Power Augment Steam Line - Report - Rev1

Mechanical Calculations
Gilroy Cogeneration Plant - CALPINE

Gilroy, CA
Piping Stress AnalysisPower Augment Steam Line
Prepared By:
Eichleay Engineers of California
1390 Willow Pass Road
Suite 600
Concord, CA, 94520
May 06, 2011

#4100328
Calculation Cover Sheet

Job No:
Discipline:
4100328
No. of Sheets:
Piping
27
Title
Client:
Project Location:
Gilroy Cogeneration Plant CALPINE
Gilroy, CA
Subject
Power Augment Steam Line
Table of Contents
1. Executive Summary page 3
2. Input Report (Stress ISOs) page 5
3. Listing of Static Cases page 8
4. Output Reports page 17
5. Hanger Summary page 18
6. Code Stress Summary page 20
7. Restraint Summary page 21
Design Criteria
B 31.1
Sources of Formula & References
Preliminary Calculation
1
5/06/2011
KM
5/03/2011
KM
Revision
Date
Calculation By
Final Calculation
Checked By
Date
Approved By
Date
2
CAESAR II Ver.5.20.2, (Build 100122) Date: MAY 6, 2011 Time: 9:50
Job: O:\09-CALPINE STRESS ...\POWER_AUGMENT_STEAM_LINE_FINAL_REV2
Licensed To: EICHLEAY ENGINEERS, INC. -- ID #16238
Table of Contents
Executive Summary........................................................................................................................................................ 3
Input report (Stress ISOs) ............................................................................................................................................... 5
Listing of Static Cases ..................................................................................................................................................... 8
Output Reports ............................................................................................................................................................ 17
Hanger Summary ......................................................................................................................................................... 18
Code Stress Summary .................................................................................................................................................. 20
Restraint Summary ...................................................................................................................................................... 21
3
Job Description: Power Augment Steam Line

PROJECT: Power Augment Steam Line - Piping Stress Analysis - Project 4100328
CLIENT : Calpine Gilroy Cogeneration Plant, Gilroy, CA
ANALYST: Krzysztof Malaszewski
Date: 5/06/2011
NOTES:
1. The piping stress analysis includes power augment steam line for the turbine.
The analysis is performed to verify that the lines are properly supported, system satisfies the B31.1 Piping
Code requirements for Sustained, Expansion and Seismic stresses, and to verify that the load at the manifold
connection (S11) satisfies the manufacturers recommendations.
2. The piping stress analysis is done using Caesar II Version 5.20 software. A stress model of the piping system is
developed using field sketches and available piping drawings.
3. The analysis is performed for the following conditions:
- operating temperature 570F, operating pressure 325 psig
- wind factor was not considered
- seismic load 0.4g in horizontal directions and 0.26g in vertical directions
4. The friction coefficient Mu=0.3 is used for the steel-to-steel surfaces and Mu=0.1 for Teflon pads. A nonlinear
effect is taken into consideration in calculations of the load on supports.
5. Stress model coordinates:
NORTH = +Z
6. All calculations are according to B31.1 piping code. The analyzed lines restrained as recommended PASSED
code compliance evaluation. The operating and sustained loads at the manifold connection (S11) comply with
the manufacturers requirements:
Condition
Operating
Sustained (cold)
Resultanat
Force lb.
Resultant
Moment ft./lb.
603
176
1656
1108
*As per Dwg.No 147E2522, sheet 1, Note 20
Allowable Resultant
Force* lb.
860
Allowable Resultant
Moment* ft./lb.
1730
4
7. See Restraint Summary Report for the load on supports.

8. Recommendations:
We recommend using the following supports to satisfy the code stresses and loads on equipment:
At Node 200 add a Guide with 0.125 gap on North and South side.
At Node 200 add an axial restraint with 0.5 gap on West side.
At Node 2010 add a Spring Can with setting per Spring Hanger Data Sheet (page 19).
Contractor to verify and change if different:

Change gaps at support at Node 230 to a Guide with 0.5 gap on South side and with 1.5 on North side.
Change gaps at support at Node 250 to a Guide with 0.25 gap on East side and with 1.25 on West side.
Change gaps at support at Node 310 to a Guide with 0. 5 gap on East side and with 1.0 on West side.
Change gaps at support at Node 360 to a Guide with 1.0 gap on North and South side.
5
INPUT REPORT
(STRESS SKETCHES, DRAWINGS)
6
7
8
LISTING OF STATIC LOAD CASES FOR THIS ANALYSIS

