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Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 35 20 21 22 23 24 25 26 27 28 29 30 34 31 32 33
Schematic Location
C-2 C-6 A-5 C-2 B-5 C-2 C-6 A-2 D-4 C-4 C-3 D-5 C-4 C-4 C-4 C-4 C-5 C-4 D-5 D-3, D-4 C-4 C-4 B-5 B-2, A-6, D-6 D-4, D-3 C-3 D-4 C-3 to C-5 D-5 C-5 C-2 A-4 to B-3 C-5 Breather
Description
Part Number
125-4527 6E-5065 3E-6461 3E-7809 132-6285 139-9048 9T-2553 138-6847 9T-8931 9T-0818 123-9425 132-2820 125-8648 160-1582 100-3055 125-6712 126-2662 130-4750 6G-0078 116-5808 128-5690 196-9474 125-0814 196-6957 199-3389 141-5867 141-5867 141-5867 141-5867 9P-9555 7T-4554 187-3517 125-6712 6I-8554 121-7473 187-0951 126-7174 9W-7403 6T-3340
Machine Location
48 49 50 51 52 53 54 55 56 57 60 61 62 63 64 65 26 67 69 80 81 82 83 84 85 86 87 88 89 90 91 92 93 26 95 96 97 98 99 100
Schematic Location
B-7 C-7 D-8 C-7 A-7 to A-8 C-8 D-8 C-8 E-7 A-8 E-3 E-3 E-2 E-2 F-3 F-3 E-3 F-3 E-3 F-45 F-5 F-5 E-6 F-6 E-5 E-4 E-5 E-4 E-4 E-4 E-5 E-4 E-6 E-4, E-6 F-4 E-6 F-5 F-5 F-6 F-45
Brakes and Hoist Hydraulic System Adjuster Gp - Slack (Front) Adjuster Gp - Slack (Rear) Control Gp - Traction Control Cooler - Front Brakes Cooler Gp - Rear Brakes Cylinder Gp - Air / Hydr., Frnt Brk Cylinder Gp - Air / Hydr., Rr Brk Cylinders Gp - Hoist,Telescoping Breather As - Hoist Lines Filter Gp - Oil, Park Brk Release Filter Gp - Oil, Front Brk Cooling Plug - Orifice Drive Gp - Pump Pump Gp - Rr Brk Clg / Prk Release Pump Gp - Brake Cooling Pump Gp - Brake Cooling Pump Gp - Brake Cooling Pump / Motor Gp - Brake Release Pump Gp - Hoist / Front Brk Cooling Screen As - Rear Brake Lines Screen Gp - Hoist Lines Screen Gp - Hydraulic Tank Screen Gp - Hydraulic Tank Screen Gp - Front Hydr, Oil Coolers Service Brake Gp - Front Srvc / Park Service Brake Gp - Rear Srvc / Park Switch Gp - Pressure, Bypass Switch Gp - Pressure Tank Gp - Service Brake Tank Gp - Hydraulic, Hoist / Brake Valve Gp - Brake, Park / Secondary Valve Gp - Check Valve Gp - Divertor, Frnt Brk Cooling Valve Gp - Control, Hoist Valve Gp - Relief, Rr Brk Oil Cooler
Steering Hydraulic System (Continued) Pump Gp - Steering Screen - Service Brakes Swtich As - Press., Steering High Swtich As - Press., Steering Low Tank and Filter Gp - Steering Valve Gp - Accumulator Charge Valve Gp - Check, Prelubrication Valve Gp - Solenoid and Relief Valve Gp - Steering, Flow Amplification Valve Gp - Breaker / Relief Cooling Fan (Attachment) Filter Gp - Power Train Pump Gp - Rear Axle Oil Screeen - Suction Sensor as - Pressure Sensor as - Temperature Switch as - Bypass Valve Gp - Control, Temp. / Relief Valve Gp - Flow Control / Relief
Description
