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K I R L OS K AR E L E CT R I C
TABLE OF CONTENTS VICTOR G1000

1. INTRODUCTION 3

2. GLOSSARY 4

3. INSPECTION AND CONSTRUCTION 5

3.1 Identification of rating 5


3.2 Transit damage 5
3.3 Construction 5

4. TECHNICAL SPECIFICATIONS 6

5. DIMENSIONS 8

5.1 Inverter unit outline dimensions 8


5.2 External braking resistor unit dimensions 9

6. INSTALLATION 10

6.1 Installation recommendations 10


6.2 Mounting directions 10

7. WIRING PRECAUTIONS 11

7.1 Main circuit wiring 11


7.2 Control circuit wiring 11
7.3 Dynamic braking wiring 12
7.4 Connection diagram 13
7.5 Inspection before operation 14
7.6 Preliminary run check 14
7.7 Precautions for noise control 14
7.8 Selection of distribution and control equipments 15

8. TERMINAL BLOCK DESCRIPTION 16

8.1 Power terminals 16


8.2 Control terminals 16

1 KIRLOSKAR ELECTRIC
TABLE OF CONTENTS VICTOR G1000

9. DISPLAY UNIT 18

9.1 Description 18
9.2 Operation modes 19
9.3 Display indications in different modes 20
9.4 Data setting 22

10. FUNCTIONS 23

10.1 Function table 23


10.2 Function description 28

11. MAINTENANCE 40

11.1 Preventive maintenance 40


11.2 Maintenance tests 40
11.3 Periodic part replacement 41
11.4 Measuring recommendations 41

12. TROUBLE SHOOTING 42

12.1 Protecting functions 42


12.2 Recovering from faults 44

2 KIRLOSKAR ELECTRIC
1. INTRODUCTION VICTOR G1000

Kirloskar Electric Company Ltd., established in 1946, is one of the leading manufacturer of
Industrial Electrical and Electronic Equipment in the country.

We thank you for procuring our quality product VICTOR AC Drive. We request you to
read thoroughly this manual before using the inverter for the best use.

Victor G1000 is a Micro computer controlled General Purpose AC Variable Speed (Inverter)
Drive catering to all various types of constant and variable torque applications in different
Industries such as Sugar, Textile, Paper, Steel, Cement, Chemical, Pharmaceutical, Plastic,
Process, Tyre & Rubber, Machine Tool.

Victor G1000 AC Drive is based on state-of-the-art electronics and incorporates the latest
semiconductor power device - Insulated Gate Bipolar Transistor (IGBT) and unique display
unit consisting of Seven segment LED’s and 16x2 character LCD’s. The control circuitry is
centered around a 16 bit microcontroller and the control method used is Space Vector
Modulation, which optimizes utilization of input voltage and facilitates smooth rotation of the
Motor at low speed.

This User Manual, furnish the details on selection, operation, installation, maintenance,
trouble shooting etc. of Victor G1000 Inverters. The same can be used to configure the AC
drive according to the application requirements easily.

The VICTOR AC Drives are warranted against any inherent manufacturing defects or faulty
workmanship for a period of 12months from the date of commissioning or 15months from
the date of dispatch, whichever is earlier.

In case, you require any more information or clarification, please contact Kirloskar Electric .

3 KIRLOSKAR ELECTRIC
2. GLOSSARY VICTOR G1000

The special terms used in this manual are defined here :

2.1 FUNCTION : This refers to the parameter to be programmed.


Ex.: COMMAND LOCATION.

2.2 DATA : This refers to the settable data within a given function.
Ex.: Command Location has data like
00. DISPLAY UNIT, 01. TERMINAL BLOCK, etc.

2.3 QUALIFIED : This refers to a person :


PERSONNEL
a. Trained in and authorized to energize and ground circuits and
equipment in accordance with established safety procedures.

b. Trained in proper care and use of protective equipment, in


accordance with established safety procedures.

c. Trained in rendering first aid.

2.4 DANGER : This word refers to procedures / operation, if violated could cause
severe personal injury, damage to life and property, besides the
Inverter.

2.5 CAUTION : This indicates information / instructions if violated will cause minor
personal injury and / or loss of property.

2.6 ATTENTION : This merely draws attention to certain important instructions /


procedures.

4 KIRLOSKAR ELECTRIC
3. INSPECTION AND CONSTRUCTION VICTOR G1000

Ensure the following inspection are carried-out on receipt of material from Kirloskar
Electric.

3.1 IDENTIFICATION : Ensure the rating written on the name plate is the one ordered. A
OF RATING sample of rating plate is shown below

INPUT - 3Ph. 415 V, 50 Hz.


OUTPUT - `Y' A P code : 530

TYPE - VTR `X'

SERIAL No.

KIRLOSKAR ELECTRIC CO., LTD.


MYSORE - INDIA

3.2 TRANSIT DAMAGE : Inspect the Inverter for any mechanical damage that might have
occurred during transit. If any problems are noticed, please
contact Kirloskar Electric.

3.3 CONSTRUCTION :

VI CT OR

5 KIRLOSKAR ELECTRIC
4. TECHNICAL SPECIFICATION VICTOR G1000

RATING CHART
VTR _ _ _ G1
Inverter type
022 037 055 075 110 150 185 220
Applicable Motor
04~2.2 3.7 5.5 7.5 11 15 18.5 22
rating (kW)
Inverter Output at
4.0 6.5 9.3 13.0 17.3 21.6 28.0 32.3
415V (kVA)
Output Current (A) 5.5 9.0 13.0 18.0 24.0 30.0 39.0 45.0

INPUT RATINGS
Power supply 3 Phase 415V, 50 Hz
Allowable variations Voltage +10% to -15%, Frequency ±5%, Imbalance less than 3%.
OUTPUT RATINGS
Output voltage 3 Phase, 415V ( output voltage cannot exceed input voltage )
Output frequency 0.5 Hz – 440Hz
Frequency stability Digital setting : ± 0.01% of maximum frequency (-10°C to +50°C)
Analog setting : ± 0.2% of maximum frequency (at 25°C ± 10°C)
Overload capacity 150% for one minute(Inverse time characteristics)
CONTROL SPECIFICATIONS
Control system Space Vector Modulation
Frequency control 0.5 to 440 Hz
range
Adjustable current 30 to 180% of rated current
limit
Maximum frequency 40Hz – 440Hz.
Base frequency 40Hz – 440Hz.
Carrier frequency 2kHz. Fixed
Frequency setting Key operation : UP or Down key, Potentiometer 1k ohm (2W).
Analog input : 0 to 10V, 0 to –10V, 4 to 20mA , +10V to -10V (polarity
based speed reversal), Raise / Lower switch, 8 Preset frequencies with
X1, X2 and X3 terminals
Frequency resolution Digital : 0.01 Hz (at Fmax. 50 Hz.): Analog : 0.05 Hz (at Fmax. 50Hz.)
Jump frequency Jump frequency control ( 3 points) with adjustable jump range
Accel. / decel time 0.01 to 3600 sec (4 independently adjustable acceleration & deceleration)

6 KIRLOSKAR ELECTRIC
4. TECHNICAL SPECIFICATION VICTOR G1000

CONTROL SPECIFICATIONS CONTD..


