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Draft Model ETO course

The model ETO Course (without high voltage segment) and model ETO course (for High Voltage segment) as per STCW 2010 have been developed and are attached as Annex I, Aneex II and Annex III to this document. Annex I Model ETO course (WITHOUT HIGH VOLTAGE SEGMENT) Annex II Model ETO course FOR HIGH VOLTAGE SEGMENT Annex III GUIDELINES & ADDITIONAL INFORMATION FOR ETO model course Note:
1. 2. 3.

Annex-I is the model course for ETO. Annex I and Annex-II together constitutes the ETO course with high voltage The syllabus to be covered to achieve the specified competencies is minimum

4. The lesson plan for each module of the syllabus are to be prepared by the individual institute In order to finalize the model course , as stated at Annex I & Annex II, comments are invited from the maritime training institutes and all concerned with shipping industry. The comments may be forwarded by 31.12.2010 to the below mentioned e-mail addresses, failing which it will be assumed that the content is acceptable to all.

dgship@dgshipping.com; sbarik@dgshipping.com; gadkar@dgshipping.com; cs@dgshipping.com Annex I Model ETO course (WITHOUT HIGH VOLTAGE SEGMENT)
Qualification of the candidate for ETO Course: Diploma / Degree in Electrical Engineering Guide to the documents (applicable for both Annex I and Annex II) Primarily, the documents addresses following: i) ii) The competencies specified for ETO is in accordance with the STCW document No. STCW/CONF.2/34, Section A-III/6 (Mandatory minimum requirements for certification of electro-technical officers) Following competencies excluded in this document are to be covered in the 4 basic STCW courses i.e., PSC(RB ), AFF, MFA, PSSR, which are to be attended additionally a. Operate Life-saving appliances b. Apply medical first aid on board c. Contribute to the safety of personnel & ship

iii) The duration of the Electro Technical Officer course to be of minimum of 14 Weeks (5.5 working days per week) of 8 hours 0 o 0900 1300 (4 hours) 1 o 1300 1400 Lunch Break 2 o 1400 1800 (4 hours) The distribution of available 14 W x 5.5 D x 8H = 616 Hours is to be allocated as below: 460 Hours to be dedicated for knowledge transfer. Methods to include Theory, Practicals, and Demonstration by Videos 40 Hours to be dedicated for Review & Evaluation

10 Hrs for Library / Parade/ Swimming 10 Hrs for Project / Presentation 88 Hrs. for STCW basic courses 8 Hrs. for field trip
Compete ncy No 1 Competence Monitor the operation of Electrical , Electronic & Control Systems Syllabus to be covered Shipboard Machinery Familiarization 1.1Prime movers including main propulsion plant ( 3, 3W, Insulated Neutral System ) 1.2Engine Room Auxiliaries including Boilers, Incinerators, purifiers, oily water separator, pump installations 1.3Steering Gear Systems 1.4Cargo Handling system overview 1.5Deck Machinery 1.6Generators 1.7Galley / Hotel Equipment 1.8Ship Construction Methodology Lectures Workshop Practical (industrial visit /Ship in campus / ship visit ) No of Hours Th Pr 5 5 5 5 Reference

2 2 3 5 5 10

2 1 5 5

60 Hrs Explanation: 1.1 This section must be utilised to familiarize the candidates with the installations of a typical ship installation power systems,

usage of the power system highlight the interdependencies of the sub-systems. type of power systems adapted & their distribution of power throughout the ship. Concurrently the candidate must be educated about the various installations mentioned in the Details section above. These first sessions are to be on a conceptual level followed by greater detail once the course content topics relevant are covered int eh flow of the course. ( in keeping with the Competence mentioned )

1.2

The machinery that is explained is to highlight the following Purpose Usage pattern Technical working Troubleshooting & down-time concerns

1.3

The institute must highlight the reason for adoption of Three phase three wires, Insulated Neutral systems on board the merchant vessels & cover following topics: Three phase power systems with & without Insulated neutral Insulation Resistance & continued operation in case of an Earth Fault Power Distribution pattern on modern mercantile vessels Switchboards & feeder panels LDB (Light distribution boards) & Control power. Emergency power installation & Batteries Transitional Lighting systems Electrical Drives such as starter panels including DOL, star-delta, auto-transformer & soft starter. This should be related to Motor Control Centres

1.4

Prime Movers including propulsion plant The objective being shipboard familiarization, this module must introduce the candidates to the key components & aids that are responsible in supervision & control of the Main propulsion plant (subsequent modules must provide an insight into the complex interdependency between sub-systems) Alarm monitoring systems ( how inputs register & alarms are raised with inhibit functions) Control panel for the Main propulsion unit ( Remote, Local & Bridge Control overview ) Monitoring parameters & methods (temperatures, pressures, alarms & shutdowns) this could be through the same alarm monitoring system mentioned in a). Limitations & Emergencies