1 (HGR) CASE NOT ACTIVE
2 (HGR) CASE NOT ACTIVE
3 (OPE) W+T1+P1+H
4 (SUS) W+P1+H
5 (OPE) W+T1+P1+H+U1
6 (OPE) W+T1+P1+H-U1
10 (OPE) W+T1+P1+H-U3
11 (EXP) L11=L3-L4
12 (OCC) L12=L5-L3
13 (OCC) L13=L6-L3
14 (OCC) L14=L7-L3
15 (OCC) L15=L8-L3
16 (OCC) L16=L9-L3
17 (OCC) L17=L10-L3
18 (OCC) L18=L12+L4
19 (OCC) L19=L13+L4
20 (OCC) L20=L14+L4
21 (OCC) L21=L15+L4
22 (OCC) L22=L16+L4
23 (OCC) L23=L17+L4
24 (OCC) L24=L18,L19,L20,L21,L22,L23
Where:
W: Weight
H: Spring Hanger Loads
T1: Maximum Operating Temperature
P1: Maximum Operating Pressure
U1: Seismic load on X-direction
U2: Seismic load on Y-direction
U3: Seismic load on Z-direction
9
INPUT LISTING
PIPE DATA
--------------------------------------------------------------------------------------------------------------------------------------------------------From 10 To 20 DY= .531 ft.
PIPE
Dia= 10.750 in.
Wall= .365 in.
Insul= 3.500 in.
Cor= .0625 in.
GENERAL
T1= 570 F
P1= 325.0000 lb./sq.in.
Mat= (155)A312 TP304
E= 28,300,000 lb./sq.in.
EH1= 25,450,000 lb./sq.in.
EH2= 28,300,000 lb./sq.in.
EH3= 28,300,000 lb./sq.in.
EH4= 28,300,000 lb./sq.in.
EH5= 28,300,000 lb./sq.in.
EH6= 28,300,000 lb./sq.in.
EH7= 28,300,000 lb./sq.in.
EH8= 28,300,000 lb./sq.in.
EH9= 28,300,000 lb./sq.in.
v = .300
Density= .2900 lb./cu.in.
Insul= .0067 lb./cu.in.
Fluid= .0004000 lb./cu.in.
RIGID Weight= 190.00 lb.
RESTRAINTS
Node 10 ANC
Cnode 1000
UNIFORM LOAD
GX1= .40 g's
GY1= .00 g's
GZ1= .00 g's
GX2= .00 g's
GY2= .26 g's
GZ2= .00 g's
GX3= .00 g's
GY3= .00 g's
GZ3= .40 g's
ALLOWABLE STRESSES
B31.1 (2007)
Sc= 20,000 lb./sq.in.
Sh1= 12,480 lb./sq.in.
Sh2= 20,000 lb./sq.in.
Sh3= 20,000 lb./sq.in.
Sh4= 20,000 lb./sq.in.
Sh5= 20,000 lb./sq.in.
Sh6= 20,000 lb./sq.in.
Sh7= 20,000 lb./sq.in.
Sh8= 20,000 lb./sq.in.
Sh9= 20,000 lb./sq.in.
Sy= 30,000 lb./sq.in.
----------------------------------------------------------------------------From 20 To 24 DY= 2.000 ft.
----------------------------------------------------------------------------From 24 To 25 DY= .135 ft.
----------------------------------------------------------------------------From 25 To 30 DY= 1.615 ft.
BEND at "TO" end
Radius= 15.000 in. (LONG)
Bend Angle= 90.000
Angle/Node @1= 45.00 29
Angle/Node @2= .00 28
----------------------------------------------------------------------------From 30 To 35 DX= 4.750 ft.
BEND at "TO" end
Bend Angle= 90.000
Angle/Node @1= 45.00 34
----------------------------------------------------------------------------From 35 To 37 DY= -1.250 ft.
----------------------------------------------------------------------------From 37 To 40 DY= -1.250 ft.
BEND at "TO" end
Bend Angle= 90.000
Angle/Node @1= 45.00 39
----------------------------------------------------------------------------From 40 To 50 DX= 2.500 ft.
BEND at "TO" end
Bend Angle= 90.000
Angle/Node @1= 45.00 49
----------------------------------------------------------------------------From 50 To 60 DZ= -1.250 ft.
----------------------------------------------------------------------------From 60 To 70 DZ= -.729 ft.
----------------------------------------------------------------------------From 70 To 80 DZ= -1.250 ft.
10
INPUT LISTING
BEND at "TO" end
Bend Angle= 90.000
Angle/Node @1= 45.00 79
----------------------------------------------------------------------------From 80 To 90 DX= 1.250 ft.
----------------------------------------------------------------------------From 90 To 100 DX= .583 ft.
GENERAL
Mat= (106)A106 B
E= 29,500,000 lb./sq.in.
EH1= 26,880,000 lb./sq.in.
EH2= 29,500,000 lb./sq.in.
EH3= 29,500,000 lb./sq.in.
EH4= 29,500,000 lb./sq.in.
EH5= 29,500,000 lb./sq.in.
EH6= 29,500,000 lb./sq.in.
EH7= 29,500,000 lb./sq.in.
EH8= 29,500,000 lb./sq.in.
EH9= 29,500,000 lb./sq.in.
v = .300
ALLOWABLE STRESSES
B31.1 (2007)
Sc= 17,100 lb./sq.in.
Sh1= 17,100 lb./sq.in.
Sh2= 17,100 lb./sq.in.
Sh3= 17,100 lb./sq.in.
Sh4= 17,100 lb./sq.in.
Sh5= 17,100 lb./sq.in.
Sh6= 17,100 lb./sq.in.
Sh7= 17,100 lb./sq.in.
Sh8= 17,100 lb./sq.in.
Sh9= 17,100 lb./sq.in.
Sy= 35,000 lb./sq.in.
REDUCER
Diam2= 6.625 in.
Wall2= .432 in.
----------------------------------------------------------------------------From 37 To 2010 DY= -2.000 ft.
PIPE
Dia= 8.625 in.
Wall= .322 in.
Insul= 3.500 in.
GENERAL
T1= 70 F
P1= .0000 lb./sq.in.
RESTRAINTS
Node 2010 X
Cnode 2015
Node 2010 Z
Cnode 2015
HANGERS
Hanger Node = 2010
Hanger Connecting Node = 2015
Hanger Table = 0.0
Available Space = -24.0000 in.
Allowed Load Variation = 25.0000
No. Hangers = 0.0
Short Range Flag = -1
User Operating Load = .00 lb.
Free Node = 0
Free Node = 0
Free Code = 0.0
Spring Rate = .00 lb./in.
Theoretical Cold Load = .00 lb.
ALLOWABLE STRESSES
B31.1 (2007)
Sc= 17,100 lb./sq.in.
Sh1= 17,100 lb./sq.in.
Sh2= 17,100 lb./sq.in.
Sh3= 17,100 lb./sq.in.
Sh4= 17,100 lb./sq.in.
Sh5= 17,100 lb./sq.in.
Sh6= 17,100 lb./sq.in.
Sh7= 17,100 lb./sq.in.
Sh8= 17,100 lb./sq.in.
Sh9= 17,100 lb./sq.in.
Sy= 35,000 lb./sq.in.
----------------------------------------------------------------------------From 2015 To 2020 DY= -1.276 ft.
RIGID Weight= .00 lb.
RESTRAINTS
Node 2020 +Y
Mu = .10
Node 2020 RX
Node 2020 RY
Node 2020 RZ
----------------------------------------------------------------------------From 100 To 110 DX= 1.083 ft.
PIPE
Dia= 6.625 in.
Wall= .432 in.
Insul= 3.500 in.
GENERAL
T1= 570 F
