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TFMX-C
(SINGLE HEAD MACHINE)
Original Instructions
M-MX20-E (2010.02)
Foreword
This manual is a guidebook for using TAJIMA embroidery machine TFMX series. Please read this manual thoroughly and operate the machine after understanding the contents. The contents of this manual may contain discrepancies in detailed information when compared with the actual product you have purchased due to difference of target model or continued research and improvements. If any question about the products or contents of this manual arises, please consult your TAJIMA distributor. Regarding optional device, please refer to the users manual (separate volume) of the device you have chosen. Please keep this manual with care near the machine for quick reference. The following booklets are convenient for you to help understand this machine. Please also read these booklets. BASICS TAJIMA EMBROIDERY MACHINES MACHINE SETUP INSTRUCTIONS Tokai Industrial Sewing Machine Co., Ltd.
! ! !
DANGER
Indicates that there is a lot of danger of death or serious injuries[*A] if the instruction is not observed. Indicates that there is a likelihood of death or serious injuries[*A] if the instruction is not observed. Indicates a potentially hazardous situation which, if not avoided, may result in
WARNING
CAUTION
*A A condition caused by electric shock, injury, fracture of a bone, etc., that leads to aftereffects, or an injury that necessitates hospitalization or visits to a hospital over a long period. *B An injury that does not necessitate hospitalization or visit to a hospital over a long period.
: Prohibited items : Items that may cause electric shock if not observed : Items that must be followed carefully to ensure safe operation
[E] MW08
Chapter 1
Warning and caution
Chapter 4
When changing frame
1. Warning ......................................................p.2 1. Sleep mode, or power switch OFF ...........p.26 2. Caution .......................................................p.3 2. To change frame ......................................p.26 3. Inspection before starting work ..................p.5 3. Cancel of sleep mode, or power switch ON...............................p.26 4. Warning labels............................................p.6 4. Change setting. ........................................p.26 5. Frame Origin Memory ..............................p.27 Chapter 2
Name of each part and equipment
Chapter 5
Basic operation procedure
2.
Equipment ..............................................p.12
1. Power switch ON......................................p.30 2. To pass thread, to set fabric.....................p.30 3. Data input .................................................p.30
2-1. Power switch .......................................................... p.12 3-1. USB memory design ...............................................p.30 2-2. Start/stop switch ..................................................... p.13 3-2. Built-in memory design ..........................................p.32 2-3. Bar switch............................................................... p.14 3-3. Design stored in DG/ML ........................................p.33 2-4. Emergency stop switch .......................................... p.15 3-4. Design stored in DG/ML 2-5. Operation panel ...................................................... p.15
(To use a bar code reader)....................................p.34
3. Option and others.....................................p.18 4. Auto Color Change (AC)/Auto Start (AS).....p.38 3-1. Jog remote-controller ............................................. p.18 5. Needle bar selection.................................p.39 3-2. Bar code reader ...................................................... p.18 6. Frame travel (decision of start position) ...p.40 7. Execution of trace.....................................p.41 8. Check the design......................................p.42 Chapter 3 9. Maximum RPM.........................................p.42 Screen 1. Main screen..............................................p.20 10. Confirmation of head .............................p.43 2. Data input screen .....................................p.21 11. Start .......................................................p.43 2-1. USB memory design .............................................. p.21 12. When thread is broken ..........................p.44 2-2. Built-in memory design.......................................... p.21 13. Completion of embroidery .....................p.44
2-3. Message.................................................................. p.22
3. List screen ................................................p.23 4. Setting screen ..........................................p.23 5. Character/numeric value input screen......p.23 6. Design confirming screen.........................p.24
Chapter 6
Operation setting
Chapter 8
Other settings
2. Related to embroidery ..............................p.81 2-2. Offsetting at automatic color change ..................... p.54 2-1. Auto jump ...............................................................p.81
2-3. Preset halt ............................................................... p.55 2-2. Jump code combination ..........................................p.81 2-4. Automatic start after automatic data set................. p.56 2-3. Jump Convert..........................................................p.82 2-5. Power resume (restore) .......................................... p.56 2-4. Frame Back All Head Sew......................................p.83 2-6. Needle bar color ..................................................... p.57 2-5. Rotation of a design by 180 ..................................p.84 2-7. Software Frame Limit ............................................ p.58 2-6. Satin stitch ..............................................................p.84 2-8. Total Stitch Counter / Design Timer...................... p.59 2-7. Backlash..................................................................p.85 2-9. Checking of software version................................. p.59 2-8. Correction of Color Change interval ......................p.85 2-10. Language.............................................................. p.60
Chapter 7
Design data management
3-4. ATH Start Timing...................................................p.89 11 1. Built-in memory design .............................p.62 3-5. Frame Start Timing.................................................p.89 1-1. Deletion of a design ............................................... p.62 3-6. Frame travel speed ..................................................p.90 1-2. Moving of a design................................................. p.63 3-7. Frame limit setting ..................................................p.90 12 1-3. Copy of design ....................................................... p.64 3-8. Frame drive adjustment ..........................................p.91 1-4. Change of design name .......................................... p.65 1-5. Changing folder name ............................................ p.66 1-6. Rearrangement of designs ...................................... p.67 1-7. Store a design to a USB memory
(or floppy disk).................................................... p.68
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14
1-8. Remove fine stitch(es)............................................ p.69 1-9. Edit of a design (modification/deletion of a stitch).... p.70 1-10. Edit of a design (insertion of a stitch).................. p.72
Chapter 9
Software installation
Chapter 12
Troubleshooting
1-2. Machine Type......................................................... p.96 1-3. Machine Information.............................................. p.97 1-4. Frame Type ............................................................ p.97 1-5. Frame Origin Memory ........................................... p.97 1-6. Correction of Color Change Interval
(some models only) ............................................. p.97
2. When the machine does not sew well ....p.122 3. Needle breaks. .......................................p.123 4. Bad finishing of sewing...........................p.123 5. To suspend the head with
occurrence of error..............................p.124
Chapter 13
Maintenance 2. To set a password ....................................p.98 3. To change the setting value .....................p.99 1. Warning items for safety.........................p.126 2. Cleaning .................................................p.127 Chapter 10 3. Lubrication..............................................p.128 Sequin device (option) 4. Greasing.................................................p.129 1. Type of device ........................................p.104 5. Inspection ...............................................p.130 2. Up/down-by-motor type ..........................p.105 6. Repair.....................................................p.130 2-1. Setting for device ................................................. p.105 7. When replacing electrical component ....p.131
2-2. To convert the first color to the second color
and vice versa .................................................... p.107
Chapter 14
Appendix at the back of the manual
Chapter 11
Optional device
1. Terminology............................................p.134 2. Ambient noise level ................................p.136 3. Main shaft stop position..........................p.136 4. Layout of electrical components and cards
(2 or more head machines).................p.137
1. Setting for device....................................p.112 5. Power supply specifications ...................p.137 1-1. Boring................................................................... p.112 6. Machine weight ......................................p.137 1-2. Cording................................................................. p.113 7. Middle sash stay (accessory) .................p.138 1-3. Automatic lubrication........................................... p.114 1-4. Network................................................................ p.115 8. Switching of input voltage
1-5. Bobbin changer .................................................... p.115 1-6. Zigzag cord........................................................... p.115
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Chapter 1
Warning and caution
1. Warning .......................................................................p.2 2. Caution........................................................................p.3 3. Inspection before starting work ...................................p.5 4. Warning labels ............................................................p.6
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MW08
Chapter 1
1. Warning
! WARNING
To prevent accidents resulting in injury or death and property damage, the following items must be observed strictly when operating the machine. [Before Starting the Machine] This machine is designed for industrial use. Use this machine for semi- or finished textile products and similar materials. Do not use this machine for other purposes in principle. Use this machine under the environment where access can be supervised so that unauthorized person does not operate the machine. Supervise children so that they do not access to the machine. Only the persons who are sufficiently trained for the operation must operate the machine. The rear of the machine is not a working area. If you have to move to the rear of the machine, make sure to turn off the main switch. Do not stand on the machine. Using the bar switch as a grip to support yourself is strictly prohibited. Please read this book thoroughly and understand the contents of operation certainly. Then, operate the machine.
Wear proper clothes and tidy up yourself so that you can smoothly perform the operation. A single operator should operate the machine in principle. If plural operators are working together, make sure that no one is working near the moving units of the machine before starting the machine. Do not damage, modify or heat the power or other cables. Do not exert undue force to them, either. Otherwise the cables will be damaged causing fire and electric shock. Insert the power cable plug fully. If a metallic part touches a blade in the plug, it may cause fire and/or electric shock. [During the Machine Operation] Do not use a device such as a cellular phone that generates microwave near the control circuits of the power supply box, the operation panel box, etc. Microwave may cause malfunctioning of the machine. Do not detach covers of shaft, pulley etc. Do not operate the machine with covers detached. Do not access your hands etc. to needle during operation. Sticking needle could injure you. Do not access your hands or face to moving parts during operation. It is especially dangerous around needle, rotary/shuttle hook, take-up lever, pulley and speed-reduction box.
NV02
Chapter 1
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1
! WARNING
[Others] Keep away electrical units from water and chemicals. Entry or splashing of them into control units leads to short circuits, causing fire, electric shock and other troubles. If water or other chemicals enter the unit, shut off the power at the primary power source of the machine and contact your local distributor. Stop the machine before carrying out work near the needles such as threading the needle and checking the finish of embroidery. Turn off the primary power source before opening the electrical boxes. Be sure to turn off the power switch of the machine before turning off the primary power source. If not, it may cause electric shock.
2. Caution
! CAUTION
For using the machine for a long time, use the machine with about 70% of the maximum speed as operation for total fitting for about two weeks after installing this machine. By performing operation for total fitting, life of the machine will become longer, which will be useful to avoid unexpected troubles. Do not use bent needles or needles that are not suitable for the material. Be sure to turn OFF the power switch after working, and turn OFF the primary power supply. Do not put things on the table. [About connection of power cord] In addition to full-time leak current, leak electric current generated by harmonics and surge flows in the power cable of the machine. For this reason, if selection and installation of breaker of leak current and leak current relay used for the factory are not correct, malfunctioning of the machine may occur. Regarding connection of power cord, observe the following items. Use a breaker of electric current leakage and leak current relay for which measures are taken against harmonics and surge. If such a breaker and a relay are not available, select conventional breaker and relay with sufficient leak current capacity to absorb leak current caused by harmonics and surge. (In this case, constant leak current must be controlled satisfactorily.) Regarding capacity of electric current leakage for breaker of electric current leakage and leak current relay per machine, please consult your local TAJIMA distributor. For actual product names of breaker of electric current leakage and leak current relay for which measures are taken against harmonics and surge, please consult your local TAJIMA distributor or electric engineers. To prevent the machine from physical damages, one embroidery machine should be connected to one no fuse breaker. Physical damages include a drop of output of the main shaft motor, etc., stop position error and color change error caused by the stop position error, design displacement, etc.
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NV02
Chapter 1
! CAUTION
[About installation environment] Prevent the operation noise in the environment. This machine is designed to reduce noise during operation. To improve the sound insulation performance in a factory still more, use the interior finish materials which show high sound insulating performance for the walls, ceiling, and floor of the factory. Install the machine on a sturdy floor. The floor structure must be strong enough to bear the machine weight (indicated on the spec. plate).
Avoid dust and moisture. Since dust and moisture lead to dirt and rust on the machine, use the machine in an environment of facility of air conditioner, and clean the working place periodically. Use caution not to expose the machine to direct wind from the air conditioner so that embroidery threads do not become disheveled. Humidity: 30 to 95%RH (relative humidity) without condensation Ambient temperature: 5 to 40C (during operation), -10 to 60C (during storage) Avoid direct sunlight. If the machine is exposed to direct sunlight over an extended period of time, the machine body may be discolored or deformed. Put curtains or shades to the site to prevent the machine from direct sunlight.
Provide enough space for maintenance. Taking account of workability when maintaining and inspecting the machine, provide 50 cm or more working area to right, left and rear directions of the machine against obstacles such as walls.
50 cm 50 cm 50 cm
Pay attention to interference of radio wave. Although the machine is designed not to apply radio wave to other equipment, there could be cases where it causes interference depending on operation environment and type of equipment. If such problems arise, install the equipment as apart from the machine as possible.
NV02
Chapter 1
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Are covers attached correctly? Is thread passed to each part correctly? Is tension adequate? Does thread entwine around frame/drive system? Is under thread (bobbin case) set to rotary hook correctly? Is tension adequate? Is needle bent? Is direction of needle correct? Is needle broken? Is cleaning/lubrication performed in adequate frequency? Is the switch of head to use turned ON? Is the switch of unused head turned OFF? Is the lever of head to use set to ON? Is the lever of unused head set to OFF? Is position correct? Is it contained in the pocket?
Under thread
Needle Rotary hook (Refer to p.128) Tension base switch (Refer to p.17) Needle bar suspension lever (Refer to p.17) Middle thread course adjusting lever (Refer to p.17) Jog remote-controller (Refer to p.18)
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Tension base switch
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Middle thread course adjusting lever
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Needle bar suspension lever
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MW08
Chapter 1
4. Warning labels
The machine has warning labels that bear instructions for safe operation. Machine operators must follow the instructions shown on the warning labels. Do not detach the warning labels nor make them illegible by painting, etc. If the warning label is missed or damaged, please contact your TAJIMA distributor.
WARNING ATENCION
Moving parts can cause severe injury.
Do not take off the safety covers nor put your hands etc.close to the moving parts during machine operation.
WARNING ATENCION
Exposed needles can cause severe injury.
Stop the machine before working near the needles.
