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Mathis, Texas
Barite Weight Up
Input Mud Weights and Volume Original Mud Wt. Desired Mud Wt. Volume of System 8.9 10.0 650
With Increase in Volume Number of Sacks Volume Increase New System Vol. With Constant Volume Number of Sacks Vol. Of Mud to Jet
Anaqua Engineering 2003
418 28 678
401 27
Anaqua Engineering
Mathis, Texas
29 29 159
24 24
FLUID DENSITY:
11.50
PPG
7 6.276
IN LBS/FT IN
CAPACITIES DRILL PIPE/TUBING: HEAVY WT DRILL PIPE: DRILL COLLARS: DP/TBG x CSG: DP/TBG x OH/LNR: HWDP x CSG: HWDP x OH/LNR: DC x CSG: DC x OH/LNR: 69.6 0.0 4.8 177.6 65.7 0.0 0.0 0.0 16.3 BBLS BBLS BBLS BBLS BBLS BBLS BBLS BBLS BBLS
CSG DEPTH/TOP LINER: LINER OD: LINER WT: OPEN HOLE DIA/LINER ID:
6736
FT MD IN LBS/FT IN
6 1/8
ANNULAR VELOCITES TOP HWDP: HWDP OD: HWDP WT: HWDP ID: HWDP LENGTH: TOP DC'S: DC OD: DC WT (BOUYED): DC ID: DC LENGTH: 9411 4 1/ 2 33 2 1/ 4 969 0 FT MD IN LBS/FT IN FT FT MD CIRCULATE BOTTOMS UP IN LBS/FT IN FT CIRC VOLUME: PUMP STROKES: PUMP TIME: 259 3718 44 BBLS STKS MINS DP/TBG x CSG: DP/TBG x OH/LNR: HWDP x CSG: HWDP x OH/LNR: DC x CSG: DC x OH/LNR: 222 239 0 0 0 349 FPM FPM FPM FPM FPM FPM
CIRCULATE SURFACE TO SURFACE CIRCULATING DEPTH: TOTAL DEPTH: 10380 10380 FT MD FT MD CIRC VOLUME: PUMP STROKES: PUMP TIME: 334 4784 57 BBLS STKS MINS
NOTE: The geometry of this drawing will not vary itself to represent the true hole geometry. CIRCULATE SURFACE TO BIT CIRC VOLUME: PUMP STROKES: PUMP TIME: 74 1066 13 BBLS STKS MINS Author Unknown
HOLE CAPACITY WITHOUT PIPE CASING: OPEN HOLE/LINER: TOTAL 258 133 391 BBLS BBLS BBLS
$45,000.00 $1,875.00 6.0 fph 11.8 fph $85.33/ft 2,350' $200,535.55 $5,500.00 $195,035.55
all in daily costs per hour ROPbaseline ROPenhanced raw savings interval length time savings Product cost net savings
Length, ft? = Hole Size, in? = Pipe OD, in? = Pipe ID, in? =
CONDITIONS
MUD PUMPS
Number of Jets in 1st Set? = Size 1st Set of Jets, 32nds? = Number of Jets in 2nd Set? = Size 2nd Set of Jets, 32nds? = Reynolds Number PSI Drop MWD, Mud Motor? = Bit TVD, ft? = Mud Weight, ppg? = Plastic Viscosity? = Yield Point? =
CALCULATIONS
Liner Size, in? = Stroke Length, in? = Pump Rate, spm? = % Efficiency of Pump, (0 - 100)? = Rod Diameter, in? =
TRIPLEX, gpm
USER NOTES . . .
6 10 120 95 0 419
6 10 95 0 0
A. Enter Well Geometry starting from top of hole in SEC 1and continue to bit. B. Pump defaults to a TRIPLEX if Rod Size equals zero. C. Read comments in cell A37. SEC 2 SEC 3 SEC 4 SEC 5 SEC 6 SEC 7
Annular Velocity, fpm Critical Velocity, fpm Flow Type Annular Lag Times, minutes Drill Pipe Bore PSI Losses Annular PSI Losses Total Pressure Losses for Sections Lag or Bottoms-Up Time Measured Depth Drill Bit ECD @ Bit Nozzle Area Surface Equipment Loss Bit Nozzle Pressure Drop
162 184
LAM
170 185
LAM
183 186
LAM
274 196
TURB
0 0
0
0 0
0
0 0
0
9 172 10
2 69 3
3 345 22
0 0 0
0 0 0
0 0 0
85
6
Pump Pressure Nozzle Velocity Pump Hydraulic Horsepower Bit Hydraulic Horsepower Percent Horsepower @ Bit Bit HSI Impact Force
A cuttings carrying index of one or greater indicates adaquate hole clean in holes with less than 35 degrees of deviation. Higher angle holes will require models other than the CCI.
