No 20 - LPA Question

20 - LPA Question

21 - LPA Question

21 - LPA Question 0 0

22 - LPA Question 22 - LPA Question 0 0 23 - LPA Question 23 - LPA Question 0 0 24 - LPA Question 24 - LPA Question 0 0 25 - LPA Question 25 - LPA Question 0 0 26 - LPA Question 26 - LPA Question 0 0 27 - LPA Question 27 - LPA Question 0 0 28 - LPA Question 28 - LPA Question 0 0 29 - LPA Question 29 - LPA Question 0 0 30 - LPA Question

30 - LPA Question 0 0 31 - LPA Question

31 - LPA Question 0 0 32 - LPA Question 32 - LPA Question 0

0 33 - LPA Question 33 - LPA Question 0 0 34 - LPA Question 34 - LPA Question 0 0 35 - LPA Questionq 35 - LPA Questionq 0 0 36 - LPA Question 36 - LPA Question 0 0 37 - LPA Question 37 - LPA Question 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Target
Is the Area Safe and the operator wearing Safety Equipment?

Limits Gage Sample

Visual

No oil/water on the floor, machines clean, areas not cluttered, loose cords or wires, etc.

Visual

Do all safety curtains and emergency stops work effectively?

Visual

Has the 1st Piece been signed off and available in its correct location?

Visual

Do Materials meet Production requirements?

Visual

Are rejected parts identified/tagged correctly and in proper container?

Visual

Are Operators following Standardized work Instructions?

Visual

Are there Error Proofing Devices in this process? Check one "Red Rabbit" for effectiveness.

Visual

Are boundary samples readily available?

Visual

Are we verifying these Error Proofing Devices and recording in a log?

Visual

Are the operators using the part gauge for all dimensional requirements?

Visual

Are we verifying SPC as required by the customer?

Visual

Is the correct packaging being used and is the labeling correct?

Visual

Are all ACTIVE quality alerts posted in the cell signed by operators currently in the cell?

Visual

Are all quality alerts posted in the cell still active (not expired)?

Visual

Are all active quality alerts posted in the cell being followed?

Visual

Are gauge calibration Tags current? Check one.

Visual

Are Inspection Check Sheets being filled out completely and correctly?

Visual

Measure ments
Yes No

Control Method
Checksheet

Reaction Plan
Stop / Hold, Notify Supervisor

Yes

No

Checksheet

Stop / Hold, Notify Supervisor

Yes

No

Checksheet

Stop / Hold, Notify Supervisor

No

Yes

Checksheet

TS11-PROC-013

Yes

No

Checksheet

TS11-PROC-013

Yes

No

Checksheet

TS11-PROC-013

Yes

No

Checksheet

Notify Quality and/or Engineering

No

Yes or N/A

Checksheet

Notify Quality and/or Engineering

Yes or N/A

No

Checksheet

TS11-PROC-013

Yes

No

Checksheet

Notify Quality and/or Engineering

Yes

No

Checksheet

Verify part is dimensionally in tolerance, if not follow TS11-PROC013.

No

Yes

Checksheet

Verify part is dimensionally in tolerance, if not follow TS11-PROC013.

Yes

No

Checksheet

TS11-PROC-013

No

Yes

Checksheet

Notify Quality and/or Engineering

Yes

No

Checksheet

Notify Quality and/or Engineering

Yes

No

Checksheet

Stop / Hold, Notify Upper Management

No

Yes

Checksheet

TS11-PROC-013

Yes

No

Checksheet

Stop / Hold, Notify Supervisor

AYERED PROCESS AUDIT MONTHLY SCHEDULE

SHIFT LAYER DAY M DATE 4 T 5 DL SB SB AM CB KB AM TB DC KB SB DC TB CB GK DC DL SB DL GK AM DC KB DL GK AM AM TB TB CB GK TB CB KB SB KB DC CB GK DL DL CB GK KB DC SB CB KB GK TB TB CB TB AM AM GK KB DL AM DC DL GK DL SB GK DC DC TB CB DC KB SB KB AM TB SB AM CB SB W 6 T 7 F 8 M 11 T 12 W 13 T 14 DL F 15

JULY
S 16 S 17 M 18 T 19 W 20 T 21 SB SB AM CB KB AM TB DC KB SB DC TB CB GK DC DL SB DL GK AM DC KB DL GK AM AM TB TB CB GK TB CB KB SB KB DC CB GK DL DL CB GK DC KB SB GK TB CB AM TB DL GK DC KB GK AM SB DC DL TB CB SB DC KB TB KB AM AM CB F 22 DL SB M 25 T 26 W 27 DL T 28