[A]
[B]
[C] [C*]
[C]
MW08
Chapter 1
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! DANGER
To reduce the risk of electric shock. An appliance should never be left unattended when plugged in. Always unplug this machine from the electric outlet immediately after and before cleaning.
! WARNING
To reduce the risk of burns, fire, electric shock, or injury to person. Do not allow to be used as a toy. Close attention is necessary when this machine is used by or near children. Use this machine only for its intended use as described in this manual. Use only attachments recommended by the manufacturer as contained in this manual. Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it has been dropped or damaged, or dropped into water. Return the machine to the nearest authorized dealer or service center for examination, repair, electrical or mechanical adjustment. Never operate the machine with any air openings blocked. Keep ventilation openings of the sewing machine and foot controller free from the accumulation of lint, dust, and loose cloth. Keep fingers away from all moving parts. Special care is required around sewing needle. Always use the proper needle plate. The wrong plate can cause the needle to break. Do not use bent needle. Do not pull or push fabric while stitching. It may deflect the needle causing it to break. Switch the sewing machine off (O) when making any adjustments in the needle area, such as threading needle, changing needle, threading bobbin, or changing presser foot, etc. Always unplug sewing machine from the electrical outlet when removing covers, lubricating, or when making any other user servicing adjustments mentioned in the instruction manual. Never drop or insert any object into any opening. Do not use outdoors. Do not operate where aerosol (spray) products are being or where oxygen is being administrated. To disconnect, turn all controls to the off (O) position, then remove plug from outlet. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
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NV02
Chapter 1
! DANGER
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if in doubt as to whether the product is properly grounded. Do not modify the plug provided with the product, if it will not fit the outlet, have a proper outlet installed by a qualified electrician. This machine is for use on a nominal 120V circuit, and has a grounding plug that looks like the plug illustrated in sketch A in Figure-1. A temporary adaptor, which looks like the adaptor illustrated in sketches B and C, may be used to connect this plug to a 2-pole receptacle as shown in sketch B if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet can be installed by a qualified electrician. The green colored rigid ear, lug, and the like, extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by the metal screw.
Figure-1
Grounding pin Metal screw Cover of grounded outlet box Cover of grounded outlet box
(A)
Adapter
(B)
(C)
Grounding means Grounding pin
(D)
This machine is also for use on a circuit having a nominal rating more than 120V, and is factory equipped with a specific electric cord and plug. No adaptor should be used with this machine. If the product must be reconnected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel; and after the reconnection, the machine should comply with all local codes and ordinances. UL is safety standard applied to USA and CSA is safety standard applied to Canada.
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Chapter 2
Name of each part and equipment
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Chapter 2
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13 6 5 TFMX-II 2 11 10 4
19 3
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Chapter 2
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*Model suitable for big design (Shape of stand and structure around machine framing are different when compared with model of 1-2.) 1 13
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6 4 18 19 2
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Chapter 2
2.
Equipment
! CAUTION
To turn ON the power again, wait for five or more seconds. Neglect could cause damage of software. Turning ON the power switch will switch to the main screen after self-check of the software (right figure).
*************** ***************
There are following two types of switch (It differs depending on spec. of the machine. It is possible to continue embroidery as it is even if you turn OFF the switch due to intermission and turn ON the switch again.
ON
OFF
Microsoft
Windows CE.net
TFMX-C
Software version
TAJIMA_W
14117
Main screen
To lock the switch 1. Turn the handle 1 (right figure 1) to the position of the groove 2 (direction A). 2. Push the lock plate 3 into the handle 1, and return the handle 1 to the original position (direction B). 3. Lock (Commercial item 4). 1 3 4
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ON
TR IPP ED
Chapter 2
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! CAUTION
Pay enough attention to surrounding safety before you start the machine. Moving needle bar and/or frame could injure you.
TFMX-II C, TFMX-C(L)
Stop
Start
Start
Stop
[During stop]
Start switch (green) Press it and release it immediately. Keep on pressing. Operation starts. Inching operation[*A] starts. When released, the machine will run normally.
Stop switch (red) Press it and release it (up to 10 stitches). Keep on pressing. (For 11 stitches or more)
*A Terminology: Refer to p.134. Execution of frame back/forward by color change unit, the number of specified stitches: Refer to p.46
The machine will perform frame back/forward [*A] by 1-stitch unit. * Switching of frame back/forward (Refer to p.46) The machine will continue frame back/forward (It will not stop even if you release the switch). * Select a frame feed amount among 1, 3 and 5 stitches (Refer to p.46). Pressing it again will stop frame back/forward.
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[During operation]
Stop switch (red) Press Start switch (green) Press, keep on pressing. Invalid (Machine operation is not effected) Operation stops.
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Chapter 2
! CAUTION
Pay enough attention to surrounding safety before you start the machine. Moving needle bar and/or frame could injure you.
Stop
Start
[During stop]
Move it to the right and release it immediately. Move it to the right and hold it at that position. Move it to the left and release it (up to 10 stitches). Move it to the left and hold it at that position. (11 stitches or more) Operation starts. Inching[*A] operation starts. When released, the machine will run normally. The machine will perform frame back/forward[*A] by 1-stitch unit. * Switching of frame back/forward (Refer to p.46) The machine will continue frame back/forward (Even if you release it, the machine will not stop). * Select a feed amount of frame among 1, 3 and 5 stitches (Refer to p.46). Returning the switch to the right and moving it to the left again will stop frame back/forward.
*A Terminology: Refer to p.134. Execution of frame back/forward by color change unit, the number of specified stitches: Refer to p.46
[During operation]
Move it to the left and release it. Move it to the right and release it. Move it to the right and hold it at that position. Operation stops. Invalid (Machine operation is not effected)
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Chapter 2
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EN spec.: Power OFF Turn the switch clockwise (Power will be turned ON). (European safety spec.) 1. Turn the switch clockwise. Excluding EN spec., and Japanese domestic use: Sleep mode 2. Press the sleep mode key (It takes a while until the sleep mode is released).
To start the machine after that, operate the start switch (bar switch).
FB (Refer to p.46)
Lit: frame back Unlit: frame forward
(FDD)
Lit: during operation
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4. Confirmation mode key ([i] key in the sentence) (Refer to p.24) 5. Jog dial/jog shuttle (Refer to p.40) Change of value of manual frame travel etc. * Displayed as shown in the figure below.
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7. Set key To fix the value 8. Manual frame travel key (Refer to p.40) 9. Operating keys (A to D2) 10. Setting keys (F1 to F6) 11. Data edit key ( ) Edit of design data, USB memory etc.
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6. Escape key ([E] key in the sentence) Switching of screen Resetting of stop factor (Refer to p.118) Frame travel mode (Refer to p.40)
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Chapter 2
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13. USB memory (commercial item) For storing design data * Please prepare separately. 14. LAN port 15. LAN cable (commercial item) When connecting a personal computer, change the setting (Network: Refer to p.115) [Back face] 16. USB memory (accessory) It is exclusive for installation of software. The latest software is stored in it.
16 12 14 15
Software version
**** ***
* It may be different
Notice:
Distinguish 13 USB memory from 16 USB memory described above. (This prevents data in the USB memory from deletion or overwriting accidentally). [About usage of USB memory]
! CAUTION
Do not pull out/in a USB memory in motion (when the main shaft motor and frame are moving, or in the middle of color change etc.). Inside card could be damaged. Some kind of USB memory may not be used for this machine. In this case, please buy other USB memory. When you format a USB memory, apply FAT16 or FAT32. When you insert a USB memory, do not mistake the direction of connector. The USB memory and its inside card could be damaged. Do not insert the USB memory in the state of dirt or dust attached to the inside of the connector. Insert a USB memory slowly and carefully. Insert a USB memory upright against the port (insert slot). Oblique insertion could damage to inside card due to interference of connector with the card. Wait for five or more seconds after inserting a USB memory, and then start operation (It may take about one minute at a maximum to recognize data).
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Chapter 2
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1. Second tension Regarding how to use, refer to the separate volume BASICS. 2. Lamp (Thread breakage indicator lamp) 1 2 3 4
Lit in green Possible to perform embroidery
Blinking in green Frame back section excluding head of thread breakage Lit in red Thread breakage detection (upper thread)
Blinking in red Thread breakage detection (under thread) Unlit Head suspended
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4. It detects thread breakage. Setting for detecting sensibility: Refer to p.87 5. Middle thread course adjusting lever 5 6 When passing thread Usual position
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6. Needle bar suspension lever * Corresponding to 2 or more head machines only ON OFF (Usual position) (Head suspended)
8 Screw 8. Color change handle Turning this handle will slide the needle bar case.
It is possible to slide the needle bar case only when the main shaft angle is set to the fixed position. Stop the handle at the position where the screw faces directly above (at odd-numbered needle) or directly below (at evennumbered needle).
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7. Upper thread lock Adjust remaining length of upper thread. * When upper thread remains on the fabric: Refer to p.88
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Chapter 2
Refer to p.34 Connect to the USB port (back face). Refer to p.16.
Bar code
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Chapter 3
Screen
1. Main screen...............................................................p.20 2. Data input screen ......................................................p.21 3. List screen.................................................................p.23 4. Setting screen ...........................................................p.23 5. Character/numeric value input screen ......................p.23 6. Design confirming screen..........................................p.24
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Chapter 3
Screen
1. Main screen
When the power is turned ON, the following screen will appear. From this screen, setting operation will start. * Numbers in the figure below accord with the right paragraph numbers. 1
TAJIMA_W
To return to the main screen from other screen, press [E] key until the main screen appears.
1. Design name 2. Design of which data is set 3. The number of stitches of design 4. The current needle bar No. 5 6 7 8 5. Automatic offset (Refer to p.53) : With setting 6. Step
[When auto color change is set to YES] Step No. (Refer to p.39) Needle bar color (Refer to p.57)
3
14117
: Without setting
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9 10
15
Switching of sequin 1/2 (Refer to p.108)
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When both items described below are set at the same time, the design image will rotate by 180. Cap frame (Refer to p.26) When Design rotation by 180 degrees is set to YES (Refer to p.84) Design data will be embroidered in the state of its rotation by 180 after start of the machine.
7. Offsetting at automatic color change (Refer to p.54) : With setting 8. The type of frame that is currently set (Refer to p.26)
* Icon to be displayed differs depending on spec.
: Cap frame
: Border frame
: Tubular goods auto clamp frame : Border frame auto clamp frame 9. Software Frame Limit (Refer to p.58) :With setting 10. The current number of stitches 11. The current frame position (mm) * Based on frame origin (Refer to p.27) 12. Maximum RPM (Refer to p.42) Actual number of revolutions (rpm) will be displayed during operation. 13. Design start position ( )
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1
Screen
: Fourth layer
* Pressing [E] key will return the layer directory to 2. Folder In the state of selection, pressing [SET] will display designs in a folder.
A
Group1 Group2
3. Folder name (up to 8 characters) 4. Data mode (Refer to p.22) T3: TAJIMA binary (TCF) T2: TAJIMA binary (TBF) T: TAJIMA (DST)
When changing data mode to T3: When you store design data into a USB memory, select T3 (Refer to p.69).
DST
4 5
6 7 8
T3 T2
*** ****** ****
TCF
TBF
5. File name 6. Extension 7. Design name (up to 8 characters) 8. The number of stitches of design
When T or T2 is selected: Pressing [i] key will switch to the design confirming screen. Pressing [SET] will switch to a design image.
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Built-in memory can contain up to 200 designs (2 million stitches) at the maximum.
1. Layer directory (down to the second layer directory) : First layer directory :Second layer directory * Pressing [E] key will return the layer directory to
the upper one.
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A
Group1 Group2 Group3
2. Folder In the state of selection, pressing [SET] will display designs in a folder. 3. Folder name (up to 8 characters) 4. Design data 5. Built-in memory registration No. 6. It will be displayed when Data Conversion is set. 7. It will be displayed when Repeat is set. 6 7 9 10 11 8. File name 9. Extension 10. Design name (up to 8 characters) 11. The number of stitches of design
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Group4
Group5
2[CR] TBF
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When design data is selected: Pressing [i] key will switch to the design confirming screen.
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Chapter 3
Read Condition File? YES>>SET NO >> E OK to move the frame to design start position? [X:+115.7 Y:-153.2]
[Condition data] 2 3
The screen as shown left will be displayed only when the machine reads condition data in the figure 1 above. 2. The position where the machine started to embroider this design at the last time (Start position) * Refer to the chart below. 3. Coordinates of 2 described above * Based on frame origin (Refer to p.27)
Condition data
1. Needle Bar Selection (Refer to p.39) 2. Data Conversion (Refer to p.50) 3. Repeat (Refer to p.48) 4. Automatic offset (Refer to p.53) 5. Start position *A Storing condition (right chart)
1 2 3
***.DST
2. Condition data (Needle bar selection, start position) 3. Design data 4. Data combining 1 to 3 of T2
***.CTO ***.DGF
*B When you exchange design data between models with different embroidery spaces, start position may differ depending on model.
About 1 to 4 in the chart above By setting 1 to 4 after data set, these will be registered into the built-in memory with design data. When you embroider this design data next time, it will be unnecessary to set again. About 5 in the chart above The frame position where the machine starts at the beginning after data set will be registered as a start position ([S] in the right figure) to the built-in memory with design data. S
NV02
Chapter 3
23
1
Screen
3. List screen
[An example]
1 Auto Color Change (AC)/Auto Start (AS) 2 Needle Bar Selection 3 Data Conversion 4 Repeat 5 Automatic Offset YES 6 A.S after Auto Data Set
4. Setting screen
[An example]
6
1. Change the value and [SET]. 1 AC
AC AS
Same Color (AS)
NO NO NO
YES
It is also possible to use the jog shuttle to select the number of stitches etc. To lower the cursor, press [SET] or To return the screen, press [E] key. .
