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N-395

N-395 Pulse Oximeter


Pulse Oximeter
Service Manual

| Service Manual
N-395
064750B-1202
To obtain information about a warranty, if any, for this product, contact Nellcor Technical Services
(1.800.NELLCOR) or your local Nellcor representative.

Nellcor Puritan Bennett Inc. is an affiliate of Tyco Healthcare. Nellcor, Nellcor Puritan Bennett, Durasensor, and
Oxisensor II are trademarks of Nellcor Puritan Bennett Inc.

Purchase of this instrument confers no express or implied license under any Nellcor Puritan Bennett patent to
use the instrument with any sensor that is not manufactured or licensed by Nellcor Puritan Bennett.

Covered by one or more of the following U.S. Patents and foreign equivalents: 4,621,643; 4,653,498; 4,700,708;
4,770,179; 4,869,254; 5,078,136; 5,351,685; and 5,368,026.
TABLE OF CONTENTS
List of Figures
List of Tables

TABLE OF Contents .......................................................................................... i


List of Figures ................................................................................................ iii
List of Tables ................................................................................................. iii
SECTION 1: Introduction................................................................................... 1-1
1.1 Manual Overview.............................................................................. 1-1
1.2 Description of N-395 Pulse Oximeter............................................... 1-1
1.3 Related Documents.......................................................................... 1-5
SECTION 2: Routine Maintenance ................................................................... 2-1
2.1 Cleaning ........................................................................................... 2-1
2.2 Periodic Safety and Functional Checks ........................................... 2-1
2.3 Battery .............................................................................................. 2-1
SECTION 3: Performance Verification ............................................................. 3-1
3.1 Introduction....................................................................................... 3-1
3.2 Equipment Needed........................................................................... 3-1
3.3 Performance Tests ........................................................................... 3-1
3.4 Safety Tests...................................................................................... 3-10
SECTION 4: Power-On Settings and Service Functions................................ 4-1
4.1 Introduction....................................................................................... 4-1
4.2 Power-On Settings ........................................................................... 4-1
4.3 Factory Default Settings ................................................................... 4-1
4.4 Service Functions............................................................................. 4-1
4.5 Setting Institutional Defaults (Sample) ............................................. 4-8
SECTION 5: Troubleshooting ........................................................................... 5-1
5.1 Introduction....................................................................................... 5-1
5.2 How to Use this Section ................................................................... 5-1
5.3 Who Should Perform Repairs .......................................................... 5-1
5.4 Replacement Level Supported ......................................................... 5-1
5.5 Returning the N-395 ......................................................................... 5-1
5.6 Obtaining Replacement Parts .......................................................... 5-2
5.7 Troubleshooting Guide ..................................................................... 5-2
5.8 Error Codes ...................................................................................... 5-6
SECTION 6: Disassembly Guide....................................................................... 6-1
6.1 Introduction....................................................................................... 6-1
6.2 Prior to Disassembly ........................................................................ 6-1
6.3 Fuse Replacement ........................................................................... 6-2
6.4 Monitor Disassembly ........................................................................ 6-3
6.5 Monitor Assembly............................................................................. 6-4
6.6 Battery Replacement........................................................................ 6-5
6.7 Power Entry Module (PEM) Removal/Replacement ........................ 6-6
6.8 Power Supply Removal/Replacement.............................................. 6-7
6.9 Cooling Fan Removal/Replacement ................................................ 6-9
6.10 Display PCB Removal/Replacement................................................ 6-10
6.11 User Interface PCB Removal/Replacement..................................... 6-11
6.12 Alarm Speaker Removal/Replacement ............................................ 6-13
SECTION 7: Spare Parts.................................................................................... 7-1
7.1 Introduction....................................................................................... 7-1
SECTION 8: Packing For Shipment.................................................................. 8-1
8.1 Introduction....................................................................................... 8-1

i
Table of Contents

8.2 General Instructions.......................................................................... 8-1


8.3 Repacking in Original Carton............................................................ 8-2
8.4 Repacking in a Different Carton........................................................ 8-3
SECTION 9: Specifications................................................................................ 9-1
9.1 General ............................................................................................. 9-1
9.2 Electrical............................................................................................ 9-1
9.3 Physical Characteristics.................................................................... 9-2
9.4 Environmental ................................................................................... 9-2
9.5 Alarms ............................................................................................... 9-2
9.6 Factory Default Settings.................................................................... 9-2
9.7 Performance ..................................................................................... 9-3
SECTION 10: Data Port Interface Protocol ...................................................... 10-1
10.1 Introduction ....................................................................................... 10-1
10.2 Configuring the Data Port ................................................................. 10-1
10.3 Connecting to the Data Port ............................................................. 10-5
10.4 Communications with a PC............................................................... 10-7
10.5 Using Data on ohe PC ...................................................................... 10-8
10.6 Real-Time Printout ............................................................................ 10-8
10.7 Trend Data Printout (ASCII Mode).................................................... 10-11
10.8 Trend Printout (Graph Mode)............................................................ 10-12
10.9 Nurse Call ......................................................................................... 10-12
10.10 Analog Output ................................................................................... 10-13
SECTION 11: Technical Supplement ................................................................ 11-1
11.1 Introduction ....................................................................................... 11-1
11.2 Oximetry Overview............................................................................ 11-1
11.3 Satseconds Alarm Management....................................................... 11-2
11.4 Reads Through Motion ..................................................................... 11-3
11.5 Circuit Analysis ................................................................................. 11-3
11.6 Functional Overview ......................................................................... 11-3
11.7 AC Input ............................................................................................ 11-3
11.8 Power Supply PCB ........................................................................... 11-4
11.9 Battery............................................................................................... 11-5
11.10 User Interface PCB ........................................................................... 11-5
11.11 Front Panel Display PCB And Controls ............................................ 11-8
11.12 Schematic Diagrams......................................................................... 11-9
SECTION 12: Index ............................................................................................. 12-1

ii
Table of Contents

LIST OF FIGURES
Figure 1-1: N-395 Front Panel ............................................................................. 1-2
Figure 1-2: N-395 Rear Panel.............................................................................. 1-2
Figure 1-3: Limits Softkey Map ............................................................................ 1-3
Figure 1-4: Trend Softkey Map ............................................................................ 1-3
Figure 1-5: Setup Softkey Map ............................................................................ 1-4
Figure 3-1: N-395 Controls .................................................................................. 3-2
Figure 3-2: Self-Test Display ............................................................................... 3-2
Figure 3-3: Blip (Magnified) View......................................................................... 3-3
Figure 3-4: Adjusting %SpO2 Upper Alarm Limit ................................................ 3-3
Figure 3-5: Adjusting % SpO2 Lower Alarm Limit ............................................... 3-4
Figure 3-6: Adjusting High Pulse Rate Alarm ...................................................... 3-4
Figure 3-7: Adjusting Low Pulse Rate Alarm ....................................................... 3-4
Figure 3-8: SatSeconds Alarm............................................................................. 3-5
Figure 3-9: Data Port Pinouts .............................................................................. 3-8
Figure 4-1: Service Function Softkeys................................................................. 4-2
Figure 4-2: Service Function Softkey Map........................................................... 4-2
Figure 4-3: PARAM Softkeys ............................................................................... 4-3
Figure 4-4: PRINT Softkeys ................................................................................. 4-4
Figure 4-5: Trend Printout.................................................................................... 4-4
Figure 4-6: Errlog Printout.................................................................................... 4-5
Figure 4-7: Instat Printout .................................................................................... 4-5
Figure 4-8: INFO Printout..................................................................................... 4-6
Figure 4-9: NEXT Softkeys .................................................................................. 4-6
Figure 4-10: ALARMS Softkeys ............................................................................. 4-6
Figure 4-11: Service Function Softkeys................................................................. 4-7
Figure 4-12: Service Function NEXT Softkey ........................................................ 4-7
Figure 4-13: Service Function ALARMS Softkey................................................... 4-7
Figure 4-14: Service Function Softkeys................................................................. 4-8
Figure 4-15: PARAM Softkeys ............................................................................... 4-9
Figure 4-16: SAVE Softkeys .................................................................................. 4-9
Figure 6-1: Fuse Removal ................................................................................... 6-2
Figure 6-2: N-395 Corner Screws........................................................................ 6-3
Figure 6-3: Separating Case Halves.................................................................... 6-4
Figure 6-4: N-395 Battery .................................................................................... 6-5
Figure 6-5: Power Entry Module .......................................................................... 6-6
Figure 6-6: Power Supply .................................................................................... 6-7
Figure 6-7: Cooling Fan ....................................................................................... 6-9
Figure 6-8: Display PCB .................................................................................... 6-10
Figure 6-9: User Interface PCB ......................................................................... 6-12
Figure 6-10: Alarm Speaker................................................................................. 6-13
Figure 7-1: N-395 Expanded View....................................................................... 7-2
Figure 8-1: Repacking the N-395......................................................................... 8-2
Figure 10-1: Data Port Softkeys .......................................................................... 10-1
Figure 10-2: SpaceLabs Connection ................................................................... 10-3
Figure 10-3: Data Port Pin Layout ....................................................................... 10-6
Figure 10-4: Real-Time Printout .......................................................................... 10-9
Figure 10-5: Trend Data Printout (ASCII Mode) ................................................ 10-11
Figure 10-6: Trend Data Printout (GRAPH MODE)........................................... 10-12
Figure 11-1: Oxyhemoglobin Dissociation Curve ................................................ 11-2
Figure 11-2: N-395 Functional Block Diagram .................................................... 11-3
Figure 11-3: Linear Power Supply Schematic ..................................................... 11-9

iii
Table of Contents

Figure 11-4: 404 Analog Front End Schematic ................................................... 11-9


Figure 11-5: 404 Analog Front End and Pre-Amp Schematic............................. 11-9
Figure 11-6: 404 Analog and Digital Schematic.................................................. 11-9
Figure 11-7: 404 DSP Core and Communication Schematic.............................. 11-9
Figure 11-8: 404 Front End to 331 Core Communication Schematic ................. 11-9
Figure 11-9: 404 Front End Power Supplies Schematic ..................................... 11-9
Figure 11-10: SIP/SOP Interface Schematic........................................................ 11-9
Figure 11-11: SIP/SOP Interface Schematic........................................................ 11-9
Figure 11-12: MC331 CPU Core Schematic ........................................................ 11-9
Figure 11-13: MC331 Memory Schematic ........................................................... 11-9
Figure 11-14: Contrast and Sound Schematic ..................................................... 11-9
Figure 11-15: Power Supply Schematic............................................................... 11-9
Figure 11-16: Display Interface and Drivers Schematic....................................... 11-9
LIST OF TABLES
Table 3-1: Dynamic Operating Range.................................................................. 3-8
Table 5-1: Problem Categories ............................................................................ 5-2
Table 5-2: Power Problems.................................................................................. 5-3
Table 5-3: Button Problems.................................................................................. 5-4
Table 5-4: Display/Alarms Problems .................................................................... 5-4
Table 5-5: Operational Performance Problems.................................................... 5-5
Table 5-6: Data Port Problems............................................................................. 5-6
Table 5-7: Error Codes......................................................................................... 5-6
Table 6-1: Power Supply Lead Connections........................................................ 6-8
Table 7-1: Parts List ............................................................................................. 7-1
Table 9-1: Factory Default Settings (Adult) .......................................................... 9-2
Table 9-2: Factory Default Settings (Neonate)..................................................... 9-3
Table 10-1: Data Port Pin Outs ............................................................................10-6
Table 10-2: Printout Codes ................................................................................10-11
Table 10-3: Nurse Call Relay Pin States............................................................10-12
Table 10-4: Rating of Nurse Call Relay..............................................................10-13

iv
SECTION 1: INTRODUCTION
1.1 Manual Overview
1.2 Description of N-395 Pulse Oximeter
1.3 Related Documents

1.1 MANUAL OVERVIEW

The latest version of this manual is available on the Internet at:


http://www.mallinckrodt.com/respiratory/resp/Serv_Supp/ProductManuals.html
This manual contains information for servicing the Nellcor model N-395 pulse
oximeter. Only qualified service personnel should service this product. Before
servicing the N-395, read the operator’s manual carefully for a thorough
understanding of operation.

WARNING: Explosion hazard. Do not use the N-395 pulse oximeter in the
presence of flammable anesthetics.

1.2 DESCRIPTION OF N-395 PULSE OXIMETER

The N-395 pulse oximeter is indicated for the continuous non-invasive monitoring of
functional oxygen saturation of arterial hemoglobin (SpO2) and pulse rate. The
N-395 is intended for use with neonatal, pediatric, and adult patients during both
no-motion and motion conditions and for patients who are well or poorly perfused, in
hospitals, hospital-type facilities, intra-hospital transport, and home environments.
For prescription use only.
Note: “Hospital type” environments include surgicenters (including physician
office based facilities, sleep labs, and skilled nursing facilities). Use with
any particular patient requires the selection of an appropriate oxygen
transducer as described in the operator’s manual. Motion performance
claims are applicable to Nellcor models D-25, N-25, I-20, D-20, and D-25L
oximetry sensors.
Through the use of the four softkeys, the operator can access trend information, select
an alarm limit to be changed, choose the language to be used, adjust the internal time
clock, and change communications protocol. The N-395 can operate on AC power or
on an internal battery. The controls and indicators for the N-395 are illustrated in
Figure 1-1 and Figure 1-2.

1-1
Section 1: Introduction

1. SpO2 Sensor Port 11. Adjust Up Button


2. AC/Battery Charging Indicator 12. Adjust Down Button
3. Power On/Off Button 13. Neonate Indicator
4. Low Battery Indicator 14. Contrast Button
5. Waveform Display Area 15. Softkeys
6. SatSeconds™ Indicator 16. Menu Bar
7. %SpO2 Indicator 17. Motion Indicator
8. Pulse Rate Display 18. Pulse Search Indicator
9. Alarm Silence Indicator 19. Speaker
10. Alarm Silence Button

Figure 1-1: N-395 Front Panel

1. Equipotential (ground) Terminal 4. Fuse Receptacle


2. AC Inlet 5. Voltage Selection Switch
3. DB-15 Interface Connector (Data Port)
Figure 1-2: N-395 Rear Panel

Figures 1-3, 1-4, and 1-5 illustrate the various functions that are available through the
use of the softkeys, and how to access them. A complete explanation of the keys is
provided in the N-395 operator's manual.

1-2
Section 1: Introduction

Figure 1-3: Limits Softkey Map

Figure 1-4: Trend Softkey Map

1-3
Section 1: Introduction

Figure 1-5: Setup Softkey Map

1-4
Section 1: Introduction

1.3 RELATED DOCUMENTS

To perform test and troubleshooting procedures, and to understand the principles of


operation and circuit analysis sections of this manual, you must know how to operate
the monitor. Refer to the N-395 operator’s manual. To understand the various
Nellcor sensors that work with the monitor, refer to the individual sensor’s directions
for use.
The latest version of this manual and Nellcor Sensor’s directions for use are available
on the Internet at:
http://www.mallinckrodt.com/respiratory/resp/Serv_Supp/ProductManuals.html

1-5
(Blank Page)
SECTION 2: ROUTINE MAINTENANCE
2.1 Cleaning
2.2 Periodic Safety and Functional Checks
2.3 Battery

2.1 CLEANING

Caution: Do not immerse the N-395 or its accessories in liquid or clean with
caustic or abrasive cleaners. Do not spray or pour any liquid on the monitor or
its accessories.
To clean the N-395, dampen a cloth with a commercial, nonabrasive cleaner and
wipe the exterior surfaces lightly. Do not allow any liquids to come in contact with
the power connector, fuse holder, or switches. Do not allow any liquids to penetrate
connectors or openings in the instrument cover. Wipe sensor cables with a damp
cloth. For sensors, follow each sensor's directions for use.

2.2 PERIODIC SAFETY AND FUNCTIONAL CHECKS

The following checks should be performed at least every 2 years by qualified service
technicians.
1. Inspect the exterior of the N-395 equipment for damage.
2. Inspect the safety labels for legibility. If the labels are not legible, contact
Nellcor Technical Services Department or your local Nellcor representative.
3. Verify that the unit performs properly as described in paragraph 3.3.
4. Perform the electrical safety tests detailed in paragraph 3.4. If the unit fails
these electrical safety tests, repair the unit or contact Nellcor Technical Services
Department or your local Nellcor representative for assistance.
5. Inspect the fuses for proper value and rating (F1 & F2 = 0.5 amp slow blow).

2.3 BATTERY

Nellcor recommends replacing the instrument's battery every 2 years. When the N-
395 is going to be stored for 3 months or more, remove the battery prior to storage.
To replace or remove the battery, refer to Section 6, Disassembly Guide.
If the N-395 has been stored for more than 30 days, charge the battery as described in
paragraph 3.3.1. A fully discharged battery requires 14 hours with the monitor in
standby, or 18 hours if it is in use, to receive a full charge. The battery is being
charged whenever the instrument is plugged into AC.
Note: If power stored in the battery is too low, the unit will not operate even when
plugged into AC. If this occurs, leave the unit plugged in to allow the battery
to charge as described in paragraph 3.3.1. After approximately 10 minutes,
the battery should have enough charge to allow the unit to operate on AC.

2-1
(Blank Page)
SECTION 3: PERFORMANCE VERIFICATION
3.1 Introduction
3.2 Equipment Needed
3.3 Performance Tests
3.4 Safety Tests

3.1 INTRODUCTION

This section discusses the tests used to verify performance following repairs or
during routine maintenance. All tests can be performed without removing the N-395
cover. All tests except the battery charge and battery performance tests must be
performed as the last operation before the monitor is returned to the user.
If the N-395 fails to perform as specified in any test, repairs must be made to correct
the problem before the monitor is returned to the user.

3.2 EQUIPMENT NEEDED


Equipment Description
Digital multimeter (DMM) Fluke Model 87 or equivalent
Durasensor ® oxygen transducer DS-100A
Oxisensor ® II oxygen transducer D-25
Pulse oximeter tester SRC-2
Safety analyzer Must meet current AAMI ES1/1993
& IEC 601-1/1998 specifications
Sensor extension cable SCP-10 or MC-10
Data interface cable EIA-232 cable (optional)
Stopwatch Manual or electronic

3.3 PERFORMANCE TESTS

The battery charge procedure should be performed before monitor repairs whenever
possible.
Note: This section is written using Nellcor factory-set defaults. If your institution
has preconfigured custom defaults, those values will be displayed. Factory
defaults can be restored. Refer to paragraph 4.4.3, PARAM, subparagraph
RESET.
3.3.1 Battery Charge

Perform the following procedure to fully charge the battery.


1. Connect the monitor to an AC power source.
2. Verify that the monitor is off and that the AC Power/Battery Charging indicator
is lit.

3. Charge the battery for at least 14 hours in standby.

3-1
Section 3: Performance Verification

3.3.2 Power-Up Performance

The power-up performance tests (3.3.2.1 through 3.3.2.2) verify the following
monitor functions:
• 3.3.2.1 Power-On Self-Test
• 3.3.2.2 Power-On Defaults and Alarm Limit Ranges

Figure 3-1: N-395 Controls


3.3.2.1 Power-On Self-Test
1. Connect the monitor to an AC power source and verify that the AC
Power/Battery Charging indicator is lit.
2. Do not connect any input cables to the monitor.
3. Observe the monitor front panel. With the monitor off, press the POWER
ON/OFF button (Figure 3-1). The monitor must perform the following
sequence:
a. Within 2 seconds, all LEDs are illuminated, all pixels on the LCD display
are illuminated, and the backlight comes on.
b. The indicators remain lighted.
c. The LCD display shows NELLCOR and the software version of the N-395
(Figure 3-2).
Note: The software “Version” displayed in Figure 3-2 is X.X.X.X. The actual
software version will be displayed on the monitor.

Figure 3-2: Self-Test Display

3-2
Section 3: Performance Verification

d. A 1-second beep sounds, indicating proper operation of the speaker, and all
indicators turn off except the AC Power/Battery Charging indicator and the
LCD screen.
e. The N-395 begins normal operation.
3.3.2.2 Power-On Defaults and Alarm Limit Ranges
Note: When observing or changing alarm limits, a 10-second timeout is in effect.
If no action is taken within 10 seconds, the monitor automatically returns to
the monitoring display.
Note: The descriptions that follow are based on the assumption that Pleth view is
the view that has been selected. The steps for changing an alarm limit are the
same if the view being used is Blip (Magnified) view (Figure 3-3).

Figure 3-3: Blip (Magnified) View

Note: Power-on defaults will be the factory-set defaults or the defaults set by your
institution.
1. Ensure that the monitor is on. Press and release the LIMITS softkey. Verify
that the monitor emits a single beep and the pleth view is replaced with a display
of the alarm limits. The upper alarm limit for %SpO2 will indicate an alarm
limit of "100" inside a box (Figure 3-4).

Figure 3-4: Adjusting %SpO2 Upper Alarm Limit

Note: After 10 seconds with no activity, normal display is resumed.


2. Press the LIMITS softkey. Press and hold the DOWN ARROW button. Verify
that the boxed number for %SpO2 upper alarm limit reduces to a minimum of
"85." See Figure 3-5.
Note: A decimal point in the display indicates that the alarm limits have been
changed from factory default values.
3. Press the SELECT softkey. Verify that the monitor emits a single beep and the
box moves to the %SpO2 lower alarm limit of "85."

3-3
Section 3: Performance Verification

Figure 3-5: Adjusting % SpO2 Lower Alarm Limit

4. Press and hold the DOWN ARROW button and verify that the %SpO2 lower
alarm limit display reduces to a minimum of "20." Press and hold the UP
ARROW button and verify that the %SpO2 lower alarm limit display cannot be
raised past the upper alarm limit setting of "85." Press the EXIT softkey.
5. Press the LIMITS softkey and then press the SELECT softkey three times.
Verify that the monitor emits a beep after each keystroke. The Pulse upper
alarm limit should be "170" and should be boxed. See Figure 3-6.

Figure 3-6: Adjusting High Pulse Rate Alarm

6. Press and hold the DOWN ARROW button. Verify that the minimum displayed
value is "40" for the Pulse upper alarm limit. Press the EXIT softkey.
7. Press the LIMITS softkey and then press the SELECT softkey four times.
Verify that the Pulse lower alarm limit display indicates an alarm limit of "40"
and is boxed. See Figure 3-7.

Figure 3-7: Adjusting Low Pulse Rate Alarm

8. Press and hold the DOWN ARROW button. Verify that the boxed Pulse lower
alarm limit display reduces to a minimum of "30."
9. Press and hold the UP ARROW button and verify that the boxed Pulse lower
alarm limit display cannot be adjusted above the Pulse high limit of "40."
10. Press the LIMITS softkey and then press the SELECT softkey two times. Verify
that SatSeconds SECS alarm is selected. See Figure 3-8.

