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REF

DATE : 26.5.2011

: YIL / CSD / CHE / 20ASSSLSGNGA/3 rd YEAR 1 st PV

THE DEPUTY MANAGER - INSTRUMENTATION M/S.SAKTHI SUGARS LIMITED-SIVAGANGA UNIT, PADAMATHUR PO, SIVAGANGA, 630561

Kind Attn: Mr.V.Mahendran Deputy Manager -Instrumentation

Dear Sir,

SUB

: CS3000 DCS 3 rd YEAR 1 st AMC PERIODIC VISIT REPORT

REF

: OUR MOM DATED 12/05/2011.

We thank you and your team for the kind courtesy extended to our Mr.Ashok Manicka kumar during his visit to your plant on 12/05/11 to carry out the 3 rd Year 1 st AMC periodic maintenance of CS3000 DCS system.

Further to the above, please find enclosed Periodic maintenance visit reports for 3 rd year 1 st AMC PV instead of EV for your reference. Kindly acknowledge the same.

Thanking you and assuring of our best services at all times.

Yours truly, For M/s. YOKOGAWA INDIA LTD,

P. Anand Raj kumar Manager - Customer Services Division Anand.rajkumar@in.yokogawa.com

CUSTOMER AMC Ref. No. JOB CODE Report On : SAKTHI SUGARS LTD- SIVAGANGA UNIT :

CUSTOMER AMC Ref. No. JOB CODE Report On

: SAKTHI SUGARS LTD- SIVAGANGA UNIT : P/U2/AMC/PP/500053/09 Dtd 30.4.2009 : 20ASSSLSGNGA : 3 RD Year 1 ST Periodic Maintenance Visit Report

3 rd Year 1 st Periodic Maintenance Visit Report

3 rd Year 1 st PV HELD ON: 12/05/2011

INSPECTED & CHECKED BY:

Ashok Manickakumar

CUSTOMER AMC Ref. No. JOB CODE Report On : SAKTHI SUGARS LTD- SIVAGANGA UNIT :

CUSTOMER AMC Ref. No. JOB CODE Report On

: SAKTHI SUGARS LTD- SIVAGANGA UNIT : P/U2/AMC/PP/500053/09 Dtd 30.4.2009 : 20ASSSLSGNGA : 3 RD Year 1 ST Periodic Maintenance Visit Report

3 rd Year 1 st Periodic Maintenance Visit Report

COGEN PLANT

CS3000 SYSTEM

CUSTOMER :SAKTHI SUGARS LTD-SIVAGANGA UNIT JOB CODE : 20ASSSLSGNGA

CUSTOMER :SAKTHI SUGARS LTD-SIVAGANGA UNIT

JOB CODE : 20ASSSLSGNGA

Centum CS 3000

 

FCS - FIO

 

FIELD CONTROL STATION - PERIODIC INSPECTION CHECK SHEET

Customer

Sakthi Sugars ltd-Sivaganga Unit

 

Station No. :

1

Domain No. :

 

1

Model No.

:

AFV10D

Serial No.

:

NOT VISIBLE

Comp No : FCS0101

Power source

Power Supply

Measured Voltage

 

Evaluation

Remarks

   

L

-

N

 

218.11

Vac

   

Input Power Supply - VAC

L

-

E

218.20

Vac

N

- E

0.21 Vac

 
 

1.

+ 5.10 vdc

Left

5.15

vdc

   

PW301 (SCN)

2.

+

24.10 vdc

24.14

vdc

Limit 1. +4.95 ~ +5.25

 

5.15

vdc

 

2. +24.00 ~ +24.80

Right

24.14

vdc

BUS 1

   

172 .16.1.1

     
     

STATUS

     

PW301 Battery

 

Left

 

GOOD

 

Right

 

GOOD

 
   

Left

Right

   

Node 1

 

+

5.1 vdc

5.19

vdc

5.19

vdc

GOOD

+24 v dc

24.08

vdc

24.08

vdc

   

Left

Right

   

Node 2

 

+

5.1 vdc

5.19

vdc

5.19

vdc

GOOD

+24 v dc

24.10

vdc

24.10

vdc

   

Left

Right

   

Node 3

 

+

5.1 vdc

5.18

vdc

5.18

vdc

GOOD

+24 v dc

24.15

vdc

24.15

vdc

   

Left

Right

   

Node 4

 