10
11
TAJIMA_W
12
13
Repeat
Enter
14
6
MW08
24
Chapter 3
Screen
Calling of screen
AS FB
2. File name
Coordinates
(From Start Point)
3. Design size : Design start position 4. The number of stitches of design 5. The current frame position (A distance from a design start position) 6. The current number of stitches 7. The contents of the current stitch 8. The number of times of embroidering this design continuously 9. Data conversion With: 10. The contents of repeat 11. Needle bar step
The number of steps Automatic offset
185.0 90.0
80
80
6 7 8
Offset
90
10
11
12
Maximum RPM Min. Revolution Total Stitch Counter Frame Start Timing
*************** *************** *************** *************** *************** *************** *************** *************** *************** *************** *************** *************** *************** *************** *************** Frame Back All Head Sew
Stop at the lower dead point (pseudo-fixed position)
1000 rpm 600 rpm 76543210 250 2 4 70% 10 YES NO NO YES 3 4.0 mm YES 30 2 NO 0 NO NO
Step
1/ 10
Offset
3. 10. 5. 7. 2. 7. 8. 4. 1 9.
13
: The page will scroll. 14. Stop factor occurred at the latest Error stuck
14
13
MW08
25
1
Chapter 4
When changing frame
1. Sleep mode, or power switch OFF............................p.26 2. To change frame .......................................................p.26 3. Cancel of sleep mode, or power switch ON ..............p.26 4. Change setting. .........................................................p.26 5. Frame Origin Memory ...............................................p.27
7 4 5
10
11
12
13
14
MW08
26
Chapter 4
2. To change frame
Change frame after referring to the separate users manual.
Tubular goods frame Cap frame Border frame Cylindrical frame
1 2
Press it until the object item appears. 7 Frame Type Frame Type
[a] Tubular
<Explanation on the screen> [a] Border frame, tubular goods frame, cap frame, cylindrical frame etc. * Contents of display differ depending on model. * In case of pocket frame, select Cap.
Cap
Chapter 4
27
1
X: Y:
0.0 0.0
! CAUTION
Do not perform in the middle of embroidery. If you perform in the middle of embroidery, there could be a possibility that disables continuation of embroidery. Do not put your hands etc. on the machine table. Since the frame moves, you could be injured.
SET F2
[a]
10
4 11
9 Frame Origin Memory <Explanation on the screen> [a] : Not to perform : To perform (The frame will move.)
12
13
14
(Work)
NV02
28
Chapter 4
29
1
Chapter 5
Basic operation procedure
1. Power switch ON.......................................................p.30 2. To pass thread, to set fabric ......................................p.30 3. Data input..................................................................p.30 4. Auto Color Change (AC)/Auto Start (AS) ..................p.38 5. Needle bar selection .................................................p.39 6. Frame travel (decision of start position) ....................p.40 7. Execution of trace .....................................................p.41 8. Check the design. .....................................................p.42 9. Maximum RPM..........................................................p.42 10. Confirmation of head.................................................p.43 11. Start...........................................................................p.43 12. When thread is broken ..............................................p.44 13. Completion of embroidery .........................................p.44
13 10 7 4 5
11
12
14
MW08
30
Chapter 5
1. Power switch ON
* Refer to p.12.
Clip
3. Data input
Make a design stored in the following items become possible to be embroidered. USB memory Built-in memory of this machine (Refer to p.32) DG/ML (Refer to p.33) FDD (Floppy disk drive) (Refer to p.36)
All designs will be converted to T2 (TBF) and stored after data input.
US
256MB
NV02
Chapter 5
31
1
2
4 Data Input (USB)
A 1
Press it until the object item appears. 4 Data Input (USB)
T3
Group1 Group2 *** TCF ****** ****
T2
*** TBF ****** ****
Group2
Group3
T2
*** TBF ****** ****
It switches to an image.
9
1 Data Input (Memory)
A
1 2 3
10
*** TBF ****** **** *** TBF ****** **** *** TBF ****** ****
11
12
* Refer to p.22
13
14
NV01
32
Chapter 5
In case of T design
Completion of data set
* Refer to p.22
(6) Proceed to 4. Auto Color Change (AC)/Auto Start (AS) (Refer to p.38) continuously.
A 1 2
1 Data Input (Memory)
Group4 Group5
4
Group1
Group2
Group3
Group2
****
****
NV01
Chapter 5
33
1
Completion of data set
2
OK to move the frame to design start position? ( )
3
The frame will move.
* Refer to p.22
(4) Proceed to 4. Auto Color Change (AC)/Auto Start (AS) (Refer to p.38) continuously.
6
Connection between this machine and DG/ML
LAN cable
7
DG/ML
A 1 2
Press it until the object item appears. 5 Data Input (LAN)
Design data stored in DG/ML
5 6 3
10
11
12
13
14
MW08
34
Chapter 5
In case of T design
1 Data Input (Memory)
A In case of T2 design
( ) * Read Condition File?
4 1 2 3
* Refer to p.22
(5) Set data of design.
After confirming the design Completion of data set
(6) Proceed to 4. Auto Color Change (AC)/Auto Start (AS) (Refer to p.38) continuously.
DG/ML
(3) After connecting a LAN cable to the LAN port of this machine, start up DG/ML.
MW08
Chapter 5
35
1
2
5 Data Input (LAN)
A 1 2
Press it until the object item appears. 5 Data Input (LAN)
Design data stored in DG/ML
*** ****** ****
5 TBF
3
*** ****** ****
6 TBF
3 TBF
A
5 6 3
Bar code
10
Are you ready?
11
12 (7) Proceed to 4. Auto Color Change (AC)/Auto Start (AS) (Refer to p.38) continuously. 13
14
MW08
36
Chapter 5
FDD (commercial item) *Trouble caused by FDD is out of scope of our guarantee.
Wait for five or more seconds after setting, and then start the next operation.
A 1 2
Press it until the object item appears. 2 Data Input (FD)
T2
*** TBF ****** ****
T T
T2
*** TBF ****** **** *** DST ****** ****
T2
*** TBF ****** ****
T2
*** TBF ****** ****
T2
*** TBF *** TBF ****** ****** **** ****
It switches to an image.
NV02
Chapter 5
37
1
A
1 2 3
* Refer to p.22
5 (5) Set data of design.
After confirming the design
Are you ready?
In case of T design
Completion of data set
In case of T2 design
The frame will move.
* Refer to p.22
(6) Proceed to 4. Auto Color Change (AC)/Auto Start (AS) (Refer to p.38) continuously. 10
11
12
13
14
MW08
38
Chapter 5
1 2
1 Auto Color Change (AC)/Auto Start (AS)
NO NO NO
[Explanation on the screen] [a] Automatic color change according to Needle Bar Selection To perform: YES (usual setting) Not to perform: NO (It is not possible to set the following [b] and [c].) [a] YES / NO
* Selecting NO will select the current needle bar regardless of Needle Bar
Selection.
[b] YES / NO
[b] Automatic start after color change To perform: YES (usual setting) Not to perform: NO (It is not possible to set the following [c].) [c] Automatic start when the same needle bar is selected before and after a step To perform: YES Not to perform: NO
[c] YES / NO
Step1
1 2 3
5 5 2
YES
YES
YES
NV02
Chapter 5
39
1
B 1 2
Press it until the object item appears. 2 Needle Bar Selection
[a]
1 [c] 5 2 [b] 3 4 5 6
<Explanation on the screen> [a] Design of which data is set [b] The number of steps in this design (6 steps in this example) [c] Step
Step No.
Needle bar No. Sequin right side
8
It is displayed when sequin device III is equipped (M2 should be selected: Refer to p.104). When equipped at both sides L-side R-side
This setting selects whether or not you switch sequin 1 to 2 or vice versa (Right figure). <When design data is DST design> Proceed to p.108. <When design data is TBF design> Proceed to the following (3).
10
2 1
1 2
11
12
.
3
[a]
Select a sequin step.
13 (3) To switch sequin 1 to 2 or vice versa (in case of model equipped with sequin device III)
[b]
Select a needle bar and press [SET].
[c]
Select and press [SET].
14
NV02
40
Chapter 5
! CAUTION
When performing this operation, do not put your hands etc. around the frame. Moving frame could injure you.
(1) Change screen to the main screen.(Refer to p.20). (2) Frame travel
[In case of jog dial/jog shuttle] [Lengthwise] [Crosswise] Frame travel mode
X: Y:
150.0 100.0
X: + Y: +
Speed switching key Lit: high speed Unlit: low speed Left
Y: X: -
Right
*Refer to p.18
NV02
Chapter 5
41
1
7. Execution of trace
Check if the start position and embroidery space are appropriate to the size of design data.
Since the frame moves in advance according to size of design data, it prevents unexpected frame hitting (needle bar hits the frame) (needle bar will not move down).
! CAUTION
Do not put your hands etc. around the frame. Moving frame could injure you.
5
Needle Position 15 [a] [b] /Low/High
1 2
Press it until the object item appears. 10 Trace
<Explanation on the screen> [a] The current needle bar No. [b] Trace speed Low: low speed, High: high speed, -: not to trace
8
When automatic offset is set 6 2
High
3 (Work) 4 1
10
[Interruption of trace] 1. Perform interruption by using bar switch or stop switch (NO.1C1 will be displayed). 2. Press [E] key. 3. Follow the message described below.
OK to continue Tracing?
11
Offset start position (Trace start point) Offset start middle position Design start position
12
After completion of trace, it is possible to perform embroidery from that position. When design data does not fall within the embroidery space, perform tracing again (Refer to p.52).
13
14
NV02
42
Chapter 5
57.0 -56.8
Coordinates
(From start point)
185.0 90.0
80
80
90
Reversion Repeat
9. Maximum RPM
Set a maximum RPM that is suitable for a design to be embroidered.
1000 rpm
1 Maximum RPM
950 rpm
RPM (the number of revolutions) will vary automatically placing the value of Maximum RPM as the upper limit according to stitch length of design data. Stitch length Up to 4.0 mm 4.1 mm to 11.9 mm 12.0 mm and more RPM Maximum RPM (Right figure A) Automatic change (Right figure B) Min. Revolution (Refer to p.78) (Right figure C)
MW08
Chapter 5
43
1
ON OFF
ON
OFF
Switching
11. Start
! CAUTION
Before starting the machine,pay enough attention to the surrounding safety. Since the needle and/or frame move, you could be injured.
8
TFMX-C single head machine
10
11
12
stop
start
13
Stop
Start
14
NV02
44
Chapter 5
[291]
2
(1) Pass the upper thread, or change the under thread (bobbin). (2) Perform frame back by a few stitches for mending. (3) Start the machine.
Only the head where thread broke will start embroidery again from the position after frame back. [In case of 2 or more head machine] To make a head without thread breakage detection perform embroidery from the position after frame back, set the switch of the head (right figure) to the Top once (when you release the switch, it will return to the original position).
Threader (accessory)
S E Frame travel
[a]
Frame travel E
[b]
MW08
45
1
Chapter 6
Operation setting
1. 2.
Convenient functions................................................p.53
5
10
11
12
13
14
MW08
46
Chapter 6
Operation setting
! CAUTION
(color change unit,
At execution, do not put your hands etc. on the table. You could be injured.
C 2
Press it until the object item appears.
Stop Code Stitches FB/FF Stitch Unit Stitch Counter
3 Frame Back/Forward
<Explanation on the screen> [a] Switching of frame back (FB)/forward (FF) [b] To execute by color change unit : Not to perform : To perform [c] To execute by specifying the number of stitches NO: not to perform 1 ~: to perform (FB/FF by stitches) [d] Frame feed unit (stitches) when executing FB/FF by using stop switch (or bar switch) Refer to p.13, p.14 [e] The number of current stitches (display only)
FB
When executing [b] When setting [d]
525
(Work)
(Work)
5
NV02
Chapter 6
47
1
! CAUTION
Do not put your hands etc. near needle bar case. You could be injured.
(Work)
2
The current needle bar No.
! CAUTION
Do not put your hands etc. near needle or on the table. You could be injured.
8
(Work)
9
To execute Press it until the object item appears. 2 Manual ATH
10
11
12
13
14
NV02
48
Chapter 6
! CAUTION
The frame will move at setting. Perform operation after paying attention to surrounding safety.
B 1 2
Press it until the object item appears. 4 Repeat
pb
[b] The number of times (X): crosswise [c] Design interval amount (X): a distance between designs in crosswise direction
Code determines direction of repeat. (No display)
Example [b]
10
Crosswise (X) direction
[c]
[d] The number of times (Y): lengthwise [e] Design interval amount (Y): a distance between designs in lengthwise direction
Code determines direction of repeat. (No display)
150.0
(Frame travel)
[d]
5
Lengthwise (Y) direction
[e]
-80.0
(Frame travel)
Completion [f]
[f] Priority (X/Y): Preceding direction to perform embroidery (X/Y) [g] To embroider the next design after thread trimming (Display only, it is not possible to change)
X
The frame will return to the original position.
NV02
Chapter 6
49
1
Operation setting
[How to repeat] pp (Usual setting)
[e]
3 5 4 5
4 3
2 1
[e]
pb (X-axis mirror)
X
5
4 3
2 1
[e]
8
pq (Y-axis mirror)
[c]
[e]
5 4 3 2 1
10
11
pd (Rotation by 180)
14
MW08
50
Chapter 6
B 1 2
Press it until the object item appears. 3 Data Conversion
150.0
Example [b] Scale up/down
150.0
[c]
90
[d]
[b] Lengthwise (Y) scale ratio (%) Ditto [c] Rotating angle (degrees)
Y
Example: 30 X
[d] Reversion
Y
Not to perform X
To perform X
MW08
Chapter 6
51
1
(1) Change screen to the main screen (Refer to p.20). (2) Press sleep mode key for a few seconds
(lamp lit).
