Operation & Maintenance manual AGV June 28tth, 2011 Version 1.

1 Uncontrolled Document For Reference Only Page TABLE OF CONTENTS REVISION HISTORY PARTNER CONTACTS EMERGENCY CONTACT INFORMATION

SAFETY OVERVIEW GENERAL SAFETY GUIDELINES OPERATING SAFETY GUIDELINES JAMMED PARTS HAZARD ELECTRICAL GUIDELINES DISCONNECT SWITCHES MSDS INFORMATION OPERATOR INTERFACE SCREENS HMI SCREEN DESCRIPTIONS AGV STATUS INDICATORS LOG IN SCREEN MAIN MENU SCREEN MODE SELECTION SCREEN SELECTION SPECIAL FUNCTION PUSHBUTTONS DRIVE AUTO CONTROL SCREEN DRIVE STEER MANUAL CONTROL A-SIDE FRONT SCREEN DRIVE STEER MANUAL CONTROL D-SIDE FRONT SCREEN DRIVE/STEER INDICATORS DISPLAY SAFETY LASER SCANNER MODES MANUAL CONTROL GRID CONFIGURATION SETTINGS LIFTER UNITS MANUAL CONTROL SCREEN TOOLING LIFTS INDICATORS DISPLAY LIFTER MANUAL PUSH BUTTONS AND INDICATORS LIFTER MODE/PROGRAM SELECT CONFIGURATION SETTINGS ADDITIONAL SCREEN SELECT TRACTOR LIFT MANUAL CONTROL SCREEN TRACTOR LIFT INDICATORS DISPLAY TRACTOR LIFT MANUAL PUSH BUTTONS AND INDICATORS CONFIGURATION SETTINGS ADDITIONAL SCREENS SELECT FAULT HISTORY SCREEN SYSTEM STATUS SCREEN INFORMATION BLOCK CHARGER STATUS BLOCK AUTO SHUTDOWN DELAY BLOCK RFID STATUS BLOCK COMMUNICATION STATUS BLOCK SYSTEM STATUS SCREEN PUSH BUTTONS ADDITIONAL SCREENS SELECT USER ADMINISTRATION SCREEN SYSTEM STATUS DRIVE/STEER MANUAL CONTROL 2 SYSTEM STATUS CONFIGURATION SETTINGS ADDITIONAL SCREENS SELECT SAFETY STATUS SCREEN SYSTEM STATUS E-STOP STATUS BLOCK SCANNER STATUS BLOCK BUMPER STATUS BLOCK HMI STATUS BLOCK SAFETY RESET PUSH BUTTON FAULT HISTORY SCREEN MANUAL OPERATIONS DRIVE STEER MANUAL CONTROL MAIN MENU DRIVE/STEER INDICATORS DISPLAY MAGNETIC SENSORS DISPLAY SAFETY LASER SCANNER MODES AGV STEERING MODES MANUAL CONTROL GRID DRIVE/STEER SERVO MOTOR SETTINGS LIFTER MANUAL CONTROL MAIN MENU TOOLING LIFTS INDICATORS DISPLAY LIFTER MANUAL FUNCTIONS

LIFTER MODE/PROGRAM SELECT LIFTER SERVO MOTOR SETTINGS ADDITIONAL SCREEN SELECT TRACTOR LIFT MANUAL CONTROL MAIN MENU TRACTOR LIFT MANUAL SCREEN TRACTOR LIFT INDICATORS DISPLAY TRACTOR LIFT MANUAL FUNCTIONS TRACTOR LIFT SERVO MOTOR SETTINGS ADDITIONAL SCREENS SELECT SYSTEM STATUS SCREEN ADDITIONAL MANUAL FUNCTIONS USER ADMINISTRATION SCREEN SAFETY STATUS SAFETY STATUS SCREEN E-STOP STATUS BLOCK SCANNER STATUS BLOCK BUMPER STATUS BLOCK HMI STATUS BLOCK SAFETY RESET PUSH BUTTON DRIVE STEER MANUAL CONTROL 2 SYSTEM STATUS DRIVE STEER MANUAL SCREEN DRIVE/STEER INDICATORS DISPLAY MANUAL MOTOR FUNCTIONS DRIVE/STEER SERVO MOTOR SETTINGS ADDITIONAL SCREENS SELECT RFID READ AND WRITE FUNCTIONS SYSTEM STATUS HMI TRANSFER MODE SYSTEM STATUS CONTROL PANEL SYSTEM STATUS CALIBRATE TOUCH SCREEN SYSTEM STATUS CALIBRATION OF MAGNETIC SENSORS SETTING RFID VALUES OPERATOR PENDANTS / CONTROLS PENDANT CART SWITCHES MAINTENANCE PURPOSE PM DOCUMENTATION RECOMMENDATIONS TOOLS REQUIRED AGV MAINTENANCE FORI TORQUE SPECIFICATIONS WARRANTY INFORMATION REPAIR PROCEDURES DRIVE STEER REMOVAL PROCEDURE DRIVE STEER REPLACEMENT PROCEDURE CASTER REMOVAL PROCEDURE CASTER WHEEL INSTALLATION SM UNIDRIVE MODULE REPLACEMENT SP UNIDRIVE REPLACEMENT SP SOFTWARE INSTALLATION LUBRICATION LUBRICATION REQUIREMENTS TROUBLESHOOTING UNIDRIVE TRIP CODES CTSOFT ONLINE UNIDRIVE SP MONITORING GUIDE SYPT ONLINE UNIDRIVE SP MONITORING DECARTE AGV TRANSPORTATION CONTROL SYSTEM DECARTE INTRODUCTION DECARTE COMPONENTS AGV OPERATIONS TRACKING AND ROUTING TRAFFIC CONTROL TRANSPORT ORDER PROCESSING RESTARTING AGVS DISABLING AN AGV USER RESPONSIBILITIES LOGGING SYSTEM STARTUP AND SHUTDOWN AGV USER INTERFACE AGVUI MAIN SCREEN TITLE BAR MENU BAR ZOOM CONTROL AND PROCESS STATUS BAR GRAPHICAL OVERVIEW TRANSPORT ORDERS TRANSPORT ORDER SUMMARY ENTER TRANSPORT ORDER AGVS

STATUS SUMMARY STATUS DETAIL DISABLE DISPLAY MESSAGE REPORTS RESET PICK STATISTICS RESET DROP STATISTICS MAINTENANCE PICKS DROPS AGV LOGGING CONFIGURATION EDITOR INTEGER PARAMETER STRING OR LIST PARAMETER BOOLEAN SYSTEM STARTUP WARM START COLD START SYSTEM SHUTDOWN SWITCHING TO BACKUP SYSTEM PICK UP LOGIC DROP OFF LOGIC IP ADDRESS ASSIGNMENTS AGVCOM AGV COMMAND SET