P1= 325.0000 lb./sq.in.
ALLOWABLE STRESSES
11
INPUT LISTING
B31.1 (2007)
Sc= 17,100 lb./sq.in.
Sh1= 17,100 lb./sq.in.
Sh2= 17,100 lb./sq.in.
Sh3= 17,100 lb./sq.in.
Sh4= 17,100 lb./sq.in.
Sh5= 17,100 lb./sq.in.
Sh6= 17,100 lb./sq.in.
Sh7= 17,100 lb./sq.in.
Sh8= 17,100 lb./sq.in.
Sh9= 17,100 lb./sq.in.
Sy= 35,000 lb./sq.in.
----------------------------------------------------------------------------From 110 To 120 DX= 1.323 ft.
----------------------------------------------------------------------------From 120 To 130 DX= .646 ft.
----------------------------------------------------------------------------From 130 To 140 DX= .417 ft.
----------------------------------------------------------------------------From 140 To 145 DX= .375 ft.
----------------------------------------------------------------------------From 145 To 146 DZ= -1.333 ft.
RIGID Weight= .00 lb.
----------------------------------------------------------------------------From 146 To 147 DZ= -.083 ft.
----------------------------------------------------------------------------From 145 To 150 DX= .375 ft.
----------------------------------------------------------------------------From 150 To 160 DX= .417 ft.
----------------------------------------------------------------------------From 160 To 170 DX= .583 ft.
REDUCER
Diam2= 10.750 in.
Wall2= .365 in.
----------------------------------------------------------------------------From 170 To 180 DX= 1.250 ft.
PIPE
Dia= 10.750 in.
Wall= .365 in.
Insul= 3.500 in.
BEND at "TO" end
Bend Angle= 90.000
Angle/Node @1= 45.00 179
----------------------------------------------------------------------------From 180 To 190 DY= -10.792 ft.
BEND at "TO" end
Bend Angle= 90.000
Angle/Node @1= 45.00 189
----------------------------------------------------------------------------From 190 To 200 DX= 1.667 ft.
RESTRAINTS
Node 200 +Y
Mu = .30
Node 200 -Z
Gap= .125 in.
Node 200 +Z
Gap= .125 in.
Node 200 +X
Gap= .500 in.
----------------------------------------------------------------------------From 200 To 210 DX= 5.224 ft.
----------------------------------------------------------------------------From 210 To 220 DX= 1.052 ft.
----------------------------------------------------------------------------From 220 To 230 DX= 13.172 ft.
RESTRAINTS
12
INPUT LISTING
Node 230 +Y
Mu = .30
Node 230 +Z
Gap= .500 in.
Node 230 -Z
Gap= 1.500 in.
----------------------------------------------------------------------------From 230 To 240 DX= 4.146 ft.
BEND at "TO" end
Bend Angle= 90.000
Angle/Node @1= 45.00 239
----------------------------------------------------------------------------From 240 To 250 DZ= -2.802 ft.
RESTRAINTS
Node 250 +X
Gap= .250 in.
Node 250 -X
Gap= 1.250 in.
----------------------------------------------------------------------------From 250 To 260 DZ= -6.094 ft.
BEND at "TO" end
Bend Angle= 90.000
Angle/Node @1= 45.00 259
----------------------------------------------------------------------------From 260 To 270 DX= -1.250 ft.
----------------------------------------------------------------------------From 270 To 280 DX= -.708 ft.
SIF's & TEE's
Node 280
Welding Tee
Meets D1, Notes 6a,c,d,e,f = ON
----------------------------------------------------------------------------From 280 To 290 DY= -5.000 ft.
----------------------------------------------------------------------------From 280 To 300 DY= 10.000 ft.
BEND at "TO" end
Bend Angle= 90.000
Angle/Node @1= 45.00 299
----------------------------------------------------------------------------From 300 To 310 DZ= -2.000 ft.
RESTRAINTS
Node 310 +Y
Mu = .30
Node 310 +X
Gap= .500 in.
Node 310 -X
Gap= 1.000 in.
----------------------------------------------------------------------------From 310 To 320 DZ= -20.000 ft.
RESTRAINTS
Node 320 +Y
Mu = .30
Node 320 +X
Gap= .500 in.
Node 320 -X
Gap= 1.000 in.
----------------------------------------------------------------------------From 320 To 325 DZ= -20.000 ft.
RESTRAINTS
Node 325 +Y
Mu = .30
Node 325 +X
Gap= .500 in.
Node 325 -X
Gap= 1.000 in.
----------------------------------------------------------------------------From 325 To 330 DZ= -3.250 ft.
BEND at "TO" end
Bend Angle= 90.000
Angle/Node @1= 45.00 329
----------------------------------------------------------------------------From 330 To 340 DY= 2.500 ft.
BEND at "TO" end
13
INPUT LISTING
Bend Angle= 90.000
Angle/Node @1= 45.00 339
----------------------------------------------------------------------------From 340 To 350 DX= -3.250 ft.
RESTRAINTS
Node 350 +Y
Mu = .30
----------------------------------------------------------------------------From 350 To 360 DX= -20.000 ft.
RESTRAINTS
Node 360 +Y
Mu = .30
Node 360 Z
Gap= 1.000 in.
Node 360 X
K= 300 lb./in.
----------------------------------------------------------------------------From 1000 To 1010 DY= -.531 ft.
PIPE
Dia= 10.750 in.
Wall= .365 in.
Insul= 3.500 in.
GENERAL
Mat= (155)A312 TP304
E= 28,300,000 lb./sq.in.
EH1= 25,450,000 lb./sq.in.
EH2= 28,300,000 lb./sq.in.
EH3= 28,300,000 lb./sq.in.
EH4= 28,300,000 lb./sq.in.
EH5= 28,300,000 lb./sq.in.
EH6= 28,300,000 lb./sq.in.
EH7= 28,300,000 lb./sq.in.
EH8= 28,300,000 lb./sq.in.
EH9= 28,300,000 lb./sq.in.
v = .300
ALLOWABLE STRESSES
B31.1 (2007)
Sc= 20,000 lb./sq.in.
Sh1= 12,480 lb./sq.in.
Sh2= 20,000 lb./sq.in.
Sh3= 20,000 lb./sq.in.
