Академический Документы
Профессиональный Документы
Культура Документы
INDOOR UNIT
Basic : AQV12NSA Model : AQV09NSB AQV12NSB Model Code : AQV09NSBN AQV12NSBN AQV09NSBX AQV12NSBX
OUTDOOR UNIT
AIR CONDITIONER
THE FEATURE OF PRODUCT High Energy Efficiency BLDC Air Conditioner Simple Flat Grille Design
good'sleep Mode : good'sleep Mode can help you sleep quickly and
AQV09FCN, AQV12FCN, AQV09NSAN,AQV12NSAN
Multi Functional Cleaning System : Silver Nano Health System and Deodorizing/
Catechin Filter are adopted.
Silence Mode : When you use the "Silence Mode", you can
experience extremely quiet operation of your air conditioner.
Refer to the service manual in the GSPN(see the rear cover) for the more information.
Contents
11. Precautions ........................................................................................................................................ 1-1
1-1 Installing the air conditioner
.......................................................................................................... .................................................................................................
1-2 Power supply and circuit breaker 1-4 Disposing of the unit 1-5 Others
..............................................................................................
4-1
4-2 4-5
.......................................................................................................................
6-1 7-1
7-1 7-2
..............................................................................................................................
8-1 8-2
Samsung Electronics
Contents
19. Circuit Descriptions ...................................................................................................................... 9-1
9-1 PCB Circuit Descriptions .................................................................................................................. 9-2 Refrigerating Cycle Diagram .......................................................................................................... 9-1 9-3
10-2
11-3
.................................................................................................................................
13-1
13-1
......................................................................................................................................
14-2 Low Refrigerant Pressure Distribution 14-3 Pressure & Capacity mark 14-4 Q & A for Non-trouble 14-6 Installation 14-5 Cleaning/Filter Change
.............................................................................................................
................................................................................................................... .................................................................................................................
....................................................................................................................................... ..........................................................
Samsung Electronics
1. Precautions
1-1 Installing the air conditioner
Users should not install the air conditioner by themselves. Ask the dealer or authorized company to install the air conditioner except the window-type air conditioner in U.S.A and Canada. If you dont install the air conditioner properly, it may cause a fire, a water leakage or an electric shock. You must install the air conditioner according to the national wiring regulations and safety regulations. Install the indoor unit higher than 2.5m from the floor to avoid the injury caused by the operation of the fan. (except the window-type air conditioner) The manufacturer is not responsible for any accidents or injury caused by an incorrect installation. When installing the built-in type air conditioner, keep all electric cables such as the power cable and the connection cord in pipes, ducts, or cable channels to protect them from the danger of impact or any other incidents.
Samsung Electronics
1-1
1-5 Others
Never store or load the air conditioner upside down or sideways to prevent the damage to the compressor. Young children or infirm persons should be always supervised when they use the air conditioner. Max current is measured according to IEC standard for safety. Current is measured according to ISO standard for energy efficiency.
1-2
Samsung Electronics
2. Product Specifications
2-1 The Feature of Product
High Energy Efficiency BLDC Air Conditioner
BLDC Technique arises the efficiency of air conditioner and makes a room cool and warm with high energy saving.
good'sleep Mode
good'sleep Mode can help you sleep quickly and soundly and wake up refreshed.
Silence Mode
When you use the Silence Mode, you can experience extremely quiet operation of your air conditioner.
Samsung Electronics
2-1
Wall-mounted 0.99 / 3.30 / 3.80 1.40 / 4.00 / 4.70 25 / 69 / 79 30 / 76 / 88 1.6 8.5/6.9/5.2 9.2/7.5/6.0 43 / 25 43 / 25 3.21 3.61 1-220/240-50 320 / 1028 / 1210 350 / 1108 / 1400 1.9 / 4.9 / 5.5 2.2 / 5.2 / 6.2 70 / 90 / 90 70 / 90 / 90 2 3 10 720x548x265 31.5 30 29 53 53
Noise
Power Factor
Oil Type
Heat Exchanger Refrigerant Control Unit Freezer Oil Capacity Refrigerant to Change (R410A) Protection Device (OLP) Cooling Test Condition Heating Test Condition cooling Operation conditon range heating indoor Outdoor indoor Outdoor cc g
Check Valve, Capillary 320 800 None Indoor Unit : DB27C WB 19C Indoor Unit : DB20C WB 15C 16C ~ 32C -10C ~ 43C 27C or less -15C ~ 24C
Check Valve, Capillary 320 850 None Outdoor Unit : DB35C WB 24C Outdoor Unit : DB7C WB 6C 16C ~ 32C -10C ~ 43C 27Cor less -15C ~ 24C
2-2
Samsung Electronics
Indoor Unit
Design
Outdoor Unit
Net Weight
7.8kg 31.5kg 825 x 285 x 189 (mm) 720 x 548 x 265(mm) 43dB 53dB Silver Nano Evaporator Catechin Filter Deodorizing Fiter Three Color LED Display Development Model AQV12NSAN/AQV12FCN
7.8kg 31.5kg 825 x 285 x 189 (mm) 720 x 548 x 265(mm) 43dB 53dB Silver Nano Evaporator Catechin Filter Deodorizing Fiter Three Color LED Display Comparative Model AQV12FAN
Indoor Unit Outer Dimension (WidthxHeightxDepth) Outdoor Unit Noise Indoor Unit Outdoor Unit Filter
Item
Indoor Unit
Design
Outdoor Unit
Net Weight
9.4kg 31.5kg 825 x 285 x 189 (mm) 720 x 548 x 265(mm) 43dB 53dB Silver Nano Evaporator Catechin Filter Deodorizing Fiter Three Color LED Display
8.4kg 31.5kg 825 x 285 x 189 (mm) 720 x 548 x 265(mm) 43dB 53dB Silver Nano Evaporator Catechin Filter Deodorizing Fiter Three Color LED Display
Indoor Unit Outer Dimension (WidthxHeightxDepth) Outdoor Unit Noise Indoor Unit Outdoor Unit Filter
Samsung Electronics
2-3
DB7-02851B
Remote Control
DB93-03170S
DB47-90024A
Indoor Unit
TIONS OWNER'S INSTRUC CIONES INSTRUC MANUAL DE L'USO PER ISTRUZIONIINSTRUES MANUAL DE ATION MANUEL D'UTILIS EISUNG GEBRAUCHSANW
Air ConditionerSplit Splut-type Room domstico sistema Aire acondicionado ambienti ad unit Separate d'aria per Split Condizionatore ar condicionado tipo Aparelho de de type spar Climatiseur e Geteilte raumklimaanlag
Users Manual
DB98-28490A
TIONS OWNER'S INSTRUC CIONES INSTRUC MANUAL DE L'USO PER ISTRUZIONIINSTRUES MANUAL DE ATION MANUEL D'UTILIS EISUNG GEBRAUCHSANW
Air ConditionerSplit Splut-type Room domstico sistema Aire acondicionado ambienti ad unit Separate d'aria per Split Condizionatore ar condicionado tipo Aparelho de de type spar Climatiseur e Geteilte raumklimaanlag
Installation Manual
DB98-28492A
2-4
Samsung Electronics
Item
Descriptions
Code-No.
Q'TY
Remark
Drain Plug
DB67-20011A
Outdoor Unit
Rubber Leg
DB73-00182A
DB96-10453B
DB96-10453F
DB72-50165A
Accessory Box
DB72-00459A
Drain Plug
DB67-20011A
Samsung Electronics
2-5
Accessories(cont.)
Item Descriptions Code-No. Q'TY Remark
Rubber Leg
DB73-00182A
Pipe Clamps A
DB39-20224A
Pipe Clamps B
DB39-20224B
Cement Nail
Accessory Box
6002-000215
10
DB62-00487A
Putty 100g
DB98-10568A
2-6
Samsung Electronics
on/off switch
Because the Test Mode operate the cool mode by force not related to the set temperature / indoor temperature, check whether each subordinate is operated normally or not after completing installation and must turn off the power of the air conditioner.
