THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE OF

INFRASTRUCTURE WORKS FOR ELECTRIFIED DOUBLE TRACK

PROJECT BETWEEN SEREMBAN AND GEMAS - PACKAGE II (KM - LTP JV
502.600 - KM 535.500)
Issue no :01 Date : 1.08.08
SEREMBAN-GEMAS DOUBLE TRACK
Format No. IT - 25
PROJECT
CLIENT: KTMB PARTICLE SIZE Location: wak jembreng
CLIENT CONSULTANT: KLIA DISTRIBUTON Chainage:CH 507.100 1M ( Sample 302)
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing: 4/2/2010
SUBCONTRACTOR: FAJARBARU - LTP JV

Description of Sample :
Sample Preparation : Air Dried / Oven Dried / Wet Sieving.
B.S.Test Sieve Weight Retained Percent retained Percent Passing Specified Limits
75.00 mm
63.0 mm
50.0 mm
37.5 mm
28.0 mm
25.0 mm
20.0 mm
19.0 mm
14.0 mm 0.00 0.00 100.00
12.50 mm
10.00 mm 30.40 3.04 96.96
6.30 mm 30.5 3.05 93.91
5.00 mm 11.3 1.1 92.8
4.75 mm
3.35 mm 15.1 1.5 91.27
2.36 mm
2.00 mm 17.2 1.7 89.6
1.18 mm 15.0 1.5 88.1
600 um 17.8 1.8 86.3
425 um 8.9 0.9 85.4
300 um 12.2 1.2 84.2
212 um 14.5 1.5 82.7
150 um 19.2 1.9 80.8
063 mm 181.0 18.1 62.7
Pan 626.9 62.7
Total 1000.0
Weight of Sample before wet Sieving : 1000 gm
Weight of Sample after wet Seiving and drying : 428.80 gm
Gravel % 10.5 Clay & Silt : % 62.7 Sand : 33.2 %
Remarks :-

Signature Name Date

Submitted by :
Sub-contractor's rep.
Inspected by :
Contractor's rep.
Checked by :
Consultant's rep.
Witness by :
KLIACS
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE
OF INFRASTRUCTURE WORK FOR ELECTRIFIED DOUBLE
TRACK PROJECT BETWEEN SEREMBAN AND GEMAS-
- LTP JV
PACKAGE II ( KM 502.600 - KM 535.00 )
Issue no : 01 Date : 01.08.08
SEREMBAN-GEMAS DOUBLE
Format No. IT - 12
TRACK PROJECT
CLIENT: KTMB COMPACTION TEST Location:
CLIENT CONSULTANT: KLIA (CORE CUTTER METHOD) Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

DESCRIPTION OF SOIL : Maximum dry density

Optimum moisture content
Core No.
Location km
Off set m
Weight of core + wet soil g
Weight of core cutter g
Weight of wet soil g
Volume of core cutter cc
Bulk density g/cc

MoistureContent :
Container No.
Weight of wet soil + container g
Weight of dry soil + container g
Weiht of container g
Weight of moisture g
Weight of dry soil g
Percent moisture content %
Dry Density g/cc
Degree of Compaction %
Compaction requirement. %

Remarks

INSPECT BY:
REMARKS

REPRESENTATIVE REPRESENTATIVE REPRESENTATIVE

OF OF OF
CONSULTANT IRCON SUBCONTRACTOR

PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D

QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE
 Issue no :01 Date : 01.08.08
SEREMBAN-GEMAS DOUBLE TRACK
Format No. IT - 13
PROJECT
CLIENT: KTMB COMPACTION TEST Location:
CLIENT CONSULTANT: KLIA (MODIFIED PROCTOR) Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