Sh4= 20,000 lb./sq.in.
Sh5= 20,000 lb./sq.in.
Sh6= 20,000 lb./sq.in.
Sh7= 20,000 lb./sq.in.
Sh8= 20,000 lb./sq.in.
Sh9= 20,000 lb./sq.in.
Sy= 30,000 lb./sq.in.
----------------------------------------------------------------------------From 1010 To 1020 DY= -.708 ft.
SIF's & TEE's
Node 1020
Welding Tee
Meets D1, Notes 6a,c,d,e,f = ON
----------------------------------------------------------------------------From 1020 To 1030 DX= .708 ft.
----------------------------------------------------------------------------From 1030 To 1040 DX= .583 ft.
REDUCER
Diam2= 8.625 in.
Wall2= .322 in.
----------------------------------------------------------------------------From 1040 To 1050 DX= 3.458 ft.
PIPE
Dia= 8.625 in.
Wall= .322 in.
Insul= 3.500 in.
HANGERS
Hanger Node = 1050
Hanger Table = 2
No. Hangers = 0.0
Free Node = 0
Free Node = 0
Free Code = 0.0
Spring Rate = 410.00 lb./in.
Theoretical Cold Load = 950.00 lb.
----------------------------------------------------------------------------From 1050 To 1060 DX= 2.000 ft.
BEND at "TO" end
Bend Angle= 90.000
Angle/Node @1= 45.00 1059
Angle/Node @2= .00 1058
----------------------------------------------------------------------------From 1060 To 1070 DY= -2.854 ft.
-----------------------------------------------------------------------------
14
INPUT LISTING
From 1070 To 1080 DY= -.927 ft.
----------------------------------------------------------------------------From 1080 To 1090 DY= -.245 ft.
----------------------------------------------------------------------------From 1090 To 1100 DY= -.667 ft.
----------------------------------------------------------------------------From 1100 To 1110 DY= -.927 ft.
----------------------------------------------------------------------------From 1110 To 1120 DY= -3.906 ft.
RESTRAINTS
Node 1130 RX
----------------------------------------------------------------------------From 1120 To 1130 DY= -3.906 ft.
RESTRAINTS
Node 1130 X
Node 1130 Y
Node 1130 Z
Node 1130 RY
----------------------------------------------------------------------------From 1020 To 1230 DX= -.708 ft.
PIPE
Dia= 10.750 in.
Wall= .365 in.
Insul= 3.500 in.
----------------------------------------------------------------------------From 1230 To 1240 DX= -.583 ft.
REDUCER
Diam2= 8.625 in.
Wall2= .322 in.
----------------------------------------------------------------------------From 1240 To 1250 DX= -3.125 ft.
PIPE
Dia= 8.625 in.
Wall= .322 in.
Insul= 3.500 in.
HANGERS
Hanger Node = 1250
Hanger Table = 2
No. Hangers = 0.0
Free Node = 0
Free Node = 0
Free Code = 0.0
Spring Rate = 410.00 lb./in.
Theoretical Cold Load = 950.00 lb.
----------------------------------------------------------------------------From 1250 To 1260 DX= -2.333 ft.
BEND at "TO" end
Bend Angle= 90.000
Angle/Node @1= 45.00 1259
Angle/Node @2= .00 1258
----------------------------------------------------------------------------From 1260 To 1270 DY= -2.844 ft.
----------------------------------------------------------------------------From 1270 To 1280 DY= -.927 ft.
----------------------------------------------------------------------------From 1280 To 1290 DY= -.245 ft.
----------------------------------------------------------------------------From 1290 To 1300 DY= -.667 ft.
----------------------------------------------------------------------------From 1300 To 1310 DY= -.927 ft.
-----------------------------------------------------------------------------
15
INPUT LISTING
From 1310 To 1320 DY= -3.917 ft.
RESTRAINTS
Node 1330 RX
----------------------------------------------------------------------------From 1320 To 1330 DY= -3.906 ft.
RESTRAINTS
Node 1330 X
Node 1330 Y
Node 1330 Z
Node 1330 RY
16
INPUT LISTING
RESTRAINTS
Len
MU
GAP
YIELD
Dir
NODE TYPE
CNODE
STIF1
STIF2
FORCE
Vectors
-------+-------+------+----------+----------+----------+--------------------10
ANC
1000
.000
.000
.000
2010
X
2015
1.000
.000
.000
2010
Z
2015
.000
.000 1.000
2020
+Y
.10
.000 1.000
.000
2020
RX
1.000
.000
.000
2020
RY
.000 1.000
.000
2020
RZ
.000
.000 1.000
200
+Y
.30
.000 1.000
.000
200
-Z
.13
.000
.000 1.000
200
+Z
.13
.000
.000 1.000
200
+X
.50
1.000
.000
.000
230
+Y
.30
.000 1.000
.000
230
+Z
.50
.000
.000 1.000
230
-Z
1.50
.000
.000 1.000
250
+X
.25
1.000
.000
.000
250
-X
1.25
1.000
.000
.000
310
+Y
.30
.000 1.000
.000
310
+X
.50
1.000
.000
.000
310
-X
1.00
1.000
.000
.000
320
+Y
.30
.000 1.000
.000
320
+X
.50
1.000
.000
.000
320
-X
1.00
1.000
.000
.000
325
+Y
.30
.000 1.000
.000
325
+X
.50
1.000
.000
.000
325
-X
1.00
1.000
.000
.000
350
+Y
.30
.000 1.000
.000
360
+Y
.30
.000 1.000
.000
360
Z
1.00
.000
.000 1.000
360
X
300
1.000
.000
.000
1130
RX
1.000
.000
.000
1130
X
1.000
.000
.000
1130
Y
.000 1.000
.000
1130
Z
.000
.000 1.000
1130
RY
.000 1.000
.000
1330
RX
1.000
.000
.000
1330
X
1.000
.000
.000
1330
Y
.000 1.000
.000
1330
Z
.000
.000 1.000
1330
RY
.000 1.000
.000
17
OUTPUT REPORTS
18
-------+---+-----+----+---(in.)--+--(lb.)-+--(lb.)---+--(lb.)--(lb./in.)--(in.)1050
1 USER VSH
950.
410.
-------+---+-----+----+----------+--------+----------+---------+-------+-------1250
1 USER VSH
950.
410.
-------+---+-----+----+----------+--------+----------+---------+-------+-------2010
1 B-268
ANVIL
10
1.001
1035.
1295.
0.
260.
LOAD VARIATION =
** VARIABLE SUPPORT SPRING DESIGNED ...................

