Flexi WBTS Installation in Cabinets

Nokia Siemens Networks WCDMA RAN, rel.
RU20, operating documentation, issue 1
Installing Flexi WCDMA BTS modules in cabinets

DN70305669 Issue 06B Approval Date 2009-12-09
The information in this document is subject to change without notice and describes only the product defined in the introduction of this documentation. This documentation is intended for the use of Nokia Siemens Networks customers only for the purposes of the agreement under which the document is submitted, and no part of it may be used, reproduced, modified or transmitted in any form or means without the prior written permission of Nokia Siemens Networks. The documentation has been prepared to be used by professional and properly trained personnel, and the customer assumes full responsibility when using it. Nokia Siemens Networks welcomes customer comments as part of the process of continuous development and improvement of the documentation. The information or statements given in this documentation concerning the suitability, capacity, or performance of the mentioned hardware or software products are given "as is" and all liability arising in connection with such hardware or software products shall be defined conclusively and finally in a separate agreement between Nokia Siemens Networks and the customer. However, Nokia Siemens Networks has made all reasonable efforts to ensure that the instructions contained in the document are adequate and free of material errors and omissions. Nokia Siemens Networks will, if deemed necessary by Nokia Siemens Networks, explain issues which may not be covered by the document. Nokia Siemens Networks will correct errors in this documentation as soon as possible. IN NO EVENT WILL Nokia Siemens Networks BE LIABLE FOR ERRORS IN THIS DOCUMENTATION OR FOR ANY DAMAGES, INCLUDING BUT NOT LIMITED TO SPECIAL, DIRECT, INDIRECT, INCIDENTAL OR CONSEQUENTIAL OR ANY LOSSES, SUCH AS BUT NOT LIMITED TO LOSS OF PROFIT, REVENUE, BUSINESS INTERRUPTION, BUSINESS OPPORTUNITY OR DATA,THAT MAY ARISE FROM THE USE OF THIS DOCUMENT OR THE INFORMATION IN IT. This documentation and the product it describes are considered protected by copyrights and other intellectual property rights according to the applicable laws. The wave logo is a trademark of Nokia Siemens Networks Oy. Nokia is a registered trademark of Nokia Corporation. Siemens is a registered trademark of Siemens AG. Other product names mentioned in this document may be trademarks of their respective owners, and they are mentioned for identification purposes only. Copyright Nokia Siemens Networks 2009. All rights reserved
Important Notice on Product Safety

Elevated voltages are inevitably present at specific points in this electrical equipment. Some of the parts may also have elevated operating temperatures. Non-observance of these conditions and the safety instructions can result in personal injury or in property damage. Therefore, only trained and qualified personnel may install and maintain the system. The system complies with the standard EN 60950 / IEC 60950. All equipment connected has to comply with the applicable safety standards.
The same text in German: Wichtiger Hinweis zur Produktsicherheit In elektrischen Anlagen stehen zwangslufig bestimmte Teile der Gerte unter Spannung. Einige Teile knnen auch eine hohe Betriebstemperatur aufweisen. Eine Nichtbeachtung dieser Situation und der Warnungshinweise kann zu Krperverletzungen und Sachschden fhren. Deshalb wird vorausgesetzt, dass nur geschultes und qualifiziertes Personal die Anlagen installiert und wartet. Das System entspricht den Anforderungen der EN 60950 / IEC 60950. Angeschlossene Gerte mssen die zutreffenden Sicherheitsbestimmungen erfllen.
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DN70305669 Issue 06B
Table of Contents
This document has 134 pages. Summary of changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1 2 2.1 2.2 3 3.1 3.2 4 4.1 4.1.1 4.1.2 4.1.3 4.1.4 4.1.5 4.1.6 4.1.7 4.2 4.2.1 4.2.2 4.2.3 4.2.4 5 5.1 5.2 5.3 5.4 6 7 8 9 9.1 9.2 Installing WCDMA modules inside the FCOA cabinet . . . . . . . . . . . . . . 10 Installing modules inside the FCIA cabinet . . . . . . . . . . . . . . . . . . . . . . 14 Installing WCDMA modules inside the FCIA cabinet . . . . . . . . . . . . . . . 14 Cabling principles in FCIA installation . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Installing modules inside Flexi mounting shields . . . . . . . . . . . . . . . . . . 18 Installing Flexi Mounting Shield 6U (FMSA) . . . . . . . . . . . . . . . . . . . . . 18 Installing Flexi Mounting Shield 18U (FMSB) . . . . . . . . . . . . . . . . . . . . 35 Installing modules inside Nokia UltraSite BTS. . . . . . . . . . . . . . . . . . . . 46 Installing modules in cabinet with Flexi Mounting Kit Vertical for 2G (FMUA) 46 Overview of installing modules in cabinet with Flexi Mounting Kit Vertical for 2G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Preparing the modules for FMUA installation . . . . . . . . . . . . . . . . . . . . 48 Preparing the single rack for FMUA installation. . . . . . . . . . . . . . . . . . . 52 Preparing the dual rack for FMUA installation . . . . . . . . . . . . . . . . . . . . 56 Preparing the UltraSite cabinet for FMUA installation . . . . . . . . . . . . . . 59 Installing and cabling the FMUA racks and modules . . . . . . . . . . . . . . . 64 Installing I-HSPA Adapter in cabinet with Flexi Mounting Kit Vertical for 2G 72 Installing modules in cabinet with Flexi Mounting Kit Horizontal for 2G (FMUB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Preparing the UltraSite EDGE Outdoor cabinet for FMUB installation . 74 Preparing the UltraSite Indoor cabinet for FMUB installation . . . . . . . . 76 Installing modules in cabinet with Flexi Mounting Kit Horizontal for 2G (FMUB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Installing I-HSPA Adapter in cabinet with Flexi Mounting Kit Horizontal for 2G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Installing Flexi BTS Modules in Citytalk Cabinet . . . . . . . . . . . . . . . . . . 92 Overview of installing Flexi WCDMA BTS modules in Citytalk cabinet . 92 Grounding principle for Flexi WCDMA BTS modules in Citytalk cabinets . 93 Preparing Citytalk cabinet for Talk Conversion Kit. . . . . . . . . . . . . . . . . 94 Installing Talk Conversion Kit and modules in Citytalk cabinet . . . . . . . 99 Installing I-HSPA Adapter with Flexi WCDMA BTS in Flexi BTS cabinet . 116 Installing modules inside a 3rd party cabinet . . . . . . . . . . . . . . . . . . . . 119 Checklist for installing modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Appendix Contents of deliveries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Contents of Flexi Cabinet for Indoor (FCIA) delivery . . . . . . . . . . . . . . 122 Contents of the Flexi Mounting Shield 6U (FMSA) delivery. . . . . . . . . 123
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9.3 9.4 9.5 9.6 9.7 10 10.1 10.2
Contents Contents Contents Contents Contents
of the Flexi Mounting Shield 18U (FMSB) delivery . . . . . . . . 124 of the Flexi Mounting Kit Vertical for 2G (FMUA) delivery . . . 125 of the Flexi Mounting Kit Horizontal for 2G (FMUB) delivery . 127 of the Talk Conversion Kit (EMIA) delivery . . . . . . . . . . . . . . 128 of the Talk Conversion Kit (EMIB) delivery . . . . . . . . . . . . . . 130
Appendix Installation tools and torque values. . . . . . . . . . . . . . . . . . . . 133 BTS installation tools and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
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List of Figures
Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 Figure 37 Figure 38 Figure 39 Figure 40 Figure 41 Figure 42 Figure 43 Figure 44 Figure 45 Installing modules inside an outdoor cabinet . . . . . . . . . . . . . . . . . . . . . 11 Placing shelves for WCDMA modules . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Installation example, modules inside the cabinet. . . . . . . . . . . . . . . . . . 13 Summary of installing modules inside the FCIA . . . . . . . . . . . . . . . . . . 15 Cable entry holes and cable clamps in Flexi Cabinet for Indoor, FCIA (top view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 FMSA lifting handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Removing plinth back stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Installing plinth and upper mounting bracket . . . . . . . . . . . . . . . . . . . . . 21 Plinth grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Installing lower mounting bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Removing module cores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Installing air guide plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Making a stack of two casings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Removing cover plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Installing casings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Reinserting module core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Fixing cable tie points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Installing mounting shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Connecting site grounding cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Fixing rubber cable entries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Removing rubber plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Closing mounting shied door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 FMSB lifting handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 FMSB fixing points and clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Removing plinth back stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Installing plinth and mounting shield . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Plinth grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Connecting site grounding cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Installing modules inside FMSB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Installing air guide plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Fixing cable tie points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Fixing cables to cable tie points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Removing cable tie points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Fixing rubber cable entries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Closing mounting shield door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Assembly order label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Removing module casings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Removing fan mechanics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Disconnecting the fan cable from a Dual RF Module. . . . . . . . . . . . . . . 49 Removing the fan plate sub-assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 50 Disconnecting the fan cable from a Triple RF Module fan carrier . . . . . 51 Stripping single rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Fixing connection support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Installing fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Connecting extension fan cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
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Figure 46 Figure 47 Figure 48 Figure 49 Figure 50 Figure 51 Figure 52 Figure 53 Figure 54 Figure 55 Figure 56 Figure 57 Figure 58 Figure 59 Figure 60 Figure 61 Figure 62 Figure 63 Figure 64 Figure 65 Figure 66 Figure 67 Figure 68 Figure 69 Figure 70 Figure 71 Figure 72 Figure 73 Figure 74 Figure 75 Figure 76 Figure 77 Figure 78 Figure 79 Figure 80 Figure 81 Figure 82 Figure 83 Figure 84 Figure 85 Figure 86 Figure 87 Figure 88
Fixing partition plate and dummy panel . . . . . . . . . . . . . . . . . . . . . . . . . 55 Removing perforated plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Installing fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Connecting extension fan cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Installing perforated plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Fixing extension fan cable to perforated plate . . . . . . . . . . . . . . . . . . . . 58 Connecting ESD wrist strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Disconnecting RFU power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Disassembling fans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Disassembling RFU back plane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Disassembling WBC fan box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Removing part of back wall. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Installing FMUA racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Connecting DC power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Installing transmission sub-module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Connecting extension fan cable to the System Module . . . . . . . . . . . . . 66 Inserting System Module core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Connecting the fan extension cable to the RF Module . . . . . . . . . . . . . . 67 Inserting RF Module cores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Connecting power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Connecting antenna cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Flipping antenna box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Replacing antenna top cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Connecting transmission cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Installing I-HSPA Adapter into an UltraSite GSM/EDGE cabinet with Flexi Mounting Kit Vertical for 2G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 I-HSPA Adapter installed into an UltraSite GSM/EDGE cabinet with Flexi Mounting Kit Vertical for 2G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Installing brackets in the cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Fixing the fan cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Fixing the top plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Installing the bottom plate on the cabinet floor . . . . . . . . . . . . . . . . . . . . 80 Installing the left side support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Installing the right side support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Stripping the modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Installing the required modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Connecting the antenna jumper cables first to the modules and then to the antenna top cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Connecting the transmission cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Connecting the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Installing I-HSPA Adapter in UltraSite GSM/EDGE cabinet with Flexi Mounting Kit Horizontal for 2G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 I-HSPA Adapter installed in cabinet with Flexi Mounting Kit Horizontal for 2G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Grounding principle for modules in Citytalk cabinet (EMIA and EMIB) . . 93 Removing the rivet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Holes for water drainage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Empty Citytalk cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
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Figure 89 Figure 90 Figure 91 Figure 92 Figure 93 Figure 94 Figure 95 Figure 96 Figure 97 Figure 98 Figure 99 Figure 100 Figure 101 Figure 102 Figure 103 Figure 104 Figure 105 Figure 106 Figure 107 Figure 108 Figure 109 Figure 110 Figure 111 Figure 112 Figure 113 Figure 114 Figure 115 Figure 116 Figure 117 Figure 118 Figure 119
Parts needed for installing Flexi BTS modules in Citytalk cabinet with Talk Conversion Kit EMIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Parts needed for installing Flexi BTS modules in Citytalk cabinet with Talk Conversion Kit EMIB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Location of the cable grommet holes . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Top support plate (Citytalk cabinet top view) . . . . . . . . . . . . . . . . . . . . 103 Top support C-plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Preparing the standoff casing plate for installation (EMIA) . . . . . . . . . 104 Installing the standoff casing plate (EMIA). . . . . . . . . . . . . . . . . . . . . . 104 Installing the rack plinth (EMIB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Preparing the rack plinth on the cabinet floor (EMIB) . . . . . . . . . . . . . 105 Connect the site grounding cable to the standoff casing plate (EMIA) or rack plinth (EMIB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Cover plate assembly (EMIB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Installing the door lock (substep a) . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Installing the front door (substeps b to e). . . . . . . . . . . . . . . . . . . . . . . 109 Installing the door alarm on door (substep g) . . . . . . . . . . . . . . . . . . . 110 Installing the EMIA back wall (substeps a to c) . . . . . . . . . . . . . . . . . . 111 Installing the EMIA back wall (substeps d to f) . . . . . . . . . . . . . . . . . . 112 Installing the EMIB back wall (subteps a to c) . . . . . . . . . . . . . . . . . . . 113 Installing the EMIB back wall (substeps d to e) . . . . . . . . . . . . . . . . . . 113 Installing the roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Dummy panel assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Location of the stickers (EMIB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Installing I-HSPA Adapter inside Flexi BTS cabinet . . . . . . . . . . . . . . 116 I-HSPA Adapter installed in Flexi BTS Indoor cabinet with 1U dummy panels fitted above. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 I-HSPA Adapter installed in Flexi Outdoor cabinet with 1U dummy panel fitted above . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Side tray locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Delivery contents of the FMUA delivery. . . . . . . . . . . . . . . . . . . . . . . . 126 Flexi EDGE Talk Conversion Kit (EMIA) delivery contents . . . . . . . . . 128 Nokia Flexi Talk Conversion Kit (EMIB) delivery contents. . . . . . . . . . 130 Contents of the Assembly accessories bag (included in the EMIB delivery) 130 Contents of the Door sensor accessories bag (included in the EMIB delivery). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Torque wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
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List of Tables
Table 1 Table 2 Table 3 Table 4 Table 5 Flexi BTS Indoor Cabinet (FCIA) delivery contents . . . . . . . . . . . . . . . 122 Flexi EDGE Talk Conversion Kit (EMIA) delivery contents . . . . . . . . . 128 Nokia Flexi Talk Conversion Kit (EMIB) delivery contents . . . . . . . . . . 131 Tools for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Torque values for the BTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
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Summary of changes
Summary of changes
Changes between document issues are cumulative. Therefore, the latest document issue contains all changes made to previous issues. Changes between issues 06A and 06B FPFB added to section Installing modules in cabinet with Flexi Mounting Kit Horizontal for 2G (FMUB). Changes between issues 5-2 and 06A Editorial changes made. Changes between issues 5-1 and 5-2 A recommendation for thread-locking compound (Loctite 243) added to section Installing Flexi Mounting Shield 6U (FMSA). Section Installing Talk Conversion Kit and modules in Citytalk cabinet updated. Section Contents of the Talk Conversion Kit (EMIA) delivery updated. Appendix Contents of the Talk Conversion Kit (EMIB) delivery added.
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Installing WCDMA modules inside the FCOA cabinet
1 Installing WCDMA modules inside the FCOA cabinet