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

561 RR RVL LH First 561 RR RVL RH First 966 RR REVEAL LH First 966 RR REVEAL RH First FRT RVL LH First FRT RVL RH First APP TABLE 1 & 2 First APP TABLE 3 & 4 First APP TABLE 5 & 6 First FRT BELT RH ASSY First FRT BELT LH ASSY First RR BELT RH ASSY First RR BELT LH ASSY First C-FLAG ASSY First C-MOLD 1 First C-MOLD 2 First C-MOLD 3 First CAMI 1 & 2 First CAMI 3 & 4 First CAMI 5 & 6 First CAMI 7 & 8 First CO-EX 3 First CO-EX 4 First CO-EX-5 First EX-6 First EX-7 First HP21 First HP23 First HP18 / NTI Assy First 1500 MOLDER First 1700 MOLDER First C520 ASSY First J300 MOLDER First J300 ASSY First RM13 First RM14 First RM15 First RM7 First RM Fiat First WD Assy First WK Assy First PF GR ASM First

A r F e 29 a 1 Week ### ### SB ### ### ### ### ### ### ### ### ### DC ### ### ### GK ## # ### ### ### DL ## # ### ### ### ### ### ### AM ### ### ### TB ### ### ### ### ### CB ### ### ### KB ### ### ### ### ### ###

Page 10 of 24

TS-PRC-8222A - LPA Schedule

Issue Date 6/4/11

Rev:

Rev Date:

AYERED PROCESS AUDIT MONTHLY SCHEDULE

SHIFT LAYER DAY M DATE 4 T 5 W 6 GO T 7 F 8 M 11 T 12 W 13 T 14 GO F 15

JULY
S 16 S 17 M 18 T 19 GO

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

561 RR RVL LH Second 561 RR RVL RH Second 966 RR REVEAL LH Second 966 RR REVEAL RH Second FRT RVL LH Second FRT RVL RH Second APP TABLE 1 & 2 Second APP TABLE 3 & 4 Second APP TABLE 5 & 6 Second FRT BELT RH ASSY Second FRT BELT LH ASSY Second RR BELT RH ASSY Second RR BELT LH ASSY Second C-FLAG ASSY Second C-MOLD 1 Second C-MOLD 2 Second C-MOLD 3 Second CAMI 1 & 2 Second CAMI 3 & 4 Second CAMI 5 & 6 Second CAMI 7 & 8 Second CO-EX 3 Second CO-EX 4 Second CO-EX-5 Second EX-6 Second EX-7 Second HP21 Second HP23 Second HP18 / NTI Assy Second 1500 MOLDER Second 1700 MOLDER Second C520 ASSY Second J300 MOLDER Second J300 ASSY Second RM13 Second RM14 Second RM15 Second RM7 Second RM Fiat Second WD Assy Second WK Assy Second PF GR ASM Second

JO TS TS PS BJ
GO GO JO TS TS JO

JO PS BJ
GO GO JO

BJ
GO

GO GO BJ
JO BS JO BJ PS PS JO BJ PS TS PS JO JO JO PS PS JO TS TS JO TS JO PS TS BJ JO BS BS

BJ

JO JO
TS GO

TS TS
PS PS

PS
GO PS BJ PS GO

PS
GO BJ

TS BJ BJ

TS

GO
BS

GO
BS JO TS BJ TS

PS
BS TS

PS
TS BJ BJ TS

BJ

BJ

A r W T F M T W T F e 20 21 22 25 26 27 28 29 a 1 Week GO ### ### JO JO ### TS TS PS PS ### ### BJ GO ### GO GO ### JO ### TS TS ### GO GO ### ### BJ BJ JO JO ### BS ### JO JO ### BJ ## # PS ### JO JO ### TS ### GO PS ### JO ### ### TS TS PS ### PS PS ### ### JO TS ### PS PS ### ### GO PS PS ### BJ BJ ### ### ### ### TS TS ### BJ BJ ### ### GO ### BS GO GO ### ### TS BJ BJ ### BJ BJ ### # BJ ## ###

Page 11 of 24

TS-PRC-8222A - LPA Schedule

Issue Date 6/4/11

Rev:

Rev Date:

AYERED PROCESS AUDIT MONTHLY SCHEDULE

SHIFT LAYER DAY M DATE 4 T 5 W 6 T 7 F 8 DA JH DA JH DA JH DA JH DA JH DA JH DA JH DA JH DA DA JH DA JH JH DA DA JH DA JH DA JH JH DA JH JH DA JH DA JH DA JH DA JH JH DA JH DA DA DA JH DA JH DA JH DA JH DA JH M 11 T 12 W 13 T 14 DA JH DA JH F 15