Samsung Electronics
3-1
Indoor unit room temperature sensor error (open or short) Indoor unit heat exchanger temperature sensor error (open or short) Indoor fan motor malfunction
: Lamp on,
3-2P
3-3P
3-4P
EEPROM error Option error (option wasnt set up or option data error) Outdoor unit error
Option Setting
Option Setting Remote Control on/off Outdoor Unit Power Reset : Lamp off, : Lamp blink
3-2
Samsung Electronics
Green
Red
Abnormal Serial communication Power off/ VDD NG IPM Over Current(O.C)
Explanation
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Compressor Starting error Normal Operation Compressor Lock error DC-Link voltage under/over error Outdoor temperature sensor error Discharge over temperature Discharge temperature sensor error Current sensor error Compressor limit error Coil temperature sensor error 1min. Time out Communication Fan error OTP error Compressor rotation error Operation condition secession(Dual only) DC-Link voltage sensor error I_Trip error / PFC Over current GAS Leak error AC Line Zero Cross Signal out Power ON reset(1sec) Capacity miss match Test Operation at Cooling Mode Test Operation at Heating Mode : LED ON, : LED OFF, : LED BLINK
Samsung Electronics
3-3
Step 2 : Enter the Option Setup mode and select your option according to the following procedure.
1
The default value is Otherwise, push the repeatedly.
. button to . or
Every time you push the button, the display panel reads
Push the
Every time you push the button, the display panel reads
. . . repeatedly.
Push the 10
Every time you push the button, the display panel reads
. . . repeatedly.
Push the
Every time you push the button, the display panel reads
. . . repeatedly.
Push the
Every time you push the button, the display panel reads Setting is not required if you must a value which has a default.
. . . repeatedly.
Push the
Every time you push the button, the display panel reads
. . . repeatedly.
3-4
Samsung Electronics
7 1
Press button, then the default value is .
Push the
Every time you push the button, the display panel reads
. . . repeatedly.
Push the
Every time you push the button, the display panel reads
. . . repeatedly.
10
Push the
Every time you push the button, the display panel reads
. . . repeatedly.
11
Push the
Every time you push the button, the display panel reads
. . . repeatedly.
12
Setting is not required if you must a value which has a default.
Push the
Every time you push the button, the display panel reads
. . . repeatedly.
Step 3 : Upon completion of the selection, check you made right selections. Press the Mode Selection key, to set the display part to and check the display part.
The display part shows
) Step 4 : Pressing the ON/OFF button ( When pressing the operation ON/OFF key with the direction of remote control for unit, the sound Ding or Diriring is heard and the OPERATION ICON( ) lamp of the display is flickering at the same time, then the input of option is completed. (If the diriring sound isnt heard, try again pressing the ON/OFF button.) Step 5 : Unit operation test-run First, Remove the battery from the remote control. Second, Re-insert the battery into the remote control. Third, Press ON/OFF key with the direction of remote control for set.
Error Mode 1st 2nd If all lamps of indoor unit are flickering, Plug out, plug in power plug again and press ON/OFF key to retry. If the unit is not working properly or all lamps are continuously flickering after setting the option code, see if the correct option code is set up for its model.
Samsung Electronics
3-5
OPTION ITEMS
REMOCON MODEL AQV09NSAN AQV09FCN AQV12NSAN AQV12FCN SEG1
0 0
SEG2
8 9
SEG3
4 4
SEG4
7 7
SEG5
7 7
SEG6
7 7
SEG7
1 1
SEG8
7 7
SEG9
5 5
3-6
Samsung Electronics
+SCREW DRIVER
MONKEY SPANNER
Samsung Electronics
4-1
2) Open the Front Grille by pulling right and left sides of the hook.
3) Loosen 1 of the right screw(CCW) and detach the Terminal Cover. (Use +Screw Driver.) 4) Detach the thermistor from the Front Grille.
6) Unlock 3 hooks to fix Panel Front and Tray Drain. (Use +Screw Driver.)
4-2
Samsung Electronics
No
Parts
Remark
1) Take all the connector of PCB upper side out. (Inclusion Power Cord) 2) Detach the outdoor unit connection wire from the Terminal Block. 3) Loosen 4 fixing screws(CCW) of Ass'y Control-In. (Use +Screw Driver.) You can disassembly Ass'y Control In without evaporator disassembled.
Tray Drain
Samsung Electronics
4-3
No 4
Procedure 1) Loosen 2 fixing earth screws(CCW) of right side. (Use +Screw Driver.) 2) Detach the Connection Pipe. 3) Detach the Holder Pipe at the rear side.
Remark
4) Loosen the 4 fixing screws(CCW) of right and left side. (Use +Screw Driver.) 5) Lifting the Heat Exchanger up a little to push the up side for separation from the indoor unit. First, check Comp. Down and then disconnect the connection pipes before you disassemble the Evaporator from indoor unit.
1) Loosen the fixing screw(CCW). (Use +Screw Driver.) 2) Detach the Fan Motor from the Fan. 3) Detach the Fan From the left Holder Bearing.
4-4
Samsung Electronics
2) Loosen each 4 screws(CCW) on both right and left Cabinet Side edges and a fixing screw on the Cabinet Front lower to detach the Cabinet Front. (Use +Screw Driver.)
3) Detach the Cabinet Front like the picture on the right side.
4) Loosen 1 screw(CCW) fixed to assemble Plate Control Out with Cabinet-Side RH. (Use +Screw Driver.)
Samsung Electronics
4-5
No
Parts
Procedure 5) Loosen 2 fixing screws(CCW) on the rear side of Cabinet-Side RH. (Use +Screw Driver.)
Remark
6) Loosen 3 screws(CCW) fixed to assemble Bracket Valve with Cabinet-Side RH. (Use +Screw Driver.)
4-6
Samsung Electronics
No 2
Procedure 1) Detach the Motor Wire from the PCB of Assy Control Out.
Remark
4) Loosen 1 screw(CCW) fixed to assemble Assy Control Out with Partition. (Use +Screw Driver.)
Samsung Electronics
4-7
No 3
Procedure 1) Release the refrigerant at first. 2) Loosen fixing screw(CW). (Use Monkey Spanner.) 3) Disassemble the pipes in both inlet and outlet with welding torch. 4) Detach the Heat Exchanger.
Remark
Heat Exchanger
1) Loosen 2 fixing screws(CCW) on both sides. (Use +Screw Driver.) 2) Disassemble the pipes in both inlet and outlet with welding torch. 3) Detach the Heat Exchanger. Before you disassemble the pipes and Condenser, be sure that there should be no refrigerant remained in the unit.
1) Loosen 4 bolts(CCW) fixed to assemble Valve Service with Bracket Valve like the picture on the right side. (Use Monkey Spanner.) 2) Disassemble the pipes assembled the suction and discharge sides of the Compressor with welding torch.
Compressor
1) Loosen the Nut(CCW) of Terminal Cover. (Use Monkey Spanner.) 2) Detach the Terminal Cover and detach the Connect Comp Wire from Compressor. 3) Disassemble the Felt Comp Sound. 4) Loosen the 3 bolts(CCW) at the bottom of Compressor like the picture on the right side. (Use Monkey Spanner.)
4-8
Samsung Electronics
MEMO
Samsung Electronics
4-9
5-1
Samsung Electronics
Parts List
No.
1
Code No.