MINIMUM ALLOWED SINGLE SPRING LOAD ........... (lb.)
MAXIMUM ALLOWED SINGLE SPRING LOAD ........... (lb.)
RECOMMENDED INSTALLATION CLEARANCE ........... (in.)
0.000
25%
MID RANGE
910.000
1560.000
13.812
-------+---+-----+----+----------+--------+----------+---------+-------+--------
19
PROJECT
UNIT
AREA
4100328
SPRING HANGER
DESIGN DATA SHEET
BY
REV.
DATE
KM
0
5/6/2011
A312 TP304
3.5"
40S
570 F
325 PSIG
Line Material
Line Insulation
Pipe Wall Thickness
Design Temp.
Corrosion Allowance
0.063"
Design Press
Program Used
Line Fluid
Line Class & Rating
STEAM
600#
Line Number
Operating Temp.
Operating Press
CAESAR II: ..._LINE_FINAL_REV1
SPRING DATA - Calculated Hot Load, LBS.
1035
1295
Calculated Cold Load, LBS.

Movements (Norm.) 1.00"
Movements (Max.) 1.147"
Direction
Direction
UP
UP
SKETCH -
Node 2010
MATERIAL LIST
ITEM NO.
1
ANVIL SPRING HANGER FIG. B-268, TYPE F, SIZE 10 OR EQUAL
FLUOROGOLD TACK WELDED TEFLON SLIDE PLATES, OR EQUAL
QUAN.
1
UPPER PLATE 6" x 6", 7/32" THICKNESS
LOWER PLATE 5"x 5", 7/32" THICKNESS
DATE
REV.
5/6/2011
5/3/2011
1
0
DESCRIPTION
ISSUED FOR CONSTRUCTION
HANGER NUMBER
SH-01
20
LOAD CASE DEFINITION KEY
CASE 4 (SUS) W+P1+H
CASE 11 (EXP) L11=L3-L4
CASE 24 (OCC) L24=L18,L19,L20,L21,L22,L23
Piping Code: B31.1
= B31.1 -2007, December 7, 2007
CODE STRESS CHECK PASSED
: LOADCASE 4 (SUS) W+P1+H
Highest Stresses: (lb./sq.in.) LOADCASE 4 (SUS) W+P1+H