+

5.1 vdc

5.18

vdc

5.18

vdc

GOOD

+24 v dc

24.12

vdc

24.12

vdc

   

Left

Right

   

Node 5

 

+

5.1 vdc

5.17

vdc

5.17

vdc

GOOD

+24 v dc

24.10

vdc

24.10

vdc

   

Left

Right

   

Node 6

 

+

5.1 vdc

5.18

vdc

5.18

vdc

GOOD

+24 v dc

24.02

vdc

24.05

vdc

   

Left

Right

   

Node 7

 

+

5.1 vdc

5.18

vdc

5.18

vdc

GOOD

+24 v dc

24.06

vdc

24.06

vdc

   

Left

Right

   

Node 8

 

+

5.1 vdc

5.17

vdc

5.17

vdc

GOOD

+24 v dc

24.14

vdc

24.14

vdc

   

Left

Right

   

Node 9

 

+

5.1 vdc

   

+24 v dc

Environment check

Temperature ( 5 to 40 C)

 

NORMAL

     

Humidity ( 20% to 90% Rh Non-condensing )

 

NORMAL

     
 

Dust level

 

NORMAL

     

DOCUMENT NO QMSS-710R-028

REV. 1

DATE: 06.02.2006

Prepared by : Ashok Manicka kumar

Prepared by : Ashok Manicka kumar Approved by : A.N.Sreekumar

Approved by : A.N.Sreekumar

Prepared by : Ashok Manicka kumar Approved by : A.N.Sreekumar
CUSTOMER :SAKTHI SUGARS LTD-SIVAGANGA UNIT JOB CODE : 20ASSSLSGNGA

CUSTOMER :SAKTHI SUGARS LTD-SIVAGANGA UNIT

JOB CODE : 20ASSSLSGNGA

Centum CS 3000

 

FCS - FIO

 

FIELD CONTROL STATION - PERIODIC INSPECTION CHECK SHEET

Customer

Sakthi Sugars ltd-Sivaganga Unit

 

Station No. :

2

Domain No. :

 

1

Model No.

:

AFV10D

Serial No.

:

NOT VISIBLE

Comp No : FCS0102

Power source

Power Supply

Measured Voltage

 

Evaluation

Remarks

   

L

-

N

 

218.11

Vac

   

Input Power Supply - VAC

L

-

E

218.20

Vac

N

- E

0.21 Vac

 
 

1.

+ 5.10 vdc

Left

5.14

vdc

   

PW301 (SCN)

2.

+

24.10 vdc

24.07

vdc

Limit 1. +4.95 ~ +5.25

 

5.14

vdc

 

2. +24.00 ~ +24.80

Right

24.07

vdc

BUS 1

   

172 .16.1.2

     
     

STATUS

     

PW301 Battery

 

Left

 

GOOD

 

Right

 

GOOD

 
   

Left

Right

   

Node 1

 

+

5.1 vdc

5.19

vdc

5.19

vdc

GOOD

+24 v dc

24.08

vdc

24.07

vdc

   

Left

Right

   

Node 2

 

+

5.1 vdc

5.19

vdc

5.19

vdc

GOOD

+24 v dc

24.08

vdc

24.08

vdc

   

Left

Right

   

Node 3

 

+

5.1 vdc

5.19

vdc

5.18

vdc

GOOD

+24 v dc

24.23

vdc

24.23

vdc

   

Left

Right

   

Node 4

 

+

5.1 vdc

5.19

vdc

5.18

vdc

GOOD

+24 v dc

24.14

vdc

24.14

vdc

   

Left

Right

   

Node 5

 

+

5.1 vdc

5.18

vdc

5.18

vdc

GOOD

+24 v dc

24.11

vdc

24.11

vdc

   

Left

Right

   

Node 6

 

+

5.1 vdc

5.18

vdc

5.17

vdc

GOOD

+24 v dc

24.14

vdc

24.14

vdc

   

Left

Right

   

Node 7

 

+

5.1 vdc

5.19

vdc

5.19

vdc

GOOD

+24 v dc

24.12

vdc

24.12

vdc

   

Left

Right

   

Node 8

 

+

5.1 vdc

5.19

vdc

5.19

vdc

GOOD

+24 v dc

24.14

vdc

24.14

vdc

   

Left

Right

   

Node 9

 

+

5.1 vdc

   