Purpose This section describes the module installation process inside an outdoor cabinet. The recommended installation location for the Flexi WCDMA BTS modules is the bottom of the cabinet. However, if you are going to use the site support module, reserve the bottom half of the cabinet for that purpose and install the modules starting from the top of the cabinet.
Before you start If applicable, remove the module cable entries. They are not used in cabinet installations. If you are going to install cabinet options, such as the site support module, it is recommended that you do it before the module installation.
!
Electrostatic discharge (ESD) may damage the modules. Wear an ESD wrist strap or use a corresponding method when handling the modules. The ESD wrist strap does not work before the cabinet is earthed (grounded).
Install the transmission sub-module to the System Module and connect the DC
power cable before installing the System Module in the cabinet.
10
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Summary
Figure 1
Installing modules inside an outdoor cabinet
The example RF Module shown in the figure is a Dual RF Module.

Steps 1 2 3 4 Remove the fixing studs from the module casings. Remove the cable support plates from the casings. Loosen the module core fixing screws. Detach the cage nuts and support plates behind them from the module.
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11
Fix the guide plates (from the site pack). The cabinet has U markings printed on the fixing rail for 2 U and 3 U units. Check the markings and the sticker on the right-hand side to determine the starting place for module installation. The markings are in 1 U increments on both sides of the racks. 1 U is 44.45 mm.
Figure 2 6
Placing shelves for WCDMA modules
If the cage nuts are not in their correct locations by default, move them as required by your configuration. If applicable, remove the unnecessary cage nuts. Slide the first module in. Fix the module to the cabinet with screws. Tighten to 5 Nm.
7 8 9
12
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10 11
Repeat for each subsequent module. Install dummy panels into the empty slots. This ensures proper cooling for the modules. Expected outcome
Figure 3
Installation example, modules inside the cabinet
The example RF Modules shown in the figures are Dual RF Modules.
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13
Installing modules inside the FCIA cabinet
2 Installing modules inside the FCIA cabinet

2.1 Installing WCDMA modules inside the FCIA cabinet
Purpose Flexi Cabinet for Indoor (FCIA) is delivered with installation guides on the left and right rack rails. Both guides have recommended unit, cage nut and guide plate locations for installing WCDMA units at the bottom of the cabinet. For instructions on how to install the FCIA, see Installing Flexi Cabinet for Indoor. Before you start Install the transmission sub-module in the System Module before installing the modules in the cabinet. For instructions, see Installing transmission sub-module in Installing Flexi WCDMA BTS Modules for Stack, Wall, and Pole Configurations.
!
Electrostatic discharge (ESD) may damage the modules. Wear an ESD wrist strap or use a corresponding method when handling the modules. The ESD wrist strap does not work before the cabinet is earthed (grounded).
14
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Summary
Figure 4
Summary of installing modules inside the FCIA
Id:0900d80580686e7a
15
Steps 1 Remove the fixing studs, cage nuts and their support plates, and cable support plates from the module casings. Fix the cage nuts inside the cabinet according to the configuration and fix the guide plates.
!
The modules are heavy. The weight of the modules must not be supported by front panel screws alone. The guide plates must be used in Flexi Cabinet for Indoor (FCIA) installations. The cabinet has U-markings printed on the side rails in 1U increments. Check the markings to determine the starting place for module installation. 1U is 44.45 mm.
Fix the cage nuts so that the nut brackets point upwards and downwards instead of
left and right. 3 4 5 Slide the first module in. Fix the module to the cabinet with screws. Repeat for each subsequent module. Further information For instructions on how to connect the module cables, see Cabling Flexi WCDMA BTS and Creating Configurations.
16
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2.2
Cabling principles in FCIA installation

Cables are routed along the sides of the cabinet. Power cables must be routed through cable clamps.
Route the cables for each module so that they do not interfere with installation or
removal of other modules. It is recommended that all external cables are routed on the right side and only internal power cables are routed on the left side. There are slots on the sides of the cabinet core and on the cabinet roof for tying the cables. The cables are fixed with cable ties, except for power supply cables. The fixing of power supply cables is done with special isolated cable clamps, which are included in the site bag. Routing external cabling of FCIA The external cabling of the base station is routed through the roof and along the right side of the cabinet. Cables are fixed to the cabinet with cable ties. Route the power cable through the cable clamp, and through one of the cable entry holes. Route all other external cables through one of the cable entry holes.
Power cable clamp
Cable entry hole
DN7086809
Figure 5
Cable entry holes and cable clamps in Flexi Cabinet for Indoor, FCIA (top view)
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17
Installing modules inside Flexi mounting shields
3 Installing modules inside Flexi mounting shields

3.1 Installing Flexi Mounting Shield 6U (FMSA)
Purpose Flexi Mounting Shield 6U (FMSA) can be used instead of the plastic front and rear covers to provide protection against solar load, large insects and slight vandalism. The FMSA requires Flexi Mounting Kit Floor/Wall/Pole (FMFA) to be used. The FMSA is installed on a pole or wall. There is space for up to 6U. Modules are installed into casings without cable entries and front/back covers. Use thread-locking compound (medium strength, non-permanent, for example Loctite 243 or equivalent) for securing the screws in pole and wall installations.
!
The FMSA is heavy. Take care when lifting the FMSA. The FMSA can be lifted by the lifting handle.
18
Id:0900d80580672500
Lifting handle
DN70321153
Figure 6
FMSA lifting handle
Id:0900d80580672500
19
Steps 1 Remove the plinth back stop.
DN70321114
Figure 7 2
Removing plinth back stop
Insert the plinth inside the mounting shield against the right-hand side wall. Guide the rubber pads on the bottom of the plinth into the holes on the mounting shield wall.
20
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5 2
3
DN70321165
Figure 8 3
Installing plinth and upper mounting bracket
Fix the 3 x M8 screws and washers at the bottom. Secure the screws with thread-locking compound (medium strength, non-permanent, for example Loctite 243 or equivalent).
Id:0900d80580672500
21
Connect the grounding cable to the same grounding stud as the door is grounded to.
FMSA door grounding cable
FMSA door plinth FMSA bottom plate
FMSA plinth grounding cable DN70580788