When you set the machine to sleep mode at intermission etc., it will suppress unnecessary power consumption.
[How to release] Press this key again (The lamp will be unlit). * It takes a while until it is canceled.
! CAUTION
Do not put your hands etc. on the table. You could be injured.
(Work) To execute Press it until the object item appears. 4 Manual Offset
! CAUTION
After embroidery is finished, do not put your hands etc. on the table. Moving frame could injure you.
10
11
YES
12
13
Press it until the object item appears. 4 Automatic Origin Return
NO
14
NV02
52
Chapter 6
! CAUTION
Do not put your hands etc. near needle or on the table. You could be injured.
(Work) To execute Press it until the object item appears. 3 Design Start Position Return
Pressing [SET] will make the frame move. To return the frame to the original position, perform Manual Offset (Refer to p.51).
position[*A]
! CAUTION
in the middle of
Do not put your hands etc. near needle or on the table. You could be injured.
(Work) To execute
Pressing [SET] will make the frame move. To return the frame to the original position, perform Manual Offset (Refer to p.51).
1-11. Trace
Only details are explained here. Regarding how to operate, refer to p.41. [When the frame comes to the limit position] [When repeat is set] The machine will trace the whole designs after tracing the first design (When data conversion and/or automatic offset are set, the machine will also move according to setting).
9 5 8 1 4 2 3 7
NV02
(1) The frame will stop. (2) The frame will move automatically so that the
design falls within a range of embroidery space.
10 6
(3) Display of error code No.225. Press [E] key. (4) Perform tracing again from that position.
Chapter 6
53
1
Operation setting
2. Convenient functions
2-1. Automatic offset
Start operation will move the frame to the start position automatically, and then the machine will start embroidery. After embroidery is finished, the frame will return to the offset start position automatically.
This function is condition data (Refer to p.22). Set automatic offset after data set. It is not possible to perform setting in the middle of embroidery.
! CAUTION
The frame will move at setting. Perform operation after paying attention to surrounding safety. The frame will move at the end of embroidery. Do not put your hands on the table.
5 (1) Set the data of design (Refer to p.30). (2) To call the screen
5 Automatic Offset
1 2
Press it until the object item appears.
Previous
0 0 0 0
5 Automatic Offset The current frame position when it is [SET] will be memorized as a start position (Figure below [s]).
9
Coordinates of [a] and [b] are based on the start position.
<Explanation on the screen> [a] Offset middle position (a position where the frame moves through) * This setting is arbitrary. [b] Offset start position (stand-by position)
10
11
Completion of embroidery
13
Embroidery starts.
[b] [b]
NV02
14
54
Chapter 6
Operation setting
(3) Move the frame to perform [SET].
[a] [b]
50.0 150.0
Example
When you do not set [a], press [SET] as it is.
20.0 250.0
! CAUTION
The frame will move at color change in the middle of embroidery or completion of embroidery. Do not put your hands on the table.
(1) Set an offset start position (automatic offset) (Refer to p.53). (2) To call the screen
2 Needle Bar Selection
1 2
Press it until the object item appears. 2 Needle Bar Selection
B
1 2 3 4 5 6 5 3 4 2 1 3
[a]
<Explanation on the screen> [a] Offset mark ( ) In this example, the frame will move to the offset start position after step 3 is finished.
When an offset start position is not set, the frame will move to a start position.
To delete
NV02
Chapter 6
55
1
Stop method Stitch, Data, Design, Just before End Code Halt by lubrication
*A 10 (stop at 100,000 stitches) is set at shipment. It is not particularly necessary to change this value.
5
0 [a] 0-999999[st] 0 [b] 0-99999[cm] 0 [c] 0-999[Designs] 10 [d] 0-99*10000[st] NO [e] YES/NO
C 1 2
Press it until the object item appears. 6 Preset Halt
<Explanation on the screen> [a] The machine will stop when counting reaches the number of set stitches. [b] When counting reaches the cumulative data length that has been set, the machine will stop. [c] When counting reaches the number of designs that has been set, the machine will stop. [d] The machine will stop when counting reaches the number of set stitches. * It will not be displayed when automatic lubrication system is set to YES. [e] The machine will stop short of the end code by one stitch. * Since embroidery is not finished, it is possible to perform frame back.
10
11
[a]
50000
Example
[e]
YES
12
13
14
MW08
56
Chapter 6
! CAUTION
The machine will start automatically after the end of design. Therefore, do not put your hands etc. near needle or on the table. You could be injured.
This function is suitable for such a work as changing sock frame one after another while performing embroidery. It is effective only when Auto Start is set to YES (Refer to p.38).
YES
Press it until the object item appears. 6 A.S after Auto Data Set
NO
! CAUTION
Do not put your hands etc. near needle or on the table. Moving needle bar or frame could injure you.
[Occurrence of power shut off] The machine will stop. When the power is turned ON after that, error code No.2E3 will be displayed. Perform the following operations.
(Work)
NV02
Chapter 6
57
1
1 2
Press it until the object item appears. 10 Needle Bar Color
B
[b]
[a]
4
[c] [d]
<Explanation on the screen> [a] Palette (32 colors) [b] Cursor (selecting color) [c] Needle bar No. [d] Color to needle bar
(2) To set
Needle bar 1 Color 5 Color
9
Needle bar No.1
When skipping needle bar
10
Color It is the same procedure. Are you ready? Completion
11
12
13
14
MW08
58
Chapter 6
! CAUTION
The frame will move at setting. Pay enough attention to surrounding safety, and then perform operation. Moving embroidery frame could injure you. When you use tubular goods frame, check if design data falls in the tubular goods frame by using trace function (in such a case as the right figure, needle will locate to four corners).
(1) Check the current Frame Type or change it (Refer to p.26). (2) To call the screen
6 Software Frame Limit
1 2
Press it until the object item appears. 6 Software Frame Limit
F1
YES/NO
Previous
0 0 0 0
(3) To set
[a]
[Explanation on the screen] [a] Setting YES: to perform, NO: not to perform [b] Frame type being selected currently *Display only [c] Coordinates of point 1
P1
YES
[c]
**** ****
The frame will move. [d]
**** ****
The frame will move.
P2
NV02
Chapter 6
59
1
C 1 2
Press it until the object item appears. 2 Total Stitch Counter/Design Timer
<Explanation on the screen> [a] The number of total stitches embroidered up to now [b] Time elapsed from start after data set to the present (The screen shows an example of 50 minutes and 8 seconds) Counting continues even during sleep mode and turning OFF the power. [When resetting [a] [a]
[b] will be reset in the following cases.
1. When the current embroidery is finished and start the machine next 2. When data is set
10
11 1
Press [F4] while pressing [SET].
SET
F4
12
Ver. ***
13
14
MW08
60
Chapter 6
English
10 Language
****
The current language
MW08
61
1
Chapter 7
Design data management
1. 2.
10
11
12
13
14
MW08
62
Chapter 7
A 1 2
Press it until the object item appears. 8 Memory Delete 139628
Remaining stitch capacity
One
<Explanation on the screen> [a] Deletion by 1 design unit [b] To delete all designs at once
OneorAll
All One
MW08
Chapter 7
63
1
1
Press it until the object item appears. 4 Move a Design
Designs stored in the builtin memory will be Group1 Group2 Group3 displayed.
Group4
Group5
7
Group1 Group2 Group3
8
Group4 Group5
11
12
13
14
MW08
64
Chapter 7
1
Press it until the object item appears. 5 Copy a design
Group4
Group5
Group1
Group2
Group3
Group4
Group5
MW08
Chapter 7
65
1
1
Press it until the object item appears. 6 Changing design name
Group4
Group5
6
6 Changing design name
TAJIMA_W
BS
Enter
11
12
13
14
MW08
66
Chapter 7
1
Press it until the object item appears. 7 Changing folder name
Group1
Group4
Group3_
BS
Enter
MW08
Chapter 7
67
1
2
A folder is displayed ahead of design (It is not possible to sort folders).
Time
1
1 Design sort (in memory)
Up Up
Up/Down Up/Down
6
<Explanation on the screen> [a] To give priority to updated time (go to [c]) [b] To give priority to file name (go to [d]) [c] Up: ascending order (old new) Down: descending order (New old) [d] Up: ascending order (digit/symbol ABC) Down: descending order (ABC digit/symbol)
10
Time
[When selecting File Name]
Down
11
File Name
Up
12
13
14
MW08
68
Chapter 7
Design data management 1-7. Store a design to a USB memory (or floppy disk).
Write a design stored in the built-in memory to a USB memory (or floppy disk).
Hereafter, explanation is given taking USB memory design as an example. In case of a floppy disk, although screen display is partly different, operation is the same. Trouble caused by use of FDD (commercial item) is out of scope of our guarantee.
(1) Set the USB memory (or floppy disk). (2) To call the screen
6 USB (Save)
1
6 USB (Save)
2
Press it until the object item appears.
In case of a floppy disk, select the following. 1 Floppy Disk Processing (Save)
Repeat Enter
displayed.
*** TBF ****** ****
Group4
Group5
TAJIMA_W
NV02
Chapter 7
69
1
BS
(6) Select a storing type.
Enter
3
* Usually select T3 (Refer to p.22).
T3/T2/T
T3
! CAUTION
The original design data will be overwritten after deletion. Back up design data according to need (Refer to p.68).
10
2 Cleanup
Group4 Group5
*** TBF ****** ****
11
12
NV02
70
Chapter 7
0.8
0.8 mm or less stitches will be removed.
0.8 122
Removal stitch
! CAUTION
The original design data will be overwritten after edit. Back up design data according to need (Refer to p.68).
1
1 Data Edit
displayed.
*** TBF ****** ****
Group4
Group5
[d]
[Explanation on the screen] [a] 1st stitch (Stitch No.) [b] X data * When a value is 10, it indicates 1.0 mm (the same in Y data). [c] Y data [d] Function code (Refer to p.74) After that, select the stitch to edit. In case of selection by dial: Go to (3) of p.71. When using search function: Go to (3) of p.72.
Jump Stitch Stitch Stitch Stitch Stitch Stitch Stitch Stitch Stitch
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1
1 Data Edit
1 2 3 4 5 6 7 8 9 10 0 8 8 11 8 1 -11 -12 -11 -25 0 4 3 5 8 13 2 -3 7 15 Jump Stitch Stitch Stitch Stitch Stitch Stitch Stitch Stitch Stitch
[B]
Modify Insert Delete
[C]
X data
Y data
-40
20
8
Function code
Color
[Delete]
12
13
14
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Chapter 7
Modify
Select. Example
Color
Completion of searching
Pressing [SET] will search the first stitch containing Color. (right figure [B]). Performing [SET] further will search the next stitch containing Color. When there is no selected function code, display will not change.
1 Data Edit
891 892 893 894 895 896 897 898 899 900 0 8 8 11 8 1 0 -12 -11 -25 0 4 3 5 8 13 0 -3 7 15 Jump Stitch Stitch Stitch Stitch Stitch Color Stitch Stitch Stitch
Color
Modify Insert Delete
[B]
! CAUTION
The original design data will be overwritten after edit. Back up design data according to need (Refer to p.68).
1
1 Data Edit
Group4
Group5
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73
1
1 Data Edit The screen will switch.
*** TBF ****** ****
[d]
<Explanation on the screen> [a] 1st stitch (Stitch No.) [b] X data * When a value is 10, it indicates 1.0 mm (the same in Y data). [c] Y data [d] Function code (Refer to p.74)
Jump Stitch Stitch Stitch Stitch Stitch Stitch Stitch Stitch Stitch
1 Data Edit
1 2 3 4 5 6 7 8 9 10 0 8 8 11 8 1 -11 -12 -11 -25 0 4 3 5 8 13 2 -3 7 15 Jump Stitch Stitch Stitch Stitch Modify Stitch [B] Insert Stitch Stitch Delete Stitch Stitch
Example: 10th stitch (right figure [A]) It is also possible to select a stitch by using search function (Refer to p.72).
[A]
10
[D]
Modify Insert Delete
11
14
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Chapter 7
Function codes that cannot be edited by this machine (display only) Function code Color_J ATH_J Up_ATH_J Sequin_E_J Sequin_O_J Boring_1_J Boring_2_J Boring_3_J Boring_4_J Boring_S_J Boring_E_J Loop Loop_J Chain Chain_J Laser_ON Laser_OFF Laser_Pow Laser_Lens Tape_Head End_J Function name Color Change Jump Upper/Under Thread ATH Jump Upper Thread ATH Jump Sequin End Jump Sequin Output Jump Boring 1 Jump Boring 2 Jump Boring 3 Jump Boring 4 Jump Boring Start Jump Boring End Jump Loop Stitch Loop Stitch Jump Chain Stitch Chain Stitch Jump Laser ON Laser OFF Laser Power Switching Laser Lens Switching Tape Rewinding End Jump End
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Chapter 7
75
1
Hereafter, explanation is given taking USB memory design as an example. In case of a floppy disk, although screen display is partly different, operation is the same. Trouble caused by use of FDD (commercial item) is out of scope of our guarantee.
(1) Set the USB memory (or floppy disk). (2) To call the screen
7 USB (Delete)
1
7 USB (Delete)
2
Press it until the object item appears.