Braking Torque DC injection braking ( frequency : 0.5 to 10Hz, Time : 0 to 30seconds,
Voltage : 0 to 15%). Dynamic braking ( 20 to 150%)
Slip compensation Load current dependent slip compensation
Max./ Min frequency Frequency low limit / Frequency upper limit ( Fstart to Fmax.)
Fault history display Present fault and upto 19 previous faults
Starting frequency 0.5Hz to 10Hz
Torque boost 32 selectable modes with automatic torque boost
PROTECTION, INVERTER TRIP AND ERROR MESSAGES
Stall prevention, Auto restart during instantaneous power failure for 15ms duration, Under
voltage, Over voltage, Over current during deceleration, Over current during steady state
condition, Over current during acceleration, THR fault, Heat sink overheating, Inverter overload,
Short circuit, Electronic thermal overload trip ,Setting error and EEPROM error
INDICATION AND CONTROL
Analog / Digital Proportional to output frequency
output
External output 3 programmable open collector outputs. Fault alarm relay output
Display unit having Output frequency, Load current, RPM, DC bus Voltage.
16 x 2 character LCD
with back-lit, 4 seven
segment LED and
8key touch pad
ENVIRONMENTAL CONDITIONS
Installation location Indoor not more than 1000m above sea level. Do not install in a dirty
location or expose to corrosive gases or direct sun rays
Ambient temperature (-10°C) to (+ 40°C)
(-10°C to + 50°C when mounted inside the switch board)
Humidity 90% RH or less ( non – condensing )
Cooling system Forced air cooling
OPTIONAL FACILITIES
RS 232C / RS 485 (serial communication facility), Dynamic Braking facility &/ or Resistor Unit,
Input AC Reactor.

7 KIRLOSKAR ELECTRIC
5. DIMENSIONS VICTOR G1000

5.1 INVERTER UNIT OUTLINE DIMENSIONS

VI CT OR

FRONT VIEW BOTTOM VIEW SIDE VIEW

8 KIRLOSKAR ELECTRIC
5. DIMENSIONS VICTOR G1000

5.2 EXTERNAL BRAKING RESISTOR UNIT DIMENSIONS

DB --- -4
Type
022 037 055 075 150 18.5 22.0
Capacity
0.4 0.4 0.8 1.2 2.0 2.4 2.8
(kW)
Resistor
Resistance
200 160 100 66.7 40 33 28.6
(Ohms)
VTR --- G1DB
Applicable Inverter 022 037 055 075 110,150 185 220
Outline drawing A A B B C C C
Motor output(kW) 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22
Average breaking
150 150 150 100 100 100 100 100 100 100 100
torque( %)
Allowable braking
50 30 15 15 10 10 10 10 10 10 10
freq.(%)
Continuous allowable
120 120 60 30 30 20 20 20 20 20 20
braking time (sec)
Inverter (kVA) 4 6.5 9.3 13 17.3 21.6 28 32.3

9 KIRLOSKAR ELECTRIC
6. INSTALLATION VICTOR G1000

6.1 INSTALLATION RECOMMENDATIONS

Install / store the Inverter in a location that meets the following requirements :

a. The ambient temperature should be between (-10) °C to (+50) °C. The top cover (3) and
TB cover (5) is to be removed for temperature above +40 °C.
b. The humidity should be between 20 and 90 % RH. Avoid any location subjected to
dew condensation, freezing or where the inverter would come in contact with water
c. The Inverter should be installed at an elevation not more than 1000 Mts. above sea
level and vibration should be less than 0.6G.
d. Do not install the Inverter in any place subjected to the following : Direct sunlight, dust,
corrosive gas, inflammable gas or oil mist.

6.2 MOUNTING DIRECTIONS

a. Mount the Module vertically so that KIRLOSKAR ELECTRIC can be seen in its front.
b. The Inverter generates heat during operation. Hence, Provide sufficient cooling air to
pass through heat sink and allow sufficient space around the module as shown below :

VI CT OR

10 KIRLOSKAR ELECTRIC
7. WIRING PRECAUTIONS VICTOR G1000

7.1 MAIN CIRCUIT WIRING

a. Input power supply connections (R,S,T) can be made regardless of phase sequence.
b. Motor wiring ( U, V, W ), when connected normally the motor will rotate counter clockwise
when viewed from load side. If the motor rotates in reverse, interchange any 2 of the
U, V or W terminal connections.
c. Ground terminal connections (E) : For safety reasons, do not operate without the unit
being grounded.

CAUTION
* Never connect the power supply to output terminals ( U, V, W ). It should only be
connected to ( R, S, T ) terminals
* Input power supply should never exceed the tolerances specified in the specification
sheet.
* Never connect a capacitor at the output of the Inverter in an attempt to improve power
factor.
* Do not use a contactor on the output side of the Inverter for ON / OFF operation.

7.2 CONTROL CIRCUIT WIRING

a. Factory wiring at the time of shipment is as shown below. It is not necessary to modify
the wiring for Display Unit Operation.

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7. WIRING PRECAUTIONS VICTOR G1000

b. For external ( TB ) operation please wire as shown below. For description of terminals,
please refer Terminal block description.

CAUTION
* Never connect power supply to control terminals (except for 30A, 30B, 30C terminals).
* For RUN and STOP, use FWD - CM (forward) or REV - CM (reverse) terminals. Avoid
using a contactor ( ON / OFF ) installed on the line side of the Inverter for RUN and
STOP.
* Never conduct megger test at the Inverter control terminals or on the control circuits.

7.3 DYNAMIC BRAKING (DB) WIRING – OPTIONAL

a. When frequent braking or high torque braking is required connect the optional DB resistor
has shown in the figure. Remove the factory installed jumper from CM – THR terminals.

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7. WIRING PRECAUTIONS VICTOR G1000

CAUTION
* If by any chance DB1 and DB2 are short circuited the Inverter will be damaged.
* Standard Inverters are not equipped with Dynamic Braking (DB) Transistor and hence
Dynamic Braking Resistor Unit cannot be made use of.

7.4 CONNECTION DIAGRAM:

a. Main Circuit diagram of the Inverter is as shown below :

b. The following connection diagram shows the Inverter as seen by the external world.

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7. WIRING PRECAUTIONS VICTOR G1000

CAUTION
* A minimum of 10cm separation is recommended between control and power circuit wiring
* Never use the same cable duct for routing both the control and power wiring.
* Always use twisted or shielded wires for routing control wiring. Wire should be as short
as possible (< 20 mts.). Connect outer end of the shielded wires to CM and leave other
end open.
* Install a snubber across any magnetic switches, coils etc. which are closer to the Inverter
* Check for any stray wires touching unintended points.
* If an Inverter trip occurs, strictly follow the Trouble shooting procedures.
* DANGER : Never operate the Inverter without earthing it.