JULY
S 16 S 17 M 18 T 19 DA JH DA JH DA JH DA JH DA JH DA JH DA JH DA JH DA DA JH DA JH JH DA DA JH DA JH DA JH JH JH DA DA JH DA JH JH DA DA DA JH JH DA DA JH DA JH DA JH DA JH W 20 T 21 F 22 M 25 T 26 W 27 DA JH DA JH T 28

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

561 RR RVL LH Third 561 RR RVL RH Third 966 RR REVEAL LH Third 966 RR REVEAL RH Third FRT RVL LH Third FRT RVL RH Third APP TABLE 1 & 2 Third APP TABLE 3 & 4 Third APP TABLE 5 & 6 Third FRT BELT RH ASSY Third FRT BELT LH ASSY Third RR BELT RH ASSY Third RR BELT LH ASSY Third C-FLAG ASSY Third C-MOLD 1 Third C-MOLD 2 Third C-MOLD 3 Third CAMI 1 & 2 Third CAMI 3 & 4 Third CAMI 5 & 6 Third CAMI 7 & 8 Third CO-EX 3 Third CO-EX 4 Third CO-EX-5 Third EX-6 Third EX-7 Third HP21 Third HP23 Third HP18 / NTI Assy Third 1500 MOLDER Third 1700 MOLDER Third C520 ASSY Third J300 MOLDER Third J300 ASSY Third RM13 Third RM14 Third RM15 Third RM7 Third RM Fiat Third WD Assy Third WK Assy Third PF GR ASM Third

DA JH DA JH DA JH JH JH DA

DA JH DA JH DA JH JH JH DA JH DA JH DA JH DA JH

DA

DA JH DA

JH JH DA

JH

JH

A r F e 29 a 1 Week ### ### ### ### ### ### DA ### JH ### ### ### ### ### ### ### ### ### ### ### ### DA ### JH ### ### ### ### ### ### ### ### JH ### ### ### ### ### ### ### ### DA ### ### JH ### ### ### ###

Page 12 of 24

TS-PRC-8222A - LPA Schedule

Issue Date 6/4/11

Rev:

Rev Date:

AYERED PROCESS AUDIT MONTHLY SCHEDULE

SHIFT LAYER DAY M DATE 4 T 5 W 6 T 7 F 8 MK M 11 T 12 W 13 RB GV T 14 F 15 JT

JULY
S 16 S 17 M 18 T 19 PC W 20 T 21 GV F 22 M 25 T 26 W 27 JF T 28

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

561 RR RVL LH First 561 RR RVL RH First 966 RR REVEAL LH First 966 RR REVEAL RH First FRT RVL LH First FRT RVL RH First APP TABLE 1 & 2 First APP TABLE 3 & 4 First APP TABLE 5 & 6 First FRT BELT RH ASSY First FRT BELT LH ASSY First RR BELT RH ASSY First RR BELT LH ASSY First C-FLAG ASSY First C-MOLD 1 First C-MOLD 2 First C-MOLD 3 First CAMI 1 & 2 First CAMI 3 & 4 First CAMI 5 & 6 First CAMI 7 & 8 First CO-EX 3 First CO-EX 4 First CO-EX-5 First EX-6 First EX-7 First HP21 First HP23 First HP18 / NTI Assy First 1500 MOLDER First 1700 MOLDER First C520 ASSY First J300 MOLDER First J300 ASSY First RM13 First RM14 First RM15 First RM7 First RM Fiat First WD Assy First WK Assy First PF GR ASM First

TA JF
DE DM GV PC JF TA MK RB JT OZ PC RB SF PC GV JF OZ MK TA DM OZ OZ SM AD JW DM DM DE TA RB MK GV JF JW

TA
MK LO RB JT GV

PC
JT OZ JW SM LO LO

TA
MK RB OZ PC RB TA OZ DM SM AD JW JT MK RB MK LO DE LO JF GV LO DE JT GV MK SF SF SM OZ

JT

DE AD JW DM

JF
SM

JW LO AD TA MK DM OZ PC JT RB JT JF SF GV JT OZ SF AD MK RB

AD

SM

SF AD AD TA JW

OZ JW

SF
MK RB TA JT GV JW LO DM PC

SM
JF OZ SF SM DE DM AD SM

OZ
LO DE RB SF OZ GV

A r F e 29 a 1 Week ### SF ### ### ### RB ### ### ### ### ### ### ### ### OZ ## # JT ### ### ### ### ### ### ### ### ### ### ### PC ### ### TA ### ### ### ### ### ### ### ### ### ### ### MK ## # ### ### ### ###