Figure 9 5 Plinth grounding
Fix the upper mounting bracket to the mounting shield with 4 x M8 screws and washers. Secure the screws with thread-locking compound (medium strength, non-permanent, for example Loctite 243 or equivalent).
Install the lower mounting bracket to the mounting shield with 3 x M8 screws, securing the screws with thread-locking compound (medium strength, non-permanent, for example Loctite 243 or equivalent). Do not tighten the screws yet so that the bracket can be adjusted when installing the mounting shield to the wall or pole.
22
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DN70321177
Figure 10 7
Installing lower mounting bracket
Remove the module core(s) from the casing(s).
DN70321208
Figure 11
Removing module cores
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23
If there is one module in the configuration, install the air guide plate on the casing. a) Remove the rearmost fixing studs. b) Install the air guide plate on the top or outer casing. c) Fix the fixing studs back in their place.
DN70332996
Figure 12 9
Installing air guide plate
If there are two modules in the configuration, fix the casings to each other to make a stack of two casings. The air guide plate is not needed when there are two modules in the configuration.
24
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DN70321068
Figure 13 10
Making a stack of two casings
Remove the cover plates on the mounting shield wall, top, or bottom from the lead-throughs that you are going to use. The cables can be routed either through the mounting shield bottom (recommended), side wall, or mounting shield top (not recommended in pole installations).
Id:0900d80580672500
25
10
DN70321932
Figure 14 11
Removing cover plates
Install the casing(s) on the plinth in the mounting shield. Fix the casing(s) to the plinth with 5 x M8 screws.
To facilitate installing the casing(s) on the mounting shield, turn the mounting shield
into a horizontal position.
Make sure that the casing guide pins are properly in place.
26
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11
DN70321792
Figure 15 12
Installing casings
Reinsert the module core(s) into the casing(s). Fix with screws.
Connect the DC cable to the System Module and install the transmission submodule (if applicable) before inserting the module core(s) into the casing(s). See Connecting external power feed in the Cabling Flexi WCDMA BTS and creating configurations document and Installing transmission sub-module in the Installing Flexi WCDMA BTS modules for stack, wall, and pole configurations document.
Id:0900d80580672500
27
12
DN70321811
Figure 16 13
Reinserting module core
Connect the internal cables. For instructions, see Cabling Flexi WCDMA BTS and creating configurations.
28
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14
Fix the cable tie points to the modules.
14
15
DN70321886
Figure 17
Fixing cable tie points

15 16 Fix the cables to the cable tie points with cable ties. Install the mounting shield on the wall or pole. For pole installation instructions, see Mounting the plinth on a pole in the Installing Flexi WCDMA BTS modules for stack, wall, and pole configurations document.
Id:0900d80580672500
29
16
DN70321905
Figure 18
Installing mounting shield
The example RF Module shown in the figures is a Dual RF Module.
30
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17
Connect the site grounding cable.
17
Site main ground

DN70321929
Figure 19
Connecting site grounding cable

18 19 Connect the external cables. Insert the rubber cable entries to the lead-throughs you are going to use. a) b) c) d) Fix the middle part of the cable entry in place. Route the cables through it. Fix the two outer halves of the cable entry to the middle part. Insert rubber plugs into any unused holes.
Id:0900d80580672500
31
19
DN70321835
Figure 20
Fixing rubber cable entries
32
Id:0900d80580672500
20
Remove the unnecessary rubber plugs.
20
DN70333044
Figure 21
Removing rubber plugs
Id:0900d80580672500
33
21
Close the mounting shield door and install your padlock to the door handle.
20
DN70324774
Figure 22
Closing mounting shied door
34
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3.2
Installing Flexi Mounting Shield 18U (FMSB)

Purpose Flexi Mounting Shield 18U (FMSB) can be used instead of the plastic front and rear covers to provide protection against solar load, large insects and slight vandalism. The FMSB requires Flexi Mounting Kit Floor/Wall/Pole (FMFA) to be used. The FMSB is always installed on the floor. There is space for up to six 3U modules, i.e. 18U in total, and one FMFA. Modules are installed into casings without cable entries and front/back covers. If necessary, the mounting shield can be lifted using the optional lifting handles (WLHA lifting handle kit 469554A).
Handle
DN70316291
Figure 23
FMSB lifting handles
Before you start If the mounting shield is exposed to rain, it must be installed off the ground by using, for example, an I-beam rail, metal grating or C-bars. Steps 1 Drill mounting holes on the floor. A back space of min. 40 mm (1.6 in.) is required for air intake. If fan maintenance is done from the back, the minimum required space is 200 mm (7.9 in.).
Id:0900d805806722ba
35
149.5 mm (5.9 in)
300 mm (11.8 in)
200 mm (7.9 in) for maintenance from the back
40 mm (1.6 in) for air intake
106.5 mm (4.2 in)

359 mm (14.1 in)
fixing points o 18 mm
Front side
DN70316252
Figure 24 2
FMSB fixing points and clearances
Mount the mounting shield.
36
Id:0900d805806722ba
Remove the plinth back stop and the four rubber pads.
DN70316307
Figure 25 4
Removing plinth back stop
Install the plinth on the mounting shield floor.
DN70316288
Figure 26
Installing plinth and mounting shield
Id:0900d805806722ba
37
5 6
Fix the mounting shield to the base. Connect the grounding cable between the plinth and the FMSB floor.
FMSB plinth grounding cable
plinth FMSB bottom plate
DN70581448
Figure 27 Plinth grounding
38
Id:0900d805806722ba
Connect the site grounding cable.
Site main ground

DN70316249
Figure 28 8
Connecting site grounding cable
Install the modules in a stack according to your configuration. For instructions, see Installing modules on the floor in the Installing Flexi WCDMA BTS modules for stack, wall, and pole configurations document.
Id:0900d805806722ba
39
DN70316276
Figure 29
Installing modules inside FMSB

9 If there is less than six modules in the configuration, install the air guide plate on top of the topmost module. a) Remove the rearmost fixing studs. b) Install the air guide plate. c) Fix the fixing studs back in their place. If using a full configuration (six modules), the air guide plate is not needed.
Install the air guide plate to the topmost module before inserting the module into the
mounting shield.
40
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9a
9c
9b
DN70316264
Figure 30
Installing air guide plate
The example RF Modules shown in the figure are Dual RF Modules.

10 Connect the internal cables. For instructions, see Cabling Flexi WCDMA BTS and creating configurations. 11 Fix the cable tie points to the modules.
11
DN70316537
Figure 31
Fixing cable tie points
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41

12 Fix the cables to the cable tie points with cable ties.
12
DN70316334
Figure 32
Fixing cables to cable tie points

13 Remove the cover plates from the lead-throughs that you are going to use. Route the cables either through the lead-throughs on the left or right, not to both directions. There are three lead-throughs on the left and three on the right. Route the external cables as follows: The external cables of the two bottommost modules are routed through the bottommost lead-through. The external cables of the two modules in the middle are routed through the leadthrough in the middle. The external cables of the two topmost modules are routed through the topmost lead-through.
42
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13
DN70316319
Figure 33 14 15
Removing cable tie points
Route the external cables through the lead-throughs. Insert the rubber cable entries to the lead-throughs you are using. a) b) c) d) Fix the middle part of the cable entry in place. Route the cables through it. Fix the two outer halves of the cable entry to the middle part. Insert rubber plugs into any unused holes.
Id:0900d805806722ba
43
15
16
DN70316346
Figure 34 16
Fixing rubber cable entries
If there are unused cable entry holes, cover them with the rubber plugs.
44
Id:0900d805806722ba
17
Close the mounting shield door and install your padlock to the door handle.
17
DN70316525
Figure 35
Closing mounting shield door
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45
Installing modules inside Nokia UltraSite BTS
4 Installing modules inside Nokia UltraSite BTS

4.1 Installing modules in cabinet with Flexi Mounting Kit Vertical for 2G (FMUA)
Overview of installing modules in cabinet with Flexi Mounting Kit Vertical for 2G
Flexi Mounting Kit Vertical for 2G (FMUA) is used for installing a maximum of three 3U modules into 2G GSM/EDGE UltraSite cabinets in vertical positions. The FMUA can be used with the following indoor and outdoor GSM/EDGE UltraSite cabinets: UltraSite EDGE BTS (CRMA) UltraSite Indoor cabinet (IDCA) v. 101 UltraSite Outdoor cabinet (ODCA) v. 101
4.1.1
The System Module and first RF Module are installed in the dual rack and the second RF Module is installed in the single rack. The System Module is always installed in the left slot. See the assembly order label on the dual rack for more detailed instructions on the module installation order.
2G
System Module
1 U free space
RF Module
DN7082146
Figure 36
Assembly order label

46 Id:0900d80580672551 DN70305669 Issue 06B
Installing modules inside Nokia UltraSite BTS
Prepare the modules and racks beforehand before taking them to the BTS site.
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47
4.1.2
Preparing the modules for FMUA installation

Steps
Remove the System and RF Module casings.
DN70144147
Figure 37
Removing module casings

2 Remove the fan mechanics. Remove the bottom screws first, flip the module over and remove the top screws.
48
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2 3
DN70144159
Figure 38
Removing fan mechanics

3 If using a Dual or Single RF Module, remove the air guide plates from the RF Modules. If using a Dual or Single RF Module, disconnect the fan cable from the RF Modules and fan mechanics.
Use a screwdriver when disconnecting the fan cable from the fan mechanics.
DN70144162
Figure 39
Disconnecting the fan cable from a Dual RF Module
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49
Remove the fan plate sub-assembly from the fan carrier.
!
The fans and fan cables are fragile. Handle them with care.
There are two types of fan carriers: sheet metal and plastic. These instructions are
for the sheet metal fan carrier.
DN70144174
Figure 40
Removing the fan plate sub-assembly
50
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If you have a Triple RF Module, disconnect the fan cable.
6
Triple RF Module
Fan cable
DN70598849
Figure 41 7
Disconnecting the fan cable from a Triple RF Module fan carrier
Remove the fans from the fan plate sub-assembly. Keep the screws for later use. When removing the fans, turn them into a diagonal position.
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51
4.1.3
Preparing the single rack for FMUA installation

Steps
Remove the dummy panel from the single rack.
1 2
DN70144186
Figure 42 2 3
Stripping single rack
Remove the partition plate from the single rack. Fix a connection support to the fan extension cable. Make sure the connection support clicks into place.
52
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DN70245596
Figure 43 4
Fixing connection support
Install the fans into the single rack and fix them with two screws each.
Make sure the air flow direction is correct. See the sticker and the arrow on the fan
for guidance.
DN70144205
Figure 44 5
Installing fans
Connect the extension fan cable to the fans. Make sure the IP cover is properly in place.
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53
DN70144217
Figure 45 6 7
Connecting extension fan cable
Fix the fan cables to the fixing points on the rack wall with cable ties. Fix the partition plate in the single rack back in its place. The cable is routed along the left side.
54
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DN70144232
Figure 46 8
Fixing partition plate and dummy panel
Fix the dummy panel in the single rack back in its place.
Id:0900d805804d596a
55
4.1.4
Preparing the dual rack for FMUA installation

