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A M E R I C ANNA T I O N AS LT A N D A R D
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SECRETARIAT
THEAMERICANSOCIETY
OF MECHANICAL ENGINEERS
PUBLISHED BY
T H EA M E R I C A NS O C I E T Y
United Engineering Center
OF
M E C H A N I C A LE N G I N E E R S
3 4 5 East 47th
Street
N e w York, N. Y. 10017
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--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
Copyright @ 1978 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
AII'Righn Resewed
Printed in U.S.A.
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FOREWORD
The American National Standards Committee EM was organized in June 1920, and it developed the
American Standard ASA B4a-1925, Tolerances, Allowances and Gages for Metal Fits.
As a result of committee work during World War I1 by ASA and ABC (American, British, Canadian),
American Standard, Limits and Fits for Engineering and Manufacturing(PartI), ASA B4.1-1947, was
produced. The preface to that document made significant reference to the contribution of the ABC meetings in developing agreement on five basic principles, four of w h c h apply to the present standard. These
related to the desirability of establishing common definitions, a table of preferred basic sizes, a system of
preferred tolerances and allowances, and a uniform method of applying tolerances.
In 1973, the General Motors Corporation recognized a need for a metric standard similar to the IS0
R286 and published an interim standard which was later adopted as an ANSI Special Metric Publication,
SR 11.
The EM Standards Committee was reorganized in November 1975, and renamed Standardization of
Allowances and Tolerances for Manufactured Parts. The first draft proposal of this standard was based on
the principles noted above and utilized computer programs to implement the concept.
The preferred basic sizes have been selected from the American National Standard for Preferred Metric
Sizes for Round, Square and Hexagonal Metal Products, B32.4-1974, and the first choice sizes are all consistently rounded off from the Renard 10 (R10) series of preferred numbers. A logical reduction or expansion of the first choice sizes can simply be achieved by utilizing the RS or R20 series of preferred numbers
as explained in this standard.
The selection of standardtolerance zones and preferred metric fitsin this standard were based on international and national standards shown in the following list:
~
Is0 SYSTEM
OF LIMITS AND FITS
WORLD
PREFERRED
TOLERANCE ZONES
ISOIR286
I s 0 1029
~
USA
JAPAN
GERMANY
FRANCE
U.K.
ITALY
CANADA
AUSTRALIA
ANSI SR 11
JIS B 0401
DIN 7160/61
NF E 02-100-118
BSI 4500
UN I 6388B9
NONE
AS 1654
AS 1654
The above standards have affected the availability of material stock, tooling and gages to the preferred
IS0 tolerances throughout the world. Implementation of this standard by industry can greatly reduce cost
in manufacturing.
A draft proposal was circulated for letter ballot of the B4 Committee on October 16, 1976. Comments
received as a result of this ballot led to changes and subsequent approval of the text by the Committee.
Finalapproval for t h i s standard was granted bythe American NationalStandardsInstitute
(ANSI)
on 8 March 1978.
ACKNOWLEDGMENT
Tables 2, 3, 4 and 5 of the text and Tables A1 through A24 of the
Massey-Ferguson and full rights to usage have been conveyed to ASME.
iii
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OFFICERS
Knut 0 . Kvnndand, Chairman
C. J. Gomcr, Secretary
COMMITTEE PERSONNEL
AMERICAN MEASURING TOOL MANUFACTURERS ASSOCIATION
R. P. Knittel, Glastonbury Gage, REB Industries. Inc., Glastonbury, Connecticut
11,s.DEPARTMENT OF THE N A V Y
C. A. Fulesdy, Naval Ship Systems Command. Washington. D.C.
R. M. Perros, Alrernare, Naval Ship Systems Command. Washington. D.C.
U. S . MACHINIC. CAP, WOOD & TAPPING SCREW BUREAUS
H. G. Muenchmqer, Continental Screw Company, New Bedford. Massachusetts
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INDIVIDUAL COMPANIES
D. C. Blewirr, Xerox Corporation, Webster, New York
W. K. h e w , Alrernate, Xerox Corporation, Webster. New York
D. E. Wendeln, MonsantoResearch, Miamisburg, Ohio
INDIVIDUAL MEMBERS
D.C.
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vi
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CONTENTS
Page
SECTION
I
2
3
4
5
6
7
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description of ToleranceDesignation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
i
2
2
2
3
3
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preferred
Basic Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PreferredToleranceZones
...........................................
PreferredFits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE
1
2
3
4
5
6
Illustration of Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tolerance
Zones for Internal Dimensions
(Holes)
..............................
Tolerance
Zones for External Dimensions
(Shafts)
..............................
Preferred
Hole
Basis
Fits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preferred
Shaft
Basis
Fits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description of Preferred Fits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
4
4
5
1
2
3
4
5
Preferred Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Prefcrred
Hole Basis
Clearance Fits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PrefcrredHoleBasis Transition and Interference Fits . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PreferredShaftBasisClearance
Fits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PreferredShaftBasis Transition and Interference Fits . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
8. 9
IO. 1 I
I 2 13
14. 15
APPENDIX
vii
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16
42
62
64
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TABLE
ANSI 84.2-1978
1. SCOPE
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( I ) Basic Size. The size to which limits or deviations are assigned. The basic sizes is the same for both
members of a fit. It is designated by the number 40 in
40H7.
2. DEFINITIONS
LOWER DEVIATION
INTERNATIONAL
TOLERANCE GRADE
LOWER DEVIATION
-BASIC
SIZE
UPPER D E V I A T I O N
FUNDAMENTAL
DEVlATlON
INTERNATIONAL
TOLERANCE GRADE
(IT NUMBER)
M A X SIZE-
FIG. 1
ILLUSTRATION OF DEFINITIONS
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ANSI 04.2-1978
(7) Tolerance Zone. A zonerepresentingthetolerance and its position in relation to the basic size.
(8) International Tolerance Grade (IT). A group
of tolerances which vary depending on the basic size,
but which provide the same relative level of accuracy
within a given grade. It is designated by the number
7 in 40H7 (1T7).
Examples:
Tolerance Zone
sym bo1
Inrcmal Dimensions.(Holrs)
Basic size
Fundamental deviation (position letter)
International tolerance grade (IT number)
(9) Hole Basis. The system of fits where the minimum hole size is basic. The fundamental deviation for
a hole basis system is H.
(10) Shaft Basis. The system of fits where the maximum shaft size is basic.Thefundamentaldeviation
for a shaft basis system is h.
71
Tolerance Z o n e 1
symbol
I
40
f
Basic size
Fundamental deviation (position letter)
International tolerance grade (IT number)
l
4
J
( I 2) Interference Fit. The relationship between assembled parts when interference occurs under
all tolerance conditions.
(13) Trunsition Fir. Therelationshipbetweenassembled parts when either a clearance or interference
fit can result depending on the tolerance conditions
of the mating parts.
Example:
Basic Size
Fit
1
Some methods of designating tolerances on drawingsgages,
etc.areshown
in thefollowingthree
3. DESCRIPTION OF TOLERANCE
DESIGNATION
examples.
a.40H8
40.035
b. 40H8 40.000
40.039 (40H8)
c 40.000
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ANSI 04.2-1978
The first choice sizes can be rationalized by selecting every second number in the series such as 1 , 1.6,
2.5, 4, 6, 10. 16, etc.,andthisnumber
series is
rounded off from the RS series of preferred numbers
(60% increments).
First
:hoice
1
1.2
1.6
2
2.5
3
4
5
6
8
i
t
First
Second
Choice
1.1
1.4
1.8
2.2
2.8
3.5
4.5
5.5
7
Basic Size,
mm
:hoia
10
12
16
20
25
30
40
50
60
80
Second
Choice
11
14
18
22
28
35
45
55
70
90
Basic Sire,
mm
Fim
zhoiw
100
120
160
200
250
300
400
500
600
800
1000
-
b n d
Choice
7. PREFERRED FITS
110
140
180
220
280
350
450
550
700
900
Information on how to calculate the limit dimensions, clearances, and interferences, for non-preferred
fits and sizes can be found in Appendix A and Appendix B.
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ANSI 64.2-1978
H1
G5
H2
JS2
H3
JS3
H4
JS4
H5
JS5 K5
M5
N5
P5
R5 S5
V5
T5
U5
25
Y5
X5
U6
V6
X6
Y6
Z6
V7
X7
Y7
27
U8
V8
X8
Y8
28
JS9 K9
M9
N9
P9
R 9 S9
T9
U9 VX9Y9299
u 1 0 v 1 0 x10 Y 1 0 2 1 0
D l 2 H12
E12
A12
C12
812
H13
C13
813
JS12
A13
JS13
A14 814
H14
JS14
H15
JS15
H16
JS16
94
dB
c8
d la12
2c l 2b l 2
e8
f8
g8
hl
is1
h2
is2
h3
j s3
h5
j5
16
0
h8
i
.
is4 m
nk 44
h4
j7
rn5 n5
p4
r4
s4
t4 x4
v4
u4
p5
r5
s5
t5
u5
r6
t6
t8
19
is5
k5
s
i6
@
k7
m6
m7
is8
is9
k8
m8 n8
p8
r8
k9
m9 n9
p9
r9
js7
@@
n7
p7
s8
s9
h13
js13
a14 b14
h14
is14
h15
is15
h16
is16
x5
v5
25
v7
v6
x6
x7
y6
~7
z6
27
u8
v8
x8
y8
28
u9
v9
x9
v9
z9
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24
v5
is12 h12
a13 b13c13
y4
ANSI 84.2-1978
t3
Hole
Tolerance
H11
&
I
Minimum
Interference
Maximum
Interference
Hole
Baric Size
I
I
I
Minimum
Clearance
nc
Tolerance
C l l
Shaft
Clearance
Transition
Interference
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ANSI 84.2-1978
Hole
Tolerance
Maximum
Minimum
Clearance
-.Basic Size
Maximum
Tolerance
Shaf t
"Ole
ToIwance
Clearance
I Transition
Interference
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Minimum
Interference
IS0 S'
Hole
Basis
Shaft'
Basis
DESCRIPTION
C1 llhll
Loose running fit for wide commercial tolerances or allowances on external members.
H9Id9
D9/h9
Free running fit not for use where accuracy is essential, but good for large temperature variations, high running speeds, or heavy journal pressures.
H8lf7
F8lh7
Close running fit for running on accurate machines and for accurate location at
moderate speeds and journal pressures.
H7/@
G7lh6
Sliding f i t n o t intended t o r u n freely, but to move and turn freely and locate accurately.
H7/h6
H7/h6
H7Ik6
K71h6
H7/n6
N7/h6
Locational transition fit for more accurate location where greater interference is
permissible.
H71p6
P7lh6
H7/6
S7/h6
H71u6
U7/h6
Force fit
-
H1
IBOL
l/cll
clearance
sections, the
suitable for parts which can be highly stressed or for shrink fits
the heavy pressing forces required are impractical.
where
The transition and interference shaft basis f i t s shown do n o t convert t o exactly the same hole basis fit conditions
for basic sizes in range from 0 through 3 mm. Interference fit P7/h6 convern t o a transition fit H 7 / ~ 6in t h e above
size range.
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ANSI 84.2-1978
2.994
.
2,9
08
- 04C 6
3 0060
4.c75
5,990
5.978
24.9HC
24.959
29.9RC
29 959
2.110
2 9000
6*11C
6 000
!0-13/?
10 * G O C
15.130
15.COC
l0*130
IO * b o 0
12
1b
20
25
3c
9.997
9.972
OeC90
0 eo00
tu
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1P.ORC
19.959
15.984
15.966
11*9R*
11.966
7.9~47
70q72
8*09G
8 m000
*OOO
6-075
4*99C
4.97P
5.075
5.00C
*000
3 e000
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
2.494
2.484
2 e560
2 0500
2.5
3.97F
o.n~o
1-994
1.9R4
2 9060
2 9000
3 99C
0*030
1.594
le584
1.660
1.600
1* 6
0 e Of0
G.(J)4
U.074
0.920
0.074
0.020
0.061
O-Oih
0,061
0.016
0.013
O.0EO
0.013
0.050
0.040
0.010
3.040
0.010
b 040
9.310
OeOC6
0.030
OeCC6
O-QC6
Oe030
0*0C6
0,030
1.194
1.184
1.200
1* 2 6 0
1.2
0.030
O.OC6
0.994
0.984
1* O 6 0
1 .000
LOOSE R U N N I N G
Hole
Sheft
Fit
Hi1
C l l
CLOSE RUNNING
Hole Fit Shaft
H8
17
BASIC
SIZE
FREE RUNNING
Hole
Shmft
Flt
H9
d9
06
SLIDING
Shaft
Fit
LOCATIONAL CLEARANCE
Hole
Shat
Fit
H7
h6
Dimensions in mm.
2 0 * 2 2 @ 1198820
20*000 1 1 9 - 6 0 0
60.250
00.290
5 0 * 2 9 0 249.720
50*000 249**30
120
160
20 iJ
253
~ 0 0 0 4 0 04 9 9 , 5 2 0
00*000 * 9 9 . 1 2 0
50 .I
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)L)O*097
4Y9.932
~ O C * t i t i C 499.R69
, U C ~ O P Y 399.938
b O O * C O O 399.081
OO*LGr) 3 9 9 . 2 4 0
00-361) 399.600
*Ob
147
16 0 . 0 4 0
1t,n.ooo
120.035
12 0 . 0 0 0
100.035
10 0 * G O ' I
80.030
80.000
60.030
60.000
50.025
50.000
40.000
en.025
0.168
0.050
oe
0*C90 2
0 . 2 2 8 5'00.063 4 9 9 . 9 8 0
0*9t8 5, c 0 * 0 0 0 4 9 9 . 3 * 0
399.9R2
399.940
-L
C.123 5
ilrC2C 5
C.111
C*Cl8
C*lOl 3
@e017 3
C*OIS 2
2'50.046 249.985
2'5G.000 249.956
3100.05P 2 9 3 . 9 8 3
3100.0on 2 9 9 . 9 5 1
79.981
10.000
60*000
59.981
49.904
$0.000
40.000
39.904
0 0 0 6 9 12 0 . 0 3 5 12O*COO
O*C12 12 0 * 0 0 0 1199978
C*OYC 2
C*C15 2
O.2CR 6 00.057
0 . 0 6 2 4 OL'.OOO
80.330
L)o.ooo
60,030
609000
50.025
50.000
40.000
40.025
C * 0 6 9 1OC.035 1 0 0 0 0 0 0
C*C12 1O U * O O O
99.978
0.059
0.010
0-059
0*010
0*050
0*009
00009
Dimensions in mm.