27 15
DATA INPUT Pump Output Surface to Bit Strokes Bbls Pill to Spot Bbls to Leave in Drill String Bbls Slug Strokes to Chase Slug DATA OUTPUT 0.07 995 strokes 30 0 25 200 strokes
Pick-up Pill Zero stroke counter Pump strokes Pick-up Slug Chase
430 strokes 437 strokes 358 strokes 200 strokes 995 Total
Fresh Water
500 9.0 10.0% 9.0% 42.0% 48.0% 47:53 32,000 94,645 2.26 -1.9% 400 9.0 4.0% 1.9% 77.0% 19.0% 80:20 52,000 15.6 34.0% 32.9% 53.0% 13.0% 80:20 29,000 15.8 37.0% 36.7% 52.0% 11.0% 83:17 10,000 100.0% 0:100 8.33 300,288 259,151 124,767 9.07 7.7% 3.83 25.2% 3.66 24.2% -28 ppb 112 ppb 371 ppb 356 ppb 10.9% 99 ppb 210.0 240.0 -141.7 109.7 -5.8% -52 ppb 308.0 76.0 449.7 142.6 7.6% 12.5% 69 ppb 113 ppb 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
MUD MIXER
Volume (bbl) Mud Weight (ppg) Retort Solids Content Corrected Solids (vol%) Retort Oil Content Retort Water Content O/W Ratio Whole Mud Chlorides (mg/L) Brine Calcium Chloride (ppm) Average Specific Gravity of Solids Percent Barite ppb Barite Percent Low Gravity Solids ppb Low Gravity Solids Oil Content (bbl) Water Content (bbl) Barite Content (100 lb sx) CaCl2 Content (80 lb sx)
6.90
100.0%
DIESEL
0.0
PROPERTIES
9.0
CaCl2 Water
COMBINED
899.3 9.01 7.3% 5.8% 57.6% 35.1% 62.1 40,920 300,000 80.0 : 20.0
1710.3 9.00 7.6% 5.6% 73.9% 18.5% 80.0 50,497 300,000 3.68 3.7% 55 ppb 1.8% 17 ppb 746.0 0.0 630.6 339.9 1264.0 Oil (bbl) 316.0 938.6 592.3 Water (bbl) Barite (sx) CaCl2 (sx) $14.36 788.3 $2.25 $0.50
331,478 154,414 0.00 0.0% 0 ppb 0.0% 0 ppb 0.0 0.0 0.0 0.0 3.24 2.3% 34 ppb 3.5% 32 ppb 518.0 316.0 308.0 252.4
PRODUCT ADDITIONS
des conc 6
FINISHED
Product Pure Mul
DESIRED
6 3 6 3 5
526 263 95 47 79
8.55
2480.03
0.67
52.62
PER BBL
62.5
-3740 1260
-68
433.1 -64.72 0 1.6 1.6 167.67 12.22 1621.88 386.75 -748.79 -643.9 -96.22 -151.71
-104.89
746.0000 -186.5000 339.9025 -181.3539 0.0000 316.0000 8.3312 1667.4106 42.9150 0.0000 0.0000 0.0000 0.0000 0.0000
NEEDED OIL for OWR NEEDED WATER for OWR NEEDED CaCl2 for PPM NEEDED WATER for PPM NEEDED WATER for CALCULATION NEW WATER after chlorides DENSITY BEFORE BAR addition VOLUME BEFORE BAR NEEDED BARITE for wt. BBLS OIL & BRINE INSTEAD OF BARITE BBLS OIL BBLS WATER CaCl2 (sx) BBLS BRINE
CaCl2 wt frac
CaCl2 wt
0.3000
10.7
0.900
0.0000 #DIV/0!
1710.3 0.000E+00 9.00 7.6% 5.6% 73.9% 18.5% 0.000E+00 80.0 50,497 300,000 0.000E+00 3.68 3.7% 55 ppb 1.8% 17 ppb 1264.0 316.0 938.6 592.3
CaCl2 + oil
7.7258
#REF!
FINAL
: 20.0
FIN AL VO LU ME PE R BA TC H #REF!