CodeStress Ratio (%):
25.1 @Node
80
Code Stress:
3129.7 Allowable:
12480.0
Axial Stress:
2243.8 @Node
298
Bending Stress:
1917.1 @Node
100
Torsion Stress:
424.1 @Node
160
Hoop Stress:
4461.0 @Node
24
3D Max Intensity:
5957.4 @Node
34
: LOADCASE 11 (EXP) L11=L3-L4
Highest Stresses: (lb./sq.in.) LOADCASE 11 (EXP) L11=L3-L4

21.4 @Node
1259
Code Stress:
8179.0 Allowable:
38204.2
Axial Stress:
106.6 @Node
1259
Bending Stress:
8167.8 @Node
1259
Torsion Stress:
1511.8 @Node
280
Hoop Stress:
0.0 @Node
20
3D Max Intensity:
10047.8 @Node
1259
: LOADCASE 24 (OCC) L24=L18,L19,L20,L21,L22,L23
Highest Stresses: (lb./sq.in.) LOADCASE 24 (OCC) L24=L18,L19,L20,L21,L22,L23

67.1 @Node
1260
Code Stress:
9631.9 Allowable:
14352.0
Axial Stress:
2318.2 @Node
298
Bending Stress:
10256.6 @Node
1260
Torsion Stress:
1112.8 @Node
239
Hoop Stress:
4461.0 @Node
24
3D Max Intensity:
17422.6 @Node
1260
21
RESTRAINT SUMMARY EXTENDED REPORT: Loads On Restraints
Various Load Cases
LOAD CASE DEFINITION KEY