0.103
0.000
0.000
0.093
0.000
0.084
0.000
0.075
0.075
0.000
0.065
0.000
0.057
01000
0.057
0.000
0.049
0.000
0.049
01000
00041
0.000
0.041
01000
ILOCATIONAL CLEARANCE
Hole
Shat
Fit
H7
h6
-p
o-oso
Fit
159.986
OeC79 1
159.961
oe014
1
119.986
119.966
99.981
99.966
79.990
79.971
59.990
590971
49.991
*9*97S
39.991
39.975
SLIDING
199.985
199.956
0 0 1 6 8 2 00.046
0.050 2' 0 0 . 0 0 0
0.043
0.146
0.125
0.036
0.125
0.036
2 ~ 9 . 9 404. 1 e 9
0.056
249.95C
249*904
l 0 0 - 0 0 G 299.892
'bD.072
'50.000
199.95C
! O O ~ C O O199.904
'OC*O7P
6C.063 159.957
.60*000 159,917
,2C**O54 1 1 9 0 9 6 4
. 2 L * O O C 119.929
0.030
001C6
0.089
0.025
Os089
00025
Shaft HoIa
79*97C 0 0 1 C 6
7 9 . 9 4 ~ 0.030
59.970
59rY4C
49.Y75
49.95C
39.975
39,950
.00*05* 99,964
, Oi. 000
99 929
80.046
800000
60*0$6
6(i*OOO
500039
50,500
*0*000
40,039
CLOSE R U N N I N G
Hole
Shaft
Fit
H8
f7
Iok.tiR1
199.760
O O * O O O 199-470
159-790
99.830
99.610
60*000 1 5 9 - 5 4 0
oO*OOO
79.950
79.660
d9
FREE RUNNING
Flt
Shaft
nI2
100.320 2 9 9 , 6 7 0
' O U * G O i 299.340
30 >
001220
10G
80*000
800190
89
59.860
59.670
60.190
60
60.00G
49-870
49.710
50,160
50*000
52
40.000
39*88O
390720
40.160
LOOSE R U N N I N G
Hole
Shaft
Fit
n1I
cll
40
BASIC
SIZE
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
m e
m t
30
00
m e
O N
--
ANSI 64.2-1978
m h
m h
m t m t
ot
h -
3 0
0 0
5 3
3 0
.U9
0 3
G O
I I
G O
cc
O C
c u
- m
h a
................................
O N
0 3
O N
0 0
O N
00
00
00
00
t a
t a
I I
tf
N -
- e
O N
I I
O N
00
00
t a
t
0
c
1
0 0
3 3
0 0
I I
0 0
a n
- m
- 4
- 4
0 0
33
00
-m
m N
-Pl
- t
3 3
- t
3 3
00
G C
t m
f O
o c
a m
N O
G O
I 1
. . . . . . . . . . . . . o. w. . . . . . . . . . . . . . . .
N -
N-
Nru
-c
00
0 0
0 0
00
NN
00
Nmln
N-
m N
IUN
NN
o m
t e
I\r4
30
0 0
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
-0
00
-0
DSl
0 0
00
N N
N N
Pl!7
0 0
c o
m N
G O
-0.0
h a
-0
- 0
Q G
0 0
o s
- 3
0.d
0 0
-3
O V
9 9
OOX
0 3
0 0
G O
N &
0 0
-0
N O
0 0
a t
o c
at
o c
00
-0
ru3
oc
G O
.DQ
4 -
--
4 4
-0
4 -
-0
9 9
N O
-0 -0
0 0
00
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-0
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-
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4 0
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3 3
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. . . . .--. . . . . . . . . . . . . . . . . . . . . . . . .
-0
V O
0 0
-40
N N
4 -
4 -
C O
06
- 0
- 0
9 9
0 0
00
N(U
4 0
00
- 0
3 0
N O
-0
N O
N C
0 3
30
in3
- 0 . r . O
0 3
0 0
N N
o m
e a
m*m
Q Q
mm
0 0
0 0
- 0
- 0
r
0
0
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
0 0
4 -
n u
- 3
00
N N
- 4
clm
p?k
G G
- a
t m
- x
mru
0 0
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t -
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- 0
Nu9
-e 0
-0
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00
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0 0
N N
a 0
3 0
U N
- 3
mP)
N O
J C
3 J
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4 0
N O
N O
o
m
NN
0 0
0 0
0:
no
2
?
3
3
1
1
2
2
2
2
3
3
6 0 - 0 4 0 160.028
0.037
60-009 1 6 0 * 0 0 3 -0.028
200-C33 0.04F
O O * C O O 2 0 0 - 0 0 4 -0.033
0.042
-0.033
20.03S
20.000
00.046
50.046
0 0 * 0 5 2 300.036
9.048
O O * O O O 300*004 - 0 . 0 3 6
00*057 400-050
0.053
o o ~ o o c Y O 0 . 0 0 * -0.043
o o * o 6 3 so0.0*5
12b
163
200
250
30C
400
505
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
c.
2
?
1
1
12 0 * 0 3 5 120.045
0*01i!
1 i'W.000 1 2 0 * 0 ? 3 -0.045
0.012
1on.1~35 100.045
10 0 . 0 G 0 1 0 0 . 0 2 3- 0 * 0 * 5
0.05~ 5
O O * O O O 500*035 - 0 . 0 4 5 5
250.033
50*000 250.094
0.032
120.025
1 2 O * P 9 3 -0.025
100.025
00-OOC! 1 0 0 * 0 0 3 -0.025
0.032
0.01~
~ 0 . 0 3 0 80.039
PO.900
8 0 @ 0 ? 0 -0.039
UO*C21
0.029
-0.021
8 0 ~ 0 0 0 RO.002
60.030
1
1
00.C35
100
1
1
U0*030
60.000
0.028
60,021
60*(10? -0.021
6 0 * 00
3 -90 1 0
60.020 -0.039
0*OOU
-0.033
8 IJ
60*000
5 0 * 05
20
5* 0 3 3
50.000
50.017
0.008
409033
40.017 -0.033
60.030
0.023
5 0 - 0 0 2 -0.018
50.018
40.000
40.025
60
--
50.025
50.000
0.023
-0.018
50
40.018
40.002
LOCATIONAL TRANSN.
Hole Fit Shaft
H7
n6
40.025
40*00C
LOCATIONAL TRANSN.
Hole Fit Shaft
H7
k6
40
BASIC
SIZE
00.035
00.000
RO.000
80.033
60.030
60.000
50.025
50.000
40.025
40.000
-0.011
-0.059
-0.018
-0-059
-0,029
-0.078
100.093 - 0 . 0 3 6
100-071 -0.093
80.078
80.059
60.072
-0.023
6 0 . 0 5 3 -0.072
50.059
50.043
40.059
40.043
MEDIUM D R I V E
Hole Fit Shaft
H7
s6
260.265
200.236
40cI.471
466.435
306.350
-0.378
-0.471
-0.298
-0.382
-0.238
-0,313
-0.190
-0.265
-0.150
-0.215
-0.109
-0.146
-0.089
00.063 5 0 0 . 5 ~ 0 -0.477
00*000 560.540 - 0 . 5 8 0
00.057
00.000
00.000
00*052 360.382
50.046 250.313
5 0 * 0 0 0 250.284
00.000
00.046
160.215
6 0 * 0 0 0 160.190
60.040
120.166
100.124
-0.072
-0.121
-0.106
-0.057
20.000 , 1 2 0 0 1 4 4 -0.166
20.035
00.000
80.121
80.102
60.106
60.087
-0.066
-0.045
56.070
50.086
-0.03~
-0.076
b0.060
48.076
00*035 100.146
80.030
80.000
60.000
60.030
50.025
50.000
*O*OOO
40.025
FORCE
Hole Fit Shaft
H7
u6
Dimensions in mm.
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
0.180
0.060
0.180
0,060
2*500
2.440
2 -620
2.560
0.220
0.079
0.260
h*G00
5.925
AeCOO
10*000
9.910
12.000
11.890
6.145
6.079
8*170
8 e080
loel70
10.080
12-205
12.095
16*205
16*095
20.24c
20.110
25.240
25.110
30:240
30*11C
I:,
12
16
2 !I
25
33
0037U
0.310
0.110
19nU70
25.*000
30-000
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
29.A70
0.110
0.370
0.110
2O*LOO
24*870
0,315
0.095
0.315
0.095
0.080
0.263
0.08D
169000
15*R90
7*91C
16*C0C
15,982
2CaPOC
19,979
ys-cnc
24.979
16.043
16*C16
2c. c 5 3
2L * e 2 0
25.O53
25 0 2 0
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
O*lbY
30.00r
30.117
.~
30.065
29*941(
0.065
Cf*16?
0nC65
3C 553
12*COC
ll.9R2
12.043
12-016
6.136
0905C:
0.136
0*05C
10.00c
9.995
1L.035
10.013
8.OOC
70985
6.OOC
5.98P
6 028
6.010
8.035
U.013
5-000
4.988
5.028
5.010
0.112
O*O40
0.112
0.040
0*03C,
O-CRC,
0.030
C*09c'
0-169
0.065
19,948
20*000
16.00~
15,957
12.000
11.957
1o.occ.
9.964
8.0GCI
7.964
6.0OC
5.970
5e000
4.97C
25.0@0
24e94P
25.117
25.065
209117
23 e 6 5
16.093
16.050
120093
12.050
10*076
10.040
8.076
8.040
6 9 060
6.030
5.030
5 * G60
0.070
0.2PO
5eCG0
4,925
5.145
5.070
C I - U ~ ~ 4.528
4eOlO
0*03G
3.976
*.or0
* 0:b0
4*030
4.00C
3.988
3.00C
2.99C
3 020
3 006
C.070
0*0PC
3.925
3.012
0.030
2.49C
0.020
0.074
0.074
0.020
0.061
0.016
0.061
0.016
0.059
0.013
3C.02U
30.007
30*')P'3
29.987
25.000
24.987
C.041
C.C'l7
(J.CO7
0.034
0.000
30.000
29.987
30.021
3C 0 0 0
0.034
0.000
25.00C
2b.9R7
25.021
25 * 0 0 0
91.O*l
25.028
25.007
0.034
16.000
0.029
1 s . 9 ~ 9 0.000
0.0CO
20.021
20.000
('.U4l
C.CW7
2O.OOC
2c. 028
20.007
Coco6
12.000
0.029
11.989
0.000
0.024
0.000
10.000
9.991
0.024
0.000
0.020
01000
O*OOO
0.020
0.020
0.000
0.016
0.000
0.016
0.000
01016
00000
0.000
0.016
O*OOO
0.016
0.000
0.016
a.000
'1.991
6.000
5.992
s.000
b ,992
4.600
3.992
3.000
2.994
2.500
2.494
20000
1.994
t*600
I.594
1.200
1.194
1.000
0.994
20.000
19.987
16.018
16.000
0,035
16.000
15.919
169024
16.006
19.987
12.018
12.coo
5.006
0.035
12.0GC
11.989
12.024
12,006
1C.Gl5
10.000
10.3oc
9-9Y1
8.015
8.000
0.c29
'2-005
lG*O20
10.005
Os029
0.005
7.991
8.000
8.020
A 005
01013
-000
0.050
0.024
O.CO4
6.000
5.992
6.016
6.004
0.040
0.010
6.012
5.012
5.000
C-004
fl-024
5.000
4.992
5.016
5.004
3.000
3.010
2.510
2 500
2.010
2.000
1* 6 1 0
1e 6 0 0
1.200
1* 2 1 0
1 eo00
1.010
4*012
4.000
0.040
0.010
Dimensions in mm.
-0CATIONAL CLEARANCE
Hole Fit Shaft
H7
CeC24
0.004
0.018
P.002
0.002
C*ClU
0.018
00002
0.011
0,002
0.018
0*002
0.C18
01002
Fit
h6
4.000
3.992
3.000
2.994
2.500
2.494
2.000
1,994
1.600
1.594
1.200
1.194
1*00G
0.994
SLIDING
Shaft
4-016
Y 004
0.040
0.010
0mOC6
O.OC6
3e002
2.512
2.502
0.030
2*50C
2.520
2 e506
0*07C
0*02C
3.000
2.975
2.500
2eb75
O.OC6
2.00C
1e990
2 0006
O.OC6
2.012
2.002
1.606
0.030
2. c20
0.070
0*02C
1.212
1.202
1.012
1* 0 0 2
1.612
1.602
O.OC6
0.030
OeOC6
0.030
Hole
G7
0.030
1.60C
1.590
1* 6 2 0
0.070
0*02C
l*OOC
0.99C
1.200
1.19C
1* G O 6
1* 0 2 0
10220
1e206
0.020
0*07C
0.070
0*02C
CLOSE RUNNING
ShaftHole
Fit
F8
h7
h6
3.045
3.020
0-220
0.070
4-000
4.145
*e070
2.940
3-COO
3.120
3 * 060
2.545
2.520
1.975
2.009
1*94C
2.020
0.180
0.060
2.000
2*120
2,060
2.045
1,600
10575
1 645
19620
0.180
Oe060
1.600
1.54C
19 6 6 0
1.720
l*ZOR
1.175
1.245
1.220
0.180
0.060
1.000
0.975
1.200
1.140
1 020
1.045
1* 3 2 0
1.260
0.180
Oe060
1.000
0.940
FREE RUNNING
Hole Fit Shaft
D9.
la120
1* C 6 0
LOOSE RUNNING
Hole Fit Shaft
h9
hll c11
ANSI 04.2-1978
- 0
- 0
010
m o
ho
D O
00
0 0
0 0
00
00
00
o t
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m o
h o
m o
m o
m o
m o
to
m o
0 0
0 0
00
0 0
0 0
3 0
0 0
00
00
00
00
or.
o m
o m
o h
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o h
o m
oh
G -
........................
t o
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to
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00
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o m
e n
UIO
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7:
03
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5 -
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NO
0 0
0 0
00
30
30
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m o
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33
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m o
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noo
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0 0
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3 0
Q Q
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o m
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-- -- -??
a m
t t
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0 9
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3 u
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0 0
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4 0
4 0
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Dc^
u o
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00
o v
3.2
0 0
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3-
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0 0
t n
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00
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o m
a m
00
00
OK.
9-
P A
o m
,r)r
o m
o m
4
0 0
o m
oh
o m
C O
o m
-- --
N-
0 0
3 -
UI-
01-
QUI
o m
Re-
0 0
0-
0 0
3 -
ODC
0 9
o m
a m
.urn
mR,
m t
o m
0 0
0 0
C)D
f
o n
mm
-a
d d
-c,
. . .c m. . . . . . ~m. . . . .o .m .o .m . . . . . . .
00
oe
oa
o m
n o
'j?
Nh'
d V
0 0
. . . . . . .c.c . n. o. . . .c .o . . . . . . . . .
0 0
m 0
'I"
m -
o m
Gt.
o m
o m
m t
o m
t m
--
mm
3 0
n-
00
09
GO\
........................
0 0
oc
09
Q A
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00
-0
oc
o m
o m
0 0
m o
m o
C 3
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0 0
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o m
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m a
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0 0
0 0
c a
o m
o m
m t
13
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
1 e596
1.996
1.986
2.496
214U6
0.006
2*(iOO 0.006
1 * 9 9 k -0.010
O.OC6
2.500
2 * * 9 4 -0.010
2.000
1 *Y90
2 -500
2.490
7 996
7*981
8.000
1 0 - 0 0 @ 0.014
9,991 -0.010
8 0005
7 e990
10-005
12.006
11.988
19
12
16
25.00C
24,987
30.coc
29.987
* 986
l u ,965
?9 966
? 9 965
30.000
29,987
30.006
3 LI
29.985
0.019
-0.015
C@c)',b
-0.028
O*OC6
-OnO?R
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
? 9 * 9 9 3 30.000
29.987
29-97?