DENISTY
OWR
CaCl2
+ + + +
+ +
+ +
+ +
+ +
bbl sx sx pails
350.81 80.29
280.65 422.86
0 690.61
52 52 52 42
11 11 11 20
37 37 37 38
WATER
Rate sec per quart Gallons per minute Volume per hour gal/bbls Number of hours fluid added 2 7.5 450 8 10.7 bbls 85.7 bbls 450 gals 3600 gals
Sec 1 Sec Length Hole ID Pipe OD Pipe ID Hole Cap Pipe Cap Ann Vol Ann bbl/ft Ann stks Pipe stks 655 8.92 5.5 4.89 50.64 15.23 31.39 0.04793 420 204
Sec 2 1628 8.75 5.5 4.89 121.08 37.85 73.24 0.04499 979 506
Sec 3 1617 8.5 5.5 4.89 113.49 37.59 65.97 0.04080 882 503 5672 34.8 131.86 242.91 374.77 409.58 1763 3248 5011 10091 18 33 51 103
Sec 4 1772 8.5 5.5 4.89 124.37 41.20 72.30 0.04080 967 551
Sec 5
Sec 6
Sec 7
Sec 8
Sec 9
Sec 10
Current Depth String Displacement BBLS in Pipe BBLS in Annulus BBLS in Hole w/ Pipe BBLS in Hole Surface to Bit Strokes Bottoms Up Strokes Surface to Surface Strokes Tot. Circulating Strokes Surface to Bit Min Bottoms Up Min Surface to Surface Min Total Circulating Min
Liner Size Stroke Length Rod Diameter Pump Eff % Disp. Bbl/stk Strokes/Min BBL per Min GPM Surface Volume Company: Well: Date:
DAVIS LOCKE # 2 West Caney Creek 2,500 FT 7,355 FT Present Bit Depth 4,593 FT Present Depth ( Top ) 4591.90 4586.90 4577.27 4546.64 4540.72 4510.56 4504.15 4412.95 4409.70 4044.42 4042.00 3673.36 3641.56 3180.47 Fraction Conversion 7 8 = 0.8750 15 16 = 0.94 13 16 = 0.81 5 8 = 0.63 O.D. I.D. 12.250 7.294 7.875 8.000 8.000 8.000 7.875 8.000 8.000 6.625 6.187 5.000 6.375 5.000 2.875 2.875 2.813 2.875 2.875 2.813 2.563 2.813 2.813 2.813 2.750 3.000 2.813 3.000
CASING SET CASING O.D. CASING I.D. BIT SIZE D.P. I.D. D.P. O.D. AVG. STD. PUMP OUTPUT PUMP SPM
2,500 FT 13.375 IN 12.415 IN 12.250 IN 4.276 IN 5.000 IN 94.34 FT 0.9140 BPS 38.39 160 146.24 BPM 6142 GPM Top Connection 6-5/8 RP 6-5/8" Reg BOX 6-5/8" Reg BOX 6-5/8" Reg Box 6-5/8" Reg Box 6-5/8" Reg Box 6-5/8" Reg Box 6-5/8" Reg Box 4-1/2 XH Box 4-1/2" XH Box 4-12" IF Box 4-12" IF Box 4-12" IF Box 4-12" IF Box Bottom Connection N/A 6-5/8" Reg BOX 6-5/8" Reg Pin 6-5/8" Reg Pin 6-5/8" Reg Pin 6-5/8" Reg Pin 6-5/8" Reg Pin 6-5/8" Reg Pin 6-5/8" Reg. Pin 4-1/2" XH Pin 4-1/2" XH Pin 4-1/2" IF Pin 4-1/2" IF Pin 4-1/2" IF Pin
DESCRIPTION & S.N. BIT TWIST & SHOUT BIT SUB W/ FLOAT AnderDrift Tool (1) DC Stab. (1) DC Stab. (3) DC's X-Over (12) 6-12" DC's X-Over (12) 5" Spiral HWDP HE Drilling Jars (15) 5" Spiral HWDP
Length 1.10 5.00 9.63 30.63 5.92 30.16 6.41 91.20 3.25 365.28 2.42 368.64 31.80 461.09
Accum. Length 1.10 6.10 15.73 46.36 52.28 82.44 88.85 180.05 183.30 548.58 551.00 919.64 951.44 1412.53
F.N.