7.5 INSPECTION BEFORE OPERATION :

a. Check for correctness of the wiring .


b. Ensure no stray metal pieces, wires etc. are inside the Inverter.
c. Ensure all screws and terminal connections are tight.
d. Ensure all PCB’s connectors are properly fitted.

7.6 PRELIMINARY RUN CHECK

Run the motor at low frequency(about 5Hz). Check the following points :
a. Smooth rotation.
b. Correct direction.
c. No abnormal noise or vibration.
d. Smooth speed increase and decrease.

7.7 PRECAUTIONS FOR NOISE SOURCE

Connect a RC filter (for AC circuit) or a diode (for DC circuit) in parallel with the coil of the
magnetic contactors or relays as detailed below so as to prevent noise interference :

14 KIRLOSKAR ELECTRIC
7. WIRING PRECAUTIONS VICTOR G1000

7.7 PRECAUTIONS FOR NOISE SOURCE

Magnetic Contactor (Main circuit) AC : RC Filter DC : Diode


Auxiliary relay AC : RC Filter DC : Diode
Solenoid brake clutch AC : RC Filter DC : Diode
Fluorescent lamp RC Filter

7.8 SELECTION OF DISTRIBUTION AND CONTROL EQUIPMENTS

Inverter Type VTR _ _ _ G1


022 037 055 075 110 150 185 220
Motor output (kW) 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22
Inverter output (kVA) 4 6.5 9.3 13 17.3 21.6 28 32.3
Applicable wire for
1.5 2.5 4 4 10 10 16 16
Main circuit(sq.mm)
Applicable wire for
Control circuit 0.50
(sq.mm)
MCB rating ( A ) 16 16 32 32 32 40 63 63
Fuse rating ( A ) 10 20 30 30 30 40 60 60
Contactor rating ( A) 9 9 16 16 16 32 40 40
Thermal overload 0.8~ 1.4~ 2.8~ 4 ~ 6 7~10 10~ 13~ 18~ 23~ 28~ 38~
relay 1.2 2.2 4.2 13 18 25 32 40 50

15 KIRLOSKAR ELECTRIC
8. TERMINAL BLOCK DESCRIPTION VICTOR G1000

8.1 POWER TERMINALS

SYMBOL TERMINAL NAME DESCRIPTION


R, S, T Inverter input terminals Connection for commercial power 415V AC
U, V, W Inverter output terminals Connection for 3∅ AC Motor
DB1, External braking resistor unit Connection for external DB Resistor
DB2 terminals *(Option)
E Earth terminal Connection for Earthing

8.2 CONTROL TERMINALS

SYMBOL TERMINAL NAME DESCRIPTION


CM Control circuit common terminal Common terminal for control input / output
signal.
10V Frequency setting reference DC +10V (accuracy of +/- 5%) is available
for frequency setting (Potentiometer of 1kΩ,
2 W).
Vin Voltage input Voltage setting input point (Input
impedance of 22kΩ) 0V ◊ 0Hz and
Frequency ±10 V ◊ Maximum frequency.
Iin setting input Current input Current setting input point (input
impedance of 250Ω) 4mA◊ 0Hz and
20mA ◊ Maximum frequency.
FWD Forward command input FWD - CM is closed:
terminal Forward
FWD - CM is open: When FWD and
Stop REV both are open
or closed the
REV Reverse command input REV - CM is closed: Inverter will come to
terminal reverse stop.
REV - CM is open:
stop
BX Motor coast-to-stop input terminal With BX-CM closed, the inverter output is
stopped immediately.
X1/X2/ Multi step frequency setting Frequency setting up to maximum of eight
X3 kinds can be made in combination of ON
and OFF of each terminal.
Raise lower control X1 – CM is closed : frequency raise function
X2 – CM is closed : frequency lower function
X1,X2 multistep frequency operation will
not function with this setting.

16 KIRLOSKAR ELECTRIC
8. TERMINAL BLOCK DESCRIPTION VICTOR G1000

SYMBOL TERMINAL NAME DESCRIPTION


RST Reset signal input terminal With RST - CM closed, the inverter will
come out of fault mode provided the,
fault has been cleared.
FM Frequency meter terminal a)When programmed for analog, provides an
output DC (0-10 V), 10V is the output
when maximum frequency is reached and
is in proportion until zero frequency is
reached.
b)When programmed for digital, outputs a
pulse signal corresponding to the ouput
frequency
HLD 3- wire operation command This feature allows to control RUN/STOP
by means of one shot command
eliminating additional external relay circuit.
AC1 3 types of acceleration / deceleration times
possible with the following combination.
Multi - step acceleration/
AC2 AC1 – CM Accel / decel. - time1
Deceleration, input terminals
AC2 - CM Accel/ decel - time2
AC1, AC2 - CM Accel/ decel - time3
THR External thermal overload relay, With THR –CM ( open ) motor will coast to
external breaking resistor stop. When no external thermal relay /
overload thermal switch terminal switch, the THR - CM terminal must be
shorted.
30A Inverter faults signal output Output is made from one change over
30B terminal contact to indicate inverter protective
30C function operates. (Contact capacity for
resistance load 230V AC, 2A, 30V DC,
2A).Normal contact : 30C – 30B.
OC1 Programmable open collector 13 programmable outputs possible.
OC2 outputs.
OC3

17 KIRLOSKAR ELECTRIC
9. DISPLAY UNIT VICTOR G1000

9.1 DESCRIPTION

The display unit is an accessory that can be used as a convenient tool for
programming, monitoring , controlling the Inverter and displaying real time parameters
such as load current, output frequency etc.

The display unit consists of Digital Monitor, Unit Display, LCD display and Operation
Keys.

a. DIGITAL MONITOR : During program mode, the function code is indicated by the
two digits on the left and the data code corresponding to the
function code is indicated by the two digits on the right.
During run mode, it displays the set frequency / current / voltage
/ rpm.
During fault mode, ST01 will be displayed.

b. UNIT DISPLAY : The LED displays the unit information (Eg. : Speed, RPM,
DC bus voltage and frequency).

c. LCD DISPLAY : During program mode, the appropriate function data


information is displayed in plain English text.
During fault mode, the fault information is displayed.

d. OPERATING KEYS :

RESET Resets fault, after the fault has been corrected.

SET Saves the data of a particular function during program mode.

18 KIRLOSKAR ELECTRIC
9. DISPLAY UNIT VICTOR G1000

PRG Used to enter and exit the program mode.

SHIFT Toggles between function and data in the LCD display during
data setting.

Steps through the drive function and to increase / decrease


5 /6 the numeric value of data.

STOP Stops the drive when the function command location has
data– display unit.

RUN Runs the drive when the function command location has
data – display unit.