993
24-972
24
?&
25.000
24.987
0.019
-0.015
25,000
24.9R7
25-006
24.985
25
-0,035
-0,OCl
-0-0C1
-0,035
-0.010
-0.039
24 9 6 0
-0.04~~ 24.939
-C*CI+
-0.CkR
30.000
29.9'87
9.973
9.952
29 960
29.939
-C*Cl*
25.000
26.987
4.973
*e952
19.967
19.9*6
15.974
15.956
11.974
11.956
9.978
9-963
-@.008
-0.032
-0.010
-0.039
7.978
7.963
5-981
5 969
4.981
4.969
-0.032
-0.CO8
20.00~-O-Cl*
19.9P.7 - C * C * R
9.973
9.952
-0.035
19.987
19-993
19.972
-0.oc1
20.coc
19*9U6
19.965
2O*OOL, O*OLb
19.987 - 0 - 0 2 8
0.019
-r).O15
20 006
19*985
23
20.000
19.997
16.900
15.989
5.961
5.979
Oe3CO
16-OOC
15.9R9 -0.O29
09036
-0.023
I S 9R9
15.971
16.000
15.9119
3.017
16eCOO
15.989 - 0 . 0 1 2
168006
15-98R
15.995
15.977
12.000
11.989
1.979
1,961
0.0co
12.00c
11 -9R9 -0.029
9*990
0 ~ 0 0 6 11 * 9 8 Y
11 0995 12.00t
11 0 9 7 1
11 9 8 9 -0 - 0 2 3
11.971
8.000
7.991
0.017
12*GOO
11 *989 -0.012
9-976
7.983
7.968
-0.007
-C.027
-0,027
6-000 -0-007
5.992 - 0 . C 2 i
5.000
4.992
10.000
9.Y91
00005
-09019
o.oc0
-0.024
5.985
5.973
6-OOC
O-oco
5.992 -0.020
F.Dr?C
7.991
4.985
4.973
-0.020
0-OCO
5.00C
4.992
3.981
3.969
-0.007
3.992
4.000
9.983
9.968
10.000
9.991
7-991
7 -976
5 -992
5-980
4.980
3.985
3.973
2.982
2.972
-0.OPk
-C*O08
3.000
7.994
-0-02k
2.482
-C-O08
2.472
1.982
1.972
1.582
1.572
1.182
1.172
0.982
0.972
Hole
u7
2.500
2.494
o.oc0
1L.OOC
9 - 9 9 1 -0.OiZ4
9.996
90981
0.005
8.000
-0-019
O.OC4
7.991
-0.016
6.000
5.992
4.992
-0;016
o.oc0
*.cot
3,992 -0.020
2 986
2.Y76
-0-OOR
-0.024
-0*024
-0*008
-0*008
-0.024
2.000 -0-008
1.994
-0.021
1.600
1.594
1.200
1.194
1.000
0.994
5) * Y 9 1
9.014
-0.010
5.996
5.98k
6.C00
3 e C l l
5 - 9 9 2 -0.OC9
6.003
5,991
7.991
4 -992
oano4
5.000
6 996
4.984
5-000
0.011
4.997 -0.003
5 -003
4.991
3.992
3.980
0-00*
3-99? -0-016
4eOOO
3.996
3.984
0.011
4.000
3 9 9 2 -0 e 0 0 9
4-003
3.991
3eOOC
0.0CO
2.994 -0.016
2.994
2 984
0.002
-00014
3.000
2.994
2.996
2.90b
0.006
-0.010
2ek86
2.476
0-OCO
-0,016
2.50C
2.49k
2.494
2 48k
3.C00
2.994
-0.014
G*GO?
2.5C0
2.494
1 e986
1.97h
o.oc0
2.000
1 - 9 9 4 -0.016
1.994
1*9R4
O ~ C ' ~ 2
-0.01'1
1.994
1.60C
1.594
1.586
1.576
2-OOG
1.186
1.176
-0.016
GeOCO
1 .ZOC
1.194
0.986
3.976
0. O C O
1. ooc
00994 -00016
MEDIUM DRIVE
Hole
Shaft
Fit
57
h6
0.0CO
-0.016
1.59*
1.584
OeCC2
1-6c'C
1.594 - O 9 @ l ' 1
3@000
2.990
1 586
0.994
0.984
1 194
1-184
0.002
-0.014
1.200
c-0c2
1.194-0'014
1.oco
0.994
LOCATIONAL INTERF
Hole
Shaft
fit
P?
h6
-C.010
1,600
1.596
1*600
1.590
1.196
1.186
1 * 2 0 0 0.006
1.194 - 0 . 0 1 0
0.996
0.986
1* 2 0 0
1 01 9 0
Fit
1-000
0.006
0.994 '0.010
Shaft
h6
LOCATIONAL TRANSN.
Hole
Shaft
Fit
N7
h6
1*ooo
0.990
K7
Hole
LOCATIONAL TRANSN.
-0.012
-0.028
-0.012
-0.028
-0.013
-0.037
-0.513
-0.037
-0.031
-0.044
-0.015
30.000
29.987
24.9R7
25.600
-0.027
-0.061
-0.027
-0.061
20.000 - 0 . 0 2 0
1 Q . 9 8 7- 0 . 0 5 4
15.989
IbeoOO
1 2 . 0 0 0- 0 . 0 1 5
1 1 . 9 8 9 -0.Ok4
10.000
9.991
8.000
7.991
5.992
-0.011
-0.031
-0.011
-0.031
-0.02B
-0.012
-0.OZB
-0.012
6-000 -0.011
4.992
5.000
9.992
4.000
3.000
2.994
2.500
2.492
2.000 - 0 e 0 1 2
1 - 9 9 k -0.028
1,600
1.534
1.200
1.194
1.000 -0.012
0 - 9 9 4- 0 . 0 2 8
FORCE
Shaft
h6
Dimensions in mm.
60.009
60.000
0.028
5 9 . 9 7599 . 9 8-10 . 0 2 1
80.009
80.000
0.028
7 9 . 9 7799 . 9 8-10 . 0 2 1
MAX
MIN
MAX
MIN
60
80
0.058
-0.045
250.000
0.042
M A X 250.013
N I N 249.967'249,971
300.000 .O.O48
M I N 299.964299.968-0.036
-0.040
200.000
0.042
M A X 200.013
MIN 199.967199.971
MAX 300.016
160
200
250
300
400
500
-0.033
0.053
160.000
0.037
M A X 160.012
M I N 159.972159.975-0.028
-0.053
120.000
0.032
M A X 120.010
M I N 119.975119.978
120
-0.025
0.032
0.023
-0.018
0.023
100
50.007
50.000
49.982
49.984
MAX
MIN
50
40.007
40.000
39.982
39.984
-0.018
MAX
MIN
LOCATIONAL TRANSN.
Hole
Shaft
Fit
h8
40
BASIC
SIZE
0.008
-0.033
-0.033
0.008
-0.045
0.012
-0.0'45
300.000
299.968
0.018
-0.066
0.023
-0.080
60.000
59.981
50.000
49.984
-0.002
-0.002
-0.051
-0.002
-0.051
-0.001
-0.042
-0.001
-0.042
-0.005
-0.098
-0.00'4
-0.088
99.955500.005-0.005
,99.892499.960
-0.108
199.959 4 0 0 . 0 0 0
199.902 399.964
l99.964 3 0 0 . 0 0 0
'99.912 299.968
59.972160.000
-0.003
,59.932 159.9711 - 0 . 0 6 8
.19.976120.000-0.002
.19.951119.978-0.059
99.976 1 0 0 . 0 0 0
99.941
99.978
-0.059
79.979
80.000
79.959
79.981
59.979
59.959
49.983
49.958
39.983
40.000
39.958
39.984
LOCATIONAL INTERF.
Shaft
Flt
P7
h6
Holm
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
99.983 5 0 0 . 0 0 0
99.920499,960
99.984 400.000
0.020
99.927399.964-0.073
99.986
99.934
49.986
250.000
0.015
49.940249.971-0.060
99.986
200.000
0.015
99.940199.971-0.060
59.988
160.000
0.013
59.948159.975-0.052
19.990
120.000
0.012
19.955119.978
99.990 1 0 0 . 0 0 0
99.955
99.978
0.010
60.000
0.010
59.981 -0.039
50.000
49.984
79.991
80.000
79.961
79.981
-0.039
59.991
59.961
49.992
49.967
39.992
40.000
39.967
39.984
LOCATIONAL TRANSN.
Holo Fit Shrft
N7
h8
99.771
99.708
99.813
99.756
99.850
99.798
49.877
49.831
99.895
99.849
59.915
59.875
19,934
19.899
99.942
99.907
79.952
79.922
59.958
59.928
49.966
49.9'41
39.966
39.901
-0.101
-0.044
-0.036
-0.093
-0.029
-0.078
-0.023
-0.072
-0.018
-0.059
-0.018
-0.059
500.000
499.960
400.000
399.964
300.000
299.968
250.000
249.971
-0.189
-0.292
-0.151
-0.244
-0.118
-0.202
-0.091,
-0.169
200.000 - 0 , 0 7 6
199.971 -0.151
160.000 - 0 , 0 6 0
159.975 -0.125
120.000
119.978
100.000
99.978
80.000
79.981
60.000
59.981
50.000
49.984
40.000
39.984
MEDIUM DRIVE
Hole
Shaft
Fit
57
h6
99.483
99.420
99.586
99.529
99.670
99.618
49.733
q9.687
99.781
9'1.735
59.825
59.785
19.869
19.834
99.889
99.854
79.909
79.879
59.924
59.894
49.939
49.914
39.9'49
39.924
u7
Holo
-0.150
-0.215
-0.109
-0.166
-0.089
-0.146
-0.072
-0.121
-0.057
-0.106
-0.045
-0.086
-0.035
-0.076
Flt
500.000
499.960
399.964
400.000
300.000
299.968
250.000
219.971
-0.477'
-0.580
-0.378
-0.471
-0.298
-0.582
-0.313
-0.238
In mm.
200.000 -0.190
1 9 9 . 9 7 1 -0.265
160.000
159.975
130.000
119.978
100.000
99.978
80.000
79.981
60.000
59.981
50.000
49,984
40.000
39.984
FORCE
Shoft
h8
Dlmenrlonr
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
APPENDIX A
Tables of Deviation From Basic Sizes up to500 mm of
Preferred Tolerance Zones
INDEX
Tolerance Zone Ranges
Holes
Table Number
A1
A2
A3
A4
AS
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
a16
A17
A18
a19
A20
A21
A22
A23
A24
For f i s t second and third choice tolerance zones see Figure 2 and Figure 3 .
16
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
Shafts
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
Table A1 ToleranceZones for Internal (Hole) Dimensions (A14 through A9 and 814 through E91
BASIC
S I ZA12
E A13 A14
3VER
TO
IVER
TO
A 9 A 1 0A l l
b0.520
9VER
TO
24
>VER
TO
30
40
3VER
TO
40
50
3VLR
TO
50
65
3VER
TO
65
a0
SVER
80
100
SVER 100
TO
120
OVER
TO
120
OVER
TO
140
OVER
TO
160
180
'1.580
TO
30
160
160
'0,580
OVER 1 8 0
200
TO
O V E R 200
225
TO
'0.660
*0*66C
225
250
'1.370
'01820
O V E R 250
TO
280
'2.220
20.920
OVER
TO
OVER
TO
280
315
OVER 315
TO
355
'2.600
'1.200
O V E R 355
TO
*oc
* 2 . 7 5 3 + 2 * 2 4 0 '1.920
*1.710 * 1 * 5 8 0 *1*49C
+1.350 *le350 +1.350 *1.350 +1*350 *1*35[
OVER
TB
OVER
Te
roc
*SC
*5c
5oc
*1*50(
+ 2 * 0 5 0 *1*90@ *1*80!
+le650 *1.650 +1*65(
17
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
Dimensions in mm
Table A2 Tolerance Zones forhternal (Hole) Dimensions (C13 through C8 and D l 2 through D7)
C13
OVER
Te
OVER
TO
3
6
OVER
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
10
OVEN
TO
10
14
OVER
TO
14
18
OVEN
18
2*
OVER
TO
2*
OVER
30
TC
OVER
TB
eo
Te
loo
OvER
70
100
120
evER
120
l4c
OVER
140
160
OVER
160
180
eVER
180
200
OVER
Te
200
225
OVtR
TO
225
250
OvCR
25C
OVER
TO
28G
j1s
OVER
315
evER
10
uoo
TO
Te
Tb
TR
Te
OVkE
Trl
OVtR
T9
Dl1
46
65
80
Te
Dl2
50
OVER
OVER
C8
4D
50
65
Tb
c9c10
30
OVER
Te
C11
Te
TU
C12
dY0
355
355
*')c
*5u
s5c
590
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
Dl0
Dimensions in mrn
39
D8
D7
rable A3 ToleranceZones for Internal (Hole) Dimensions (E12 through E7 and F11 through F6)
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
Dimensions in rnrn
Table A4 Tolerance Zones for Internal (Hole) Dimensions (G10 through 6 5 and J8 through J6)
BASIC
SIZE
OVER
TO
OVER
G10
0
G9
G8
G7
G6
G5
*Om006
*0.002
TO
OVER
TO
6
10
OVER
TO
10
OVER
TO
14
18
OVER
TO
18
24
OVER
24
30
OVER
TO
30
TO
14
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
40
*0*004
TO
50
40
OVER
50
65
OVER
TO
65
100
80
OVER
TO
100
120
OVER
120
140
OVER 1 4 0
10
160
OVER
TO
160
180
OVER
TO
180
200
OVER
TO
OVER
TO
TO
80
*0.029 *0*023
'0.010 *O.OlO
O V E R 200
O V E R 225
TO
250
O V E R 250
TO
280
OVEW 1 8 0
315
O V E R 315
TO
355
OVEN 355
TO
roo
OVEN *OO
10
450
O V E R 450
TO
500
TO
TO
225
+OaO*:
*O.OlF
*00060 * 0 * 0 4 ;
*0.020 *0.020 *0.020 *0.020 *0.020 *0.02(
20
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
Dimensions in mm
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
Table A5 Tolerance
Zones
BASIC
SIZE
OVER
TO
UER
TO
3
3
nt6
b0.600
u.000
HI^
+,0.100 * 0 . 2 5 0
0 . 000.00 0 0
b0.750 +0*180 * 0 . 3 0 0
c . 000.0000.00 0 0
n13
n1z
+0.140 *0.100
0.000
0.000
b0.010
0.000
n1o
+0.010
0.000
TO
VLR
TO
10 + 1 . 1 0 0+ O e 7 0 0+ 0 . 1 3 0+ 0 * 2 7 0* 0 . 1 1 0+ 0 * 1 1 0+ 0 * 0 7 0
14
u.000
0.000
0.000
0.000
0.000
0.000
o*ooo
VER
1. *1.100 b O e 7 C O *On430 + 0 * 2 7 0+ 0 . 1 1 0+ 0 . 1 1 0* 0 * 0 7 0
18
o * o o o 0 . 000.00 0 0
0.000
0.000
o*ooo 0 . 0 0 0
VCR
VLR
TO
2,
VER
TO
30 +l.bOO
*o
O*OOO
IVER
10
*O
50
*l.b00
0.000
+1.000
0.000
IVER
TO
50
bl
*1.900
+ l r 2 0 0+ O s 7 1 0
0.000
0.000
IVER
65
I C
+1.900+1.200
+0.740
0.000
00000
0.000
IVER
TO
8C
TO
TO
o*ooo
IOC
rZ.200
I V L R IOC
TO
12c
0.000
0.000
+Os014
0.000
+0.210
0.000
n7
+0.010
0.000
146
145
* 0 * 0 0 6 +0.004
0.000
0.000
n4
n3
+0*003 +0.002
O - C O C 0.000
nz
nt
*0.0012*0.0008
0 . 0 0 0 0 0.uooo
+ 0 * 0 1 2 *0-001 + 0 . 0 0 S * O . O O * * O . O O i + 0 . 0 0 1 5 + ~ . ~ 0 1
o.oc0
0.000
0.000
o * o o o c . o c o o o.ocoo G.300
+O.OOb
*0*03@ ~ 0 ~ 0 0 2 5 * 0 ~ 0 0 1 5 + 0 ~ ~ 0 1
0 ~ 0 0 0 0.0003 0.0000 o . o c 0
+ 0 * 0 1 3 +Os027+0.018+0*011
0.000
0.000
o.oc0
0.000
+0.008
+0.00 + 0 . 0 0 3 +O.O02 * 0 . 0 0 1 2
O ~ C O O 0.000
0.000
0.0000
+ 0 . 0 * 3 +Os027+0.011+O*Oll
0 . 000.00 0 0
o.oc0 0.000
+0.008
*0*005 t U . 0 0 3
o.co0
0.000
+0*058 +0.03C
0.000
0.000
+Os022+O.OlS+0.009
0.000
0 . 000.00 0 0
0.000
0.000
0.000
+0.002
0.000
+o.ooli.