12.250 12.250
3.66 2.45 3.63 2.25 3.60 2.00 2.29 2.09 2.10 2.65 2.10
1,412.53
CASING VOLUME W/O PIPE OPEN HOLE VOLUME W/O PIPE TOTAL VOLUME W/O PIPE
34
STANDS
75 606
STK'S STK'S
0 4
MIN MIN
GPS BPM GPM Bottom Connection N/A 6-5/8" Reg BOX 6-5/8" Reg Pin 6-5/8" Reg Pin 6-5/8" Reg Pin 6-5/8" Reg Pin 6-5/8" Reg Pin 6-5/8" Reg Pin 6-5/8" Reg. Pin 4-1/2" XH Pin 4-1/2" XH Pin 4-1/2" IF Pin 4-1/2" IF Pin 4-1/2" IF Pin
51.7
23.0
18.7
17.1
Barite Content (bbl) Brine Content (bbl) Water Fraction in Brine Brine Density (ppg) Low Gravity Solids Content (bbl) Total Volume (bbl)
KCl
(PPM) %KCl
70,000 7.0 8.71 73,166 38,370 36,709 34,797 33,291 0.972 25.6 1.029 26.3 `
70,000 7.0 8.71 73,166 38,370 36,709 34,797 33,291 0.972 25.6 1.029 26.3
58,749 5.9 8.65 60,978 31,978 30,809 29,000 27,940 0.977 21.3 1.024 21.8
54,830 5.5 8.62 56,773 29,773 28,754 27,000 26,076 0.978 19.9 1.022 20.3
bbls final
K Cl KCL
10.2
10.6
11.0
11.4
Retort Solids Content Corrected Solids (vol%) Retort Oil Content Retort Water Content Filtrate Chlorides (mg/l) Filtrate Potassium (ppm) Filtrate wt % KCL lbs KCl per barrel of water lbs KCl per barrel of mud Average Specific Gravity of Solids Percent Barite ppb Barite Percent Low Gravity Solids ppb Low Gravity Solids Oil Content (bbl) Water Content (bbl) Barite Content (100 lb sx) Potassium Chloride Content (50 lb sx)
11.3% 8.7% 0.0% 88.7% 34,797 36,709 7.0 25.6 22.7 3.10 2.7% 40 ppb 6.0% 55 ppb 0.0 98.2 44.3 51.7
12.8% 10.2% 0.0% 87.2% 34,797 36,709 7.0 25.6 22.3 3.26 4.2% 62 ppb 6.0% 55 ppb 0.0 43.6 31.2 23.0
14.2% 12.2% 0.0% 85.8% 29,000 30,809 5.9 21.3 18.3 3.35 5.8% 85 ppb 6.4% 59 ppb 0.0 42.9 42.3 18.7
15.7% 13.9% 0.0% 84.3% 27,000 28,754 5.5 19.9 16.7 3.44 7.3% 107 ppb 6.6% 60 ppb 0.0 42.1 53.4 17.1
VER THE ORGINAL - TO SAVE DO A File, Save As.. AND CHANGE THE
Result
378 8.33
650.0 9.50 7.0% 4.3% 0.0% 9.5 Desired Mud Wt. for Solver
100.0%
93.0% 34,797 36,709 7.0 25.6 23.8 3.27 1.8% 26 ppb 2.5% 23 ppb 0.0 Oil (bbl) Water (bbl) Barite (sx) 7.0 Desired %KCL for Solver
377.9
604.8 238.3
208
318.5
KCl (sx)
11.7 377.9 1.000 8.3 622.2 0.972 8.7 16.2 377.9 650.0 26.3
70,000 7.0 8.71 73,166 38,370 36,709 34,797 33,291 0.972 25.6 1.029 26.3
8.33
9.50
7.0% 4.3% 0.0% 100.0% 93.0% 34,797 36,709 7.0 25.6 23.8 3.27 1.8% 26 ppb 2.5% 23 ppb 0.0 377.9 604.8 171.3 208.0 318.5
AND CHANGE THE NAME USE SOLVER Tools Solver SOLVER USAGE - SOLVER IS SET UP TO VARY THE AMOUNT OF COLUMN "D" MUD, SACKS OF KCL ADDED, AND FRESH WATER ADDED TO FIT YOUR DESIRED FINAL VOLUME, MUD WT., AND % KCL - USER MUST SET THE DESIRED FINAL VOLUME WITHIN SOLVER - SET THE FINAL MUD WT. AND % KCL IN COLUMN "K"
SOLVER DOES NOT VARY THE VOLUME OF MUD IN COLUMS D,E,AND F - THESE ARE MANUAL
MISC. CALCULATIONS
( SIDPP / .052 / TVD ) + ORIGINAL MUD WEIGHT = KILL WEIGHT MUD ( 900 / 0.05 / 11 10000 11.1 )+ 11.2 10.00 11.3 = 11.4 11.73 11.5 11.6 11.7 11.8 11.9 12
10 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 11.73 11.83 11.93 12.03 12.13 12.23 12.33 12.43 12.53 12.63
12.73 12.83 12.93 13.03 13.13 13.23 13.33 13.43 13.53 13.63 13.73
Last Updated 2003 - Original Authour Unknown
7/2/2011
OBM
### D r ### i l l ### S t r i n g
Operator
POGO
Well Name and No. State
ZAPATA TEXAS
CIRCULATION DATA
9,706 ft
Circulating Rate
HAYNES 141
250 gpm
Riser Pump Rate
Washout = 8%
ID (in.) 2.760
Length 8,737'
Tubulars
Drill Pipe Other Pipe Hevi Wt Collars
OD (in.) 3.500
25 ft/hr
Rotating or Sliding
3.500
###
Rotating
Cuttings S.G.