DB94-00454J DB94-00454H
Description
ASSY BACK BODY ASSY BACK BODY BACK BODY CUSHION BACK BODY ASSY SUPPORT EVAP RH ASSY SUPPORT EVAP RH MOTOR IN ASSY CROSS FAN ASSY BOLT SPECIAL ASSY RUBBER BEARING ASSY BEARING MOTOR CUSHION EVAP UP ASSY EVAP TOTAL ASSY EVAP TOTAL COVER BEARING ASSY EVAP ASSY EVAP ASSY TRAY DRAIN TRAY DRAIN BLADE-H BLADE-V TRAY STABILIZER CUSHION EPS TRAY RH RUBBER CAP DRAIN ASSY MOTOR STEPPING ASSY DRAIN HOSE ASSY CONTROL IN ASSY PANEL FRONT PANEL FRONT ASSY GRILLE AIR INLET(AQV**NSAN) ASSY GRILLE AIR INLET(AQV**FCN) ASSY COVER DISPLAY GUARD AIR FILTER ASSY PLATE HANGER HOLDER PIPE COVER TERMINAL ASSY REMOCON ASSY ASSY HIPS EPS HIPS HIPS
Specification
SA/SNA
SA SA SNA SNA SA SA SA SA SNA SNA SA SA SA SA SNA SNA SNA SA SNA SA SA SNA SA SNA SA SA SA SA SA SA SA SA SNA SNA SNA SA SA
220-240V~,50/60Hz,Class E OD92xL635 ASSY ASSY BEARING EPS ASSY ASSY ABS ASSY ASSY ASSY ABS HIPS PP ABS EPS GUM-EPM 220-240V~,50/60Hz,Class E ASSY ASSY ASSY HIPS ASSY ASSY ASSY PP ASSY PS ABS ARH-463
2-1 2-2
3 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 4 5 5-1 5-2
DB94-00457J DB63-00848A DB61-01635C DB61-01636A DB63-00849A DB69-00839A DB73-00180A DB31-00371A DB94-00458B DB93-05853A DB92-01237B DB64-00989E DB92-01207B DB92-00848J
5-3 5-4 6 7 8 9
Samsung Electronics
5-2
5-3
Samsung Electronics
Parts List
No.
1 2 3 4 5 6 7 8 9 10 11 12
Code No.
DB90-03870A DB63-02004A DB90-01330L DB99-00401B DB67-00397A DB60-30028A DB31-00220B DB61-01644A DB97-02225A DB94-01180B DB27-00041A DB96-06562C DB96-06562D
Description
ASSY CABI FRONT GUARD FAN ASSY BASE OUT ASSY BRACKET VALVE FAN-PROPELLER NUT-HEXAGON MOTOR FAN OUT BRACKET MOTOR ASSY SUPPORT PLATE B/M ASSY PARTITION REACTOR ASSY COND UNIT ASSY COND UNIT COVER CONTROL ASSY CABINET SIDE RH ASSY CABINET SIDE LF COMPRESSOR GROMMET ISOLATOR SCREW HEX SCREW MACHINE COVER TERMINAL GASKET FELT COMP SIDE FELT COMP BASE FELT COMP UPPER FELT COMP SIDE OUT FELT COMP UPPER OUT ASSY VALVE 4WAY 4WAY VALVE VALVE SERVICE ASSY VALVE CHECK ASSY VALVE CHECK VALVE SERVICE ASSY CONTROL OUT ASSY CONTROL OUT SCREEN COND BAR THERMISTOR OUT/DIS THERMISTOR COND CONNECT WIRE COMP
Specification
ASSY,SC-94445T HIPS,SC-90073R ASSY,SC-94445T ASSY,SC-94445T AS+G/F20%,400 M6 AC Motor SGCC-M SGCC-M ASSY,SGCC-M PPS,5mH,10A ASSY ASSY PP,SC-90073R ASSY,SC-94445T SECC-P,SC-94445T ROTARY,BLDC NR M8 M5 PBT(G/F 15%) EPDM FELT+PVC Sheet FELT+PVC Sheet FELT+PVC Sheet FELT+PVC Sheet FELT+PVC Sheet ASSY R410A,SANHUA R410A,SANHUA,3/8 ASSY ASSY R410A,SANHUA,1/4 ASSY ASSY P.E.H 100% ASSY ASSY ASSY
SA/SNA
SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SNA SNA SNA SNA SNA SA SA SA SA SA SA SNA SNA SA SA SNA SA SA SA SA SA SA
DB63-00843A DB90-01546N DB90-01332A G4C090LUDER DB63-01967A DB60-30028A DB60-30004A DB63-00816A DB63-00817A DB63-01647A DB63-01950A DB63-01710A DB63-01948A DB63-01949A
20 20-1 20-2 21
21-2 22
23 24 25 26
Samsung Electronics
5-4
Parts List
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Code No.
DB61-01637A DB93-05866A DB65-00181B DB93-03117A DB61-01639A DB61-01097A 6001-000929 6001-001054 DB93-04685A DB93-04685A DB93-04487A DB32-00020A DB63-00851A DB73-00242B DB39-00514B DB39-00148A DB93-01549F 6001-000725
Description
CASE CONTROL-IN ASSY PCB MAIN-IN TERMINAL BLOCK-ASSY ASSY PCB SUB PLATE-CONTROL IN HOLDER-WIRE CLAMP SCREW-MACHINE SCREW-MACHINE SCREW-SPECIAL ASSY CONNECTOR WIRE ASSY CONNECTOR WIRE THERMISTOR-WIRE ASSY COVER-DRAIN RUBBER-BAND CONNECTOR WIRE EARTH PLATE EARTH WIRE ASSY-POWER CORD SCREW-MACHINE
Specification
SS-P/J,ABS,-,-,-,BLK,SSEC FORTE,ASSY PCB MAIN AQV12FA,12K_In ASK(P)13WHWE,WW1,TSE,GRN/GRN/RED -,SGCC-M,T1.0,-,160,-,SSEC,SS-PJT -,ABS,-,-,-,BLK,V21-PJ PH,+,-,M3,L22,ZPC(WHT),SWRCH18A,UP,TH,+,-,M4,L10,ZPC(WHT),SM20C,-,TH, M4xL8 FORTE1-PJT,UL1007 26AWG FORTE-PJT,UL1007 28AWG 103AT,-,-,-20~+100,-,-,-,-,SS-PJT,ABS,-,-,-,-,-,NO,SSEC WW2-P/J,SILICON RUBBER,-,-,-,BLACK,-,-,SSEC,L120xW15xT0.3 YEL/GRN YEL/GRN MID,E,CB TH,+,-,M4,L16,ZPC(WHT),SWRCH18A,UP,-
Q'TY
1 1 1 1 1 1 1 3 1 1 1 1 1 1 3
SA/SNA
SA SA SNA SA SNA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA
5-5
Samsung Electronics
MEMO
Samsung Electronics
5-6
5-7
Samsung Electronics
Parts List
Qty AQV09NSAX AQV12NSAX 1 1 3 5 1 1 2 1 1 1 1 1 1 1 1 M4,L10 KFR-35(25)GW/GPI M4,L8 M4,L10 L100MM Unitgram 2 1 2 1 1 2 1 1 3 5 1 1 2 1 1 1 1 1 1 1 1 2 1 2 1 1 2
