforWebercarburetorsistheultimateinlinkage
onthemarkettoday.Easeofadjustment,operationandsimpleinstallation
make our crossbar linkage the standard of the industry. Linkage comes
completewithadjustablelinkstofitspecificapplications.Availableformost
popular applications.
1551-13 Quality linkage kits precision built for years of service available at a
moderate price. Easy to assemble and maintain adjustments on.
Makes for ease of mind.
1551-13 Chrome Bar Linkage, 40-44IDF/40-45 Dellorto
1551-15 Chrome Cross Bar Linkage, Type III, 40-42DCNF
PRO COMP LINKAGE

The ultimate in racing linkage designed for the pro who must have
only the best. Heavy-duty heim links along with chrome plated
crossbar and bright aluminummountsmake the Pro-complinkage
the serious racer’s choice. Air cleaners CANNOT be used.
1551-11 1551-11 Chrome Pro Comp Linkage, 48IDA
1550-16 S/F & A/F™ Cross Bar Linkage, 48IDA
ICT CROSSBAR LINKAGE

1551-18 Clean, simple and works great. Comes completely chromed for
hot looks. Simply replaces the original complicated ICT linkage
originally found in the kits.
1551-18 Cross Bar Linkage, Type 1 & Type 2 ICT, Chrome
1551-19 Cross Bar Linkage, Type 3 ICT, Chrome
1551-19
66
INTAKE
BRAIDED WEBER FUEL LINE KITS
Truly custom tailored kits to finish off those dual carb installations.
Not only are these kits a great looking addition to any engine but
they add that extra margin of safety that only stainless braided hose
can give. Superior strength plus aircraft quality fittings make this
accessory hard to beat on performance engines. Kits feature ample
length of hose plus all the color anodized fittings, couplings and ‘T’s
needed to complete all popular applications.
1005-20 Braided Fuel Line Kit, Fits IDF Webers/Kadrons
1005-21 Braided Fuel Line Kit, Fits Dellorto DRLA
1005-22 Braided Fuel Line Kit, Fits IDA & DCNF Webers
1005-20
BRAIDED FUEL LINE KITS
Great looking addition to your intake system. Kit consists of 4’
of stainless braided “Aircraft Type” hose and 4 easy to install red
anodized hose ends. Additional hose, T fittings can be bought to
complete dual carb applications or custom installations.
1005 Braided Fuel Line Hose Kit
1005-12 Braided Fitting 1/2” ID, Blue, 2 ea. 1005
1005-13 Braided Fitting 1/2” ID, Red, 2 ea.
FUEL LINE KIT

Add the finishing touch to that new carb system. Adequate special
duty hose for dual or single carb and fuel pump installation. 1544
Complete with all hardware.
1544 Fuel Line Kit W/”T” Fitting
1005-14 Fuel Line “T” Fitting
INTAKE GASKETS
Precision die cut from the best available gasket material
1556 1552
for perfect seal and fit. Easily adapted to even modified
applications. Available as listed below.
101016-51Carb/Adapt. Gasket 912, Por, 2
101016-52Manifold Gasket 912/356, 2
1552 Carb Base Gaskets, 44-48IDF/48IDA, 2 1553
1552-50 Carb Base Gaskets, 44-48IDF/48IDA, 50 Pcs, 101016-51
1553 Dual Port Manifold Gaskets, 2 1560
1553-50 Dual Port Manifold Gasket, 50 Pcs.
1553-100 Dual Port Manifold Gasket, 100 Pcs. 1555
1555 Isolated Carb Gaskets, 2
1556 IDF/Dellorto Carb Base Gasket, 2 101016-52
1556-50 IDF/Dellorto Carb Base Gaskets, 50 Pcs. 1600-20
1559 Progressive Carb Base Gaskets, 2
1560 Progressive Air Cleaner Gasket, 2
1560-11 Progressive Adapter to Air Cleaner Gasket 2
1600-20 Dellorto/IDF Thick Air Cleaner Gasket
1600-21 IDF Air Cleaner Gasket, 2 1560-11 1600-21 1559
THROTTLE CABLE EXTENDER

Many carbs require changes to the throttle assembly. This extender
will increase length of the stock throttle cable approximately 1 1/
2”. Kit comes with throttle extender and cable lock.
1566 Throttle Cable Extender Kit 1566
67
INTAKE
1079-21 WEBER IDA KITS
They’re back- and they’re new! The all-time first choice induction
among performance enthusiasts world-wide is now available
with never before available linkage combos! Updated 48 IDA kits
are available with your choice of cross-bar linkage (hex or round
bar styles) or with center mount twist turnstile linkage. All cross-
bar linkage kits are supplied with both types of linkage mounts
designed for either applications utilizing air cleaners or without air
cleaners. There is no better way to match a proven winner than with
a winning linkage combination from BUGPACK!
1078-41 Dual 48 IDA Kit, Twist Linkage, w/o AC
1078-41 1078-51 Dual 48 IDAKit, Twist Linkage, Super Flow, w/oAC
1079-11 Dual 48 IDA Kit, Chrome Bar, w/o AC
1079-21 Dual 48 IDA Kit, Hex Bar, w/o AC
1079-31 Dual 48 IDA Kit, Chrome Bar, Super Flow, w/o AC
1079-41 Dual 48 IDA Kit, Hex Bar, Super Flow, w/o AC
1098 48 IDA Weber Carb
SINGLE WEBER IDF KITS
Provenperformanceasseenbyyearsofoffroadracingenthusiasts,the
singleIDFseriesofcarburetorkitshavenomatchwhencomparedtoany
1085-10 othersinglecarbapplication!SingleIDFkitsproduceincredibletorqueand
powerbandson1600ccenginestolargedisplacement2300ccoffroad
engines.SingleIDFcarburetorsarenotjustlimitedtothedirteither!These
kits produce plenty of reliable power for street applications as well!
1085-10 Single 44 IDF Weber Carb Kit
DUAL 40 IDF KITS

All IDF kits feature various style cross bar linkages, smooth flowing
1077-40 cast manifolds, carbs, gaskets, fuel line clamps and all hardware.
See listing elsewhere for air cleaners of your choice.The 40mm IDF
carburetor is ultimately suited for the stock displacement 1600cc
engine all the way up to the mild 1800cc engine application.As with
all of our IDF series of carburetors, each carburetor is supplied with
the WEBER mechanical choke mechanism making early morning
start ups a snap! Crackle! And no pop!
1077-10 Dual 40 IDF Kit, Tall Man, Chrome Bar, w/o Air Cleaners
1077-40 Dual 40 IDF Kit, Tall Man, Hex Bar, w/o Air Cleaners
1096 40 IDF XE Weber Carb, Only
1089-41
DUAL 44 IDF KITS
The best of the IDF series of carburetors, the 44mm IDF is versatile
enough to fit engine applications from 1800cc’s all the way up to
2200cc’s while encompassing engine combinations ranging from
mild to “all out” wild! These kits are available with or without air
cleaners and a variety of linkage styles.
1097 44 IDF XE Weber Carb, Only
DUAL 48 IDF KITS

1089-21 The IDF series of carburetors is well known for its performance and
ease of tuning characteristics and that makes for the perfect choice
for both on and off road!The 48mm Big Brother of the IDF carburetors
has its proven application for engine displacements larger than
2200cc’s. The 48mm IDF carburetor is the alternative to the 48mm
IDA for the budget minded performance enthusiasts.
1097-11 48 IDF XE Weber Carb, Only
68
INTAKE
OFFSET MANIFOLD KITS
Bigmotor?Smallenginebay?OurmostpopularIDFkitsarealsoavailablewithoffsetmanifoldsasanotheroption.Offsetmanifoldshelp
correctforthebuilt-inengineoffsetbystaggeringthemanifoldeitherforwardorbackwardaligningthecarburetorsinaparallelfashion.
1075-10 Dual 40 IDF Kit, Offset Manifold w/Air Cleaners
1075-11 Dual 40 IDF Kit, Offset Manifold w/o Air Cleaners 1078-20
1075-40 Dual 40 IDF Kit, Offset, Hex Bar, w/Air Cleaners
1075-41 Dual 40 IDF Kit, Offset, Hex Bar, w/o Air Cleaners
1078-10 Dual 40 IDF Kit, Offset Twist Linkage, w/Air Cleaners
1078-11 Dual 40 IDF Kit, Offset Twist Linkage, w/o Air Cleaners
1086-10 Dual 44 IDF Kit, Offset Man, Chrome Bar, w/Air Cleaners
1086-11 Dual 44 IDF Kit, Offset Man, Chrome Bar, w/oAir Cleaners
1086-20 Dual 48 IDF Kit, Offset Man, Chrome Bar, w/Air Cleaners
1086-21 Dual 48 IDF Kit, Offset Man, Chrome Bar, w/oAir Cleaners 1086-41
1086-40 Dual 44 IDF Kit, Offset Man, Hex Bar, w/Air Cleaners
1086-41 Dual 44 IDF Kit, Offset Man, Hex Bar, w/o Air Cleaners
1086-50 Dual 48 IDF Kit, Offset Man, Hex Bar, w/Air Cleaners
1086-51 Dual 48 IDF Kit, Offset Man, Hex Bar, w/o Air Cleaners
TYPE IV IDF KITS
AllofourIDFseriesofcarburetorsarenowavailablewithType4engine
manifoldconfigurations.Bothtypesofcrossbarlinkagesareavailablefor
yourparticularapplications.Designedspecificallyfordirectreplacement
ofwornoutType4carburetorson1700ccand1800ccengineapplications
all the way up to the big factory 2000cc engine.
1080-20
1080-10 Dual 40 IDF Kit, Type 4, w/Air Cleaners
1080-11 Dual 40 IDF Kit, Type 4, w/o Air Cleaners
1080-40 Dual 40 IDF Kit, Type 4, Hex Bar, w/Air Cleaners
1080-41 Dual 40 IDF Kit, Type 4, Hex Bar, w/o Air Cleaners
1081
PROGRESSIVE CARB KITS
FirstintroducedbyBUGPACK/ARPMin1976,thesesystemsarestilla
verypopularperformanceupgrade.KitutilizesaWeberofItalydesigned
two stage carb with a manual secondary for both power & economy.
Carb features a cold start electric choke. On Type 3 installations the
engine cover will need cut out to clear carb.
1081 Progressive Carb Kit w/Choke System
1082 Type III Progressive Carb Kit
1083 Type IV Progressive Carb Kit
1099 Progressive Weber Carb
1017 Replacement Manifold Only, Type I
DUAL ICT KITS
ThemosteconomicaldualcarburetorkiteveravailablewiththeWEBERqualitythatnothingelsecomparestoo.Thesinglebarrelcarburetor
offerstheultimateinperformanceforthemileagemindedaswell.ICTkitsareavailableforType1,2,3and4engineapplicationsthatare
limited to a maximum displacement of 1800cc. Excellent choice for daily driven street and off road buggy applications.
1084-10 Dual 34 ICT Kit, Chrome Bar, for Dual Port Type I 1084-10
1084-20 Dual 34 ICT Kit, Chrome Bar, for Dual Port Type III
1084-40 Dual 34 ICT Kit, Chrome Bar, Type II with Type IV Engine
1084-50 Dual 34 ICT, Dual Port, Hex Bar, Type I
1084-60 Dual 34 ICT, Dual Port, Hex Bar, Type III
1084-80 Dual 34 ICT Kit, Hex Bar, Type II with Type IV Engine
1095 34 ICT Weber Carb
69
INTAKE
WEBER REPLACEMENT PARTS
Genuine Weber replacement tuning parts necessary for fine tuning
any high performance engine using Weber carburetors. Venturies,
main and air, correction jets, emulsion tubes, idle jets and gaskets
for most popular Weber down draft carburetors.
DESCRIPTION MAIN JETS AIR JETS IDLE JETS VENTURIES EMULSION GASKET
TUBES SETS
1501-3- 1502-3- 1503-2- 1504-3- 1505-4- 1506-3
40IDF
110 150 190 120 185 028 032 002 KIT
115 155 195 130 190 195 040,045,050
1504-5- 007 1506-5
120 160 200 140 200
44IDF 125 165 210 150 205 055,060,065
032,036 KIT
130 170 160 210 011
135 175 170 220 1503-4- 1504-4- 1506-4
48IDA 140 180 175 225
045,050,055,060
015
145 185 180 042 KIT
065
(Example): To order 190 Air Jet for 40-44IDF WEBER, Order Part #1502-3-190
WEBER REBUILD KITS

Complete kits to get the most out of your Weber carb when it’s time to
overhaul. Kits include all the parts to totally freshen up a “tired” carb.
1506-20 Rebuild Kit, Weber ICT
1506-30 Rebuild Kit, Weber 40-48IDF
1506-40 Rebuild Kit, Weber 48IDA
1506-30
PROGRESSIVE CARBURETOR JETS, PR.

PROGRESSIVE JET KIT
MAIN JETS AIR JETS IDLE JETS
Performance tuning of the popular progressive carb is now
1597- 1598- 1593- available with the BUGPACK™ Jet Kit. Acomplete range of main
120 125 150 160 050 and air jets are included in the twelve sizes. Now it’s possible to
130 132 170 175 060 obtain maximum power from your progressive carb installations no
135 137 180 185 070 matter what cam, head, or cc combination you have. Replacement
140 145 190 195 jets for Jet Kit are also available, be sure to specify size.
150 155 200 1599-10 Progressive Carb Jet Kit, 24 Pcs.
157 160
170 180
185
1599-10
PROGRESSIVE REBUILD KIT

If you want to totally freshen-up your progressive carb-this is the
perfect thing. Replaces all “subject-to-wear” items in your carb.
Easiest way to tune-up your dirty or faulty carb.
1596 Rebuild Kit, Progressive Carb
1596
70
INTAKE
VELOCITY STACK COVER
Fits carbs with velocity stacks. Made of long-wearing vinyl. Amust
for cars, such as drag racers, without air cleaners.
1090 Velocity Stack Cover, 48 IDA, Pair
1090-11 Velocity Stack Cover, 40-48IDF, PAIR 1090
FUEL PRESSURE REGULATOR

This high quality adjustable unit provides the correct fuel
pressure your engine set-up demands. A must for all Weber carb 1540
applications. Multi-position pressure selector for accurate settings.
Long life chrome finish.
1540 Fuel Pressure Regulator
FUEL PRESSURE REG. BRACKET

Re-designed to accomodate both 2-bolt and 3-bolt mounting types
of fuel pressure regulators. Chrome plated bracket supplied with
necessary mounting hardware for fuel pressure regulator. Offers
clean finishing touch to all remote pressure regulators. 1538
1538 Chrome Fuel Pressure Regulator Bracket
FUEL FITTINGS 1541

Your choice of either straight or 90° barbed fittings which complete 1539
the installation of either our fuel pressure regulator or our electric
fuel pumps. Accepts 1/4” fuel line. Sold in pairs.
1539 Fuel Fitting, 2
1541 90° Fuel Fittings, Pair
ELECTRIC FUEL PUMP

Thiscompactsolidstateelectricfuelpumpisthefinestaround.Weighing
slightly over a pound, this pump delivers 30 gallons per hour at 3 lbs. of 1008
pressure. Easy 12V hook-up. See above for fuel fitting selection.
1008 Electric Pump, All Fuels
ELECTRIC PUMP MOUNT

This is the answer to mounting problems of our electric fuel pumps.
Covers stock pump location for easy fuel line hook-up. Comes
complete with gasket and mounting hardware.
4551 Electric Pump Mount
4551
SEE-THRU FUEL FILTER
The in-line filter is available to fit standard (1/4”) fuel line hose.
Fuel flow and fuel condition are examined visibly through impact
resistant transparent body. Filter is made of porous micron material
and traps both solids and water particles. Quickly disassembles for
cleaning and low cost maintenance.
1542 1/4” See-Thru Fuel Filter
1546 Replacement Filter Element 1542
UNIVERSAL FUEL FILTER
This universal fuel filter will fit both 5/16” and 1/4” fuel lines. Has
an ultra fine paper filter element permanently enclosed in a clear
plastic housing. High quality and inexpensive. 1518
1518 Universal Fuel Filter
1518-10 Universal Fuel Filter, 10 Pack
71
EXHAUST
SUPER STREET™ EXHAUST SYSTEMS
Precision designed and manufactured, these “street” extractors
2032-10w/2540 provide you with the best performing exhaust around. All
systems and components are designed to fit without any
modifications. A vast variety of configurations are available
because of our “modular concept”, which allows you to buy the
header separately from the muffler or stinger, you can design,
2031-10w/2544
add or change your system any way you want.
All our Mufflers feature chrome tips plus the Dual Muffler Kits
incorporate a gusset across the critical inlet pipe area to guard
against stress cracks! Additionally, all mufflers come with an
aircraft type clamp and complete hardware to properly install the
muffler onto our header systems. See other pages for more custom
2032-10w/2542 muffler options for your BUGPACK header system.
HEADERS
2031-10 Sedan/Bus/K-G Header Only, 13/15/1600
2032-10 Sedan/Bus/K-G Header Only, 1200
2033-10 Type III Header Only, All Years
2033-10w/2543 2034-10 Type IV Header Only, 75-79 (Exc Calif)
2031-13 Ceramic Header Only, 13/15/1600
MUFFLERS & PARTS

2034-10w/2536 2510 Heater Box Replacement Pipes, Type I Pr
2510-11 Heater Box Replacement Pipes, Type III, Pr
2533 Chrome Competition Stinger
2534 Black Competition Stinger
2535 Dual QP Muffler, Bus 61-71 & K-G
2031-10 2536 Single QP Muffler for 2034-10 T-II 75-79
2538 Muffler Insert for 3 Bolt Stinger
2540 Single Glasspack Muffler, T-I, II, III, K-G
2541 Dual QP Muffler, Type III
2542 Single QP Muffler, Type I, II, K-G
2543 Single QP Muffler, Type III
2544 Dual QP Muffler, Type I
2556 “Hide-Out”™Muffler,13/4”Inletw/HeaterBoxes
2544 2542-13 Ceramic Single QP Muffler, Type I, II, K-G
2543-13 Ceramic Single QP Muffler, Type III
2535-13 Ceramic Dual QP Muffler, Bus 61-71 & K-G
2510 2534-13 Ceramic Black Competition Stinger
2556
2534
2538
Dual muffler brace
2533
2540 2542
72
EXHAUST
“STREET MAX” HEADER 1-5/8”
Our latest 1 5/8” diameter merged exhaust system is designed for
optimum performance while incorporating flanged J-tubes that can be
easily replaced with our free flow flanged heater boxes that bolt right in!
Competition headerissuppliedwiththick3/8”exhaustflangesthroughout
the mandrel bent tubing along with strategically placed slip-fit joints that 2009-10
allowthisexhaustsystemtofitnarrowbased1600ccenginesalltheway
up to extra wide 2500cc stroked monsters! Slip-fit joints are fitted with
built-inpinchclampstoensurealeakproofsealeverytime!Exhaustheader
is also available in painted black or ceramic coated.
2009-10 “STREETMAXH ” eade1 r-5/8B”, a
l ck
2009-13 “STREETMAXH ” eade1r-5/8C
”, eramci
2008-20 Repl Stinger For Merged Comp™ Exh, Black
2008-33 Ceramic Stinger For 2008 Header
2557 “Hide-Out”™ Muffler, 2” For 2008
2557-13 Ceramic Hide-Out Turbo Muffler for 2008
2558 Dual QP Muffler For 2008
2558-13 Ceramic Dual QP Muffler for 2008
2560-20 “MONDO” Muffler for 2008, 2008-11 & 201
2560-23 Ceramic “MONDO” Muffler for 2008, 2008-11 & 2011
“STREET MAX” HEADER WITH TABS 1-5/8”

ThiscompetitionexhaustsystemhasallthesamefeaturesasourSTREET
MAX HEADER version except that tabs have been fitted to the J-tube 2009-23
sections so that the factory style heat shields can be fitted for increased
protectionofthepushrodtubes.Thesetabshaveelongatedslotsforproper
alignmentwiththeheatshieldmountingholeasallowingfordifferentwidth
engineapplications.Thisexhaustsystemisalsoavailableceramiccoated!
2009-20 “STREETMAXH” eadewr /tabs1-5/8B ”, a
l ck
2009-23 “STREETMAXH
” eadew
r /tabs1-5/8C
”, eramci
(Uses same components as 2009-10 / 2009-13 -see list above)
“MONDO” MUFFLERS 2560-10

A welcome addition to our ever growing line-up of exhaust system
components, these mufflers offer all you’ve asked for- sound, looks
and most of all performance you can feel!Available painted or ceramic
coated for Type 1 standard and merged header exhaust systems.
2560-10 “MONDO” Muffler for 2031-10
2560-20 “MONDO” Muffler for 2008, 2008-11 & 2011
2560-13 Ceramic “MONDO” Muffler for 2031-13
2560-23 Ceramic “MONDO” Muffler for 2008, 2008-11 & 2011
“HIDE-OUT”™ MUFFLER KITS

This total performance muffler kit is just the thing for those who don’t
want the muffler exposed on the car. Tucks safely up under the car near
theheaterboxandbody.Featuresfreeflowing“Turbo”muffleralongwith 2556
precisionmandrelbent largeI.D.Tubing.Exhaustexitsundertherightrear
fender. Comes with special hardware and bracket to ensure reliability.
Fits only our 2031-10 or 2032-10.
2556 “Hide-Out”™ Muffler, 1 3/4” Inlet w/Heater Boxes, Type-1
2557 “Hide-Out”™ Muffler, 2”(For 2008 Merged Comp™ Exhaust)
73
EXHAUST
MERGED COMP™ EXHAUSTS
2008 For serious drag racers, this all out competition extractor is
available with large tubing with smooth mandrel bends leading to
a merge collector. Comes with replacement tubes for heater box
for use on vehicles without a heater, and competition unmuffled
stinger. Merged exhausts feature hand cut and fitted “longer”
collectors for ultimate power. We also offer a variety of “you finish
it” exhaust kits for custom racing applications, which includes a
stinger,mergedcollector(welded)andstraighttubing,benttubing
and all the flanges needed.
2008 Merged Comp™ Exhaust, 1-5/8 Dia.

2557 2008-11 Merged Comp Exhaust w/Stinger 1-1/2” Diameter
2008-20 Repl Stinger For Merged Comp™ Exh, Black
2008-21 Chrome Stinger For Merged Comp™ Exh
2011 Merged Comp™ Exhaust, 1 3/4” Dia.
2558 2500-26 Repl Exhaust Installation Kit For 2008
2558 Dual QP Muffler For 2008
2557 “Hide-Out”™ Muffler, 2” For 2008
4006-41 A/F™ Exhaust Port Gaskets, 4 Pcs.
4006-62 A/F™ Exhaust Port Flanges, 4 Pcs.
2008-13 Ceramic Merged Comp™ Exhaust, 1-5/8 Dia.
2008-23 Ceramic Merged Comp Exhaust w/Stinger 1-1/2” Diameter
“STREET TUBES”™ MUFFLER KITS

Here is the latest trick set up in a muffler design that hides the
mufflers on your bug, while still giving you the look you desire.
These 3” diameter mufflers feature a replaceable core. Special
hardware is provided to complete the easy installation. Fits new
or existing BUGPACK extractors and are available chrome or black
muffler finish and in single or dual muffler kits. Fits only our 2031-
10, 2032-10
2564-13 2564-10 Blk Street Tubes Single Kit
2564-11 Black Street Tubes Dual Kit
2564-13 Chr Street Tubes Dual Kit
2564-201 Repl “Street Tubes” Muffler, Black
2564-211 Repl “Street Tubes” Muffler, Chrome
2514 Repl Muffler Insert
2034-10W/2536 LATE BUS EXHAUST

Demanding owners of late model VW Bus’s (w/type 4 motors) will
like the appearance and performance of these systems. Increased
horsepower and better gas mileage are a result of precision mandrel
bent tubing and performance oriented mufflers. Sold in our “Modular
Concept” which allows you to buy the header separately from the
muffler, so you can design, add or change your system the way you
like it. Part number 2034-10 uses either 2540, or 2536, while our
2086-10 utilizes the 2575 or 2576 mufflers listed below.
2034-10 Bus w/ Type 4 Eng Header Only, 75-79 (Exc. Calif.)
2086-10 2086-10 Bus w/Type 4 Eng Header Only, 72-74/ 80-83
2511-11 Repl Flange Gasket, 2086-10/2575/2576, 2
2576 2536 Single QP Muffler for 2034-10 TII 75-79\
2576 Single QP Muffler, T-2 (Fits 2086-10)
Note: Exhaust systems which replace catalytic converter sold for racing purposes only-Not Street Legal.
74
EXHAUST
BAJAEXHAUST SYSTEMS
Probably the largest variety of one model exhaust system
available. The “modular concept” lets the individual cus- 2060-10 w/2532
tom tailor his exhaust any way he desires. All mufflers and
stingers are interchangeable with any of the header kits. All
headers and components are jigged welded for a perfect fit.
Heater models are designed to bolt to factory heater boxes.
HEADERS
2055-10 Baja Header Only
2056-10 Baja Htr Type Header Only
2060-10 Chr Baja Header Only 2055-10 w/2531
2061-10 Chr Baja Htr Type Header Only
MUFFLERS & PARTS

2510 Competition Pipes
2514 Muffler Insert For Stingers
2524 Baja Quiet Muffler
2527 Baja Glasspack Muffler
2528 Baja Dual Quiet Muffler 2055-10 w/2527
2531 Baja Exhaust Stinger
2532 Chrome Baja Exhaust Stinger 2056-10 w/2524
2055-10 2055-10 w/2528
2524
2528
2532
2531
2514
2527
2510
MID-ENGINE EXHAUST
Available in chrome or painted, this exhaust is definitely the answer
to exhaust problems associated with mid-engine cars. Effective
design allows for exhaust scavenging over the transaxle to rear of
car. Has excellent ground clearance. 2026
2025 Mid Engine Exhaust, Black 1-5/8
2026 Mid Engine Exhaust, Chrome 1-5/8
75
EXHAUST
CERAMIC COATED EXHAUSTS
BUGPACK ProductsnowoffersCeramic CoatedHeadersandExhaust
components.Thehighimpactprotectivecoatingisheatfusedat650°
creatingavirtuallyimpenetrablebarrieragainstcorrosionanddamage
causedbytheelements.Inadditiontoincreaseddurability,thiscoating
2050-30 affords lower operating temperatures and increased horsepower.
2005-23 Ceramic Big Motor Off-Road Extractor, 1-5/8”
2008-13 Ceramic Merged Comp. Exh. w/Stg. 1-5/8”
2008-23 Ceramic Merged Comp. Exh. w/Stg. 1-1/2”
2008-33 Ceramic Stinger For All Merged Comp Exhaust
2009-13 Ceramic Street “Max” Header 1-5/8”
2009-23 Ceramic Street Max Header W/tabs 1-5/8”
2011-23 Ceramic Stinger For 2011 Headers
2011-13 Ceramic merged Exh. w/STG. 1-3/4”
2031-13 Ceramic Sedan/Bus Header Only, 66
2050-30 Ceramic Racing Exhaust, 1-5/8”
2050-31 Ceramic Racing Exhaust, 1-5/8” w/Muffler
2050-32 Ceramic Racing Exhaust, 1-5/8” w/45º Down
2052-30 Ceramic Racing Exhaust, 1-1/2”
2542-13 2052-31 Ceramic Racing Exhaust, 1-1/2” w/Muffler
2052-32 Ceramic Racing Exhaust, 1-1/2” w/45º Down
2055-13 Ceramic Baja Header Only
2056-13 Ceramic Baja Header w/Heater
2510-13 Ceramic Heater Box Pipes, TI
2524-13 Ceramic QP Baja Muffler
2531-13 Ceramic Baja Stinger
2534-13 Ceramic Vw Stinger
2542-13 Ceramic QP Muffler, TI, KG, 71-E
2544-13 Ceramic Dual QP Muffler, TI
2556-13 Ceramic Hide-Out Muffler, 1-3/4” Inlet
2557-13 Ceramic Hide-Out Turbo Muffler for 2008
2558-13 Ceramic Dual QP Muffler for 2008
2050-31 2560-13 Ceramic “MONDO” Muffler for 2031-13
2560-23 Ceramic “MONDO” Muffler for 2008-13
2031-13
2556-13
2560-23
2008-33
2011-23 2534-13
2531-13
76
EXHAUST
BIG MOTOR HEADER
No doubt about it, new longer stroke crankshafts and rod combos
make for wider motors which demand fatter extractors. Newly
designed merged off road extractor is constructed of mandril bent 2005-20
tubing coupled to a competition merged collector with strategic
placement of the slip joints for fitting even the “fattest” motors.
Works great on standard width motors as well!
Designed to accomodate a variety of muffler options!
2005-20 Big Motor Off-Road Extractor, 1 5/8”, Black
2005-21 Big Motor Off-Road Extractor, 1 5/8”, Chrome
2005-23 Big Motor Off-Road Extractor, 1 5/8”, Ceramic
2500-26 1 5/8” Installation Kit
2552 Muffler Insert for Stinger
EXTREME™ EXHAUST SYSTEMS