Description of Soil :- Ref :- QM/S/

Method of compaction:4.5kg rammer 27 blows,5 layers.sample preparation --Single
Quantity (%) retained on 20mm sieve :-
a Test no.
b Volume of mould (cc)
c Wt of mould(g)
d Mould+wet soil(g)
e Wt of wet soil(g)
f Wet density(g/cc)

g Container no.
h Wt of container
i Container+Wet soil
j Container+Dry soil
k Moisture content
l Dry Soil
m Percent moisture(%)
n Dry density (g/cc)
o Optimum Moisture Content :- Maximum Dry Density :-
Dry Density in g/cc

Maximum Dry Density Determination

1.200

1.000

0.800

0.600

0.400

0.200

0.000
0 1 2 3
-0.200

Moisture Content in %

REPRESENTATIVE REPRESENTATIVE OF REPRESENTATIVE

OF
OF
SUBCONTRACTOR
CONSULTANT IRCON
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE
OF INFRASTRUCTURE WORK FOR ELECTRIFIED DOUBLE
TRACK PROJECT BETWEEN SEREMBAN AND GEMAS- - LTP JV
PACKAGE II ( KM 502.600 - KM 535.00 )
Issue no : 01 Date : 01.08.08
SEREMBAN-GEMAS DOUBLE
Format No. IT - 14
TRACK PROJECT
CLIENT: KTMB FIELD DENSITY TEST SAND Location:
CLIENT CONSULTANT: KLIA REPLACEMENT METHOD Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

SOIL TEST REF. No. EQ/E/

BULK DENSITY OF SAND, (Pѕ) MDD. (Pm)
Wt. OF SAND IN CONE, (Sз) OMC.

DENSITY TEST

Test Location
Off set
Depth of hole excavated
Wt. of sample from hole, (W8).g.
Wt. of sand before pouring, (S₁).g.
Wt. of sand after pouring, (S₂).g.
Vol. of sand in hole, V=(S₁-S₃-S₂)
Bulk density , S=Wѕ/V

MOISTURE CONTENT

Container No.
Wt. of wet sample+container, (m₂).g.
Wt. of dry sample+container, (m₃).g.
Wt. of container, (m₁).g.
Wt. of moisture, w₁=(m₂-m₃).g.
Wt. of dry sample, w₂=(m₃-m₁).g.
Moisture content %, w=w₁/w₂x100
Dry density, Pd=S/(w+100)x100,g/cc
Degree of compaction(%)=Pd/Pmx100
Compaction Requirement(%)
Remarks: Witness by:

REPRESENTATIVE REPRESENTATIVE REPRESENTATIVE

OF OF OF
CONSULTANT IRCON SUBCONTRACTOR

PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D

QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE
OF INFRASTRUCTURE WORK FOR ELECTRIFIED DOUBLE
TRACK PROJECT BETWEEN SEREMBAN AND GEMAS- - LTP JV
PACKAGE II ( KM 502.600 - KM 535.00 )
Issue no : 01 Date : 01.08.08
SEREMBAN-GEMAS DOUBLE TRACK
Format No. IT - 5
PROJECT
CLIENT: KTMB Location:
CBR TEST
CLIENT CONSULTANT: KLIA Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

Moisture Content before soaking Density before soaking

Container no. Mould no.
Cont.+ wet sample Mould+wet sample
Cont.+ dry sample Wt of mould
Container wt. Wt of wet sample
Wt of moisture Mould volume
Wt of dry sample Wet density
% moisture content Dry density
Soaked CBR test Proving ring constant
Penetrate DIAL READING FORCE (Kn) Moisture Content After Soaking
in mm TOP BOTTOM TOP BOTTOM Container No.
0.00 Cont +Wet Soil
0.25 Cont +Dry Soil
0.50 Container Wt.
0.75 Wt. Of Moisture
1.00 Wt. Of Dry sample
1.25 Moisture Content %
1.50 Expansion & Absorption Determination
1.75 Blows / layer,4.9kg x 450mm
2.00 Surcharge Wt.
2.25 Dial reading before soaking
2.50 Dial reading after soaking
2.75 Expansion (%)
3.00 wt of wmould+Soaked Soil
3.25 Absorption after soaking (%)
3.50
3.75 Penetration in mm
Force in kn.