No 1 2 3 4 5
Description CASE CONTROL-COVER SEAL-CASE CONTROL COVER SCREW ASSY-SCREW MACHINE ASSY-PCB OUT ASSY-PCB OUT HEAT SINK SCREW-TAPPING ASSY-PCB EMI CASE CONTROL-BASE PLATE-CONTROL OUT SEAL-CASE CONTROL C-FILM,LEAD-OTHER SCREW-TAPPING TERMINAL BLOCK HOLDER-WIRE CLAMP SCREW INSULATOR-KFR SCREW SCREW CABLE-TIE ASSY
Specification ABS V0,T2.0,AS12BPBX AS12BPBX,FOAM-LEX 2S,M3,L8 M3,L16 FORTE 12K FORTE 9K KFR-35(25)GW/GPI,AL M4,2S,L10 FORTE/VIACE 12K/9K ABS V0,T2.0,AS12BPBX FORTE 12K/9K KFR-35GW/WCI 450V M3,20 INV,DAF-3P
SA/SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
DB62-03155A 6002-000560 DB93-04264A DB61-02250A DB70-00547A DB62-02332P 2301-001377 DB91-00309A DB95-01140B DB61-00250A 6002-000527 DB81-00547B 6009-001001 6001-001054 DB65-10088D DB98-24813A
Samsung Electronics
5-8
2007-000078 R-CHIP 2007-000962 R-CHIP 2007-000290 R-CHIP 2007-000872 R-CHIP 2007-000944 R-CHIP 2007-001068 2007-000070 2007-000087 2007-000093 R-CHIP R-CHIP R-CHIP R-CHIP
6-1
Samsung Electronics
Location No. R410,R501 R609 R105 VA71 C601 C105 C103 C111,C112 RY74 RY71 C110 C107,C108 C109 XTAL51 XC71,XC72 CR71 L101 FT71 BZ61 F701-1 F702 CN72 ST11 EARTH PCB
Code No. 2007-000109 2007-000119 2007-000931 1405-000154 R-CHIP R-CHIP R-CHIP VARISTOR
Description
Specification 1M-J 560-J 470-J INR14D561K-RS 47uF,20%,50V,GP,TP,105 ,6.3x11,5 470uF,20%,16V,GP,TP,8x11 .5,5,85 1000uF,20%,25V,GP,TP,10x 20,5 6.8uF,20%,450V,GP,TP,10x 16mm,5 PCJ-112D3MH,501X PCF-112D1M-2,20A 1nF 2.2nF 0.082nF 4MHZ 100nF 1.2uF 5mH SSU10V-1500S CBE2220BP 521-3150-401 LT-5-010-H YW396-05AV, WHT/ VH-5A,WHT,24(CWB) JT1916-01 EARTH CEM3 AC_COM
QTY 2 1 1 1 1 1 1 2 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1
SA/SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA
2401-002300 C-AL 2401-000037 C-AL 2401-000151 C-AL 2401-003518 C-AL 3501-001154 3501-001169 2201-000983 2201-000987 2201-002193 2802-001179 2301-001220 2301-001251 2702-001118 DB27-00017A 3002-001129 3601-000263 3601-001209 RELAY-MINIATURE RELAY-POWER C-CERAMIC,DISC C-CERAMIC,DISC C-CERAMIC,DISC RESONATOR-CERAMIC C-FILM,LEAD-PPF C-FILM,LEAD-PPF INDUCTOR-RADIAL COIL CHOKE BUZZER-PIEZO FUSE-CARTRIDGE FUSE-RADIAL LEAD
3711-000262 CONNECTOR-HEADER DB26-00015A DB93-04814A DB41-00526A DB93-04256B TRANS SWITCHING CONNECT WIRE PCB MAIN-INDDOR INDOOR SUB PBA
Samsung Electronics
6-2
Code No.
2202-000780 2202-000173 3711-003846 0601-000552 0401-000005 2001-000109 2001-000109 0609-001204 3404-001220 0601-000552 0601-001373 DB41-00352A
Description
C-CERAMIC,MLC-AXIAL C-CERAMIC,MLC-AXIAL HEADER-BOARD TO CABLE LED DIODE-SWITCHING R-CARBON(S) R-CARBON(S) MODULE REMOCON SWITCH-TACT LED LED PCB SUB
Specification
100nF,+80-20%,50V,Y5V,-,3.5x19mm,1nF,10%,50V,Y5P,-,1.9x3.5mm,BOX,8P,1R,2mm,ANGLE,SN ROUND,GRN,3mm,570nm 1N4148,75V,150mA,DO-35,TP 470ohm,5%,1/2W,AA,TP,2.4x6.4mm 470ohm,5%,1/2W,AA,TP,2.4x6.4mm HORIZONTAL,6.5mm,TR 12V,50mA,160gf,6.1x6.1x5.0mm,SPST ROUND,GRN,3mm,570nm ROUND,RED,3mm,630nm WW1-P/J,TSE,FR-1,1,00,T1.6,-,-,-,-,DISP/MODULE/SWITCH
QTY 1 1 1 1 1 1 1 1 1 1 1 1
SA/SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA
6-3
Samsung Electronics
2007-000074 R-CHIP;100ohm,5%,1/10W,TP,1608 2007-000076 2007-000077 2007-000119 2007-000080 2007-000082 R-CHIP;330ohm,5%,1/10W,TP,1608 R-CHIP;470ohm,5%,1/10W,TP,1608 R-CHIP;560ohm,5%,1/10W,TP,1608 R-CHIP;2Kohm,5%,1/10W,TP,1608 R-CHIP;3.3Kohm,5%,1/10W,TP,1608
2007-000084 R-CHIP;4.7Kohm,5%,1/10W,TP,1608 2007-000087 R-CHIP;6.8Kohm,5%,1/10W,TP,1608 2007-000090 R-CHIP;10Kohm,5%,1/10W,TP,1608 2007-000094 2007-000119 2007-000263 2007-000300 2007-000385 2007-000493 2007-000553 2007-000614 2007-000781 2007-000924 2007-000931 2007-000950 2007-000962 2007-000987 2007-001118 R-CHIP;22Kohm,5%,1/10W,TP,1608 R-CHIP;560ohm,5%,1/10W,TP,1608 R-CHIP;1.82Kohm,1%,1/8W,TP,2012 R-CHIP;10Kohm,5%,1/8W,TP,2012 R-CHIP;14.3Kohm,1%,1/4W,TP,3216 R-CHIP;2.2Kohm,5%,1/8W,TP,2012 R-CHIP;20ohm,5%,1/4W,TP,3216 R-CHIP;24Kohm,1%,1/10W,TP,1608 R-CHIP;33ohm,5%,1/8W,TP,2012 R-CHIP;470Kohm,1%,1/4W,TP,3216 R-CHIP;470ohm,5%,1/8W,TP,2012 R-CHIP;47ohm,5%,1/4W,TP,3216 R-CHIP;5.1Kohm,1%,1/10W,TP,1608 R-CHIP;5.6ohm,5%,1/8W,TP,2012 R-CHIP;680ohm,5%,1/8W,TP,2012
Samsung Electronics
6-4
Code No.