Steps
Loosen the three screws on the perforated plate and remove it from the dual rack.
DN70245603
Figure 47 2
Removing perforated plate
Fix a connection support to the fan extension cable. Make sure it clicks into place and IP shields are properly fixed.
Make sure the air flow direction is correct. See the sticker and the arrow on the fan
for guidance.
56
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DN70226307
Figure 48 3 4
Installing fans
Install the fans into the dual rack and fix them with two screws each. Connect the extension fan cable to the fans.
5 4
DN70226319
Figure 49 5
Connecting extension fan cable
Fix the fan cables to the fixing points with cable ties.
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57
Reinstall the perforated plate to the dual rack.
DN70144244
Figure 50 7
Installing perforated plate
Fix the extension fan cable to the fixing point on the perforated plate. The cable should be routed as close to the back wall as possible.
DN70245615
Figure 51
Fixing extension fan cable to perforated plate
58
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4.1.5
Preparing the UltraSite cabinet for FMUA installation

Steps
1 2
Shut down the BTS. Connect the ESD wrist strap.
ESD Wrist strap
DN70144271
Figure 52
Connecting ESD wrist strap
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59
Disconnect the RFU power cables from the lower half of the cabinet.
DN70144283
Figure 53 4
Disconnecting RFU power cables
Shield the power cable connectors with three rubber plugs. Secure the rubber plugs with cable ties.
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Disassemble the three fans from the lower half of the GSM/EDGE UltraSite cabinet.
DN70144295
Figure 54 6
Disassembling fans
Disassemble the RFU back plane.
DN70144314
Figure 55
Disassembling RFU back plane
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61
Disassemble the WBC fan box and shield the connector.
DN70144326
Figure 56 8
Disassembling WBC fan box
Remove the cable ties from the fan cable and route the cable upwards using the cable tie anchor. Remove the screws.
62
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10
Remove a part of the back wall.
10
DN70245639
Figure 57
Removing part of back wall
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63
4.1.6
Installing and cabling the FMUA racks and modules

Steps
Install the racks into the lower half of the cabinet with 12 screws. Install the dual rack first and then install the single rack at the same height as the dual rack.
Make sure that the fan cable in the bottom right corner does not get caught behind
the single rack.
DN70144338
Figure 58 2
Installing FMUA racks
Connect the DC power cable (995086) to the System Module. Fix the wires with a cable tie. See the Cabling Flexi WCDMA BTS and creating configurations document for more details.
64
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19
2
DN70245666
Figure 59 3
Connecting DC power cable
Install the transmission sub-module to the System Module. See Installing transmission sub-module in the Installing Flexi WCDMA BTS modules for stack, wall, and pole configurations document for more details.
check that the connector is straight

DN70245642
Figure 60 4
Installing transmission sub-module
Connect the extension fan cable to the rear of the System Module. Fix the cable clip to the right-hand side corner of the System Module and fix the cable to the clip with a cable tie.
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65
DN70245693
Figure 61 5
Connecting extension fan cable to the System Module
Insert the System Module core into the left slot of the dual rack according to the Assembly order label. Pull the fan cable towards yourself. Make a loop of the excess cable outside and fix it to the fixing point on the top left corner with a cable tie.
Remove the System Module handle in case you are using a UltraSite triple mode
cabinet with a heater so that the cabinet door can be closed properly. The cabinet door does not need to be changed.
66
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DN70269451
Figure 62 6
Inserting System Module core
Connect the extension fan cable to the RF Module. Make sure that the cable is straight and not crossing the cooling pins on the RF Module.
6 7
DN70269487
Figure 63 7
Connecting the fan extension cable to the RF Module
If using a Dual or Single RF Module, re-insert the RF Module air guide plate.
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67
Insert the RF Module core into the right slot of the dual rack according to the Assembly order label. Pull the fan cable towards yourself while inserting the module core so that the excess cable makes a loop outside.
10
10
DN70269506
Figure 64
Inserting RF Module cores

9 Insert the RF Module core into the single rack according to the Assembly order label. See the three previous steps. 10 11 Fix the modules to the racks with four screws each. Connect the power cable. If using the UltraSite EDGE BTS cabinet (CRMA), only one half of the power cable assembly is needed (995086). If using the UltraSite Indoor cabinet (IDCA) or UltraSite Outdoor cabinet (ODCA): a) Make sure that the BTS mains power supply has been switched off. b) Disconnect the power cables from the DC filter. c) Connect the existing and new (995085) power cables. Pull them to the left side.
68
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d) Fix the DC cables to the DC filter so that the cable shoes are back-to-back (blue and blue together, and black and black together). Make sure that the polarity is correct. e) Fix the rubber boot in place.
11
DN70245724
Figure 65
Connecting power cable
At this point, it is possible to power up the GSM/EDGE part of the BTS by switching
on the BTS mains power. However, make sure that all Flexi WCDMA System Module fuses are open. Check all power connection polarities before switching on the power. 12 Connect the antenna cables. Mark the cables on both ends so that you know which is which.
12
DN70245736
Figure 66
Connecting antenna cables
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69
If you are using an UltraSite triple mode cabinet with AC and DC filters, the antenna box has to be turned around. See the following figure for more details.
180
DN7024575
Figure 67 13
Flipping antenna box
Install the printed wiring board to the antenna top cover included in the delivery. There are two possible locations for the PWB: left or right.
14
Remove the antenna top cover from the UltraSite cabinet and replace it with the antenna top cover included in the delivery. See the sticker on the antenna top cover for more details on cabling.
14
DN70245799
Figure 68
Replacing antenna top cover
70
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15
Connect the transmission and MDR14, MDR26 and MDR36 cables to the antenna top cover. Route the cables along the left side. Insert stickers on both ends of the transmission cables as follows:
Figure 69
Connecting transmission cables
Use stickers marked with Tx or Rx for SMB connectors. Use stickers marked with IF for RJ45 connectors. Use stickers marked with FB for TNC connectors.
There is one spare pair of stickers for each marking. 16 Power up the BTS, if applicable.
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71
4.1.7
Installing I-HSPA Adapter in cabinet with Flexi Mounting Kit Vertical for 2G
Purpose In Flexi Mounting Kit Vertical for 2G, the I-HSPA Adapter is fitted into the 1U free space, described in the Flexi BTS documentation Overview of installing modules in cabinet with Flexi Mounting Kit Vertical for 2G. Before you start Check that all other Flexi WCDMA BTS modules have been installed. If fitted, the dummy panel closing the 1U space to the right of the second Flexi WCDMA RF module must be removed. Summary For installation into an UltraSite GSM/EDGE cabinet with Flexi Mounting Kit Vertical for 2G, the I-HSPA Adapter is installed without the Flexi 2U module casing.
DN70422318
Figure 70
Installing I-HSPA Adapter into an UltraSite GSM/EDGE cabinet with Flexi Mounting Kit Vertical for 2G
Steps 1 2 3 Position the I-HSPA Adapter so that the DC IN socket is at the top. Slide the I-HSPA Adapter into place. Fix the I-HSPA Adapter to the cabinet with the two M5x25 Torx captive screws from the I-HSPA Adapter delivery. Tighten the two M5x25 Torx captive screws to 5 Nm.
72
Id:0900d8058044b342
Continue cabling the I-HPSA Adapter. Further information More information about cabling modules in the Flexi Mounting Kit Vertical for 2G can be found in Installing and cabling the FMUA racks and modules Expected outcome
DN70422321
Figure 71
I-HSPA Adapter installed into an UltraSite GSM/EDGE cabinet with Flexi Mounting Kit Vertical for 2G
Id:0900d8058044b342
73
4.2
Installing modules in cabinet with Flexi Mounting Kit Horizontal for 2G (FMUB)
Preparing the UltraSite EDGE Outdoor cabinet for FMUB installation
Purpose The lower half of the UltraSite EDGE Outdoor cabinet has to be disassembled before installing Flexi mounting kit horizontal for 2G (FMUB) into it. Steps
4.2.1
1 2 3 4
Remove the thirteen screws from the bottom of the cabinet. Remove the eight top plate screws from the middle section of the cabinet. Remove the top plate. Remove the three connectors (two black and one white ones) from the lower RFU back plane. Shield the power cable connectors with rubber plugs. Secure the plugs with cable ties.
6 7
Remove the cover plate from the common back plane. Remove the rack. Twist it sideways slightly and then pull towards yourself.
Disconnect the fan cable in the right-hand side corner.
!
Base transceiver station (BTS) cabinets have sharp edges. Take care when working with or near the BTS. 9 Remove the fan. Remove the four screws. 10 Remove a part of the back wall. Once you have cut the sides and the upper edge of the piece of wall you are removing, yank it back and forth so that it comes off.
74
Id:0900d805806725af
11 12
Remove the remaining piece of the back wall on the top right corner. Insert a rubber plug to the fan cable. Secure with a cable tie and attach the cable to the wall using the sticker included in the site bag. Further information Proceed to Installing modules in cabinet with Flexi Mounting Kit Horizontal for 2G.
Id:0900d805806725af
75
4.2.2
Preparing the UltraSite Indoor cabinet for FMUB installation

Purpose The lower half of the UltraSite Indoor cabinet has to be disassembled before installing Flexi mounting kit horizontal for 2G (FMUB) into it. Steps
1 2 3 4
Remove the screws from the bottom of the cabinet. Remove the top plate screws from the middle section of the cabinet. Remove the top plate. Remove the three connectors (two black and one white ones) from the lower RFU back plane. Shield the power cable connectors with rubber plugs. Secure the plugs with cable ties.
6 7
Remove the fan rack. Disconnect the fan cable in the right-hand side corner.
!
Base transceiver station (BTS) cabinets have sharp edges. Take care when working with or near the BTS. 8 Remove the fan. Remove the four screws. Further information Proceed to Installing modules in cabinet with Flexi Mounting Kit Horizontal for 2G.
76
Id:0900d805803af03f
4.2.3
Installing modules in cabinet with Flexi Mounting Kit Horizontal for 2G (FMUB)
Purpose Flexi Mounting Kit Horizontal for 2G (FMUB) is used for installing a maximum of five 3U modules into 2G GSM/EDGE UltraSite cabinets in horizontal positions. The FMUB can be used with the following indoor and outdoor GSM/EDGE UltraSite cabinets: UltraSite Indoor cabinet (IDCA) v.202 or newer UltraSite Outdoor cabinet (ODCA) v.202 or newer UltraSite EDGE Outdoor cabinet (ODCF)
Steps 1 2 Install the left upper bracket on the left-hand side rail on the cabinet. Install the right upper bracket on the right-hand side rail on the cabinet. Fix with two screws. 3 Install the upper back bracket in the rear of the cabinet with two screws using the outermost fixing holes. Make sure the cables in the left-hand side corner do not get caught. 4 Install the right wall bracket on the right inner wall of the cabinet. Fix with three screws.
Id:0900d8058067240d
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1 2 4
DN70221148
Figure 72 5
Installing brackets in the cabinet
Fix the fan cable to the bottom right corner of the cabinet. Fix with a cable tie. Use the cable tie and sticker plate included in the FMUB delivery.
78
Id:0900d8058067240d
DN70220749
Figure 73 6 7
Fixing the fan cable
Slide the top plate in its place. Fix the top plate to the brackets using six screws in total. Fix the rearmost screws first. Do not tighten the screws before all screws are fitted.
If the fixing holes do not match, pull the bottommost transceiver unit handle
upwards. Make sure it is placed on top of the upper back bracket and right wall bracket.
Id:0900d8058067240d
79
7
Fix the rearmost screws first but do not tighten the screws before all screws are fitted.
DN70221233
Figure 74 8
Fixing the top plate
Install the bottom plate on the cabinet floor. Fix with six screws. Make sure you are installing the correct version of the bottom plate (there are indoor and outdoor versions of the bottom plate).
DN70221124
Figure 75 9
Installing the bottom plate on the cabinet floor
Install the left side support. Fix with two screws at the top and two at the bottom.
!
The threads can be easily damaged. Do not tighten the screws before they are in the correct place and can be pretightened manually.
80
Id:0900d8058067240d
The power cables must not get caught behind the left side support. If necessary, pull the bottommost transceiver unit handle upwards to make more
room for the side support.
DN70221151
Figure 76 10
Installing the left side support
Install the right side support. Fix with two screws at the top and two at the bottom.
Id:0900d8058067240d
81
10
11
DN70226334
Figure 77 11
Installing the right side support
Install the support plates. See the markings on the side supports for correct locations.
82
Id:0900d8058067240d
12
Remove the fixing studs, cage nuts, and support plates from the module casings.
12
DN70221218
Figure 78
Stripping the modules

