CHAPTER I INTRODUCTION

1.1

Overview This Industrial Training (INTRA) is one of the requirements for all Unikl students of Degree programs. The main objective of this INTRA is to give the students vast exposure to a real industrial environment.

1.2

This INTRA was done at Omega Fabrication Sdn. Bhd at Krubong, Melaka. The position given is trainee in QA Department under Mr.Jayandram as the Manager. Then, all the jobs given by Mdm. Halimah binti Jaafar as the Quality Officer. And the major task given and done was study the drawings and checking all parts required by the customers.

CHAPTER II GENERAL PRESENTATION OF COMPANY OMEGA FABRICATION SDN BHD 2.1 COMPANY PROFILE

Omega Fabrication Sdn. Bhd is Melaka based Tooling manufacturer. They are committed to business and cultures in pursuit of QUALITY EXCELLENCE. Specialize in:

y y y y

High precision machining (carbide) Precision tooling (trim & form) Injection mold parts Jig & Fixture

OMEGA FABRICATION SDN. BHD. was incorporated in Malaysia under the Company Act in year 1999 with a paid of capital of RM 5,000,000. Operating in a factory situated at Kawasan Perindustrian Krubong, 75250 Melaka, Malaysia. Omega Fabrication has grown to become one of most respected precision engineering manufacturer. Our company is a local based High Precision Tooling Manufacturer, specialized in Precision Machining (Carbide), Precision Tooling (Trim & Form), Injection Mold Parts and Jig & Fixtures. The company fabricates a wide range of precision tools and parts of finest quality.
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As a result of continuous commitment to business and quality excellence, they have obtained MS ISO 9001 : 2000 certification. With the testimonial of services, technical expertise, a reputation for high quality, precision and reliability equipment in the high-tech equipment industry, they assure of the highest and finest quality products.OMEGA FABRICATION SDN. BHD. is to provide total customer satisfaction by driving towards continuous improvement programmed in all areas of quality, service and total cost of ownership to achieve an excellant standard that will exceed our customer's expectations.

Figure 2.0 : Organization Chart of Omega Fabrication Sdn.Bhd.

2.2

Omega s Focus

2.2.1 Identify

Customer's

need

through

continual

technological

improvement and open continual communication. 2.2.2 Our company believes in the concept of Customer-Supplier Relationship and continually striving for improvement in QUALITY. 2.2.3 We provide our customers with cost effective, on time delivery with excellent service/support.

2.3

Omegas Vision

2.3.1 To become a reputable leader in Precise Tool Manufacturing. 2.3.2 Providing unlimited support and services to Customers in business. Our Company vision is to be a leader in Precision Manufacturing and to meet global demands for quality products in the Semiconductor and other High-Tech Industries.

However, the vision does not stop here. We will continually strive to improve the Company through the ISO 9001: 2000 Quality Management System, and our own QICR ( Quality Improvement, Cost reduction) programmed, to ensure customer satisfaction at all times.

2.4

Omegas Mission To continuously grow and improve in partnership with Customers to provide: 2.4.1 Quality 2.4.2 Delivery 2.4.3 Competitive Price 2.4.4 Service and Support 2.4.5 Customer satisfaction at all times

Figure 2.1 : Example parts

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Figure 2.2 : AUTOMATION ASSEMBLE

Figure 2.3: Machines for fabricate

CHAPTR III

TASK AND ASSIGNMENT

3.0

Identify, analyze, and familiar the equipment of QA department.

Figure 3.0: QC Equipments and tester machine

2.1

Height Gauge

Figure 3.1 : Height Gauge

A height gauge is a measuring device used either for determining the height of something, or for repetitious marking of items to be worked on.These measuring tools are used in metalworking or metrology to either set or measure vertical distances; the pointer is sharpened to allow it to act as a scriber and assist in marking out work pieces.

They may also be used to measure the height of an object by using the underside of the scriber as the datum. The datum may be permanently fixed or the height gauge may have provision to adjust the scale, this is done by sliding the scale vertically along the body of the height gauge by turning a fine feed screw at the top of the gauge; then with the scriber set to the same level as the base, the scale can be matched to it. This adjustment allows different scribers or probes to be used, as well as adjusting for any errors in a damaged or resharpened probe.
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3.2

Microscope

Figure 3.2 : Microscope

Figure 3.3: Parts in Microscope

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3.3

Features of Microscope

1) Eyepiece 2) Objective

:wide

field

plano

scope

eyepiece

WF10X

:45mm achromatic objective 4X, 10X, 40X (S), 100X(S,oil)

3) Viewing head

:articulated free binocular head, 30 degrees inclined, 360 degrees rotatable

4) X factors 5) Stage

:40X-1000X :double layers mechanical stage 125 x 130mm :30x60mm :2-30mm iris diaphragm and filter : ABBE condenser N.A.1.25 : coaxial coarse and fine focusing adjustable

6) Moving range X-Y 7) Diaphragm 8) Condenser 9) Focusing mechanism 20mm 10) Illumination 6V/20W 11) N.W.