Page 13 of 24

TS-PRC-8222A - LPA Schedule

Issue Date 6/4/11

Rev:

Rev Date:

AYERED PROCESS AUDIT MONTHLY SCHEDULE

SHIFT LAYER DAY M DATE 4 T 5 W 6 T 7 F 8 M 11 T 12 W 13 T 14 F 15

JULY
S 16 S 17 M 18 T 19 W 20 T 21 F 22 M 25 T 26 W 27 T 28

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

561 RR RVL LH Second 561 RR RVL RH Second 966 RR REVEAL LH Second 966 RR REVEAL RH Second FRT RVL LH Second FRT RVL RH Second APP TABLE 1, 2, 3, 4, 5, or 6 FRT BELT RH ASSY Second FRT BELT LH ASSY Second RR BELT RH ASSY Second RR BELT LH ASSY Second C-FLAG ASSY Second C-MOLD 1 Second C-MOLD 2 Second C-MOLD 3 Second CAMI 1 & 2 Second CAMI 3 & 4 Second CAMI 5 & 6 Second CAMI 7 & 8 Second CO-EX 3 Second CO-EX 4 Second CO-EX-5 Second EX-6 Second EX-7 Second HP21 Second HP23 Second HP18 / NTI Assy Second 1500 MOLDER Second 1700 MOLDER Second C520 ASSY Second J300 MOLDER Second J300 ASSY Second RM13 Second RM14 Second RM15 Second RM7 Second RM Fiat Second WD Assy Second WK Assy Second PF GR ASM Second

TA MK JT RB JT GV JF SM AD LO DE DM JF GV

PC JW JF JT SM MK TA RB TA JT GV PC JT JF OZ

SF

AD DE DM DE SM AD LO JF SM JF GV PC SM LO

MK RB JT OZ SF SM AD LO OZ DE AD

PC LO SM JT

JW LO OZ SF

DE DM JF RB DM DE

GV

AD DE PC SF JW DE DM LO DE

JW LO JW AD PC JF
GV SF JW DE DM DE

TA MK JW SF RB DM PC PC TA MK MK

JW

A r F e 29 a 1 Week ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### AD ### ### ### ### ### ### SM ### ### ### ### ### DM ### JW ### ### JF ### ### ### ### ### ###

Page 14 of 24

TS-PRC-8222A - LPA Schedule

Issue Date 6/4/11

Rev:

Rev Date:

AYERED PROCESS AUDIT MONTHLY SCHEDULE

SHIFT LAYER DAY M DATE 4 T 5 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 2 W 6 0 0 0 1 0 1 0 0 1 0 0 1 1 1 0 6 T 7 0 1 0 1 0 0 0 0 0 1 1 0 0 1 0 5 F 8 1 0 0 0 0 0 0 1 0 0 0 0 1 1 1 5 27 M 11 0 1 1 1 1 0 0 1 1 1 1 0 1 1 0 10 T 12 0 0 0 1 0 1 0 1 1 0 1 1 1 0 0 7 W 13 0 0 0 0 1 0 1 0 0 0 0 1 1 0 0 4 T 14 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0 2 F 15 0 0 0 0 0 1 1 0 1 0 0 1 0 0 0 4 27 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15 0 1 1 0 1 1 1 1 0 1 0 1 1 1 1 11 1 1 1 1 0 0 0 1 1 1 1 1 1 0 0 10 0 1 1 1 0 1 1 1 1 1 1 1 1 1 0 12

JULY
S 16 0 1 1 2 2 2 2 2 3 1 3 4 3 1 0 27 3 5 5 4 3 4 4 5 4 5 4 5 5 4 3 63 63 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 14 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 14 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 14 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 14 S 17 M 18 1 1 1 1 1 1 1 1 0 1 0 1 0 1 0 11 T 19 1 0 0 1 0 0 0 0 0 0 0 0 0 1 1 4 W 20 1 0 0 0 0 1 0 0 1 0 0 0 0 0 1 4 T 21 0 1 1 0 0 1 0 0 0 0 0 1 0 1 0 5 F 22 0 0 0 0 0 0 1 0 0 0 0 0 1 0 1 3 27 0 0 0 1 1 1 1 1 1 0 0 1 1 1 1 10 1 1 1 0 1 0 1 1 1 1 1 1 1 1 0 12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15 0 1 1 1 1 0 1 1 0 1 1 1 1 1 1 12 M 25 1 1 0 0 1 0 1 0 0 1 1 0 1 1 0 8 T 26 0 0 1 0 0 0 1 0 1 0 0 0 0 1 1 5 W 27 0 1 0 0 1 1 0 0 0 1 0 0 0 0 1 5 T 28 0 0 0 0 0 0 0 0 0 1 1 1 0 1 0 4