+24 v dc

Environment check

Temperature ( 5 to 40 C)

 

NORMAL

     

Humidity ( 20% to 90% Rh Non-condensing )

 

NORMAL

     
 

Dust level

 

NORMAL

     

DOCUMENT NO QMSS-710R-028

REV. 1

DATE: 06.02.2006

Prepared by : Ashok Manicka kumar

Prepared by : Ashok Manicka kumar Approved by : A.N.Sreekumar

Approved by : A.N.Sreekumar

Prepared by : Ashok Manicka kumar Approved by : A.N.Sreekumar
CUSTOMER :SAKTHI SUGARS LTD-SIVAGANGA UNIT JOB CODE : 20ASSSLSGNGA

CUSTOMER :SAKTHI SUGARS LTD-SIVAGANGA UNIT

JOB CODE : 20ASSSLSGNGA

Centum CS 3000

 

FCS - FIO

 

FIELD CONTROL STATION - PERIODIC INSPECTION CHECK SHEET

Customer

Sakthi Sugars Ltd-Sivaganga Unit

 

Station No. :

3

Domain No. :

 

1

Model No.

:

AFV10D

Serial No.

:

NOT VISIBLE

Comp No : FCS0103

Power source

Power Supply

Measured Voltage

 

Evaluation

Remarks

   

L

-

N

 

218.11

Vac

   

Input Power Supply - VAC

L

-

E

218.20

Vac

N

- E

0.21 Vac

 
 

1.

+ 5.10 vdc

Left

5.14

vdc

   

PW301 (SCN)

2.

+

24.10 vdc

24.08

vdc

Limit 1. +4.95 ~ +5.25

 

5.14

vdc

 

2. +24.00 ~ +24.80

Right

24.08

vdc

BUS 1

   

172 .16.1.3

     
     

STATUS

     

PW301 Battery

 

Left

 

GOOD

 

Right

 

GOOD

 
   

Left

Right

   

Node 1

 

+

5.1 vdc

5.19

vdc

5.19

vdc

GOOD

+24 v dc

24.17

vdc

24.08

vdc

   

Left

Right

   

Node 2

 

+

5.1 vdc

5.19

vdc

5.19

vdc

GOOD

+24 v dc

24.17

vdc

24.15

vdc

   

Left

Right

   

Node 3

 

+

5.1 vdc

5.19

vdc

5.19

vdc

GOOD

+24 v dc

24.13

vdc

24.14

vdc

   

Left

Right

   

Node 4

 

+

5.1 vdc

5.18

vdc

5.18

vdc

GOOD

+24 v dc

24.00

vdc

24.00

vdc

   

Left

Right

   

Node 5

 

+

5.1 vdc

5.19

vdc

5.19

vdc

GOOD

+24 v dc

24.10

vdc

24.10

vdc

   

Left

Right

   

Node 6

 

+

5.1 vdc

5.17

vdc

5.17

vdc

GOOD

+24 v dc

24.18

vdc

24.18

vdc

   

Left

Right

   

Node 7

 

+

5.1 vdc

   

GOOD

+24 v dc

NA

NA

   

Left

Right

   

Node 8

 

+

5.1 vdc

   

GOOD

+24 v dc

NA

NA

   

Left

Right

   

Node 9

 

+

5.1 vdc

   

GOOD

+24 v dc

NA

NA

Environment check

Temperature ( 5 to 40 C)

 

NORMAL

     

Humidity ( 20% to 90% Rh Non-condensing )

 

NORMAL

     
 

Dust level

 

NORMAL

     

DOCUMENT NO QMSS-710R-028

REV. 1

DATE: 06.02.2006

Prepared by : Ashok Manicka kumar

Prepared by : Ashok Manicka kumar Approved by : A.N.Sreekumar

Approved by : A.N.Sreekumar

Prepared by : Ashok Manicka kumar Approved by : A.N.Sreekumar
CUSTOMER : SAKTHI SUGARS LTD-SIVAGANGA UNIT JOB CODE : 20ASSSLSGNGA

CUSTOMER : SAKTHI SUGARS LTD-SIVAGANGA UNIT

JOB CODE : 20ASSSLSGNGA

Centum CS 3000 HIS

OPERATOR STATION - PERIODIC INSPECTION CHECK SHEET

Customer :

Sakthi Sugars Ltd- Sivaganga Unit

Domain No :

1

Station No:

64

Model No :

HP COMPAQ DC 7700

Serial No :

SGH70806W1

ITEM

 

STATUS

 

REMARK

PC Name

 

HIS0164

 

TCP/IP Address

 

172.17.1.64

 

Subnet Mask

 

255.255.0.0

 

VL Net Address

 

192.168.129.193

   

Subnet mask

 

255.255.255.0

 

CS3000 Revision

 

R3.08

 

Keycode number

 

0CS3K0316320

   

OS & SP Rev

 

Win-XP SP2

 

Power source

Rated voltage

Measured voltage

 

Remarks

   

L

- N

218.00

Vac

 

Input Power Supply Check(VAC)

 

L

- E

218.10

Vac

 

N

- E

0.24 Vac

 

Item

Description

 

Evaluation

 
 

C Drive *

 

4.03

GB

D

Drive

 

12.04

GB

HDD Free space

E

Drive

 

17.91

GB

F

Drive

 

6.27

GB

 

Floppy Drive

 

OK

 

Data Storage & Retreival Devices

CD Writer

OK

MO Drive

NA

 

DAT Drive

NA

Fan & General Cleaning check

   

OK

 

Touch Screen

   

NA

 

CRT Adjustments

   

OK

 

Event Log alarms

   

OK

 
 

Temperature (5 to 40c)

NORMAL

   

Environment check

Humidity (20% to 90% Rh non condensing )

NORMAL

   

Dust level ( Visual )

NORMAL

   

DOCUMENT NO QMSS-710R-019

REV. 1

DATE: 02.11.04

Prepared by : Ashok Manicka Kumar

Prepared by : Ashok Manicka Kumar Approved by : A.N. Sreekumar

Approved by : A.N. Sreekumar

Prepared by : Ashok Manicka Kumar Approved by : A.N. Sreekumar
CUSTOMER : SAKTHI SUGARS LTD-SIVAGANGA UNIT JOB CODE : 20ASSSLSGNGA

CUSTOMER : SAKTHI SUGARS LTD-SIVAGANGA UNIT

JOB CODE : 20ASSSLSGNGA

Centum CS 3000 HIS

OPERATOR STATION - PERIODIC INSPECTION CHECK SHEET

Customer :

Sakthi Sugars Ltd- Sivaganga Unit

Domain No :

1

Station No:

63

Model No :

HP COMPAQ DC 7700

Serial No :

SGH70806VC

ITEM

 

STATUS

 

REMARK

PC Name

 

HIS0163

 

TCP/IP Address

 

172.17.1.63

 

Subnet Mask

 

255.255.0.0

 

VL Net Address

 

192.168.129.192

   

Subnet mask

 

255.255.255.0

 

CS3000 Revision

 

R3.08

 

Keycode number

 

0CS3K0316319

   

OS & SP Rev

 

Win-XP SP2

 

Power source

Rated voltage

Measured voltage

 

Remarks

   

L

- N

218.00

Vac

 

Input Power Supply Check(VAC)

 

L

- E

218.10

Vac

 

N

- E

0.24 Vac

 

Item

Description

 

Evaluation

 
 

C Drive *

 

57.10

GB

D

Drive

 

6.13

GB

HDD Free space

E

Drive

 

NA

 

F

Drive

 

NA

 
 

Floppy Drive

 

OK

 

Data Storage & Retreival Devices

CD Writer

OK

MO Drive

NA

 

DAT Drive

NA

Fan & General Cleaning check

   

OK

 

Touch Screen

   

NA

 

CRT Adjustments

   

OK

 

Event Log alarms

   

OK

 
 

Temperature (5 to 40c)

NORMAL

   

Environment check

Humidity (20% to 90% Rh non condensing )

NORMAL

   

Dust level ( Visual )

NORMAL

   

DOCUMENT NO QMSS-710R-019

REV. 1

DATE: 02.11.04

Prepared by :Ashok Manicka kumar

Prepared by :Ashok Manicka kumar Approved by : A.N. Sreekumar

Approved by : A.N. Sreekumar

Prepared by :Ashok Manicka kumar Approved by : A.N. Sreekumar
CUSTOMER : SAKTHI SUGARS LTD-SIVAGANGA UNIT JOB CODE : 20ASSSLSGNGA