3-4
Section 3: Performance Verification

Figure 3-8: SatSeconds Alarm

11. Press the UP ARROW button repeatedly and verify that the SatSeconds alarm
display cycles from OFF through 10, 25, 50, 100, OFF.
12. Press the POWER ON/OFF button to turn the monitor off.
13. Press the POWER ON/OFF button to turn the N-395 back on.
14. Press and release the LIMITS softkey. Verify that the %SpO2 upper alarm limit
display is boxed and indicates an alarm limit of "100."
15. Press the SELECT softkey. Verify that the %SpO2 lower alarm limit display is
boxed and indicates an alarm limit of "85."
16. Press the SELECT softkey. Verify that the SatSeconds SECS alarm is set to
OFF.
17. Press the SELECT softkey. Verify that the Pulse upper alarm limit display is
boxed and indicates an alarm limit of "170."
18. Press the SELECT softkey. Verify that the Pulse lower alarm limit display is
boxed and indicates an alarm limit of "40."
19. Press the POWER ON/OFF button to turn the monitor off.
3.3.3 Operation with a Pulse Oximeter Tester

Operation with an SRC-2 pulse oximeter tester includes the following tests:
• 3.3.3.1 Alarms and Alarm Silence
• 3.3.3.2 Alarm Volume Control
• 3.3.3.3 Pulse Tone Volume Control
• 3.3.3.4 Dynamic Operating Range
• 3.3.3.5 Nurse Call
• 3.3.3.6 Analog Output
• 3.3.3.7 Operation on Battery Power

3-5
Section 3: Performance Verification

3.3.3.1 Alarms and Alarm Silence


1. Connect the SRC-2 pulse oximeter tester to the sensor-input cable and connect
the cable to the monitor. Set the SRC-2 as follows:
SWITCH POSITION
RATE 38
LIGHT LOW
MODULATION OFF
RCAL/MODE RCAL 63/LOCAL
2. Press the POWER ON/OFF button to turn the monitor on. After the normal
power-up sequence, press the following softkeys: SETUP, VIEW, and PLETH.
Verify that the %SpO2 and Pulse initially indicate zeroes.

3. Move the modulation switch on the SRC-2 to LOW.


4. Verify the following monitor reactions:
a. The plethysmograph waveform begins to track the artificial pulse signal
from the SRC-2.
b. The pulse tone is heard.
c. Zeroes are displayed in the %SpO2 and Pulse displays.
d. Within 20 seconds, the monitor displays saturation and pulse rate as
specified by the tester. Verify that the values are within the following
tolerances:
Oxygen Saturation Range 79% to 83%
Pulse Rate Range 37 to 39 bpm
e. The audible alarm sounds and both the %SpO2 and Pulse displays flash,
indicating that both parameters have violated the default alarm limits.
5. Press and hold the ALARM SILENCE button on the front of the monitor for less
than 3 seconds. Verify that the %SpO2 display indicates "60" and the Pulse
display indicates "SEC" while the ALARM SILENCE button is pressed. When
the button is released, the alarm is silenced.
6. With the alarm silenced, verify the following:
a. The alarm remains silenced for 60 seconds.
b. The Alarm Silence indicator lights.
c. The %SpO2 and Pulse displays continue to flash.
d. The pulse tone is still audible.
e. The audible alarm returns in approximately 60 seconds.
7. Press and hold the ALARM SILENCE button. Within 3 seconds, press the
DOWN ARROW button until the Pulse Rate display indicates "30." Press the
UP ARROW button and verify that the displays indicate 60 SEC, 90 SEC, 120
SEC, and OFF. Release the button when the display indicates "OFF."
8. Press and release the ALARM SILENCE button. Verify that the Alarm Silence
Indicator flashes.

3-6
Section 3: Performance Verification

9. Wait approximately 3 minutes. Verify that the alarm does not return. After 3
minutes, the alarm silence reminder beeps three times, and will continue to do so
at approximately 3-minute intervals.
3.3.3.2 Alarm Volume Control
After completing the procedure in paragraph 3.3.3.1:
1. Press and hold the ALARM SILENCE button and verify the following:
a. "OFF" is displayed for approximately 3 seconds.
b. After 3 seconds, a steady tone is heard at the default alarm volume setting,
the %SpO2 display indicates "VOL," and the Pulse Rate display indicates
the default setting of 5.
2. While still pressing the ALARM SILENCE button, press the DOWN ARROW
button until an alarm volume setting of 1 is displayed. Verify that the volume of
the alarm has decreased but is still audible.
3. Continue pressing the ALARM SILENCE button and press the UP ARROW
button to increase the alarm volume setting to a maximum value of 10. Verify
that the volume increases. Press the DOWN ARROW button until a
comfortable audio level is attained.
4. Release the ALARM SILENCE button. The tone will stop.
3.3.3.3 Pulse Tone Volume Control
1. Press the UP ARROW button and verify that sound level of the beeping pulse
tone increases.
2. Press the DOWN ARROW button and verify that sound level of the beeping
pulse tone decreases until it is no longer audible. Press the UP ARROW button
to return the beep volume to a comfortable level.
3.3.3.4 Dynamic Operating Range
The following test sequence verifies proper monitor operation over a range of input
signals.
1. Connect the SRC-2 to either the SCP-10 or MC-10 sensor cable, which is
connected to the N-395 and turn the N-395 on.
2. Place the SRC-2 in the RCAL 63/LOCAL mode.
3. Set the SRC-2 as indicated in Table 3-1. Verify that the N-395 readings are
within the indicated tolerances. Allow the monitor several seconds to stabilize
the readings.
Note: An asterisk (*) indicates values that produce an alarm. Press the ALARM
SILENCE button to silence the alarm.

3-7
Section 3: Performance Verification

Table 3-1: Dynamic Operating Range


SRC-2 Settings N-395 Indications
RATE LIGHT MODULATION SpO2 Pulse Rate
38 HIGH2 LOW 79 - 83* 35 - 41*
112 HIGH1 HIGH 79 - 83* 109 - 115
201 LOW LOW 79 - 83* 198 - 204*
201 LOW HIGH 79 - 83* 198 - 204*
3.3.3.5 Nurse Call
1. Connect the negative lead of a voltmeter to pin 5 and positive lead to pin 11 of
the data port on the back of the instrument. Ensure that the audible alarm is not
silenced or turned off.

Figure 3-9: Data Port Pinouts

2. Set the SRC-2 Rate switch to 201 to create an alarm condition. Verify an output
voltage at pins 5 and 11 between +5 to +12 VDC.
3. Press the ALARM SILENCE button. With no active audible alarm, the output
voltage at pins 5 and 11 must be between -5 to -12 VDC. This verifies the
RS-232 Nurse Call function.
4. With the instrument in an alarm condition, use a digital voltmeter (DVM) to
verify that there is no continuity (≥ 1 MΩ) between pins 8 and 15 and that there
is continuity (≤ 60 Ω) between pins 7 and 15.
5. Adjust the alarm limits so that there is no alarm condition. Use a DVM to verify
that there is continuity between pins 8 and 15 and that there is not continuity
between pins 7 and 15. This verifies the solid state Nurse Call function.
3.3.3.6 Analog Output
1. Connect the negative lead of a voltmeter to pin 10 and positive lead to pin 6 of
the data port on the back of the instrument (Figure 10-3).
2. Press the following softkeys: SETUP, NEXT, NEXT, and ANALOG. Press the
1-VOLT softkey.
3. Verify that the output voltage is +1.0 ± 0.025 VDC. This verifies the analog
SpO2 function.
4. Leave the negative lead connected to pin 10 and verify 1.0 ± 0.025 VDC on pins
13 and 14. This verifies the BPM and Pleth function.
Note: If step 4 takes more than 2 minutes to complete, the analog output will time
out. Repeat step 2 to initiate the analog output.
5. Move the positive lead back to pin 6.

3-8
Section 3: Performance Verification

6. Press the following softkeys; SETUP, NEXT, NEXT, and ANALOG. Press the
0-VOLT softkey.
7. Verify that the output voltage is +0.0 ± 0.025 VDC.
8. Leave the negative lead connected to pin 10 and verify 0.0 ± 0.025 VDC on pins
13 and 14.
Note: If step 8 takes more than 2 minutes to complete, the analog output will time
out. Repeat step 2 to initiate the analog output.
9. Disconnect the voltmeter from the instrument.
3.3.3.7 Operation on Battery Power
1. With the instrument operating on AC, turn on the backlight.
2. Disconnect the instrument from AC and verify that the AC/Battery Charging
indicator turns off.
3. Verify that the instrument continues monitoring normally and that the low
battery indicator is not lit.
Note: If the low battery indicator is illuminated, perform the procedure outlined in
step 3.3.1.
4. Connect the instrument to AC and verify that the AC/Battery Charging indicator
turns on and that the instrument is monitoring normally.
3.3.4 General Operation

The following tests are an overall performance check of the system:


• 3.3.4.1 LED Excitation Test
• 3.3.4.2 Operation with a Live Subject
3.3.4.1 LED Excitation Test
This procedure uses normal system components to test circuit operation. A Nellcor
Oxisensor ® II oxygen transducer, model D-25, is used to examine LED intensity
control. The red LED is used to verify intensity modulation caused by the LED
intensity control circuit.
1. Connect the monitor to an AC power source.
2. Connect an SCP-10 or MC-10 sensor input cable to the monitor.
3. Connect a D-25 sensor to the sensor-input cable.
4. Press the POWER ON/OFF button to turn the monitor on.
5. Leave the sensor open with the LEDs and photodetector visible.
6. After the monitor completes its normal power-up sequence, verify that the
sensor LED is brightly lit.
7. Slowly move the sensor LED in proximity to the photodetector element of the
sensor. Verify as the LED approaches the optical sensor, that the LED intensity
decreases.
8. Open the sensor and notice that the LED intensity increases.

3-9
Section 3: Performance Verification

9. Repeat step 7 and the intensity will again decrease. This variation is an
indication that the microprocessor is in proper control of LED intensity.
10. Turn the N-395 off.
3.3.4.2 Operation with a Live Subject
Patient monitoring involves connecting the monitor to a live subject for a qualitative
test.
1. Ensure that the monitor is connected to an AC power source.
2. Connect an SCP-10 or MC-10 sensor input cable to the monitor.
3. Connect a Nellcor Durasensor ® oxygen transducer, model DS-100A, to the
sensor input cable.
4. Clip the DS-100A to the subject as recommended in the sensor's directions for
use.
5. Press the POWER ON/OFF button to turn the monitor on and verify that the
monitor is operating.
6. The monitor should stabilize on the subject's physiological signal in about 15 to
30 seconds. Verify that the oxygen saturation and pulse rate values are
reasonable for the subject.

3.4 SAFETY TESTS

N-395 safety tests meet the standards of, and are performed in accordance with,
IEC 601-1 (EN 60601-1, Amendment 1, Amendment 2) and UL 2601-1, for
instruments classified as Class 1 and TYPE BF and ANSI/AAMI Standard ESI.
Applicable tests for these standards are listed below. The technician must be familiar
with the Standards applicable to their institution and country. Test equipment and its
application must comply with the applicable standard.
• Ground Integrity
• Earth Leakage Current
• Enclosure Leakage Current
• Patient Applied Risk Current
• Patient Isolation Risk Current
Note: Patient Applied Risk Current and Patient Isolation Risk Current. The
leakage test lead from the test equipment must be connected to the N-395
SpO2 Sensor Port using a male 9-pin “D” type connector that has all pins
shorted together.

3-10
SECTION 4: POWER-ON SETTINGS AND SERVICE FUNCTIONS
4.1 Introduction
4.2 Power-on Settings
4.3 Factory Default Settings
4.4 Service Functions
4.5 Setting Institutional Defaults (Sample)

4.1 INTRODUCTION

This section discusses how to reconfigure power-on default values, and access the
service functions.

4.2 POWER-ON SETTINGS

The following paragraphs describe how to change power-on default settings.


By using softkeys as shown in Figure 1-1, the user can change alarm limits, the type
of display, baud rate, time and date, and trends to view.
Some values cannot be saved as power-on default values. An SpO2 Lower Alarm
limit less than 80 will not be saved as a power-on default. Audible Alarm Off will
not be accepted as a power-on default. An attempt to save either of these values as
default will result in an invalid tone. These limits can be adjusted lower for the
current patient, but they will be lost when the instrument is turned off.
A decimal point is added to the right of a display when the alarm limit for that
display has been changed to a value that is not a power-on default value. If the new
value is saved as a power-on default value, the decimal point will be removed. By
using the service functions, changes can be saved as power-on default values.

4.3 FACTORY DEFAULT SETTINGS

Factory power-on default settings for the N-395 are listed in Table 9-1 on page
9-2and Table 9-2 on page 9-3.

4.4 SERVICE FUNCTIONS

Service functions can be used to select institutional defaults and to access


information about the patient or instrument. Only a Nellcor Customer Service
Engineer should access some of the items available through the service functions.
These items will be noted in the text that follows.
4.4.1 Accessing the Service Functions

Disconnect the sensor from the SCP-10 or MC-10 extension cable; or, disconnect the
SCP-10 or MC-10 extension cable from the instrument. Simultaneously press the
LIGHT softkey and the CONTRAST button for more than 3 seconds. The service
function is only accessible from the main menu display. The menu bar will change to
the headings listed in Figure 4-1.
Note: If the above steps are performed with a sensor cable connected, only the
PARAM and EXIT softkeys appear on the screen.

4-1
Section 4: Power-On Settings and Service Functions

Figure 4-1: Service Function Softkeys

Figure 4-2 can be used as a quick reference showing how to reach different softkey
functions. Each gray box represents a different set of softkeys that can be reached
with the service function. Items reached through the PARAM softkey can be
accessed during normal operation. Functions provided by the PRINT and NEXT
softkeys cannot be accessed when a sensor cable is connected to the instrument.
Each of the various functions is described in the text that follows.

PARAM PRINT NEXT EXIT

RESET TREND DOWNLD


SAVE ERRLOG ALARMS
EXIT INSTAT NEXT
INFO EXIT To User Softkeys
RESET
DEFAULTS
YES SELECT
NO EXIT

SAVE
DEFAULTS
YES
NO

RESET
SAVE
EXIT

Figure 4-2: Service Function Softkey Map

4.4.2 EXIT & NEXT Softkeys

NEXT
There are not enough softkeys to display all of the options that are available at some
levels of the menu. Pressing the NEXT softkey allows you to view additional
options available at a given menu level.
EXIT
To back up one menu level, press the EXIT softkey. The service functions can be
exited by repeatedly pressing the EXIT softkey.
4.4.3 PARAM

When the PARAM softkey is pressed, the function of the softkeys changes as shown
in Figure 4-3. These options can be accessed without disconnecting the sensor cable
from the instrument.

4-2
Section 4: Power-On Settings and Service Functions

Figure 4-3: PARAM Softkeys

RESET
The RESET softkey can be used if any settings stored in memory have been changed
from factory default values. If YES is pressed, the instrument sounds three tones and
the settings return to factory default values. When NO is pressed, no changes are
made to the settings stored in memory.
SAVE
When adjustable values are changed from factory default, the SAVE softkey can be
used to preserve the settings as institutional power-on default values. Pressing YES
stores the current settings in memory. The instrument sounds three tones indicating
that the changes have been saved as power-on default values. The new saved values
will continue to be used through power-on and off cycles until they are changed and
saved again, or until they are reset. If NO is pressed, the changed values will not be
saved.
Note: An invalid tone indicates a parameter value cannot be saved as a power-on
default (see paragraph 4.2). Along with the invalid tone, a message will be
displayed indicating which parameter could not be saved as a power-on
default.
4.4.4 PRINT

PRINT
Accessing the PRINT softkey makes four printouts available. See Section 10 for
information about how to make connections to the data port and how data is
presented in a printout. The appropriate printout can be selected by pressing the
corresponding softkey. Figure 4-4 represents the softkey configuration after the
PRINT softkey has been selected.
Up to 48 hours of trend data can be viewed on the printouts described below. When
the instrument is turned on, trend data is recorded every 4 seconds. As an example,
an instrument that is used 6 hours a week would take approximately 8 weeks to fill its
memory.
Note: The two-letter codes and the symbols that occur in the printout are described
in Table 10-2 of Section 10 on page 10-11.

4-3
Section 4: Power-On Settings and Service Functions

Figure 4-4: PRINT Softkeys

TREND
A Trend printout will include all data recorded for up to 48 hours of monitoring since
the last Delete Trends was performed. A new trend point is recorded every 4
seconds. Figure 4-5 is an example of a Trend printout.
N-395 Version 1.0.0.000 TREND SpO2 Limit: 30-100% PR Limit: 100-180 bpm
TIME %SpO2 PR (bpm) PA
01-Jul-99 14:00:00 100 120 220
01-Jul-99 14:00:05 100 124 220
01-Jul-99 14:00:10 100 190 220
01-Jul-99 14:00:15 100 190 220
01-Jul-99 18:00:43 --- --- ---
01-Jul-99 18:00:48 --- --- ---
N-395 Version 1.0.0.000 Trend SpO2 Limit: 80-100% PR Limit: 60-180 bpm
Time %SpO2 PR (bpm) PA
01-Jul-99 18:00:53 --- --- ---
01-Jul-99 18:00:58 --- --- ---
01-Jul-99 18:01:03 98 100 140
01-Jul-99 18:01:08 98 181* 190
01-Jul-99 18:01:13 99 122 232
Output Complete

Figure 4-5: Trend Printout

The first row of the printout includes information about the type of instrument
delivering the information, the software level, type of printout, and alarm parameters.
The second line lists the headings for the columns. These lines are printed out every
25 lines, or when a change to an alarm limit is made.
Patient data is represented with a date and time stamp for the data. In the example
above, the "- - -" means that a sensor was connected but the signal quality of the data
being received was too low for the monitor to interpret the data. Patient data that is
outside of an alarm limit is marked with an asterisk (*).
At the end of the printout "Output Complete" will be printed. This indicates that
there was no corruption of data. If the Output Complete statement is not printed at
the end of the printout, the data must be considered invalid.
ERRLOG (Nellcor Customer Service Engineer Only)
A list of all the errors recorded in memory can be obtained by pressing the ERRLOG
softkey. The first line lists the type of instrument producing the printout, software
level, type of printout, and the time of the printout are listed in the first line. The
second line of the printout consists of column headings. If nothing prints out, there
have been no errors. An example of an Errlog printout is shown in Figure 4-6.

4-4
Section 4: Power-On Settings and Service Functions

N-395 Version 1.0.0.000 Error Log Time: 14600:00:07


Op Time Error Task Addr Count
10713:21:03 52 12 48F9 100
00634:26:01 37 4 31A2 3
Output Complete

Figure 4-6: Errlog Printout

INSTAT (Nellcor Customer Service Engineer Only)


The DELETE softkey, described in the operator's manual, allows the user to delete
the most recent trend data. The current trend data, along with the deleted trends, can
be retrieved from the instrument through an Instat printout.
The oldest deleted trend is Trend 01 on the Instat printout. If a Trend 01 already
exists in memory from an earlier Delete, the next deleted trend will become Trend 02.
Every time a DELETE is performed from the user softkeys, the number of existing
trends will increase by 1. The current trend will have the largest trend number.
Figure 4-7 illustrates an Instat printout. Line one is for instrument type, software
revision level, type of printout, and alarm parameter settings. The second line
contains the column headings. A trend point is recorded for every 4 seconds of
instrument operation. Up to 48 hours of instrument operation data can be recorded.
If the final line on the printout shows "Output Complete," then the data has been
successfully transmitted with no corruption. If there is no "Output Complete" line
printed, the data should be considered invalid.

N-395 Version 1.0.0.000 Instrument SpO2 Limit: 30-100% PR Limit: 100-180 bpm
TIME Trend 01 %SpO2 PR (bpm) PA SpO2 Status UIF Status Aud
01-Jul-99 14:00:00 --- --- --- SD BU LB AO L
01-Jul-99 14:00:05 --- --- --- PS BU LB AO
01-Jul-99 14:00:10 100 120 220 BU LB
01-Jul-99 14:00:15 100 120 220 BU LB
N-395 Version 1.0.0.000 Instrument SpO2 Limit: 80-100% PR Limit: 60-180 bpm
TIME Trend 02 %SpO2 PR (bpm) PA SpO2 Status UIF Status Aud
01-Jul-99 14:24:24 79* 58* 220 PS SL PL BU LB M
01-Jul-99 14:24:29 79* 57* 220 PS SL PL BU LB AS M
01-Jul-99 14:24:29 0* 0* --- PS LP SL PL BU LB AS H
N-395 Version 1.0.0.000 Instrument SpO2 Limit: 80-100% PR Limit: 60-180 bpm
TIME Trend 03 %SpO2 PR (bpm) PA SpO2 Status UIF Status Aud
11-Jul-99 7:13:02 99 132* 220 PH BU M
11-Jul-99 7:13:07 99 132* 220 PH BU M
11-Jul-99 7:13:12 99 132* 220 PH BU M
11-Jul-99 7:13:17 99 132* 220 PH BU M
11-Jul-99 7:13:22 99 132* 220 PH BU M
11-Jul-99 7:13:27 99 132* 220 PH BU M
11-Jul-99 7:13:32 99 132* 220 PH BU M
Output Complete

Figure 4-7: Instat Printout

4-5
Section 4: Power-On Settings and Service Functions

INFO (Nellcor Customer Service Engineer Only)


Pressing the INFO softkey produces a printout of instrument information as
illustrated in Figure 4-8. A single line will be printed. The data presented in the
printout, going from left to right is, the instrument type (N-395), software version
level, type of printout (INFO), CRC (Cyclic Redundancy Check) number, and the
ratio of current operating time to total operating time (the ratio itself has no units of
measure.

N-395 Version XXXXXX INFO CRC:XXXX SEC: 123456789/987654321

Figure 4-8: INFO Printout

4.4.5 NEXT

Additional options can be accessed from the main Service Functions menu by
pressing the NEXT softkey. When NEXT is pressed, the softkeys change to the
functions shown in Figure 4-9.

Figure 4-9: NEXT Softkeys

DOWNLD
When DOWNLD is selected, the instrument will display the revision of the Boot
Code. To exit DOWNLD, cycle power to the instrument by pressing the POWER
ON/OFF button. Consult the Directions for Use (DFU) provided with any
downloads or upgrades to the FLASH firmware.
ALARMS
Pressing the ALARMS softkey can change characteristics of the audible alarm.
When the ALARMS softkey is pressed, the softkey's functions change as shown in
Figure 4-10.

Figure 4-10: ALARMS Softkeys

4-6
Section 4: Power-On Settings and Service Functions

SELECT
The SELECT softkey is used to select what function of the audible alarm is going to
be changed. A box can be cycled between two choices: ALLOW OFF and OFF
REMINDER.
How to select and set ALLOW OFF and OFF REMINDER:
1. Disconnect sensor from monitor.
Note: If the sensor is not disconnected, the only softkeys on the screen will be
PARAM and EXIT.
2. Simultaneously press the fourth softkey from the left and the CONTRAST
softkey for more than 3 seconds. The menu bar will change to the softkey
headings shown in Figure 4-11.

Figure 4-11: Service Function Softkeys

3. Press the NEXT softkey.

Figure 4-12: Service Function NEXT Softkey

4. Press the ALARMS softkey.

Figure 4-13: Service Function ALARMS Softkey

5. Use the UP ARROW or DOWN ARROW buttons to cycle between YES and
NO. Use the SELECT softkey to toggle between ALLOW OFF and OFF
REMINDER.
6. Press the EXIT softkey.

