D i s t r i b u t o r D a t a S h e e t

VW & AUDI 01M, 01N, 01P

PART NUMBERS 119940-04K, -TL4

COMPLAINT Cause

No TCC lockup
Falls out of lockup Engine stalls or shudders on engagement TCC code 1582

SECONDARY COMPLAINTs

Wear at the TCC apply valve bore in the valve body allows converter clutch apply oil to exhaust.

Spring Oversized TCC Apply Valve

COrrection
This oversized valve and TCC boost assembly prevents apply pressure leakage and restores proper converter clutch control.
TCC Boost Valve

Oversized TCC Apply Valve Kit

119940-04K
1 TCC Apply Valve 1 TCC Boost Assembly 1 Spring
R
TOOL

Identification Groove

TCC Boost Sleeve

D

EQ

UIRE

119940-TL4
1 Reamer 1 Reamer Jig

Also Available Reamer Jig Reamer

119954-01 Converter Clutch Solenoid

Sonnax Part Summary Continuous stroking of the TCC apply valve can create excessive valve body wear, and allow converter apply pressure to leak to exhaust. This prevents proper engagement of the torque converter clutch, and can result in loss of TCC apply, engine stall, overheating conditions, or a 1582 code. Sonnax has developed an oversized TCC apply valve that allows the valve body to be refurbished, restoring the hydraulic integrity of the circuit. Features & Benefits Oversized TCC apply valve allows valve body casting to be refurbished. Kit includes an increased ratio TCC boost valve assembly to work with the oversized apply valve. Valve has an identification groove on it. (Do not use the previous OE ratio boost valve.) A replacement TCC apply spring is included, since the original spring is frequently broken.

$400 in valve body replacement costs

2005 Sonnax Industries, Inc.

119940-04K Rev:-, 119940-04K(info) 09-16-05

800-843-2600 802-463-9722 F: 802-463-4059 www.sonnax.com info@sonnax.com