4.00
4.25
4.50 1.00
4.75 1
5.00
0.8
5.25
5.50 0.6
5.75
6.00 0.4
6.25 0.2
6.50
6.75 0
7.00
7.25
Column B
7.50

INSPECT BY:
REMARKS

REPRESENTATIVE REPRESENTATIVE OF REPRESENTATIVE OF

OF
CONSULTANT IRCON SUBCONTRACTOR
PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D
QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE
OF INFRASTRUCTURE WORK FOR ELECTRIFIED DOUBLE
TRACK PROJECT BETWEEN SEREMBAN AND GEMAS- - LTP JV
PACKAGE II ( KM 502.600 - KM 535.00 )
Issue no : 01 Date : 01.08.08
SEREMBAN-GEMAS DOUBLE TRACK
Format No. IT - 6
PROJECT
CBR
CLIENT: KTMB Location:
vs
CLIENT CONSULTANT: KLIA DENSITY GRAPH Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

Location in Km. OMC

Type of soil MDD
Date of sampling Ref
Purpose

GRAPH DATA
MOISTURE CBR IN PERCENTAGE
Blows DENSITY
CONTENT AT 2.5 mm AT 5.0mm AVERAGE CBR IN %
per layer IN g/cc
IN % TOP BOTTOM TOP BOTTOM

12 Chart Title
C.B.R in %

10

0
0 0.5 1 1.5 2 2.5

CBR vs Density Graph.

REPRESENTATIVE REPRESENTATIVE REPRESENTATIVE

OF OF OF
CONSULTANT CONSULTANT CONSULTANT
PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D
QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE
OF INFRASTRUCTURE WORK FOR ELECTRIFIED DOUBLE
- LTP JV
TRACK PROJECT BETWEEN SEREMBAN AND GEMAS-
PACKAGE II ( KM 502.600 - KM 535.00 )
Issue no : 01 Date : 01.08.08
SEREMBAN-GEMAS DOUBLE TRACK
Format No. IT - 7
PROJECT
CLIENT: KTMB ATTERBURGH LIMIT Location:
CLIENT CONSULTANT: KLIA (CONE PENETROMETER METHOD) Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

Test No. LIQUID LIMIT

Initial Dial Reading mm
Final Dial Reading mm 1st Penetration
Initial Dial Reading mm
Final Dial Reading mm 2nd Penetration
Initial Dial Reading mm
Final Dial Reading mm 3rd Penetration
Average Penetration mm
Moisture content Plastic Limit
Container No. No
Wet soil + container g
Dry soil + container g
Mass of container g
Mass of moisture g
Mass of dry soil g
Moisture content %
Pen etratio n in mm

Penetration Vs Moisture Graph

20.0

18.0

16.0

14.0

12.0

10.0
1 1 1 1 2 2 2
Percent Moisture

RESULT.
Liquid Limit % Plastic Limit % 0.0 Plasticity Index 0.0

REPRESENTATIVE OF REPRESENTATIVE REPRESENTATIVE

CONSULTANT OF OF
IRCON SUBCONTRACTOR

PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D

QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE
 - LTP JV

Date : 01.08.08

LIQUID LIMIT

1st Penetration

2nd Penetration

3rd Penetration

Moisture Graph

1 2 2 2
rcent Moisture

SECTION D
PAGE
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE
OF INFRASTRUCTURE WORK FOR ELECTRIFIED DOUBLE
TRACK PROJECT BETWEEN SEREMBAN AND GEMAS- - LTP JV
PACKAGE II ( KM 502.600 - KM 535.00 )
Issue no : 01 Date : 01.08.08
SEREMBAN-GEMAS DOUBLE TRACK
Format No. IT - 8
PROJECT
CLIENT: KTMB LIQUID AND PLASTIC Location:
CLIENT CONSULTANT: KLIA LIMIT TEST Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