4.500
2.250
969'
8,737'
4.500
2.60
Cuttings Length
ID (in.)
Depth
1/ 8''
Cuttings Width
10.050 6.276
519' 6,736'
0' 0'
1/ 8''
Cuttings Thickness
1/ 8''
Bit/Hole Size
6 1/8
9,706'
3 rpm
ANNULAR GEOMETRY, RHEOLOGY, AND HOLE CLEANING annular section meas. depth mud velocity ft/min flow regime ECD lb/gal TVD Incl. Vmin ft/min
###
NOTES When mud velocity is less than Vmin, a cuttings bed ### will develop!!!
###
6.276x3.5 ECD takes into account slip velocity, transport ratio, hole inclination, ROP, flowrate, and cuttings 6.584x3.5 6.584x4.5 concentration.
DENSITY INCREASE
INPUT
INITIAL MUD WEIGHT DESIRED WEIGHT INITIAL VOLUME SELECTED PRODUCT
DENSITY REDUCTION
INPUT
INITIAL WEIGHT DESIRED WEIGHT
(PPG) 17.4
FLUID TYPE
(PPG.) 16.2
RESULTS
GALLONS NEEDED
RESULTS
NUMBER TOTAL SXS / BBL SXS/REQ.
114 378 98
88 120 86
9.0
OBJECT: TO OBTAIN THE NUMBER OF SACKS NEEDED TO INCREASE THE DENSITY OF A FLUID WITH BARITE, CALCIUM CARBONATE OR IRON OXIDE. FUNCTION: COMPLETE THE INPUT SECTION AND THE RESULTS ARE AUTOMATICALLY CALCULATED BELOW.
OBJECT: TO OBTAIN THE TOTAL NUMBER OF GALLONS, AS WELL AS, BARRELS OF FLUID NECESSARY TO REDUCE THE DENSITY OF A FLUID. IF A FLUID OTHER THAN WATER OR DIESEL IS IS USED, ENTER THE PPG WEIGHT IN THE BOX BELOW "OTHER" , AND THE REQUIRED VOLUME FOR THAT FLUID WILL BE CALCULATED AS WELL. FUNCTION: COMPLETE THE INPUT SECTION AND THE RESULTS ARE AUTOMATICALLY CALCULATED BELOW.
Y REDUCTION
INITIAL VOLUME
SEC. / QUART BBLS / HR. LIQUID 2.1 10 ADDITIONS NOTE:ENTER SEC/QUART & BBL/HR IS CALCULATED
DENSITY RED
(BBLS) 60
BARRELS NEEDED
BLENDING DIFFERE
DENSITY IN
TOTAL NUMBER OF ELL AS, BARRELS OF ARY TO REDUCE THE FLUID. IF A FLUID
ATER OR DIESEL IS
R THE PPG WEIGHT OW "OTHER" , AND VOLUME FOR THAT CALCULATED AS WELL.
250 17.4
OBJECT: TO OBTAIN THE FINAL DENSITY & VOLUME WHEN MIXING FLUIDS OF DIFFERENT WEIGHTS. FUNCTION: ENTER AS MANY , OR AS FEW, MUD WEIGHTS & VOLUMES AS NECESSARY AND THE RESULTING VOLUME AND DENSITY WILL BE CALCULATED BELOW.
DENSITY REDUCTION
DENSITY INCREASE
.
API Approved Pf/Mf Method Pf= Mf= OH- = CO3-2 = HCO3- = 0 7.5 0 mg/L 0 mg/L 9150 mg/L
Non-API, above 10 pH, pH/Pf Method pH= Pf= OH- = CO3-2 = HCO3- = 8.3 0 0.03 mg/L -0.12 mg/L -3.01 mg/L