13 Install the modules required by your configuration. a) If you are using the FPMA, install it at the bottom. Fix with screws. b) Install the System Module in the second bottommost slot. Fix with screws. c) Lastly install the RF Modules on the topmost slots. If only one RF Module is used, install it on top of the System Module. Fix with screws.
Id:0900d8058067240d
83
13b 13a
13c
13d
DN70226346
Figure 79
Installing the required modules

14 If there are empty slots, insert dummy panels.
If you want to save the cage nuts, insert them into empty holes on the rack.
15 Install the printed wiring board to the antenna top cover included in the delivery. There are two possible locations for the PWB: left or right. Fix with screws and spacers.
84
Id:0900d8058067240d
16
Connect the antenna jumper cables first to the modules and then to the antenna top cover.
Mark the antenna jumper cables in both ends with identification marks before installing them into the cabinet. In the cover top antenna box, connect the cables from left to right. If you are using an indoor cabinet, route the cables on the left-hand side of the cabinet. If you are using an outdoor cabinet, route the cables both to the left and right. When routing to the left, push the excess cables to the side of the cabinet. When routing to the right, remove the cable ties from the already existing antenna jumper cables connected to the top of the cabinet. Push the cables backwards to make space for the new antenna jumper cables. Make a loop of the excess cables on the cabinet roof.
16
16
DN70220561
Figure 80
Connecting the antenna jumper cables first to the modules and then to the antenna top cover

17 Connect the transmission and MDR14, MDR26 and MDR36 cables. See the Cabling order label on the antenna top cover plate.
Id:0900d8058067240d
85
RJ 48
17 17 18
3 x MDR
RJ 45
8 x RJ 48
16 x SMB
2 x LC Duplex
DN70220628
Figure 81
Connecting the transmission cables

18 Connect the optical cables to the antenna top cover. Fix optical cable supports to vacant antenna cable lead-ins. 19 20 Shut down the BTS and disconnect the BTS mains power supply. Connect the power cables. In case the site is 48 VDC powered, connect a 48 VDC power cable from the UltraSite 48 VDC filter to the System Module. Thread the DC power cables through the rubber boots so that the cable shoes of the cables are back-to-back (blue and blue, and black and black). When connecting the cable to the System Module, fix it to the front of the module using a cable clamp.
86
Id:0900d8058067240d
20
20
DN70221245
Figure 82
Connecting the power cables

In case the site is 24 VDC powered, do one of the following: Connect a 24 VDC power cable (995095_) from the UltraSite 24 VDC filter module (DCFB) to Flexi Power DC/DC Module 24V (FPDA). Use the UltraSite power modules and connect the FPFA (inside the System Module) to the UltraSite 48 VDC filter unit on the roof. Note that this option is only suitable for small configurations (i.e. 1+1+1). In case the site is AC powered, do one of the following: Connect the AC power cable between the UltraSite AC filter (ACFU) and the FPMA as follows: a) Connect the AC power cable to the free connector at the end of the cable coming from the ACFU. b) Route the AC power cable downwards along the left side. c) Connect the AC power cable to the FPMA. For instructions, see Installing Flexi Power Module (FPMA) in the Installing Flexi WCDMA BTS optional items document.
Id:0900d8058067240d
87
Use the UltraSite power modules and connect the FPFA/FPFB (inside the System Module) to the UltraSite 48 VDC filter unit on the roof. Note that this option is only suitable for small configuration (i.e. 1+1+1).
88
Id:0900d8058067240d
4.2.4
Installing I-HSPA Adapter in cabinet with Flexi Mounting Kit Horizontal for 2G
Purpose The procedure for mounting the I-HSPA Adapter into the horizontal mounting kit for the UltraSite GSM/EDGE BTS cabinet is the same as for the Flexi WCDMA BTS modules, described in the Flexi WCDMA BTS documentation Installing modules in cabinet with Flexi Mounting Kit Horizontal for 2G. Before you start
!
The modules are heavy. The weight of the modules must not be supported by front panel screws alone. The guide plates must be used in installations using Flexi Mounting Kit Horizontal for 2G. Check that all other Flexi WCDMA BTS modules have been installed. If fitted, remove dummy panel in location required for I-HSPA Adapter. Summary For installation into an UltraSite GSM/EDGE cabinet with Flexi Mounting Kit Horizontal for 2G, the I-HSPA Adapter is installed without the Flexi 2U module casing.
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89
DN70422275
Figure 83
Installing I-HSPA Adapter in UltraSite GSM/EDGE cabinet with Flexi Mounting Kit Horizontal for 2G
All unused space must be closed with the dummy panels supplied with the cabinet. Steps 1 If necessary remove the dummy panel at the location where the I-HSPA Adapter is to be fitted. Fix the guide plates for the I-HSPA Adapter (from the BTS cabinet site pack). For more information fixing the guide plates see Installing Flexi WCDMA BTS Modules in Cabinets. 3 If there are no cage nuts in the required locations, install or move them as required by your configuration. If applicable, remove the unnecessary cage nuts.
90
Id:0900d8058032a42d
5 6
Slide the I-HSPA Adapter into position. Fix the I-HSPA Adapter to the mounting kit with the two M5x25 Torx captive screws from the I-HSPA Adapter delivery. Tighten the two M5x25 Torx captive screws to 5 Nm.
Fit dummy panels to the space above the I-HSPA Adapter. Expected outcome
DN70422299
Figure 84
I-HSPA Adapter installed in cabinet with Flexi Mounting Kit Horizontal for 2G
Id:0900d8058032a42d
91
Installing Flexi BTS Modules in Citytalk Cabinet
5 Installing Flexi BTS Modules in Citytalk Cabinet

5.1 Overview of installing Flexi WCDMA BTS modules in Citytalk cabinet
Purpose This is an overview of how to install Flexi BTS modules in Citytalk cabinet. These instructions show a basic Citytalk cabinet. The Talk Conversion Kit (EMIA or EMIB) can be used in both Citytalk basic and extension cabinets. Before you start Make sure you have the following equipment available: Talk Conversion Kit (EMIA or EMIB) Modules and, for EMIA, casings for the needed configuration. The maximum configuration height of a Flexi BTS configuration in a Citytalk cabinet is 23 U for EMIA and 22 U for EMIB. With Talk Conversion Kit EMIA: If you use Flexi System External Alarm Module (FSEB), the maximum recommended height of the stack is 18 U. An FSEB will fit on a 21 U stack, but with limited working space. Required tools. Antenna cables (IP55-rated or better).
Steps 1 Check the delivery contents, see Contents of the Talk Conversion Kit (EMIA) delivery in this document. Make sure that the grounding is correctly done. See Grounding principle for Flexi WCDMA BTS modules in Citytalk cabinets. Prepare the cabinet for the Talk Conversion Kit. Install the Talk Conversion Kit and the modules in the cabinet. Further information For more information on Citytalk cabinet, see Talk-family GSM BTS Product Documentation in NOLS: Installation requirements (Issue 7-0) Cabinet installation (Issue 12-0) Heat exchanger and air conditioner installation (Issue 8-0) For more detailed information: BTS maintenance (Issue 9-0) Cabinet installation (Issue 12-0)
3 4
92
Id:0900d805806725be
5.2
Grounding principle for Flexi WCDMA BTS modules in Citytalk cabinets

Connect a site grounding cable from either the site ground or Extratalk cabinet to one pair of grounding studs on the Citytalk cabinet roof. Connect an additional site grounding cable to a pair of M6 grounding studs on the roof and the pair of M6 grounding studs either on the standoff casing plate (with EMIA) or on the rack plinth (with EMIB). Ground one module per casing to the Talk Conversion Kit (EMIA) standoff casing plate using the module ground cables that come with the 3 U Module Casings and 2 U Module Casings delivery. (Not applicable to EMIB.) If a Flexi System External Alarm Module (FSEB) is used, ground it to the standoff casing plate (with EMIA) or to the rack plinth (with EMIB). Site grounding cables must meet the requirements in Site earth and BTS grounding requirements in the Flexi WCDMA BTS installation site requirements document. FSEB ground cable must meet the requirements in Installing Flexi System External Alarm (FSEB) in the Installing Flexi WCDMA BTS optional items document.
M6 grounding studs
To site ground or Extratalk
Citytalk
Roof to EMIA Standoff casing plate
Module Module Module
Module grounding
M6 grounding studs
EMIA Standoff casing plate DN70534098
Figure 85
Grounding principle for modules in Citytalk cabinet (EMIA and EMIB)
Id:0900d80580672430
93
5.3
Preparing Citytalk cabinet for Talk Conversion Kit

Before you start
!
Risk of electric shock. Make sure that the power feed to the cabinet is switched off from the mains breaker before starting conversion work. When installing Flexi BTS modules in Citytalk cabinet, new antenna jumper cables are needed (IP55-rated or better). For more detailed instructions on Citytalk cabinet, see BTS Maintenance and Cabinet Installation in Talk-family GSM BTS Product Documentation in NOLS. Steps 1 2 Open the door. Remove the roof. a) Open the roof. b) From the back, pull out the spring locks on the roof mounting plate. c) Lift the roof off the cabinet. 3 Remove the heat exchanger or air conditioner (back wall).
!
The heat exchanger/air conditioner is heavy. Take care when lifting it. a) Open the heat exchanger or air conditioner locks. b) Lift the heat exchanger or air conditioner off the cabinet. c) Disconnect the power cable, fan connector and grounding cable. 4 Remove the roof mounting plate from the heat exchanger or air conditioner. a) Remove the four screws connecting the roof mounting plate to the heat exchanger or air conditioner. b) Store the roof mounting plate and four screws for later use. 5 Remove the four sets of taps, tap clips, pins, and retaining rings from the heat exchanger or air conditioner. Store the sets and the 16 M6 Allen screws for later use. See figures Parts needed for installing Flexi BTS modules in Citytalk cabinet with Talk Conversion Kit EMIA and Parts needed for installing Flexi BTS modules in Citytalk cabinet with Talk Conversion Kit EMIB in Installing Talk Conversion Kit and modules in Citytalk cabinet.
94
Id:0900d805802b85c1
Remove the door. a) Disconnect the door grounding cable from the door. b) Store the grounding cable for later use. c) Lift the door off the hinges.
Remove the hinges from the door. a) Remove the four M5 Allen screws connecting each hinge. b) Store the hinges and Allen screws for later use.
Steps 8 and 9 can be done simultaneously by two people.