CUSTOMER : SAKTHI SUGARS LTD-SIVAGANGA UNIT

JOB CODE : 20ASSSLSGNGA

Centum CS 3000 HIS

OPERATOR STATION - PERIODIC INSPECTION CHECK SHEET

Customer :

Sakthi Sugars Ltd - Sivaganga Unit

Domain No :

1

Station No:

62

Model No :

HP COMPAQ DC 7700

Serial No :

SGH70806VT

ITEM

 

STATUS

 

REMARK

PC Name

 

HIS0162

 

TCP/IP Address

 

172.17.1.62

 

Subnet Mask

 

255.255.0.0

 

VL Net Address

 

192.168.129.191

   

Subnet mask

 

255.255.255.0

 

CS3000 Revision

 

R3.08

 

Keycode number

 

0CS3K0316318

   

OS & SP Rev

 

Win-XP SP2

 

Power source

Rated voltage

Measured voltage

 

Remarks

   

L

- N

218.00

Vac

 

Input Power Supply Check(VAC)

 

L

- E

218.10

Vac

 

N

- E

0.24 Vac

 

Item

Description

 

Evaluation

 
 

C Drive *

 

60.50

GB

D

Drive

 

6.25

GB

HDD Free space

E

Drive

 

NA

 

F

Drive

 

NA

 
 

Floppy Drive

 

OK

 

Data Storage & Retreival Devices

CD Writer

OK

MO Drive

NA

 

DAT Drive

NA

Fan & General Cleaning check

   

OK

 

Touch Screen

   

NA

 

CRT Adjustments

   

OK

 

Event Log alarms

   

OK

 
 

Temperature (5 to 40c)

NORMAL

   

Environment check

Humidity (20% to 90% Rh non condensing )

NORMAL

   

Dust level ( Visual )

NORMAL

   

DOCUMENT NO QMSS-710R-019

REV. 1

DATE: 02.11.04

Prepared by : Ashok Manicka kumar

Prepared by : Ashok Manicka kumar Approved by : A.N. Sreekumar

Approved by : A.N. Sreekumar

Prepared by : Ashok Manicka kumar Approved by : A.N. Sreekumar
CUSTOMER : SAKTHI SUGARS LTD-SIVAGANGA UNIT JOB CODE : 20ASSSLSGNGA

CUSTOMER : SAKTHI SUGARS LTD-SIVAGANGA UNIT

JOB CODE : 20ASSSLSGNGA

Centum CS 3000 HIS

OPERATOR STATION - PERIODIC INSPECTION CHECK SHEET

Customer :

Sakthi Sugars Ltd -Sivaganga Unit

Domain No :

1

Station No:

60

Model No :

HP COMPAQ DC 7700

Serial No :

SGH70806W3

ITEM

 

STATUS

 

REMARK

PC Name

 

HIS0160

 

TCP/IP Address

 

172.17.1.60

 

Subnet Mask

 

255.255.0.0

 

VL Net Address

 

192.168.129.189

   

Subnet mask

 

255.255.255.0

 

CS3000 Revision

 

R3.08

 

Keycode number

 

0CS3K0316316

   

OS & SP Rev

 

Win-XP SP2

 

Power source

Rated voltage

Measured voltage

 

Remarks

   

L

- N

218.00

Vac

 

Input Power Supply Check(VAC)

 

L

- E

218.10

Vac

 

N

- E

0.24 Vac

 

Item

Description

 

Evaluation

 
 

C Drive *

 

11.20

GB

D

Drive

 

22.80

GB

HDD Free space

E

Drive

 

22.80

GB

F

Drive

 

6.27

GB

 

Floppy Drive

 

OK

 

Data Storage & Retreival Devices

CD Writer

OK

MO Drive

NA

 

DAT Drive

NA

Fan & General Cleaning check

   

OK

 

Touch Screen

   

NA

 

CRT Adjustments

   

OK

 

Event Log alarms

   

OK

 
 

Temperature (5 to 40c)

NORMAL

   

Environment check

Humidity (20% to 90% Rh non condensing )

NORMAL

   

Dust level ( Visual )

NORMAL

   

DOCUMENT NO QMSS-710R-019

REV. 1

DATE: 02.11.04

Prepared by : Ashok Manicka kumar

Prepared by : Ashok Manicka kumar Approved by : A.N. Sreekumar

Approved by : A.N. Sreekumar

Prepared by : Ashok Manicka kumar Approved by : A.N. Sreekumar