4-7
Section 4: Power-On Settings and Service Functions

When ALLOW OFF is selected, a choice is given between allowing an audible alarm
OFF or disabling the audible alarm OFF. Pressing the UP or DOWN ARROW key
cycles between Yes and No. If Yes is selected, the operator has the option of
selecting AUDIBLE ALARM OFF. If No is selected, the operator is not given the
option of selecting AUDIBLE ALARM OFF as an alarm silence duration choice.
If the audible alarm is set to Off, a reminder tone can be sounded every 3 minutes to
notify the user of this condition. The UP and DOWN ARROW keys can be used to
change the choice from Yes to No. Selecting Yes enables the Reminder. Selecting
No disables the Reminder when the audible alarm is set to Off.

4.5 SETTING INSTITUTIONAL DEFAULTS (SAMPLE)

The following default values may be set:


• Alarm Silence Duration (30, 60, 90, 120 seconds)
• Alarm Silence Restriction (none, sound reminder, do not allow OFF)
• Alarm Volume (1 to 10)
• Nurse Call Priority RS-232 (normally high, normally low)
• Pulse Beep Volume (0 to 10)
• Pulse Rate Upper Alarm Limit (low limit to 250 bpm)
• Pulse Rate Lower Alarm Limit (20 bpm to high limit)
• SatSeconds (OFF, 10, 25, 50, 100)
• Serial Port Baud Rate (2400, 9600, 19200)
• Serial Port Mode (ASCII, OXINET, CLINICAL, GRAPH, AGILEN, [Agilent
HP monitor], SPACELB [SpaceLabs monitor], MARQ [GE Marquette
monitor], DATEX [Datex-Ohmeda AS/3 monitor] ). Available selections
depend on the software installed in your N-395.
• SpO2 Upper Alarm Limit (low limit to 100%)
• SpO2 Lower Limit (80% to high limit)
1. Disconnect sensor from monitor.
Note: If the sensor is not disconnected, the only softkeys on the screen will be
PARAM and EXIT.
2. Set desired values to the institutional values.
3. Simultaneously press the LIGHT softkey and the CONTRAST button for
more than 3 seconds. The menu bar will change to the softkey headings
shown in Figure 4-14.

Figure 4-14: Service Function Softkeys

4-8
Section 4: Power-On Settings and Service Functions

4. Press the PARAM softkey. See Figure 4-15.

Figure 4-15: PARAM Softkeys

5. Press the SAVE softkey. See Figure 4-16.

Figure 4-16: SAVE Softkeys

6. The monitor will sound 3 beeps indicating that defaults have been reset.

4-9
(Blank Page)
SECTION 5: TROUBLESHOOTING
5.1 Introduction
5.2 How to Use this Section
5.3 Who Should Perform Repairs
5.4 Replacement Level Supported
5.5 Returning the N-395
5.6 Obtaining Replacement Parts
5.7 Troubleshooting Guide
5.8 Error Codes

5.1 INTRODUCTION

This section explains how to troubleshoot the N-395 if problems arise. Tables are
supplied that list possible monitor difficulties, along with probable causes, and
recommended actions to correct the difficulty.

5.2 HOW TO USE THIS SECTION

Use this section in conjunction with Section 3, Performance Verification, and Section
7, Spare Parts. To remove and replace a part you suspect is defective, follow the
instructions in Section 6, Disassembly Guide. The circuit analysis section in the
Technical Supplement offers information on how the monitor functions.

5.3 WHO SHOULD PERFORM REPAIRS

Only qualified service personnel should open the monitor housing, remove and
replace components, or make adjustments. If your medical facility does not have
qualified service personnel, contact Nellcor Technical Services at 1.800.NELLCOR
or your local Nellcor representative.

5.4 REPLACEMENT LEVEL SUPPORTED

The replacement level supported for this product is to the printed circuit board (PCB)
and major subassembly level. Once you isolate a suspected PCB, follow the
procedures in Section 6, Disassembly Guide, to replace the PCB with a known good
PCB. Check to see if the trouble symptom disappears and that the monitor passes all
performance tests. If the trouble symptom persists, swap back the replacement PCB
with the suspected malfunctioning PCB (the original PCB that was installed when
you started troubleshooting) and continue troubleshooting as directed in this section.

5.5 RETURNING THE N-395

Contact Nellcor Technical Services Department or your local Nellcor representative


for shipping instructions including a Returned Goods Authorization (RGA) number.
Unless otherwise instructed by Nellcor’s Technical Services Department, it is not
necessary to return the sensor or other accessory items with the monitor. Pack the N-
395 in its original shipping carton. If the original carton is not available, use a
suitable carton with appropriate packing material to protect it during shipping.
Return the N-395 by any shipping method that provides proof of delivery.

5-1
Section 5: Troubleshooting

5.6 OBTAINING REPLACEMENT PARTS

Nellcor’s Technical Services provides technical assistance information and


replacement parts. To obtain replacement parts, contact Nellcor or your local Nellcor
representative. Refer to parts by the part names and part numbers listed in Section 7,
Spare Parts.
The latest version of this manual is available on the Internet at:
http://www.nellcor.com/respiratory/resp/Serv_Supp/ProductManuals.html

5.7 TROUBLESHOOTING GUIDE

Problems with the N-395 are categorized in Table 5-1. Refer to the paragraph
indicated for further troubleshooting instructions.
Note: Taking the recommended actions discussed in this section will correct the
majority of problems you may encounter. However, problems not covered
here can be resolved by calling Nellcor Technical Services at
1.800.NELLCOR or your local Nellcor representative.

Table 5-1: Problem Categories


Problem Area Refer to Paragraph
1. Power 5.7.1
• No power-up on AC and/or DC
• Fails power-on self-test
• Powers down without apparent
cause
2. Buttons 5.7.2
• Monitor does not respond properly
to buttons
3. Display/Alarms 5.7.3
• Displays do not respond properly
• Alarms or other tones do not sound
properly or are generated without
apparent cause
4. Operational Performance 5.7.4
• Displays appear to be operational,
but monitor shows no readings
• Suspect readings
5. Data Port 5.7.5
• N-395 data port not functioning
properly
All of the categories in Table 5-1 are discussed in the following paragraphs.

5-2
Section 5: Troubleshooting

5.7.1 Power

Power problems are related to AC and/or DC. Table 5-2 lists recommended actions to
power problems.

Table 5-2: Power Problems


Condition Recommended Action
1. Battery Low 1. Ensure that the N-395 is plugged into an operational
indicator lights AC outlet and the AC indicator is on.
steadily while
2. Check the fuses. The fuses are located in the Power
N-395 is
Entry Module as indicated in paragraph 6.3 of the
connected to AC
Disassembly Guide section 6. Replace if necessary.
and battery is
fully charged. 3. Open the monitor as described in section 6. Verify
the power supply’s output to the battery while on AC
by disconnecting the battery leads from the battery
and connect a DVM to them. The voltage measured
should be 6.80 VDC ± 0.15 VDC and the current
should be 400 mA ± 80 mA. Replace the power
supply if above values are not met.
4. Check the harness connection from the bottom
enclosure to the User Interface PCB, as instructed in
paragraph 6.11 of the Disassembly Guide section. If
the connection is good, replace the User Interface
PCB.
2. The N-395 does The battery may be discharged. To recharge the battery,
not operate when refer to paragraph 3.3.1, Battery Charge. The monitor
disconnected may be used with a less than fully charged battery but
from AC power. with a corresponding decrease in operating time from
that charge.
3. Battery Low There are 15 minutes or less of usable charge left on the
indicator on N-395 battery before the instrument shuts off. At this
during DC point, if possible, cease use of the N-395 on battery
operation and an power, connect it to an AC source and allow it to
alarm is recharge (approximately 14 hours). The N-395 may
sounding. continue to be used while it is recharging. (A full
recharge of the battery while the monitor is being used
takes 18 hours.)
4. Battery does not 1. Replace battery if it is more than 2 years old.
charge. 2. If the battery fails to hold a charge, replace the
battery as indicated in Section 6, Disassembly Guide.
3. Open the monitor as described in Section 6. Verify
the power supply’s output to the battery while on AC
by disconnecting the battery leads from the power
supply and connect a DVM to them. The voltage
measured should be 6.8 VDC ± 0.15 VDC and the
current should be 400 mA ± 80 mA. Replace the
power supply if above values are not met.

5-3
Section 5: Troubleshooting

5.7.2 Buttons

Table 5-3 lists symptoms of problems relating to non-responsive buttons and


recommended actions. If the action requires replacement of a PCB, refer to Section
6, Disassembly Guide.

Table 5-3: Button Problems


Symptoms Recommended Action
1. The N-395 turns on but 1. Replace Top Case assembly.
does not respond to
2. If the buttons still do not work, replace interface
some or all of the
PCB.
buttons.

5.7.3 Display/Alarms

Table 5-4 lists symptoms of problems relating to nonfunctioning displays and audible
tones or alarms, and recommended actions. If the action requires replacement of a
PCB or module, refer to Section 6, Disassembly Guide.

Table 5-4: Display/Alarms Problems


Symptoms Recommended Action
1. Display values are 1. If the sensor is connected, replace the sensor
missing or erratic. extension cable.
2. If the condition persists, replace the sensor.
3. If the condition still persists, replace the
interface printed circuit board.
2. Display pixels do not 1. Check the connection between the User Interface
light. PCB and the Display PCB.
2. If the condition does not change, replace the
Display PCB.
3. If the condition still persists, replace the User
Interface PCB.
3. Alarm sounds for no 1. Moisture or spilled liquids can cause an alarm to
apparent reason. sound. Allow the monitor to dry thoroughly
before using.
2. If the condition persists, replace the User
Interface PCB.
4. Alarm does not sound. 1. Check alarm silence status.
2. Replace the speaker as described in Section 6,
Disassembly Guide.
3. If the condition persists, replace the User
Interface PCB.

5-4
Section 5: Troubleshooting

5.7.4 Operational Performance

Table 5-5 lists symptoms of problems relating to operational performance (no error
codes displayed) and recommended actions. If the action requires replacement of a
PCB or module, refer to Section 6, Disassembly Guide.

Table 5-5: Operational Performance Problems


Symptoms Recommended Action
1. The Pulse Amplitude 1. The sensor may be damaged; replace it.
indicator seems to
2. If the condition still persists, replace the User
indicate a pulse, but the
Interface PCB.
digital displays show
zeroes.
2. SpO2 or Pulse values 1. The sensor may be damp or may have been
change rapidly; Pulse reused too many times. Replace it.
Amplitude indicator is
2. An electrosurgical unit (ESU) may be
erratic.
interfering with performance:
− Move the N-395 and its cables and sensors
as far from the ESU as possible.
− Plug the N-395 power supply and the ESU
into different AC circuits.
− Move the ESU ground pad as close to the
surgical site as possible and as far away
from the sensor as possible.
3. Verify the performance with the procedures
detailed in Section 3.
4. If the condition still persists, replace the User
Interface PCB.

5-5
Section 5: Troubleshooting

5.7.5 Data Port

Table 5-6 lists symptoms of problems relating to the data port and recommended
actions. If the action requires replacement of the User Interface PCB, refer to Section
6, Disassembly Guide.

Table 5-6: Data Port Problems


Symptoms Recommended Action
1. No printout is being 1. The monitor’s baud rate does not match the
received. printer. Change the baud rate of the monitor
following instructions in paragraph 10.2.
2. If the condition still persists, replace the User
Interface PCB.
2. The RS-232 nurse call is 1. Verify that connections are made between
not working. pins 5 (GND) and 11 (nurse call) of the data
port. (See Figure 10-3)
2. Verify that the output voltage between
ground pin 5 and pin 11 is -5 to -12 VDC (no
alarm) and +5 to +12 VDC (during alarm).
(See Figure 10-2)
3. If the condition still persists, replace the User
Interface PCB.

5.8 ERROR CODES

An error code is displayed when the N-395 detects a non-correctable failure. When
this occurs, the unit stops monitoring, sounds a low-priority alarm that cannot be
silenced, clears patient data from the display, and displays an error code.
Table 5-7 provides a complete list of error codes and possible solutions.
Table 5-7: Error Codes
Code Meaning Possible Solutions
1 Failure of Power-On Self-Test Replace User Interface PCB
(POST)
4 Battery dead 1. Charge battery for 14 hours
2. Leads of battery reversed; see
paragraph 6.6.
3. Replace battery
5 Too many microprocessor resets 1. Cycle power
within a period of time 2. Replace User Interface PCB if
code 5 repeatedly occurs
3. Replace Power Supply
6 Boot CRC error 1. Cycle power
2. Replace User Interface PCB
8 Boot CRC Error 1. Cycle power
11 Flash ROM corruption 2. Replace User Interface PCB if
12 Excessive resets code repeatedly occurs

5-6
Section 5: Troubleshooting

Table 5-7: Error Codes


Code Meaning Possible Solutions
52 Loss of settings 1. Cycle power
2. Check and reset settings if
necessary
3. Check battery
4. Replace User Interface PCB
if code repeatedly occurs
76 Error accessing EPROM 1. Cycle power
2. Replace User Interface PCB
80 Institutional default values lost 1. Cycle power
and reset to factory default 2. Replace User Interface PCB if
values code 80 repeatedly occurs
81 Settings lost (settings that were 1. Cycle power
different from power-on default 2. Check and reset settings if
values have been lost) necessary
3. Check battery
4. Replace User Interface PCB
if code repeatedly occurs
82 Time clock lost 1. Reset time clock
2. Battery power was lost; check
the battery
3. Replace the Power Supply
84 Internal communications error 1. Cycle power
2. Replace User Interface PCB if
code repeatedly occurs

5.8.1 Other Messages

In addition to the error codes listed in Table 5-7, the following messages may be
encountered:
DISALLOWED ON BATTERY - An attempt to print or download data port
information while operating on battery power has been made. Connect to AC power
and retry.
DISALLOWED ON LOW BATTERY - An attempt to turn on the backlight has
been made while in a low battery condition. If the backlight is turned off during a
low battery condition, it cannot be turned back on.
INVALID SILENCE DURATION - An attempt has been made to set the alarm
silence duration power-on default to “OFF." The power-on default cannot be set to
“OFF."
INVALID SpO2 LIMIT - An attempt has been made to set either the upper or lower
alarm limit power-on default below 80. The power-on default cannot be set below
80.

5-7
Section 5: Troubleshooting

READING TRENDS - The monitor is gathering trend information for display.


SENSOR DISCONNECTED - The sensor has disconnected from the cable, the
cable has disconnected from the monitor, or the sensor/cable wiring is defective.
Press the ALARM SILENCE button to silence the alarm. Check the connections. If
this does not correct the problem, replace the sensor and/or cable.
SENSOR OFF - The sensor has become disconnected from the patient. Press the
ALARM SILENCE button to silence the alarm. Check the sensor-to-patient
connection. If this does not correct the problem, replace the sensor.

5-8
SECTION 6: DISASSEMBLY GUIDE
6.1 Introduction
6.2 Prior to Disassembly
6.3 Fuse Replacement
6.4 Monitor Disassembly
6.5 Monitor Assembly
6.6 Battery Replacement
6.7 Power Entry Module Removal/Replacement
6.8 Power Supply Removal/Replacement
6.9 Cooling Fan Removal/Replacement
6.10 Display PCB Removal/Replacement
6.11 User Interface PCB Removal/Replacement
6.12 Alarm Speaker Removal/Replacement

6.1 INTRODUCTION

The N-395 can be disassembled down to all major component parts, including:
• PCBs
• battery
• cables
• chassis enclosures
The following tools are required:
• small Phillips-head screwdriver
• medium Phillips-head screwdriver
• small blade screwdriver
• needle-nose pliers or 1/4-inch socket
• torque wrench, 10 inch-pounds (1.13 Newton-meters)
WARNING: Before attempting to open or disassemble the N-395, disconnect
the power cord from the N-395.

Caution: Observe ESD (electrostatic discharge) precautions when working


within the unit.
Note: Some spare parts have a business reply card attached. When you receive
these spare parts, please fill out and return the card.

6.2 PRIOR TO DISASSEMBLY

1. Turn the N-395 off by pressing the POWER ON/OFF button.


2. Disconnect the monitor from the AC power source.

6-1
Section 6: Disassembly Guide

6.3 FUSE REPLACEMENT

1. Complete the procedure in paragraph 6.2.


2. Disconnect the power cord from the back of the monitor.
3. Remove the fuse drawer from the power module by pressing down on the tab in
the center and pulling out as shown in Figure 6-1.

Figure 6-1: Fuse Removal

4. Put two new, 5- x 20-mm, slow blow, 0.5-amp, 250-volt fuses in the drawer and
reinsert the drawer in the power entry module.

6-2
Section 6: Disassembly Guide

6.4 MONITOR DISASSEMBLY

1. Complete the procedure in paragraph 6.2.


2. Set the N-395 upside down, as shown in Figure 6-2.

Figure 6-2: N-395 Corner Screws

2. Remove the four corner screws.


Caution: Observe ESD (electrostatic discharge) precautions when
disassembling and reassembling the N-395 and when handling any of the
components of the N-395.
3. Separate the top case from the bottom case of the monitor, being careful not to
stress the wire harnesses between the cases. Place the two halves of the monitor
on the table as shown in Figure 6-3.
4. Disconnect the Power Supply harness from J6 on the User Interface PCB.

6-3
Section 6: Disassembly Guide

Figure 6-3: Separating Case Halves

6.5 MONITOR ASSEMBLY

1. Connect the Power Supply to J8 on the User Interface PCB.


2. Place the top case over the bottom case, being careful to align the Display PCB,
Power Entry Module, and the fan with the slots in the case halves.
Caution: When reassembling the N-395, tighten the screws that hold the cases
together to a maximum of 10 inch-pounds. Over-tightening could strip out the
screw holes in the top case, rendering it unusable.
3. Install the four corner screws.

6-4
Section 6: Disassembly Guide

6.6 BATTERY REPLACEMENT

Removal
1. Follow the procedure in paragraphs 6.2 and 6.4.
2. Remove the two screws from the battery bracket and lift the battery out of the
bottom case as shown in Figure 6-4.
3. Be sure to note the polarity of the leads. Use needle-nose pliers to disconnect
the leads from the battery.

Figure 6-4: N-395 Battery

4. The lead-acid battery is recyclable. Do not dispose of the battery by placing it


in the regular trash. Dispose of the battery in accordance with local guidelines
or return it to Nellcor Technical Services for disposal.
Replacement
5. Connect the leads to the battery. The red wire connects to the positive terminal,
and the black wire connects to the negative terminal.
6. Insert the new battery into the bottom case with the negative terminal towards
the outside of the monitor. Install the bracket and grounding lead with the two
screws.
7. Complete the procedure in paragraph 6.5.
8. Turn the monitor on and verify proper operation.

6-5
Section 6: Disassembly Guide

6.7 POWER ENTRY MODULE (PEM) REMOVAL/REPLACEMENT

Removal
1. Follow the procedure in paragraphs 6.2 and 6.4.
2. Push the top of the Power Entry Module (PEM) in from the outside of the case,
and lift up.
3. Use needle-nose pliers to disconnect the leads from the PEM (see Figure 6-5).

G, N, and L are labels on the PEM

Figure 6-5: Power Entry Module

Replacement
4. Reconnect the three power supply leads as indicated in Table 6-1.
5. Install the PEM in the bottom case with the fuse drawer facing down. A tab in
the bottom case holds the PEM in place. Insert the bottom wing of the PEM
between the tab and the internal edge of the sidewall of the bottom case. Push
the PEM down and towards the outside of the monitor until it clicks into place.
6. Complete the procedure in paragraph 6.5.

6-6
Section 6: Disassembly Guide

6.8 POWER SUPPLY REMOVAL/REPLACEMENT

Removal
1. Follow the procedure in paragraphs 6.2 and 6.4.
2. Push the top of the Power Entry Module (PEM) in from the outside of the case,
and lift up.
3. Use needle-nose pliers to disconnect the leads from the PEM (see Figure 6-5).
4. Disconnect the fan wire harness from J1 on the Power Supply PCB
(see Figure 6-7).
5. Use a 10-mm wrench to disconnect the Power Supply ground lead from the
equipotential lug (Figure 6-5).
6. Remove the seven screws shown in Figure 6-6.
7. Lift the Power Supply out of the bottom case.

Figure 6-6: Power Supply

6-7
Section 6: Disassembly Guide

Replacement
8. Reconnect the leads to the PEM following the instructions in Table 6-1 below
and Figure 6-5.

Table 6-1: Power Supply Lead Connections


Wire Color / Label Connects To
Green & Yellow Equipotential Lug
Brown/Labeled "L" "L" on the Power Entry Module
Blue/Labeled "N" "N" on the Power Entry Module
Red /Labeled + Positive Battery Terminal
Black /Labeled – Negative Battery Terminal
9. Place the Power Supply in the bottom case.
Caution: When installing the Power Supply, tighten the seven screws to a
maximum of 4 inch-pounds. Over-tightening could strip out the screw holes in
the bottom case, rendering it unusable.
10. Install the seven screws in the Power Supply and tighten.
11. Connect the fan harness to J1 on the Power Supply.
12. Install the PEM in the bottom case with the fuse drawer facing down. A tab in
the bottom case holds the PEM in place. Insert the bottom wing of the PEM
between the tab and the internal edge of the sidewall of the bottom case. Push
the PEM down and towards the outside of the monitor until it clicks into place.
13. Complete the replacement procedure in paragraph 6.5.

6-8
Section 6: Disassembly Guide

6.9 COOLING FAN REMOVAL/REPLACEMENT

Removal
1. Complete the procedure in paragraphs 6.2 and 6.4.
2. Disconnect the fan wire harness from J1 on the Power Supply PCB
(see Figure 6-7).
3. Lift the cooling fan from the slots in the bottom case.

Figure 6-7: Cooling Fan

Replacement
4. Connect the cooling fan wire harness to J1 on the Power Supply PCB.
5. Insert the cooling fan into the slots in the bottom case with the padded sides on
the top and bottom and the fan's harness to the handle side of the case.
6. Complete procedure 6.5.

6-9
Section 6: Disassembly Guide

6.10 DISPLAY PCB REMOVAL/REPLACEMENT

Removal

WARNING: The LCD panel contains toxic chemicals. Do not ingest chemicals
from a broken LCD panel.

1. Complete the procedures in paragraphs 6.2 and 6.4.


2. Disconnect the CCFL harness (two white wires) from J7 of the User Interface
PCB. See Figure 6-8.
3. Use a small blade screwdriver to pry the clip from either edge of J5, then
disconnect the Display PCB ribbon cable from the connector.
4. Remove the screw holding the clamp to the ferrite on the ribbon cable of the
Display PCB.
5. Separate the adhesive connection of the double-sided tape and lift the Display
PCB up to remove it from the top case.
6. Remove the used double-sided tape.