u.0000
* 0 . 0 1 3+ 0 . 0 0 9
+ O . O O b tO.004
0.000
0.000
0.cou o . o c 0
*0.0025+O.b015
').oooo 3.3900
0.000
+ O * O O b +0.004
0-on0 0.000
+0.0025+0.0015
0 . 6 0 ~ 0 0.11000
+ 0 * 0 0 7 tO.004
O*OOO
G.000
+0.0025*0.0015
+0.011 * 0 * 0 0 7 40.03'4
0.000
0 - o o c o.ooo
+0.0025+C.0015
30
na
HQ
rO.025
+ 0 * 1 1 0* O * I t O + 0 * 0 7 8 +0.018 + O s 0 3 0 *0.018
0.000
0.000
0.000
o * o o o 0.000 0.000
VfR
TO
Dimensions in mm
+0.620
o.ooo
40,390
0.000
bOe130 + 0 0 0 8 1 + O . O I P
0.000
0.000
0.000
+ 0 * 2 1 0 +0.130
0.000
0.000
*0.250
0.000
+O.O81
o*ooo
+OelbO +O.lflO
0.000
o.ooo
+0.052
0.000
r0.062
0.000
+ 0 0 1 6 0 + 0 . 3 6 0 *0.190+0.120+U.07*
O ~ O O O 0 . 000. 0 0 0
oeooo 0 . 0 0 0
+Os033
0.000
+1**00 + 0 . 8 7 0 +0a5.0
OIOOO
0.000
0.000
0.000
0.000
o.oc0
+ 0 . 0 3 3 + 0 . 0 2 1+ 0 * 0 1 3+ 0 . 0 0 9
0.000
*0.039
0.000
0 . 0 ~ 0 0.000
r0.025 *0.016
0 . 0 ~ 0 o.ono
*0-016 +0.030
0.000
+ 0 0 0 1 3 + 0 * C O 8 + 0 . 0 0 5 + 0 . 0 0 3 +O.UL'Z
0 . 0 ~ 0 O ~ O O O 0.000
o - o o r o.ooo
0.000
0.000
+o.oU3
+0.002
+O.C10 + 0 . 0 0 6
0.000
0.000
+0.004
o.co0
+0.0025
+0.015*O*OlC
+0.006
0.000
0.noc
0.000
+0.30U
u.000
*0.3C25
0.0000
+O*lbCr0.100
0.000
0.000
+ 0 * 0 6 3 +00010 + 0 - 0 2 5 + 0 . 0 1 8+ 0 * 0 1 2
+0.008 t O . O J 5
0.000
0.000
0.000
0.000
0 . ~ 0 0 0.000
0.000
+O.O035
*0.0035
O.Jb00
0 . 000.00 0 0
o.oc0
+Oe110 + 0 * 0 8 7 *0.051
+0*035 *0.022
r0.015
+0.350 +O.C2O
+ 0 * 1 1 0 + 0 * 0 8 7 *O.OS*
01000 0.300
0.000
+ 0 . 0 3 5 *O.O22
o.oc0
0.000
+0*100 +0.250
0.000
0.000
0.000
0.000
+0.030 * 0 * 0 1 * 0 . 0 1 3
0.000
0.000
o.oooo o.oooo
'0.019
0.000
OlOOO
O m O O J O 0.00CU
* 0 * 0 0 8 +0.005
+ O o k b O + O ~ ) O O + 0 * 1 ) 0 +0*120,+0.071 +O.OIb
0.000
*O.Otl
0.000
0.000
o.oc0
0.000
0.000
o*ooo
d.JS0
0.JOL:
0.bOO
O.bOO0
!VCR
TO
12C
I*(
+ 2 * 5 0 0 + l o b 0 0+ 1 . 0 0 0
0.000
e.ooo 0 , 0 0 0
3VER
TO
I*(
161
+C.500
0.000
* l . b 0 0 +1.000 +0.630 + O . * O O
0.000 0.000
0.000
o.000
rO.250+0.160*0*100
0-ono n.000 0 . 0 0 0
)VCR
10
161
181
*2.500
+ 1 . 6 0 0* 1 * 0 0 0
0.000
r0.630
0.000
*0.*00
0.000
+ 0 . 2 5 C+ 0 * 1 6 0+ 0 . 1 0 0+ 0 . 0 6 3
0.000
o * o o o 0 . 000. 0 0 0
+01010 *0.025
0 . 0 ~0 0. 0 0 0
DVER
181
201
*2*900*1.850*1.150
0.000
o.oc0
0.000
*0.720
0.000
*O.kbO
*On290 + 0 * 1 8 S* 0 * 1 1 5* 0 . 0 7 2
r O a O b 6 * 0 * 0 2 9 +0.0i?0
o.oc0
0.000
0.000
DVER 201
TO
22!
e 2 . 9 0 0* l e 8 5 0
.1.150
O*oOO
0 0 0 0 0 0.000
+ O s 7 2 0 + 0 ~ * 6 0 +O.29@+On185r0.115
OVER 2 2 !
TO
251
*i?.900 +1.850+1.150+0.720
+0.*60
0-000
0 ~ 0 0 0 0.000
0-000
0.000
OVER 211
TO
C81
*1.200 +2.100+1.300*0.810
OVER 281
TO
31'
rO.008
0.000
+0.006
OVER 31'
TO
35'
* 3 a b O O *2.300
O*OOO
0.000
+3.009
0.000
+O.OO?
O.UOO
OVER 3 5
TO' b o
*3*bOO
*2.300
* 0 * 0 3 b * 0 * 0 2 S *On018 +0.013
0.000
0.000
0.000 0.000
+O.OGI
+0.007
OVER b o
TO
-S
**.OOO
c.000
+2.500*l.SSO+00970
0-000
0.000
0.000
* 0 * 6 3 0 *0*100 +On250*O.lSS+0*097
+0.063 +0*010 + 0 * 0 2 7 + 0 . 0 2 0 +0.015
0.000
0.000
0-000 0 . 0 0 0
0-000
0-OCO
0-000
0.000
0 - 0 0 0 0.000
+0.010
+*.000
+ O * O b 3 +0*010 + 0 * 0 2 7 + 0 - 0 2 C + U . O 1 5
0.000
O*OOO
O-OCO
0.000
0.000
+O.OlC
10
OVER * 5
TO
50
0-000
0.000
u.000
0.000
0.000
0.000
o*ooo
0.000
*l.bOO
0.000
e0.630
0.000
0.000
0.000
0.000
0.000
o.ono
0.000
0.ocu
o-ono
0.000
0-000
O.OOP
+0.0015
+ 0 * 0 1 ** 0 . 0 1 0
0.000
0.000
+0.001
0.000
+0.0045
*Os020 *0*011 + U . O l O
0.000
o.c.00 0.000
+3.007
+(l.OO'tE
0.0000
0-oon
+Os029*0.020*0.011
+0.010
0.001) 0 ~ 0 0 0 C.000
+O.OO?
+o.oOY?
C.Oc0c
*0.029
O*OCO
0.000
+0.0*6
o.cnc
+0.001
0.000
+ O s 0 8 9 +0.057
0.000
O.OCO
0.000
6.000
0.030
21
0.001)
0 . 0 ~ 0 0.000
+ 0 . 2 1 0* 0 * 1 3 0* 0 * 0 8 1r O . 0 5 2
0.000
0.000
0.000
o.oc0
+ O n 3 6 0 + 0 0 2 3 0 *0.110
0.000
o * o o o 0.000
*0.005
+O.C72 rO.OIb
+ 0 * 2 9 0+ 0 . 1 8 5+ O s 1 1 5* 0 . 0 7 2
0-000
o - o r x 0 - 0 0 0 0.000
+ O s 5 2 0 +0.320
0.000
0.000
e 0 0 8 9 0 +0.570
0.000
0.000
* 0 - 0 1 8* O s 0 1 2
o.oooo
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
0.000
0.oOOO
0.0000
+0.006
0.000
0.000
0.000
rO.DO@
0 . 1 0 ~ 0.000
0.000
+0.008
G.@OO
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
1-Z
Table A6 Tolerance 20110s for Internal (Hole) Dimensions (JS16 through JS1)
BASIC
ovnn
TO
o
3
OVL*
TO
OVER
TO
10
OVER
TO
10
OVER
14
OVER
TO
18
24
OVLY
24
TO
re
r)VECl
14
18
7c
31
TO
40
OVER
10
50
OVER
50
OVtR
b5
OVER
80
103
TO
TO
TO
40
b5
80
ovEa 190
TO
120
O V E R 140
TO
160
O V E R 160
TO
in0
e v E a 180
TO
200
nvEa 230
Tr)
225
OVER 225
TO
150
OVER 250
TO
280
OVER
280
OVEH
TO
315
355
TO
315
OVER 355
TO
roo
o v c a -00
18
050
O V E R *50
TO
500
22
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
Dimenrionr in m r
Table A7 ToleranceZonesforInternal
BASIC
SIZE
OVER
K 5 K t 0K 6
K 9K 7
KB
TO
OVER
10
)On005 + 0 * 0 0 3 +00002 O * O O O
'0.013 -0.009
-0.006 -0*005
OVER
TO
10
bO.006
OVER
TO
14
10
b0.008 +0.006
.On019 -0,012
OVER
TO
14
18
bO.008
'0.019
OVER
TO
24
18
OVER
24
'0.010
'0.023
OVER
TO
30
b0.012
.On027
+0.007
-0.018
10
30
40
.0.016
+0*005 *i).OO2
-0.010
-0,007
*0*001
-0*005
+Os002 *0.002
-0.009 -09006
*0*006 + 0 * 0 0 2 + 0 * 0 0 2
-0.012
-0.009
-0-006
+ O n 0 0 3 *0*002
-0.009
-0.013
OVER
TO
so
40
b0.012
mO.027
+ 0 0 0 0 7 *0*003 +0*002
-0.009
-0.018
-0.013
OVEH
TO
50
65
*O*Ol4
+0.009
-0.021
OVtR
TO
65
80
* 0 * 0 1 4 +0.009
. 0 * 0 3 2 -0eO21
OVER
TO
80
100
* 0 - 0 1 6 + 0 * 0 1 0 *0.004 *0*002
10.038 -0.025 -0.0111 -0.013
OVER
TO
100
120
+0.016
.0.038
OVER
120
140
* O s 0 2 0 + O s 0 1 2 *0.004
- 0 . 0 4 3 -0.028 -0.021
-0.015
O V E R 140
TB
160
*0.020 + 0 . 0 1 2 +0.004
* 0 - 0 4 3 -0.028 - 0 . 0 2 1
-0.015
TO
'0.032
*0.004
-0.015
*O.OOk
-0stlS
+0*003
-0.010
+0.0(13
-0-010
-0.025
+0*003
*0*003
OVER
TO
160
-0.028
- 0 - 0 2 1 -0.015
OVER
Te
180
200
r0.022
+0.013
-0.033
-00024
OVtR
200
r0.022
To
180
225
'0.050
+0.013
- 0 - 0 5 0 -0,033
+0.005 +0.002
-.0*018
*0.005 +0.002
-0.024
-0eOl.5
O V E R 225
250
TO
O V E R 250
TO
2140
+0*025 * 0 * 0 1 6 + O n 0 0 5 *0-003
-0.02C
-0.056 - 0 0 0 3 6 -0.027
O V E R PRO
Te 3 1 5
*0.025
-0.056
OVER
TO
315
355
+ 0 - 0 1 6 +0*005 + 0 * 0 0 3
-0002C
-0.036
-0.027
O V E R 355
TO
*oo
*0*028 * 0 0 0 1 7 *0.007
+O-OO:
-O*OEi
O V E R 400
TO
*50
* O s 0 2 9 *0.018
*0*068 -0.045
+O.O08
*O.OOi
-0.025
O V E u r5G
TO
530
+ o . n 2 9+ 0 . 0 1 8
-0.068 - 0 . 0 4 5
*0.008 *O.OOi
-0.032 -0*02!