LIQUID LIMIT PLASTIC LIMIT

TEST NO. 1 2 3 4 1 2 3
CONTAINER NO.
CONT.+WET SOIL
CONT.+DRY SOIL
MOISTURE LOSS
CONT. WEIGHT
DRY SOIL
MOISTURE %
NO. OF BLOWS
AVERAGE
M O IST URE CO NT ENT %

TEST VALUE LIMIT

LIQUID
FLOW CURVE
LIMIT %
12 PLASTIC
LIMIT %
10

8
P.I
Remarks:-
6

0
1 2

NUMBER OF BLOWS

INSPECTED BY:

REMARKS

REPRESENTATIVE REPRESENTATIVE REPRESENTATIVE

OF OF OF
CONSULTANT IRCON SUBCONTRACTOR
PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D
QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE
OF INFRASTRUCTURE WORK FOR ELECTRIFIED DOUBLE
TRACK PROJECT BETWEEN SEREMBAN AND GEMAS-
- LTP JV
PACKAGE II ( KM 502.600 - KM 535.00 )
Issue no : 01 Date : 01.08.08
SEREMBAN-GEMAS DOUBLE TRACK FREE SWELL INDEX
Format No. IT - 9
PROJECT
CLIENT: KTMB Location:
CLIENT CONSULTANT: KLIA Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

Sample Volume In Volume In Swell In Swell In % Remarks

No. K/Oil Water mm
1

5
Avarage free swell %

Material Suitable / Not suitable in embankment fill.

INSPECTED BY:

REMARKS

REPRESENTATIVE REPRESENTATIVE REPRESENTATIVE

OF OF OF
IRCON SUBCONTRACTOR
CONSULTANT
PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D
QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE
OF INFRASTRUCTURE WORK FOR ELECTRIFIED DOUBLE
- LTP JV
TRACK PROJECT BETWEEN SEREMBAN AND GEMAS -
PACKAGE II ( KM 502.600 - KM 535.00 )
issue no : 01 Date : 01.08.2008
SEREMBAN-GEMAS DOUBLE TRACK
Format No. IT - 16
PROJECT
CLIENT: KTMB Location:
SAND EQUIVALANCE TEST
CLIENT CONSULTANT: KLIA Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

TEST NO. 1 2 3 4
SAND EQUIVALANCE TEST
= SAND READING / CLAY
READING x 100

= ----------------------- %

AVERAGE VALUE %

INSPECTED BY:
REMARKS

REPRESENTATIVE REPRESENTATIVE REPRESENTATIVE

OF OF OF
CONSULTANT IRCON SUBCONTRACTOR

PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D

QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE
OF INFRASTRUCTURE WORK FOR ELECTRIFIED DOUBLE
- LTP JV
TRACK PROJECT BETWEEN SEREMBAN AND GEMAS-
PACKAGE II ( KM 502.600 - KM 535.00 )
Issue no : 01 Date : 01.08.08
SEREMBAN-GEMAS DOUBLE TRACK
Format No. IT - 4
PROJECT
CLIENT: KTMB NATURAL MOISTURE Location:
CLIENT CONSULTANT: KLIA CONTENT Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

a. Ref. No. no.

b. Location. no.
c. Test No. km. 1 2 1 2 1 2
d. Container No. no.
e. Cont.+Wet soil. g.
f. Cont.+Dry soil g.
g. Cont. Wt. g.
h. Wt. of moisture(e-f) g.
j. Wt. of Dry soil(f-g) g.
k. Moisture content(h/j*100) %
l. Average m.c. %

INSPECTED BY:

REMARKS

REPRESENTATIVE OF REPRESENTATIVE REPRESENTATIVE

OF OF
CONSULTANT IRCON SUBCONTRACTOR

PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D

QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE
OF INFRASTRUCTURE WORK FOR ELECTRIFIED DOUBLE
- LTP JV
TRACK PROJECT BETWEEN SEREMBAN AND GEMAS-
PACKAGE II ( KM 502.600 - KM 535.00 )

SEREMBAN-GEMAS DOUBLE TRACK

Format No. IT - 17
PROJECT
CLIENT: KTMB MOISTURE CONTENT Location:
CLIENT CONSULTANT: KLIA BY MOISTURE METER Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

SITE TEST
Moisture content using Rapid Moisture Meter.