The practicals must definitely include shutdown systems, LO trips, High temperature / Low JCW pressure trips & over speed functions. 1.5 Engine Room Auxiliary Machinery

Though involves a host of machinery but special emphasis on centrifugal purifiers, compressors & boilers must be the mainstay of this section. Boilers should be addressed in this section as a functional unit & the controls aspect of it dealt in later sections. Thus, the sequential functioning of relay based systems & interlocks is to be well addressed in this section. 1.6 Steering Gear Systems

Position control systems & the integration with the Auto-Pilot for a complete understanding of the purpose & utility of the device with concerns ( e.g. Starter panel overload not wired to trips but to alarms in the Engine Room ). This section however must deal only with the starter panels, the unique nature of their design ( no overload trip function ) & the intent of usage. 1.7 Cargo Handling Systems

Based on vessel types a broad functional overview of the equipment that is used to handle cargo systems with due regard to the time frame allotted. For e.g. on oil tankers Inert Gas systems & Ullaging equipment in CCR, Ventilation arrangements Or LPG carriers Re-liquefaction plant & Ullaging systems, Ventilation arrangements etc. Hydrocarbon carriers imposing safety requirements on ships ( e.g. Vapour concentration diagram for oil & other tankers ) 1.8 Deck Machineries

These include mostly fixed equipment that are on deck & not connected with the nature of cargo the vessel is carrying, Thus Winches, Accommodation ladders, Forward house machinery, form a part of this segment Winches must include the interdependency of hydraulic power on the ships power systems & explain the criticality of mooring operations. Gantry cranes & hose handling winches are to be addressed in this section 1.9 Generators

The module must Include engine starting arrangements, safety & interlocks, the fuel systems used, change over fuel systems & shutdowns & monitoring systems. The switchboard details are not be covered in this section as regards the alternator automation. That is covered in a subsequent section. LO , CFW, overspeed, FO leakage shutdowns & engine heat monitoring must be addressed in this section. Note: Alternators should be addressed in competency no.4 1.10 Galley & Hotel Equipment This section is very important & must not be compensated for want of time or other factors. This sections must especially highlight the distribution of three phase low voltage power ( for e.g. 220V 3 ) through the ships LDBs & other arrangements. This msut include Isolation transformers for Galley, earth faults & methods of isolation & identification of the same. The very important aspect of earth faults on the low voltage systems is of critical concern & the need to isolate power supplied to control equipment from LDB systems to be adequately addressed. 1.11 Ship Construction

This is a section that is well documented & references must include the relevant sections as regards installations, electrical sensors, outfitting & Vapour concentration ideologies.1 This section must also cover the ship constructional details as reqgards hull,outfitting & include one session on stability & the concept of a loadicator with reference to tanks, loading & plimsoll line or other method that details the relevant use of loadicators & stability calculation system. The use of on-line Cargo loadicators is a direct abstraction of the same.

Compete ncy No 2

Competence Monitor the operation of Electrical, electronic & control systems ( Continued )

Syllabus to be covered Shipboard Machinery Familiarization 2.1Electrical Drives 2.2Technology of Electrical Materials 2.3Electro Hydraulic & Pneumatic Control Systems 2.4Transformers, Shore supply for ESB, 2.5Battery Maintenance 2.6Normal & Emergency Lighting systems

Methodology Lectures Workshop Practical (industrial visit /Ship in campus / ship visit )

No of Hours Th Pr 3 2 3 3 1 2 2 3 2 2 4 3

Reference

30 Hrs
1

Pump rooms, duct keels, hold spaces, aft trunks & areas that especially concern electrical installations to be discussed in relevant detail

Explanation: 2.1 Electrical Drives

Starter panels including DOL, star-delta, auto-transformer & soft starter. This must be related to Motor Control Centres Here the focus must be on Group starter panels, their protection techniques for motors & broadly discuss the general formats available. o o o o Direct-On-Line Starter Star-Delta Starter Auto-Transformer Starter Starter with Drives ( Soft Starter )

The section forms the mainstay of the ETOs job function & later sessions that include evaluations should have this in the refresher sessions. At least one session ( 2 hrs ) dedicated to testing motors, insulation resistance, phase balance & other criteria must be included in the course curriculum.