Figure 6-8: Display PCB

6-10
Section 6: Disassembly Guide

Replacement
7. Install new double-sided tape as shown in Figure 6-8.
8. Slide the Display PCB into the grooves in the top case. Check to make sure the
Display PCB is firmly seated in the top case. Apply pressure between the top
case and the display PCB to make good contact with the double-sided tape.
9. Connect the wire harness with two white wires to J7 of the User Interface PCB.
10. Connect the Display PCB ribbon cable to J5 of the User Interface PCB. Install
the clip over the J5 connector.
11. Secure the ferrite on the ribbon cable from the Display PCB. Place the clamp
over the ferrite, assure that no wires are pinched, and screw the clamp to the
User Interface PCB.
12. Complete the procedure in paragraph 6.5.

6.11 USER INTERFACE PCB REMOVAL/REPLACEMENT

Removal
1. Complete the procedures in paragraphs 6.2 and 6.4.
2. Disconnect the CCFL harness (two white wires) from J7 of the User Interface
PCB. See Figure 6-8.
3. Use a small blade screwdriver to pry the clip from either edge of J5, then
disconnect the Display PCB ribbon cable from the connector.
4. Remove the screw holding the clamp to the ferrite on the ribbon cable of the
Display PCB.
5. Disconnect the keypad ribbon cable from ZIF connector J8 on the User Interface
PCB (Figure 6-8). Lift up on the ribbon cable’s outer shell until it clicks, then
remove the cable from the connector.
6. Disconnect the speaker cable from J3 on the User Interface PCB (See
Figure 6-8).
7. Remove the five screws in the User Interface PCB (Figure 6-9).
8. Remove the User Interface PCB from the top case.

6-11
Section 6: Disassembly Guide

Figure 6-9: User Interface PCB

Replacement
Caution: When installing the User Interface PCB, hand tighten the five screws
to a maximum of 4 inch-pounds. Over-tightening could strip out the screw holes
in the top case, rendering it unusable.
9. Place the User Interface PCB in the top case.
10. Install the five screws in the User Interface PCB.
11. Lift up on the outer shell of J8 (Figure 6-8) on the User Interface PCB until it
clicks. Insert the keypad ribbon cable into J8 of the User Interface PCB. Slide
the outer shell of J8 down until it locks in place.
12. Connect the speaker cable to J3 of the User Interface PCB.
13. Connect the CCFL wire harness with two white wires to J7 of the User Interface
PCB.
14. Connect the Display PCB ribbon cable to J5 of the User Interface PCB. Install
the clip over the J5 connector.

6-12
Section 6: Disassembly Guide

15. Secure the ferrite on the ribbon cable from the Display PCB. Place the clamp
over the ferrite, assure that no wires are pinched, and screw the clamp to the
User Interface PCB.
16. Complete the procedure in paragraph 6.5.

6.12 ALARM SPEAKER REMOVAL/REPLACEMENT

Removal
1. Complete the procedures in paragraphs 6.2 and 6.4.
2. Disconnect the speaker wire harness from J3 on the User Interface PCB
(Figure 6-10).
3. Pull the holding clip back from the speaker and lift the speaker out of the top
case.

Figure 6-10: Alarm Speaker

Replacement
4. Pull the holding clip back, and insert the speaker into the top case.
5. Connect speaker wire harness to J3 on the User Interface PCB.
6. Complete the procedure in paragraph 6.5.

6-13
(Blank Page)
SECTION 7: SPARE PARTS
7.1 Spare Parts

7.1 INTRODUCTION

The latest version of this manual is available on the Internet at:


http://www.mallinckrodt.com/respiratory/resp/Serv_Supp/ProductManuals.html
Spare parts, along with part numbers, are shown in Table 7-1. Item numbers
correspond to the callout numbers in Figure 7-1.
Spare parts and accessories for the N-395 are listed on the Internet at:
http://www.mallinckrodt.com/respiratory/resp/Serv_Supp/Apartweb/main/PartAcceMenu.htm
l

Check the Internet for the latest part numbers.

Table 7-1: Parts List


Item Description Part Number
1 Top Case Assembly (Membrane Panel 036562
Included)
Bottom Enclosure Cover (not called out) 035318
2 Fuse Drawer 691500
3 Fuses 691032
4 Power Entry Module 691499
5 Cooling Fan 035469
6 Power Supply SP036478
7 Display PCB SP036333
8 Battery 640119
9 Battery Bracket 035307
10 User Interface PCB SP036261
Alarm Speaker (not shown) 033494
Rubber Feet (not shown) 4-003818-00
Power Cord (not shown)
• USA 049798
• International 901862
• UK, Ireland 901863
Tilt Stand (not shown) 891340
GCX Mounting Kit (not shown), roll stand 035434
or wall mount
Sensor Lock, SCP-10/MC-10 Cables, 040493
including pins (not shown)

7-1
Section 7: Spare Parts

Figure 7-1 shows the N-395 expanded view with numbers relating to the spare parts
list.

Figure 7-1: N-395 Expanded View

7-2
SECTION 8: PACKING FOR SHIPMENT
8.1 Introduction
8.2 General Instructions
8.3 Repacking in Original Carton
8.4 Repacking in a Different Carton

8.1 INTRODUCTION

To ship the monitor for any reason, follow the instructions in this section.

8.2 GENERAL INSTRUCTIONS

Pack the monitor carefully. Failure to follow the instructions in this section may
result in loss or damage not covered by any applicable Nellcor warranty. If the
original shipping carton is not available, use another suitable carton; North American
customers may call Nellcor Technical Services Department to obtain a shipping
carton.
Prior to shipping the monitor, contact your supplier or local Nellcor office (Technical
Services Department) for a returned goods authorization number. Mark the shipping
carton and any shipping documents with the returned goods authorization (RGA)
number. Return the N-395 by any method that provides proof of delivery.

8-1
Section 8: Packing for Shipment

8.3 REPACKING IN ORIGINAL CARTON

If available, use the original carton and packing materials. See Figure 8-1. Pack the
monitor as follows:
1. Place the monitor and, if necessary, accessory items in original packaging.

Figure 8-1: Repacking the N-395

2. Place in shipping carton and seal carton with packing tape.


3. Label carton with shipping address, return address, and RGA number, if
applicable.

8-2
Section 8: Packing for Shipment

8.4 REPACKING IN A DIFFERENT CARTON

If the original carton is not available, use the following procedure to pack the
N-395 (Figure 8-1):
1. Place the monitor in a plastic bag.
2. Locate a corrugated cardboard shipping carton with a busting strength of at least
200 pounds per square inch (psi).
3. Fill the bottom of the carton with at least 2 inches of packing material.
4. Place the bagged unit on the layer of packing material and fill the box
completely with packing material.
5. Seal the carton with packing tape.
6. Label the carton with the shipping address, return address, and RGA number, if
applicable.

8-3
(Blank Page)
SECTION 9: SPECIFICATIONS
9.1 General
9.2 Electrical
9.3 Physical Characteristics
9.4 Environmental
9.5 Alarms
9.6 Factory Default Settings
9.7 Performance

9.1 GENERAL

Designed to meet safety requirements of:


UL 2601-1, CSA-C22.2 No. 601.1-M90, EN 60601-1, EN 865,
EMC per EN 60601-1-2, and Canadian ICES-001.

9.2 ELECTRICAL

Protection Class
Class I
Degree of Protection
Type BF
Mode of Operation
Continuous
Battery
Type: Rechargeable, sealed lead-acid, internal
Operating time: 2 hours minimum on new, fully charged battery
under the following conditions: no alarms, no analog
or serial output devices attached, no RS-232 level
nurse call output and backlight on.
Recharge period: 14 hours for full charge (in standby)
18 hours for full charge (in use)
Fuses 2 each 5 x 20 mm
Slow Blow 0.5 Amp 250 volts
AC Power
Selectable by switch 100-120 VAC, 50/60 Hz or
200-240 VAC, 50/60 Hz
20 VA
Sensor The wavelength of the light emitted is within the
range of 500 nm to 1,000 nm with the energy not
exceeding 10 mw.
Emission Compliance EN 55011, CISPR 11, Group 1, Class B

9-1
Section 9: Specifications

9.3 PHYSICAL CHARACTERISTICS


Dimensions 3.3 in. H x 10.4 in. W x 6.8 in. D
8.4 cm H x 26.4 cm W x 17.3 cm D
Weight 5.7 lbs.
2.6 kg

9.4 ENVIRONMENTAL
Operating Temperature 5 °C to 40 °C (+41 °F to +104 °F)
Storage Temperature -20 °C to +70 °C (-4 °F to +158 °F)
Operating Altitude -390 m to +3,658 m (-1,280 ft. to +12,000 ft.)
Relative Humidity 15% RH to 95% RH, noncondensing
9.5 ALARMS
Alarm Limit Range
% Saturation: 20–100%
Pulse: 30–250 bpm
9.6 FACTORY DEFAULT SETTINGS

Table 9-1: Factory Default Settings (Adult)


Monitoring Mode Adult
%SpO2 Lower Alarm Limit: 85%
%SpO2 Upper Alarm Limit: 100%
Alarm Silence Duration OFF Setting: Enabled
Alarm Silence Duration: 60 seconds
Alarm Silence Reminder: Enabled
Alarm Volume: 75 dB(A) peak at 1 meter
(volume setting of 5)
Data Port Baud Rate: 9600
Data Port Protocol: ASCII
Display Contrast: Midrange
Display Format: Pleth
Language: English
Nurse Call Polarity: Normally Low
Pulse Beep Volume: 72 dB(A) at 1 meter (volume
setting of 4)
Pulse Rate Lower Alarm Limit: 40 beats per minute
Pulse Rate Upper Alarm Limit: 170 beats per minute
SatSeconds: Off
Trend Display: %SpO2

9-2
Section 9: Specifications

Table 9-2: Factory Default Settings (Neonate)


Monitoring Mode Neonate
%SpO2 Lower Alarm Limit: 80%
%SpO2 Upper Alarm Limit: 95%
Pulse Rate Lower Alarm Limit: 90 beats per minute
Pulse Rate Upper Alarm Limit: 190 beats per minute
SatSeconds: Off

9.7 PERFORMANCE
Measurement Range
SpO2: 1–100%
Pulse/Heart Rate: 20–250 bpm
Accuracy1
Saturation (%SpO2 ±1 SD):
Without Motion:
Adults 70 to 100% ±2 digits
Neonates 70 to 100% ±3 digits
1 to 69% unspecified
With Motion2:
Adults and Neonates 70 to 100% ±3 digits
1 to 69% unspecified
Pulse Rate3
Without Motion 20 to 250 ±3 digits
With Motion Normal physiologic range (e.g., 55 – 125 bpm)
±5 digits

1
Accuracies are expressed as plus or minus “X” digits (saturation percentage points) between saturations of 70-100%.
This variation equals plus or minus one standard deviation (1SD), which encompasses 68% of the population. All
accuracy specifications are based on testing the subject monitor on healthy adult volunteers in induced hypoxia studies
across the specified range. Adult accuracy determined with Oxisensor II D-25 sensors. Neonatal accuracy determined
with Oxisensor II N-25 sensors.
2
For a definition of motion, as applicable to the N-395, contact Nellcor’s Technical Services Department.
3
Pulse rate accuracy is expressed as plus or minus “X” digits (bpm) across the display range. This variation equals ±
one standard deviation (1 SD), which encompasses 68% of the population.

9-3
(Blank Page)
SECTION 10: DATA PORT INTERFACE PROTOCOL
10.1 Introduction
10.2 Configuring the Data Port
10.3 Connecting to the Data Port
10.4 Communications with a PC
10.5 Using Data on the PC
10.6 Real-Time Printout
10.7 Trend Data Printout (ASCII Mode)
10.8 Trend Data Printout (Graph Mode)
10.9 Nurse Call
10.10 Analog Output

10.1 INTRODUCTION
When connected to the data port on the back of the N-395, printouts can be obtained,
or patient data can be communicated to a Nellcor Oxinet II Monitoring System or
personal computer (PC). Analog signals representing %SpO2, Pulse Rate, and Pulse
Amplitude are also provided by the data port. A nurse call function is also available
from the data port. Each of these is discussed in more detail in the paragraphs that
follow.
The N-395, software version 1.7 and above, provides a bedside monitor interface for
interfacing the N-395 with Agilent (HP), SpaceLabs, Marquette, and Datex monitors.
10.2 CONFIGURING THE DATA PORT
Items pertaining to the data port can be adjusted by following the softkey map in
Figure 10-1. For a complete description of the softkeys, see the operator's manual.
LIMITS TREND SETUP LIGHT

VIEW CLOCK NEXT EXIT

COMM LANG NEXT EXIT


BAUD (2400 ENGLISH, FRANCAIS,
9600 or 19200) DEUTSCH, ITALIANO,
PROTOCOL (ASCII, ESPANOL, NEDERLANDS,
OXINET, GRAPH, or PORTUG
CLINICAL,
AGILENT,
SPACELBS, MARQ,
or DATEX)

NCALL ANALOG NEXT EXIT


NORM + 0 VOLT
NORM - 1 VOLT
STEP
Press the Softkey under the desired parameter
then press EXIT to return to the user menu.

Figure 10-1: Data Port Softkeys

10-1
Section 10: Data Port Interface Protocol

The COMM key is used to select from eight communication protocols supported by
the data port. The selections are:
• ASCII used for printouts or interface with Intouch
• GRAPH for graphic printouts
• CLINICAL intended for Nellcor use only
• OXINET to enable communication with Oxinet II
• AGILEN interfaces the N-395 with an Agilent (HP) monitor
• SPACELBS interfaces the N-395 with a SpaceLabs monitor
• MARQ interfaces the N-395 with a GE Marquette monitor
• DATEX interfaces the N-395 with a Datex-Ohmeda AS/3 monitor
Note: Communication protocols for AGILEN, SPACELBS, MARQ, and DATEX
are only available in N-395 software version 1.7 and higher.
To change the communication protocol, press SETUP, NEXT, COMM, and
SELECT. Use the ADJUST UP/DOWN buttons to select the desired
communications protocol.
The baud rate may need to be changed to match the abilities of the attached
equipment. To change the baud rate, press SETUP, NEXT, and COMM. Use the
ADJUST UP/DOWN buttons to select a baud rate of 2400, 9600, or 19200.
Seven languages can be viewed on the screen and sent to the printer. The language
being used can be changed by pressing SETUP, NEXT, and LANG. Use the
ADJUST UP/DOWN buttons to select the desired language.
The voltage polarity for the Nurse Call, available at pins 11 and 5, can be selected
through the softkeys. By pressing SETUP, NEXT, NEXT, and NCALL, a choice of
NORM + or NORM – is offered. NORM + sets the voltage to +5 VDC to +12 VDC
and NORM - sets the voltage to –5 VDC to –12 VDC when there is no audible alarm.
When an audible alarm occurs, these voltages switch polarity. This signal is
available only if the instrument is operating on AC power. For more information on
Nurse Call, see paragraph 10.9 in this section.
Analog calibration signals are provided to adjust a recorder to the output of the
instrument. Selectable calibration signals are +1.0 VDC, 0.0 VDC, and Step. The
signals are accessed by pressing SETUP, NEXT, NEXT, and ANALOG. For more
information on the analog signals, see paragraph 10.10 in this section.
10.2.1 Agilent (HP) Communications

The N-395 sends SpO2, pulse rate, and alarm status data to the Agilent monitor.
The Agilent monitor requires an Agilent VueLink Aux Plus B interface module to
interface with the N-395 pulse oximeter.
The RS-232 hardwire interface cable has a DB-15 connector for the N-395 and the
applicable connector for the Agilent monitor. Nellcor cable part number 902256 is
recommended for this interface.

10-2
Section 10: Data Port Interface Protocol

A blank screen on the Agilent monitor will indicate corrupt data. The Agilent
monitor will detect corrupt data in less than 100 milliseconds.
When the N-395 is in the Agilent mode of operation, the interface baud rate must be
set to 19,200 bits per second. Press the SETUP softkey, then the NEXT softkey, and
then the COMM softkey to select BAUD. Use the ADJUST UP or ADJUST DOWN
buttons to select the correct baud rate.

WARNING: Do not silence the N-395 audible alarm or decrease its volume if
patient safety could be compromised.

The Agilent monitor only displays visual alarm indications for equipment interfaced
through the Agilent VueLink Aux Plus B interface module. The N-395 monitor
must be able to sound an audible alarm in order to maintain patient safety.
Note: The parameters setup for the Agilent bedside monitor interface may be saved
as institutional default settings, see paragraph 4.5, Setting Institutional
Defaults (Sample), page 4-8. Use care when performing this procedure
because all settings will be saved as institutional default settings.
10.2.2 SpaceLabs Communications

The N-395 sends SpO2, pulse rate, and alarm status data to the SpaceLabs monitor.
Figure 10-2 illustrates the connections between the N-395 and the SpaceLabs
Monitor.

Figure 10-2: SpaceLabs Connection

Caution: The SpaceLabs monitor must be turned on before the N-395 monitor
is turned on.
The SpaceLabs monitor requires a Universal FlexPort  interface module to
interface with the N-395 pulse oximeter.
The RS-232 hardwire interface cable has a DB-15 connector for the N-395 and the
applicable connector for the SpaceLabs monitor. Nellcor cable part number 036341
is recommended for this interface.
Corrupt data will be indicated by a Communications Error displayed on the
SpaceLabs monitor. The SpaceLabs monitor will detect corrupt data in less than 11
seconds.

10-3
Section 10: Data Port Interface Protocol

When the N-395 is in the SpaceLabs mode of operation, the interface baud rate must
be set to 9,600 bits per second. Press the SETUP softkey, then the NEXT softkey,
and then the COMM softkey to select BAUD. Use the ADJUST UP or ADJUST
DOWN buttons to select the correct baud rate.

WARNING: Do not silence the N-395 audible alarm or decrease its volume if
patient safety could be compromised.

The SpaceLabs monitor provides both audible and visual alarm indications for
equipment interfaced through the Universal FlexPort  interface module. Silencing
the N-395 alarms will also silence the SpaceLabs monitor alarms. The monitors must
be able to sound an audible alarm in order to maintain patient safety.
Note: The parameters setup for the SpaceLabs bedside monitor interface may be
saved as institutional default settings, see paragraph 4.5, Setting Institutional Defaults
(Sample), page 4-8. Use care when performing this procedure because, all settings
will be saved as institutional default settings.
10.2.3 Marquette Communications

The N-395 sends SpO2, pulse rate, and alarm status data to the Marquette monitor.
The Marquette monitor requires an Octanet  interface module to interface with the
N-395 pulse oximeter. The interface module comes with an interface cable, GE
Marquette part number 417961-033, that connects to the Nellcor interface cable.
The RS-232 hardwire interface cable has a DB-15 connector for the N-395 and the
applicable connector for the Marquette Octanet  interface module cable. Nellcor
cable part number 902254 is recommended for this interface.
Corrupt data will be indicated by a Communications Error displayed on the
Marquette monitor. The Marquette monitor will detect corrupt data in less than 7
seconds.
When the N-395 is in the Marquette mode of operation, the interface baud rate must
be set to 9,600 bits per second. Press the SETUP softkey, then the NEXT softkey,
and then the COMM softkey to select BAUD. Use the ADJUST UP or ADJUST
DOWN buttons to select the correct baud rate.
The GE Marquette monitor only sounds audible alarms for equipment interfaced
through the Octanet  interface module. Silencing the N-395 audible alarm has no
effect on the GE Marquette monitor sounding an alarm.
Note: The parameters setup for the Marquette bedside monitor interface may be
saved as institutional default settings, see paragraph 4.5, Setting Institutional Defaults
(Sample), page 4-8. Use care when performing this procedure because, all settings
will be saved as institutional default settings.

10-4
Section 10: Data Port Interface Protocol

10.2.4 Datex-Ohmeda Communications

The Datex-Ohmeda monitor AS/3 must be configured for communications with the
Nellcor N-200 monitor in order to communicate with the N-395 monitor. Refer to
the AS/3 operator’s manual for instructions on configuring the AS/3 monitor.
The N-395 sends SpO2, pulse rate, and alarm status data to the Datex AS3 monitor.
The RS-232 hardwire interface cable has a DB-15 connector for the N-395 and the
applicable connector for the Datex monitor. Nellcor cable part number 902255 is
recommended for this interface.
Corrupt data will be indicated by a Communications Error displayed on the Datex
monitor. The Datex monitor will detect corrupt data in less than 11 seconds.
When the N-395 is in the Datex mode of operation, the interface baud rate must be
set to 2,400 bits per second. Press the SETUP softkey, then the NEXT softkey, and
then the COMM softkey to select BAUD. Use the ADJUST UP or ADJUST DOWN
buttons to select the correct baud rate.

WARNING: Do not silence the N-395 audible alarm or decrease its volume if
patient safety could be compromised.

The Datex-Ohmeda monitor does not indicate audible or visual alarms for equipment
interfaced. The N-395 monitor must be able to sound an audible alarm in order to
maintain patient safety.
Note: The parameters setup for the Datex-Ohmeda bedside monitor interface may be
saved as institutional default settings, see paragraph 4.5, Setting Institutional Defaults
(Sample), page 4-8. Use care when performing this procedure because all settings
will be saved as institutional default settings.

10.3 CONNECTING TO THE DATA PORT

Data is transmitted in the RS-232 format (pins 2, 3, and 5) or RS-422 (pins 1, 4, 9,


and 12). RS 232 data can be transmitted a maximum of 25 feet, RS-422 up to 4000
feet. The pin outs for the data port are listed in Table 10-1.

10-5
Section 10: Data Port Interface Protocol

Table 10-1: Data Port Pin Outs


Pin Signal
1 RXD+ (RS-422 positive input)
2 RXD 232 (RS-232 input)
3 TXD 232 (RS-232 output)
4 TXD+ (RS-422 positive output)
5 Signal Ground (isolated from earth ground)
6 AN_SpO2 (analog saturation output)
7 Normally Open (N.O.), Dry Contacts, for
Nurse Call (N.O. with no audible alarm)
8 Normally Closed (N.C.), Dry Contacts, for
Nurse Call (N.C. with no audible alarm)
9 RXD- (RS-422 negative input)
10 Signal Ground (isolated from earth ground)
11 Nurse Call (RS-232 level output {-5 to -12
VDC with no audible alarm} {+5 to +12 VDC
with audible alarm})
12 TXD- (RS-422 negative output)
13 AN_Pulse (analog pulse rate output)
14 AN_Pleth (analog pleth wave output)
15 Nurse Call Common for Dry Contacts

Note: When the instrument is turned off, the contact at pin 7 becomes closed and
the contact at pin 8 becomes open.
The pin layout is illustrated in Figure 10-3. An AMP connector is used to connect to
the data port. Use AMP connector (AMP P/N 747538-1), ferrule
(AMP P/N 1-747579-2), and compatible pins (AMP P/N 66570-2).

Figure 10-3: Data Port Pin Layout

When building an RS-422 cable, a resistor (120 Ω , 1/2 watt, 5%) must be added
between pins 1 and 9 of the cable. The end of the cable with the resistor added must
be plugged into the N-395. This resistor is not necessary for RS-232 cables.
The data cable must be shielded (example: Beldon P/N 9616). Connectors at both
ends of the data cable must have the shield terminated to the full 360 degrees of the
connector's metal shell. If rough handling or sharp bends in the cable is anticipated,
use a braided shield.