Date : ___________________________________________
Location : ___________________________________________
Purpose : ___________________________________________

MOISTURE READING CORRECTED

TRIAL NO. MOISTURE REMARKS
IN MOISTURE METER IN%

AVERAGE

INSPECT BY:
REMARKS

REPRESENTATIVE REPRESENTATIVE OF
OF REPRESENTATIVE OF
CONSULTANT IRCON
SUBCONTRACTOR

PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D

QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE
OF INFRASTRUCTURE WORK FOR ELECTRIFIED DOUBLE
- LTP JV
TRACK PROJECT BETWEEN SEREMBAN AND GEMAS-
PACKAGE II ( KM 502.600 - KM 535.00 )
Issue no : 01 Date : 01.08.08
SEREMBAN-GEMAS DOUBLE TRACK
Format No. IT - 10
PROJECT
CLIENT: KTMB Location:
VANE SHEAR TEST
CLIENT CONSULTANT: KLIA Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

CORRECTED
TEST TEST TYPE OF TEST VANE MEASURED
READING Remarks
NO. LOCATION GROUND DEPTH DIAMETER READING
(kpa)

INSPECTED BY:

REMARKS

REPRESENTATIVE REPRESENTATIVE REPRESENTATIVE

OF OF OF
CONSULTANT IRCON SUBCONTRACTOR
PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D
QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE
OF INFRASTRUCTURE WORK FOR ELECTRIFIED DOUBLE
TRACK PROJECT BETWEEN SEREMBAN AND GEMAS- - LTP JV
PACKAGE II ( KM 502.600 - KM 535.00 )
Issue no : 01 Date : 01.08.08
SEREMBAN-GEMAS DOUBLE
Format No. IT - 11
TRACK PROJECT
CLIENT: KTMB Location:
LINEAR SHINKAGE TEST
CLIENT CONSULTANT: KLIA Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

MOULD NO. LENGTH DRY SHRINKAGE IN mm PERCENT REMARKS

OF MOULD LENGTH SHRINK
SM 1 OF
SPECIMEN

SM2

MOISTURE CONTENT
SI no. Description Test no.1 Test no.2 Test no.3 Remarks
1 Container No. Ave. Moisture
2 Container + wet soil content of soil
3 Container + dry soil at the time of
4 Container Weight test = %
5 Wt of Moisture
6 Wt of Dry Soil
7 Percent Moisture

INSPECTED BY:
REMARKS

REPRESENTATIVE REPRESENTATIVE REPRESENTATIVE

OF OF OF
CONSULTANT IRCON SUBCONTRACTOR

PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D

QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE
 - LTP JV

Date : 01.08.08

REMARKS

SECTION D
PAGE
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE
OF INFRASTRUCTURE WORK FOR ELECTRIFIED DOUBLE
TRACK PROJECT BETWEEN SEREMBAN AND GEMAS- - LTP JV
PACKAGE II ( KM 502.600 - KM 535.00 )
Issue no : 01 Date : 01.08.08
SEREMBAN-GEMAS DOUBLE TRACK
Format No. IT - 15
PROJECT DETERMINATION
CLIENT: KTMB OF Location:
UNIT WEIGHT SAND
CLIENT CONSULTANT: KLIA AND Chainage:
CONTRACTOR: IRCON SAND IN CONE Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