: built-in adjustable brightness halogen lamp

: 4.3kg/set

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3.4

Smart scope

Figure 3.4: SMART SCOPE

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3.5

Identify materials name and the scientific name. Material Group Raw Material Code SKS SK3 SKD 11 4140 SS400 FLEXY GLASS SKD 61 S45C AlcuMg1 3.1325 AlcuMgPb 3.1645 AlCuMgPb 3.1655 3.3523 AlMg 3 3.3535 AlMg 4.5Mn 3.3547 AlMgSi 0.5 3.3206 AlMgSi 1 3.2315 AlZnMgCu 0.5 3.4345 AlMg SiCu 3.3211 AlZnMgCu 1.5 3.4365 CuBe 2 2.1247.55 CuSn 12 2.1052 CuSN 6 2.1020 CuSn 8 2.1030 CuZn 39Pb3 2.0401 G-CuSn 7 ZnPb 2.1090.01 Makrolon - Glassy Malaysia Code DF-3 DF-2 XW-42 709 M/S ACRYLIC XW-42 760 Alu 2017 Alu 2030 Alu 2011 Alu 5052 Alu 5754 Alu 5083 Alu 6060 Alu 6082 Alu 7022 Alu 6061 Alu 7075 R580/Beryllium Copper CC483K/Tin Bronze CW452K/Tin Bronze CW453K/Tin Bronze C38500/Brass Bronze PVC U Ele.Conductive

Aluminium Alloy

Copper Alloy

Plastics

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Heat Treatable Steel

High Speed Steel Spring Steel

Free Cutting Steel

Genaral Engineering Steel/ Mild Steel

Stainless Steel / Rust and Acid Proof Steel

34 CrMo 4 1.7220 42 CrMo 4 1.7225 C45 1.0503 C60 1.0601 1.1730 1.7218 1.6582 17CrNilMo6 S 6-5-3 1.3344 S6-5-2 1.3343 CK 101 1.1274 CK 75 1.1248 CK 85 1.1269 9 S20K 1.0711 9 SMnPb 28K 1.0715 9 SMn Pb 28 1.0718 RST 37-2 1.0038 St 37K 1.0120 St 37-2 1.0037 St 50-2 1.0050 St 52-3 1.0570 Ust 37K 1.0124 Ust 37-2 1.0036 S235JR 1.0037 S 275 JR 1.0044 X 12 CrMoS 17 1.4104 1.4401 X 6 Cr 17 1.4016 X 12 CrNiS 18

SCM 2 (JIS) 709 S45C (JIS) S58C (JIS) 760 707 705 709 ASP-23 HSP-41 JIS SK 4 JIS S 70C JIS SK 5 SUM 21 (JIS) SUM 22 (JIS) SUM 24L (JIS) STKM 12(JIS) SS 34 (JIS) SS 490 (JIS) SM 490 (JIS)

STKM 12A;C SM 400 (JIS) SUS 430 F SUS 316 SUS 430 SUS 303
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Tool Steel

1.4305 X 5 CrNi 18 10 1.4301 X 90 CrMoV 18 1.4112 X 12 CrNi 17.7 1.4310 115 CrV 3 1.2210 90MnCrV 1.2842 X 210 CrVMo 12 1 1.2379 X 210 Cr 12 1.2080 X 210 CrW 12 1.2436 X 42 Cr13 1.2083 X100 CrMoV5-1 1.2363 100 MnCrW4 1.2510

SUS 304 SUS 440 B SUS 301 STUB (JIS) DF 2 XW-42 XW-5 XW-5 Stavax ESR XW-10 DF 3 SS400 ACRYLIC ESD Stavax ESR Stavax Bearing Shaft COPPER G10 Black Delrin

Structural Steel FLEXY GLASS ESD STAVAX ESR STAVAX SUJ2 Linear Shaft CUIVRE FIBER GLASS POM SCHWARZ

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3.6

Given task to make chart and the board

OMEGA FABRICATION SDN BHD SALES PERFORMANCE CHART

Figure 3.5 : Design of Board

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3.7

Design the plate

0.5

DIAMETER, = THICKNESS QUANTITY

4.72 = =

INCH / 12.00 CM 0.19 12 INCH / 0.50 CM PIECES

0.5

DIAMETER, THICKNESS QUANTITY

4.72 = =

INCH/ 12.00 CM 0.19 12 INCH / 0.50 CM PIECES

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3.8 Learn drawing parts using AUTOCAD

Figure 3.6: Drawing for part 1

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Figure 3.7: Drawings for part 2

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Figure 3.8: Drawing Parts 3

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Figure 3.9: Drawing for part 4

Figure 3.10: Drawing for part 5

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CHAPTER IV CONCLUSION AND RECOMMENDATION

As the conclusion INTRA trained how to work and build up strength to face the jobs world. Other than that practiced how to communicate with others people with different races different position. The goods things are they taught trainee how to work, how to join people, arrange time, be punctual person and so on. In practical, we also learnt to be in group, work together, change and give opinion. Recommendation, student should have strong theory and high skills and hand on. They should accept order from the top without say no. Student must ready their mental if the company push to do something or have give more than our expected. Lastly, INTRA is the best way to trained student before they going to work which must learn from zero until achieve the target.

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BIBLIOGRAPHY

Omega Fabrication Sdn. Bhd, File and Documentation. 2011

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