10-6
Section 10: Data Port Interface Protocol

10.4 COMMUNICATIONS WITH A PC

Data can be sent from the N-395 to a PC by using a data cable with a Null modem
connector installed between the instrument and the PC. Select the ASCII Comm
protocol. Data sent to the PC is serial, 8 data bits, no parity, 1 stop bit XON/XOFF
flow control and is space delineated. When the connection is made, real-time data
will be sent to the PC. A new line of data will be sent every 2 seconds. The
information presented will be the same as described in Real-Time Printouts later in
this section.
Holding the Control key on the PC keyboard and pressing “C” twice can access an
interactive mode. When the interactive mode has been accessed, real-time serial
output is stopped and serial input is accepted. Printouts can be requested or the date
and time can be adjusted via the PC. The PC monitor will display 5 options:
1) Dump Instrument Info
2) Set Date and Time
3) Dump Trend
4) Dump Error Log
5) Exit Interactive Mode
Dump Instrument Info
This allows Instrument Info to be printed or displayed on the PC screen. This option
is intended for Nellcor field service personnel. Instrument Info is a single line of
data, which includes software version, CRC number, and total operating time.
Date and Time
When the instrument is shipped from the factory the date and time are set to the Time
Zone at the manufacturer. If the battery has been removed or disconnected, the time
clock will not reflect the actual date and time. After battery power has been restored,
it will be necessary to reset the date and time.
When Item 2 has been selected, the date and time can be changed via the PC. The
format for date and time is DD-MMM-YY HH:MM:SS. Move the cursor under the
value to be changed and enter the new value.
Dump Trend
Selecting option 3 outputs current trend information. Up to 48 hours of trend
information can be viewed. Information presented includes:
• instrument type
• software revision level
• printout type
• alarm limits
• date and time
• %SpO2
• pulse rate
• pulse amplitude.

10-7
Section 10: Data Port Interface Protocol

Dump Error Log


A list of all of the error codes in memory can be obtained by selecting item 4. The
information that can be viewed includes: instrument type, software revision level,
printout type, time of printout, operating time of the recorded error, error number,
task number, address, and count. This option is intended for Nellcor field service
personnel.
Exit Interactive Mode
Selecting item 5 exits the interactive mode and returns the data port to normal
operation.

10.5 USING DATA ON THE PC

Data displayed on the PC screen can be captured for use in a word-processing


spreadsheet.
Open a terminal program such as HyperTerminal. Verify that the communications
format is compatible with the data port of the N-395. If the communications format
is compatible, real-time data will begin to be displayed on the PC. Capture the text to
a file. Use Control C to stop data flow.
Import the data file into the spreadsheet. The data can now be manipulated by the
commands of the spreadsheet. Some formatting of the data may be necessary.

10.6 REAL-TIME PRINTOUT

When a real-time display or printout is being transmitted to a printer or PC, a new


line of data is printed every 2 seconds. Every 25th line is a Column Heading line. A
column heading line is also printed any time a value in the column heading line is
changed. A real-time printout is shown in Figure 10-4.
Note: If the data output stops transmitting, turn the power off and back on again,
or, if the monitor is connected to a PC, send an XON (Ctrl-q) to resume
transmission.

10-8
Section 10: Data Port Interface Protocol

N-395 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm
TIME %SpO2 BPM PA Status
01-Jul-99 14:00:00 100 120 220
01-Jul-99 14:00:02 100 124 220
01-Jul-99 14:00:04 100 190 220
01-Jul-99 14:00:06 100 190* 220 PH
01-Jul-99 14:00:08 100 190* 220 PH
01-Jul-99 14:00:10 100 190* 220 PH
01-Jul-99 14:00:12 100 190* 220 PH
01-Jul-99 14:00:14 100 190* 220 PH
01-Jul-99 14:00:16 100 190* 220 PH LB
01-Jul-99 14:00:18 100 190* 220 PH LB
01-Jul-99 14:00:20 100 190* 220 PH LB
01-Jul-99 14:00:22 --- --- --- SD LB
01-Jul-99 14:00:24 --- --- --- SD LB
01-Jul-99 14:00:26 --- --- --- SD
01-Jul-99 14:00:28 --- --- --- SD
01-Jul-99 14:00:30 --- --- --- SD
01-Jul-99 14:00:32 --- --- --- SD
01-Jul-99 14:00:34 --- --- --- PS
01-Jul-99 14:00:36 --- --- --- PS
01-Jul-99 14:00:38 --- --- --- PS
01-Jul-99 14:00:40 --- --- --- PS
01-Jul-99 14:00:42 --- --- --- PS
01-Jul-99 14:00:44 --- --- --- PS
N-395 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm
TIME %SpO2 BPM PA Status
01-Jul-99 14:00:46 --- --- --- PS
NELLCOR-25 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 80-100% PR Limit: 100-180 bpm
TIME %SpO2 BPM PA Status
01-Jul-99 14:00:48 79* 59* 220 SL PL LB
01-Jul-99 14:00:50 79* 59* --- PS SL PL LB

Figure 10-4: Real-Time Printout

10.6.1 Column Heading

To explain the printout it will be necessary to break it down to its key components.
The first two lines of the chart are the Column Heading shown below. Every 25th
line a Column Heading is printed. A column heading is also printed whenever a
value of the Column Heading is changed. There are three Column Headings shown
in Figure 10-4. The third Column Heading was printed because the SpO2 limits
changed from 30-100% to 80-100%.
N-395 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm
TIME %SpO2 BPM PA Status

Data Source
N-395 VERSION 1.0.0.1 CRC XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm
TIME %SpO2 BPM PA Status

Data in the highlighted box above represents the source of the printout or display, in
this case the N-395.

10-9
Section 10: Data Port Interface Protocol

Software Revision Level


N-395 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm
TIME %SpO2 BPM PA Status

The next data field tells the user the software level, (Version 1.0.0.1) and a software
verification number (CRC XXXX). Neither of these numbers should change during
normal operation. The numbers will change if the monitor is serviced and receives a
software upgrade.
Alarm Limits
N-395 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm
TIME %SpO2 BPM PA Status

The last data field in the top line indicates the high and the low alarm limits for
%SpO2 and for the pulse rate (PR). In the example above, the low alarm limit for
SpO2 is 30% and the high alarm limit is 100%. Pulse Rate alarm limits are,
100 bpm (low), and 180 bpm (high).
Column Headings
N-395 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm
TIME %SpO2 BPM PA Status

Actual column headings are in the second row of the Column Heading. Patient data
presented in the chart, from left to right, is the time that the line was obtained, the
current %SpO2 value being measured, the current Pulse Rate in beats per minute
(bpm), the current Pulse Amplitude (PA), and the operating status of the N-395.
10.6.2 Patient Data and Operating Status

Time
TIME %SpO2 BPM PA Status
01-Jul-97 14:00:00 100 120 220

The Time column represents the N-395 real-time clock.


Patient Data
N-395 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm
TIME %SpO2 BPM PA Status
01-Jul-97 14:00:06 100 190* 220 PH

Patient data and the operating status of the unit are highlighted in the display above.
Parameter values, at the time of the printout, are displayed directly beneath the
heading for each parameter. In this example the %SpO2 is 100, and the pulse rate
(PR) is 190 beats per minute. The asterisk (*) next to the 190 indicates that 190 beats
per minute is outside of the alarm limits, indicated in the top row, for pulse rate. If
no data for a parameter is available, three dashes (- - -) will be displayed in the
printout.
Pulse Amplitude (PA) can range from 0 to 254. There are no alarm parameters for
this value. It can be used for trending information and is an indication of a change in
pulse volume, pulse strength, or circulation.
Operating Status
N-395 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm
TIME %SpO2 BPM PA Status
01-Jul-97 14:00:06 100 190* 220 PH

10-10
Section 10: Data Port Interface Protocol

The Status column indicates alarm conditions and operating status of the N-395. In
this example the PH means Pulse High. The status codes are listed in Table 10-2. As
many as 4 codes can be displayed at one time in the Status column.

Table 10-2: Printout Codes


Code Meaning
BU Battery in Use
LB Low Battery
AS Alarm Silence
AO Alarm Off
SD Sensor Disconnect
PS Pulse Search
LP Loss of Pulse
SH Sat High Limit Alarm
SL Sat Low Limit Alarm
PH Pulse Rate High Limit Alarm
PL Pulse Rate Low Limit Alarm
MO Motion
LM Loss of Pulse with Motion
--- No Data Available
* Alarm Parameter Being Violated
Note: A Sensor Disconnect will also cause three dashes (- - -) to be displayed in the
patient data section of the printout.

10.7 TREND DATA PRINTOUT (ASCII MODE)

The format of data displayed when a trend printout is requested is similar to that of
the real-time data. The only differences are that "TREND" is displayed in the top
row instead of the "CRC:XXXX" software verification number, and there is no
"Status" column (Figure 10-5).
Readings are displayed in 4-second intervals. The values on each row are an average
for the 4-second period.
At the end of the printout, an "Output Complete" line indicates that the transmission
was successful. If the "Output Complete" line is not present, the data should be
considered invalid.
VERSION 1.0.0.1 TREND SpO2 Limit: 30-100% PR Limit: 100-180 bpm
TIME %SpO2 PR (bpm) PA
22-Nov-99 14:00:05 100 120 150
22-Nov-99 14:00:09 100 121 154
22-Nov-99 14:00:13 100 120 150
Output Complete

Figure 10-5: Trend Data Printout (ASCII Mode)

10-11
Section 10: Data Port Interface Protocol

10.8 TREND PRINTOUT (GRAPH MODE)

The graph mode (Figure 10-6) disables all printout functions except trend data.
Trend printouts will be graphical if connected to a serial printer that supports Epson
ESC protocol.

Figure 10-6: Trend Data Printout (GRAPH MODE)

10.9 NURSE CALL

An RS-232 Nurse Call signal (pins 5 and 11) can be obtained by connecting to the
data port. It is in the form of a positive or negative voltage chosen by the user.
The remote location will be signaled anytime there is an audible alarm. If the audible
alarm has been set to Off, or silenced, the Nurse Call function is also turned off.
Pin 11 on the data port is the RS-232 Nurse Call signal and in 5 is ground (see Table
10-1). When there is no audible alarm, the voltage between pins 10 and 11 will be -5
VDC to -12 VDC, or +5V DC to +12 VDC, depending on the option chosen via the
softkeys (either NCALL+ or NCALL-). Whenever there is in an audible alarm, the
output between pins 5 and 11 will reverse polarity.
An internal Nurse Call relay (pins 7, 8, and 15) provides dry contacts that can be used
to signal a remote alarm. Pin 15 is common, pin 7 is normally open (N.O.), and pin 8
is normally closed (N.C.). Table 10-3 shows the state of the contacts for alarm and
no alarm conditions, and for instrument off. Table 10-4 defines the ratings of the
Nurse Call relay.

Table 10-3: Nurse Call Relay Pin States


Pin No Alarm or Audible Instrument Off
Alarm Alarm
Silenced
7 N.O. Open Closed Closed
8 N.C. Closed Open Open

10-12
Section 10: Data Port Interface Protocol

Table 10-4: Rating of Nurse Call Relay

Maximum Input 30 V AC or DC (polarity is not important)


Voltage
Load Current 120 mA continuous (peak 300 mA @
100 ms)
Minimum Resistance 26.5 Ω to 50.5 Ω (40.5 Ω typical) during
alarms
Ground Reference Isolated Ground
Electrical Isolation 1500 Volts

10.10 ANALOG OUTPUT

Analog outputs are provided for Saturation, Pulse Rate, and a plethysmographic
waveform.
The output voltage is 0.0 to +1.0 VDC for all three parameters. A 1.0 VDC output
for saturation equals 100%; for pulse rate it equals 250 bpm; and for
plethysmographic waveform, it equals 254 pulse amplitude units. The voltage will
decrease as the values for these parameters decrease. If no data for a parameter is
available, the output voltage for that parameter will be 1.0 VDC.
At power-on after the completion of power-on self-test (POST), the instrument will
initiate an automatic three-step calibration signal. The calibration signal will begin at
0.0 VDC and hold that point for 60 seconds. It will then jump up to 1.0 VDC and
hold that value for 60 seconds. The third part of the calibration signal is a stair step
signal. The stair step signal will start at 0.0 VDC and increase up to 1.0 VDC in
0.1-VDC increments. Each increment will be held for 1 second. Through use of the
softkeys, the 0.0 VDC, 1.0 VDC, or stair step signal can be selected individually
(paragraph 3.3.3.6).

10-13
(Blank Page)
SECTION 11: TECHNICAL SUPPLEMENT
11.1 Introduction
11.2 Oximetry Overview
11.3 SatSeconds Alarm Management
11.4 Reads Through Motion
11.5 Circuit Analysis
11.6 Functional Overview
11.7 AC Input
11.8 Power Supply PCB
11.9 Battery
11.10 User Interface PCB
11.11 Front Panel Display PCB and Controls
11.12 Schematic Diagrams

11.1 INTRODUCTION

This Technical Supplement provides the reader with a discussion of oximetry


principles and a more in-depth discussion of N-395 circuits. Block and schematic
diagrams support a functional overview and detailed circuit analysis. The schematic
diagrams are located at the end of this section.

11.2 OXIMETRY OVERVIEW

The N-395 is based on the principles of spectrophotometry and optical


plethysmography. Optical plethysmography uses light absorption technology to
reproduce waveforms produced by pulsatile blood. The changes that occur in the
absorption of light due to vascular bed changes are reproduced by the pulse oximeter
as plethysmographic waveforms.
Spectrophotometry uses various wavelengths of light to measure light absorption
through given substances. Many times each second, the N-395 passes red and
infrared light into the sensor site and determines absorption. Light transmission is
affected by blood in the arteries, capillaries, and veins, and by solid tissue. The
variation of absorption during the cardiac cycle is caused primarily by pulsatile
changes in the amount of arterial blood in the tissue. By tracking red and infrared
absorption during the whole cardiac cycle, the N-395 determines the portion of light
absorption which is caused by the pulsating arterial blood. Because oxyhemoglobin
and deoxyhemoglobin differ in red and infrared absorption, this corrected
measurement can be used to determine the percent of oxyhemoglobin in arterial
blood: SpO2 is the ratio of corrected absorption at each wavelength.
11.2.1 Functional Versus Fractional Saturation

Like any two-wavelength pulse oximeter, the N-395 cannot recognize the presence of
significant levels of dyshemoglobins. In the presence of significant amounts of
methemoglobin, such oximeters become inaccurate; clinicians are trained to evaluate
the possible presence of methemoglobin by other means. In the presence of
carboxyhemoglobin, two-wavelength pulse oximeters do approximately indicate
functional saturation. Unlike pulse oximeters, some instruments such as
CO-Oximeters measure fractional saturation, that is, oxygenated hemoglobin
expressed as a percentage of all measured hemoglobin, including dyshemoglobins.

11-1
Section 11: Technical Supplement

Consequently, before comparing N-395 measurements with those obtained by an


instrument that measures fractional saturation, measurements must be converted as
follows:
fractional saturation
functional saturation = x100
100 - (% carboxyhemoglobin + % methemoglobin )

11.2.2 Measured Versus Calculated Saturation

When saturation is calculated from a blood gas measurement of the partial pressure
of arterial oxygen (PO2), the calculated value may differ from the N-395 SpO2
measurement. This is because the calculated saturation may not have been corrected
for the effects of variables that can shift the relationship between PO2 and saturation.
Figure 11-1 illustrates the effect that variations in pH, temperature, partial pressure of
carbon dioxide (PCO2), and concentrations of 2,3-DPG and fetal hemoglobin may
have on the oxyhemoglobin dissociation curve.

Figure 11-1: Oxyhemoglobin Dissociation Curve

11.3 SATSECONDS ALARM MANAGEMENT

The N-395 utilizes Nellcor SatSeconds alarm management technique. SatSeconds is


a function of the software within the N-395. With the SatSeconds technique, upper
and lower alarm limits are set in the same way as traditional alarm management. The
clinician also sets a SatSeconds limit that allows monitoring of %SpO2 below the
selected low alarm limit for a period of time before an audible alarm sounds. Refer
to the N-395 Operator's manual for managing SatSeconds.

11-2
Section 11: Technical Supplement

11.4 READS THROUGH MOTION

The N-395 takes advantage of increased microprocessing power with advanced


mathematical algorithms. Oxismart XL advanced signal processing allows the
N-395 to read through challenging motion conditions to deliver accurate saturation
and pulse rate values. For a definition of motion, as applicable to the N-395, contact
Nellcor's Technical Services Department.

11.5 CIRCUIT ANALYSIS

The following paragraphs discuss the operation of each of the printed circuit boards
within the N-395 pulse oximeter. (Refer to the appropriate schematic diagram at the
end of this supplement, as necessary.)

11.6 FUNCTIONAL OVERVIEW

The monitor functional block diagram is shown in Figure 11-2. Most of the
functions of the N-395 are performed on the User Interface PCB. Functions on the
User Interface PCB include the MC 68331 microprocessor, DSP, and Memory.
Other key components of the N-395 are the Power Entry Module (PEM), Power
Supply, and the LCD Display.
The Display module includes the Membrane Panel and the LCD Display. The
Membrane panel contains annunciators and push buttons, allowing the user to access
information and to select various available parameters. The LCD Display PCB
contains the LCD that presents the patient data.

Figure 11-2: N-395 Functional Block Diagram

11.7 AC INPUT

A selector switch on the back of the N-395 allows the user to connect the monitor to
AC power ranging from 100 VAC to 240 VAC. The switch has two positions, one
for 100 VAC through 120 VAC and one for 210 VAC through 240 VAC. Verify that
the switch selection matches the AC power at your location before plugging the
monitor into an AC outlet.

11-3
Section 11: Technical Supplement

AC power enters the N-395 through the PEM. A 0.5-amp fuse is placed in both the
“Hot” and “Neutral” lines. These user-accessible fuses are located in a fuse drawer,
which is part of the PEM on the back of the instrument.

11.8 POWER SUPPLY PCB

The N-395 uses an unregulated linear power supply. This power supply provides the
DC power needed to charge the battery, run the cooling fan and to power User
Interface. Protection from Electro Static Discharge (ESD) and patient isolation from
mains are also provided by the power supply.
AC power from the PEM is passed through a step-down transformer, T2, which has
two primary and two secondary windings. If switch SW1 on the back of the monitor
is in the 120 VAC position, the primary windings are in parallel. The primary
windings are in series if SW1 is in the 240 VAC position.
Each secondary winding is fused with a 0.5-amp, 250-volt fuse (F1 and F2). If a
short circuit should occur in the DC circuitry, these fuses prevent the transformer
from overheating. The output of the transformer varies, depending on load and input.
Voltage measured between the outlet of a secondary winding and ground can be from
6 to 20 VAC. High frequency noise from the AC line and from the User Interface
PCB is filtered by C6 and C8 before passing through the bridge rectifier.
Two outputs from the bridge rectifier are used in the N-395. The fan control circuit
uses the negative output. The positive output is the Main DC ranging from 7 to 18
VDC. This positive voltage is used for the battery circuit and to power the User
Interface PCB.
11.8.1 Fan Control

A fan control circuit on the Power Supply PCB is used to control the temperature
inside the case of the N-395. The temperature sensor used in this circuit is U3. U3
turns on the cooling fan if the temperature inside the case exceeds approximately 31
°C. The cooling fan runs on approximately 15 VDC.
Note: The fan is disabled if the unit is running on battery power.
11.8.2 Battery Circuits

Two circuits are included in this section of the Power Supply PCB. One circuit is
used to charge the battery and the other circuit provides battery protection.
Charging Circuit
The Power Supply will charge the battery while the N-395 is connected to AC power,
even if the monitor is not turned on. The voltage applied to the battery is
6.8 ± 0.15 VDC and is current limited to 400 ± 80 mA.
Battery voltage is checked periodically by the processor. A signal from the processor
turns the charging circuit off to allow this measurement to be taken. If the processor
determines the battery voltage is below 5.85 ± 0.1 VDC, a low battery alarm is
declared.

11-4
Section 11: Technical Supplement

Battery Protection
Two types of battery protection are provided by the Power Supply: protection for the
battery and protection from the battery.
SW2 is a resettable component that protects the battery. SW2 opens and turns the
charging circuit off if the temperature of the battery rises above 50° C. If the output
of the battery exceeds 5.0 amps, F3 opens. F3 protects the battery from a short to
ground of the battery output.
Protection from the battery is provided in the event the battery is connected
backwards. Components on the User Interface PCB and the Power Supply block and
limit the voltage to provide protection to circuits in the instrument.

11.9 BATTERY

A lead-acid battery is used in the N-395. It is rated at 6 VDC, 4 amp-hours. When


new and fully charged, the battery will operate the monitor for 2 hours under the
following conditions: no alarms, no analog or serial output devices attached, no
RS-232 level nurse call output, and backlight on. The battery can withstand 400
charge/discharge cycles. Recharging the battery to full capacity, from a completely
discharged battery, will take 14 hours in standby or 18 hours if the instrument is
being used.
Changeover from AC to battery power will not interrupt the normal monitoring
operation of the N-395. However, when the unit is running on battery power, the
cooling fan will be turned off.
The CPU on the User Interface PCB monitors the charge level of the battery. If the
voltage of the battery falls below 5.85 ± 0.1 VDC, a low battery alarm is declared.
The instrument will continue monitoring and alarming for 15 minutes and then power
down. This 15-minute alarm and power-down sequence can be repeated by turning
the unit back on, provided the battery voltage remains above the critical level.
Battery voltage is considered critical when it decreases to 5.67 ± 0.1 VDC. If the
instrument is turned on and battery voltage is at the critical level, an error code is
displayed and the instrument will not monitor the patient. The instrument will run
for 15 minutes with the error code displayed and then power down.
Both conditions can be corrected by plugging the unit into an AC source for 14 hours
to allow the battery to fully recharge.

11.10 USER INTERFACE PCB

The User Interface PCB is the heart of the N-395. All functions except the
unregulated DC power supply, LCD display, and membrane keypad reside on the
User Interface PCB.
11.10.1 Regulated DC Power Supply

The User Interface PCB receives the MAIN_DC unregulated voltage of 7 to 18 VDC
from the Power Supply or 5.8 to 6.5 VDC from the internal battery. From either of
these signals, the regulated power supply on the User Interface PCB generates +5.0
VDC.

