1

............

--·

..

-1·_·.. ··..--.~.....'''._- .. ~__..,.._. _.. ~ .....,_. -

:t'.. _ .

f,

., I

Sll,h:DABD -

·._

--._ -

....

_- .

r,-j Li 11,~.'J31RY
I

~~~ ~~.

SPEC r 1CI\Tl (J~ rOR PULlEYt

BeLT C~EYOR&

or.

~-------..-.----------------------~~--------r-,_~~~~~~ ~ V'fn'.
\

~:ORRESPOl~DING INDIAN ST~.fDAR(T~\ NOl AVA J LABL£ r: I

'.-:-:-1
)."\.-

r)

O. 0.1

FOREWORD

Iflter~lant st4ind6.,·d1zatior. activity in ~teel industry is being ~\.:n.ued 'Jrtder' the .eoi 15. of the Bur·eau of Jrldia..rl Star,dards (BIS) and the Steel Authority of India Limited (SAIL>. This lnter-plar.t Ster.f,da..r·d JH·epar·ed by the Star. da.r· s. d COfftmittE'e or, Conveyors, JPSS 2:3 wa5 adopted by the Approval Committee on Design f'ar-affleter-s., IPSS on 15 December' 1988.

-_.-._---

'.
__ ---__ ____.I

i I

z,

and lr:is Standard aims at achieving r'ational iz .. Uon s.teel s.t..ndar·di zat.ion of pulleys. -for bel t -con"eyor£ used in plants. and other dimensions rel.ted to the pulleys and ~lso provide£. the neceS$&ry guidance to the user, consult ..nts. and and a&nuf .. ctur.rs for the- selection, manufacture, testing application of belting.

0.2

0.3 In thE' pr'eparation of this ~t.ndar·d, der'i",,,,d -from thE' -following s.tand4r·ds.: IS:189l<Paf't I) "leu .. tor· belting: rev i si ora)

assistance

has.

been

1978 Specific
Part I

.. tion for rubber conveyor and Sener·al purpose belting < .. econd· conveyors.

IS 18531-1986
(first loose revision)

Spec i f tca t i on <for pu 11 e),s -foro bel t

85:2890-1972

Troughed belt CD~veYOrS for buH' materials incorpof'ating belting

h~ndlin9

'olid

0.<

Th~5 s(6nd.,d i~ e~sential1y futu~istic j~ n.ture and a~ !,uct. ttlE- de-'.IE'ic'pnlt:·r.t.c:. technClloQ)' t.a.v~-beer. incoq.oroated ir, in it, tCJ thE- extent p oss i b l e , Hence for nev: steel plant$ and in the e-xp.rl~.ieor.prc.'9r-i.rTIIT,ec:- the existin9 of f·te.\ p\a.nt~, devi4tion from the st ipulations of this standard is not desirable. However, i-f H,t- r'l"E'!-f'l.t I oce t i on ira .n)· exi~tir,g ~tE'El plafltfsc demands, the Q(>~ ,grler ".,:,.ydeVlc?te fr·orr. the stipl!lations of this standard ",,1th rf-'~i.h t t c th~ d5rT1enilonr t c cns tr-uc t t en , etc. f but t.rah' to the ab so l u t e r-,f:>cessary ex t en t ,

J.

SCOPi:
requirements for for pulley for' bel

1.1 Ttd!· 5-tandord c over s the (!cn",eyor~ us.ed i fI lE· t ee 1 plat, t s ,

1,.2

rrjc.bile

It doe-s not cover belt ccnveo-or s ,

requirement

pulleys

for'

p or t eb l e

and

110.
t

Oat, of Illue

No.

0... of.....,.

UPC62! .8S.0S1 :621 .967.2

f

--

--

'.

J tASSI2-C:J-·,;..,7-ee

-'.

"", ,t,.w' ' .•. _

.~" ." .. ..,:.

2. 2.1

TEJltlNOL08V

Forpu,.po!-.. of this standArd, the fol'c~irt9 dt>finition in .ddition tCI tho~. given irt IS:4240-29'84 'Glc.!!ar·,. of conl,leyDr. t.rm~ and definitions (fir,t revi,ion)' shall ~PP'Y. rs
;>OC;1

t".

"

Edoe Cl .. r&nc. of hIt. 1ft rtull.y~ - It b'!tweeA the edge o~ the bel t in its centr",l near~~t edge of the pulley face. 2.2 3. 3.1 TYPE OF PULLEYS
Th. pulleys a) sh.dl be of the followir'9

the
h·.Jo)

dist3.nc.t and th'!

typec:.

(;ee

a l s.o Fig.1):

Typ. A - Drivir'9 pu l I .. ys and pulleys ~xpo~t?d to high belt terlsiQn, ·for· eXMflple, main dr·h.'lrl';! p ul ' ~)'~. or. the ht.tad cr the t41.il; discharge pulleys under- flJl1 t ens i on] loop pulleys in the tr-ipper; and tail pulleys of theregener41.tive conveyors. Type 8 tension, driving; de-l,Iic.5. • Pulley. in thE' ,...turn run under'!owe,. be-It for .x&rnple, t~il pulleys in the case of h•• d and ta.ke up and bend pOJ 11 e)'s i n ~akeup

b)

c)

Type C - Pulleys having exarnp 1., ~.nub pu-tl.ys.

bel

t contact

up to 30 .1e9,

for

Th~ use of PU119YS of diameters that ar~ t co small for th'1' thickr ...ss 04 bel tinQ and type of fabric us.ed r1~Y lead to pl)' ~eparation and in extreme cases the actual fr-~ct~re of th. fabric. It is, H:~r'e-for~, recommer.ded H·~·' p'.'!le" dia!T!eter'~ should not be less than those given in Table I.

3.2

4. 4.1
.,ti.

f¥MElaRS
The principal parameters gil,len in Tab'e .. 2 to IS. and dimer... r ons ()~ pu ' lel''E ~h",,11 be Theti.e h.bl·es !'i.hall b~ rea.d with

FiC;2.

5.

I1ATEltIAUI b? made uSing

if f~bri(ated the . I\.

5.1 The di4fer~n~ parts of the pulley ~h~11 mat.rials irldicat~d ag&in~t each in Table 16.

5.2 Type welding.

4. WELDI...

pol leys

shall

be stress

r~lieved

by

wor'k

6.1 The welding procedure shal~ conform to IS:823-1964 'Code of pr·oceodu,... for' manual metal arc we' di ng of mi 1d t. t1.?t' l' or IS: 13231966 'Code of practice for oxYacetylene welding fDr structural
in mi 1d st •• , (rev i sed)'

7.

PUl.l.£Y
The