2.2

Technology of Electrical Materials

This section deals with knowledge about electrical materials; i.e. conductors, insulation materials, Insulation Class, Hot spot temperatures & how this knowledge is applied to approvals for electrical specifications. ( IP rating, Ex rating, drip proof construction ) Here the section on cables ( electrical cables ) must be adequately addressed with candidates being advised on the different types of cables & how to read format. ( TPYC, PPC etc ) Creepage, Insulation breakdown & some SF6 components for high voltage systems must be outlined . This section is to also cover in depth knowledge on hot-spot temperatures, insulation class & continuous rating of machinery.

2.3

Electro Hydraulic & Pneumatic Control systems

Fluid systems, Nomenclature, function of primary components, pump displacement ( Hi Lo system for crane ) must be covered in this section of the hydraulics session. The extent should be indicated in the lesson plan with greater emphasis on practicals. The sessions must include the following o o o o Directional control valves Proportional control valve ( mechanical & electronic ) Working circuits for pneumatics & hydraulics Power concerns & application differences

Note: It may not be possible to discuss in detail the working of a crane with regard to the circuits ( hydraulic ) but the key movements & their prime circuits must definitely be covered such as, slewing, luffing & hoisting motions . Counterbalance valves, unloading valves & pressure regulating valves are key components that must be discussed & working demonstrated. Electo- Hydraulic & electro pneumatic control systems The principle of directional control valves is a section that is directly related to this topic. It is recommended that this section be done as a workshop session for best effect. Trainers for this are available in the market & could be easily built for the specific purpose. Power packs , control valves should be suitably addressed. ( e.g. types of pumps pressure control valves, sequence & counterbalance valves, unloading valves ) [ course length does not permit the study & application of these valves ] Hydraulics Single & double acting actuators for valves or other motion. Cylinders & the concerns when lifting loads. This section is best addressed on trainers. Reading of hydraulic diagrams & description of the working of a Hi-Lo system for cranes is most essential Note: In the Cargo machinery section Cargo valves, valve positoners are important topics that may be brought in after this section has been dealt with here.

Note: Diagrams must be used here to explain the control console connections & interconnections Micro-switches & IS relays in circuit for cargo valve hydraulics is a good example. This will help the candidates to build circuits using 4/3 or 4/2 valves with rotary or linear actuators. Pneumatics Circuits for pneumatic controls, FRL units, small circuits addressing speed / velocity circuits , building a platform to study manoeuvring system for the main engine. Lateral learning for control systems ( this area not addressed anywhere in the course ). 2.4 Transformers, Shore supply for ESB,

Note : The section 2.6, 2.4 & 11.1 are inter-related. It is of utmost importance that these issues be addressed in the following workflow 1. Description of Three Phase Three wire power systems & the reason why the neutral wire is not used on such systems. 2. Layout of Generator ( Alternator ) power to the MSB with schematic representation in 3 wire format addressing bus ties & Left & Right hand section of the switchboard with synchronizing & paralleling sections in the middle 3. Power distribution through feeders ( 440 & 220 ) 4. Group Starter Panels 5. Lighting power panels ( LDBs ) Liquid free transformers, Connections & use in feeder panels is to be detailed in this section. Shore supply & the methods of ensuring phase sequence is included as a part of this section. Emergency switchboard with Auto Transition system using diagrams from ships or similar schematics must be explained in detail. The ESB distribution of power with loads must also be covered in this section in greater detail, allowing the candidates to appreciate the function of the Emergency Generator in blackouts. 2.5 Battery Maintenance

Section includes principles of storage batteries, types & applications. More importantly, methods of charging, deep discharge, chargers & rectifiers must be covered in this section. Battery space concerns & the lighting system used in charging rooms to be properly conveyed to the candidates in this section. 2.6 Normal & Emergency Lighting systems

The need & method of tracing earth faults ( low insulation ) & creepage to be discussed & practical demonstration provided. The LDB distribution pattern must be schematically conveyed to the candidates with an example demonstration. For this it is required that the candidates must have a filed trip to an installation that adequately permits the demonstration of the same. Compete ncy No 3 Competence Monitor the operation of automatic control systems of propulsion & auxiliary machinery Syllabus to be covered Main Engine / Auxiliary Machinery Control 3.1Description of electrical controls on the Main Engine and Auxiliary engines 3.2Troubleshooting in the electrical domain of engines 3.3ODME / OWS 3.4MGPS 3.5ICCP Methodology Lectures Workshop Practical (industrial visit /Ship in campus / ship visit ) No of Hours Th Pr 3 3 2 2 2 7 7 4 Reference