11-5
Section 11: Technical Supplement

11.10.2 Controlling Hardware

Two microprocessors reside on the User Interface PCB. The CPU is a Motorola
MC68331CF (331). The second microprocessor, TMS320C32, is referred to as the
DSP and is controlled by the CPU.
CPU (Central Processing Unit)
The 331 is the main controller of the N-395. The 331 controls the front panel
display, data storage, instrument status, sound generation, and monitors and controls
the instrument's power. The 331 also controls data port communication and the
Nurse Call feature.
Battery voltage is checked periodically by the processor. A signal from the processor
turns the charging circuit off to allow this measurement to be taken. If the processor
determines that the battery voltage is below 5.85 ± 0.1 VDC, the CPU declares a low
battery alarm. If battery voltage on the User Interface PCB is measured below 5.67 ±
0.1 DCV, the monitor will display an error code and sound an audible alarm.
(Voltages measured at the battery will be slightly higher than the values listed
above.) The user will be unable to begin monitoring a patient if the battery voltage
remains below this point. If either event occurs, plug the unit into an AC source for
14 hours to allow the battery to fully recharge.
When the N-395 is powered by AC or on battery power, the RS-232 Nurse Call
function is available. If no audible alarm conditions exist, the output will be -5 to
-12 VDC or +5 VDC to +12 VDC. These voltages are dependent upon the option
selected by the use of the softkeys. Should an audible alarm occur, the output will
change polarity.
The 331 also controls a set of dry contacts provided by a pair of solid state relays on
the User Interface PCB. These solid state relays provide the Nurse Call signals
available at the data port pins 7 and 15 and pins 8 and 15. The relay will function
normally on AC power or on the internal battery power.
When the CPU sends a tone request, three items are used to determine the tone that is
sent to the speaker. First, pulse tones change with the %SpO2 value being measured.
The pulse beep tone will rise and fall with the measured %SpO2 value. Second, three
levels of alarms, each with its own tone, can occur: High, Medium, and Low priority.
Third, the volume of the pulse tone and alarm is user adjustable. Alarm volume can
be adjusted from level 1 to level 10, with level 10 being the highest volume. Pulse
tones can be turned off, by setting the volume to zero.
A real-time clock is provided by the N-395. This is provided by a dedicated real-
time clock chip.
User's interface includes the front panel display and the keypad. By pressing any of
nine keys on the keypad the operator can access different functions of the N-395.
The 331 will recognize the keystroke and make the appropriate change to the monitor
display to be viewed by the operator. The monitor uses any changes made by the
operator until it is turned off. Default values will be restored when the unit is
powered-on again.
Patient data is stored by the N-395 and can be downloaded to a printer through the
data port provided on the back of the monitor. An in-depth discussion of the data
port is covered in Section 10 of this manual.

11-6
Section 11: Technical Supplement

DSP (Digital Signal Processor)


The DSP controls the SpO2 function and communicates the data to the 331.
The DSP controls the intensity of the LEDs in the sensor and the gain of the
amplifiers receiving the return signals from the photodetector in the sensor.
Analog signals are received from the SpO2 circuit on the User Interface PCB. An
A/D converts these signals to digital values for %SpO2 and heart rate. The values are
interpreted by the DSP and sent to the 331 to be displayed and stored.
11.10.3 Sensor Output/LED Control

The SpO2 analog circuitry provides control of the red and IR LEDs such that the
received signals are within the dynamic range of the input amplifier. The variability
in opacity of sensor application sites exceeds the range that can be accommodated by
changing only the LED drive levels. Therefore the DSP controls both the currents to
the LEDs and the amplification in the signal channel.
At initialization of transmission, the LEDs' intensity level is based on previous
running conditions, and the transmission intensity is adjusted until the received
signals match the range of the A/D converter. If the LEDs reach maximum output
without the necessary signal strength, the DSP will increase the channel gain.
The LED drive circuit switches between red and IR transmission and disables both for
a time between transmissions in order to provide a no-transmission reference. To
prevent excessive heat build-up and prolong battery life, each LED is on for only a
small portion of the duty cycle. Also, the frequency of switching is well above that of
motion artifact, and is selected to avoid low harmonics of 50 Hz and 60 Hz power line
frequencies. The IR transmission alone, and the red transmission alone, will each be
on for about one-fourth of the duty cycle.
11.10.4 Input Conditioning

Input to the SpO2 analog circuit is the current output of the sensor photodiode. In
order to condition the signal current, it is necessary to convert the current to voltage.
Because the IR and red signals are absorbed differently by body tissue, their received
signal intensities are at different levels. Therefore, the IR and red signals must be
demodulated and then amplified separately in order to compare them to each other.
De-multiplexing is accomplished by means of two circuits that alternately select the
IR and red signals. Two switches that are coordinated with the IR and red
transmissions control selection of the circuits. A filter with a large time-constant
follows to smooth the signal and remove noise before amplification.
11.10.5 Signal Gain

The separated IR and red signals are amplified so that their DC values are within the
range of the A/D converter. Because the received IR and red signals are typically at
different current levels, the signal gain circuits provide independent amplification for
each signal as needed. The gain in these circuits is adjusted by U68, U53, and U54.
After the IR and red signals are amplified, they are filtered to improve the signal-to-
noise ratio and clamped to a reference voltage to prevent the combined AC and DC
signal from exceeding an acceptable input voltage from the A/D converter.

11-7
Section 11: Technical Supplement

11.10.6 Real-Time Clock (RTC)

Real time is tracked by the N-395. As long as battery power or AC power is


available, the instrument will keep time. If the battery is removed, the time clock will
have to be reset. The LCD will display the time and date for the data period
highlighted by the cursor on a trend display. A time stamp is printed for each line of
data on a printout. Real-time data is displayed and printed as Day, Month, Year,
Hours, Minutes, and Seconds.
11.10.7 Patient Data Storage

Patient data is captured and stored once every 4 seconds. A maximum of 48 hours of
trend data can be stored. Up to 50 alarm limit changes can be retained.
If battery power is disconnected or depleted, trend data and user settings will be lost.
All data is stored with error detection coding. If data stored in memory is found to be
corrupted, it is discarded.

11.11 FRONT PANEL DISPLAY PCB AND CONTROLS

11.11.1 Display PCB

The Front Panel Display PCB provides visual patient data and monitor status.
At power up, all indicators and pixels are illuminated to allow verification of their
proper operation. Next, the NELLCOR logo and the software revision level are
displayed. After this cycle has been completed, the instrument is ready to begin
monitoring.
The LCD allows the user to select among several different types of displays. Graphs,
which are used for trend screens, can be displayed. Real-time patient data can
include a plethysmographic waveform and digital values for SpO2 and BPM. If a
plethysmograph is not desired, the operator can select to view only digital data for
SpO2 and BPM along with a blip bar to show pulse intensity.
11.11.2 Membrane Keypad

A membrane keypad is mounted as part of the top case. A ribbon cable from the
keypad passes through the top case and connects to the User Interface PCB. Nine
keys allow the operator to access different functions of the N-395.
These keys allow the user to select and adjust the alarm limits, cycle power to the
unit, and to silence the alarm. Alarm volume and alarm silence duration can also be
adjusted via the keypad. Pressing the softkeys can access a number of other
functions. These functions are discussed in greater detail in Section 4.
Five LEDs are also part of the membrane keypad. These LEDs indicate AC power
available, low battery, pulse search, alarm silence, and noise/motion.

11-8
Section 11: Technical Supplement

11.12 SCHEMATIC DIAGRAMS

The following schematics are included in this section:


Figure 11-3: Linear Power Supply Schematic
Figure 11-4: 404 Analog Front End Schematic
Figure 11-5: 404 Analog Front End and Pre-Amp Schematic
Figure 11-6: 404 Analog and Digital Schematic
Figure 11-7: 404 DSP Core and Communication Schematic
Figure 11-8: 404 Front End to 331 Core Communication Schematic
Figure 11-9: 404 Front End Power Supplies Schematic
Figure 11-10: SIP/SOP Interface Schematic
Figure 11-11: SIP/SOP Interface Schematic
Figure 11-12: MC331 CPU Core Schematic
Figure 11-13: MC331 Memory Schematic
Figure 11-14: Contrast and Sound Schematic
Figure 11-15: Power Supply Schematic
Figure 11-16: Display Interface and Drivers Schematic

11-9
(Blank Page)
21 uA line - earth leakage
for each 220 pF cap
LINE LINE_IN
W2
18GA_BRN Q1 TH
AC+ 2N3904 Fan Control
HIGH CURRENT VIAS
C3 T2 F1 BR1 MAIN_DC

1
W1
220P 1 15 FAC+ 2 GBU8B I10 I11 J1
18GA _GRN/YEL SW1 C6

2
250V 115V 1 0.01U TH Q5
2

11
E C2 TH 2ASB TH MPSA56 To Fan

3
4700P 230V 3 2 4 1 C12 1
CR2
T1 100P

7
250V 3 13 CON_2L
22V
TH E E3490A 6 6 12 R19 R4

2
1
SMCJ22C
1.00K 499

1
NEUTRAL TH
W3 C7 +

4
R5 CR1

1
R1 4 5 3 C5
18GA_BLU CR5
390K C1 F2 0.1U 15000U 1.00K 1N4702
22V
1/2W 220P 8 10 FAC- 35V 1/2W 15V

2
EPS2PC3 SMCJ22C
TH 250V TH TH TH
TH
TH OB24-9 2ASB TH AC-
R23
NEUT_IN TH
10.0K

Power Entry C8
0.01U
R2

FAN_CTRL TH
35V
DT1
R24 100U
ESD Protection 49.9
+ C9

1/4W TH

Main Board
E

BATT_CHK
W7
22GA_WHT
MAIN_DC
MAIN_DC
W9
R10
22GA_RED
Battery Charge
1.50
1/2W BATT_OUT
W6
TH
22GA_ORN
CHG_IN

W8
C4 Q3 I4 22GA_BLK
I5 100P MPSA56 R13
C11 TP1 R9 2 10.0K
0.1U R11 1.00K GND
10.0K 1
U1 TP2
+ LM358 R8 3
2 8 1.00K
- 3 Q2
R22 R21 1
10.0K 73.2K R12 3 R16 1 IRF9510
+
VREF 10.0K 4 10.0K TH
- 2 4
I8
U1 I2
I3
I6 + LM358 3
U3 R20 5 8 Q6
+ 8
1 10.0K 7 1 2N7002S
VIN FAN_CTRL
3 2 6 U2 R3 2
GND VOUT - CR7
4 LM385S 10.0K
4
LM35D TH - R14 1 3

2
10.0K
I12 CR4 SW2
C10 I1 I9 1N914S
R7 MBRS330T3 MTS50B
CR6
0.1U

11
154K TH F3
3 1 CHG_OUT BATT+
W4 Battery +
R25 NC 22GA_RED
10.0M 5ASB TH
1N914S
I7 W5 Battery -
R6 22 uA leakage from battery @ 6V
22GA_BLK
100K R15
3 49.9K BATT_CHK
Q4
2
2N3904
TH
1

R17
10.0K

Note: All resistors 1/8W 1206 unless otherwise noted.

Figure 11-3
Linear Power Supply Schematic

11-11
I250 I70 I68

1
GAIN4-L
GAIN16-L
GAIN64-L

C141
+12VA +5VA
C153 THIS WHOLE SHEET IS ON 404 ISOLATED SIDE
0.1U 0.1U OFF/ON
1 2 1 2 +12VA +5VA +12VA +5VA +12VA +5VA
+12VA I102
C138 25V 25V R75 +12VA C125

3
0.1U U69A U69B U69C U69D 10.0K 0.1U

13

12

13

12

13

12

13

12
I4235 I4236 I4237 I4238 Q24 25V

1
1 2 I251 I228 I229 1 1 2
I5536 VREF 1 2 I204

VL

VL

VL

VL
V+

V+

V+

V+
25V 1 8 9 16
IN IN IN IN

1
+5VA 3 11 14 I227 U61B

2
D D D D

1
C137 2 7 10 15 I217 R184 I4745I202 I201
S S S S +

6
0.1U R204 4.99K R168

3
V-

V-

V-

V-
2

2
G

1
C160 1.02K 10.0K
1 2 1 2 4 -
U67C 0.1U R197 R198 Q25

1
5 1 2 1
13

12

25V I5033 4.12K 16.5K I4852

5
1 2
SPARE GATE
3 +
I198 C130
VL
V+

25V -12VA -12VA -12VA - 0.1U I211

1
9

2
IN
+12VA +5VA

2
10 S 1 2
-12VA R69

1
D 11

1
25V 1.00M
V-

C133 U67B +12VA 1 2

13

12
C158 1 2 I5527 C124 -12VA
0.1U 0.1U
4

VL
V+
2 2200P 8 1 2 +12VA +12VA LED_OVER
IN
50V +12VA 7 S
25V I249 I226 +12VA C161 6 25V VLED I205 U61A
D
R186 C134 C147 0.1U R166 U60B R174 I47450
+ +

V-

6
G
-12VA 1.00K 100P 0.1U 2 1 2.00K I4786 R164 604
2.00K
1

1
1 2 1 2 1 2 1 2 4 - 1 2 8 -
I4194 25V

5
1 5 1 2 7 1 2

2
50V + 25V I224 U60A C117
1 2 3 + + 1 +

1
+

6
+5VA I4785 R167 C129 R188 10U R165
2 - -IN U68

VS+
I222 R202 49.9K 1 C154 -12VA 8 - 14.3K - 0.1U I214 10 I230 16V - 4.12K
RG1
0.1U R187 R173

1
I223

2
VO 6 7 1 2 1 2

2
C140 20.0K 604
8 RG2 1 2 1 +
1

1
C139 100P 50V +12VA +5VA +12VA +5VA 25V

REF
-DIFSIG

1
1 2 3 ++IN 1 2 1 2 1 2

VS-
0.1U 25V -
1

- R146 -12VA

1
2
+DIFSIG 1 2 -12VA
U67A U71C U67D 2.00K
4

5
1 2

13

12

13

12

13

12
25V I253 I5030 I255 I5563 I5032 I240 I239
C152 R203 -12VA
1

VL

VL

VL
V+

V+

V+
1 2 1.00K C159 1 9 16
IN IN IN
1

1
0.1U 2 10 15 +LED
S D S
2200P
1

1 2 3 11 14 -LED
D S D
50V V- R163

V-

V-
I247 I225

G
25V 10.0K
+5VA

1
1 2
-12VA C123 I90
4

5
I32 R170 R185 0.1U U59 I216 I215

3
10.0K 10.0K 1 2 16 6
VCC INH

1
-12VA -12VA -12VA 1 2 1 1 2 1 11 IR/RED
A
25V
1

CAL-L 10
B
I233 Q20 Q22 14 9
X C
C148 R191 R205 I4674 I4675

2
470P 15.8K 15.8K 15 12
Y XO
1

1 2 1 2 1 2 X1 13
4 Z
50V +12VA +12VA +5VA +12VA +5VA +12VA +5VA 2 I143 I119
Y0
+12VA C126 R171 R172

1
1

3
Y1
0.1U C142 10.0K 10.0K 7
2

VEE

1
I232 1 2 U71A 820P U71D U71B 1 2 1 Q21 1 2 1 Q23 5
13

12

13

12

13

12
Z0
U62B I256 I4415 50V I4421 I5562 I4670 I4673 8 3
+ + VSS Z1
6

I4652 U62A 25V I231 +5VA


1
VL

VL

VL
V+

V+

V+

I4523 C76
1

3 + 1 + 1 16 8

2
IN IN IN
1

5 7 2 15 7 0.1U
D D D

1
C131 LED_SIG
4 - 8 - S 3 S 14 S 6 1 2
0.1U
- -
V-

V-

V-

2
G

R207 25V

1
1 2
10 U43 I5044

1
2

25V I193 TP6


4

8 LDB VDD 12
C155 I195 ADSEL2-L 9 1 IRLED_CURRENT VREF
LDA VOUTA
-12VA -12VA R199 0.1U SCLK 5 14 RLED_CURRENT
CLK VOUTB
24.9K -12VA -12VA

1
1
1 2 DX0 6 13
SDI VREF
1 2 I337 1 7 SDO MSB 11
25V DASEL-L 4 10 DSP_RST-L
CS RESET
OFF/ON 3 2
DGND AGND
-12VA

1
I4710
1

I85 I176
I95
R227
50K TH
1 3 LT-OUT
VCCA
2

I71 I44
14
1

TEST/ZERO 9 8 ZERO/TEST

U32D
I5018
Figure 11-4
7

404 Analog Front End Schematic

11-13
VCCA
+12VA +12VA
I190 C108
R132 0.1U

2
10.0K 1 2 3N3490 R51

1
R143 1 2 10.0K
100K U52A 25V
+

3
I189 I3432 R145
24.9K
6 -
-12VA

1
1 1 2

1
+5VA I174 +5VA

1
7 +
C86 R118 R120

1
CR22 CR23 CR18 - 0.1U 69.8K 37.4K

12
I196

1
1 1 1 1 2 1 2 1 2

2
R134

2
3 3 3 133K 25V 1 R104 R121
I42
43.2K 10.0M VCCA
2 2 2 +12VA I173 1 2
R113
I3429 I3430 I3431 +12VA 10.0M +12VA

2
1
R50

1
1 2
U52B I194 U52C I168 10.0K
+ +
2

3
R131 +12VA I3433 R135 R119 U52D I56

1
1 I3503
+

3
100K R133 24.9K 10.0K I3504 R105
I192
4 - 8 -

1
10.0K 24.9K
2 1 2 14 1 2 10 -

1
LOWSIG-L

1
1 2 5 + 9 + 13 1 2
C97 11 +

2
- - 0.1U

1
1

12

12
2

2
3N3877 25V R114

12
R144 10.7K I170

1
-RDIFSIG -12VA 10.0M
+RDIFSIG 1 2 -12VA
ERROR-L R103 -12VA
LT-OUT 10.7K

1
L24
+12VA +5VA
A601
C163 C157
0.1U 0.1U +LED 2 1
1 2 1 2 -LED
RCAL
25V 25V +12VA +5VA R183 100
+DIFSIG 1 2 +RDIFSIG
U72C U72B
13

12

13

12

I3571 I3570 R190 100

15
I258
-DIFSIG 1 2 -RDIFSIG J10
VL

VL
V+

V+

9 8 I3710
IN IN L23
1

10 7 R155 C151
1 222P
D D A601
11 6 41.2K 1
S S
1 1 2 50V 2 1 2
I209
V-

V-
G

+12VA 1 2 3
I235 I220 +12VA 4
R206 R189 U63A R201
4

L22 5
+

6
41.2K 41.2K I4061 249K_0.1% 6
A601
1

-12VA -12VA 1 2 1 2 1 + 7
7 C185 2 1 8

2
C156 C136 0.1U
8 - 9
2

+12VA +5VA +12VA +5VA 0.1U 0.1U 25V 10


L21
-
2

25V 25V R176 11


A601

1
U72D U72A 41.2K
2

12
1

1
13

12

13

12

I236 I3572 I3569 R175 I254 2 1 13


+ U66A

8
-12VA 100K 14
VL

VL
V+

V+

I3745
IN 16 IN 1 1 2 2 -
+12VA
1

1
I245 I241
1

15 D 2 D 1 L25
C118 R196
S 14 S 3 3 + A601
0.1U 100
-
V-

V-

C128 222P
G

16
1 2 1 1 2 2 1
I237 I234

4
I206 1
R193 R192 25V 50V C190
4

2
+
6

41.2K 41.2K I4062 -12VA 1 2 220P


1

-12VA U63B +12VA 50V


1 2 1 2 3 +
C162 5 R182

1
0.1U C149 C135 249K_0.1% I221 I446 I242
4 - L26
2

+ U66B

8
1 2 0.1U 0.1U C132 R181
A601
-
2

25V 25V R169 0.1U I4021 100


6 -

1
25V 33.2K
2

1 2 7 1 2 2 1
1

I105 I257 5 +
-12VA 25V C191

2
- C186 220P

2
1

I208 I207 0.1U 50V


1

4
RSMP-L
IRSMP-L 25V

1
1
1

R_SIG
IR_SIG

THIS WHOLE SHEET IS ON 404 ISOLATED SIDE -12VA PRE AMP

Figure 11-5
404 Analog Front End and Pre-Amp Schematic

11-15
VCCA
VCCA +12VA VCCA +5VA

C66
0.1U
VCCA VCCA 1 2
VCCA
-12VA

2
U38 R116 R115 R138 R137 R136
10 16 25V I96 5.36K 20.0K 64.9K 15.0K 15.0K +5VA
ENT VDD
7 I432 I175 I171 I178 I177
ENP
2

2
R230 R231

14
10.0K 10.0K

1
3 14 4 U55 TLC1541
A QA

1
1

1
4 B QB 13 6 1 A0 VCC 20
5 C QC 12 5 2 A1
U39B C92 C188
6 11 3 +

1
D QD A2
I3342 0.1U 100UF
1

4 A3

7
TCLK1 2 5 25V 10V
CLK A4

2
15 R107 R124 R123 R122 C100 C99 C87 C98 6

1
2

2
RCO A5
7.32K 10.0K 10.0K 10.0K 0.1U 0.1U 0.1U 0.1U

2
9 LOAD 7 A6
1 8 25V 25V 25V 25V 8 I126
CLR GND A7
9 19

1
A8 CCLK
I3343 I466 I199
1

11 A9 IOCLK 18
VCCA

1
R228 R150

1
12 15 ADSEL2-L
I154 I153 VCCA A10 CS
1.00K 150K 17
DIN

1
1 3 1 2 1 2 DOUT 16
14 +VREF

2
R149 VREF

14
I75 + 13 10
CR32

1
-VREF GND
C183 38.3K R106

14
OFF/ON 12 I3183 1
11 1.0U 100

1
IR/RED 13 12 13 20V 1 2

2
U39D
U32F I3341 C77

2
7
I3340 0.68U

7
50V +5VA VCCA
+5VA VREF C94 C101

1
0.1U 0.1U
RSMP-L 1 2 1 2
IRSMP-L 1 2

2
LED_OVER 25V 25V I181 I164 I162
CR33
R233 I180
I3412
10.0M U54 I45 I165 I163

1
CLK1_250MHZ 14 27
AVDD DVDD

1
CLKA624KHZ
VCCA

1
CLK1_250MHZ

1
1 2 9 AIN1 CLKIN 2
C53 10 3
AIN2 CLKOUT
0.01U U30 74HC4040 R154 C106 SCLK
+ 11 1

1
AIN3 SCLK
1 2 16 9 4.99K 0.47U 12 26 DX0
VCC Q1 AIN4 DIN
7 20V 18 25 DR0
Q2 AIN5 DOUT
50V 6 VREF 19 24 DRDY0-L
Q3 AIN6 DRDY

2
5 23 ADSEL0-L
Q4 CS
CLK20MHZ 10 3 4
CLK Q5 POL
Q6 2 17 REFIN+ SYNC 5
Q7 4 16 REFIN- STDBY 13
I127 1 11 13 15 6 DSP_RST-L
RST Q8 BUFFER RESET
2

Q9 12
R232 14 20 28
Q10 AGND DGND
10.0K 15
Q11 AD7714
Q12 1
8 GND
1

+5VA VCCA
+5VA VREF C110 C93
I47 0.1U 0.1U
CR37
1 2 1 2
CLK4_883KHZ 1 2

2
1

25V 25V
IR_SIG R234
I3413
10.0M I179 I182 U53 AD7714

3
RCAL 14 27
AVDD DVDD

1
R_SIG

1
1 2 9 AIN1 CLKIN 2
10 AIN2 CLKOUT 3
R153 C105 I161 I160
+ 11 1

1
AIN3 SCLK
4.99K 0.47U 12 26
AIN4 DIN
20V 18 25
AIN5 DOUT

1
VREF 19 24 DRDY1-L
AIN6 DRDY

2
23 ADSEL1-L
CS

THIS WHOLE SHEET IS ON 404 ISOLATED SIDE


VREF I238 4
POL
R151 17 5
REFIN+ SYNC
1.00K 16 13
REFIN- STDBY

1
1 2 1 2 15 BUFFER RESET 6

C114 R147 C109 C111 20 28

2
AGND DGND
0.1U 10.0K_0.1% 0.1U 0.1U
25V 25V 25V

1
Figure 11-6
404 Analog and Digital Schematic

11-17
VCCA AA[0:17]