9.2 OPERATION MODES

The basic operating modes are Ready to Run, Program, Run and Fault Modes.
Operations like configuring the drive is done only in PROGRAM MODE. Upon power on
the drive automatically enters the READY TO RUN MODE. The operation keys are
programmed for different function in different modes. The complete set of key
operations in different modes are as follows :

a. READY TO RUN MODE


In this mode the Inverter is ready to run the motor. The following keys are active
PRG : This key is used to enter the programming mode of the Inverter. The key
lights up when in program mode.
RUN : This is used to run the Inverter, when the Inverter is configured to have
the function command location with data – display unit. The key lights up
during operation. RUN key does not function when the command
location is having data – Terminal Block.
STOP : This is used to stop the Inverter, if the Inverter is configured to have
the function command location with data – display unit. The key lights up
during operation when in STOP mode. This key does not function when
the command location is having data – Terminal Block.
5 /6 : These are used for increasing or decreasing the frequency of the
Inverter, if the function – Speed reference is configured to have
data – Digital.

19 KIRLOSKAR ELECTRIC
9. DISPLAY UNIT VICTOR G1000

b. RUN MODE
This mode is active when the Inverter is driving the motor. The following keys are active
when the function command location is set for display unit.
STOP : This is used to stop the Inverter and bring it to READY TO RUN
MODE.
RUN : If the STOP command is given accidentally during run mode and the
Inverter output is not yet zero, this command restores the Inverter output
to the set frequency.
5 /6 These keys are active when the type of frequency reference is DIGITAL.
These keys are used to increase or decrease the set value of frequency.
SET : This key is used to store the frequency, currently set.
SHIFT : This key is used to scroll through a range of displays on LCD.
RESET : This key is used when type of frequency reference is digital to enter
and exit the frequency meter calibration mode.

c. PROGRAM MODE
In this mode drive parameters are configured according to the requirements.
SHIFT : On every press, the key definition toggles between data and function.
5 /6 : Using this key the function or data can be scrolled in either direction.
SET : Stores the data for a particular function during programming mode.
PRG. : Use to enter and exit the programming mode.

d. FAULT MODE
RESET : This key is used to reset the Inverter from the fault that has occurred
SHIFT : This key is used to enter and exit the previous fault screen
5 /6 : These keys are used to scroll through previous faults

9.3 DISPLAY INDICATIONS IN DIFFERENT MODES:

a. READY TO RUN MODE

Here the seven segment display keeps blinking. The


set frequency / speed / DC bus volts is indicated in this F set XXX . XX Hz
seven segment display .The stop LED above the READY – TO RUN
stop key glows. The LCD displays the following :

20 KIRLOSKAR ELECTRIC
9. DISPLAY UNIT VICTOR G1000

b. PROGRAM MODE

The LCD displays the function in the first line and data in the second line. In the seven
segment LED display the first two digits from left indicates – function code and the next
two digits indicates – data code.

c. RUN MODE

During run mode four user configurable screen are displayed. Successive screens may
be reached by pressing the SHIFT key. The seven segment display shows by default
value of the parameter that is programmed.
SCREEN. 1 The seven segment display shows
frequency being output to first decimal F set XXX . XX Hz
place accuracy. At this time the LCD I out XXX . XX A XX %
screen is as shown
SCREEN. 2 The seven segment display shows
frequency being output to third decimal F set XXX . XX Hz
place accuracy. At this time the LCD F out XXX . XX Hz
screen is as shown

SCREEN. 3 The seven segment display shows the


frequency being output to first decimal F set XXX . XX Hz
place accuracy. At this time the LCD Speed XXX .XX RPM
display is as shown
SCREEN.4 The seven segment display shows the
frequency being output to first decimal F set XXX .XX Hz
place accuracy. At this time the LCD DC Bus XXX .XX Volts
display is as shown

d. FAULT MODE

The seven segment LED indicates “Sto 1”. The LCD


displays the following. The second line indicates the FAULT DETECTED
nature of fault. UNDER VOLTAGE

21 KIRLOSKAR ELECTRIC
9. DISPLAY UNIT VICTOR G1000

9.4 DATE SETTING METHOD

22 KIRLOSKAR ELECTRIC
10. FUNCTIONS VICTOR G1000

The Victor G1000 AC Drive has 61 functions that can be programmed using the display
unit. The factory preset settings will usually suit a wide range of application. To
configure the controller as needed for an application, each of the following listed
functions can be set with appropriate data.
10.1 FUNCTION TABLE

FUNCTION ( LED ) DATA ( LCD ) FACTORY REMARKS


CODE DESCRIPTION CODE DESCRIPTION SETTING
00 Hz
00 LED Parameters 01 RPM 00 Default display in LCD
02 DC Bus Voltage
03 I out
00 Display unit Location from which
01 Command 01 Terminal block 00 RUN and ST0P are
Location 02 Serial link given
00 Digital
02 Speed – Ref.1 01 Analog (0 to 10V) 00 Reference for speed
02 Analog (0 to –10V) Variations
03 Analog (-10 to 10V)
04 Analog (4 to 20 mA)
05 Serial – Link
06 Raise – Lower
07 Raise - Lower Sto
40 ~ 440Hz
03 Max. Frequency -- XXX Hz 50Hz
(1Hz resolution)
40 ~ 440Hz
04 Base Frequency -- XXX Hz 50 Hz
(1Hz resolution)
O5 Accel. Time -- XXX . XX S 11 sec 0.01 ~ 3600 sec
06 Decel. Time -- XXX . XX S 11 sec 0.01 ~ 3600 sec
Torque Boost
07 -- XXX th – CURVE 8th Curve 0 to 31 curves possible
Level
Multiplier for RPM
08 RPM Multiplier -- XXX 30
display ( 0.01 to 99.99 )
09 Current Limit -- XXX % 150% 30 to 185% possible

00 Disable 00 Protects data from


10 Data Protection being changed, when
01 Enable enabled

23 KIRLOSKAR ELECTRIC
10. FUNCTIONS VICTOR G1000

FUNCTION ( LED ) DATA ( LCD ) FACTORY REMARKS


CODE DESCRIPTION CODE DESCRIPTION SETTING
00 Disable 00 Enabling this function
11 Speed.2 – Ref. and shorting X3 – CM,
01 Enable
00 Analog (4 – 20mA) speed reference will be
12 Speed – Ref.2 00 taken from the data set
01 Analog (0 – 10V) in the Speed – Ref.2
Elect. Thermal 0 ~ 100%
13 -- XXX % 0%
Overload 0% means Disable
14 Bias Frequency -- XXX % 0% 0 ~ 100%
15 Freq. Lower limit -- XXX % of max. Hz 0% 0 ~ 100%
16 Freq. Upper limit -- XXX % of max. Hz 100 % 0 ~ 100%
00 Normal torque Selection depends on
17 Brake Type 00
01 High torque the load
DC Injection 00 Disable
18 00 For Dc braking
Brake 01 Enable
DC Brake 0 ~ 10Hz
19 -- XXX Hz 1Hz
Frequency (1Hz resolution)
DC Braking 0.01 sec 0.01 ~ 60sec
20 -- XXX .XX s
Time (0.1sec resolution)
DC Braking
21 -- XXX % 10% 0 ~ 100 %
Voltage
00 Disable Does not work when
22 Auto Restart 00
01 Enable UV latch is enabled
00 Disable Automatic voltage
Auto Torque
23 00 adjustment based on
Boost 01 Enable load.
00 Digital Selects the type of
24 FM – Output 01
01 Analog frequency signal
00 2-Wire For 3- wire
25 Wire Operation 00 operation,HLD-CM is
01 3-Wire closed
0.5~ 10Hz
26 Start Frequency -- XXXHz 00
(1Hz resolution)
Slip
27 -- XXX % 0% 0 ~ 100%
Compensation
0 ~ 3600 sec can be
28 Accel. – Time.1 -- XXX .XX S 2 sec selected through
AC1 and CM