30 Hrs Explanation: 3.1 Description of electrical controls on the Main Engine

The purpose of this section is to highlight the electrical / electronic control of the main engine. For this the following must be sequenced in a manner listed below Knowledge of the support plant of the Main Engine Engine Control system a. Pneumatic Manoeuvring system in conceptual I/O level b. Electronic / Mechanical Governor for speed control ( alternatively CPP control )2 c. Troubleshooting in the electrical domain of engines i. Assuming 7 hours are spent on the practicals, this module must make a mention of Process Control. Other topics will of course be covered but temperature & pressure control systems must be addressed in this section. It is recommended that PID controllers be demonstrated in a Lab space for function. Alternatively, the PID control system can be covered through simulators. ii. The complex nature of electrical systems on the main engine necessitates that Governor system be addressed here. With the trend to shift to Electronic Governors the need for addressing the controls section is more relevant. iii.Engine Shutdown / slowdown systems & testing of these sections is a crucial area for practice & demonstration d. Note : 3.2 section extends this point further 3.2 Troubleshooting in the electrical domain of engines

Extension of section above with the inclusion of manoeuvring systems logic with pneumatic valves & bridge control must be covered in this section. This section must cover the shutdown & slowdown functions & troubleshooting related thereto.

Process control systems & governor as applied to Generators should be addressed before this section is covered

3.3

ODME / OWS

Knowledge of calibration & operation of the OWS, alarm set points & testing routines with oil dump probe etc must be covered here. Formats of change over valves , their operation & working must be discussed. It is recommended to have a practical demonstration of the OWS.( through lab sessions, field trips or ship in campus ) ODME general principles, inputs to the ODME computer such as ppm, flow, speed & manual entry of cargo volume to be discussed. Changeover system for overboard & slop recirculation valve to be covered. The computation of the values may be covered as a part of Competency 13, Ensure compliance with pollution prevention requirements 3.4 MGPS

Marine Growth prevention system Installation & operational detail must be covered in this section with working principles. 3.5 ICCP

Impressed cathodic protection systems. Concerns & safety. Eletrostatic & bonding concerns when making alongside. Installation & operational detail must be covered in this section with working principles. Compete ncy No 4 Competence Operate Generators and Distribution Systems Syllabus to be covered Generator / Alternator Controls 4.1Starting a Generator 4.2Paralleling, load sharing & changing over generators 4.3Switchboard relays & transducers 4.4Reverse Power Methodology Lectures Workshop Practical (industrial visit /Ship in campus / ship visit ) No of Hours Th Pr 2 2 2 2 3 3 3 3 Reference

20 Hrs Expanation:

4.1 Starting a Generator The operational concerns of starting & running a generator having been discussed the focus must be on the Engine Management system of the Alternator engine; starting valve, timing for starting valve, forced shut off periods & all other shutdowns. Alternator system must include the following in this section o o o Space heaters Temperature monitoring Passive components of the Alternator ( Reactor, compensation element etc )

4.2 Paralleling, load sharing & changing over generators Alternator circuit schematic with excitation systems ( at least two types to be discussed ) AVR function & concerns ( adjustments are very critical & the significance to be properly conveyed ) Reactive Loading & the role of AVR & Governors Phase sequencing & paralleling generators with dark lamp method Hands on skill section on ACBs most relevant & it is recommended that the institute should have an ACB & be able to demonstrate & train the candidature in its basic operation & maintenance aspects The practicals must include meggering ( insulation resistance ) routines of alternators, space heaters, alignment & synchronizing & paralleling circuits on the Main Switchboard

4.3 Switchboard relays & transducers

Special purpose relays such as Voltage relays, phase sequence relays, power transducers, their connections & power management systems must be covered in this section of the course. Transducers for sensing KW, KVA, KVAR & cos must be covered in this section. 4.4 Reverse Power In this module the candidates must be conveyed the relevance of Reverse power & the protection techniques must be covered. The faculty is to adequately convey the concept of absorbing power & what the motoring effect is.

Compete ncy No 5

Competence Operate Computers & Computer Networks on Ships

Syllabus to be covered Networks & Computers 5.1General Computer Usage 5.2Networks 5.3Communications 5.4Planned maintenance systems 5.5Engine monitoring systems

Methodology Lectures Workshop Practical (industrial visit /Ship in campus / ship visit )

No of Hours Th Pr 2 4 4 6 1 3 3 1 5 1

Reference

30 Hrs Explanation: 5.1 General Computer Usage

This module must enhance user knowledge of Computer programs. The program applications may be for the purposes of word processing, presentation or calculation in spreadsheet format .