Left Rear Brake Cooling Auxiliary Power Unit Port (Hoist) SOS (Torque Convertor / Transmission) Steering Pump Oil High Front Service Brake Hoist and Front Brake Cooling Pump Left Rear Parking Brake Torque Convertor Outlet Lockup Clutch and Synchronizing Valve Rear Service Brake Transmission Charging Pump Right Rear Parking Brake SOS (Steering System) Auxiliary Power Port (Steering System) Transmission Lubrication Auxiliary Power Port (Steering System) Right Rear Brake Cooling Steering Pump Low Oil SOS (Rear Brakes Cooling System) SOS (Hoist And Front Brake Cooling)
SPRING
CONTROL VALVES
RESTRICTION
PUMP (2 - SECTION)
PRESSURE COMPENSATION
ATTACHMENT
VALVE ENVELOPES
VALVES
VALVE PORTS
THREE POSITION
TWO - WAY
THREE - WAY
FOUR - WAY
CONTROL VALVES
A B
CHECK VALVES
SHIFTED POSITION
INFINITE POSITION
BASIC SYMBOL
SPRING LOADED
SHUTTLE
PILOT CONTROLLED
Torque Convertor and Transmission Hydraulic System Convertor Gp - T/C Convertor Housing - T/C Sump Core As - Cooler Drive Gp - Pump, Lube Filter Gp - T/C Filter Gp - Transmission Pump Gp - T/C Charge Pump Gp - Xmssn Charge Pump Gp - Xmssn Lubrication Pump Gp - Xmssn Scavenge Screen As - Suction, T/C Screen Gp - Magnetic, Xmssn Screen Gp - T/C Switch Gp - Bypass Transmission Control Gp Tube As - Baffle Valve Gp - Lock-Up Clutch Valve Gp - Relief (T/C Inlet) Valve Gp - Relief, T/C Outlet Valve Gp - Relief (Xmssn Lubrication)
TT
MEASUREMENT
ROTATING SHAFTS
PRESSURE
TEMPERATURE
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
44
RR
COMBINATION CONTROLS
46 51
30 34 8 32 18 35 3 25
SS QQ
ATY1-UP 4GZ1-UP
SOLENOID SOLENOID OR MANUAL SOLENOID & PILOT SOLENOID & PILOT OR MANUAL SERVO THERMAL DETENT
45
40 52 24 57 42
59 5 85 10 19 17 33 20
92
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
95 100 LL 43
PP NN 55
MM
RELEASED PRESSURE
EXTERNAL RETURN
INTERNAL RETURN
SIMPLIFIED
COMPLETE
62 63 2 KK
ACCUMULATORS
49 50 53 83 48
DD 54 56
SPRING LOADED
GAS CHARGED
LINES CROSSING
LINES JOINING
SINGLE ACTING
DOUBLE ACTING
60 65 7 23 61
2008 Caterpillar, All Rights Reserved
HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
INTERNAL PASSAGEWAYS
INFINITE POSITIONING
3 POSITION
2 POSITION
UNIDIRECTIONAL
UNIDIRECTIONAL
BIDIRECTIONAL
BIDIRECTIONAL
PARALLEL FLOW
CROSS FLOW
Printed in U.S.A.
98 47 81 82 91 96 97 24
JJ
42
11 27
31 26 26 99 86 93 HH
13
87 88 89 90
1
EE
8
BB
12 28
AA
25 GG
64 67 68 69
TRANSDUCER (FLUID)
89
G
TRANSDUCER (GAS / AIR) GENERATOR
M
ELECTRIC MOTOR
QQ RR FF KK
JJ HH EE RR CC
JJ HH
21 22 29 33 10 26 5 23
45 52 57 9
13 16 48 14 17 49 15 19 83 20
1 31 53 82 89 96 99 2 49 65 87 90 97 4 50 81 88 91 98 6 7 28 47
BB
52 45 47 43 57 42 11 27 9 8
4 82 96 26 91 81 93
48 88 97 86 89 98 87 90 99 5 23
21 33 22 29
7 19 20 32 28
18 100 92 95
SS AA
GG
PRESSURE SWITCH
TEMPERATURE SWITCH
ELECTRICAL WIRE
64 69
61 26
PRESSURE SWITCH
TEMPERATURE SWITCH
LEVEL SWITCH
FLOW SWITCH
55
NN
WIRE NUMBER IDENTIFICATION CODES ELECTRICAL SCHEMATIC EXAMPLE CURRENT STANDARD
HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE
CIRCUIT NUMBER IDENTIFICATION