CASE
CASE
CASE
CASE
CASE
CASE
CASE
CASE
NODE
10
3 (OPE) W+T1+P1+H
4 (SUS) W+P1+H
10 (OPE) W+T1+P1+H-U3
Load Case
3(OPE)
4(SUS)
5(OPE)
6(OPE)
7(OPE)
8(OPE)
9(OPE)
10(OPE)
MAX
200
3(OPE)
4(SUS)
5(OPE)
6(OPE)
7(OPE)
8(OPE)
FX lb.
Rigid ANC
-454
-12
-664
-557
-440
-477
-456
-511
-664/L5
Rigid +Y;
Rigid -Z
w/gap;
Rigid +Z
w/gap;
Rigid +X
w/gap
-183
44
556
-2175
-16
-304
FY lb.
FZ lb.
MX ft.lb.
MY ft.lb.
MZ ft.lb.
DX in.
DY in.
DZ in.
-383
-168
60
-699
-72
-683
-523
-239
-699/L6
-105
52
-19
-80
-64
-115
303
-474
-474/L10
-1244.1
-759.7
-741.1
-2160.2
-1206.9
-1373.6
138.3
-2999.3
2999.3/L10
1057.2
159.8
993.2
749.1
812.8
1118.4
-380.2
2464.5
281.1
791.4
2430.4
-296.3
818.4
-147.9
-918.3
1766.8
2430.4/L5
-0.4571
-0.0067
0.1610
-1.3806
-0.4390
-0.4836
-0.4684
-0.5038
-1.3806/L6
0.8855
0.0014
0.8962
0.8780
0.8969
0.8745
0.8822
0.8890
0.8969/L7
2464.5/L10
-0.1096
-0.0132
-0.0454
-0.1432
-0.0892
-0.1207
0.4060
-0.6257
0.6257/L10
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-0.0002
0.0000
0.1642
-0.5000
-0.0033
-0.0003
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
0.0004
0.0001
0.0851
0.1250
0.0785
0.0005
-1914
-2111
-2086
-1811
-1259
-2571
430
101
288
336
377
460
22
Various Load Cases
NODE
Load Case
9(OPE)
10(OPE)
MAX
FX lb.
-162
85
-2175/L6
FY lb.
-1584
-2165
-2571/L8
FZ lb.
1154
-810
1154/L9
MX ft.lb.
0.0
0.0
MY ft.lb.
0.0
0.0
MZ ft.lb.
0.0
0.0
DX in.
-0.0454
0.0166
-0.5000/L6
DY in.
-0.0000
-0.0000
-0.0000/L8
DZ in.
0.1250
-0.1250
0.1250/L6
3(OPE)
4(SUS)
5(OPE)
6(OPE)
7(OPE)
8(OPE)
9(OPE)
10(OPE)
MAX
Rigid +Y;
Rigid +Z
w/gap;
Rigid -Z
w/gap
482
18
581
350
411
536
467
326
581/L5
-2230
-973
-2480
-1950
-1901
-2533
-3265
-1250
-3265/L9
464
-119
465
469
395
538
2134
-641
2134/L9
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.8593
0.0000
1.0232
0.3591
0.8563
0.8591
0.8142
0.8763
1.0232/L5
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000/L9
0.8287
-0.0001
0.8186
0.4813
0.8233
0.8623
1.5000
-0.5000
1.5000/L9
3(OPE)
4(SUS)
5(OPE)
6(OPE)
7(OPE)
8(OPE)
9(OPE)
10(OPE)
MAX
Rigid +X
w/gap;
Rigid -X
w/gap
0
0
1504
0
0
0
0
0
1504/L5
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1.0930
-0.0023
1.2500
0.4960
1.0944
1.0861
1.1224
1.0069
1.2500/L5
-0.1166
-0.0006
-0.1085
-0.1405
-0.1247
-0.1116
-0.1094
-0.1325
-0.1405/L6
0.8601
-0.0021
0.8287
0.3899
0.8438
0.8958
1.6745
-0.7052
1.6745/L9
230
250
310
Rigid +Y;
Rigid +X
w/gap;
23
Various Load Cases
NODE
Load Case
3(OPE)
4(SUS)
5(OPE)
6(OPE)
7(OPE)
8(OPE)
9(OPE)
10(OPE)
MAX
FX lb.
Rigid -X
w/gap
170
31
474
-156
77
255
95
223
474/L5
3(OPE)
4(SUS)
5(OPE)
6(OPE)
7(OPE)
8(OPE)
9(OPE)
10(OPE)
MAX
Rigid +Y;
Rigid +X
w/gap;
Rigid -X
w/gap
265
-31
669
-134
218
315
212
111
669/L5
-1178
-1179
-1191
-1145
-934
-1422
-908
-1180
-1422/L8
-234
-20
-175
-316
-176
-288
171
-336
-336/L10
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.5708
-0.0000
1.0000
-0.3738
0.6929
0.4710
0.6598
0.7097
1.0000/L5
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000/L8
-0.5026
-0.0000
-0.5623
-0.8838
-0.5569
-0.4313
0.5335
-2.1422
2.1422/L10
3(OPE)
4(SUS)
5(OPE)
Rigid +Y;
Rigid +X
w/gap;
Rigid -X
w/gap
134
110
672
-1411
-505
-1434
-402
-72
-354
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.4617
0.0001
1.0000
-0.0000
-0.0000
-0.0000
-1.3866
-0.0001
-1.4463
320
325
FY lb.
FZ lb.
MX ft.lb.
MY ft.lb.
MZ ft.lb.
DX in.
DY in.
DZ in.
-634
-1751
-662
-715
-274
-1029
0
-1502
-1751/L4
85
18
61
52
28
175
0
-392
-392/L10
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.7634
0.0000
1.0000
-0.0002
0.8892
0.6591
1.0000
0.7165
1.0000/L5
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
0.0968
-0.0000
0.0968/L9
0.3813
0.0000
0.3216
0.0001
0.3270
0.4524
1.4171
-1.2579
1.4171/L9
24
Various Load Cases
NODE
Load Case
6(OPE)
7(OPE)
8(OPE)
9(OPE)
10(OPE)
MAX
FX lb.
-424
108
165
296
68
672/L5
FY lb.
-1412
-1039
-1788
-1477
-1445
-1788/L8
FZ lb.
-408
-292
-510
-329
-428
-510/L8
MX ft.lb.
0.0
0.0
0.0
0.0
0.0
MY ft.lb.
0.0
0.0
0.0
0.0
0.0
MZ ft.lb.
0.0
0.0
0.0
0.0
0.0
DX in.
-0.5000
0.5321
0.4243
0.3153
0.4833
1.0000/L5
DY in.
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000/L8
DZ in.
-1.7678
-1.4411
-1.3153
-0.3502
-3.0265
3.0265/L10
3(OPE)
4(SUS)
5(OPE)
6(OPE)
7(OPE)
8(OPE)
9(OPE)
10(OPE)
MAX
Rigid +Y
0
-55
0
0
0
0
0
0
-55/L4
0
-949
0
0
0
0
0
0
-949/L4
0
167
0
0
0
0
0
0
167/L4
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.2421
-0.0001
0.7997
-0.7218
0.3150
0.2053
0.0625
0.2022
0.7997/L5
0.0556
-0.0000
0.0611
0.0557
0.0667
0.0455
0.0712
0.0562
0.0712/L9
-1.4449
0.0002
-1.4992
-1.8171
-1.4980
-1.3736
-0.3516
-2.9469
2.9469/L10
3(OPE)
4(SUS)
5(OPE)
6(OPE)
7(OPE)
8(OPE)
9(OPE)
10(OPE)
MAX
Rigid +Y;
Rigid Z
w/gap; Flex
X
-318
-33
-48
-639
-251
-382
-394
-306
-639/L6
-616
-476
-590
-619
-450
-777
-597
-598
-777/L8
-135
-20
-176
-140
-109
-151
101
-541
-541/L10
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-0.6421
-0.0000
-0.0845
-1.6059
-0.5692
-0.6788
-0.8216
-0.6820
-1.6059/L6
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000/L8
-0.6900
-0.0000
-0.6678
-1.0000
-0.7726
-0.5742
0.5645
-1.0000
-1.0000/L6
350
360
1050
User
Design
25
Various Load Cases
NODE
Load Case
FY lb.
FZ lb.
MX ft.lb.
MY ft.lb.
MZ ft.lb.
DX in.
DY in.
DZ in.
-624
-949
-615
-636
-622
-627
-625
-624
-949/L4
0
0
0
0
0
0
0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-0.1824
-0.0059
0.4443
-1.1155
-0.1636
-0.2097
-0.1952
-0.2279
-1.1155/L6
0.7943
0.0026
0.8161
0.7670
0.7999
0.7886
0.7917
0.7956
0.8161/L5
-0.1039
-0.0101
-0.0517
-0.1220
-0.0827
-0.1136
0.3546
-0.5604
0.5604/L10
3(OPE)
4(SUS)
5(OPE)
6(OPE)
7(OPE)
8(OPE)
9(OPE)
10(OPE)
MAX
Rigid X;
Rigid Y;
Rigid Z;
Rigid RY;
Rigid RX
-74
-24
344
-654
-89
-64
-69
-109
-654/L6
-397
-397
-559
287
134
-904
-552
-154
-904/L8
-109
18
-63
-80
-76
-118
715
-913
-913/L10
-1970.1
-83.8
-1057.6
-2076.2
-1522.1
-2143.2
7661.1
-11488.7
11488.7/L10
179.1
82.7
171.2
197.2
157.3
191.3
148.0
240.4
240.4/L10
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-0.0000
-0.0000
0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000/L6
-0.0000
-0.0000
-0.0000
0.0000
0.0000
-0.0000
-0.0000
-0.0000
-0.0000/L8
-0.0000
0.0000
-0.0000
-0.0000
-0.0000
-0.0000
0.0000
-0.0000
0.0000/L10
3(OPE)
4(SUS)
5(OPE)
6(OPE)
7(OPE)
User
Design
VSH
0
0
0
0
0
-614
-949
-619
-606
-612
0
0
0
0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-0.7197
-0.0060
-0.0930
-1.6527
-0.7009
0.8191
0.0021
0.8066
0.8396
0.8237
-0.0682
-0.0046
-0.0180
-0.0969
-0.0553
3(OPE)
4(SUS)
5(OPE)
6(OPE)
7(OPE)
8(OPE)
9(OPE)
10(OPE)
MAX
1130
1250
FX lb.
VSH
0
0
0
0
0
0
0
0
26
Various Load Cases
NODE
Load Case
8(OPE)
9(OPE)
10(OPE)
MAX
FY lb.
-616
-614
-614
-949/L4
FZ lb.
0
0
0
MX ft.lb.
0.0
0.0
0.0
MY ft.lb.
0.0
0.0
0.0
MZ ft.lb.
0.0
0.0
0.0
DX in.
-0.7470
-0.7325
-0.7651
-1.6527/L6
DY in.
0.8147
0.8188
0.8207
0.8396/L6
DZ in.
-0.0758
0.3428
-0.4783
0.4783/L10
3(OPE)
4(SUS)
5(OPE)
6(OPE)
7(OPE)
8(OPE)
9(OPE)
10(OPE)
MAX
Rigid Y;
Rigid Z;
Rigid RY;
Rigid RX;
Rigid X
-380
11
78
-989
-351
-413
-388
-402
-989/L6
-1463
-588
-861
-2460
-981
-1957
-1446
-1563
-2460/L6
5
35
44
0
12
3
674
-647
674/L9
-808.3
91.9
33.8
-1252.9
-628.8
-914.1
7243.4
-8780.3
8780.3/L10
110.1
-39.0
100.6
7.6
65.0
114.6
-251.5
433.3
433.3/L10
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-0.0000
0.0000
0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000/L6
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000/L6
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
-0.0000
0.0000/L9
3(OPE)
4(SUS)
5(OPE)
6(OPE)
7(OPE)
8(OPE)
9(OPE)
10(OPE)
MAX
Prog
Design
VSH; Rigid
X; Rigid Z
-90
-72
93
-104
-96
-89
-54
-31
-104/L6
-1035
-1289
-1017
-1049
-1027
-1042
-1047
-1022
-1289/L4
-60
-107
-22
-16
-56
-57
92
-97
-107/L4
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-0.2369
-0.0064
0.3695
-1.1469
-0.2139
-0.2668
-0.2789
-0.2517
-1.1469/L6
1.0011
0.0236
1.0697
0.9450
1.0308
0.9742
0.9539
1.0503
1.0697/L5
-0.1590
-0.0122
-0.0885
-0.1715
-0.1245
-0.1730
0.4697
-0.7823
0.7823/L10
1330
2010
FX lb.
0
0
0
27
Various Load Cases
NODE
Load Case
FX lb.
FY lb.
FZ lb.
MX ft.lb.
MY ft.lb.
MZ ft.lb.
DX in.
DY in.
DZ in.
3(OPE)
4(SUS)
5(OPE)
6(OPE)
7(OPE)
8(OPE)
9(OPE)
10(OPE)
MAX
Rigid RZ;
Rigid +Y;
Rigid RX;
Rigid RY
-86
-60
99
-104
-89
-87
-53
-31
-104/L6
-1035
-1289
-1017
-1049
-1027
-1042
-1047
-1022
-1289/L4
-58
-114
-24
-16
-52
-57
90
-97
-114/L4
-76.9
-136.6
-28.5
-19.9
-71.6
-73.3
116.8
-123.2
-136.6/L4
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
114.5
91.6
-119.0
133.0
123.0
113.0
69.3
39.6
133.0/L6
-0.2369
-0.0064
0.3695
-1.1469
-0.2139
-0.2668
-0.2789
-0.2517
-1.1469/L6
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000
-0.0000/L4
-0.1590
-0.0122
-0.0885
-0.1715
-0.1245
-0.1730
0.4697
-0.7823
0.7823/L10
2020