24 KIRLOSKAR ELECTRIC
10. FUNCTIONS VICTOR G1000

FUNCTION ( LED ) DATA ( LCD ) FACTORY REMARKS


CODE DESCRIPTION CODE DESCRIPTION SETTING
0 ~ 3600 sec can be
29 Accel. – Time.2 -- XXX .XX S 6 sec selected through
AC2 and CM
0 ~ 3600 sec can be
30 Accel. – Time.3 -- XXX .XX S 20 sec selected through
AC1, AC2 and CM
0 ~ 3600 sec can be
31 Decel. – Time.1 -- XXX .XX S 2 sec selected through
AC1 and CM
0 ~ 3600 sec can be
32 Decel. – Time.2 -- XXX .XX S 6 sec selected through
AC2 and CM
0 ~ 3600 sec can be
33 Decel. – Time.3 -- XXX .XX S 20 sec selected through
AC1, AC2 and CM
34 Speed.1 -- XXX Hz 10Hz 0 Hz to Fmax
35 Speed.2 -- XXX Hz 15Hz 0 Hz to Fmax
36 Speed.3 -- XXX Hz 20Hz 0 Hz to Fmax
37 Speed.4 -- XXX Hz 25Hz 0 Hz to Fmax
38 Speed.5 -- XXX Hz 30Hz 0 Hz to Fmax
39 Speed.6 -- XXX Hz 35Hz 0 Hz to Fmax
40 Speed.7 -- XXX Hz 40Hz 0 Hz to Fmax
0 ~ 5Hz
41 Jump Hz. range -- XXX Hz 0HZ
(1Hz resolution)
0 ~ Fmax
42 Jump Hz. 1 -- XXX Hz 0HZ
(1Hz resolution)
0 ~ Fmax
43 Jump Hz. 2 -- XXX Hz 0HZ
(1Hz resolution)
0 ~ Fmax
44 Jump Hz. 3 -- XXX Hz 0HZ
(1Hz resolution)
00 Disable Under voltage latch
45 UV Latch 01
01 Enable feature
Over Load early Control TB output 30%
46 -- XXX % 150 %
warning to 150% (1% resolution)
Frequency Equi.
47 -- XXX Hz 005Hz 0 ~ 5Hz
Hyst.
25 KIRLOSKAR ELECTRIC
10. FUNCTIONS VICTOR G1000

FUNCTION ( LED ) DATA ( LCD ) FACTORY REMARKS


CODE DESCRIPTION CODE DESCRIPTION SETTING
0 ~ 440Hz
48 Stop Hz Signal -- XXX Hz 10Hz
(1Hz resolution)
Frequency
49 Open Collector.1 01 00
Equivalence
50 Open Collector.2 00 Stop Hz Signal 01
02 UV signal
51 Open Collector.3 03 OL early warning 04 13 programmable open
04 Run indication collector outputs
05 F max. reached possible.
06 Speed.1 reached Rating : 27V, 50mA Max.
07 Speed.2 reached
08 Speed.3 reached
09 Speed.4 reached
10 Speed.5 reached
11 Speed.6 reached
12 Speed.7 reached
Past Fault 1 - 19 Previous faults
52 01-19 -- --
Memory No. can be stored.
Five different baud
53 Baud Rate 00 XXX Baud 9600
rates can be set
00 Disable
54 Link Control 00 --
01 Enable
Sets the address of
55 Link Address 0 ~ 29 XX 01
the Drive
00 Fine Frequency resolution
Frequency
56 01 can be set in coarse
Resolution 01 Coarse or fine mode
00 Disable Wobbulation selection
57 Wobbulation 00
01 Enable
0.01 ~ Fmax in steps of
58 Wobble Width -- XXX .XX Hz --
0.01Hz
59 Kick Width -- X .XX Hz 5Hz 0 – 9.9Hz
60 Ramp Up Time -- XXX .X S 10sec 0.1 – 99.9 sec
61 Ramp Down Time -- XXX .X S 10sec 0.1 – 99.9 sec

26 KIRLOSKAR ELECTRIC
10. FUNCTIONS VICTOR G1000

10.2 FUNCTION DESCRIPTION

FUNCTION DATA DESCRIPTION

FUNCTION : 00 LED PARAMETERS


Frequency Frequency in Hz is displayed
RPM Speed of the rotating motor in RPM is displayed
DC Bus Voltage Voltage at the DC Bus in volts is displayed
Iout Output current in Amps. is displayed
FUNCTION 01 COMMAND LOCATION
Display Unit With this option the command location becomes display unit. The
run/stop command should be given through Run / stop key. However,
the terminal Fwd / Rev needs to be connected to CM to enable the
drive to run
Terminal Block With this command location Run command can be given only
through Fwd / Rev terminals
Serial Link Run command is given through serial link
FUNCTION 02 SPEED REFERENCE
Digital Frequency reference to be given from key pad of display unit. It can be
set using Up / Down keys in Ready-to-Run and Run modes and
should be stored with Set key.
Analog ( 0 – 10V ) The frequency reference can be varied from 0 to 100% of maximum
frequency setting by applying between VIN and CM, a voltage from
0 to 10V.
Analog ( 0 to - 10V ) The frequency reference can be varied from 0 to 100% of maximum
frequency setting by applying between VIN and CM, a voltage from
0 to –10V
Analog The frequency can be varied from 0 to 100% of maximum
( -10V to +10V ) frequency setting by applying between VIN and CM, a voltage from
(-10V) to (+10V).
Analog ( 4 ~ 20mA ) A current input of 4 to 20mA varies the frequency reference from
0 to 100% of maximum frequency linearly.
Serial – Link The frequency reference can be varied through a serial link
Raise – Lower With this selection the multi speed operation is disabled. With X1-CM
closed, the frequency starts increasing in steps of 0.01Hz , when
X2 – CM is shorted ,the frequency starts decreasing from Fset . When the
inverter is stopped by operation command the initial value at restart
is the previous Fset.