8 From the back of the cabinet, complete the following steps: a) Remove the air guide plate. b) Cut all cables connected to the backplane. c) Remove the busbar. 9 From the front of the cabinet, complete the following steps: a) Remove the air guide plates, plug-in units, and dummy panels from the main shelves. b) Remove the screws holding each shelf in place (two on the left side, two on the right side and/or two on the back side). c) Pull each shelf out. 10 To remove the side shelf, complete the following steps: a) From the top of the cabinet, use a drill to remove the rivet holding the side shelf in place.
Id:0900d805802b85c1
95
Backside of cabinet
Drillable Rivet
Frontside of cabinet
Figure 86
Removing the rivet
b) From the front of the cabinet, remove the two nuts at the bottom of the cabinet. c) From the front of the cabinet, rotate and pull out the side shelf. 11 Remove all remaining cables from the cabinet, including the antenna jumper cables. Remove all existing boxes from the bottom of the cabinet. Remove the existing smoke detector from the cabinet. The Talk cabinet smoke detector does not work with the Flexi System External Alarm Module (FSEB).
12 13
96
Id:0900d805802b85c1
14
After removing all the required internal structure, drill symmetrical holes in the floor for water drainage as shown in the figure below.
81mm (3.2in) 555mm (21.9in) 13mm (0.5in)
215mm (8.5in)
159mm (6.3in)
DN70301761
Figure 87 15 16 17
Holes for water drainage
Drill out the rivets for the subrack support trays and remove the trays. Clean the floor of the cabinet. Recycle all components not saved for later use.
Id:0900d805802b85c1
97
Expected outcome
DN70473396
Figure 88
Empty Citytalk cabinet
98
Id:0900d805802b85c1
5.4
Installing Talk Conversion Kit and modules in Citytalk cabinet

Before you start When installing Flexi BTS modules in Citytalk cabinet, you need: Talk Conversion Kit (EMIA) or Talk Conversion Kit (EMIB) The following components saved for reuse from the Citytalk cabinet, as instructed in section Preparing Citytalk cabinet for Talk Conversion Kit: Roof Roof mounting plate and four M6 Allen screws Four sets of taps (only with EMIA), tap clips, pins, and retaining rings and sixteen M6 Allen screws from the heat exchanger or air conditioner Two door hinges and eight M5 Allen screws Gasket from heat exchanger or air conditioner (back wall), optional Door lock mechanism
Note that the EMIA and EMIB cabinet door is manufactured with the hinges on the right. If required by the site, you can change the direction in which the door opens by following the same instructions in the Talk-family GSM BTS Product Documentation. After the change, the lock bezel cover is hinged from the bottom instead of the top.
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Summary
Roof Mounting plate 2) Citytalk cabinet and roof 2) M8 screws and washers (4 pcs) 1) Back wall 1) Standoff proximity bracket 1)
taps, clips, pins, retaining rings, and M6 screws (4 sets) 2) Air guide plate 1)
Upper rod lock support (2 pcs) 1) screws and washers (4 pcs) 2) Door 1) Door proximity bracket 1) Connection pins (4 pcs) 1) Standoff casing plate 1) Hinges (2 pcs) and screws (8 pcs) 2) 1) Part of Talk Conversion Kit 2) Existing items of Citytalk cabinet DN70318511
Figure 89
Parts needed for installing Flexi BTS modules in Citytalk cabinet with Talk Conversion Kit EMIA
100
Id:0900d80580672451
Screws and washers (4pcs) 2) Upper rod lock support (2pcs) 1) Top IP Cover 1) Air guide plate 1) Citytalk cabinet and roof 2) Roof mounting plate 2)
Top support plate 1) Top support C-plate 1)
Back wall
Rack side plate Left and right assembly 1) Taps, clips, pins retaining rings and M6 screws (4 sets) 2)
Support rail (14 pcs) 1)
Rack plinth 1) Lock cylinder 2) Lock cover 1) Standoff proximity bracket 1) Door proximity bracket 1) Door 1) Hinges (2 pcs) and screws (8pcs) 2)
1) Part of Talk Conversion kit 2) Existing items of Citytalk cabinet
Figure 90
Parts needed for installing Flexi BTS modules in Citytalk cabinet with Talk Conversion Kit EMIB
Id:0900d80580672451
101
Steps 1 When Talk Conversion Kit EMIB is used: In case the Basic and Extension cabinets are used at the same time, drill two 64mm holes for the cable grommet. See the figure below.
64 mm
160 mm
880 mm
160 mm
585 mm and 880 mm are measured from the inner base of the cabinet. Figure 91 2 Location of the cable grommet holes
When Talk Conversion Kit EMIB is used: Mount the top support plate to the inner roof of the cabinet frame using four screws (part number 6151410). Drill 6mm holes in the four places shown in the figure below using the corner holes of the top support plate (part number 823946) for guiding to the inner roof of the cabinet frame.
585 mm
102
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Top Support Plate and Top Support C-Plate installation screws (6150240) 4 pcs
Screws (6151410) 4 pcs
In extension cabinet leave screw off
Figure 92 3
Top support plate (Citytalk cabinet top view)
When Talk Conversion Kit EMIB is used: Mount the top support C-plate from the back side to underneath the inner roof of the cabinet. Fix four screws (part number 6150240) through the top support plate (part number 823946_) and the inner roof of the cabinet frame to the top support C-plate (part number 824174_) as shown in the figure below.
4 pcs M5 x 10 screws
Top Support Plate
Top Support C-plate
Figure 93
Top support C-plate
Id:0900d80580672451
103
When Talk Conversion Kit EMIA is used: Prepare the standoff casing plate for installation: a) If the door alarm is required, install the standoff proximity bracket and the door alarm sensor with wire onto the standoff casing plate. The door alarm sensor will reach to the FSEB when the FSEB is installed on the top casing. b) Connect one end of each module grounding cable to the standoff casing plate with an M5 x 10 screw.
Standoff casing plate
Door Alarm Sensor with wire
Standoff bracket
DN70473403
Figure 94 5
Preparing the standoff casing plate for installation (EMIA)
When Talk Conversion Kit EMIA is used: Install the standoff casing plate on the cabinet floor. Use the four M8 x 16 TORX screws in the Talk Conversion Kit (EMIA) delivery.
Fixing holes on the cabinet floor
Figure 95
Installing the standoff casing plate (EMIA)
104
Id:0900d80580672451
When Talk Conversion Kit EMIB is used: Pre-install the rack plinth on the cabinet floor. Use the four M8 x 16 TORX screws in the Talk Conversion Kit (EMIB) delivery. Drill four holes for the rivets then remove the rack plinth off from the cabinet. Clean metal chips and all impurities from the cabinet.
Hole for rivet. 3 pcs 5mm
Figure 96 7
Installing the rack plinth (EMIB)
When Talk Conversion Kit EMIB is used: Prepare the rack plinth for installation. a) Mount the switch portion of the flexible cable assembly (part number 994964_) to the standoff bracket (part number 823378_) with two screws (part number 6151936). b) Mount the standoff bracket (part number 823378_) to the rack plinth (part number 823945_) with two screws (6150240). c) If the door alarm is required, install the standoff proximity bracket and the door alarm sensor with wire onto the standoff casing plate. The door alarm sensor will reach to the FSEB when the FSEB is installed on the top casing.
Rack plinth
Door Alarm Sensor with wire
Stand off bracket
Figure 97
Preparing the rack plinth on the cabinet floor (EMIB)
Id:0900d80580672451
105
Assemble the rack plinth to the cabinet. Mount the rack plinth (part number 823945_) in the bottom of the cabinet with four screws (part number 6150072). Fix three rivets (part number 6430718) to place. Mount the standoff bracket (part number 823378_) to the rack plinth (part number 823945_) with two screws (part number 6150240).
Connect the site grounding to the standoff casing plate (with EMIA) or to the rack plinth (with EMIB). Connect a site grounding cable to a pair of M6 grounding studs on the roof and the pair of M6 grounding studs on the standoff casing plate (with EMIA) or on the rack plinth (with EMIB).
DN70497887
Figure 98
Connect the site grounding cable to the standoff casing plate (EMIA) or rack plinth (EMIB)
With EMIB: The rack plinth requires a grounding cable if Flexi System Alarm Module (FSEB) is used. 10 When Talk Conversion Kit EMIB is used: Install cover plates to the cabinet. Mount the two cover plates (part number 824385_) to both sides of the cabinet using the cable ties to attach them to the old cable frames of the cabinet. The slot on each cover plate (see figure below) has to be towards the rack plinth at the back of the cabinet.
106
Id:0900d80580672451
Cover plate 824385 (2 pcs)
Note slot
Figure 99 11
Cover plate assembly (EMIB)
When Talk Conversion Kit EMIB is used: Install the rack side plates to cabinet. Mount the left-hand rack side plate (part number 084448_) between the rack plinth and the top support C-plate with four screws (part number 6150240). Mount the right-hand rack side plate (part number 084447_) between the rack plinth and the top support C-plate with four screws (part number 6150240).
12
When Talk Conversion Kit EMIA is used: Install the four connection pins on the standoff casing. Install the front door of the Talk Conversion Kit (EMIA or EMIB). a) Remove the door lock mechanism from the existing Citytalk door, and install it into the EMIA or EMIB door: 1. Remove the dummy lock cover plate from the EMIA or EMIB door assembly. 2. Remove the M5 x 25 screw and lock cylinder from the existing Citytalk cabinet, if it is equipped with the listed parts. 3. Remove the lock cover plate and dummy plate pieces from the door assembly of the existing Citytalk cabinet. 4. Install the lock cover plate and dummy plate pieces onto the EMIA or EMIB door assembly. 5. Install the M5 x 25 screw and lock cylinder from step ii. into the lock cylinder slot in the lock cover plate and secure in place.
13
Id:0900d80580672451
107
Dummy plate (from existing Citytalk) Dummy lock cover plate Lock cover plate (from existing Citytalk)
1 5
M5x25 screw (from existing Citytalk) Lock cylinder (from existing Citytalk)
DN70473415
Figure 100 Installing the door lock (substep a) b) Install the existing door hinges (2 pieces) with existing M5 Allen screws (4 pieces for each hinge). c) Remove the existing upper roller lock supports (2 pieces) from the door frame. d) Using the washers and screws from the previous step, install the new upper lock rod supports (2 pieces) in the same location where the existing supports were removed. e) Align the pins in the door with the holes in the hinges and mount the door. The edge of the door must be level with the edge of the cabinet.
108
Id:0900d80580672451
D B
D B
DN70282789
Figure 101 Installing the front door (substeps b to e) f) Connect the existing grounding cable to the door. g) If the door alarm is required, install the door proximity bracket and magnetic sensor of the door alarm onto the door.
Id:0900d80580672451
109
Door Door proximity bracket M5x10 Screw (2pcs)
M3x6 Screw (2pcs)