-0.061
-0-040
-0.029
-0.032
23
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
Dimensions inmm
Table A8 Tolerance Zones for Internal (Hole) Dimensions (N10 through N5 and P10 through P5)
Dimensions in m m
BASIC
SIZE
DYER
TE
IVER
3
6
IVER
TO
6
10
IVER
10
IVER
14
3VER
TO
18
24
?VCR
24
IVER
30
TE
TU
TE
TB
Te
IVER
14
18
30
40
40
TU
50
IVEW
TO
50
65
IVER
Te
65
80
3VER
TO
80
100
3VLR
TO
100
120
3VER
TO
120
140
YVER
140
3VEP
160
180
3VER
18t
200
3VEW
200
225
3VER
225
250
9VEH
250
280
TO
TE
Te
TO
Te
TO
160
3VER 280
TO
OVER
TE
315
315
355
O V L H 355
TE
q00
OVEM
TO
OVER
TU
*00
*50
450
500
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
Licensee=Alexandria University/5967792004
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Table A9 ToleranceZonesforInternal
Dimensions in mm
BASIC
SIZE
3VER
Te
IVER
le
3
6
IVER
TO
10
BVER
TO
10
YVER
14
YVER
18
24
3VER
24
30
3VEH
30
40
3vrp
TO
40
50
3VER
TO
50
65
BVER
65
TU
TO
TO
10
TO
14
1u
80
OVER
80
TO
100
OVER
TO
100
120
O V E R 120
le
140
OVER
TO
S40
160
3VER
TO
160
JvtR
TU
180
181-1
200
OVER 2 0 0
225
O V E R 225
TU
250
OVEN
TU
250
280
TO
315
OVER
TU
355
OVER
355
OVER
-00
*50
Te
TO
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
O V E R 280
315
-00
a v E u .5c1
18
500
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
Table A10 Tolerance Zones for Internal (Hold Dimensions (T10 through T5 and U10 through U51
BASIC
SIZE
OVKR
TO
OVER
TO
OVEN
TO
10
OVER
TO
10
14
OVER
T9
T7
T6
T5
14
Te
18
OVER
TU
1U
24
OVER
Te
24
30
OVER
TO
30
46
JVER
TO
50
OVER
TO
50
65
OVER
TO
65
OVER
80
100
TO
1
T T8
10
40
EO
OVER 100
TO
120
OVER 1 2 0
TO
140
OVER
TO
140
160
OVER
TO
160
OVER
la
190
180
200
a v E a2 9 0
TO
225
OVER 2 2 5
Ta
250
OVER
TO
250
2x0
OVER 2 8 0
l a 315
OVER 3 1 5
TO
355
OVER 3 5 5
TO
400
OVER *OO
TO
650
OVER
TU
~ 5 n
500
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
Dimensions in mm
Table A l l Tolerance Zones for Internal (Hole) Dimensions (V10 through V5 and X10 through X5)
BASIC
SIZE
OVER
x10
0
TO
OVER
TO
3
6
DVER
TO
6
10
OVER
TO
10
14
5VER
TO
14
18
YVER
18
24
5VER
TO
24
UVEH
30
OVER
TO
40
50
DVER
TO
50
65
OVER
65
80
TO
TO
TO
x9X 7
.0.020 -0.020
. 0 0 0 6 0 -0.045
Dimensions in mm
X8
-0.020
-0-034
X6
x5
-0.020 -0.020-0.020
-0.030-0.026-0,024
30
40
' 0 * 1 2 1 - U * 1 2 2 -0.122
* 0 * 2 4 2 -0,196
-0,168
-O*ll'0.116
l
-0.117
-0.141
- 0 * 1 3 5 -0.130
. 0 * 2 1 0 -0.210
-09350 -0.297
-0.197
-0.232
DVER
80
TO
100
D V E R 100
TO
120
OVER
TO
120
14c
OVER
TO
140
160
OVER
TO
16C
-0.210
-0.264
-0,203
-0.225
-0.205
-0.220
180
OVER 1 R O
Te
ZOO
O V E R EO0
TO
225
O V E R 225
TU 250
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
O V E R 250
TO
280
O V E R 280
TO
315
O V E R 315
TO
355
O V E R 355
TU
400
O V E U 400
TB
*53
O V E R 450
TR
500
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
Table A12 ToleranceZones for Internal (Hole) Dimensions (Y10 through Y5 and 210 through 2 5 )
Y5
Y6
Y7
BASIC
Y8
SIZE Y 9
Dimensions in mm
Y10
OVER
TO
OVER
TO
OVLR
TO
UVER
TO
1
1
OVER
TO
1
18
OVER
18
18
24
OVER
Te
24
30
OVER
TU
3C
40
-U-105
-3,130
-0.109
-(is125
-0e110
-0,121
OVER
TO
50
-0.133
-0.163
-0.138
-0.157
-0.139
-0.152
OVER
TO
65
-0.163
-0.193
-0.168
-0.187
-0.169
-0.182
80
-0,201
-0,236
-0.207
-0.229
-0,209
-0,224
OVER
TO
50
65
80
OVER
TO
100
OVER
TO
100
120
-0*29B
-0.264
BVER
TO
12c
140
-0.294
-0.312
OVER
Te
140
160
-0.334
OVER
TO
160
180
-0.37rr
-0-3 9 2
OVER
TU
180
-0.419
200
-0.352
-0.433
OVLR 200
Te 2 2 5
OVER 225
TU
250
OVER
250
OVER
TO
280
OVtR
TU
315
355
280
315
avEa 3 5 5
Te
*oo
UVEFl *3c
TO
"5C
nVEU U 5 C
TU
5oc
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
SO
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
Dimensions in m m
Dimensions ( ~ 1 through
3
c8 and d l 2 through d71
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
Dimensions in rnrn
Dimensions in mm
BASIC
TE
OVER
OVER
TO
10
6vER
io
TE
Ta
eVER
6
6
14
14
1.3
18
OVER
Te
18
29
EVER
TE
24
30
avER
30
OVER
40
OVER
TO
50
65
OVER
TE
65
80
Te
TO
EVER
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
OVER
40
50
80
Te
loo
OVER
TE
100
120
O V E R 120
TE
140
OVER
140
160
TO
O V E H 160
TU
1.30
O V E R 180
TO
ZOC
O V E R 2U0
Te
225
OVER
2'25
Te
250
E V t R 250
Te
280
EVtR 2RO
TU
315
OVER
TE
315
355
O V E R 355
Te
*oc
OVER uOC
*5c
TO
O V E R 45C
TU
50c
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
Table A16 Tolerance Zones for External (Shaft) Dimensions (09 through g4 and j7 through j5)
BASIC
SIZE
OVeR
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
OVER
TO
3
3
OVER
TO
6
10
OVER
10
OVER
TO
14
18
OVER
TO
18
24
OVER
TO
26
30
OVER
30
OVER
40
50
OVER
TO
50
65
OVLR
65
OVER
TO
80
100
UVER
TU
100
120
Te
Te
TU
18
14
bc
80
e v t w 120
TO
140
OVER
TO
140
160
O V E R 160
TO
1RC
O V t R 180
TU
ZOO
O V E R 2uo
Ttl
225
OVER
TU
?25
25l.I
O V E R 2'50
rn 280
O V t R 28(l
TU
315
TU
315
355
ortu 355
TU
*OK'
O V E R 400
TO
450
O r E l i ;5@
500
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
Dimensions in mm
BASIC
h13 S h14
I Z E h15 h16
hll hlZ
0 . 0 ~ 0 0-000 0.000
0 - 0 00 .00 0 0
'0.600 - 0 . 4 0 0 -0.250 -0.140 -0.100
VER
TO
3
6
VER
10
10
.VCR
TO
VCR
TO
10
VER
TO
14
14
u.000
0.000
'0.900
0.000
'1.100
0.000
o*ooo
0.000
-0.580
0.000
0.000
0.000
-0-360 -0.220
o*ooo
0.000
oeooo
0.000
-0e700 - 0 . 4 3 0
0.000
0.000
h10
0.000
-0.060
0.ono
-0.079
o*ooo
0.000
-00270 -0.180
0 . 000. 0 0 0
0 ~ 0 0 0 0.000
-0-043
0-ooo
0 . 000.00 0 0
u-000 0 . 0 0 0
3.000
0.000
'1.300 -0.8110 -0.520 -0.330
-0.210 -0.130
YEP
TU
24
d.000
.1.300
0.000
0.000
-0,8110 -0.520
0.000
-0.330
-0.210 -0.130
VER
30
0.000
'ImbOO
- 1 * O O O -0.620 -0.390 - 0 . 2 5 0
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
o*ooo
0.000
TO
VER
35
40
40
0.000
0.000
0.000
-0.0.8
-0.030
-0*110 -0.070
0.000
o.ono
0.000
0.000
-0.043
0-000 0.300
-0.084 - 0 . 0 5 2
O*OOO
-0.084
h4
h 7h5
h6
O ~ O O O 0.000
0.000
o.ono
-0.014 - 0 . 0 1 0 - 0 . 0 0 6
0.000
18
24
-0-270 -0.180
h3h8
-0.025
-0*110 - 0 . 0 7 0
'1.100
VER
TO
0-000
-0.040
0.000
0.000
0.000
0.000
- 0 ~ 1 5 0 -0-0.90 - 0 * 0 5 8 -0.036
18
= 0 * 7 0 0 -0.430
h9
______
Dimensions in mm
0.000
-0.352
0.000
hZ
0.000
-0.004
0 . 0 ~00. 0 0 0
0.000
0.000
o.oc0
0 ~ 0 0 0 0.000
-0.022 - 0 . 0 1 5 -0.009 - 0 . 0 0 6
0.000
-0-004
-0.012 - 0 . 0 0 8
-0.001 - 0 . 0 0 4
o.oooo
0.0000
0.0000
0,000
0.0000
0.0000
0.000
0.000
0 . 0 ~ 0 0.000
0.000
0.0~0
0.000
0.000
0.000
0.000
-0.027 -0.018
0-000
-0.011 - 0 . 0 0 8
-0.033
-0.021
-0*013 -0.009
0.000
-0.033
o.oc0
0.000
-0.0012~0.0008
-0.0025-0.0015-0.001
-0.002~-0.0015-0.001
0.000
o.oc0 0.000
0.000
o*ooo 0.000
-0.027 -0.018
-0.011 - 0 . 0 0 8 - 0 e O O I -0.003
0.000
-0.002
u.0000
-0.0011
o.oooo
0 . 000, 0 0 0
-O*OOB - 0 . 0 0 3
-0.002 -0.0012
O*OOO
0.000
-0.006 -0.COY
o.0000 0 . 0 0 0 ~
-0.0025-0.0515
0.000
-0*006
0.000
-0.OOY
0.oouu 0 . 0 0 0 0
-0.0U25-OmOU15
OIOOO
0.000
0.000
0.000
o . o c 0 0.000 0.000
o * o o o 0 . 0 0 0 0 . 0 000. 0 0 0 0
-0-160 -0*1<10 -01062
-0.039 -0,025 -0,016 -0.011 -0.007
-0.004 -0.0025-0.0015
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
-0.300 -0.190 -0.120
-0.074
-0.046
-0.030
0.000
0.000
0.000
0.000
0.000
-0.460 -0.300 -0*190 -0.120 -0.074
0.000
-0.046
0.000
-0.0511
0.000
-0.035
o.oooo
0.000
o.ooo
- 0 0 0 0 3 -0.002
0.000
-0.018
hl
0 . 0 0 0 0 3.0UO8
-O,oO25-O,UO15
-0.007
0.000
0.000
- 0 - 0 1 9 -0.013
0.300 0 . 0 0 0
-0-008 -0.005
-0.003
0.000
-0.005
-0.003
0 ~ 0 0 0 0.000
0-000 0.000
- 0 . 0 2 2 -0.015 -0.010
-0.006
-0.001
0.000
0.0008
-0.002?
0.000
0.000
-0.004
0.0008
-0.002?
0.000
0.000
-0.005
-0.0035
0-000 0.500
0.000
0 . 0 ~ 0 09000 0 . 0 0 ~ 1 0-000 0 . 0 0 ~ 0.000
-0.160 -0.100 -0.063 - 0 . 0 4 0 - 0 . 0 2 5 -0.018 -0-012 -0.OOd - 0 . 0 0 5
-0.003!
0.000
').0uo
onon0
o.oc0 0.000 0 . 0 0 0 0.000 0 , 0 0 0
-0*160 -0.100 -0.063 - 0 . 0 4 0 -0-02fI -0.018 -0.012 - 0 . 0 0 0
0.000
-0.C05
O.OOO(
-0.003!
0-000 0 . 0 C O
O*OOO
0.000
O a O O O 0.000
-00072 - 0 . 0 4 6 -0-029 -0.020 -0*014 -0.010
0.000
-0.007
O.OOO(
-0.004!
V E R 200
TO
225
0 . 000-00 0 0
0.000
0.000
0.000
0.000
0.000
0.000
0-000 o - o C O 0 - 0 0 0 0.000
O * O O O 0.000
-2.900 -1.850 -1.150 -0.720
-0.460 -0.290 -0.185 -0.115
- 0 , 0 7 2 -0.046 -0.029 -0.020
- 0 * 0 1 4 -0.010
0,000
-0.007
-O.OOY!
VCR 225
TO
250
U * O O O O e O O O 0.000
0 0 00 0 0 0 0
92.900 -1.850 -1.150
-0,720 -0.460
00000 0.000
O e O O O 0.000
-0.290 - 0 . 1 8 5 -0.115 -0.072
0.0CO
O*OOO
O * O O O 0 ~ 0 0 0 0.000
-0.016 -0.029 - 0 . 0 2 0 -0*014 -0.013
0.000
-0.007
-o.OOY!