For e.g. Microsoft Office or Open office packages Restoring systems, reformatting & installation of software must be addressed in this section. 5.2 Networks a. This section aims to familiarise the candidate with the concept of networks & distribution of a LAN or similar system The course content must include the following sections. i. Ether net systems ii. iii. iv. 5.3 Switches & hubs Server ( what is a server & what role it plays ) Background backup software

Communications

This module covers the Communications PC for Sat B interface , portal & company policy on startup E mail or GMDSS knowledge. Candidates must be given an example installation & explained the various methods by which the ships internal & external communication is facilitated. The SAT M, Mini-M & other derivatives of the GMDSS interpretation must be discussed. 5.4 Planned maintenance systems

Standard PMS packages such as AMOS or Consultas or RAST etc are to be covered in this module. The candidate must understand the significance & be able to contribute to the overall PMS in relation to the profile. 5.5 Engine monitoring systems

Knowledge or awareness about external interfaces for the purposed of data collection & monitoring by third party vendors such as Engine manufacturers or predictive maintenance systems or condition based monitoring systems are to be highlighted in this section.

Compete ncy No 6

Competence Maintenance & repair of electrical & electronic equipment

Syllabus to be covered Electrical Practices & Safe Working 6.1Electrical Safety practices on board ships 6.2Causes of electrical shock & precaution to be observed to prevent shock 6.3Construction & operational characteristics of shipboard AC & DC system & equipment 6.4Construction & operation of electrical test & measuring equipment 6.5Application of Safe working practices Syllabus to be covered

Methodology Lectures Workshop Practical (industrial visit /Ship in campus / ship visit )

No of Hours Th Pr 2 2 3 3 2 2 7 1 3

Reference

Compete ncy No

Competence

Methodology

25 Hrs No of Hours Th Pr

Reference

Use English in Written & Oral Form

Communication Skills 7.1Adequate knowledge of the English language to enable the officer to use engineering publication & perform officers duties

Lectures Workshop Practical (industrial visit /Ship in campus / ship visit )

30

30 Hrs Compete ncy No 8 Competence Maintain & repair of Automation & Control system of Main Propulsion & Auxiliary machinery Syllabus to be covered Maintenance / Detection of PLC /SCADA based Systems 8.1Appropriate electrical & mechanical knowledge & skills, safety & emergency procedures. Safe Isolation of equipment & systems 8.2PLC / SCADA Introduction & Applications 8.3Fault Diagnosis ( PLC , Embedded systems ) 8.4Sensors Methodology Lectures Workshop Practical (industrial visit /Ship in campus / ship visit ) No of Hours Th Pr 4 4 Reference

10 10 15

10 10 12

75 Hrs Note: Although this section is in detail & needs greater depth of understanding than can be afforded by the period that this course is run for the following are to be explained. While this section broadly covers the key aspects, as mentioned earlier, the

control systems aspects involve far greater involvement & relevance in general ship keeping. The use of pneumatic / electronic PID controllers & the control loops could be discussed. Inert Gas control system includes split ranging, the use of control valves & calibration of i/p conveters & valve positioners. Boilers have FD fan vane actuators or level control valves the concept of single element control & feed forward to be addressed at least cursorily. 3 Explanation: 8.1 Appropriate electrical & mechanical knowledge & skills, safety & emergency procedures. Safe Isolation of equipment & systems a. This applies to general knowledge about combustion engines , steam plants etc & the methods & practices to isolate equipment b. Emergency operations of equipment & understanding the limitations 8.2 PLC / SCADA Introduction & Applications a. General introduction to Programmable Logic Controllers b. Functions & Applications 8.3 Fault Diagnosis ( PLC , Embedded systems )

Note: Various sources are available for contribution with more details on these sections & even give a general design for the PLC trainers but this is more extensive. Introduce protocols for data exchange & how these are effected on ships with a central processing unit.

a. Troubleshooting PLC based system by querying the I/O interface & understanding analog manipulation in PLCs/ embedded systems 8.4 Sensors4 a. Temperature sensors PT 100, thermocouples & upstream instrumentation b. Pressure transmitters, pressure switches etc c. Flow devices - Dp transmitters with orifices Compete ncy No 9 Competence Maintain & repair Bridge Navigation Equipment & ships communication systems Syllabus to be covered Bridge Electronics Equipment 9.1GMDSS Introduction 9.2RADAR Maintenance & brief theory 9.3UMS operation BNWAS, Dead Mans Alarm & Watch keeper alarms systems Methodology Lectures Workshop Practical (industrial visit /Ship in campus / ship visit ) No of Hours Th Pr 7 4 8 4 5 12 Reference

40 Hrs Compete ncy No Competence Syllabus to be covered Methodology No of Hours Th Pr Reference

The depth of these topics should be relevant to the target group. It is for this reason that the details have not been listed