TA MK RB JT GV PC JF OZ SF SM AD JW LO DE DM

0 0 1 1 1 0 1 0 0 1 1 0 1 1 1 9

A r F e 29 a 1 Week 0### 0### 0### 0### 0### 0### 1### 0### 0###
1 1 1### 0### 0### 1### 5### 27 ###

Page 15 of 24

###
TA MK RB JT GV PC JF OZ SF SM AD JW LO DE DM
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15 1 1 1 1 1 1 1 1 0 1 1 0 1 1 1 13 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 14 1 1 1 1 1 1 1 1 0 1 1 1 0 1 1 13 1 1 0 1 1 1 1 1 1 0 0 0 1 1 1 11 1### 1### 1### 1### 0### 1### 1### 1### 1### 1 1 1### 0### 0### 1### 12 ###

###

TS-PRC-8222A - LPA Schedule

Issue Date 6/4/11

Rev:

Rev Date:

AYERED PROCESS AUDIT MONTHLY SCHEDULE

SHIFT LAYER DAY M DATE 4 T 5 W 6 T 7 F 8 M 11 T 12 W 13 T 14 F 15

JULY
S 16 S 17 M 18 T 19 W 20 T 21 F 22 M 25 T 26 W 27 T 28

ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

561 RR RVL LH or RH 966 RR REVEAL LH or RH FRT RVL LH or RH APP TABLE 1, 2, 3, 4, 5, or 6 FRT BELT LH or RH ASSY RR BELT LH or RH ASSY C-FLAG ASSY C-MOLD 1 C-MOLD 2 C-MOLD 3 CAMI 1 & 2 & 3 & 4 CAMI 5 & 6 & 7 & 8 CO-EX 3 CO-EX 4 CO-EX-5 EX-6 EX-7 HP21 HP23 HP18 / NTI Assy 1500 MOLDER 1700 MOLDER C520 ASSY J300 MOLDER J300 ASSY RM13, 14, 15, 7 or FIAT WD, WD, or SRT Assy PF GR ASM

YC JS MG PK DS YC MG YC DS DS SH JS JS JZ SH SH PK JZ JS MG PK SH JS JZ MG PK

DS YC JZ YC DS SH

A r F e 29 a 1 Week ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

Page 16 of 24

LAYER 1 FIRST SHIFT DL - DAVE LAKE AM - ANITA MEAD KB - KEN BARTON CB - CINDY BASNER TB - TODD BIRD SB - STEVE BROWN DC - DAN COOK GK - GREG KENDALL

LAYER 1 SECOND SHIFT LAYER 1 THIRD SHIFT GO - GARY ODELL JH - JOHN HORN JO - JOE OLIVER DA - DAWN SMITH PS - PHILLIP SAGE TS - TONY SOWICKI BJ - BETTY JO YOUNG

LAYER 2 ALL SHIFTS LAYER 2 ALL SHIFTS TA - TERRY ARION PC - PETER CRAMER MK - MARK KIRKTON JF - JACE FREDIN RB - RANDY BROWN OZ - JOE OSWALD JT - JENNIFER TOWN SF - SHARON FAUBERT GV - GREG VANDERVEEN - DOUG SMOLENSKI SM LAYER 3 ALL SHIFTS JZ - JOHN ZANTI MG - MARTINMARTIN GAYESKI MG - GAYESKI JS - JOE SLADEK YC - DANNYELL COOK COOK YC - DANNYELL DS - DAN SCAMAZZO SH - SHANE HIINES HIINES SH - SHANE TS-PRC-8222A - LPA Schedule Issue Date 6/4/11

LAYER 2 ALL SHIFTS JW - JAMES WILLIAMS AD - ALEX DURIECH LO - LORI OTREMBA DE - DENISE LEE DM - DELORES MOORE

Rev:

Rev Date:

AYERED PROCESS AUDIT MONTHLY SCHEDULE

SHIFT LAYER DAY M DATE 4 T 5 W 6 T 7 F 8 M 11 T 12 W 13 T 14 F 15

JULY
S 16 S 17 M 18 T 19 W 20 T 21 F 22 M 25 T 26 W 27 T 28

A r F e 29 a 1 Week

Page 17 of 24

PK - PAUL KOROLY

TS-PRC-8222A - LPA Schedule

Issue Date 6/4/11

Rev:

Rev Date:

LAYERED PROCESS AUDIT MONTHLY SCHEDULE

SHIFT LAYER DAY DATE M 4 T 5 W 6 T 7 F 8 M 11 T 12 W 13 T 14

JULY
F 15 M 18 T 19 W 20 T 21 F 22 M 25 T 26 W 27 T 28 F S 29 ###

Page 18 of 24

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2

1 561 RR RVL LH First 1 561 RR RVL RH First 1 966 RR REVEAL LH First 1 966 RR REVEAL RH First 1 FRT RVL LH First 1 FRT RVL RH First 1 APP TABLE 1 & 2 First 1 APP TABLE 3 & 4 First 1 APP TABLE 5 & 6 First 1 FRT BELT RH ASSY First 1 FRT BELT LH ASSY First 1 RR BELT RH ASSY First 1 RR BELT LH ASSY First 1 C-FLAG ASSY First 1 C-MOLD 1 First 1 C-MOLD 2 First 1 C-MOLD 3 First 1 CAMI 1 & 2 First 1 CAMI 3 & 4 First 1 CAMI 5 & 6 First 1 CAMI 7 & 8 First 1 CO-EX 3 First 1 CO-EX 4 First 1 CO-EX-5 First 1 EX-6 First 1 EX-7 First 1 HP21 First 1 HP23 First 1 HP18 / NTI Assy First 1 1500 MOLDER First 1 1700 MOLDER First 1 C520 ASSY First 1 J300 MOLDER First 1 J300 ASSY First 1 RM13 First 1 RM14 First 1 RM15 First 1 RM7 First 1 RM Fiat First 1 WD Assy First 1 WK Assy First 1 PF GR ASM First 1 561 RR RVL LH Second 1 561 RR RVL RH Second 1 966 RR REVEAL LH Second 1 966 RR REVEAL RH Second 1 FRT RVL LH Second 1 FRT RVL RH Second 1 APP TABLE 1 & 2 Second 1 APP TABLE 3 & 4 Second TS-PRC-8222A - LPA Schedule 1 APP TABLE 5 & 6 Second

DL SB SB AM CB KB AM TB DC KB SB DC TB CB GK DC DL SB DL GK AM DC KB DL GK AM AM TB TB CB GK TB CB KB SB KB DC CB GK DL GO JO TS PS BJ GO GO JO TS BJ GO TS PS DL CB GK KB DC SB CB GK TB TB CB AM KB AM DL DL GK DC TB DC KB SB AM SB

DL SB SB AM CB AM TB KB SB SB DC TB CB GK DC DL SB DL GK AM DC KB DL GK AM AM TB TB CB GK TB CB KB SB KB DC CB GK DL GO JO GO JO TS KB AM DL GK DC TB DC CB KB

DL SB

DL SB AM CB KB

AM TB DC KB SB

AM

KB DC TB

CB DC

CB GK DL

SB GK

SB DL AM

DC DL GK AM TB

DC KB GK AM TB TB CB GK TB CB KB SB KB DC CB GK DL GO JO TS

PS BJ GO

PS BJ GO

GO JO Issue Date 6/4/11 TS

GO JO TS TS

GO JO Rev: Rev Date:

LAYERED PROCESS AUDIT MONTHLY SCHEDULE

SHIFT LAYER DAY DATE M 4 T 5 W 6 T 7 F 8 M 11 T 12 W 13 T 14

JULY
F 15 M 18 T 19 W 20 T 21 F 22 M 25 T 26 W 27 T 28 F S 29 ###

Page 19 of 24

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

561 RR RVL LH Third 561 RR RVL RH Third 966 RR REVEAL LH Third 966 RR REVEAL RH Third FRT RVL LH Third FRT RVL RH Third APP TABLE 1 & 2 Third APP TABLE 3 & 4 Third APP TABLE 5 & 6 Third FRT BELT RH ASSY Third FRT BELT LH ASSY Third RR BELT RH ASSY Third RR BELT LH ASSY Third C-FLAG ASSY Third C-MOLD 1 Third C-MOLD 2 Third C-MOLD 3 Third CAMI 1 & 2 Third CAMI 3 & 4 Third CAMI 5 & 6 Third CAMI 7 & 8 Third CO-EX 3 Third CO-EX 4 Third CO-EX-5 Third EX-6 Third EX-7 Third HP21 Third HP23 Third HP18 / NTI Assy Third 1500 MOLDER Third 1700 MOLDER Third C520 ASSY Third J300 MOLDER Third J300 ASSY Third RM13 Third RM14 Third RM15 Third RM7 Third RM Fiat Third WD Assy Third WK Assy Third PF GR ASM Third