Trial 1 Trial 2 Trial 3 Average

1. Wt. of cylinder + full sand,m1
2. Wt. of cylinder + sand after filling measure,m2
3. Wt. of cylinder + sand after filling cone only,m3
4. Wt. of sand in measure + cone,w1 m1-m2
5. Wt. of sand in cone only,w2 m2-m3
6. Wt. of sand in measure only,w3 w1-w2
7. Unit Wt. of sand w3/V

INSPECTED BY:
REMARKS

REPRESENTATIVE REPRESENTATIVE REPRESENTATIVE

OF OF OF
CONSULTANT IRCON SUBCONTRACTOR

PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D

QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE
OF INFRASTRUCTURE WORKS FOR ELECTRIFIED DOUBLE
TRACK PROJECT BETWEEN SEREMBAN AND GEMAS- - LTP JV
PACKAGE II ( KM 502.600 - 535.00 )
Issue no : 01 Date : 01.08.08
SEREMBAN-GEMAS
Format No. IT - 27
DOUBLE TRACK PROJECT
TESTS ON
CLIENT: KTMB Location/ Chainage
CONCRETE
CLIENT CONSULTANT: KLIA CUBES Grade of Concrete:
CONTRACTOR: IRCON Drawing No.
DESIGN CONSULTANT: KLC/SSP Sampled At: Plant/ Site
SUBCONTRACTOR: FAJARBARU - LTP JV

Br. No./Viaduct No./Culvert No. :_______________________________ Structural Part :_____________________________

Weight Dimension Density Mean Load (KN) Strenght Mean

Cube Date Date Age in (kg) (mm) (kg/m³) (N/mm²)
Density Strenght Remarks
Ref No. Cast Tested Days
(kg/m³) (N/mm²)

INSPECTED BY:
REMARKS

REPRESENTATIVE REPRESENTATIVE REPRESENTATIVE

OF OF OF
CONSULTANT IRCON
SUBCONTRACTOR
 PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D
QA/QC MANAGER JT.GEN.MANAGER COUNTRY HEAD 00 PAGE
 THE CONSTRUCTION, COMMISSIONING AND
MAINTENANCE OF INFRASTRUCTURE WORKS FOR
ELECTRIFIED DOUBLE TRACK PROJECT BETWEEN - LTP JV
SEREMBAN AND GEMAS - PACKAGE II (KM 502.600 - KM
535.500)
Issue no : 01 Date : 01.08.08
SEREMBAN-GEMAS DOUBLE TRACK
Format No. IT - 24
PROJECT
CLIENT: KTMB FLAKINESS INDEX Location:
&
CLIENT CONSULTANT: KLIA ELONGATION ENDEX Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

Aggregate Size / Fraction Flakiness Index Elongation Index

SI. No. Aparture Size Thickness Gauge Length Gauge
100% Passing 100% Retained Passing (A) Retained (B) Passing (C) Retained (D)
mm mm g g g g
1 63.0 50.0
2 50.0 37.5
3 37.5 28.0
4 28.0 20.0
5 20.0 14.0
6 14.0 10.0
7 10.0 6.3
TOTAL
FLAKINESS INDEX = SUM OF ( A ) / SUM OF ( A + B ) x 100

ELONGATION INDEX = SUM OF ( D ) / SUM OF ( C + D ) x 100

INSPECTED BY:
REMARKS

REPRESENTATIVE REPRESENTATIVE REPRESENTATIVE

OF OF OF
CONSULTANT
IRCON SUBCONTRACTOR

PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D

QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE
OF INFRASTRUCTURE WORKS FOR ELECTRIFIED DOUBLE
- LTP JV
TRACK PROJECT BETWEEN SEREMBAN AND GEMAS -
PACKAGE II ( KM 502.600 - KM 535.00 )
Issue no : 01 Date : 01.08.08
SEREMBAN-GEMAS DOUBLE TRACK PROJECT
Format No. IT - 23

CLIENT: KTMB SPECIFIC GRAVITY AND Location:

CLIENT CONSULTANT: KLIA ABSORPTION TEST Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

TYPE OF MATERIAL :
Sample / Test No. 1 2 3 4
1. Weight in air of saturated sample (SSD),g.
2. Weight in air of oven dried sample,g.
3. Weight of Pycnometer bottle filled with water,g.
4. Pycnometer bottle + Water + Sample,g.
5. Absorption, ( 1 - 2 ) / 2 x 100, in %
6. Bulk Specific Gravity, (SSD), 1 / ( 1 + 3 - 4 )
7. Bulk Specific Gravity, 2 / ( 1 + 3 - 4 )
8. Apparent Specific Gravity, 2 / ( 2 + 3 - 4 )

AVERAGE SPECIFIC GRAVITY :

INSPECT BY:
REMARKS

REPRESENTATIVE REPRESENTATIVE REPRESENTATIVE

OF OF OF
CONSULTANT IRCON SUBCONTRACTOR

PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D

QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE OF
INFRASTRUCTURE WORKS FOR ELECTRIFIED DOUBLE TRACK
PROJECT BETWEEN SEREMBAN AND GEMAS - PACKAGE II (KM - LTP JV
502.600 - KM 535.500)

Issue no : 01 Date : 01.08.08

SEREMBAN-GEMAS DOUBLE
Format No. IT - 22
TRACK PROJECT
CLIENT: KTMB LOS ANGELES Location:
ABRASION TEST
CLIENT CONSULTANT: KLIA (AASHTO T-96) Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

Contract _________________________________ Kind of Material_____________________________

Source __________________________________ Quantity Represented__________________________

SEIVE SIZE (mm) GRADING AND WEIGHT OF TEST SAMPLE (gm)

Passing Retained on A B C D
37.50 25.00 1250 + 25 - - -
25.00 19.00 1250 + 25 - - -
19.00 12.50 1250 +10 1250 +10 - -
12.50 9.50 1250 + 10 1250 +10 - -
9.50 6.30 - - 1250 +10 -
6.30 4.75 - - 1250 +10 -
4.75 2.36 - - - 5000 +10
TOTAL 5000 + 10 5000 + 10 5000 + 10 5000 +10

NOTE: The Test sample shall conform to one of the grading in the above table.

SPEED GRADING NO.OF SPHERES WEIGHT OF

B 12 CHARGE
5000 + 25 (gm)
Rotate at 30 to B 11 4584 + 25
33 rpm for 500
revolutions C 8 3330 + 20
D 6 2550 + 15
NOTE: The abrasive charge shall consist of cast-iron or steel spheres approximately 47.6mm in diameter and each weigh
between 390 and 445 grams. The charge depending upon grading of test sample shall be as tabulated above.

CALCULATIONS: ABRASION LOSS % = (A - B/A) x 100 = __________________

Where: A = Original oven dried weight

B = Oven dried weight retained on 1.70mm seive after abrasion

Remarks :

INSPECTED BY:
REMARKS

REPRESENTATI REPRESENTATIVE REPRESENTATIV

VE OF OF E OF
CONSULTANT IRCON
SUBCONTRACTO
R
PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D
QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE
OF INFRASTRUCTURE WORKS FOR ELECTRIFIED DOUBLE - LTP JV
TRACK PROJECT BETWEEN SEREMBAN AND GEMAS -
PACKAGE II ( KM 502.600 - KM 535.00 )
Issue no : 01 Date : 01.08.08
SEREMBAN-GEMAS DOUBLE
Format No. IT - 21
TRACK PROJECT
CLIENT: KTMB AGGREGATE: Location:
CLIENT CONSULTANT: KLIA TEN PERCENT FINE VALUE Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