THIS WHOLE SHEET IS ON 404 ISOLATED SIDE C49


VCCA

0.1U
C47 C56 C64 C67 C72 1 2 U2 64KX16

2
0.1U 0.1U 0.1U 0.1U 0.1U 11 VCC.0
33 VCC.1
C52

1
AA0 5 7 AD16 VCCA 22P
A0 D0
U29 AA1 4 8 AD17 1 2
A1 D1
2 58 AA0 AA2 3 9 AD18 U40 FLASH 256KX8
DVDD.0 A0 A2 D2
12 55 AA1 AA3 2 10 AD19 32
DVDD.1 A1 A3 D3 VCC

1
C189 C50 C62 29 52 AA2 AA4 1 13 AD20 AA0 12 Y3

2
DVDD.2 A2 A4 D4 A0
0.1U 0.1U 0.1U 39 49 AA3 AA5 44 14 AD21 AA1 11 C81
3.6864MHZ

2
DVDD.3 A3 A5 D5 A1
Note: Place and route 0.1uf caps 46 48 AA4 AA6 43 15 AD22 AA2 10 0.1U SM
DVDD.4 A4 A6 D6 A2
on same side as TMS320C32 DSP. 59 47 AA5 AA7 42 16 AD23 AA3 9 C51

1
DVDD.5 A5 A7 D7 A3
AA6 AA8 AD24 AA4 22P

4
68 45 27 29 8 VCCA

1
DVDD.6 A6 A8 D8 A4
79 44 AA7 AA9 26 30 AD25 AA5 7 1 2
DVDD.7 A7 A9 D9 A5 C46
90 43 AA8 AA10 25 31 AD26 AA6 6 13 AD0 0.1U
DVDD.8 A8 A10 D10 A6 D0
102 42 AA9 AA11 24 32 AD27 AA7 5 14 AD1
DVDD.9 A9 A11 D11 A7 D1 1 2
I36 116 41 AA10 AA12 21 35 AD28 AA8 27 15 AD2 U28
DVDD.10 A10 A12 D12 A8 D2
129 40 AA11 AA13 20 36 AD29 AA9 26 17 AD3 1 36 44
DVDD.11 A11 A13 D13 A9 D3 I33 X1/CLK VCC
15 38 AA12 AA14 19 37 AD30 AA10 23 18 AD4 1 37
VDDL.0 A12 A14 D14 A10 D4 I34 X2 33 ATXD
1

CLK20MHZ 16 34 AA13 AA15 18 38 AD31 AA11 25 19 AD5 TX.A


VDDL.1 A13 A15 D15 A11 D5 35
50 33 AA14 AA12 4 20 AD6 RX.A ARXD
VCCA C54 VDDL.2 A14 A12 D6
51 32 AA15 I30 1 6 AA13 28 21 AD7 AA0 2 13
VDDL.3 A15 CE A13 D7 A0 TX.B
Y4 0.1U 85 31 AA16 1 41 AA14 29 AA1 4 11
VDDL.4 A16 I38 OE A14 A1 RX.B
1 4 1 2 86 30 AA17 40 AA15 3 AA2 6 I35
EN VCC VDDL.5 A17 UB A15 A2
1

124 28 39 AA16 2 AA3 7 8


VDDL.6 A18 LB A16 A3 IP0
125 27 1 17 AA17 30 5
VCCA I58 VDDL.7 A19 I92 WE A17 IP1

1
26 12 AD0 28 40
A20 GND.0 D0 IP2
2 3 113 25 34 22 AD1 18 3 ERROR-L
GND OUT CLKIN A21 GND.1 CE D1 IP3
24 24 AD2 27 43 LOWSIG-L
F4101 20MHZ A22 OE D2 IP4
107 23 I2964 31 16 AD3 19 42
I37 H1 A23 WE VSS D3 IP5
R65 R77 108
VCCA AD4 26 41
I48 H3 C187 D4 IP6
2

20.0K 20.0K R74 EMU0 14 U1 64KX16 I4236 CODENAME AD5 20


EMU0 D5
20.0K EMU1 17 2 1 11 AD6 25 32
EMU1 VCC.0 D6 OP0 GAIN4-L
EMU2 18 106 AD0 33 AD7 21 14 GAIN16-L
EMU2 D0 VCC.1 D7 OP1
EMU3 13 105 AD1 0.1U 31
EMU3 D1 OP2 GAIN64-L
104 AD2 AA0 5 7 AD0 15 ADSEL0-L
D2 A0 D0 AA4 39 OP3
AD3 AA1 AD1 CE
1

10 TCLK0 D3 103 4 A1 D1 8 OP4 30 ADSEL1-L


AD4 AA2 AD2 10 RD
11 TCLK1 D4 101 3 A2 D2 9 OP5 16 ADSEL2-L
AD5 AA3 AD3 9 WR
D5 100 2 A3 D3 10 OP6 29 DASEL-L
AD6 AA4 AD4 24 INTR
4 CLKR0 D6 99 1 A4 D4 13 OP7 17
SCLK 5 98 AD7 AA5 44 14 AD5

2
CLKX0 D7 A5 D5 38 22 R49
DR0 1 97 AD8 AA6 43 15 AD6 RESET GND
10.0K
DR0 D8 A6 D6
DX0 7 96 AD9 AA7 42 16 AD7
DRX D9 A7 D7 I2974
DRDY0-L 3 91 AD10 AA8 27 29 AD8
FSR0 D10 A8 D8
DRDY1-L 6 89 AD11 AA9 26 30 AD9
FSRX D11 A9 D9
87 AD12 AA10 25 31 AD10

1
D12 A10 D10
TEST/ZERO 137 84 AD13 AA11 24 32 AD11
XF0 D13 A11 D11
CAL-L 138 83 AD14 AA12 21 35 AD12
XF1 D14 A12 D12
TCLK1 82 AD15 AA13 20 36 AD13
D15 A13 D13
140 81 AD16 AA14 19 37 AD14
INT0 D16 A14 D14
AD17 AA15 AD15
1

141 INT1 D17 80 18 A15 D15 38


142 78 AD18
I123 I115 I109 I59 I103 INT2 D18
143 77 AD19 1 6
INT3 D19 I371 CE VCCA
139 76 AD20 41
IACK D20 OE
75 AD21 40
VCCA D21 UB

2
20 71 AD22 R52 39
VCCA MCBL/MP D22 LB
1 9 70 AD23 10.0K 17
I66 SHZ D23 WE
69 AD24 12
VCCA
D24 GND.0
134 67 AD25 34 C55 C63

2
RESET D25 GND.1
R71 65 AD26 0.1U 0.1U
D26
2

R60 R84 AD27 I2965 25V

1
10.0K 110 64 1 2
VSUBS D27
10.0K 10.0K 10.0K 19 63 AD28

1
VSSL.0 D28
56 62 AD29 25V
VSSL.1 D29
57 61 AD30
VSSL.2 D30
94 60 AD31
VSSL.3 D31
1

95 VSSL.4
127 VSSL.5 ST0.B0 123

14

14
21 CVSS.0 ST0.B1 122
35 CVSS.1 ST0.B2 121 9
DSP_RST-L 53 120 3 4 8
CVSS.2 ST0.B3
1 2 73 CVSS.3 10
U32B U39C

1
92 CVSS.4 ST1.B0 131
VCCA R64 111 130 I3781 I3826

7
CVSS.5 ST1.B1 I104
10.0K 135 128
CVSS.6 ST1.B2

14
I74 I73 22 126
DVSS.0 ST1.B3
14

14
1

1
36 I91 1 AD0 I50 1 AD14 I135 1 AD28 I110 1 AA10 1
DVSS.1
54 119 I93 1 AD1 I49 1 AD15 I134 1 AD29 I111 1 AA11 3 1I43 1I65
DVSS.2 IOSTRB I99 I76
1

5 6 74 I79 1 AD2 I100 1 AD16 I133 1 AD30 I144 1 AA12 1 2 2


DVSS.3
93 132 1 AD3 1 AD17 1 AD31 1 AA13 U39A 1I81 1I72
DVSS.4 R/W I77 I146 I132 I122
U32C U32A I3824

1
VCCA 112 I80 1 AD4 I147 1 AD18 I97 1 AA0 I131 1 AA14

7
DVSS.5
I3782 136 117 1 AD5 1 AD19 1 AA1 1 AA15 I3780 1I55
I82 I148 I98 I128
7

7
DVSS.6 RDY I106
C70 8 115 1 AD6 1 AD20 1 AA2 1 AA16
IVSS.0 HOLD I69 I149 I107 I145
0.1U 66 114 1 AD7 1 AD21 1 AA3 1 AA17
IVSS.1 HOLDA I83 I150 I108 I130
1 2 88 I54 1 AD8 I151 1 AD22 I112 1 AA4
IVSS.2
118 133 I53 1 AD9 I152 1 AD23 I113 1 AA5 DSP_RST-H
VCCA IVSS.3 PRGW
I31 1 AD10 I139 1 AD24 I120 1 AA6
I52 1 AD11 I138 1 AD25 I121 1 AA7
U44 I3566 I2961 1 AD12 1 AD26 1 AA8
I51 I137 I114
RESET404-L 1 8 I39 1 AD13 I136 1 AD27 I116 1 AA9
PBRST VCC
1I40
1

2 TD ST 7

3 TOL ~RST 6

4 GND RST 5
R59
10.0K Figure 11-7
CLK4_883KHZ R57
1 02 1 2

Do not populate 0 ohm Watchdog Debug Jumper. 404 DSP Core and Communication Schematic

11-19
A[17:0]

D[0:15]

VDD VDD VDD VDD VDD VDD VDD VDD UARTCSL

VDD

1
R21 R20 R19 R18 R12 R11 R10 R9
I89

2
10.0K 10.0K 10.0K 10.0K 10.0K 10.0K 10.0K 10.0K C15
0.1U
1 2
U9
44 25V
PWR

1
D8 2 D0
D9 3 11
D1 SIN
D10 4 D2
D11 5 13
D3 SOUT
D12 6 D4
D13 7 10
D5 RCLK
D14 8 D6
D15 9 17 1 I5
D7 BAUDOUT

A0 31 36
A0 RTS
A1 30 A1
A2 29 40
A2 CTS

14 CS0 DTR 37
15 CS1
VDD 16 41
CS2 DSR

<--404 ISOLATED SIDE


I1
331 CORE SIDE --> 24
25
RD1 DCD 42 C2
22P
RD2

2
R5

1
RI 43 1 2
VDD 10.0K 20
VCCA WR1

2
I4 21 38 R1 50V

1
WR2 OUT1
1.00M Y1
26 35
3.6864MHZ
DDIS OUT2 SM

1
BUF_FLAG 27 TXRDY
C3

14
32 RXRDY XIN 18

4
VDD 1.50K 47P

1
28 ADS
2

R54 R61 2 1 33 19 1 2 1 2
INTR XOUT
453 453
R2
U31 U19A 50V

1
39 RESET GND 22

2
I1897 VDD R58 I21210

7
TH 1.50K VDD I8 I1826 I3 I2
1

1 8
VCCA

2
R4

1
7
I64 I378 2 10.0K RESETH
3
14

VDD I7 R/WL
Q8 UART_IRQL
I1943
1

ATXD 11 10 1

1
1
6

2
U32E
2

4
I2007 C57 R56
I41
2
7

0.1U 1.00K
I46 3 5 25V
3

VDD I343 I341


1

Q7

1
1

I2149
1

CLKA624KHZ 1 I1758 VDD VDD

1
CLK312KHZ

1
U26A U26B
2

I476
VCCA VCCA VDD R238 4 14 10 14
PRE VCC PRE VCC
2

RESETL CLK156KHZ

3
2 1 1 Q 5 Q 9
Q26
1

U36 2 D 12 D
2

10.0K VDD C43


I1529

2
2

R88 HCPL2531 I19430 3 11 0.1U


TH CR13 CLK CLK
10.0K R78 25V
3

Q 6 Q 8
681 I28 1 7 13 7

1
CLR GND CLR GND

14
8 1
Q6 I1765 I1770
1

I1949

1
1

ARXD 7 1 12 13
2
VDD U19F

1
2

I2111

7
I353 I342
RESET404-L 6 I246 CLK624KHZ
3

4
Q12B FRONT_END_RSTL
1

I2150 4
5 3
5
6
2

R81 R229
681 10.0K
1

Figure 11-8
404 Front End to 331 Core Communication Schematic

11-21
+12VA
CR19
I1700 1 3
+5VA TP7

U56
C107

1
1 8

2
SENSE VIN
0.1U

C103
2 VOUT2 VTC 7 25V <--404 ISOLATED SIDE 331 CORE -->
+ 3 6

1
1
VOUT1 VSET
10U
16V 4 5
GND SHDN
MAX663
2

5V Place 10uh inductors on bottom side (active side).


Per mfg recommendations, parts cannot be wave soldered.

I243 I185
DSP_RST-H T3
CR21
L30

1
1 2 1 3 6
10UH
TP10 I184 I1598
I1702 VDD I468

2
U64 CR20
C122 8 COLA and COLB carry 0.5A VDD
C144 10U Trace Width = 0.050. C33

1
1
2 1 + 3 1
2

VIN1 VOUT
Use redundant ICT test points

1
0.1U 3 35V 1 COLA 0.1U

1
VIN2
50V for vias by LT1533. I467

2
6 VIN3 I1595 1 2

1
I1814 7 5 25V 2
1

VIN4 GND CR26


+ 6.8U I60 25V
I1274 C120

14
CR40 1 3 3 COLB U19C

1
3
9
C95

1
I183 I1596 + 6 5 CLK312KHZ

1
10U
CR25
L29 35V VDD
I2112

1
1 2 3 1 10

7
2
TP9 +12VA C121 10UH
+ I1597 7 5

1
C102 I1705 10U
2

0.1U U57 35V C58


+

1
I1706 50V 10U
1

8 1 I62
VIN VOUT

2
TP12 I1815 R63 35V
1

15.0K
2 6 + C119
1

GND1 GND3
3

2
3 7 U33 1 2
GND2 GND4 CR34 6.8U
1

25V 2 15 I61
COLA COLB
I1145 I1784 I88 I87 I86 3 14 R62
DUTY VIN
2

15.0K
1

4 SYNC RVSL 13

1
RCSL 12 1 2

1
5 CT SHDN 11
R68 6 10
I1709 RT VC
DT2 C59 16.5K L28

2
VLED VCCA TP11 I1651 470P 1 2 7 16 1 2
FB PGND
R152 I244 CR38 TH 50V 8 9
NFB GND 22N
0 T4 VDD R66

1
1
I1658 4.22K LT1533
1
1 2 1 2
I63

1
1 2 1 2
Tie VLED to VCCA

2
C143 R67
at 100uf cap + Place 22nh inductor on bottom side (active side).
1

100UF 825
4

3
Per mfg recommendations, part cannot be wave soldered.
10V
CR39
2

I1401

1
2 1
1

1 2
R222
100M
1/4W
TH

VDD VDD
I166
R100
39.2

2
1

1 2 R76
2.00K
VCCA 7N1137
I124 VCCA U35

8
C104 I1726
0.22U TH

1
6
2
1

1 2 R87 2
10.0K
50V
3 5
U45
VCCA
1

1 8 7
COL REF
2

2 7 R99
COMP RMID
10.0K
3 V+ FGND 6

4 RTOP SGND 5
1

LT1431

Figure 11-9
404 Front End Power Supply Schematic

11-23
I324 I302
VDD
I320 SIP/SOP ISOLATION BARRIER
I339

6
5
U4B R32

14
1

1
CLK156KHZ 3 100 Q3A

1
4 6 9 8 1 2 4 I2261 I333
SIPSOP_EN 5 CR9
U14D I346 T1
SIP/SOP ISOLATED AREA

3
I2192 I2229 VDD

1
1
1 6 2 1

7
VDD VDD
I347

VDD
I292 I293 2 5 I2082 CR8
Place by Q3 I300 TP2 IVDD
R8 U8 IVDD

14

14

1
3 4 2 1
1.00K I2033

1
+ I2233

1
IVDD

1
C42 C39

1
1
I291 1 10 11 1 2 12 13 I2146 1 3

GND1

GND2
I IN OUT
0.1U 47U

2
U14E C8 U14F 10V I332 C5 C28 C27
+ +

1
2

2
2
I2096 330P I2111 C12 47U 0.1U 47U C23

2
50V R30 0.1U 10V 10V 0.1U

4
IVDD

1
1.50K

1
2

2
U24
I
VDD
VDD VDD R214 TH 8 I

1
IVDD IVDD

8
7
I322 I323 200

1
Q3B 1 21
7 TP1 74HC74 Bypass
R25 I2222

14

14
I340 1 2 I317 I18
1.00K

14

14
1
I282 1 4 3 1 2 2 1 2

1
1 2 3 4 ISDA

2
U14B C35 U14A R33
VDD

2
I2093 330P I2121 VDD 100 R213 U13A U13B

7
50V 200 I2140 I2167
I

7
I321 1 24
6 IVDD I

14
I275

1
8N2311

1
VDD U4C 5 6 3
5 IVDD IVDD

2
U4A 9 R29

3
1
U14C I2296 1.50K
1 10 8 I
2 12 11 I2112 Q4 Q5 I10 I17

7
I2303 I2304

14

14
13 1 1
I2193 VDD
1

I2097

1
2

1
9 8 5 6 ISCL
I279

14
I19 I26 1
U13D U13C
SDA I2170 I2139
9 8
I

7
IVDD R13 I

1
U19D 10.0K
I22290 VDD U23 1 2 ITX485_EN

7
1 VDD
I20 I27 8
R212 TH

14
U19E
681
7 IVDD IVDD
11 10 1 21
1

SCL

I20960 I287 I286


R14

14

14
2

7
10.0K

1
1 2 13 12 11 10 ITXD
R211
TX485_EN 681 U13F U13E
6 I2169 I2168
1 24

7
I I

TXD 3
5 IVDD IVDD
I2297
I

2
VDD R24 R27
10.0K 10.0K
I298
VDD R23

2
2 R210 10.0K

1
4.99K

1
I2181 1 1 2 RCV_232
Q1 R22

2
U18 10.0K

1
8
I2142 I2182 1 1 2 RCV_485

3
TH I14 Q2
1

RXD 6

1
2
R26

3
453 I16 I9
5 3 1 2
NC_RELAY

7
VDD
R209 NC_NO
453

6
N.C.
1 2 NC_COM
U21
PLACE BY U9 PLACE BY U14 I2242
I25 1 NC_NC

VDD VDD

5
2

I352 1 8N2212
2

C13 C29
0.1U 0.1U
1

N.O.
U22
1

I2163

I351 Figure 11-10


5
2

SIP/SOP Interfaces Schematic


1

11-25
RS-232 DRIVER
IVDD

2
C16
0.1U
I1744

16

2
2
C22
1 1 0.1U
I316

VCC
V+
RS-485 DRIVER
C1+
I1873

1
C19

2
0.1U
I1720
I315 1 3

1
C1-
I314 1 4 C2+
C20

2
IVDD CMOS LEVEL RS232 LEVEL
0.1U

I313 1 5

1
C2-

RCV_232 12 R1OUT R1IN 13 RXD_232

14

2
C10 ITXD 11 T1IN T1OUT 14 TXD_232
RCV_232 0.1U

VCC
1 9 R2OUT R2IN 8 1

1
I297
3 RSENAB
RXIN- 11 RXD- NC_LVL 10 T2IN T2OUT 7 NC_232

GND
RCV_485 2 RSROUT

V-
RXIN+ 12 RXD+ 1
I289
U12

15
TXENAB IVDD

6
ITX485_EN 4
TXOUT- 10 TXD- 2 1
ITXD 5 TXIN
TXOUT+ 9 TXD+ C21 2 CR11
1 10V

6
1
0.1U
I301
GND1

GND2

2
I RXD_232
U5 J1
6

TXD_232 16

3
CR4 CR6 CR7 CR5 RXD+ 1
I RXD- 9
2
NC_232 10
3
TXD+ 11
NC_NO 4
NC_COM TXD- 12
NC_NC 5
13
AN_PULSE 6
IVDD I318 14
AN_SPO2 7
15

1
AN_PLETH 8
IVDD
Analog Outputs +

6
I331 R7 NC_NO 17
8 BIT DAC 1.00K
4 - F1 500MA
12 4 5 1 2 AN_PULSE NC_COM 1 2
VDD REF0
1

3 + TH

3
3 NC_NC

2
REF1
U16B- C14
+

1
IVDD I299 C31 0.1U

2
ISCL 7 14
SCL REF2
1.0U E

1
R28 8 13 20V CR12
SDA REF3
1

2
1.00K

2
1

ISDA 1 2 9 AD0 + Route with 0.020 trace to


6

I312 R17
1.00K Sheet 1 mounting hole HM5
AN0 -
IVDD
10 AD1 OUT0 2 8
+ 7 1 2 AN_SPO2
1

C17 C24 AN1


11 AD2 OUT1 1 1 +
3

47U 0.1U

2
U16A-

1
10V AN2 C11
I1743 5 16 +
1

AGND OUT2 IVDD


2

C32 I278 0.1U R208


2

6 15 NC_LVL 1.0U I1714 100M DT1

1
DGND OUT3 I1817
20V CR10 1/4W
2

1
I1847 U15 TH TH
1

I LAYOUT TO MINIMIZE CROSSTALK

1
+
6

PER MFG. RECOMMENDATIONS I1746 R6

2
1.00K
8 -
7 1 2 AN_PLETH
IVDD 1 +
3

2
U6A - C25
1

+
1

C18 0.1U
2

I319 I11 1.0U

1
IVDD +
6

R16 20V CR3


6.04K_0.1%
2

4 -
1

I1747 0.1% 5 REF_1V


3 VIN VOUT 1 1 2 3 + IVDD
1
U6B -
2
GND

2
2

R15 C26
U7 4.02K_0.1% 0.1U
THIS WHOLE SHEET IS WITHIN Figure 11-11
2

0.1%
1

THE SIP/SOP ISOLATED AREA SIP/SOP Interfaces Schematic


1

11-27
VDD I367 I375 1
R48
U34 121
L8

1
1 2 VDDI 1 90 RA0 1 2 A0
VDD1 A0
7 20 RA1 16 1 A1
VDD2 A1 RP7 15
Place and Route 0.1uF 0805 caps on same side as U45 18 21 RA2 2 A2
VDD3 A2
28 22 RA3 14 3 A3
VDD4 A3
39 23 RA4 13 4 A4
+ C48 C170 C180 C173 C175 C174 C176 50
VDD5 A4
24 RA5 12 5 A5 From Power Supply
battery backed power
1

2
VDD6 A5
47U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 63 25 RA6 11 6 A6
VDD7 A6
10V 65 26 RA7 10 7 A7
VDD8 A7
84 27 RA8 9 8 A8
1