Power Augment Steam Line - Report - Rev1

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Power Augment Steam Line - Report - Rev1

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Mechanical Calculations

Gilroy Cogeneration Plant - CALPINE

Piping Stress AnalysisPower Augment Steam Line

May 06, 2011

Calculation Cover Sheet

Gilroy Cogeneration Plant CALPINE

Sources of Formula & References

Job Description: Power Augment Steam Line

*As per Dwg.No 147E2522, sheet 1, Note 20

7. See Restraint Summary Report for the load on supports.

Contractor to verify and change if different:

LISTING OF STATIC LOAD CASES FOR THIS ANALYSIS

** VARIABLE SUPPORT SPRING DESIGNED ...................

CAESAR II: ..._LINE_FINAL_REV1

SPRING DATA - Calculated Hot Load, LBS.

Calculated Cold Load, LBS.

ANVIL SPRING HANGER FIG. B-268, TYPE F, SIZE 10 OR EQUAL

FLUOROGOLD TACK WELDED TEFLON SLIDE PLATES, OR EQUAL

UPPER PLATE 6" x 6", 7/32" THICKNESS

LOWER PLATE 5"x 5", 7/32" THICKNESS

= B31.1 -2007, December 7, 2007

CODE STRESS CHECK PASSED

: LOADCASE 4 (SUS) W+P1+H

Highest Stresses: (lb./sq.in.) LOADCASE 4 (SUS) W+P1+H

: LOADCASE 11 (EXP) L11=L3-L4

Highest Stresses: (lb./sq.in.) LOADCASE 11 (EXP) L11=L3-L4

: LOADCASE 24 (OCC) L24=L18,L19,L20,L21,L22,L23

Highest Stresses: (lb./sq.in.) LOADCASE 24 (OCC) L24=L18,L19,L20,L21,L22,L23

LOAD CASE DEFINITION KEY

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