DN70473427
Figure 102 Installing the door alarm on door (substep g) 14
When Talk Conversion Kit EMIA is used: Install the casings and modules, and connect the cables for the appropriate configuration. Do not install the side cable entries, front covers or back covers. If back covers are preinstalled on the casings, remove them before installation. For instructions on installing and cabling the modules, see Installing Flexi WCDMA BTS modules for stack, wall, and pole configurations and Cabling Flexi WCDMA BTS and creating configurations. Follow the same cabling principles, except do not route the cables through cable entries. For module grounding principles, see Grounding principle for Flexi BTS modules in Citytalk cabinets.
If you are using the Flexi System External Alarm Module (FSEB), install the Flexi
Mounting Auxiliary Brackets (FMAA) and the FSEB, and connect the cables before installing the top casing (see step 7). 15 If you are using the FSEB, install the FMAA and FSEB on the top casing. If the door alarm kit is installed, route the door alarm cable around the sides and connect it to the FSEB. For instructions on installing the FMAA and FSEB, see Installing Flexi Mounting Auxiliary Brackets (FMAA) and Installing Flexi System External Alarm (FSEB) in Installing Flexi WCDMA BTS optional items. 16 When Talk Conversion Kit EMIA is used: Install the back wall of the Talk Conversion Kit (EMIA). a) Remove the air guide plate from the back wall by loosening the two M5 x 10 TORX screws connecting it to the back wall.
110
Id:0900d80580672451
b) Install the air guide plate at the height of the top casing with 2 M5 x 10 TORX screws. See figure Parts needed for installing Flexi BTS modules in Citytalk cabinet.
After you have installed the air guide plate, check that it is aligned with the top
casing by having one installer hold the back wall in place while the other checks from the front of the cabinet that the air guide plate is at the correct height. c) Install the existing roof mounting plate on top of the new back wall with existing M6 Allen screws (4 pieces).
A B C
DN70277825
Figure 103 Installing the EMIA back wall (substeps a to c) d) Install the existing four sets of taps, tap clips, pins, and retaining rings to the new back wall with M6 Allen screws (4 pieces for each set). e) Install the gasket from the Citytalk heat exchanger or air conditioner (back wall) onto the EMIA back wall. f) Mount the new back wall on the hinges and lock it with the triangle key.
Id:0900d80580672451
111
DN70534129
Figure 104 Installing the EMIA back wall (substeps d to f) 17 When Talk Conversion Kit EMIB is used: Install the back wall of the Talk Conversion Kit (EMIB). a) Remove the top IP-cover and air guide plate from the back wall by loosening the two M5 x 10 TORX screws connecting it to the back wall. Install the top IP-cover and air guide plate in the holes of the back wall closest to the top unit of the configuration and turn the air guide plate on. b) Install the existing roof mounting plate on top of the new back wall with existing M6 Allen screws (4 pieces). c) Install the gasket from the Citytalk heat exchanger or air conditioner (back wall) onto the EMIB back wall.
112
Id:0900d80580672451
existing M6 allen screws existing roof mounting plate
Air guide plate Top IP cover
existing gasket
Figure 105 Installing the EMIB back wall (subteps a to c) d) Install the existing four sets of tapclips, pins, and retaining rings to the new back wall with M6 Allen screws (4 pieces for each set). e) Mount the new back wall on the hinges and lock it with the triangle key.
Figure 106 Installing the EMIB back wall (substeps d to e) 18 19
Complete the internal and external cabling. Reinstall the roof. Use the hooks in front of the cabinet to secure the roof.
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113
DN70301613
Figure 107 Installing the roof 20 When Talk Conversion Kit EMIB is used: Install the dummy panels. Mount two dummy panels to the rack depending on the configuration starting from the top of the unit. The two dummy panels prevent cooling air rotation.
Figure 108 Dummy panel assembly 21 Remove the existing regulatory stickers from the Citytalk cabinet. Remove the regulatory approval stickers shown in the following figure.
114
Id:0900d80580672451
Figure 109 Location of the stickers (EMIB)
Id:0900d80580672451
115
Installing I-HSPA Adapter with Flexi WCDMA BTS in Flexi BTS cabinet
6 Installing I-HSPA Adapter with Flexi WCDMA BTS in Flexi BTS cabinet
Purpose This section describes the procedure for the installation of I-HSPA Adapter with Flexi WCDMA BTS inside either an outdoor cabinet (FCOA) or an indoor cabinet (FCIA). The basic procedure for installing the I-HSPA Adapter is the same as for the Flexi BTS modules, described in Installing Flexi WCDMA BTS Modules in Cabinets. Before you start
!
The modules are heavy. The weight of the modules must not be supported by front panel screws alone. The guide plates must be used. Check that all other Flexi WCDMA BTS modules have been installed. Summary For installation into the Flexi BTS cabinet, the I-HSPA Adapter is installed without the Flexi 2U module casing. All unused space must be closed with the dummy panels supplied with the cabinet.
DN70428399
Figure 110 Installing I-HSPA Adapter inside Flexi BTS cabinet
116
Id:0900d80580434ff5
Steps 1 If necessary, remove the dummy panel at the location where the I-HSPA Adapter is to be fitted. Fix the guide plates for the I-HSPA Adapter (from the BTS cabinet site pack). For more information on fixing the guide plates, see Installing Flexi WCDMA BTS Modules in Cabinets. 3 If there are no cage nuts in the required locations, install or move them as required by your configuration. If applicable, remove the unnecessary cage nuts. Slide the I-HSPA Adapter into position. Fix the I-HSPA Adapter to the cabinet with the two M5x25 Torx captive screws from the I-HSPA Adapter delivery. Tighten the two M5x25 Torx captive screws to 5 Nm. 7 Fit dummy panels to the space above the I-HSPA Adapter. Expected outcome
4 5 6
DN70424628
Figure 111 I-HSPA Adapter installed in Flexi BTS Indoor cabinet with 1U dummy panels fitted above
Id:0900d80580434ff5
117
DN70424616
Figure 112 I-HSPA Adapter installed in Flexi Outdoor cabinet with 1U dummy panel fitted above
118
Id:0900d80580434ff5
Installing modules inside a 3rd party cabinet
7 Installing modules inside a 3rd party cabinet

Purpose Flexi WCDMA BTS modules can be installed into 3rd party 19" racks. They comply with 19" racks that are defined in IEC standard 60297 Dimensions of mechanical structures of the 482.6 mm (19 in) series, parts 1-4. For further information on the 3rd party cabinet requirements, see 3rd party cabinet requirements in the Flexi WCDMA BTS installation site requirements document. Before you start Make sure that the dimensions of the rack comply with the IEC standard stated above. When installing Flexi WCDMA BTS modules into a 3rd party cabinet, module casings must always be used, i.e. module cores cannot be installed on their own. The casings provide support for the module cores and guide cooling air flow for each module.
!
The modules are heavy. The weight of a module must not be supported by front panel screws alone. Therefore, side trays or plates are required under each module in a thirdparty cabinet. Modules are installed without side cable entries, cable support plates and plastic front and rear covers. Steps 1 2 3 4 Remove any plastic front and rear covers from the modules. Remove cable support plates and their fixing screws from the module casings. Remove all fixing studs from the module casings. Remove the cage nuts (4 pcs) from the module casings and insert them on the rack according to the module locations. Insert as many side trays as necessary into the cabinet. See the following figure for correct locations of the trays in relation to the module fixing points.
Id:0900d805806724a8
119
Installing modules inside a 3rd party cabinet
30
Tray
Not used in rack
133.35 =3U
Not used in rack

2 35.5
Tray 30
Minimum width of the tray is 30 mm
(128.5)
Mounting points used in 19" rack

57.15
DN70226358
Figure 113 Side tray locations 6
Insert the modules into the cabinet so that they lie separately each on their side tray. The modules casings are only fixed to the cabinet. Do not fix the casings to each other.
Fix the modules to the rack with the four screws removed from the module casings. Complete the internal and external cabling. See the Cabling Flexi WCDMA BTS and creating configurations document for instructions.
120
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Checklist for installing modules
8 Checklist for installing modules

Work phase Delivery is complete and undamaged. Minimum clearances are met. Plinth is grounded. Transmission sub-module is installed according to the instructions. Modules are installed according to instructions. Modules are grounded to the plinth. Cable entries are installed. Cable connector seals are firmly in place. Checked
Id:0900d80580269521
121
Appendix Contents of deliveries
9 Appendix Contents of deliveries

9.1 Contents of Flexi Cabinet for Indoor (FCIA) delivery
Description Flexi BTS Indoor Cabinet (FCIA) Cabinet key Cage nuts; pre-installed for the following configurations: Product code 470152A 6490006 Quantity 1 1 62
1+1+1/2+2+2 bypass 3+3+3/4+4+4 2-way WBC (34 cage nuts are pre-installed and 28 are loose in site pack) 822083
Site packs; the site packs are attached with cable ties inside the cabinet. Contents of site package 1:
Guide plates 6332594
Contents of site package 2: Loose cage nuts
Table 1
Flexi BTS Indoor Cabinet (FCIA) delivery contents
122
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9.2
Contents of the Flexi Mounting Shield 6U (FMSA) delivery

The Flexi Mounting Shield 6U (FMSA) delivery contains the following items: Flexi Mounting Shield 6U (FMSA) 2 x module grounding cable Grounding cable between the cabinet and plinth 3 x cable entry 3 x M8 screws 2 x cable tie point plates
Id:0900d80580402e80
123
9.3
Contents of the Flexi Mounting Shield 18U (FMSB) delivery

The Flexi Mounting Shield 18U (FMSB) delivery contains the following items: Flexi Mounting Shield 18U (FMSB) 6 x module grounding cable Grounding cable between the cabinet and plinth 3 x cable entry 4 x M8 screws 6 x cable tie point plates
124
Id:0900d805803c2821
9.4
Contents of the Flexi Mounting Kit Vertical for 2G (FMUA) delivery