VER 250
TO
280
0.000
-3.200
0.000
0.000
0.000
0.000
-0.320 -0.210 -0.130 -C.O81
VLR 2 8 0
TO
315
-3.200
50
.I.bOO
VLR
TO
50
65
.1.900
VER
65
80
s.000
0.000
-1.900 -1.200
VER
TO
80
100
-2,200 -1.400
TO
@*OOO
0-000
-1,200 -0.740
0,000
o.uo0
0.000
-0.740
0.000
0.000
-0.460
O ~ O O O 0.000
-0.350
-0e870 - 0 . 5 4 0
0.000
-0.004
-0-016 -0.011
TO
0.000
0 - 000.00 0 0
-0.220
-0-140 - 0 . 0 8 7
0.000
-0.ZPO
-0-140 -0.087
VER 100
TO
120
0.000
-z.200
-1.400
.VER
TO
120
140
0.000
-2.500
O*OOO
0.000
0-000
0.000 0.000
0.000
- 1 ~ 6 0 0-1.000 -0.630 - 0 . 4 0 0 -0.250 -0.160
VER 140
TO
160
-2.500
-1*600 - 1 . 0 0 0
-0.630
0.000
0.000
0.000
-la600 -1.000
0.000
0.000
0.000
-0,630 - 0 . 4 9 0 - 0 . 2 5 0
0.000
VER
TO
160
1no
-2.100
VLR
180
200
-2.900
10
VEY
TO
115
355
C.000
o*ooo
0.000
0-000
0.000
-0.870
0.000
0.000
-1,850 -1.150
0.000
-0.540
0.000
0-000
-0.720
0.000
-2.100
0.000
-1.300
0.000
-0.810
u.000
0.000
o.000
0.000
0.000
0.000
0.000
eo0
vER
rOO
u.000
-*.000
VCR
TO
500
*50
0.000
-0.460
0.000
-O.S)O
0.000
0.000
0.000
0.000
0.000
-3.600 -2.300 -1.400 -0.890 -0.570
355
-50
0.000
0.000
-0.400 - 0 - 2 5 0
0.000
0.000
0.000
0.000
-9-100 -1.300 -0.810 - 0 . 5 2 0
VLR
TO
TO
0.000
-0.350
0-000
-4nOOO
0.000
-0.570
0.000
0.000
-0.290
0.000
0.000
-0.185
0.000
0.000
0.000
O*OOO
o.oc0
0.000
o.oc0
-0.035
OaOCO
-0.100 -0.063 - 0 . 0 4 0
O.OC0
-0.115
o.oc0
0.000
0 ~ 0 0 0 0.000
0.000
o*ooc
0.000
o*ooo
0.000
o*OOO
-0.006
-0*012 - 0 . 0 0 8
0.000
0.000
0.000
0.000
-0.016 -0,012 - 0 . 0 0 6
o*ooo
0.000
-0,002
0.000
-0.002
0.OOdo
o.ooot
O.GcO(
0.0JOl
0.000
-0.0~6
0 - C O O J.OJO
0.000
O.OOO
-0.U07
0.000
O-ooo 0-000 0.000
- 0 * 0 3 b -0.025 -0.011) -0.015
-0.009
-0,007
0.000
0.000
0.000
0.3~0 0 0 0 0 0 0 - 0 0 0
0 - 0 0 0 0.000
O.OOO
-0.250 -0.155 -0.097 -0.063 - o o o * o -0.027 -09020 -0.Cli -u.010
-lJ.oIJ8
0.03~
0.000
-0.130
0.000
0.000
-0,230 - 0 . 1 4 0
0.000
0.000
0.000
-0.140
O.OCO
-0.081 -0.052
0-OC
0 .O0 0 0
-0.089 -0.057
0.000
-0eOR9
-0.032
0-OCO
-0.057
0.000
-0.023
o.oon
-0.036 -0.025
0.000
- o * o 1 6 -0.012
-0.011) -0,013 - 0 . 0 0 9
0-000 0 . 0 0 0
0.000
0.000
0.000
0.030
0.000
0.000
0 . 0 ~ 0 0-000
0.000
ogcoo 0.000
-2.500 -1.550 -0.970
-Os630 - 0 . 4 0 0 -0.250 -0.155 - 0 * 0 9 7 -0.013 -0.010 -0.327 - 0 * 0 2 0 -0.015
33
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
0,000
u.000
-0.006
-0,360 -0.230
-0.630 - 0 . 4 O C
0.000
0.000
-0.054
o.oc0
0.000
-0.308
0.000
0.000
-0,320 -0.210
-0.360
0.000
u*ooo
-0.095
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
o.uou
0.000
-0.010
o.ooo
O,OOO
O.OOO
-0.008
Dimensions in mm
BASIC
SIZE
OVRR
TO
OVER
TO
OVER
TO
10
OVER
TO
10
11
OVLR
TO
I4
18
18
OVER
TO
24
OVER
24
OVER
TO
30
OVER
TO
10
50
OVER
TO
50
15
OVER
TO
65
Tn
30
10
80
OVER
RO
TO
100
OVER 100
TO
120
OVER 120
TO
110
WLR
TO
140
160
OVER 1 6 C
TO
180
OVER
TO
180
200
OVER 200
TO
225
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
OVER 225
TO 250
OVER 2 5 0
TO
280
OVER 280
TO
315
OVER
TO
31s
155
OVER 155
TO
-00
OVtY r O O
TO
*so
O V E R *5C
TO
500
I T value is odd.
34
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
Table A19 ToleranceZones for External (Shaft) Dimensions (k9 through k4 and m9 through m4)
BASIC
SIZE
OVER
TU
5VLR
TO
JVtR
Te
O 1V0E R
TO
OVER
TO
OVER
3
6
10
14
l*
18
18
TO
24
CVEY
2*
30
OVER
TO
30
40
OVER
TU
40
50
DVCR
TO
50
65
OVER
65
80
re
le
OVLR
TO
a0
100
OVER
100
TO
120
OVER 120
TO
160
O V E lR* O
TO
160
OVER
TO
OVER
TO
160
180
I80
260
O V E R 200
TO
225
OVER-225
TO
250
OVER 250
TO
280
OVER
TO
2no
315
O V E R 315
TO
355
O V E R 355
TO
*oo
O V E R 400
TO
4SO
OVER 450
TO
500
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
Dimensions in mm
Tabk AZO Tdermm Zones for External (Shaft) Dimensions (n9 throu*
n4 and p9 throu* p 4 )
Dimensions in mm
BASIC
SIZE
OVmR
OVER
TO
3
6
OVER
TO
10
TO
OVER
TO
10
OVER
TO
l*
OVER
TO
18
24
OVER
TO
24
30
OVER
TO
39
OVER
TO
40
50
OVER
TO
50
65
OVER
TU
65
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
14
18
*o
uu
O V E @ 80
TO
100
OVER 1 0 0
TO
120
ovcu 1 2 0
TO
l*C
OVER
160
OVER
160
1ao
UVtN
180
200
Te
TO
10
160
OVEN 200
TO
225
OVEN 225
TO
d50
uvtu 253
T Y
ZdC)
O V t R 280
TU
315
evL*
TO
OVEN
315
355
355
TO
"00
OVEk
.03
TU
.53
OVEH r5O
TO
50C
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
Table A21 Toleranu, Zones for External (Shaft) Dimensions / r 9 through r4 and s9 through s4)
BASIC
SIZE
-~
S9
sa
37-
Dirnensionr in mrn
r6
s5
f4
Te
VER
3
6
C.049
0.013
)VLR
TO
10
10
0.059 +0.')25
0.023 b O . 0 2 3
*O.C3R
wER
TR
10
0.071 +O.C55
*0*046
IVER
14
18
0.071 r0.055
O * O C & +0.028
*0.0*6
IVLR
Te
18
2*
0.C87
IvER
TO
2*
3c
IVER
TO
30
VEW
TO
(1.028 tG.028
16
0.035
+0.032 + 0 * 0 2 9 +0.027
+0.023 + 0 * 0 2 3 +0.023 +On023
*Om028
+0.039 t o - 0 3 6 + O . ( i 3 3
+0.028
+ 0 * 0 2 8 '0.028
t0.039 t O n C 3 6 + 0 . 0 3 3
tO.028 +O.O28 + 0 * 0 2 8 +Ow028
+ O - O S b t0.048 + 0 * 0 2 4 t O * O 4 1
+Os535 + O s 0 3 5 t o n 0 3 5 to-035 tO.035
tO.Cb8
,@*1(.5t0.082
40
, 0 * 0 4 3 tO.043
+On044 + O . O U l
'0.035
+0.035
* O - O b 8 * 0 - 0 5 9 +0*054 +0*550
tO.043
+0.043
*0*043 ton043
IVER
10
50
20
)VER
10
50
65
5VER
65
RO
5VEU
80
TO
100
5 V E R 100
TO
120
Te
+ O n l C I * 0 * 0 9 4 +0.089
*On079 *0*079 +0.079
YVER
TO
120
1*0
YVER
140
160
TO
3 V E R 160
TO
180
bO.2DR
6O.lOU
tO.171 *0*128 t O . 1 2 3
+0.108 *O.lOR +O.lC8
*0*126 *C*12C
+0.108 +0.108
180
200
60.237 tO.194
+0*168 +0*151 *0*142
*0.136
*0*122 r0.122 *0.122 +0.122
*0.122 *0*12i
OVER 200
Tb
225
OVER 225
TO
250
8 V E R 250
TO
290
3VER
Te
OVER
TO
280
315
tO.306
VER
315
$0
355
O V E R 355
TO
-00
+On348
OVER *OO
TO
450
O V E R *50
TO
500
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
t9
t8
t7
t5
t4
u9
u8
U7
Dimensions in mm
u6
u5
u4
3veR
TU
o
3
rC.C*J
6C.OlW
IVtR
14
3
6
bO.C53
IVEH
TU
6
10
IVER
TB
14
IVER
16
*0@@76 + 0 * 0 6 0 '0.051
+ O * O 4 * +0*041 +0.038
60-033 + 0 * 0 3 3 + 0 - 0 3 3 +0*033 +0*033 '0.033
Te
10
609C64 +0.050
b C * @ 2 @ rG.02P
*0-0*3 '0.037
+ 0 * 0 3 4 *Os032
+0*028 +0*02R
b @ * 0 7 h *0*060
+0*051 + 0 . 0 4 4
+0.033 +0.0:3
+0*041 + 0 . 0 3 R
+ 0 * 0 3 3 '0.033
60-033 +0.'333
18
*0.028
*OeOiR
Te
24
1Y
)vER
26
30
b O * l n C +O.ORl
60.048 '0.348
TO
30
40
WLR
TB
50
40
b 0 ~ 1 3 2 + 0 . 1 0 9 +c.o95
3VER
TO
50
65
r0.161
3VtR
TO
65
YO
IVEQ
TU
)VER
3VEU
TO
+0.069
+O.C4A
* 0 * 0 7 C+ C * 3 7 0+ O s 0 7 0
60.0~17
90
;oo
IVER 100
*O*O4R
+0.04R
+o.oal '0.077
+0*070 *0.070 +O.O7'l
+o.oe6
*0.154
+C.144
TU
12C
YVEU
120
1*0
+0.170
OVER
TO
160
160
OVER
TO
160
180
TO
*0~22R +0*22i
'0.210
+0.91(
O V E R 180
18
200
+ 0 ~ 3 5 1+ 0 * 3 0 8 '0.292
r0.236 '0.236
'0.236
O V E R 2bO
TO
225
O V E R 225
O V E R 250
TO
2R0
*0***5 *0*396 + 0 * 3 h 7 + 0 * 3 4 7 + 0 . 3 3 8 + O n 3 3 1
+0*315 '0.315
'0,315 +0.315 '0.315
+0.31!
O V E R 280
TO
250
*0*265 '0.256
+0.25(
'0.236
+Os236 *0.23f
TO
315
*0*480 + 0 * 4 3 1 + 0 * 4 0 2 + 0 * 3 @ 2 '0.373
+0.36t
*0*350 + 0 * 3 5 0 + 0 * 3 5 0 + O s 3 5 0 +Os350 *0.35(
OVER
TB
315
355
+ 0 * 5 3 0 + 0 * 4 7 9 +O.447 +0.426
+Os390 +0.390 +0.390 +0.390
+0*415 +O..OE
+ 0 * 3 9 0 +0.39C
Te
400
355
'0.575
+ 0 * 5 2 4 +0.492
+ 0 * 4 3 5 +On435 '0.435
OVER
*oo
OVER
10
'150
O V E R *50
TO
so0
38
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
IVER
TU
VER
Te
IVER
v7
v6
v5
v4
x9
x8
x7
x6
x5
x4
3
6
10
14
IVER
14
IR
Te
IVER
24
IVER
24
IVER
30
IVER
le
40
50
IVER
50
)VCR
65
3VER
TO
100
Te
TO
THIS
AREA
NOT
DEFINED.
+0.056 *0.049
+ 0 * 4 3 4 *0.034
* O n 0 4 3 *0.040 + O . O J r )
+0.034
*0.034 * O s 0 3 4
18
Te
Te
10
Te
30
40
65
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
I30
80
3VER
TO
100
1vER
120
EVER
TO
140
9VER
TO
160
Te
v8
in mrn
TE
TB
v9
:2lJ
140
160
180
E V E R 180
TO
200
E V E R 200
TO
225
O V E R 225
TO
250
BVER
TO
250
OVER
28@
315
OVER
315
355
eVER
355
rOO
OVER
*oo
*so
Te
Te
TE
le
280
O V E R *50
TB
500
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
BASIC
SIZE
VQ
OVER
v7
v6
v5
v4
28
29
27
26
25
24
* 0 - 0 5 1 + O . r ) k O + 0 * 0 3 6 + O s 0 3 2* 0 * 0 3 0+ 0 . 0 2 9
* 0 * 0 2 6 +0@026 + 0 * 0 2 6 * 0 * 0 2 6 * O * O 2 6 + 0 . 0 2 6
+ 0 . 0 6 5t O . 0 5 3+ 0 * 0 4 7* 0 * 0 4 3+ 0 * 0 4 0+ 0 * 0 3 9
+0*035 + 0 . 0 3 5 +0*035 * O s 0 3 5 +0#035 +0*035
TU
OVER
TO
OVER
TO
va
Dimensions Inmm
1c
*0*07R +Om064 * 0 * 0 5 7 * 0 * 0 5 1 * 0 . 0 4 8 + 0 . 0 * 6
+0*042 +0.0*2 + 0 . 0 4 2 + 0 * 0 4 2 + 0 * 0 4 2 *0.042
OVER
TO
10
14
* 0 * 0 9 3 + 0 * 0 7 7 + 0 * 0 6 8 *0.061
+ 0 * 0 5 C +0*050 +0*050 + O * O O
OVER
TO
14
18
*On103 * 0 . 0 8 7 + 0 . 0 7 8
t 0 . 0 6 C + 0 - 0 6 0 *0.060
OVEU
TO
18
24
+ 0 * 1 2 5 + 0 . 1 0 6 + 0 * 0 9 4 + O * O l ? b +On082 * 0 * 0 7 9
+On073 + 0 . 0 7 3 * 0 * 0 7 3 +0.073 + 0 * 0 7 3 + 0 . 0 7 3
OVER
TO
24
30
* O n 1 4 0+ C . 1 2 1+ 0 * 1 0 9
OVER
30
40
*0.174
*0.112
OVER
TO
40
53
+ 0 * 1 9 8 4 0 . 1 7 5 +0.161 + O e l L 2 +Om147 * 0 * 1 4 3
+ 0 - 1 3 6 +Os136 * 0 * 1 3 6 + 0 * 1 3 6 + 0 @ 1 3 6+ 0 * 1 3 6
OVEU
50
65
+Os246
OVCR
65
*@a284 t(j.256
+0.210 t0.210
OVER
TO
80
190
+ 0 * 3 4 5+ O s 3 1 2+ 0 . 2 9 3* 0 . 2 @ 0+ O s 2 7 3+ 0 . 2 6 8
+ 0 . 2 5 ~+ 0 . 2 5 8+ 0 . 2 5 8+ 0 . 2 5 a+ 0 . 2 5 ~+ 0 . 2 5 8
100
*0-35)7 + O n 3 6 4 + 0 . 3 4 5+ 0 . 3 3 2+ O s 3 2 5
+ 0 . 3 1 0+ J . 3 1 0+ 0 * 3 1 0* 0 . 3 1 0+ 0 * 3 1 0+ U s 3 1 0
TO
TO
OVER
Te
+ o . c ~ L+(O . O R P
120
+ O * l C l + 0 * 0 9 7+ 0 * 0 9 4
+o.oes * o b o 8 8 + O . O ~ R
+ 0 . 1 5 1 * 0 * 1 3 7 + 0 * 1 2 8 * 0 . 1 2 3 tO.119
+ 0 . 1 1 2 *0.112 + 0 . 1 1 2 + 0 . 1 1 2 +O.112
+0.172
80
+0.088
*0@058 *00055
+0*050 *O*OSO
+Os320
* 0 . 3 8 3 +Os377
* 0 * 3 6 5 tO.365
O V E R 120
TU
lu0
BVtR
TR
140
+ O s 4 5 5 +0.440 + 0 * 4 3 3 * 0 * 4 2 7
+0*515 +&*7S
+ 0 . 4 1 5 + O s 4 1 5 + 0 . 4 1 5 + O s 4 1 5 +On415 +Om415
OVEU
T4
160
1PC
eVER
ihC
140
le
FOP
OVtR
CCC
la
+ C a b 9 0r O . b U 7+ 0 * 6 2 1* 0 . 6 C 4+ 0 - 5 9 5+ O s 5 8 9
+ 0 ' 5 7 5t u . 5 7 5
+ 0 . 5 7 5 + 0 . 5 7 5+ 0 . 5 7 5+ 0 . 5 7 5
225
O V E N 225
TO
i50
+ 0 * 7 5 5 +0.712 + O s 6 8 6 + O n 6 6 9 + 0 * 6 6 0 40.654
+ 0 - 6 U O t G . 6 4 0 +0*640 +0.640 *0.640 +0.640
Ta
280
250
OVEU
285
315
+ 5 * 9 2 0 tU.871 +O.M22
+0.790 * 0 * 7 9 0 t 0 . 7 9 0
UvL2
315
355
*l*O4C t 0 . 9 8 9
+C.9OC r0.9CO
OVCU
TO
TO
r 0 . 8 2 2 +Os813 +0.806
+On750 + 0 . 7 9 0 + 0 . 7 9 0
+ 0 * 9 5 7 +On956 + 0 . 9 2 5 '0.918
40.900 4 0 . 9 0 0
* 0 . 9 n @ +0.9CO
e v t c l 355
TR
* 0 (0
+l.l4L
OVtW
03''
+ 1 . 2 5 5' 1 . 1 9 7+ 1 . 1 6 3+ l e 1 4 0+ l e 1 2 7* 1 . 1 2 0
tl.lSC' *1.1L70 + 1 . 1 0 0 + l . l C O + 1 . 1 0 0+ 1 . 1 0 0
TR
uvtr
TY
+l.COC
-51.