*** Designs stored in the USB ****** Group1 Group2 **** memory will be displayed.
TBF
T2
*** DST ****** ****
In case of a floppy disk, select the following. 2 Floppy Disk Processing (Delete)
T2
*** TBF ****** ****
T2
*** TBF ****** ****
*** TBF ****** ****
10
After that, take out the USB memory.
11
12
13
14
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Chapter 7
SET A
Time
3
Press [A] until the object item appears. 4 Design sort (USB) [Explanation on the screen] [a] To give priority to updated time (go to [c]) [b] To give priority to file name (go to [d]) [c] Up: ascending order (old new) Down: descending order (New old) [d] Up: ascending order (digit/symbol ABC) Down: descending order (ABC digit/symbol)
Up Up
Up/Down Up/Down
Time
When selecting File Name
Down
File Name
Up
After that, take out the USB memory.
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77
1
Chapter 8
Other settings
1. 2. 3.
10
11
12
13
14
MW08
78
Chapter 8
Other settings
Settings explained below are already set as values at shipment from the factory (values are described on the list: Refer to p.99). Although it is possible to use this machine with the condition as it is, it is possible to obtain finishing of sewing and/or working condition you desire by changing value individually.
It will change between 250 rpm and a setting value according to stitch length automatically.
650 rpm
1 Min. Revolution
400 rpm
It will change between 250 rpm and a setting value according to stitch length automatically. It is not possible to set this value exceeding Maximum RPM (Refer to p.42).
500
[b]
[rpm]
2
Press it until the object item appears.
Last Needle
500
[c]
[rpm]
2 Revolution Limit
500
[rpm]
<Explanation on the screen> [a] RPM of the main shaft at the first needle *A value differs depending on spec. (same to the following) [b] RPM of the main shaft at the last needle [c] RPM of the main shaft in the section surrounded by low speed codes * A section surrounded by function codes Low_S to Low_E (Refer to p.74).
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1
Other settings
(2) Select a value and [SET].
[a] [b] Same procedure [c]
850
Example
600
5
1 Max Revolution Limit
SET
F2
3 7
Repeat Enter
F2
9
[a]
900
<Explanation on the screen> [a] 500 rpm to Max Revolution *A value differs depending on spec.
[rpm]
10
1000
13
14
NV01
80
Chapter 8
5
Press it until the object item appears. 3 Main Shaft Inching 3 After starting, the machine will be in a stage of normal operation followed by inching five times.
YES
Press it until the object item appears. 10 Stop at Lower D. Point
NO
NO
YES: to apply (usual setting) NO: not to apply (set to NO at maintenance) * Starting the machine will switch to YES.
YES
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1
Other settings
2. Related to embroidery
2-1. Auto jump
This setting makes the machine perform jumping when stitch length exceeds a setting value.
1
Press it until the object item appears. 2 Auto Jump
F1
240[b] 240
360[ ]
NO [c] Yes/No 6
<Explanation on the screen> [a] Setting for auto jump NO: Not to perform 2.0 to 9.9: When stitches exceed the set value, the machine will perform jumping automatically (When the set value is 4.0 and given stitches are 4.1 mm and more, the machine will perform jumping automatically). [b] Frame start timing (Refer to p.89) [c] RPM at auto jump Yes: To keep (as high speed) No: Not to keep (changes to low speed according to stitch length)
240
YES
10
This setting combines frame travel amount by consecutive jump stitches (up to five stitches), and reduces the number of stitches by feeding the frame all at once (It intends to increase efficiency of embroidery)..
11
YES
Press it until the object item appears. 5 Jump code combination
NV01
NO
14
82
Chapter 8
F1
2
Frame Movement
1 Jump Convert <Explanation on the screen> [a] NO: not to convert 1 to 9: the number of consecutive jump codes [b] A: batch, B: as data is
Jump code
B A
In this example, the machine will perform thread trimming and frame stepping when jump codes are continued by 5 stitches.
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83
1
This function corresponds to 2 or more head machine only. Head with thread breakage sews whole section of frame back after frame back irrespective of the following setting.
C 2
Press it until the object item appears.
Halt Frame Back
NO [c] YES/NO
<Explanation on the screen> [a] To sew by all heads and whole section (right figure 1) * When ALL is selected, [c] is fixed to NO. [b] All head sewing start point (right figure 2) * The number of stitches from the frame back start point (right figure 3) [c] Stop at a start point of sewing by all heads (right figure 2) YES: to perform NO: not to perform
1 (Frame back section) 2 3
In case of sequin needle, the machine performs sewing from 3 in the figure above irrespective of setting of [b].
10
YES
11
12
13
14
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Chapter 8
It is effective only when Frame Type is cap frame (Refer to p.26). It is not possible to perform setting in the middle of embroidery. This setting rotates a design by 180 irrespective of a value of data conversion (rotate).
YES
Rotation of a design by 180 YES: to perform NO: not to perform
3 Satin Stitch
1
Press it until the object item appears. 3 Satin Stitch <Explanation on the screen> [a] It targets all satin stitches.
2 NO
F1
Range Expansion
+1.0 [mm]
[b] It targets satin stitches surrounded by function codes Satin_S to Satin_E.(Refer to p.74) [c] : Reduce, : Enlarge 1/2 of the value will be added to both sides of stitch length (right figure).
An example when [c] is 0.4 (mm) 0.2 0.2 Before enlargement After enlargement
Part
-0.5
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Chapter 8
85
1
1
Press it until the object item appears. 4 Backlash <Explanation on the screen> [a] X (crosswise) Turning point
2 NO
F1
-0.5
0.3
This setting fine adjusts a moving amount of a needle bar case at color change.
This function targets the model equipped with change device[*A] . Perform the following operations after installation of the software. *A : Refer to p.11
10
11
+0.02
Select this value. M/NO.
Correction of Color Interval(SET+F3-5)
12
+0.02 mm
13
+0.01
14
MW08
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Chapter 8
Other settings
Picker Timing
M.Shaft Inching after ATH
Return Stitches
NO
YES[a]YES/NO 0 [b] -8 +8 4 [c] 2 9 NO [d] 1/2/NO 0.8 [e] 0.6 2.0[mm] A [f] A/B/C/D 0.8 [g] 0.2 2.0[mm]
Next page
Hook
B [h] A/B
<Explanation on the screen> [a] Automatic thread trimming (ATH) YES: to perform, NO: not to perform [b] Length of upper thread remaining at thread trimming (right figure 1)
Short
-8
Long
+8
[c] The number of inching times after thread trimming or after data set [d] The number of return stitches at start of sewing NO: not to perform 4 1 2 1: 1 reciprocating 3 2: 2 reciprocatings An example of 1 reciprocating [e] Stitch length of [d] described above [f] Tie stitching at thread trimming A: not to perform B: to perform C: Hard to fray D: [g] Stitch length of [d] described above [h] Amount of coming out of hook (right figure 2) * Select B. A: short B: long
1 2
! CAUTION
Select B for [h] Hook. If you make a mistake, it will cause occurrence of noise and/or abnormal holding of thread.
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1
[e]
Other settings
(2) Select a value and [SET].
[a]
YES
[b] [f]
1.6
+3
[c] [g]
4
[d] [h]
0.6
This setting will stop the machine when thread (upper thread/under thread) is broken.
1
Press it until the object item appears.
Upper Needle No.1 Under (Unit) Needle No.1 Under (Step Ratio) Needle No.1
6 Thread Detection Only [a], [b] and [e] will be displayed after pressing [SET] (right figure). Regarding [b], [d] and [f], refer to the description below. <Explanation on the screen> [a] Detection of upper thread breakage 0: Not to perform (The machine does not stop.) 1 to 4: To perform (all needle bars collectively) 1
High
N [a] 0/1/2/3/4/N 2 [b] 0/1/2/3/4 N [c] 0/2/4/6/8/N 4 [d] 0/2/4/6/8 70[e] 30 100 [%] /N 4 [f] 30 100 [%]
10
[d] To set [c] by needle bar unit it will be displayed when you select N at [c]. [e] Detection of under thread breakage *Detailed setting of [c] 30 to 100: To perform (all needle bars collectively) 30
Low
11
[Sensitivity]
4
Low
N: to perform (needle bar unit) [b] To set [a] by needle bar unit It will be displayed when you select N at [a]. [c] Detection of under thread breakage 0: Not to perform (The machine does not stop.) 2 to 8: To perform (all needle bars collectively) 2
High
[Sensitivity]
12
100
High
N: to perform (needle bar unit) [f] To set [e] by needle bar unit It will be displayed when you select N at [e].
Although detecting sensitivity of under thread breakage is mainly decided by [c], also adjust a value of [e] according to sewing thread and/or sewing condition.
13
[Sensitivity]
8
Low
14
88
Chapter 8
Other settings
(2) To set
[a]
3
[c]
(*)
* When selecting N,
[b][d]
2
Needle bar No.1
6
[e]
* When selecting N,
4
The last needle bar No.
80
(*)
[f]
30
Needle bar No.1
80
The last needle bar No.
1
10 Upper thread lock timing
Release Lock
NO
<Explanation on the screen> [a] Perform adjustment when upper thread remains on [Common to [a] and [b]] the fabric. When upper thread is still highly visible, A Upper thread is set B or C. B difficult to remain [b] Perform adjustment when upper thread remains on C Hard to fray the fabric after thread trimming. When upper thread is still highly visible, set to B or C. Release Lock
Upper thread
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Chapter 8
89
1
[b]
Other settings
(2) Select a value and [SET].
[a]
! CAUTION
To change this value, consult the distributor.
7
Press [F2] until the object item appears.
! CAUTION
To change this value, consult the distributor.
10
260
2
[Thread tension]
12
280
Strong
230
Weak
13 280
14
NV02
90
Chapter 8
This function targets at origin return of the frame and/or offset travel.
100
Press it until the object item appears. 5 Frame Travel Speed
200
! CAUTION
To change this value, consult the distributor.
This function does not correspond to L-spec. machine.This function targets the frame set by Frame Type. To make this function effective, it is necessary to memorize the frame origin correctly (Refer to p.27). Frame limit <Cap frame> <Border frame> <Tubular goods frame> <Cylindrical frame>
NO
2
YES To stop (usual setting) Not to stop The machine does not display the following message at data input.
OK to move the frame to design start position?
NO
: Refer to p.22
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91
1
2
This function corresponds to 2 or more head machine only.
SET F2
[a]
X 4mm
0 0 0 0
3 Frame drive adjustment <Explanation on the screen> [a] The current Frame Type (Refer to p.26) * It is possible to make the machine memorize the following values in every Frame Type. [b] To fine adjust stitch length (crosswise) of around 4 mm -3
Increase
0
+3
Decrease
[c] To fine adjust stitch length (crosswise) of around 12 mm [d] To fine adjust stitch length (lengthwise) of around 4 mm [e] To fine adjust stitch length (lengthwise) of around 12 mm
Stitch length tends to be increased in [-] value and decreased in [+] value in general due to characteristic of the machine. However, this aptitude may not be applicable depending on setting condition of other items and/or machine condition.
10
1
[c]
11
+3
[d]
12
1
[e]
13
+2
14
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Chapter 8
Other settings
93
1
Chapter 9
Software installation
1. Operation and procedure ..........................................p.94 2. To set a password .....................................................p.98 3. To change the setting value ......................................p.99
4 5
10
11
12
13
14
MW08
94
Chapter 9
Software installation
! CAUTION
Before installing the software, back up all built-in memory designs (Refer to p.68). An unexpected factor could damage design data.
Software varies between Single head machine and 2 or more head machine.
(1) Turn OFF the power. (2) Set the USB memory in which the software is stored to the USB port (Refer to p.16). (3) Turn ON the power.....................................................
(The screen shown right will appear automatically.) <Explanation on the screen> [a] The model to which the software stored in the USB memory corresponds and its software version No. [b] Model [c] Needles [d] IP setting (Network connection) * Please ask the distributor for details. [e] To return the software to former version * Please ask the distributor for details. [a] TFMX/TEMX/TFMS SingleHead Ver. ***** [Single head machine]
Model TFMX
[2 or more head machine] [a] TFMX/TEMX/TFMS Ver. *****
Model TFMX
[b]
Model IP Setting
[c]
Needles Down Grade
[d]
[e]
[f]
Install
[g]
Memory
INT
[f] Software installation Setting values of this machine will return to the initial values (Refer to p.99). The password will return to 0000. [g] Initialization of built-in memory The description below will be added to the state of [f] above. All built-in memory designs will be deleted. Display language will become English (Refer to p.60).
About [g] After installation is finished, take out the USB memory and turn OFF/ON the power. After that, perform Frame Origin Memory (Refer to p.27).
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95
1
Move the cursor to [c]. [c] Move the cursor to [f].
Software installation
(4) Select a value and [SET].
[b] Model
(Example)
15
Completion
Finish !!
(5) Take out the USB memory. (6) Turn OFF/ON the power.
* Leave interval for 5 or more seconds.
5
In case of 2 or more head machines In case of single-head machine Proceed to 1-2. of p.96 continuously. Proceed to 1-2. described below continuously.
3 Machine Type
(2) After confirming the value, press [SET] and [E] key.
Completion [Important] Perform the operation described left even if [a] is not changed.
8
Needles
15 [a] 9
10
11
12
13
[Important] Perform the operation described above even if [a] is not changed. Proceed to 1-4. continuously.
NV01
14
96
Chapter 9
(2) After confirming the value, press [SET], and press [E] key finally.
[Important] Perform the following operations even if ([a] to [d]) are not changed. [a] [b] [c] [d] Completion Move the cursor to [a].