Use this Extreme™ Off Road exhaust designed for maximum
power and minimum problems. Spring attachment system couples
merged collector to individual port pipes in a manner designed
to absorb vibration and thereby eliminate breakage commonly
found during those brutal off-road races. Available in three tubing 2050
sizes. We offer a variety of options and accessories for our racing
exhausts. The new Extreme™ Muffler Kit allows you to run your
current Extreme™ Exhaust with a quietTurbo muffler, but keep your
stinger for competition. We also offer various collectors only so you
can convert or customize your existing Extreme™ Exhaust system.
2046 Chrome “Extreme™” Exhaust - 1 5/8” Tubing
2046-13 Chrome “Extreme™” Exh, 1 5/8” w/45º Down Tube
2046-23 Chrome Collector Only 1 5/8” w/45º Down Tube
2047 Chrome “Extreme™” Exhaust - 1 1/2” Tubing
2047-13 Chrome “Extreme™” Exh, 1 1/2” w/45º Down Tube 2050-12
2047-23 Chrome Collector Only 1 1/2” w/45º Down Tube
2050 “Extreme™” Exhaust - 1 5/8” Tubing
2050-11 “Extreme™” Exhaust & Muffler 1 5/8” Tubing
2050-12 “Extreme™” Exhaust, 1 5/8” w/45º Down Tube
2050-22 Collector Only 1 5/8” w/45º Down Tube
2050-50 Collector Only (No Flange), 1 5/8”
2052 “Extreme™” Exhaust - 1 1/2” Tubing
2052-11 “Extreme™” Exhaust & Muffler 1/2” Tubing
2052-12 “Extreme™” Exhaust, 1 1/2” w/45º Down Tube
2052-22 Collector Only 1 1/2” w/45º Down Tube
2052-50 Collector Only (No Flange), 1 1/2” 2050-11
2552 ExhaustInsertFitsAll2046,2047,2050,2052Series
2555 Replacement Springs, 4
2581-11 “Extreme™” Muffler Kit for 1 1/2” Exhaust
2581-12 “Extreme™” Muffler Kit for 1 5/8” Exhaust
2581-21 “Extreme™” Weld-on Muffler Kit for All
2581-21
2050-50
2552
2581-12
77
EXHAUST
MEGADUAL™ EXHAUSTS
At last a totally new dual exhaust system. Unique design allows
removal of the muffler core. This all- metal muffler core will never
wear out or change sound levels. Run this system with muffler
installed or remove for increased power and performance. We also
offer them without mufflers at all, for off-road applications. Either
of these systems are available in beautiful chrome finish or paint.
Also fits Type III (pancake) engines as well as all Type I
2012 Megaduals With Inserts, Pr.
2014 2013 Racing Megaduals, Without Inserts, Pr.
2014 Chrome Megaduals
2015 Chrome Racing Megaduals, Without Inserts, Pr.
2013-13 Ceramic Racing Megaduals, Without Inserts, Pr.
2526 Megadual Muffler Insert, Ea.
DUAL EXHAUST SYSTEMS

These systems are designed to add appearance and performance
to VW powered vehicles of all types. Integral glass pack mufflers
produce a throaty exhaust tone. Dual exhausts are functional on all
types of vehicles, such as Baja Bugs, Dune Buggies, Sand Rails, and
Trikes. Offered are two types of standard duals, one type for use
with original heater boxes, the other type replaces the heater box
entirely and is available in all black with chrome tips. Dual exhaust
fit all years and models. Duals with heater fit 63 and later models
2041 only. #2041 also fits Type III (pancake) motors.
2041 Dual Exhaust System
2042 Dual Exhaust System W/Heater
DUAL ZOOM EXHAUST SYSTEMS

Zoom duals are designed for use in vehicles utilizing the stock
2043 heater boxes, such as Baja Bugs, Dune Buggies, etc. The racy
zoom glass pack mufflers are beautifully chromed for that special
look. Model 2044 was specifically designed to accommodate
the kit car and full body dune buggy applications. Of course as
with all BUGPACK exhausts, these units come complete with all
necessary hardware including sufficient hose for installations
of heater pipes. Fits 63 and later models only.
2044
2043 Dual Zoom Exhaust W/Chrome Mufflers
2044 Low Dual Zooms W/Chrome Mufflers
4 PIPE EXHAUST
Commonly known as “Power Pipes” this exhaust provides a unique
sound. Used when rear of car doesn’t permit conventional exhaust
to be installed. Also available are muffler inserts when noise is not
desirable. Comes in flash chrome only.
2030 2030 4 Pipe Stinger Exhaust, Chrome
2539 Muffler Insert For 2030 Exhaust, Ea.
78
EXHAUST
HEATER BOX LEVER KIT
Universalreplacementheaterboxleversdesignedforeasyinstallation
onneworexistingheaterboxes.Thesearenecessarywhenreplacing
heater boxes on all Type 1 style engine assemblies.
2507-50 Heater Box Lever Kit
2507-50
GT Tail Pipes
Tired of that same old tweet-tweet sound emanating from the rear of
your car? Our NEW GTExhaust replacement tips for stock mufflers
willbesuretochangeeveryone’sattitudeaboutyourride.Fashioned
afterthefamousGTcustomexhausttipsofyesteryear,thesereplace-
ment tips slip right in to the original style stock muffler and clamp on
just like the original for a brave new sound! Grab a pair of these and
make your car roar and say good-bye to the tweet-tweet bird! Sold 2522
in pairs. Fits all type 1 style stock mufflers with dual tips.
2522 GT Tail Pipes
EXHAUST TIPS
These chromed custom exhaust tips add a racy tone to your
stock muffler system. Simple installation after removal of your
stock resonator tips. Sold in pairs.
2521 Chrome Tips, Diagonal Cut 2521
TAPERED TAILPIPES
These chromed tailpipes add a dash of sportiness to a stock type
muffler. A nice custom touch for a stock car. The perforated baffle
allows these tips to be not real noisy or overly loud but give a different
deep mellow sound verses OEM “whistle” tailpipes. Sold in pairs.
2525-10 Chrome Tapered Tailpipes, Pair 2525-10
STREET TIPS™ TAILPIPES

The hottest looking replacement for stock tips yet! These tips have
the look of a real custom exhaust system. Feature a perforated
baffle with a GT style cap and topped off with a sharp looking
“slash cut” end. Simply replaces stock tips and gives a mellow but
not loud sound to your stock muffler.
2525-20 Street Tips™ Tailpipes, Pair 2525-20
2550
EXHAUST ACCESSORIES
Made of tough weather resistant vinyl this cover simply fits over
the stinger and tightens snugly with an adjustable velcro catch. The 2553
cover keeps unwanted material out of your engine.
2550 Stinger Cover, Black
Tired of losing Stingers and Baffles? Try a brace kit for added
support and reassurance. 2550
2553 Replacement Stinger Brace Kit, Chrome
79
EXHAUST
3/8”THICKCOMPETITIONEXHAUSTFLANGES
New demands require new designs! With the introduction of
new types of exhaust manifold thermal barriers which lower
radiant temperatures, exhaust manifold temperatures increase.
This places more stress on the exhaust flanges where the heat
is retained. New thicker exhaust flanges offset the increased
heat and help retain their seal when further stressed by heavier,
more exotic muffler combinations such as our “MONDO” muffler
systems. Thicker flanges will be standard on our 1-1/2”, 1-5/8”
and 1-3/4” Comp Exhaust Systems. Thick flanges also availble in
COMPARE! sets of 4 for custom applications.
2505-30 1-3/8” 2-Bolt Exhaust Flange 3/8” Thick, 4-pack
2505-31 1-1/2” 2 Bolt Exhaust Flange 3/8” Thick, 4-pack
HEAT SHIELD TABS

These formed metal tabs are designed to be retro fitted to new or
existing J-tube pipes so that the push rod tube protection plates
can be fitted to the exhaust and engine assembly. These tabs
require welding for installation and are sold in sets of four.
2009-50
2009-50 Tabs For Heat Shields
EXHAUST/HEATERBOX FLANGE KIT

Replace that age old problem of leaking “exhaust donuts” with
proven 2-bolt flanges and gaskets for a “Sure” seal. Complete
with hardware inluding copper lock nuts. Welding required.
2502 Exhaust/Heater Box Flange Kit
2502
“STREET MAX” HEATER BOX
Nowthatyouhavethat“HOTROD”enginepropellingyourcararound-
isn’t it time you get some of the heat back in your car? Now you can
haveyourperformanceandheatertoo!Thesehighperformanceheat-
er boxes are designed with increased exhaust flow and offer weight
2507-11 savings.Suppliedwiththick2-boltexhaustflangesonbothendsand
extra flanges for adapting any heater box/J-tube style exhaust sys-
tem. Maybe now your better half will go along for that ride! We are
committedtokeepingyourrelationshipalive!Theseheaterboxesare
alsoavailableceramiccoatedforextremeweatherprotectionagainst
corrosive elements.
2507-10 2507-10 “Street Max” Heater Box, Left
2507-11 “Street Max” Heater Box, Right
2507-13 Ceramic “Street Max” Heater Box, Left
2507-14 Ceramic “Street Max” Heater Box, Right
HEATER BOX REPAIR PIPE

This precision made part is the fast way to fix leaking stock
heater boxes and prevent air loss. Part simply slips over outlet
2509 tube and then gets welded to the leaking lip of the heater box to
form a tight seal.
2509 Heater Box Repair Pipe, Each
EXHAUST INSTALLATION KIT

This great little item eliminates all the installation problems
occurred when installing an exhaust on a new motor. Kit
includes all clamps, gaskets, seals, and hardware necessary
to install all types of exhaust systems.
2508 Exhaust Installation Kit
2508
80
EXHAUST
COPPER GASKETS
End worn or blown out gaskets forever with these new re-usable
copper gaskets. Ensure a true positive seal each and every time.
Precision stamped for an easy yet exacting fit.
2512-20 Copper Exhaust Gasket 1.5”, 4 Pcs 2518-20
2512-21 Copper Exhaust Gasket 1 5/8”, 4 Pcs
2512-60 Copper Exhaust Gasket 1.5”, 50 Pack
2518-20 Copper Small 3 Bolt Muffler Gasket, Each
2518-60 Copper Small 3 Bolt Muffler Gasket, 10 Pack
2512-62 Copper Exhaust Gasket 1 3/4”, 50 Pcs 2512-20
“STEEL BESTOS” GASKETS
A premium gasket without the premium price. The gasket
material is reinforced with steel on the inside to prevent gasket
blow-out. Sold in sets of 4 or bulk packs of 50.
2512-30 Steel-Bestos Exhaust Gasket, 1 3/8”, 4 Pcs
2512-31 Steel-Bestos Exhaust Gasket, 1 5/8”, 4 Pcs 2512-30
2503
EXHAUST FLANGES
These flanges are necessary in building or adapting a custom or
special design exhaust system for your car. The part no. 2505 2 bolt
flange matches perfectly to the VW exhaust port. Part no. 2503 is
identical to the Baja Header flange.
2503 Large 2 Bolt Collector Flange, Ea.
2505 2 Bolt Exhaust Port Flange, 1-3/8, 4
2505-11 2 Bolt Exhaust Port Flange, 1-1/2, 4
2505-12 2 Bolt Exhaust Port Flange, 1-5/8, 4 2506
2506 Small 3 Bolt Collector Flange, Ea., 1 5/8”
2506-11 Small 3 Bolt Collector Flange, Ea., 1 3/4” 2505
2506-12 Small 3 Bolt Collector Flange, Ea., 2”
HEAT RISER BLOCK-OFF

Used when existing heat risers on exhaust system aren’t being
used. Comes complete with new gaskets to prevent leaks. 2501
2501 Heat Riser Block Off, Pair
EXHAUST GASKETS
These gaskets are manufactured of heat resistant materials for long 2511
life. Precision die cut in sizes for all exhaust applications. 2512-12 2518
2511 Large Flange 3 Bolt Muffler/Stinger Gaskets, 2
2511-11 Large Flange 3 Bolt Gaskets, 2 (Fits 2086-10)
2512 Exhaust Port Gaskets, 1 3/8-1 1/2”, 4 Pcs.
2512-11 Exhaust Port Gaskets 1 5/8”-1 3/4”, 4 Pcs.
2512-12 Repl Heater Gasket, 2 (Fits 2086-10) 2513
2512-50 Exhaust port Gasket, 1 3/8-1 1/2”, 50 Pack 2519
2512-51 Exhaust Port Gaskets, 1 5/8-1 3/4”, 50 Pack
2513 Heat Riser Gaskets, 2
2513-50 Heat Riser Gasket, 50 Pack 2511-11
2518 Small Flange 3 Bolt Muffler/Stinger Gaskets, 2
2518-50 Small Flange 3 Bolt Muffler/Stinger Gaskets, 50 Pk
2519 Muffler/Stinger 2 Bolt Flange Gaskets, 2 2512-11 2512
81
TRANSAXLE
BUGPACK™ SUPER DIFFS™
After years of intensive research, we are now able to offer the FINEST
5080-10 transaxle Super Diffs ever made. Starting with a high quality, non-
porous steel alloy casting and then we totally machine it using only
the latest CNC state-of-the-art equipment. Added to this is a precision
made steel alloy spider gear section and high tensile snap rings or
alloy threaded inserts. Use the spider gears of your choice. MADE IN
THE U.S.A.!!! Additionally, we use Buttress-style right hand threads for
superior surface strength on threaded models.
5080-10 Threaded Super Diff, Swingaxle, w/o Spider Gears
5081-10 Snap Ring Super Diff, Swingaxle, w/o Spider Gears
BUGPACK™ IRS DIFFS™

5072-10 These units provide the needed strength to withstand the abuse of
high horsepower engines. They eliminate the stock housing flex prob-
lem in addition to providing for an extra pair of spider gears. Units
also allow infinite ring gear lash adjustment and do not affect steering
or steering brake operation.
5072-10 IRS Differential w/o Spider Gears
6620-10 H/D OFF ROAD CV JOINTS & COMPONENTS

Checkoutnewlistingsforallyourheavydutyoffroadrequirementswhen
it means getting the power to the ground and keeping it there! We now
offer a vast number of 930 and 934 CV joints and related components
for the easy going weekend off roader to the all out race applications
requiredtoplaywiththebest.Theseareallqualitycomponentssupplied
by original equipment manufacturers to aftermarket, made in the USA,
chromoly and 300M components for the ultimate insurance policy.
6620-10 930 CV Joint, Stock OEM
6620-12 6620-11 930 CV Joint w/ Race Cage, Race Prepped
6620-12 930 CV Cage Only, 4340 Chromoly
6620-13 930 CV Cage Only, 300M
HEAVYDUTYOFFROADCVBOOTS&FLANGES
Protecting your CV Joints and components is always a good invest-
ment. Start with the best all American made quality CV Boots and
flanges available on the market today. We offer a complete line-up of
heavy duty CV flanges and boots to complete all your drive axle combi-
nations. Heavy duty CV boot flanges are all CNC machined for a perfect
6626-10 fit while our HD CV boots are constructed of high silicone content to
insure flexibility and durability that lasts.
6625-10 930 CV Boot Flange, 4140 Chromoly
6625-11 930 CV Boot Flange, Hi-Angle
6626-10 934 CV Boot Flange
6630-10 930 CV Standard Boot
6630-11 930 CV Boot, Bates Style
6630-12 930 CV Boot, Hi-Angle
6625-10 6631-10 934 CV Over Boot
6635-10 Type 2/4 CV Boot Flange, 4140 Chromoly
82
TRANSAXLE
CLOSE RATIO GEARS
Lower the final drive 3rd and 4th gear with these heat-treated
hardened alloy steel gears. Precision machined and ground for
exact replacement of original gears. Off-road vehicles which
naturally require many more gear changes especially benefit
from the closer ratio. Made by GEM.
5001 1.22 To 1 Fourth Gear, Keyed
5002 1.22 To 1 Fourth Gear, Splined
5003 1.43 To 1 Fourth Gear, Keyed 5007
5007 1.58 To 1 Third Gear, All
1ST & 2ND GEAR SET

Brand new closer ratio gear 1st and 2nd set designed to
withstand the rigors of competition. Solves the RPM drop
problem between first and second to third gear. Various ratios
available to suit your requirements. Main shaft machined from
super strong 9310 steel. Fits all Type I transaxle.
5056 3.40:1 1st & 2.21:1 2nd Gear Set 5056
HEAVY DUTY GEAR KEYS

These heavy duty gear keys are machined from high strength 5019
steel alloy and heat treated. Rated twice the strength of stock
keys, for both 3rd and 4th gears.
5019 Gear Keys, Pr.
RING & PINION

The ORIGINALand still the best! For all tunnel type VW transaxles,
this lower ratio gear set allow use of larger rear tires or increasing the 5024-11
RPM range with a power producing 4.86 to 1 ratio. Quality that racers
and off-roaders have depended on for years. Made in the USA!!
5024-11 4.86 To 1 Ring and Pinion Set, Splined
HEAVY DUTY SIDE PLATE

The abuse of off-road can cause separation of ring and pinion
due to flexing of stock side plate. Damage to the entire
transmission can then occur. To correct this, install a heavy 5020
duty aluminum side plate. Available to fit 61 and later VW
transaxles. One model for swingaxles, another for the IRS.
These side plates replace the thrust side cover in order to
prevent damage under extreme horsepower and high side load
conditions such as occurs in off-road competition.
5016 IRS Heavy Duty Side Plate, 69-Later 5016
5020 Swing Axle Side Plate, 61-67
5020-25 Repl Cable Arm Bracket
83
TRANSAXLE
CHROMOLY AXLE SPACERS
Tired of leaky rear axle seals? Replace old worn out axle bearing spacers
with hardened new ones. Designed to replace factory axle bearing spac-
ers on all axle applications. Two models available.
5045-10 IRS model features spacer for stub axle.See 5045 axle spacer kit for
adapting 5 lug rear drums to long axles and IRS stub axles.
5045 Axle Spacers, Swingaxle, Wider, 4 Pc.
5045-10 Axle Spacers, Swingaxle, Stock Width, 4 Pc.
5046 Axle Spacers, IRS, 6 Pc.
HD BEARING THRUST PLATES

These strong steel main bearing thrust plates eliminate movement
of main shaft bearing. Aids in maintaining the alignment of the
gears on the main and pinion shafts to give the gears FULLcontact
thereby reducing the chances of failure. Allows use of 2 bolt nose
cone on a 3 bolt (late model) style transmission (on the T-1 model)
and 68 up to Vanagon on the Type 2.
5058-10 HD Bearing Thrust Plate, Type 1 & 3, 61-77
5058-11 HD Bearing Thrust Plate, Type 2 IRS, 68-79
5058-10 5058-11 5058-12 HD Bearing Thrust Plate, Type 2 Vanagon, 80-83
TRICK AXLE BOOTS

A super addition to that off road car or sand buggy. It even
5049-13 makes sense for the street cars as the inferior replacement
units on the market don’t last very long. Offered in a variety of
colors, these boots are molded from high grade copolymer vinyl
that better withstands temperature extremes. Included with
each pair of boots are high quality stainless steel worm gear
clamps and stainless steel screws, washers and locknuts.
5049-10 Trick Axle Boots - Yellow, PR.
5049-12 Trick Axle Boots - Blue, PR.
5049-13 Trick Axle Boots - Red, PR.
5049-14 Trick Axle Boots - Black, PR.
IRS TRICK BOOTS

We offer a complete replacement boot with integral flange,
just like OEM, in all your favorite colors. These are high
quality Neoprene boots and fit onto your existing IRS CV joint.
Available in either Type 1 or Type 2 models.
5052-10 Type 1 IRS Boot w/Flange, Yellow, 4
5052-14 5052-12 Type 1 IRS Boot w/Flange, Blue, 4
5052-13 Type 1 IRS Boot w/Flange, Red, 4
5052-14 Type 1 IRS Boot w/Flange, Black, 4
84
TRANSAXLE
SPACER & WASHER
Gear Spacer and Washers are for use between 3rd and 4th gears in
1961-66 sedan and 1960-67 transporter transaxles. Replaces the
stock VW shim to reduce shock load on gears.
5025 Gear Spacer and Washers 5025
STEEL T-2 SHIFT BALL

This hardened steel shift ball replaces the factory plastic unit
which when subjected to any abuse will usually fail. Precision
built to slip right in to your Type II IRS transaxle. 5061-10
5061-10 Steel Shift Ball, T-2 IRS
TRANSMISSION DETENT PLUGS

These plugs replace the original equipment detent plugs in the transmis-
sion when complete servicing of the transmission is necessary. The detent
plugs must be removed when the shift selector forks require attention and
new detent plugs installed.
5017 Transmission Detent Plugs, 3 Pack 5017
SUPER AXLES
Crafted from aircraft steel, these axles are precision machined, heat
treated and then ground smooth.The middle diameter is not tapered
like stock axles. Instead, the middle diameter is constant all the
way to the spline, thereby permitting the axle to” twist” under heavy
load which helps prevent transaxle breakage.Amust for racing or
other high performance applications.
5040-11
5040-10 Super Axles, 61-66 Bug, Short 26-11/16”
5040-11 Super Axles, 67 Bug, Medium 27-13/16”
5040-12 Super Axles, 68 Bug & all T-3, Long 28-7/16”
5040-13 Super Pro StockAxles, 3” Shorter 23-11/16”, Short Spline
TORSIONAL AXLES
Torsional axles are a must when racing or off-roading an IRS
chassis. By allowing the axle to wrap up like a torsion bar, the shock
load to the transmission final drive is reduced. Larger serrations
allow both hubs to float and find their natural centers. You just can’t
afford to depend on stock parts when the going gets rough. 6573
6570-10 930 IRS Axle, 15 5/8”, Ea. 6570-30 930 IRS Axle 24”, Ea.
6570-12 930 IRS Axle, 16 1/4”, Ea. 6570-32 930 IRS Axle 25”, Ea.
6570-14 930 IRS Axle 16 3/4, Ea. 6570-34 930 IRS Axle 26”, Ea.
6570-16 930 IRS Axle 17 2/2, Ea. 6570-50 930 IRS Axle Circlip Only Ea.
6570-18 930 IRS Axle 18 3/4, Ea. 6571 IRS Axles, 16 1/4”, Type I Trans W/Type I Susp.
6570-20 930 IRS Axle 19 1/4 , Ea. 6572 IRS Axles, 18 3/4”, Custom Wide Rear Susp.
6570-22 930 IRS Axle 20 1/4, Ea. 6573 IRS Axles, 16”, Type II Trans W/Type I Susp.
6570-24 930 IRS Axle 21 3/8, Ea. 6573-11 IRS Axles, 19 1/4”, 3x3 Arms, T-1, T-2, T-4 CV
6570-26 930 IRS Axle 22”, Ea. 6573-20 Repl Axle Circlip, Old 6573 & 6571/72, Ea.
6570-28 930 IRS Axle 23”, Ea 6573-21 Repl Axle Circlip, New 6573 Only, Ea.
85
TRANSAXLE
RACINGCROSS SHAFT KITS
Check out our new Racing Cross Shaft Kits equipped with our
own bronze bushing. Not long ago we introduced our completely
redesigned made in the U.S.A. cross shafts. These shafts are
designed right, built right and include our trick bronze bushing.
While they work great for most applications these high pressure
clutch systems (1800 lbs & up) are tough on bushings. Now we
5035-23 are expanding the line by offering the popular shaft kits fea-
turing our own precision made bronze bushing. Now you can
ensure against failure with our ultimate Cross Shaft Kits.
5035-20 Racing Cross Shaft Kit, ‘61-’70
5035-21 Racing Cross Shaft Kit, ‘71-’72
5035-22 Racing Cross Shaft Kit, T2, ‘68-’70
5035-23 Racing Cross Shaft Kit, T2, ‘71-’75
HEAVY DUTY CROSS SHAFT KITS

Our heavy duty throw-out bearing cross shafts are quality manufac-
tured in-house for direct replacement of worn, broken, or poor qual-
ity cross shafts that just don’t meet the demanding requirements of
the clutch applications today. HD cross shaft kits are supplied with
all necessary installation hardware including heavy dutyT/O bearing
clips where applicable. See listings for Type 1 and 2 applications.
5035-10 HD Cross Shaft Kit, Type I, 61-70
5035-11 HD Cross Shaft Kit, Type I, 71-72
5035-12 HD Cross Shaft Kit, Type II, 68-70
5035-13 HD Cross Shaft Kit, Type II, 71-75
5035-14 HD Cross Shaft Kit, Type II, 76 & Later
5035-10 5035-15 HD Cross Shaft Kit, Type I, 73 & Later
5029-10 URETHANE CROSS SHAFT KIT

Highqualityunbreakableurethanebushingssetthis“rebuilt”kitofffrom
the rest. Kit includes all the necessary pieces to build a “bulletproof”
cross shaft for your car. A must for all high abuse situations.
5029-10 Urethane Cross Shaft Bushing Kit, 16mm
5029-11 Urethane Cross Shaft Bushing Kit, 20mm
SPRING LOADED CLIPS

Here is the answer to throwout clip failures. These extra
strong clips are also sprung to provide constant tension on
the throwout bearing tab. Inexpensive insurance.
5036 5036 Spring Loaded Throwout Bearing Clips, Pr.
86
TRANSAXLE
AXLE TUBE RETAINERS
Heavy duty steel retainers are the perfect replacements for thin stamped
stock axle tube retainers. Precision machined to eliminate leaky gaskets
and O-rings. They add tremendous strength in retaining axles in rough
off-road running. Ensure trouble-free operation. One pair fits all VW’s
with swingaxle transmissions and can be used when transmission is
already assembled.
5027 HD Axle Tube Retainers, 2 Piece Design, Pair
5027
STARTER BUSHING
Easy to install adapters allow mismatch of transaxle and 3557
starter. Part number 3557 is a bronze bushing that permits 12
volt starter and flywheel to be used on ’66 and earlier transaxle,
while the 3558 sleeve presses on shaft of 6 volt starter and
allows it to be used in ’67 and later transaxles.
3558
3557 6 to 12 Volt Starter Bushing
3558 12 to 6 Volt Starter Sleeve
TRANSAXLE LOCK NUT KIT

This kit consists of self locking nuts for all pertinent transaxle
assembly points to resist loosening caused by vibration. Added
safety for any VW transaxle assembly.
5050 Transaxle Lock Nut Kit 5050
URETHANE CV FLANGE SEALS

These special urethane seals fit right into the constant velocity joint
flanges to prevent the axles from beating the transmission. Tough
urethane will not tear or flatten like stock seals. Sold in pairs.
5048-10 Urethane CV Flange Seals, Bug, Pr
5048-11 Urethane CV Flange Seals, Bus, Pr 5048-10
URETHANE AXLE COVERS

Both a dress-up and a performance item, these colorful axle
covers help prevent “nicks” in the IRS axle which can lead to
failure. These kits are easy to install by simply snapping over
and closing around the axle. Kit includes 10 pieces and the axle
doesn’t have to be removed to install! 5047-13
5047-13 Urethane Axle Cover Set, Red
3 BOLT NOSE CONE ADAPTER

ThestocktwoholeVWnosecone(1961-1972)isweakandfrequently
breakswhensolidmounted.Thestockthreeholenoseconeisextremely
strong but will not bolt in. Now you can cure nosecone breakage by
adaptingthethreeholenoseconeto1961-1967chassis.GreatforBaja 5059-11
Bugs, drag cars and especially sand rails. Nosecone not included.
5059-11 3 Bolt Nose Cone Adapter, 61-67 Chassis
87
TRANSAXLE
TRANSAXLE STRAP KIT
6511 Every off-roader needs the added insurance this kit provides in the
area of transaxle mounting. Designed to eliminate broken mounts
this kit also prevents twisting and spreading of the VW mount horns
even under the most severe conditions of off-road competition.All
rubber mount points are replaced with precision fit solid mounts.
The kit consists of front and rear formed steel retaining straps,
solid steel motor mount frame, steel nose mount, and all heavy duty
mounting hardware. Fits all VW transaxles.
6511 Transaxle Strap Kit
QUIET TRANSAXLE STRAP

6522
Allows use of stock motor mounts while at the same time bracing
and strengthening the frame horns. Best of both worlds in one
product. Special rubber extrusion fits over straps to further isolate
noise. A must for a hard running baja bug or street racer.
6522 Quiet Type Transtrap
6522-10 Front Kit Only
6522-11 Rear Kit Only
6529
CHASSIS TRANS MOUNT KIT
Foryouroffroadcar,thisunitsolvesasmanyproblemsasasinglepart
canbeexpectedtodo.Besidesstabilizingtheframehorns,itprovides
a solid mount for the transaxle. Provisions are also made for chassis
support straps.The large holes in the rear unit are used to attach rear
cage legs used in so many chassis designs. Hardware included.
6529 Chassis Trans Mount Kit
BUS TRANS TO SEDAN KIT

It is common knowledge that the bus IRS transmission is a superior
unit. This kit adapts this transmission to a standard IRS setup. Kit
comes complete with 16” axles.
6539 IRS Bus Trans To Sedan Mount Kit
6539-10 Bus Trans Mount Kit Without Axles
6539
88
TRANSAXLE
URETHANE TRANS MOUNTS
Here’stheanswertonoisysolidsteeltransaxlemounts.Madeoftough
top quality urethane-right in our own plant!, These mounts feature
steelsleevesandgrade5hardware.Thesemountsarevirtuallyinde-
structible and shouldn’t be confused or compared to inferior imports!
“FOR BLACKADD THE LETTERS “-BL” TO END OF NUMBER”.
6519 Urethane Transaxle Mount Kit, 61-72 T-1
6519-10 Front Mount Only, 61-72 6519
Easily update to the stronger late model 3-bolt nose cone. A non-
solid “bolt-in” conversion mount for late model 3-bolt nose cones into
early style VWType-1 chassis. Constructed of durable urethane and
complete with all hardware.A”must” for all high performance sreet
and off-road vehicles!
6519-21 Late Model 3-Bolt Nose Cone Mount Adapter
6519-21
BUS TRANS INTO BUGGY ADAPTER KIT