+ 1 . 0 2 5 +1.01R
*1*000 +1*000
+1.*c5 + 1 . 3 4 ?* I s 3 1 3+ l a 2 5 0+ 1 . 2 7 7+ l e 2 7 0
* 1 * 2 5 0t 1 . 2 5 0* 1 . 2 5 0* l e 2 5 0' 1 . 2 5 0
*Is253
.l)r
",
40
+ l e u 8 9 + l a 0 5 7 r1.036
t1.005 + l - @ O C + l . O C O
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
APPENDIX B
TABLE OF INTERNATIONAL TOLERANCE GRADES. FUNDAMENTAL
DEVIATIONS AND THEIR DERIVATIONS
CONTENTS
Page
B1 . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
50
...................................
...................................
so
...................................
...................................
51
53
54
B3 . Derivation of TableValues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
B2.1
B2.2
B2.3
B2.4
B3.1
B3.2
B3.3
HoleLetterCodes A thru JS
HoleLetterCodes J thru ZC
ShaftLetterCodesathru
js
ShaftLetterCodes j thru zc
InternationalToleranceGrades
.................................
Derivation of Fundamental Derivations for Shafts . . . . . . . . . . . . . . . . . . . . .
Derivation o f Fundamental Deviations for Holes . . . . . . . . . . . . . . . . . . . . . .
56
B4 . Conversion of Fits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
60
57
59
TABLE
BI
International
Tolerance
Grades
B2
FundamentalDeviationsforHoles
B3
FundatmentalDeviationsforShafts
B4
Formulas
for
......................................
43
....................................
44.45. 46
...................................
47>48. 49
IT Grades 6 thru 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
B5
56
B6
Coetficients
for
Calculation
of
Fundamental
Deviations
for
Shafts
...............
41
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
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64
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
APPENDIX
B1. INTRODUCTION
This appendix provides the data necded to calculate limit dimensions for nonpreferred tolerance
designations (that is those not shown in Figures 2 and 3 of this standard) and for basic sizes larger
than 500 millimeters. This appendix contains:
a. International tolerance grades from IT01 thru IT16 for basic sizes up to and including 3 I50
millimeters (Table BI). Tolerance zones with IT grades larger than IT16 are sometimes used.
A footnote in Table B1 gives a simple formula for calculating IT17, IT18, etc.
b. Fundamental dewations for basic sizes up to 3 150 millimeters:
B3
Table Holes
Table Shafts
B3
c. Interpretation of I S 0 symbols using the table values for basic sizes up to 3150 millimeters
(paragraph B2).
d . Formulas f o r the derivation of table values. These formulas are for reference only. Rounding
variationsintroduced in calculationsmayresult in values whichareinconsistentwiththe
published national and international standards (paragraph B3).
e. Guidelines for convertingfits (paragraph B4).
42
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1000
80
0.0005
IT01
I 0.0055
0.005
I 0.0008
-.
0.006
0.006
~~~~
0.007
0.005
0.210
0.135
0.053
0.069
0.036
0.050
0.026
0.018
0.175
0.110
0.077
0.057
0.041
0.030
0.022
0.015
0.165
0.066
0.125
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0.280
0.230
0.054
0.125 0.040
0.150
0.035
0.025
0.013
0.018
0.078
0.105
0.090
0.092
0.048
0.029
0.021
0.015
0.011
0.056
0.035
0.080
0.070
0.065
0.046
0,024
0.034
0.013
0.009
0.018
0.040
0.029
0.011
0.021
~~
0.097
0.089
0.081
0.250
0.220
0.062
0.160
0.052
0.130
0.090
IT13
0.570
0.230
0.250
0.400
0.460
0.400
0.160
0.300
0.250
0.210
0.180
0.150
0.155
1.000
0.870
0.350
0.740
0.620
0.520
0.430
0.360
0.300
0.800
1.400
1.100
0.700
2.500
2.300
2.100
1.850
~~~
1.250
0.200
2.300
2.800
3.300
1.500
0.600
1.750
0.700
2.100
0.860
0.920
1.100
1.350
0.370
0.440
0.330
1.950
1.250
0.780
0.500
0.195
0.310
0.540
1.650
1.050
0.660
0.420
3.700
3.100
2.600
5.400
4.400
0.900 0.230
1.400
0.360
0.140
0.320
0.260
0.560
0.500
8.600
6.000
4.200
3.600
3.200
13.500
11.000
9.200
7.800
6.600
2.300
5.600
2.000
5.000
0.63
7.000
5.000
1.550
4.0000.970
3.600
1.300
3.2000.810
0.5
1.600
1.150
2.900 0.720
2.500
2.200
1.900
1.200
1.400
1.600
1.000
0.390
1.300
0.900
0.840
0.480
0.750
0.600
IT16
0.580
0.180
0.400
0.140
IT15
0.250
IT14
0.185
0.890
0.290
0.630
0.540
0.190
0.460
0.330
0.110
0.270
0.220
0.048
0.120 0.030
0.100
IT12
0.360
0.210
0.130
0.032
0.023
0.320
~~~~~~~~
0.140
0.052
0.115
0.072
0.140
0.087
0.054
0.100
0.120
0.100
0.084
0.013
0.070
0.074
0.063
0.060
IT11
0.005 0.075
0.022
0.058
0.008
0.014
0.040
IT10
0.046
0.021
0.043
0.036
0.012
0.025
IT9
1.100 0.700
0.175
0.280
0.440
2.800 1.750
0.110
4.400
-~~~~~~
-~
0.027
0.063
0.040
0.010
0.050
0.013
0.008
0.018
0.025
0.010
~~
0.007
0.015
0.022
0.009
0.057
0.020
0.046
0.029
0.007
0.036
0.040
0.015
0.035
0.022
0.025
0.030
0.019
0.0300,011
0.044
0.016
0.015
0.020
0.008
~
0.025
0.013
0.010
0.018
0.018
0.009
0.016
0.008
0.012
0.006
0.004
0.012
0.014
0.008
0.005
0.002
0.0035
0.010
0.0045
0.006
0.004
0.0025
0.005
0.003
0.0015
0.0012
0.025
0.039
0.016
0.01 1
0.004
0.007
0.0015
0.0025
0.001
0.0080.0020.013
0.003
0.033
0.009
0.027
0.011
0.006
0.018
0.015
0.004
0.0015
0.009
0.018
0.0025
0.006
0.004
0.010
IT8
0.001
0.0025
0.006
IT7
0.003
0.008
0.0015
0.0025
0.004
0.004
IT4IT6
0.005
0.001
0.0006
0.0015
0.003
0.0012
IT5
0.0012
0.001
0.0006
0.002
IT3
0.002
0.0008
0.0005
IT2
Tolerance grades
0.0008
IT1
IT0
I T Valuer for tolerance grader larger than IT16 can be calculated by Using the folbwlng formulas:
I T 17 IT12x 10; IT18 IT13 x l 0 : e t c .
800
400
50
18
Owr
u p to
and
including
TABLE 82
FUNDAMENTAL
DEVIATIONS
Fundamental
Deviation
FOR HOLES
Lower Deviation
Letter
I T Grade
~~
E F
01 to 16
Basic Sizes
3
6
6 1
10
0
3
{+
10
l4
1+0.270 1+0.140
+0.290 1+0.150
+0.300 1+0.160
+0.095
+0.110
30
40
+0.310
+0.170
+0.120
40
50
+0.320
+0.180
+0.130
50
65
+0.340
+0.190
+0.140
65
80
80
100
+0.360
+ 0.380
120
~~
160
140
I
I
I
160
120
140
180
200
225
250
315
355
400
315
409
I
I
355
450
450
500
+ 0.050 + 0.032
+ 0.016
+0.006
+ 0.065 + 0.040
+ 0.020
+ 0.007
~-
+ 0.080 + 0.050
+ 0.025
+0.009
. -
+ 0.100 + 0.060
+ 0.030
+0.010
+ 0.120 + 0.072
+ 0.036
+0.012
+ 0.145 + 0.085
+ 0.043
+0.014
+ 0.1 70 + 0.100
+ 0.050
+0.015
+ 0.190 + 0.1 10
+ 0.056
+0.017
+ 0.210 + 0.125
+ 0.062
+0.018
+ 0.230 + 0.135
+ 0.068
+0.020
I
I
I + 0.220 I + 0.170 1
I +0.410 I + 0240 I + 0.180 I
I + 0.460 I + 0.260 I + 0.200 1
I
+0.520
+0.280
180
200
225
280
+ 0.200 + 0.150
+0210
+ 0.580 +0.310
+0.230
+ 0.660 + 0.340 + 0.240
+ 0.740 + 0.380 + 0.260
+ 0.820 + 0.420 + 0.280
+ 0.004
+ 0.006
+ 0.010 + 0.006
+ 0.013 + 0.008 + 0.005 I
18
14
100
~~
- IT12
1 1
0
6 to 16
IT/2
44
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--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
UPto and
Including
Over
L.tpr
___ zc
P to
G7
-0,002
-0.004
- 0.004
-0.001 + A
-O.oW+A
-0.004
-O.W+A
-0.001 + A
-O.W6+ A
-0.006
-O.OIO+AI
+0.006
i0.010
'-0.002
TABLE 6 2 FUNDAMENTALDEVIATIONS
-0.015
-0.018
-0.022
30
40
40
50
+0.013
tm
160
+0.018
+0.028
140
140
180
*0.018
-0.003+
1-
200
200
225
225
250
1601y.I
I
0.029
I
5 0 0 1 5 8 0 1
I
I
+ 0.039
+0.033
0.043
I 800 I
800leaol
Moo
Moo
2240
/0,015+
Ai
A
I-
1-0.020+A~
0.013
-0.015
+Ai
1
0
- 0.023 + A
1-0.027
- 0.015
- 0.019
-0.019
-0.023
-0.028
-0.23
-0.028
%1
-0.w
- 0.026
- 0.034
-0.043
- 0.032
-0.041
-0.053
-0.043
-0.059
-0.075
- 0.037
-0-1
-0.071
-0.091
-0.043
- o,050
- 0.064
-0.066
i 1 I
- OS64
-0.079
-0.104
-0.063
-0.092
-0.122
-0.066
-0.100
-0.134
- 0.10~
-0.1%
-0.122
- 0.130
- 0.166
- 0.180
- 0.362
- 0.023 iA - 0.023
+0.066
I o
I
I -
60.026
- 0.034
- 0.040 + A
16
-o w
-0076
- 0.050
- 0.088
- 0.056
- 0.100
- 0.120
-
- 0.058
- 0.078
- 0.140
- 0.092
- 0.170
- 0.1%
2500
- 0.240
'
-0.150
- 0.156
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-o.mo
- 0,310
-0.175
-0.340
-0.185
-0.380
-om
- 0.660
-0,430
-0.6lO
-0.210
-0.220
-0.470
-0.680
-0.250
-0.520
-0.780
-0.260
-0.580
-0.840
-0.~00
- 0 . ~ 0
-0.980
- 0.330
- 0.370
- 0.400
- 0.440
- 0.720
- OX20
- 0.910
- 1.m
- 1.1w
- 1.?50
- 1.400
- 1.050
-0.460
- 0.550
-0.380
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
-0.035
+ 0.050
710
1400
I-O.Oll+ A I
~ - O . O l l + A -0,011
~
- 0.013
-
-0.W
1 1 1I
+0.012
Tamdl
1-O.W*A/
h7
- 0.077
4 0 0 1 4 5 0 1
1250
on mm.
160
18D
I
-
-O.WZ*Al
8,.
- 0.012
+ 0.015
Dom.nman.
- 1.200
- 1.350
- 1.500
- 1.660
- 1.- 2.100
,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
....
~.
~~~
~~~~~~
(Continued)
7-
Fundamental Deviatio-
VaIuI tor A 6
IT Gradm:
10
0.009
0.007
I
I
0.003
0.003
0.004
0.004
0.005
0.005
I
1
0.005
0.006
0.007
0.008
0.009
0.011
10
18
18
0.012
I 1%
1 -1
- 0.475
- 0.590
- 0.730
-0.900
- 1.150
-0,435
- 0.530
- 0.660
-0.820
- 1.WO
- 1300
- 0.490
-0,595
- 0.740
-0,920
- 1.100
- 1.450
-0.540
-0,660
-0,820
- 1.000
- 1.250
- 1mo
- 1.500
- 1.650
- 1.850
- 1.900
- 2.100
- 2.400
-2.600
0.004
0.005
0.005
0.005
-2,100
0.007
0.007
0.011
0.013
0.016
0.013
0.019
0.015
0.023
0.017
0.026
0.020
0.029
0.021
0.023
24
30
24
0.014
-1
- 0.390
14
14
0.032
0.034
160
160
250
-1
'
200
280
280
315
400
450
500
450
IT Orat
610 16
- 0.m
500
560
- 0.660
560
630
- 0.740
630
- 0.840
710
- 0.940
- 1.050
- 1.150
- 1.300
- 1.450
- 1.600
- 1850
- 0.01 1I .
0.W8 :
. uppar dwI.llon
-0.014.
WIU. a p p r o p r l . ~ 10
h
l.