Flexi WCDMA modules can be installed in GSM/EDGE UltraSite cabinets using the Flexi Mounting Kit Vertical for 2G (FMUA). The FMUA can be used with the following UltraSite cabinets: UltraSite EDGE BTS (CRMA), UltraSite Indoor cabinet (IDCA) v. 101, UltraSite Outdoor cabinet (ODCA) v. 101. FMUA is an optional item that has to be ordered separately, when needed. The FMUA delivery consists of the following items: Single rack Dual rack Antenna top cover 2 x power cable 3 x extension fan cables 6 x antenna cables 6 x antenna cable washer 4 x connection support for fan cable connections Cable clip 3x sheets of stickers for transmission cable markings 2 x optical cable support 4 x caps for connectors (one for D9, one for D37, and two for D25 connectors) 14 x cable ties 13 x M4 screws
See the following figure for more information on the delivery contents.
Id:0900d8058026c61c
125
Dual rack
Single rack
3x
2x
6x
3x
6x
13 x M4
14 x
2x
4x
DN70140127
Figure 114 Delivery contents of the FMUA delivery
126
Id:0900d8058026c61c
9.5
Contents of the Flexi Mounting Kit Horizontal for 2G (FMUB) delivery

The Flexi mounting kit horizontal (FMUB) is an optional item that has to be ordered separately, when needed. The FMUB can be used with the following UltraSite cabinets: UltraSite Indoor cabinet (IDCA) v.202 or newer, UltraSite Outdoor cabinet (ODCA) v.202 or newer, and UltraSite EDGE Outdoor cabinet (ODCF). The FMUB delivery consists of the following items: Side support (right) Side support (left) Bottom support (indoor) Bottom support (outdoor) Upper support Cover top antenna box 2 x optical cable support 3 x dummy panel Printed wiring board Upper bracket (left) Upper bracket (right) Wall bracket Upper bracket 3 x power cable 6 x antenna cable 3 x Ethernet cable 3 x cable (MDR14, MDR26 and MDR36) 4 x connector caps 6 x washers 3 x sheet of stickers for transmission cable markings 27 x M5 screws 4 x M4 screws 8 x M3 TX screws 8 x spacer Bracket Cable tie 10 x support rail
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9.6
Contents of the Talk Conversion Kit (EMIA) delivery
Standoff casing plate
Standoff bracket
Door proximity bracket
Front door assembly Upper lock rod support (2 pcs) Door alarm sensor with wire
Backwall assembly
M8 (4 pcs)
M5 (16 pcs)
M3 (4pcs)
Connection pins (4 pcs)
Flat washer (4 pcs)
Star washer (2 pcs)
M6 nut (2 pcs)
Ring inlets (1 pc)
Rivet (4 pcs)
Door switch parts

DN70277837
Rivets are optional and can be used to mount the standoff casing plate. If they are used, a rivet gun is needed. Figure 115 Flexi EDGE Talk Conversion Kit (EMIA) delivery contents
Description Talk Conversion Kit (EMIA) Product code 471429A Quantity 1 1 1 1
Front door assembly Back wall assembly Door alarm cable assembly
Table 2
Flexi EDGE Talk Conversion Kit (EMIA) delivery contents
128
Id:0900d805805010d1
Description
Product code
Quantity 1 1 1 1 4 4 2 2 4 2 16 4 4
Standoff casing plate Standoff proximity bracket Door proximity bracket Ring inlets M8 x 16 screws Washer, flat M8 Nut, hex M6 Washer, M6 Connection pins Upper lock rod supports M5 x 10 TORX screws M3 x 6 TORX screws Rivets
Table 2
Flexi EDGE Talk Conversion Kit (EMIA) delivery contents (Cont.)
Id:0900d805805010d1
129
9.7
Contents of the Talk Conversion Kit (EMIB) delivery

Screws and washers (4pcs) Upper rod lock support (2pcs) Top IP Cover Air guide plate Top support plate Top support C-plate Cover plate (2 pcs) Rack side plate Left and right assembly Support rail (14 pcs) Dummy panel (2 pcs) Back wall
Rack plinth Standoff proximity bracket Door proximity bracket Door
See also figures Contents of the Assembly accessories bag (included in the EMIB delivery) and Contents of the Door sensor accessories bag (included in the EMIB delivery) below. Figure 116 Nokia Flexi Talk Conversion Kit (EMIB) delivery contents
Standoff bracket
Door proximity bracket
Door switch parts
Door alarm sensor with wire
M3 x 6 (4pcs)
M5 x 10 (4 pcs)
Door sensor assembly accessories bag (1pcs)

Figure 117 Contents of the Assembly accessories bag (included in the EMIB delivery)
130
Id:0900d8058054a53f
Lock rod support (2 pcs)
M8 x 16 (4 pcs)
Rivet 4.8mm (4 pcs)
M5 x 10 (24 pcs)
Cable ties (6 pcs)
Grommet (2 pcs)
Washer M6 Nut M6 (2 pcs) (2 pcs)
M4 x 10 (4pcs)
Nut M5 (40pcs)
Assembly accessories bag (1pcs)

Figure 118 Contents of the Door sensor accessories bag (included in the EMIB delivery)
Description Talk Conversion Kit (EMIB) Product code 471953A Quantity 1 1 1 1 1 2 2 1 1 1 1 1 1 14
Front door assembly Back wall assembly Top IP-cover Air guide plate Cover plate Dummy Panel Top support plate Rack side plate right assembly Rack side plate left assembly Door alarm cable assembly Rack plinth Top support C-plate Support rail
Table 3
Nokia Flexi Talk Conversion Kit (EMIB) delivery contents
Id:0900d8058054a53f
131
Description
Product code
Quantity 1 2 1 4 40 2 2 2 28 4 4 6 4
Standoff proximity bracket Grommet Door proximity bracket M8 x 16 screws Hole Nut Nut, hex M6 Washer, M6 Upper lock rod supports M5 x 10 TORX screws M4 x 10 screws M3 x 6 TORX screws Cable tie Rivets
Table 3
Nokia Flexi Talk Conversion Kit (EMIB) delivery contents (Cont.)
132
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Appendix Installation tools and torque values
10 Appendix Installation tools and torque values

10.1 BTS installation tools and equipment
This section lists the installation tools and equipment.
Installation tools Allen key: 8 mm (0.31 in.) ESD wrist strap and cable TORX screwdriver set: T10, T20, T25 Screwdriver set: Phillips 0 , 1, 2 and flathead Wrench 13 mm (0.51 in.) Folding knife Monkey wrench Side cutters Crimping tool for 16 mm grounding cable Torque wrench for antenna cables Lint-free swab or wipe and 99% alcohol for cleaning optical connectors Cable ties for routing cables Tape measure Flashlight, pocket lamp or torch Hammer drill Marker pen or comparable tool Pliers
Table 4
Tools for installation
Id:0900d80580552955
133
10.2
Torque values
Nokia Siemens Networks strongly recommends that you tighten to the following torque values. These values assume the use of a lubricated bolt or fastener. Use these values unless stated otherwise. The torque wrench is presented in the following figure.
DN70234447
Figure 119 Torque wrench

Bolt/Screw Type TORX head screw cylinder head TORX head screw cylinder head TORX head screw cylinder head TORX head screw cylinder head Hexagon head screw (cabinet fixing) Allen screw Nut DIN 7985 F1-60 Size M3 Torque 0.7 - 1.0 Nm (0.5 - 0.7 ft-lb) 7985 F1-60 7985 F1-60 7985 F1-60 M4 M5 M8 1.2 - 1.6 Nm (0.9 - 1.2 ft-lb) 2.0 - 2.5 Nm (1.5 - 1.8 ft-lb) 10.0 Nm (7.4 ft-lb) 933-12-70 912-A2-70 934 A2 M12 M8 M5 49.0 Nm (36.1 ft-lb) 8.0 - 10.0 Nm (5.9 - 7.4 ft-lb) 3.7 Nm (2.7 ft-lb) Nut (cabinet fixing) Knurled-head screw (finger tightening) Fan fixing screws, plastic 934 A2 -NA-NAM12 M5 M4 49 Nm (36.1 ft-lb) approx. 1 Nm (0.7 ft-lb) 0.7 Nm (0.5 ft-lb) M4 1.2 Nm (0.9 ft-lb)
Fan fixing screws, metal -NA-
Table 5
Torque values for the BTS
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Flexi WBTS Installation in Cabinets

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Nokia Siemens Networks WCDMA RAN, rel.

RU20, operating documentation, issue 1

Installing Flexi WCDMA BTS modules in cabinets

Installing Flexi WCDMA BTS modules in cabinets

Important Notice on Product Safety

DN70305669 Issue 06B

Installing Flexi WCDMA BTS modules in cabinets

DN70305669 Issue 06B

Installing Flexi WCDMA BTS modules in cabinets

9.3 9.4 9.5 9.6 9.7 10 10.1 10.2

Contents Contents Contents Contents Contents

DN70305669 Issue 06B

Installing Flexi WCDMA BTS modules in cabinets

DN70305669 Issue 06B

Installing Flexi WCDMA BTS modules in cabinets

DN70305669 Issue 06B

Installing Flexi WCDMA BTS modules in cabinets

DN70305669 Issue 06B

Installing Flexi WCDMA BTS modules in cabinets

DN70305669 Issue 06B

Installing Flexi WCDMA BTS modules in cabinets

DN70305669 Issue 06B

Installing WCDMA modules inside the FCOA cabinet

Installing Flexi WCDMA BTS modules in cabinets

1 Installing WCDMA modules inside the FCOA cabinet

DN70305669 Issue 06B

Installing Flexi WCDMA BTS modules in cabinets

Installing WCDMA modules inside the FCOA cabinet

Installing modules inside an outdoor cabinet

The example RF Module shown in the figure is a Dual RF Module.

DN70305669 Issue 06B

Installing WCDMA modules inside the FCOA cabinet

Installing Flexi WCDMA BTS modules in cabinets

Placing shelves for WCDMA modules

DN70305669 Issue 06B

Installing Flexi WCDMA BTS modules in cabinets

Installing WCDMA modules inside the FCOA cabinet

Installation example, modules inside the cabinet

The example RF Modules shown in the figures are Dual RF Modules.

DN70305669 Issue 06B

Installing modules inside the FCIA cabinet

Installing Flexi WCDMA BTS modules in cabinets

2 Installing modules inside the FCIA cabinet

DN70305669 Issue 06B

Installing Flexi WCDMA BTS modules in cabinets

Installing modules inside the FCIA cabinet

Summary of installing modules inside the FCIA

The example RF Module shown in the figure is a Dual RF Module.

DN70305669 Issue 06B

Installing modules inside the FCIA cabinet

Installing Flexi WCDMA BTS modules in cabinets

DN70305669 Issue 06B

Installing Flexi WCDMA BTS modules in cabinets

Cabling principles in FCIA installation

Power cable clamp

Cable entry hole

DN70305669 Issue 06B

Installing modules inside Flexi mounting shields

Installing Flexi WCDMA BTS modules in cabinets

3 Installing modules inside Flexi mounting shields

DN70305669 Issue 06B

Installing Flexi WCDMA BTS modules in cabinets

Installing modules inside Flexi mounting shields