Easily convert our rear engine buggy chassis from Type-1
transmissions to Type-2 IRS transmissions.The transmission mid-
mount bracket requires welding to your chassis. Mid-mount and
rear mounts available seperately.
6538-10 Bus Trans Into Buggy Adapter Kit
6538-11 IRS Bus Trans Adapter Mount Rear
6538-12 IRS Bus Trans Adapter Mount Front
6538-10
SPECIAL ENGINE STUD
This 10mm X 90mm Stud solves the problem when adaptingType-2
transmissions to new engine cases. Extra length allows for use of
engine mount plates for “all out” race cases.
6538-50 Special Engine Stud 10mm X 90mm, Pr. 6538-50
LATE MODEL TRANS MOUNT ADAPTOR

This late model trans mount adaptor takes the hassle out of all
Type 1 ’73 and later front mounts that require replacement or
updating. The adaptor mount is paired with either our early style 2
bolt or later 3 bolt style urethane nose cone mounts. These mounts
allow you to use either the early 2 bolt nose cone or later 3 bolt
nose cone style transmissions in the late model chassis.
6519-50 Trans Mt. Adap. Kit, Late Chassis w/ 2 Bolt Nose Cone
6519-60 Trans Mt. Adap. Kit, Late Chassis w/ 3 Bolt Nose Cone 6519-50
SOLID TRANS MOUNT

Designed to add the safety feature of a solid mount by replacing
the stock rubber mount and eliminating flex or broken mounts that
occur during the abuse of off-road or drag racing. Kits include all
hardware.
6516 Steel Front Mount
6516
89
INTERIOR
DOOR PANEL INSTALLATION KIT

What better way to complete a new set of door panels than with
a new set of door panel clips and installation boots? Kit supplied
with enough clips and boots for all type 1 door panel installations.
Pieces also listed individually in our restoration parts section of
the catalog.
8024-10 Door Panel Installation Kit
8024-10
VINYL SEAT COVERS

Vinyl seat covers to fit all popular models. Made of OEM type
material for that original look. Available in a variety of colors
to suit one’s taste. Great item for restoring that old interior
without a lot of expense. These covers are of the highest
quality and feature Velcro® fasteners which we have found to
be more effective than traditional “snaps”. All colors available
in sets. Front seat kits, available only in black.
8001-11 Vinyl Covers, Front Only, Black, 58-64
8003-01 Vinyl Seat Cover Set, Black, 68-69
8003-03 Vinyl Seat Cover Set, White, 68-69
8003-06 Vinyl Seat Cover Set, Tan, 68-69
8003-07 Vinyl Seat Cover Set, Brown, 68-69
8005-11 Vinyl Covers, Front Only, Black, 73 8004-01 Vinyl Seat Cover Set, Black, 70-72
8004-03 Vinyl Seat Cover Set, White, 70-72
8001-01 Vinyl Seat Cover Set, Black, 58-64 8004-06 Vinyl Seat Cover Set, Tan, 70-72
*8001-02 Vinyl Seat Cover Set, Red, 58-64 8004-07 Vinyl Seat Cover Set, Brown, 70-72
8001-03 Vinyl Seat Cover Set, White, 58-64 8005-01 Vinyl Seat Cover Set, Black, 73
8001-04 Vinyl Seat Cover Set, Gray, 58-64 8005-06 Vinyl Seat Cover Set, Tan, 73
8002-01 Vinyl Seat Cover Set, Black, 65-67 *8005-07 Vinyl Seat Cover Set, Brown, 73
8002-02 Vinyl Seat Cover Set, Red, 65-67 8006-01 Vinyl Seat Cover Set, Black, 74-76
8002-03 Vinyl Seat Cover Set, White, 65-67*8006-05 Vinyl Seat Cover Set, Beige, 74-76
8002-04 Vinyl Seat Cover Set, Gray, 65-67 8006-06 Vinyl Seat Cover Set, Tan, 74-76
*8002-05 Vinyl Seat Cover Set, Beige, 65-67*8006-07 Vinyl Seat Cover Set, Brown, 74-76
* Not Always Stocked/Special Order Only
STANDARD DOOR PANEL KITS

Although these 4 piece Door Panel Kits are inexpensive, they
are by no means cheap. All the features like heat pressed
seams, map pockets, cut outs, super fit and high quality mate-
rials can be found in these kits. Choose from any color you like
as long as it’s black! Imported from Mexico and Brazil.
8025-11 Door Panel Kit, 4 Pc Black w/o Pocket, 58-64
8027-11 8025-21 Door Panel Kit, 4 Pc Black w/ Pocket, 58-64
8026-21 Door Panel Kit, 4 Pc Black w/ Pocket, 65-66
8027-21 Door Panel Kit, 4 Pc Black w/ Pocket, 67-77
90
INTERIOR
DOOR PANEL KITS
Here is the latest restoration offering from BUGPACK. Door panels
look like and are heat pressed just like original offerings. Now you
can really finish that interior off without hassle. Colors match our
vinyl seat cover kits. Sold in front or rear pairs only. Colors are
identical to our vinyl seat cover kits listed elsewhere in the catalog.
8025-01 Front Door Panel Kit, Sdn & Cnvrt, 58-64, Black
*8025-02 Front Door Panel Kit, Sdn & Cnvrt, 58-64, Red
*8025-03 Front Door Panel Kit, Sdn & Cnvrt, 58-64, White
*8025-04 Front Door Panel Kit, Sdn & Cnvrt, 58-64, Gray
8026-03 Front Door Panel Kit, Sdn & Cnvrt, 65-66, White
8026-04 Front Door Panel Kit, Sdn & Cnvrt, 65-66, Gray
*8026-05 Front Door Panel Kit, Sdn & Cnvrt, 65-66, Beige 8027-01
8027-03 Front Door Panel Kit, Sdn & Cnvrt, 67-77, White
8027-04 Front Door Panel Kit, Sdn & Cnvrt, 67-77, Gray
*8027-05 Front Door Panel Kit, Sdn & Cnvrt,67-77, Beige
*8027-06 Front Door Panel Kit, Sdn & Cnvrt, 67-77, Tan
*8027-07 Front Door Panel Kit, Sdn & Cnvrt, 67-77, Brown
8028-01 Rear Side Panel Kit, Sdn, 58-64, Black
*8028-02 Rear Side Panel Kit, Sdn, 58-64, Red
*8028-03 Rear Side Panel Kit, Sdn, 58-64. White
*8028-04 Rear Side Panel Kit, Sdn, 58-64. Gray
8029-01 Rear Side Panel Kit, Sdn, 65-77, Black
8029-02 Rear Side Panel Kit, Sdn, 65-77, Red
8029-03 Rear Side Panel Kit, Sdn, 65-77, White
8029-04 Rear Side Panel Kit, Sdn, 65-77, Gray
*8029-05 Rear Side Panel Kit, Sdn, 65-77, Beige
*8029-06 Rear Side Panel Kit, Sdn, 65-77, Tan
*8029-07 Rear Side Panel Kit, Sdn, 65-77, Brown
8028-21 Rear Side Panel Kit, 60-64, Convertible, Black 8029-01
8028-22 Rear Side Panel Kit, 60-64, Convertible, Red
8028-23 Rear Side Panel Kit, 60-64, Convertible, White
8028-24 Rear Side Panel Kit, 60-64, Convertible, Gray
8029-21 Rear Side Panel Kit, 65-77, Convertible, Black
8029-22 Rear Side Panel Kit, 65-77, Convertible, Red
8029-23 Rear Side Panel Kit, 65-77, Convertible, White
8029-24 Rear Side Panel Kit, 65-77, Convertible, Gray
8029-25 Rear Side Panel Kit, 65-77, Convertible, Beige
8029-26 Rear Side Panel Kit, 65-77, Convertible, Tan
8029-27 Rear Side Panel Kit, 65-77, Convertible, Brown
* =Not Always Stocked/ Special Order Only
7555
ALUMINUM INTERIOR KITS

Made of finest quality aluminum sheet with a rolled bead for
rigidity. Precision cut for perfect fit. See elsewhere in catalog
for matching aluminum dash panels.
7554 Alum. Door Panel, ’56-’64, Pr.
7555 Alum. Door Panel, ’65-up, Pr.
7557 Alum. Rear Panel, ’56-’64, Pr.
7558 Alum. Rear Panel, ’65-up, Pr.
7558
91
INTERIOR
SEAT PADDING KIT
When installing either our custom or standard seat covers, it is often
necessary to repad the front seat cushion. This is especially true
on the early model where the “hair” cushion fiber has gone away.
This kit includes material needed to rebuild that seat cushion.
Comes with hog ring kit to install bottom base for new 1 1/2” foam
cushion. Restores broken down seats to new condition.
8009 Seat Padding Kit, Pair
8009
FOAM SEAT PADS

These specially molded foam one piece units make re-upholstery
jobs a snap. The unit simply fits over the framework of the seat
and restores the area that needs buildup from old age. Great
item for both the customizer and the restorer when installing
seat covers. Each type is sold in pairs.
8009-10 Foam Seat Bottom Kit, Pair, 54-76
8009-11 Foam Back Rest Kit, Pair, 77-79
8009-11
8009-10
SPEAKER TRAYS
These Speaker Trays are designed to fit along the top of the rear
seat area and below the rear window sun deck area. Great for
capping off that unsightly mess or stowing away those extra
items behind the rear seat. Available in a variety of colors and
material for matching your interior! Panels are embossed with
factory style heat seams for that original look. Panels can be
modified by you for fitting custom speaker applications if you
8073-01 desire. Mounting hardware kit is available separately. Fits all
Type 1 standard and super beetle applications.
8073-01 Rear Speaker Tray, Blk Vinyl

8073-03 Rear Speaker Tray, White Vinyl
8073-04 Rear Speaker Tray, Gray Vinyl
8073-06 Rear Speaker Tray, Tan Vinyl
8074-01 Rear Speaker Tray, Blk Cloth
8074-04 Rear Speaker Tray, Gray Cloth
8073-25 Mount Kit for Rear Tray
BUGGY REAR SEAT

Rear 36” buggy seat cover to compliment our popular front
bucket seat covers. Made of the same heavy 32 oz. material,
these covers also feature a full inch of high density foam. Both
square and diamond patterns are offered.
8014-10 Rear Seat Cover, Square, Black
8014-11 Rear Seat Cover, Square, Tan
8014-12 Rear Seat Cover, Diamond, Black
7524w/8014-10 8014-13 Rear Seat Cover, Diamond, Tan
7524 Fiberglass Rear Seat Shell, 36”, Ea
92
INTERIOR
POLY SEATS
Newly Re-designed Poly seats offer increased saddle width along
with much needed structural support in the back rest area. A
superior design and quality seat for the budget minded enthusiast.
Made of super strong polyethylene with a double wall shell with
a seat bottom that is contoured for comfort. Seats feature slots
for seat belts and shoulder harness if needed. Bottom of seat has
mounting studs permanently molded into the 9” x 12” base. Seat
cover just snaps on for easy removal. Cover also has provisions for
seat belt and harness if utilized by simply cutting out the slot built
into the cover.
8038-001 Hi Back Poly Seat Only
8038-002 Cover Only For HB Poly Seat, Black
8038-001
DELUXE BUCKET SEATS

Comfortable bucket seat covers feature heavy 32 oz. material with a
full inch and a half of high density foam. These high quality covers
are available in three styles. Off-roaders may find the ‘breathable’
type more comfortable because of its ability to allow air to circulate
around the seating area. These covers fit most wide fiberglass seat
shells or shells can be ordered separately.
8010 Deluxe Cover, Square, Black
8011 Deluxe Cover, Square, Tan
8013 Deluxe Cover, Square, Black Breathable 7520w/8020 7520w/8010
8020 Deluxe Cover, Diamond, Black
8021 Deluxe Cover, Diamond, Tan
7520 Fiberglass Seat Shell, Ea.
7521w/8033
7520w/8013
HI-BACK BUCKET SEATS
High back design helps prevent injury due to whiplash. Features
excellent seating comfort. Two and a half inches of foam provide
comfort even on those long off-road races. Three styles of covers
available. These covers fit almost all seats of this type. Heavy
32 oz. material in high quality construction. One model features
‘breathable’ inserts for fresh air comfort.
8030 Hi Back Cover, Square, Black
8031 Hi Back Cover, Square, Tan
8033 Hi Back Cover, Square, Black Breathable
8040 Hi Back Cover, Diamond, Black
8041 Hi Back Cover, Diamond, Tan
7521 Fiberglass Hi Back Seat Shell, Ea.
7521w/8040
7521w/8030
LAY BACK SEATS
BUGPACK now offers a new lay back seat to complement the
popular new low sleek chassis now available. This lay back
design also works well in those kit cars with super low roof
lines. Flat bottom mounts anywhere for easy installation. 7525 w/8018
Covers are available in square pattern only.
8018 Lay Back Seat Cover, Black
7525 Lay Back Fiberglass Seat Shell
93
INTERIOR
CUSTOM CARPET KITS
Multi-piece carpet kits are perfectly cut and edged to fit each
application. Our carpet material with a driver’s foot rest pad wears
extremely well and really dresses up the interior. Separate kits
available to either finish behind the stock rear seat or cover over the
rear seat area when the rear seat is removed. (Apiece of plywood
cut to fit, covers the opening and provides a large area for storage.)
These kits are custom fit carpet kits with the exception of the heater
outlet area which you have to cut out on the different applications.
A vinyl strip is sewn onto the door jam pieces where applicable.
Available in black or gray cut pile or loop.
Note: Right hand drive carpet kits available- just add RH to the end
8056-01 of any part number, EXAMPLE: 8063-01RH
DESCRIPTION YEAR CUT PILE LOOP

BLACK GRAY BLACK GRAY
Type I w/ Foot Rest 58-68 8062-01 8062-03 8062-11 8062-13
Type I w/ Foot Rest 69-72 8063-01 8063-03 8063-11 8063-13
Type I w/o Foot Rest 69-72 8064-01 8064-03 8064-11 8064-13
Type I w/ Foot Rest 73-76 8065-01 8065-03 8065-11 8065-13
Type I w/o Foot Rest 73-76 8066-01 8066-03 8066-11 8066-13
Type I SB w/ Foot Rest 71-72 8063-21 8063-23 8063-31 8063-33
Type I SB w/o Foot Rest 71-72 8064-21 8064-23 8064-31 8064-33
Type I SB w/ Foot Rest 73-79 8065-21 8065-23 8065-31 8065-33
Type I Convertible 58-69 8055-01 8055-03 8055-11 8055-13
Type III All 64-72 8067-01 8067-03 8067-11 8067-13
Type III All 73-74 8068-01 8068-03 8068-11 8068-13
Karmann Ghia All 8069-01 8069-03 8069-11 8069-13
Type I Rear Seat Area* All 8058-01 8058-03 8058-11 8058-13
*(Rear Seat Removed)
Type I Rear Well 58-64 8059-01 8059-03 8059-11 8059-13
Type I Rear Well Conv. 3 Pc. 58-72 8059-21 8059-23 8059-31 8059-33
Type I Rear Well 65-72 8060-01 8060-03 8060-11 8060-13
Type I Rear Well 73-76 8061-01 8061-03 8061-11 8061-13
Type I Rear Well Conv. 5 Pc. 73-79 8061-21 8061-23 8061-31 8061-33
Type III Rear Cargo, Sqrbk All 8070-01 8070-03 8070-11 8070-13
Type III Rear Cargo, Fstbk All 8071-01 8071-03 8071-11 8071-13
Type III Rear Cargo, Ntchbk All 8072-01 8072-03 8072-11 8072-13
ECONO CARPET KITS

Make no mistake-econo doesn’t mean cheap looking, as these
rich looking and durable carpet kits can attest. Unique carpet
manufacturing process eliminates the need for edge binding,
thereby greatly reducing the cost but not the quality. These carpets
will not unravel on the edge. Available only with allowance for a
passenger side foot rest. Our trunk, rear well and tire cover kits do
not exactly match these carpet kits
8562-01 Econo Carpet W/Foot Rest 58-68, Black
8563-01 Econo Carpet W/Foot Rest 69-72, Black
8562-01 8565-01 Econo Carpet W/Foot Rest 73-76, Black
94
INTERIOR
TRUNK CARPET KITS 8082-01
These kits match our custom interior carpet kits exactly.
Precision cut and formed for a custom fit. Buy our matching
tire cover for the ultimate custom trunk look. Available in black
and gray, cut pile and loop.

Type I Trunk Kit 58-61 8080-01 8080-03 8080-11 8080-13
Type I Trunk Kit 61-67 8081-01 8081-03 8081-11 8081-13
Type I Trunk Kit 68-70 8082-01 8082-03 8082-11 8082-13
Type I Trunk Kit 71-72 8083-01 8083-03 8083-11 8083-13
Type I Trunk Kit SB 71-72 8084-01 8084-03 8084-11 8084-13
Type I Trunk Kit 73-76 8085-01 8085-03 8085-11 8085-13
Type I Trunk Kit SB 73-79 8086-01 8086-03 8086-11 8086-13
Type III Trunk Kit 64-69 8087-01 8087-03 8087-11 8087-13
Type III Trunk Kit 70-73 8088-01 8088-03 8088-11 8088-13
Ghia Trunk Kit 71-73 8089-01 8089-03 8089-11 8089-13
CUSTOM TIRE COVERS

Our latest addition for customizing the trunk area is the tire cover
made of carpet that matches our Trunk Carpet Kits. Really takes
care of the unsightly spare tire. Made of cut pile carpeting with
vinyl bottom to prevent mildew. 8079-01

Tire Cover All 8079-01 8079-03 8079-11 8079-13
HEADLINER KITS
This kit gives your interior that new car look. Exact reproduction
of the vinyl headliners found in post ’63 cars. Comes complete
with detailed instructions. Great item for both the customizer or
restorer. Features windlace and door post material included.
8007-10 Ghia Headliner, Wht, All Yrs
8007-11 Ghia Headliner, Blk, All Yrs 8008-14
8007-20 Squareback Headliner, Wht, All Yrs
8007-21 Squareback Headliner, Blk, All Yrs
8007-30 Fastback Headliner, Wht, All Yrs
8007-31 Fastback Headliner, Blk, All Yrs
8008-10 VW Headliner Kit 47-57 White
8008-13 VW Headliner Kit 47-57 Black
8008-50 Sunroof Piece for Headliner, White
8008-51 Sunroof Piece for Headliner, Black
95
INTERIOR
OEM STYLE ARMRESTS
8540-20 Made to look just like the originals. Quality molded urethane, to
8540-10 last a lifetime, has the grain just like OEM. Easy to install.
8540-10 Armrest, Black Lefthand 60-67
8540-11 Armrest, Black Righthand 60-67
8540-20 Armrest, Black LH or RH, 68-77 Bug 71-72 SB
8540-30 Armrest, Black LH or RH, 73-77 SB
STOCK TYPE SUN VISORS

8540-30
We have expanded our sunvisor applications to include black and
specific years. Now you can be sure of the fit and the color you want.
8518-10 Type I Sunvisors, 58-64, White
8518-11 Type I Sunvisors, 65-76, Conv 73-79 White
8518-12 Type I Sunvisors, Conv 65-72 White (No hardware)
8518-20 Type I Sunvisors, 58-64, Black
8518-21 Type I Sunvisors, 65-76, Conv 73-79 Black
8518-22 Type I Sunvisors, Conv 65-72 Black (No hardware)
8518-30 Ghia Sunvisors, 64 & E White
8518-31 Ghia Sunvisors, 64 & E Black
8518-12 8518-40 Ghia Sunvisors, 65-74 White
8518-41 Ghia Sunvisors, 65-74 Black
8518-50 T-2 Bus Sunvisors, 67 & E White
8518-51 T-2 Bus Sunvisors, 67 & E Black
8518-60 T-2 Bus Sunvisors, 68-79 White
8518-61 T-2 Bus Sunvisors, 68-79 Black
8518-70 T-3 All Sunvisors, 61-74 White
113-857-561/2BK 8518-71 T-3 All Sunvisors, 61-74 Black
133-857-561/2BK Sunvisor Clips Type I 68-77 Blk, Pr.
133-857-561/2K Sunvisor Clips Type I 68-77 Wht, Pr.
111-857-561BK Sunvisor Clips Type I 65-67 Blk, Pr
111-857-561K Sunvisor Clips Type I 65-67 Wht, Pr.
REPLACEMENT GLOVE BOX

These custom ABS molded replacement glove boxes are an
exact copy for those old worn and broken OEM “cardboard”
glove boxes. We offer a wide variety of models to fit the most
7511-13 popular applications.
7511-12 Replacement Glove Box, 58-67 Bug
7511-13 Replacement Glove Box, 68 & Up Bug
7511-14 Replacement Glove Box, 68 & Up Bus
VENT WINDOW LOCKS

Designed to secure vent windows thereby helping to eliminate
6068 thefts and break- ins. Easy installation and no tools required.
Fits all Volkswagens
6068 Vent Window Locks, Pr.
CUSTOM PEDAL COVERS

A great addition to your interior. Really dresses up the car and
gives it real custom look. Fits all year VW’s with flat gas pedals.
6021 6021 Custom Pedal Covers
6021-11 Custom Gas Pedal Cover Only
6021-12 Custom Brake and Clutch Pedal Covers
96
INTERIOR
“MEGAMOUNT” TACHOMETERBRACKET
Billet aluminum bracket engineered for all dash mounted style
tachometers. Fits both VDO andAutometer gauges. “Swivel &
Pivot Head” design allows for ultimate positioning of the tach
face.Worksforleftorrighthanddriveapplications.Uniquedesign
incorporates hidden wire channel for ultra clean installation.
6175-10 “Mega Mount” Tachometer Bracket
6175-20 “Mega Mount” Tachometer Tubing Adapter Clamp
(See Page 133)
Tach Sold Separately
REPLACEMENT DASHES
Just the thing for the complete restoration project. Made to look
just like originals these dashes feature a patented process that
makes them more durable than the stock pieces they replace.
Various models available to cover the most popular applications.
8543-11
8543-11 Replacement Bug Dash, 71-76/71-72SB
8544-10 Replacement Ghia Dash, 58-67
8544-11 Replacement Ghia Dash, 68-69
8544-12 Replacement Ghia Dash, 70-70 1/2
8544-13 Replacement Ghia Dash, 70 1/2-74
8545-10 Replacement Type III Dash, 64-73 8544-13
ALUMINUM DASH PANELS

Made of finest quality thick (.050) 6061 aluminum sheet with
a rolled bead for rigidity. Various models to fit all popular
applications. Precision cut for perfect fit. 7551
7551 Aluminum VW Dash, 65-up
DASH LIGHT BULBS

N-17-722-2K 12V Dash Light Bulbs, Pair N-17-722-2K
DASH COVER-UP KIT

This high quality fiberglass dash cover-up is just the answer to
those customizers who are looking at a complete make-over on
their cars. Super fit and finish gives you the basis to create a
new look. Simple to install by drilling and pop riveting. Fits all 7535-10
standard Bugs.
7535-10 Fiberglass Dash Cover-Up
FLOOR BOARDS & MATS

Sound proof and weather proof your car with factory style
replacement tar boards designed to insulate the floor pan from
noise and cold weather, while the replacement rubber mats give
your car that factory look and protect your investment.
111-898-703K Rubber Floor Mats Set T-1 68 & L
113-898-740 Floor Tar Boards T-1
113-898-740
111-898-703K
97
INTERIOR
S/S INTERIOR TRIM
Trick way to cover up the usually dull area of your interior, and
protect your car at the same time. These highly polished stain-
less steel covers add a touch of class. Simply drill and screw
on.
6150-35 6150-25 Stainless Steel Door Sill Covers, Pair
6150-35 Stainless Steel Door Corners Covers, Pair
6150-45 Stainless Steel Door Pillar Covers, Pair
6150-45
6150-25
CHROME BRAKE HANDLE

Just the thing for the totally custom look. Quality custom
chrome plating on an OEM style brake handle. Comes
complete and ready to install.
5605-15 Chrome Emergency Brake Handle
5605-15
BRAKE BOOTS
The easy solution to compliment your restoration. Really finishes
off a customized interior or livens up a stock interior. Fits just like
the original emergency brake boot.
6055-14
6055-14 Colored Brake Boot, Black
BILLET LOOK™ BRAKE COVER

Computer machined inside and out from aluminum tubing with
grooves on the outside to match and complement the other
Billet Look™ interior items we offer. This product fits on all VWs
including the Rabbit, Jetta, Scirocco and Porsche 911. Simply
6172-15 slips over stock handle and secures with set screw.
6172-15 Billet Look™ Brake Cover
98
INTERIOR
ALUMINUM SWITCH BOXES 3554-11
A custom way to install gauges and / or switches in your car or
buggy. We offer different units in brushed aluminum & anodized
finish, including provisions for large and small indicator lights,
standard gauges, standard bat switches or just blank for custom
applications. Hole sizes are as follows: Gauge = 2 1/16”, large 3552-11
hole = 3/4” and small hole = 1/2”.
3552-11 Gauge/Switch Box, 9 3/4 x 6 5/8 x 4, Brushed
3552-14 Blank Box, 9 3/4 x 6 5/8 x 4, Brushed 3552-14
3554-11 Switch Box, 4 5/8 x 6 5/8 x 4, Brushed
SEALED SWITCHES
Sealedtoggleswitchesfeaturedustandwaterresistantconstruction.
Switchesfeaturepushonterminalsandrubbertogglecover.Heavy
duty 20 amp performance for all wiring needs. Body of switch is
specially sealed for life against moisture and dirt. Don’t be fooled by
cheap imitations that burn out quickly-these are the good ones!
3570 Sealed Switch, On-Off 3570
3571 Sealed Switch, Off-On-On
3572 Sealed Switch, Off-On-Momentary On
3573 Sealed Switch, On-Off-On
3570-11 Rubber Boot for 3570/3571/3572
3570-12 Switch Guard for 3570 3573
PUSH BUTTON SWITCH

Here is a handy electrical switch. Spring loaded button is ideally
suited for use as a starter switch or horn button in race cars. 3570-12
Comes complete with dust boot to insure proper operation.
3574 Push Button Switch
INDICATOR LIGHTS
Indicator lights in four popular color for easy identification of 3574
trouble. Simple push on ends and fool proof wiring make them
easy to install in any 1/2” hole.
3576 Indicator Light, Green
3577 Indicator Light , Red
3577-12 Indicator Light, Amber
3577-13 Indicator Light, Blue
3576
SUPER INDICATOR LIGHTS

Extra large indicator lights are easy to spot even in the heat of
competition when trouble occurs. Easy to install, heavy duty
construction. Requires 3/4” dia opening.
3578
3578 Super Indicator Light, Green
3579 Super Indicator Light, Red
IGNITION SWITCH
Ignition Switch is ideal design for use in special vehicles such
as dune buggies, Baja Bugs, VW based specials and trikes. The
switch is all heavy duty construction for long life. Has On-Off-
Start-Accessory positions, comes with set of two keys.
3515 Ignition Switch 3515
99
INTERIOR
MAGNUM SHIFTER
Quality and design makes our latest shifter simply the best!
Precision manufactured components made right here in the
USA and tight quality control will always keep things shifting
smooth. Alloy steel shaft offers the greatest strength matched
with quality chrome plating that offer you only the best! T-
handle shift knob features positive push-button reverse lockout
to ensure against that dreaded crunch! Our latest shifter is sure
to please even the most discriminating air-cooled enthusiast.
Fits Type 1 and 3 applications.
5601
5601 Mangum Shifter
5596 SUPER SHIFTER

The BUGPACKTshifter is a strong short throw, smaller gate unit.
Features a aluminum handle, polished shaft and unique thumb
button reverse engagement. Both shifters are supplied with the
proper reverse lock plate.Available in two heights, standard or
short for sand rail applications. Handle can be easily rotated to
facilitate right hand drive.
5595 T-Shifter Assembly, Std Size
5595 5596 T-Shifter Assembly, Short size
BUGPACK™ SHIFTER
Here’s a shifter that makes short shifts and getting into reverse
a snap. Highly polished chrome shaft has an integrated reverse
5603 lockout that allows shifting without worry of catching reverse.
Unique “trigger”, when pulled, allows easy access to reverse.
Classic comfortable round shift knob tops off one of the
smoothest shifters ever. Fits Type I & III.
5603 BUGPACK Trigger Shifter, Tall
5604 BUGPACK Trigger Shifter, Short
QUICK SHIFT KIT

Precision molded unit increases shifting efficiency by reducing
shifter throw up to 40%. Allows the driver to greatly reduce the
time and distance between gears for a real sport feeling. Kit
includes hardware and fits all type I VW’s.
6064 6064 Quick Shift kit
BUGPACKREVERSELOCKOUTPLATE
Re-designed with added support where needed to handle even
5595-50 the toughest of shifts, our new BUGPACK Reverse Lockout Plate
easily replaces inferior quality and worn lockout plates. Made in
the USAfrom the best quality material available. Fits all stock and
push-button reverse lockout style shifters.
5595-50 Bugpack Reverse Lockout Plate
100
INTERIOR
HEAVY DUTY STOCK WINDOW CRANK
6004
Tired of breaking cheap reproduction window cranks?! Don’t
throw away another dime! Superior quality heavy duty factory
window cranks are the best way to go! Late model Type-1, Type
2 & type-3 ‘68 and up. Sold in pairs.
6004 Heavy Duty Stock Window Crank, pr.
WINDOW & DOOR HANDLES

