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December 2007
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The purpose of this presentation is to provide a overview of industrial drives and their maintenance. Gear Drives Belt Drives V-Belt Maintenance Chain Drives Sprocket and Roller Chain Maintenance
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Gear Drives
December 2007
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Gear Boxes
Types
Types
Automotive
transmissions Auxiliary transmissions Transfer cases Power takeoffs Marine gears Hydraulic drives Industrial transmissions Differentials
Gear Boxes
Series trains Planetary gearing Speed reducers
Base
Speed increasers
A gear is a form of disc, or wheel, that has teeth around its periphery for the purpose of providing a positive drive by meshing the teeth with similar teeth on another gear or rack.
Spur Gears
Involute Curve
Cord Base Circle
Circle involute
Circle
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Pressure Angle
Direction of tooth to tooth push Pressure Angle Pressure angle
Pressure angle 20
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Rotation
Line of action
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Center Distance C
D1 D 2 C 2
D1 2C D 2
D 2 2C D1
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Circular/Diametrical Pitch
Circular Pitch
3.1416
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Pitch Circle
Addendum
Pitch Circle Working Thickness Dedendum Whole depth Circular depth pitch Thickness Pitch Line
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Backlash
Backlash
Pitch Line
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Shaft Angle
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Helical
Helix angle
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Worm Gear
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Herringbone Gear
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Gear Damage
Vibration Frequency Component gear mesh Normal profile
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Troubleshooting
Inappropriate bidirectional operation Gear overload Misalignment Poor maintenance Induced misalignment Visual inspection
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Wear patterns
Normal
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Belt Drives
December 2007
Belt Drives
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Introduction
Description Basic
Components
Load
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Belt Drives
Belt drives are used to transmit power between a drive unit and a driven unit
Driven Unit
Drive Motor
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Belts
The size of the belt must match the sheave size. if they do not match, then the belt will not make proper contact with the sheave and will decrease the amount of B load it can transmit.
A
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Belt Selection
Standard V-Belt
Cogged Belt
Joined V-Belt
Sheaves
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Shaft Speed
Driven Drive 12 inch dia. rpm
6 in dia.
1800 rpm
DrivenShaf t_rpm
DrivenShea veDiameter
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Belt Length
Driven Drive 12 inch dia.
6 in dia.
35 inches
Belt_length
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Belt Speed
Driven Drive
V-Belt Maintenance
December 2007
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Belt Maintenance
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Belt Maintenance
Never force belt onto sheave Belt should not ride on bottom of sheave. Check belt condition Belt alignment Tension Inspect sheaves and shafts Belt stretch
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V-belt Inspection
Slapping Squealing Check belt condition Tightness Tension
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Sheave Inspection
Sheave groves must be
like this not this
Dished out
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Sheave Inspection
5V
Alignment
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Types of Misalignment
Angular Misalignment
Parallel Misalignment
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Shaft Alignment
Cord tied to shaft
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Too tight
Slight bow
Too loose
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Check Tension
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Preventative Maintenance
Check belt condition Check belt tension Identify sources of contamination Check sheave alignment Check sheave wear
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Chain Drives
December 2007
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Introduction
Description Types
Self
of links
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Introduction
DRIVEN ROLL DRIVE GEAR BOX
Chain Pitch
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Chain Drive
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Advantages
No slippage More compact than belt Good for slow speeds Easier to install Not subject to deterioration Operates under wet conditions Less adjustment required Can drive several shafts Less costly than gear drives
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Disadvantages
Cannot be used where drive must slip Cannot except misalignment Noisy Causes vibration Needs frequent lubrication Small load capacity Shorter Service Live
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Shaft Speed
Driven Drive
12 T
6T
rpm
1800 rpm
DriveSproc ket_# teeth driveshaft _rpm DrivenShaf t_rpm DrivenSpro cket_# teeth
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35 inches
40 Chain
ChainLengt h DriveSproc ketTeeth Pitch 2 DrivenSpro cketTeeth Pitch CenterToCe nter 2 2
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Chain Speed
Driven Drive
12 T
6T
900 rpm
Fork Lift
Roller Conveyor
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December 2007
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Roller Chain
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Pitch
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Lubrication Methods
Hand Oiling Drop Lubrication Oil Bath Rotating Plate Forced Circulation
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Multi-strand conveyor
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Sprockets
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Sprocket Classifications
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Level
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Installation
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Installation - Sprockets
Straight edge or Straight string
Gap
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Installation
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Chain Length
The following information is needed for an equation to find the chain length:
1.
Number of teeth on the drive sprocket. 2. Number of teeth on the driven sprocket. 3. Center-to-center distance between the shafts. 4. The chain pitch in inches.
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Chain Inspection
Cleanliness Lubrication Signs of wear Flexibility Check chain stretch Physical damage
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Chain Wear
WORN CHAIN NEW CHAIN
SPROCKET
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Preventive Maintenance
Inspect for wear Lubricate Check chain sag Set tension Inspect sprockets
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