DA JH DA JH DA JH DA JH DA JH DA JH DA JH DA JH DA DA JH DA JH JH DA DA JH DA JH DA JH JH DA JH JH DA JH DA JH DA JH JH DA DA JH DA JH DA JH

DA JH DA JH DA JH

DA JH

DA JH DA JH DA JH DA JH DA JH DA JH DA JH DA JH DA JH DA JH

DA JH DA JH DA DA JH

DA JH

DA JH DA DA JH DA JH DA DA JH JH

DA

DA JH JH DA DA JH DA JH DA JH DA DA JH JH JH

JH DA DA

JH

DA JH JH

DA

JH

DA JH DA JH DA JH JH JH DA

DA JH DA JH DA JH JH JH DA JH DA JH DA JH DA JH

DA

DA JH DA

JH JH

JH DA JH DA JH

TS-PRC-8222A - LPA Schedule

Issue Date 6/4/11

Rev:

Rev Date:

AYERED PROCESS AUDIT MONTHLY SCHEDULE

SHIFT LAYER DAY M DATE 4 T 5 W 6 T 7 F 8 M 11 T 12 W 13 T 14

JULY
F 15 M 18 T 19 W 20 T 21 F 22 M 25 T 26 W 27 T 28 F S 29 ### JW AD SF DM

Page 20 of 24

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

561 RR RVL LH First 561 RR RVL RH First 966 RR REVEAL LH First 966 RR REVEAL RH First FRT RVL LH First FRT RVL RH First APP TABLE 1 & 2 First APP TABLE 3 & 4 First APP TABLE 5 & 6 First FRT BELT RH ASSY First FRT BELT LH ASSY First RR BELT RH ASSY First RR BELT LH ASSY First C-FLAG ASSY First C-MOLD 1 First C-MOLD 2 First C-MOLD 3 First CAMI 1 & 2 First CAMI 3 & 4 First CAMI 5 & 6 First CAMI 7 & 8 First CO-EX 3 First CO-EX 4 First CO-EX-5 First EX-6 First EX-7 First HP21 First HP23 First HP18 / NTI Assy First 1500 MOLDER First 1700 MOLDER First C520 ASSY First J300 MOLDER First J300 ASSY First RM13 First RM14 First RM15 First RM7 First RM Fiat First WD Assy First WK Assy First

MK TA GV JF DE DM GV PC JF TA MK RB JT OZ PC RB SF PC GV JF OZ MK TA DM OZ OZ SM AD JW DM DM DE DE LO TA RB JT DM SM MK TA GV PC JF OZ JW TA MK RB MK RB

JT PC

GV TA PC

JF

LO

RB JT GV JT OZ SF SF SM AD JW LO JW SM

JT OZ

SF PC RB
JF TA MK

LO DE DM

RB PC OZ AD LO OZ JTPC DE

RB GV OZ LO

MK JF SM DE

JW LO AD TA MK DM OZ RB JT JF PC JT SF GV JT OZ SF MK RB AD

DM AD SF SM AD JW JW AD SM OZ PC PC SM TA DE JW SM

AD GV MK RB MK JF

LO

### ### AD SF MK RB TA JT GV JW LO DM SM PC JF OZ SF SM DM DE AD SM Issue Date 6/4/11 AD JW LO DE RB SF OZ OZ GV SM AD TA SF OZ JW

GV DE LO DE DM OZ MK JW MK TA

TS-PRC-8222A - LPA Schedule

Rev:

Rev Date:

AYERED PROCESS AUDIT MONTHLY SCHEDULE

SHIFT LAYER DAY M DATE 4 T 5 W 6 T 7 F 8 M 11 T 12 W 13 T 14

JULY
F 15 M 18 T 19 W 20 T 21 F 22 M 25 T 26 W 27 T 28 F S 29 ###

Page 21 of 24

2 PF GR ASM First

###

TS-PRC-8222A - LPA Schedule

Issue Date 6/4/11

Rev:

Rev Date:

AYERED PROCESS AUDIT MONTHLY SCHEDULE

SHIFT LAYER DAY M DATE 4 T 5 W 6 T 7 F 8 M 11 T 12 W 13 T 14

JULY
F 15 M 18 T 19 W 20 T 21 F 22 M 25 T 26 W 27 T 28 F S 29 ###

Page 22 of 24

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

561 RR RVL LH Second 561 RR RVL RH Second 966 RR REVEAL LH Second 966 RR REVEAL RH Second FRT RVL LH Second FRT RVL RH Second APP TABLE 1, 2, 3, 4, 5, or 6 FRT BELT RH ASSY Second FRT BELT LH ASSY Second RR BELT RH ASSY Second RR BELT LH ASSY Second C-FLAG ASSY Second C-MOLD 1 Second C-MOLD 2 Second C-MOLD 3 Second CAMI 1 & 2 Second CAMI 3 & 4 Second CAMI 5 & 6 Second CAMI 7 & 8 Second CO-EX 3 Second CO-EX 4 Second CO-EX-5 Second EX-6 Second EX-7 Second HP21 Second HP23 Second HP18 / NTI Assy Second 1500 MOLDER Second 1700 MOLDER Second C520 ASSY Second J300 MOLDER Second J300 ASSY Second RM13 Second RM14 Second RM15 Second RM7 Second RM Fiat Second WD Assy Second WK Assy Second PF GR ASM Second

TA MK JT RB JT GV JF SM AD LO DE DM JF GV

PC JF JT JW SM MK TA RB TA JT GV PC JT JF OZ AD

SF

AD DE DM DE SM AD LO JF SM JF GV PC SM LO

MK RB JT OZ SF SM AD LO OZ DE

PC LO SM JT

JW LO OZ SF

DE DM JF RB DM DE

GV

AD DE PC SF JW DE DM LO DE

JW LO JW AD DE PC DE DM JF

TA MK JW SF RB DM SF JW PC PC TA MK MK

JW

GV

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### AD ### ### ### ### ### ### SM ### ### ### ### ### DM ### JW ### ### JF ### ### ### ### ###

TS-PRC-8222A - LPA Schedule

Issue Date 6/4/11

Rev:

Rev Date:

AYERED PROCESS AUDIT MONTHLY SCHEDULE

SHIFT LAYER DAY M DATE 4 T 5 W 6 T 7 F 8 M 11 T 12 W 13 T 14

JULY
F 15 M 18 T 19 W 20 T 21 F 22 M 25 T 26 W 27 T 28 F S 29 ###

Page 23 of 24

LAYER 2 ALL SHIFTS TA - TERRY ARION MK - MARK KIRKTON RB - RANDY BROWN JT - JENNIFER TOWN GV - GREG VANDERVEEN

LAYER 2 ALL SHIFTS PC - PETER CRAMER JF - JACE FREDIN OZ - JOE OSWALD SF - SHARON FAUBERT SM - DOUG SMOLENSKI

LAYER 2 ALLLAYER 2 ALL SHIFTS SHIFTS JW - JAMES WILLIAMS TA - TERRY ARION AD - ALEX DURIECH MK - MARK KIRKTON LO - LORI OTREMBA RB - RANDY BROWN DE - DENISE JT - JENNIFER TOWN LEE DM - DELORES GREG VANDERVEEN GV - MOORE

TS-PRC-8222A - LPA Schedule

Issue Date 6/4/11

Rev:

Rev Date:

LAYERED PROCESS AUDIT MONTHLY SCHEDULE

SHIFT LAYER DAY M DATE 4 T 5 W 6 T 7 F 8 M T W T

JULY
F M T W T F M T W T F 11 12 13 14 15 18 19 20 21 22 25 26 27 28 29

Page 24 of 24

ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY ANY

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

561 RR RVL LH or RH 966 RR REVEAL LH or RH FRT RVL LH or RH APP TABLE 1, 2, 3, 4, 5, or 6 FRT BELT LH or RH ASSY RR BELT LH or RH ASSY C-FLAG ASSY C-MOLD 1 C-MOLD 2 C-MOLD 3 CAMI 1 & 2 & 3 & 4 CAMI 5 & 6 & 7 & 8 CO-EX 3 CO-EX 4 CO-EX-5 EX-6 EX-7 HP21 HP23 HP18 / NTI Assy 1500 MOLDER 1700 MOLDER C520 ASSY J300 MOLDER J300 ASSY RM13, 14, 15, 7 or FIAT WD, WD, or SRT Assy PF GR ASM

YC JS MG YC PK DS DS RK JS RK JZ JS SH PK JZ JS MG PK SH SH YC SH MG RK JZ MG PK

DS YC JZ RK DS

LAYER 3 ALL SHIFTS JZ - JOHN ZANTI MG - MARTIN GAYESKI JS - JOE SLADEK YC - DANNYELL COOK DS - DAN SCAMAZZO SH - SHANE HIINES PK - PAUL KOROLY RK - RICK KALINOWSKI

TS-PRC-8222A - LPA Schedule

Issue Date 6/4/11

Rev:

Rev Date: