Installation Manual

Mini-Split System
Condensing Units
9,000 - 60,000 Btuh
TTK Series 50/60 Hz

50Hz Models 60Hz Models

Cooling Only Cooling Only
TTK 509 PB TTK 512 P1
TTK 512 PB TTK 518 P1
TTK 512 LB TTK 524 P1
TTK 518 PB TTK 530 P1
TTK 518 LB TTK 536 K1
TTK 524 PB TTK 536 K4
TTK 524 LB TTK 042 K4
TTK 530 PB TTK 048 K1
TTK 530 KB TTK 048 K4
TTK 536 KB TTK 060 K1
TTK 536 KD TTK 060 K4
TTK 042 KD
TTK 048 KD
TTK 060 KD

January 2003 TTK-SVN001-EN

Layout 1 14/1/03, 10:16 AM

Black

Introduction
This Installation Manual is given as
a guide to good practice in the
installation by the installer of mini-
split system. Installation
procedures should be performed in
the sequence that they appear in
this manual.
For installing the unit to operate
properly and reliably, it must be
installed in accordance with these
instructions. Also, the services of a
qualified service technician should
be employed, through the
maintenance contract with a
reputable service company.
Read these Installation Manual
completely before installing the
condensing unit.
About the Unit
The units are assembled, pressure
tested, dehydrated, charged and
run tested before shipment. The
information contained in this
manual applies to units that are
designed to operate in cooling only
mode.
Important
This document is customer
property and is to remain with unit.
Please place in service information
pack upon completion of work.
These instructions do not cover all
variations in systems, nor do they
provide for every possible
contingency to be met in
connection with installation.
Should further information be
desired or should particular
problems arise which are not
covered sufficiently in this manual,
the matter should be referred to
your Trane sales representative.
© American Standard Inc.2000
Layout
Black
General Information
Reception
On arrival, inspect the unit before
signing the delivery note. Verify
that the nameplate data matches
the date on the sales order,
submittal data and delivery note
(including electrical data) to insure
the proper unit was shipped.
Specify any damage of the unit on
the delivery note, and send a
registered letter of protest to the
last carrier of the goods within 72
hours of delivery. Notify the dealer
at the same time. The unit should
be totally inspected within 7 days
of delivery. If any concealed
damage is discovered, send a
registered letter of protest to the
carrier within 7 days of delivery
and notify the dealer.
Warranty
Warranty is based on the general
terms and conditions by country.
The warranty is void if the
equipment is modified or repaired
without the written approval of The
Trane Company, if the operating
limits are exceeded or if the control
system or the electrical wiring is
modified. Damage due to
inappropriate installation, lack of
knowledge or failure to comply
with the manufacturer’s
instructions, is not covered by the
warranty obligation. If the installer
does not conform to the rules
described in Installation Manual, it
may entail cancellation of warranty
and liabilities by The Trane
Company.
2 14/1/03, 10:16 AM
Storage
Take precautions to prevent
condensate from forming inside
the unit’s electrical board and
motors if the unit is stored before it
is installed.
The Trane Company will not
assume any responsibility for unit
damage resulting from condensate
accumulation on the unit’s
electrical and/or mechanical
components.
About this Manual
Cautions and warnings appear at
appropriate places in this
instruction manual. Your personal
safety and the proper operation of
this machine require that you
follow them carefully.
The Trane Company assumes no
liability for installations or servicing
performed by unqualified
personnel. All phases of the
installation of this air conditioning
system must conform to all
national, provincial, state and local
codes.
Warning
Warnings are provided at
appropriate places in this manual
to indicate to installers, operators
and service personnel of
potentially hazardous situations
which, if not avoided, COULD
result in death or serious injury.
Caution
Cautions are provided at
appropriate places in this manual
to indicate to installers, operators,
and service personnel of
potentially hazardous situations
which, if not avoided, MAY result in
minor or moderate injury or
malfunction of the unit.
TTKSVN001-EN
 Contents

General Information 2
Pre-Installation Check 4
Item Required for Installation
Location and Preparation of Units & 5
Unit Installation
Selecting the Mounting Locations
Condensing Units Installation
Connection of Refrigerant Tubing 6
Connection the Unit with Flaring Procedure
Evacuation and Refrigerant Charge 8
Air Evacuation and Charging
Additional Charge
Gas Leakage Inspection
Electrical Installation 10
Condensing Unit Wiring
Finishing & Run Tests 11
Finishing
Run Tests
Typical Wiring Diagram 12
Dimensional Data 17
Notes 22

TTK-SVN001-EN 3

Layout 3 14/1/03, 10:16 AM

Black
 Pre-Installation Check

Items Required for Note: Purchase equal lengths of

Installation
Copper tubing, fittings and
insulation to interconnect the
suction (wide pipe) and liquid
(narrow pipe) refrigerant lines
between the indoor and outdoor
units can be purchased locally. It is
necessary to purchase the
following items: (Table 1)
both tubes and insulation required.
Cut the appropriate tube lengths,
30 cm to 50 cm (12 to 20 in.)
longer on each one to dampen
vibration between units. Wall
thickness of copper tube should
be 0.8 mm (0.0314 in.).

Table 1 - Items Required for Installation

Item Use or specification
Deoxidizied annealed Interconnection between the indoor unit and
outdoor unit.
copper tube
Foamed polyethylene Diameter: According to outside diameter of
copper pipe.
Insulated copper wire See local codes according to unit nameplate.
Pipe heat insulation Thickness: No less than 6 mm (0.25").
Saddles or clamps Hold refrigerant piping.
Insulated clamps or Connecting wire.
staples
Refrigerant oil
Vinyl tape Armored.
Bolts and nuts Secure the unit.
Expansion shield
Putty or similar filter

4 TTK-SVN001-EN

Layout 4 14/1/03, 10:16 AM

Black
 Location and Preparation of
Units & Unit Installation

Selecting the Mounting

Locations

Determine the mounting location 300 mm (12") or more

with the customer as follows: 300 mm (12") or more
1. Leave the spacing shown in
Figure 1 for required air flow.
Figure 1 illustrates the
minimum operating and
service clearances for either a
single or multiple unit
installation. These clearances
are the minimum distances
necessary to assure
adequate serviceability, 500 mm (20") or more
cataloged unit capacity, and
peak operating efficiency. 1200 mm (48") or more
Providing less than the
recommended clearances
may result in condenser coil
starvation, “short-circuiting” Unit Clearance
of exhaust and lack of airflow,
or recirculation of hot
Figure 1
condenser air.
2. Do not install the unit near a
source of heat, steam,
flammable gas or exhaust fan. Caution 4. When the unit is mounted on
3. Do not install the unit where a Install the unit such that it will not a roof, be sure the roof will
strong wind consistently be tilted by more than 5º from carry the unit’s weight.
blows or where it is extremely vertical in any plane. Vibration isolation is
dusty. recommended to prevent
4. Do not install the unit where 3. Do not set the unit directly on transmission to the building
people pass in front of the fan the ground. Unit shall be structure.
discharge grille. secured to the concrete pad 5. When the unit is mounted on
5. The unit should be installed using bolts (not supplied to the wall, the unit should be
as close to the indoor unit as prevent abnormal noise and installed on a cantilever/L
possible. vibration and to avoid the support capable of carrying
effect of moisture). The the unit’s weight. The support
Condensing Unit minimum height of the should be rigidly fixed to the
concrete pad should be 100 wall using expansion shields.
Installation
mm (4"), and the concrete
pad must be positioned a
1. Install the unit mounting pads minimum of 200 mm (8") from
(4 places) into the bottom any wall and surrounding
channels by tapping gently shrubbery.
with a plastic or rubber
tipped hammer (optional).
Note: This step applies only
to models with such
installation items supplied.
2. Set the unit on a level
reinforced surface such as
one made of concrete to
minimize shock and vibration.
TTK-SVN001-EN 5

Layout 5 14/1/03, 10:16 AM

Black
 Connection of Refrigerant
Tubing

The principal concerns in

refrigeration tubing are:
• Uniform oil return to the Flare nut
compressor.
• Pressure drops and their Copper
effect on system capacity. tubing
• Tubing routing and isolation Reamer
Copper
to avoid line breakage,
tubing
vibration and sound
transmission. Regarding this, Flare tool
the interconnecting Figure 2
refrigerant lines should be
simple and shorter as much
as possible. Deburring

There are two types of connections

available to interconnect refrigerant
tubes between indoor and outdoor
units.
- Flare connections for TTK5
(4th digit in model No.) series.
- Quick connections for TTK7
(4th digit in model No.) series.
Caution
Do not open the liquid and gas line
service valves until tubing
installation and system evacuation
is completed.
Connection the Unit with
Flaring Procedure
Flaring (If tubing is procured or
cut at the site).
1. Cut the copper tube to the
required length with a tube
cutter. It is recommended to
cut approx. 30 cm-50 cm
(12" to 20") longer than the
tubing length you estimate.
2. Hold each tube downward
when cutting, remove burrs at
the end of the copper tube
with a tube reamer or file.
This process is important and
should be done carefully to
make a good flare (Figure 2
and Figure 3).
L
Before After
Figure 3
Check if (L) is flared uniformly
and is not cracked or scratched.
L Dimension:
1.4 to 1.7 mm (6.35 mm dia)
1.8 to 2.0 mm (9.53 mm dia)
When reaming, hold the tube 1.9 to 2.2 mm (12.7 mm dia)
end downward and be sure 2.1 to 2.4 mm (15.88 mm dia)
that no copper scraps fall into
the tube.
Figure 4
3. Remove the flare nut from the
service valve and be sure to
insert the flare nut onto tube.
4. Make a flare at the end of
copper tube with a flare tool
(Figure 4).
A good flare should have the
following characteristics:
- Inside surface is glossy and
smooth.
- Edge is smooth.
- Tapered sides are of uniform
length.

6 TTK-SVN001-EN

Layout 6 14/1/03, 10:16 AM

Black
 Bending
5. When bending the tube, be
careful not to crush it. To
prevent crushing of the tube,
bent it gently and do not
bend the tube at a radius
curvature of less than
100 mm.
6. If the copper tube is bent or
pulled too often, it will
become stiff. Do not bend the
pipe more than three times at
one place.
Cautions Before
Connecting Tubes Tightly
7. Be sure to apply a sealing
cap or water-proof tape to
prevent dust or water from
getting into the tubes before
they are used.
8. Be sure to apply refrigerant
lubricant to the matching
surfaces of the flare and
union before connecting them
together. This is effective for
reducing gas leaks (Figure 5).
Apply refrigerant
lubricant here
Figure 5
TTK-SVN001-EN
Layout 7 14/1/03, 10:16 AM
Black
Connection
9. For proper connection, align
the union tube and flare tube
straight with each other, then
screw in the flare nut lightly at
first to obtain a smooth
match (Figure 6).
Indoor unit
Wrench
pipe
(adjustable)
Union Flare nut
Torque
wrench
Connection pipe
Flare nut
Figure 6 Figure 7
10.Tighten the flare nut to the 11.Repeat the process above
specified tightening torque for the remaining line.
with torque wrench and
adjustable wrench (Figure 7).
Table 2 - Flare Nut Tightening Torque
Flare nut / Piping size Tightening torque
kgf - cm lbf- in
6.35 mm (1/4") dia. 150~200 130~170
9.53 mm (3/8") dia. 350~400 300~340
12.7 mm (1/2") dia. 500~550 430~470
15.88 mm (5/8") dia. 600~650 520~570
7
 Evacuation and Refrigerant
Charge

Air Evacuation and 4. If vacuum gauge does not Refrigerant

Charging
The outdoor unit is factory
charged. Unit name-plate charge is
the total required system charge
with 7.5 meters (25 feet) of
interconnecting lines. Since the
outdoor unit will not have to be
evacuated unless charge has been
completely lost, leave the suction
and liquid shut-off valves closed.
1. Upon completion of
installation, remove the
service pressure tap cap and
connect the gauge manifold
and the vacuum pump to the
charging port using the
service hoses (Figure 8).
2. Pump the indoor unit and the
connecting tubes until the
pressure in them lowers to
below 1.5 mmHg
(350 microns) of vacuum
(Figure 9).
3. Stop the vacuum pump and
close the gauge manifold
valve, observe the micron
gauge, if gauge pressure
rises above 2.1 mmHg
(500 microns) in one (1)
minute, then evacuation is
in-completed or system has a
leak.
• Attach appropriate hose from
manifold gauge to suction
and liquid line valves service
ports.
• Attached center hose of
manifold gauges to vacuum
pump.
rise above 500 microns in pipe (flare)
one minute, the evacuation is
complete.
5. With vacuum pump and
micron gauge blanked off,
remove the valve caps and
fully open the liquid and
suction service valves with a Service valve
hexagon wrench (Figure 10). Outdoor
(Torque: 70 to 90 kgf - cm). unit
6. Disconnect the service
hoses, replace service
pressure tap port caps and
valve stem caps. These caps
must be replaced to prevent
leaks. Replace valve stem
cap finger tight, then tighten Valve cap
an additional 1/6 turn. Charging port
(Tightening torque: 70 to
90 kgf - cm).
Service hose
with valve core Pressure tap cap
Figure 8
Suction pressure
Micron gauge
Electrical Liquid pressure
connection

Note: Unnecessary switching of Suction line

hoses and complete evacuation of Liquid line
all lines leading to sealed system
can be accomplished by placing a
“T” in manifold center hose and
connecting branch hose to cylinder
of R-22.
Service hose Vacuum pump

R-22

Figure 9

8 TTK-SVN001-EN

Layout 8 14/1/03, 10:16 AM

Black
 Gas Leakage Inspection
To the indoor unit

Close Hex
Wrench
After charging with refrigerant,
Cap Open check the joints for gas leakage
with gas leak detector or a soap
bubble solution (Figure 11).
Liquid line Liquid line

To the indoor unit

Leak detection Soap
Soap
Hex
Cap Close Wrench

Open

Pressure Pressure
tap tap
Suction line Suction line

Figure 10 Figure 11

Additional Charge Caution

• FREON GAS “R22” ONLY.
Refrigerant suitable for a tube • Always evacuate air from the
length of 3.5 to 7.5 meters is tubing before adding
charged in the outdoor unit at the refrigerant.
factory. When the tube is longer • Add refrigerant through the
than 7.5 m, additional charging is charging port of liquid line
necessary. For the additional valve after the completion of
amount, using the following table evacuation step 5.
for recommended amounts: • The refrigerant provided by
the manufacturer meets all
Table 3 - Additional Charge the requirements of our units.
When using recycled or
Piping sizes per each additional
reprocessed refrigerant, it is
meter of
advisable to ensure its quality
Liquid - Suction interconnecting line
is equivalent to that of a new
length
refrigerant. For this, it is
1/4" - 3/8" 25 Grams / Meter necessary to have a precise
1/4" - 1/2" 26 Grams / Meter analysis made by a
3/8" - 5/8" 59 Grams / Meter specialized laboratory. If this
condition is not respected,
the manufacturer’s warranty
could be cancelled.

TTK-SVN001-EN 9

Layout 9 14/1/03, 10:16 AM

Black
 Electrical Installation
Condensing Unit Wiring
Warning
• Do not allow the electrical
wires inside the compressor
compartment to come in
contact with refrigerant pipes
compressor or moving parts.
• Wiring and grounding must
comply with NATIONAL and
LOCAL CODES.
• The manufacturer will have
no responsibility for the
problems caused by
unauthorized change in the
internal wiring.
• Each country has their own
field wiring rules and
regulations. Be sure the
installation complies with
local electrical codes.
1. Check the unit nameplate for
electrical rating. Be sure
wiring is according to local
codes and wiring system
diagram.
2. A separate power supply
disconnect and a circuit
breaker for overcurrent
protection should be
provided in the external
power supply line.
Terminal cover
Cable entry
Figure 12
10
Layout 10
Black
3. Ground the outdoor unit per
local code requirements.
4. Provide flexible electrical
conduit whenever vibration
transmission may create a
noise problem within the
structure.
5. Remove the outdoor unit
terminal cover (Figure 12).
6. Route the connection cable
through the cable entry
bushing and strain relief and
up to the terminal block.
7. Insert the end of the cable
wires into the terminal block
connectors as shown on the
unit wiring diagram.
8. Tighten the terminal block
connector screws (Torque:
7-12 kgf - cm).
Caution
Insert the connection cable
wires into the terminal block
firmly. Incorrect insertion may
cause a safety problem.
9. Replace the outdoor unit
terminal cover.
Terminal block
TTK-SVN001-EN
14/1/03, 10:16 AM

Finishing
1. Insulate the entire piping of
gas line and liquid line with
proper pipe heat insulation to
prevent heat loss and any
condensate water drops over
surrounding materials which
could be damaged
(Figure 13).
2. Securely wrap the insulated
pipes with vinyl tape.
(Starting at the lowest end of
the pipes, each wrap should
be about 1/3 of the tape
width so that water does not
enter). It is possible to bind
into a single bundle the
refrigerant lines and the
interconnecting wiring
between the units (Figure 14
and Figure 15).
3. Secure the insulated pipes to
the outside wall with clamps,
etc.
Note:
• Do not try to bend the tube
after installation.
• The pressure tap on the
service valve of suction line
can be used to measure:
- an intake pressure on a TTK
/ TWK in cooling mode.
- a discharge pressure on a
TWK in heat pump mode.
TTK-SVN001-EN
Layout 11
Black
Finishing & Run Tests
Run Tests
Check the system before start up.
Once the unit is installed, a check
of the system is recommended
before starting the units.
Warning
• Never open the unit without
having previously cut the
power supply.
Electrical shock can cause
personal injury or death
• Do not stand on the unit.
1. Check that field connections
are correctly made.
2. Check that units are correctly
installed and there is no tool
or debris near or on top of
the unit.
3. Check the tubing and the
connections for leaks.
4. Check that unit has a proper
ground wiring.
5. Check for proper voltage and
fuse size.
Insulation
Minimum thickness 6 mm
Pipes insulation
Figure 13
Pipe
insulation
Indoor unit
pipe (heat
insulation)
Pipes bundle
Figure 14
6. Check electrical wire size
used is as specified.
7. Check all field wiring for tight
connection.
8. Make sure that electrical
wires inside the unit do not
contact with refrigerant pipes.
9. Check the fan rotates freely.
Start the system and check items
1 through 3 below.
For the system start procedure,
refer to the Owner’s Manual for the
indoor evaporator unit.
Outdoor Unit
1. Is there any abnormal noise
and vibration during
operation?
2. Will noise, air flow, or drain
water from the unit disturb
the neighbors?
3. Is there any refrigerant gas
leakage?
4. Give the installation
instruction to the customer.
Remark: Filter driers are not
provided with condensing units
according to Trane Standard,
Installers should install filter driers
into the systems at the job site.
Figure 15
Connection
pipe (heat
insulation)
(Vinyl tape)
11
14/1/03, 10:16 AM
 Typical Wiring Diagram

Models Models Note: For models that are not

50Hz 60Hz 50Hz 60Hz covered in the following table,
wiring diagram please refer to the
TTK 512 PB TTK 512 P1 TTK 524 PB TTK 536 K1 diagram printed in the sticker that
TTK 512 LB TTK 518 P1 TTK 524 LB located on the unit control box.
TTK 518 PB TTK 524 P1 TTK 530 PB
TTK 518 LB TTK 530 P1 TTK 530 KB
TTK 536 KB
200-240V/1PH/60Hz
220-240V/1PH/50Hz
L N

MS-1 L N MS-2

G C1 MS C2
RD
R FROM INDOOR UNIT
BLK
CR CPR C
BL 200-240V/1PH/60Hz
S 220-240V/1PH/50Hz
1 2

(NOTE 3) (NOTE 3)
WH R
FAN BLK
CF C
BR MTR
S
GN/YL

LEGEND
COLOR CODE
CPR COMPRESSOR
BL BLUE
CF FAN CAPACITOR
CR COMPRESSOR RUN CAPACITOR BLK BLACK
FAN MTR FAN MOTOR BR BROWN
MS COMPRESSOR MOTOR CONTACTOR GN GREEN
TERMINAL GR GRAY
JUNCTION OR ORANGE
IDENTIFIED TERMINAL RD RED
COIL WH WHITE
TERMINAL BOARD BY OTHERS YL YELLOW
TERMINAL BOARD BY FACTORY
FIELD WIRING
FACTORY WIRING
RELAY CONTACT N.O.
CAPACITOR
NOTES:
APPLY FOR DOUBLE POLE
1. POWER WIRING AND GROUNDING OF
CONTACTOR ONLY
EQUIPMENT MUST COMPLY WITH
(FOR SINGLE POLE CONTACTOR, LOCAL CODES.
CONNECT ELECTRIC LINE FROM 2. USE COPPER CONDUCTORS ONLY.
3. TERMINALS 1 AND 2 ARE
COMPRESSOR-C AND FAN MOTOR-C
LOCATED ON INDOOR TERMINAL
DIRECT TO TERMINAL-N)
BOARD OF INDOOR UNITS.

12 TTK-SVN001-EN

Layout 12 14/1/03, 10:16 AM

Black
 Models
50Hz
TTK 509 PB/MA/M1
TTK 512 PB/MA/M1
TTK 518 MA
TTK 524 MA

CONTROL, POWER
SUPPLY, AND GROUND
WIRING FROM INDOOR UNIT
220-240/1/50
OR
200-240/1/60
(ELEC.WIRE LENGTH 5.5 M. FOR DOMESTIC ONLY)

X1 FAN MOTOR
9
WH
8 L CF M

WH RD BR GN/YL
7

BLK
6 N BLK

5 RD R
GR CR M
GN/YL S
BL
N C
BLK
L COMPRESSOR

Color Code
X1 = Terminal Strip BL = Blue
L = LINE (From indoor control unit) BLK = Black
N = Neutral GN/YL = Green with
= Ground Yellow Stripe
CD = Fan Capacitor RD = Red
CR = Compressor Run Capacitor GR = Green
WH = White
BR = Brown
Notes:
1. Power wiring and grounding of
equipment must comply with
local codes.
2. Use copper conductor only.

TTK-SVN001-EN 13

Layout 13 14/1/03, 10:16 AM

Black
 Models
50Hz 60Hz
TTK 536 KD TTK 536 K4
TTK 042 KD TTK 042 K4

380-415/3/50 220-240/1/50
460/3/60 200-240/1/60

G L1 L2 L3 LL1 LL2

MS-3
BLK RD YL
CF
BR
2 S
FAN
MTR
WH R C BLK
MS-1
CPR MS-2
1 3

C1 MS C2

FROM INDOOR UNIT

220-240V/1PH/50Hz
200-240V/1PH/60Hz

LEGEND
CPR COMPRESSOR NOTES:
CF FAN CAPACITOR
1. POWER WIRING AND GROUNDING OF
FAN MTR FAN MOTOR
EQUIPMENT MUST COMPLY WITH
MS COMPRESSOR MOTOR CONTACTOR
LOCAL CODES.
TERMINAL
2. USE COPPER CONDUCTORS ONLY.
JUNCTION
3. THREE PHASE CONDENSING UNITS
IDENTIFIED TERMINAL
REQUIRE TWO POWER SUPPLY
COIL
SOURCES AS SHOWN.
TERMINAL BOARD BY OTHERS
TERMINAL BOARD BY FACTORY
FIELD WIRING
FACTORY WIRING COLOR CODE
RELAY CONTACT N.O. BL BLUE
CAPACITOR BLK BLACK
BR BROWN
GR GRAY
OR ORANGE
RD RED
WH WHITE
YL YELLOW

14 TTK-SVN001-EN

Layout 14 14/1/03, 10:16 AM

Black
 Models
50Hz 60Hz
TTK 048 KD TTK 048 K4
TTK 060 KD TTK 060 K4

380-415/3/50 220-240/1/50
460/3/60 200-240/1/60

G L1 L2 L3 LL1 LL2

BLK RD YL
MS-3
CF1
BR
2 S
FAN
MTR1
WH R C BLK
MS-1
CPR MS-2
1 3 CF2
BLK YL BR
S
FAN
MTR2
WH R C BLK
LPCO HPCO
C1 MS C2
BL BLK

FROM INDOOR UNIT

220-240V/1pH/50Hz
200-240V/1pH/60Hz

NOTES:
LEGEND
CPR COMPRESSOR 1. POWER WIRING AND GROUNDING OF
CF1, 2 FAN CAPACITOR EQUIPMENT MUST COMPLY WITH
FAN MTR1, 2 FAN MOTOR LOCAL CODES.
HPCO HIGH PRESSURE CUT-OUT 2. USE COPPER CONDUCTORS ONLY.
LPCO LOW PRESSURE CUT-OUT 3. THREE PHASE CONDENSING UNITS
MS COMPRESSOR MOTOR CONTACTOR REQUIRE TWO POWER SUPPLY
TERMINAL SOURCES AS SHOWN.
JUNCTION
IDENTIFIED TERMINAL
COIL
TERMINAL BOARD BY OTHERS COLOR CODE
TERMINAL BOARD BY FACTORY BL BLUE
FIELD WIRING BLK BLACK
FACTORY WIRING BR BROWN
RELAY CONTACT N.O. GR GRAY
CAPACITOR OR ORANGE
PRESSURE SENSING SWITCH RD RED
WH WHITE
YL YELLOW

TTK-SVN001-EN 15

Layout 15 14/1/03, 10:16 AM

Black
 Models
60Hz
TTK 048 K1
TTK 060 K1
200-240/1/60

L N G

MS-1 MS-2

RD
R
BLK
CPR C
CR
BL
S

SR

BL BLK
2 5
CS
RD
1

WH
R
FAN BLK
CF1 MTR 1 C
BR
S

WH
R
FAN BLK
C
CF2 MTR 2
BR
S

LPCO HPCO
C1 MS C2
BL BLK

FROM INDOOR UNIT

200-240V/1pH/60Hz

LEGEND
CPR COMPRESSOR
CF1, 2 FAN CAPACITOR NOTES:
CR COMPRESSOR RUN CAPACITOR
1. POWER WIRING AND GROUNDING OF
CS COMPRESSOR START CAPACITOR EQUIPMENT MUST COMPLY WITH
FAN MTR1, 2 FAN MOTOR LOCAL CODES.
HPCO HIGH PRESSURE CUT-OUT 2. USE COPPER CONDUCTORS ONLY.
LPCO LOW PRESSURE CUT-OUT
MS COMPRESSOR MOTOR CONTACTOR
SR COMPRESSOR START RELAY
TERMINAL
JUNCTION COLOR CODE
IDENTIFIED TERMINAL
COIL BL BLUE
TERMINAL BOARD BY OTHERS BLK BLACK
TERMINAL BOARD BY FACTORY BR BROWN
FIELD WIRING GR GRAY
FACTORY WIRING OR ORANGE
RELAY CONTACT N.O. RD RED
RELAY CONTACT N.C. WH WHITE
CAPACITOR YL YELLOW
PRESSURE SENSING SWITCH

16 TTK-SVN001-EN

Layout 16 14/1/03, 10:16 AM

Black
 Dimensional Data

Models
50Hz 60Hz
TTK 509 PB TTK 512 P1
TTK 512 PB MOUNTING DETAIL

1.5 [37.0]
Ø0.5 [12.0]

Ø1.0 [26.0]
1.5 [37.5]
0.9 [21.8]
10.4 [264.0]

(MOUTING HOLES)

18.7 [475.0]

AIR FLOW DIRECTION

27.6 [700.0] 9.8 [250.0]

WIRING IN
20.9 [530.6]

SUCTION LINE
LIQUID LINE
9.4 [239.0]

1.4 [35.1]
4.9 [123.5]

7.3 [185.9]
1.2 [30.5]

REFRIG. LINE DIA.

MODEL
LIQUID SUCTION

TTK509 1/4" (6.35) 3/8" (9.35)

TTK512 1/4" (6.35) 1/2" (12.70)

NOTES 1. SUCTION AND LIQUID LINES ARE FLARE TYPE CONNECTIONS

2. DIMENSIONS : INCHES (MILLIMETERS) : 1 IN. = 25.40 MM.

TTK-SVN001-EN 17

Layout 17 14/1/03, 10:16 AM

Black
 MOUNTING DETAIL

Models

1.02 (26.0)
0.59 (15.0)
50Hz 60Hz 1.97 (50.0)
TTK 518 PB TTK 518 P1 0.98 (25.0)
TTK 524 PB TTK 524 P1 Ø0.38 (10.0)
TTK 530 PB TTK 530 P1 (MOUNTING HOLES)

TTK 530 KB
13.0 (330.0)

11.81 (300.0)

AIR FLOW DIRECTION

4.45 (113.0)
13.0 (330.0) 32.67 (830.0) 11.81 (300.0)
4.17 (106.0)
4.61 (117.0)
27.24 (692.0)

KNOCK OUT
HOLE (20.0 MM)
0.83 (21.0)

6.06 (154.0)

8.54 (217.0)
3.70 (94.0)

19.12 (485.6)

14.96 (380.0) 21.22 (539.0)

5.57 (141.5) 5.57(141.5)

LIQUID LINE

SUCTION LINE

REFRIG. LINE DIA.

MODEL
LIQUID SUCTION
NOTE 1) SUCTION AND LIQUID LINE ARE FLARE TYPE CONNECTIONS.
TTK518PB/P1
TTK512PBHEF ;
2) DIMENSIONS : INCHES (MILIMETERS) ; 1 IN = 25.40 MM
TTK518PBHEF 1/4 (6.4) 1/2 (12.7)
TTK018QB00B
TTK524PB/P1
TTK530PB/P1
TTK024QB00B 3/8 (9.5) 5/8 (15.9)
TTK030QB00D
TTK530KB00F

18 TTK-SVN001-EN

Layout 18 14/1/03, 10:16 AM

Black
 Models
50Hz 60Hz
TTK 530 KB TTK 530 K1

OUTDOOR UNIT

MOUNTING DETAIL
1.93 (49.0)

40.0 (1018.0)
1.85 (47)

1.18 (30.0)
(330.0)

(360.0)
14.17
13.0

(49.0)
1.93

SLOTS 10.0 x 25.0

(MM.) 0.78 (20.0)
AIR FLOW DIRECTION

14.17 5.12 (130.0)

(360.0)
40.0 (1018.0) 5.51 (140.0)
13.0
(330.0) 13.66 (347.0) 14.17 (360.0)

5.65 (143.5)
15.11 (384.0)

31.3 (795.0)

KNOCK OUT
HOLE (20.0 MM)
3.22
(82.0)
21.85 (555.0)
5.95 (151.0)
3.58 (91.0)

LIQUID VALVE
42.44 (1078.0)
SUCTION VALVE

REFRIG. LINE DIA.

MODEL
LIQUID SUCTION

TTK530KB/K1 3/8 (9.5) 5/8 (15.9)

TTK536KB/KD NOTE 1) SUCTION AND LIQUID VALVES ARE FLARE TYPE CONNECTIONS
3/8 (9.5) 3/4 (19.1)
TTK536K1/K4
2) DIMENSIONS : INCHES (MILIMETERS) ; 1 IN = 25.40 MM
TTK042KD/K4 3/8 (9.5) 7/8 (22.2)

TTK-SVN001-EN 19

Layout 19 14/1/03, 10:16 AM

Black
 MOUNTING DETAIL

1.57 (40.0)
1.03 (26.0)

0.55 (14.0)
10.63 (270.0)

40.87 (1038.0)

39.92 (1014.0) Ø0.39 (10.0)

1.57 (40.0)

AIR FLOW DIRECTION

5.12 (130)

5.87 (149)
38.88 (988.0)
13.75 (350)

5.65 (143.5)
49.37 (1254.0)

2.0 (51.0)
1.0 (26.0)

8.38 (213.0)

36.14 (918)
3.54 (90.0)

5.90 (150.0)

KNOCK OUT
HOLE (20.0 MM)
LIQUID VALVE Ø3/8 (9.5)

SUCTION VALVE Ø1-1/8 (28.6)

NOTE 1) SUCTION AND LIQUID VALVE ARE SWEAT TYPE CONNECTIONS.

2) DIMENSIONS : INCHES (MILIMETERS) ; 1 IN = 25.40 MM

20 TTK-SVN001-EN

Layout 20 14/1/03, 10:16 AM

Black
 Models
50Hz 60Hz
TTK 509 MB TTK 509 M1
TTK 512 LB/MB/KB TTK 512 L1/M1/K1 MOUNTING DETAIL

TTK 518 LB/MB/KB TTK 518 L1/M1/K1

TTK 524 LB/MB/KB TTK 524 L1/M1/K1

0.59 (15.0)
1.02 (26.0)
1.97 (50.0)
0.98 (25.0)
Ø0.38 (10.0)
(MOUNTING HOLES)
11.81 (300.0)
13.0 (330.0)

AIR FLOW DIRECTION

4.45 (113.0)
11.81 (300.0)
13.0 (330.0) 32.67 (830.0)
15.04 (128.0)

4.61 (117.0)
23.22 (590.0)

TM
KNOCK OUT
HOLE (20.0 MM)
1.02 (26.0)

16.54 (420.0)
3.70 (94.0)

6.06 (154.0)

8.54 (217.0)

14.96 (380.0) 21.22 (539.0)

5.57 (141.5) 5.57 (141.5)

LIQUID LINE

SUCTION LINE
REFRIG. LINE DIA.
MODEL
LIQUID SUCTION
TTK512LB
TTK512L1 NOTE 1) SUCTION AND LIQUID LINE ARE FLARE TYPE CONNECTIONS.
1/4 (6.4) 1/2 (12.7)
TTK518LB 2) DIMENSIONS : INCHES (MILIMETERS) ; 1 IN = 25.40 MM
TTK518L1
TTK524LB
3/8 (9.5) 5/8 (15.9)
TTK524L1

TTK-SVN001-EN 21

Layout 21 14/1/03, 10:16 AM

Black
 Notes

22 TTK-SVN001-EN

Layout 22 14/1/03, 10:16 AM

Black
 Notes

TTK-SVN001-EN 23

Layout 23 14/1/03, 10:16 AM

Black
 Literature Order Number: TTK-SVN001-EN 0300
Trane Thailand
New
7th Follr, Ploenchit Center Building
2 Sukhumvit Road, Klongtoey Stocking Location: Bangkok, Thailand
Bangkok 10110
Amair Limited
35 Mu 8, Poochaosamingprai Road
Samrong Tai, Samutprakarn 10130 Since The Trane Company has a policy of continuous product and product data improvement,
http://www.trane.com it reserves the right to change design and specifications without notice.
An American Standard Company

Layout 24 14/1/03, 10:16 AM

Black