Description
Specification
QTY 4 3 3 6 12 5 5 2 32 1 1 1 1 5 7 3 1 1 1 1 2 1 1 2 1 2 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1
SA/SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA
2007-002667 R-CHIP;90.9Kohm,1%,1/4W,TP,3216 90.9K-F 2007-008023 R-CHIP;100Kohm,5%,1W,TP,6432 100K-J 2201-000322 C-CERAMIC,DISC;2.2NF,10%,2KV,Y5P,TP,13X5MM,10 2.2nF 2203-000236 C-CER,CHIP;0.1NF,5%,50V,C0G,TP,1608 2203-000257 C-CER,CHIP;10nF,10%,50V,X7R,TP,1608 2203-000440 C-CER,CHIP;1nF,10%,50V,X7R,TP,1608,2203-002002 C-CER,CHIP;33pF,5%,50V,NPO,BK,1608,2203-002398 C-CER,CHIP;22nF,10%,50V,X7R,1608 2203-005249 C-CER,CHIP;100nF,10%,50V,X7R,TP,1608,2203-006348 C-CER,CHIP;1000nF,10%,25V,X5R,1608 C-FILM,LEAD2301-000141 PEF;10nF,10%,630V,TP,16x11x7.5mm,5 2301-001331 C-FILM,LEAD-PEF;10nF,5%,100V,TP,7.5x4x7mm,5 2306-000123 C-FILM,LEAD-PPF;100nF,5%,630V,BK,26x16.5x8.5,2 2401-000832 C-AL;220uF,20%,25V,GP,TP,8x11.5,5 2401-001907 C-AL;10uF,20%,16V,BP,TP,5x11mm,5mm 2401-002300 2401-002598 2401-003541 2401-003736 2802-001198 C-AL;47uF,20%,50V,GP,TP,6.3x11,5 C-AL;220uF,20%,50V,GP,TP,10x16,5 C-AL;10uF,20% ,450V,WT,TP,12.5x20mm,5 C-AL;22UF,20%,50V,WT,TP,5X11MM,2 RESONATOR-CERAMIC;10MHZ,0.5%,BK,8X3X5.5MM
RELAY-
0.1nF 10nF 1nF 33pF 22nF 100nF 1000nF 10nF 10nF 100nF 220uF 10uF 47uF 220uF 10uF 22uF 10MHZ PCJ112D3MH,501X SMW250-06 SMW200-10 TAB MN103SFA7K ACS712 FSBS15CH60 GS1B2560 FEP30JP KFR-35GW/GPI 1.8K-F TLP351 FSDH321 470uF FORTE1 12K FORTE1 9K EARTH 4WAY COMM-N COMP REACTOR MOTOR MONBLANC
C113 C001 C301 C418 C110,C114,C119,C123,C804 C552,C559,C562,C564,C569,C 574,C577 C409,C410,C411 C416,*C905 C122 C104 XTAL RY501,*RY502 CN54 CN30 AC_L,AC_N IC01 IC451,IC452 IPM BD01 D101 PT02 R106 IC81 IC11 C101,C102,C103 IC501 IC501
WIRE-FAN 160*140
3501-001154 MINIATURE;12Vdc,200mW,3000mA,1FormA,10mS,10m HEADER-BOARD TO CABLE;BOX,6P,1R,2.5mm,STRAI 3711-001036 GHT,SN CONNECTOR3711-004182 HEADER;BOX,10P,1R,2MM,STRAIGHT,SN,NTR 3712-001139 CONNECTOR-TERMINAL;TAB,MALE,-,6.35X0.8MM Montblanc1 OUTDOOR Inv DB91-00532A Micom,MN103SFA7K,80P, ROM Size: 256K bytes SENSOR MAG-CT SENSOR;ASC712,5HP DB32-00173A INVERTER,-,-40~150 DB95-00599A ASSY-IPM;KFR-35GW/GPI,INVERTER DB98-16586A ASSY-DIODE;GS1B2560 DB98-16591A ASSY-DIODE RECTIFIER;FEP30JP DB98-20602A ASSY-PULSE TRANS;KFR-35GW/GPI,INVERTER DB98-20665A ASSY-RESISTOR;KFR-35(25)GW/GPI,1.8k F 1608 DB98-20678A ASSY-PHOTOCOUPLER;KFR-35(25)GW/GPI,TLP351 DB98-20679A ASSY-FPS;KFR-35(25)GW/GPI,FSDH321 DB98-21655A ASSY-CAP;KFR-35(25)GW,KMH400VS470 DB91-00531A EEPROM DATA DB91-00530A EEPROM DATA DB39-00514F CONNECT WIRE DB93-04349A CONNECT WIRE DB93-04348C CONNECT WIRE DB93-04336A CONNECT WIRE DB93-04348B CONNECT WIRE DB93-06156A CONNECT WIRE DB41-00626A PCB
6-5
Samsung Electronics
3601-001159 FUSE-CARTRIDGE 4715-001093 POSISTOR DB98-17990A ASSY-EMI FILTER 3602-001038 DB39-00514F DB39-00961T DB39-00961U DB39-00998C DB41-00532A 1405-000154 2201-000540 2301-001285 2301-001325 6042-001009 6042-001012 FUSE-CLIP CONNECT WIRE LEAD WIRE LEAD WIRE C/W POWER PCB OUTDOOR EMI VARISTOR C-CERAMIC,DISC C-FILM,LEAD-PPF C-FILM,LEAD-PPF EYELET EYELET
Samsung Electronics
6-6
7. Wiring Diagram
7-1 Indoor Unit
7-1
Samsung Electronics
Samsung Electronics
7-2
8. Schematic Diagram
8-1 Indoor Unit
Samsung Electronics
8-1
Samsung Electronics
8-2
9. Circuit Descriptions
9-1 PCB Circuit Descriptions
9-1-1 Indoor Unit
SMPS
INDOOR FAN CONTROL ZERO CROSSING PART INDOOR TEMPERATURE SENSOR
BUZZER PART
SUB PCB CONNECTOR DISPLAY STEP MOTOR & ION
Samsung Electronics
9-1
Circuit Descriptions
Circuit Descriptions
TEMPERATURE SENSOR & EEV BLDC FAN COMMUNICATION PFC SMPS INVERTER
Samsung Electronics
9-2
Indoor Unit
Outdoor Unit
Check valve
Capillary tube Cross Fan Heat Exchanger (Evaporator) Heat Exchanger (Condenser) Propeller Fan
T2 Gas side 3 way valve 4 way valve Cooling Compressor Heating Gas Leak Check Point
9-3
Samsung Electronics
8 9 10
11
12
1 2 3 4 5 6
Power Motor RPM Feedback Remocon Module Humidity Sensor Anions MPI
7 8 9 10 11 12
Temperature Sensor Auto Grill HVPS(High voltage Generator) BLADE-H Step Motor Display Indoor Fan Motor
Samsung Electronics
10-1
10
1 2 3 4 5
6 7 8 9 10
COND/OLP Temperature Sensor DIS/OUT Temperature Sensor EEV Connector Comp. Connector Wire Reactor Connector Wire
10-2
Samsung Electronics
The design and shape are subject to change according to the model.
Air Inlet
Temperature sensor
Power(On/Off) button Air filter (under the grille) Air flow blades (outlet)
Operation indicator (GREEN) Timer indicator (GREEN) Turbo indicator (RED) Power(On/Off) button
Samsung Electronics
11-1
Operating Instructions
Air Outlet
Connection Valve
Air Outlet
Connection Valve
11-2
Samsung Electronics
Remote control transmission indicator Operating mode indicator ( AUTO, COOL, DRY, FAN, HEAT) Temperature setting Turbo function indicator
Mode selection button (AUTO, COOL, DRY, FAN, HEAT) Temperature adjustment buttons
Turbo button Good Sleep mode indicator Fan speed & Silence indicator Air ow direction On Timer indicator Fan speed adjustment button & Silence mode button Swing button On Timer button O Timer button
Samsung Electronics
11-3
Explanation
button on the remote control until is displayed.
Remark
Cool Mode
Press the
is displayed.
Heat Mode
Press the
is displayed.
11-4
Samsung Electronics
Operating Instructions
Basic Function(cont.)
Mode Dry Mode
Press the
Explanation
button on the remote control until is displayed.
Remark
Fan Mode
Press the
is displayed.
Explanation
Remark
You can select the Turbo function in the Auto, Cool and Heat mode.
If you select this function in the Dry or Fan mode, it will return to the Auto mode.
good'sleep Mode
is displayed on your
Samsung Electronics
11-5
12. Troubleshooting
12-1 Items to be checked first
1. The input voltage should be rating voltage 10% range. The air conditioner may not operate properly if the voltage is out of this range. Is the link cable linking the indoor unit and the outdoor unit linked properly? The indoor unit and the outdoor unit shall be linked by 5 cables. Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of cables. Otherwise the air conditioner may not operate properly. When a problem occurs due to the contents illustrated in the table below it is a symptom not related to the malfunction of the air conditioner.