Chapter 9
97
1
360.0 [mm] [b] 450.0 [mm] S [c] S/W/2W/3W 0.0 [d] [mm] 3
[a]
(2) After confirming the value, press [SET], and press [E] key
finally. [Important] Perform the following operations even if ([a] to [d]) are not changed. [a] [b] [c] [d] Completion Move the cursor to [a].
6
Proceed to 1-4. continuously.
10
[Important] Perform the operation described above even if [a] is not changed. Proceed to 1-5. continuously.
11
12
13
14
98
Chapter 9
Software installation
2. To set a password
Functions that require input of a password are described below. To store design to a USB memory (Refer to p.68) Max revolution limit (Refer to p.79) When you forget the password, install the software.
Password:
1
1 Password (Functional Limit)
Repeat Enter
Repeat Enter
F1
Repeat Enter
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Chapter 9
99
1
Software installation
Please note that initial value may be different from the actual one depending on model, spec. etc. The chart below is available for single head machine. In case of 2 or more head machine, refer to p.101 and p.102.
1 6 1 2 3
Automatic start (AS) (Refer to p.38) Same Color (AS) (Refer to p.38) Automatic start after automatic data set (Refer to p.56) Maximum RPM (Refer to p.42) Total Stitch Counter (Refer to p.59) Frame Back/Forward (Refer to p.46) Switching of FB/FF Feed unit Stitch Data
NO
C
6
Preset halt (Refer to p.55)
9
NO Previous NO 3 A NO 240 NO Whole 0.0 0.0 NO
7 10 1 2
Frame Type(Refer to p.26) Stop at the lower dead point (pseudo-fixed position) (Refer to p.80) Jump Convert (Refer to p.82) The number of stitches Frame Movement Auto jump Auto Jump (Refer to p.81) Frame Start Timing Keep up R.P.M. Range Expansion X Y
10
11
F1
3 4 6
Satin stitch (Refer to p.84) Backlash (Refer to p.85) Software Frame Limit (Refer to p.58)
12
13
14
NV01
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Chapter 9
Software installation
1 2 3 4 5
Min. Revolution (Refer to p.78) First needle Revolution Limit (Refer to p.78) Last needle Low speed code Main Shaft Inching (Refer to p.80) Auto Origin Return (Refer to p.51) Frame travel speed (Refer to p.90) Upper thread 600 According as Max Revolution Limit 500 0 YES 200 2 4 70 YES +2 4 NO B 0.8 B A A NO 1 NO 9 NO NO YES Previous 280 0 YES NO (Not to use) NO
F2
Under (Unit) Under (Step Ratio) Automatic thread trimming (ATH) Picker Timing M.shaft Inching after ATH Return Stitches Tie Stitches Design interval amount Hook Release Lock Use of the device Needle bar No. to be attached Use of the device Needle bar No. to be attached
10 1
Upper thread lock timing (Refer to p.88) Boring device (Refer to p.112) Cording device (Refer to p.113) Zigzag cording device (Refer to p.115)
F3
3 5
1 6 1 2 4 2 3
Design rotation by 180 degrees on Cap Frame (Refer to p.84) Frame limit setting (Refer to p.90) Limit of max revolution (Refer to p.79) Frame Start Timing (Refer to p.89) ATH Start Timing (Refer to p.89) Main shaft motor brake (Refer to p.80) Air Pressure Sensor (Refer to p.110) Sequin device (Refer to p.104) Network (Refer to p.115)
SET F3
7 10
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Chapter 9
101
1
Setting item Auto Color Change (AC) (Refer to p.38) Initial value
Software installation
[2 or more head machine]
Key Screen number
2
NO NO According as Max Revolution Limit 0 FB 1 0 NO Switching of FB/FF Feed unit All head sewing start point Stop at start point of all head sewing Stitch Data
1 6 1 2 3
Automatic start (AS) (Refer to p.38) Same Color (AS) (Refer to p.38) Automatic start after automatic data set (Refer to p.56) Maximum RPM (Refer to p.42) Total Stitch Counter / Design Timer (Refer to p.59) Frame Back/Forward (Refer to p.46) Frame Back All Head Sew (Refer to p.83)
7 10 1 2
Frame Type (Refer to p.26) Stop at the lower dead point (pseudo-fixed position) (Refer to p.80) Jump Convert (Refer to p.82) The number of stitches Frame Movement Auto jump Auto Jump (Refer to p.81) Frame Start Timing Keep up R.P.M. Range Expansion X Y
F1
3 4 5 6 1 2
Satin stitch (Refer to p.84) Backlash (Refer to p.85) Jump Code Combine Software Frame Limit (Refer to p.58) Min. Revolution (Refer to p.78)
10
First needle Revolution Limit (Refer to p.78) Last needle Low speed code
11
F2
3 4 5 6
Main Shaft Inching (Refer to p.80) Auto Origin Return (Refer to p.51) Frame travel speed (Refer to p.90) Upper thread Thread Detection (Refer to p.87) Under (Unit) Under (Step Ratio)
12
2 4 70
13
14
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Chapter 9
Software installation
Key
Screen number
Setting item Automatic thread trimming (ATH) Picker Timing M.shaft Inching after ATH Return Stitches Tie Stitches Design interval amount Hook Upper thread lock timing (Refer to p.88) Boring device (Refer to p.112) Cording device (Refer to p.113) Automatic lubrication system (Refer to p.114) Zigzag cording device (Refer to p.115) Bobbin changer (Refer to p.115) *It corresponds only to some models. Design rotation by 180 degrees on Cap Frame (Refer to p.84) Frame limit setting (Refer to p.90) *It corresponds only to some models. Limit of max revolution (Refer to p.79) Frame Start Timing (Refer to p.89) X 4 mm Frame drive adjustment (Refer to p.91) Main shaft motor brake (Refer to p.80) Air Pressure Sensor (Refer to p.110) Sequin device (Refer to p.104) Network (Refer to p.115) X12mm Y 4 mm Y12mm Release Lock Use of the device Needle bar No. to be attached Use of the device Needle bar No. to be attached Use of the device Lubrication Cycle (Rotary hook) Lubrication Cycle (Arm)
Initial value YES +2 4 NO B 0.8 B A A NO 1 NO 9 NO 100000 100000 NO NO NO YES Previous 280 0 0 0 0 YES NO (Not to use) NO
F2
10 1 3
F3
6 5 9
SET B SET F1
1 6 1 2
SET F2
3 2 3
SET F3
7 10
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103
1
Chapter 10
Sequin device (option)
1. 2. 3.
10
11
12
13
14
MW08
104
Chapter 10
1. Type of device
Select the type of device equipped to the machine (up/down-by-motor type, up/down-by-air type).
7 Sequin device
SET F3
[a] / A / M1 / M2 [b] / A / M1 / M2
3
7 Sequin device
4
Press [F3] until the object item appears.
<Explanation on the screen> [a] Left side of device : Not to use A: Up/down-by-air type
* An air compressor is necessary. Air compressor
M1: Not available M2: Up/down-by-motor type (Sequin device III twin type)
* An air compressor is unnecessary.
M2
Proceed to the following operation continuously.
M2
When you select M2 in single-head machine, color change speed will become 1/2 of normal speed.
When selecting M2 (up/down-by-motor type): Go to p.105. When selecting A (up/down-by-air type): Go to p.109.
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Chapter 10
105
1
2. Up/down-by-motor type
2-1. Setting for device
Set operating condition.
2
Press it until the object item appears.
------R1-----------R2
Jump insertion Sequin Up at frame stepping
[a]
3.0 3.0 3.0 3.0 9.9[mm] 9.9[mm] 9.9[mm] 9.9[mm]
2 Sequin
Regarding selecting values of [b] to [f] described below, values in the list are recommended (Refer to p.99). Change as needed.
The figure above is a screen when devices are equipped to both sides (L/R).
<Explanation on the screen> [a] Feeding amount of a sequin chip (refer to the right figure) * Select a value that adds about 1.0 to the diameter of chip (rough standard). * In case of 3mm sequin, select 4.0. [b] Insertion of automatic jump data when a sequin chip is sewn on YES: to perform * Select YES when it is not possible to sew on sequin chips capably. However, efficiency will decrease. NO: not to perform [c] Moving up of device at frame stepping YES: to perform NO: not to perform About [c] Left side Right side
9
L2 L1 R1 R2
10
! CAUTION
Selecting NO will increase manufacturing efficiency. However, the device could interfere with the frame resulting in its breakage depending on design or frame type to use.
11
12
13
14
NV02
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Chapter 10
[d] Moving up of device at thread breakage YES: to perform NO: not to perform [e] Moving up of device when sequin chip runs out YES: to perform NO: not to perform [f] This setting prevents upper thread breakage by interference with device. YES: to perform NO: not to perform
NO
YES YES
6.0
[a] L2
YES
[d]
6.0
[a] R1 [e]
NO
5.0
[a] R2 [f]
YES
5.0
[b]
YES
NO
This completes the setting of this device.
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1
Sequin device (option) 2-2. To convert the first color to the second color and vice versa
When the first color/second color in design data is opposite to the actual equipped sequin size, this function converts design data collectively.
! CAUTION
The original design data will be overwritten after conversion. Back up design data according to need (Refer to p.68).
(1)
To call the screen
3
9 Data conversion for sequin output
4 1
Press it until the object item appears. 9 Data conversion for sequin output
1
Designs stored in the built-in memory will be displayed. Group1 Group2 Group3
5
Group4 Group5 *** TBF ****** ****
The screen will switch. L1 < > L2 R1 < > R2 [a] [b]
[a] To counterchange the first color (L1) with the second color (L2) at a part to be sewn by the left device
This operation counterchanges the following function codes (the same applied to [b] described below). Sequin output (the first color) Sequin output 2 (the second color)
10
Left side
Right side
11
[b] To counterchange the first color (R1) with the second color (R2) at a part to be sewn by the right device
12
L2 L1 R1 R2
13
Are you ready?
[b]
14
Are you ready?
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2 1 2
Sequin code
1 2
Sequin_O Sequin_O_2
It is also possible to store the switched design data into a USB memory (Select T3 or T2). At this moment, data of built-in memory design will be edited and all displays will return to .
1 2
B 1 2
Press it until the object item appears. 2 Needle Bar Selection
1 2 3 4 5 6 5 1 8 12
[a] [b]
2
(3) To select which side (right/left side) of device you
use and press [SET].
Left side
1
Right side
1 (Right figure)
12
(4) Select
and press [SET]. [b] Sequin (Left side)
2 (Right figure)
2 1 2
1 2
12
Left side
1 (Right figure)
(Right figure)
2 1 2
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3. Up/down-by-air type
3-1. Setting for device
Set operating condition.
F3
2
Press it until the object item appears.
4.0 4.0
[a]
3.0 3.0 9.9[mm] 9.9[mm]
2 Sequin
Jump insertion Sequin Up at frame stepping
Regarding selecting values of [b] and [c] described below, values in the list are recommended (Refer to p.99). Change as needed.
The figure above is a screen when devices are equipped to both sides (L/R).
<Explanation on the screen> [a] Feeding amount of a sequin chip (L: left side, R: right side) *Select a value that adds about 1.0 to the diameter of chip (rough standard). * In case of 3mm sequin, select 4.0. [b] Insertion of automatic jump data when a sequin chip is sewn on YES: to perform * Select YES when it is not possible to sew on sequin chips capably. However, efficiency will decrease. NO: not to perform About [c] [c] Moving up of device at frame stepping YES: to perform NO: not to perform
! CAUTION
Selecting NO will increase manufacturing efficiency. However, the device could interfere with the frame resulting in its breakage depending on design or frame type to use.
10
11
6.0
[a] R [c]
NO
12
6.0
YES
13
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Chapter 10
It is possible to set only when type of sequin device is A (up/down-by-air type) (Refer to p.104).
! CAUTION
Select YES. Selecting NO cannot detect air pressure of an air compressor. Therefore, if air pressure decreases in the middle of embroidery, it will cause the sequin device to move down and the device or machine could be damaged.
YES
Select YES.
NO
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Chapter 11
Optional device
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Chapter 11
Optional device
After installation of software, all setting items of this chapter will return to No to use. When the machine is equipped with corresponding option, perform setting again (It is not possible to perform setting in the middle of embroidery).
1
1 Boring
F3
NO[a] NO/Step1/Step3
Needle No.
1 [b]
*A When the machine switches to boring, the frame will move to lengthwise direction by 12 mm (right figure [A]). *B Select this item when design data includes frame offset data. *C Select this item when design data does not include frame offset data.
[b] Needle bar No. equipped with device * It corresponds only to the first needle currently.
Step1
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1
3 NO[a] YES / NO
2
Press it until the object item appears.
Needle No.
1 [b]
3 Cording
5
<Explanation on the screen> [a] YES: to use NO: not to use [b] Needle bar No. equipped with device 1: Right side 9 (Example): Left side * The last needle bar No. will be displayed.
YES 9
[b]
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Chapter 11
NO [a] YES/Arm/NO
Lubrication Cycle (Rotary hook)
2 [b] When counting reaches the number of set stitches, the machine will lubricate to the rotary hook. [c] When counting reaches the number of set stitches, the machine will lubricate to the arm. : Not to lubricate [d] When you select Arm at [a], the following screen will appear. When counting reaches the number of set stitches, the machine will lubricate to the arm.
Each recommended value is as shown below. [b]: 50000 [c][d]: 150000 * Change as needed according to using condition.
Arm
Lubrication Cycle
YES/Arm/NO
YES
[When selecting Arm at [a]] [a]
50000
150000
[d]
Arm
150000
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YES
4 3
10 Network Press [F3] until the object item appears.
NO 6
YES
Press it until the object item appears. 9 Bobbin Changer
NO 10
11
12
R
Press it until the object item appears. 5 Zigzag cording device
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Optional device
2. Manual operation
2-1. Manual Lubrication
Make automatic lubrication system work to lubricate.
