Presented by: Gil Garcia

Clean Air Power, Inc.

LEV Products
Dual-Fuel Training Course
October 17, 2008
Dual-Fuel Relay
Diagnostics
 System Components
 Relay harness
 Five relays (Non-waste gate 4 relays)
• K1 – ECUPWR
 K1 – ECUPWR Relay
To Mode and KA
Power Relays
To ECU Un-Switched
P1, Pin F1 Power
30 87

Ground Switched
(12 v Neg) K1 Power
86 85
Diode

 Energizes from ignition circuit

 Sends power to Mode relay
 Sends power to KAPWR relay
 Sends power to ECU connector P1, pin F1
 System Components
 Relay harness
 Five relays (Non-waste gate 4 relays)
• K1 – ECUPWR
• K2 – Mode
 K2 – Mode Relay
Switched Power

Mode Light
To ECU
P1, Pin G3 30 87A

Ground Power from

(12 v Neg) K2 ECUPWR Relay
86 85

 Controls Mode light

 Light gets constant ground (negative) from NC
contacts
 Relay receives power from ECUPWR relay
 Opens ground (negative) to Mode light when
energized
 System Components
 Relay harness
 Five relays (Non-waste gate 4 relays)
• K1 – ECUPWR
• K2 – Mode
• K3 – KAPWR
 K3 – KAPWR Relay
Power from
ECUPWR Relay
Diode
Switched
30 87 Power

To ECU
P1, Pin A1 K3
86 85
Diode

 Power from ECUPWR relay

 Energizes - ground (neg) from ECU P1, A1
 Latches itself in once energized
 Keeps power to Eagle a few seconds after key off
to write data from EPROM to EEPROM
 System Components
 Relay harness
 Five relays (Non-waste gate 4 relays)
• K1 – ECUPWR
• K2 – Mode
• K3 – KAPWR
• K4 – SOLPWR
 K4 – SOLPWR Relay
Power to ECU
(P1, J2), SOV, Un-Switched
waste gate, TAB, Power
30 87
and 7.5 amp fuse

To ECU P1,
Pin A1. Switched
K4 Power
Same neg 86 85
as KAPWR Diode

 Gets power from ignition circuit

 Energizes with ground (negative) from
ECU
 Sends power to SOV, WG, TAB, injector fuse
 Sends power to ECU connector P1, pin J2
 System Components
 Relay harness
 Five relays (Non-waste gate 4 relays)
• K1 – ECUPWR
• K2 – Mode
• K3 – KAPWR
• K4 – SOLPWR
• K5 - Waste Gate Relay
 K5 – Waste Gate Relay
Wastegate Sol
A B

Ground
30 87 (12v Neg)
Power from
K4 - SOLPWR K5 To ECU
relay 86 85 P1, Pin D3

 Gets power from SOLPWR relay (K4)

 Energizes with ground (negative) from
ECU
 Sends ground (12v neg) to Wastegate solenoid
 System Components
 Relay harness
 Five relays (Non-waste gate 4 relays)
• K1 – ECUPWR
• K2 – Mode
• K3 – KAPWR
• K4 – SOLPWR
• K5 – Waste gate relay
• Mode light
 Mode Light
Mode Light
To ECU
P1, Pin G3 Switched Power

Ground
(12 v Neg) 30 87A
K2

 Mode light gets 12v from ignition

 Mode light gets negative from NC K2 contacts
 Once Mode relay is energized
 Mode light then gets negative from the ECU (P1, G3)
 System Components
 Relay harness
 Five relays (Non-waste gate 4 relays)
• K1 – ECUPWR
• K2 – Mode
• K3 – KAPWR
• K4 – SOLPWR
• K5 – Waste gate relay
• Mode light
• Diagnostic connector
 Diagnostic Connector

 Connects to Serial Interface or extension

THE END