TURBINE PROTECTION SYSTEM

PROTECTION SYSTEM FOR 200 MW KWU STEAM TURBINE

Turbine Trip system functions are:

Protection against sudden overspeeding Quick closing of Steam admission valves Protection against inadmissible operating parameters In case of plant failures, protection against subsequent damages

Types of trip devices:

Mechanical/Hydraulic turbine protection
Electrical turbine protection

Mechanical/Hydraulic Turbine Protection system:

Two Tripping Devices with integrated Manual Trip Devices Two Mechanical Overspeed monitor One Thrust bearing Trip Device One Hydraulic Low vacuum Trip Device

 TRIPPING DEVICES
CONTROL OIL AND TRIP OIL IS CONNECTED VIA THE TRIPPING DEVICES WHICH KEEPS THE STOP VALVE OPEN BY MEANS OF TRIPPING DEVICES TRIP OIL PRESSURE IS RAPIDLLY REDUCED

TRIPPING DEVICE REMAIN IN OPERATING POSITION BY AUX TRIP OIL

IF AUX TRIP OIL PR FALLS ,THE PISTON MOVE TO TRIP POSITION BY SPRING FORCE IT CONNECTED THE TRIP OIL LOOP TO THE DRAIN AND THE STOP VALVE CLOSE BY SPRING POWER

 MANUAL TURBINE TRIP

THESE TRIP DEVICES ENABLE THE OPERATING PERSONNAL TO TRIP THE TURBINE BY MANUAL EITHER DURING OPERATIONAL S/D OR IN CASE OF IMPENDING FAULTS

THE LOCAL MANUAL TRIP CAUSES THE AUX TRIP OIL TO DRAIN AND THE STOP VALVES TO CLOSE VIA TRIPPING DEVICES

 OVERSPEED TRIP DEVICES

THIS DEVICE PREVENTS EXCESSIVE ROTATIONAL SPEED OF THE TURBINE & CONSEQUENTLY CATASTROPHIC DESTRUCTION OF THE ROTOR DUE TO CENTRIFUGAL FORCES.

TWO O/S DETECTORS(BOLTS) ARE PROVIDED, ACTING INDEPENDENT OF EACH OTHER

THE TUR IS TRIPPED, IF A CERTAIN MAX PERMISSIBLE SPEED IS EXCEEDED

 THRUST BEARING TRIP DEVICE

IN CASE OF EXCESSIVE WEAR OF THE SEGMENTS OF AXIAL THRUST BEARING ,THE AXIAL PLAY OF THE TUR SHAFT MAY EXCEED THE PERMISSIBLE LIMITS

TO AVOID DAMAGE TO THE TUR, THE TUR IS TRIPPED IF THIS CONDITION ARRIVES
A MECH SHAFT POSITION MONITOR TRIPS THE TURBINE IF THE AXIAL PLAY OF THE ROTOR WRT THE THRUST BRG EXCEEDS THE PEMISSIBLE LIMIT.

 HYDRAULIC LOW VACCUM TRIP DEVICES

TO PROTECT CONDENSER AGAINST EXCESSIVE PRESSURE,THE TURBINE IS TRIPPED,IF THE VAC IN THE CONDENSER BECOMES POOR

TRIPPING THE TURBINE STOPS THE STEAM FLOW TO THE CONDENSER VIA THE TURBINE

 ELECTRICAL TURBINE PROTECTION

TWO CHHANEL REDUNDANCY ALL ELECTRICAL TRIP CRITERIA ACT ON TWO SOLENOID VALVES WHICH CAUSE STOP V/V TO CLOSE

THE ELECTRICAL TURBINE PROTECTION EQUIP. CONSISTS OF :

TWO SOLENOID V/V FOR TRIP INITIATION TWO EMERGENCY TRIP CONTACTOR CABINET CONTAINING THE TRIP CHANNELS 1& 2 MONITORS WITH SIGNAL CONDITIONING A SPECIAL CHANNEL DURING ATT