(Work)
: Arm and rotary hook (There is also a type that lubricates only to the arm.) R.Hook: Rotary hook only
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Troubleshooting
1. When the machine stopped ....................................p.118 2. When the machine does not sew well.....................p.122 3. Needle breaks. ........................................................p.123 4. To suspend the head with occurrence of error ........p.124
4 5
10
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Troubleshooting
[2CA]
The frame moved to the software limit position during trace. Press [E] key. Check setting range of software frame limit. Table up/down operation was performed when the frame was positioned at the front. Move the frame to the rearmost position.
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Troubleshooting
No. 251 258 259 25A 291 Stop Factor Oil of lubricating pump is lacking. Upper dead point sensor error (Sequin device III only) Lower dead point sensor error (Sequin device III, zigzag cording device) Sequin color change sensor error (Sequin device III only) Thread breakage is detected. TC sensor card error Material feed error occurred at zigzag cording device. Under thread breakage is detected. Sequin tape breakage is detected (Sequin device III only). Network does not work normally. Data exists in an end code. Function code error Sequin data error Data is not set. Memory capacity over Available range to perform frame back was exceeded. No design is registered in the memory at all. Attempt was made to perform memory delete of design in 2BC process of embroidery Attempt was made to perform data edit (cleanup) in process of embroidery. 2BE 2C1 2C2 2C6 2C7 2C8 2CA 2CE 2E2 2E3 Start and End codes are not set as a one pair in satin conversion, sequin, boring and low speed code. The machine was started without needle bar selection. Setting for option is incorrect. Operation of the machine was performed during working of bobbin changer. Wrong password is input. Sleep mode key was pressed during trace. The power is not turned OFF/ON. Stop by safety device Air pressure of the regulator has become lower than the rated value. Power was shut off during operation of embroidery. Format error of the floppy disk Abnormality occurred in reading/writing. B03
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Corrective Action Lubricate to the lubrication tank. Check the sensor. Check the sensor. Check the sensor. Check thread. Replace TC sensor card. Check the material. Check the sensor card, harness etc. of zigzag cording device. Check under thread. Check the material. Check connecting status of cable, setting status of device such as personal computer.
292 293 294 2B1 2B3 2B4 2B5 2B7 2BA 2BB
Set data. Delete unnecessary design(s) registered in the memory. Do not perform frame back any more. Register designs in the memory. To perform memory delete of design in process of embroidery, perform data input of other data or perform data input of the same design again. Do not perform data edit (cleanup) in process of embroidery.
Set again so that start and end codes become as a pair. Perform needle bar selection. Set correctly. Do not operate the machine during working of bobbin changer. After pressing [E] key, input the correct password. Press [E] key. Turn OFF/ON the power. Remove the obstacle, press [E] key, and then press start switch. Check the air compressor. Check the origin of air supply. Perform power resume operation after turning ON the power. Initialize the floppy disk. Replace with a new formatted floppy disk. Copy the design to a new USB memory or floppy disk and use. Close the write protect window.
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11
12
13
B01
14
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Troubleshooting
No. B04 BC1 BC2 BC5 5B1 5C1 5C2 5C3 Stop Factor USB memory (including floppy disk) is not inserted. No design is registered in the floppy disk. Set file name is already used for the design registered in USB memory (including floppy disk) (Irrespective of code format T, T2, the same file name is set). Insert. Input design. Change the file name. Corrective Action
Remaining capacity of USB memory (including floppy disk) Replace with the USB memory or floppy disk that has enough is not enough. remaining capacity. It is not possible to input data due to abnormality exists in the contents of configuration of TCF design. Data set was performed without absolute origin memory after installation of software. Check the design. Perform frame origin memory (Refer to p.27).
Operation was performed during moving up/down of sequin Perform operation after moving up/down of the device. device. Wrong setting of color change sequin Check the setting of panel.
Encoder Z signal does not change (TFMX, TFMS). Fixed position signal (Main shaft Z signal) does not change Check the encoder or encoder signal lines. during operation (TEMX-C). Main shaft driver error Turn OFF/ON the power. Or switch from sleep mode to normal mode (each driver setting will be reset). When it is not possible to recover from the trouble, replace the card.
Abnormality of X-axis driver 322- * Description of * mark differs depending on factor (Details are omitted). The same is applied to No.323. 323- * Abnormality of Y-axis driver 32A 32B 32C 32D 32E 32F 331 353 382 The machine cannot memorize excitation of X-axis driver. The machine cannot memorize excitation of Y-axis driver. Incompletion of X-axis frame travel Incompletion of Y-axis frame travel The machine cannot complete X-axis origin search within the time. The machine cannot complete Y-axis origin search within the time. Abnormal signal of bobbin changer has been detected.
Turn OFF/ON the power. Check connection of each frame driver motor and/or sensor wire. Replace the corresponding frame driver or frame motor. Turn OFF/ON the power. Or switch from sleep mode to normal mode (each driver setting will be reset). When it is not possible to recover from the trouble, replace the card. Check the setting for embroidery space at software installation. Check the sensor card. Operate the bobbin changer manually to check the place where movements are bad, and adjust it.
Abnormality occurs in up/down color change driver (Sequin Check the card. device III only). The needle position signal status during color change does not change for 1 second and more. When input of needle position was abnormal Check the color change motor and power supply circuit. Check the potentiometer (needle position sensor). Check setting for the number of needles at installation of software. Check the potentiometer (needle position sensor). Check encoder signal wire of color change motor. Check the position of ATH movable knife.
383
There was no needle position signal during rotation of the main shaft. Color change motor sensor error ATH knife retractable position has become nonuniform.
387 3A6
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Troubleshooting
Communication error (CPU card USB hub) Power supply system error of 280 V, 24 V, Abnormality of power supply card Wrong selection of model at installation of software 3B5 MC 3B5 S 3B5 X 3B5 Y Communication error (CPU card USB hub machine card), USB communication error due to color change position, 24 V power supply system error, power supply card error Check harness connection between CPU card and USB hub. Check and/or replace power supply card. Check and/or replace DC power supply. Install the software again. Check harness connection among CPU card, USB hub and machine card. Check and/or replace power supply card. Check and/or replace 24 V power supply.
3B5
Communication error (CPU card USB hub main Check harness connection among CPU card, USB hub and main shaft driver), USB communication error due to color change shaft driver. position, 280 V power supply system error, power supply Check and/or replace power supply card. card error Communication error (CPU card USB hub X-axis Check harness connection among CPU card, USB hub and X-axis driver), USB communication error due to color change driver. position, 280 V power supply system error, power supply Check and/or replace power supply card. card error Communication error (CPU card USB hub Y-axis Check harness connection among CPU card, USB hub and Y-axis driver), USB communication error due to color change driver. position, 280 V power supply system error, power supply Check and/or replace power supply card. card error Communication error inside the controller, bad communication (CPU card switch card) Impossible to communicate with sequin device III No response from up/down color change driver (Sequin device III only). Communication error with sequin device III Communication speed error (Machine card) Communication speed error (Main shaft driver) Communication speed error (X-axis driver) Communication speed error (Y-axis driver) Turn OFF/ON the power. Check harness connection between CPU card and switch card. Replace CPU card or switch card. Check the sequin controller card or connection. Check the sequin driver card (Occurred only when power is turned ON). Check the sequin controller card or connection (Occurred only when power is turned ON). Check/replace machine card. Check and/or replace the main shaft driver. Check/replace the X-axis driver. Check/replace the Y-axis driver.
3B7 3B8 3B9 3BA 3BC MC 3BC S 3BC X 3BC Y 3BD MC 3BD S 3BD X 3BD Y 3C1 3C3 3D6 3DB 3DC 3DD
NV02
ID written on card error. Driver not for machine card is con- Check/replace machine card. nected. ID written on card error. Driver not for main shaft is connected. Check and/or replace the main shaft driver.
10
ID written on card error. Driver not for X-axis is connected. Check/replace the X-axis driver. ID written on card error. Driver not for Y-axis is connected. Check/replace the Y-axis driver. Contact error of the bar switch or start/stop switch, breakage Check the connector and the connecting terminal. of the switch harness, or bad connection of the connector Replace the limit switch/switch assembly. Mis-setting of the number of heads in Machine Type (Refer to p.96) There is abnormality in the program or in the CPU card. When the software is not installed normally Lack of system RAM capacity Abnormality of memory device Abnormal system installation Check the contents of setting. Check the CPU card. Install the software. Turn OFF/ON the power. Replace CPU card. Turn OFF/ON the power. Install the software. Replace DOM or CPU card. Install the software. Replace DOM or CPU card.
11
12
13
14
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Chapter 12
Troubleshooting
3DE 6D1 Abnormality of external memory device File error of frame drive parameter Turn OFF/ON the power. Check and/or replace USB memory or floppy disk. Replace floppy disk drive or CPU card. Install the software.
A clearance between needle and hook point of rotary hook is TFMX, TEMX-C: Adjust the clearance to 0.1 to 0.3 mm. not suitable. TFMS: Adjust the clearance to 0.1 to 0.2 mm. The gap between rotary hook and rotary hook support is narrow. Timing between needle and rotary hook is too early or too late. TFMX, TEMX-C: Adjust to about 0.5 mm. TFMX, TEMX-C: Adjust the main shaft angle between 198 to 203 (Reference value is 200). TFMS: Adjust the main shaft angle between 203 to 204.
Bad adjustment of lower dead point and/or upper dead point Adjust to the standard value using the lower dead point gauge. of needle bar Play of rotary hook shaft is big in back and forth direction. There is a play on the fringe of frame. Rotation of the main shaft is not smooth. Abrasion/breakage of neighboring parts of take-up lever drive and/or needle bar drive Play of needle bar case (in right and left direction) is big. Bad take-up lever timing Tension of upper/lower shaft connecting belt is weak. Set screw of the main shaft timing pulley is loose. Setting for the machine does not match embroidery condition. Adjust the play. Adjust the play. Replace the part. Perform alignment of the shaft. Replace the part. Adjust. Adjust start-up timing. Adjust. Tighten again. Change setting of Frame Start Timing (Refer to p.89).
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Troubleshooting
3. Needle breaks.
(1) Case to be conducted by the customer
Cause Bad thread tension Density of design data is very high. The material is too thick or hard. Bobbin is deformed and it touches the needle. Corrective Action Adjust tension. TFMX, TEMX-C: Upper thread (120 to 140 g), under thread (20 to 30 g) TFMS: Upper thread (around 100 g), under thread (around 40 g) Correct data. Delete unnecessary underlay stitching. Use material suitable for embroidery. Replace the bobbin.
Bad quality of needle, mismatching to embroidery condition Use good quality needle. Use needle that fits to embroidery condition. Vibration of the machine is big. Adjust leveling.
TFMX, TEMX-C: Abrasion of needle catcher of rotary hook Replace the rotary hook. TFMS: Abrasion of shuttle hook driver. The floor vibrates. There is a play on the fringe of frame. Replace the driver. Change installation site of the machine. Adjust the play. Replace the part.
10
Density of design data does not match with material and/or Correct data. thread. Bad frame attaching and fixing of the fabric Attach the frame correctly. Fix the fabric firmly.
11
Thread, needle and/or size of needle plate do not match with Make combination that fits to design data/material. embroidery. R.P.M. is too high. Decrease r.p.m.
12
13
14
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Troubleshooting
! DANGER
To detach the wiring cover, be sure to turn OFF the power. Card that generates high voltage is attached to the back face of the square pipe. There could be danger of electric shock.
1H/2H
3H/4H
5H/6H
3
CN9 For odd-numbered head CN20 For even-numbered head
Accessory
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Chapter 13
Maintenance
........................................p.126
4
2. Cleaning .................................................................p.127 3. Lubrication ..............................................................p.128 4. Greasing .................................................................p.129 5. Inspection ...............................................................p.130 6. Repair .....................................................................p.130 7. When replacing electrical component ....................p.131
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Maintenance
! WARNING
Daily maintenance (cleaning, lubrication, greasing, inspection) should be performed by personnel who has been trained properly. Repairs and/or replacement of electrical component must be done only by the service personnel assigned and trained by Tajima or qualified technician. (Consult your distributor.) When starting operation again, attach all the detached covers as they originally were.
! CAUTION
Perform daily maintenance (cleaning, lubrication, greasing, inspection). Neglect of daily maintenance could cause troubles. Damage due to neglect of daily maintenance may be judged as Outside the scope of warranty. If the machine is not used for a long period, turn the power switch ON in regular intervals. Although each card of the machine has a backup battery, data may be lost for about one month because voltage of the battery will come down gradually due to discharge when the power switch is turned off. Assure enough illumination. Assure 300 lux or more for working areas including underneath part of the machine table when changing under threads or performing daily maintenance. Do not turn ON the power with the main shaft fixed. The machine could be broken.
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Maintenance
2. Cleaning
(1) ATH, rotary hook ......................................... [Every day]
*1: Hole for air gun
(When using an air compressor)
! WARNING
When you clean the machine, turn OFF the power switch. The machine could catch you up resulting in severe injury.
*1
*1
Clean each section by using a commercially available cleaning tool or brush (accessory). Use of an air compressor will facilitate working. An example when using an air compressor
Brush
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Maintenance
3. Lubrication
Use the TF oil (packed with the machine), or the equivalent (viscosity grade = equivalent to VG20).
! WARNING
When you lubricate the machine, turn OFF the power switch. The machine could catch you up resulting in severe injury.