27 KIRLOSKAR ELECTRIC
10. FUNCTIONS VICTOR G1000

FUNCTION DATA DESCRIPTION

Raise – Lower sto Functions similar to raise-lower but when the inverter is stopped by
operation command ,the restart value will be zero.
FUNCTION 03 MAXIMUM FREQUENCY
XXX Hz This is the maximum frequency that can be applied to the motor
in order to run the machine at its maximum speed.
Range : 40 to 440 Hz with resolution of 1Hz
FUNCTION 04 BASE FREQUENCY
XXX Hz This is the rated frequency of the motor. At this frequency inverter
applies rated voltage to the motor. This point signifies end of the
constant - torque region. Above this frequency and up to maximum
frequency motor voltage will be constant equal to its rated value.
Range : 40 to 440Hz

FUNCTION 05 ACCELERATION TIME

XXXX XX S This is the time taken by the Inverter to reach maximum frequency. If
the time is too short current limit function of the Inverter operates
and this setting will be overridden. Range: 0.01 to 3600s. The
resolution is as follows
Setting (sec) Setting Time Setting (sec) Setting Time
Resolution (sec) Resolution (sec)
0.01 to 9.99 0.01 100 to 999 1.0
10 to 99.9 0.1 1000 to 3600 10.0

28 KIRLOSKAR ELECTRIC
10. FUNCTIONS VICTOR G1000

FUNCTION DATA DESCRIPTION

FUNCTION 06 DECELERATION TIME


XXXX XX S This time taken by the Inverter to stop from maximum frequency
without tripping. If the time is too short then DC voltage limiting
function of the Inverter operates and this setting will be overridden.
Range : 0.01s to 3600s. The resolution of deceleration time is :
Setting (sec) Setting Time Setting (sec) Setting Time
Resolution (sec) Resolution (sec)
0.01 to 9.99 0.01 100 to 999 1.0
10 to 99.9 0.1 1000 to 3600 10.0
Acceleration Time Deceleration Time

FUNCTION 07 TORQUE BOOST LEVEL


XXX th – Curve To increase the torque develop at low frequencies, this parameter is used.
It can be set in 32 steps ( 0 to 31).

FUNCTION 08 RPM MULTIPLIER


XXX This can be selected based on the motor, used to indicate synchronous
RPM (00 to 99.99 ). RPM multiplier = Maximum speed
Maximum frequency

29 KIRLOSKAR ELECTRIC
10. FUNCTIONS VICTOR G1000

FUNCTION DATA DESCRIPTION

FUNCTION 09 CURRENT LIMIT

XXX % When the output current reaches the current limit level ,output
frequency is automatically lowered to avoid over current trip. It
operates during acceleration and steady state condition.
Range: 30% to 185% of rated current

FUNCTION 10 DATA PROTECTION


Disable / Enable When enabled, does not allow function setting / change.
FUNCTION 11 SPEED.2 – REF.
Disable / Enable When enabled and X3 - CM are shorted speed reference will be
taken from data set in Speed Ref.2
FUNCTION 12 SPEED – REF.2
Analog (4~20mA) / With Speed Ref.2 is enabled speed reference signal corresponds to
Analog ( 0~ 10V) this data
FUNCTION 13 ELECTRONIC THERMAL OVER LOAD
XXX % This function enables the Inverter to protect a standard motor from
over load. The setting current value is obtained by the equation
Setting Current value K (%) = Motor rated current x 100
Inverter rated current
K is 1.0, when base frequency is 50Hz.

30 KIRLOSKAR ELECTRIC
10. FUNCTIONS VICTOR G1000

FUNCTION DATA DESCRIPTION

FUNCTION 14 BIAS FREQUENCY


XXX % of Fmax This function provides a speed control, the adjustable range is from
0 to 100 % of Fmax. This is used when linearity between the setting
frequency and motor speed is required.

FUNCTION 15 FREQUENCY LOWER LIMIT


XXX % of max Hz This function is used to limit the output frequency to a certain width,
so as to prevent motor under speed
FUNCTION 16 FREQUENCY UPPER LIMIT
XXX % of max Hz This function is used to limit the output frequency to a certain width,
so as to prevent motor over speed

FUNCTION 17 BRAKE TYPE


Normal Brake / High Braking selection depending on the load
Torque Brake
FUNCTION 18 DC INJECTION BRAKE
Disable / Enable This function is used to decrease stop time and improve stop
position accuracy

31 KIRLOSKAR ELECTRIC
10. FUNCTIONS VICTOR G1000

FUNCTION DATA DESCRIPTION

FUNCTION 19 DC BRAKE FREQUENCY


XXX Hz Sets the frequency at which DC brake is applied. The DC brake
frequency should be higher than the start frequency of the Inverter.
Range : 0 to 10Hz
FUNCTION 20 DC BRAKE TIME
XXXX . XX S Sets the time for which DC brake is applied. Range : 0.01 to 60 sec

FUNCTION 21 DC BRAKE VOLTAGE


XXX % If 0% DC Injection is disabled

FUNCTION 22 AUTO RESTART


Enable / Disable Automatically restarts the Inverter and synchronizes a running motor
after a brief power failure. This works only, when UV Latch is disabled.
FUNCTION 23 AUTO TORQUE BOOST
Enable / Disable This function is used to adjust the boost value automatically
depending on load fluctuations, thus ensuring an efficient operation.
FUNCTION 24 FM OUTPUT
Digital / Analog Frequency meter output can be selected to drive an analog or digital
meter. In case of analog, the output average voltage at FM terminal
with respect to CM varies as a function of output frequency of the Inverter.
In case of digital the frequency, waveform varies as a function of
output frequency of the Inverter.

32 KIRLOSKAR ELECTRIC
10. FUNCTIONS VICTOR G1000

FUNCTION DATA DESCRIPTION


FUNCTION 25 WIRE OPERATION
2 Wire Operation * When FWD - CM / REV - CM is selected the motor runs according
to the FWD / REV direction
* When both FWD – CM and REV - CM are on at the same time,
deceleration occurs. HLD terminal input is ignored
3 Wire Operation * When HLD - CM is ON and FWD – CM is ON for over 20ms :
Forward command enables. HLD - CM is OFF : Stop
* HLD - CM is ON and REV - CM is ON for over 20ms : Reverse
command enables. HLD-CM is OFF : Stop
* During the period when HLD - CM is ON, either FWD / REV
signal whichever is inputted first, takes precedence
* When HLD - CM is OFF, if FWD / REV signal are input, 2 wire
operation will result.
2 Wire Operation 3 Wire Operation

FUNCTION 26 START FREQUENCY


XXX .XX Hz Minimum frequency of system ( 0.5 to 10 Hz)

33 KIRLOSKAR ELECTRIC
10. FUNCTIONS VICTOR G1000

FUNCTION DATA DESCRIPTION

FUNCTION 27 SLIP COMPENSATION


XXX % Automatically judges the relative size of the output current fluctuations
and regulates the inverter frequency for consistent rpm operation.
Operates only during constant speed operation.