No 1 Operation of air conditioner The OPERATION indication LED(BLUE) blinks when a power plug of the indoor unit is plugged in for the first time. Explanation It indicates power is on. The LED stops blinking if the operation ON/OFF button on the remote control unit is pushed.
2.
3.
In a COOL operation mode, the compressor does not operate at a room temperature higher than the setting temperature that the INDOOR FAN should operate. [In case of heat pump model] In a HEAT operation mode, the compressor does not operate at a room temperature lower than the setting temperature that indoor fan should operate. Fan speed setting is not allowed in DRY( ) mode.
In happens after a delay of 3 minutes when the compressor is reoperated. The same phenomenon occurs when a power is on. As a phenomenon that the compressor is reoperated after a delay of 3 minutes, the indoor fan is adjusted automatically with reference to a temperature of the air blew.
The speed of the indoor fan is set to LL in DRY mode. Fan speed is selected automatically in AUTO mode. ) Compressor operation is controlled automatically in DRY mode depending on the room temperature and humidity. Timer is being activated and the unit is in ready mode. The unit operates normally if the timer operation is cancelled. The compressor stops intermittently or the fan speed of the indoor unit decreases to prevent inside/outside air frozen depending on the inside/outside air temperature. When the unit is turned off while de-ice is activated, the compressor continues operation for up to 9 minutes(maximum) until the deice is completed. The compressor and indoor fan stop intermittently if room temperature exceeds a setting temperature in order to protect the compressor from overheated air in a HEAT mode. The compressor operates in a reverse cycle to remove exterior ice in a HEAT mode, and indoor fan and outdoor fan do not operate intermittently for within 20% of the total heater operation
Timer LED(ORANGE) of the indoor unit lights up and the air conditioner does not operate. The compressor stops intermittently in a COOL mode or DRY mode, and fan speed of the indoor unit decreases.
[In case of heat pump model] Compressor of the outdoor unit is operating although it is turned off in a HEAT mode. [In case of heat pump model] The compressor and indoor fan stop intermittently in HEAT mode. [In case of heat pump model] Indoor fan and outdoor fan stop operation intermittently in a HEAT mode.
12-1
Samsung Electronics
Press the Power Button on the remote control unit to operate the air conditioner does not operate Check the indoor unit control board Yes
operate
Check whether 2 wires of power cord are connected correctly to the terminal block and control board.
No
Yes Check whether the fuse on the control board is normal. FUSE(F701) : T3.15[A]/250[V]
No
Replace fuse
Yes
Check the output of SMPS on the control board. Input power: AC23015%[V] IC02 Input: DC12[V] IC02 output: DC5[V]
No
Samsung Electronics
12-2
Troubleshooting
Is the voltage of indoor unit terminal block 1 and 2 correct after power input?
No
No
Yes Is the indoor unit fuse normal? Pull out the power cord and execute the following step after 30 seconds.
No
Is the outdoor unit normal? Yes Is the outdoor unit normal? Is the reactor connected correctly? Yes Is the +, - of C102 short?
No
No
No
Yes
Exchange the PCB. Yes Is the +,- of C102 short? Yes Exchange the PCB. No
Are the BLDC FAN Wire 1 and 3 short? Yes Exchange the BLDC FAN.
Normal Operation
Exit
12-3
Samsung Electronics
Troubleshooting
12-2-3 When the Up/Down Louver Motor Does Not Operate. (Initial Diagnosis)
1. Checklist : 1) Is input voltage normal? 2) Is the Up/Down louver motor properly connected with the connector (CN61)? 2. Troubleshooting procedure
No
Yes Does operation start when swing button of the remote control unit pushed? No Voltage at pin #30~#34 of micom (IC04) change?(Squarewave)
Yes
Normal
No
Yes Voltage at pin #2 ~ #5 of CN61(motor connector) change?(Squarewave) Yes Up/Down louver motor is faulty.
No
Samsung Electronics
12-4
Troubleshooting
Is the Pin voltage of CN01 #1, #3 over 250V? Yes Is the Pin voltage of CN01 #3, #5 within 1V~5V during the operation?
No
Follow the Check Procedure of outdoor unit power supply error check.
No
Does the Pin voltage of IC01(MICOM) No.13 change?(Square-Wave) Yes FAN DRIVE CIRCUIT (Q901,Q902 etc.) error
No
Yes
MICOM Error
No
Pull out the power cord and execute the following step after 30 seconds.
Yes
Is the short between the BLDC FAN Wires? Yes Exchange the BLDC FAN MOTOR.
No
12-5
Samsung Electronics
Troubleshooting
Is the installation of outdoor unit good? Yes Dose the compressor rotate normally?
No
No
Yes Is the assembly of R418, R413, IC41, C437 and the peripheral part good? Yes Pull out the power cord and exchange the PCB from the case after 30 seconds. No Exchange the PCB.
Is the assembly of Micom and peripheral circuit part good? Yes Check again after assembly of PCB.
No
Samsung Electronics
12-6
Troubleshooting
12-2-6 In case of heating at the cooling mode or cooling at the heating mode
1. Troubleshooting procedure
Yes
No No
Yes Is the outdoor air sensor and outdoor heat exchanger attached correctly? Yes No
Yes
No
No
No
Dose the voltage of AC 220V apply to the connector of 4 way valve coil during the operation? Yes Go to the next page 4 way valve main body error
No
12-7
Samsung Electronics
Troubleshooting
No
Yes Check the resistance value of EEV coil. OK NG EEV coil error
Yes
No
Yes
Is the outdoor fan connected correctly? Yes Check the resistance value of outdoor fan. OK
No
NG
Dose the voltage of DC300V apply to the connector of outdoor fan during the operation of outdoor unit? No Outdoor PCB error
Samsung Electronics
12-8
Troubleshooting
Is the sensor connector connected correctly in accordance with a color? Yes No Is the temperature sensor connected correctly without separation? Yes Does the both terminal of sensor satisfy the resistance value in accordance with temperature? (Refer to the R/T TABLE) Yes No Is the resistance value of sensor connection pull_up 18.2K? Yes No No No
Normal operation
Exit
12-9
Samsung Electronics
Troubleshooting
Is the sensor connector connected correctly in accordance with a color? Yes No Is the temperature sensor connected correctly without separation? Yes Does the both terminal of sensor satisfy the resistance value in accordance with temperature? (Refer to the R/T TABLE) Yes No Is the resistance value of sensor connection pull_up 24K? Yes No No No
Normal operation
Exit
Samsung Electronics
12-10
Troubleshooting
Is the sensor connector connected correctly in accordance with a color? Yes No Is the temperature sensor connected correctly without separation? Yes Does the both terminal of sensor satisfy the resistance value in accordance with temperature? (Refer to the R/T TABLE) Yes No Is the resistance value of sensor connection pull_up 18.2K? Yes No No No
Normal operation
Exit
12-11
Samsung Electronics
Troubleshooting
Yes No Is the color of Fan wire matched correctly? No Exchange the Fan.
Exit
Samsung Electronics
12-12
Troubleshooting
Is the voltage of indoor unit terminal block 1, 2 correct after power supply? Yes Is the capacitor(C101, C102, C103) for DC-Link assembled in accordance the specification? Yes Are R113, R114, R115 470kohm? Yes Is R116 14.3kohm? Yes No No No
Normal operation
Exit
12-13
Samsung Electronics
Troubleshooting
Is the O.C.(Over Current) error occurred? Yes Is the Shunt resistance value normal? Yes Is the interphase resistance value of compressor (uv, vw, wu) normal? Yes Is the compressor body and interphase resistance insulated? Yes Is the condition of indoor/outdoor temperature normal load?
No
No
No
No
No
Yes Yes Is the O.C. error occurred again? No Terminate the service.
Is the position of temperature sensor and the sensing value normal? Yes Is the connection cable for the compressor and power terminal normal? Yes Exchange the PCB.