1
VDD9 A8 I388
2

96 30 RA9 16 1 A9 I408 I406


VDD10 A9 RP5 15
107 31 RA10 2 A10 I407 U37 RAMPWR
VDD11 A10

1
116 32 RA11 14 3 A11 RTCSEL 5 8
VDD12 A11 RST PWR1

1
126 33 RA12 13 4 A12 SERDATA 6 1
VDD13 A12 I/O PWR2

1
35 RA13 12 5 A13 BATLEDDR SERCLK 7
A13 SCLK

32.768KHZ
36 RA14 11 6 A14 ASLEDDR I391 1 C71

1
A14

SM
C169 C168 C179 C172 C178 C171 C177 37 RA15 10 7 A15 MOTNLEDDR 2 0.1U
2

2
A15 X1
0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 38 RA16 9 8 A16 C80

2
A16
41 RA17 A[17:0] 4.7P

2
A17
42 1 R55
2 A17 50V
1

1
A18

Y5
121 3 4

1
A19-/CS6 X2 GND
122

4
A20-/CS7
123 I863
A21-/CS8
124 10 221
1 2R72 UARTCSL
A22-/CS9 REAL TIME CLOCK
RESETL 125 ROMLATECSL Put grounded guard ring around Y3 and C144
A23-/CS10

VDD
D[0:15]
68 111 D0
/RESET D0
110 D1

8
7
6
5
D1
109 D2
D2
RP3 108 D3
D3
10K 105 D4 VDD
D4
I356 I345 104 D5
D5
I21 103 D6

1
2
3
4
D6
I374 102 D7
D7

1
BERRL 70 100 D8
/BERR D8
1

HALTL 69 99 D9

8
7
6
5
/HALT D9
VDD
1

POTCSL 98 D10
D10
77 97 D11 RP4
L9 A601 /IRQ1 D11
BATT_CHECK
1 2 10 76 94 D12 10K
/IRQ2 D12
75 93 D13 SCL
/IRQ3 D13

2
BK-LT-ONL 74 92 D14 R44
/IRQ4 D14

1
2
3
4
73 91 D15 POTCSL 4.99K VDD
/IRQ5 D15
CRIT_BATT-L 72 /IRQ6
IRQ7L R/WLR 121 R46 R/WL

1
L10 71 /IRQ7 R-/W 79 1 2
NC_RELAY1 10 87 89 DSACK0 1
I369
/AVEC /DSACK0 I348 U27 128X8

1
88 DSACK1 1
I470
/DSACK1
UART_IRQL DSL SCL

1
/DS 85 I364 6 SCL PWR 8
L7 82 ASL 1
I358
/AS
TXD 1 2 1
I354 81 SDA2 SDA2 5
SIZ0 SDA
80 SERCLK

2
SIZ1 0.1U
PWM_VOL 130 86 SERDATA 1
PWMA /RMC A0 C36
FONTSEL 129 RA1 1
I381 2
PWMB A1
AC_OK-L 128 RA13 1 3

1
PCLK I376 A2
LOW_BATT-L 4 PAI
BTN_PRS_L 15 7 4
IC1 Note: One ICT per Rpack suffices. WP GND
RTCSEL 14 IC2
TURN_OFF 13 IC3 1I84
DISP_EN 5 R/WLR 1
I357 CR1
IC4/OC5 1I78
RWD_RST 12 RDSPLRDL 1
I385
OC1 1I67
PWM_FREQ 11 56 BKPTL RPBCSL 1 2 1 VDD
OC2 /BKPT-DSCLK I380
CLRIII 10 54 IPIPE0 RDSPLCSL 1
I382
OC3 IPIPE-DSO
AC_LED 6 55 IPIPE1 I1017
OC4 IFETCH-DSI
58 FREEZE 0.1U
FREEZE-QUOT RP8 I471 5.6V
RXD 53 57 VDDI 120 2 1
RXD /TSTIME-TSC

1
FRONT_END_RSTL 52 112 RBOOTROML 4 5 BOOTROML
TXD /CSBOOT

2
113 RRAMLCSL 3 6 RAMLCSL R36
L4 A601 /BR-/CS0
TX485_EN 1 2 1I29 110N818
45 114 RRAMHCSL 2 7 RAMHCSL U25 1.00K
I366 SCK /BG-/CS1 I1008
CLK156KHZ 43 115 RDSPLCSL 1 8 DSPLYCSL MAN_RST 1 8
MISO /BGACK-/CS2 PBRST VCC
SIPSOP_EN 10N823 44 118 RDSPLRDL
MOSI FCO-/CS3
46 119 RPBCSL 121
1 R73
2 DSPLRDL 2 7
/PCS0-/SS FC1-/CS4 TD ST

1
I390 1 10N820 47 120 PSLEDDR RESETL
/PCS1 FC2-/CS5
1 2 48 121
1 R70
2 PBCSL 3 6
/PCS2 TOL ~RST
49 1
8
7
6
5

L3 /PCS3
1

A601 4 GND RST 5 1 I329


2

RP9 66 CLKOUT
I365 CLKOUT
10K VDD VDD I985 RESETH
R42 R47 78 VDDI
MODCLK I1167
10.0K 10.0K 1
I362 L2
1
2
3
4

10N821 10N822 61 VDDSYN 1 2 TP13


VDDSYN I22
R45
1

10N1137 10N1147
C37 10.0K
2 +

2
VSS1
C44 C45 0.01U

1
RWD_RST WD_RST

1
8 VSS2 1 2
17 0.1U 10U 50V
L5 A601 VSS3
SDA 1 2 29 I950 16V

1
VSS4

2
L6 A601 34 64 XFC 1 I363
VSS5 XFC
SCL 1 2 10N1069 40 VSS6
10N1072 51 VSS7 EXTAL 62 1 I336
1

59 VSS8
67 60 10.0M
1 R43
2
I360 I361 VSS9 XTAL
BACKGROUND DEBUG CONNECTOR 83 10
VSS10
2

VDD 95 R35
VSS11
J2 101 332K 1
VSS12
106 VSS13 I335 Y2
10N826 1 2 BKPTL 10N900 117
VSS14 32.768KHZ
3 4 FREEZE 127 VSS15
1

RESETL 5 6 IPIPE1 4 1
IPIPE0 I1061
10N827 7 8
C40 SM C41 Figure 11-12
2

I1036 22P 22P


Note: Encircle C130 and XFC
signal with 10 - 12 mil
50V 50V
MC331 CPU Core Schemtic
1

trace -- VDDSYN.

11-29
Place and Route bypass caps on same side as 29F200.
VDD

1 2 FLASHPWR
L27
+

1
C165 C164
0.1U 47U
10V

2
A1
A2
A3
A[17:0] VDD I453 I455 I457 I450 A4
A5
U10 128KX16 I12 I454 I456 I458 A6

1
A1 11 23 A7
A0 PWR
A2 10 A1 RP2 120 A8

1
A3 9 15 9 8 D0 A9
A2 D0
A4 8 17 10 7 D8 A10
A3 D1
A5 7 19 11 6 D1 A11
A4 D2
A6 6 21 12 5 D9 A12
A5 D3
A7 5 24 13 4 D2 A13
A6 D4
A8 4 26 14 3 D10 A14
A7 D5
A9 42 28 15 2 D3 A15
A8 D6
A10 41 30 16 1 D11 A16
A9 D7
A11 40 16 A17
A10 D8
A12 39 18 D0
A11 D9
A13 38 A12 D10 20 RP1 120 D1
A14 37 22 9 8 D4 D2
A13 D11
A15 36 25 10 7 D12 D3
A14 D12
A16 35 27 11 6 D5 D4
A15 D13
A17 34 29 12 5 D13 D5
A16 D14
31 13 4 D6 D6
D15
I396 I452 I330 2 14 3 D14 D7
I285 RY
33 44 RESETL 15 2 D7 D8
BYTE RESET
U48B R82 16 1 D15 D9

1
BOOTROML 4 121 R/WL 43 D10
WE

1
6 1 2 BOOTFLSHL BOOTFLSHL 12 13 RAMPWR D11
CE GND1
FLSHOEL D12
I451

1 5 14 OE GND2 32

1
D13

2
I2207 I2109 FLASH D14
2

R96 D15
10.0K L1

FRAMPWR
1

1
+

2
C4 C1 C9

1
A[17:0]
0.1U 10U 0.1U
I2066 16V I283

1
2
U17 128KX8 U3 128KX8
A1 12 32 A1 12 32
A0 PWR A0 PWR
A2 11 A2 11
A1 A1
A3 10 A3 10
A2 A2
A4 9 A4 9
A3 A3
A5 8 A5 8
A4 A4
A6 7 A6 7
A5 A5
A7 6 A7 6
A6 A6
A8 5 13 D8 A8 5 13 D0
A7 D0 A7 D0
A9 27 14 D9 A9 27 14 D1
A8 D1 A8 D1
A10 26 15 D10 A10 26 15 D2
A9 D2 A9 D2
A11 23 17 D11 A11 23 17 D3
A10 D3 A10 D3
A12 25 18 D12 A12 25 18 D4
A11 D4 A11 D4
2

R31 A13 4 19 D13 A13 4 19 D5


A12 D5 A12 D5
VDD 121 A14 28 20 D14 A14 28 20 D6
A13 D6 A13 D6
A15 3 21 D15 A15 3 21 D7
A14 D7 A14 D7
I410 U48A A16 31 A16 31
A15 A15
14

U19B 1 A17 2 A17 2


A16 A16
1

3 1
1

3 4 W-RL 2 RAMHCSL 22 RAMLCSL 22


CEL CEL
RESETL 30 RESETL 30
CEH CEH
I2071 24 RAMOEDIS24
I2121 OE OE
R/WL 29 16 R/WL 29 16
WE GND WE GND
7

1 I1975
I267

R/WL
RESETL
RAMHCSL
RAMLCSL
2

R3
10.0K
1

D[15:0] D[15:0]
Figure 11-13
MC331 Memory Schematic

11-31
VDD

2
R235 VDD VDD
15.0K
I24 I349 Layout Note: One via per 47UF cap to each plane.
R40 I350 I475
+

8
332K R41
U20A 1.00K C192 C166 C167 C7 C6

1
PWM_FREQ 1 3 + + + + +

2
1
SPKR1 47U 47U 47U 47U C30

1
1 1 2 2 1

2
R39 10V 10V 10V 10V 0.1U
C193
2 -
15.0K I1464

1
0.015U -

2
50V 0.1U

4
25V

1
1
U11 TH
1 VCC GND1 6
SPKR1 and SPKR2 carry 0.25A J3
Trace Width = 0.020. 2 VI2 VO1 5 1
4 VI4 VO2 8 2

VDD 7 3
R236 N.C. GND2

I23 I338 2 1 I1420


R38 I334
+

8
17.4K 39.2K R34

SPEAKER DRIVER
1

PWM_VOL U20B 1.00K

1
1 2 5 +

1
7 1 2 SPKR2

2
C34 R37 6 -
2 0.1U 4.99K
25V -

4
1

1
VDD

C84
+

1
1.0U
20V

2
DISP_EN

VDD U46
7 2 VEE
IN OUT
C1+ 5 1 I402
10 C182

2
FB
C90 4.7U

2
2

9 3 0.1U 25V

2
SHDN C1-
C73 25V
I1572

1
5.6V
0.1U VDD C91 8

1
2
C2+
CR2

1 I1564 0.1U 1 I419


25V 4 1
1

PGND I420
U47 1 6

1
GND C2-

2
I395 I401 I387 I1570 I400 R93 C83

2
8 15.0K 0.1U
I404 25V
1

1
POTCSL 7 3

1
VCC

CS VH
1 I403

1
SERCLK 1 5RAWEPOT
INC VW
R102
VSS

SERDATA 2 6
DU/ VL
16.5K
1 2
4

CONTRAST CONTROL

Figure 11-14
Contrast and Sound Schematic

11-33
Place caps next to LT1121
U51 I448
CR28 I211 TP8 3_3V CR17 TP5
MAIN_OUT 2 1 MAIN_DC1 3 1 I218
IN OUT RAMPWR

GND
C79

1
+ + 2 1

1
10U C112

2
R178 VDD 35V 1U C115 C116

30V

CR16
I187

2
+ 18V

2
1
20.0K R128 R142 35V 10U 0.1U

1
100K 100K 16V 25V

2
1
1 2 1 2

1
VDD

2
3
CR29
R219

2
Place 10U cap near

2
I437 10.0M R218
CR30
1 2 10.0K CTX10-4 pin 1. T2
To Linear Power Supply 1 3
I457
30V U58B Connect C68, C69 with traces directly to GND vias of U41 pin 4. TP3

1
1 4
I383 I140 I129 VDD
L31
+

8
J8 I159 I436 I239

1
I310 NFM61R 4700P
R158 I125

1
4 MAIN_OUT 5 + U41

1
R177 10.0K

1
3 7 AC_OK-L 7 5 2 3 2 1 1 2
VIN VSW
249K R179

1
2 1 2 6 - 1 10UH
VC

2
BATT 10.0M Open Collector Output C181 CR15 R125 C68
+

5.6V
1

1
-

2
1 2 Active Low Indicator R101 C82 2 4.7U 18.7K 100UF

2
FB

1
2.00K 4700P 10V

4
6 NFB 1 2
U58A I443 50V
1
GND 4
+

I270
8
I106 25V

2
3 8

1
S/S TAB
C69 TP4

1
3 + +

CR14
1
LT1370CR

1
AC_OK 100UF

1
1

2
2
R117 10V
I444 1 I212 1 2 -
C78 6.04K

1
2
- 0.047U

2
50V I155

4
R159

1
100K

1
BATT_CHECK
2

1
R180 1 2 3_3V
100K C127 RAMPWR
2

0.1U R148 C113


2

2
25V 200K 0.1U R215
25V 10.0K
1

I141
1

1
1

CLK624KHZ

1
3_3V

CR27

2
R89 3_3V I156
2 1 20.0K U49B
I118 10 14
PRE VCC

1
R90 9 PWR_ON
Q
2

R223 10.0K 12 I412


D

3
1
200K I393 I392

1
1 2
R92 11 Q11

3
CLK
49.9K C74 I536

1
8

2
Q

1
TURN_OFF 1 2 1 Q10 3_3V 0.1U 13 7
CLR GND
I60 25V
1

2
10.0K

1
I52

1
I448

2
1 2 R109 I389

2
10.0K
C150 R194 R91 3_3V
+
1

1.0U 10.0M VDD R108

1
I157 I117 BTN_PRS_L
VDD 20V 1 2 10.0K U49A R95

3
1
ONBUTTON 49.9K

1
1 2 4 PRE VCC 14
Q9
2

1
Q 5 1 2 1
3_3V C88 2 I64

2
D
2

R200 R195 0.1U


4.99K 4.99K 25V 3

2
CLK

2
U65A I447 R110 6

1
+ Q
8

Critical at approx 5.68V I108 10.0K

1
I449 1 7
CLR GND
3 +
1

CRIT_BATT-L
1

1
1

V_REF 2 -
Normally HIGH, active LOW I425 I186 3_3V

1
- VDD R126

3
2

R224 49.9K
4
8

6.81K Q13 C89

1
6 CLRIII 1 2 1

2
0.1U
5 10.0K 25V
2

R225 1 2

1
2
U70 4.99K
4

I77 U65B I384 R140


+
8

Low at approx 5.85V I109


5 +
1
1

I445 1 7 LOW_BATT-L
6 -
2

R226 Normally HIGH, active LOW


150K -
4

10.0M
Figure 11-15
1

1 2

R221
Power Supply Schematic

11-35
VDD
VDD
VDD

R130 1

2
4.99K 14N321

2
MOTNLEDDR
1 2 1 R111

2
Q17 10.0K C96 Q12A
R129 1 I418 0.1U I55 CCFL inverter

1
4.99K R112 CR24 CR31

1
L12

3
ASLEDDR 1 2 1 10.0K A1 TH
100UH
Q16 J7

1
BK-LT-ONL 1 2 2 2 1 2 1 2 CCFLPWR
1 3
VDD OUT1
R217 1 1

2
4.99K HV_OUT

8
7
I431 1 TH TH 4 2

3
OUT2
BATLEDDR1 I92 C145 C146
2 1 1 + + 3

1
Q19 1 47U 47U 2 5 4
GND1 GND2
R216 10V 10V

2
4.99K R160

3
249

2
PSLEDDR 1 2 1 I93 1
Turn off control

2
Q18 R220

2
1 R162 249 Note: These traces must be as short as possible.
1 249 Maintain 0.2 inch clearance around J5 pins 1 and 4
3

1
MOTNLED
2

R161
249

1
ASLED

1
BATLED
VDD
PSLED
1

Note: This pin


assignment is fixed.

2
BK-LT-ONL
RESETL

2
A0 U48D I397

2
DSPLRDL 1 R83 16V C60
I173
VEE 12 121 10U + 0.1U J5
11 1 2 L11 C61 1 2

1
1
R/WL 13 3 4 VEE
DSPLR/WL 5 6 DSPLRDL
DSPLYCSL DSPLYCSL 7 8 A0
1 R97 9 10 RESETL
U48C
9 121 BD0 11 12 BD1
I411
I424 8 1 2 1 BD2 13 14 BD3
10 BD4 15 16 BD5
I172 BD6 17 18 BD7
1

FONTSEL 19 20
14N14
D[15:0] I161

BDSPLYCSL TO LCD DISPLAY


VDD BD[7:0]

U50
RP10
BD0 8 9 2 18 D8
2

A1 B1
C75 BD1 7 10 3 17 D9
A2 B2
0.1U BD2 6 11 4 16 D10 ONBUTTON
A3 B3
BD3 5 12 5 15 D11
1

A4 B4
BD4 4 13 6 14 D12 3_3V
A5 B5
BD5 3 14 7 13 D13
A6 B6
BD6 2 15 8 12 D14
A7 B7
BD7 1 16 9 11 D15
A8 B8
VDD
R/WL 1 DIR I442

2
BDSPLYCSL 19 R141
G CR36
100K

1
AC_OK 1 3 I435 I426
R127
8
7
6
5

8
7
6
5

2
4.99K
RP13 RP14 I103

1
AC_OK 10K 10K 1 2 1 I101
AC_LED 1 Q15
I394

3
R157
CR35

1
10.0K Q14 1
1
2
3
4

1
2
3
4

3
1 AC_LED 1 3 1 2 1 I429

2
1 R139

2
J9 D[15:0] R156 82.5

2
L17 1
ONBUTTON1 2 ACPWRLED 1 2 SOFTKEY1 1 200K
BATLED 3 4 PSLED L18
MOTNLED 5 6 1 2 SOFTKEY3 U42
L13

1
SOFTKEY2 1 2 7 8 L19 SOFTKEY1 2 18 D8 ACPWRLED
A1 B1
CNTRST SOFTKEY2 D9

1
L14 9 10 2 3 A2 B2 17
SOFTKEY4 1 2 11 12 L20 SOFTKEY3 4 16 D10
A3 B3
L15 13 14 1 2 UP_BTN SOFTKEY4 5 15 D11
A4 B4
DOWN_BTN1 2 15 16 ASLED UP_BTN 6 14 D12
A5 B5
17 CR41 DOWN_BTN 7 13 D13
L16 A6 B6
ALRMSIL 1 2 CNTRST 8 12 D14
2 1 A7 B7
ALRMSIL 9 11 D15
A8 B8
CR42
VDD

1 DIR
2 1 5.6V PBCSL 19 G

VDD VDD
I3
5.6V
395 MEMBRANE PANEL CONNECTOR
2

PBCSL C65 C85


0.1U 0.1U
1

Figure 11-16
filter cap for U34, U40 Display Interface and Drivers Schematic

11-37
SECTION 12: INDEX

A M
Agilent (HP) Communications · 10-3 Manual Overview · 1-1
Alarm Limit Ranges, Default · 3-3 Marquette Communications · 10-4
Analog Output Test · 3-8 Messages
Assembly Disallowed on Battery · 5-7
Monitor · 6-4 Disallowed on Low Battery · 5-7
Invalid Silence Duration · 5-7
Invalid SpO2 Limit · 5-7
B Reading Trend · 5-8
Sensor Disconnected · 5-8
Sensor Off · 5-8
Battery
Motion · 11-3
Charge · 3-1
Maintenance · 2-1
N
C
N-395 Description · 1-1
Cleaning · 2-1

O
D
Operation with a Patient · 3-10
Data Port Oximetery Overview · 11-1
Analog Output · 10-13
Communication with PC · 10-7
Configuring · 10-1 P
Connecting to · 10-5
Interface Protocol · 10-1 Packing
Nurse Call · 10-12 Different Carton · 8-3
Datex Communications · 10-5 Original Carton · 8-2
Disassembly Packing for Shipment · 8-1
Alarm Speaker · 6-13 Parts
Battery Replacement · 6-5 Replacement Level · 5-1
Display PCB · 6-10 Performance Tests · 3-1
Fan · 6-9 Performance Verification · 3-1
Fuse Replacement · 6-2 Power-On Defaults · 3-3
Monitor · 6-3 Power-On Self-Test · 3-2
Power Entry Module · 6-6 Power-On Settings · 4-1
Power Supply · 6-7 Power-Up Performance · 3-2
Prior to · 6-1 Printouts · 10-8
UIF PCB · 6-11 Trend Data · 10-11
Disassembly Guide · 6-1 Pulse Oximeter Tester · 3-5
Alarm Volume Control · 3-7
Alarms · 3-6
F Dynamic Operating Range · 3-7
Nurse Call · 3-8
Factory Default Settings · 4-1 Pulse Tone Volume Control · 3-7
Front Panel Figure · 1-2 Pulsee Oximeter Tester
Functional Block Diagram · 11-3 Alarm Silence · 3-6

L R

LED Excitation Test · 3-9 Rear Panel Figure · 1-2


Limits Softkey Map · 1-3 Related Documents · 1-5

12-1
Section 12: Index

Repairs Select · 4-7


Who Should Perform · 5-1 Trend · 4-4
Returning the N-395 · 5-1 Setup Softkey Map · 1-4
Routine Maintenance · 2-1 SpaceLabs Communications · 10-4
Spare Parts · 7-1
Obtaining · 5-2
S Specifications · 9-1

Safety Tests · 3-10


SatSeconds T
Alarm Management · 11-2
Saturation Tests
Calculated · 11-2 Performance · 3-1
Fractional · 11-1 Theory of Operation
Battery · 11-5
Functional · 11-1 Display PCB · 11-8
Measured · 11-2 Power Supply PCB · 11-4
Service Functions · 4-1 User Interface PCB · 11-5
Accessing · 4-1 Trend Softkey Map · 1-3
Alarms · 4-6 Troubleshooting · 5-1
Downld · 4-6 Error Codes · 5-6
Errlog · 4-4 Other Messages · 5-7
Exit Softkey · 4-2 Troubleshooting Guide · 5-2
Info · 4-6
Instat · 4-5
Next · 4-6
Next Softkey · 4-2
V
Param · 4-2
Print · 4-3 Verification
Reset · 4-3 Performance · 3-1
Save · 4-3

12-2

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