When the machine is equipped with automatic lubrication system, refer to the users manual of this device. Lubricating spot Cycle
1. Lubrication hole of rotary hook (refer to 1 in the figure below) 2. Rail section of rotary hook 3. Needle bar drive shaft (either one spot is OK) 4. Wick 5. Needle bar (all needles) 6. Parts in the arm 7. Needle bar (spot indicated by red mark) 8. Inside of the cylinder bed
4 1 5
6
Lubrication to rail section 2
To lubricate to 1, attach the nozzle (accessory) to the tip of the oiler. Cut the tip of the nozzle according to necessary length. Nozzle 6
7 7 6 6 6 8
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Maintenance
4. Greasing
To perform greasing, please consult the distributor.
* Numbers in the figure accord with the paragraph numbers in the list below.
! WARNING
When you grease the machine, turn OFF the power switch. The machine could catch you up resulting in severe injury.
When performing greasing, use mineral oilbased lithium grease (recommended) or the equivalent. 1 [A typical example]
Tube type Spray type
2 4
7
5 TFMX-II , TFMX (L) [Parts 2 and 3] Slide needle bar case to the last needle.
8
5 Parts 2 and 3
Part 4
10
Single head machine, TFMX-II C, TFMX-C (L)
* Part name in the list below is abbreviated name (For details, refer to the separate parts list). Greasing spot Cycle
11
12
Once/3 months
13
Once/6 months
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Chapter 13
Maintenance
5. Inspection
! WARNING
Turn OFF the primary power supply before you start working. Even if the primary power supply is turned OFF, some circuits are supplied with voltage. Wait until they are discharged completely (four minutes), and then start working.
Inspection Point Attaching of each type of cover Setting condition of embroidery thread Check breakage and/or bent of needle. Lubricating condition of each section Lubrication system Belt tension (main shaft, X/Y drive system) Attach all the covers. Set it correctly. Replace the needle. Lubricate. Refill oil. Adjust. * Please consult the distributor. Once/3 months At start of working Action Inspection Cycle
6. Repair
! WARNING
If the machine needs repairs, the repairs must be done only by the service personnel assigned and trained by Tajima or qualified technician. (consult your distributor.) Do not change the specification nor modify the parts of the machine without due consultation with Tajima. Such modification may risk the operational safety. Turn OFF the primary power supply before you start working. Even if the primary power supply is turned OFF, some circuits are supplied with voltage. Wait until they are discharged completely (four minutes), and then start working. When restarting the machine after repairs, attach all covers etc. which were removed for repair operation.
! CAUTION
For the machine repairs, use TAJIMA genuine parts for replacement.
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Maintenance
! WARNING
Replacement of electrical component must be done only by the service personnel assigned and trained by Tajima or qualified technician. (Consultt your distributor.) Turn OFF the primary power supply before you replace electrical component and check connection of connector on the power supply card. Even if the primary power supply is turned OFF, some circuits are supplied with voltage. Wait until they are discharged completely (four minutes), and then start working. To start the operation again after completion of replacement, attach all the detached covers as they originally were.
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Chapter 14
Appendix at the back of the manual
1. Terminology.............................................................p.134 2. Ambient noise level.................................................p.136 3. Main shaft stop position ..........................................p.136 4. Layout of electrical components and cards (2 or more head machines) .. p.137 5. Power supply specifications....................................p.137 6. Machine weight .......................................................p.137 7. Middle sash stay (accessory)..................................p.138 8. Switching of input voltage (some spec. only)..........p.140 9. Electrical system diagram (single head machine)...p.141 10. Electrical system diagram (2 or more head machines)p.142
9 10 4 5
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1. Terminology
The following terms apply to all models in common. There might be a case that it does not correspond to the purchased machine depending on model.
ATH Abbreviation of Automatic Thread Trimming and Holding Device. COILING To coil cord-shaped material around core thread to be sewn on the material to be embroidered CONDITION DATA Embroidery condition included in design data (needle bar selection, data conversion, repeat, start position, automatic offset). DATA SET To input design data to the built-in memory to make the machine possible to start D-AXIS Driving shaft to rotate nipple or bobbin DESIGN START POSITION A start position on design data (0th stitch) DRIVER Control system to drive the frame or main shaft such as main shaft driver, X-axis driver, Y-axis driver. DST Tajima format. Data mode of Tajima ternary format. Refer to TBF EXCITATION To generate magnetic power by sending electric current into coil such as electric magnet, etc. It is not possible to move the frame by hand during excitation. FIXED POSITION An angle of the main shaft that stops the main shaft motor (stop position) FIXED PITCH MOVEMENT To move the frame to right or left direction (X-axis direction) by preset head pitch (head interval) FRAME BACK To move the embroidery frame only to the returning direction of stitches with the needle bar(s) stopped FRAME FORWARD To move the embroidery frame only to the advancing direction of stitches with the needle bar(s) stopped FRAME LIMIT The embroidery space limited by the frame limit switches. FRAME STEPPING To move the embroidery frame only with the main shaft of the machine kept stopped during embroidery. A kind of measure to move the frame to the next embroidery position INCHING Movement to stabilize start of sewing by moving needle bar slowly before the main shaft starts usual operation. It is executed before thread trimming to stabilize thread trimming. JUMP Not to activate needle bar by cutting off the driving force from needle bar driving mechanism. It is possible to generate longer stitch than the maximum length of one stitch. LAN Abbreviation of Local Area Network. By connecting this machine with a personal computer, it is possible to transmit design data from a personal computer to the machine (DG/ML is required). M-AXIS Driving shaft to rotate nipple or bobbin NIPPLE STROKE Stroke of nipple in up and down direction
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11
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13
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Chapter 14
Wall
5 m or more
5 m or more 1.5 m
5 m or more
90 100 110
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1. Breaker
Acrylic board
! DANGER
Since there could be danger of electric shock, other persons than service personnel certified by TAJIMA should not open the right-end box cover (A), wiring cover (B) and Y-axis driver box (C).
6. DC 12/5 V power supply 7. Power supply card 8. Noise filter 9. Head card 10. Y-axis driver 11. Main shaft driver
B
[9]
A
[9] [10]
C
[9]
[11]
10
! WARNING
Since there is danger of electric shock due to leak current, be sure to ground the earth cable of the machine. In addition, degree of grounding should be type D or higher (grounding resistance 100 ohms or less). In addition, degree of grounding should be type D or higher (grounding resistance 100 ohms or less).
11
12
6. Machine weight
It is described on the spec. plate (right figure).
13
14
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There are six types (A to F) of middle sash stays, each of total length is different. Use these stays separately according to Y-axis embroidery space and/or type of frame (refer to the separate list).
A B C D E F 162mm 249 mm 326 mm 420 mm 545 mm 715 mm A to F in the left list
1 2 1 3
2
[c] Attach the stay 3. * The number of pieces to use (one piece or two pieces) differs depending on Y-axis length (refer to list 3). [In case of one piece] [In case of two pieces]
Two spacers
One spacer
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1
Number of sets 3 5 7 9
List 2: Details of one set Y 450 mm 0G031005A001 Stay :Middle Sash :A 0G031005B001 Stay :Middle Sash :B Y 550 mm Concomitant use with TCMX 0G031005A001 Stay :Middle Sash :A 0G031005C001 Stay :Middle Sash :C Y 750, 800 mm Concomitant use with TCMX 0G031005A001 Stay :Middle Sash :A 0G031005B001 Stay :Middle Sash :B 0G031005D001 Stay :Middle Sash :D Y 1200, 1300 mm Concomitant use with TCMX 0G031005A001 Stay :Middle Sash :A 0G031005B001 Stay :Middle Sash :B 0G031005C001 Stay :Middle Sash :C 0G031005E001 Stay :Middle Sash :E Y 1600 mm 0G031005A001 Stay :Middle Sash :A 0G031005B001 Stay :Middle Sash :B 0G031005C001 Stay :Middle Sash :C 0G031005D001 Stay :Middle Sash :D [*A] 0G031005F001 Stay :Middle Sash :F *A Use two pieces.
Y 450 mm For TCMX 0G031005B001 Stay :Middle Sash :B 0G031005C001 Stay :Middle Sash :C Y 680, 850 mm Concomitant use with TCMX 0G031005B001 Stay :Middle Sash :B 0G031005C001 Stay :Middle Sash :C 0G031005D001 Stay :Middle Sash :D Y 950, 1000 mm Concomitant use with TCMX 0G031500A001 Stay :Middle Sash :A 0G031005B001 Stay :Middle Sash :B 0G031005C001 Stay :Middle Sash :C 0G031005D001 Stay :Middle Sash :D Y 1400, 1500 mm Concomitant use with TCMX 0G031500A001 Stay :Middle Sash :A 0G031005B001 Stay :Middle Sash :B 0G031005C001 Stay :Middle Sash :C 0G031005D001 Stay :Middle Sash :D 0G031005F001 Stay :Middle Sash :F
10
List 3: Combination of stays differs depending on size (A). When using one piece only When using two pieces as a combination Stay A B C D E F Size (A) 67 - 147 mm 154 - 234 mm 231 - 311 mm 325 - 405 mm 450 - 530 mm 600 - 700 mm Stay A+A A+B A+C A+D A+E A+F B+B B+C B+D B+E B+F
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11
Size (A) 164 - 264 mm 251 - 351 mm 328 - 428 mm 422 - 522 mm 547 - 647 mm 697 - 817 mm 338 - 438 mm 415 - 515 mm 509 - 609 mm 634 - 734 mm 784 - 904 mm
Stay C+C C+D C+E C+F D+D D+E D+F E+E E+F F+F
Size (A) 492 - 592 mm 586 - 686 mm 711 - 811 mm 861 - 981 mm 680 - 780 mm 805 - 905 mm 955 -1075 mm 930 - 1030 mm 1080 - 1200 mm 1230 - 1370 mm A
12
13
14
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Chapter 14
For 3-phase/200 V
However, since the setting according to your voltage spec. is performed at shipment, it is not necessary to switch input voltage in usual usage. Perform switching of input voltage only in the following condition.
(1) When the machine was moved for installation to the place whose voltage spec. is different from that at
shipment
(2) When you replace power supply card (1) and connection of the connector (CN11) is different from your
voltage spec. [How to switch] Change connection of the connector (CN11) on the power supply card (1). 2 or more head machines
Acrylic board
[Connection of CN11]
In case of 100 V series
CN11
1
Label No.3
[Connection of CN11]
In case of 100 V series
1
In case of 200 V series
CN11
Label No.3
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Chapter 14
141
1
2
ATH motor ATH potentiometer Color change motor Color change potentiometer
USB hub
CN2
CN24
CN2 CN5 CN1 CN4 CN14 CN25 CN26 CN27 CN10 CN31 CN30 CN29 CN28 CN11 CN16 CN19 CN3
To [A]
Picker solenoid Sequin air valve L (OP) Sequin air valve R (OP) Sequin air sensor (OP) Safety device (GES) Safety device (GES) Safety device (GES) Safety device Start/stop switch X-axis origin switch Y-axis origin switch Sequin motor (R) GES is safety standard applied to Germany.
CN9 CN7
Driver CPU card
CN4 CN11
<5>
Noise filter
<6>
Terminal base
<7>
Breaker
TC sensor card
CN1
5 V, 12 V power supply
CN10
CN6
CN22
CN15
A
CN4 CN11 Carrier card CN13
<4> 24 V
[Layout of cards]
10
<9>
CN12 CN7
Upper thread holding hook Jump motor Sequin motor (L) Upper thread lock X-axis motor encoder Y-axis motor encoder Y-axis motor X-axis motor Position marker
11
<6><5>
<7>
12
<3>
<1>
13
CN1 CN2
14
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Chapter 14
USB hub
Limit switch ( ) Origin sensor
CN24
ATH solenoid ATH sensor Color change motor Color change potentiometer
CN2
X driver
CN3 CN1
X motor
CN9 CN7
CN13
To [A]
CN12 CN7
X encoder
Sequin air valve L (OP) Sequin air valve R (OP) Sequin air sensor (OP)
CN4 CN11
CN1
CN9 Switch card CN6 CN5 CN2 CN2 <2> CN1 CN10 CN6 CN2 CN3
Y driver
Safety device (GES) Safety device (GES) Safety device (GES) Safety device
Start/stop (bar) switch
CN3 CN1
Y motor
Y encoder
CN9 CN7
5 V, 12 V power supply
CN22
CN15
CN3 CN1
Main shaft motor
Main shaft encoder
CN9 CN7
A
CN4 CN11 Carrier card CN13
CN4
24 V power supply
CN12 CN7 CN8 CN3 CN5 CN6 CN10 CN21 CN19 CN18 CN16 CN11 CN9 CN20
Upper thread holding hook Jump motor Sequin motor L/R Upper thread lock Upper thread lock Sequin motor L/R Jump motor Upper thread holding hook Position marker
CN12 CN7 CN8 CN3 CN5 CN6 CN10 CN21 CN19 CN18 CN16 CN11 CN9 CN20
Upper thread holding hook Jump motor Sequin motor L/R Upper thread lock Upper thread lock Sequin motor L/R Jump motor Upper thread holding hook Position marker
CN12 CN7 CN8 CN3 CN5 CN6 CN10 CN21 CN19 CN18 CN16 CN11 CN9 CN20
To the next head card Upper thread holding hook Jump motor Sequin motor L/R Upper thread lock Upper thread lock Sequin motor L/R Jump motor Upper thread holding hook Position marker
1H/2H
Head card
3H/4H
Head card
5H/6H
Head card
CN1 CN2
CN1 CN2
TC sensor card TC sensor card
CN1 CN2
CN1 CN2
TC sensor card TC sensor card
CN1 CN2
CN1 CN2
TC sensor card
MW08
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