Replace your original door and window handles with these great
looking custom units. The high polish can’t be beat in finishing up
that interior. Easy to install in minutes.
6003-10
6001-10 Black Trim Door Handle, Early
6002-10 Black Trim Window Handle, Early
6003-10 Black Trim Window Handle, Late 6001-10
CUSTOM SHIFT KNOB

The leather grain look of this knob is only one reason for using it.
This knob feature quality inserts to finish it off. Universal threads
to fit all VW applications.
6053-14
6053-14 Shift Knob w/ Shift Pattern, Basic Black
WALNUT SHIFT KNOB

Solid custom walnut knobs add class to any interior. Various
styles to suite everyone’s taste. Easy to install.
6050-10 Walnut Shift Knob w/Shift Pattern 6050-10
BILLET LOOK™ DOOR LOCK PULL

Fully machined look to complement our other Billet Look™ interior
items.Thesesharplookingunitsjustscrewoninplaceofstockunits. 6173-15
6173-15 Billet Look™ Door Lock Pulls, Pr.
113-798-121G
SHIFTER&THROTTLEPEDALREPAIRKITS
Quality manufactured replacement parts for repairing and replac-
ing worn out shifters and throttle pedal assemblies. Shifter kits
are available for early or late applications using either straight or
angled shifters. Throttle pedal repair kit is designed for late style
pedal clusters.
113-798-121 G/S Level Repair Kit T-1 & 3 68-79
113-798-121G G/S Level Repair Kit T-1 & 3 58-67
113-798-901C/B Throttle Pedal Repair Kit w/pedal 113-798-901C/B
101
INTERIOR
SPORT STEERING WHEELS
The 3 spoke wheels feature European styling with thick textured
foam grip. These spokes are available in either matte black or
chrome finishes with matte black rubber styling sleeves.
6079-14 Sport Foam, Matte Black 3 spoke, 13”
6079-15 Sport Foam, Chrome 3 spoke, 13”
6079-14
6079-15
RALLY STEERING WHEELS

These wheels, patterned after the most popular rally car look,
are available solid 3 or 4 spoke design. Each wheel has a
molded cushion grip, contoured to the shape of the hand, with a
leather-grained finish.Available in matte black or silver anodized
aluminum alloy spokes and matte black styling rings.
6079-24 Rally Black, Black 3 Spoke, 13.5”
6079-25 Rally Black, Silver 3 Spoke, 13.5”
6079-34 Rally Black, Black 4 Spoke, 14”
6079-35 Rally Black, Silver 4 Spoke, 14”
6079-24 6079-25
6079-34
6079-35
102
INTERIOR
GT FORMULA STEERING WHEELS
Black hand-stitched hand leather-grained vinyl grips with
black or silver anodized aluminum spokes. The spokes have
machined racing holes.
6079-44 GT Formula Black, Black 3 Spoke, 13”
6079-45 GT Formula Black, Silver 3 Spoke, 13”
6079-46 GT Formula Black, Black 3 Spoke, 12”
6079-44
6079-45
BUGGY STEERING WHEELS

Ideal for off-road and street use. Heavy foam rim absorbs road
shock and vibrations.The cushioned, sure grip rim provides
maximum control and safety.Deluxe chrome finish on spokes
accents black rim. Deep dish models have ample clearance
for turn signal in stock VW applications. Standard dish wheels
recommended for off-road machines. See adapters below. Ten 6079-46
and twelve inch wheels not recommended for street use.
6080 Foam 10” Steering Wheel, Deep
6081 Foam 12” Steering Wheel, Std
6082 Foam 14 1/2 “ Steering Wheel, Std
6081
HORN ADAPTER KITS

Use these kits to easily install any of our steering wheels to
your car. Kit comes complete with everything needed including
detailed instructions.
6092 T-1 And Ghia, 60-73
6092-10 T-1 And Ghia, 49-59
6092-12 T-2 Pick-Up 80-88, Fox 89-93,All VWAutos 75, 76-88
6092-13 Corrado, Golf, GTI, Jetta, Passat 89-93
6092
103
INTERIOR
MAGNETIC SPEEDO CABLE
We have taken VDO’s Electronic Sender and adapted it to a
quality stock VW cable. Works like a charm!
V340 000 Magnetic Speedo Cable Kit
V340 000
VDO SPEEDOMETERS
Programmable electronic with trip odometer. Our own V340 000
kit easily lets you install electronic speedometers.
V437 050 Electronic, 12V, 3 1/8” Dia., Cockpit, 120 MPH
V437 050 V437 052 Electronic, 12V, 3 3/8” Dia., Cockpit, 120 MPH
V437 053 Electronic, 12V, 3 3/8” Dia., Cockpit, 160 MPH
V437 750 Electronic, 12V, 3 1/8” Dia., Royale, 120 MPH
V437 752 Electronic, 12V, 3 3/8” Dia., Royale, 120 MPH
V340 012 Eelcro
tnS cipeedomee S
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V340 020 Magnetic Speedo Pickup Sender, 2” Long
V437 201 CocE ke
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V437 202 CocE ke
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V437 202
VDO TEMPERATURE GAUGES

Electrical, 2 1/16” diameter
V310 012 300 Degrees F, Oil, Cockpit, Black Face
V310 039 250 Degrees F, Water, Cockpit, Black Face
V310 239 250 Degrees F, Water, Cockpit, White Face
V310 709 300 Degrees F, Oil, Royale
V310 710 250 Degrees F, Water, Royale
V310 709 V240 026 Push-On 3 Prong Connector
V240 850 “T” Adapter, VW, Male M10x1
V323 055 Sender, 300 Degrees F, M14x1.5
V323 057 Sender, 300 Degrees F, 1/8-27 NPT
V323 058 Sender, 300 Degrees F, 1/4-18 NPT
V310 012 V323 064 Sender, 300 Degrees F, M18x1.5 (Oil Relf. Plug)
V323 088 Sender, 250 Degrees F, M10 x 1
V320 095 Sender, 250 F/120 C Degrees, 1 1/8-27 NPT
V323 701 Cylinder Head Temp Sender, 14mm Plug
V323 705 Cylinder Head Temp Sender, 12mm Plug
V310 239
V240 850
104
INTERIOR
VDO TACHOMETERS
Transistorized, ignition hookup.
V333 051 7,000 RPM, 4-6-8 Cyl., 3 1/8” Dia., Cockpit, Black Face
V333 055 7,000 RPM, 4-6-8 Cyl., 3 3/8” Dia., Cockpit, Black Face
V333 707 7,000 RPM, 4-6-8 Cyl., 3 1/8” Dia., Royale
V333 708 7,000 RPM, 4-6-8 Cyl., 3 3/8” Dia., Royale
V333 255 7,000RPM4-6-8C3y-l3/8W ”, htieFace
V333 901 8,000 RPM, Cup Style Tach, 4” Dia., Black Face
V333 959 8,000 RPM, 4 Cylinders, 2 1/16” Dia.,Cockpit, Black Face
V333 901 Tachometer, Black Dial, Black Cup, 8M
V333 903 TachometeW r, hte
iDa iB
,la
l ckCup8,M
V333 906 TachometeBr,alckDaiC
,lhromeCup8,M V330 959
V333 937 Tachometer, Xtreme Race 4,6,8 Cyl 11M, Black
V330 990 Mini-Tach, 8000rpm, 2-1/16” Dia., Black
V333 707
V330 990
V333 901
VDO PRESSURE GAUGES

Electrical & Mechanical 2 1/16” diameter
V350 040 Electrical80PSI,Oil,Cockpit,BlackFace
V350 041 Electrical150PSI,Oil,Cockpit,BlackFace
V350 240 Electrical80PSI,OilCockpit,WhiteFace
V350 702 Electrical 80 PSI, Oil, Royale
V240 026 Push-On 3 Prong Connector
V150 030 Mechanical100PSI,Oil,Cockpit,BlackFace V350 240
V150 851 Tubing Kit, 6’
V150 855 Tubing KiT, 16’
V240 850 “T” Adapter, VW Male M10x1
V360 001 Sender, 0-80 PSI, M10x1, Single V350 702
V360 003 Sender,0-80PSI/5Bar,1/8-27NPT,Single
V360 006 Sender 0-80 PSI/7.0 PSI, M10x1K, Dual
V360 009 Sender 0-80 PSI/7.0 PSI, 1/8-27 NPT, Dual
V360 015 Sender 0-150 PSI, M10x1, Single
V360 023 Sender 0-150 PSI/7.0 PSI, M10x1, Dual
V350 040
V360 001
105
INTERIOR
VDO FUEL GAUGES
Electrical, 2 1/16” diameter
V301 015 For VDO Sender #226 002, Cockpit, Black Face
V301 216 For VDO Sender #226 002, Cockpit, White Face
V301 020 For VDO Sender #221 012 or Bug OEM,Cockpit Black Face
V301 733 For VDO Sender #226 001, Royale
V240 026 Push-On 3 Prong Connector
V226 001 Fuel Tank Sender
V221 012 Fuel Tank Sender OEM Style
V301 015 V226 451 Flange, Gasket & Hardware (Bolt-on Kit Only)
V226 001 V301 733

VDO AMMETER GAUGES
Various AMP gauges, 2 1/16” diameter.
V190 903 30 AMP, Cockpit
V190 031 60 AMP, Cockpit
V240 021 Wiring kit for Ammeter
V221 012
VDO VOLTMETER GAUGES

12 volt, 2 1/16” diameter
V332 041 12V, 8-16, Cockpit, Black Face
V332 241 12V, 8-16, Cockpit White Face
V332 041
V332 041
VDO CYLINDER HEAD TEMPERATURE

Complete kit, 2 1/16’’ diameter.
V310 901 600 Degrees F, Complete Kit, Cockpit, Black Face
V310 902 600 Degrees F, Complete Kit, Cockpit, White Face
V323 701 14mm Dia. Thermal Sender (incl w/kit)
V310 901 V240 701 Wiring Kit For Cylinder Temp
V310 902
VDO TURBO BOOST GAUGE

Mechanical 2 1/16’’ diameter, 1/8-27 NPT connection.
V150 063 Turbo Gauge, Mech 2 1/16” Dia., Black Face
V150 206 Turbo Gauge, Mech 2 1/16” Dia., White Face
V150 206 V150 851 Tubing Kit, 6’
V150 855 Tubing Kit, 16’
VDO DIRECT MOUNT PRESSURE

Direct-to-enginemounting, chrome11/2’’dia.housing,mechanical.
V153 002 Direct Mount 1`5 PSI, 1/8”-27 NPT
V153 003 Direct Mount 100 PSI, 1/8”-27 NPT
V153 002
V153 003
106
INTERIOR
VDO MOUNTING ACCESSORIES V240 027 V240 028
Metal panels can be bent permitting the bracket to be secured
at the best angle for readability and appearance.ABS consoles
surface mount and are angled towards the driver.
V110 869 Custom Console for 1 Gauge, Black
V240 027 2 1/16” Opening, 3 1/4” x 9/16” x 3 1/8” 1 Hole
V240 028 2 1/16” Opening, 3 1/4” x 9/16” x 6”, 2 Hole
V240 029 2 1/16” Opening, 3 1/4” x 9/16” x 9”, 3 Hole
V240 029
VDO SAFETY MOUNTING BRACKETS

Safety mounting brackets are made of a flexible, rubber-like
material for safety. For 2 1/16” diameter.
V240 802 2 1/16” Opening, 3 3/8” x 1 1/4” x 2 1/2”, 1 Hole
V240 803 2 1/16” Opening, 3 3/8” x1 1/4” x 4 7/8”, 2 Hole
V240 804 2 1/16’’ Opening, 3 3/8’’x1 1/4’’x 7 1/2’’, 3 Hole V240 804 V240 803 V240 802
VDO BLIND COVERS

Blind cover is a push-in self-locking ABS with matte black finish
and raised bezel profile.
V240 005 Dimmer Ring for 2 1/16” Gauge, Pair
V240 864 Blind Cover For Unused Hole, 2 1/16’’ Dia.
V240 865 Blind Cover For Unused Hole, 3 1/8’’ Dia.
V240 005
VDO MOUNTING CLIPS

These ABS mounting Cups are finished with matte black, while
the ring mount is black finished steel.
V240 100 Mounting Cup, 2 1/16” Dia. (Std. Version)
V240 101 Mounting Cup, 2 1/16” Dia. (Long Version)
V240 102 Mounting Cup, 3 1/8” Dia.
V240 101 V240 100 V240 102
VDO REPLACEMENT PARTS

Replacement bulbs and sockets for VDO instruments.
V600 802 Type A Bulb, 9/32” 12V/2W 4 ea.
V600 804 Type B Bulb, 11/32” 12V/2W 4 ea.
V600 808 Insulated Bulb Socket, For Peanut Type D
V600 809 Type D Bulb, Peanut 12V/1.2W 4 ea.
V600 813 Insulated 3/8”Bulb Socket, Type A
V600 816 Light Bulb Socket, For Type A
V600 853 Type A, 9/32”, Light Diffuser, Red V600 802 V600 809 V600 816
V600 856 Type A, 9/32”, Light Diffuser, Green
V600 857 Type B, 11/32”, Light Diffuser, Red
V600 858 Type B, 11/32”, Light Diffuser, Green
V600 859 Type D, Peanut, Light Diffuser, Red
V600 860 Type D, Peanut, Light Diffuser, Green
107
INTERIOR
3” COMPETITION 5-WAY HARNESS ASSEMBLY
These competition harness assemblies incorporate a 3” lap belt and a 3”
shoulder Y-harness linked to a 2” anti-submarine belt for the ultimate
in seat belt attachment and restraint. Belt assemblies are supplied with
lever latch buckles and assist straps for easy release operation. See list-
ings for colors available to match your paint schemes.
8525-12 3” Competition 5-Way Harness, Blue
8525-13 3” Competition 5-Way Harness, Red
8525-14 3” Competition 5-Way Harness, Black
8525-16 3” Competition 5-Way Harness, Gray
8525-14
3” LAP BELT WITH HARNESS

Offered in three colors to match your interior, Red , Blue and Black.
Utilizing 3” webbing on the lap belt and 2” webbing on the har-
ness, this is a great looking seat belt and harness assembly. Lap
belt features a competition style “latch” release buckle while
the harness features the popular “Y” type design with “off-
road” hardware. Comes ready to bolt in. CAUTION:This part is not
intended for use in high speed driving, racing or any competition
event. See elsewhere in catalog for our Competition Model.
“NOT APPROVED FOR COMPETITION USE”
8521 3” Latch Type Belt w/Harness, Black
8521 8521-12 3” Latch Type Belt w/Harness, Blue
8521-13 3” Latch Type Belt w/Harness, Red
8521-16 3” Latch Type Belt w/Harness, Gray
ANTI-SUBMARINE BELT
The final compliment to the all-out competition belt installation.
Prevents lap belts from changing position and becoming loose.
Designed for sanction approvals.To be used with quick latch belts
only.Samequality2”nylonwebbingfoundinourotherassemblies.
8529 Anti Submarine Belt, Black
8529-12 Anti Submarine Belt, Blue
8529-13 Anti Submarine Belt, Red
8529-16 Anti Submarine Belt, Gray
8529
108
INTERIOR
HARNESS ASSEMBLY WITH “SEWN-IN” PADS
Competition style 3” lap belt with shoulder harness now available
with Sewn-in pads offer function, style and most of all comfort.
Great for buggies and baja bugs when your out there bouncing
around.Available in several colors for that color coordinated look!
8521-22 Harness Assembly w/Sewn-in Pads, Blue
8521-23 Harness Assembly w/Sewn-in Pads, Red
8521-24 Harness Assembly w/Sewn-in Pads, Black 8521-23
8521-26 Harness Assembly w/Sewn-in Pads, Gray
SEAT BELT & HARNESS ASSEMBLY 8520

Combine the features of a standard automotive lap belt with a
shoulderharnessinoneassembly.MadeofOEMtypebeltmaterial
with an automotive style buckle. Excellent for rough riding in Baja
Bugs or Fun Buggies but is not intended for heavy use or faster
than 20 mph running (use competition style belt and harness for
high speed or hard running applications)
8520 Seat Belt and Harness Assembly
STANDARD SEAT BELT

Replace those old worn seat belts with these brand new units.
Tough 2” webbing is safety sewn for added strength. Good
belt for any vehicle not equipped with safety belts . Comes in 8523
approximate 50” length. Features push button release just like
our popular seat belt and harness kit.
8523 Standard Seat Belt, Black
BELT/HARNESS HARDWARE
Offered is a popular selection of various seat belt and shoulder 8528-13
harness installation hardware. All are made out of top quality
materials to insure durability.
8528-10 Snap-In End & Eyebolt Kit, Each
8528-11 Eyebolt, Nut & Washer Only Kit, Each
8528-12 Bolt-In End, Bolt, Nut & Washer Kit, Each
8528-13 3 Bar Slide For 2” Harness, Each 8528-12 8528-10
8528-14 3 Bar Slide For 3” Harness, Each
109
EXTERIOR
QUICK LOOK™ RUBBER KITS
Get that custom finished look with these ‘’No Trim Groove’’ win-
dow rubber kits. We build them right in our own plant to insure
you of the finest quality fit available. And because we custom
build them we can supply any special or made-to-order applica-
tion! We even offer conversion kits for all Type 3’s to change “flip
out” windows to stationary.
MADE IN THE USA!!
6006-08 Quick Look™ Rubber, Rear, Split Window, 2 Pc
6006-09 Quick Look™ Rubber, 53-57,4 Pc
6006-11 6006-10 Quick Look™ Rubber, 58-64, 4 Pc
6006-11 Quick Look™ Rubber, 65-71, ALL, 4 Pc
6006-12 Quick Look™ Rubber, 72-77 Bug/ 72 SB, 4 Pc
6006-13 Quick Look™ Rubber, 73-76 SB, 4 Pc
6006-20 Quick Look™ Rubber, 63-74 Ghia, 2 Pc
6006-30 Quick Look™ Rubber, 64-74 T-3 SB, 4 Pc
6006-35 Quick Look™ Rubber, Qtr Wnd T-3 SB, 2 Pc
6006-40 Quick Look™ Rubber, 64-74 T-3 FB, 2 Pc
6006-45 Quick Look™ Rubber, Qtr Wnd T-3 FB, 2 Pc
6006-50 Quick Look™ Rubber, 64-74 T-3 NB, 2 Pc
6006-55 Quick Look™ Rubber, Qtr Wnd T-3 NB, 2 Pc
6006-001 Repl W/S Rubber, 58-64, Each
6006-002 Repl Qtr Window Rubber, 58-64, Each
6006-003 Repl Rear Window Rubber, 58-64,Each
6006-005 Repl Qtr Window Rubber, 65-77, Each
6006-006 Repl Rear Window Rubber, 65-71, Each
6006-007 Repl Rear Window Rubber, 72-77 AII, Each
6006-008 Repl Rear Window Rubber, 53-57, Each
6006-009 Repl W/S Rubber, 73-79 SB, Each
6006-012 Repl W/S Rubber, 65-72 Convertible
6006-013 Repl W/S Rubber, 73-79 SB Convertible, Ea.
6006-201 Repl KG W/S 7 T-3 FB Rear window, Each
6006-203 Repl KG Rear Window Rubber, Each
6006-301 Repl T-3 W/S Rubber, All, Each
6006-302 Repl T-3 SB Rear Qtr Rubber, Each
6006-303 Repl T-3 SB Rear Window Rubber, Each
6006-304 Repl T-3 SB Conversion Qtr Window, Each
6006-402 Repl T-3 FB Conversion Qtr Window, Each
6006-502 Repl T-3 NB Conversion Qtr Window, Each
6006-503 Repl T-3 NB Rear Window Rubber, Each
6006-601 Repl T-2 W/S Rubber, 56-67 Bus, Pr
6006-602 Repl T-2 W/S Rubber, 68-79 Bus, Each
PAN GASKET KIT

Kit car builders and VW restorers appreciate the water-tight
seal provided by the custom molded rubber design. Great for
remounting Baja Bug bodies after fabrication work is complete.
Normally installs between VW belly pan and body but can also be
useful in other applications because of cushion design. Packaged
in 19’ length for complete installation.
6030 Belly Pan Gasket, 19’
6030
110
EXTERIOR
SNAP-IN QUICK LOOK™ WINDOW KITS
BUGPACK manufactures the FINESTOne Piece Window Kits on the
market.This “vent-less” look is a must for every custom Bug andType
3.OurBugmodelfeaturesSTAMPEDwindowscrapers(NOTglue-in)
with high quality OEM style clips that do the job right! Kits include 4
new scrapers, 2 new pieces of precision cut and sanded glass, 2 new
window channels,andallthenecessaryclips!! Prior to‘65 Bugs and all
Type 3’s require window regulators from a ‘65-’68 Bug for installation
(see listing elsewhere).Available in clear or gray tinted glass (tinted
not legal in most states-check local laws before installing).
6000-13
6000-10 One Piece Window Kit, 58-64, Clear, Snap-In
6000-11 One Piece Window Kit, 65-79, Clear, Snap-In
6000-13 One Piece Window Kit, 65-79, Gray, Snap-In
6000-21 Rear Quarter Windows, 65-79, Gray
6000-30 One Piece Window Kit, All Type lll, Clear, Glue-In
6000-50 Repl. Channel for 1 Pc. Window Kit, All
6000-51 Repl. Scrapers for 1 Pc. Window 58-64, 4pc. Kit
6000-52 Repl. Scrapers for 1 Pc. Window 65-79, 4 pc. Kit
6000-53 Repl. Scrapers for 1 Pc. Window T-3, Kit 6000-21
NOTE: TINTED GLASS SPECIFICATIONS
Gray Tinted DOT 3/16”/5mm Glass; Visible Light 52% Transmittance, 5%
Reflectance; Total Solar Energy 54% Transmittance, 5% Reflectance; UV
34%Transmittance;U-ValueSummer1.09,Winter1.10;EuropeanU-Value
(K-Value) 5.8; Solar Heat Gain Coefficient 0.63; Shading Coefficient 0.76
DOOR STOP KIT

When installing our One Piece Window Kits, you must remove the 6000-60
stock door stop. This trick little item puts the stop back into your
car easily . Comes complete with instructions and all hardware.
6000-60 Door Stop Kit, Pair
WINDOW REGULATORS 6000-71

Since late model window regulators are needed in early (pre 65) cars
when converting to one piece window kits, we offer these custom built
units.They also can be used as a stock replacement when the original
units are worn out. Sold as left or right as needed. NOTE:You will also
need 65-68 lower sash channels to complete the installation.
6000-70 Window Regulator, 65-68, Left
6000-71 Window Regulator, 65-68, Right
6000-72 Replacement Window Sashes, 65-68, Pair
EXTERIOR TRIM
Miscellaneous trim pieces found on the car. Chrome molding
clips, are available and ready to ship.
113-853-585BK Chrome Molding Clips, 66&E 34 Pcs
113-853-585CK Chrome Molding Clips, 67&L 34 Pcs
113-853-585CK
111
EXTERIOR
NOSE BRAS
Our Bras are made from weather resistant heavy gauge
black vinyl with a soft scratch resistant cotton backing that
pampers your car’s paint finish. Precise tailoring insures
against fluttering and movement. Two piece design allows
easy entry to the trunk (Bra doesn’t have to be removed) while
the one piece is an excellent value.
6018-01 2 Piece Bra, Full Hood, 67 Only Bug
6018-02 2 Piece Bra, Full Hood, 58-64 Bug
6018-08 2 Piece Bra, Half Hood, 67 Only Bug

6018-09 2 Piece Bra, Half Hood, 57-64 Bug
6018-12
6018-05 2 Piece Bra, Full Hood, 71-72 Superbug
6018-07 2 Piece Bra, Full Hood, 74-79 Superbug
6018-15 2 Piece Bra, Full Hood, 73 Only Superbug
6018-12 2 Piece Bra, Half Hood, 71-73 Superbug


6018-20 1 Piece Bra, Half Hood, 67-69 Ghia

6018-43 1 Piece Bra, Full Hood, 68-72 Type II

6018-44 1 Piece Bra, Full Hood, 73-79 Type II
6018-21
CAR COVERS
Keep that pride and joy clean with these high quality car covers.
Made of high quality cotton poly material. Offers super protection
against ultraviolet rays which causes paint to fade. Covers are
tailored for a snug fit. Great for Bugs, Ghias and Sandrails. Easily
installed or removed in minutes.
6022 Universal Car Cover, Type l/Baja Bug
6023 Universal Car Cover, Type lll, KG, Buggy
6022
112
EXTERIOR
BUMPER GROMMETS/FENDER SEALS
Whetheryouhaveplansforasimplefixer-upperprojectoracomplete
pan-offrestoration,therubbersealsshouldalwaysbefirstonthelist
when it comes to making improvements on your cars exterior.
111-707-193K Bumper Grommets, 71-73 S/B, 4 Pcs
111-707-197AK Bumper Grommets, Pr. To 67, T-1
111-707-197BK Bumper Grommets, Pr. 68-72, T-1 111-707-197BK
111-707-199AK Overrider Grommets, Pr. To 67, T-1
133-807-197K Bumper Grommets, 74-79 Frt, 2
133-807-397K Bumper Grommets, 74-79 Rear, 2
111-821-545K Running Board Washers, 8 Pcs
111-821-715A Fender Beading T-1 79 & E, 2 Pcs
MAJOR BODY, HOOD & DECKLID SEALS

This section involves some of the many unseen and forgotten 111-837-626
gaskets which should be checked and replaced to keep your car
driving air tight and waterproof! These seals help cut down on
road and wind noise as well as stop those pesky leaks and cool
winter breezes from making their way into your car.
171-823-499 Decklid Bump Stop, 65-79, Ea
113-823-579K Hood Handle Seals, 52-67, Set
113-823-579AK Hood Handle Seals, 68-79, Set
113-823-731B Weatherstrip Frt Hood, T-1, All
111-827-517A Deck Lid Handle Seal, 65-71, Ea 113-857-219AK
111-827-517B Deck Lid Handle Seal, 72-79, Ea
111-827-707 Rear Deck Lid Seal, T-1, All
111-831-449K Dr. Hinge Mount Hole Cover, 4 Pc
311-831-439AK Dr. Hinge Oiling Hole Plug, 4 Pc
111-831-721/2AK Weatherstrip Doors, T-1 To 66, Pr
111-831-721/2DK Weatherstrip Doors, T-1 67-79, Pr
111-837-209K Door Handle Seal Set, 60-67, Pr
111-837-211BK Door Handle Seal Set, 68-79, Pr
311-837-433 Felt Channel, Stock, 52-64 111-837-209K
111-837-439D Felt Channel, Stock, 65-77
111-837-475 Inside Scraper, 58-64, LH & RH 111-837-211BK
111-837-625 Vent Seal T-1, 53-64, Left Hand
111-837-626 Vent Seal T-1, 53-64, Right Hand
113-853-321C Trim Frame & Scraper, 53-64, Left
113-853-321D Trim Frame & Scraper, 65-77, Left
113-853-322C Trim Frame & Scraper, 53-64, Right
113-853-322D Trim Frame & Scraper, 65-77, Right 111-813-705D
113-857-219AK Door Panel Clip Boots, 25 Pcs
113-947-565AK Dome Light Switch Grommet, 2
LIGHT/TURN SIGNAL/ENGINE SEALS

The gaskets and body seals listed in this section are some
of the most important for ensuring against electrical related
problems. Replacing these seals and gaskets are sure ways to 111-945-191EK
avoid wiring worries.
111-813-705A Eng Compartment Seal T-1, 58-66
111-813-705D Eng Compartment Seal T-1, 67-79
111-813-741G Engine Firewall Seal T-1/K-G, All
111-941-119K Headlight Seal Inner T-1/2, 58-66 Pr
111-941-185K Headlight Bkt Wire Tube, 58-66 Pr
111-941-191K Headlight To Body Seal, 46-66 Pr
113-943-191 Rear License Light Seal, 64-66, Ea
113-943-191E Rear License Light Seal, 67-79, Ea 111-941-185K
111-945-191EK Tail Light Seals, 62-67, Pr
111-945-191/2K Tail Light Seals, 68-70, Pr
113-945-191/2K Tail Light Seals, 71-72, Pr
133-945-191K Tail Light Seals, 73-74, Pr
111-953-193EK Turn Signal Seals, 64-69 Frt, Pr 111-953-193EK
113-953-193NK Turn Signal Seals, 70-79 Frt, Pr
113
EXTERIOR
STEEL RUNNING BOARDS
The unique thing about these running boards is they are made of
thick primered steel so they can be color matched to your car’s
paint scheme, giving a clean uncluttered and dechromed look
instead of the ‘’glitter’’ look. These running boards present a
’’customized body’’ look rather that an ‘’add- on’’ look.Available
6121 in louvered or smooth finish ready to paint.
6121 Louvered Running Boards, Pair
6122 Smooth Running Boards, Pair
QUICK LOOK™ RUNNING BOARDS

Get that clean and uncluttered look with these factory dechromed
running boards. Excellent replacement for any shabby looking
running boards. Sold in pairs.
6120 Quick look™ Running Boards
6120
CUSTOM FENDER BEADING

Available in either black or white for that stock look. Special
high quality copolymer is extruded expertly in the USA. Comes
in a 25 foot length which is ample for four fenders.
6017 Fender Beading Kit, 25’, Black
6017 6017-15 Fender Beading Kit, 25’, White
BUS TIRE MOUNT KIT

Now more space can be gained inside your bus by mounting the
spare tire on the front. The special mounting bracket fits any
year bus and comes with the necessary hardware to install. Vinyl
wheel covers are available to dress up and complete the job.
6036 Bus Spare Tire Mount
6037 Black Vinyl Tire Cover
6037 6038 White Vinyl Tire Cover
6036
114
EXTERIOR
“QUICK RELEASE” DECK LID PIN KIT
Now you can easily remove and re-install your rear engine
deck lid with the pull of a pin! Easily convert old style “fixed”
deck lid hinge pins so that you can readily “Lift off” your
engine deck lid gaining quick access for engine bay servic-
ing! Works great for showing off your hot engine or just cool-
ing off that hot engine!
6131-20 “Quick Release” Deck Lid Pin Kit, Pair 6131-20
“STEALTH” VALVE STEMS

Now you see ‘em, now you don’t! Flush mount tire valve stems have
plated smooth caps that, when removed, allow for tire inflation with stem
adapter attached.The perfect compliment to any custom or stock wheel!
Sold in sets of four with inflation stems.
6115-10 “Stealth” Valve Stems, 4
6115-10
COOL AIR KIT

Engine Cool-Air kit lets hot engine air escape the engine
compartment, resulting in a 30 degree cooler running engine.
Cast rear lid hinge extensions are an easy bolt-in installation.
Fits all VW Type 1’s.
6033 Engine Cool-Air kit
6033
CHROME DECK HINGE & SPRING

Just like originals only custom chrome plated. These are the
REAL finishing touches to your engine compartment. Easy to
install and look great.
6131 Chrome Deck Lid Hinges, Pair 6132
6132 Chrome Deck Lid Spring, Each
6131
REAR LOUVER COVER

This trick little item not only looks good but it also prevents water
from getting into the engine compartment on all models with 4
vents in the deck lid. Easy to install- no drilling required.
6020-20 Rear Louver Cover
6020-20
115
EXTERIOR
SOUND ABSORBSION KIT, OEM STYLE
The closest firewall kit to the original German supplied factory
installed kit we’ve ever seen! Constructed of factory style tarboard
5mm thick with all the right creases! This 3-piece kit is sure to
please even the most discriminate for fit and function. Fits all Type
1 applications with some simple trimming required on certain year
applications.
6152-11 6152-11 Sound Absorbsion Kit, OEM Style
S/S FIREWALL PANELS

The nicest item for your engine compartment. We offer a one piece
basic kit or a three piece deluxe kit that also covers the side wall.
All the units feature a mirror- like polished stainless steel finish.
Select either louvered or plain style.
6136-10 S/S Firewall Kit, 3 Pc, Plain
6136-11 S/S Firewall Kit, 3 Pc, Louvered
6136-11
ENGINE COMPARTMENT PANELS

7561 Finish off your engine compartment with these 6061 aluminum
panels. Offered in either firewall only or full compartment
three piece kit available.
7560 Alum. Univ. Rear Firewall
7561 Alum. Engine Compartment Kit 3 Pc
7564 Alum. Engine Panel Kit, Ghia 67-74, 5 Pc
7560
TRUNK LINER KIT

Just like the original! Precision made from OEM type material to
fit right in the trunk bottom. A must for any car but particularly
important to the restorer. Two models to fit most applications.
6151-10 Trunk Liner Kit, To-67
6151-11 Trunk Liner Kit, 68-On (Exc SB)
6151-11
116
EXTERIOR
HOOD STRUT KIT
Finally, an up to date cure for those beastly stock hood
springs, Not only do these units look good - they function as
smooth as silk. A great way to compliment our chrome hood
hinges these struts are calibrated to give just the right amount
of pressure. A must for any custom street machine or show
car. Easy to install after stock spring removal. Sold in pairs. 6129-14
Fits all Bugs except 73-79 Superbeetle
6129-14 Front Hood Gas Struts, Pair
CHROME HOOD HINGES

Open the hood of any car with these beauties and you’ll be
impressed. Made just like originals - they add show winning
quality to your Bug.
6130 Chrome Hood Hinges, Pair
6130
WIRING COVERS
Replace those shabby, flimsy wire covers with these lightweight
units. Can be painted for that custom look. Looks just like original
but better. Various models offered to custom fit application.
7513 Wire Cover, Up to 67
7514 Wire Cover, 68 & Later
7513-20 Wire Cover, K-G, 56-74 7513
RUBBER HOLD DOWNS

Strong rubber construction cannot scratch the finish. Elastic
designing locks your panel in place with a quick action. These
are the highest quality units available on the market. They will not
break or rot as do many others.
6028 Hood Hold Downs
6028
HOOD PIN KITS
Thefavoritefasteningdeviceforcustomandcompetitioncars.Good
for hoods, decks, whatever. Available as a standard kit with lock-
clips. or as an anti-theft key-lock unit. All kits include all necessary
parts and hardware for complete installation. Come in sets of 2.
6041 Hood Pin Kit
6040 Locking Hood pin Kit w/2 Keys
6040
6041
HOOD HOLD DOWNS

All steel hold down latches are excellent for securing body panels,
tool boxes,emergency kits, etc. Tough spring loaded construction.
Available in Chrome finish.
6029 Chrome Hood Latches 6029
117
EXTERIOR
WHEEL ADAPTERS
The VW owner can have available for his use, the popular Chevy
and Ford custom steel and mag wheels as well as adapting
popular 4 lug VW wheels to the 5 lug VW drums. Five models
allow you to bolt Chevy wheels to either 4 or 5 lug VW’s, Ford
wheels to 5 lug VW’s, or 4 lug VW wheels to 5 lug drums.Adapters
6531 add a slight positive offset when installed. Due to size limitations
the Chevy to 4 lug VW is heat treated aluminum, all others are of
stamped steel construction with heat treated studs to withstand
even off-road abuse.
Note: Chevy has 4 3/4” pattern & 7/16” (fine) threads while the
Ford has 4 1/2” pattern & 1/2” (fine) threads.Also: #6533 will not
fit front disc brake models.
6531 Chev Wheel To 5-Lug VW Adapter, 2, Steel
6533 6532 Ford Wheel To 5-Lug VW Adapter, 2, Steel
6533 Chev Wheel To 4-Lug VW Adapter, 2, Alum
6534 4-Lug VW Wheel To 5-Lug VW Adapter, 2, Steel
6534 6535 5-Lug VW Wheel To 4-Lug Drum, 2, Steel
LUG NUTS WITH WHEEL STUDS

Beautiful chrome acorn style nuts combined with separate studs
make this a super replacement for stock lug nuts. You achieve
good looks along with convenience of tire changing with these
kits.Available for use in tapered lug hole found in stock and most
aftermarket steel wheels, and for mag wheels
6535 6540 Chrome Lug Nuts & Studs, 12mm, (5)
6541 Chrome Lug Nuts & Studs, 14mm, (4)
6540-20 Chrome Mag Wheel Lug Nut and Stud 12mm, (5)
6541-20 Chrome Mag Wheel Lug Nut and Stud 14mm, (4)
WHEEL LUG BOLTS

Bright chrome finish and acorn design are these wheel bolt’s
trademarks. Designed for those who prefer bolt style over stud
type. One piece design is of the highest quality.
NOTE: May require modification when used with stock type VW
wheels.
6540-10 Chrome Lug Bolts, 12mm, 5 Pcs
6540 6541-10 Chrome Lug Bolts, 14mm, 4 Pcs
6541-20
WHEEL STUDS & NUTS

The surest way to solve wheel mounting problems. The aircraft
quality studs are not lathe cut, and therefore feature correct grain
flow for highest strength. Featuring a special head chamfer for
6540-10 brake shoe clearance and special starting shoulder for perfect
nut alignment and thread protection. The perfect compliment to a
complete installation is our high quality lug nuts.
6544 Wheel Studs, 14mm x 1.855” (5)
6544 6545 Wheel Studs, 14mm x 2.200” (5)
6546 Porsche Type Nuts, 14mm (5)
6546
118
EXTERIOR
EXTRA LENGTH 60º LUGS
Extra length 60º lug nuts are perfect when mounting wheels using press-
in style studs. These lug nuts fit all 14mmX1.5 thread style applications.
Quality chrome plating insures years of satisfaction. Sold in sets of 5.
6546-11 14mm-1.5 X 3/4” Extra Long 60º lug nuts, 5 6546-11
BALL SEAT CONVERSION WASHER

These washers are specifically designed for wheel applications requiring
a ball seat washer while using 60º tapered seat style lug bolts or nuts for
wheel mounting. Sold in sets of 5.
6541-32 Ball Seat Conversion Washer, 5
6541-32
ALUMINUM WHEEL WASHER

These washers are designed for mounting lightweight aluminum buggy
style wheels that do not utilize ball seat style lug bolts and nuts. Wheel
washers are used in conjunction with tapered seat style lug bolts and
nuts such as 6546-11 Acorn Nuts. Packaged in sets of 5.
6546-20
6546-20 Aluminum Wheel Washer
CUSTOM HUBCAPS
These custom hubcaps fit either chrome or painted stock type
wheels. Triple chrome plate to guard against premature rusting
topped with high quality metal emblems held on with nuts (not
glued on!). Sold each, with crests.
6118-15 5 Lug Hubcap w/ Crest, Each
6119-15 4 Lug Hubcap w/ Crest, Each
6119-15
CHROME WHEEL COVERS

Dress up your 5 bolt painted spoke wheels with chrome covers.
Finish off the customizing of your vehicle by covering up those
unsightly brake drums.
6116-15 Chrome Wheel Covers 5 Bolt VW, Pair
6116-15
CHROME DUST CAPS

Just the thing to finish off your off-road car. Custom chrome finish
tops off this custom wheel accessory. Sold in pair. 6561
6561 Chrome Dust Caps, w/o Hole, Pair
6088-20
CHROME STEEL KNOCK OFFS
Adding to our line of wheel accessories are these chrome plated
cast knock-offs. Units come complete with wheel inserts, set
screws, wrench and knock-offs.
6088-10 Chrome Spinners, Swept 3 Spoke,4 Pcs.
6088-20 Chrome Spinners, Straight 3 Spoke, 4 Pcs.
6088-30 Chrome Spinners, Straight 2 Spoke, 4 Pcs.
6088-30
119
EXTERIOR
TOW BAR FOR TYPE I
Engineered to the professional standard required by the VW
enthusiast, this unit is all heavy duty construction. An original
BUGPACK concept, it is designed for easy clip on installation.Tow
bar clips to lower VW front torsion tube and install and removes
5550 without tools. Available for both 1 7/8 or 2’’ diameter ball. The
BUGPACK Tow Bar fits all VW sedans except Superbug.
5550 Tow Bar For VW, 1 7/8’’
5551 Tow Bar For VW, 2’’
5551-25 Repl. Pin Kit
TYPE I NARROWED BEAM TOW BAR

5551-10 We now offer a Tow Bar designed to fit all Type 1 link pin and ball
joint narrowed front beams. Our Narrowed Tow Bar will fits 2”
(or 3” by simply bending the tab) narrowed beams.
5550-10 Narrowed Beam Tow Bar, 1 7/8’’
5551-10 Narrowed Beam Tow Bar, 2”
UNIVERSAL TOW BAR

A tow bar for a multitude of uses. It’s basic design allows
adaptation to many vehicles. For towing Superbugs there is a
5557 separate mount plate which after installed remains part of the
car for easy clip on installation of the universal to bar.
5557 Universal Tow Bar 1 7/8”
5558 Universal Tow Bar 2”
5552 Superbug Mount Plate
5553 Universal Mount Plate
5552
5552-025 Repl. Pin Kit
BAJA DOUBLE TUBE BUMPERS

5538-10 The latest look in Baja Bug bumpers. Rugged style looks good on
any Baja. Slip tubes on rear makes installation a snap. Both come
complete with installation hardware and mounting brackets.
5522-10 Double Tube Rear Bumper
5538-10 Double Tube Front Bumper
5522-10
*Note: Parts are subject to a special packaging charge. Please
call for details.
BAJA SPRINT SIDE BARS

5540-10 Trick looking ‘’sprint car’’ style Baja Bug side bars add a rugged
look to your car. Light weight yet strong, these clean looking
bumpers will protect as well as beautify.
5540-10 Sprint Side Bars, Unpainted
120
EXTERIOR
BAJA BUMPER CAGES
These functional cages come in different models to suit a variety
of applications. Bumpers are jig-welded for easy fit. Heavy wall 5520
tubular construction protects as well as looks good. Universal
front bumper styled to fit both Baja kits with headlights mounted
in fenders or ‘’bug-eyed’’ models Baja Bugs with headlights
located in nose. Rear cages mount to upper rear shock mounts.
5520 Baja Rear Shock Mount Bumper
5539 Baja Front Bumper, Universal
CHROME BUMPERS
These bumpers are precision bent from heavy wall tubing and 5539
then chrome plated for a great custom look. All are jig welded
for an exact fit. Part number 5514 is a bolt together design for
ease of shipping and handling See picture on page 116 for
double tube bumpers.
5513 Chrome Single Baja Bumper, Front
5514 Chrome Single Baja Bumper, Rear
*Note: Parts are subject to a special packaging charge. Please

call for details.
5514
CHROME TUBULAR BUMPERS
Designed for Baja Bugs and Dune Buggies to give excellent
protection with an off-road look in a quality chrome finish. Separate
kits, for front and rear installation, each including installation
hardware. Rear bumper normally installs to skid plate (#5534).
5516 Chrome Tubular Front Bumper 5513
5517 Chrome Tubular Rear Bumper
5517
5516
GAS COVER
Plastic flange with screw- in center conceals actual filler neck
and cap. Durable for lifetime good looks.Also can be used as an
access hatch. Easy to install to any flat surface.
6032 Plastic Gas Cover, Black
6032
FUEL FILLER CAP

Polished aluminum with convenient mounting flange and vented
construction. Complete spring action top and spring loaded latch
insure quality fit. Fits any 2’’ opening.
6034 Flip Top Fuel Filler Cap 6034
121
EXTERIOR
QUICK LOOK™ BUMPERS
6133
Atried and proven customizing idea. We offer “hole-less” blade
style bumper for the ’67 and earlier bugs, plus look great with our
Quick Look bumper guards.
6133 Quick Look™ Front Bumper, 67 & Earlier
6134 Quick Look™ Rear Bumper, 67 & Earlier
113-707-191BK Chrome Bumper Bolts, 67&E, 2 Pcs
113-707-191CK Chrome Bumper Bolts, 68&L, 2 Pcs
113-707-191DK Chrome Bumper Bolts, 67&E, 4 Pcs
113-707-191EK Chrome Bumper Bolts, 68&L, 4 Pcs
113-707-191EK
QUICK LOOK™ BUMPER GUARDS

6127 Theseprecisionminiaturesofthepre’68overriderbumpersarejust
the customizing touch if you’re using a “blade” style stock bumper.
Finished in high gloss chrome finish. Clean, simple appearance
combined with a simple bolt-on installation. Sold in pairs.
6127 Chrome Bumper Guards, pre ’68, Pair
“T” NERF BARS

Attach these new style nerfs in place of the stock VW bumpers.
Slim neat construction reflects the current leading trend in the
custom look. Bright beautiful and long lasting finish. Same model
fits front or rear. Packaged in pairs.
5537 5536 Chrome Steel T Bars, Bug, 56-67
5537 Chrome Steel T Bars, Bug, 68-73
5536
5536-11
ALUMINUM RETRO “T” BARS
It’s T-Time again! The original Cal-Look T-bars are back in
polished aluminum! Great for that retro style ‘70’s vehicle look.
High luster polished aluminum T-bars are designed to fit both
5537-11 front and rear applications.
5536-11 “T-Time” Aluminum T-Bars 56-67
5537-11 “T-Time” Aluminum T-Bars 68-73
OVER RIDER PLUGS

Precision molded in top quality nylon, these plugs snap into the
hole left after removing the overriders on ’67 & earlier cars. Sold
in sets of 4 to do both the back and front of the car.
6180-08 Over Rider Plugs, 4 Pc.
6180-08
122
EXTERIOR
HALOGEN HEADLAMP
Designed to replace all 7” round style dual filament headlamps-
these H4 Halogen Headlamps really shine through so you wlll see
what you’ve been mising. Headlamps are supplied with 12Volt H4
55W bulbs
3531-10 7” H4 Halogen Headlamp
3531-10
BAJA HEADLIGHT
The only way to go for headlights during your Baja Bug
3527
conversion. Hi impact housing completely seals the light bulb in
the rear. comes complete with wire, plug, housing and chrome
ring. Although sold without a sealed beam, it will accept any
easily obtainable 6V or 12V large 7” sealed beam.
3527 Baja Bug Headlight, Each
HEADLIGHT HOUSING
Chrome headlight shells are made to accept standard 7” round
or 7” rectangular automotive sealed beams. Come complete with
wire, three pronged plug and mounting hardware, ready for your
lamps. Excellent headlight material for Buggies, Bajas, or as
custom light installation for any vehicle.
3530
3530 Chrome 7’’ Round Headlight Shell, Ea.
.
RACING LIGHT
A race proven design off road light. Bulb is completely sealed in
a shock reducing rubber retainer and rubber shock mount on the
base assembly comes equipped with a 100 Watt H-3 halogen bulb.
3596 Racing Light Assembly, 6” Chrome 3596
3596-50 Repl. 100 Watt Bulb for 3596, 12V
3597 Racing Light Assembly, 5” Chrome
CHROME EYEBROWS
Customchromeeyebrowssimplyfitfirmlyintotheheadlightringand
gives your car a ‘’vintage’’ custom look. It’s an old customizing trend
that never goes out of style. Designed for Type 1 & 3 applications.
6125 Chrome Eyebrows, Pair
6125
HEADLIGHT WIRE PIGTAILS
Tired of dim headlights? Replace old corroded headlight
connectors with new updated wire connectors. Color coded
wires allow for easy installation.
111-941-165AK Headlight Wire Pigtails, Pr.
111-941-165AK
123
EXTERIOR
“TEAR DROP” TAIL LIGHTS
The latest look for your street Bug!! Originally a street rod
customizing item that looks great on your Bug. These are high
quality units that feature real glass lenses, chrome metal bezels,
3532-10 double filament bulb, convert wire leads and steel bodies. The ’39
Ford tail lights are exact replicas of the originals.
3532-10 Red Lens ’39 Ford Tail Lights, Pair
3532-20 Repl Lens for 3532-10, Each
3532-22 Repl Rim for 3532-10/11, Each
SANDRAIL TRICK TAIL LIGHTS

3533-10 Don’t get caught in the dark without these trick new sandrail tail
lights. Another “illuminating idea” from the BUGPACK crew.
•Choice of 4 colors: Amber, Blue, Red & Purple
•Compact light-weight unit (2” x 1 3/4” x 2 3/4”)
•Chrome housing
•Multiple use dual filament bulb
3533-13 •Additional lenses available (Sold separately)
3533-10 Sandrail Tail Light, Amber, ea.
3533-12 Sandrail Tail Light, Blue, ea.
3533-13 Sandrail Tail Light, Red, ea.
3533-20 Sandrail Tail Light Lens, Amber, ea.
3533-22 Sandrail Tail Light Lens, Blue, ea.
3533-23 Sandrail Tail Light Lens,Red, ea..
3533-50 Replacement Bulb, Sandrail Tail Light, pr.
TAIL LIGHTS
Stop, tail and turn signal lights for all installations where stock
housings are replaced. Heavy duty zinc die cast housing in
beautiful chrome finish protects against rust and corrosion. Red
lens unscrews for easy bulb replacement. Two wire construction
enables separate circuits for stop and running lights. Excellent
3529 for off-road chassis or street customs. Available with bulb and
wires in pairs.
3529 Chrome Tail Lights, Pr
3522
QUICK LOOK™ INDICATOR LIGHTS

Greatlookingcompactindicatorlightsinamberlenscolor.Soldinpairs.
3522 Quick Look Indicator Lights
124
EXTERIOR
12V HARD START RELAY KIT 3516-11
This necessary item helps revive older wiring system woes by
bypassing the current load through the ignition switch which
robs the power to the starter motor. Simple to install and
supplied with all needed hardware.
3516-11 12V Hard Start Relay Kit
REPLACEMENT FUSES
Quality Fuses sold in 5-packs.
N-17-121-1K Replacement Fuses, 8 Amp, 5 Pcs
N-17-121-1K
VOLTAGE DROP
This trick little solid state voltage drop can handle those 6V
accessories being used on a 12V car. Easily mounted and can
handle up to 50 watts. So tough it will take a direct short for up to
two minutes! Unit features an attractive finned aluminum housing
with two spade ends. Great when using 6V wipers or 28Pict carb
ceramic choke on a 12V car. Inexpensive way to solve conversion
problems by dropping the current to approximately 8 volts. Your 3598
wipers will run faster than “normal” and your choke can be
adjusted to compensate for the higher voltage.
3598 Voltage Drop, 12V to 8V
LICENSE LIGHT WITH BRACKET

Solveyourlicenseplatemountingproblemsneatlywiththisproduct. 3528-15
High gloss chrome finish adds to any application. Fits all 12V cars.
3528-15 Chrome License Light W/ Bracket
LIGHTED LICENSE FRAME

A real problem solver for what to do with the license plate 6044-20
and light on a custom car, baja bug , street legal rail or trailer.
DOT approved for safety.
6044-20 Lighted License Plate Frame
125
CHASSIS
ALLCHASSISKITSANDFIBERGLASSPANELSAREF.O.B.COSTAMESA,CALIFORNIAANDAREINVOICEDANDSHIPPEDSEPARATELY.CHASSIS’ARENOTFORCOMPETITONUSE.
4 SEAT BIG BOY™ CHASSIS
The latest addition to our chassis line. These kits feature a well thought out arrangement to allow true 4 seating!As with the
Original 2 Seat Fugitive concept this chassis ships at a low rate because of it’s design, plus it doesn’t require a complicated jig
to assemble and most of all- it’s good lookin’! Wheelbase is a full 111”. Detailed instructions ease building or order it completely
precision jig welded in our factory.The 4 seater has room for 4 adults accommodated by an even higher top profile and a much
longer cage plus moving the front seating location forward. Sold as a kit with completely welded sides without torsion housing
or completely jig welded frame with torsion housing installed.
5501-50 4 Seat “Big Boy” Chassis Kit, Linkpin
5501-51X 4 Seat “Big Boy” Kit, LP, Welded w/Custom Torsion
5501-51X
2+2 BIG BOY™ CHASSIS

The 2+2 design has a higher top profile than our 2 seater and additional
passenger compartment length while keeping the front seating location
the same as the 2 seater.
5501-70 2+2 “Big Boy” Chassis Kit, Linkpin
5501-71X 2+2 “Big Boy” Kit, LP, Welded w/Custom Torsion
5501-71X
: All rear engine chassis available with our mid-

travel custom torsion housing welded right in!
2 SEAT BIG BOY™ CHASSIS

The all new BIG BOY!This 2 seat chassis boasts a passenger compartment that is a full 3 inches taller, 7 inches wider across the
top of the cage and extends an additional 10 inches forward (vs our 5501), providing more than ample head room. In addition,
the floor has been widened 2 more inches while still maintaining a proven wheelbase of 101 inches. Now there is more than
enough room to install any kind of seat including “Beard type” in a two seat car.
5501-60 2 Seat “Big Boy” Kit, Linkpin

5501-61X 2 Seat “Big Boy” Linkpin w/Torsion
5501-61X
Seats Not Included
126
CHASSIS
ALLCHASSISKITSANDFIBERGLASSPANELSAREF.O.B.COSTAMESA,CALIFORNIAANDAREINVOICEDANDSHIPPEDSEPARATELY.CHASSIS’ARENOTFORCOMPETITONUSE.
FRONT BUMPER
This good looking front bumper fits all of our “Big Boy” Chassis’.
Providing added protection or a convenient place to mount extra
lights.Also works as a “grab handle” when you need help getting
unstuck...but we won’t talk about that. 5501-90
5501-90 “Big Boy” Front Bumper, Plain, LP
5501-91 “Big Boy” Front Bumper, Chrome, LP
MID-TRAVEL END CAP KIT

Conveniently bolt-on this mid travel kit to modify our custom rear
torsion housing for 4” of increased suspension travel. Kit supplied
with all bushings, end cap covers, spacers and hardware. For use
on IRS rear suspension custom torsion housings. Fits any torsion
bar length & any spring plate except adjustable models.
5519-20 Mid-Travel End Cap Kit 5519-20
MID TRAVEL END PLATE KIT

Convert our custom rear torsion housing to a mid-travel torsion
housing with these weld-on end plates. Increases trailing arm 5519-21
travel by 4”. To accomplish this you must convert torsion
housing to IRS suspension. You can easily do this by using our
Mid-Travel End Cap Kit (above) and our weld-on IRS clips.
5519-21 Mid-Travel End Plate Kit
CUSTOM TORSION HOUSING

To complete that BIG BOY chassis we offer custom torsion
housings and a variety of optional accessories. Our Torsion 5519-11
Housings are precision jig fabricated to insure straightness.
High quality components are used throughout and are included
with the corresponding housing. The IRS clips, upper weld-on
shock bosses and lower stops are also available separately. We
also offer all the pieces needed in one kit (5519-12) to install our
Torsion housing just the way we do it in our own factory.
5519-10 Custom Torsion Housing, Swingaxle 5519-17 5519-16
5519-11 Custom Torsion Housing, IRS
5519-16 IRS Conversion Clips Only For Stock Housing, Pr
5519-17 IRS Conversion Clips Only For Custom Housing, Pr
6558 Replacement Threaded Shock Boss, Ea.
5519-12 Torsion Housing Installation Kit
5519-20 Mid Travel End Cap, Pr
5519-21 Mid Travel End Plate, Pr
(includes all tubes, brackets and flanges) 5519-12
127
CHASSIS
CLUTCH PEDAL CROSS SHAFT
Replace worn or broken clutch pedal cross shafts with our
quality replacement cross shaft. This clutch pedal cross shaft
is manufactured in the USA with strict tolerances in mind and
then plated for years of trouble free service.
5502-10 Clutch Pedal Cross Shaft
5502-10
BILLET UNIVERSAL OFF ROAD MOUNT

Billet aluminum mount bracket is designed for 1 1/2” diameter
tubing. Bracket is constructed with two mounting holes for the
universal attachment of accessories such as switch and gauge
boxes. Excellent way for mounting accessories on painted or
6174-55 already completed buggies without the need for welding!
6174-55 Billet Universal Off Road Mount
PEDAL PLATE MOUNT

Precision plated assembly allows the builder to mount VW pedal
5559 assemblies for any custom installation. Can be bolted in, ready
for immediate use.
5559 Pedal Plate Mount
GRAB BAR & FOOT REST
These grab bars let you do a custom fit for your passengers
comfort, while the foot rest (like our dead pedal for the driver)
gives your passenger a place to put his/her feet. Footrest mounts
5541-22 at any position on the floor:
Weld on and available in raw or chrome .
5541-10 Sandrail Weld-on Grab Bar, Plain, 14” Wide
5541-12 Sandrail Weld-on Grab Bar, Chrome, 14” Wide
5541-20 Sandrail Weld-on Foot Rest, Plain, 12” Wide
5541-22 Sandrail Weld-on Foot Rest, Chrome, 12” Wide
5541-12 OFFROADMASTERCYLINDERW/BILLETRESERVOIR
Brake through with our new Billet aluminum master cylinder
brake fluid reservoir! Billet reservoir is designed to fit directly
into the original style early Type 2 Bus master cylinder which
accepts the threaded plastic style reservoir. Machined aluminum
5597-10 reservoir will not fatigue like the original plastic reservoir caus-
ing the brake fluid to leak out! Billet reservoir is topped off with
a black anodized billet aluminum cap which has been fitted with
a leak proof o-ring seal for flawless operation! System may be
purchased complete with master cylinder or as the brake fluid
reservoir only! Great for all off road buggy applications!
PEDAL MOUNT 5597-10 Off Road M/C With Billet Reservoir
NOT INCLUDED 5597-20 Off Road M/C Billet Reservoir Only
211-611-301C Brake Fluid Reservoir, T-2 58-66
211-611-301C
PARK-LOK
The hydraulic lock that uses line pressure (no electronics or special
linkage)toholdyourbrakeslocked.Applyfootbrake,depressPARK-
LOK, release foot brake, it’s locked that simply.To release, just step
on foot brake, it’s automatic. Fits any vehicle. Eliminates ring and
pinion pounding when trailering and can act as a hill hold.
5579 5579 Park-Lok
128
CHASSIS
STEERING SHAFT UNIVERSAL JOINT
These steering universal joints are a must have for any aftermarket
steering column to rack-n-pinion style steering box application. Fits
most “Splined” Style steering rack units. Two work great with all
offset center mount steering box setups. 5578-20
5578-20 Steering Shaft Universal Joint
SPLINED STEERING STUB SHAFT

Splined stub shaft designed to weld into buggy steering column
tube and then allow for steering universal attachment. Use in
conjunction with our part # 5578-20, Steering Shaft Universal
Joint to finish the job.
5578-30 Splined Steering Shaft Stub
5578-30
CUSTOM FRAME FLANGES
Unique 3-bolt & 2-bolt flanges work great for special construction
frames and chassis. Perfect for designing removable tubing
sections. Packaged in sets of 4.
5565-10 3-Bolt Frame Flange 1-1/2” Diameter, 4-pack
5565-11 2-Bolt Frame Flange 1” Daimeter, 4-pack
5565-11
CHASSIS MOUNTING BRACKETS 5565-10
Whenbuildinganoff-roadvehicletheseitemsareamust.Precision
stamped steel construction assure you of a good fit. Use the pedal
mount tab and master cylinder tab when installing a stock VW
pedalassembly.Theuniversaltab canbeusedforseatbelts,lights,
support brackets, etc. The formed universal tab has 20˚ breaks to
allow for additional welding and strength. Roll bar gusset is a must
for safety and required by all racing associations.
5567 Flat Tab, 1/2” Hole, Set of 4
5567-10 Flat Tab, 1/2” Hole, 100 Pack 5567
5567-20 Formed Tab, 1/2” Hole, 1 1/4” W x 1 3/4” L, 4 Pc 5567-20
5567-21 Formed Tab, 1/2” Hole, 100 Pack
5568 Roll Bar Gussets, Set of 4
5568-10 Roll Bar Gussets, 100 Pack
STEERING SHAFT BUSHING 5568

For smooth steering action installation of steering shaft support.
Units feature oil impregnated bronze bushing. May require honing
to size for the various steering shafts.
5505 Steering Shaft Bushing, 7/8’’ 5505
STEERING SHAFT KIT

The final link between car and driver, this shaft is designed to be
used on any chassis or kit car. Long enough for a bolt-on instal- 5574
lation of any custom steering wheel. Made of thick 7/8’’ diameter
tubing. Available in raw or chrome.
5574 Steering Hub Bracket 5578
5574-10 Steering Hub Bracket, 25 Pack
5578 Steering Shaft Tube w/Hub Adapter
5578-11 Chrome Steering Shaft
URETHANE STEERING COUPLER

BUGPACK™ Urethane Steering Coupler replaces the standard
black rubber disk with a color coordinated, hi-tech polyurethane
unit. Fits Type l.
5547-13 Urethane Steering Coupler, Red 5547-13

5547-14 Urethane Steering Coupler, Black
129
CHASSIS
CORNER GUSSETS
Pre-Cut 1” diameter tubing with 45° end angles makes these corner
gussets not only a clean installation on any frame, but also adds the
necessary structural support for high stress points.
5568-11 Corner Gussets, 1” Tube (4)
5568-11
SHIFTER MOUNT BOX

Useful for easy location and mounting of stock or custom VW
5503 shifter units. Welds to any 1 1/2” inch tube on chassis and accepts
stockVWnylonbushingortheBUGPACK™urethanebushing(See
Below) for smooth shifting.
5503 Shifter Mount Box
SHIFTER BOX BUSHING

We now offer a trick bolt-on urethane shift rod bushing. Now
you no longer have to worry about the OEM bushing falling out
or breaking. This product also eliminates all the slop since it is
5506 firmly mounted and fits snugly on the shift rod. Comes complete
with mounting hardware.
5506 Urethane Shift Box Bushing
SHIFT COUPLER
This heavy duty shifter coupler replaces all round stock
couplers. Designed for trouble free installation. Can be
used with our shift rod kit. “FOR BLACKADD THE LETTERS
“-BL” TO END OF NUMBER”.
5548 5548 Shift Coupler
URETHANE COUPLER SET

This setup ends the trouble of a sloppy shifter coupling. Utilizing
urethanebushingpadsinsteadofrubber,the‘’slop’’andvaguefeeling
disappear.Soldasacompleteset,includinganOEMshiftcage.“FOR
BLACK ADD THE LETTERS “-BL” TO END OF NUMBER”.
5548-11
5548-10 Urethane Shift Cage Inserts, 2
5548-11 Urethane Shift Coupler Set w/Cage
5528 SHIFT ROD KIT

This handy item eliminates adjustment problems on stock shift
rods due to excessive wear, bending, etc. Ideal when shorting a
shift rod for a rail vehicle application. Simply cut off end of the
shift rod and weld in adjusting nut insert. Kit comes complete.
5528 Shift Rod Kit
SANDRAIL SHIFT ROD

We’ve found the missing link! Finally an easy way to make that
connection from the shifter to the transmission. Complete kit
supplied with “cut to length” shift rod tube and coupler adapter.A
5529 “must” for all rear engine applications!
5529 Sandrail Shift Rod w/Adjuster Kit
130
CHASSIS
BRAIDED LINE KIT
BrakeLineKitsarepre-assembledandindividuallypressuretested
to4500PSI.KitsaremadefromextrudedTEFLONhosewithstainless
steel outer braid and include all adapters. WARNING: Do not install
thesehosekitsyourself.Haveaprofessionalmechanicinstallthem
and have him ensure that absolutely no problem will occur under
any combination of wheel travel and steering angle.Also have him
be absolutely certain that each line is clean and free flowing.
5585-10 Braided Line Kit, 58-65 Link Pin
5585-11 Braided Line Kit, 68 & later IRS 5585-11
5585-12 Braided Line Front, Link Pin, Pr., 19’’ M/F
5585-13 Braided Line Front, Ball Jnt, Pr., 15’’ M/F
5585-14 Braided Line Rear, Swingaxle, 11’’ F/F
5585-15 Braided Line Rear, IRS, 11’’ M/F
5585-16 Braided Line Kit, 71-73 Superbug
5585-17 Braided Line Kit, 66-68 BJ/Swng Axle
DZUS FASTNERS
The answer for attaching any panel is Dzus fasteners. Spring 5518-16
loaded self ejecting Dzus stud eliminates attaching hassles
forever. Patented design affords a clean neat appearance. Use
various combinations for tilt front ends, aluminum panels,
removable objects, etc.
5518-10
5518-10 Dzus Self Ejecting Stud
5518-11 Dzus Spring Retainer
5518-12 Dzus Tab With Spring
5518-13 Dzus Self Ejecting Stud, 10 Pack 5518-12
5518-14 Dzus Spring Retainer, 10 Pack
5518-15 Dzus Tab With Spring, 10 Pack 5518-11
5518-16 Dzus Thumb Twist Stud, Each
5518-17 Dzus Thumb Twist Stud, 10 Pack
BILLET GREEN STICKER PLATE

Our CNC machined billet aluminum green sticker plate is just the
right finishing touch to any off road vehicle. Designed to be direct
mounted either horizontally or vertically on the chassis tubing. This
green sticker plate is a must if you want to protect your paint and
powder coating from the damage of removing old green stickers
attached directly to the painted surface. 5521
5521 Billet Green Sticker Plate
BILLET MIRRORS
A good looking and practical item for any buggy. Made from
billet aluminum, these mirrors simply clamp on to your car’s 6174-20
existing 1-1/2”diameter tubing. Both rear view and side 6174-25
mirrors are offered.
6174-20 Billet Mirror, Side View, 1-1/2” Tube
6174-25 Billet Mirror, Rear View, 1-1/2” Tube
TRICK LIGHT TAB

This light tab has all the features you’re looking for. ‘’Formed
base’’ (not flat) for strong mounting plus a large surface to
properly fit all the popular lights currently used.
3523 Trick Light Tabs, 2”W x 2 1/2”L x 1/2” Hole, Pr.
3523
3523-10 Trick Light Tabs, 100 Pack
131
CHASSIS
FOOT PEDAL KIT
Designed to be used with roller pedal to give smooth foot action on
the throttle assembly. Lightweight cast aluminum construction. Fits
sedans or buggies. Compliments our roller pedal #5508.
5569 Aluminum Foot Pedal
5569
ALUMINUM THROTTLE PEDAL

5554 Here is a high quality polished casted aluminum throttle pedal,
designed to take off-road punishment. The unit features adjustable
positive stop, serrated foot surface to eliminate slippage and four
position throttle cable hook-up to satisfy any needs.
5510-10
5554 Aluminum Throttle Pedal
RACING THROTTLE CABLE

Superheavydutystainlesssteel1/8”throttlecable-virtuallyindestruc-
tible. comes in a sufficient length to satisfy all custom installations.
5510-10 Racing Throttle Cable 11’
THROTTLE CABLE KIT

5509-10 This kit solves the throttle cable problems forever. Kit comes with
extra heavy 3/32” Dia. throttle cable with special end attached, and
enough tubing and special clamps to complete any installation.
Comes two ways, with or without a roller pedal.
5509-10 Throttle Kit w/o Pedal, 11’ Long
5509-11 Throttle Kit w/ Pedal, 11” Long
5509-12 Throttle Cable Only, 11’ Long
5509-11
UNIVERSAL THROTTLE CABLE
This universal throttle cable is REALLY universal. Unique design
allows you to cut off the style end you don’t need for your
application. Cable is sufficient length to handle all applications.
Kit includes carb end throttle cable adapter to complete the
installation. A must for every tool box. Fits all years.
5510-20 Universal Throttle Cable Kit
5510-20
CABLE SHORTENING KITS
Shortened. modified. or custom chassis usually require control
cables to be adjusted to proper length. This easy to install (no
soldering) kit features adjustable fitting ends for VW clutch, throttle
and brake cables. Available as a kit, or as individual systems.
5586 Cable Shortening Kit
5587 Clutch Cable Shortening Kit
5586
5588 Emergency Brake Cable Shortening Kit
5589 Throttle Cable Shortening Kit
ROLLER PEDAL
Look out-you can now color match your Roller Pedal! Each unit
features the same modern design as our original black unit. Ours
feature high quality chrome not just ‘’flash’’ plating.
5508 5508 Roller Pedal, Black Wheel
132
CHASSIS
“MEGA MOUNT” TACH CHASSIS ADAPTER CLAMP
Billet clamp bracket designed to couple with our “Mega Mount” tach bracket.
Allows for attachment to 1-1/2” diameter chassis or frame tubing. Incorporates
hidden wire channel for concealed connections.
6175-20 “Mega Mount” Tachometer Tubing Adapter Clamp
6175-10 “Mega Mount” Tachometer Bracket (See Page 97)
6175-20
6175-10
Tach Sold Separately
FRONT END MOUNT CLAMPS

Custom chassis builders and ‘’do-it-yourselfers’’ will appreciate
this clamp kit. Clamps are used to mount chassis tubes, bumpers,
tow bars, etc. to VW front ends. Packaged in sets of four pairs,
enough to install a complete front end.
5504 Front End Mount Clamps Kit, 8 Pcs. 5504
5504-100 Front End Mount Clamps, 100 Pack
SUPER DUTY TIE RODS

These super strength tie rods accept stock VW rod ends. Bent tie 5576
rods can lose a race or spoil a weekend. Insure against delays
by installing BUGPACK Tie Rods. Special tubing is three times
heavier than stock. Easy to install, use your ends. Chromed for
easy maintenance and good looks. Two pieces.
5575-13 Chrome Jam Nut Set, 2 RH & 2 LH 5575-13
5576 Super Duty Tie Rods, w/o Damper, 26 1/2”
5577 Super Duty Tie Rods, with Damper 24 1/2”
QUICK STEERING KIT

Designed to give quicker steering, this kit reduces steering wheel
travel almost one full turn lock. Excellent for slaloms, etc. Consists
of a precision machined spacer plate that attaches to VW pitman
arm, and all necessary hardware . Fits ’61 and later Type I VW’s.
Due to nature of steering action this kit is not for street use.
5570
5570 Quick Steering Kit, Off-Road Only, 68 and Earlier
5571 Quick Steering Kit, Off-Road Only, 69 and Later
URETHANE TIE ROD BOOTS

Made from urethane, these boots are made to withstand the
abuse of off- road racing. Superior design keeps rust and dirt
from wearing out tie rod end prematurely and they look good.
“FOR BLACKADDTHE LETTERS “-BL”TO END OF NUMBER”.
5575-20 Urethane Tie Rod Boots, Ford Pick-Up , 4 Pc.
5575-21 Urethane Tie Rod Boots, Stock VW, 4 Pc. 5575-21
133
CHASSIS
SKID PLATE
The BUGPACK Standard Skid Plate is made of tough, heavy 14
gauge steel for engine and transaxle protection. Suitable for most
off-road driving. Easily installed skid plate offers an alternate to
engine case and pushrod-tube damage that can be caused when
you suddenly ‘’bottom out’’ on some unexpected obstacle. Mounts
easily to engine case and chassis pan.
5534
5534 Standard Skid Plate
BAJA SKID PLATE

Our heavy duty Baja Skid Plate is specifically engineered for the
extreme abuse of off-road competition type runs. The off-roader
has his choice of three mounting points plus additional mount
5535 holes for use with our Transaxle Strap Kit (#6511 ). Excellent for
Baja Bugs, race chassis, and sand buggies. Fits all VW powered
vehicles (even clears heater boxes). Made of heavy 12 gauge steel
and complete with all hardware.
5535 Baja Skid Plate
ALUMINUM GAS TANKS

Totally redesigned to give you maximum performance. These
brushed finished tanks feature precision made plated bracket,
welded-in 1/4’’ threaded fuel fitting and a bayonet type cap
that securely fastens. Shipped in a strong custom made box
to insure safe delivery.
5562-10 Gas Tank, Center Fill 8 x 16, 3 Gal
5562-11 Gas Tank, Center Fill 8 x 24, 4.5 Gal
5562-21 Gas Tank, End Fill 8 x 24, 4.5 Gal
5562-23 Gas Tank, End Fill 8 x 33
5563-12 5563-23 Gas Tank, End Fill 10 x 33, 10.5 Gal
5560-002 Replacement Gas Cap
5560-003 Replacement 8” Strap
5561-001 Replacement 10” Strap
1545
FUEL SHUT OFF

Greatconvenienceandsafetyitem.Designedfor1/8’’NPTbungfit-
ting, but is packaged with a 1/8” to 1/4” NPT adapter (which come
on our tanks) and simply screws right in. Use when storing a car
between outings or getting rid of unwanted fuel after connection
of a drain line. Comes complete with 1/4’’ fuel hose fitting.
1545 Fuel Shut Off With 1/4’’ Barb
BATTERY BOXES
5555-13 We offer a variety of battery boxes to suit all applications. Our
#5555 Battery Box features bolt-on installation to the torsion
housing using specially made “U” clamps. Kit includes all
hardware. The other box is a weld-on and fit the smaller bat-
teries used in sandrails.
5555 5555 Battery Box, Standard VW Battery
5555-13 Battery Box, 5 1/4” x 7 5/8” ID
134
CHASSIS
WIRE HARNESS 3510
Dune Buggy Wire Loom is a complete wire installation
assembly available for various dune buggies or special
bodied VW powered vehicles. The kit includes wire, ends,
fittings, instructions, electrical tape and a junction fuse
box for wiring any buggy to street legal specifications.
3510 Dune Buggy Wire Loom
3513 Fuse Block With Fuses
3513
DUNE BUGGY WINDSHIELDS

Without question we manufacture the finest Dune Buggy
windshields. Exclusive production methods enable us to build
many styles and sizes without expensive costs. All frames
are a polished and anodized aluminum extrusion to provide
custom looks and strength. Windshields are made to fit the body
precisely so be sure to include the necessary measurements
when ordering. Frames can be ordered withoutAS-1 safety glass
if local installation is available. Kits include all mounting rubber, 6045-11
glazing vinyl and bottom brace.
6045-10 Windshield W/16” Glass, 41 3/4-42”
6045-11 Windshield W/16” Glass, 42 1/4-42 1/2
6045-12 Windshield W/16” Glass, 43 1/2-43 3/4
6047-11 Windshield Frame Only, 41 3/4-42 1/2
6047-12 Windshield Frame Only, 43 1/2-43 3/4
CHASSIS WINDSHIELD RUBBER

When installing a windshield on a tubular chassis use this
weatherproof glazing rubber. Designed to contour the tubing and
firmly hold glass up to 3/8’’ thick. Convert your off road chassis
to an all weather or street legal vehicle with this kit. Comes in a
one piece length for custom installation. 6049
6049 Windshield Rubber for Chassis, 12 Ft.
BUGPOLE ASSEMBLY
Forsafetyandprotectiononthoseoffroadexcursionstheoff-roader
needstheBugpole.Taperedfiberglassshaftisthestrongestyetmade
andwillnotsnapunderhardabuse.Whippingactionisalsoreduced
by shaft core design. Built in mount base, bright colored flag, and
hardware included. Bugpoles are available in 5 and 8 foot lengths
withlightprovisionfornighttimeuseandaddedsafety.Weofferlight 3540
bulbsandavarietyofaccessorieswhichincludes:clearandcolored
light bulb protectors, quick release mounts for easy removal of the
Bugpole for storage reasons, and spring mounts for severe duty
applications to help minimize additional whip action. Replacement
flags are available as well for those who go really fast!
3540 8 Foot Bugpole Assembly D
3541 5 Foot Bugpole Assembly C
3542 Replacement Warning Flag
3543 Bugpole Bulb, Ea. (B) E
3544 Quick Mount For Bugpole (Unscrew) (A)
3544-13 Spring Mount for Bugpole (D)
3547-10 Bugpole Protector, Yellow (C)
3547-12 Bugpole Protector, Blue (C)
3547-13 Bugpole Protector, Red (C) A
B
3547-15 Bugpole Protector, Clear (C)
3547-50 Chrome Cap For Top of Light Protector (E)
135
SUSPENSION
SUSPENSION TRUSS BAR
Our new Truss Bar ties in the frame horns to the shock towers on
the rear of all Type 1 suspensions both swing axle and IRS for the
added support necessary when any form of performance driving
is anticipated. Our Truss Bar assembly is a complete bolt-in kit-No
welding required! Kit is supplied with all necessary hardware for
linking the frame horns to the shock towers and then supporting
6518-11 the bridge across the shock towers. Adjustable rod ends allow
for the ultimate adjustability and adaptability for easy fitment to
vehicle applications as well as preload adjustment for competition
style uses.Added support to the frame horns helps eliminate flex-
ing and twisting which causes wheel hop and frame horn dam-
age. Truss Bars are an excellent addition to any street or off road
application! Some trimming may be required around the original
shock boss for certain applications.
6518-11 Truss Bar, All Type 1 Rear Suspensions
CONTROL ARM BUSHINGS

Now the Superbeetle owner can replace his inferior front control
arm rubber bushings with these hi-performance urethane pieces.
You’ll get improved handling due to reduction in the flex and
the alignment will last longer. Ideal replacement for worn stock
rubber bushings, these urethane units will out last stock rubber
bushings. One kit does the whole car.
6524-29 Frt. ControlArm Bushing Kit, Superbeetle, 71-73, Red
6524-30 Frt. ControlArm Bushing Kit, Superbeetle, 74-79, Red
6524-31 Frt CntrArm & S Bar Bush Kit, Superbeetle, 71-73, Red
6524-32 Frt CntrArm & S Bar Bush Kit, Superbeetle, 74-79, Red
6524-33 Frt. Control Arm Bushing Kit, Superbeetle, 71-73, Blk
6524-32 6524-34 Frt. Control Arm Bushing Kit, Superbeetle, 74-79, Blk
6524-35 Frt CntrArm & S Bar Bush Kit, Superbeetle, 71-73, Blk
6524-36 Frt CntrArm & S Bar Bush Kit, Superbeetle, 74-79, Blk
6500-33 Teflon Lube 1/2 oz.
HIGH TENSILE LINK PINS

A set of link pins that you can count on not to cause you a lot
of down time as a result of broken parts. Made of a super high
6590 tensile material in a set of 4.
6590 High Tensile Link Pins, Stock Trailing Arms, 4
6590-12 High Tensile Link Pins, Aftermarket Trailing Arms, 4
LINK PIN BUSHINGS

Asuper tough aluminum bronze compound allows these link pin
bushings to out-last replacement type bushings 8 to 1.
6592 6592 Tough Link Pin Bushings
FRONT SHIM KIT

High quality link pin shims to properly set up your front end. Sold
in a set of 40 pcs.
6593-11 Front End Shim Kit, 40 Pc.
6593-11
136
SUSPENSION
NARROWED SWAY BAR KITS
We now offer both link pin and ball joint style complete sway bar
kits that are designed to fit either 2” or 3” narrowed front beam
assemblies. Our narrowed sway bar kits are supplied with air-craft
style clamps and urethane bushings for a precision fit every time.
Narrowed sway bars are designed for lowered front end applica-
tions. A sure way to get that narrowed front beam handling!
“FOR BLACKADD THE LETTERS “-BL” TO END OF NUMBER”
6500-40 Narrowed Front Sway Bar Kit, Link Pin Application
6500-41 Narrowed Front Sway Bar Kit, Ball Joint Application 6500-41
SWAY BARS
These Sway Bars Provide the Handling demanded by the
enthusiast driver. Helps to control body sway and helps road
adhesion under hard cornering and wheel hop. Made from high
grade drawn steel with a plated finish. Each bar is made precisely
for each application. Sway Bar kits should be used in pairs on IRS 6500-11
cars. Installing only front or rear can create dangerous handling
problems. Because of the rear suspension design on pre ’69
swingaxle cars, only front sway bars should be used. All bars
come with necessary urethane bushings, and instructions. We
also offer a special sway bar that must be used on all Bugs lowered
more that an inch to provide additional ground clearance!
“FOR BLACKADDTHE LETTERS “-BL”TO END OF NUMBER”* 6501-11
6500-10 Sway Bar Kit, 3/4”, Frt 65 and E LP, Red
6500-11 Sway Bar Kit, 3/4”, Frt 66 and L BJ, Red
6500-12 Sway Bar Kit, 7/8”, Frt 71-73 SB, Red
6500-13 Sway Bar Kit, 7/8”, Frt 74-79 SB, Red
6500-20 Sway Bar Kit, 3/4”, Frt 65 and E LP, Lowered, Red
6500-21 Sway Bar Kit, 3/4”, Frt 66 and LBJ, Lowered, Red
6500-22 Sway Bar Kit, 7/8”, Frt 71-73 SB, Lowered, Red
6500-23 Sway Bar Kit, 7/8”, Frt 74-79 SB, Lowered, Red 6500-011
6500-31 Sway Bar Bushing Kit, SB 71-73, Red
6500-32 Sway Bar Bushing Kit, SB 74-79, Red
6500-50 Sway Bar Clamp Kit, Linkpin
6500-51 Sway Bar Clamp Kit, Balljoint
6501-11 Sway Bar Kit, 3/4” Rear 68 & L IRS, Red 6500-31
6500-010 Repl Bushing Kit, Front 12mm Bar LP/ BJ, Red
6500-011 Repl Bushing Kit, Front 3/4” Bar LP/ BJ, Red
6500-012 Repl Bushing Kit, SB Frt 7/8” Bar 71-73, Red
6500-013 Repl Bushing Kit, SB Frt 7/8” Bar 74-79, Red
6500-016 Repl Bushing Kit, Frt 12mm Bar LP/BJ, Blk 6500-51
6500-017 Repl Bushing Kit, Frt 3/4” Bar LP/BJ, Blk
6500-018 Repl Bushing Kit, SB Frt 7/8 Bar, 71-73, Blk
6500-019 Repl Bushing Kit, SB Frt 7/8 Bar, 74-79, Blk
6501-011 Replacement Hardware Kit, T1 RR 3/4” Bar 68-79, Red
6501-014 Replacement Hardware Kit,T1 RR 3/4” Bar 68-79, Blk *Unless ListedAs BlackAlready
CAMBER STOP
This all new design Camber Stop is designed to help prevent
dangerous rear wheel tucking on swingaxle Bugs.The unit simply 6563-10
bolts on to the bottom of the transmission with the included
hardware kit. Doesn’t stiffen the suspension so a smooth ride is
still there. Will not fit Split-case Transaxles.
6563-10 Camber Stop Kit, Swingaxle Bugs 61-68
SUSPENSION LIMITING STRAPS

Tired of replacing shocks and axle boots due to hyper-
extension? Limit straps are designed in several lengths for 6526-24
limiting suspension travel.Available for raised linkpin front ends
and swing axle rear applications.
6526-14 Limit Strap Front 21”, Pr, Black 6526-14
6526-24 Limit Strap Rear 15”, Pr, Black
137
SUSPENSION
COIL OVER SHOCKS
Fully adjustable design allows you to set your suspension to suit
your needs. Helps overcome bad handling caused by sagging
6505 torsion bars. Packaged in pairs.These are not suspension shocks.
6505 Adjustable Coil Shocks, All Rear and Early Front
6507 Adjustable Coil Shocks, 66 and Later Front, Bug Only
LOW FRONT END SHOCKS

6507-20 Whenever you lower the front of your Bug you must change
the shocks to allow for the decreased travel in order to retain
a comfortable ride. These better than stock shocks will also
improve the performance of your car. Sold in pairs.
6507-20 Short Front Shocks, Link Pin, Pr.
6507-21 Short Front Shocks, Ball Joint, Pr.
6507-21 KYB SHOCKS

We now offer the finest brand of shock for your VW. These
shocks are gas charged to provide you with a superior ride
and handling. Sold each.
KYB-KG4520 Gas-A-Just Shock, Frt, T-1, 66-79
KYB-KG4521 Gas-A-Just Shock, Frt, T-1, 52-62, T-2, 55-79
KYB-KG5529 Gas-A-Just Rear, T-3, All, T-2, 55-79
KYB-KG5530 Gas-A-Just Rear, T-2, 68-79, Long T-1
KYB343143 GR2 Shock, Front, T-1, 66-79
KYB343144 GR2 Shock, Front, T-1, 52-65, Rear, All
KYB343209M GR2 Short Front, “Glide Ride” Ball Joint
KYB344068 GR2 Short Front Shock, Linkpin
KYB363002 GR2 Shock, Super Beetle, Front, 74-79
KYB SHOCKS KYB363012 GR2 Shock, Super Beetle, Front, 71-73
ADJUSTABLE STRUTS
The only way to get the front of that Superbeetle down and still
maintain a comfortable ride quality, is by installing these special
lowering struts. Kit utilizes your stock original springs. Lowers your
6506-15 car up to 4” (depending on model and tire size to be used) and no
welding is required for installation. Special extra short shocks are
required as the stock units are too long. Be sure to allow for new
tire size in figuring total drop desired. Recommended tire size for
proper clearance: for 4” use SR135-15 (tube type) / for 2 & 3” use
SR145-15(tubeless).Newlyredesignedsothatinsteadofhavingto
select a preset drop and being stuck with it, you can now choose
any drop from 2” to 4”! Special strut insert sold separately.
6506-15 Adjustable Lowering Strut, 73&E, Pair
6506-21 6506-16 Adjustable Lowering Strut, 74&L, Pair
6506-21 Special Shock Insert, Each For 6506-15 Only
6506-22 Stock Rabbit Shock Insert For 6506-16 Only
LOWERED S/B STRUT SPRINGS

6512-10 Just the thing to keep the ride on your lowered Superbug smooth
and comfortable .If you have ever ridden in a lowered car, you
know what we’re talking about. Simply slips on the Lowering Strut
Kits. Why take chances? Install these when you’re installing our
Lowering Strut Kit. Special spring rate allows for shorter travel.
6512-10 Lowered Superbug Strut Springs, Pr.
138
SUSPENSION
TIE ROD RELOCATION KIT 6613-11
Eliminate added bump steer and unecessary tie rod end wear on
all lowered ball joint & Link pin front ends. Relocates tie rod end to
underside of steering knuckle for improved angles. Requires drilling
and the use of late model tie rod ends. Front-end alignment will be
necessary for a complete installation.
6613-11 Tie Rod Relocation Bushing Kit
FRONT TRAILING ARM GRUB SCREWS

Factory grub screws, zinc plated for looks and corrosion
resistance, mated with sharp looking plated jam nuts. Great for a
detailed finished look. Sold in sets of 4.
6508-30 T/A Grub Screws w/Plated Nuts, 4-pack 6508-30
LINKPIN BEARING SPACERS

Replace worn or missing bearing spacers on all linkpin type-1
front spindles. A “must” for the complete job done right! 6594-10
6594-10 Linkpin Bearing Spacer, Pr.
CASTER RIGHT™ SHIM KIT

Made from ultra strong 6061 T6 aluminum extrusion these shim 6611-10
kits improve the geometry on the front end when really lowering
the car. Really noticeable improvement at higher speeds.Amust
for drag sedans. We also offer special longer bolts for solving
those difficult installations or for just adding a little insurance..
6611-10 Caster Right™ Shim Kit, Pair
6611-11 Longer Bolts For Front, Pair
6611-11
CAMBER ADJUSTERS
These BUGPACK camber adjusters are a must for those super
low front ends to retain the stock amount of camber. The stock
eccentric bushing will not adjust enough to compensate for front
ends lower than 4”. Precision machined to replace stock units
without modifications and designed to keep your tire straight up
and down like its supposed to be. Sold in sets of two to fit ‘66 &
later ball joint front ends.
6612-10 Camber Adjusters, Ball Joint 6612-10
SHOCK BOSS
Precisionthreadedsteelbossforweldingatlocationofyourchoice.
Amust when installing more than one shock per wheel. Features
extra thick shoulder for welding purposes. Threading is inset to
transmit shear force.Threaded shock boss is tapped 12mm x 1.50
pitch.Also available is a high grade 12mm x 1.50 bolt and lock nut
to complete your shock installation. Nonthreaded shock boss has 6559
12mm ID for through bolt installation.
6558 Shock Boss 12mm x 1.50 Threads, 2” OAL Each
6558-11 Shock Boss 12mm x 1” x 1.780”, No Threads, Each 6558
6559 Shock Bolt With Nut, Each
139
SUSPENSION
URETHANE TOTAL KIT
Total Kits offer the opportunity to obtain all the parts necessary to
complete the conversion of your suspension system to urethane.
Total Kits save time, money and hassles.“FOR BLACKADD “-BL”
TO END OF NUMBER”.
22-2001 Total Kit, Volkswagen, Type 1, 59-65, Red
22-2004 Total Kit, Volkswagen, Super Beetle, 71-79, Red
22-2008 Total Kit, Rabbit, Golf I, Jetta, 75-84, Red
22-2009 Total Kit, Golf II, Jetta II, 85-98, Red
22-2003
URETHANE SNUBBERS
Undermost harshconditionsthesesupertoughurethanesnubbers
6586 will finish the race with you. Resists splitting commonly found with
the stock rubber type. Set of two. Fits Type I to ’65 and Type II to ’67.
6586 Urethane Front Snubbers, Red
6586-14 Urethane Front Snubbers, Black
URETHANE FRONT END BUSHING KITS

6523-20 We manufacture the most extensive line of front end bushings in
the business. These bushings take the “movement” out of a new
or old front end while providing the superior suspension qualities
that only urethane can provide. Since urethane is impervious to
the elements and wear like “iron”- you’ll enjoy many years of
performance. In/Out bushings are long one piece units designed
to replace BOTH inner and outer with one bushing at the same
time giving greater surface to the trailing arm (encl custom
aluminum and steel beams) while the others replace the outer
only. “FOR BLACK ADD “-BL” TO END OF NUMBER”.
6524
6523 Bushing Kit, Outer, Micarta Linkpin, Red
6523-20 Bushing Kit, In/Out, Micarta Linkpin, Red
6524 Bushing Kit, Outer, Needle Bearing Linkpin, Red
6524-11 Bushing Kit, Outer, Ball Joint, Red
6524-20 Bushing Kit, In/Out, Needle Bearing Linkpin, Red
6524-21 Bushing Kit, In/Out, Ball Joint, Red
6584-10 Bushing Kit, In/Out, Fits 45mm Alum Tube, Red
6584-11 Bushing Kit ,In/Out, Fits 46mm Steel Tube, Red
6523-10
URETHANE FRONT END SEALS
Highqualityurethanepartstoreplacethosestockparts.Notonlydo
they outperform stock parts but they look sharp. Inexpensive sus-
pensionupgrade.“FORBLACKADD“-BL”TOENDOFNUMBER”.
6523-10 Urethane Front End Seals, Linkpin, 4, Red
6524-10 Urethane Front End Seals, Ball Joint, 4, Red
140
SUSPENSION
BILLET SPINDLE NUT
Eliminate those troublesome factory jam nuts and lock plates
on link pin front ends. These billet aluminum nuts work like
their ball joint counterparts. Excellent for upgrading both your
“streeter” as well as all off-road link pin applications.
6562-15 Billet Spindle Nut, L/P, Set 6562-15
6585
BUMP STOPS
These stops are made of tough urethane, to far outlast any
rubber or nylon types currently used. Stops are designed to
distribute the load equally. Sold in pairs. “FOR BLACKADD “-BL”
TO END OF NUMBER”.
6585 Bump Stop, 7/8” x 1 7/8” x 1 3/8” W/Center Stud, Pr., Red 6585-11
6585-10 Bump Stop, Curved Bottom W/Center Stud, Pr., Red
6585-11 Bump Stop, 5/8” x 2” x 2” Square W/Center Stud, Red
6585-10
FRONT END ADJUSTER
This high quality adjuster permits up to four inches of adjustment
to the front end. Great item for any dual purpose vehicle allowing
the driver to quickly lower or raise his car to suit his individual
needs. Virtually indestructible, it’s a much needed addition to
any race vehicle. Combined with our adjustable rear spring plates
gives your car a totally adjustable suspension. One unit will work,
6508
but under extreme conditions it is recommended that two units,
one for lower tube and one for upper tube, be installed. Two
models to cover all applications on stock beams.
6508 Front End Adjuster, Link Pin
6509 Front End Adjuster, Ball Joint
FRONT END STOP KIT

This slick kit provides a positive suspension limiter for both up or
down motionofballjointorextendedtravelfrontends.Simple weld-
on installation. Eliminates or minimizes damage to ball joints.
6525-10 Front End Stop Kit 6525-10
FRONT END BEEF KIT

If you plan to off-road your Buggy or Baja, These front end beef 6520
kits will be good insurance that your front end will be together
when you come back. All gussets must be welded.
6520 Front End Beef Kit, 65 and Earlier
FRONT SHOCK MOUNT KIT

The problem solver for those hard running off-road cars. Made
from precision cut steel this mount kit provides both extended
front end travel and super strength. Comes with all the necessary
pieces to complete the installation.
6521-10 Long Travel Front Shock Mount Kit Linkpin 6521-10
141
SUSPENSION
TORSION BARS
Manufactured for BUGPACK, these super torsion bars are cre-
ated from ultra-light tensile certified aircraft alloy steel. All bars
are heat treated to the most exacting standards and ground to
precise tolerances with a #12 micro finish. The overall design,
manufacture and final inspection of these torsion bars make
them the first requirement of any off-road car. Use the applica-
tion chart listed to select the right set for your car. Replacement
of the soft standard torsion bars with our racing torsion bars will
help prevent severe bottoming and subsequent driveline and
chassis problems.
6569-28 *6567-25 Short Torsion Bar (21-3/4”), 25mm

6567-26 Short Torsion Bar (21-3/4”), 26mm
6568-26 Intermediate Torsion Bar (24-11/16”), 26mm
*6568-29 Intermediate Torsion Bar (24-11/16”), 29mm
*6568-30 Intermediate Torsion Bar (24-11/16”), 30mm
*6569-25 Long Torsion Bar (26-9/16”), 25mm
6569-26 Long Torsion Bar (26-9/16”), 26mm
*6569-30 Long Torsion Bar (26-9/16”), 30mm
* Not Always Stocked/Special Order Only
SPRING PLATES
These full .250” thick spring plates will allow you to withstand
the abuse of off road. Besides their added strength, this allows
you to use larger diameter tires without interference at the hub
location. Don’t accept cheap substitutes when choosing your
off-road equipment.
6576-10 IRS Spring Plates, 21-3/4” Bar
6576-11 IRS Spring Plates, 24-11/16” Bar
*6576-12 IRS Spring Plates, 26-9/16” Bar
6577-10
6577-10 Swing Axle Spring Plates, 21-3/4” Bar
6577-10 *6577-11 Swing Axle Spring Plates, 24-11/16 Bar
*6577-12 Swing Axle Spring Plates, 26-9/16 Bar
*Not Always Stocked/Special Order Only
ADJUSTABLE SPRING PLATES

At last, the answer to tedious torsion bar adjustments. Now you
can dial in your suspension in an instant. External adjustment
makes it possible to use one torsion bar setting, yet obtain a
multitude of results in camber, height, etc.
6547 Adjustable IRS Spring Plate, 21-3/4”, Bar
6548 Adjustable IRS Spring Plate, 24-11/16” Bar
6549 Adjustable IRS Spring Plate, 26-9/16”, Bar
6552 Adjustable Swing Axle Spring Plate, 21-3/4”, Bar
6547
142
SUSPENSION
SOFT SPRING PLATE GROMMETS
Re-designed spring plate grommets constructed of a softer
polyurethane compound offer both a superb fit and ride.Available
in black polyurethane only for swing axle and IRS applications.
Work great with aftermarket spring plate covers. Available in
black for that factory look
6587-20 Knobby Type Grommets, 1-3/4” I.D. Black
6587-21 Knobby Type Grommets, 1-7/8” I.D. Black
6588-22 Round Type Grommets, 1-7/8” I.D. Black 6587-20
6588-23 Round Type Grommets, 1-7/8” I.D. Small O.D. Black
URETHANEGROMMETS FOR REAR TORSION SUSPENSION(SOFTBLACK)

SWING AXLE FOR STOCK SPRING PLATE
YEAR VEHICLE INSIDE DESCRIPTION OUTSIDE DESCRIPTION
1950-1960 Type I 6588-23 1 7/8” Round 6587-21 1 7/8” Knobby
1961-1968 Type I 6587-21 1 7/8” Knobby 6587-20 1 3/4” Knobby
1965-1968 Type III 6587-21 1 7/8” Knobby 6587-21 1 7/8” Knobby
IRS AXLE FOR STOCK SPRING PLATE
1969-1979 Type I+III 6587-21 1 7/8” Knobby 6588-23 1 7/8” Round
URETHANE REAR GROMMETS

Rear spring plate grommets designed not to crunch and “bottom out” as soft
stock rubber grommets do. The flanged series of grommets are designed
for custom made torsion housings such as our housing used in our off road
chassis kits and buggy frames. Note: 6587-16 Grommet is designed
for custom torsion housings only and is used between the spring
plafe and the torsion housing (inboard side) while the 6587-13,
14, 15 grommets are used on the outboard side ot the spring plate 6587-16
when utilizing custom torsion/spring plate covers. “FOR
BLACKADDTHELETTERS“-BL”TOENDOFNUMBER”.
6587-10 Knobby Type Grommets, 1-3/4” I.D. 6587-11
6587-11 Knobby Type Grommets, 1-7/8” I.D.
6587-12 Knobby Type Grommets, 2” I.D.
6587-13 Flanged Grommets, 2-1/4” O.D. x 1-7/8” I.D.
6587-14 Flanged Grommets, 2-1/4” O.D. x 1-3/4” I.D.
6587-15 Flanged Grommets, 2” O.D. x 1-3/4” I.D. 6588-12
6587-16 Flange Only Grommet , 1-7/8” x .187”
6588-10 Round Type Grommets, 1-3/4” I.D.
6588-12 Round Type Grommets, 1-7/8” I.D. IRS
6588-13 Round Type Grommets, 1-7/8” I.D. Small O.D.
6500-33 Teflon Lube 1/2 oz. 6587-14
URETHANE GROMMETS FOR REAR TORSION SUSPENSION

SWING AXLE FOR STOCK SPRING PLATE
1950-1960 Type I 6588-13 1 7/8” Round 6587-11 1 7/8” Knobby
1961-1968 Type I 6587-11 1 7/8” Knobby 6587-10 1 3/4” Knobby
1965-1968 Type III 6587-11 1 7/8” Knobby 6587-11 1 7/8” Knobby
IRS AXLE FOR STOCK SPRING PLATE
1969-1979 Type I+III 6587-11 1 7/8” Knobby 6588-12 1 7/8” Round
NOTE:All Sway-A-Way™ regular spring plates use 1 7/8” outside and 1 3/4” inside grommets.All Sway-A-Way™
adjustable spring plates use 1 7/8” outside and 2” inside. ‘68 semi-auto trans uses IRS grommet applications.
143
SUSPENSION
CHROME TORSION BAR CAPS
A must for any sand rail or off road chassis. A nice addition to
that custom street machine also. Sold in pairs, end caps to fit all
applications, flat or IRS.
6560 Chrome Torsion Bar Caps, No Hole, Pr.
6560-11 Chrome Torsion Bar Caps, IRS Pr.
6560-11
URETHANE A-ARM GROMMET KIT

Another problem area solved with this slick suspension item.
These new urethane a-arm bushings prevent vertical motion
at the pivot point which is greatly magnified at the end of the
arm, altering any carefully planned alignment. Kit comes com-
plete with four bushings and two steel sleeves to do the job
right. Easy slip-in installation. “FORBLACKADDTHELETTERS
“-BL” TO END OF NUMBER”.
6557 Rear IRS A-Arm Bushings w/ Sleeves
6557
6557-11 Rear IRS A-Arm Bushings Only
BUGPACK™ ENGINE BRACE

An original design from TayCo to eliminate drilling. This brace kit is
designed to take the weight and torque of the engine and transmit it
tothechassis.Eliminatessuspensionwindupandwheelhop.Simple
bolt-on installation and finished with quality chrome plating.
6510-11 6510-11 Chrome Engine Brace Kit, 56-67
6510-21 Chrome Engine Brace Kit, 68-73
REAR TORSION BAR ADJUSTER

This “Quick Adjuster” is designed to allow a chassis to be tuned
6596 quickly and more accurately than the old torsion bar adjustment
method. Most chassis builders can install this into your new or
existing chassis. Instructions included. New design allows for
replacement of the “Fingers”.
6596 Rear Torsion Bar Adjuster
6596-11 Torsion Bar Adjuster, For Fabricated Housing
6596-12 Weld-in Splined Center for Torsion Housing
SHOCK RESERVOIR MOUNTS

Shock absorbtion mounts available for all remote style shock
reservoirs. Constructed from durable Polyurethane and available
in various diameter sizes for both the shock reservoir and
chassis tubing diameters.Available in red or black polyurethane
applications. Add “-BL” to part number for black.
19-1718 Shock Resevoir Mounts, 1.5”/2.0” Diameter, Pr. Red
19-1718-BL 19-1718 19-1721 Shock Resevoir Mounts, 2.0”/2.0” Diameter, Pr. Red
144
SUSPENSION
FORGED DROP SPINDLES
Here’s the ticket to get that great “STANCE” for your ride. these are
totally new forgings (not cast or welded used parts that others offer).
Two models to choose from, either stock drums or converts to disc
brakes. Fits all T-1 ball joint front ends. Drop is a full 2-1/2”!!!
6578-10 ForgedDropSpindles,DrumBrakes,Pr.
6578-11 Forged Drop Spindles, Disc Brakes, Pr.
6578-11
6578-10
BUMP STOPS
Replace those worn out stock rubber bump stops with polyurethane
replacements for allType 1, 2, and 3 applications. Special application
tube style bump stops also available to fit 1.5” Tubing!Available in a
variety of colors for standard applications.
6585-13 2” Long, 1.5” OD Tube Bumper, Red Pr. 6589-13
6585-14 2” Long, 1.5” OD Tube Bumper, Black Pr.
6585-23 4” Long, 1.5” OD Tube Bumper, Red Pr
6585-24 4” Long, 1.5” OD Tube Bumper, Black Pr
6589-13 Rear Bump Stop T1-3, Red Pr. 6589-23
6589-14 Rear Bump Stop T1-3, Black Pr.
6589-23 Rear Bump Stop T2, Red Pr.
6589-24 Rear Bump Stop T2, Black Pr. 6585-13
IRS BEEFING KIT

Stock IRS rear trailing arms are notoriously too weak for off
roading. This beefing kit solves that problem.
6574 IRS Beefing Kit
6574
IRS SHOCK MOUNT

Now you can install up to 6 shocks on your IRS rear suspension
with this kit. Requires welding to install. Works great with our
TrailingArm Beefing Kit. It will be necessary to fabricate the upper
shock mounts. Various shock bosses are available on page 135
6575 IRS Shock Mount Kit
6575
REAR SHOCK MOUNTS

To control that rear suspension in any off-road situation you
need the help of additional shock absorbers. These kits allow
installation of up to four additional shock absorbers on the rear
suspension. It will be necessary to fabricate the upper shock
mount. Available only as a pair. 6555
6555 Rear Shock Mounts
145
TOOLS
SUSPENSION
CYLINDERHEADCOMBUSTIONCHAMBERKIT
Knowing you’re cylinder head cc’s is very important and now you
can check this at home. Kit is supplied with three cylinder head
7039 discs to fit 85.5, 90.5/92, and 94mm bores along with a 60cc syringe.
Instructions for calculating the comparative compression ratios are
supplied to complete the job.
7039 Cylinder Head CC Measuring Kit
JET DRILL KIT

This kit allows you to re-size the numerous carburetor jets avail-
able on the market today. Kit is supplied with a hand held drill
mandrel and drills which allow for drilling idle jet sizes from 50-70
and main jet sizes from 120-235.
7038 7038 Jet Drill Set
“TWISTER” T-WRENCH
Don’t let changing a flat tire ruin your weekend! One piece design
incorporates a 17” long beam and a 3/4” (19mm) deep socket.
7056-12 Easier to transport and care for than multi-piece ratchet style com-
binations. Extra length allows access to lug nuts on extra wide rear
buggy wheels where standard star wrenches fail! Don’t leave the
road without one!
7056-12 “Twister” T-Wrench
7012 ADJUSTABLE PUSH ROD TOOL

This tool is a “must have” when it comes to assembling your rocker
armvalvetraincomponentsanddeterminingproperrockerarmgeom-
etry! Steel adjustable push rod tool is used to determine the correct
push rod length when “cut to length” push rods are being utilized.
TIP DETAIL 7012 Adjustable Push Rod Tool
JACKPAD™ CHASSIS PROTECTION

Help protect your tricked-out engine or chassis from “jack
assault” with these trick JACKPADS™ and JACK/Stand PAD™.
You’ve spent a lot of time and money painting and detailing your
chassis and drive line. Don’t allow your jack or stands to destroy
19-1403 your efforts. Specially formulated soft urethane simply fits over
19-1401 19-1402 your jack or jack stands.
19-1401 JACKPAD™, Fits Up To 7 1/4” Dia Jack
19-1402 JACKPAD™, Fits Up To 9” Dia Jack
19-1403 JACKPAD™, Fits Up To 3” Dia Jack
19-1413 19-1412 19-1411 JACK/Stand PAD™, Fits 2 1/2” x 4 1/2” Heads, Pr.
19-1412 JACK/Stand PAD™, Fits 1 1/4” x 4 1/2” Heads, Pr.
19-1413 JACK/Stand PAD™, Fits 1 1/2” x 6” Heads, Pr.
19-1411
146
TOOLS
UNIVERSAL FLYWHEEL HOLDER
The ultimate improvement on standard flywheel holders.Asimple
bolt-on through the engine case and it locks the flywheel securely 7015
in position for easy and positive gland nut torquing. This one
model fits either 6 or 12 volt flywheels. Reversible sides with 6
volt spacing on one side, and 12 volt on the other.
7015 Universal Flywheel Holder
CLUTCH PILOT TOOL 7016

For all VW’s allows pre-alignment of clutch disc so that engine
installation goes more easily.
7016 Clutch Alignment Tool
OIL PUMP PULLER

The correct way to remove the oil pump in order to avoid damage
to case or pump. Remove gears, insert tool and tighten nut and the
pump comes out of the case easily. For all T-1 oil pumps.
7014 Oil Pump Puller
ENGINE STAND 7014

Bench model engine stand for the builder enables him to rotate
case 360 degrees for ease of engine assembly. It’s the basic tool
for all VW engine work.
7010 Bench Model Engine Stand
FLOOR ENGINE STAND 7010

The ultimate in engine stands. Easily knocks down so it can
be stored when not in use. Made of mandrel bent heavy gauge
tubing. This stand is very rugged. Mounted on strong steel
wheeled casters for easy mobility around the garage or shop.
7010-10 Floor Model Engine Stand
ENGINE STAND TRAY

This trick little item actually does TWO things. First, it serves 7010-10 W/7010-20
as tool tray and a “nut and bolt” catcher when used on top
or it serves as oil drain pan holder (or just a oil drip catcher)
when used on the bottom.
7010-20 Floor Model Engine Stand Tray
DISTRIBUTOR DRIVE PULLER

Ahelper from BUGPACK, this distributor drive puller provides for
the removal and installation of the distributor drive in all VW
engines while the engine is assembled. It allows the user to easily
change the direction of the distributor rotor by changing the drive
slot direction.This is a job which may be necessary when changing
your distributor or carb system due to linkage clearance. 7010-20
7019 Distributor Drive Puller
7019
HEX SOCKET
We offer this inexpensive high quality 36mm socket for use on
flywheel gland nuts. This 36mm is designed for 1/2” drive.
7037 36mm Hex Socket
7037
147
TOOLS
VALVE SPRING REMOVAL TOOL
ThisBUGPACKtoolhasdesignedtoallowremovalandinstallation
of valve springs while the engine is both fully assembled and
still in the car. It is professionally made of high quality materials
to handle not only stock springs but the pressures of all high
performance springs.The advantages are many for both the street
enthusiast as well as the all out racer. With the use of this tool
the street driver who has bolted on accessories producing more
RPM that stock springs can handle, needs not pull his engine and
disassemble it in order to install stronger springs. This unique
tool come complete with a fitting to pressurize the combustion
chamber in order to hold the valves closed during the process of
spring removal. It works on all type I, II & III engines.
7011 Valve Spring Removal Tool
7011
AXLE NUT REMOVAL
To allow for brake inspection and service, this BUGPACK tool
removes that sometimes frozen axle nut with a force greater
than that of an impact wrench. Easy to use by simply placing
over the axle nut, inserting 1/2 inch breaker bar or ratchet to the
tool and while applying arm pressure, strike the tool with a ham-
mer knocking the nut loose. two sizes to fit all applications.
7023Axle Nut Tool, 36mm
7024Axle Nut Tool, 46mm
CRANK GEAR PULLER

A professional series BUGPACK tool to solve the problem of
removing the crankshaft timing gear, a gear which must be
7023
removed when an engine is rebuilt and the main bearings are
changed. In operation this tool simply slips under the gear and
with a twist of a wrench or impact the gear is easily removed.
The highest quality standards are used in the construction of this
tool for years of service for the do-it-yourself or the professional.
To avoid damage to the end of the crankshaft a ball bearing
swivel is used while the gripping shoe is made of forged steel
for strength.
7017 Crank Gear Puller
7017
THE “BUDDY BAR”

The perfect tool for the do-it-yourself. This trick tool eliminates
the need to go for assistance while tightening rear axle nuts or
the gland nut. Tool is strong enough to withstand over twice the
recommended VW torque specs. This helper has hole patterns
drilled to fit both 180 and 200mm flywheels. four lug and five lug
sedan drums, plus the small five lug bus drums.
7055
7055 Axle and Gland Nut Assist Tool
CRANK PULLEY PULLER

This tool is designed to aid in the removal of the crankshaft pulley
on type I engines. Unique design allows it to fit virtually all stock and
aftermarket pulleys. From large 7” 36 HP to small 5-3/4 power pul-
leys. Compact design permits its use with engine still in the car.
7027 7027 Crank Pulley Puller
148
TOOLS
VALVE GUIDE REMOVAL DRILL
This special sized quality industrial grade self centering drill
removes all but a thin wall of the guide. After drillng you need
only to drive out the remainder of the guide material with a
punch.
7005 Valve Guide Removal Drill
7005
SPECIAL WRENCHES
These wrenches are specially designed to reach confined
areas. The 13mm wrench is ideal for tightening oil pumps
while the 10mm is ideal for installing a deep oil sump. Made 7077-10
from heat treated alloy steel, these tools come in a black
finish with a red soft grip handle.
7077-10 Special Wrench, 10mm
7077-11 Special Wrench, 13mm
OIL FILLER REMOVAL TOOL

This tool has been designed to remove and install the nut which 7003
holds the oil filler and the breather tin to the generator stand.
Designed to snap onto a 1/2 inch drive extension, this tool easily
reaches down into the oil fill, to remove or tighten this hard to
get at retaining nut. Made of high quality steel this tool comes
complete with instructions.
7003 Oil Fill Remover Tool
TRANSMISSION DRAIN TOOL

Use this tool to drain the oil from the transaxle. Simply attach
to a ratchet and quickly remove the drain plug. Chrome plated
hardened steel for long life.
7029 Transaxle Drain Tool 7029
TIE ROD PULLER

The design of this tool makes removal of the tie rod ends quick
and easy without tearing the boots. Compact size allows you to
carry the tool along on off-road outings for fast repairs in the field.
7080 Tie Rod End Puller 18mm to 25mm Rods 7080
149
TOOLS
OIL PISTON PULLER
This quality tool has been designed to remove the oil pressure relief
piston in VW engines. A piston which many times becomes stuck
duetocorrosionandgunkbuild-upandwhichshouldbecleanedfor
7002 proper piston operation. With the tool’s tip expanded, it grabs hold
of the piston, pulling it out along with the tool. This precision made
tool is a necessity when overhauling a VW engine, checking out oil
pressure problems, or installing our oil piston and H.D. Spring kit.
7002 Oil Piston Puller
CV JOINT TOOL
7057 High quality 12 point and 6 point socket hex tools for removing
cap screws holding the constant velocity joints on IRS rear
suspension vehicle.
7057 12 Pt. CV Allen Socket for 3/8” Drive
7057-11 6 Pt. CV Allen Socket for 3/8” Drive
7057-11
SPARK PLUG HOLE TAP

Used to repair or touch-up the spark plug threads in the head.
This is a quality tool and when used correctly can repair many
damaged heads.
7021-10 Spark Plug Tap, 14mm
7021-10
STARTER BUSHING TOOL

Here’s the answer when changing or repairing starter bushings.
This tool is made to a high quality professional grade to give you
years of trouble free service. The remover is designed to be used
with only the starter removed.
7062-11 Starter Bushing Puller, 12V
7062-11
RING COMPRESSOR TOOL

7030 Designed for VW and Porsche engine this unique ring compressor
works on most all import cars. This tool compresses the rings
with the use of your own pliers allowing the cylinder to be slipped
on over the piston. Then the slot in the compressor allows it to
be removed around the connecting rod and past the studs. On a
conventional engine this tool compresses the rings on the piston
allowing it to be slid into the engine block. This unique piston
ring compressor is available in two sizes. One for 83mm through
87mm pistons, the other for 88mm through 96mm pistons.
7030 Ring Compressor, 83 to 87mm
7031 Ring Compressor, 88 to 96mm
COIL SPRING COMPRESSORS

7032 Just the tool needed when replacing the strut inserts in a Super-
bug. A must tool when installing one of our custom Lowering
Struts. Sold in pairs these are mechanic grade tools-Not junk!
7032 Coil Spring Compressors, Pair
150
TOOLS
END PLAY TOOL
Thisslicktoolhasbeendesignedtomeasuretheendplaymovement
of the VW crankshaft without the use of a dial indicator. All that is
necessary is a feeler gauge set and this tool. With the tool bolted to
the end of the case the feeler gauge measures the gap created by
the end play. Made to exacting tolerances, it comes complete with 7004
instructions. A must for any rebuilding or performance work.
7004 End Play Tool
DECK HEIGHT TOOL

This tool measures the distance from the top of the cylinder to the
top of the piston. Proper deck height is essential in preventing the
piston from interfering with head valve assembly, blue printing an
engineandincalculatingthecompressionratio.Thiseasytousetool 7007
measuresdeckheightwitheithertheuseofitsowncalibratedscrew,
dial indicators, calipers or feeler gauges. Unique design permits
torquing of individual cylinder for super accurate measurement.
7007 Deck Height Measuring Tool
“E-Z SYNC” ICT ADAPTER

Agoodthinggetsbetter!Finally,tuningthedualICTcarbsjustgoteas-
ier!OurnewE-ZSyncAdapterallowsforthesuperiorquality“squirrel
cage” style carb synchrometer(#7034-11) to fit atop the ICTcarb for
effortless tuning! Another “must have” for the do-it-yourselfer! 7034-33
7034-33 E-Z Sync ICT Adapter
CARB SYNC ADAPTERs

Molded from durable Urethane, these sync adapters fit easily atop
carbs without removing the air cleaner mounting stud. Carb sync
adapters accept both 7034-11 and 7033 Carb Synchrometers.
7034-23 Solex Kadron Carb Sync Adapter
7034-33 34 ICT Weber Carb Sync Adapter 7034-23
DELUXE SYNCHROMETER ShownWithCarbandSyncrometerssoldSeparately

Synchrometer flow meter is designed for synchronizing all
multiple carburetor systems. Precision indictaion, especially at 1
to 3 kg/h air flow to ensure most precise adjustment at idle RPM.
Suppled with a long nose cone for ram pipes.
7034-11 Deluxe Carb Synchrometer Ea. 7034-11
UNIVERSAL CARB SYNCHRONIZER

If you run dual carbs you must synchronize them. This fast, easy
to use air gauge gives accurate readings every time.
7033 Universal Synchronizer Ea.
7033
151
TOOLS
DELUXE FLYWHEEL SEAL TOOL
Eliminate improper VW rear main seal installation with this pre-
cision made professional tool. The seal is accurately pressed
into the engine uniformly. This tool features unique design that
includes clearance for stock as well as longer protruding high
performance crankshaft dowel pins. For use by both professional
mechanic and casual engine rebuilder.
7036 7036 Deluxe Flywheel Seal Installer
FLYWHEEL DOWEL PIN FIXTURE

Provides perfect positioning for drilling extra pin location holes
for eight dowel pin installations. Feature Okrasa pattern with one
7013 pin offset for easy realignment of balanced parts.
7013 Flywheel Dowel Pin Fixture
TRANS SHOP TOOL KITS

This shop grade Trans-A-Jig includes all the speciality tools
needed to tear down and rebuild the gear stacks. The kit
consists of a gear leverage tool, pinion nut spanner, press
sleeves and shift fork jig. This shop grade model is the finest
kit and features nothing but professional tools. *Does not fit
1968 Type II.
7065-20
7065-20 Shop Grade Trans-A-Jig Kit, AII T-1,2,3,4*
7065-23 Pinion Nut Tool
7065-26 Precision Sleeve Driver
7065-27 T-Handle Trans Shift Tool
7065-23 7065-27
PINION NUT SOCKET

This quality tool solves the problem of removing and replacing
the round nut that retains the pinion bearing in the 61-79 T-i and
61-67 T-2 VWs. Believe us, this tool can be a life saver for stub-
born pinion nuts.
7065-25 Pinion Nut Socket
7065-25
152
TOOLS
VALVE GUIDE INSTALLER
This handy tool has been designed to install 8mm VW valve
guides. The pilot on this tool holds the valve guide in the
correct location while it is hammered or pressed into the
head. This unique tool works on both air-cooled and water-
cooled VW heads using 8mm valve size guides. Don’t take
chances and ruin your guides. 7001
7001 Valve Guide Installer
UNIVERSAL VALVE ADJUST TOOL

This tool has been designed for a wide variety of cars with 13mm
jam nut valve adjustments screws. This two in one tool features a
window in its socket so the technician can see the position of the 7073-11
screwdriver blade. The unique handle pivots from one side to the
other, so the window is always visible.
7073-11 13mm Valve Adjusting Tool
CLUTCH ADJUSTING WRENCH

This handy little tool saves time and energy while adjusting your
clutch. Designed to slip over the stock wing nut, this tool makes
the job a snap, even on stubborn wing nuts.
7059 Clutch Adjusting Wrench
7059
LIFTER RETAINING CLIPS

This tool has been designed to hold the valve lifters in place 7008
when disassembling and assembling a VW engine. Install into the
lifters to keep them from falling out during assembly.Also used in
disassembled engine as it is best to keep the lifters in their same
positions when switching camshafts. Made of high quality spring
steel, retaining clips will last a lifetime.
7008 Lifter Retaining Clips, Pr.
LUG WRENCHES 7056-10

Lets face it...at the risk of sounding sacrilegious the stock VW
lug wrench leaves a little to be desired. Our chrome plated lug
wrenches afford you greater leverage for tightening or loosening
those lug nuts. Both the standard and folding model come with 7056-11
17,19,21 & 23mm sockets. No car should be without one.
7056-10 Chrome 4 Way Lug Wrench, Standard
7056-11 Chrome 4 Way Lug Wrench, Folding
TIMING LIGHT
Here’s a tool nobody can do without. This static timing light is
just what every tool box needs. Utilizes alligator clips for ease of
timing and insuring good contact. 7009
7009 Static Timing Light
153
TOOLS
“COMPLETE IDIOT” BOOK
This book by John Muir Publications is as basic as you can get!
Highly entertaining, the book covers everything in the simplest way
possible-hence the name “For The Compleat Idiot”.
7040 John Muir’s “For The Compleat Idiot” Book
7040
BENTLEY FUEL INJECTION MANUAL

This Robert Bentley manual covers Bosch Fuel Injection and
Engine Management. Complete theory, troubleshooting, service,
and high performance tuning of Bosch fuel injection systems,
including Motronic, L-Jetronic, KE-Jetronic, K-Jetronics, and D-
Jetronic systems. This is the only book that fully explains how
Bosch systems work and how to get the most out of racing and
high performance tuning modifications.
707099 Bentley Manual, Bosch Fuel Injection
707099
HAYNES AIR-COOLED MANUALS

The undisputed leaders in aftermarket do-it-yourself repair man-
uals. Each HAYNES contains lots of photos and diagrams.
7043-10 Haynes Manual, T-1 & K-G 54-79
7044-10 Haynes Manual, T-3, 63-73
7045-10 Haynes Manual, T-2, 72-79
7043-10
BENTLEY AIR-COOLED MANUALS

The factory manual of VOA! If you’re looking for serious manuals,
these are it. The only Volkswagen ofAmerica licensed publisher
and you’ll find these manuals very technical and complete. Easy
to use wiring diagram. Each features a model by model trouble-
shooting section. The best that there is!
7071-10 Robert Bentley Manual, T-1, Ghia 66-69
7071-10 7071-11 Robert Bentley Manual, T-1, Ghia 70-79
7071-12 Robert Bentley Manual, T-3, 68-73
7071-13 Robert Bentley Manual, T-2, 68-73
SPECIAL INTEREST BOOKS

Great reading with lots of color pictures.
7041-10 “VW Beetle Custom Handbook”
7041-10
154
TOOLS
WEBER CARB MANUALS
All you need to know about those great Weber Carbs.
Both contain tuning tips and rebuilding information.
7052 Weber Tech Guide
7053 How To “AII About Weber Carbs”
7053
7052
OFF ROAD MANUALS

Two great books covering the building and preparation of tricked
out VW based off road vehicles.
7046 How To “Build A Dune Buggy”
7049 How To “Off-Road Prep Your Bug”
7049 7046
HOT ROD YOUR ENGINE

Get all the facts before you modify your engine.
7051 How To “Hot Rod Your VW Engine”
REBUILD YOUR ENGINE 7051

Step by step manual covering a complete engine assembly.
7048 How To “Rebuild Your VW Engine”
DELLORTO CARBS
7048
Complete manual covering all aspects of Dellorto carbs, a must
have book if you run Dellorto’s.
7054 AII About Dellorto Carbs
RESTORATION MANUAL
A complete guide to buying and restoring all models of VW’s. A
must have for any restoration projects. 7054
7047 How To “Guide To Purchase & Restore”
7047
155
TOOLS
WATERCOOLED
FRONT SUSPENSION BUSHINGS
We offer a wide range of performance urethane bushings for the
water-cooled VWs. All are precision molded to fit and perform
flawlessly. So replace those faulty and worn bushings with these
corrosion resistant units. Eliminates the play common to rubber
bushings. Front a-arm bushing kit includes 4 bushings and 2
22-202 sleeves. The adjustable strut bump stop allows adjustment of
22-702 strut travel for lowered cars or standard height cars. The rack
and pinion kit contains two bushings to take the ‘’slop’’ out of
steering mounts.
22-201 NOTE: The adjustable strut bump stop fits All Air-Cooled and
Water-Cooled strut models
22-1101 Sway Bar Bushing Kit, Golf&Jetta 2&3 85-98, 19mm
22-1102 Sway Bar Bushing Kit, Golf&Jetta 4, New Beetle,
21mm
22-1301 22-201 Front C-Arm Bushing Kit, Rab/Golf 1 84 & E
22-202 Front C-Arm Bushing Kit, Golf/Jetta/NB 85 & L
22-1201 Upper Front Strut Bushing, Rab/ Golf 1 84 & E
(22-1201 must use 75-76 upper bearing cap)
22-1301 Adjustable Strut Bump Stop Set
22-701 Rack & Pinion Bushing Set, Rab/Golf 1 84 & E
22-702 Rack & Pinion Bushing Set, Golf 2 85, & L
REAR SUSPENSION BUSHINGS

22-302 Corrosion-resistant urethane bushings that replace old dam-
aged rubber bushings and eliminate play common to rubber
bushings. The rear axle beam bushing kit contains 2 bushings
and 2 sleeves (the late model utilizes urethane inserts used
with OEM bushings). The rear shock tower bushing kits con-
22-301
tain 4 bushings. Water-Cooled only!
22-301 Rr Axle Bushing Kit, Rab, Golf 1, Jetta 1 75-84
22-302 Rr Axle Bushing Kit,, Golf, 2,3 Jetta 2,3, 85-98
22-901 Rr Shock Tower Bush Kit, Rab,Golf 1, Jetta 1 75-84
22-902 Rr Shock Tower Bush Kit, Golf, Jetta 2,3, 85-98
22-902
URETHANE MOTOR MOUNTS

These trick little mounts control unwanted engine movement.
Controlling the movement also reduces the vibration and noise.
22-501 Models available for all popular water-cooled VWs.
22-501 Motor Mount, Ft. Rab, Golf 1, Jetta 1 75-84 *
22-502 Motor Mount, Rr. Rab,Golf 1,Jetta 1 75-84*
22-503 Motor Mount, Rr, Golf 2, Jetta 2, ’85 & L, 2 PC
22-504 22-504 Mount Insert, 76-79, L or R, 2.530 Insert Dia.
22-505 Mount Insert, 80-84, L or R, 2.943 Insert Dia.*
*Fits Rabbit to ‘84 & All Scirocco
156
WATERCOOLED
TOOLS
INJECTOR PULLER
Specially developed to easily remove CIS fuel injectors on many
in-line engines including all gasoline powered water-cooled VW,
Porsche 924 & Audi. The tool fits around the injector base and 700599
with the use of a screwdriver as a lever “pops” out the injector,
eliminating possible damage to the hose.
700599 CIS Fuel Injector Puller
TENSION PULLEY WRENCH

This tool easily adjusts the tension of camshaft spur belts by
gripping the pin holes that are in the center of the idler pulley
and rotates it around the “off center” retaining bolt. Made from
precision heat-treated alloy steel.
701811 Tension Pulley Spanner Wrench
701811
DIESEL INJECTION TOOL

This tool allows for the accurate setting of the Bosch diesel fuel
injection pump timing. In operation it screws into the back of the
injection pump giving a dial indicator reading necessary for setting 700999
the correct pump timing. This quality tool comes complete with a
Mitutoyo dial indicator which reads from 0 to 100mm in gradation
of 0.01mm. This makes the timing easy to set as the timing has a
range from 0.83mm to 1.15mm. For use on VW and Audi diesel.
700999 Bosch Diesel Injection Tool
DIESEL TIMING TOOL

This tool has been designed to aid in the changing of the camshaft
drive belt. In operation it locks the Bosch diesel injection pump
sprocket in position. This allows the drive belt to be removed 700711
without the injector loosing its general timing position.This locking
plug is made of steel with a precision ground circumference for
an accurate fit. For use on VW and Audi diesels.
700711 Cam Retaining Plate, Volkswagen Diesel 700611
700611 Cam Retaining Plug, Volkswagen Diesel
URETHANE TOTAL KIT

Total Kits offer the opportunity to obtain all the parts necessary to
complete the conversion of your suspension system to urethane.
Total Kits save time, money and hassles
22-2008 Total Kit, Rabbit, Golf I, Jetta, 75-84
22-2009 Total Kit, Golf II, Jetta II, 85-98
22-2008
NEW BEETLE QUICK TIP™

Here’s a cool item that is inexpensive. Easy to install, just clamp
it on. Doesn’t effect the factory warranty or emissions and
looks great! Special clamps are hidden from view to give your
New Beetle a realistic performance look. Does not fit Diesel. 2523-10
2523-10 Quick Tip, New Beetle
157
INDEX
Accelerator Cables .......................132 Coil Mount ......................................55 Firewall Kits .................................. 116
Adapters, Steering Wheel .....102-103 Coil Spring Comp .........................150 Flanges, Exhaust............................81
Adapters, Wheels .........................103 Coil Springs, Superbeetle ............138 Floor Boards...................................97
Air Cleaners...............................60-62 Cool Air Kit ................................... 115 Floor Mats ......................................97
Tools ......................................146-155 Cool Tin ..........................................10 Flywheels .......................................57
Air Screen.......................................44 Counterweighted Cranks..................8 Flywheel Lock Tool .......................147
Air Stack Covers ............................71 Crank Accessories........................6, 8 Foot Rest, Buggy .........................128
Alternator Kits.................................52 Crank Installation Kit ........................8 Front End Adjusters......................141
Alternator Accessories...............52-53 Crankshafts ...................................5-6 Fuel Filters......................................71
Alternator Stand/Straps ..................52 Cross Bar Linkage..........................66 Fuel Line Kits .................................67
Cylinder Covers..............................46 Fuel Pressure Regulator ................71
Aluminum Dash Panels ..................91
Cylinder Heads..........................18-20 Fuel Pump Block-Offs ....................38
Aluminum Door Panels ..................89
Fuel Pumps ....................................71
Aluminum Pulleys......................48-49 Cylinder Shims ...............................12
Fuel Shut Off ................................134
Arm Rests.......................................96 Dashes, Replacement ....................97
Full Flow Filter Kit...........................35
Axle Boots .................................82-84 Data, Performance Info ....................2
Fuse Holders, Custom .................135
Axle Covers ....................................87 Data, Production Info .......................3
Fuses, Stock.................................125
Axles, IRS.......................................85 Decals ..........................................IBC
Gas Caps .....................................121
Axles, Swing Axle ...........................85 Deck Lid Cover............................. 115
Gas Pedals...........................101, 132
Battery Box...................................134 Deck Lid Hinges, Springs............. 115 Gas Tanks ....................................134
Bearings, Rod...................................9 Deck Lid Pins, Quick Release...... 115 Gasket Sets, Engine ......................16
Big Bore Kits ..................................10 Dipstick Conversion Kit ..................41 Gasket, Pan.................................. 110
Body Gaskets ............................... 113 Dipsticks .........................................41 Gaskets, Exhaust ...........................81
Braided Hose & Fittings .................56 Discs, Clutch .............................58-59 Gaskets, Intake ..............................67
Brake Line Kits .............................131 Distributor Caps..............................55 Gauges ..................................104-107
Brake Reservoir............................128 Distributor Clamps..........................51 Gears, Cam ....................................29
Bras .............................................. 112 Distributor Covers...........................55 Gears, Transmission ......................83
Bucket Seats ..................................93 Door Handles ...............................101 Gen/Alt Backing Plates ..................53
Breather Kits...................................39 Door Panel Clips ............................90 Gen/Alt Pulleys...............................53
Buggy Frames ..............................126 Door Panels...............................90-91 Gen/Alt Stands ...............................52
Buggy Whips, Accss.....................135 Door Rubber................................. 113 Gen/Alt Straps ................................52
Bumper Guards ............................122 Door Sill Covers .............................98 Gland Nuts .....................................57
Bumpers, Baja Bug,Buggy ....120-121 Door Stop Kit ................................ 111 Glove Boxes ...................................96
Bumpers, Sedan...........................122 Dowel Pin Drill Tool ......................152 Grab Bar, Buggy...........................128
Bumpers, Nerf ..............................122 Dowel Pins .......................................6 Grommets, Front Susp. .........136-140
Bushings, Air Cooled .... 138-139, 142 Drain Plug.......................................40 Grommets, Rear Susp. .........143-144
Bushings, Water Cooled...............158 Dress-Up Kits .................................51 Guards, Doors ................................98
CV Flange Seals ............................87 Dry Sump Pumps ...........................36 Guards, Pulley................................44
Cable Kits .....................................132 Dual Carb Kits ...........................68-69 Hard Start Relay...........................125
Cam Bearings.................................29 Dual Port Ends ...............................65 Headlights ....................................124
Dust Caps, Chrome...................... 119 Headliners ......................................95
Cam Gears .....................................29
Heads ........................................18-20
Camber Compensator ..................137 Dzus Fasteners ............................131
Head Shims......................................7
Camshafts .................................25-27 Engine Case...................................14
Heater Boxes..................................80
Cam Plug, Billet..............................15 Engine Gasket Kits.........................16
Heater Hose ...................................44
Car Covers ................................... 112 Engine Hardware.......................16-17
Header Nuts ..................................16
Carb Linkage .............................66-67 Engine Kits .......................................4
Hi-Rev Kits .....................................23
Carb Synchronizer........................151 Engine Tin ......................................46
Hood Hinges, Struts ..................... 117
Carbs & Carb Kits .....................68-69 Exhaust Systems, Ceramic Coated76 Hood Hold Downs ........................ 117
Carpet Kits, Interior ...................94-95 Exhaust Installation Kit ...................80 Hubcaps ....................................... 119
Carpet Kits, Tire Covers .................95 Exhaust Systems, Street ...........72-74 Ignition Switches ............................99
Carpet Kits, Trunk ..........................95 Exhaust Systems, Baja .............75-78 Ignition Wire Sets ...........................54
Case Savers...................................14 Exhaust Systems, Off-Road ......75-78 Intake Boots ...................................65
Chassis Kits..................................126 Exhaust Tips...........................79, 157 Intake Manifolds ........................64-65
Chrome Oil Filler ............................43 Eyebrows......................................123 Jack Pads.....................................146
Chromoly Gland Nut.......................57 Fan, Killer-B Race Fan...................46 Knock-Offs.................................... 119
Clutch Adjusting Wrench ..............153 Fan Belts ........................................49 Lash Caps ......................................21
Clutch Covers.................................59 Fan Shrouds...................................47 License Frame, Lighted................124
Clutch Discs ..............................58-59 Fender Beading............................ 114 License Light & Bracket ...............124
Clutch Pilot Tool............................147 Fiberglass Seat Shells ...................93 Lifters..............................................28
Clutch Pedal Cross Shaft .............128 Lights .....................................123-124
158
INDEX
Linkage Kits....................................66 Shift Rod Accessories ..................130 Trunk Liner Kit .............................. 116
Lowering Kits................................141 Shifters ..................................100-101 Truss Bar ......................................136
Lug Nuts ................................ 118-119 Shims, Rocker Arm ........................30 Turn Signals .................................124
Main Bearings Racing ......................8 Shock Mounts.........................141, 15 Upholstery .................................90-93
Manuals .................................154-155 Shocks..........................................138 Urethane Bushings, A/C ........136-145
Mesa-Cool Cooler Kits ..............32-33 Side Nerf Bars ..............................120 Urethane Bushings, W/C..............156
Motor Mounts, Water Cooled .......156 Silicon P/R Seals............................13 Urethane Mounts....................89, 156
Nerf Bars ......................................122 Skid Plates ...................................134 Valve Adjusters...............................31
Oil Breather Systems .....................39 Sound Absorption Kit.................... 116
Valve Cover Gaskets.................44-45
Oil Coolers.................................32-33 Spacers, Cylinder ...........................12
Valve Covers ..................................45
Oil Filler Caps............................42-43 Spacers, Head..................................7
Valve Guides ..................................24
Oil Filler Tin ....................................43 Speaker Trays ................................92
Valve Seats ....................................24
Oil Filters ...................................35-37 Spinners, Wheel ........................... 119
Oil Filter Adapters...........................35 Spring Plates ................................145 Valve Spring Retainers...................22
Oil Filter Brackets ...........................43 Stainless Hose ...............................56 Valve Spring Shims ........................24
Oil Pressure Boosters ....................38 Starter Bushings.............................85 Valve Springs .................................23
Oil Pumps..................................36-37 Steel Oil Pumps .............................37 Valve Stems, Tires........................ 115
Oil Sumps.......................................40 Steering Shaft Kit .........................129 Valves .............................................21
Oil System Components ...........32-43 Steering Components...................129 Vent Window Locks ........................96
Oil Thermostat ................................33 Steering Wheels ....................102-103 Voltage Drop.................................125
One Piece Window Kits................ 111 Strut Springs, Superbeetle ...........138 VDO Instruments...................104-107
Outerwears Pre-Filters ...................63 Struts, Hood ................................. 117 Water-Cooled Tools ......................157
Park Lok .......................................128 Struts, Suspension .......................138 Waterproof Kits...............................55
Pedal Assemblies .........................101 Stud Kits, Chromoly .......................15 Weber Carburetor Kits...............68-69
Performance Data ............................2 Stud Kits, Cylinder Head ................15 Wheel Accessories ................ 118-119
Performance Heads ..................18-20 Sump Plate.....................................40 Wheel Adapters ............................ 118
Performance Rods ...........................9 Sunvisors........................................96 Wheel Covers............................... 119
Piston & Cylinder Kits.....................10 Super Case™.................................14 Wheel Lugs, Stud Kits........... 118-119
Piston Rings ................................... 11 Super Diffs......................................82
Whip Antenna ...............................135
Pressure Plates ..............................59 Suspension Braces ......................136
Windage Trays ...............................38
Pre-Filters .......................................63 Sway Bars ....................................137
Window Kits, 1 Piece ................... 111
Progressive Carb Kits ....................69 Switches, Electrical ........................99
Window Regulators ...................... 111
Promotional Material............. .......IBC Swivel Feet Adjusters .....................31
Pulley Accessories ....................49-50 T Bars ...........................................122 Window Rubber Kits..................... 110
Pulley Guard...................................44 T Shirts .........................................IBC Windshields, Buggy......................135
Pulleys, Crankshaft ...................48-49 Tach Mounts ...................................97 Wire Separators .............................51
Push Rod Protectors ......................44 Tail Lights .....................................124 Wiring Covers............................... 117
Push Rod Tubes.............................13 Teflon Wrist Pin Buttons .................12 Wiring Harnesses .........................135
Push Rods......................................28 Throttle Cables .............................132 Wrist Pin Keepers...........................12
Quick Shift Kit...............................100 Throwout Shaft Kits ........................86
Quick Steering Kit ........................133 Throttle Pedals .....................101, 132
Racer Spacer ...................................8 Throwout Bearings .........................59
Rev Limiters ...................................55 Tie Rods, Boots............................133
Reverse Lock Out ........................100 Tie Rods .......................................133
Ring & Pinion .................................83 Timing Rings...................................49
Rocker Arm Shims .........................30 Tire Mount, Bus ............................ 114
Rocker Arms...................................30 Titanium Valves ..............................21
Rocker Shafts.................................30
Tools, Water-Cooled .....................159
Rod Bearings....................................9
Torsion Bars .................................142
Rods & Bolts ....................................9
Torsion Housings..........................127
Roller Pedals ................................132
Tow Bars.......................................120
Running Boards............................ 114
S/E™ Heads...................................20 Traction Bars ................................144
S/F™ Heads & Accessories ......18-19 Trans Drain Tool ...........................149
S/S Coil Cover................................55 Trans Mounts.............................88-89
S/S Racing Valves..........................45 Trans Shop Tools .........................152
Seat Belts ..............................108-109 Trans Strap Kits..............................88
Seat Covers...............................90-93 Transmission Gears .......................83
Seat Shells .....................................93 Transmission Parts....................82-87
Shift Knobs ...................................101
159
TERMS
CONSUMER INFORMATION
All BUGPACK™ Products are available worldwide through an expansive network of authorized BUGPACK™ Dealers. Visit your local
dealer or contact us for the dealer nearest you.
WARRANTY: Due to current legislation on warranties, it is impossible to cover all contingencies on products sold by DEE Engineering, Inc. Should any
problem occur which appears to be the fault of the product, please contact your dealer. Your dealer will receive a written return authorization which is to be
sent to DEE Engineering, Inc. with the returned part. Whenever, in the sole opinion of DEE Engineering, Inc., an adjustment should be made on the part, DEE
Engineering, Inc. will do so. Shop labor or any other costs are not included. In lieu of any warranty expressed or implied, DEE Engineering, Inc.’s established
reputation of quality is your best protection.
DEALER INFORMATION
To qualify as anAuthorized Bugpak Dealer, it is required that a complete and representative stock be maintained for immediate distribution. Certain areas
will require more stock than others. Warehouse Distributor discounts are available.
DEALER RETURNS: Merchandise CANNOT be returned without a Returned GoodsAuthorization (RGA). Ahandling charge of 20% will be made on all
merchandise returned unless due to our error. Freight must be prepaid on all return merchandise. The total dollar value of annual returns is not to exceed
3% of previous six months purchases. A credit memo will be issued and your account will be credited after the merchandise has been inspected and
accepted.CreditCANNOT bedeductedfrompaymentsunlessacreditmemohasbeenissuedtoyou.Customercreditmemosdeductedfromremittancesare
not allowed. DISCONTINUED ITEMS WILL NOT BE ACCEPTED OR CREDITED AT ANY TIME.
CLAIMS: If you have not received the exact number of parcels we shipped to you, or if any of the items were damaged, then you must file a claim with our
delivering carrier as soon as possible. We are neither responsible for, nor in a position to make or accept a claim after a carrier accepts shipment from
us. If you have received the correct number of parcels as indicated by the original bill of lading and find items missing, then contact DEE Engineering, Inc.
within 5 days of receipt.
NEW ACCOUNTS:All new accounts will be shipped on a NET C.O.D. basis.To establish an open account, a credit application must be filed, allowing ample
time for verification.
TERMS: 1% 10th/ NET 25th.A1% cash discount is allowed providing that the checks are dated and envelopes postmarked no later than the 10th. of the
month following the date of invoice. Customers not taking the discount must have checks dated and envelopes postmarked no later than the 25th of the
month following the date of invoice in order to qualify for freight allowance.
FREIGHT ALLOWANCE:(48CONTINENTAL STATES):Allmerchandisewillbeshippedfreightcollect.Ordersinexcessof$2,000.00NET willbeeligiblefor
freight allowance provided that the conditions are met as follows:
1. Only current accounts as described under TERMS, are allowed to deduct the freight allowance.
2. Copy of freight bill must accompany payment of the related invoice being paid.
3. Freight allowance is restricted to the regular rate of common carrier only. Air shipments are excluded.
4. A partial shipment request of a freight order does not qualify for the freight allowance.
5. F.O.B. items(i.e. chassis kits and Weber Kits) cannot be included towards freight allowance and will be shipped separately from freight order
and must be shipped with a minimum of 100lbs. (per chassis) of other freight or the carriers will not accept the shipment.
Unauthorized freight deductions will be charged back to the customer. C.O.D. orders in excess of $2,000.00 NETare shipped freight prepaid provided account
is current.
WILL CALL ALLOWANCE: In lieu of a freight allowance all “will call” orders in excess of $1000.00 NET will be eligible for a 5% “will call” allowance. This
discount compensates for packaging and shipping expenses not incurred with “will call” orders.Accounts must be current as described under TERMS to
receive “will call” allowance.
MINIMUM ORDER: There is no minimum order requirement. However a $7.00 service charge will be assessed to all orders under $50.00 NET.
DISCLAIMERS
All terms and conditions of sales may not be included in this catalog.
The products in this catalog which alter your engine’s performance are “Legal in California ONLY for racing vehicles which may NEVER be used upon a
highway”, and may not comply with requirements of other state/local laws regarding noise or emission levels.
The use of the recognized automotive manufacturers (i.e. Volkswagen, Porsche) and there respective model names/numbers (i.e. Bug, 924, Golf) by DEE
Engineering, Inc. is for the sole purpose of application and description and in no way denotes their use to infer or intend a direct connection between DEE
Engineering, Inc. or BUGPACK™ Products and those automobile manufacturers or factories.
ANY REPRODUCTION, ALL OR PART, OF THIS CATALOG IS STRICTLY PROHIBITED WITHOUT WRITTEN CONSENT.
A Division of DEE Engineering Inc.
www.bugpack.com
3560 Cadillac Ave. Costa Mesa, CA 92626 • Ph: 714-979-4990 • Fx: 714-979-3468
160

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CHARTS

WE TEST IT... TRANSAXLE . . . . . . . . . . . .82-89

Ring & Pinion Ratio Cylinder Displacement Equals:

TYPE III Fastback, Squareback, Station Wagon TYPE IV 4

VOLKSWAGEN PRODUCTION BY CHASSIS NUMBER

• FORGED BUGPACK Chromoly Crankshaft

PERFORMANCE ROD ENGINE KITS

COUNTERWEIGHTED ENGINE KITS

4102-10 C/WEngine Kit, 69VW x 90.5mm VW

EXTRA LENGTH DOWEL PINS

MAIN BEARING DOWEL PIN SET, 5 PACK

OIL GALLERY PLUG KIT

COMP CRANK INSTALLATION KIT

CRANKSHAFT RACER SPACER

RACE MAIN BEARINGS

RACE RODS™ BOLTS

RACE RODS™ BEARINGS

CYLINDER COOL TIN

BUGPACK™ PISTON RINGS

TRU-ARC PIN KEEPERS

SPIRAL LOCK PIN KEEPERS

PUSHROD TUBES 4550-10

ADJUSTABLE PUSHROD TUBES

NYLON PUSHROD TUBES

SPRING LOADED PUSHROD TUBES

SILICONE PUSHROD TUBE SEALS

• Clearanced for 86mm crankshafts

CASE STUD KITS

SPECIAL 12MM HEAD NUTS

COPPER EXHAUST NUT KIT

ENGINE CASE HARDWARE KIT

RACE ENGINE GASKET KIT

BUTTON HEAD SHROUD SCREWS

SHROUD SCREW KITS

4506 Shroud Screw Kit, 12pc.

ENGINE HARDWARE KIT

ENGINE LOCK NUT KIT

S/F I™ PRO RACING HEADS

A/F™ PRO RACING HEADS

4004-171 A/F™ Pro Racing Heads, 94mm, w/o Valves

S/F™ & A/F™ VALVE COVER NUTS

STREET PRO™ HEADS

S/E™ COMP HEADS

RACING LASH CAPS

HARDENED LASH CAPS

CHROMOLY SPRING RETAINERS

4048-10 CHEVY STYLE RETAINERS

RACING SINGLE VALVE SPRINGS

4014 Hi Perf Valve Springs, 8 4014

RACING DUAL VALVE SPRINGS

CHEVY STYLE VALVE SPRINGS

HEAVY DUTY VALVE SEATS

CHROMOLY ROCKER STUD

HD ROCKER SHAFT MOUNT NUT KIT

Part No. Lift Duration Lift Application / Characteristics

TURBO CAMS 1.1:1 ROCKERS ONLY

PERFORMANCE GRINDS 1.1:1 or 1.25:1 ROCKERS

HIGH LIFT GRINDS 1.1:1 ROCKERS ONLY

HIGH LIFT GRINDS 1.4:1 & 1.5:1 ROCKERS

HIGH LIFT GRINDS 1.4:1 ROCKERS

4060-10 Lightweight Racing Lifters, Set of 8

BUGPACK™ CHROMOLY PUSHRODS

4054 ALUMINUM PUSHRODS