 REMOTE TRIP DEVICES

THE SOLENOID VALVES FOR TRIP INITIATION (RTS 1/2) SERVE AS INTERFACES BETWEEN THE ELETRICAL AND MECH/HYD. TURBINE PROTECTION

IF THESE SOL VALVES ARE ENERGIZED AUX TRIP OIL IS CONNECTED TO DRAIN
THE OPERATION OF ONE CHANNEL IS SUFFICIENT TO TRIP THE TURBINE

 ELECTRICAL TURBINE PROTECTIONS

ELECTRICAL LOW VACCUM TRIP(2/3 LOGIC) LUBE OIL PRESSURE LOW LOW PROTECTION(2/3 LOGIC) MAIN STEAM TEMP LOW LOW PROTECTION(2/2 LOGIC) BOILER FIRE OFF FIRE PROTECTION GENERATOR PROTECTION THROUGH UTR BOILER TO TURBINE THROUGH UTR TRIP FROM FGC(S/D PROGRAM) REMOTE TRIP FROM UCB PB

 ELECTRICAL TURBINE PROTECTIONS

ELECTRICAL VACCUM PROTECTION
TRIPPING WHEN 2/3 VAC SWITCH SENSES VAC > 0.3 ABS

 ELECTRICAL TURBINE PROTECTIONS

LUBE OIL PRESSURE LOW LOW PROTECTION
WHEN LUBE OIL PR FALLS BELOW 1.2 KSC

IT SHOULD SENSE BY 2 OUT OF 3 PR SWITCHES

 ELECTRICAL TURBINE PROTECTIONS

MAIN STEAM TEMP LOW LOW PROTECTION
ARMING WHEN ONCE TEMP >510 DEG C

MAIN STEAM TEMP BOTH LHS & RHS < 480 DEG C

 ELECTRICAL TURBINE PROTECTIONS

FIRE PROTECTION
IT CAN BE INITIATED EITHER BY MANUAL ACTION BY PB OR AUTOMATICALLY BY OIL TANK LEVEL LOW LOW OIL TANK LEVEL LOW LOW IS DETECTED BY SONER PROBE WHEN 2 OUT OF 3 PROBES SENSES LEVEL < -100 MM MOT LEVEL

IT WILL TRIP THE TURBINE

 ELECTRICAL TURBINE PROTECTIONS

GENERATOR PROTECTION (THROUGH UTR)
STATOR WATER FLOW LOW LOW (50 SEC TIME DELAY)

STATOR WATER CONDUCTIVITY HIGH HIGH (>21 MHO/CM)

TURBINE PROTECTIONS
TURBINE ADVISORY TRIP HIGH SHAFT VIBRATION / ECCENTRICITY HIGH BEARING VIBRATION HIGH BEARING METAL TEMPERATURE HIGH DIFFERENTIAL EXPANSION HIGH HP/LP EXHAUST TEMPERATURE TOP BOTTOM DIFFERENTIAL TEMPERATURE HIGH MAIN STEAM TEMPERATURE LOW / HIGH FREQUENCY

THANK YOU

Main trip device-1 Trip oil Manual trip lever

Main trip device-2 Manual trip lever Control oil

Over speed trip device

Main trip device-1 Trip oil Manual trip lever

Main trip device-2 Manual trip lever Control oil

Over speed trip device

Low vacuum trip device

Thrust bearing trip device

Main trip device-1 Trip oil Manual trip lever

Main trip device-2 Manual trip lever

Remote Remote trip Dev-1 trip Dev-2 Control oil

Over speed trip device

Low vacuum trip device

Thrust bearing trip device

Main trip device-1 Trip oil Manual trip lever MAX51AA001 Main trip device-2 Manual trip lever Remote trip Dev-1 MAX51AA002 Remote trip Dev-2 Control oil

MAX51AA201 MAX51AA202 Over speed trip device Low vacuum trip device Thrust bearing trip device