FUNCTION 28 ~ 30 ACCELERATION TIME.1 ~ 3


XXX .XX S Setting between the 0.01s to 3600s range is possible. Selection of
acceleration time 1 through 3 is made via AC1 and AC2 terminal
combination
Accel –Time AC1 - CM AC2 - CM
Accel –Time1 CLOSE OPEN
Accel –Time2 OPEN CLOSE
Accel –Time3 CLOSE CLOSE

FUNCTION 31 ~ 33 DECELERATION TIME.1 ~ 3


XXX .XX S Setting between the 0.01s to 3600s range is possible. Selection of
acceleration time 1 through 3 is made via AC1 and AC2 terminal
combination
Decel –Time AC1 – CM AC2 - CM
Decel –Time1 CLOSE OPEN
Decel –Time2 OPEN CLOSE
Decel –Time3 CLOSE CLOSE

34 KIRLOSKAR ELECTRIC
10. FUNCTIONS VICTOR G1000

FUNCTION DATA DESCRIPTION


FUNCTION 34 ~ 40 SPEED.1 ~ 7
XXX .XX Hz The selection of Speed.1 ~ Speed.7 ( 0.00Hz to Fmax ) for multi-step
speed is as given below
Speed X1 – CM X2 – CM X3 – CM
Speed 1 CLOSE OPEN OPEN
Speed 2 OPEN CLOSE OPEN
Speed 3 CLOSE CLOSE OPEN
Speed 4 OPEN OPEN CLOSE
Speed 5 CLOSE OPEN CLOSE
Speed 6 OPEN CLOSE CLOSE
Speed 7 CLOSE CLOSE CLOSE

FUNCTION 41 JUMP- Hz-RANGE

XXX Hz The frequency range of jump around the jump frequency set.
Range : 0 to 5 Hz with 1Hz resolution

35 KIRLOSKAR ELECTRIC
10. FUNCTIONS VICTOR G1000

FUNCTION DATA DESCRIPTION

FUNCTION 42 ~ 44 JUMP FREQUENCY


XXX Hz This function allows the Inverter to jump (+/- 5) Hz of a selected
frequency, so as to prevent the resonance of machine or structure.
The jump frequency can be set at three positions.
Jump - Hz 1 ~ 3 Range : 0 to Fmax with 1Hz resolution

FUNCTION 45 UV LATCH
Disable / Enable When the DC voltage drops below the under voltage level the
Inverter stops immediately

FUNCTION 46 OVERLOAD EARLY WARNING SIGNAL


XXX % When the Inverter output current exceeds the set overload level, the
open collector output is high. Rang : 30 to 150% of the rated current

36 KIRLOSKAR ELECTRIC
10. FUNCTIONS VICTOR G1000

FUNCTION DATA DESCRIPTION

FUNCTION 47 FREQ. – EQUI. – HYST.


XXX Hz Open collector programmable output, sets the hysterisis width of
frequency equivalence signal. Range : 0 to 5Hz.

FUNCTION 48 STP – Hz - FREQUENCY


XXX Hz Open collector programmable output. When the Inverter output
frequency reaches the set stop Hz during deceleration, the open
collector output goes high ( 0 to Fmax).

FUNCTION 49 ~ 51 OPEN COLLECTOR .1 ~ 3


00 to 12 Open collector 1 ~ 3 are programmable outputs. Any of the function
data can be selected to output different condition of Inverter for
external indication . The output transistor conducts when the selected
function data for that channel reaches / exceeds the value set. There
are totally 13Nos. conditions as detailed below :
* Frequency Equivalence * Speed.2 Reached
* Stop Hz Signal * Speed.3 Reached
* UV signal * Speed.4 Reached
* OL Early Warning Signal * Speed.5 Reached
* Run Indication * Speed.6 Reached
* Fmax Reached * Speed.7 Reached
* Speed.1 Reached

37 KIRLOSKAR ELECTRIC
10. FUNCTIONS VICTOR G1000

FUNCTION DATA DESCRIPTION

FUNCTION 49 ~ 51 OPEN COLLECTOR .1 ~ 3

00 to 12

FUNCTION 52 PAST FAULT MEMORY


Past fault 1 ~ 19 Up to 19Nos. previous faults are stored in first in first out order
FUNCTION 53 BAUD RATE
00 to 05 Baud rate of 300, 600, 1200, 2400, 4800 and 9600 can be
programmed
FUNCTION 54 LINK CONTROL
Disable / Enable Link control can be enabled or disabled using this function
FUNCTION 55 LINK ADDRESS
XX Address 00 to 29 are available to program the drive address
FUNCTION 56 FREQUENCY RESOLUTION
Fine / Coarse Frequency resolution can be set in COARSE / FINE mode.
Coarse resolution is 0.05Hz and Fine resolution is 0.006Hz
FUNCTION 57 WOBBULATION
Disable / Enable When this function is enabled the output frequency varies
periodically between two known limits as required.
FUNCTION 58 WOBBULATION WIDTH
XXX .XX Hz Wobbulation width can be programmed from 0.01Hz to 50Hz (Fmax)
with 0.01Hz resolution.

38 KIRLOSKAR ELECTRIC
10. FUNCTIONS VICTOR G1000

FUNCTION DATA DESCRIPTION

FUNCTION 59 KICK WIDTH


XXX .XX Hz Kick width can be programmed from 0 to 9.99Hz
FUNCTION 60 RAMP UP TIME
XXX .X S Programmable from 0.1 to 99.9 s
FUNCTION 61 RAMP DOWN TIME
XXX .X S Programmable from 0.1 to 99.9 s

39 KIRLOSKAR ELECTRIC
11. MAINTENANCE VICTOR G1000

11.1 PREVENTIVE MAINTENANCE:


Routine maintenance and inspection are essential for reliable operation of the
inverter.During inspections, the following precautions shall be taken

WARNING
* When carrying out inspection ensure that the power supply is removed and red LED in
power supply and gate drive PCB is not glowing.
* While plugging in or removing a connector ensure that the housing of the connector is
held and not the wires.

11.2 MAINTENANCE TESTS

a. MEGGER TEST
* When conducting an external circuit megger test, disconnect all Inverter terminals making
sure to never apply test voltage to the inverter. Remove the noise capacitor earthing at R,
S, T Terminals )
* When conducting a megger test on the Inverter itself, perform the test only on the main
circuit as shown in the diagram below. Do not conduct a megger test on the control
circuits by removing all PCB connectors.
* When conducting a continuity test on the control circuits, use a tester ( high resistance
range type ) and not a megger or a buzzer.

b. INSPECTION ITEMS
Inspection item Object of inspection Correction
Power source Within permissible range : voltage of Adjust the power supply voltage
voltage and 415V (+10%,15% ) and frequency and frequency.
frequency of 50 Hz ( ± 5%)
Ambient Within permissible range of (-10)°C to After investigating the cause,
temperature (+50)°C correct to within specified limits.
Vibration Within permissible limit : 0.6G or less Contact Kirloskar Electric
Noise / Smell Noise from cooling fans etc. Contact Kirloskar Electric
Dust On cooling fins/ fans, PCB’s etc. Cleaning
Connectors/ Loose connectors / screws Tighten the connectors / screws

40 KIRLOSKAR ELECTRIC
11. MAINTENANCE VICTOR G1000

11.3 PERIODIC PART REPLACEMENT

The life of the Inverter will vary according to the installation environment and the amount
of running time. However, if continuous operation is within the allowable limits, the life
of the ordinary electrolytic capacitor is approx. 5 years with the life of the cooling fan
being approx. 3 years. It is recommended that, capacitors are to be replaced after then
4 th year and fans are to be replaced after the 2 nd year of installation.

