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Air Vent Valve De-Silting Chambers Pump 03

12" NB Pump 04 C Flow Meter F 12" NB Bypass Line To WTP Plant To WA-002 12" NB C

B Pump 02 Pump 01 SUTLEJ RIVER

Silt Slurry Drains To River

ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh

A
WRM G PATEL
SIZE

Flow Diagram Ram Baug Pumping Station


FSCM NO DWG NO REV

A4
SCALE

NTS

FICCI-ACC-GAGAL-WA-001 0 SHEET 1 OF 1

Flash Mixer D Solution Tank D

Inlet Chamber Dosing Tank From WA-001 C Open Channel to Drain Clarifloculator Old Settling Tank Back Wash To Drain Sand Filter C

To WA-003

Clarified Water Storage Tank

B Back Wash To Drain

To Township Pump 03 A Pump 04 4 3 2 Filtered Water Tank Pump 05

New Pressure Sand Filter


ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh Flow Diagram WATER TREATMENT PLANT AT TOWNSHIP WRM G PATEL
SIZE FSCM NO DWG NO REV

A4
SCALE

NTS

FICCI-ACC-GAGAL-WA-002 0 SHEET 1 OF 1

4 From WA-002

Pump 01 D To WA-004 Clarified Water Storage Tank Pump 02 Pump 06 D

Pump 07

Pump 10

To Quarry To W Man Colony To Trainee Hostel To Surrounding Area

Pump 11

Sand Filter 01 Pump 08

Sand Filter 02

ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh Flow Diagram WATER TREATMENT PLANT AT TOWNSHIP

To Hospital To Canteen 4 Pump 09 3 Filtered Water Tank For Quarry 2


WRM G PATEL A4

A
REV

SIZE

FSCM NO

DWG NO

SCALE

NTS

FICCI-ACC-GAGAL-WA-003 0 SHEET 1 OF 1

2 To Usha Tippler

To Plant Gagal II Not in Use Presently D From WA-003

To Crusher & Belt Spray To Gypsum Tippler D

Zero Stage Tank 01 C Back Wash To Drain Pressure Sand Filter Factory & Village Drinking Water Supply Chlorotax & Bleach Powder Solution Tank Supply to DG Set At Plant Gagal II

Zero Stage Tank 02 C To WA-006

To WA-008

To WA-005 Overhead Tank For Plant Gagal I


ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh

Pump 01 To WA-006 A Pump 02 4 3 Filtered Water Storage Tank

Flow Diagram CLARIFIED WATER STORAGE & DISTRIBUTION WRM G PATEL


SIZE FSCM NO DWG NO REV

A4
SCALE

NTS

FICCI-ACC-GAGAL-WA-004 0 SHEET 1 OF 1

4 From WA-004

G01 Preheater Tank

D Overhead Tank For Plant Gagal 1

Kiln Compressor Cooler Hydraulic PHEs Cement Mill 1

Kiln Air Compressor House Raw Mill

C Packing House

Coal Mill int Spray Coal Mill Compressors

Pre - Grinder DSM 01 Pump 27WP05 Pump DSM 02 Pump DSM 03 Pump

Returned Water Sump


ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh

A Cooling Tower Re-circulation Tank 4 3 2


WRM G PATEL
SIZE

Flow Diagram GAGAL 1 PLANT WATER DISTRIBUTION


FSCM NO DWG NO REV

A4
SCALE

NTS

FICCI-ACC-GAGAL-WA-005 0 SHEET 1 OF 1

From WA-004 D Zero Stage Tank 01 Zero Stage Tank 02

Tank for Village Supply

To Village Supply D

DSM 01 Pump 13WP03 Pump C Old GCT Tank 13WP04 Pump To Preheater 07WP04 Pump Preheater At Gagal 1 Plant C

07WP05 Pump B To GCT Tank Make up 11WP15 Pump To Ball Mill Int. Spray System To Compressor Pump 25 To VRM A
WRM G PATEL
SIZE

Tank for Ball Mill

ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh Flow Diagram GAGAL 2 PLANT WATER DISTRIBUTION
FSCM NO DWG NO REV

A4
SCALE

NTS

FICCI-ACC-GAGAL-WA-006 0 SHEET 1 OF 1

VRM D Kiln Fly ash Compressor Cement Mill 13WP12 Pump Packing House Cooler Pumps Kiln Compressors Coal Mill D

13WP11 Pump

13WP22 Pump Compressor House

17WP11 Pump 17WP01 Pump B 17WP02 Pump

Pre-Grinder

17WP03 Pump

Return Water Sump


ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh Flow Diagram GAGAL 2 PLANT WATER DISTRIBUTION

Re Circulation Tank Cooling Tower 4 3 2


WRM G PATEL
SIZE

A
REV

FSCM NO

DWG NO

A4
SCALE

NTS

FICCI-ACC-GAGAL-WA-007 0 SHEET 1 OF 1

3 Soft Water Soft Water Storage 02 Storage 01

From WA-004 D

Engine Air Cooler

Softner
Jacket Cooler Lube Oil Cooler

DG Set 01

Make Up Line

Engine Air Cooler

DG Set 02 C Cooling Tower Basin 02


Jacket Cooler Lube Oil Cooler

Cooling Tower Basin 01

Engine Air Cooler

DG Set 03
Jacket Cooler Lube Oil Cooler

B Pump 05 Pump 04 Pump 03 Pump 02 Pump 01


Engine Air Cooler

DG Set 04
Jacket Cooler Lube Oil Cooler

ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh

A Blow Down Pump


Blow Down to Drain WRM G PATEL
SIZE

Flow Diagram DG SET WATER DISTRIBUTION


FSCM NO DWG NO REV

A4
SCALE

NTS

FICCI-ACC-GAGAL-WA-008 0 SHEET 1 OF 1

D To Quarry Canteen Third Stage Tank 01 Third Stage Tank 02 Third Stage Tank 03 Third Stage Tank 04

Pump 01 Tank 01 Pump 01 Second Stage Storage Tank Pump 02 Tank 02 To Crusher Spray

B Tank 01 From WA-003 To Road Spray To Bhakhari Village


ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh Flow Diagram QUARRY WATER DISTRIBUTION

B Tank 02 Tank 03 Tank 04

Pump 01 A First Stage Storage Tank

A
REV

Pump 02 4 3 2

WRM G PATEL

SIZE

FSCM NO

DWG NO

A4
SCALE

NTS

FICCI-ACC-GAGAL-WA-009 0 SHEET 1 OF 1

After Cooler Filter


Compressed Air

D
S01 S02 Compressor 01

D From WA-005 Overhead Tank Header


Inter Cooler

C
Filter

After Cooler
Compressed Air

C To WA-005 Re-circulation Tank


Compressor 02

S01

S02

Inter Cooler

B
After Cooler Filter
Compressed Air

S01

S02 Compressor 03

A
Inter Cooler WRM G PATEL
SIZE

ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh Flow Diagram KILN AIR COMPRESSOR AT GAGAL 01 WATER DISTRIBUTION
FSCM NO DWG NO REV

A4
SCALE

NTS

FICCI-ACC-GAGAL-WA-010 0 SHEET 1 OF 1

After Cooler Filter


Compressed Air

D
S01 S02 Compressor 01

D From WA-005 Overhead Tank Header


Inter Cooler

C
Filter

After Cooler
Compressed Air

C To WA-005 Re-circulation Tank


Compressor 262 A

S01

S02

Inter Cooler

B
After Cooler Filter
Compressed Air

S01

S02 Compressor 261 A

A
Inter Cooler WRM G PATEL

ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh Flow Diagram RAW MILL AIR COMPRESSORS AT GAGAL 01 WATER DISTRIBUTION
SIZE FSCM NO DWG NO REV

A4
SCALE

NTS

FICCI-ACC-GAGAL-WA-011 0 SHEET 1 OF 1

From WA-005 Overhead Tank Header

Oil Cooler 01 CM 01

Oil Cooler CM 05

C Oil Cooler 01 CM 02

To WA-005 Re-circulation Tank Oil Cooler 02 CM 01

Oil Cooler 02 CM 02
WRM G PATEL
SIZE

ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh Flow Diagram CEMENT MILL OIL COOLERS AT GAGAL 01 WATER DISTRIBUTION
FSCM NO DWG NO REV

A4
SCALE

NTS

FICCI-ACC-GAGAL-WA-012 0 SHEET 1 OF 1

From WA-005 Overhead Tank Header

From Preheater Tank Return Gagal 01

Plate Heat Exchanger 01

Plate Heat Exchanger 02

To WA-005 Re-circulation Tank

Hydraulic Oil Tank A

Oil Pump

ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh Flow Diagram COOLER HYDRAULIC PUMPS AT GAGAL 01 WATER DISTRIBUTION WRM G PATEL
SIZE FSCM NO DWG NO REV

A4
SCALE

NTS

FICCI-ACC-GAGAL-WA-013 0 SHEET 1 OF 1

4 From WA-005 Overhead Tank Header D

Air Compressor 17 D Air Compressor 13 Air Compressor 09 Air Compressor 05 Air Compressor 14

Air Compressor 01 Air Compressor 10 Air Compressor 06 Air Compressor 15 Air Compressor 02 Air Compressor 11

Air Compressor 07 Air Compressor 16 Air Compressor 03 Air Compressor 12 Air Compressor 08 To WA-005 Re-circulation Tank
ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh Flow Diagram PACKING HOUSE AIR COMPRESSOR AT GAGAL 01 WATER DISTRIBUTION WRM G PATEL
SIZE FSCM NO DWG NO REV

Air Compressor 04

A4
SCALE

NTS

FICCI-ACC-GAGAL-WA-014 0 SHEET 1 OF 1

4 From WA-005 Overhead Tank Header D

Internal Spray to Cement Mill 05 Water Tank Water Tank

Internal Spray to Cement Mill 01

27WP05 Pump

479 Pump C

15WP01 Pump Water Tank B 15WP02 Pump

To Kiln Cooler Internal Spray Water Tank

Internal Spray to Cement Mill 02

461 Pump B Internal Spray to Coal Mill

07WP01 Pump Water Tank 07WP02 Pump 4 3

To Preheater Ducting Internal Spray

Water Tank

Pump
ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh Flow Diagram WATER CONSUMING EQUIPMENTS AT GAGAL 01 WATER DISTRIBUTION

WRM G PATEL

SIZE

FSCM NO

DWG NO

REV

A4
SCALE

NTS

FICCI-ACC-GAGAL-WA-015 0 SHEET 1 OF 1

From WA-007 Re-circulation Tank Pump Discharge D

Compressor 04
After Cooler S01 Inter Cooler S02

Compressor 05 Compressor 01
After Cooler Inter Cooler S01 Inter Cooler S02 After Cooler S01 S02

C Compressor 06 Compressor 02
After Cooler Inter Cooler S01 Inter Cooler S02 After Cooler S01 S02

B
After Cooler

Compressor 03
S01 Inter Cooler S02

To WA-007 Re-Circulation Tank

A
WRM G PATEL

ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh Flow Diagram PACKING HOUSE COMPRESSORS AT GAGAL 02 WATER DISTRIBUTION
SIZE FSCM NO DWG NO REV

A4
SCALE

NTS

FICCI-ACC-GAGAL-WA-016 0 SHEET 1 OF 1

From WA-007 Re-circulation Tank Pump Discharge D Oil Cooler 01 CM 03 D

After Cooler Filter


Compressed Air

Oil Cooler 02 CM 03 C

S01

S02 Compressor 01

Inter Cooler

Oil Cooler 01 CM 04

B
Filter

After Cooler
Compressed Air

Oil Cooler 02 CM 04 To WA-007 Re-Circulation Tank

S01

S02 Compressor 02

Inter Cooler

A
WRM G PATEL

ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh Flow Diagram CEMENT MILL AIR COMPRESSOR & OIL COOLERS AT GAGAL 02 WATER DISTRIBUTION
SIZE FSCM NO DWG NO REV

A4
SCALE

NTS

FICCI-ACC-GAGAL-WA-017 0 SHEET 1 OF 1

From WA-007 Re-circulation Tank Pump Discharge D

Compressor 05
After Cooler S01 Inter Cooler S02

Compressor 06 Compressor 01
After Cooler Inter Cooler S01 Inter Cooler S02 After Cooler S01 S02

C Compressor 07 Compressor 02
After Cooler Inter Cooler S01 Inter Cooler S02 After Cooler S01 S02

B
After Cooler

Compressor 03
S01 Inter Cooler S02

To WA-007 Re-Circulation Tank Compressor 04


After Cooler S01 Inter Cooler WRM G PATEL
SIZE

S02

ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh Flow Diagram KILN AIR COMPRESSORS AT GAGAL 02 WATER DISTRIBUTION
FSCM NO DWG NO REV

A4
SCALE

NTS

FICCI-ACC-GAGAL-WA-018 0 SHEET 1 OF 1

From WA-005 Overhead Tank Header

After Cooler Filter


Compressed Air

After Cooler Filter


Compressed Air

D
S01 S02 Compressor 01 S01 S02 Compressor 02

Inter Cooler

Inter Cooler

C
After Cooler Filter
Compressed Air

C
After Cooler Filter
Compressed Air

S01

S02 Compressor 03

S01

S02 Compressor 04

Inter Cooler

Inter Cooler

After Cooler Filter


Compressed Air

To WA-005 Re-circulation Tank


ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh Flow Diagram COAL MILL AIR COMPRESSORS AT GAGAL 02 WATER DISTRIBUTION WRM
SIZE FSCM NO DWG NO REV

S01

S02 Compressor 05

Inter Cooler

A4
SCALE

G PATEL

NTS

FICCI-ACC-GAGAL-WA-019 0 SHEET 1 OF 1

4 From WA-007 Re-circulation Tank Pump Discharge D

17WP05 Pump Water Tank 17WP06A Pump Water Tank 17WP03B Pump

Internal Spray to Cement Mill 04

17WP03 Pump

Internal Spray to Cement Mill 03

C Spray to Coal Circuit Water Tank Water Tank

11WP01 Pump

To VRM Internal Spray

Pump

11WP02 Pump

B Water Tank

15WP01 Pump

To Kiln Cooler Internal Spray Water Tank

13WP01 Pump GCT Water Supply B

13WP02 Pump

15WP02 Pump Internal Spray to Ball Mill A Water Tank 11WP14 Pump
WRM G PATEL

11WP03 Pump
ACC Limited, Gagal Cement Plant, PO - Barmana Dist - Bilaspur, Himachal Pradesh Flow Diagram WATER CONSUMING EQUIPMENTS AT GAGAL 02 WATER DISTRIBUTION
SIZE FSCM NO DWG NO REV

A4
SCALE

NTS

FICCI-ACC-GAGAL-WA-020 0 SHEET 1 OF 1