SENR1564-02
LL
MM
325-AG135 PK-14
WIRE COLOR
WIRE COLOR
WIRE GAUGE
325-PK
PREVIOUS STANDARD
WIRE
WIRE COLOR
325-PK-14
B
WIRE GAUGE
(EXAMPLE VALVE)
11
VV
11
24
25
SS
8 40
3 27 44 51 95 12 30 46 80 100 18 32 49 92
GG LL TT
43 86
CC
54 63 55 62
NN PP
42
26 41 64 26 56 69 61 93
DD
11 27
MM
25
AA
24
83
40
41 54 49 55 53 56
DD NN PP
24 50
44 80 46 51
TT
31
EE
13 16 14 17 15 19
FF
10 10 26 85
1 6
8
BB
12 49 27 30
62 63 65
2
KK
25
30 Page,
7
CYLINDER GP STEERING 9T-8912
6
DRIVE GP PUMP, LUBE 125-0814 CONVERTOR HOUSING T/C SUMP CONVERTOR GP 128-5690 T/C 116-5808
4
TRANMISSION CONTROL GP 6I-8554 VALVE GP RELIEF XMSSN LUB. 6T-3340
1
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
HOIST PUMPS OUTPUT BRAKE SYSTEM CHARGE PUMPS STEER PUMP OUTPUT REAR AXLE FAN CIRCUIT HOIST CONTROL CIRCUIT SUPPLY LINE DRAIN / RETURN LINE STEER PUMP OUTPUT AND CIRCUIT REAR BRAKE COOLING SYSTEM FRONT BRAKE COOLING SYSTEM
BREATHER 6G-0078
SENSOR AS TEMPERATURE 100-3055 CR CL VALVE GP STEERING, FLOW AMPLICATION 9T-8931 FILTER GP TRANSMISSION SWITCH GP 199-3389 BYPASS 125-6712
SERVICE BRAKE CONTROL CIRCUIT PARKING BRAKE CONTROL CIRCUIT TORQUE CONVERTOR CHARGING PUMP AND CIRCUIT TRANSMISSION CHARGING PUMP AND CIRCUIT TRANSMISSION LUBRICATION PUMP AND CIRCUIT TRANSMISSION SCAVENGE PUMP AND CIRUIT REAR AXLE OIL PUMP AND CIRCUIT
LL
SENSOR AS PRESSURE 160-1582 FILTER GP POWER TRAIN 132-2920
HH
JJ
FILTER GP T/C 196-6957
CC REAR WHEEL
SCREEN GP MAGNETIC XMSSN 7T-4554
E
EF T SWITCH GP BYPASS 125-6712 HT CORE AS COOLER 196-9474 SWITCH GP BYPASS 125-6712 PUMP GP XMSSN CHRG 141-5867 PUMP GP XMSSN SCAVENGE 141-5867 SWITCH AS BYPASS 125-6712
SCREEN SUCTION
HP
LS
DD
LEFT REAR
AA
D
SERVICE BRAKE GP FRONT SERV / PARK 8X-0222
PP
GG
LEFT FRONT
FILTER GP - OIL PRK BRK RLS 8E-0769 CYLINDER GP AIR / HYDR. REAR BRK 8W-3405 VALVE GP CHECK 138-4733
FF
SWITCH GP PRESSURE 9X-7781 PUMP GP HOIST 153-9509 FILTER GP - OIL FRNT PRK BRK COOLING 125-6712
M
VALVE GP SOLENOID/ RELIEF 138-6847
SENR1564-02
PUMP GP 150-3468
NN
DRIVE GP - PUMP 125-0814 SCREEN 6E-5065 SWITCH AS PRESSURE STEERING LOW 3E-7809 MANIFOLD 8W-5161 SCREEN GP HYDR. TANK 6E-0581 VALVE GP RELIEF - REAR BRK OIL CLR 6E-5855
VV
COOLER 152-9801
KK
FITTING ORIFICE 8X-7851 PUMP GP STEERING 125-4527 ADJUSTER GP SLACK (REAR) 5T-7670 COOLER GP 133-1863
SCREEN GP HYDR. TANK 9T-3850 VALVE GP DIVERTOR FRNT BRK COOLING 140-6367
VENT ORIFICE FOR COUNTERBALANCE VALVE
EE
30 Page,
TT
VALVE GP ACCUMULATOR CHARGE 139-9048
UU
RIGHT FRONT
HOLD ROD END VENT SLOT ACROSS STEM RAISE BRAKE COOLING RELIEF
LINE PATTERNS
TANK AND FILTER GP STEERING 132-6285
AETA VALVE
SERVICE BRAKE GP REAR SERV / PARK 8X-0241
Pressure Line
MM
CALLOUTS
RR
RIGHT REAR
SS
YY
52
STEERING
8 7 6 5
Components are shown installed on a fully operable machine. Refer to the appropriate Service Manual for Troubleshooting, Specific ations.