HOFI LE
~urtac. may hay. a fl~t bfl" crowned. When required.
sh.a.l I
i ':'1"' ce C.4Vft t>d p ro f r l e , Unl-!1gQ~:d tai 1 o u 11 9/·~.

lin 1a9ged dr i v .• pu 11E'Y5

7.1

pull.y

shall

also

b.crown.d

7.l.1 Wher. ('ubb.r l.:l.)<)ing r i'::: ootl'fliJ'od.d t ~ .: r ·-wn HI. PUI ,,,y .

s to

o~

provid~d

it

15

not

, ·

e,

"

i.l.2
J.~'ij()
i.IIG

Crowr.ir'9 1cCE vJ!dth ~t,.:.P b£ 1 to

<:!,i.ll tJ£ ~ym",etricc31 about the middle oof the (w',f-r( 0.( nandr,;.l diCin,tf"r' ~hlll bErftfi!·ur·~d) ? mn,/300 mr, 01 O,f' relIt'" 1;'C(' b'idU, wt.lCt, it

..

"~~i

11.

cr owr, f' c.l •

~)'",f.T,etrjccl

face wi dt t, of J J 50 1M. the cr'owr,l r'9 shall bE tt'E- "fiddle of the pullE-Y {",-CEo width eone.{ shall stert from the c en t r e , In caSE- the pulle)' face is wider than 115(1 mrT, thE- centr·. p ort Lon of th€' pulley shall bl" cyl inder-ical and tapE-ring shall be provided at the two ends. For this purpos. t he p ul l ex fac€- width st.Cill be divided into appr'oximately three equal portions.
tl

1.1.3

LIp t o

.... out b

1.1.~

All

pulleys

sh.,11 be £tatical1y

balanc.d.

8. 8.1

NCI'1INALDINETER
the

The florni na 1 diamet.r- of the pu 11 ey shall ~ me"sul"ed .t C1efltre and ~hal1 not includ~ the thickness of rubber l.,gging.

8.1.1
tolerance. puHey£ pulleys

Th. diameters of given in Table

pulleys

shall

be .aintained

within

17.
of roundness shall be ~ 2 800 111m diamet.r ..nd + 3
min min

fhe
for for

8.1.2

The permissible out up to and including above 800 mm diameter.

8.1.3 The pull ey fac. of fabricate~ pullen The tolerance on finished pulley fac. width lagging if any) shall be + 6 mm. 9. 9.1 lA88JNB

$hall be machin.d •., (prior' to rubb.r

The lagging $hal1 be of rubber- and it shall be vulcanised on rc the pu 1 1 e r , ThE r-ubber sholl be o-f 60 !. 5 shore - A h..rdness a.nc 17 MPa (minimum) tensi le strength and 400 per-cent (minimum) .1 c,r.gc.. t ion .. t br· k , ...

9.1. J
c)

The type

of

1.99i fig £hal1

pul1.Y$ -

be asfol1

ows

FO(' driving

diamond groove

type (s.ee

Fi 9- 2h

t.l.2
for

(n,i r'ln,Ul'fI)

The- mi n imum thickness of plair. laooing shall be 6 mIT. for' pull eys up to 630 frlm diamEter .and 20 roo, (rrtinimurr,) pu1 leys above 630 mmdiam.ter. BLOCKS The plummer block for mounting the putle)' on to the frarr.e

III • IG.l

~tl.ll be ei ttlef' 2-hol e t)'pe or 4-hol .. type cUld sha11 conform to tit,E dimensions givefl in Tables 2 to 25. For other requirements

~numn,er block

j~

.h.l1 gener-ally
$0

confo~m to IPSS:l-01-026-86 (under pri nt>' •

'Specification

for

rs ,
oe.,..
iNt;t.,:,;,. ,_

C~IN6

11.1

The pulley shall be connnected to the motor thl"ough ., type flexible coupling£ conforming to IPSSII-0I-00~-86 'Specification for Gea~ typ~ fl.xibl~ couplings'.

---~
12. 12.1 a) b)
c)

IPSSI?-03-007-88 DeSI GNATI CJIe The pullp.y sh~11 be de~iQnated Bel t width Whether
Nominal

"
with the fol1owin~ d.t.il~1

in

INn

(s.eIPSS:2-03-006-87); (OR/NO);

driving or non-driving pulley di.meter in

1f,"1;

d)
e)
f)

Whether

1.gged or unlagged

(L/U);
in Ifma and shaft extension for

Shaft diAmeter at bearing

coupling

Digits

0,

mounting

or 2 for indicating as follows:

1 - for shaft

o-

on neither side. on one side only. 2 - for shaft extending on both side~.
ext.ndin~

for shaft extending

Ex,.,I.,

designation ~50 OR 800 L 120-1' indic~t.s.. dr tve pulley for 650 mm WicH be't having a 800 "tin nomin.. diameter which is lagged and has a .shaft of 120 min diameter at bearing extending on one side only.

The

----------------------------~

~r----~
o
------ -- _- ..
~

-~------0=0
ORIVING .PlJllEY

NON-ORIIiING

PULLEY

.. - ~ --.

- ..... ,... --.~

--,

_.

......

_._---

DRIV_E

PULLfY

,. dn - DIA OF SHAFT AT BEARING

B. BELT WIDTH

~.~
VIEW
WOR PLUMBER

_OZ
BLOCK)

NON- O·RIVE PULLEY

PLAN

____ z

I_
f1G_2

B =BEL 1 WIDTH

..

PRINCIPAL PARAMETERS AND DIMENSIONS OF PULLEYS

~ I
l

i I
I

T~ 9r(101( can b(l rectangular nr trQPQ20·~'li.

f-II~ :. ;,)'1'

SEC: I:)N A-A : 'T't e- t r All

PITCtl

SO - 10mm

__ \ ---"----.--l .. ...-'.~;::::-::-~·~-:...---j,...

"'···.r;

,jl<O:;VF r.\~H.hN

,,,.~ --------------..__-......

.:~

I PaCli. 2-83-007-8.8

. ';>I~r:"--:-"";'-"""·".*" j,J.,-r,.•. ~_.., •' i.'I: ~:::;~.. &..:J-.,·· ..... ~- _........

I

.".
• ,"

, ..... · •.
•.• '

·u·t··....~~.;,}
'0-_

"
III

c
('I)

tI

::»

..
0
Q.

Q.

)..

III ::J

c·

'-'

11-' .:,:. t-. .)

--

,,'. 10 0 ,.., 0 N ~
ct-; ~' :
'"

.=. c»

_.

c-

.:_. c·
t',.
1;',

..

~~. c·

.'

('.'

.... :

,_. c;

(.

..... ,;..

0
QI

.=. yO, c·

(,.J

c· e·
I: ..-: .......

:J

. .- ..,...
~

.-. .,=.
-r

.... . .
.;:, {r,
f;:'

'J

';::.' ...::.