No
No
Samsung Electronics
12-14
Troubleshooting
Is the communication error occurred again? Yes Isn't the power cable and communication cable error? Yes Is the connection of communication cable normal? Yes Is it the outdoor 2 Micom(Inverter + Main) model? Yes Exchange the outdoor unit PCB.
No
No
No
No
12-15
Samsung Electronics
Troubleshooting
Is the restart error occurred again? Yes Is the interphase resistance value of compressor (uv, vw, wu) normal? Yes Is the compressor body and interphase resistance insulated? Yes Is the connection cable for the compressor and power terminal normal? Yes Exchange the PCB.
No
No
No
No
Samsung Electronics
12-16
Troubleshooting
Is the lock error occurred again? Yes Is the interphase resistance value of compressor (uv, vw, wu) normal? Yes Is the compressor body and interphase resistance insulated? Yes Is the connection cable for the compressor and power terminal normal? Yes Exchange the PCB.
No
No
No
No
12-17
Samsung Electronics
Troubleshooting
Is the DC Link voltage error occurred again? Yes Is the power voltage normal? Yes Is the front and back terminal voltage of indoor/outdoor power relay normal? Yes Reassembly the PCB. Yes Is the appearance of DC Link Capacitor normal? Yes Is the resistance for the detection of DC Link voltage normal? Yes Is the resistance value of DC Link discharge normal? Yes Is the reactor insulation damaged? Yes Exchange the reactor.
No
No
No
No
No
No
No
Samsung Electronics
12-18
Troubleshooting
12-19
Samsung Electronics
Over current Indoor Fan Motor Short AC Part Pattern Short of the MAIN PCB
2) Is the voltage between both terminals of the C104 on the 2nd side of the transformer DC12V 0.5V? 3) Is the voltage between both terminals of OUT and GND of IC19(KA78L05) DC5V 0.5V? 3 Press the ON/OFF button. Checking the power voltage. 1) Is the voltage over AC180V being imposed on 1) terminal #3 and #5 of the fan motor connector(CN72)? 2) Check the voltage of both terminals of terminal block 1 and N(1) after 3 minute operation.: AC220V 4 Press the ON/OFF button. 1. FAN Speed [High] 2. Continuous Operation 1) Is the voltage over AC180V being imposed on 1) terminal #3 and #5 of the fan motor connector(CN72)? 2) The fan motor of the indoor unit doesnt run.
Samsung Electronics
12-20
Troubleshooting
1) Is R701 200ohm? 2) Does ry74 operate normally? (IC05 & 16:0V, 1:5V) 3) Is the fuse(F701) normal? 4) Is the Sub PCB assembled normally?
Outdoor PCB Error SUB Relay(RY74) Error IC05 Error Indoor PCB Error
1) Normal: Red: Light On, Green: Flickering, Yellow: Light Off? 2) Is the voltage of C101 250V over? 3) Is the input of IC19 8V, and the output 5V? 4) Recheck after disassembling BLDC FAN Wire.
Inner short of outdoor PCB Wrong assembly of outdoor PCB BLDC FAN Error
1) Is the green LED light on once per second? Check the condition of indoor & outdoor connec- 2) Is the indoor & outdoor connection able connected in order? tion cable. 3) Is the grounding wire connected to the both of indoor & outdoor unit? 4) Is the voltage of terminal block N(1), 225V? Check the Comp Wire. 1) Is it connected red, blue, and yellow in order in counterclockwise. 2) Are the valve and its installation condition good? 3) Is the installation condition of outdoor unit?
1) Is CN01 1, 3 over 250V? 2) Is CN01 3, 5 within 1V~5V? 3) Is the voltage of CN01 6 changed? 4) Is the resistance of BLDC Motor 1, 3 opened after power off?
12-21
Samsung Electronics
Measure the resistance between terminals of the connector (CN72) with a tester. Normal At the normal temperature (10C ~ 30C)
Compare terminal Yellow, Blue Yellow, Red Resistance 404.4 10% 340 10% Remark Main Sub
, 0 . . . Open or Short
Measure the resistance between the red wire and each terminal wire with a tester. Normal Abnormal About 300 at the normal temperature (20C ~ 30C) , 0 . . . Open or Short
Samsung Electronics
12-22
REMOTE CONTROL
POWER ON/OFF COMPRESSOR CONTROL SIGNAL STEPPING MOTOR CONTROL SIGNAL BUZZER MELODY CONTROL SIGNAL ANION CONTROL SIGNAL*
TRIGGER SIGNAL
SSR
TURBO OPERATION FAN SPEED SELECT (H/M/L/ AUTO) BLADE-H MOVING SELECT ON, OFF TIMER SELECT/CANCEL TEMPERATURE SELECT(UP/DOWN) SLEEP OPERATION
COMMUNICATION SIGNAL
OUTDOOR UNIT
BUZZER
OPTION ENERGY SAVING SELECT DC12V SOUND ON/OFF SELECT DIGITAL ON/OFF SMPS POWER BLOCK
DC5V DC12V
AC INPUT
AC230V DC25V
13-1
Samsung Electronics
Block Diagram
BUZZER CONTROL
SMPS
AC COMMUNICATION SUB-PCB
Samsung Electronics
13-2
OSCILLATION CIRCUIT
AC ZERO CROSSING SIGNAL COMPRESSOR ZERO CROSSING SIGNAL BLDC FAN PULSE SIGNAL IPM FAULT SIGNAL DC VOLTAGE AC CURRENT
FAN
COMPRESSOR
FAN CONTROL SIGNAL EEV CONTROL SIGNAL 4 WAY CONTROL SIGNAL PFC CONTROL SIGNAL COMPRESSOR CONTROL(6P, BLDC) LED CONTROL SIGNAL INDOOR COMMUNICATION SIGNAL
SMPS
INDOOR UNIT
PFC CIRCUIT
AC INPUT
13-3
Samsung Electronics
Block Diagram
OUTDOOR FAN
IGBT
B/D
DIODE
DC_LINK CAP
SMPS
IPM
Samsung Electronics
13-4
Project model code for overseas from 2008(For RAC Export Models)
Model Code
Product Division AS AQ Cooling Only Heat Pump A B D F Inverter V None Inverter Non Inverter G H J L M Capacity 09 12 18 24 30 36 9,000 Btu 12,000 Btu 18,000 Btu 24,000 Btu 30,000 Btu 36,000 Btu N P T V
Product classification Mont Blanc(Premium) BIG Mont Blanc(Deluxe) Forte GP HB WW Premium Forte Deluxe Moderato Neo Forte Presto Tiffany Vivace WW Forte Extreme Tsar MID SER A B C
W X Z
: Use the " " digit for Grille Color deviation. : Dont use the digit for Basic White model. ex) Silver : S, Black : B, White : W, etc. : Use the " " digit for Electric Source deviation. : Only for "XAP", "XAX", "GEM" Buyer. : Use the " " digit for classification between indoor and outdoor. Indoor "N" & Outdoor "X". : Use the digit for KD models. "CKD" "1" & "SKD" "2".