10

Maintain & repair electrical, electronic & control systems of Deck machinery & Cargo Handling equipment

Defect Diagnosis of Auxiliary machinery 10.1 Windlass & Mooring Winches 10.2 Tank Gauging systems 10.3 Fixed Gas detection systems 10.4 Alarm monitoring consoles

Lectures Workshop Practical (industrial visit /Ship in campus / ship visit )

5 5 5

5 5 5

30 hrs Note: A general section on electronics, calibration & scaling is more in keeping with the competency & must be included here. Demonstrations of pressure monitoring by way of building a loop of pressure transmitter, power supply & display unit or similar being included will greatly enhance the understanding of deck & cargo supervision systems.

Explanation: 10.1 Windlass & Mooring Winches Hydraulic power packs, Proportional control & Electrical starter panels. Reading of pressure gauges to interpret work done & help diagnose the possible faults are some of the key sections of this module. Cargo valve Automation with indication in CCR. Emergency override operation for these valves must be covered in this section 10.2 Tank Gauging systems Continuous type gauging system, principles of use must be discussed & cover the following types o o o Float type with reed switches & magnets on float Radar or ultrasonic type Pressure head type

Calibration & setting of alarm set points, testing & adjustments for hogging & sagging must be discussed in relation to the target group Intrinsic barrier safety & Explosion protection techniques is discussed in C-14. 10.3 Fixed Gas detection systems This section must include ,Gas sampling systems, calibration & knowledge of HC content monitoring for fixed gas detection systems. Concerns for venting arrangements for the same to be highlighted & candidates made aware of the risks & HSE concerns. 10.4 Alarm monitoring consoles Alarm consoles in CCR ( similar to ECR ), Alarm inhibit functions, Analog & digital handling of peripheral devices, Adjusting set points or understanding the limitation of the designed Alarm systems which does not permit set point adjustment are topics that must be addressed in this section of the course. A field trip to a ship or lab equipment may be used to demonstrate the installation.

Compete ncy No 11

Competence Maintenance & repair of control & safety systems of Hotel Equipment

Syllabus to be covered Hotel Electrical Systems 11.1 Accommodation power system 11.2 Galley equipment 11.3 Ships refrigeration system 11.4 Air conditioning 11.5 Motor Overhauls 11.6 Laundry equipment

Methodology Lectures Workshop Practical (industrial visit /Ship in campus / ship visit )

No of Hours Th Pr 5 8 5 5 2 3 5 10 7 5 10

Reference

65 Hrs Expanation: 11.1 Accommodation power system Power distribution & Earth fault location & tracing are to be addressed in this section. 440 power requirements in the accommodation for domestic use appliances to be detailed to the candidates giving specific details on safety & wiring practices. 11.2 Galley equipment Heating plates, Ovens & galley air extraction systems are to be cevered in this module. 11.3 Ships refrigeration system Refrigeration system basics, Control panel for refrigeration systems & defrosting5 Refrigeration & AC Plants including the HVAC topics must be covered. For this the candidates should be able to draw ( at bare minimum ) the process instrumentation diagram for the installation in its basic form & identify the thermostatic control for the rooms. Further, capacity regulation may be included. The MP22 ( oil pressure shutdown ) is crucial for ETOs & must be included in the syllabus. The starter or control panels functions to be demonstrated by means of a trainer if possible. Charging the system with refrigeration gas & pumping down the system may be considered in the practicals. 11.4 Air conditioning Basics of Air conditioning, Filter changing, safety & concerns, Air Re-circulation issues & concerns as regards port entry for tankers must be covered in this section of the course. For this the candidates should be able to draw ( at bare minimum ) the process instrumentation diagram for the installation in its basic form & identify the thermostatic control for the rooms. Further, capacity regulation may be included. 11.5 Motor Overhauls

This section should be kept rudimentary in keeping with the time frame allotted for the course

Standard motor overhauls are to be performed by the candidates with at least one motor above 10kW rating. These motors should be used to detail the candidates about bearings, insulation, winding details, termination, IP ratings & installation & handling of electrical motors. 11.6 Laundry equipment Washing machines, heaters & driers, Concerns when dealing with equipment in moisture prone areas are topics of discussion in this section of the course. Compete ncy No 12 Competence Application of Leadership & Team working Skills Syllabus to be covered Organization Structure & Interdependence 12.1 Job profile awareness 12.2 ISO quality system 12.3 Interdepartmental operations & protocols, motivation, teamwork & Risk assessment Methodology Lectures Workshop Practical (industrial visit /Ship in campus / ship visit ) No of Hours Th Pr 1 2 3 Reference

6 Hrs

This section covers the vital information that the ETO must have as regards the IOPP, MARPOL & SOLAS requirements. While MARPOL & SOLAS requirements are discussed with the candidates the IOPP section must include the details as related to OWS, Compete Competence Syllabus to be covered Methodology No of Reference ncy No Hours Th Pr 13 Ensure Compliance Conventions & IOPP Lectures with pollution 13.1 MARPOL Workshop 2 prevention Convention Annexe 1 to 6 Practical requirements 13.2 SOLAS convention (industrial visit /Ship 1 13.3 IOPP elements in campus / ship 1 visit ) 4 Hrs ODME etc. ( Calculation of discharge quantity etc in the ODME, OWS 15 ppm testing etc & magic pipe crime & punishment to be conveyed to the candidates )

Compete ncy No 14

Competence Prevent , Control & fight Fire on board

Syllabus to be covered Fire Detection Systems 14.1 Fire Detection & alarm System 14.2 Type of Fire sensors 14.3 Hazardous zones & areas

Methodology Lectures Workshop Practical (industrial visit /Ship in campus / ship visit )

No of Hours Th Pr 2 3 4 3 3

Reference

15 Hrs Explanation: 14.1 Fire Detection & alarm System This section must include the following

14.2

Fire Detection & control strategy Fire Detector, loop faults, termination devices for loops, earth faults of loops External interface for alarm bells & alarm system, door closers stc. Fault isolation & loop isolation concerns & awareness Procedures

Type of Fire sensors The candidates must be familiarized with the following type of sensors & detection instruments. Ionization type Rate of Rise type Heat type sensor Testing methods, routines & logs

14.3

Hazardous zones & areas Vapour concentration diagrams for ship indicating the presence of hydrocarbons ( possible ). Thus the introduction of designated Hazardous zones as in the ships bibliography must be outlined to the candidates Arrangements for lighting based on Vapour concentration diagrams Explosion protection techniques Ex(d), Ex(ia), Ex(p), Ex(n) etc Intrinsic Barrier installations Flame proof motors on Deck & their operational & maintenance concerns

Annex II ETO course / STCW ( HIGH VOLTAGE SEGMENT )


Eligibility Criteria: Existing ETO with atleast one year sailing experience

(candidates are aware of the sectional use of HV power, the interdependencies of critical equipment to HV side of power, shaft generators, transformers, cyclo-converters etc based on ship type & propulsion methods. Therefore, it is recommended that the entry level for an ETO is to be at least 2 years of experience ( sailing time of 12 months ) All Engineering officers for Class II & Class I

Objective
To improve the understanding of HV/LV power systems including statutory regulations, safe operation, protection, maintenance and fault diagnosis on a wide range of marine/ offshore power equipment. Also to enable candidates to perform HV switching operations on marine offshore power equipment.

Outline Contents

Marine/offshore statutory electrical regulations Electrical hazards and precautions Arrangement of high voltage switchrooms Operation and safety features of switchgear Operational Procedures Marine/offshore high voltage safety rules Issue and control of safety documentation ( Procedures, Control & policy )

Safety lockout procedures, key safes/Multi Hasp locking devices Treatment of system neutral point ( based on type of installation ) Marine/offshore application of electrical protection LV systems , Transformers & other equipment ( Frequency control & Bus Management Strategy ) Cables & Cable Faults, Testing & Diagnosis ( Cable Trunking / Ducts & protections ) Emergency conditions Practical exercises (3-switching/ safety documents/ synchronisation) ( Will require installation setup ) Case studies
Competence Operate and maintain power systems in excess of 1,000 volts Details Shipboard Machinery Familiarization I. High-voltage technology II. Safety precautions and Procedures III. Electrical propulsion of the ships, electrical motors and control systems. Methodology Lectures Workshop Practical (industrial visit /Ship in campus / ship visit ) No of Hours Th Pr 15 10 5 5 5 5 Reference

Compete ncy No 1

60 Hrs

Annex III GUIDELINES & ADDITIONAL INFORMATION FOR ETO model course List of Equipment in Electrical Repair Section
Slip ring starter Three phase variac control

Boiler Control panel for type 1 system only with Air & fuel on the same modulating shaft Many of the items listed are not descriptive of the functions or the purpose they are used for. Instead, the following equipment or training / learning stations should be available with the institute. Electrical Trainer This will permit the use of at least 2 types of motors to be loaded & appreciate the DOL & star-delta starters. These connections should be such as to permit easy study & be safe by the use of a earth leakage moulded case circuit breaker. In all cases the equipment should use the three phase three wire system only & not be fitted with neutral wires for the control section of the starters. On delay & Off-delay timers may be used within this trainer section with keep relays or mechanical latch relays will help further the understanding. The equipment must contain MCCB moulded case circuit breaker Isolating switch Main contactors with auxiliary contacts Thermal overload relays Indication lamps

Start & stop switches ACB & AVR for study Power transducers Power factor correction systems Measurement tools & meters Various types of pushbutton & operator interface buttons Meters for voltage, current & signal monitoring Starter Panels ( dedicated for DOL & star-delat ) Transformers Lighting equipment with assembly station Testing equipment ( Electical test station ) Various types of Lights ( Ex equipment, junction boxes & light fittings, halogens & Mercury vapour installation ) Delay timers ( On & Off delay with facility to test & demonstrate Alarm annunciator Float Switches, Pressure switches, thermostats, ( as peripherals that can be connected to the starter panels or electrical trainer ) Buzzer & electrical bells VFD or at least one type of soft-starter

Pneumatics Trainer

The pneumatics trainer must include the following components in the trainer. Direction control valves o o o 2/2 valve 3/2 valve 5/2 valve

Shuttle valve Check-choke valve Single acting cylinder Double acting cylinder ( with cushion ) Quick exhaust valve Reed switch fitted cylinder Pressure regulator Pressure switch Time delay valve, ( if the trainer is equipped with time delay function with PLC or solid-state delay then this is not required ) Source of compressed air ( Pressure vessel above 20ltrs rated at 10 bar, operating at 7 bar )

Hydraulic trainer Must include counterbalance, unloading & sequence valves along with valves & actuators & electrical sensing for the positions achieved The following equipment to be included in the hydraulic trainer .

Direction control valves o o o 4/2 valve 3/2 valve 5/2 valve

Proportional control valve ( mechanical ) Single & Double acting cylinders Sequence & counterbalance valves Flow control valve ( throttle valve ) Unloading valves Hydraulic power pack with pressure adjusting capability ( not to exceed 15 bar ) Rotameter to detect return flow of oil

Electronics Lab The electronics lab must be capable of demonstrating the following: Power supply DC ( 0~30 V ) as an assembled circuit permitting the inspection & the study of the power supply. Logic Gates trainer Electronic equipments trainer ( facilitating the assembly of components to build & test a circuit ) Oscilloscope Signal generator Circuits for power regulation ( LM 78XX, LM 79XX, IC317, IC723, current regulators )

Circuit boards for conversion of power level. ( for e.g. the output of a microprocessor or microcontroller based device to operate a higher voltage element ) Power supplies ( Variable power supply for usage ) Breadboard & assembly trainers Indication systems ( Loop monitors, LED bargraph or similar, instrumentation amplifiers,) Communication devices ( Level converters / isolators - RS 232/485 converter, PLC or acquisition devices ) Telephone instruments & one EPBAX ( analog or digital ) Computers sufficient for training the candidates ( use of CBT & tutorials ) Study of Digital Circuits ( Gates, registers, flip-flops, etc ) Signal isolation using optocoupler or other galvanic isolation method Sensing systems ( transducers & sensors ) PLC trainer ( the objective is not programming but rather identification of system faults based on information available ) Soldering machines with Verroboards for practice ( components for soldering practice / recommended project ) Measuring Instruments ( DMM, Signal measurement, calibrators etc )

Instrumentation Trainer It is vital that the candidates perform practicals on instrumentation systems. For this purpose it is required that the lab to be fitted with an instrumentation trainer. It is further required that this trainer be not of the commercial lab equipment for engineering colleges but be adapted for Marine applications. Process control trainer of demonstrating at least one of the following three crucial processes in a closed loop control. Level

Temperature Pressure

A process controller that will demonstrate a closed loop with one of the sensing systems mentioned above. The trainer should be capable of demonstrating calibration of the loop & facilitate scaling & other important functions. Pneumatic or electronic controllers are acceptable One type of control valve with positioning system Signal conversion ( standards for signals 4~20mA / 0~10V )

Equipments Lab 15 ppm detector Oil mist detector Alarm annunciation system Boiler Control Panel/ mimic system of a boiler control panel Main Switch Board ( synchronising & alternator management ) ( Field trip / Ship in Campus ) Control panel for Centrifuges HMI & SCADA platform ( ship visit / Field trip / Ship in campus )

Workshop & Stores Vice & workbench Drilling machine with attachments & tools Lathe machine with tools

Tools for plumbing / electrical works & mechanical work Electric ArcWelding machine Gas welding & cutting equipment Electric Grinder