(:~

..-

'-'
.,":'
o •

.:;. ~ ..

CD

i
~ ~
a;

,Q, )..

...."

.....

,,

'

..

&.

.,
0

4:

i CO N

.=, Ii.

-Co

0:.... C- O '0 C I" • .. , ~ ..

c..... '.

..... ,,-. ~

-.

c· c· c· 0 .:', (V) c· -r ~ :1 (0
:':'

._ '-' .. .=. 1'-:' e,

.::. .::-

..u ..w ,1)

-.::.
'~I

('f

.,
.
.'

'1'

-·1

t. i
0

UI

~ '"
c,
;:)

CL

.. • ..
0'

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....
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~ c
'to
0
,fJ

c:

C.

:J
0
C. (')

CL

)..

•
~
0
A
)..

c'

!;'":' 0

c· r-.: -0 e,

--

c; Ii-

I!')

('.1 (.~

'('. ..... ..
"

V.1n

.=. C' fr., 'J

C.

-o

c; .....

'-' ,- ..'

..

.,.
J:

.....
c,

.:;-.
'.'
.(.
4-

...J

Z L
0 0
(J

; L . ....
N
('t)

,..
tI
UI

..
'-

c.
tI ell

., ,

..

II»

0 II-~ I C'..

-=,

-'4::

e',:;, <::

"':j ~c. v- c: (': C,"

c· c' e '-'
0 "'3" Ii·

.=.~-.=-o

(0

.. c· ': ' .:. .=, 'J"" c· .:::- r

.

.e-

.. _ .
c· (:.
I."

+-

..
':

...

1;.
-Ii

t-

I .. l. - I ., • .,
(oJ

" '" ..,

LLI
0:::

._ ... c: 1: 0 'Z ~ " :3 .,

0

::J ._ e

•
C

4:

.::, !;~. c' (....

c·

--c; 11-' C· N

0 0 t;~, 0 In N C',,: f':'

- -r

c c.

L":. -c P.'J

,=: '; ~

C 0.'::-

c· c·

c·..:

'..--• L

.. '.- .~

.:~ -r ...

.....
:-

.~

. ....
.:. .'".
,1

o~
4-

.:..

:-.e

,...
ell

- ..... "(I

C·

c c· li~ l;-:: C' t'.. r-: cc, ~

c
c,

I::'

"'!' Ii') v:" (1)

'-'

c· .:;. cr' 0

- .-.

.-

-.

r'

...

.~

'to

'to
C.

CD

c· 10 I~'

- - -.
e· .~ ·',0
.-

C'

.. -J -

C· 11-'

L,Y

o;

c· _._1
<T

0 ..:_, 0 C e- f·:; c· c· t,~ -, :. ():' c-

._

.-

'-,

,.._,

..J CD

UI

t-

Q. ),.

.- . - ,.,

- ..,
II',

.=. .::. .=,

<;

"-

'(j

<t

c· 11-' c· 0 c' N ...., .:::-

~ ~

.-

('

..

0 Ii-' N

II"'J

-... , .,.

c- o

c· c·
I:')

(Y:l

0 0 C Co 0 0 II":· 'C 0:- 0 I:'.

-....
0 0

.=. .:;. c;
-:_.

,_.

-t;-:,.
t-;

.(, ((I

.- ~
L

.
1

_':.:

_.~..
'1,

III

ttil til

.J::

....
~

.:;t. U

til tI

e, ..c;
0 0

OJ QI

• ....
U

'"'

Q.

0 ....

'-

c ,....

(J)

u.

S '-

-(f)
0'.

f'.. 1_"':
" ... , I~'

1'0

1:-:' ~

\'~ (Y,

,,-, . -" 1.:....:.

1:",
"7

c --. ._ c,
I

.-:
0

IX·

0:

r..__

co

c·:'
I'·,

...

.i

f .....·
t"'1

.-' .. -r ..-

.))

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C': Co')

-t,'

.. , (10..
j-

r.:

r-,

......

If'

eo .-.

.:.. ..: t).· .

"

I -.
I

_. ... ;. I .-. .. ~ ,.=

--:

1":

... C
4J

tQ,

.... .-. v:. .

L'
o

1.-:'

.0:---'

. .. 0. t,
(

I·· ..

,-".

Ii'

..:.

,,",

. ,. '-:. N ,,~,
c- If'

I~:'..,
I(

(-

I.~~

C.

0 U

~ 'o'G ~

S
c,

,.

LL.

.- ,......

--.' ..

.'. .-:

-.

....

_".

,., f· ~

c.

. ..
l.

..

I·.

-:....

•..

~..... ~ -~,-,------"

-.
I

TABLE
AI.lING (""n.) DESIGNA'ION

")
(elllll"#$

DRIVING
,,,

PULLEYS

10 1 ) DIM(NSIONS

BHl

puun
in """

"'101 ..

~O(J"'", WIOlh £00"'''''

A (COM" tNO[[i

,,"ef

fORout
(Nt

fIIJ

IDAOIfIRC

'Hi)

4"

4,

Itm...
170

H,

"
230

SOG OR)l~
.

L/l.: 60. ~

54!>

.. 165

lIS

..'

k....•• )

r
200

kmlft

I«(VS

or

He.

8(~IHG

slzr

SOO DR 400

Llu 50,

1-

'0
690 1715 2130 2575 3205 50S~ 10015 10460 1(225 400 500

' -0
ISO

SS Ml'

120

.0

300

.0

90

10

,
1

12213el(

~OODR sOOL/UIO.' 500

DR

630 L/U

.Oa ~
2
1

ao

10 'M2l.

"5

120

230

210

)10

120

250

10

22211CII'

no
500

SOD ~ 500 L/U 100. ~

soo OR 630
SOC Oft 100

L/u 100"

",u
1)225

no
.00

10!) 950

90

M2'

115

135

260

350

'20

1&0

300

10

222220(

L/u 100 .. ,

3~6S

".'e; Re.d this T.~Ie

WI'"

fig 2

TABLE 3 DRIVING PULLEYS

la_~.s , 10·1) ,.,
RAT ING (min.J DIMENSIONS
[, 411\ A

BELT WIDTH; 150mm PULLEY fACE WfDTH: 750fftm in mm H HI mo•. 110

lise

oe:SIC"'I.TION

6~,'tr<)'5t £O~~ f~" OF;400 l £0.

tI
~

TORQL'E !l()l.DlBRG (Nt-"') IN, J

fI

eI,

375

)365

315 , 40~ 400

j
1100 S~ M2. 120

"
2)0

0
mOA

_
,

P...

km~n.

ICEYSlrECOM• NO. MENDED OfF :eEARING

S12£

! 6O

!to

)00

90

Op LOO l80Jr ,1

I ,

i.6C
D75 1Ei55

!
,

)520 56St. 1018e;

90
I

I 100,'0 1

'2221) CI<

SSO 0" 500 LIO.}

soo!

10 1100 10

M24 145

120

230

110

360

UO

1250 j 10

222t1e«

- ,_ _F - '-

esc Cr;: UOt '00-

1
~

(,)0 L 100s 1 ;

~I

25~5 )175

I lL240
I

; StlCL1Clil

f~r v~ 6l0112S550 O"IOOl ,"5.

-11

11

I 399~ !
:

IL6!15 II.!rbj 2~20!> 22510

I
!

500

G30

!100 !100 I'

5&45

'~iC

iI
&00

iI
-f)C

• PJC!

"1 I'"
M "

lls

2&0 )50

,2tI

'60

301l. 10

12!T1CO 115

M24 200

170

340 '30

500

16~,'G

"'I"
I

22222CIC

222280;

Notf: Read this 1a~

w,th Fig_ 2

,~ :

.... .......,___
7

~~lf

if'

~ ~_

IPSSI2-0l-007-88

... .
TABLE'

DRIVING PULLEYS
OIMEH$ICNS cI,
K

(Clo.,. .. 4·U, 10·1)

IElT WIDTH: "00'''''' PUllEY FACE WIDTH: 'SOmm

OEStGHATION aoo 0'1400N It. } L anoo.sDol/UIDal

8000. SOOl/U1GO.~

~~~~~~~--~~~-r~~~---r--.-r""''-'''''r---r-~~~---r--~
'OAQUE lOAOIIRG (Nf.Ift' tNfi 0 d" '"

I" """
H, 2)0

----- ----~-----+---~~~_+~~+__+--+_~~~_T~-~"~--;_--t~~__t----...... -------=:-I-----i---+--I

990 7OiO 400

cI

~o..~"

"

(m.~

'0

1)00

70 loll' 145

120

290

160

120

250

I
I

kEYS REeOM. NO MEHOEO t OF!=' AEASUNG 1"\'''' S'ZE

"lS 2S00

7310 . "100

SOO
500

JI
to
'4'4 18S US

_8_00_o._U_0_l_/U_1COa_~t+-_ll_I_5-+_'_'_'5_5-t_1_3-;0 100noe
800D,tlOOL/U1

00.t

250

'1= .r
~o
1
!!)

222'8 C;(

350 1,20

160 90 ]00

394S

"'10

100

tooOwtIJOl/utZSlI-,' 5620 ------~I---.;_--+_--I12S 800 OwtlOOl/u125. ~

'OOURICO

24160 no

l/U

uoct

7015

25700
)JOIS

aoo
'CC

t300 ns '4'4

200

110 '40 4)0 500

160

90 l2,)

I, !I ~~! •
I:

2nnci(

2n28:i<

.375

='=.=OR==~=O=O=U=U=~==:l:=*=="==:=3=O="=J=:'=0=O~O~~_·~+1l_~+1_10~M_'_L+-J2_0~'_.8_0+_)_~+"_0~5_w+_n~~~._o_0~»_ I ~Dn~
'800flR100l/UtIOIrJ mlo 19580 100 450 /

!
s-

~wlI
•
II

_,_oo_Ott_'_O_OO_L/U_te_IIJ3-_13-t_IO_i-1160 1loel 1~ ...14 2S0.r'9il JJC _'_400_-+-'O_0-t0

SOO~12S0L/U1&Oa~ 17225
Hote: React this 'ollie

sse

1:l1l 110 LO!l,1

i
l

ii.h~l136:": 1

40500 1250
witll Fig. 2

--------------------_._- ------------_.
TABLE 5 DRIVINGPULlE'/S
(CI'lVSft '·It. 10·1)

__
Q

SElT r>Ul.lEf
~'T'"" _ _

._-- _._---WIOT~: 1000 ... m

FACE ""I07H:I1S(;."'Im

-------..,I:: ... ~:::':-R::-:-A":'::-T::"I-HT-G~-(m~-:-.:I":::-·)::-:~;---~--T:--_~.,.--~--.,:_~--~:O--'--M--Er-N-S-·-'-O..,-Nr--S-~.-~ . .. •,- ,...-m_-m_-.,.:---~--r:_--~"-= __

OESIGNATION TORQUE LOAD/BAG 0 (N,-I (Nfl
cj"

nO'

-1O-0-0-0R-'-0-0-L/-U-.-OIl-J:-+.....:..75-S~i-S;...5.:.S;...O-+-4-00-+-I--+_,I--4-· ------=--+----4----+0--180 lOOOO~SOOl/UlO. 945 5615 SOD

Itmo.

""0-1
~

....,.."'-----'...,....r---l-lII\~~S r- I ~I os«

___________ ~1!_+--_--+---__+-_-i___+--;.-.
-_=__

--------~~--_+----+--+_4~+ -:-:.--.,..-.~-OO_~:-~-:-.:.;;.~+-:-;4-:-+-:-:-::-·:-+-;1-0:-il00

1500

10 __ r-_+I

.-=~- ---,'-.,-

!it"",,:

I
I

IR~~;~ri'
iEARIN::; SIZE

290

1SOC 90 1012':'; tI;~

! ns +-_..I
; ,
1

)50 110

1S0

:1

: i:';'71:1C'< ~ l

t 1

~C
I

)SC1420

160

90

=__

oR-R:-IO_00-_0-_~ __ /~ __

12S-_I2-_Sa- .... __~:-_:-_:-I0-l" 1SOO '" ." 1 cc •...:!~:::-_:-_:-~_S-_-:+- •• -=:-_:-:_1-7_:

1.5.,
,

-------------'H------I 'OOODttIOOL/u 1LOIl

,o00 OR

10000RICOOUU

1&

10

9225

....-31600 aoo ----+---+---+---+--+--··

800

262&0

1000

-,0-0-0-""-t-0-OO-l-I-U-14-0 •..:f;.!-I-,5-,-0~1-3-3-70-s-+-.o-o-io 140 ISOO 130 .

100 llu

1601

_- ..__ . ~Itt -. .' M ~I.i~2'; I' I: :sc

~

i ".'. ,.o! '"

,
,
t .:i:~

;COi!,i" I m

i 'jl!~_22"2~':'<
I

s..

iso ..

I"
1:

i'l""'"
!

.---!---~---_+--_+-+-.-- ........... _--

i "'~i
!

5':'0

'ali

lOa

J'iO

~::=:=:-O-~=:=:=::~~=~'-u-u-'-;=:-:-:l :=.:=::=:-0-0-2-0'J-S-:=:I-'-':=:=: :1i;"+--:=:=, ."

1

""

rso ""

i'" I]
'

..... IOO_0_~_1OOO __ l_/u_20_0. ._:~~2_)_9.S_S--<~6_S_)_eO-+_l0_0-i0 zoo lS01l I~O;M)r,! ~"S0l#U100·t 29700 66965 ~'50

,__l_

lOC.11

-1 I
2J!J,

'" I_'.S_O-+-S_'io-+-it\
~S!ll

_l__ _L

S':'016~0

)~:;111'0 II

:~~L; !, ~
I,

'

'~u
I -,---23m
.

12
t

'

11~1'4!'C.

-.

~I

·'le(,

r-

- ~.'.,-v~- O·0'/-60
•. r-» Wl(lUt.

Tllft [6

DRIVING PULLEYS
("ou .. ,

OE~""t.T 10',

RAl'NG

, .... ".J IOAO/8RG (r~1)

"·1 , ,(,.\)
4

IIttT

1700",,,,

PUll EV rAce. WIDT H :UOO O .... (H!;.OHC; It: "''''

(_ ..I

""n

TOfK'U(
(H •• m)

0
SOC;

fI".
100

d,

II:

Ii

H,

fI

(me» I

,.

f (m.n

Ie£YS ~J:CO""" (NOEO HO orr BEARI .. '

SIZE

I~ORSOO '2~~nOl/u '~.OOffi'O 12(10~lOll

L/v 100.

'4S0 1810 '~6~ 5'90 6525

8t2!. 880!» 1928!> :10145 29250 ]0150 30650 3.450 38605 39815

100' ~ l/l) 125~

ac no
800 &30

Ie "'21.

'85

135

·ac
:UO

JS!)

420

"I)
'6C

90

'lOt" ,

12

22222ClI

t'

12!1 1850 I1S "'21. 200

.
170 00 500 90

ns

12

22228Cl(

U 125.~

12000RDH(U140'l 12000flIOOl/UILO'

1 11(.0 DR 100 If.J 16011-

noo 0'1 1000 l/U "Qr1

~

8155 10105 10595 13225 16235

100 140 I8SII

lGOO
100 1000

130 "'21.

220

180

150

"0

51.0

1'0

100 ]50

'2

22n2C.
\''<jilli

..~~
160 18SG 150 ""4 250 110 370 1.50 550

1200 DR 10110l/U1601
12QOo,.12SOl~'6Ox,
12ROtt IOOL/UlOOa 12410 0'11000 L/U200l

200

110

400

12

' 1n'16CX

i-

! 11785
1

1250 100
1000 100 1850 200 1250 1000 1250 120 1850 220 "'30 250 250 490 600 710

63'15

23210 26675 29630 34390

""5
60530 81585 77515

"'~

300

no

450

5'"

650

24O

"0

"50

12

231U.CIC

121100.. 1250 l/U200'~ 1200 DP.lOOOl/U2201f 120!) ~ 1250 l/U22i1w;

260 140 i

550

12

2··~ U".CIt

TABLE 1 DRIVING PULLEYS

eel GUS. c

41 .. 1011
OtM[NSIONS IN min

BELT

WIDTH

1400mm
....

PULLEY fACE

Rl.l 'HC(mirl.) OES'GNATlOt< rDRQU£ (H4-ml 1540 3545 6895 10~7S 12975 16185 23165 28530 19310 36405 39100

',I:;i'"
7630 17030 :15'00 36270 39405 )9540 645'0 66'1.5 82165 82920 78985 79145 99260 100815 10.tiO

dn 100

•
I~

d 90

«I,

!(max.:
260
)l.:l

-~~ .

lTr.~w
410 S~' vl.o 540

,...:.
16r 16:

c
90

r
)OC

o~fi:: EHOED
I\m;n)
11 KEYS 2 2 2
SIZE

BEARI"':;

140i0LlR6JC l/u 100a • Mnt"tnl/U "f(' 115.

630 610 100 8.00 1000 1250

"124 "'24

18S 200 220

13S 170 110

3S0 430

1722221;1( 22228CJC 22232CK

125 2a5C "5

9C
100

)]S 17
350 12

"DDORIOO l/U140. "CIIOp,'OO Ltv 1601

"" ~

13(' ""4

350

44O

leo

'"'''n ..''''' ,w"

60r

ISO 160 !205C1

M~'- 250

19(\

370

450

SS!) 200

"0

'-oc

12

~1'116CI(

11.000" 1250 LfU 1601 , ILOO~ 1000 LfU2001 ~ ''-000,,1250 U.OC OR1000 ~ LIU20(11~

1000
1250 1000 1250 1450

:?OC 12050 190 MJO 300

I,,:,,'

'J_;" ,

230

450

540 le5e

21.C

'40

450

1:

123144CI(

u» 2:10· ~
~ ~

OJ: 12)u l/V220'

~u.~0 L/U220'

.,.,,, .w

105(1 2'0

... 30 350

250

490

600

710

260

ISO

550

12

23'48CJC

UO DR "OOUU2201 ~ 41085

woo
1250 1l.50 1600

u.o pO"
140

1250 I hDLIll,1
•.

"1.065 505)0 "55285

140 ~Drlt.lC!'ll/u~n

.•.

230 MJ6

400

270

510

650

780

280

160

600

12

2l152CIC

P D,tl'OOl/U~~
'ubi.

HIIIII· RHe! Illi

wltll

Fi II" .2

.....

Ii

II
~

TABLE

DRIVING PULLEYS

(Clou, .. ,.1 .. 10·1)

(tnT WIDTH; 160<1 "'1'1'1 PULLEY fACE wtOTWtlOc,nl'l'l

DESIGNA'ION

ell'

-'6-0-0-~-6)-O-l-'0-0-}Io-~-+_:_':_"":";r";.;..;.:..;._t--t-'O-Ot71-5D+-9-C.~ 1;-"'-7L-I~'8S: ,+~ ; .£C t600t>,;610 115• .; L 'OOOORIOOL "OX'; 1600-OA IDOL "0" 16UOORtOOOU60Jl "00 DA'2S0 llliO ; 125 ~2~O '''':/4 200 "~ ,40 2250

.. , II< _I! ~ I·...",·1

i
lr~;
18t'!
J':;~!

In

t:"'.jlJl )1(1'1'10. 13Cl.:;]t'I 160

lop

'-'Jf1n'to ,ft. 90
90
HiO (""It' 13001'1 160 180

NO

t<;;;"I:"lc£AP1NG

01;
"l

In

e:CCI.1,...

[~CEO

SIZE 122~nCIC

.:.:to SOO
"0

no

M24h20

9730 121,S 'S20S 22710

66120

I
I
I

,~C

S40

190 ; 370

L.SO! sse

a}

16COOA'000 L200"~

-"-O-0-D-R-'2-S-0-L-2-00-1C-,~1 +--n-'-7-0"""-'-SS-0-S-+-'2-S-t,
1600 OR 1000 l 220x -} 2.250 81140

liOCO.'2SOl2201l .J. lS9)!! 83'45 12$0 ----...... --:-t~-.--_f---t---122C 16DOO,,'I.50L2201l! 416)5 !nao -:-;-:-:-:-:-:-~-2n"','O-o _-.

"'~~+-I.-I.:-:-:_:-t,-:-s:-~-:O-+'-':-:O_"

"'lmoj''''I"'' I,."i '" j'" i"', I". I ~ II Ii I I j l". I .:' 1~OI~O ' =: ,H': "'0. ,,~O, I I; 1
1000

I
!

200

sso

I I'" 1"'; " I"

I

I!'

;'0

I .!I ::-, .I
l5C
11 : ':'00

Ii

i ):'s I',

2 2

n.2I!C~' 222'2CI(

I
"1 1:r:inscl(
i

1000

itt I !.:
,"'1°
I

t'

,.

!
I

!""4
I' .

c<

,I

I !9C i 60C

2£0

!!

I,

i~

l';i

!so! ~~:: '.

_'6_00_0_R_~4_S_0_l_2_1.0_'_~.;.2+-_5J_7_S_5-t1_,_0_£_n_(j-+,_'_~O....,12L:1225Cfl2101, ;7,
_!60_0_O_R_'6_0_O_l_1_L_O l!_-;';.L-_!i~_1_2S~-,,-'O_'_14_0-,-'_6_0_0.._-,-_:..._j_ Hot«: Aloct til,s 1001•• "" F'1I,2 _"_. __

"'3E,' '0:-1

l. :3C: €<;°l"(!( ; 7H J__ '__ .L I I _l_

!.!., ; :::; l_-,-~

;-----,!--.~
"'M

i23u.S~1(

i:';:~:,.; ~

TAGLE 9

NON-DRIVING
(Clcuse~ l."' ~ 10,1)

Fl'llEYS

OESIGNATION

LOAO /BPG, (Nf I 1.010

o
31S!

4ft 11,..0.}

----------------------------r-------A

au.r W!OTH' SOc, PULlEY ~ACE Wlor .. "

tiOO",m

II c, " H

I '"',

,I n

j!

-c-r--p-,-' 6E~~~NC ,imuJ If.cs,'I.~m-._n .... ~i------

,,;-0.-....,--;1 '-

;IIEC::'_£NCHj

x SOO"'O'ISl/U60 O

SO. "0 <GO '/II ... C

,.,.

'00

••

=s=O=O=~==S-O_O=L=I=U='=O-._-0_-_-_~+----4.=O="10===:==S=o=o~+-~. ~~O .. O 400 L/U to.C 101.7S 400 J

...... ..... SO0-H-O-S-OO-L'-U-8-0-. O---+--IO-'-~--+--SO-O~' 8e .

i;" i I". i'" sec __ -r--rl--~.--~I--~

j'
I _" SO 9~C

1'1

,,'

I ,,,.,"
j

I""'L

,.

j
I

I
-r--"j ----

II

ce !,: "'l
1

'"

'"

uc

l'

2: .1IiC I(

SOON0610l/U8C O
A

10175
lobi'

6)0

Not,

R,oel th.,

w.'"

F.q l

.__

..~.. ~ ....
"

------'10

1, .

'.

'"

sc» •
:.

JPSti:2-03-007-ee
ru:t['
It. ......
..

1/.1

:E

10

Nor;· DRIVING PuL ~r YS

IC h vii",
0'

------.------ ~,;,:,'~---r'
(,r!.I~W.."I),..

1 to lf1' J DIM( NSICt;S

BtlT

\, H'1H

lOI.::l/l<I-;l'

("', I
BO I'ItJ ll!> l/U 60.0 6S0l'lO 1.00 ltU f)!>OND LOOl/U 6S0NO soc 60- 0 eo d)

fJ

-v,~
I
60 1100 eo

-{j

fiSO mm '"/.Ci WI01H~7!.0",,,, ~rCOMM£HD[D StARIN(; SI2E

27H :;>7SC

31S
1.00

MU

.+,
H

I H, !lmo .. I

0 " jcma.
230 300

P mo.)

I",," 1

90

12113 CI<

e. l~
S33S el3S I!iOL!> 1501.5

'DO SOD 630 630 100 1100

"'21.

u» 80,,0
80.0

1100 M2L

120

230

190

360

170

90

22218CI(

6S0 1010630 l/U 6S0 NO 630 6S0NO

L/U 100" 0

13S

260

350

L2Q

160

800 l/U 100,,0

800

•
•

22222 CIC

TABLE 11 NON- ORfVlNG

(tIOVM$ 4., & 10-1)

PULLEYS

BEL T WIOTH: 100 mm 'PUlLEY FACE WIOTH:tSOtwm

DESIGNATION

RATING (m ito.) LOAD/BRG (10111 ISSC 5770

131.85 131.85

0, ...£.,510"S
0
1.00

IN HI max.) 170

film

NDED
t
BEARING

dn
60 80

A 1300 1300

cr,
... 21. "'21.

H 90 120

n
230 290

max,)

If-a.
90
120

SCO NO '00 100 NO S'OO

l/l! 60" 0

100 360

hinJ

51ZE

IN

80 .. 0

500 630

230

22213 CK 22218CK

800 NO 630 L/U 100,,0 800N0800 '00 NO 63e' ltV 100,,0 125" 0

100

800 630 800 SOD 140

1300 "'24

135

260

350

1.20

160

90

22222

Ct<

.ltv

26"C

125

1300

... 21. 170

)1.0

1.30

500

160

90

2222S CI<

8:>0 N0800

Ltv 125)(0 ILO-O

e:::J NO 800 lIU SCO No \000 L!V

26/,1::
3Lt:OC

1300

M'L

ISO

350

1.:'0

51.0

180

100

22232 CK

Il.e.o

31.80(1

1000

TABLE

12 NON -OR IVING PULLEYS

(Clousn
1.·1 & 10-1)

BELT WIOTH: 1000 Inm PULLEY "ACE WIOTH:llS0mm IN min n 230 0 mo"
300 p Q t

QATING(mlft·1 DESIGNATION LOAO/SRG (Nfl 0 '00 1.';10 L~'C 10155 10155

'00

OIMENSIONS

I·
I

dn
60

A 1500

d,

)i, lmoll,) 170

(max, 90

(min)

RECOMMENDED SEARING SIZE 22213 CK

'OOONo

LOa L/U 60,,0

M:1:. 90

10

1000NO 1.00 L/U 80.0 1000"'0 5e:J LtU 80 '0 lC100NO 500 l/U 100.0 1000N0630 14)00"'0630 l/U 10010

80 1500 ... 21. 120

230

290 360

120

500 500 100 630 630 125

100

90

10

2221S CK

1500

"'2'

Ltu 125_0

23"'~
23715 JUDO 3'800 '31.800 'La?S

1500

'~OOND (lOC l!V 125.0 1~00 N0630 lC100 l/U 11.0_0 l/U 11.0 .. 0 lJU 140 aO '60.0

.{"
M2L

135

260

350

L2C

160

10

n222CK

31.0

'30

500

160

90

10

2 2228 CK

630 800 ,'0 lS00 180 350 "0 5'0 180 100

,.Oeoo

10
_ ~e.

222J2CK
" .~-" ...."'~._.r '~.\":"~:i'. ~
-'.
",

_".'

'COj "'0'000

,oDe l

1000
800

"'D 800 ltv

, 1000 NO 1000 l.'U 16C1110

Note:

R.od these Tables

;."""'~""""""'..,

"'75

160 1000

1500, M2'

190

370

LS~

SSO 200

110
-

wIth" Fig!2
• .~ '"" «io' _.•.

""r(

",·j·~;.,:o_.. q·.. ht.~~'i"'''

-.

'

_-

._

1- ..

..

",.;

10

,~

',;'c:r~"t,;.;;~,f"·
:',.'" '. .

2JUI,CIC

,.~~
'~.

.....

TABLE 13 NON·OR.VING PUllEYS

CClous.4" AATINO DESIGNATION 1.10·1)

'[~T

WIDfH: 120011'1111

flUu.£y 'ACE WIOTH:1401).IIIIII

OIMENSIONS .N
111111

(,,"'"

LOAD/BRG. (Nf)

..,
100

d.

H 120

(moll 230

H,

"
'''0

0
(fI"IOII

(mall

(11'1.11 )

RECO~ ..t£NO£C BEA"I~G SIZE 2221, tIC

1?OO"D500

L/U 'OaO

29SS
6180

SOO

10 1150 M2'
lISO .. 24

360
t.20

I~O
160

90

10

1100NO 500 L/U 100110

12OONO"0

SOO
SO 630
100 630 100 140 125

LIU 100-0
II

1710
1Sno
.

1J5

260

150

10

22212CI(

1200No '30 L/U 125

no0No

lOOl/U 125

II 0

15720
'4210 24210 24210 '"'5

'"

1150 .. 24 ., -.

170

340

4lO

SOD

160

91l

to

222 28 CI(

1200NOGO

LIU lI.O aO

l100Hg 100 llU '40-0

'1200"01000\111 1200 140,,0

IISO

M2'

liD

350

~O

540

110

100 10

22212

~1(

1000
toO
"

.
I

No.OO &./U 110110

1200"01OOO1IU 110-0
1200 NO 109 L/u 200110 llOONO'OlJO~/U 200-0

'"'5
"145
61945

1DOO.
100

110
/

1150

M24

190

310

450

550: 200

11;)

.I i
! I

10

23136

c«:

/."

'j

lOCO t250

200

llSO M30
"

230

.200 N01150 l/U 200.0 Hote: ANd this

6IU5

L'.

l" ,sol "" 1'' i ,. /'' ,,:<

I
•

I!

'-;e"_,.'; :

Table WIth Fig 2

TABLE 11. NON-DRIVING PULLEYS

(Clouusl.·' l 10'" $IATING
( II'I.....j

3EL T WIDTH. ,"ULL£Y

1400mlll

DESIGNATION

lOAD/.RO IN., 2500 51ef> !i7i)O

eI" .0·

..

01M£N510NS

IN "''''

FAC.E WlOTH: 15OOm... ;; E': C"roo£: NeED

eI,

H 120

HI
(m••

,,00~:O'JO 11.00 "OIJO

L/u

.0aO

no
,DO

lOSO M2(

230
260

0 P (mo.i~""~lr -20 ; 290 lIO

r.

L/U 100.0 100- 0

11.00 NOIOOL/U 1LOONOIIOl/U 1£00 NO toO

aoo
UO 100

,100

2_ "24

1]5

3St)

I
I

___L__~..!~60
9(;

-~-r-;a1-~!-,:; ~;Ie
10

It j I!~"n}l

ai;:A>1:liG

$,':£ .

'10

~<~!2 c«

115. 0
II 0

13110

~/u '25

1l.OO NO 100 l/tl fLO

If

1)120
20105

125 205'0 .. 24 170

"0

l.J1l

soo
S'O

i
160190

21~28 CI(

I eoo
1000 .00 100G 1000

11.00 NO 1OQOl/U "o.0

lO105
J])5S ]))65 689'5 689c.S

140 205(1 "2' 180

lSO

"0

180

leo

10

22212 CK

"o0 H0
tLOON O

100 L IV 160a 0 1000

ltv 160_0
~o-o

160 20SO "2'

110

;:10

4SO

550

200

!1C

10

1)136 el(

1400Ho tOOCH/V 200)0 1400H(llnOl!O

200 1250 lCOO '250 Ie-50 1400Nn'l)OOl/U 270.0

2050

M10

230

,SO

540

650

2':'0

140

10

2)1"

;:1(

88070·

tl.OONo!250l/V 2~.l' 1LOONo lUOl/V 2'0.~

18010

220

20S0

"30

no

490

'ec1V

•• 0

l". I iIii ".

'SO[

.__ l__

.'--- __

,,~.

C<

••
,'J

..
'

----_------------_
E o o
CO

..

-------_
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MTERIM.. stee' (if .fabricated) conforming to 1$:226Sp~cific_tior. for- s tr-uc ture ! ~·tcel (stand4rd quality) (fifth revision)' or IS~2062-~980 'Specification fo,..weldable str'uctur'ltl steel <thi,..d revision)' or steel tubes conforming to one of the ~ollowinQ standards:
1975

Put, ey sh-ell

Mild

a) b)

c)

151lt 61-1979 "Spec if i c a ti on for' <.;·tee tUbes 1 for structura1 purposes (third re~lS1on)'. or' 15:1239(Part 1)-1979 'Specification for mild steel tubes; tubulars and other wrought steel fitting~: (Part 1> mild steel tubes (four·th r- ev i £ i on )'• e' .' or .15: 360 1-1984 e" Speci fi cali o"fo,.. steel tubes fOf" ~chan i ca. 1 and eg.r.era1· engi ne.,.. HH~ ~urposes (first revision)'.

Pulley hub

Hi'd steel confor-mln9 to 15:226-1975 or cast ste~l conforming to 15:1030-1982 'Specific~tioo for carbon steet c e st ings for· general engi neer i n9 purposes (third revision)' or class II .forgin~ conforming to IS:2004-1978 'Specification for carbon steel forgings for general 'l'ngineering pur-p os.es (second r'evision)' orfor-ging conforming to 15:2004 class II.
e

Mild steel confo~ming to IS:226-1975

PI; 11

ey sha.f t

Steel C-45 as per 15:1570 <Part 3)-1979 'Schedules for' w,..ouoht i-tee' 'i.: Par-t 3 Car·bon and c ar-boomanganese fr'~e cu t ti ng shu~l s (f i rs t r-ev 1sian) -' or class IV steel as per IS:1875-1978 'Speciflcatlon for carbon ste __ bit tets, blooms, l s'~bs and bat'~ for forgings (fourth revision)

TABLE 17

TOLERANCES (N PUlLEY DJAtETeR

(Clause 8.1.1)
FACeWidth

Di... ter of Pul 'ey

of Pull

@)'

Up to and including
600 _

Ab~ 600_
+12. -3
mIT!

Up to 3.0d 630 rom

r nc

lud i nq

+10, -3 mm

Above ~ 3(1

ITtCT,

.J