14-1
Samsung Electronics
AQV12
Samsung Electronics
14-2
14-3
Samsung Electronics
Q A
Cooling Q A
Q A
Q A
Q A
Leakage
Q A
Q A Smells
Samsung Electronics
14-4
Reference Sheet
Classification
Class Q A
Description Whenever the air conditioner is turned on, it stinks. There are no components in the air conditioner sending out chemical smells. But, when the air conditioner is turned on, other smell sources are sucked into the air conditioner and get out of it. So, find and root out the smell sources. Generally, when the drain hose is taken out to the washing room or there are sources of smells such as a diaper bin, a shoe shelf or a socks bin, bad smells generate. Also, it occurs where glass cleaners or air fresheners are used; when they are sucked in interacting with dusts and moistures inside, bad smells generate. These kinds of organic materials noxious to human bodies. So, we recommend against the use of them. Whenever the air conditioner is turned on, it smells sour. When the room is papered recently, its paste smells would be sucked inside. Also, when the air conditioner is installed in the study room of young boys loving sweat-generating activities such as the basketball, excessive sweats evaporate and get sucked into the air conditioner resulting in bad smells. So, find and root out the problem or refresh the room frequently. Whenever the air conditioner is turned on, it smells musty. It is due to the improper keeping of the product after its use. When keeping the product, dry up the inside with the operation of Ventilation to prevent must. When the product is kept without drying up the inside with Ventilation, mold would grow inside resulting in must. So, open the windows and switch on the Ventilation function to get rid of the saturated smell inside. Whenever the air conditioner is turned on, it sends out bad smells such as stale smells. It occurs generally when there are pet animals in the house. Their smells stay at the same place. But, when the air conditioner is turned on, the air gets circulated resulting in the circulation of the smells. So, find and root out the problem or refresh the room frequently. It sends out bad smells. When the air filter is filthy, it could send out bad smells. So, clean the filter and ventilate the room with the windows open while operating the Ventilation function. It won't start. There is a power failure or it is plugged out. Also, check if the power distribution panel is switched off. It goes off during operation. When the hot air does not escape properly, it goes off during operation. It occurs when it does not ventilate properly because the outdoor unit is covered, the back of the outdoor unit is blocked by a cardboard or a plywood panel, and the front of the outdoor unit is blocked by the closed window or other obstacles. Clear the above obstacles from the outdoor unit. It generally works properly. But, when it's considerably hot, it goes off during operation. It occurs when the outdoor unit is exposed to direct sunlight and the hot air does not escape properly. Set up a sun blind over the outdoor unit and clear the neighboring obstacles from the outdoor unit to provide good ventilation. When it goes off frequently during a heat wave, it would prevent the turn-off and increase the cooling capacity cleaning the outdoor unit or spraying some water to the heat exchanger. The remote controller won't operate. When the batteries run out or the transmitter or receiver of the remote controller is blocked by obstacles, change the batteries or keep the obstacles away from the controlling area. Also, the remote controller may not work under intensive light from a 3-wave length lamp or a neon sign due to the EMI. In this case, take the remote controller closer to the receiver.
Q A
Smells
Q A
Q A
Q A
Q A Q A
Operation
Q A
Q A
14-5
Samsung Electronics
Reference Sheet
Classification
Class Q A
Description Who installs the air conditioner? (Relocation/Re-installation) When relocating or re-installing the air conditioner, make sure to contact Samsung Electronics Service Center or Authorized Service Agent and have them to do the job. (If not, it could cause personal injury or product damage.) The cost for the relocation/re-installation of the air conditioner is subject to the customer's expense. There is a cost table. But, our service engineer needs to visit to total up the cost correctly. When you move in, make sure to contact Samsung Electronics Service Center or Authorized Service Agent in advance to streamline the process. Is it possible to install the outdoor unit outside? It is possible to install it at a designated place in the apartment or on the rooftop nearby. But, it's illegal hanging an angle iron case with the outdoor unit in it outside the apartment. Also, it is illegal obstructing passers-by with the outdoor unit installed outside. What can be done to install the outdoor unit facing the road because it is a commercial building? The following is an excerpt from Building Code going into effect from JUNE 1st 2005. "The exhaust pipe of a cooling or ventilation facility installed in a building adjacent to the streets of commercial or residential areas shall be installed higher than 2 m to prevent the exhaust air from blowing directly to passers-by and the current facilities shall be corrected by MAY 31st 2005." So, please install it higher than 2 m or not to blow the hot exhausting air directly to passers-by. What about installing a windscreen during installation not to blow hot air directly to passers-by? When the hot air from the front of the outdoor unit is blocked, the product's performance will be affected and it will fail to operate properly. So, keep it at least 300mm away from its surrounding walls and give it good ventilation.
Q A Installation Q A
Q A
Samsung Electronics
14-6
Before cleaning your air conditioner, ensure that you have switched off the breaker used for the unit.
1. Open the upper front grille by pulling the lower right and left tabs of the grille.
2. 3. 4. 5.
Pull air filters out of each tab of the grille. Remove all dust on the air filters with a vacuum cleaner or brush. When you finished, insert air filters by fixing it to each tab of the grille. To close the front grille, fix it to hooks and push down the lower right and left tabs of the grille.
6. Clean the front grille with a damp cloth and mild detergent (do NOT use benzene, solvents or other chemicals).
Note : If you have not used the air conditioner for a long period of time, set the fan going for three to four hours to dry the inside of the air conditioner thoroughly.
14-7
Samsung Electronics
Reference Sheet
1. Open the upper front grille by pulling the lower right and left tabs of the grille. 2. Pull out the deodorizing and Bio filter. 3. Wash the filters with clean water, then dry them in the shade. 4. Insert the filters into the original position. Note : You can change the position of filters with each other. 5. Close the front grille.
Bio Filter Deodorizing Filter
Samsung Electronics
14-8
14-6 Installation
14-6-1 Before Installation
Keep the air conditioner outlet and inlet free from its surroundings. In case of installation, keep the symmetry and fix it to prevent vibration. The pipe length shall meet the standard as far as possible.
Wall Drilling
Drill the wall downward in a diameter of 60 to 65mm.
Leak Test
Put an inert gas like nitrogen in the outdoor unit pipe and put soap bubbles or other test liquids on the pipe surface for the leak test.
14-9
Samsung Electronics
B
2) Connect the charging hose of low pressure side of manifold gauge to the packed valve having a service port as shown at the figure.
3) Open the valve of the low pressure side of manifold gauge counter-clockwise.
4) Purge the air from the system using vacuum pump for about 30 minutes. Make sure that pressure gauge show -0.1MPa(-76cmHg) after about 30 minutes. This procedure is very important in order to avoid gas leak. Turn off the vacuum pump. Close the valve of the low pressure side of manifold gauge clockwise. Remove the hose of the low pressure side of manifold gauge.
Vacuum Pump
5) Set valve cork of both liquid side and gas side of packed valve to the open position.
Valve stem
6) Mount the valve stem nuts and the service port cap to the valve, and tighten them at the torque of 183kgfcm with a torque wrench.
B (liquid)
7) Check for gas leakage. - At this time, especially check for gas leakage from the 3 way valves stem nuts, and from the service port cap.
Samsung Electronics
14-10
Reference Sheet
1) Remove the caps from the 3 way valve and the 3-Way valve.
2) Turn the 3-Way valve clockwise to close and connect a pressure gauge (low pressure side) to the service valve, and open the 3 way valve again.
3 way Valve
2 way Valve
3) Set the unit to cool operation mode. (Check if the compressor is operating.)
5) When the pressure gauge indicates "0" turn the 3-Way valve clockwise to close.
Relocation of the air conditioner Refer to this procedure when the unit is relocated. Carry out the pump down procedure (refer to the details of 'pump down'). Remove the power cord. Disconnect the assembly cable from the indoor and outdoor units. Remove the flare nut connecting the indoor unit and the pipe. At this time, cover the pipe of the indoor unit and the other pipe using a cap or vinyl plug to avoid foreign material entering. isconnect the pipe connected to the outdoor unit. D At this time, cover the valve of the outdoor unit and the other pipe using a cap or vinyl plug to avoid foreign material entering. Make sure you do not bend the connection pipes in the middle and store together with the cables. Move the indoor and outdoor units to a new location. Remove the mounting plate for the indoor unit and move it to a new location.
14-11
Samsung Electronics
This Service Manual is a property of Samsung Electronics Co., Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law.
Samsung Electronics Co., Ltd. Oct. 2007. Printed in China. Code No. DB98-00000A(1)