SAMPLE SIZE FRACTION SIEVE FOR WEIGHT OF SAMPLE LOSS ON PERCENT

SIZE PASSING RETAINED FINES TOTAL (+)FINES (-)FINES WEIGHT FINES

28mm 20mm 5mm

NON
STANDARD
20mm 14mm 3.35mm

STANDARD 14mm 10mm 2.36mm

10mm 6.3mm 1.70mm

6.3mm 5.00mm 1.18mm

NON
STANDARD
5.00mm 3.35mm 850mic

3.35mm 2.36mm 600mic

SAMPLE TOTAL TOTAL PERCENT 10% FINES VALUE ROUNDED AVERAGE VALUE IN kn.
NO. PENET- FORCE IN FINES(m) (14xf)/(m+4) VALUE
RATION KN(f)
a 20mm
b 20mm
c 20mm

INSPECTED BY:
REMARKS

REPRESENTATIVE REPRESENTATIVE REPRESENTATIVE OF

OF OF
CONSULTANT IRCON SUBCONTRACTOR
PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D
QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE
- LTP JV
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE
OF INFRASTRUCTURE WORK FOR ELECTRIFIED DOUBLE
TRACK PROJECT BETWEEN SEREMBAN AND GEMAS- - LTP JV
PACKAGE II ( KM 502.600 - KM 535.00 )
Issue no : 01 Date : 01.08.08
SEREMBAN-GEMAS DOUBLE TRACK
Format No. IT - 20
PROJECT
CLIENT: KTMB AGGREGATE Location:
CLIENT CONSULTANT: KLIA IMPACT VALUE Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

SAMPLE FROM :
SAMPLE DESCRIPTION :
1 MASS OF DRY SAMPLE :
2 MASS RETAINED ON 2.63mm SIEVE
3 MASS PASSING 2.36mm SIEVE
4 LOSS OF MASS (1-2)
5 PERCENT LOSS

AVERAGE A.I.V. %

SPECIFICATION REQUIREMENT Note 1

Note 1. For wearing surface maximum 30%, for others 45%

INSPECTED BY:
REMARKS

REPRESENTATIVE REPRESENTATIVE REPRESENTATIVE

OF OF OF
CONSULTANT IRCON IRCON

PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D

QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE
 THE CONSTRUCTION, COMMISSIONING AND MAINTENANCE
OF INFRASTRUCTURE WORKS FOR ELECTRIFIED DOUBLE
TRACK PROJECT BETWEEN SEREMBAN AND GEMAS - - LTP JV
PACKAGE II ( KM 502.600 - KM 535.00 )
Issue no : 01 Date : 01.08.08
SEREMBAN-GEMAS DOUBLE TRACK
Format No. IT - 19
PROJECT
CLIENT: KTMB AGGREGATE CRUSHING Location:
CLIENT CONSULTANT: KLIA VALUE Chainage:
CONTRACTOR: IRCON Date of Sample:
DESIGN CONSULTANT: KLC/SSP Date of Testing:
SUBCONTRACTOR: FAJARBARU - LTP JV

SAMPLE SIZE SIZE FRACTION SIEVE WEIGHT OF SAMPLE LOSS ON PERCENT FINES
FOR WEIGHT
PASSING RETAINED FINES TOTAL (+)FINES (-)FINES

28mm 20mm 5mm

NON
STANDARD
20mm 14mm 3.35mm

STANDARD 14mm 10mm 2.36mm

10mm 6.3mm 1.70mm

6.3mm 5.00mm 1.18mm

NON
STANDARD
5.00mm 3.35mm 850mic

3.35mm 2.36mm 600mic

AVERAGE CRUSHING VALUE :- %

DESCRIPTION OF AGGREGATE :-

INSPECTED BY:
REMARKS

REPRESENTATIVE REPRESENTATIVE REPRESENTATIVE

OF OF OF
CONSULTANT IRCON
SUBCONTRACTOR

PREPARED BY CHECKED BY APPROVED BY REVISION NO. SECTION D

QA/QC MGR JT.GEN.MGR COUNTRY HEAD 00 PAGE