710
800
600
900
900
1000
1000
1120
1120
1250
1250
1400
1400
1600
1600
1800
1800
ZOW
- 2.500
2000
2240
- 2.553
2240
2500
-2900
2500
2800
- 3.200
2800
3150
- 2.Ooo
46
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FOR SHAFTS
TABLE 83
FUNDAMENTAL
DEVIATIONS
Fundamental
Deviation
Upper Deviation
18
-**
6
10
14
14
4-
i
~
40
0.290
- 0.095
0.150
- 0.065 - 0.040
I
- 0.080 - 0.050
! - 0.100 1-0.060
80
140
160
I
I
200
250
280
315
400
450
180
I- 0580
~~~
~~~~
- 0.660 I - 0.340 1
- 0.740 - 0.380
250
- 0.820 - 0.420
280
- 0.920 - 0.480
315
. . 1.050 - 0.540
355
- 1.200 - 0.600
400
- 1.350 - 0.680
- 1.500 - 0.760
450
500 1 - 1.650 I - 0.840 I
I
I
I
I
800
1000
1000
1250
1250
1600
1600
2000
2000
2500
2500
3150
- 0.240
-
0.260
- 0.280
- 0.300
- 0.330
- 0.360
- 0.400
I -0.440
IT Grade
630
800
1- 0.310 1 - 0.230
225
225
355
160
140
- 0.120 1 - 0.072
- 0.145
- 0.085
- 0.170
- 0.190
-0.210
-0.125
I
i
'
- 0.020
:
~
I-0.006,
1 - 0.007
I
i
~
IT/2
- 0.030
- 0.012
-0.014
-0.015
- 0.056
- 0.017
- 0.062
-0.018
- 0.068
- 0.020
I
I - 0.026 I
- 0.028
- 0.043
- 0.100
- 0.050
- 0.110 i
- 0.480
-0.0161
120
I
1
30
'
I
10
Dimensions arernm.
in
6 to 16
1
I
I
I
- 0.290 I - 0.160 I
I - 0.320 I - 0.170 I
1 - 0.350
-0.195
- 0.390 - 0.220
- 0.430 - 0.240
- 0.480 - 0.260
- 0.520
-0.290
I - 0.080 I
1 -0,098
-0.120
I - 0.086 I
- 0.110
-0.130
- 0.145
' T h e 1s devlations in the grades 7 to 11 should be rounded off to X ( I T - 0 . 0 0 1 ) when the I T value is odd
47
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
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1-0.024
- 0.030
0
0
- 0.032
-0.034
- 0.038
I
I
+
IT12
Lower Deviation
Letter
<3
IT Grade
01 to 16
>7
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
- 0.002
{*-- - G I
100
120
120
140
250
+0.002
+0.009 +0.017
+ 0.026
- 0.007 - 0.012
+ 0.002
+ 0.011
+0.032
-0.015
+0.003
+0.013
+0.023
- 0.009
-0.018
200
225
- 0.005 - 0.010
- 0.021
+-j-+-/
+0.020
+0.037
+ 0.041
+0.003
t 0.004
+0.015 +0.027
+ 0.017
I+
0.031
+ 0.051 + 0.071
+o.079
+0.043
+0.065
+0.100
+ 0.068 + 0.108
+ 0.077 + 0.122
+ 0.050
+ 0.004
+ 0.020
+ 0.034
+ 0.056
- 0.018 - 0.028
+ 0.004
+ 0.021
+ 0.037
+ 0.062
0.020 -0.032
o.054
I + 0.063 I + 0.092
+0.005
+ 0.053
+ 0.043 + 0.059
+
- 0.026
--
+0.034
+0.043
+ 0.084 + 0.140
+ 0.094 + 0.158
+ 0.098 + 0.1 70
+ 0.108 +'0.190
o,208
+ 0.232
+0.023 +0.040 +0.068
+o.132 +o.252
+o.114
+ 0.126
IT Grade
+---py
800
900
900
1000
6 to 16
+ 0.150 + 0.280
+ 0.155 + 0.310
+ 0.1 75 + 0.340
+
+0.034
tO.056
0.100
2240
2500
2800
2500
3150
48
Copyright ASME International
Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS
o,380
+o.47c
+o.220
+ 0.250 + 0.520
+ 0.040 + 0.066 + 0.120
o.580
o.260
+ 0.300 + 0.640
+ 0.048 + 0.078 + 0.140
o,330
o,720
+ 0.370 + 0.820
+ 0.058 + 0.092 + 0.170
o,400 o,920
+
2000
o.,85
+ 0.210 + 0.430
Licensee=Alexandria University/5967792004
Not for Resale, 11/22/2008 14:10:53 MST
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
IT Grade
6 to 16
+ 0.400
+ 0.450
+ 0.500
+ 0.560
+ 0.600
+ 0.660
+ 0.740
+ 0.840
+ 0.620 + 0.940
+ 0.680 + 1.050
+ 0.780
+ 0.830
+ 0.9601
t 1.0501
+ 1 .ZOOI
+ 1.150
+ 1.300
+ 1.450I
+ 1.6001
+ 1.850 I
900
1600
900
1000
1800
2240
2000
2500
2500
2800
49
Copyright ASME International
Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS
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2800
3150
The fundamental deviation equals the lower deviation, and the following equationis valid.
Upper Deviation = Lower Deviation + Tolerance Grade
EXAMPLE 1. INTERNAL (HOLE) DIMENSION 5CD8
Upper
Deviation
Basic
Size
=5
Lower
Deviation
I ,
Deviation
Lower
0.046
50
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
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Lower Deviation = 0
Basic
Size
= 1000
+ 3.6
1000H15 = 1000
. -0
Lower
Deviation
Basic
Size
= 600
Fundamental Deviation K
(Table 82) = 0
1'
UpperDeviation
= 0
600K8 = 600
+-o.l
o
51
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
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Fundamental Deviation ZB
(Table 82) =
0.360
Upper
Deviation
Lower
Deviation
Basic
Size
= 80
UpperDeviation
= -0.360
Lower Deviation
-0.360
80ZB9 = 80 -o.434
52
--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
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Fundamental deviation equals upper deviation and the following equationis valid.
-
Tolerance Grade
4-
-'
Lower
Deviation
1
Basic
Size
= 800
Fundamental Deviation h
(Table 83) = 0
Upper Deviation = 0
Lower Deviation = 0 - 1.25 =
800h13 = 800
+o
-1 .25
- 1.25
Lower Deviation =
50is17 = 50
+ 1.25 - 2.50
-+ 1.25
1.25 -
- 1.25
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The fundamental deviation equals the lower deviation and the following equationis valid.
Upper
Deviation
Lower Deviation
t
L
Basic
Size
=
16
16nll
10
= 0.122
- 16.122maximum size
16 + 0.122 + 0.012
16.012minimum size
54
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Fundamental Deviation n
(Table B3) = 0.012
Upper
Deviation
Lower
Deviation
Fundamental Deviation zc
(Table 83) = 0.218
+
-
2 5 ~ =
~ 825
+ 0.033 = 0.251
+ 0.251
+
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Table BI of International Tolerance Grades lists values based on former national standards. Formulas have
been empirically determined to meet these values. Eighteen International Tolerance Grades are provided in this
standard, and are designated ITOl, IT0 and IT1 through IT16. The lower numerical grade number, the more precision or closer tolerance of manufacture is required. The numerical values of these tolerance grades are given in
Table BI .
Determination of the steps of the more commonly used grades of IT6 through IT16 is based on the Renard
R5 geometric series as shownin Table B4.
TABLE B4 Formulas for IT Grades 6 Through 16'
10i*
IT11
1OOi
IT12
16Oi
IT8
251
IT13
250i
IT9
40i
IT14
400i
IT10
64 i
IT15
640i
0.45
IT16
lOOOi
fi + 0.001 D
1000
(0.3+0.0080)
1000
(0.5 + 0.0120)
(0.8 + 0 . 0 2 0 )
' Formulas for reference only. T a b l e 9 1 values must b e used t o conform with accepted international tolerance grade values.
56
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where i and D are in millimeters. The diameter D is considered as the geometrical mean of the maximum and
minimum diameters of each step D = maximum diameter) x (minimum diameter). For the whole of the step
up to 3 millimeters, the diameter is considered as the geometrical mean of 1 and 3 mm.
Grades IT01 through ITS are used for high precision and are calculated by a different method
as shown in
Table B5.
The fundamental deviation has been previously defined as that one of 1wo deviations closest to the basic size.
Table B3 lists these values for shafts. This table has been developed basedon experimental data and cannot
in
every case be totally calculated. Formulas have been derived, however, irotn the table values to fit most cases.
The general formula is as follows:
Fundamental Deviarion =
(Y
OD
1000
where a, 0, and y are determined frcm Table B6 and D represents the geometric mean diameter of the particular
step in mdlimeters. As noted in the table there are several exceptions to the general formula.
The fundamental deviation for shafts designated a through h is the upper deviation. The lower deviation
is found by subtracting the numerical value of the IT grade from the fundamental deviation. The fundamental
deviation for shafts designated j through zc is the lower deviation. The upper deviation is found by adding
the numerical value of the IT grade to the fundamental deviation.
57
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FUNDAMENTAL
DEVIATION
1-0.265
NOTES
D < Izo
-16
0.44
-1 1
0.41
-5.5
0.4 1
f
fg
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IT7"
-
o
l
0
0
0.013
0.02 1
IT7"
0.038
-2.5
0.34
0.33
fg =
fi
IT4-IT7'
118-IT16'
-IT6I1
D<500
0.024
D >; 500
0.04
2
cd =
0
0
0.6
0
of DiameterStep
-1.3
-3.5
I t
Geometric
Mean
Diameter
a!
ef
10
D =
--
Where
0.072
0.34
IT7' '
IT7'
1.25
IT7' I
1.6
1
1
D
D
< 500
> 500
0.;1500
D :,. 500
0<500
0 > 500
IT7' '
117"
2.5
za
1T8' I
zb
IT9
'
3.15
4
ZC
1110"
58
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Shaftdeviation
BASIC SIZE
-d
D = -d
SHAFT
FIG. 81 G E N E R A L R U L E
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There are several exceptions to the general rule. The reasons for these exceptions must be maintained
in
order to keep the tables consistent withIS0 standards. The exceptions to the general rule are as follows:
1. For holes N for IT grades 9 through 16 above 3 mm, the fundamental deviation = 0.000
2. For holes J , K,M and N up to IT grade 8 inclusive and P through ZC up to IT grade 7 inclusive above 3
mm, the fundamental deviation is calculated as follows: The upper deviation of the hole equals minus the
lower deviation of the shaft plus the difference between the tolerance of the gradein question and that of
the next finer grade.
Upper Deviation (hole) = -lower deviation (shaft) t A
Where A = IT, - IT, - I
= IT (shaft) -- IT (next finer shaft)
Using a hole 60 P7 as an example, the calculationis as follows:
-0.037
t
(0.030 -- 0.019)
= -0.021 or 59.979 (Max.
hole
size)
(Table 83) t (Table B1 grade 7 - grade 6) = (Table B2) (Table 5)
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It may sometimes be necessary or desirable to modify the tolerance zone on oneor both of two mating parts,
yet still keep the total tolerance and fit condition the same. Examples of this appear in Figure 6 of ANSI B4.2
when converting from a hole basis fit to a shaft basis fit. The corresponding fits are identical yet the individual
tolerance zones are different.
The rule for converting from one type of fit to another can be simply stated as,
Reverse the fundamental
deviations between the shaft and hole keeping the IT grade the same on each individual part. Two examples of
this are shown below. Each of the examples represent a preferred fit from Figure 6 of ANSI B4.2 and are for a
60 millimeter basic size.
EXAMPLE 9. FIT 6 0 H l l / c l l CONVERTED TO 6 O C l l / h l l
Initial hole basis loose running fit, designation 60HI 1/cl 1 (values shown from Table 2).
Hole 60H 1 1
.
(60.190
60.000),
.
( 59.860
59 .670),
Shaft60c 1 I
Fit60H 1 1/c 1 1
Desired shaft basis loose running fit, designation 60C1 1/h 1 1 (values shown from Table4).
Hole60Cll
(60.140),
60.330,
Shaft60hlI
HOLE
(59.810),
60.000 .
Fit60Cll/h11
c11
BASIC S I Z E
SHAFT
Cll
H O L E BASIS F I T
60
(o.140)
0.5 20
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Initial hole basis locational interference fit, designation 60H7/p6 (values shown from Table 3).
Hole 60H7
(60.030
60,000)
60.051
(60.032)
Shaft bop6
Fit 6 0 H 7 / ~ 6 (-0.05
-0.002
Desired shaft basis locational interference fit, designation 60P7/h6 (values shown from Table5 ) .
Hole 60p7
59.979 .
(59.949)
(60.000
59.98 1 )
Shaft 60h6
Fit
60P7/h6
S H A F T ~6
H O L E H7
BASIC SIZE
h6
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P7
Conversion of fits is not limited to shaft and holebasis fits as the following examples show:
clearance fit
C10/f10 =
F10/c10
interference fit
P9/t9
T9/p9
clearance fit
D7/f6
F7/d6
interference fit
S7/u6
U7/s6
transition fit
K8/n7
N8/k7
-0.002
(-o.05
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)
)
(--0.051).
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APPENDIX C
APPLICATIONS
Many factors, such as length of engagement, bearing load, speed, lubrication, operating temperature,
humidity, surface texture, and materials, must be taken into consideration in the selection of fits for a particular application. Choice of other than the preferred fits might be considered necessary to satisfy extreme conditions. Subsequent adjustments might also be desired as the result of experience in a particular application to
suit critical functional requirements or to permit optimum manufacturing economy. Selection of departure
from these'recommendations will dependuponconsideration
of the engineering andeconomicfactors that
might be involved, however, the benefits derived from use of preferred fits should not be overlooked.
To indicate the machining processes which may normally be expected to produce work withinthe tolerances
indicated by the IT tolerance grades given in this standard, Figure C1 has been provided. This information is intended merely as a guide in selecting suitable processes for a particular IT tolerance grade.
Practical usage of the various IT tolerance grades is shown in Figure C2.
62
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l-
IT GRADES
I
I
TURNING
POWDER METAL-SINTERED
BORING
I
I
MILLING
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REAMING
I
I
DRILLING
PUNCHING
DIE CASTING
FIG. C1 MACHINING
GRADES
IT
PROCESSES
1 11 2
FOR FITS
FIG. C2 PRACTICAL
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FOR LARGE
MANUFACTURING
TOLERANCES
63
APPENDIX D
REFERENCE TEMPERATURE
The standard reference temperature for industrial length measurements is 20 degrees Celsius.
For other temperatures, particularly. when the gage is made from another type of material than the part to
be inspected corrections should be made in accordance with the difference in thermal expansion* for the two
parts.
Example:
Measure a hole in an aluminum die casting with a steel gage at the room temperature 30 OC.
Temperature correction
Length specified
Id
= 20.021 mm
Room temperature
= 3OoC
Reference temperature
tR
20 O C
Linear thermal expansion coefficient for parts made from the material SAE 452 Grade 310
apart = 24.7 x 10 mm/mm. O C
Linear thermal expansion coefficient for gages made from 1.08%carbon steel
%;age = 10.8 x
mm/mm . OC
A =
( t - t R ) (&Part - %age)
= 20.021 (30 -- 20)(24.7 - 10.8)
= 2782.919 10 mm
mm
0.003mm
The dimension to read on the gage for hole measurement is temperature corrected to 20.024 mm.
12
Linear thermal expansion coefficients for metals and alloys are shown in the Materials Handbook published by American
Society for Metals, Metals Park, Ohio 44073.
64
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--`,`,`,,,,,``,```,````,`,,,`,-`-`,,`,,`,`,,`---
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