11.4 MEASURING RECOMMENDATIONS

Since the Inverter input current and output voltage are of non-sinusoidal type, selection
of the wrong measuring device can lead to gross miscalculations. When using a CT
(current transformer) to measure the current, if the frequency is low, the amount of error
will be large. For this reason always use a CT with large capacity as much as possible.

a. MEASUREMENT ITEMS AND TYPES OF DEVICES


ITEM SINGLE MEASUREMENT PRECISION MEASUREMENT
Input voltage Tester Moving – iron type voltmeter
Input current Clamp meter Moving – iron type ammeter
Input power --- Electro - dynamometer type watt meter
Output voltage Tester Rectifier type voltmeter
Output current Clamp meter moving - iron type ammeter
Output power --- Electro - dynamometer type watt meter

b. LAYOUT OF MEASURING LOCATION AND DEVICES

41 KIRLOSKAR ELECTRIC
12. TROUBLE SHOOTING VICTOR G1000

12.1 PROTECTIVE FUNCTIONS

NOTE : For any trip LED indication is “ St01 ”

a. OVER CURRENT PROTECTION


Protects Inverter when the current flow momentarily reaches the specified protection level

FUNCTION EXPLANATION LCD DISPLAY PROTECTIVE OPERATION


During acceleration FAULT DETECTED * Inverter output cut off.
OC DURING ACCEL * Motor - coast- to - stop.
During deceleration FAULT DETECTED * Alarm signal is internally
OC DURING DECEL held until the alarm
command is reset. Fault
During constant speed FAULT DETECTED
alarm output.
OVER CURRENT
* Fault alarm output.

b. EXTERNAL THERMAL FAULT

FUNCTION EXPLANATION LCD DISPLAY PROTECTIVE OPERATION


Detects when the Link between FAULT DETECTED Same as above
THR - CM is opened, the Link OVERHEAT THR
could be OLR, NC contact or
Thermal switch or external interlock

c. INVERTER OVER HEATING

FUNCTION EXPLANATION LCD DISPLAY PROTECTIVE OPERATION


Detects Inverter over heating FAULT DETECTED Same as above
caused by over load operation, HEATSINK HOT
cooling fan failure, abnormal high
temperature

d. INVERTER OVER LOAD

FUNCTION EXPLANATION LCD DISPLAY PROTECTIVE OPERATION


150% overload for one minute FAULT DETECTED Same as above
allowed. INV – OVER LOAD

e. OVER VOLTAGE

FUNCTION EXPLANATION LCD DISPLAY PROTECTIVE OPERATION


Protects the Inverter when the DC FAULT DETECTED Same as above
Bus voltage exceeds the over voltage OVER VOLTAGE
protection level (760V DC).
42 KIRLOSKAR ELECTRIC
12. TROUBLE SHOOTING VICTOR G1000

f. UNDER VOLTAGE

FUNCTION EXPLANATION LCD DISPLAY PROTECTIVE OPERATION


Protects the inverter when the DC FAULT DETECTED Same as above
Bus voltage falls below the under UNDER VOLTAGE
voltage protection level (410V DC).
For momentary power failure or
under voltage less than 15msec;
operation is intermittent. For a period
exceeding 15msec. the Inverter is
stopped.
If the Inverter restart after
instantaneous power failure mode
is selected, operation will resume
automatically after the power is
restored

g. ELECTRONIC THERMAL OVERLOAD

FUNCTION EXPLANATION LCD DISPLAY PROTECTIVE OPERATION


Motor current can be set as a FAULT DETECTED Same as above
percentage of rated inverter current. EL THERM OV LOAD
As the motor speed reduces,
electronic thermal overload if
enabled, the trip will occur as per
motor current and frequency

h. SETTING ERROR

FUNCTION EXPLANATION LCD DISPLAY PROTECTIVE OPERATION


Displayed when incompatible FAULT DETECTED If incompatible function
function codes are selected. Also SETTING ERROR codes are set during
gets displayed when the EPROM programming system does
error is detected not allows user to exit from
program mode

43 KIRLOSKAR ELECTRIC
12. TROUBLE SHOOTING VICTOR G1000

12.2 RECOVERING FROM FAULTS

LCD DISPLAY CHECK POINT CORRECTIVE MEASURE


a. OC – DURING Power supply voltage within Adjust power supply voltage
ACCELERATION permissible limits
Proper torque boost Adjust to proper value
Proper acceleration time Lengthen acceleration time
Other than the above Contact Kirloskar Electric
b. OC – DURING Power supply voltage within Adjust power supply voltage
DECELERATION permissible limits
Proper Deceleration time Lengthen Deceleration time
connect braking unit (option)
Other than the above Contact Kirloskar Electric
c. OVER CURRENT Power supply voltage within Adjust power supply voltage
permissible limits.
Sudden change in load Eliminate sudden load change
Other than the above Investigate for noise intrusion
d. OVER VOLTAGE Power supply voltage within Adjust power supply
permissible limits.
Proper Deceleration time Increase deceleration time
Other than above Connect DB unit (option)
e. HEAT SINK HOT Inverter ambient temp. within
Maintain the temperature within
permissible limits. range
Cooling fan not operating. Replace cooling fan
Load is over permissible limits.
Reduce load
f. OVER HEAT THR Proper wiring between THR – CM
Rewire
Thermal over load relay activated
Reduce load, Correct ambient
temp. / lower braking frequency
Continuity check between THR-CM Correct the wiring
g. UNDER VOLTAGE Power supply voltage within Adjust power supply voltage
permissible limits
MCCB is closed Close MCCB
Other than the above Investigate power supply capacity
h. OVER LOAD Electronic thermal overload set Change thermal relay
correctly
Load is over permissible limits Reduce load

44 KIRLOSKAR ELECTRIC
NOTES VICTOR G1000

KIRLOSKAR ELECTRIC
NOTES VICTOR G1000

KIRLOSKAR ELECTRIC
K I R L OS K AR E L E CT R I C COMP ANY L I MI T E D,
UNIT.IV, BELAVADI INDUSTRIAL AREA, MYSORE – 570 018, INDIA
PHONE : 0091-821-2402522 - 26, FAX : 0091-821-2402266
Email : info@kec4.com Web : www.kec4.com

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